TW200948520A - Combined device of ultrasonic welding and spin welding - Google Patents

Combined device of ultrasonic welding and spin welding Download PDF

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Publication number
TW200948520A
TW200948520A TW97118081A TW97118081A TW200948520A TW 200948520 A TW200948520 A TW 200948520A TW 97118081 A TW97118081 A TW 97118081A TW 97118081 A TW97118081 A TW 97118081A TW 200948520 A TW200948520 A TW 200948520A
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TW
Taiwan
Prior art keywords
base
motor
ultrasonic
workpiece
welding
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Application number
TW97118081A
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Chinese (zh)
Inventor
Kun-Ming Xu
Original Assignee
Univ Nat Formosa
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Application filed by Univ Nat Formosa filed Critical Univ Nat Formosa
Priority to TW97118081A priority Critical patent/TW200948520A/en
Publication of TW200948520A publication Critical patent/TW200948520A/en

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Abstract

The present invention relates to a combined device of ultrasonic welding and spin welding which makes the welding of workpieces obtain better sealing effect, the machine mainly provided with a spinning device composed of a turntable, a base, and a motor. The base is coupled to a rotating shaft of the motor. A lower workpiece is fixed on the base. When the lower workpiece is driven by the motor to perform high speed rotation and is contacted with an upper side fixed workpiece, the contact face therebetween is melted due to heat generated by friction. An upper ultrasonic wave generator is then pressed on the upper workpiece and generates ultrasonic vibration to make the melted material mutually mixed. Afterwards, the motor is braked to stop rapidly, so that the contact face after being cooled down and solidified obtains a more compact effect, so as to achieve the efficacy of better joint density.

