200942412 九、發明說明： 【發明所屬之技術領域】 本發明係錢—種硬質物品與人造越或其他蝴塑料皮膜 素材之結合方法及其製品，詳而言之，尤指—種特._合與硬質 物品在具有非完全平絲面及或具有弧度斜蚊婦表面與人造 皮膜之結合方法。 Ο 【先前技術】 按，各種形態之表域理方法中，由於歸_材質，相對 其他例如金紐質等’製造成本健宜，_製造軸也比較簡 易，因此採用塑膠作為物品基礎材質，是比較具有市場競爭力的。 然而’傳統塑膠材質單板、單調，同時，質感上容易讓人產 生廉價的感覺，因此製造廠商均喜以改變塑膠材質呈現具他類材 質質感的變化為趨勢。以筆記型電腦外殼為例，目前所見有呈現 ❹ 皮質質感的，有呈現金屬或亮光等質感者。 而目前坊間也有針對完全平整的材料表面，形成具有金屬真 光感般的金屬膜，使材料本身產生類似金屬層的質感。 儿 當然目前職之對於完全平㈣材質本身，現有$造技術中 為其呈現金制贼，其實是使祕鮮的魏轉印方式，即可 達成；然:而相對於表面呈現不平整的漏本身，以傳統 就會因為無_整平貼，致使無法以此技術順利製造。針對· 不平整表面的材料，想要使其形成具金屬質感的表面，已知^統 200942412 技術中均採时漆方式’將金屬漆直接塗佈於不平整材料表面； ❿這種喷漆的方式卻有製造成本過高，及需克服製造環境汗染的 問題，因此致使這種不平整表面的材質，例如筆記型電腦外殼者， 造價都頗高，只能少量製作給高_群，而無法以平價量產供應.、 給一般消費者。 ' 當然也有些消費者認為，若物品呈現皮料質感及其他的外 ❹觀’不僅得使物品呈現出高尚、貴氣之特殊皮革質感及觸感，亦 可藉由表形被覆之皮料，達到物品保護、使用壽命延長多重功效。 但是，天然皮料的價格昂貴，且不易配合物品變化其形狀， 故坊間絕大多數係改採“人造皮膜，’取代天然之動物皮；然而， 目前人造越化學㈣合成，輕呈現出近似於天然皮 革的色澤及觸感’卻難以呈現出天然皮革特有凹凸起伏狀的立體 紋路。 ® 喊另一缺失，即現有仿真皮技術製造出來之人造皮膜或相 類似材質’多半存在皮面質感較厚，因此，對於將周邊利用斜導 面修飾整個外觀造形之筆記型電腦而言，特別容易於中央平面部 位與四周斜導面交合處’產生錢祕無法完全和筆記型電腦外 殼服貼密合技術課題。 不止人造皮膜質感厚度問題無法克服，就吾人所知，目前對 於人造皮膜之紋路製作，往往受限於現有製造技術之故，難免在 6 200942412 2紋路設計方蝴翔，而無㈣予人造皮膜表面紋路、 s色澤光铸更$活、綠狀峨或視覺問題，迪人造皮 膜發展多細來，魏無法普遍被师者所接受。 有^於斯發a月人遂投注心力，不斷潛心研究、改進與試驗， 而終有創新並富有產業價值的本發明產生。 ® 【發明内容】 本發明主要目的在於提供一種人造皮膜與硬質物品之非完全 平整被覆表面結合方法及其製品。 本發明之另—目的，係可廣泛應職制不珊質貼合硬質 表面，使該人造皮膜呈現不同材質之質感。 中該人k皮膜係將乳膠狀的塑料樹脂形成於離型紙表 面’並透過乾財式定型成富雜之聽賴，復浦皮膜相異 ❹離型紙端塗佈接著劑，再次乾燥並揭取_紙，即可獲得一薄狀 人造皮臈，且該人造皮膜視需求得於結合於具凹凸紋路之離型紙 表面而成之仿真皮紋路人造皮膜，或者該塑料_旨可選用壓克力 树月曰’使其形成具反光效果之高亮度人造皮膜；甚至是賦予金屬 質感之金屬人造皮膜等，前述三種人造皮膜成品，再依人造皮膜 之屬性，施以貼合、熱烘、抽真空、冷卻等步驟，令富彈性之人 造皮膜得緊密貼覆於硬質物品之平面或非平面被覆表面，讓硬質 物品因緊密貼合之人造皮膜，而增添天然皮革高貴質感及細腻觸 7 200942412 感’進而㈣物品之附加價值者。 f實施方式】 ^使本翻之特徵及其魏、目的，得以獲致更進一步的瞭 、二同㉖例舉較佳可行的具體實施例並配合圖式說明於后。 ❹ 獅暫⑻圖錢針_於具有『仿真皮紋路』人造皮旗 、全平麵覆表祕合方法轉，解—較佳實施 例配合圖—之相狀·· 由圓式所揭之相關人造皮膜製程及與物品被覆表面結細 技術手段包含： 施設樹脂：取具有凹凸仿真皮紋路的膜片作為離型紙，於該 離型紙表面或赌佈方式施設乳雜__脂，料樹脂可 選擇具有彈性的材料，如·· TPE(熱可塑性彈性體）、pu(聚胺醋）、 ❹乳膠樹脂、壓克力樹脂等，且前述之塑料樹脂與離型紙表面密接； *薄膜成型.施予乾燥步驟，使塑贿脂定型絲具有彈性的 薄皮膜，並與離型紙密接’藉以將該離型紙表面的凹凸起伏紋路， 因塑料樹脂的軟質特性而能完全複製成型於該層皮膜表面’，使該 溥層狀皮膜表面形成預設立體凹凸起伏紋路； 上膠：於皮助獅魏端（村謂歧細凸紋路端）其 表面則塗佈例如熱熔膠的接著劑； 、 二次乾燥：經由預設溫度、時間控制，對該接著劑進行乾燥 200942412 作業’使得熱轉接著劑和人造皮職合並硬化形成—接著層； *膜體成型：揭取_於具凹凸起伏紋路皮膜上的離型紙，使 該薄皮膜形賴真的天然皮革紋路及概之仿真皮祕人造皮貼 合膜； - 透過上述步雜程’即可製成—厚度較薄且賦有天然:皮革質 感及擬真凹故_叙仿真皮鱗人·_麵；接著該貼 合膜與硬質物品非完全平整被覆表面結合步驟如下： 貼合：將具有接著層貼合膜，施以熱轉貼合技術手段，令仿 真皮紋路人造細成品貼合於物品之非完全平整被覆表面； 。抽真空及熱烘·· 抽真空技術，並加熱溫度於常溫〜⑽ c左右，將仿真纽路人造姐合_硬質物品表面的所有不平 整間隙中的空氣完全抽離； 冷卻：施以冷卻程序，使物品表·度冷卻下來。 ❹ 絲：抽真钱’即可令物品岭全平麵面，完敷 貼結合-表φ細、凸紋路之仿真纽路人造皮膜。 據上所述，本發明可製得表面具有立體凹凸紋路的仿 =膜，並轉讀凹嶋，輪恤料膜得以幻 料近似於天财革的絲謂鱗它_、卿之赶 藉文路，同時所呈現之產品乃為較習知所見之人造皮膜更薄優勢， ㈣特性城足任何物品表_合縣外，㈣獅是，諸如 令央平坦而四周以斜導面收尾之筆記型電腦，使用上述步驟製成 200942412 之人造皮膜，更可藉助於輕薄之柔軟撓曲特性，令人造皮膜得产 硬質筆記㈣腦之非完全平整被覆表面賴，賴得—美觀又兼 具天然皮革紋路視覺效果及觸感特色，藉此提昇物品（如筆記型 電腦）整體附加價值功效。 ^ ^ 再者’凊糊第二騎示，基於上述仿真皮紋路人造皮膜基 礎技術原理，及相通之結合技術手段，亦得衍生如下所述之高亮 ❹度人造皮顧及具金屬質感之金屬人造細，同樣具備較習知技 藝更薄之人造越财’喊足硬㈣轉全平面或非完全平面 被覆表面服貼結合優勢。 針對高亮度人造皮難程及與物品被縣面結合的技術手 段·其中主要係採用壓克力樹脂或聚胺脂樹脂pu為塑料樹脂之應 用’則將雜克力樹腊塗佈於離型紙膜壯，待乾燥定型後，壓 ❹克力樹脂其材質本权特性即可形成具有亮越麵薄皮膜； 為使壓克力樹脂之_皮膜能緊密貼附於物品表面，則於上膠 步驟中，可使用熱熔膠為其接著劑，於亮光皮膜相異離变紙端表 面則塗佈熱塑性接者劑，接著如前述相同之步驟，予以二次乾燥， 使件接著劑和亮光皮膜密合並硬化形成一接著層； 膜體成型：接著揭取亮光皮膜底面黏貼之離型紙，形成一硬 質之高亮度貼合膜成品； 貼合：將硬質之高亮度貼合膜成品之接著層，施以熱轉貼合 200942412 技術手段，令高亮度貼合膜被覆於物品表面； 在此，為使壓克力樹脂與熱熔膠能充分融貼於物品不平整的 表面，於貼合步驟後’必須先進行熱烘步驟，於預設時間内進行 加熱，令硬質之高亮度貼合膜及熱溶膠軟化，而使軟化後之高亮 度人造皮貼合膜與物品之非完全平整被覆表面緊密貼合； 抽真空及熱烘：最后，⑽真空技術，將高亮度貼合膜與物 品被覆表面間縫隙處的殘留空氣完全抽離，並於加熱溫度約為常 ® 溫〜300°C的環境中，令其相互接著。 