TW200940203A - High-strength three-dimensional structure and method of manufacture - Google Patents

High-strength three-dimensional structure and method of manufacture Download PDF

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Publication number
TW200940203A
TW200940203A TW097150095A TW97150095A TW200940203A TW 200940203 A TW200940203 A TW 200940203A TW 097150095 A TW097150095 A TW 097150095A TW 97150095 A TW97150095 A TW 97150095A TW 200940203 A TW200940203 A TW 200940203A
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Taiwan
Prior art keywords
bending
sheet material
dimensional
construction
along
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TW097150095A
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Chinese (zh)
Inventor
Max W Durney
Michael E Bales
Michael S Binion
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Ind Origami Inc
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Publication of TW200940203A publication Critical patent/TW200940203A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/02—Making hollow objects characterised by the structure of the objects
    • B21D51/06—Making hollow objects characterised by the structure of the objects folded objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00—Details
    • F24C15/08—Foundations or supports plates; Legs or pillars; Casings; Wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Electric Stoves And Ranges (AREA)
  • Baking, Grill, Roasting (AREA)

Abstract

A structure including a sheet of material bent along bend lines to form a plurality of walls defining an interior volume having a predetermined cross-section. A fold-out tab portion in one of the walls has a peripheral shape complementary to the predetermined cross-section. At least one side of the tab engages an immediately adjacent, corresponding wall thereby defining the predetermined cross-section. The structure may include a bend line defining a first portion and a second portion of the sheet of material, each portion including a pre-formed bend angle flange. The pre-formed bend of the first portion is aligned with the pre-formed bend of the second portion. A section of the first portion may also overlap a section of the second portion thereby forming a multiple-sheet-thick framework. An oven housing with sidewalls, a top and a back, and a removable bottom adjustably disposed within the oven compartment is also disclosed.

