TW200944936A - Substrate for use in a photomask, a photomask, and its manufacturing method - Google Patents

Substrate for use in a photomask, a photomask, and its manufacturing method Download PDF

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Publication number
TW200944936A
TW200944936A TW98112608A TW98112608A TW200944936A TW 200944936 A TW200944936 A TW 200944936A TW 98112608 A TW98112608 A TW 98112608A TW 98112608 A TW98112608 A TW 98112608A TW 200944936 A TW200944936 A TW 200944936A
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Taiwan
Prior art keywords
layer
photoresist
semi
substrate
pattern
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TW98112608A
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Chinese (zh)
Inventor
Hiroyuki Sugawara
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Geomatec Co Ltd
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Publication of TW200944936A publication Critical patent/TW200944936A/en

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  • Preparing Plates And Mask In Photomechanical Process (AREA)

Abstract

The present invention provides a gray tone photomask substrate, gray tone photomask, and the method of manufacturing the same, by which micro patterns can be formed with high precision by using wet etching of high productivity while the etching solution and manufacturing steps such as film-forming step and a photo-process are reduced as much as possible, The gray tone photo mask substrate of the present invention comprises a transparent substrate (10); a semi-transmissive layer (20) formed on the transparent substrate (10) and having a controllable incidence light transmittance; a light shield layer (43) which substantially blocks the irradiation light, where the substances forming the light shield layer (43) and the semi-transmissive layer (20) are composed of the same metal or compound thereof; and a stopper layer (30) which is formed of a substance having an etching resistance different from those of the light shield layer (43) and the semi-transmissive layer (20) and is provided between the light shield layer 43 and the semi-transmissive layer (20), where the stopper layer (30) is laminated on the semi-transmissive layer (20).

Description

200944936 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種光罩用基板及光罩與其製造方法, 特別疋關於一種LCD(Liquid Crystal Display,液晶顯示 器)、PDP(Plasma Display Panel,電漿顯示面板)、 EL(Electr〇luminescence,電致發光)等之顯示部圖案、配線 圖案、黑色矩陣、彩色濾光片等平板型顯示設備之顯示用 ❹ 元件等的製造,利用微細散亂凹凸之抗反射板、微粒子有 無之擴散反射板、微透鏡陣列、其他陣列狀凹凸形成等表 面改質等所使用的圖案形成用光罩用基板及光罩與其製造 方法。 【先前技術】 伴隨著液晶顯示元件、電漿顯示元件、有機EL顯示元 件、其他顯示元件等平板型顯示元件之需求的擴大,而使 用多種光罩。例如,於液晶顯示元件之形成過程中,為了 參對顯示電極圖案形成、配線引導圖案形成時之圖案邊緣進 行改善(例如錐度形成等)’$外,於相對向之彩色濾光片 側,則使用因應需要半穿透部之黑色矩陣圖案的形成、需 要色度調整之%色濾光片的形成,進而高度不同之間隙材 料的形成或電漿顯示元件中之隔離壁等凹凸之形成、與各 個用途與功能之光罩。 因應於多办之用途及功能的要求而使用之遮罩不斷增 加,其中減少曝光或光軍片數之方法已知有:藉由一次曝 光而形成具有兩種以上功能的圖案,或使用可利用同一光 200944936 罩進行不同圖案之曝光的灰階光罩之方法。 灰階光罩有複數種,其構成為:可藉由變更光罩之表 面形狀、或形成具有中間穿透率之半穿透層等而使照射光 階段性地變化。 例如,就調整了光罩之表面形狀的灰階光罩而言,專 利文獻1所記載之技術中,藉由調整表面形狀,利用將具 有熱硬化性之感光性樹脂或感光性樹脂之特性與灰階曝光 組合來使凹凸形成或基體餘刻所致之表面凹凸發生變化(任 意地形成具有抗反射效果或散射效果之層)。 又,專利文獻2所記載之技術中,將光阻劑階梯狀地 或傾斜地分解至任意深度以形成階梯狀或錐狀邊緣。 專利文獻3及4所記載之技術中,揭示有於感光性樹 脂或薄膜等之表面附近進行改質或改質至一定深度為止的 方法,或者對感光性樹脂本身同樣地實行處理以使其具有 新功能之方法。 另一方面,就具有半穿透層(具有中間穿透率)之灰階光 罩而s,已知有具有以下之光學特性不同之3種層的構成 者:於透明基板實質上將照4^遮蔽之遮光區域、控制了 對…射光之穿透率的半穿透區$、以纟僅有冑質上照射光 會穿透的透明基板之區域。 f灰階光罩之半穿透區域係可適當控制所照射之曝光 量的區域,可+艮據該曝光量使光阻劑硬化或分解而顯影, 而使之成為殘像。因此’可確保與遮光區域及全穿透區域 不同之光阻劑區域。 200944936 又有由同系統之物質構成半穿透層與遮光層之灰階 光罩(例如參照專利文獻5、6、7、10)、以及由異質之物質 構成半穿透層與遮光層之灰階光罩(例如參照專利文獻8、 9、11),任一情形時’半穿透層及遮光層之層數、圖案形狀、 及利用敍刻方法形成層之次數或順序存在多種,並無特別 限定。 就由同系統之物質構成半穿透層與遮光層之情形而 Φ 言,例如根據專利文獻10所記載之技術,揭示有如下方法: 準備形成有半穿透層或遮光層之光罩用基板,對半穿透層 或遮光層中之任一者進行一次圖案化後,將光阻劑除去並 加以清洗。再次利用真空裝置等在經圖案化之層上形成遮 光層或半穿透層,其後再次利用光微影步驟對後形成之層 進行圖案化。 另—方面,就由異質之物質構成半穿透層與遮光層之 情形而言,例如根據專利文獻8、9、11所記載之技術,有 〇 如下方法:準備連續地形成有半穿透層及遮光層之光罩用 基板’利用乾式蝕刻或化學蝕刻來形成各層之圖案。 又,於專利文獻6、9所記載之技術中揭示有如下方法: 遮光層、半穿透層及抗反射層係由同一金屬或其化合物所 構成,形成遮光圖案後再次積層形成半穿透層,將僅有半 穿透層之圖案以及遮光層與半穿透層之積層部分一併加以 蝕刻,而形成遮光圖案及半穿透圖案。此時,可利用—種 蝕刻來進行圖案化,故可實現圖案化步驟之簡化。 進而,於專利文獻8及12所記載之技術中揭示有如下 5 200944936 方法:針對依序成膜有對彼此之蝕刻具有耐性的材料所構 成之半穿透層及遮光層的基板,分別使用與各層相對應之 蝕刻液,藉此製造灰階光罩。 專利文獻1 :日本專利特開2004-24041 1號公報 專利文獻2 :曰本專利特開2〇〇3 〇4323ι號公報 專利文獻3 :日本專利特開2〇〇4_252396號公報 專利文獻4 :日本專利特開2〇〇〇 〇66〇11號公報 專利文獻5 ·日本專利特開2〇〇7_171651號公報 專利文獻6 ·日本專利特開2〇〇7 183591號公報 專利文獻7 .曰本專利特開2〇〇7_1 14759號公報 專利文獻8 :日本專利特開2〇〇7 249198號公報 專利文獻9:曰本專利特開2〇〇7_264516號公報 專利文獻ίο:曰本專利特開平〇7_〇4941〇號公報 專利文獻11 ·日本專利特開2〇〇1 147516號公報 專利文獻12 ·日本專利登錄第4〇〇5622號公報 【發明内容】 虽田丨巧示既之物 買構成層構成時,無法於圃; 化步驟中將層彼此明確分開而200944936 VI. Description of the Invention: [Technical Field] The present invention relates to a substrate for a photomask, a photomask, and a method of manufacturing the same, and more particularly to an LCD (Liquid Crystal Display), PDP (Plasma Display Panel) In the production of display elements such as a display unit pattern, a wiring pattern, a black matrix, and a color filter such as a display panel, such as an EL panel, a black matrix or a color filter, fine-grained bumps are used. A substrate for a pattern forming mask, a mask, and a method for producing the same, which are used for surface modification such as an antireflection sheet or a microparticle array or a microlens array. [Prior Art] A variety of photomasks have been used in connection with the demand for flat panel display elements such as liquid crystal display elements, plasma display elements, organic EL display elements, and other display elements. For example, in the formation of the liquid crystal display element, in order to improve the pattern edge of the display electrode pattern formation and the wiring guide pattern formation (for example, taper formation, etc.), on the side opposite to the color filter side, The formation of a black matrix pattern requiring a semi-penetrating portion, the formation of a % color filter requiring chromaticity adjustment, the formation of a gap material having a different height, or the formation of irregularities such as a partition wall in a plasma display element, and A reticle for each purpose and function. Masks that are used in response to the needs of multiple uses and functions are increasing, and methods for reducing the number of exposures or photons are known: forming a pattern having two or more functions by one exposure, or using the available The same light 200944936 The method of masking the gray scale reticle with different patterns of exposure. The gray scale mask has a plurality of types, and the irradiation light can be changed stepwise by changing the surface shape of the mask or forming a semi-transmissive layer having an intermediate transmittance. For example, in the technique of the patent document 1, in the technique described in Patent Document 1, the characteristics of the photosensitive resin or the photosensitive resin having thermosetting property are utilized by adjusting the surface shape. The gray scale exposure is combined to change the surface unevenness caused by the formation of the unevenness or the residual of the substrate (arbitrarily forming a layer having an antireflection effect or a scattering effect). Further, in the technique described in Patent Document 2, the photoresist is decomposed stepwise or obliquely to an arbitrary depth to form a stepped or tapered edge. In the techniques described in Patent Documents 3 and 4, a method of modifying or upgrading to a certain depth in the vicinity of the surface of a photosensitive resin or a film is disclosed, or the photosensitive resin itself is treated in the same manner to have The new feature method. On the other hand, in the case of a gray scale mask having a semi-transmissive layer (having an intermediate transmittance), a constituent having three layers having different optical characteristics is known: a transparent substrate is substantially illuminated 4 The shaded area of the shadow, the semi-transparent area $ that controls the transmittance of the light, and the area of the transparent substrate through which only the enamel-illuminated light penetrates. The semi-transmissive region of the f gray scale mask can appropriately control the area of the exposure amount to be irradiated, and the photoresist can be hardened or decomposed according to the exposure amount to be developed, thereby making it an afterimage. Therefore, it is possible to ensure a photoresist region different from the light-shielding region and the total penetration region. 200944936 There is also a gray scale mask composed of a substance of the same system as a semi-transmissive layer and a light-shielding layer (for example, refer to Patent Documents 5, 6, 7, 10), and a gray matter layer composed of a heterogeneous substance and a light-shielding layer. The mask (for example, refer to Patent Documents 8, 9, 11), in any case, the number of layers of the semi-transmissive layer and the light-shielding layer, the shape of the pattern, and the number or order of layers formed by the lithography method are various, and there is no Specially limited. In the case where the semi-transmissive layer and the light-shielding layer are formed of the same material, for example, according to the technique described in Patent Document 10, the following method is disclosed: preparing a substrate for a photomask having a semi-transmissive layer or a light-shielding layer After one of the semi-transmissive layer or the light-shielding layer is patterned once, the photoresist is removed and washed. A light-shielding layer or a semi-transmissive layer is formed again on the patterned layer by means of a vacuum device or the like, and thereafter the layer formed later is patterned by a photolithography step. On the other hand, in the case where the semi-transmissive layer and the light-shielding layer are composed of a heterogeneous substance, for example, according to the techniques described in Patent Documents 8, 9, and 11, there is a method of preparing a semi-transparent layer continuously. And the mask substrate for the light-shielding layer' is patterned by dry etching or chemical etching to form each layer. Further, in the techniques described in Patent Documents 6 and 9, the following methods are disclosed: The light shielding layer, the semi-transmissive layer, and the anti-reflection layer are composed of the same metal or a compound thereof, and a light-shielding pattern is formed, and a semi-transparent layer is formed again. The pattern of only the semi-transmissive layer and the laminated portion of the light-shielding layer and the semi-transmissive layer are etched together to form a light-shielding pattern and a semi-transmissive pattern. At this time, patterning can be performed by etching, so that the simplification of the patterning step can be achieved. Further, in the techniques described in Patent Documents 8 and 12, the following method is disclosed: 5, 2009, 449, 364, a method for sequentially forming a substrate having a semi-transmissive layer and a light-shielding layer formed of a material resistant to etching with respect to each other, respectively Each layer corresponds to an etchant, thereby fabricating a gray scale mask. Patent Document 1: Japanese Laid-Open Patent Publication No. 2004-24041 No. JP-A No. 2004-24041 No. 2 Patent Publication No. 2 〇〇 〇 3 3 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 : : : : : : : : : 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 147 147 147 147 147 147 147 147 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 When you are unable to separate from each other, the layers are clearly separated from each other.

琨仃蝕刻,而必須對形成4 遮光層或半穿透層中任一者之I βΗ ^ , 基板進仃一次圖案化並將> 阻劑除去,再次形成遮光層或 牙還屬中任一者,缺德J 次進行第2次圖案化,因而存 …、俊# 又^ 存在成本方面不利之不良狀況 又’當由異質之層來構成層構成時,由於用對彼此; 具有耐性的物質來構成遮光層及半穿透層,故可一 久凡m之形成’但_步驟中必須準備複數㈣刻液邊 200944936 姓亥】氣體,另外在基板清洗或光阻劑除去步驟中使用酸、 鹼或氧氣等,因此遮光層與半穿透層之選擇蝕刻性固然重 要,同時亦必須確保對該等化學藥液之充分的耐性。 於乾式韻刻及濕式餘刻中之任一情況下,由於可利用 異質材料進行選擇蝕刻之物質的組合較少,另外由各層之 接觸界面處的密著性或界面附近產生殘渣而引起微妙的遮 罩效果或圖案邊緣不清晰、由蝕刻液或蝕刻氣體引起損傷 ❹或由過度蝕刻引起膜厚減少而導致穿透率增大等,故均存 在圖案化步驟中難以確保充分精度的不良狀況。 鑒於上述課題,本發明在於提供一種用以利用生產性 較尚之濕式蝕刻來製造灰階光罩的光罩用基板之製造方 法、光罩及使用該基板之光罩的製造方法。 根據請求項1之光罩用基板,上述課題可藉由如下方 式來解決: 請求項1之光罩用基板係一種灰階光罩用基板,其具 ❹備透明基板、$成於透明基板之上側且對照射光具有半穿 透性之第^層、形成於該第U上且實質上將照射光遮蔽 之第3層、以及形成於上述第丨層與上述第3層之間且對 照射光具有半穿透性之第2層,並且 上述第i層及上述第3層與上述第2層相比,對第2 蝕刻液為不溶性或難溶性且對第1蝕刻液為易溶性, 上述第2層與上述第i層及上述第3層相比,對第2 蝕刻液為易溶性且對第i餘刻液為不溶性或難溶性, 上述第i層及上述第3層分别為以選自由鉻、氧化絡、 7 200944936 氮化鉻及氮氧化鉻所構成之群組中一種或兩種以上 作為主成分的層, 良71 上述第2層為以選自由鈦、氧化鈦、氮化鈦及 鈦所構成之群組中一種或兩種 層, 阿種以上之成分作為主成分的 上述第1餘刻液為硝酸鈽錄、過a酸及水之混合I 上述第2钱刻液為氫氧化鉀 '過氧化氫及水之混合液 根據上述構成,具有半穿透性之第i層與用以遮 =3層係由同一金屬或其化合物所構成,形成於第3層盘 ^層之間且對照射光具有半穿透性之第2層^ =:成,第1層及第3層與第…目比,對第.Li 為不洛性或難溶性且對第1敍刻液為易溶性,因此可使 刻液來選擇性地韻刻第1層及第3層。而且,第2 ^第1層及第3層相比’對第Μ刻液為易溶性且對^ 蝕刻液為不溶性或難溶性,故 地敍刻第2層。 ”使用第1姓刻液來選擇性 即石肖氧減、氮化鈦及I氧化鈦對帛1敍刻液 ㈣、過氣酸及水之混合液為不溶性或 第二刻液即氯,化卸、過氧化氣及水之混合液為易溶性。 ®㉟氧化鉻、氮化鉻及氮氧化鉻對 即硝酸鈽銨、過氣酸及水之混 蝕刻辰 液即氫氧化卸、過氧化氯及水之混:,對第2敍刻 〇液為不溶性或難性。 因此,使第!層及第3層分別以選自由 二 氮化鉻及氮氧化鉻所構成之群 氧匕鉻 Ύ種或兩種以上之成分 200944936 =成分,使第2層以選自由欽、氧化欽、氮化欽及氮 氧化^構成之群組中—種或兩種以上之成分作為主成 刀曰:對各蝕刻液之選擇性提高,可形成更 細之圖案。 此第2層與第1層及第3層對各不相同之姓刻液 具有耐性,藉由利用該耐性之差異,帛2層幾乎不會受到 °將第I及第3層溶解之第!蝕刻液的改質或損傷反 ❿之,第1層及第3層幾乎不會受到可將第2層溶解之第2 蝕刻液的改質或损傷。因此,可製造利用連續之光微影步 驟使〜欠薄膜形成步驟所形成之層形成有精度高之微細圖 成之光罩。又,藉由使第2層之組成比率變化,可對 半穿透層之光學特性及#刻速度進行微調整,從而可確保 更高之钱刻性。 ,、 、進而,第2層係由與第i及第2層為異質之物質所構 f :另-方面因為具有半穿透性’故可藉由利用蝕刻步驟 〇來形成積層有第i層與第2層之圖案以形成具有與第U 不同穿透率的半穿透層。 又,鈦化合物對酸或鹼等化學藥品之耐性較高,故不 易受到光阻劑除去液等钱刻步驟中所用之藥劑的損傷。因 此,可順利地進行選擇餘刻,並且可形成高精度且微細之 如此,即便採用濕式蝕刻亦可高精度地進行蝕刻故 特別是大型光罩之生產性提高,而可廉價地製造多灰階光 200944936 具體而言’如請求項2所述’上述第1層較佳為直接 形成於上述透明基板上。 根據上述構成,可容易地將對照射光之穿透率保持為 所要之值。 更具體而言,如請求項3所述,上述第2層較佳為對 照射光之穿透率為5%以上、70%以下。 又’如請求項4所述,上述第2層較佳為膜厚為1〇 nm 以上、70 nm以下。 根據上述構成,第2層在蝕刻第3層之步驟中具有完 全地保護第1層之功能’並且可於與第1層積層之區域中 形成具有適當穿透率的半穿透層。 又’具體而言’如請求項5及請求項6所述,上述光 罩用基板較佳為於上述透明基板上依序積層上述第1層、 第2層及第3層所形成, 上述第3層由實質上將照射光遮蔽之遮光層、及較該 遮光層形成於更為表面側之抗反射層所構成,上述抗反射 層以選自由氧化鉻、氮化鉻及氮氧化鉻所構成之群組中一 種或兩種以上之成分作為主成分。 根據上述構成’由於第3層具備抗反射層,故可獲得 抗反射效果,並且藉由防止光罩在曝光時因照射光發生漫 射而引起的疊紋(moire)或暈光(halation)之產生,而可實現 圖案精度之提高。 又,抗反射層係由以選自由反射率較低的氧化鉻、氮 化鉻及氮氧化鉻所構成之群組中一種或兩種以上之成分作 200944936 為主成分的層所形成,故可獲得較高之抗反射效果,並且 藉由防止光罩在曝光時因照射光發生漫射而引起的疊紋或 暈光之產生,而可實現圖案精度之提高。 此時’藉由用與遮光層同質之物質來構成抗反射層, 而可利用同一蝕刻液同時蝕刻遮光層。 又,如請求項7所述,上述第1層、上述第2層及上 述第3層較佳為藉由濺鍍法、離子電鍍法或蒸鍍法所形成。 如上所述,藉由濺鍍法、離子電鍍法或蒸鍍法等真空 成膜法來形成第1層、第2層及第3層,由此可製成適當 地調整膜厚等而具有所需光學特性的光罩用基板。又藉 由利用濺鍍法等薄膜形成技術來進行製造,而可適當調整 光罩用基板之耐化學藥品性或牢固性等物理特性。 根據請求項8之光罩,上述課題可藉由以如下光罩用 基板所製得之光罩來解決: 上述光罩用基板具備透明基板、形成於透明基板上且 對照射光具有半穿透性之第i層、形成於該第ι層之上側 且實質上將照射光遮蔽之第3層、以及形成於上述第丄層 與上述第3層之間且對照射光具有半穿透性之第 且 上述第1層及上述第3層與上沭蜜,旺上 益釗为* !兴上述第2層相比,對第2 J液為不溶性或難溶性且對第丨蝕刻液為易溶性, 上述第2層與上述第i層及上述第 甜刻液為易溶性且對第1罐為不溶性或難溶性對第 上述第1層及上述第3層分別為以選自由鉻、氧化鉻、 11 200944936 種或兩種以上之成分 氮化鉻、氮氧化鉻所構成之群組中一 作為主成分的層, 紙、鼠化鈦、乳氣41 鈦所構種或兩種以上之成分作為主成 層,琨仃 etch, but must form I β Η ^ of any of the 4 light-shielding layer or semi-transmissive layer, the substrate is patterned once and the agent is removed, and the light-shielding layer or the tooth is again formed. In the absence of J, the second patterning is carried out, so that there is a disadvantage in terms of cost, and when there is a layer composed of a heterogeneous layer, it is used for each other; It constitutes a light-shielding layer and a semi-transmissive layer, so it can be formed for a long time. However, in the step, a plurality of (four) engraving liquids must be prepared, and acid or alkali is used in the substrate cleaning or photoresist removal step. Oxygen, etc., therefore, the selective etchability of the light-shielding layer and the semi-transmissive layer is important, and it is also necessary to ensure sufficient resistance to the chemical liquids. In either of the dry rhyme and the wet remnant, the combination of substances that can be selectively etched by the heterogeneous material is small, and the adhesion at the contact interface of each layer or the residue near the interface causes subtlety. The mask effect or the edge of the pattern is unclear, the damage caused by the etching solution or the etching gas, or the film thickness is reduced by excessive etching, resulting in an increase in the transmittance, etc., so that it is difficult to ensure sufficient accuracy in the patterning step. . In view of the above problems, the present invention provides a method for producing a substrate for a photomask for producing a gray scale mask by wet etching with high productivity, a photomask, and a method for producing a photomask using the substrate. According to the reticle substrate of claim 1, the above problem can be solved by the following method: The reticle substrate of claim 1 is a gray scale reticle substrate having a transparent substrate and a transparent substrate. a first layer having a semi-transmissive property to the irradiation light, a third layer formed on the U-th and substantially shielding the irradiation light, and being formed between the second layer and the third layer and having an illumination light a second layer having a semi-transparent property, wherein the i-th layer and the third layer are insoluble or poorly soluble to the second etching liquid and are more soluble in the first etching liquid than the second layer, and the second layer The layer is more soluble in the second etching solution than the i-th layer and the third layer, and is insoluble or poorly soluble in the i-th etching solution, and the i-th layer and the third layer are respectively selected from chromium. , oxidized complex, 7 200944936 a layer composed of one or more of the group consisting of chromium nitride and chromium oxynitride as a main component, the good layer 71 is selected from the group consisting of titanium, titanium oxide, titanium nitride and titanium. One or two layers in the group formed, the above components are used as the main component The first remaining liquid is a mixture of cerium nitrate, a mixture of a acid and water. The second liquid is a mixture of potassium hydroxide, hydrogen peroxide and water. According to the above configuration, the first portion has a semi-penetration property. The second layer is formed by the same layer or a compound thereof, which is formed of the same metal or a compound thereof, and is formed between the third layer and having semi-transparency to the irradiation light. The third layer is inferior to the first one, and the first Li and the third layer are selectively engraved with the engraving liquid. Further, the second layer 1 and the third layer are inferior to the second etching solution and are insoluble or poorly soluble in the etching liquid, so that the second layer is described. "Use the first surname engraving to select, that is, the stone osmium reduction, titanium nitride and I titanium oxide to 帛1 刻刻液 (4), the mixture of peroxyacid and water is insoluble or the second engraving, ie chlorine. The mixture of unloading, peroxidizing gas and water is easy to dissolve. ®35 chromium oxide, chromium nitride and chromium oxychloride are the mixed etching solution of ammonium cerium nitrate, peroxy acid and water. Mixing with water: It is insoluble or difficult for the second sputum sputum. Therefore, the first layer and the third layer are respectively selected from the group consisting of chromium oxychromium and chromium oxynitride. Or two or more components 200944936 = component, such that the second layer is selected from the group consisting of: chin, oxidized chin, nitriding, and oxynitride; or two or more components as the main component: The selectivity of the etching solution is increased to form a finer pattern. The second layer and the first layer and the third layer are resistant to different surnames, and by utilizing the difference in tolerance, the layer 2 is hardly It will be affected by the modification or damage of the first and third layers of the etchant, and the first layer and the third layer will hardly be affected. The second etching liquid in which the second layer is dissolved is modified or damaged. Therefore, it is possible to produce a mask having a high precision in forming a layer formed by the low film forming step by a continuous photolithography step. Further, by changing the composition ratio of the second layer, it is possible to finely adjust the optical characteristics and the scribe speed of the semi-transmissive layer, thereby ensuring higher cost. Further, the second layer is The material which is heterogeneous with the i-th and the second layer is f: another aspect is semi-transparent, so that the pattern of the i-th layer and the second layer can be formed by using an etching step 以 to form a The semi-transparent layer having a different transmittance of the U. Further, since the titanium compound has high resistance to chemicals such as acid or alkali, it is less susceptible to damage by the agent used in the etching process such as the photoresist removal liquid. The selection process can be carried out smoothly, and the high-precision and fine-grained can be formed. Even if the etching is performed with high precision by wet etching, the productivity of the large-sized photomask can be improved, and the gray-scale light can be inexpensively manufactured 200944936. Specifically, as described in claim 2 The first layer is preferably formed directly on the transparent substrate. According to the above configuration, the transmittance of the irradiation light can be easily maintained at a desired value. More specifically, as described in claim 3, the second The layer preferably has a transmittance of 5% or more and 70% or less to the irradiation light. Further, as described in the claim 4, the second layer preferably has a film thickness of 1 〇 nm or more and 70 nm or less. The second layer has the function of completely protecting the first layer in the step of etching the third layer' and can form a semi-transmissive layer having an appropriate transmittance in the region with the first layer of the layer. The photomask substrate is preferably formed by sequentially laminating the first layer, the second layer, and the third layer on the transparent substrate, as described in claim 5 and claim 6, wherein the third layer is substantially a light shielding layer that shields the illumination light and an antireflection layer that is formed on the more surface side than the light shielding layer, wherein the antireflection layer is selected from the group consisting of chromium oxide, chromium nitride, and chromium oxynitride. Or two or more components as a main component. According to the above configuration, since the third layer is provided with the antireflection layer, an antireflection effect can be obtained, and by preventing the moire or halation caused by the diffusion of the illuminating light at the time of exposure. Produced, and the accuracy of the pattern can be improved. Further, the antireflection layer is formed of a layer selected from one or more components selected from the group consisting of chromium oxide, chromium nitride, and chromium oxynitride having a low reflectance as a main component of 200944936. A higher anti-reflection effect is obtained, and an increase in pattern accuracy can be achieved by preventing generation of moiré or blooming caused by diffusion of the illuminating light by the reticle during exposure. At this time, by forming the antireflection layer with a substance which is homogenous to the light shielding layer, the light shielding layer can be simultaneously etched by the same etching liquid. Further, as described in claim 7, the first layer, the second layer, and the third layer are preferably formed by a sputtering method, an ion plating method, or a vapor deposition method. As described above, the first layer, the second layer, and the third layer can be formed by a vacuum film formation method such as a sputtering method, an ion plating method, or a vapor deposition method, whereby the film thickness can be appropriately adjusted and the like. A substrate for a photomask that requires optical characteristics. Further, it can be produced by a thin film forming technique such as sputtering, and physical properties such as chemical resistance and firmness of the substrate for a photomask can be appropriately adjusted. According to the reticle of claim 8, the above problem can be solved by the reticle obtained by using the reticle substrate: the reticle substrate is provided with a transparent substrate, is formed on the transparent substrate, and is semi-transparent to the illuminating light. An i-th layer, a third layer formed on the upper side of the first layer and substantially shielding the irradiation light, and a first layer formed between the second layer and the third layer and having semi-transparency to the irradiation light The first layer and the third layer are superior to the upper nectar, and the upper layer is insoluble or poorly soluble to the second liquid J and more soluble in the second etching liquid than the second layer. The second layer is easily soluble in the i-th layer and the sweet etching solution, and is insoluble or poorly soluble in the first can. The first layer and the third layer are respectively selected from the group consisting of chromium, chromium oxide, and 11 200944936. One or two or more of the components consisting of chromium nitride and chromium oxynitride; a layer composed of paper, rattan, milk, 41 titanium or two or more components as a main layer,