Description

200948520 九、發明說明: 【發明所屬之技術領域】: 本發明係一種超音波熔接與旋轉熔接結合裝置,主要 ' 技術、目的為:機台設有旋轉裝置,兩工件轉時,下方 」 31制找轉裝置之底紐紐雜、上紅件受超音 波機之超音波產生器壓制,而得在上、下工件接合面^ 炼解接合,並藉由超音波裝置使上下融熔材料相互混摔, ® 達到增進接合緊密度之效果。 【先前技術】: ^查,習知之超音波熔接,皆設成如圖一所示:係一機 台10具有超音波機1卜欲接合之兩工件卜2置於機台1〇 檯面上,超音波機丨1之超音波產生器12可下降、上升, 下降時得壓制於上方工件卜其產生之超音波得使上、下兩 工件1、2間之接合面產生熔解之作用,而可使兩工件i、 2接合一體;上述,其實存在有下列缺點: ⑴其使兩工件1、2接合,係採用「向下壓迫」式,因此 需要製作導熔線。 ⑵導熔線不能太寬,亦即轉面積*能太大,否則會熔 接不良’甚至不能產生熔接效果。 ⑶習用超音舰賊不朗時進行超音舰接加工及旋 轉熔接加工,或是先後進行該兩種加工。 【發明内容】: 清參閱圖二、三’係-超音波機n之機台1()設有旋 轉裝置’旋轉裝置設成由底座22、轉盤2〇、馬達3〇所構 5 200948520 成’轉盤20底部固定於機纟1〇、上面組合底座烈,底座 22上供放置待接合之工件卜2,底座&之底部連結於馬 達3〇之轉軸31,形成底座22可受馬達30轉軸31而高速 旋轉,當下方工件2高速旋轉與固定工件!接觸摩擦生熱 ’接合面W受熱熔化,熔接時,上方工件1受超音波機^ 之超音波產生器12 _熔接,此時超音波產生器12再產 生超音波雜’使接合面w的融熔材料相互混拌,馬達即 ❻ 急'速停止’接合面W的融熔材料凝固,使得兩工件卜2熔 接之接合面W得更緊密接合之效果。 【實施方式】: 如圖三所示,本㈣之轉盤2G可設顧止推軸承21 所構成’底座22上面可設有夾具23做定下方工件2, 又’於轉盤20外周可設護罩24包覆保護轉盤20,防止灰 塵侵入止雜承21中,並兼有賴人貞操作安全功效。 .本㈣之_、功效··請再參關三,#魏接兩工 件卜2時,超音波產生器12下降而抵璧於上方工件卜 下方工件2則被底座22上之夾具23夾定’此時馬達3〇轉 軸31產生尚速旋轉,使接合面#材料因摩擦生熱炫化而 合,再從超音波產生器12產生超音波振動,接合㈣凝固 後’可使接合面W增進更緊魏合之效果。換言之,本發 月可使兩工件1、2接合面產生「融熔材料混拌」之作用 而可得上下材料相互糾結緊扣,使兩工件卜2接佳 之功敔。 主 200948520 由上述說明可知’本發明使兩工件1、2融熔接合, 不只靠旋轉融接下壓力之壓合’更因設有超音 合面w得在旋轉下材料相互糾結緊扣,達至1、、 效,誠符合新型專利要旨,麟賜准專増進密合之功 【圖式簡單說明】: 圖一 ’習知立體圖200948520 IX. Description of the invention: [Technical field of invention]: The present invention relates to a combination of ultrasonic welding and rotary welding, the main technology and purpose is: the machine is provided with a rotating device, when the two workpieces are rotated, the lower system The bottom of the transfer device is pressed and the red part is pressed by the ultrasonic generator of the ultrasonic machine, and the upper and lower workpiece joint surfaces are refining and joining, and the upper and lower molten materials are mixed by the ultrasonic device. Drop, ® achieves the effect of increasing the tightness of the joint. [Prior Art]: ^Check, the conventional ultrasonic welding, are set as shown in Figure 1: a machine 10 has an ultrasonic machine 1 and two workpieces to be joined are placed on the table 1 The ultrasonic generator 12 of the ultrasonic machine 可1 can be lowered and raised, and when it is lowered, it is pressed against the upper workpiece, and the ultrasonic wave generated by the ultrasonic machine can melt the joint between the upper and lower workpieces 1, 2, and can be melted. The two workpieces i and 2 are integrally joined together; in the above, the following disadvantages are found: (1) The two workpieces 1 and 2 are joined by a "downward pressing" type, so that a fuse line needs to be formed. (2) The fuser line should not be too wide, that is, the area of the transfer* can be too large, otherwise the fusion will be poor, or even the fusion effect will not occur. (3) When the supersonic ship thief is used, the supersonic ship connection processing and the rotary welding process are performed, or the two processes are performed successively. SUMMARY OF THE INVENTION: Refer to Figure 2, the three 'system-ultrasonic machine n machine 1 () is equipped with a rotating device 'rotating device is set up by the base 22, the turntable 2 〇, the motor 3 〇 5 200948520 into ' The bottom of the turntable 20 is fixed to the casing 1纟, and the upper base is assembled. The base 22 is placed for the workpiece to be joined, and the bottom of the base & is coupled to the rotating shaft 31 of the motor 3. The base 22 is formed by the motor 30. And high-speed rotation, when the workpiece 2 below rotates at high speed and fix the workpiece! The contact frictional heat generation 'joining surface W is melted by heat. When welding, the upper workpiece 1 is fused by the ultrasonic generator 12 of the ultrasonic machine. At this time, the ultrasonic generator 12 generates ultrasonic waves to make the joint surface w melt. The molten materials are mixed with each other, and the molten material of the joint surface W of the motor is rapidly cooled, so that the joint faces W of the two workpieces 2 are more closely joined. [Embodiment]: As shown in Fig. 3, the turntable 2G of the present (4) can be provided with a thrust bearing 21. The base 22 can be provided with a clamp 23 for the lower workpiece 2, and a shield can be provided on the outer circumference of the turntable 20. 24 is coated with the protection turntable 20 to prevent dust from intruding into the miscellaneous bearing 21, and has the safety effect of the human being. . (4) _, effect ·· Please refer to the third, #魏接 two workpieces 2, the ultrasonic generator 12 descends against the upper workpiece, the workpiece 2 is clamped by the fixture 23 on the base 22 At this time, the motor 3 turns the shaft 31 to rotate at a constant speed, so that the material of the joint surface # is condensed by the friction heat generation, and ultrasonic vibration is generated from the ultrasonic generator 12, and the joint (4) solidifies, and the joint surface W can be improved. More tightly the effect of Weihe. In other words, this month can make the joint surfaces of the two workpieces 1 and 2 produce the function of "melting material mixing", and the upper and lower materials can be entangled and fastened together, so that the two workpieces can be better connected. Main 200948520 It can be seen from the above description that 'the invention makes the two workpieces 1 and 2 melt and join, not only the compression of the lower pressure by the rotary fusion, but also the super-coupling surface w to make the materials entangled and tight under the rotation. To 1, and efficiency, in line with the new patents, Lin Zhuzhan specializes in the close-knit function [Simplified illustration]: Figure 1 'Knowledge stereogram