Description

•200940203 九、發明說明 相關申請案交互參考 本申請案請求2007年12月21日申請之美國第 61/016434號暫時專利申請案（發明名稱爲：高強度三維 ： 構造和製造方法）的優先權。該暫時申請案的全部內容倂 费 入本案’做各種目的之參考。 本申請案請求2008年10月02日申請之美國第 φ 61/1 02346號暫時專利申請案（發明名稱爲：彎折的三維 構造）的優先權。該暫時申請案的全部內容倂入本案，做 各種目的之參考。 【發明所屬之技術領域】 本發明大致關於可變通（彈性：flexible )的製造製 程，例如使用衝孔（punching)、沖壓（stamping)、輥 壓成形、和類似的製程準備片體材料供彎曲，然後將該等 〇 片體彎曲成剛性的三維構造。本發明的各種態樣是關於以 可調整的結構形成烹飪器具（appliance)。 【先前技術】 大量生產三維構造的習且知技術，要求複雜且勞力密 集的組合製程。一般而言，將分離的片體材料和固體元件 固定在一起，以形成該構造。當最終產品增加複雜度，則 組合製程變得急劇地增加複雜性和成本。此習知技術遭受 缺乏可變通性和成本壓力之苦。 -5- 200940203 藉由例子的方式，習知器具（例如烹飪灶）要求組合 生產線和製造系統的設計及工程像一些已生產之產品~樣 地複雜。因此，組合生產線和生產設施難以修改。同樣地 ，因爲要增加規模的效率及使單位成本最小化，所以器具 的配置和結構受到限制。 習知的烹飪灶和爐包括骨架式的框架和殼體，以支撐 一或更多烹飪隔室。每一隔室包括頂部、本體、和底部構 件，其是由多個片體材料和其他組件固定再一起成爲三維 構造而形成。灶或器具進一步要求複雜的構造（例如前和 後框架構造），以增加產品的剛性。每一類型的灶也要求 獨特的組合製程。例如具有保溫抽屜（warming drawer ) 的烹飪灶相較於包括二烹飪隔室的烹飪灶，要求不同的隔 室和不同的骨架構造。 爲了利用規模效率，就每一獨特的烹飪灶結構設立組 合生產線和製程。製造者通常設計「灶生產線」以適合各 種尺寸和結構。製造者針對每一灶生產線準備特定的工具 。當大幅地改變工程設計時，必須隨著修改製造生產線。 同樣地，當（例如）在多個爐設計和單一爐設計之間變化 時，灶生產線難以輕易地改變或有效率地節省成本。 再者，當訂購零件時，製造者必須估計每一灶生產線 將製造的產品總數。必須提供大數目的特定零件，每一零 件對特定的灶生產線都是關鍵。當增加或減少生產時，材 料的成本和浪費也增加。因爲這些和其他理由，就器具的 典型生產線而言，安裝工具裝備的投資會達數百萬元；而 -6 - •200940203 對高容量的器具生產線而言，安裝工具裝備的投資會達數 千萬元。 近年來，已發展出由二爲片體材料形成三維產品（例 如烹飪器具）的方法。此方法大致降低工具準備和生產成 本，且增加製造可變通性。爲了此目的，已發展出製備片 體材料供沿著所欲的彎曲生產線精密彎折的各種方法。例 如美國第 US 6877349、 6877349、 7032426、 7152449、 ❹ 71 52450號專利案描述製備和彎折片.體材料的各種方法， 該等方法用於從實質平坦的二維片體形成具有相對高公差 的三維物體。上述專利案中所顯示和描述的彎折構造促進 所謂「邊對面」的嚙合，和有利於沿著所欲彎曲線彎折的 現象。 上述專利案中所描述的方法和構造，可用於在各種應 用中形成三維構造。由於認知到此等方法的優點，所有有 需要擴展此等方法的有益應用。 © 相較於熔接構造，上述方法提供具有強度和剛性的三 維構造，但是在許多例子中，希望提供能承受增加荷重的 三維構造。例如可希望形成大的複雜構造，其具有滿足設 計要求的充分強度，而不必使用（或至少減少需求）額外 的修飾來增加強度。此等額外修飾可包括熔接或附接強化 構件（例如板、角板、或其他補強構件）在接合處、增加 材料的厚度、或使用支撐構造。在一些情況中’即使使用 支撐構造，也無法將構造強度增加至充分的程度。在其他 情況中，在成本考量上，禁止使用增加材料帳單的此等附 200940203 加構造。 在烹飪器具的內容中，有例如累積油脂、食物、和其 他材料在烹飪表面的額外問題。此油脂和碎屑是混亂的、 步雅觀的、且有味道。在高的操作溫度，油脂會造成火災 。油脂和其他東西的累積會減少內部表面的熱反射性，所 以也會降低器具的效能。使用上述的彎折技術有該等缺點 ，因爲縫隙、槽、和類似者爲油脂的累積和聚集特別提供 麻煩的來源（在縫隙內和沿著彎曲部的鉤）。 習知器具已使用拋棄式內襯和自我清潔式循環，以減 少或消除堆積的油脂。烹飪用具（例如鍋子和平底鍋）通 常使用不沾黏的塗層，但是目前此塗層應用於爐隔室已不 經濟。施加塗層至習知爐導致高成本的其中一個因素是： 需覆蓋大表面積。因爲習知爐是由大量的零件組合而成。 而在處理時，每一零件都需完全覆蓋，所以需要覆蓋的總 表面積非常地大。