上述第1蚀刻液為硝酸鈽敍、過a酸及水之混合液, 上述第2姓刻液為氫氧化卸、過氧化氣及水之混合液 士如此,根據本發明之光|,特別是大型光罩之生口幻 提而,而可廉價地獲得多灰階光罩。 上述課題可藉由進 根據請求項9之光罩之製造方法 行如下之光罩之製造方法來解決: 其係一種使用如下光罩用基板來製造光罩之方法,上 述光罩用基板具備透明基板、形^透明基板上且對照射 先具有半穿透性之第i $、形成於該第i層之上側且 上將照射光遮蔽之第3 [以及形成於上述第U與上述 第3層之間且對照射光具有半穿透性之第2層,並且The first etching liquid is a mixture of nitric acid and a mixture of a acid and water, and the second engraving liquid is a mixture of hydrogen peroxide, peroxygen gas and water. The light according to the present invention, in particular, The glare of a large reticle is enhanced, and a multi-gray reticle can be obtained inexpensively. The above problem can be solved by the method for manufacturing a photomask according to the method of manufacturing a photomask according to claim 9, which is a method for manufacturing a photomask using a substrate for a photomask, which is transparent. a third surface on the substrate, the transparent substrate, and having a semi-transparent property for irradiation, a third surface formed on the upper side of the ith layer and shielding the illuminating light, and a third layer formed on the U and the third layer a second layer that is semi-permeable to the illuminating light, and

上述第1層及上述第3層與上述第2層相比,對第2 蝕刻液為不溶性或難溶性且對第!蝕刻液為易溶性, 上述第2層與上述第!層及上述第3層相比,對第2 蝕刻液為易溶性且對第丨蝕刻液為不溶性或難溶性, 上述第1層及上述第3層分別為 氣化絡、氮氧化鉻所構成之群組中一 作為主成分的層, 以選自由鉻、氧化鉻、 種或兩種以上之成分 上述第 2層為以選自由鈦、氧化鈦、氮化鈦、氮氧化 12 200944936 鈦所構成之群組令一種或兩種以上 層, 之成分作為主成分 的 上述第1蝕刻液為硝酸鈽銨 上述第2蝕刻液為氫氧化鉀、 並且 過氯酸及水之混合液 過氧化氫及水之混合液 上述光罩之製造方法實行如下步騾: 第1光阻劑被覆步驟,將# 踯I先阻劑被覆於上述第3層之 參 表面上; 第1曝光步驟,透過形成有第 有第1遮罩圖案之遮罩將上 边第!光阻劑被覆步驟中所被覆之上述光阻劑加以曝光; 第1光阻劑除去步驟,將上述第1曝光步驟後上述光 阻劑之中經曝光之部分、或未曝光之部分除去; 第1钱刻步驟,使用上述第!钱刻液將除去了上述光 阻劑之區域所露出的上述第3層加以蝕刻,以形成 案; Ο 第2蝕刻步驟,使用上述第2蝕刻液,將藉由上述第1 蝕刻步驟除去了上述第3層之區域所露出的上述第2層加 以蝕刻’而形成遮光圖案; 第1光阻劑剝離步驟,將上述第丨光阻劑除去步驟中 所殘存之上述光阻劑剝離; 第2光阻劑被覆步驟,將光阻劑再次被覆於表面上; 第2曝光步驟’透過形成有第2遮罩圖案之遮罩將上 迷第2光阻劑被覆步驟中所被覆之上述光阻劑加以曝光; 第2光阻劑除去步驟,將上述第2曝光步驟後上述光 13 200944936 阻劑中經曝光之部分、或未曝光之部分除去; ,第3餘刻步驟,使用上述第1姓刻液,將除去了上述 光阻劑之區域中所露出的上述第3 .. x < 罘1層加以钱 x,刀另1使上述第2層及上述透明基板露出;以及 第2光阻劑剝離步驟,將上述第2光阻劑除去步驟所 殘存之上述光阻劑剝離。 如此,根據請求項9之光罩之製造方法,藉由利用第ι 層及第3層與帛2層對蝕刻液之耐性的差異,而幾乎不會 受到其他層蝕刻所用之蝕刻液的改質或損傷,故可獲得具 備如下區域之高精度的四灰階光罩:帛3層露出在表面上 的遮光區域、藉由第丨蝕刻步驟而上述第2層露出在表面 上的第1半穿透區域、藉由第2蝕刻步驟而上述第!層露 出在表面上的第2半穿透區域、以及藉由帛3㈣步驟而 上述透明基板露出在表面上的全穿透區域。 根據請求項10之光罩之製造方法,上述課題可藉由如 下之光罩製造方法來解決·· 其係一種使用如下光罩用基板來製造光罩之方法,上 述光罩用基板具備透明基板、形成於透明基板上且對照射 光具有半穿透性之第丨層、形成於該第丨層之上侧且實質 上將照射光遮蔽之第3層、以及形成於上述第丨層與上述 第3層之間且對照射光具有半穿透性之第2層,並且 上述第1層及上述第3層與上述第2層相比,對第2 #刻液為不溶性或難溶性且對第1蝕刻液為易溶性, 上述第2層與上述第丨層及上述第3層相比,對第2 200944936 錄刻液為易溶性且對第〗 了弟1蝕刻液為不溶性或難溶性, 上述第1層及上述第3層公則A ./L 弗3層刀別為以選自由鉻、氧化鉻、 氮化鉻 '氮氧化鉻所構成 ^ ^ + , 偁成之群組中一種或兩種以上之成分 作為主成分的層, 上述第2層為以撰白士# 故 自由鈦、氧化鈦、氮化鈦、氮氧化 欽所構成之群組中—籍4 # Τ #或兩種以上之成分作為主成分的 增, ❹ ^述第1㈣液為德鈽録、過氣酸及水之混合液, 边第2㈣液錢氧切、過氧化氫及水之混合液,·並 且 上述光罩之製造方法實行如下步驟: 第1光阻劑被覆步驟,骆出RB β W將光阻劑破覆於上述第3層之 表面上; 、十1第1曝光步驟’透過形成有第1遮罩圖案之遮罩將上 第1光阻劑被覆步驟中所被覆之上述光阻劑加以曝光; ©第1光阻劑除去步驟,蔣μ ΕΒ ^ 哪將上述第1曝光步驟後上述光 阻劑中經曝光之部分、 次未曝光之部分除去; 第1姓刻步驟,使用 用上迷第1敍刻液將除去了上述 阻劑之區域中所露出的上 上边第3層加以蝕刻,而形成遮光 團案; 第i光阻劑剝離步驟,將上述第丄光阻劑除去步驟中 所殘存之上述光阻劑剝離; 第2光阻劑破覆步驟,將光阻劑再次被覆於表面上; 第2曝光步驟,透過形成有第2遮罩圖案之遮罩將上 15 200944936 述第2光阻劑被覆步驟中所被覆之上述光阻劑加以曝光; 第2光阻劑除去步驟,將上述第2曝光步稀後上述光 阻劑中經曝光之部分、或未曝光之部分除去; 第2钱刻步驟,使用上述第2钮刻液將除去了上述光 阻劑之區域中所露出的上述第2層加以蝕刻而使上述第! 層露出; 第3银刻步驟,使用上述第i姓刻液將除去了上述 光阻劑之區域中所露出的上述第3層、及藉由帛2㈣步 驟除去了上述第2層之區域中露出的上述第i層加以蝕 刻’而使上述透明基板露出;以及 第2光阻_離步驟,將上述第2光阻劑除去步驟中 所殘存之上述光阻劑剝離。 如此,根據請求項10之光罩之製造方法,藉由利用第 1層及第3層與第2層對蝕刻液之耐性的差異,而幾乎不受 其他層之蝕刻所用之蝕刻液的改質或損傷,因此可成形具 備如下區域之高精度的三灰階光罩:帛3層露出在表面上 之遮光區域、藉由第1蝕刻步驟而第2層露出在表面上的 第1半穿透區域、以及藉由第2蝕刻步驟及上述第3蝕刻 步驟而上述透明基板露出在表面上的全穿透區域。 根據請求項1之光罩用基板,第2層與第丨層及第3 層對各不相同之蝕刻液具有耐性,藉由利用該耐性之差 異’第2層幾乎不會受到可將第1層及第3層溶解之第i 蝕刻液的改質或損傷,反之,第丨層及第3層幾乎不會受 到可將第2層溶解之第2蝕刻液的改質或損傷。因此,可 16 200944936 製造利用連續之光微影步驟使一次薄膜形成步驟所形成之 層形成有精度高之微細圖案而成之光軍。又藉由使第2 層之組成比率變化,可對半穿透層之光學特性及蚀刻速度 進仃微調整,從而可確保更高之蝕刻性,進而,第2層係 由與第1層及第3層為異質之物質所構成,另一方面因為 具有半穿透性,故可藉由蝕刻步驟來形成積層有第、層與 第、2層之圖案’藉此形成具有與第i層不同之穿透率的半 ❿穿透層X ’即便採用濕式蝕刻亦可進行高精度的蝕刻, 故可提供特別是大型光罩之生產性提高、而可廉價地製造 多灰階光罩之光罩用基板。 ,根據請求項2之光罩用基板,可提供容易地將對照射 光之穿透率保持為所要值之光罩用基板。 根據請求項3及請求項4之光罩用基板,可提供如下 光罩用基板:第2層在蝕刻第3層之步驟中具有完全保護 第1層之功尨,並且可於與第丨層積層區域中形成具有適 ❹ S穿透率的半穿透層。 、根據請求項5及請求項6之光罩用基板,可提供如下 光罩用基板··其由於抗反射層係由以選自由反射率較低之 氧化鉻、氮化鉻及氮氧化鉻所構成之群組中一種或兩種以 上之成分作為主成分的層所形成,故可獲得較高之抗反射 效果,藉由防止光罩在曝光時因照射光發生漫射而引起的 疊紋或暈光之產生,而實現圖案精度之提高。 根據清求項7之光罩用基板,藉由利用滅链法、離子 電鑛去或蒸鑛法等真空成膜法來形成第1層、第2層及 17 200944936 而了製成適當地調整膜厚等而具有所需之光學特 性的,罩用基板。x ’藉由利用錢法等薄膜形成技術來 進行Ik,而可提供能夠適當地調整光罩用基板之耐化學 藥品性或牢固性等物理特性的光罩用基板。 根據明求項8之光罩,特別是大型光罩之生產性提高, 而可廉價地提供多灰階光罩。 根據請求項9及請求項10之光罩之製造方法,藉由利 用第1層及第3層與第2層對蝕刻液之耐性差異,而幾乎 不會受到其他層之蝕刻所用的蝕刻液之改質或損傷,可提 供能形成高精度且微細之圖案的灰階光罩。 【實施方式】 以下,參照圖4就本發明之一實施形態加以說明。再 者,以下所說明之構件、構造、構成、順序等並未限定本 發明,當然可依據本發明之主旨實施各種改變。 圖1係本發明之一實施形態的灰階光罩用基板之縱剖 〇 面圖’圖2係本發明之一實施形態的灰階光罩之縱剖面圖, 圖3〜圖5係表示四灰階光罩之圖案化步驟的說明圖,圖6〜 圖8係表示三灰階光罩之圖案化步驟的說明圖,圖9係自 上表面拍攝測試圖案之電子顯微鏡(掃描式電子顯微鐘 (SEM))照片。 ·、 再者,圖1至圖8中,為了進行說明而將各層之膜厚 描繪得厚於實際厚度,由此示意性地表示灰階光罩用基 板、灰階光罩及灰階光罩之製造方法。 又’表1中表示實施例及比較例之各種試驗結果。 18 200944936 圖1係本發明之灰階光罩用基板1之剖面圖,該灰階 光罩用基板1係由透明基板1〇、形成於透明基板1〇上之半 穿透層20、複合層40、及形成於該半穿透層2〇與複合層 4〇之間的敍刻阻止層(阻止層3〇)所構成。 再者,阻止層30相當於本發明之第2層,半穿透層2〇 及複合層40分別相當於第i層及第3層。 又’複合層40係由實質上將照射光遮蔽之遮光層43、 ©及積層於其表面上之抗反射層45所形成。 灰階光罩用基板1係用以製造灰階光罩2之基板,係 於後述蝕刻步驟及光微影步驟中,使用不同蝕刻液對形成 有半穿透層20及遮光層43、阻止層30之灰階光罩用基板 1依序蝕刻來進行圖案化,藉此可製造灰階光罩2。 半穿透層20係形成於灰階光罩用基板1上之層,對照 射光具有半穿透性。其係可藉由變更膜厚來調整包括照射 光即i線(波長365 nm)或g線(波長436 nm)的波長300 φ nm〜450 nm下之穿透率的層。將僅由半穿透層2〇構成之具 有半穿透性之層設定為第1半穿透層(區域)。 阻止層30係形成於半穿透層2〇上、具有在蝕刻複合 層40時限制蝕刻範圍之阻止功能並且具有保護半穿透層 之功能的層。又’由於其係對照射光具有半穿透性之層, 故可藉由在後述光微影步驟中保持與半穿透層之積層而 形成第2半穿透層(區域)。因此,可使第2半穿透層(區域) 之穿透率與僅由半穿透層2〇所構成之第丨半穿透層(區域) 不同。 19 200944936 由遮光層43及抗反射層45所構成之複合層40係發揮 出作為本發明之實質上將照射光遮蔽的遮光層之功能的 層。 圖2係本發明之灰階光罩2之縱剖面圖,其係由透明 基板10、形成於透明基板10上之第1半穿透圖案20a、形 成於第1半穿透圖案20a上之阻止圖案30a、形成於阻止圖 案30a上之遮光圖案43a、以及形成於遮光圖案43a表面上 之抗反射圖案45a所構成。 半穿透圖案2〇a係將本發明之灰階光罩用基板1之半穿 透層20加以蝕刻所形成之圖案,阻止圖案30a係將阻止層 30加以轴刻所形成之圖案,遮光圖案43a係將遮光層43加 以钱刻所形成之圖案,抗反射圖案45a係將抗反射層45加 以蝕刻所形成之圖案。由遮光圖案43a及抗反射圖案45a 形成遮光層圖案40a。 灰階光罩2自上表面觀察時,形成有抗反射圖案45a(即 遮光圖案40a)之一部分露出在表面上的遮光區域u(遮光區 域la)'阻止圖案3〇a之一部分露出在表面上的區域lb(第2 半穿透區域lb)、半穿透圖案20a之一部分露出在表面上的 區域lc(第1半穿透區域lc)、及僅有透明基板之區域ld(全 穿透區域Id)。 以下’就構成灰階光罩用基板1之各構件加以說明。 (透明基板10) 透明基板10係形成灰階光罩用基板時成為基底的透明 基板。透明基板10可使用天然石英玻璃、合成石英玻璃、 20 200944936 硼矽酸玻璃、鈉玻璃等玻璃基板及低膨脹之透明樹脂等材 料。再者,此處所謂透明,具體係指對光微影步驟中之i 線(波長365 nm)或g線(波長436 nm)之曝光用光的穿透率 (Air Reference)包含在80-95%之範圍内。 (半穿透層20)The first layer and the third layer are insoluble or poorly soluble in the second etching solution as compared with the second layer. The etching solution is easily soluble, and the second layer and the above-mentioned first! The layer is more soluble in the second etching liquid than the third layer, and is insoluble or poorly soluble in the second etching liquid, and the first layer and the third layer are respectively composed of gasification complex and chromium oxynitride. a layer as a main component in the group, selected from the group consisting of chromium, chromium oxide, species or two or more components, wherein the second layer is selected from the group consisting of titanium, titanium oxide, titanium nitride, and nitrogen oxide 12 200944936 titanium. The first etching liquid having a component of one or two or more layers as a main component is ammonium cerium nitrate. The second etching liquid is potassium hydroxide, and a mixture of perchloric acid and water, hydrogen peroxide and water. The method for producing the reticle is as follows: a first photoresist coating step of coating a # 踯 I pre-reagent on the surface of the third layer; and a first exposure step, forming a first 1 mask pattern mask will be on top! The photoresist coated in the photoresist coating step is exposed; the first photoresist removing step removes the exposed portion or the unexposed portion of the photoresist after the first exposure step; 1 money engraved steps, use the above mentioned! The money engraving liquid etches the third layer exposed by removing the photoresist region to form a case; Ο the second etching step, using the second etching liquid, removing the above by the first etching step The second layer exposed in the third layer region is etched to form a light-shielding pattern; and the first photoresist stripping step peels off the photoresist remaining in the second photoresist removal step; a resist coating step of re-coating the photoresist on the surface; and a second exposure step of transmitting the photoresist coated in the second photoresist coating step through the mask having the second mask pattern formed thereon Exposure; a second photoresist removing step of removing the exposed portion or the unexposed portion of the light 13 200944936 resist after the second exposure step; and the third remaining step, using the first surname And removing the layer of the third .. x < 罘1 layer exposed in the region of the photoresist, and the second layer and the transparent substrate are exposed by the knife; and the second photoresist is stripped Step of removing the second photoresist from the step Above the remaining photoresist is stripped. Thus, according to the method of manufacturing the reticle of claim 9, by using the difference in the resistance of the etchant to the ι layer and the third layer and the 帛2 layer, the etchant used for etching the other layer is hardly modified. Or damage, it is possible to obtain a high-precision four-gray reticle having a region in which the opaque layer is exposed on the surface, and the first layer is exposed on the surface by the second etching step. The through region, the second step by the second etching step! The second semi-transmissive region exposed on the surface and the fully penetrating region in which the transparent substrate is exposed on the surface by the step 3 (4). According to the method of manufacturing a reticle of claim 10, the above problem can be solved by a reticle manufacturing method, which is a method of manufacturing a reticle using a substrate for a reticle, wherein the reticle substrate includes a transparent substrate a second layer formed on the transparent substrate and having semi-transparency to the irradiation light, a third layer formed on the upper side of the second layer and substantially shielding the irradiation light, and the second layer and the first layer a second layer having a semi-transparent property between the three layers and the first layer and the third layer being insoluble or poorly soluble to the second #刻液 and being the first layer The etching liquid is easily soluble, and the second layer is more soluble in the second 200944936 recording liquid than the second layer and the third layer, and is insoluble or poorly soluble in the first etching solution 1 The first layer and the third layer of the third layer of the A./L 3 layer are one or more selected from the group consisting of chromium, chromium oxide, chromium nitride 'chromium oxynitride ^ ^ + The layer containing the component as the main component, and the second layer is the free titanium, In the group consisting of titanium, titanium nitride, and nitrogen oxide, the group of 4 # Τ # or two or more components is added as a main component, ❹ ^1(四)液为德钸录,过气酸和水a mixture of the second (four) liquid oxygen cut, a mixture of hydrogen peroxide and water, and the method for manufacturing the mask described above performs the following steps: a first photoresist coating step, a RB β W photoresist Breaking over the surface of the third layer; and exposing the photoresist coated in the first photoresist coating step through the mask having the first mask pattern; ©1st photoresist removal step, where is the portion of the photoresist exposed to the exposed portion and the second unexposed portion after the first exposure step; the first surname step, the use of the first fan The etching solution removes the upper third layer exposed in the region of the resist to be etched to form a light shielding group; the i-th photoresist stripping step, which remains in the above-mentioned third photoresist removal step The photoresist is peeled off; the second photoresist is broken, and the photoresist is again coated a second exposure step of exposing the photoresist coated in the second photoresist coating step of the above 15 200944936 through a mask having a second mask pattern; and a second photoresist removing step; After exposing the second exposure step, the exposed portion or the unexposed portion of the photoresist is removed; and the second etching step exposes the region in which the photoresist is removed by using the second button engraving The second layer is etched to make the above-mentioned first! a third silver etching step of exposing the third layer exposed in the region of the photoresist and the second layer removed by the step 2 (4) using the i-th engraving liquid The ith layer is etched to expose the transparent substrate, and the second photoresist detachment step detaches the photoresist remaining in the second photoresist removing step. As described above, according to the method of manufacturing the reticle of claim 10, the etchant used for the etching of the other layer is hardly modified by utilizing the difference in resistance between the first layer and the third layer and the second layer to the etching solution. Or damage, it is possible to form a high-precision three-gray reticle having a region in which the 帛3 layer is exposed to the light-shielding region on the surface, and the first layer is exposed to the first half-penetration on the surface by the first etching step. The region and the total penetration region of the transparent substrate exposed on the surface by the second etching step and the third etching step. According to the substrate for a photomask of claim 1, the second layer, the second layer, and the third layer are resistant to the different etching liquids, and by utilizing the difference in the resistance, the second layer is hardly affected by the first layer. The layer and the third layer dissolve the i-th etching solution to be modified or damaged. Conversely, the second layer and the third layer are hardly modified or damaged by the second etching solution capable of dissolving the second layer. Therefore, it is possible to manufacture a light army in which a layer formed by a single film forming step is formed into a fine pattern with high precision by a continuous photolithography step. Further, by changing the composition ratio of the second layer, the optical characteristics and the etching rate of the semi-transmissive layer can be finely adjusted to ensure higher etching properties, and the second layer is composed of the first layer and The third layer is composed of a heterogeneous substance, and on the other hand, because of the semi-transparency, the pattern of the first layer and the second layer can be formed by an etching step, thereby forming a layer different from the ith layer. The transmittance of the semi-turn-through layer X' can be etched with high precision even by wet etching, so that the productivity of a large-sized photomask can be improved, and the light of a multi-gray mask can be inexpensively manufactured. A cover substrate. According to the substrate for a photomask of claim 2, it is possible to provide a substrate for a photomask which can easily maintain the transmittance of the irradiation light to a desired value. According to the substrate for a photomask of claim 3 and claim 4, a substrate for a photomask can be provided: the second layer has a function of completely protecting the first layer in the step of etching the third layer, and can be applied to the second layer A semi-transmissive layer having a suitable S penetration rate is formed in the laminate region. According to the substrate for a photomask of claim 5 and claim 6, the substrate for a photomask can be provided. The antireflection layer is selected from the group consisting of chromium oxide, chromium nitride, and chromium oxynitride having a low reflectance. A layer formed by using one or two or more components as a main component in the group, so that a high anti-reflection effect can be obtained by preventing the reticle from being shattered due to diffusion of the illuminating light during exposure or The generation of blooming is achieved, and the accuracy of the pattern is improved. According to the substrate for a photomask of claim 7, the first layer, the second layer, and 17 200944936 are formed by a vacuum film formation method such as a chain eliminator method, an ion ore removal method, or a vapor deposition method, and are appropriately adjusted. A cover substrate having a film thickness or the like and having desired optical characteristics. By using Ik as a thin film forming technique such as a money method, it is possible to provide a substrate for a photomask which can appropriately adjust physical properties such as chemical resistance or firmness of the substrate for a mask. According to the reticle of the item 8 of the invention, in particular, the productivity of the large reticle is improved, and the multi-gray reticle can be provided at low cost. According to the manufacturing method of the reticle of the claim 9 and the claim 10, the etchant used for the etching of the other layer is hardly affected by the difference in the resistance of the etching liquid to the first layer and the third layer and the second layer. Modification or damage provides a gray scale reticle that forms a highly precise and fine pattern. [Embodiment] Hereinafter, an embodiment of the present invention will be described with reference to Fig. 4 . Further, the present invention is not limited to the members, structures, configurations, sequences, and the like described below, and various modifications can be made without departing from the spirit and scope of the invention. 1 is a longitudinal cross-sectional view of a substrate for a gray scale mask according to an embodiment of the present invention. FIG. 2 is a longitudinal cross-sectional view of a gray scale mask according to an embodiment of the present invention, and FIG. 3 to FIG. An explanatory diagram of a patterning step of a gray scale mask, FIG. 6 to FIG. 8 are explanatory diagrams showing a patterning step of a three-gray mask, and FIG. 9 is an electron microscope (scanning electron microscope) for taking a test pattern from an upper surface. Bell (SEM)) photo. In addition, in FIGS. 1 to 8 , the thickness of each layer is thicker than the actual thickness for the purpose of explanation, thereby schematically showing the substrate for the gray scale mask, the gray scale mask, and the gray scale mask. Manufacturing method. Further, various test results of the examples and comparative examples are shown in Table 1. 18 200944936 FIG. 1 is a cross-sectional view of a substrate 1 for a gray scale mask according to the present invention. The substrate 1 for a gray scale mask is a transparent substrate 1 , a semi-transmissive layer 20 formed on a transparent substrate 1 , and a composite layer. 40. And a smear preventing layer (blocking layer 3 形成) formed between the semi-transmissive layer 2 〇 and the composite layer 4 。. Further, the stopper layer 30 corresponds to the second layer of the present invention, and the semi-transmissive layer 2〇 and the composite layer 40 correspond to the i-th layer and the third layer, respectively. Further, the composite layer 40 is formed of a light shielding layer 43, which is substantially shielded by irradiation light, and an antireflection layer 45 laminated on the surface thereof. The substrate 1 for the gray scale mask is used to manufacture the substrate of the gray scale mask 2, and the semi-transparent layer 20, the light shielding layer 43, and the blocking layer are formed by using different etching liquid pairs in the etching step and the photolithography step which will be described later. The gray scale mask substrate 30 of 30 is sequentially etched and patterned, whereby the gray scale mask 2 can be manufactured. The semi-transmissive layer 20 is a layer formed on the substrate 1 for the gray scale mask, and has a semi-transparent contrast light. It is possible to adjust the layer including the transmittance of the i-line (wavelength 365 nm) or the g-line (wavelength 436 nm) at a wavelength of 300 φ nm to 450 nm by changing the film thickness. The semi-penetrating layer composed only of the semi-transmissive layer 2 is set as the first semi-transmissive layer (region). The stopper layer 30 is formed on the semi-transmissive layer 2, has a blocking function for restricting the etching range when the composite layer 40 is etched, and has a function of protecting the semi-transmissive layer. Further, since it is a layer which is semi-transparent to the irradiation light, the second semi-transmissive layer (region) can be formed by maintaining a layer with the semi-transmissive layer in the photolithography step described later. Therefore, the transmittance of the second semi-transmissive layer (region) can be made different from that of the semi-transmissive layer (region) composed only of the semi-transmissive layer 2〇. 19 200944936 The composite layer 40 composed of the light shielding layer 43 and the antireflection layer 45 functions as a layer which functions as a light shielding layer which substantially shields the irradiation light of the present invention. 2 is a longitudinal cross-sectional view of the gray scale mask 2 of the present invention, which is formed by the transparent substrate 10, the first semi-transmissive pattern 20a formed on the transparent substrate 10, and formed on the first semi-transmissive pattern 20a. The pattern 30a, the light-shielding pattern 43a formed on the stopper pattern 30a, and the anti-reflection pattern 45a formed on the surface of the light-shielding pattern 43a are comprised. The semi-transmissive pattern 2〇a is a pattern formed by etching the semi-transmissive layer 20 of the substrate 1 for a gray scale mask of the present invention, and the pattern 30a is a pattern formed by blocking the layer 30, and a light-shielding pattern is formed. 43a is a pattern in which the light-shielding layer 43 is formed by etching, and the anti-reflection pattern 45a is a pattern formed by etching the anti-reflection layer 45. The light shielding layer pattern 40a is formed by the light shielding pattern 43a and the anti-reflection pattern 45a. When the gray scale mask 2 is viewed from the upper surface, a light-shielding region u (light-shielding region 1a) formed by partially exposing one of the anti-reflection patterns 45a (ie, the light-shielding pattern 40a) to the surface prevents a portion of the pattern 3〇a from being exposed on the surface. The area lb (the second semi-transmissive area lb), the area lc (the first semi-transmissive area lc) partially exposed on the surface, and the area ld of only the transparent substrate (the full penetration area) Id). Hereinafter, each member constituting the substrate 1 for the gray scale mask will be described. (Transparent Substrate 10) The transparent substrate 10 is a transparent substrate to be a base when a substrate for a gray scale mask is formed. As the transparent substrate 10, a natural quartz glass, a synthetic quartz glass, a glass substrate such as 20 200944936 borosilicate glass or soda glass, and a material such as a low-expansion transparent resin can be used. In addition, the term "transparent" as used herein refers to the transmittance of exposure light (Air Reference) for the i-line (wavelength 365 nm) or g-line (wavelength 436 nm) in the photolithography step included in 80-95. Within the range of %. (semi-penetrating layer 20)

❹ 半穿透層20(第1半穿透層)形成於透明基板之表 面。本實施形態之半穿透層20對光微影步驟中之丨線(波長 365 nm)或g線(波長436 nm)之曝光用光的穿透率為 5〜70%,係由鉻(Cr)與氮氣(N2)、氧氣(〇2)之化合物所形成。 根據用途來變更膜厚而決定穿透率。 關於半穿透層20,根據所使用之曝光波長及光阻劑之 特性,而使各使用波長特意地增大穿透率差,另外,設法 於複數個使用波長範圍内使穿透率平穩等。該等穿透^調 整可藉由形成鉻⑼與氧氣(〇2)、氮氣(N2)中任一氣體或該 等氣體之組合的化合物來進行。例如,藉由增大膜中之氧 比率(膜中之鉻、氧及氮之比率分別為“ Η。賴、 43.5〜50.5 a_ 15.0〜19.5 ,利用曰本電子製造之 A X射線光電子分光法所得的定量分析值,以 ESCA定量分析值)可使 下稱為 之1線與g線之穿透率差為 8.5%〜9.0%,又,藉由增大膜中 τ心乳比年(膜中之鉻、氣及 氣之比率分別為44.0〜50.5 a ^ + 〇/ ^ Ζ5·ϋ〜29.0 atm% 及 25.5〜28.0血%,默八定量 率差為m.6%。 m線與g線之穿透 20與相接觸的阻止層 選疋姓刻液時,考慮到半穿透層 21 200944936 3〇之耐蝕刻性、及複合層40之蝕刻速率,而以金屬與氣、 氮及碳中之任意一種以上的化合物之組合來形成薄膜。於 本實施形態中,由於基質金屬為鉻(Cr),故蝕刻液(第^蝕 刻液)係使用過氣酸、硝酸鈽銨及水之混合液 ((NH4)2Ce(N03)6 . HCIO4 . H2〇= 15 : 3 : 82 常溫)。 (阻止層30) 於半穿透層20上形成有阻止層3〇。阻止層3〇係具有 在蝕刻其上方之複合層40時可靠地使蝕刻結束之功能、及❹ The semi-transmissive layer 20 (first semi-transmissive layer) is formed on the surface of the transparent substrate. The transflective layer 20 of the present embodiment has a transmittance of 5 to 70% for exposure light of a ridge line (wavelength 365 nm) or a g line (wavelength 436 nm) in the photolithography step, and is made of chromium (Cr). ) formed with a compound of nitrogen (N2) and oxygen (〇2). The film thickness is changed depending on the application to determine the transmittance. Regarding the semi-transmissive layer 20, depending on the exposure wavelength to be used and the characteristics of the photoresist, the wavelength of use is intentionally increased by the respective wavelengths, and the transmittance is stabilized in a plurality of wavelength ranges. . These penetration adjustments can be carried out by forming a compound of chromium (9) with any of oxygen (?2), nitrogen (N2) or a combination of such gases. For example, by increasing the ratio of oxygen in the film (the ratio of chromium, oxygen, and nitrogen in the film is "Η. Lai, 43.5~50.5 a_15.0~19.5, which is obtained by AX ray photoelectron spectroscopy manufactured by Sakamoto Electronics". The quantitative analysis value, based on the ESCA quantitative analysis value, can be referred to as the difference between the transmittance of the 1 line and the g line, which is 8.5% to 9.0%, and by increasing the ratio of τ heart to milk in the film (in the film) The ratios of chromium, gas and gas are 44.0~50.5 a ^ + 〇 / ^ Ζ 5 · ϋ ~ 29.0 atm% and 25.5 ~ 28.0 blood %, and the difference between the octet and the rate is m. 6%. When the etching layer of the contact layer is contacted with 20, the etching resistance of the semi-transmissive layer 21 200944936 3 and the etching rate of the composite layer 40 are considered, and any of metal, gas, nitrogen and carbon is used. In the present embodiment, since the matrix metal is chromium (Cr), the etching liquid (the etching liquid) is a mixture of pervaporic acid, ammonium cerium nitrate and water (( NH4)2Ce(N03)6. HCIO4. H2〇=15 : 3 : 82 normal temperature) (blocking layer 30) A barrier layer 3 is formed on the semi-transmissive layer 20. 3〇 layer system having a composite layer in which the etching of the upper end of the etching reliably function 40, and

防止半穿透層20受到蝕刻之功能的層,且係對複合層4( 之钱刻液具有耐性之層。 、又,當蝕刻半穿透層20時,阻止層3〇亦發揮出作為 遮罩之功能,故必須為對半穿透層2〇之蝕刻液亦具有耐性 之層。因此,必須由耐化學藥品性較高 '且蝕刻特性良好 之物質所形成。a layer that prevents the semi-transmissive layer 20 from being subjected to etching, and is a layer that is resistant to the composite layer 4. Further, when the semi-transmissive layer 20 is etched, the blocking layer 3 is also used as a mask. Since the function of the cover is required to be a layer having resistance to the etching liquid of the semi-transparent layer 2, it is necessary to form a substance having high chemical resistance and good etching characteristics.