冷卻·抽真空使貼合膜與物品不平絲面充分結合後 ，必須 施以冷卻程序，使物品表面溫度卻下來； 完成：抽真空後’即可令物品之非完全平整被覆表面，結合 有一完全服貼之向亮度人造皮膜。 ❹—上述製成之高亮度人造賴，除了厚度較習知技藝更 薄，以滿足非元全平φ被覆絲之物品服赌合外，薄狀優勢更 有助於具曲面之硬質物品（如自行車轉）被覆表面服貼優點， 加上該同〜度人&細具紐異之反光絲，亦可顧麵於自 行車車架時，則有助於夜間接收被動光源照射時，產生具警示效 果之反光特性，以提昇夜間自行車騎乘者之人身安全功效。 本發月並可以使不平整的物品表面形成具金屬質感。關 200942412 屬人造皮膜餘及與物品非完全平整被覆表聽合技術手 & ’大致和上述高亮度人造朗大同小異，_步剩不再重複 贅述，請參閱第三圖所示，如τ僅就惟差異處予以詳述： 差異- ·上膠步驟湖之接魏無_別限制在熱塑性接著 劑。 ，差異二：金屬人造皮膜係於ΡΕΤ_膜上施設樹脂、薄膜成 型、上膠、二次乾燥、膜體成型後，揭取離型紙，接著於貼合膜 ❿相對離型紙貼合面，以熱轉技術，域獅合—層鑛金膜，形成 具金屬質感之硬質金屬人造貼合膜體，並接前述亮光貼合膜之步 驟逐步完成貼合於物品表面之作業。 該金屬人造皮膜除具備平面、非平面任意貼附功效外， 特別係其仿金屬質感之特色，結合於塑膠製造表面時，則可營造 出高價位之金屬質感，卻又具備塑膠物品輕質之優勢，同時運用 本發明之方法所製得具金屬減的物品其製造步驟簡且製造 成品遠低於傳統靜電塗裝方式，實創造出新的商機。 綜上所述，本發明幾經反覆試驗確證能夠充份滿足所預期之 目的且功效優異’極具產業彻價值’申請前並未見有相同或近 似者公知於世，實具專利要件，懇祈詳加審查，並早日惠賜本案 專利為禱。 12 200942412 【圖式簡單說明】 第一圖係本發明仿真皮紋路人造皮膜製造流程圖。 第二圖係本發明高亮度人造皮膜製造流程圖。 第三圖係本發明全屬人造皮膜製造流程圖。 【主要元件符號說明】200942412 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for combining a hard article with artificial or other plastic film material and a product thereof, in particular, a special type A method of combining with a hard object in a surface having a non-complete flat surface or having a curved oblique mosquito surface and an artificial film. Ο 【Prior Art】 According to the various methods of surface area method, due to the _ material, compared with other products such as gold and silver, the manufacturing cost is reasonable, and the manufacturing axis is relatively simple. Therefore, plastic is used as the basic material of the article. More competitive in the market. However, the traditional plastic veneer is monotonous and at the same time, the texture is easy to produce a cheap feeling. Therefore, manufacturers are eager to change the plastic material to show the change of the quality of his material. Taking the case of a notebook computer as an example, it is currently seen that it has a ❹ leather texture and has a texture such as metal or light. At present, there is also a surface for a completely flat material to form a metal film with a metallic true light, so that the material itself has a texture similar to that of a metal layer. Of course, the current job is completely flat (four) material itself, the existing $ made in the technology for the gold thief, in fact, is the secret of the Wei transfer method, you can achieve; then: and the surface is uneven In fact, traditionally, because of the lack of _ flattening, it is impossible to manufacture this technology smoothly. For the material of the uneven surface, it is known to form a metal-like surface. It is known that the technology of the technology is applied directly to the surface of the uneven material in the technique of the technology of the 200942412 technology. However, there are problems in that the manufacturing cost is too high, and it is necessary to overcome the sweating of the manufacturing environment. Therefore, the material of the uneven surface, such as the notebook computer case, is expensive, and can only be produced in a small amount to the high group. Supply at a low price, to the general consumer. 