此外，在組合期間，當受到習知製程所 涉及的彎曲、扭曲、和被各種運動零件撞到時，例如聚合 體（譬如鐵弗龍或聚四氟乙烯（PTFE ))和玻化釉容易變 成碎片或從表面剝離。因此，如果要使用塗層的話’是在 組合後才施加塗層。 當塗層使用在供彎折之片體材料時，塗層的剝離特別 地麻煩。在彎折期間，沿著彎曲線的片體材料遭受彎曲、 扭曲、和伸展。非彈性且剛性的塗層易於沿著彎曲線從片 體剝離。由於片體和其所黏著的片體表面之間不同的伸展 率，所以即使較可撓的塗層也有分離的傾向。 -8- *200940203 器具製造者關心的另一問題是：使烹飪空間最大化， 但不會增加器具整體的尺寸或犧牲構造的整合性。使用附 加的支撐構造和類似者至已彎曲片體或已組合框架，會減 少可用於烹飪的空間量。 所需要的是克服上述及其他缺點的三維構造和製造方 法。所需要的是能以可變通且節省成本之製造技術生產的 構造。所需要的是降低相關成本的剛性構造。所需要的是 φ 可調整的構造性結構和設計。 所需要的是由彎折片體材料所形成的三維構造，其能 使上述彎曲線問題最小化。 【發明內容】 本發明的各種態樣導向一種三維構造，包含：殼體， 由包括有複數彎曲線的至少一個二維片體材料所形成，其 界定該殼體的外部側面，該等彎曲線中至少二者包括沿著 Ο 該等彎曲線的定位構造；和在殼體內的內部構造，該內部 構造具有周圍和複數支撐凸緣，該複數凸緣從該周圍向外 延伸，每一支撐凸緣朝向該殻體的個別彎曲線延伸，且每 一支撐凸緣包括在其外部邊緣上的固定構造。建構每一內 部構造支撐凸緣的該固定構造，以配合該殻體的個別定位 構造，以將該內部構造支撐在該殼體內。 在各種實施例中，該定位構造是彎曲控制位移。每一 彎曲線可包括複數彎曲控制位移。 可建構至少一支撐凸緣被固定至殼體，且無須分離的 -9- 200940203 固定件。該複數支撐凸緣中至少二者可從該內部構造的相 反側面延伸。該內部構造可由至少一內部片體材料形成， 且該至少一內部片體包括內部彎曲線，且該內部構造之該 等支撐凸緣中至少一者可和該至少一內部片體整體形成， 且該內部彎曲線界定內部側面和該等支撐凸緣中至少一者 之間的邊界。該至少一支撐凸緣可實質地直的。該至少一 支撐凸緣可與該內部側面所界定之平面成實質地45度地 從該內部構造延伸至該殼體。 在各種實施例中，該內部構造由至少一片體材料形成 ，且該至少一片體包括複數內部彎曲線，且該內部構造之 至少二支撐凸緣和該至少一片體整體形成，且該等內部彎 曲線界定該內部側面和該至少二支撐凸緣之間的邊界。 至少一固定構造可包括垂片，且個別定位構造包括沿 著殻體之個別彎曲線的孔，且其中該垂片插入該孔內，藉 此將該內部構造的個別支撐凸緣固定至該殼體。該內部構 造可由至少二片體材料所形成，每一片體材料具有內部彎 曲線。該二片體之一和該內部構造之該等支撐凸緣之至少 其一可整體形成，且該二片體之一的該內部彎曲線界定該 內部側面和該等支撐凸緣之至少其一之間的邊界。該二片 體之另一者可包括唇部，其中該二片體之另一者的該內部 彎曲線界定另一內部側面和該唇部之間的邊界，且該唇部 向該內部構造延伸。該唇部可固定至該等支撐凸緣之該至 少一者。該唇部不需分離的固定器便可固定至該至少一凸 緣。 -10- '200940203 可建構該殼體供安裝模組控制面板至該殼體。該殼體 可包括至少一孔，該孔提供電線用的引導路徑。 在各種實施例中，該三維構造是器具。在各種實施例 中，該三維構造是爐。 本發明的各種態樣導向一種三維構造，包含：片體材 料，沿著複數彎曲線彎曲，該已彎曲的片體材料形成複數 壁，該複數壁界定內部容積且具有預定的橫剖面，至少一 ❹ 彎曲線在該等壁其中之一內界定向外彎折垂片部份。該垂 片具有和該預定橫剖面互補的周圍形狀。該已彎折之垂片 的至少一側面嚙合立即鄰接的對應壁，藉此界定該複數壁 的預定橫剖面。 在各種實施例中，該垂片部份嵌套在該內部容積內。 在各種實施例中，該垂片部份的該周圍緊接該各複數壁之 至少二對應壁。可建構該垂片部份以支撐該壁構造，且可 進一步建構該垂片部份當作用於該等壁的交叉支撐》 ❹ 複數彎曲促進構造可界定該複數彎曲線。該等彎曲促 進構造可爲位移。 在各種實施例中，該垂片部份固定至該複數壁中的任 意者。該垂片部份可不需固定件便可固定至該壁。該垂片 部份可扣合進入該內部容積。 在各種實施例中，該片體材料包括塗層。該三維構造 可爲爐殻體的一部份，且可以不沾黏塗層將該片體材料預 處理。該構造可爲一種器具。該器具可爲烹飪灶。< 本發明的各種態樣導向一種三維構造，包含：由片體 -11 - 200940203 材料所形成的構造，建構該片體材料供沿著複數彎曲線彎 曲，每一彎曲線由複數彎曲誘導構造所界定，該片體材料 包括第一周圍凸緣部份和第二周圍凸緣部份；該第一周圍 凸緣部份沿著該等彎曲線的第一彎曲線，該第一彎曲線沿 著該片體材料的第一面板部份延伸；且該第二周圍凸緣部 份沿著該等彎曲線的第二彎曲線，該第二彎曲線沿著該片 體材料的第二面板部份延伸。該第一周圍凸緣部份可和該 第二面板部份片體的一部份重疊，且該第二周圍凸緣部份 可和該第一面板部份的一部份重疊，使得該第一和第二彎 曲線彼此立即鄰接且平行，藉此沿著該三維構造之周圍形 成多重片體厚度的架構。該三維構造可另外包含剛性內部 構造’其具有實質地直的支撐凸緣。該支撐凸緣可從該內 部構造朝向該第一和第二彎曲線延伸。 