對於本實施形態之阻止層3〇而言,利用鈦(丁丨)、以及 鈦與氧、t之化合物(膜中之鈦、氧及氮之比率分別為 =5 36.5 atm%、32.0〜39.5 atm%及 29.5〜41.0 atm%,ESC4 疋量刀析值)以滿足上述特性之方式進行調整。 、又作為該阻止層30之蝕刻液(第2蝕刻液),可使用 ,氧化氫、氫氧化鉀及水之混合液((H2〇2(35%): Κ〇Η(3()%) · H2〇 = 1 : 16 : 32(體積 t匕)常溫)。 ;本發月中,用氮氧化鉻(鉻、氧及氮之化合物)與鉻及 氧化絡來構成半穿透層20與遮光層43及抗反射層45, 因而可用同—叙丨> a 蚀刻液進行蝕刻,但只要為對阻止層3〇具有 22 200944936 ㈣選擇性之物f,則即便遮光層43及 穿读屉20 ^丄 《 w ~ f 為由不同成分所構成之物質及所對應之蝕刻液不 同’亦無特別限制。 、又,阻止層30由於係半穿透性之物質,故可藉由與半 穿透層2〇積層而具有第2次灰階功能(第2半穿透區域lb)e ,例如,當於鉻與氧、氮之化合物的膜厚与100 A且穿透 率為54.11%之半穿透$ 2()上形成有歛與㈣ ❹阻止層(膜厚% 200 A)時,第2半穿透區域lb之g線的穿透 率為 26.08%。 者作為阻止層30之膜厚’較佳為以1〇〜7〇 nmU〇〇〜7〇〇入)之範圍來構成。 (複合層40) 本實施形態之複合層40形成於積層有半穿透層2〇與 阻止層30之層上,係由遮光層43及其表面側之抗反射層 層所構成。遮光層43係由吸收較大之鉻金屬所構成, 0 抗反射層45係由吸收少於遮光層43之鉻與氧、氮之化合 物(膜中之鉻金屬、氧及氮之比率分別為37.5〜44.5 atm%、 39·5〜46.0 3加%及13·5〜17 〇 atm%,ESca定量分析值)構 成。亦即,於遮光層43與其上方所形成之抗反射層45之 間’會產生由光之多重干擾所得的抗反射效果。於本實施 形〜中’利用該原理’形成符合所使用之曝光波長的光學 膜厚λ/4:η為折射率、d為實質膜厚)。因此,藉由 變更麵刻液,遮光層43及抗反射層45亦可由鎳、鉬、鋁、 銅及此等之合金的化合物等所構成。 23 200944936 又’實質上將照射光即曝光用光遮蔽之複合層4〇,其 光學濃度為3.0(穿透率為〇·1%以下)以上,於本實施形態中 因積層於阻止層30上而形成,故能夠可靠地發揮遮光效 果,並且可於350 nm〜450 nm之範圍内使膜面之反射率下 降至10久以下、使玻璃面侧之反射率下降至%以下,因 此可防止曝光時不需要之反射或散射。 接著’就本發明之灰階光罩之製造方法加以說明。 本發明之灰階光罩2係藉由如下方式而製造:使用藉 由成膜而於透明基板1〇之表面依序積層有半穿透層2〇、阻 Θ 止層30、遮光層43及抗反射層45之光罩用基板ι,對各 層利用濕式蝕刻而形成特定圖案。成膜方法可列舉:濺鍍 法離子電錢法、蒸錄法等利用真空之物理蒸鍍(pVD),電For the barrier layer 3 of the present embodiment, titanium (butadiene), and titanium and oxygen, t compounds (the ratio of titanium, oxygen, and nitrogen in the film are = 5 36.5 atm%, 32.0 to 39.5 atm, respectively). % and 29.5 to 41.0 atm%, ESC4 刀 knife analysis value) to adjust to meet the above characteristics. Further, as the etching liquid (second etching liquid) of the blocking layer 30, a mixed solution of hydrogen peroxide, potassium hydroxide and water ((H2〇2 (35%): Κ〇Η(3()%)) can be used. · H2〇= 1 : 16 : 32 (volume t匕) room temperature. In this month, use chromium oxynitride (chromium, oxygen and nitrogen compounds) with chromium and oxidized network to form semi-transparent layer 20 and shading The layer 43 and the anti-reflection layer 45 can be etched by the same-synchronized > a etching solution, but the light-shielding layer 43 and the reading tray 20 are provided as long as the blocking layer 3 has a property f of 22 200944936 (4). ^丄 "w ~ f is a substance composed of different components and the corresponding etching liquid is different" is also not particularly limited. Moreover, the blocking layer 30 is semi-penetrating due to the semi-penetrating substance. Layer 2 is stratified and has a second gray-scale function (2nd semi-penetrating region lb)e, for example, when the film thickness of the compound of chromium and oxygen, nitrogen is 100 A and the transmittance is 54.11%. When the barrier layer (film thickness % 200 A) is formed on the $ 2 (), the transmittance of the g line of the second semi-penetrating region lb is 26.08%. The film thickness of the barrier layer 30 is as follows. More It is to 1〇~7〇 nmU〇〇~7〇〇 into) the configured range. (Composite layer 40) The composite layer 40 of the present embodiment is formed on a layer in which the semi-transmissive layer 2〇 and the stopper layer 30 are laminated, and is composed of a light-shielding layer 43 and an anti-reflection layer on the surface side thereof. The light shielding layer 43 is composed of a chrome metal which absorbs a large amount, and the 0 antireflection layer 45 is a compound which absorbs less chromium than oxygen and nitrogen than the light shielding layer 43 (the ratio of chromium metal, oxygen and nitrogen in the film is 37.5 respectively). ~44.5 atm%, 39·5~46.0 3 plus % and 13·5~17 〇atm%, ESca quantitative analysis value). That is, between the light shielding layer 43 and the antireflection layer 45 formed thereabove, an antireflection effect by multiple interference of light is generated. In the present embodiment, the principle is used to form an optical film thickness λ/4 in accordance with the exposure wavelength to be used: η is a refractive index, and d is a substantial film thickness. Therefore, the light shielding layer 43 and the antireflection layer 45 may be composed of a compound of nickel, molybdenum, aluminum, copper, or the like, by changing the surface etching liquid. 23 200944936 Further, the composite layer of the irradiation light, that is, the light for exposure, is substantially the optical density of 3.0 (the transmittance is 〇·1% or less) or more, and is laminated on the stopper layer 30 in the present embodiment. Since it is formed, the light-shielding effect can be reliably exhibited, and the reflectance of the film surface can be reduced to less than 10 hours in the range of 350 nm to 450 nm, and the reflectance of the glass surface side can be reduced to less than %, thereby preventing exposure. No reflection or scattering is required. Next, a method of manufacturing the gray scale mask of the present invention will be described. The gray scale mask 2 of the present invention is manufactured by sequentially laminating a semi-transparent layer 2, a barrier layer 30, a light shielding layer 43 on the surface of the transparent substrate 1 by film formation. The mask substrate ι of the anti-reflection layer 45 is formed into a specific pattern by wet etching for each layer. The film formation method may be a physical vapor deposition (pVD) using a vacuum method such as a sputtering method, an ion electricity method, or a steam recording method.

漿 CVD(Chemical Vapor Deposition,化學氣相沈積)、熱 cvD 等氣相蒸鍍(CVD)。再者,當利用濺鍍來成膜時,除通常之 濺鍍以外,亦可利用反應性濺鍍。 於本實施形態中,利用反應性濺鍍來進行成膜。 (薄膜形成步驟) ❹ 本實施形態之薄膜形成(成膜)中,使用鉻靶材於透明基 板10上漱鑛半穿透層20。於調整成1χ1〇·4 Pa(pascai)左右 ^真空的薄膜形成裝置内,導入氬氣(Af)及氮氣(NO以及、 /者氧氣(02) ’於2〜3x1 G·1 Pa左右的反應氣體環境中進行 濺鍍、,藉此形成由鉻、氣及氧所構成之化合物薄膜。 透明基板10係與乾材相向而設置於裝置中。藉由對靶 施加負電壓,自靶材中濺鍍出之鉻於氮氣及氧氣環境中 24 200944936 由;電漿而促進反應,並到達基板,由此可形成薄膜。 、右薄膜中之氮比例較少’則蝕刻速率變快,同時蝕刻 遮光層時容易發生過度餘刻,因此要適當地控制錢鍍時之 氣氣導入量。 ❹ ❹ ‘ · '、田所使用之複數個曝光波長(350 nm至500 nm) 下要使穿透率平穩、或需要一定之穿透率差時,不僅可使 用上述氮氣及氧氣’亦可將氧氣、二氧化碳(c〇2)及烴(CH4) 等反應氣體加以組合而使用。 ,接著,使用鈦靶材於半穿透層20上濺鍍阻止層30。薄 膜形成與半穿透層20相同,於調整成lxio·4 Pa左右之真空 的薄膜形成裝置内,導入氧氣(〇2)及氮氣(NO,於2〜3χ1〇^ pa左右之反應氣體環境中進㈣鑛,藉此形成氮氧化欽薄 膜。形成有半穿透層20之透明基板1()係與㈣相向而設 置。藉由對粗材施加負電魔,自㈣中減鑛出之欽於氧氣 及氮氣環境中由於電漿而促進反應,並到達基板,由 成薄膜。 此時,薄膜中之鈦、氧及氮之化合物的比例較佳為, 膜中之鈦、氧及氮之比率分別為26·5〜36 5 _%、32 〇〜39 $ atm%及29.5〜41.〇atm%(ESCA定量分析值)之範圍。. 就阻止層30而言,若成膜過程中所摻入之氮之比率增 加,則阻止功能表現出下降傾向並且蝕刻速率變慢。另二 方面,若氮之比率較低、氧之比率增加,則圖案之切口變 差’耐鹼性亦表現出惡化傾向。 又,亦可於薄膜形成裝置内僅導入氬氣(Ar)’並於k 25 200944936Gas phase vapor deposition (CVD) such as CVD (Chemical Vapor Deposition) or thermal cvD. Further, when a film is formed by sputtering, reactive sputtering can be used in addition to sputtering. In the present embodiment, film formation is performed by reactive sputtering. (Thin film forming step) 中 In the film formation (film formation) of the present embodiment, a chromium target is used to deposit the semi-transmissive layer 20 on the transparent substrate 10. In a thin film forming apparatus adjusted to a vacuum of about 1χ1〇·4 Pa(pascai), a reaction of argon (Af) and nitrogen (NO and/or oxygen (02)' at about 2 to 3x1 G·1 Pa is introduced. Sputtering is performed in a gas atmosphere to form a thin film of a compound composed of chromium, gas, and oxygen. The transparent substrate 10 is disposed in the device opposite to the dry material, and is sprayed from the target by applying a negative voltage to the target. The chrome plated in a nitrogen and oxygen environment 24 200944936 by: plasma to promote the reaction, and reach the substrate, thereby forming a film. The proportion of nitrogen in the right film is less 'the etching rate is faster, while etching the light shielding layer It is easy to have excessive residuals, so it is necessary to properly control the amount of gas introduced during the money plating. ❹ ❹ ' · ', the multiple exposure wavelengths (350 nm to 500 nm) used in the field should be smooth, or When a certain difference in transmittance is required, not only the above-mentioned nitrogen gas and oxygen gas can be used, but also a reaction gas such as oxygen, carbon dioxide (c〇2) or hydrocarbon (CH4) can be used in combination. Then, a titanium target is used in half. The blocking layer 30 is sputtered on the penetrating layer 20. The film formation is the same as that of the semi-transmissive layer 20, and oxygen (〇2) and nitrogen (NO are introduced in a reaction gas atmosphere of about 2 to 3 χ1 〇 ^ Pa in a thin film forming apparatus adjusted to a vacuum of about lxio·4 Pa. Into the (four) ore, thereby forming a nitrogen oxide film. The transparent substrate 1 () formed with the semi-transmissive layer 20 is disposed opposite to (4). By applying a negative electric magic to the coarse material, the mineralization is reduced from (4) In the oxygen and nitrogen environment, the reaction is promoted by the plasma and reaches the substrate to form a thin film. At this time, the ratio of the titanium, oxygen and nitrogen compounds in the film is preferably such that the ratios of titanium, oxygen and nitrogen in the film are respectively The range of 26·5~36 5 _%, 32 〇~39 $ atm% and 29.5~41. 〇atm% (ESCA quantitative analysis value). In the case of the barrier layer 30, if incorporated in the film formation process When the ratio of nitrogen is increased, the function is prevented from exhibiting a tendency to decrease and the etching rate is slowed. On the other hand, if the ratio of nitrogen is low and the ratio of oxygen is increased, the cut of the pattern is deteriorated, and the alkali resistance also shows a tendency to deteriorate. Alternatively, only argon (Ar)' may be introduced into the thin film forming apparatus and k 25 200944936

Pa左右之惰性氣體環境中進行濺鍍,藉此形成鈦(Ti) 薄膜藉由對$材施加負電壓’鈦自起材被滅鍍出並到達 基板’由此形成阻止層3〇。 接著,於以上述方式形成之阻止層3〇上,使用鉻靶材 錢鑛遮光層43。與上述相同地,於調整成lxl〇-4pa左右之 真空的薄膜形成裝置内僅導入氬氣(Ar),於1χ1(Γΐ pa左右 之惰性氣體環境中進行濺鍍,藉此形成鉻薄膜。此時,形 成有半穿透層20之透明基板1〇係與靶材相向而設置於裝 置中。藉由對靶材施加負電|,自靶材中濺鍍出之鉻到達 基板,由此形成遮光層43。 進而,於遮光層43上形成抗反射層45。該抗反射層 45亦可藉由濺鍍而形成薄膜。為了使抗反射層㈣現出抗 反射效果,必須形成對照射光之吸收少於遮光層的薄 膜,故使用氧氣或氮氣此等反應氣體。進而,利用與二氧 化碳、烴中之任一氣體或混合氣體之反應,可微妙地控制 餘刻速率或圖案邊緣形狀。 以下,依照圖3〜圖5、圖6〜圖8,就對如上述般形成 之灰階光罩用基板1形成圖案之步驟進行說明。 首先,就圖3(a)〜圖5(1)所示之圖案形成步驟加以說明。 如圖3(a)所示,準備藉由濺鍍而形成薄膜(成膜)之灰階 光罩用基板1。 圖3(b)表示第1光阻劑被覆步驟。 藉由旋塗或輥塗等將光阻劑5〇被覆於灰階光罩用基板 1之表面。利用烘箱等將所被覆之光阻劑5〇硬化(預烘烤)。 26 200944936 圖3(c)表示第1曝光步驟。 使用第1遮罩原版6G ’於光阻劑5G刻寫遮罩圖案。遮 罩原版上預先製成有所需之圖案,可將該圖案轉印至光阻 劑50 h透過料原版對光阻劑5()照射紫外線以進行曝 光。由此,使光阻劑50感光。 圖3(d)表示第1光阻劑除去步驟。 將曝光完畢之光阻劑50浸潰於顯影液十,將光阻劑5〇 ❹之已藉由紫外線而感光之區域的光阻劑溶解除去,使抗反 射層45之表面沿著光阻劑圖案露出。將光阻劑5〇之一部 分除去之後,利用烘箱等將殘存之光阻劑圖案5〇加熱而進 行正式硬化(後烘烤p藉由光阻劑5〇形成與遮罩圖案i相 同之圖案。 圖4(e)表示第1蝕刻步驟。 使用第1蝕刻液(硝酸鈽銨、過氣酸及水之混合液)將抗 反射層45及遮光層43加以蝕刻。就蝕刻而言,有將上述 〇 狀態之基板浸潰於充滿蝕刻液且控制於一定溫度之恆溫槽 中的方法、及利用控制於一定溫度之蝕刻液之淋浴等喷淋 蝕刻液的方法等,可使用任一方法。抗反射層45及遮光層 43係於薄膜形成步驟中由具有可一併進行蝕刻之物性的材 料所形成。藉由第1蝕刻步驟,於抗反射層45及遮光層43 中對應於遮罩圖案1,形成抗反射圖案45a及遮光圖案43a。 此時’阻止層30對第1蝕刻液(硝酸鈽銨、過氣酸及水 之混合液)具有充分之耐性’故能夠可靠地蝕刻複合層4〇 而完全不會對半穿透層2〇造成損傷等影響。 27 200944936 圖4(f)表示第2蝕刻步驟。 將第1蝕刻步驟中所使用之蝕刻液洗去之後,保持在 此狀態下更換蝕刻液,將阻止層3〇加以蝕刻。蝕刻係與餘 刻步驟1相同,有將基板浸潰於充滿第2蝕刻液(過氧化氫、 氫氧化鉀及水之混合液)且控制於一定溫度之恆溫槽中的方 法、及利用控制於一定溫度之蝕刻液之淋浴等喷淋蝕刻液 的方法等,可使用任一方法。 如此,阻止層30受到蝕刻而形成阻止圖案3〇a。此時, 半穿透層20以及抗反射圖案45a及遮光圖案43a對阻止層 © 3〇之姓刻液具有充分之耐性,故不會由於蝕刻而產生損 傷。又,根據蝕刻線之構成,即便除去光阻劑圖案後進行 蝕刻,亦由於遮光圖案43a及抗反射圖案45a對第2蝕刻液 具有充分之耐性而不會有問題。 圖4(g)表示第1光阻劑剝離步驟。 利用光阻劑剝離液使殘存於表面之光阻劑溶解並除 去,進而清洗表面。由此,可於透明基板1〇上形成與第i 遮罩圖案相同之圖案。 Ο 圖4(h)表示第2光阻劑被覆步驟》 於半穿透層20以及阻止層30(阻止圖案3〇a)、遮光層 43(遮光圖案43a)及抗反射層45(抗反射圖案45a)所積層之 圖案露出在表面上的基板表面’藉由旋塗 光阻劑^進而,制烘箱等對所被覆之光阻 化(預烘烤)。 圖5(i)表示第2曝光步驟。 28 200944936 使用第2遮罩原版7 〇,對光p且态丨 A $九阻劑50刻寫遮罩圖案。遮 罩原版上預先製成有所需之圖案, 时逆圓案轉印至光阻 劑50上》透過第2遮罩原版7〇對 H , 丁九阻劑50照射紫外線而 進仃曝光。由此,使光阻劑5 〇感光。 圖5(j)表示第2光阻劑除去步驟。 將曝光完畢之光阻劑5〇浸潰於顯影液中’將光阻劑50 之已藉由紫外線而感光之區域的光阻劑溶解除去,使抗反 射層45及半穿透層20之表面沿菩本κη μ φ 者光阻劑圖案露出。將光 阻劑50之一部分除去後,藉由烘 CA ^ 符&相寻將殘存之光阻劑圖案 5〇加熱而正式硬化(後烘烤)。由此,藉由光 遮罩圖案2相同之圖案。 取興 圖5(k)表示第3蝕刻步驟。 使用第i蝕刻液(硝酸鈽銨、過氣酸及水之混合液)將抗 反射圖案45a、遮光圖案43a以及半穿透層2〇加以蝕刻。 蝕刻係藉由與第1蝕刻步驟相同之方法來進行。 e 抗反射圖案45a與遮光圖案仏係於薄膜形成步驟中由 具有可-併進行蝕刻之物性的材料所形成。此時,半穿透 層20亦一起被硝酸鈽錢、過氣酸及水之混合液姓刻而形成 半穿透圖案20a。阻止圖案遍對第i银刻液(硝_録、 過氯酸及水之混合液)具有充分之耐性,故能可靠地敍刻而 完全不會產生損傷等影響。 圖5(1)表示第2光阻劑剝離步驟。 藉由光阻劑剝離液使殘存於表面之光阻劑溶解並除 去,進而清洗表面。由此,可於透明基板1〇上形成與第2 29 200944936 遮罩圖案相同之圖案。 如此,製造出第1遮罩圖案與第2遮罩圖案相組合之 圖案。結果,可製造圖2所示之剖面圖的四灰階圖案(四灰 階光罩)。 繼而,就圖6(a)〜圖8(1)所示之圖案形成步驟加以說明。 首先’如圖6(a)所示’準備藉由濺鍵而成膜之上述灰階 光罩用基板1。 圖6(b)表示第1光阻劑被覆步驟。 藉由旋塗或輥塗等將光阻劑50被覆於灰階光罩用基板 之表面。進而,利用烘箱等將所被覆之光阻劑5〇硬化(預烘 烤)。 圖6(c)表示第1曝光步驟。 使用第1遮罩原版6〇,對光阻劑5()刻寫遮罩圖案。遮 罩原版上預先製成有所需之圖案,可將該圖案轉印至光阻 上。透過料原版對綠劑5G照”料而進行曝 光。由此,使光阻劑5〇感光。 ❹ 圖6(d)表示第i光阻劑除去步驟。 將曝光完畢之光阻劑5〇浸漬 之已藉由紫外線而感光之區域 =將光阻劑5。 射層45之表面,著“如的先阻劑溶解除去’使抗反 分除去後,制烘箱等將殘存 以阻劑5G之一部 硬化(後烘烤)。由此,藉 且劑圖案50加熱而正式 同之圖案。 ,!1且劑50製成與遮罩圖案1相 圓7(e)表示第i钱刻步驟。 30 200944936 使用第1蝕刻液(硝酸鈽銨、過氯酸及水之混合液)將抗 反射層45及遮光層43加以敍刻。就姓刻而言,有將上述 狀態之基板浸漬於充滿蝕刻液且控制於一定溫度之恆溫槽 中的方法、及藉由控制於一定溫度之蝕刻液之淋浴等噴淋 蝕刻液的方法等,可使用任一方法。抗反射層45與遮光層 43係於薄膜形成步驟中由具有可一併進行蝕刻之物性的材 料所形成。 此時,阻止層30對第1蝕刻液(硝酸鈽銨、過氣酸及水 之混合液)具有充分之耐性,故能夠可靠地蝕刻複合層4〇 而完全不會對半穿透層20造成損傷等影響。 圖7(0表示第1光阻劑剝離步驟。 藉由光阻劑剝離液使殘存於表面之光阻劑溶解並除 去,進而清洗表面。由此,於透明基板1〇上形成與第1遮 罩圖案相同之圖案,且透明基板1〇上積層有第丨半穿透層 20及阻止層30,進而於其上方形成積層有遮光層與抗 反射層45a之圖案40a » 圖7(g)表示第2光阻劑被覆步驟。 於積層有阻止層30、遮光層43及抗反射層45之圖案 路出在表面上的基板表面上,藉由旋塗或輥塗等來被覆光 阻劑50。進而,利用烘箱等對所被覆之光阻劑5〇進行硬化 (預烘烤)。 圖7(h)表示第2曝光步驟。 使用第2遮罩原版70,對光阻劑5〇刻寫遮罩圖案。遮 罩原版上預先製成有所需之圖案,可將該圖案轉印至光阻 31 200944936 射紫外線而進行曝 劑50上。透過遮罩原版對光阻劑$ 光。由此,使光阻劑50感光。 圖8⑴表示第2光阻劑除去步驟。 ^ =畢之光阻劑5G㈣於顯影液巾,將光阻劑^ 之已藉由U卜線而感光之區域的光阻劑溶解除去 射層45及阻止層30之表面沿著光_圖案露出。將= 劑50之-部分除去後,利用烘料將殘存之光阻劑圖案^Sputtering is carried out in an inert gas atmosphere around Pa, whereby a titanium (Ti) film is formed by applying a negative voltage to the material. The titanium is deplated from the starting material and reaches the substrate, thereby forming a stopper layer 3?. Next, on the stopper layer 3 formed in the above manner, a chromium target money mask layer 43 is used. Similarly to the above, only a argon gas (Ar) is introduced into the thin film forming apparatus adjusted to a vacuum of about lxl〇-4pa, and sputtering is performed in an inert gas atmosphere of about 1χ1 to form a chromium thin film. The transparent substrate 1 having the semi-transmissive layer 20 is disposed in the device opposite to the target. By applying a negative charge to the target, the chromium sputtered from the target reaches the substrate, thereby forming a light-shielding Further, an anti-reflection layer 45 is formed on the light shielding layer 43. The anti-reflection layer 45 can also be formed into a thin film by sputtering. In order to make the anti-reflection layer (4) exhibit an anti-reflection effect, it is necessary to form less absorption of the illumination light. In the film of the light shielding layer, a reaction gas such as oxygen or nitrogen is used. Further, the reaction rate or the edge shape of the pattern can be subtly controlled by the reaction with any one of carbon dioxide and hydrocarbons or a mixed gas. 3 to 5 and 6 to 8, the procedure for patterning the substrate 1 for the gray scale mask formed as described above will be described. First, the pattern shown in Figs. 3(a) to 5(1) The formation steps are explained. As shown in Figure 3(a) A substrate 1 for a gray scale mask which is formed into a film (film formation) by sputtering. Fig. 3(b) shows a first photoresist coating step. The photoresist is rubbed by spin coating or roll coating. The photoresist is coated on the surface of the substrate 1 for the gray scale mask, and the coated photoresist 5 is cured (prebaked) by an oven or the like. 26 200944936 Fig. 3(c) shows the first exposure step. 6G 'writes the mask pattern on the photoresist 5G. The mask is pre-formed with the desired pattern, and the pattern can be transferred to the photoresist 50 h through the original to irradiate the photoresist 5 () with ultraviolet light. The exposure is performed. Thereby, the photoresist 50 is exposed. Fig. 3(d) shows the first photoresist removal step. The exposed photoresist 50 is immersed in the developer 10, and the photoresist 5 is removed. The photoresist which has been exposed to light by ultraviolet rays is dissolved and removed, and the surface of the antireflection layer 45 is exposed along the photoresist pattern. After removing one portion of the photoresist 5, the remaining photoresist is removed by an oven or the like. The pattern 5 is heated and subjected to main hardening (post-baking p forms a pattern similar to the mask pattern i by the photoresist 5). 4(e) shows the first etching step. The antireflection layer 45 and the light shielding layer 43 are etched using the first etching liquid (a mixture of ammonium cerium nitrate, peroxy acid and water). Any method can be used as a method in which the substrate of the state is immersed in a thermostatic bath filled with an etching solution and controlled at a constant temperature, and a method of spraying an etching liquid by a shower such as an etchant controlled at a constant temperature. 45 and the light shielding layer 43 are formed of a material having physical properties that can be collectively etched in the film formation step, and are formed in the anti-reflection layer 45 and the light shielding layer 43 corresponding to the mask pattern 1 by the first etching step. The anti-reflection pattern 45a and the light-shielding pattern 43a. At this time, the stopper layer 30 has sufficient resistance to the first etching liquid (mixed liquid of ammonium cerium nitrate, peroxy acid and water), so that the composite layer 4 can be reliably etched and completely It does not cause damage to the semi-transparent layer 2〇. 27 200944936 Figure 4(f) shows the second etching step. After the etching liquid used in the first etching step is washed away, the etching liquid is replaced in this state, and the stopper layer 3 is etched. The etching system is the same as the remaining step 1, and has a method of immersing the substrate in a thermostatic bath filled with a second etching liquid (a mixture of hydrogen peroxide, potassium hydroxide, and water) and controlling it at a constant temperature. Any method may be used, such as a method of spraying an etchant such as a shower of a certain temperature etchant. Thus, the blocking layer 30 is etched to form the blocking pattern 3〇a. At this time, the semi-transmissive layer 20 and the anti-reflection pattern 45a and the light-shielding pattern 43a have sufficient resistance to the etching of the layer of the blocking layer © 3〇, and thus are not damaged by etching. Further, according to the configuration of the etching line, even if the photoresist pattern is removed and then etched, the light-shielding pattern 43a and the anti-reflection pattern 45a have sufficient resistance to the second etching liquid without any problem. Fig. 4(g) shows the first photoresist stripping step. The photoresist remaining on the surface is dissolved and removed by a photoresist stripping solution to clean the surface. Thereby, the same pattern as the i-th mask pattern can be formed on the transparent substrate 1A. 4(h) shows a second photoresist coating step in the semi-transmissive layer 20 and the stopper layer 30 (blocking pattern 3〇a), the light shielding layer 43 (light-shielding pattern 43a), and the anti-reflection layer 45 (anti-reflection pattern) 45a) The pattern of the deposited layer is exposed on the surface of the substrate by spin coating of the photoresist, and then the photoresist is resisted (prebaked) by an oven or the like. Fig. 5(i) shows a second exposure step. 28 200944936 Using the 2nd mask original 7 〇, the mask pattern is written for the light p and the state 丨 A $ nine resist 50. When the mask is pre-formed with the desired pattern, the reverse film is transferred to the photoresist 50. The second mask is irradiated with ultraviolet rays by the second mask 7 and the exposure is exposed. Thereby, the photoresist 5 is made photosensitive. Fig. 5(j) shows a second photoresist removing step. The exposed photoresist 5〇 is immersed in the developing solution. The photoresist of the photoresist 50 which has been exposed to ultraviolet light is dissolved and removed, so that the surface of the antireflection layer 45 and the semi-transmissive layer 20 are removed. The pattern of the photoresist along the buddhist κη μ φ is exposed. After a part of the photoresist 50 is removed, the remaining photoresist pattern 5 is heated by the drying of the photoresist to form a hardening (post-baking). Thereby, the same pattern of the pattern 2 is masked by light. Fig. 5(k) shows a third etching step. The anti-reflection pattern 45a, the light-shielding pattern 43a, and the semi-transmissive layer 2 are etched using an i-th etching liquid (a mixture of ammonium cerium nitrate, a mixture of peroxy acid and water). The etching is performed by the same method as the first etching step. The anti-reflection pattern 45a and the light-shielding pattern are formed of a material having physical properties that can be etched and etched in the film forming step. At this time, the semi-transmissive layer 20 is also collectively engraved with a mixture of nitric acid, peroxyacid and water to form a semi-transparent pattern 20a. The pattern is prevented from being sufficiently resistant to the i-th silver engraving liquid (mixture of nitrate, perchloric acid, and water), so that it can be reliably described without any damage or the like. Fig. 5 (1) shows a second photoresist stripping step. The photoresist remaining on the surface is dissolved and removed by a photoresist stripping solution to further clean the surface. Thereby, the same pattern as the second 29 200944936 mask pattern can be formed on the transparent substrate 1A. In this manner, a pattern in which the first mask pattern and the second mask pattern are combined is produced. As a result, a four-gray-order pattern (four-gray-order mask) of the cross-sectional view shown in Fig. 2 can be manufactured. Next, the pattern forming steps shown in Figs. 6(a) to 8(1) will be described. First, as shown in Fig. 6 (a), the substrate 1 for a gray scale mask formed by sputtering is prepared. Fig. 6(b) shows a first photoresist coating step. The photoresist 50 is coated on the surface of the substrate for the gray scale mask by spin coating or roll coating or the like. Further, the coated photoresist 5 is cured (pre-baked) by an oven or the like. Fig. 6(c) shows the first exposure step. The mask pattern was written on the photoresist 5 () using the first mask original 6 。. The mask is pre-formed with the desired pattern that can be transferred to the photoresist. The material is exposed to the green material 5G by the original material. Thereby, the photoresist 5 is exposed to light. ❹ Figure 6(d) shows the ith photoresist removal step. The exposed photoresist 5 is impregnated. The area which has been sensitized by ultraviolet light = the photoresist 5. The surface of the shot layer 45 is "removed by the first resist" to remove the anti-reverse, and the oven or the like remains as one of the resist 5G. Hardening (post-baking). Thereby, the agent pattern 50 is heated to form the same pattern. ,! 1 and the agent 50 is made to be in a circle 7 (e) with the mask pattern 1 to represent the step of engraving. 30 200944936 The antireflection layer 45 and the light shielding layer 43 are etched using a first etching solution (a mixture of ammonium cerium nitrate, perchloric acid and water). In the case of the surname, there is a method of immersing the substrate in the above state in a thermostatic bath filled with an etching solution and controlling it at a constant temperature, and a method of spraying the etching liquid by a shower such as an etching liquid controlled at a constant temperature, and the like. Any method can be used. The antireflection layer 45 and the light shielding layer 43 are formed of a material having physical properties that can be collectively etched in the film formation step. At this time, the stopper layer 30 has sufficient resistance to the first etching liquid (mixed liquid of ammonium cerium nitrate, peroxy acid, and water), so that the composite layer 4 can be reliably etched without causing the semi-transmissive layer 20 at all. Damage and other effects. Fig. 7 (0) shows the first photoresist stripping step. The photoresist remaining on the surface is dissolved and removed by the photoresist stripping solution, and the surface is further cleaned. Thus, the first mask is formed on the transparent substrate 1〇. The pattern of the mask pattern is the same, and the second semi-transmissive layer 20 and the blocking layer 30 are laminated on the transparent substrate 1 , and a pattern 40a of the light-shielding layer and the anti-reflective layer 45a is formed thereon. FIG. 7(g) shows The second photoresist coating step is applied to the surface of the substrate on which the pattern of the blocking layer 30, the light shielding layer 43 and the antireflection layer 45 is formed, and the photoresist 50 is coated by spin coating or roll coating. Further, the coated photoresist 5 is cured (prebaked) by an oven or the like. Fig. 7(h) shows a second exposure step. Using the second mask master 70, the photoresist 5 is masked. The mask is pre-formed with the desired pattern, and the pattern can be transferred to the photoresist 31 200944936 to expose the ultraviolet light to the exposure 50. The mask is passed through the mask to the photoresist $ light. The photoresist 50 is sensitized. Fig. 8(1) shows the second photoresist removal step. ^ = Bizhi photoresist 5G (4) for development The liquid towel dissolves the photoresist of the photoresist which has been exposed by the U-ray to remove the surface of the shot layer 45 and the blocking layer 30 along the light pattern. After removing the portion of the agent 50 , using the baking material to retain the remaining photoresist pattern ^