'Of course, some consumers believe that if the item presents a leather texture and other external views, it not only has to make the item present a noble, extravagant special leather texture and touch, but also can be covered by a styling leather. Achieve multiple functions of item protection and extended service life. However, the price of natural leather is expensive, and it is not easy to match the shape of the article. Therefore, most of the workshops have adopted the "artificial film," replacing the natural animal skin; however, at present, the artificial chemical (four) synthesis, lightly appears similar to The color and touch of natural leather' is difficult to present the three-dimensional texture of the natural leather. ■ Another lack of artificial leather film or similar material made by the existing artificial skin technology is more than a thick texture. Therefore, for a notebook computer that uses the oblique guide surface to modify the entire appearance of the shape, it is particularly easy to be at the intersection of the central plane portion and the surrounding oblique guide surface, which is not completely compatible with the notebook computer casing. The problem is that the texture of the artificial film can not be overcome. As far as we know, the current production of artificial film is often limited by the existing manufacturing technology. It is inevitable that the design will be on the surface of the artificial film. Texture, s color light casting more live, green 峨 or visual problems, Di artificial film development Finely, Wei can't be accepted by the teachers. There is a lot of research and improvement and experimentation, and the innovation and industrial value of the invention is produced. ® [Invention] The main object of the present invention is to provide a method for bonding a non-completely flat coated surface of an artificial film and a hard article, and an article thereof. The other object of the present invention is to provide a wide range of applications and a hard surface to make the artificial film different. The texture of the material. The k-film of the person forms a latex-like plastic resin on the surface of the release paper and is shaped into a rich and tidy pattern by dry-cutting. The re-coating film is coated with an adhesive and dried again. And extracting _ paper, a thin artificial leather raft can be obtained, and the artificial leather film can be obtained by combining the artificial leather grain artificial film formed on the surface of the release paper with embossed road, or the plastic _克力树月曰's to make it a high-brightness artificial film with a reflective effect; even a metal artificial film that gives a metallic texture, etc., the three kinds of artificial film products According to the properties of the artificial film, the steps of lamination, heat drying, vacuuming, cooling, etc. are applied to make the elastic artificial film closely adhere to the flat or non-planar coated surface of the hard object, so that the hard object is closely fitted. Artificial film, and add natural leather noble texture and delicate touch 7 200942412 Sense 'and (4) the added value of the article. f