圖二’本發明立體外觀圖 圖三’本發明構造剖視圖 【主要元件符號說明】: 1、2工件 22底座 1〇機台 23夾具 11超音波機 24護罩 12超音波產生器 30馬達 20轉盤 31轉轴 21止推軸承 W接合面Figure 2 'Three-dimensional appearance of the present invention Figure 3' is a sectional view of the structure of the present invention [Description of main components]: 1, 2 workpiece 22 base 1 machine 23 fixture 11 ultrasonic machine 24 shield 12 ultrasonic generator 30 motor 20 turntable 31 shaft 21 thrust bearing W joint surface

Claims (1)

200948520 十、申請專利範圍: 1. 一種超音波熔接與旋轉熔接結合裝置,係一超音波 機之機台設有旋轉裝置,旋轉裝置設成由底座、轉盤、馬 達所構成’轉盤底部固定於機台、上面組合底座,底座上 供放置待接合之工件,底座之底部連結於馬達之轉軸,形 成底座可受馬達轉軸而高速旋轉,當兩工件接觸面摩擦生 熱溶接時’上方工件受超音波機之超音波產生器壓觸,並 φ 產生超音波振動使上下工件融炫材料糾結一起,此時馬達 即時煞車停止,待融熔材料冷卻凝固後,使得兩工件溶接 之接合面得更緊密接合之效果。 2·如申請專利範圍第1項所述一種超音波炼接與旋轉 溶接結合裝置,其中該底座上面設有夹具夾定下方工件。 3.如申請專利範圍第1項所述一種超音波熔接與旋轉 炼接結合裝置,其中該轉盤外周設有護罩包覆。 〇 8200948520 X. Patent application scope: 1. A combination of ultrasonic welding and rotary welding. The machine of an ultrasonic machine is equipped with a rotating device. The rotating device is composed of a base, a turntable and a motor. The bottom of the turntable is fixed on the machine. The base and the upper combined base are arranged on the base for the workpiece to be joined, and the bottom of the base is coupled to the rotating shaft of the motor, so that the base can be rotated by the motor rotating shaft at a high speed, and when the two workpiece contact surfaces are frictionally heated and melted, the upper workpiece is subjected to ultrasonic waves. The ultrasonic generator of the machine is pressed, and φ generates ultrasonic vibration to entangle the upper and lower workpieces. At this time, the motor stops immediately, and the molten material is cooled and solidified, so that the joint surfaces of the two workpieces are more tightly joined. The effect. 2. The ultrasonic wave refining and rotary melting joint device according to claim 1, wherein the base is provided with a clamp to clamp the workpiece below. 3. A supersonic welding and rotary refining combined device according to claim 1, wherein the outer periphery of the turntable is covered with a shield. 〇 8
TW97118081A 2008-05-16 2008-05-16 Combined device of ultrasonic welding and spin welding TW200948520A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102554452A (en) * 2012-03-12 2012-07-11 无锡尼可超声波设备有限公司 Ultrasonic welding process of multi-bending product
CN103121145A (en) * 2013-02-07 2013-05-29 沈阳航空航天大学 Method for manufacturing ultra-fine grain/nanocrystalline board and based on ultrasonic wave assistance semi-solid state stirring friction processing technology
TWI450791B (en) * 2011-11-25 2014-09-01
CN104400205A (en) * 2014-10-28 2015-03-11 天能电池(芜湖)有限公司 Auxiliary device for ultrasonic welding of top cover of storage battery
CN105643088A (en) * 2016-03-10 2016-06-08 徐学翠 Ultrasonic automatic welding machine with dust removal function
CN105643089A (en) * 2016-03-10 2016-06-08 颜声林 Ultrasonic welding machine with efficient cooling rack
CN105643087A (en) * 2016-03-10 2016-06-08 徐学翠 Ultrasonic welding machine with temperature shock resistance function
CN105643086A (en) * 2016-03-10 2016-06-08 汪超 Ultrasonic welding device with cooling type rack
CN107186333A (en) * 2017-07-24 2017-09-22 江苏飞达钻头股份有限公司 A kind of molten assembly method of assembly type hexagonal-handle twist drill ultrasonic wave rotation
CN112317943A (en) * 2020-10-20 2021-02-05 惠州哈尔滨工业大学国际创新研究院 Friction welding auxiliary ultrasonic welding device
TWI807672B (en) * 2021-03-15 2023-07-01 美商理想企業公司 Methods for joining workpieces and the related electrical connector
CN117283343A (en) * 2023-11-24 2023-12-26 广州德马威工业装备制造有限公司 Auxiliary tool for producing and manufacturing dish-grinding products