加熱而正式硬化(後烘烤)。由此,藉由光阻劑50製成與遮 罩圖案2相同之圖案。 圖8⑴表示第2钱刻步驟。 使用第2飯刻液(過氧化氫、氫氧化鉀及水之混合液) 將阻止層30加以_。就㈣而言’有將基板浸潰於充滿 第2蝕刻液(過氧化氫、氫氧化鉀及水之混合液)且控制於一 疋溫度之恆溫槽中的方法、及利用控制於一定溫度之蝕刻 可使用任一方法。抗反 液之淋浴等喷淋飯刻液的方法等Heated and officially hardened (post-baking). Thereby, the same pattern as the mask pattern 2 is formed by the photoresist 50. Fig. 8 (1) shows the second money engraving step. The stopper layer 30 was subjected to _ using the second meal liquid (a mixture of hydrogen peroxide, potassium hydroxide and water). (4) "There is a method of immersing a substrate in a thermostatic bath filled with a second etching solution (a mixture of hydrogen peroxide, potassium hydroxide, and water) and controlling it at a temperature, and etching using a controlled temperature. Any method can be used. Anti-liquid shower, etc.

射層45與遮光層43以及半穿透層2〇對第2蝕刻液(過氧化 氫、氫氧化鉀及水之混合液)具有充分之耐性,故能可靠地 钱刻阻止層30而完全不會產生損傷等影響。 圖8(k)表示第3姓刻步驟。 沖洗去第2蝕刻液之後,保持於此狀態下進行更換蝕 刻液’將遮光層43與抗反射層45以及半穿透層20加以蝕 刻。姓刻係與蝕刻步驟1相同,可採用將基板浸潰於充滿 第1蝕刻液且控制於一定溫度之恆溫槽中的方法、以及可 利用控制於一定溫度之蝕刻液之淋浴等。如此,可將遮光 32 200944936 /抗反射層45以及半穿透層2〇加以姓刻。此時,阻 止層3〇對半穿透層20、抗反射層45及遮光層43之蝕刻液 (第1蝕刻液)具有充分之耐性,故不會因蝕刻而產生損傷。 圖8(1)表示第2光阻劑剝離步驟。 藉由光阻劑剝離液使殘存於表面之光阻劑溶解並除 去,進而清洗表面。由此,於透明基板1〇上形成與第2遮 罩圖案相同之圖案。 eThe shot layer 45 and the light shielding layer 43 and the semi-transmissive layer 2 have sufficient resistance to the second etching liquid (mixture of hydrogen peroxide, potassium hydroxide and water), so that the layer 30 can be reliably prevented from being completely prevented. It will cause damage and other effects. Fig. 8(k) shows the third surname step. After the second etching liquid is rinsed, the etching solution is replaced while remaining in the state, and the light shielding layer 43 and the antireflection layer 45 and the semitransparent layer 20 are etched. The last name is the same as the etching step 1, and a method of immersing the substrate in a thermostatic chamber filled with the first etching liquid and controlled to a constant temperature, and a shower capable of controlling the etching liquid at a constant temperature can be used. Thus, the shading 32 200944936 / anti-reflective layer 45 and the semi-transmissive layer 2 can be surnamed. At this time, the barrier layer 3 has sufficient resistance to the etching liquid (first etching liquid) of the semi-transmissive layer 20, the anti-reflection layer 45, and the light-shielding layer 43, and is not damaged by etching. Fig. 8 (1) shows a second photoresist stripping step. The photoresist remaining on the surface is dissolved and removed by a photoresist stripping solution to further clean the surface. Thereby, the same pattern as the second mask pattern is formed on the transparent substrate 1A. e

此製^出第1遮罩圖案與第2遮罩圖案相組合之 圖案。結果可製造圖2所示之剖面圖的不存在第i半穿透 層lc之三灰階圖案(三灰階光罩)。 根據本發明之灰階光罩之製造方法,可藉由圖3(a)〜圖 5(1)所不之製造方法,利用i次薄膜形成步驟及2次光微影 步驟,製造出存在僅有透明基板1〇之穿透區域ld、第i半 穿透區域lc、半穿透層2〇與阻止層3〇積層而成之第2半 穿透區域lb、及具有低反射層之遮光區域u的四灰階光罩 (參照圖2)。 又,藉由圖6(a)〜圖8(1)所示之製造方法,可利用1次 薄膜形成步驟及2次光微影步驟,製造出存在僅有透明基 板10之全穿透區域ld、半穿透層2〇與阻止層3〇積層而成 之第2半穿透區域lb、以及具有低反射層之遮光區域&的 三灰階光罩。 [實施例] 以下’就本發明之具體實施例加以說明。 (實施例1) 33 200944936 本發明之各層之形成方法係利用真空技術之製法,在 減鑛法、離子電鍍法、蒸鍍法等中,基本上可藉由控制基 板溫度、成膜壓力、成膜速率'反應氣體來獲得所需薄膜。 實施例1係於透明基板1〇上形成半穿透層即鉻與 氮、氧之化合物薄膜,阻止層30即鈦與氮、氧之化合物薄 膜、遮光層43即鉻薄膜、以及抗反射層45即鉻與氧、氮 之化合物薄膜的例子。實施例1中形成如下構造:藉由濺 鍍法積層有半穿透層20、阻止層30、遮光層43及抗反射 層45。 於實施例1中,首先將經研磨而平坦化並充分清洗之 石英基板(透明基板10)設置於濺鍍裝置内之固持器上,使 用市售之金屬鉻教材(純度:99.99%以上)進行反應性濺鑛。 至於滅鑛’係於一旦排氣至lxl0·4 Pa後,就一邊以35 : 15 : 50之比率導入氬氣、氧氣及氮氣一邊保持於25χ1〇-ι 之 真空裝置内環境中、且15〇。(:之基板溫度下一邊使氣體與鉻 反應一邊進行濺鍍,藉此形成作為半穿透層2〇的鉻化合物 (膜中之鉻、氧及氮之比率分別為34 5〜38 5 “111%、43.5〜50.5 atm%及 15.0〜19.5 atm%,ESCA 定量分析值)。 此時’半穿透層20係以使i線(波長365 nm)之穿透率 達到50%之方式直接成膜於基板上。 又’形成半穿透層20時之靶材除了金屬鉻靶材以外, 亦可為焊接(bonding)有氧化鉻與鉻金屬之混合燒結體者。 將金屬鉻靶材換成金屬鈦靶材,以膜厚達到1〇〇 A(1〇 nm)之方式於半穿透層2〇之表面上成膜出阻止層3〇。至於 34 200944936 濺鍍,係於一邊以98 : 2之比率導入氮氣及氧氣一邊保持 於1x101 Pa之真空裝置内環境中、且150°C之基板溫度下 形成欽化合物30(膜中之鈦、氧及氮之比率分別為26·5〜36.5 3加%、32.0〜39.5 3加%及29.5〜41.0&加%13€人定量分析 值)。 此時之挺材除了金屬鈦靶材以外,亦可為氮化鈦粉末 之燒結體。又,與半穿透層2〇相同,因反應程度視裝置而 不同’故適時組合並調整成膜條件。 接著’換成另一金屬鉻靶材,以膜厚達到7〇〇 A(70 nm) 之方式成膜出作為遮光層43的鉻膜。此時之濺鏡係於一邊 僅導入氬氣一邊保持於lxl〇-i Pa之真空裝置内環境中、且 150 C之基板溫度下形成。此處所形成之鉻膜厚700人,其 光學濃度為3.1左右,對曝光用光(365 nm、436 nm)具有充 分遮光之功能》 又’此時之遮光層鉻膜之反射率通常為55%左右,該 φ 反射率在曝光時會產生不良影響。因此,必須儘可能地減 少其反射。 繼而’將鉻無材換成半穿透層2〇之成膜所用之金屬鉻 靶材,於一邊以30: 1〇: 60之比率導入氬氣、氧氣及氮氣 一邊保持於2.5x10·1 Pa之真空裝置内環境中、且i5〇〇c之 基板溫度下一邊使氣體與鉻反應一邊進行濺鍍,藉此形成 作為抗反射層45的鉻化合物(膜中之鉻金屬、氧及氮之比率 分別為 37.5 〜44.5 atm%、39.5 〜46.0 atm% 及 13.5 〜17.0 atm%,ESCA定量分析值)。 35 200944936 此時,抗反射層45係對照射光之吸收少於遮光層43 之鉻的薄膜,膜厚為300 A左右。藉此,於遮光層43與形 成在其上方之抗反射層45之間,會產生由光之多重干擾所 得的抗反射效果(365 nm〜436 nm下之反射率為15%以下), 從而可減少曝光時之光的反射或散射。 於由複數個槽構成之鹼洗劑、中性洗劑、純水之各槽 中將已成膜之光罩用基板1超音波清洗,然後於表面上整 面塗佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP-230K2)並進行預硬化。又,於該光阻劑塗佈步驟中, 不使用化學藥品、電漿、紫外線等對光罩用基板1之表面 實施表面處理。以下,就同樣之處理而言係相同的。 光阻劑硬化後’進行第1測試圖案之曝光(0RC製作所 製造之Jet Printer ’光源CHM-2000,超高壓水銀燈下曝光 20秒鐘)、顯影(東京應化(股)製造之pmer,顯影液,溫度 為30°C ’ 1分鐘)及正式硬化(Yamat〇 Scientific製造之 DX4〇2怪溫乾燥器’ 120°C,1〇分鐘)。接著,將基板浸溃 於第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸: 硝酸鈽銨:水=3: 15: 82,反應溫度為3〇〇c,蝕刻時間為 60秒鐘)中,藉此阻止層30之一部分露出,而形成積層有 遮光層43與抗反射層45之圖案。 保持在此狀態下用純水清洗掉第i蝕刻液並加以乾燥 之後,取出基板(供加工之光罩用基板1}並觀察表面,結果 表面上未產生損傷,可確認作為蝕刻阻止層之阻止層3〇 效果。 36 200944936 接著’將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (3〇%):水=16 : 1 : 32,反應溫度為3(TC,蝕刻時間為85 秒鐘)中,而將阻止層30加以餘刻,藉此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而利用特疋光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層2〇之圖案(半穿透圖案2〇心 表面與蝕刻完畢的時刻相同,看不到對半穿透層2〇造成之 損傷,又,抗反射層45之表面亦相同,完全看不到損傷。 接著’充分清洗形成有由阻止層3〇、遮光層43及抗反 射層45所構成之圖案的基板後,於該基板之表面上整面塗 佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP-230K2) 並進行預硬化。光阻劑硬化後,進行第2測試圖案之曝光 (〇RC製作所製造之Jet Printer,光源CHM-2000,超高壓水 銀燈下曝光20秒鐘)、顯影(東京應化(股)製造之pMER,顯 影液,溫度為30°C,1分鐘)及正式硬化(Yamato Scientific 製造之DX402恆溫乾燥器,12〇〇c,1〇分鐘)。接著,將基 板浸潰於第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過 氣酸··硝酸鈽銨:水=3 : 15 : 82,反應溫度為3(rc,蝕刻 時間為60秒鐘)中,而將遮光層43與抗反射層45之積層圖 案的一部分及半穿透層2〇之一部分加以蝕刻。 利用特定光阻劑剝離液將光阻劑除去,而形成存在具 有抗反射層45之遮光區域la、積層有阻止層3〇及半穿透 層20之第2半穿透區域lb、僅有半穿透層20之第1半穿 37 200944936 透區域lc、及僅有透明基板10之全穿透區域ld的四灰階 光罩。 對所形成之光罩確認圖案邊緣’結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域1 c之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (實施例2) 實施例2係變更阻止層30之膜厚的設計例。於實施例 2中’藉由單純地調整阻止層3 0之濺鍵時間,而將阻止層 30之膜厚設定為200人。半穿透層20、遮光層43、抗反射 層45之膜厚及成膜條件與實施例1相同。 與實施例1相同,將基板浸潰於第1蝕刻液即過氣酸、 石肖酸錦敍及水之混合液(過氣酸:破酸飾錄:水=3 : 15 : 82, 反應溫度為30°C,蚀刻時間為60秒鐘)中,藉由姑刻使阻 土層30之一部分露出’而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下’用純水清洗掉第1蝕刻液並加以乾 燥之後’取出基板並觀察表面,結果看不到對半穿透層2〇 造成之損傷,阻止層30之效果可靠地表現出來。 38 200944936 繼而,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=16 : 1 : 32,反應溫度為30°c,蝕刻時間為17〇 秒鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而’利用特定光阻劑剝離液除去光阻劑,對圖案表 面進行確認,結果半穿透層3〇之圖案表面與蝕刻完畢的時 刻相同’看不到損傷’另外抗反射層45之表面為非常良好 胃之狀態。 接著,充分清洗形成有由阻止層3〇、遮光層43及抗反 射層45所構成之圖案的基板後,與實施例1相同,浸^於 第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸\硝 酸鈽鍵:水=3 : 15 : 82 ’反應溫度為㈣,蝕刻時間為 6〇秒鐘)中,而將遮光層43與抗反射層判之積層圖案的一 部分、及半穿透層2〇之一部分加以蝕刻。 〇 繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在/、有抗反射層45之遮光區域la、積層有阻止層及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第工半 穿透區域lc、及全穿透區域Id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之—料,將第1半穿透區域le之穿透 率、積層有半穿透層20及阻止層3〇之第2半穿透區域比 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 39 200944936 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40 #刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (實施例3) 實施例3係變更阻止層3〇之膜厚之設計例。於實施例 3中,藉由單純地調整阻止層3〇之濺錄時間,而將阻止層 30之膜厚設定為300 A。半穿透層2〇、遮光層43、抗反射 層45之膜厚及成膜條件與實施例1相同。 與實施例1相同,將基板浸潰於第〗蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水=L 15 : 82, 反應溫度為3CTC,蝕刻時間為6〇秒鐘)中,藉由蝕刻而使 阻止層30之一部分露出,而形成積層有遮光層43與抗反 射層45之圖案。 保持在此狀態下,用純水清洗掉第丨蝕刻液並加以乾 燥之後,取出基板並觀察表面,結果看不到對半穿透層2〇 造成之損傷,可確認阻止層30之作為蝕刻阻止層的效果。 接著,將該基板浸溃於第2餘刻液即過氧化氣、氣氧 化卸及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=丨6 : i : 32,反應溫度為3代,蝕刻時間為· 秒鐘)中,而將阻止層3G加以㈣,卜由此形成積層有阻止層 3〇、遮光層43及抗反射層45之圖案。 tttj p m隊云,對圖This pattern is a combination of the first mask pattern and the second mask pattern. As a result, a three-gray-order pattern (three-gray reticle) in which the i-th semi-transmissive layer lc is not present in the cross-sectional view shown in Fig. 2 can be manufactured. According to the manufacturing method of the gray scale mask of the present invention, the i-th film forming step and the second-order photolithography step can be used to produce the existence only by the manufacturing method of FIGS. 3(a) to 5(1). a transparent substrate 1 穿透 penetration region ld, an i-th semi-transmissive region lc, a semi-transmissive layer 2 〇 and a barrier layer 3 〇 layered second semi-transmission region lb, and a light-shielding region having a low reflection layer u's four grayscale reticle (see Figure 2). Further, by the manufacturing method shown in Figs. 6(a) to 8(1), it is possible to manufacture the full penetration region ld having only the transparent substrate 10 by the primary film forming step and the secondary photolithography step. a semi-transmissive layer 2 〇 and a second semi-transmissive region lb formed by stacking the barrier layer 3, and a three-gray reticle having a light-shielding region & [Examples] Hereinafter, specific examples of the invention will be described. (Example 1) 33 200944936 The method for forming each layer of the present invention is a vacuum method, in which the substrate temperature, the film formation pressure, and the like can be basically controlled by the ore reduction method, the ion plating method, the vapor deposition method, or the like. The membrane rate is 'reactive gas' to obtain the desired film. In the first embodiment, a semi-transmissive layer, that is, a film of a compound of chromium and nitrogen and oxygen, a film of titanium, a film of a compound of titanium and nitrogen, a light-shielding layer 43, that is, a chromium film, and an anti-reflection layer 45 are formed on the transparent substrate 1A. That is, an example of a film of a compound of chromium, oxygen, and nitrogen. In the first embodiment, a structure is formed in which a semi-transmissive layer 20, a stopper layer 30, a light shielding layer 43, and an anti-reflection layer 45 are laminated by sputtering. In the first embodiment, a quartz substrate (transparent substrate 10) which was flattened and sufficiently cleaned by polishing was first placed on a holder in a sputtering apparatus, and a commercially available metal chromium teaching material (purity: 99.99% or more) was used. Reactive splashing. As for the demineralization, once it is vented to lxl0·4 Pa, it is introduced into the vacuum apparatus of 25χ1〇-ι while introducing argon, oxygen and nitrogen at a ratio of 35:15:50, and 15〇. . (: at the substrate temperature, the gas is reacted with chromium while performing sputtering, thereby forming a chromium compound as a semi-transmissive layer 2 (the ratio of chromium, oxygen, and nitrogen in the film is 34 5 to 38 5 "111, respectively. %, 43.5~50.5 atm% and 15.0~19.5 atm%, ESCA quantitative analysis value). At this time, the semi-transmissive layer 20 directly forms a film so that the transmittance of the i-line (wavelength 365 nm) reaches 50%. On the substrate, the target material in the case of forming the semi-transmissive layer 20 may be a mixed sintered body of chromium oxide and chromium metal in addition to the metal chromium target. The metal chromium target is replaced by a metal. The titanium target film is formed on the surface of the semi-transmissive layer 2 by a film thickness of 1 〇〇A (1 〇 nm). As for 34 200944936 sputtering, one side is 98: 2 The ratio of nitrogen, oxygen, and oxygen is maintained in a vacuum apparatus at 1x101 Pa, and the compound 30 is formed at a substrate temperature of 150 ° C (the ratio of titanium, oxygen, and nitrogen in the film is 26·5 to 36.5 3 plus %, 32.0~39.5 3 plus% and 29.5~41.0& plus %13€ quantitative analysis value). In addition to the target, it may be a sintered body of titanium nitride powder. Also, it is the same as the semi-transmissive layer 2〇, and the degree of reaction varies depending on the device. Therefore, the film formation conditions are combined and adjusted in a timely manner. Then, 'the other metal is replaced. In the chromium target, a chromium film as the light shielding layer 43 is formed so as to have a film thickness of 7 〇〇A (70 nm). At this time, the mirror is held at lxl〇-i Pa while introducing only argon gas. It is formed in the environment of the vacuum apparatus and at a substrate temperature of 150 C. The chromium film formed here has a thickness of 700, and its optical density is about 3.1, and it has a function of sufficiently shielding light for exposure light (365 nm, 436 nm). 'The reflectance of the chrome film of the light-shielding layer at this time is usually about 55%, and the φ reflectance will have an adverse effect upon exposure. Therefore, it is necessary to reduce the reflection as much as possible. Then 'change the chrome-free material into a semi-penetration The metal chromium target used for film formation of layer 2 is placed in a vacuum apparatus of 2.5×10·1 Pa while introducing argon gas, oxygen gas and nitrogen gas at a ratio of 30:1〇:60, and i5〇〇 Sputtering while reacting the gas with chromium at the substrate temperature of c A chromium compound is formed as the antireflection layer 45 (the ratio of chromium metal, oxygen, and nitrogen in the film is 37.5 to 44.5 atm%, 39.5 to 46.0 atm%, and 13.5 to 17.0 atm%, respectively, ESCA quantitative analysis value). 35 200944936 When the anti-reflection layer 45 is a film which absorbs less light than the chrome of the light-shielding layer 43 with a thickness of about 300 A, the anti-reflection layer 45 is formed between the light-shielding layer 43 and the anti-reflection layer 45 formed thereon. The anti-reflection effect (reflectance at 365 nm to 436 nm is 15% or less) obtained by multiple interference of light, thereby reducing reflection or scattering of light during exposure. The film-forming reticle substrate 1 is ultrasonically cleaned in each of a plurality of tanks of a base lotion, a neutral lotion, and pure water, and then coated with a photoresist on the surface (AZ Electronic AZRFP-230K2 manufactured by Materials and pre-hardened. Further, in the photoresist application step, the surface of the mask substrate 1 is subjected to surface treatment without using chemicals, plasma, or ultraviolet rays. Hereinafter, the same is true for the same processing. After curing of the photoresist, 'exposure of the first test pattern (Jet Printer 'Light source CHM-2000 manufactured by OCR Co., Ltd., exposure under ultra-high pressure mercury lamp for 20 seconds), development (Pmer, manufactured by Tokyo Yinghua Co., Ltd.) , the temperature is 30 ° C '1 minute) and the formal hardening (Yamat 〇 Scientific DX4 〇 2 strange temperature dryer '120 ° C, 1 〇 minutes). Next, the substrate is immersed in a first etching solution, that is, a mixture of peroxyacid, ammonium cerium nitrate, and water (pervaporic acid: ammonium cerium nitrate: water = 3: 15: 82, reaction temperature: 3 〇〇 c, etching) The time is 60 seconds, whereby a portion of the layer 30 is prevented from being exposed, and a pattern in which the light shielding layer 43 and the anti-reflection layer 45 are laminated is formed. After the i-th etching liquid was washed with pure water and dried in this state, the substrate (the substrate 1 for processing the photomask 1) was taken out and the surface was observed, and as a result, no damage occurred on the surface, and it was confirmed that the etching stopper layer was prevented. Layer 3 〇 effect. 36 200944936 Next, the substrate is immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide and water (hydrogen peroxide (35%) aqueous solution: potassium hydroxide aqueous solution (3〇%) ): water = 16: 1: 32, the reaction temperature is 3 (TC, etching time is 85 seconds), and the layer 30 is prevented from being left, thereby forming a laminate having the barrier layer 30, the light shielding layer 43, and anti-reflection. The pattern of layer 45. The photoresist is removed by using a special photoresist stripping solution, and the surface of the pattern is confirmed. As a result, the pattern of the semi-transmissive layer 2 is the same as the time of etching. The damage caused by the semi-transparent layer 2〇 is not seen, and the surface of the anti-reflection layer 45 is also the same, and no damage is observed at all. Then, 'the full cleaning is formed by the blocking layer 3, the light shielding layer 43 and the anti-reflection. After the substrate of the pattern formed by the layer 45, the substrate is The surface of the surface is coated with a photoresist (AZRFP-230K2 manufactured by AZ Electronic Materials) and pre-cured. After the photoresist is cured, exposure of the second test pattern is performed (Jet Printer manufactured by 〇RC Manufacturing Co., Ltd.) Light source CHM-2000, exposure under ultra-high pressure mercury lamp for 20 seconds), development (pMER manufactured by Tokyo Chemical Co., Ltd., developer, temperature 30 ° C, 1 minute) and formal hardening (DX402 constant temperature drying by Yamato Scientific) Then, the substrate is immersed in the first etching solution, that is, a mixture of peroxyacid, ammonium cerium nitrate and water (per-acid acid · ammonium cerium nitrate: water = 3: 15: 82, the reaction temperature is 3 (rc, etching time is 60 seconds), and a part of the laminated pattern of the light shielding layer 43 and the antireflection layer 45 and a portion of the semitransparent layer 2 are etched. The resist stripping solution removes the photoresist to form a second semi-transmissive region lb having a light-shielding region la having an anti-reflective layer 45, a resist layer 3 and a semi-penetrating layer 20, and a semi-transparent layer. The first half of 20 wears 37 200944936 through the area lc, and only the transparent substrate The four-gray reticle of the full penetration area ld of 10. The edge of the pattern is confirmed by the reticle formed. As a result, it is confirmed that the pattern edge shape or the cone shape and the appearance defect of each layer are in a very good state. Using one part of the test pattern, The transmittance of the first semi-transmissive region 1 c, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 30, the optical density and film thickness of the light-shielding region la, and the final pattern formation The result of the surface observation, the surface observation result when the mask substrate was immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes), and the state in which the barrier layer 30 was exposed after the etching of the composite layer 40 was immersed. The surface observation results after the lye were shown in Table 1. (Example 2) Example 2 is a design example in which the film thickness of the stopper layer 30 was changed. In Example 2, the film thickness of the stopper layer 30 was set to 200 by simply adjusting the sputtering time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45 are the same as in the first embodiment. In the same manner as in the first embodiment, the substrate was immersed in a first etching solution, that is, a mixture of peroxyacid, tartaric acid, and water (peracid acid: acid-depleted: water = 3:15:82, reaction temperature) In the case of 30 ° C and an etching time of 60 seconds, a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated is formed by partially exposing a portion of the barrier layer 30. While maintaining the state in which the first etching liquid was washed away with pure water and dried, the substrate was taken out and the surface was observed. As a result, damage to the semi-transmissive layer 2 was not observed, and the effect of the layer 30 was reliably expressed. . 38 200944936 Then, the substrate is immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (30%): water = 16: 1 : 32, the reaction temperature was 30 ° C, and the etching time was 17 sec.), and the stopper layer 30 was etched, thereby forming a pattern in which the resist layer 30, the light shielding layer 43, and the anti-reflection layer 45 were laminated. Then, the photoresist is removed by using a specific photoresist stripping solution, and the surface of the pattern is confirmed. As a result, the pattern surface of the semi-transmissive layer 3 is the same as that at the time of etching, and the surface of the anti-reflection layer 45 is Very good stomach state. Then, after the substrate having the pattern formed by the stopper layer 3, the light-shielding layer 43, and the anti-reflection layer 45 is sufficiently cleaned, the first etching liquid, that is, the pervaporic acid, ammonium cerium nitrate, and the like are immersed in the same manner as in the first embodiment. The mixture of water (pervaporic acid / cerium nitrate bond: water = 3 : 15 : 82 'reaction temperature is (4), etching time is 6 〇 second), and the light-shielding layer 43 and the anti-reflection layer are judged to be a laminated pattern A portion, and a portion of the semi-transmissive layer 2, are etched. Then, the photoresist is removed by a specific photoresist stripping solution to form a light-shielding region 1a having the anti-reflective layer 45, a second semi-transmissive region lb in which the barrier layer and the semi-transmissive layer 20 are laminated, There is only a semi-transmissive region of the semi-transmissive layer lc, and a four-gray reticle of the full penetration region Id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using the test pattern material, the transmittance of the first semi-transmissive region le, the semi-transmissive layer 20 and the second semi-transmissive region of the barrier layer 3 are compared to the transmittance, and the optical transmittance of the light-shielding region la Concentration, film thickness, and final pattern formation 39 Surface observation results after 200944936, surface observation results when the mask substrate was immersed in a Cr etching solution (5 minutes, 10 minutes, 20 minutes), and in the composite layer 40 # The surface observation results after the immersion in the state in which the stopper layer 30 was exposed after the engraving was shown in Table 1. (Example 3) Example 3 is a design example in which the film thickness of the stopper layer 3 was changed. In the third embodiment, the film thickness of the stopper layer 30 is set to 300 A by simply adjusting the splattering time of the stopper layer 3 。. The film thickness and film formation conditions of the semi-transmissive layer 2, the light-shielding layer 43, and the anti-reflection layer 45 were the same as in the first embodiment. In the same manner as in the first embodiment, the substrate was immersed in the first etching solution, that is, a mixture of peroxyacid, ammonium cerium nitrate and water (pervaporic acid: ammonium cerium nitrate: water = L 15 : 82, reaction temperature: 3 CTC, etching) In a period of 6 sec., a portion of the stopper layer 30 is exposed by etching to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. While maintaining the state, the third etching liquid was washed away with pure water and dried, the substrate was taken out and the surface was observed, and as a result, damage to the semi-transmissive layer 2 was not observed, and it was confirmed that the blocking layer 30 was prevented from being etched. The effect of the layer. Next, the substrate is immersed in a mixture of peroxide gas, gas oxidizing and water, which is a second residual liquid (hydrogen peroxide (35%) aqueous solution: potassium hydroxide aqueous solution (30%): water = 丨6: i: 32, the reaction temperature is 3 generations, and the etching time is sec.), and the layer 3G is prevented from being subjected to (4), thereby forming a pattern in which the barrier layer 3, the light shielding layer 43, and the antireflection layer 45 are laminated. Tttj p m team cloud, on the map