Implementation] ^ Make the characteristics of this turn and its Wei, purpose, can be further improved, two The 26th example is a better and feasible concrete embodiment and is illustrated with the following figure. ❹ 狮 temporarily (8) figure money needle _ in the "simulated leather grain road" artificial leather flag, full-surface surface matching method, solution - comparison The preferred embodiment cooperates with the figure--the phase of the relevant artificial film process and the fine coating method of the coated surface of the article include: applying resin: taking the film with the concave and convex simulated skin texture as the release paper, The surface of the release paper or the gambling cloth is applied with milk __ grease, and the resin can be selected from elastic materials such as TPE (thermoplastic elastomer), pu (polyamine vinegar), enamel latex resin, acrylic. Grease, etc., and the aforementioned plastic resin is in close contact with the surface of the release paper; * Film forming. The drying step is applied to make the plastic brittle styling silk have a thin elastic film and are in close contact with the release paper, thereby undulating the surface of the release paper. The texture can be completely replicated on the surface of the film due to the soft nature of the plastic resin, so that the surface of the layered film is formed into a preset three-dimensional concave and convex undulation pattern; At the end of the grain), the surface is coated with an adhesive such as hot melt adhesive; and secondary drying: drying the adhesive through a preset temperature and time control 200942412 operation 'to make the heat transfer adhesive and artificial leather work harden together Forming-adhesive layer; * Film forming: peeling off the release paper on the undulating and undulating film, so that the thin film is shaped like a natural leather grain and the artificial skin-skinned skin-fitting film; Steps can be made - thinner and natural: leather texture and imaginary concave _ 〗 〖Simulated skin scale _ face; then the laminated film and hard objects are not completely flat coated surface Bonding steps: bonding: adhesive layer having a laminated film, subjected to heat posted bonding techniques, so that the finished imitation leather fine lines artificial bonded to a non-coated surface of the article completely flat;. Vacuuming and hot drying · Vacuuming technology, and heating the temperature at room temperature ~ (10) c or so, completely simulate the air in all the uneven gaps on the surface of the simulated New Road artificial sister _ hard objects; Cooling: Apply cooling program , to cool down the item table. ❹ Silk: The real money can be used to make the ridge full flat surface, and the combination of the surface and the φ fine and convex road simulation artificial road artificial film. According to the above, the invention can produce a film with a three-dimensional embossed surface on the surface, and read the concave enamel, and the film of the wheel-shirt material can be approximated by the squad of the celestial leather. Road, at the same time the product presented is a