本發明的各種態樣導向一種三維構造，包含：由至少 一片體材料形成的構造，建構該片體材料供沿著複數彎曲 線彎曲，每一彎曲線由在該片體材料之厚度方向中的複數 彎曲誘導位移所界定’該至少一片體之該等彎曲線界定該 至少一片體材料的第一和第二部份。當該至少一片體材料 被彎折成三維構造時’形成該第一部份之該等彎曲誘導構 造可嵌套在形成該第二部份之該等彎曲誘導構造內。 本發明的各種態樣導向一種三維構造，包含：片體材 料，供沿著複數彎曲線彎曲，每一彎曲線由複數彎曲誘導 構造所界定，該片體材料包括第一周圍凸緣部份和第二周 圍凸緣部份；該第一周圍凸緣部份沿著該等彎曲線的第一 -12- *200940203 彎曲線’該第一彎曲線沿著該片體材料的第一面板部份延 伸；該第二周圍凸緣部份沿著該等彎曲線的第二彎曲線， 該第二彎曲線沿著該片體材料的第二面板部份延伸。該第 —周圍凸緣部份可和該第二面板部份片體的一部份對齊， 且該第二周圍凸緣部份可和該第一面板部份的一部份對齊 ’使得該第一和第二彎曲線彼此立即鄰接且平行。 本發明的各種態樣導向一種三維構造，包含：由片體 〇 材料形成的構造。建構該片體材料用於沿著彎曲線彎曲， 複數彎曲促進構造界定該彎曲線。該彎曲線界定該片體材 料的第一部份和第二部份。該第一部份和該第二部份的每 ~者包括預形成的彎曲角凸緣，該彎曲角凸緣是由硬的預 形成彎曲所界定且從該彎曲線的相反端延伸。該片體材料 沿著該彎曲線彎曲，使得該第一部份的該預形成彎曲和該 第二部份的該預形成彎曲對齊。 本發明的各種態樣導向一種三維構造，包含：由片體 © 材料形成的構造。建構該片體材料用於沿著彎曲線彎曲， 複數彎曲促進構造界定該彎曲線。該彎曲線界定該片體材 料的第一部份和第二部份。該第一部份和該第二部份的每 一者包括預形成的彎曲角凸緣，該彎曲角凸緣由硬的預形 成彎曲所界定且從該彎曲線的相反端延伸。該片體材料沿 著該彎曲線彎曲，使得該第一部份的區段和該第二部份的 區段重疊，藉此形成多重片體厚度的架構。 在各種實施例中，該彎曲促進構造是位移。在各種實 施例中，該三維構造形成斜接合。該第一區段和第二區段 -13- 200940203 可彼此緊接。該第一區段和第二區段可壓擠在一起。該第 —區段和第二區段可實質地平坦彼此抵靠。在各種實施例 中，設置該等預彎曲的每一者彼此鄰接。該彎曲線可遠離 該等預形成彎曲角凸緣的每一者。 在各種實施例中，該片體材料包括複數彎曲線，建構 該片體材料供沿著該等彎曲線彎曲成三維構造。該第一預 形成彎曲角凸緣和該第二預形成彎曲角凸緣，可形成該三 維構造的角隅。 在各種實施例中，在完成彎曲以後，該第一區段和第 二區段的該重疊密封該彎曲線的內部部份。在各種實施例 中，該片體材料包括塗層。該構造可爲爐殻體的一部份， 且可以不沾黏塗層將該片體材料預處理。該構造可形成器 具的一部份。該器具可爲烹飪灶。 本發明的各種態樣導向一種爐，包含：爐隔室，具有 側壁、頂部、及背部；和可移除的底部，設置在該爐隔室 內且相對於該等側壁可調整地安裝。 在各種實施例中，該等側壁之至少一者和背部，包括 用於滑動地嚙合該底部的支座。該支座是支架支座。建構 該底部的末端或一部份以嚙合在該背部上的該等支座。該 等側壁可包括支架，用於嚙合架子、抽屜、和支架之至少 其一。 在各種實施例中，爐隔室可包括爐殼體，用於容置該 爐隔室。該爐隔室可嚙合該殼體的內部壁。 在各種實施例中，該底部包括：加熱器元件；至少一 -14 - ♦200940203 絕緣層’鄰接該加熱器元件；頂部平底鍋，設置在該加熱 器元件和該絕緣層上方；和底部平底鍋，設置在該加熱器 元件和該絕緣層下方。該底部可包括孔，用於從該加熱器 元件熱傳至該爐隔室。 該爐可包含設置在該爐隔室下方的第二烹飪隔室，建 構該底部以形成該第二烹飪隔室的頂部。可建構該底部以 加熱該第二烹飪隔室。 〇 在各種實施例中’可由單一片體材料形成該爐隔室的 壁’建構該片體材料以沿著複數彎曲線彎曲。可藉由複數 彎曲促進構造界定該等彎曲線。 在各種實施例中’以非沾黏塗層預處理該爐殼體內的 黑赶表面。 本發明的三維構造和方法具有複數特徵和優點，該等 特徵和優點詳細地記載在本發明的附圖和下文的實施方式 中，且可由附圖和實施方式中清楚地看出來。該等附圖倂 ® 入說明書內且成爲說明書的一部份，該實施方式一起做爲 解釋本發明的原理。 【實施方式】 現在詳細參考本發明的各實施例，其例子例示在附圖 和下文。雖然本發明結合例示的實施例做描述，但是應瞭 解本描述無意將本發明限制於該等例示的實施例。相反地 ’本發明不僅意欲含蓋例示的實施例，且也意欲含蓋各種 取代、修飾、均等、和其他實施例，該等實施例被包含在 -15- 200940203 所附請求項所界定之本發明的精神和範圍之內。 現在翻到圖式，其中在各圖式中，以類似的參考數字 標註類似的組件。圖1顯示本發明一些態樣之已彎折的三 維構造（大致標註爲230 )。在一個例示的實施例中，三 維構造是具有鉸接蓋件和內部隔室的殼體構造，例如器具 (譬如烹飪器具和其組合、洗碗機、洗衣機、或乾衣機、。