表面進行確認,結果半穿透層2G之圖案表面看不㈣I 200944936 另外抗反射層45之表面毫無問題。 接著,充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與實施例1相同,浸漬於 第1姓刻液即過氯酸、确酸鋪錄及水之混合液(過氣酸._ 酸鈽銨:水=3 : 15 : 82,反應溫度為30 °C,蝕刻時間為 60秒鐘)中,而將遮光層43與抗反射層45之積層圖案的一 部分、.及半穿透層20之一部分加以蝕刻。 ❺ 繼而’利用特定光阻劑剥離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第1半 穿透區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域丨c之穿透 率、積層有半穿透層2〇及阻止層3〇之第2半穿透區域化 〇 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於蝕刻液中(5分 鐘、10分鐘、2〇分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層3〇的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (實施例4) 實施例4係變更阻止層30之膜厚之設計例。實施例4 中藉由單純地調整阻止層30之滅錢時間,而將阻止層之 膜厚設定為400 A。半穿透層20、遮光層43、抗反射層45 200944936 之膜厚及成膜條件與實施例1相同。The surface was confirmed, and as a result, the pattern surface of the semi-transparent layer 2G was not observed. (IV) I 200944936 The surface of the anti-reflection layer 45 was not problematic. Then, after the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the antireflection layer 45 is sufficiently cleaned, the same as in the first embodiment, the immersion in the first surname liquid, that is, perchloric acid, acid deposition, and A mixture of water (peracid acid. _ ammonium citrate: water = 3: 15 : 82, reaction temperature of 30 ° C, etching time of 60 seconds), and a layer of the light shielding layer 43 and the antireflection layer 45 A portion of the pattern, and a portion of the semi-transmissive layer 20 are etched.继 In turn, the photoresist is removed by a specific photoresist stripping solution to form a second semi-transmissive region lb in which the light-shielding region la having the anti-reflective layer 45 is present, and the barrier layer 3 and the semi-transmissive layer 20 are laminated. There is only a first semi-transmissive region lc of the semi-transparent layer, and a four-gray reticle with a full penetration region id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using one of the test patterns, the transmittance of the first semi-transmissive region 丨c, the semi-transparent layer 2〇 of the laminate, and the penetration rate of the second semi-transparent region of the barrier layer 3〇, the light-shielding region la The optical density and the film thickness, the surface observation result after the formation of the final pattern, the surface observation result when the mask substrate was immersed in the etching liquid (5 minutes, 10 minutes, 2 minutes), and the etching in the composite layer 40 The surface observation results after immersion in the lye in a state in which the stopper layer 3 was exposed later is shown in Table 1. (Example 4) Example 4 is a design example in which the film thickness of the stopper layer 30 was changed. In Example 4, the film thickness of the stopper layer was set to 400 A by simply adjusting the killing time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45 200944936 are the same as those in the first embodiment.

頌酸筛録及水之混合液(過氣酸··硝酸鈽銨:水=3 : i 5 : 82, 反應溫度為30X:,#刻時間為60秒鐘)中,藉由蝕刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 β保持在此狀態下,用純水清洗掉第1蝕刻液並加以乾 燥之後,取出基板並觀察表面,結果看不到對半穿透層20 造成之損傷,可確認阻止層30之作為蝕刻阻止層的效果。〇 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (別%):水=16: 1: 32,反應溫度為3〇它’蝕刻時間為“Ο 矜鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層20之圖案表面看不到損傷, 另外抗反射層45之表面毫無問題。 〇 酸鈽銨:水=3 60秒鐘)中,而 接著’充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與實施例i相同,浸潰於 第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝In the mixture of citrate and water (permantic acid · cerium ammonium nitrate: water = 3: i 5 : 82, reaction temperature is 30X:, #刻时间为60秒), the barrier layer is etched One of the portions 30 is exposed, and a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated is formed. When β was kept in this state, the first etching liquid was washed away with pure water and dried, and then the substrate was taken out and the surface was observed. As a result, damage to the semi-transmissive layer 20 was not observed, and it was confirmed that the stopper layer 30 was prevented from being etched. The effect of the layer. Then, the substrate is immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide, and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (%%): water = 16:1 32, the reaction temperature is 3 Å, and the etching time is "Ο 矜 clock", and the blocking layer 30 is etched, thereby forming a pattern in which the blocking layer 30, the light shielding layer 43, and the anti-reflection layer 45 are laminated. The photoresist is removed by a specific photoresist stripping solution, and the surface of the pattern is confirmed. As a result, no damage is observed on the pattern surface of the semi-transmissive layer 20, and the surface of the anti-reflective layer 45 is not problematic. In the case of =3 60 seconds), and then the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the antireflection layer 45 is sufficiently cleaned, the first etching liquid is immersed in the same manner as in the example i. Mixture of peroxyacid, ammonium cerium nitrate and water (pergas acid: nitrate

)中’而將遮光層43與抗反射層45之積層圖案的 及半穿透層20之一部分加以钮刻。 部分、 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 42 200944936 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第1半 穿透區域1c、及全穿透區域Id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (實施例5) 實施例5係變更阻止層3 0之膜厚之設計例。實施例5 中,藉由單純地調整阻止層30之濺鍍時間,而將阻止層30 之膜厚設定為500 A。半穿透層20、遮光層43、抗反射層 45之膜厚及成膜條件與實施例1相同。 與實施例1相同,將基板浸潰於第1姓刻液即過氣酸、 硝酸鈽銨及水之混合液(過氯酸:硝酸鈽銨:水=3 :丨5 : 82, 反應溫度為3 0 °C,餘刻時間為6 0秒鐘)中,藉由姓刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下’用純水清洗掉第1餘刻液並加以乾 燥之後,取出基板並觀察表面’結果看不到對半穿透層2〇 43 200944936 造成之損傷,可確認阻止層30之作為蝕刻阻止層的效果。 接著,將該基板浸漬於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=16 :丨:32,反應溫度為3〇t,蝕刻時間為“ο 秒鐘)中,而將阻止層3〇加以蝕刻,由此形成積層有阻止層 3〇、遮光層43及抗反射層45之圖案。 繼而’利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層20之圖案表面看不到損傷,In the middle portion, a portion of the laminated pattern of the light shielding layer 43 and the antireflection layer 45 and a portion of the semi-transmissive layer 20 are engraved. Partially, then 'removing the photoresist with a specific photoresist stripper to form 42 200944936. There is a light-shielding region la having an anti-reflective layer 45, a second layer of the barrier layer 3 and a semi-penetrating layer 20 penetrated. A region lb, a first semi-transmissive region 1c having only a semi-transmissive layer, and a four-gray reticle having a full penetration region Id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using a portion of the test pattern, the transmittance of the first semi-transmissive region lc, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 30, the optical density of the light-shielding region la, and The film thickness and the surface observation result after the formation of the final pattern, the surface observation result when the mask substrate was immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes), and the blocking layer was exposed after the etching of the composite layer 40. The surface observation results after immersion in lye in the state of 30 are shown in Table 1. (Example 5) Example 5 is a design example in which the film thickness of the stopper layer 30 was changed. In Example 5, the film thickness of the stopper layer 30 was set to 500 A by simply adjusting the sputtering time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45 were the same as in the first embodiment. In the same manner as in the first embodiment, the substrate was immersed in a mixture of peroxyacid, ammonium cerium nitrate and water as the first surname (perchloric acid: ammonium cerium nitrate: water = 3: 丨 5: 82, and the reaction temperature was At 30 ° C for 60 seconds, a portion of the stopper layer 30 is exposed by the surname to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. Keeping in this state, 'after washing the first remaining solution with pure water and drying it, taking out the substrate and observing the surface', the damage to the semi-transmissive layer 2〇43 200944936 is not observed, and the blocking layer 30 can be confirmed. The effect as an etch stop layer. Next, the substrate was immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide, and water (hydrogen peroxide (35%) aqueous solution: potassium hydroxide aqueous solution (30%): water = 16: 丨: 32 The reaction temperature is 3 〇t, the etching time is "ο sec", and the blocking layer 3 〇 is etched, thereby forming a pattern in which the blocking layer 3 〇, the light shielding layer 43 and the anti-reflection layer 45 are laminated. The photoresist is removed by using a specific photoresist stripping solution, and the surface of the pattern is confirmed. As a result, the pattern surface of the semi-transmissive layer 20 is not damaged.

另外抗反射層45之表面毫無問題。 D 接著,充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與實施例i相同,浸潰於 第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝 酸鈽錢:水=3 : 15 : 82,反應溫度為3(TC,餘刻時間為 60秒鐘)中,而將遮光層43與抗反射層45之積層圖案的— 部分、及半穿透層20之一部分加以蝕刻。 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層之遮光區域la、積層有阻止層及半穿 ❹ 透層20之第2半穿透區域lb、僅有半穿透層之第i半穿透 區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案璋緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第!半穿透區域lc之穿透 率、積層有半穿透層20及阻止層3〇之第2半穿透區域“ 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 44 200944936 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果不於表1。 (實施例6) 實施例6與上述實施例1〜5不同,將阻止層30之化學 成分由鈦化合物薄膜(鈦與氮、氧之化合物)換成鈦薄膜。其 中’半穿透層20、遮光層43、抗反射層45與實施例1〜5 w 相同。 於實施例6中,首先將經研磨而平坦化並充分清洗之 石英基板(透明基板10)設置於濺鍍裝置内之固持器上,使 用市售之金屬鉻靶材(99.99%以上)進行反應性濺鍍。至於濺 鍍,係於一旦排氣至1x10-4 Pa後,就一邊以35 : 15 : 5〇 之比率導入氬氣、氮氣及氧氣一邊保持於2.5χ1(Γΐ Pa之真 二裝置内環境中、且150C之基板溫度下一邊使氣體與鉻反 φ 應一邊進行濺鍍,藉此形成作為半穿透層20的鉻化合物。 此時,半穿透層20與實施例1相同,係以使土線(波長365 nm) 之穿透率達到50%之方式直接成膜於基板上。 接著,將金屬鉻靶材換成金屬鈦靶材,以膜厚達到 A(l〇nm)之方式於半穿透層2〇之表面成膜出阻止層%。此 時之濺鍍係於一邊僅導入氬氣一邊保持於1χ1(Γΐ pa之真空 裝置内環境中形成鈦薄膜。 繼而,換成另一金屬鉻靶材,以使膜厚達到7〇〇 A(7〇 nm)之方式形成作為遮光層43的鉻膜。此時之濺鍍係於一 45 200944936 邊僅導入氬氣一邊保持於1χ10-ι ?3左右之真空裝置内環境 中形成。此處形成之鉻臈厚700 A,其光學濃度為3.1左右, 對曝光用光(365 nm、436 nm)具有遮光功能。 繼而,將鉻靶材換成半穿透層20之成膜所用之金屬鉻 乾材,於一邊以30: 1〇: 60之比例導入氬氣、氧氣及氮氣 一邊保持於2·5χ1〇-ι pa之真空裝置内環境中、一邊使氣體 與鉻反應一邊進行濺鍍,由此形成作為抗反射層45的鉻化 合物。 於由複數個槽構成之驗洗劑、中性洗劑、純水之各槽 中將所成膜之基板超音波清洗後,於光罩用基板1之表面 上整面塗佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP-230K2)並進行預硬化。 光阻劑硬化後,進行第1測試圖案之曝光(〇RC製作所 製造之Jet Printer,光源CHM-2000,超高壓水銀燈下曝光 20秒鐘)、顯影(東京應化(股)製造之PMEr,顯影液,溫度 3〇°C,1分鐘)及正式硬化(Yamat〇 scientific製造之Βχ4〇2 怪溫乾燥器,12〇°C,10分鐘)。繼而,將基板浸潰於第i 姓刻液即過氣酸、硝酸鈽銨及水之混合液(過氯酸:确酸飾 銨:水=3 : 15 : 82,反應溫度為30°C,蝕刻時間為60秒 鐘)中,藉此使阻止層30之一部分露出,而形成積層有遮光 層43與抗反射層45之圖案。 保持在此狀態下,用純水清洗第1蝕刻液並加以乾燥 之後,取出基板並觀察表面,結果看不到對半穿透層2〇造 成之損傷,可確認阻止層30之作為蝕刻阻止層的效果。 46 200944936 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30/〇).水—16 . 1 . 32,反應溫度為3〇〇c,姓刻時間為65 秒鐘)中,而將阻止層30加以蝕刻,藉此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而’利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層20之圖案表面看不到損傷, 阻止層30之效果表現出來。抗反射層45之表面毫無問題。 接者’充分清洗形成有由阻止層3〇、遮光層43及抗反 射層45所構成之圖案的基板後’於該基板之表面上整面塗 佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP-230K2) 並進行預硬化。光阻劑硬化後,進行第2測試圖案之曝光 (ORC製作所製造之jet printer,光源CHm_2〇〇〇,超高壓水 銀燈下曝光20秒鐘)、顯影(東京應化(股)製造之pMER,顯 影液,溫度30°C ’ 1分鐘)及正式硬化(Yamat〇 Scientific製 造之DX402恆溫乾燥器,12〇。(:,1〇分鐘)。接著,將基板 浸潰於第1蚀刻液即過氣酸、硝酸鈽銨及水之混合液(過氣 酸:确酸鈽銨:水=3 : 15 : 82,反應溫度為30〇C,蝕刻時 間為60秒鐘)中,而將遮光層43與抗反射層45之積層圖案 的一部分、及半穿透層20之一部分加以蝕刻。 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域ia、積層有阻止層30及 爭穿透層20之第2半穿透區域lb、僅有半穿透層之第1半 穿透區域lc、及全穿透區域Id的四灰階光罩。 47 200944936 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第i半穿透區域1 c之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40餘刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果不於表1。 (實施例7) 實施例7係變更實施例6之阻止層3〇之膜厚的設計 例。實施例7中,藉由單純地調整阻止層3〇之濺鍍時間, 而將阻止層30之膜厚設定為200 Αβ半穿透層2〇、遮光層 43、抗反射層45之膜厚及成膜條件與實施例1相同。 與實施例6相同,將基板浸潰於第丨蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水=3: ΐ5: Μ, 反應溫度為3(TC,姓刻時間為6〇秒鐘)中,藉由#刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗掉第^刻液並加以乾 燥之後,取出基板並觀察表®’結果看*到對半穿透層 造成之損傷,可確認阻止層3〇之作為餘刻阻止層的效果。 接著,將該基板浸潰於第2餘刻液即過氧化氮、氮氧 化卸及水之混合液(過氧化氫(35%)水溶液:氫氧化卸水溶液 48 200944936 (30%):水=: 1 : 32,反應溫度為30°C,蝕刻時間為13〇 秒鐘)中’而將阻止層3 〇加以银刻’由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而’利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認’結果半穿透層20之圖案表面看不到損傷, 另外抗反射層45之表面毫無問題。 接著,充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與實施例6相同,將基板 浸潰於第1蝕刻液即過氯酸、硝酸鈽銨及水之混合液(過氣 酸:硝酸鈽銨:水=3 : 15 : 82,反應溫度為30。(:,餘刻時 間為60秒鐘)中’而將遮光層43與抗反射層45之積層圖案 的一部分、及半穿透層20之一部分加以蝕刻。 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層20之第 1半穿透區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40 #刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 49 200944936 結果示於表1。 (實施例8) 實施例8係變更實施例6之阻止層30之膜厚的設計 例。實施例8中,藉由單純地調整阻止層30之濺鍍時間, 而將阻止層30之膜厚設定為300 A。半穿透層20、遮光層 43、抗反射層45之膜厚及成膜條件與實施例1相同。 與實施例6相同’將基板浸潰於第1蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水=3 : 15 : 82, 反應溫度為30°C,蝕刻時間為60秒鐘)中,藉由蝕刻使阻 © 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗掉第丨蝕刻液並加以乾 燥之後,取出基板並觀察表面,結果看不到對半穿透層2〇 造成之損傷’可確認阻止層30之作為蝕刻阻止層的效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (3〇%):水=16 : 1 : 32 ’反應溫度為30°C,蝕刻時間為2〇〇 〇 秒鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層2〇之圖案表面與第t蝕刻完 畢的時刻相同’看不到損傷,另外抗反射層45之表面毫無 問題。 接著,充分清洗形成有由阻止層3〇、遮光層43及抗反 50 200944936 射層45所構成之圖案的基板後,與實施例6相@,浸、責於 第1姓刻液即過氣酸、硝酸铈錄及水之混合液(過氣酸 ' 確 酸鈽錢:水=3: 15: 82,反應溫度為3『c,_ 秒輯,而將遮光層43與抗反射層45之積層圖案= 部分、及半穿透層20之一部分加以蝕刻。Further, the surface of the anti-reflection layer 45 has no problem. D. After the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the anti-reflection layer 45 is sufficiently cleaned, the same etching liquid as the first etching liquid, that is, the pervaporic acid and the ammonium cerium nitrate, and the like are immersed in the same manner as in the example i. A mixture of water (peracid acid: nitric acid: water = 3:15:82, reaction temperature of 3 (TC, 60 seconds remaining), and a layer of the light-shielding layer 43 and the anti-reflection layer 45 A portion of the pattern, and a portion of the semi-transmissive layer 20, is etched. Then the photoresist is removed by a specific photoresist stripper to form a light-shielding region la having an anti-reflective layer, a barrier layer and a half-through layer.第 the second semi-penetrating region lb of the permeable layer 20, the ith semi-transmissive region lc having only the semi-transmissive layer, and the four-gray reticle of the full-penetration region id. Confirming the pattern edge of the formed reticle As a result, it was confirmed that there was no pattern edge shape or a taper shape and appearance defects of each layer, and the state was very good. Using one of the test patterns, the transmittance of the ? semi-penetrating region lc, the semi-penetrating layer 20 and the barrier layer were laminated. 3第 The second half of the penetrating area “The penetration rate, the optics of the shading area la Degree and film thickness, final pattern formation 44 Surface observation results after 200944936, surface observation results when the mask substrate was immersed in a Cr etching solution (5 minutes, 10 minutes, 20 minutes), and etching in the composite layer 40 The surface observation result after the immersion in the state in which the stopper layer 30 was exposed was not shown in Table 1. (Example 6) Example 6 was different from the above Examples 1 to 5 in that the chemical composition of the stopper layer 30 was composed of a titanium compound. The film (titanium and nitrogen, oxygen compound) is replaced by a titanium film, wherein 'the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflective layer 45 are the same as those of the embodiments 1 to 5w. In the embodiment 6, the first method is to be ground. The flattened and sufficiently cleaned quartz substrate (transparent substrate 10) is placed on a holder in the sputtering apparatus, and a commercially available metallic chromium target (99.99% or more) is used for reactive sputtering. Once exhausted to 1x10-4 Pa, argon, nitrogen and oxygen are introduced at a ratio of 35:15:5〇 while maintaining at 2.5χ1 (ΓΐPa in the environment of the two devices, and at a substrate temperature of 150C) Sputtering while gas and chromium are reversed Thereby, a chromium compound is formed as the semi-transmissive layer 20. At this time, the semi-transmissive layer 20 is formed in the same manner as in the first embodiment, so that the transmittance of the earth line (wavelength 365 nm) is 50%. On the substrate, the metal chromium target is replaced with a metal titanium target, and the barrier layer is formed on the surface of the semi-transmissive layer 2 by a film thickness of A (l 〇 nm). The plating is performed while the argon gas is introduced while being held at 1 χ 1 (the titanium film is formed in the environment of the vacuum device. Then, another metal chromium target is replaced to make the film thickness 7 〇〇A (7 〇 nm). In this manner, a chromium film as the light shielding layer 43 is formed. The sputtering at this time is formed in the environment of a vacuum apparatus in which only argon gas is introduced while being held in a vacuum apparatus of about 1 χ10-ι?3. The chrome layer formed here has a thickness of 700 A and an optical density of about 3.1, and has a light-shielding function for exposure light (365 nm, 436 nm). Then, the chromium target material is replaced with a metal chromium dry material for film formation of the semi-transmissive layer 20, and argon gas, oxygen gas, and nitrogen gas are introduced at a ratio of 30:1 〇:60 while maintaining at 2·5χ1〇-ι In the environment of the vacuum apparatus of the pa, sputtering is performed while reacting the gas with chromium, thereby forming a chromium compound as the antireflection layer 45. The substrate formed by the film is ultrasonically cleaned in each of the baths of the lotion, the neutral detergent, and the pure water, and then the photoresist is coated on the entire surface of the substrate 1 for the mask ( AZRFP-230K2 manufactured by AZ Electronic Materials and pre-hardened. After the photoresist is cured, exposure of the first test pattern (Jet Printer manufactured by 〇RC, light source CHM-2000, exposure under ultrahigh pressure mercury lamp for 20 seconds), development (PMEr manufactured by Tokyo Yinghua Co., Ltd.), development Liquid, temperature 3 ° ° C, 1 minute) and formal hardening (Yamat〇scientific manufacturing Βχ 4 〇 2 strange temperature dryer, 12 ° ° C, 10 minutes). Then, the substrate is immersed in a mixture of peroxyacid, ammonium cerium nitrate and water (perchloric acid: acid: ammonium = 3:15:82, reaction temperature is 30 ° C, In an etching time of 60 seconds, a portion of the stopper layer 30 is exposed to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. While the first etching liquid was washed with pure water and dried, the substrate was taken out and the surface was observed. As a result, damage to the semi-transmissive layer 2 was not observed, and it was confirmed that the stopper layer 30 was used as an etching stopper layer. Effect. 46 200944936 Next, the substrate is immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (30/〇). Water-16 . . . 32, the reaction temperature is 3〇〇c, the last time is 65 seconds), and the blocking layer 30 is etched, thereby forming a pattern of the laminated layer 30, the light shielding layer 43 and the anti-reflection layer 45. . Then, the photoresist was removed by a specific photoresist stripping solution, and the surface of the pattern was confirmed. As a result, no damage was observed on the pattern surface of the semi-transmissive layer 20, and the effect of the layer 30 was exhibited. The surface of the anti-reflection layer 45 has no problem. After the substrate is sufficiently cleaned to form a substrate having a pattern of the barrier layer 3, the light shielding layer 43 and the anti-reflection layer 45, a photoresist is coated on the surface of the substrate (made by AZ Electronic Materials). AZRFP-230K2) and pre-hardened. After the photoresist is cured, exposure of the second test pattern is performed (jet printer manufactured by ORC, light source CHm_2〇〇〇, exposure under ultrahigh pressure mercury lamp for 20 seconds), development (pMER manufactured by Tokyo Yinghua Co., Ltd.), development Liquid, temperature 30 ° C '1 min) and formal hardening (Yamat〇 Scientific DX402 constant temperature dryer, 12 〇. (:, 1 〇 minutes). Next, the substrate is immersed in the first etching solution, that is, peroxy acid , a mixture of ammonium cerium nitrate and water (per-acid acid: ammonium citrate: water = 3: 15: 82, reaction temperature is 30 〇 C, etching time is 60 seconds), and the light-shielding layer 43 is resistant A portion of the buildup pattern of the reflective layer 45 and a portion of the semi-transmissive layer 20 are etched. Then, the photoresist is removed by a specific photoresist stripper to form a light-shielding region ia having the anti-reflective layer 45, and the laminate is The barrier layer 30 and the second semi-transmission region lb of the penetrating layer 20, the first semi-transmissive region lc having only the semi-transmissive layer, and the four-gray mask of the fully penetrating region Id. 47 200944936 The formed mask confirms the edge of the pattern, and as a result, it is confirmed that there is no pattern side of each layer. The edge shape or the cone shape and the appearance defect are very good. The transmittance of the i-th half-transmissive region 1 c, the semi-transmissive layer 20 and the second half of the barrier layer 30 are penetrated by using one of the test patterns. The transmittance of the region lb, the optical density and film thickness of the light-shielding region la, and the surface observation result after the formation of the final pattern, and when the mask substrate is immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes) The results of the surface observation and the surface observation after the impregnation of the lye in the state in which the barrier layer 30 was exposed after the composite layer 40 was not shown in Table 1 (Example 7) Example 7 was changed to the barrier layer of Example 6. A design example of film thickness of 3 Å. In Example 7, the film thickness of the stopper layer 30 is set to 200 Αβ semi-transmissive layer 2 〇, light shielding layer 43 by simply adjusting the sputtering time of the stopper layer 3 〇. The film thickness and film formation conditions of the antireflection layer 45 were the same as in Example 1. In the same manner as in Example 6, the substrate was immersed in a second etching solution, that is, a mixture of peroxyacid, ammonium cerium nitrate and water (peracid acid). : ammonium cerium nitrate: water = 3: ΐ 5: Μ, the reaction temperature is 3 (TC, the last time is 6 〇 In the case where a portion of the stopper layer 30 is exposed by #, a pattern in which the light-shielding layer 43 and the anti-reflection layer 45 are laminated is formed. In this state, after the first etching solution is washed with pure water and dried, When the substrate was taken out and the damage caused by the surface of the sheet was observed, the effect of the stopper layer 3 as the residual stopper layer was confirmed. Next, the substrate was immersed in the second remaining liquid. A mixture of nitrogen oxides, nitrogen oxides and water (hydrogen peroxide (35%) aqueous solution: aqueous hydroxide solution 48 200944936 (30%): water =: 1 : 32, reaction temperature 30 ° C, etching time 13 In the second), the layer 3 is prevented from being silver-engraved, thereby forming a pattern in which the barrier layer 30, the light shielding layer 43, and the anti-reflection layer 45 are laminated. Then, the photoresist is removed by a specific photoresist stripping solution to confirm the surface of the pattern. As a result, no damage is observed on the pattern surface of the semi-transmissive layer 20, and the surface of the anti-reflective layer 45 has no problem. Then, after the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the anti-reflection layer 45 is sufficiently cleaned, the substrate is immersed in the first etching liquid, that is, perchloric acid or ammonium cerium nitrate, in the same manner as in the sixth embodiment. And the mixture of water (pervaporic acid: ammonium cerium nitrate: water = 3: 15: 82, reaction temperature is 30. (:, the remaining time is 60 seconds) in the 'light shielding layer 43 and anti-reflection layer 45 A portion of the buildup pattern and a portion of the semi-transmissive layer 20 are etched. Then, the photoresist is removed by a specific photoresist stripper to form a light-shielding region la having the anti-reflective layer 45, and a resist layer 3 is laminated. The second semi-transmissive region lb of the tantalum and semi-transmissive layer 20, the first semi-transmissive region lc of the semi-transmissive layer 20, and the four-gray-order mask of the full-penetration region id. The cover confirmed the edge of the pattern, and as a result, it was confirmed that the pattern edge shape or the taper shape and the appearance defect of each layer were not in good condition. The transmittance of the first semi-transmissive region lc and the semi-penetrating layer 20 were laminated by using one of the test patterns. And the transmittance of the second semi-penetrating region lb of the blocking layer 30, the light shielding region The optical density and film thickness of a, the surface observation result after the formation of the final pattern, the surface observation result when the mask substrate was immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes), and in the composite layer 40 Surface observation after immersion in lye in the state in which the stopper layer 30 was exposed after exposure 49 200944936 The results are shown in Table 1. (Example 8) Example 8 is a design example in which the film thickness of the stopper layer 30 of Example 6 was changed. In the eighth embodiment, the film thickness of the stopper layer 30 is set to 300 A by simply adjusting the sputtering time of the stopper layer 30. The film thickness of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45 is The film formation conditions were the same as in Example 1. In the same manner as in Example 6, 'the substrate was immersed in a first etching liquid, that is, a mixture of peroxy acid, ammonium cerium nitrate and water (pervaporic acid: ammonium cerium nitrate: water = 3: 15: 82, a reaction temperature of 30 ° C, and an etching time of 60 seconds), a portion of the resist layer 30 is exposed by etching to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. In this state, after the third etching solution is washed away with pure water and dried, the substrate is taken out and When the surface was observed, the damage to the semi-transmissive layer 2 was not observed. The effect of the blocking layer 30 as an etching stopper layer was confirmed. Next, the substrate was immersed in the second etching liquid, that is, hydrogen peroxide or hydrogen peroxide. Mixture of potassium and water (aqueous solution of hydrogen peroxide (35%): aqueous solution of potassium hydroxide (3〇%): water = 16: 1 : 32 'The reaction temperature is 30 ° C, the etching time is 2 〇〇〇 seconds In the middle, the blocking layer 30 is etched, thereby forming a pattern in which the blocking layer 30, the light shielding layer 43, and the anti-reflection layer 45 are laminated. Then, the photoresist is removed by using a specific photoresist stripping solution, and the surface of the pattern is removed. As a result, it was confirmed that the pattern surface of the semi-transparent layer 2 was the same as that at the time of the t-etching, and no damage was observed, and the surface of the anti-reflection layer 45 was not problematic. Then, after sufficiently cleaning the substrate on which the pattern formed by the stopper layer 3, the light shielding layer 43, and the anti-reflection 50 200944936 radiation layer 45 is formed, the substrate is bonded to the embodiment 6, and the first surname is inflated. A mixture of acid, lanthanum nitrate and water (per-gas acid acid): water = 3: 15: 82, reaction temperature is 3 『c, _ seconds, and the light-shielding layer 43 and the anti-reflection layer 45 The laminate pattern = portion, and a portion of the semi-transmissive layer 20 is etched.

繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層切及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第】半 穿透區域lc、及全穿透區域Id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第i半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr钱刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40钱刻後露出阻止層30的狀態下浸潰於驗液後之表面觀察 結果不於表1。 進而,即便於使半穿透層20之鉻化合物薄膜成為氮比 率尚於實施例1~5及實施例6〜8之狀態(膜中之鉻、氧及氮 之比率分別為 44.0~50.5 atm%、25.0〜29.0 atm%及 25.5-28.0 atm%,ESCA定量分析值)的情況下,亦可獲得與實施例1〜5 及實施例6~8相同之結果。 於上述實施例1~8中’半穿透層20係由鉻與氮、氧之 51 200944936 化合物所形成。 以下比較例1〜8中,對將半穿透層20換成鉻金屬之情 形的例子進行說明。 再者,阻止層30 '遮光層43、抗反射層45與實施例 1 ~ 8相同。 (比較例1) 於比較例1中,首先將經研磨而平坦化並充分清洗之Then, the photoresist is removed by using a specific photoresist stripping solution to form a second semi-transmissive region lb in which the light-shielding region la having the anti-reflective layer 45 is present, and the layer-cutting layer and the semi-penetrating layer 20 are laminated. The fourth semi-transmissive region lc of the semi-transmissive layer and the four-gray reticle of the fully penetrating region Id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using a portion of the test pattern, the transmittance of the ith semi-transmissive region lc, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 30, the optical density of the light-shielding region la, and The film thickness and the surface observation result after the formation of the final pattern, the surface observation result when the mask substrate was immersed in the Cr money engraving liquid (5 minutes, 10 minutes, 20 minutes), and exposed after the composite layer 40 was burned. The surface observation result after the layer of the barrier layer 30 was immersed in the test liquid was not in Table 1. Further, even in the state in which the chromium compound film of the semi-transmissive layer 20 is nitrogen, the ratios of chromium, oxygen, and nitrogen in the film are 44.0 to 50.5 atm%, respectively, in the states of Examples 1 to 5 and Examples 6 to 8. In the case of 25.0 to 29.0 atm% and 25.5-28.0 atm%, ESCA quantitative analysis value, the same results as in Examples 1 to 5 and Examples 6 to 8 were obtained. In the above Examples 1 to 8, the semi-transmissive layer 20 was formed of a compound of chromium, nitrogen, and oxygen 51 200944936. In the following Comparative Examples 1 to 8, an example in which the semi-transmissive layer 20 is replaced with a chrome metal will be described. Further, the blocking layer 30' light shielding layer 43 and the antireflection layer 45 are the same as those of the first to eighth embodiments. (Comparative Example 1) In Comparative Example 1, first, it was polished and planarized and sufficiently washed.

石英基板10設置於濺鍍裝置内之固持器上,使用市售之金 屬鉻靶材(99.99%以上)進行反應性濺鍍。至於濺鍍,係於一 旦排氣至lxlO4 pa後,就一邊導入氬氣一邊保持於1χ1〇-1The quartz substrate 10 was placed on a holder in a sputtering apparatus, and reactive sputtering was carried out using a commercially available metal chromium target (99.99% or more). As for the sputtering, after exhausting to lxlO4 pa, it is kept at 1χ1〇-1 while introducing argon gas.

Pa之真空裝置内環境中濺鍍金屬鉻,藉此形成作為半穿透 層20的絡薄膜。此時’半穿透層2〇係以使i線(波長365 nm) 之穿透率達到50%之方式直接成膜於基板上。 接著,將金屬鉻把材換成金屬鈦乾材,以膜厚達到1〇〇 A(10 nm)之方式於半穿透層20之表面上成膜出阻止層30。Metal chromium is sputtered in the environment of the vacuum apparatus of Pa, thereby forming a film as the semi-transmissive layer 20. At this time, the semi-transmissive layer 2 was directly formed on the substrate so that the transmittance of the i-line (wavelength 365 nm) was 50%. Next, the metal chromium material was replaced with a titanium metal dry material, and the stopper layer 30 was formed on the surface of the semi-transmissive layer 20 in such a manner that the film thickness reached 1 〇〇 A (10 nm).

此時之賤鍵係於一邊導入氮氣及氧氣一邊保持於& 之真空裝置内環境中形成鈦化合物30(膜中之鈦、氧及氮之 比率刀別為 26.5〜36.5 atm%、32.0〜39.5 atm%及 29.5〜41.0 atm%,ESr δ β 定量分析值)。此時之濺鑛係於一邊以98:: 率導入氮氣及氧氣一邊保持於1x10-1 Pa之真空裝置内 環境中形成鈦化合物。 ’ 之方 換成另—金屬鉻靶材,以膜厚達到700人(70 nm) 導成作為遮光層43的鉻膜。此時之濺鍍係於一邊僅 氣邊保持於lxlO-丨Pa之真空裝置内環境中形成。 52 200944936 其光學濃度為3.丨左右,對曝光At this time, the yttrium bond is formed into a titanium compound 30 while being introduced into the vacuum apparatus while introducing nitrogen gas and oxygen gas (the ratio of titanium, oxygen, and nitrogen in the film is 26.5 to 36.5 atm%, 32.0 to 39.5). Atm% and 29.5~41.0 atm%, ESr δ β quantitative analysis value). At this time, the sputtering system formed a titanium compound while introducing nitrogen gas and oxygen at a rate of 98:: while maintaining the inside of a vacuum apparatus of 1 x 10 -1 Pa. The metal foil target was replaced by a metal chromium target, and the film thickness was 700 (70 nm) to form a chromium film as the light shielding layer 43. The sputtering at this time was formed in the environment of the vacuum apparatus in which only one side of the gas was kept at lx10-丨Pa. 52 200944936 Its optical density is about 3. ,, for exposure

真空裝置内環境中,一邊使氣體與 此處形成之絡膜厚700 A, 用光(3 65 nm、43 6 nm)具 4 鉻反應一邊進行濺鍍,由此以膜厚達到3〇〇人之方式形成 作為抗反射層45的鉻化合物即氮氧化鉻薄膜。In the environment of the vacuum device, the gas is formed into a thickness of 700 A with the complex film formed here, and is irradiated with light (3 65 nm, 43 6 nm) with 4 chrome reaction, thereby achieving a film thickness of 3 〇〇 In this manner, a chromium oxynitride film which is a chromium compound as the antireflection layer 45 is formed.

中將已成膜之基板超音波清洗後,於光罩用基板丨之表面 上整面塗佈光阻劑(AZ Electronic Matedals(股)製造之 AZRFP-230K2)並進行預硬化。又,於該光阻劑塗佈步驟中, 不使用化學藥品、電衆、紫外線等對光罩用基板丨之表面 實施表面處理。以下,就同樣之處理而言係相同的。 光阻劑硬化後,進行第i測試圖案之曝光(〇RC製作所 製造之Jet Printer,光源CHM-2000,超高壓水銀燈下曝光 ❿ 20秒鐘)、顯影(東京應化(股)製造之PMER,顯影液,溫度 30C,1分鐘)及正式硬化(Yamat〇 Scientific製造之 恆溫乾燥器,120°C,10分鐘)。繼而,將基板浸潰於第i 蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝酸鈽 銨.水一3 . 15 : 82,反應溫度為3〇»c ,蝕刻時間為6〇秒 鐘)中,藉此使阻止層30之一部分露出,而形成積層有遮光 層43與抗反射層45之圖案。 ^ ^ 丄挪列狀业;7σ以乾燥 結果看不到對作為半穿透層 之後’取出基板並觀察表面 保持在此狀態下,用純水清洗第丨蝕刻液並加以乾 53 200944936 20的鉻薄膜造成之損傷’可確認阻止層3〇之效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氣氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=16 : 1 : 32,反應溫度為3(rc,蝕刻時間為85 秒鐘)中’而將阻止層30加以蝕刻。 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層20之圖案表面看不到損傷, 另外抗反射層45之表面毫無問題。 接著,充分清洗積層有半穿透層20(半穿透圖案2〇a)、 © 阻止層30(阻止圖案30a)及複合層40(複合圖案4〇a)之圖案 基板後’於該基板之表面上整面塗佈光阻劑(AZ Eieetrc)nic Materials(股)製造之AZRFP_23〇k2)並進行預硬化。光阻劑 硬化後,進行第2測試圖案之曝光(〇rc製作所製造之Jet Printer,光源CHM-2000,超高壓水銀燈下曝光2〇秒鐘)、 顯影(東京應化(股)製造之PMER,顯影液,溫度3(rc,j 分鐘)及正式硬化(Yamato Scientific製造之DX402悝溫乾燥 器,120°C,10分鐘)。繼而,將基板浸潰於第!蝕刻液即 ❹ 過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水=3 : 15 : 82,反應溫度為30°C,餘刻時間為60秒鐘)中,而將 遮光層43與抗反射層45之積層圖案的一部分、及半穿透 層20之一部分加以蝕刻。 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層之遮光區域la'積層有阻止層3〇及半穿 透層20之第2半穿透區域lb、僅有半穿透層之第i半穿透 54 200944936 區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分’將第丨半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於cr姓刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例2) 比較例2係變更比較例1之阻止層3〇之膜厚的設計 例。比較例2中,藉由單純地調整阻止層3〇之濺鍍時間, 而將阻止層30之膜厚設定為200人。半穿透層2〇、遮光層 43、抗反射層45之膜厚及成膜條件與比較例}相同。 與比較例1相同,將基板浸潰於第1蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水=3 : ^ 82, 反應溫度為3(TC,蝕刻時間為60秒鐘)中,藉由蝕刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗第1蚀刻液並加以乾燥 之後’取出基板並觀察表面,結果看不到對作為半穿透層 20的鉻薄膜造成之損傷,可確認阻止層3〇之效果。 接著’將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 55 200944936 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (3〇°/〇):水=16: 1 : 32,反應溫度為3(TC,蝕刻時間為17〇 秒鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 3〇、遮光層43及抗反射層45之圖案。 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層2〇之圖案表面未產生損傷, 另外抗反射層45之表面毫無問題。After the substrate of the film-formed substrate was ultrasonically cleaned, a photoresist (AZRFP-230K2 manufactured by AZ Electronic Matedals) was coated on the surface of the substrate for the mask, and pre-hardened. Further, in the photoresist application step, the surface of the substrate for the mask is rubbed without using chemicals, electricity, or ultraviolet rays. Hereinafter, the same is true for the same processing. After the photoresist is hardened, exposure of the i-th test pattern (Jet Printer manufactured by 〇RC, light source CHM-2000, exposure under ultra-high pressure mercury lamp for 20 seconds) and development (PMER manufactured by Tokyo Yinghua Co., Ltd.) are performed. Developer, temperature 30C, 1 minute) and formal hardening (Yamat〇Scientific thermostat dryer, 120 ° C, 10 minutes). Then, the substrate is immersed in the i-th etching liquid, that is, a mixture of peroxy acid, ammonium cerium nitrate and water (per-acid acid: ammonium cerium nitrate. water - 3.15:82, reaction temperature is 3〇»c, etching The time is 6 sec., whereby a portion of the stopper layer 30 is exposed, and a pattern in which the light shielding layer 43 and the anti-reflection layer 45 are laminated is formed. ^ ^ 丄 列 状 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; The damage caused by the film can confirm the effect of the barrier layer. Next, the substrate was immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium oxyhydroxide, and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (30%): water = 16:1: 32, the reaction temperature is 3 (rc, etching time is 85 seconds), and the blocking layer 30 is etched. Then, the photoresist is removed by using a specific photoresist stripping solution, and the surface of the pattern is confirmed, and the result is half worn. The surface of the transmissive layer 20 is not damaged, and the surface of the anti-reflective layer 45 is not problematic. Next, the semi-penetrating layer 20 (semi-transmission pattern 2〇a) and the blocking layer 30 (blocking pattern) are sufficiently cleaned. After 30a) and the pattern substrate of the composite layer 40 (composite pattern 4〇a), a photoresist (AZRFP_23〇k2) manufactured by AZ Eieetrc nic Materials is coated on the surface of the substrate and pre-hardened. . After the photoresist is cured, exposure of the second test pattern is performed (Jet Printer manufactured by 〇rc Manufacturing Co., Ltd., light source CHM-2000, exposure under an ultrahigh pressure mercury lamp for 2 sec seconds), and development (PMER, manufactured by Tokyo Yinghua Co., Ltd.) Developer, temperature 3 (rc, j minutes) and formal hardening (DX402 tempering dryer manufactured by Yamato Scientific, 120 ° C, 10 minutes). Then, the substrate is immersed in the first etching solution, ie, sulphuric acid, a mixture of ammonium cerium nitrate and water (pervaporic acid: ammonium cerium nitrate: water = 3: 15 : 82, reaction temperature is 30 ° C, the remaining time is 60 seconds), and the light shielding layer 43 and anti-reflection A portion of the buildup pattern of the layer 45 and a portion of the semi-transmissive layer 20 are etched. Then the photoresist is removed by a specific photoresist stripper to form a light-shielding region having an anti-reflective layer. 3 〇 and the second semi-transmissive region lb of the semi-transmissive layer 20, only the semi-transmission layer of the i-th half penetrating 54 200944936 region lc, and the full-transmission region id of the four gray-scale mask. The reticle confirms the edge of the pattern, and as a result, it is confirmed that there is no pattern edge shape of each layer. Cone shape and appearance defects, the state is very good. Using one of the test patterns, the transmittance of the second semi-transparent region lc, the semi-transmissive layer 20 and the second semi-penetrating region lb of the barrier layer 30 are worn. The transmittance, the optical density and film thickness of the light-shielding region la, the surface observation result after the formation of the final pattern, and the surface observation result when the substrate for the mask is immersed in the engraving solution of the cr (5 minutes, 10 minutes, 20 minutes) The surface observation result after immersing in the lye in the state in which the blocking layer 30 was exposed after the etching of the composite layer 40 was shown in Table 1. (Comparative Example 2) Comparative Example 2 was a film in which the blocking layer 3 of Comparative Example 1 was changed. A thick design example. In Comparative Example 2, the film thickness of the stopper layer 30 was set to 200 by simply adjusting the sputtering time of the stopper layer 3, the semi-transmissive layer 2, the light-shielding layer 43, and the anti-reflection. The film thickness and film formation conditions of the layer 45 were the same as those of the comparative example. In the same manner as in the comparative example 1, the substrate was immersed in a mixture of peroxylic acid, ammonium cerium nitrate and water as the first etching liquid (pervaporic acid: cerium nitrate) Ammonium: water = 3 : ^ 82, reaction temperature is 3 (TC, etching time is 60 seconds), borrowed Etching exposes a portion of the stopper layer 30 to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. While maintaining the state, the first etching liquid is washed with pure water and dried, and then the substrate is taken out and the surface is observed. The damage to the chromium thin film as the semi-transmissive layer 20 was not observed, and the effect of the blocking layer 3 was confirmed. Then, the substrate was immersed in the second etching liquid, that is, hydrogen peroxide, hydrogen and oxygen 55 200944936, and potassium. Water mixture (hydrogen peroxide (35%) aqueous solution: potassium hydroxide aqueous solution (3〇 ° / 〇): water = 16: 1: 32, reaction temperature is 3 (TC, etching time is 17 〇 seconds) The blocking layer 30 is etched, thereby forming a pattern in which the blocking layer 3, the light shielding layer 43, and the anti-reflection layer 45 are laminated. Then, the photoresist was removed by using a specific photoresist stripping solution, and the surface of the pattern was confirmed. As a result, the pattern surface of the semi-transparent layer 2 was not damaged, and the surface of the anti-reflective layer 45 was not problematic.

接著,充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與比較例丨相同浸潰於 第1蝕刻液即過氣酸 '硝酸鈽銨及水之混合液(過氣酸:硝 酸鈽銨:水=3 : 15 : 82,反應溫度為3〇。(:,蝕刻時間為 60秒鐘)中,而將遮光層43與抗反射層45之積層圖案的一 部分、及半穿透層20之一部分加以蚀刻。Then, the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the antireflection layer 45 was sufficiently cleaned, and then the same as the comparative example, the pervaporic acid, ammonium cerium nitrate and water, were immersed in the same etching solution. The mixed solution (pervaporic acid: ammonium cerium nitrate: water = 3: 15 : 82, reaction temperature of 3 Torr. (:, etching time: 60 seconds), and the laminated pattern of the light shielding layer 43 and the antireflection layer 45 A portion of the portion and a portion of the semi-transmissive layer 20 are etched.

繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第1半 穿透區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第i半穿透區域u之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5八 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複人^ 56 200944936 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例3) 比較例3係變更阻止層3 0之膜厚之設計例。比較例3 中,藉由單純地調整阻止層30之濺鍍時間,而將阻止層30 之膜厚設定為300 A。半穿透層20、遮光層43、抗反射層 45之膜厚及成膜條件與比較例1相同。Then, the photoresist is removed by a specific photoresist stripping solution to form a second semi-transmissive region lb in which the light-shielding region la having the anti-reflective layer 45 is present, and the barrier layer 3 and the semi-transmissive layer 20 are laminated. The first semi-transmissive region lc having a semi-transmissive layer and a four-gray reticle having a full penetration region id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using a portion of the test pattern, the transmittance of the ith semi-transmissive region u, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 30, the optical density of the light-shielding region la, and The film thickness and the surface observation result after the formation of the final pattern, the surface observation result when the photomask substrate was immersed in the Cr etching liquid (5, 8, 10 minutes, 20 minutes), and the etching was performed at Fu Ren ^ 56 200944936 40 The surface observation results after immersion in the lye state in the state where the stopper layer 30 was exposed later are shown in Table 1. (Comparative Example 3) Comparative Example 3 is a design example in which the film thickness of the stopper layer 30 was changed. In Comparative Example 3, the film thickness of the stopper layer 30 was set to 300 A by simply adjusting the sputtering time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45 were the same as in Comparative Example 1.

與比較例1相同,將基板浸潰於第1蝕刻液即過氣酸、 硝酸鈽録及水之混合液(過氯酸:硝酸飾銨:水=3 : 1 5 : 82, 反應溫度為30°C ’蝕刻時間為60秒鐘)中,藉由蝕刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗第1蝕刻液並加以乾燥 之後,取出基板並觀察表面,結果看不到對作為半穿透層 20的鉻薄膜造成之損傷,可確認阻止層3〇之效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=16:丨:32,反應溫度為3〇β(:,蝕刻時間為_ 秒鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 除去,對圖案 未產生損傷, 繼而,利用特定光阻劑剝離液將光阻劑 表面進行確認,結果半穿透層2〇之圖案表面 另外抗反射層45之表面毫無問題。 接著’充分清洗形成有由阻止層3G、遮光層Μ及抗反 57 200944936 射層45所構成之圖案的基板後,與比較例1相同,浸潰於 第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝 酸飾錢:水=3 : 15 : 82,反應溫度為301,蝕刻時間為 6〇秒鐘)中,而將遮光層43與抗反射層45之積層圖案的_ 部分 '及半穿透層20之一部分加以蝕刻。 繼而’利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第丄半 穿透區域1c、及全穿透區域Id的四灰階光罩。 ® 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第丨半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域比 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於心蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 〇 結果7F於表1。 (比較例4) 比較例4係變更阻止層3〇之膜厚之設計例。比較例* 中,藉由單純地調整阻止層30之濺鍍時間,而將阻止層3〇 之膜厚設定為4〇0 A。半穿透層2〇、遮光層43、抗反射層 45之膜厚及成膜條件與比較例1相同。 與比較例4$,將基板浸潰於帛i㈣液即過氣酸、 58 200944936 硝酸铈錄及水之混合液(過氯酸:硝酸筛銨:水= •13.82, 反應溫度為30°C,蝕刻時間為6〇秒鐘)中,藉由蝕刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗第i蝕刻液並加以乾燥 之後,取出基板並觀察表面,結果看不到對作為半穿透層 20的鉻薄膜造成之損傷,可確認阻止層之效果。In the same manner as in Comparative Example 1, the substrate was immersed in a first etching solution, that is, a mixture of peroxylic acid, cerium nitrate, and water (perchloric acid: ammonium nitrate: water = 3:1 5:82, reaction temperature: 30) In the case where °C 'etching time is 60 seconds, a part of the stopper layer 30 is exposed by etching, and a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated is formed. While the first etching liquid was washed with pure water and dried, the substrate was taken out and the surface was observed. As a result, damage to the chromium thin film as the semi-transmissive layer 20 was not observed, and the blocking layer 3 was confirmed. effect. Next, the substrate was immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide, and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (30%): water = 16: 丨: 32, the reaction temperature is 3 〇β (:, etching time is _ seconds), and the blocking layer 30 is etched, thereby forming a pattern in which the blocking layer 30, the light shielding layer 43, and the anti-reflection layer 45 are laminated. No damage was caused to the pattern, and then the surface of the photoresist was confirmed by a specific photoresist stripping solution, and as a result, the surface of the semi-transmissive layer 2 was further free of the surface of the anti-reflective layer 45. After the substrate of the pattern composed of the stopper layer 3G, the light-shielding layer Μ, and the anti-reflection layer 57 200944936, the same layer as the first etching solution was mixed with a mixture of peroxy acid, ammonium cerium nitrate and water. (per-acid acid: nitric acid: water = 3: 15: 82, reaction temperature is 301, etching time is 6 sec), and the _ part of the laminated pattern of the light-shielding layer 43 and the anti-reflection layer 45 and One portion of the semi-transmissive layer 20 is etched. Then 'using a specific photoresist stripper to illuminate the light The resist is removed to form a second semi-transparent region lb having a light-shielding region la having an anti-reflection layer 45, a barrier layer 3 and a semi-penetrating layer 20, and a semi-transparent layer The area 1c and the four-gray mask of the full-penetration area Id. ® confirms the edge of the pattern on the formed mask, and as a result, it is confirmed that there is no pattern edge shape or cone shape and appearance defects of each layer, and the state is very good. In part, the transmittance of the second semi-transmissive region lc, the semi-transmissive layer 20 and the second semi-transmissive region of the blocking layer 30 are compared to the transmittance, the optical density and film thickness of the light-shielding region la, and finally The surface observation result after pattern formation, the surface observation result when the mask substrate was immersed in the core etching liquid (5 minutes, 10 minutes, 20 minutes), and the state in which the stopper layer 30 was exposed after the composite layer 40 was etched The surface was observed after immersion in lye. The result 7F is shown in Table 1. (Comparative Example 4) Comparative Example 4 is a design example in which the film thickness of the stopper layer 3 is changed. In Comparative Example *, the stopper layer 30 is simply adjusted. Sputtering time, which will prevent the film thickness setting of layer 3 The thickness of the semi-transmissive layer 2, the light-shielding layer 43, and the anti-reflection layer 45 and the film formation conditions were the same as in Comparative Example 1. In Comparative Example 4, the substrate was immersed in the 帛i (four) solution. Gas acid, 58 200944936 lanthanum nitrate and water mixture (perchloric acid: ammonium nitrate ammonium: water = • 13.82, reaction temperature 30 ° C, etching time is 6 〇 seconds), by etching to prevent the layer One of the portions 30 is exposed, and a pattern of the light-shielding layer 43 and the anti-reflection layer 45 is formed. In this state, after cleaning the i-th etching liquid with pure water and drying it, the substrate is taken out and the surface is observed, and the result is not visible. As a damage caused by the chromium thin film of the semi-transmissive layer 20, the effect of the blocking layer can be confirmed.