thinner advantage than the artificial film seen by the custom, (4) the characteristics of the city foot any item table _ outside the county, (four) lion is, such as the order of the flat and surrounded by oblique guides The computer, using the above steps to make the artificial film of 200942412, can also make the hard film with the soft and soft flexural characteristics, and make the hard film (4) the non-completely flat coated surface of the brain, which is beautiful and has a natural leather texture. Visual effects and tactile features to enhance the overall value-added effect of items such as laptops. ^ ^ Furthermore, the second riding, based on the basic technical principle of the artificial skin texture artificial film mentioned above, and the combination of the same technical means, also derived from the high-definition artificial leather as described below, taking into account the metal-like metal man-made Fine, also has a thinner man-made wealth than the more traditional skills. 'Shouting hard (four) to turn the whole plane or non-completely flat coated surface to combine the advantages. For the high-brightness artificial leather refractory and the technical means of combining with the county by the county, mainly using acrylic resin or polyurethane resin pu as the application of plastic resin, then applying the gram powder to the release paper After the film is strong, after the drying and setting, the material of the crepe resin can form a thin film with a bright face; in order to make the film of the acrylic resin closely adhere to the surface of the article, the step of applying the glue In the middle, a hot melt adhesive can be used as an adhesive, and a thermoplastic adapter is applied on the surface of the bright film opposite the paper, followed by the same drying step as above to make the adhesive and the light film dense. Combining and hardening to form an adhesive layer; film forming: then peeling off the release paper adhered to the bottom surface of the bright film to form a hard high-gloss bonding film finished product; bonding: bonding the hard high-brightness film to the adhesive layer of the finished product The high-brightness bonding film is coated on the surface of the article by thermal transfer bonding to the technology of 200942412; here, in order to fully fuse the acrylic resin and the hot melt adhesive to the uneven surface of the article, after the bonding step, it is necessary The hot baking step must be carried out to heat the hard high-brightness bonding film and the hot melt after a predetermined time, so that the softened high-brightness artificial leather laminated film is closely attached to the non-completely flat coated surface of the article. Vacuuming and hot baking: Finally, (10) vacuum technology, completely removes the residual air at the gap between the high-brightness bonding film and the coated surface of the article, and in an environment where the heating temperature is about normal temperature ~300 ° C Let them follow each other. After cooling and vacuuming, the laminated film and the uneven surface of the article are fully combined, and a