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 . The entire contents of this provisional application are included in the case's reference for various purposes. The present application claims priority to U.S. Patent Application Serial No. φ 61/1, 022, filed on Oct. 2, 2008, entitled. The entire contents of this provisional application are included in the case and are used for various purposes. TECHNICAL FIELD OF THE INVENTION The present invention generally relates to a flexible manufacturing process, for example, using punching, stamping, roll forming, and the like to prepare a sheet material for bending, The haptics are then bent into a rigid three-dimensional configuration. Various aspects of the invention are directed to forming an appliance in an adjustable configuration. [Prior Art] A well-known technique for mass-producing three-dimensional structures requires a complicated and labor-intensive combination process. In general, the separated sheet material and solid elements are secured together to form the construction. As the final product adds complexity, the combined process becomes dramatically increasing complexity and cost. This prior art suffers from a lack of flexibility and cost pressure. -5- 200940203 By way of example, conventional appliances (such as cooking stoves) require the design and engineering of combined production lines and manufacturing systems to be as complex as some of the products that have been produced. Therefore, combined production lines and production facilities are difficult to modify. Similarly, the configuration and structure of appliances are limited because of the increased efficiency of scale and the minimization of unit costs. Conventional cooking hobs and ovens include a skeletal frame and housing to support one or more cooking compartments. Each compartment includes a top portion, a body, and a bottom member that are formed by a plurality of sheet materials and other components fixed together to form a three-dimensional configuration. Stoves or appliances further require complex constructions (such as front and rear frame construction) to increase the rigidity of the product. Each type of stove also requires a unique combination process. For example, a cooking hob with a warming drawer requires different compartments and different skeletal configurations than cooking hobs that include