接著,將該基板浸潰於第2姓刻液即過氧化氣、氯氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (3〇〇/〇):水=16 :丨:32,反應溫度為3代,蝕刻時間為Next, the substrate is immersed in a mixture of peroxidation gas, potassium oxychloride, and water, which is a second-order engraving liquid (hydrogen peroxide (35%) aqueous solution: potassium hydroxide aqueous solution (3 〇〇/〇): water = 16 : 丨: 32, the reaction temperature is 3 generations, and the etching time is

秒鐘)中,而將阻止層30加以蝕刻,由此形成積層有阻止層 3〇、遮光層43及抗反射層45之圖案。 S 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層2G之圖案表面未產生 另外抗反射層45之表面毫無問題。 射居广 洗形成有…H…3及抗反 5所構成之圖案的基板後,與比較例丄相同,浸潰於 二钱刻液即過氣酸、破酸㈣及水之混合液( 15 : 82 ’反應溫度為30°C,钱刻時間為 ㈣)中,而將遮光層43與抗反射層45之積層圖案的一 部刀、及半穿透層20之一部分加以钮刻。 特定光阻劑剝離液將光阻劑除去,而形成 半穿读爲抗反射層45之遮光區域1a、積層有阻止層30及 20之第2半穿透區域lb、僅有半穿透層之第^半 59 200944936 穿透區域lc、及全穿透區域Id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分’將第1半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr触刻液中(5 > 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例5) 比較例5係變更阻止層30之膜厚之設計例。比較例5 中’藉由單純地調整阻止層30之漱鑛時間,而將阻止層之 膜厚設定為500 A。半穿透層20、遮光層43、抗反射層45 之膜厚及成膜條件與比較例1相同。 與比較例1相同,將基板浸潰於第1蝕刻液即過氣酸、 硝酸飾錢及水之混合液(過氣酸:硝酸鈽錄:水=3 :丨5 : 82, 反應溫度為30t ’蝕刻時間為60秒鐘)中,藉由蝕刻使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 保持在此狀態下,用純水清洗第丨蝕刻液並加以乾燥 之後,取出基板並觀察表面,結果看不到對半穿透層2〇造 成之損傷,可確認阻止層3 0之效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 200944936 _及水之ι β液(過氧化氫(35%)水溶液:氫氧切水溶液 (30%)·水=16: I:], w,反應溫度為3(TC,蝕刻時間為420 秒鐘)中’而將阻止層30加以钱刻,由此形成積層有阻止層 3〇、遮光層43及抗反射層45之圖案。 繼而利肖特定走*阻劑剝離液將光阻劑除去’對圖案 表面進行確認,結果半穿透層20之®案表面看不_傷, 另外抗反射層45之表面毫無問題。 ❹ 接著,充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後與比較例[相同,浸潰於 第1姓刻液即過氣酸、硝酸飾錄及水之混合液(過氯酸:确 酸飾銨.水=3 : 15 : 82,反應溫度為3(TC ’钱刻時間為 私鐘)中,而將遮光層43與抗反射層45之積層圖案的一 部分、及半穿透層20之一部分加以蝕刻。 繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層之遮光區域la、積層有阻止層3〇及半穿 Ο T層20之第2半穿透區域lb、僅有半穿透層之第i半穿透 區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第丨半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域ib 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、分鐘、20分鐘)時之表面觀察結果、以及在複合層 200944936 40姓刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例6) 比較例6與比較例id不同,係將阻止層3〇之化學成 分由鈦化合物薄膜(鈦與氮、氧之化合物)換成鈦(Ti)薄膜之 情形的例子。再者’半穿透層20、遮光層43、抗反射層45 與比較例1〜5相同。 於比較例6中’首先將經研磨而平坦化並充分清洗之 石英基板(透明基板1〇)設置於濺鍍裝置内之固持器上,使 ◎ 用市售之金屬鉻靶材(99·99%以上)進行濺鍍。至於濺鍍,係 於一旦排氣至lxlO·4 Pa後,就一邊僅導入氬氣一邊保持於 lxlO·1 Pa之真空裝置内環境中濺鍍鉻,藉此形成作為半穿 透層20的鉻薄膜。此時,半穿透層2〇係以使i線(波長365 nm)之穿透率達到50%之方式直接成膜於基板上。 接著’將金屬鉻歡材換成金屬鈦乾材,以膜厚達到丨〇〇 A(10 nm)之方式於半穿透層20之表面形成阻止層3〇。此時 ◎ 之濺鍍係於一邊僅導入氬氣一邊保持於1χ1(Γΐ pa之真空裝 置内環境中形成鈦薄膜。 繼而’換成另一金屬鉻靶材,以膜厚達到7〇〇人(7〇 nm) 之方式形成作為遮光層43的鉻膜。此時之濺鍍係於一邊僅 導入氬氣一邊保持於lxl〇-i Pa之真空裝置内環境中形成。 此處所形成之鉻膜厚700 A,其光學濃度為31左右,對曝 光用光(365 nm、436 nm)具有遮光功能。 繼而’將絡無材換成半穿透層2〇之成膜所用之金屬鉻 62 200944936 靶材’於一邊導入氬氣、氧氣及氮氣一邊保持於IxlO·1 pa 之真空裝置内環境中,一邊使氣體與鉻反應一邊進行濺 鍍,藉此形成作為抗反射層45的鉻化合物。 於由複數個槽構成之鹼洗劑、中性洗劑、純水之各槽 中對已成膜之基板實施超音波清洗後,於光罩用基板丨之 表面上整面塗佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP-230K2)並進行預硬化。 光阻劑硬化後’進行第1測試圖案之曝光(ORC製作所 製造之Jet Printer,光源CHM-2000,超高壓水銀燈下曝光 20秒鐘)、顯影(東京應化(股)製造之PMER,顯影液,溫度 30C ’ 1分鐘)及正式硬化(Yainato Scientific製造之DX402 怪溫乾燥器,120 C,10分鐘)。繼而,浸潰於第i餘刻液 即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水 =3 : 15 : 82,反應溫度為3(rc,蝕刻時間為6〇秒鐘)中, 藉此使阻止層30之一部分露出,而形成積層有遮光層43 φ 與抗反射層45之圖案。 保持在此狀態,用純水清洗第i蝕刻液並加以乾燥之 後,取出基板並觀察表面,結果看不到對作為半穿透層 的鉻薄膜造成之損傷,可確認阻止層3 〇之效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氫、氫氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (3〇%):水=16 : 1 : 32,反應溫度為3CTC,蝕刻時間為65 秒鐘)中’而將阻止層3〇加錢刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 63 200944936 繼而’利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層20之圖案表面未產生損傷, 另外抗反射層45之表面毫無問題。 接著’充分清洗形成有由阻止層3〇、遮光層43及抗反 射層45所構成之圖案的基板後,於該基板之表面上整面塗 佈光阻劑(AZ Electronic Materials(股)製造之 AZRFP_23〇K2) 並進行預硬化。光阻劑硬化後,進行第2測試圖案之曝光 (〇RC製作所製造之Jet Printer,光源CHM-2000 ,超高壓水 銀燈下曝光2〇秒鐘)、顯影(東京應化(股)製造之pMER,顯 ® 影液’溫度30eC,1分鐘)及正式硬化(Yamat〇 Scientific製 造之DX402恆溫乾燥器,12(rc,1〇分鐘)。接著,浸潰於 第1蝕刻液即過氣酸、硝酸鈽銨及水之混合液(過氣酸:硝 酸鈽銨:水=3 : 15 : 82,反應溫度為3〇。〇,蝕刻時間為 60秒鐘)中,而將遮光層43與抗反射層45之積層圖案的_ 部分、及半穿透層20之一部分加以蝕刻。 繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及〇 半穿透層20之第2半穿透區域lb、僅有半穿透層之第4 穿透區域lc、及全穿透區域1(1的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,冑第i半穿透區域u之穿透 率、積層有半穿透層20及阻止層3〇之第2半穿透區域卟 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 64 200944936 後之表面觀察結果、將光罩用基板浸潰於Cr錄刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果' 以及在複合層 40蝕刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例7) 比較例7係變更阻止層3〇之膜厚之設計例。比較例7 中,藉由單純地調整阻止層3〇之濺鍍時間,而將阻止層 之膜厚設定為200 A。半穿透層20、遮光層43、抗反射層 4 5之膜厚及成膜條件與比較例1相同。 與比較例1相同,將基板浸潰於第j蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氯酸:硝酸鈽銨:水=3: Η: 82, 反應溫度為30〇C,姓刻時間為60秒鐘)中,藉由餘刻使阻 止層3〇之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。 /保持在此狀態下,用純水清洗第i _液並加以乾燥 ❹之後’取出基板並觀察表面,結果看不到對作為半穿透層 20的鉻薄膜造成之損傷,可確認阻止層3〇之效果。 接著,將該基板浸潰於第2餘刻液即過氧化氣、氮氧 水广一混合液㈣化氫(35%)水溶液:氫氧化卸水溶液 秒 16 . 1 . 32 ’反應溫度為3〇°C,蝕刻時間為13〇 3乂0、讲’而將阻止層3G加以㈣,由此形成積層有阻止層 、遮光層43及抗反射層45之圖案。 繼而,利用特定光阻劑剝離液將光阻劑除去 表面進行確認,結果半穿透層2()之圖案表面未產生損傷了 65 200944936 另外抗反射層45之表面毫無問題。 接著’充分清洗形成有由阻止層30、遮光層43及抗反 射層45所構成之圖案的基板後,與比較例6相同,將基板 浸潰第1姓刻液即過氣酸、硝酸飾敍及水之混合液(過氣 酸:硝酸鈽銨:水=3 : 15 : 82,反應溫度為30。(:,餘刻時 間為60秒鐘)中,而將遮光層43與抗反射層45之積層圖案 的一部分、及半穿透層20之一部分加以蝕刻。 繼而,利用特定光阻劑剝離液將光阻劑除去,而形成 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域lb、僅有半穿透層之第1半 穿透區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣,結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域lc之穿透 率、積層有半穿透層20及阻止層30之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)時之表面觀察結果、以及在複合層 40钱刻後露出阻止層30的狀態下浸潰於鹼液後之表面觀察 結果示於表1。 (比較例8) 比較例8係變更阻止層3 0之膜厚之設計例。比較例8 中’藉由單純地調整阻止層30之濺鍍時間,而將阻止層30 之膜厚設定為300人。半穿透層20、遮光層43、抗反射層 200944936 45之膜厚及成膜條件與比較例1相同。 與比較例1相同’將基板浸潰於第1蝕刻液即過氣酸、 硝酸鈽銨及水之混合液(過氣酸:硝酸鈽銨:水^ 1 4 3 · 15 · 82, 反應溫度為30°C ’蝕刻時間為60秒鐘)中,藉由餘列使阻 止層30之一部分露出,而形成積層有遮光層43與抗反射 層45之圖案。In the second, the blocking layer 30 is etched, thereby forming a pattern in which the blocking layer 3, the light shielding layer 43, and the anti-reflection layer 45 are laminated. Then, the photoresist is removed by using a specific photoresist stripping solution, and the surface of the pattern is confirmed. As a result, the surface of the pattern of the semi-transmissive layer 2G is not produced without the surface of the other anti-reflective layer 45. After the substrate was formed by a pattern of ...H...3 and anti-reverse 5, it was the same as the comparative example, and it was impregnated with a mixture of peric acid, acid (4) and water (15). : 82 ' The reaction temperature is 30 ° C, and the time of the engraving is (4)), and a part of the pattern of the light-shielding layer 43 and the anti-reflection layer 45 and a part of the semi-transmissive layer 20 are engraved. The specific photoresist stripping solution removes the photoresist to form a light-shielding region 1a that is half-pierced as the anti-reflective layer 45, a second semi-transmissive region lb in which the barrier layers 30 and 20 are laminated, and only a semi-transmissive layer. The second half 59 200944936 penetrates the area lc, and the four-gray mask of the full penetration area Id. The edge of the pattern was confirmed for the formed mask, and as a result, it was confirmed that the edge shape, the tapered shape, and the appearance defect of the pattern of each layer were not in good condition. Using one of the test patterns, the transmittance of the first semi-transmissive region lc, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 30, the optical density of the light-shielding region la, and The film thickness and the surface observation result after the formation of the final pattern, the surface observation result when the mask substrate was immersed in the Cr contact liquid (5 > clock, 10 minutes, 20 minutes), and after the composite layer 40 was etched The surface observation results after the immersion in the state in which the stopper layer 30 was exposed were shown in Table 1. (Comparative Example 5) Comparative Example 5 is a design example in which the film thickness of the stopper layer 30 was changed. In Comparative Example 5, the film thickness of the stopper layer was set to 500 A by simply adjusting the antimony time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light shielding layer 43, and the anti-reflection layer 45 were the same as in Comparative Example 1. In the same manner as in Comparative Example 1, the substrate was immersed in a first etching solution, that is, a mixture of peroxyacid, nitric acid, and water (pervaporic acid: cerium nitrate: water = 3: 丨 5 : 82, reaction temperature: 30 t) In the case where the etching time is 60 seconds, a portion of the stopper layer 30 is exposed by etching to form a pattern in which the light shielding layer 43 and the antireflection layer 45 are laminated. While the second etching liquid was washed with pure water and dried, the substrate was taken out and the surface was observed. As a result, damage to the semi-transmissive layer 2 was not observed, and the effect of the blocking layer 30 was confirmed. Next, the substrate is immersed in a second etching liquid, that is, hydrogen peroxide, hydrogen oxygen 200944936 _, and water iota solution (hydrogen peroxide (35%) aqueous solution: aqueous solution of hydrogen oxyhydroxide (30%)·water = 16: I:], w, the reaction temperature is 3 (TC, etching time is 420 seconds), and the layer 30 is prevented from being engraved, thereby forming a laminate having the barrier layer 3, the light shielding layer 43 and the anti-reflection layer 45. The pattern is then removed. The resist remover removes the photoresist to confirm the surface of the pattern. As a result, the surface of the semi-transmissive layer 20 is not scratched, and the surface of the anti-reflective layer 45 has no problem. ❹ Next, the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the anti-reflection layer 45 is sufficiently cleaned, and then, in the same manner as in the comparative example, the first surname liquid is impregnated with pervaporic acid and nitric acid. A mixture of water (perchloric acid: acid, ammonium, water = 3:15:82, reaction temperature of 3 (TC's time is a private clock), and the light-shielding layer 43 and the anti-reflection layer 45 are laminated. A portion of the pattern and a portion of the semi-transmissive layer 20 are etched. Then, the photoresist is removed using a specific photoresist stripper, and the shape is removed. There is a light-shielding region la having an anti-reflection layer, a second semi-transmission region lb having a barrier layer 3〇 and a semi-through T layer 20, an ith semi-transparent region lc having only a semi-transmissive layer, and a full wear The four-gray mask of the area id is confirmed. The edge of the pattern is confirmed on the formed mask, and as a result, it is confirmed that the pattern edge shape or the cone shape and the appearance defect of each layer are not in a good state. Using one of the test patterns, the third half is worn. The transmittance of the transmissive region lc, the transmittance of the semi-transmissive layer 20 and the second semi-penetrating region ib of the blocking layer 30, the optical density and film thickness of the light-shielding region la, and the surface observation result after the formation of the final pattern When the mask substrate is immersed in the Cr etching solution (5 minutes, minutes, 20 minutes), the surface observation result, and after the composite layer 200944936 40 is exposed, the barrier layer 30 is exposed and the lye is impregnated. The surface observation results are shown in Table 1. (Comparative Example 6) Comparative Example 6 differs from the comparative example id in that the chemical composition of the blocking layer 3 is replaced by a titanium compound film (a compound of titanium and nitrogen, oxygen) into titanium (Ti). An example of the case of a film. The layer 20, the light shielding layer 43, and the antireflection layer 45 were the same as those of Comparative Examples 1 to 5. In Comparative Example 6, 'a quartz substrate (transparent substrate 1) which was planarized and sufficiently cleaned by polishing was first placed in a sputtering apparatus. On the holder, ◎ is sprayed with a commercially available metal chromium target (99. 99% or more). As for sputtering, once it is exhausted to lxlO·4 Pa, it is kept while only introducing argon. Chromium is sputtered in the environment of the vacuum apparatus of lxlO·1 Pa, thereby forming a chromium thin film as the semi-transmissive layer 20. At this time, the transflective layer 2 is made to have a transmittance of i-line (wavelength 365 nm). The film is directly formed on the substrate by 50%. Next, the metal chrome material was replaced with a titanium metal dry material, and a stopper layer 3 was formed on the surface of the semi-transmissive layer 20 in such a manner that the film thickness reached 丨〇〇 A (10 nm). At this time, the sputtering was performed while the argon gas was introduced while being held at 1 χ1 (the titanium thin film was formed in the environment of the vacuum device), and then replaced with another metal chromium target to have a film thickness of 7 〇〇 ( A chromium film as the light shielding layer 43 is formed in a manner of 7 〇 nm). At this time, sputtering is formed in an atmosphere of a vacuum apparatus which is held in a lxl 〇-i Pa while introducing only argon gas. 700 A, its optical density is about 31, and it has a light-shielding function for exposure light (365 nm, 436 nm). Then it replaces the metal-chromium 62 used for film formation of the semi-transparent layer 2 2009 200944936 Target 'When argon gas, oxygen gas, and nitrogen gas are introduced while being held in a vacuum apparatus of IxlO·1 pa, the gas is reacted with chromium while performing sputtering, thereby forming a chromium compound as the antireflection layer 45. After the ultrasonically cleaned the substrate on which the film is formed in each of the tanks, the neutral detergent, and the pure water, the photoresist is coated on the surface of the substrate for the mask (AZ Electronic) AZRFP-230K2 manufactured by Materials After curing the photoresist, 'exposure of the first test pattern (Jet Printer manufactured by ORC, light source CHM-2000, exposure under ultra-high pressure mercury lamp for 20 seconds), and development (PMER made by Tokyo Yinghua Co., Ltd.) Developer, temperature 30C '1 minute) and formal hardening (DXA geek dryer manufactured by Yainato Scientific, 120 C, 10 minutes). Then, immersed in the ith remaining liquid, ie, sulphuric acid, ammonium cerium nitrate and water a mixture (pervaporic acid: ammonium cerium nitrate: water = 3:15:82, reaction temperature of 3 (rc, etching time: 6 sec), thereby partially exposing one of the blocking layers 30 to form a laminate There is a pattern of the light-shielding layer 43 φ and the anti-reflection layer 45. After this state, the i-th etching liquid is washed with pure water and dried, the substrate is taken out and the surface is observed, and as a result, the chromium film as a semi-transmissive layer is not observed. The damage caused by the layer 3 can be confirmed. Next, the substrate is immersed in a second etching solution, that is, a mixture of hydrogen peroxide, potassium hydroxide and water (hydrogen peroxide (35%) aqueous solution: hydroxide Potassium aqueous solution (3〇%): water=16 : 1 : 32 The reaction temperature is 3 CTC, the etching time is 65 seconds, and the layer 3 is prevented from being added, thereby forming a pattern in which the barrier layer 30, the light shielding layer 43 and the anti-reflection layer 45 are laminated. 63 200944936 The photoresist stripping solution removes the photoresist and confirms the surface of the pattern. As a result, the pattern surface of the semi-transmissive layer 20 is not damaged, and the surface of the anti-reflective layer 45 has no problem. Then, the 'cleaning layer is formed by the sufficient layer. After the substrate of the pattern formed by the light-shielding layer 43 and the anti-reflection layer 45, a photoresist (AZRFP_23〇K2 manufactured by AZ Electronic Materials) was applied to the surface of the substrate and pre-cured. After the photoresist is cured, exposure of the second test pattern is performed (Jet Printer manufactured by 〇RC, light source CHM-2000, exposure under ultrahigh pressure mercury lamp for 2 sec.), and development (pMER manufactured by Tokyo Yinghua Co., Ltd.).显® liquid solution 'temperature 30eC, 1 minute' and formal hardening (Yamat〇Scientific DX402 constant temperature dryer, 12 (rc, 1 〇 minutes). Then, immersed in the first etching solution, ie, peroxyacid, lanthanum nitrate A mixture of ammonium and water (pervaporic acid: ammonium cerium nitrate: water = 3: 15 : 82, reaction temperature of 3 Torr. 〇, etching time of 60 seconds), and the light shielding layer 43 and the antireflection layer 45 The portion of the laminate pattern and a portion of the semi-transmissive layer 20 are etched. Then, the photoresist is removed by using a specific photoresist stripper to form a light-shielding region la having the anti-reflection layer 45, and a barrier layer is laminated. 3〇 and the second semi-penetrating region lb of the semi-transmissive layer 20, the fourth transmissive region lc having only the semi-transmissive layer, and the full-transparent region 1 (the four-gray-order mask of 1). The reticle confirms the edge of the pattern, and as a result, it is confirmed that there is no pattern edge shape or cone shape of each layer and Observing the defect, the state is very good. Using one of the test patterns, the transmittance of the i-th semi-transparent region u, the semi-penetrating layer 20 of the laminate, and the penetration rate of the second semi-penetrating region of the blocking layer 3〇 The optical density and film thickness of the light-shielding area la, the final pattern formation 64, the surface observation result after 200944936, and the surface observation result when the mask substrate was immersed in the Cr recording liquid (5 minutes, 10 minutes, 20 minutes) The surface observation result after impregnation of the alkali layer in the state in which the barrier layer 30 was exposed after the etching of the composite layer 40 is shown in Table 1. (Comparative Example 7) Comparative Example 7 is a design example in which the film thickness of the stopper layer 3 is changed. In Comparative Example 7, the film thickness of the stopper layer was set to 200 A by simply adjusting the sputtering time of the stopper layer 3, and the film thickness of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 45. The film formation conditions were the same as in Comparative Example 1. In the same manner as in Comparative Example 1, the substrate was immersed in a j-th etching liquid, that is, a mixture of peroxy acid, ammonium cerium nitrate and water (perchloric acid: ammonium cerium nitrate: water = 3) : Η: 82, the reaction temperature is 30〇C, the last time is 60 seconds), and it is blocked by the residual One of the layers 3 is partially exposed, and a pattern of the light-shielding layer 43 and the anti-reflection layer 45 is formed. / In this state, the i-th liquid is washed with pure water and dried, and then the substrate is taken out and the surface is observed. The damage to the chromium thin film as the semi-transmissive layer 20 was not observed, and the effect of the blocking layer 3 was confirmed. Next, the substrate was immersed in the second residual liquid, that is, a mixture of peroxidizing gas and nitrogen-oxygen water. Liquid (iv) hydrogen (35%) aqueous solution: aqueous hydroxide solution aqueous solution 16.1 .32 'reaction temperature is 3 ° C, etching time is 13 〇 3 乂 0, and 'will prevent layer 3G from (4), thereby A pattern in which a barrier layer, a light shielding layer 43, and an antireflection layer 45 are laminated is formed. Then, the photoresist was removed by using a specific photoresist stripper, and as a result, the pattern surface of the semi-transparent layer 2 () was not damaged. 65 200944936 Further, the surface of the anti-reflection layer 45 was free from problems. Then, after the substrate having the pattern formed by the stopper layer 30, the light shielding layer 43, and the antireflection layer 45 was sufficiently cleaned, the substrate was immersed in the first surname liquid, that is, the peroxy acid and the nitric acid were the same as in the comparative example 6. And a mixture of water (pervaporic acid: ammonium cerium nitrate: water = 3: 15 : 82, reaction temperature of 30. (:, the remaining time is 60 seconds), and the light shielding layer 43 and the anti-reflection layer 45 A portion of the buildup pattern and a portion of the semi-transmissive layer 20 are etched. Then, the photoresist is removed by a specific photoresist stripper to form a light-shielding region la having the anti-reflective layer 45, and a barrier layer 3 is laminated. The second semi-transmissive region lb of the tantalum and semi-transmissive layer 20, the first semi-transmissive region lc having only the semi-transmissive layer, and the four-gray-order mask of the full-penetration region id. The edge of the pattern was confirmed, and it was confirmed that the pattern edge shape or the taper shape and the appearance defect of each layer were not in good condition. The transmittance of the first semi-transmissive region lc, the semi-penetrating layer 20 and the laminated layer were laminated with one of the test patterns. The penetration rate of the second half-penetrating region lb of the blocking layer 30, the light-shielding region la The surface observation result after the concentration and the film thickness and the final pattern formation, the surface observation result when the mask substrate was immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes), and the surface of the composite layer 40 The surface observation result after the immersion in the state in which the stopper layer 30 was exposed was shown in Table 1. (Comparative Example 8) Comparative Example 8 is a design example in which the film thickness of the stopper layer 30 was changed. The film thickness of the stopper layer 30 was set to 300 by simply adjusting the sputtering time of the stopper layer 30. The film thickness and film formation conditions of the semi-transmissive layer 20, the light-shielding layer 43, and the anti-reflection layer 200944936 45 and comparative examples 1 is the same as in Comparative Example 1. 'The substrate is immersed in a first etching solution, that is, a mixture of peroxyacid, ammonium cerium nitrate and water (pervaporic acid: ammonium cerium nitrate: water ^ 1 4 3 · 15 · 82, In the case where the reaction temperature was 30 ° C and the etching time was 60 seconds, a part of the stopper layer 30 was partially exposed by the remainder, and a pattern in which the light shielding layer 43 and the antireflection layer 45 were laminated was formed.