cooling procedure must be applied to lower the surface temperature of the article. Finishing: After vacuuming, the non-completely flat coated surface of the article can be combined. Apply the film to the brightness artificial film. ❹—The above-mentioned high-brightness artificial lacquer, in addition to the thickness is thinner than the conventional techniques, to meet the non-yuan Quanping φ covered silk goods gambling, the thin advantage is more conducive to the hard objects with curved surface (such as The effect of the bicycle surface) is the same as the surface of the person, and the reflective wire of the same person and the other can also be used for the bicycle frame, which helps to generate a warning when receiving the passive light source at night. The reflective properties of the effect to enhance the safety of the night bike rider. This month can also make the surface of uneven objects form a metallic texture. Guan 200942412 belongs to the artificial film and the non-completely flattened cover of the article and the technical hand & 'substantially the same as the above high-brightness artificial magnificence, _ step is not repeated, please refer to the third figure, such as τ only However, the differences are detailed: Differences - · Gluing step The lake is connected to Wei _ not limited to thermoplastic adhesives. , Difference 2: Metal artificial film is applied to the film on the ΡΕΤ film, film forming, sizing, secondary drying, film forming, peeling off the release paper, and then bonding the film ❿ to the release paper bonding surface, The heat transfer technology, the domain lion-layer gold film, forms a metal-like hard metal artificial laminated film body, and the steps of the above-mentioned light-bonding film are gradually completed to fit the surface of the article. In addition to the flat and non-planar attachment effect, the metal artificial film is especially characterized by its imitation metal texture. When combined with the plastic surface, it can create a high-priced metal texture, but it has a lightweight plastic material. Advantages, while using the method of the invention to produce articles with metal reduction, the manufacturing steps are simple and the finished product is much lower than the traditional electrostatic coating method, thus creating new business opportunities. In summary, the present invention has been repeatedly tested to confirm that it can fully meet the intended purpose and has excellent efficacy. "There is a great value in the industry." Before the application, there is no known or similar, and the patent is required. Review and review, and give the patent as a prayer at an early date. 12 200942412 [Simple description of the drawings] The first figure is a flow chart for manufacturing the artificial skin texture artificial film of the present invention. The second figure is a flow chart for manufacturing a high-brightness artificial film of the present invention. The third figure is a flow chart for manufacturing the artificial film of the present invention. [Main component symbol description]
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