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI450791B (en) * 2011-11-25 2014-09-01
CN102554452A (en) * 2012-03-12 2012-07-11 无锡尼可超声波设备有限公司 Ultrasonic welding process of multi-bending product
CN103121145A (en) * 2013-02-07 2013-05-29 沈阳航空航天大学 Method for manufacturing ultra-fine grain/nanocrystalline board and based on ultrasonic wave assistance semi-solid state stirring friction processing technology
CN103121145B (en) * 2013-02-07 2015-08-26 沈阳航空航天大学 A kind of method preparing Ultra-fine Grained/nanocrystalline sheet material based on ultrasonic wave added Semi-solid Stirring friction processing technology
CN104400205A (en) * 2014-10-28 2015-03-11 天能电池(芜湖)有限公司 Auxiliary device for ultrasonic welding of top cover of storage battery
CN104400205B (en) * 2014-10-28 2016-04-06 天能电池(芜湖)有限公司 A kind of battery top ultrasonic bonding servicing unit
CN105643087A (en) * 2016-03-10 2016-06-08 徐学翠 Ultrasonic welding machine with temperature shock resistance function
CN105643089A (en) * 2016-03-10 2016-06-08 颜声林 Ultrasonic welding machine with efficient cooling rack
CN105643088A (en) * 2016-03-10 2016-06-08 徐学翠 Ultrasonic automatic welding machine with dust removal function
CN105643086A (en) * 2016-03-10 2016-06-08 汪超 Ultrasonic welding device with cooling type rack
CN105643086B (en) * 2016-03-10 2018-02-02 青岛万成锚链有限公司 Ultrasonic brazing unit with cooling open frame
CN105643089B (en) * 2016-03-10 2018-06-12 泉州市名典工业设计有限公司 Using the ultrasonic welding machine of high efficiency and heat radiation rack
CN105643087B (en) * 2016-03-10 2018-06-29 泉州市银辉工业设计有限公司 There is the ultrasonic welding machine of resisting temperature cataclysm
CN107186333A (en) * 2017-07-24 2017-09-22 江苏飞达钻头股份有限公司 A kind of molten assembly method of assembly type hexagonal-handle twist drill ultrasonic wave rotation
CN112317943A (en) * 2020-10-20 2021-02-05 惠州哈尔滨工业大学国际创新研究院 Friction welding auxiliary ultrasonic welding device
TWI807672B (en) * 2021-03-15 2023-07-01 美商理想企業公司 Methods for joining workpieces and the related electrical connector
US11949197B2 (en) 2021-03-15 2024-04-02 Ideal Industries, Inc. Methods and systems for joining workpieces
CN117283343A (en) * 2023-11-24 2023-12-26 广州德马威工业装备制造有限公司 Auxiliary tool for producing and manufacturing dish-grinding products
CN117283343B (en) * 2023-11-24 2024-02-09 广州德马威工业装备制造有限公司 Auxiliary tool for producing and manufacturing dish-grinding products

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