保持在此狀態下’用純水清洗第丨蝕刻液並加以乾燥 之後’取出基板並觀察表面’結果看不到對作為半穿透層' 2〇的鉻薄膜造成之損傷,可確認阻止層3〇之效果。 接著,將該基板浸潰於第2蝕刻液即過氧化氮、氣氧 化鉀及水之混合液(過氧化氫(35%)水溶液:氫氧化鉀水溶液 (30%):水=16: 1: 32,反應溫度為3(rc,蝕刻時間為 秒鐘)中,而將阻止層加以蝕刻,由此形成積層有阻止層 30、遮光層43及抗反射層45之圖案。 繼而,利用特定光阻劑剝離液將光阻劑除去,對圖案 表面進行確認,結果半穿透層2〇之圖案表面看不到損傷y 另外抗反射層45之表面毫無問題。 接著,充分清洗形成有由阻止層3〇、遮光層杓及抗 射層45所構成之圖案的基板後,與比較例6相同,浸、責於 第1蝕刻液即過氯酸、硝酸鈽銨及水之混合液(過氣酸:: 酸鈽銨:水= 3:15.8, Cl* 肖 · 82,反應溫度為3〇t,蝕刻時間 60秒鐘)中,而將遮 1為 史尤層43與抗反射層45之積層圖 部刀、及+穿透| 20之一部分加以钮刻。 繼而,利用特定光阻劑剝離液將光阻劑除去’而形成 67 200944936 存在具有抗反射層45之遮光區域la、積層有阻止層3〇及 半穿透層20之第2半穿透區域ib、僅有半穿透層之第1半 穿透區域lc、及全穿透區域id的四灰階光罩。 對所形成之光罩確認圖案邊緣’結果確認無各層之圖 案邊緣形狀或錐形狀及外觀缺陷,狀態非常良好。 利用測試圖案之一部分,將第1半穿透區域lc之穿透 率、積層有半穿透層20及阻止層3〇之第2半穿透區域lb 之穿透率、遮光區域la之光學濃度及膜厚、最終圖案形成 後之表面觀察結果、將光罩用基板浸潰於Cr蝕刻液中(5分 鐘、10分鐘、20分鐘)中之表面觀察結果、以及在複合層 40钮刻後露出阻止層3〇的狀態下浸潰於鹼液後之表面觀察 結果不於表1。 68 200944936While maintaining the state in which the second etching solution was washed with pure water and dried, the substrate was taken out and the surface was observed. As a result, damage to the chromium film as the semi-transparent layer was not observed, and the blocking layer 3 was confirmed. The effect of 〇. Next, the substrate was immersed in a second etching liquid, that is, a mixture of nitrogen peroxide, potassium oxychloride, and water (aqueous solution of hydrogen peroxide (35%): aqueous potassium hydroxide solution (30%): water = 16: 1: 32, the reaction temperature is 3 (rc, etching time is seconds), and the blocking layer is etched, thereby forming a pattern in which the blocking layer 30, the light shielding layer 43, and the anti-reflection layer 45 are laminated. Then, using a specific photoresist The agent stripping solution removes the photoresist and confirms the surface of the pattern. As a result, no damage is observed on the surface of the semi-transmissive layer 2, and the surface of the anti-reflective layer 45 is not problematic. Then, the layer is sufficiently cleaned to form a barrier layer. After the substrate of the pattern formed by the three layers of the light-shielding layer and the anti-reflection layer 45, in the same manner as in the comparative example 6, the first etching liquid, that is, a mixture of perchloric acid, ammonium cerium nitrate and water (peracid acid) :: Ammonium citrate: water = 3:15.8, Cl* Shaw 82, reaction temperature 3 〇t, etching time 60 seconds), and 1 is the layered diagram of the Shiyou layer 43 and the anti-reflection layer 45 Part of the knife, and + penetration | 20 part of the button engraved. Then, using a specific photoresist stripping solution to remove the photoresist ' Formation 67 200944936 There is a light-shielding region la having an anti-reflection layer 45, a second semi-penetration region ib in which the barrier layer 3〇 and the semi-transmissive layer 20 are laminated, and a first semi-penetration region lc having only a semi-transparent layer, And the four-gray reticle of the full penetration area id. The pattern edge of the reticle is confirmed. As a result, it is confirmed that the pattern edge shape or the cone shape and the appearance defect of each layer are in a very good state. Using one of the test patterns, the first The transmittance of the semi-transmissive region lc, the transmittance of the semi-transmissive layer 20 and the second semi-transmissive region lb of the blocking layer 3, the optical density and film thickness of the light-shielding region la, and the final pattern formation The surface observation result, the surface observation result in which the mask substrate was immersed in the Cr etching solution (5 minutes, 10 minutes, 20 minutes), and the state in which the barrier layer 3 was exposed after the bonding of the composite layer 40 was performed. The surface observation after the lye is not shown in Table 1. 68 200944936

G 【I ϊ 阻止層30之 1 KOH4%-40°C浸潰損傷 120分鐘後 〇 〇 〇 〇 〇 〇 〇 Ο 〇 〇 〇 〇 〇 〇 〇 〇 60分鐘後 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 缴 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 基板之Cr 蝕刻液浸潰損傷 〇 〇 〇 〇 〇 〇 〇 〇 X X X < 〇 X X 〇 10分鐘後 〇 〇 〇 〇 〇 〇 〇 〇 X X 0 〇 〇 X < 〇 5分鐘後 〇 〇 〇 〇 〇 〇 〇 〇 X X 〇 〇 X 〇 〇 形成圊案 後之損傷 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 穿透率 (436 nm) 〇 [58.20 57.96 57.61 59.98 丨58.54 159.66 58.34 46.44 47.36 45.51 45.94 46.87 46.52 47.32 46.89 31.65 23.17 17.91 14.94 12.94 21.53 12.41 7.22 40.21 28.25 22.53 19.4 16.68 26.39 15.25 8.78 穿透率 (365 nm) 〇 49.69 50.68 49.41 49.19 51.13 49.54 50.5 49.51 50.11 51.11 49.57 50.58 50.19 51.07 50.6 -〇 27.55 20.05 15.77 13.15 00 23.95 13.77 7.97 27.78 19.2 15.76 13.74 11.67 23.46 13.51 7.76 Λ 3.27 3.51 3.77 4.01 4.12 3.41 4.05 4.29 3.54 3.76 3.96 4.18 4.34 3.81 4.29 4.41 ei: cd 1245 1353 1450 1541 1649 1250 1345 1447 1170 1274 1381 1475 1575 1176 1275 1372 積層(組合) Λ» Is 5 对 CrON(300)/Cr(700)/TiON(100)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(200)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(300)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(400)/CrOx(145)/Sub CK)N(300)/Cr(700)/TiON(500)/CrOx(145)/Sub CrON(300)/Cr(700)/Ti( 100)/CrOx( 145)/Sub CrON(300)/Cr(700)/Ti(200)/CrOx(145)/Sub CrON(300)/Cr(700)/Ti(300)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(100)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(200)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(300)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(400)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(500)/Cr(75)/Sub CrON(300)/Cr(700)/Ti(100)/Cr(75)/Sub a〇N(300)/Cr(700)/Ti(200)/Cr(75)/Sub CrON(300)/Cr(700)/Ti(300)/Cr(75)/Sub 實施形態 __1 實施例1 1 實施例2 實施例3 I實施例4 I 實施例5 實施例6 實施例7 實施例8 1比較例1 1比較例2 1比較例3 比較例4 1比較例5 1比較例6 | 1比較例7 比較例8 $ 200944936 本發明中,藉由用鈦或以鈦作為主成分之化合物來形 成具有半穿透性之阻止層30,而可使用與複合層40及半穿 透層20不同之蝕刻液來進行蝕刻,因此可高精度地形成圖 案而不會由濕式蝕刻對彼此造成蝕刻損傷。又,可藉由一 次成膜來完成光罩用基板之薄膜形成,故可廉價地製造光 罩基板,並且可使用該基板容易地製造灰階光罩。 【圖式簡單說明】G [I ϊ Blocking layer 30 1 KOH 4% -40 ° C impregnation damage 120 minutes later 〇〇〇〇〇〇〇Ο 〇〇〇〇〇〇〇〇 60 minutes later 〇〇〇〇〇〇〇〇〇〇 Cr 〇〇〇〇〇〇 〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇 〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇 之 蚀刻 蚀刻 Cr 〇〇〇〇〇〇〇〇 〇 〇 〇 〇 〇 〇 〇 〇 10 minutes after 〇 〇〇〇〇〇〇〇XX 0 〇〇X < 〇5 minutes later 〇〇〇〇〇〇〇〇XX 〇〇X 〇〇After the formation of the injury Helium penetration rate (436 nm) 〇[58.20 57.96 57.61 59.98 丨58.54 159.66 58.34 46.44 47.36 45.51 45.94 46.87 46.52 47.32 46.89 31.65 23.17 17.91 14.94 12.94 21.53 12.41 7.22 40.21 28.25 22.53 19.4 16.68 26.39 15.25 8.78 Permeability (365 Nm) 〇49.69 50.68 49.41 49.19 51.13 49.54 50.5 49.51 50.11 51.11 49.57 50.58 50.19 51.07 50.6 -〇27.55 20.05 15.77 13.15 00 23.95 13.77 7.97 27.78 19.2 15.76 13.74 11.6 7 23.46 13.51 7.76 Λ 3.27 3.51 3.77 4.01 4.12 3.41 4.05 4.29 3.54 3.76 3.96 4.18 4.34 3.81 4.29 4.41 ei: cd 1245 1353 1450 1541 1649 1250 1345 1447 1170 1274 1381 1475 1575 1176 1275 1372 Multilayer (combination) Λ» Is 5 to CrON (300)/Cr(700)/TiON(100)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(200)/CrOx(145)/Sub CrON(300)/Cr(700) /TiON(300)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(400)/CrOx(145)/Sub CK)N(300)/Cr(700)/TiON(500)/ CrOx(145)/Sub CrON(300)/Cr(700)/Ti(100)/CrOx(145)/Sub CrON(300)/Cr(700)/Ti(200)/CrOx(145)/Sub CrON( 300)/Cr(700)/Ti(300)/CrOx(145)/Sub CrON(300)/Cr(700)/TiON(100)/Cr(75)/Sub CrON(300)/Cr(700)/ TiON(200)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(300)/Cr(75)/Sub CrON(300)/Cr(700)/TiON(400)/Cr(75 ) /Sub CrON(300)/Cr(700)/TiON(500)/Cr(75)/Sub CrON(300)/Cr(700)/Ti(100)/Cr(75)/Sub a〇N(300 /Cr(700)/Ti(200)/Cr(75)/Sub CrON(300)/Cr(700)/Ti(300)/Cr(75)/Sub Embodiment __1 Embodiment 1 1 Example 2 Example 3 I Example 4 I Example 5 Example 6 Example 7 Example 8 1 Comparative Example 1 1 Comparative Example 2 1 Comparative Example 3 Comparative Example 4 1 Comparative Example 5 1 Comparative Example 6 | 1 Comparative Example 7 Comparative Example 8 $ 200944936 In the present invention, semi-penetrating properties are formed by using titanium or a compound containing titanium as a main component. The layer 30 can be etched using an etching solution different from the composite layer 40 and the semi-transmissive layer 20, so that patterns can be formed with high precision without causing etching damage to each other by wet etching. Further, since the film formation of the photomask substrate can be completed by one film formation, the mask substrate can be manufactured at low cost, and the gray scale mask can be easily manufactured using the substrate. [Simple description of the map]

圖1係本發明之一實施形態的灰階光罩用基板之縱剖 面圖。 圖2係本發明之一實施形態的灰階光罩之縱剖面圖。 圖3係表示四灰階光罩之圖案化步驟的說明圖(丨)。 圖4係表示四灰階光罩之圖案化步驟的說明圖(2)。 .圖5係表示四灰階光罩之圖案化步驟的說明圖(3)。 圖6係表示三灰階光罩之圖案化步驟的說明圖(丨)。 圖7係表示三灰階光罩之圖案化步驟的說明圖(2)。 Ο 圖8係表示三灰階光罩之圖案化步驟的說明圖(3)。 係自上表面拍攝測試圖案之電子顯微鏡(SEm)照 片。 【主要元件符號說明】 1 光罩用基板 2 光罩 1 a 遮光區域 lb 第2半穿透區域 1 c 第1半穿透區域 70 200944936Fig. 1 is a longitudinal cross-sectional view showing a substrate for a gray scale mask according to an embodiment of the present invention. Fig. 2 is a longitudinal sectional view showing a gray scale mask according to an embodiment of the present invention. Fig. 3 is an explanatory view (丨) showing a patterning step of a four-gray mask. Fig. 4 is an explanatory diagram (2) showing a patterning step of a four-gray mask. Fig. 5 is an explanatory diagram (3) showing a patterning step of a four-gray mask. Fig. 6 is an explanatory view (丨) showing a patterning step of a three-gray mask. Fig. 7 is an explanatory view (2) showing a patterning step of a three-gray reticle. Ο Fig. 8 is an explanatory view (3) showing a patterning step of the three-gray mask. An electron microscope (SEm) photograph of a test pattern taken from the upper surface. [Description of main component symbols] 1 Substrate for photomask 2 Photomask 1 a Shading area lb 2nd semi-transparent area 1 c 1st semi-transparent area 70 200944936

Id 10 20 20a 30 30a 40 40a 43 43a 45 45a 50 60 ' 70 全穿透區域 透明基板 半透明層 半穿透圖案 阻止層 阻止圖案 複合層 複合圖案 遮光層 遮光圖案 抗反射層 抗反射圖案 光光阻劑 光罩Id 10 20 20a 30 30a 40 40a 43 43a 45 45a 50 60 '70 Full penetration area transparent substrate translucent layer semi-transmissive pattern blocking layer blocking pattern composite layer composite pattern light shielding layer light shielding pattern anti-reflection layer anti-reflection pattern light resistance Agent mask

Claims (1)

200944936 七、申請專利範圍: 1. 一種光罩用基板,其且借读 八備透明基板、形成於透明基板 上且對照射光具有半穿透性之第1展 〈弟1層、形成於該第1層之 上側且實質上將照射光遮蔽之第3層、以及形成㈣第】 層與該第3層之間且對照射光具有半穿透性之第2層,並 且 該第1層及該第3層與該第2層相比,對第2蝕刻液 為不溶性或難溶性且對第丨蝕刻液為易溶性, 該第2層與該第!層及該第3層相比,對第2餘刻液 〇 為易溶性且對第1蝕刻液為不溶性或難溶性, 該第1層及該第3層分別為以選自由鉻、氧化鉻、氮 化鉻及氮氧化鉻所構成之群組中一種或兩種以上之成分作 為主成分的層, 該第2層為以選自由鈦、氧化鈦、氮化鈦及氮氧化鈦 所構成之群組中一種或兩種以上之成分作為主成分的層, 該第1蝕刻液為硝酸鈽銨、過氣酸及水之混合液, 該第2飯刻液為氫氧化鉀、過氧化氫及水之混合液。 〇 2.如申請專利範圍第1項之光罩用基板,其中該第1層 直接形成於該透明基板上。 3_如申請專利範圍第1項之光罩用基板,其中該第2層 對照射光之穿透率為5%以上、70%以下。 4. 如申請專利範圍第1項之光罩用基板,其中該第2層 之膜厚為10 nm以上、70 nm以下。 5. 如申請專利範圍第1項之光罩用基板,其中該光罩用 72 200944936 基板係於該透明基板上依序積層該第1層、該第2層及該 第3層所形成, 該第3層由實質上將照射光遮蔽之遮光層、及較該遮 光層形成於更為表面側之抗反射層所構成。 6.如申請專利範圍第5項之光罩用基板,其中該抗反射 層以選自由氧化鉻、氮化鉻及氮氧化鉻所構成之群組中一 種或兩種以上之成分作為主成分。 7·如申請專利範圍第1項之光罩用基板,其中該第1 〇 層、該第2層及該第3層係藉由丨賤艘法、離子電鑛法或蒸 鍍法而形成。 8.—種光罩’其係使用如下光罩用基板所製造而成者, 該光罩用基板具備透明基板、形成於透明基板上且對 照射光具有半穿透性之第1層、形成於該第1層之上側且 實質上將照射光遮蔽之第3層、以及形成於該第1層與該 第3層之間且對照射光具有半穿透性之第2層,並且 Φ 該第1層及該第3層與該第2層相比,對第2蝕刻液 為不溶性或難溶性且對第1蝕刻液為易溶性’ 該第2層與該第丨層及該第3層相比,對第2蝕刻液 為易溶性且對第1蝕刻液為不溶性或難溶性, 該第1層及該第3層分別為以選自由鉻、氧化鉻、氣 化鉻及氮氧化鉻所構成之群組中一種或兩種以上之成分作 為主成分的層, 該第2層為以選自由鈦、氧化鈦、氮化欽及氮氧化鈦 所構成之群組中-種或兩種以上之成分作為主成分的層, 73 200944936 該第1蝕刻液為硝酸鈽銨、過氣酸及水之混合液, 該第2触刻液為氫氧化卸、過氧化氯及水之混合液。 9·-種光罩之製造方法,其係使用如下光罩絲板來製 造光罩之方法, 該光罩用基板具備透明基板、形成於透明基板上且對 照射光具有半穿透性之第! &、形成於該第i層之上側且 實質上將照射光遮蔽之第、以及形成於該第i層盥該 ❹ 第3層之間且對照射光具有半穿透性之第,並且 該第1層及該第3層靼續笛ο麻〜, 甩兴这第2層相比,對第2蝕刻液 為不溶性或難溶性且對第1蝕刻液為易溶性, 該第2層與該第Μ及該第3層相比,對第2姓刻液 為易溶性且對第1蝕刻液為不溶性或難溶性, 該第1層及該第3層分別為以選自由絡、氧化絡、氮 化鉻及氮氧化絡所構成之群組中一種或兩種以上之成分作 為主成分的層, 〇 該第2層為以選自由鈦、氧化欽、氮化欽及氣氧化欽 所構成之群組中一種或兩種以上之成分作為主成分的層, 該第1蝕刻液為硝酸鈽銨、過氣酸及水之混人液, 該第2#刻液為氣氧化钟、過氧化氫及水之i合液; 該光罩之製造方法之特徵在於實行如下步驟 第1光阻劑被覆步驟,將光阻劑被覆於該第3層之表 面上; 第1曝光步驟,透過形成有第丄遮罩圖案之遮罩將該 第U阻劑被覆步驟中所被覆之該纽劑加以曝光; 74 200944936 第1光阻劑除去步驟,將該第i曝光步驟後該光阻 中經曝光之部分、或未曝光之部分除去; 第1钱刻步驟,使用該第!敍刻液將除去了該光阻劍 之區域所露出的該第3層加以蝕刻,以形成遮光圖案; 第2钱刻步驟,使用該第2敍刻液將藉由該第i姓刻 步驟除去了該帛3層之區域所露出的該第2層加以蝕刻, 而形成遮光圖案; Ο200944936 VII. Patent application scope: 1. A substrate for a photomask, which is formed on the first substrate and is formed on the transparent substrate, and is formed on the transparent substrate and has a semi-transparency to the illumination light. a third layer on the upper side of the layer and substantially shielding the illumination light, and a second layer forming the (four)th layer and the third layer and having semi-transparency to the illumination light, and the first layer and the third layer The layer is insoluble or poorly soluble to the second etching liquid and is more soluble in the second etching liquid than the second layer, and the second layer and the first layer! The layer is more soluble in the second remaining liquid than the third layer, and is insoluble or poorly soluble in the first etching liquid, and the first layer and the third layer are selected from chromium, chromium oxide, and the like. a layer containing one or more components of a group consisting of chromium nitride and chromium oxynitride as a main component, the second layer being selected from the group consisting of titanium, titanium oxide, titanium nitride, and titanium oxynitride. a layer in which one or two or more components are used as a main component, and the first etching liquid is a mixture of ammonium cerium nitrate, peroxy acid and water, and the second cooking liquid is potassium hydroxide, hydrogen peroxide and water. Mixture. 2. The substrate for a photomask according to claim 1, wherein the first layer is directly formed on the transparent substrate. The substrate for a photomask according to the first aspect of the invention, wherein the second layer has a transmittance of 5% or more and 70% or less. 4. The substrate for a photomask according to the first aspect of the invention, wherein the thickness of the second layer is 10 nm or more and 70 nm or less. 5. The substrate for a photomask according to claim 1, wherein the photomask 72 is formed on the transparent substrate, and the first layer, the second layer, and the third layer are sequentially formed on the transparent substrate. The third layer is composed of a light shielding layer that substantially shields the irradiation light and an antireflection layer that is formed on the more surface side than the light shielding layer. 6. The substrate for a photomask according to claim 5, wherein the antireflection layer contains, as a main component, one or more components selected from the group consisting of chromium oxide, chromium nitride, and chromium oxynitride. 7. The substrate for a photomask according to claim 1, wherein the first layer, the second layer, and the third layer are formed by a ship method, an ionization method, or an evaporation method. 8. A type of photomask for manufacturing a photomask substrate, wherein the photomask substrate includes a transparent substrate, a first layer formed on the transparent substrate and having semi-transparency to the irradiation light, and is formed on a third layer on the upper side of the first layer and substantially shielding the illumination light, and a second layer formed between the first layer and the third layer and having semi-transparency to the illumination light, and Φ the first layer The layer and the third layer are insoluble or poorly soluble in the second etching liquid and are more soluble in the first etching liquid than the second layer. The second layer is compared with the second layer and the third layer. It is soluble in the second etching liquid and insoluble or poorly soluble in the first etching liquid, and the first layer and the third layer are each selected from the group consisting of chromium, chromium oxide, chromium carbide, and chromium oxynitride. a layer having one or two or more components as a main component in the group, the second layer being selected from the group consisting of titanium, titanium oxide, nitride, and titanium oxynitride, or two or more components As a main component layer, 73 200944936 The first etching liquid is a mixture of ammonium cerium nitrate, peroxy acid and water, and the second Unloading engraved hydroxide solution, chlorine peroxide and water mixture. A method of manufacturing a reticle, which is a method of manufacturing a reticle using a mask substrate having a transparent substrate and formed on a transparent substrate and having a semi-transparent effect on irradiation light! And a first portion formed on the upper side of the ith layer and substantially shielding the illuminating light, and a portion formed between the ith layer 盥 the third layer and having semi-transparency to the illuminating light, and the first The first layer and the third layer are inferior to the second layer, and the second etching layer is insoluble or poorly soluble compared to the second layer, and is soluble in the first etching liquid. Compared with the third layer, the second layer is more soluble in the engraving liquid and is insoluble or poorly soluble in the first etching solution, and the first layer and the third layer are respectively selected from the group consisting of a complex, an oxidizing agent, and a nitrogen. a layer in which one or two or more components of the group consisting of chromium and oxynitride are used as a main component, and the second layer is a group selected from the group consisting of titanium, oxidized chin, nitriding, and gas oxidized a layer in which one or two or more components are used as a main component, and the first etching liquid is a mixed liquid of ammonium cerium nitrate, peroxy acid and water, and the second etching liquid is a gas oxidation clock, hydrogen peroxide, and The method of manufacturing the photomask is characterized in that the first photoresist coating step is performed to coat the photoresist On the surface of the third layer; in the first exposing step, the bonding agent coated in the U-resist coating step is exposed through the mask formed with the second mask pattern; 74 200944936 The first photoresist is removed Step, after the ith exposure step, the exposed portion of the photoresist or the unexposed portion is removed; the first step is to use the first! The engraving liquid etches the third layer exposed by the area of the photoresist sword to form a light shielding pattern; the second engraving step, using the second engraving liquid, is removed by the i-th engraving step The second layer exposed in the region of the 帛3 layer is etched to form a light shielding pattern; 第1光阻劑剝離步驟’將該第!光阻劑除去步驟中所 殘存之該光阻劑剝離; 第2光阻劑被覆步驟,將光阻劑再次被覆於表面上; 第2曝光步驟’透過形成有第2遮罩圖案之遮罩將該 第2光阻劑被覆步驟中所被覆之該光阻劑加以曝光; 第2光阻劑除去步驟,將該第2曝光步驟後該光阻劑 中經曝光之部分、或未曝光之部分除去; 第3姓刻步驟,使用該第1蚀刻液將除去了該光阻劑 之區域所露出的該帛3層及該第1層加以蝕刻,分別使該 第2層及該透明基板露出;以及 μ 第2光阻劑制離步驟,將該第2光阻劑除去步驟中所 殘存之該光阻劑剝離。 10·-種光罩之製造方法’其係,使用如下光罩用基 製造光罩之方法, 、形成於透明基板上且對 形成於該第1層之上侧且 以及形成於該第1層與該 該光罩用基板具備透明基板 照射光具有半穿透性之第1層、 實質上將照射光遮蔽之第3層、 75 200944936 第3層之間且對照射光具有半穿透性之第2層,並且, 該第1層及該第3層與該笫2尾 ^ ^ ^ ^ 弟2層相比,對第2蝕刻液 為不溶性或難溶性且對第1蝕刻液為易溶性, 該第2層與該第1層及該第3 Λ ^ ^ ^ 第3層相比,對第2蝕刻液 為易溶性且對第1蝕刻液為尤1 別伙马不溶性或難溶性, 該第1層及該第3層分別盔,、,a 列為以選自由鉻、氧化絡、氮 化鉻及氮氧化鉻所構成之群組中一 為主成分的層, 種或兩種以上之成分作 © 該第2層為以選自由鈦、 ^ _ 虱化鈦、氮化鈦及氮氧化鈦 所構成之群組中一種或兩種以 之成分作為主成分的層, 该第1钱刻液為硝酸鈽銨 秋過氣酸及水之混合液, 該第2蝕刻液為氫氧化鉀 ϋ砰過氧化氫及水之混合液; 並且 該光罩之製造方法之特徵在 1双隹於實行如下步驟: 第1光阻劑被覆步驟,將井 于尤阻劑被覆於該第3層之表 面上; 〇 第1曝光步驟,透過形虑右 ^ ,,电 办成有第1遮罩圖案之遮罩將該 第1光阻劑被覆步驟中所被霜 岍溉復之該光阻劑加以曝光; 第1光阻劑除去步驟,將缔 ^第1曝光步驟後該光阻劑 中經曝光之部分、或未曝光之部分除去, 第1蝕刻步驟,使用兮笛 ㈣第1 Μ刻液將除去了該光阻劑 之區域所露出的該第3層加 增加从蝕刻,而形成遮光圖案; 第1光阻劑剝離步驟,將 将该第1光阻劑除去步驟中殘 存之該光阻劑剝離; 76 200944936 2光阻#丨被覆步驟,將光阻劑再次被覆於表面上; 2曝光步驟’透過形成有第2遮罩圖案 兮 第T劑被覆步驟中所被覆之該光阻劑加以曝光广 中經曝先2:::除=’將該第2曝光步驟後該光阻剩 或未曝光之部分除去; €1The first photoresist stripping step 'This is the first! The photoresist remaining in the photoresist removing step is peeled off; the second photoresist coating step is performed to cover the photoresist again; the second exposure step 'passes through the mask formed with the second mask pattern The photoresist coated in the second photoresist coating step is exposed; the second photoresist removing step removes the exposed portion or the unexposed portion of the photoresist after the second exposure step a third surname step of etching the third layer and the first layer exposed by the region from which the photoresist is removed using the first etching solution to expose the second layer and the transparent substrate; μ The second photoresist removing step, the photoresist remaining in the second photoresist removing step is peeled off. A method for producing a reticle, wherein the photomask is produced by using a photomask, and is formed on a transparent substrate, formed on the upper side of the first layer, and formed on the first layer The photomask substrate includes a first layer having a semi-transmissive property for transparent substrate irradiation, a third layer substantially shielding the illumination light, and a third layer between the layers of 75, 2009,449 and 36, and having semi-transparency to the illumination light. In the second layer, the first layer and the third layer are insoluble or poorly soluble to the second etching solution and are more soluble in the first etching solution than the second layer of the second layer. The second layer is more soluble in the second etching liquid than the first layer and the third layer ^ ^ ^ ^ third layer, and is insoluble or poorly soluble in the first etching liquid. The layer and the third layer are respectively helmets, and a is listed as a layer selected from a group consisting of chromium, oxidized complex, chromium nitride and chromium oxynitride as a main component, or two or more components. © The second layer is one or two selected from the group consisting of titanium, ^ _ titanium hydride, titanium nitride, and titanium oxynitride. a layer as a main component, wherein the first etching liquid is a mixture of ammonium cerium nitrate and a mixture of water and water, and the second etching liquid is a mixture of potassium hydroxide, hydrogen peroxide and water; and the light The manufacturing method of the cover is characterized in that: the first photoresist is coated, and the well is coated on the surface of the third layer; the first exposure step is transmitted through the shape of the right ^ And forming a mask having a first mask pattern to expose the photoresist which is covered by the frost in the first photoresist coating step; the first photoresist removing step is to form a mask After the exposure step, the exposed portion or the unexposed portion of the photoresist is removed, and in the first etching step, the third exposed portion of the photoresist is removed by using the first etchant (4). a layer is added to form a light-shielding pattern by etching; a first photoresist stripping step is performed to peel off the photoresist remaining in the first photoresist removing step; 76 200944936 2 photoresist #丨 coating step, light is applied The resist is again coated on the surface; 2 exposure step 'transformed through The second mask pattern 该 the photoresist coated in the T-coating step is exposed to a wide exposure by exposure 2::: except = 'the portion of the photoresist that remains or is not exposed after the second exposure step ; €1 之區域所::步驟:使用該第2敍刻液將除去了該光阻劑 °°第 ㈣第2層加以蝕刻,而使該第lf露出; 劑之區域所=驟’使用該第1敍刻液,將除去了該光阻 該第2層之:、的該第3層、及藉"2蝕刻步驟除去了 : 品域中露出的該第1層加以蝕刻,而使該透明 基板露出,·以及 』災通远明 第2光阻劑韌離步驟,將該第2 殘存之該光阻劑制離。 竭步驟中所 八、圖式: (如次頁) 77The area:: step: using the second engraving liquid to remove the photoresist, the fourth layer of the fourth layer is etched, and the lf is exposed; the area of the agent = step 'use the first The engraving removes the third layer of the photoresist: the third layer, and the etching process is removed: the first layer exposed in the product layer is etched to expose the transparent substrate And the catalyzed phoenix second photoresist repellent step, and the second remaining photoresist is separated. In the exhaustion of the steps VIII, the pattern: (such as the next page) 77
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JP4816197B2 (en) * 2006-03-30 2011-11-16 大日本印刷株式会社 Gradation mask and manufacturing method thereof
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