two cooking compartments. In order to take advantage of scale efficiency, a combined production line and process is set up for each unique cooking hob structure. Manufacturers often design "stool production lines" to suit a variety of sizes and configurations. The manufacturer prepares specific tools for each cooking line. When the engineering design is drastically changed, the manufacturing line must be modified as it is modified. As such, it is difficult to easily change or efficiently save cost when changing, for example, between multiple furnace designs and a single furnace design. Furthermore, when ordering parts, the manufacturer must estimate the total number of products that will be manufactured for each cooking line. A large number of specific parts must be provided, each of which is critical to a particular cooking line. When increasing or decreasing production, the cost and waste of materials also increases. For these and other reasons, the investment in installation tooling will reach several million yuan for a typical production line of appliances; and -6 - •200940203 for high-capacity appliance production lines, the investment in installation tools and equipment will reach several thousand Ten thousand yuan. In recent years, a method of forming a three-dimensional product (e.g., a cooking utensil) from a sheet material has been developed. This approach substantially reduces tool preparation and production costs and increases manufacturing flexibility. For this purpose, various methods have been developed for preparing sheet materials for precise bending along a desired bending line. For example, U.S. Patent Nos. 6,877,349, 6,877,349, 7,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Three-dimensional object. The bent configuration shown and described in the above patents promotes so-called "edge-to-face" engagement and a phenomenon that facilitates bending along the desired bend line. The methods and constructions described in the above patents can be used to form three-dimensional configurations in a variety of applications. Because of the recognition of the advantages of these methods, there is a need for beneficial applications that extend these methods. © The above method provides a three-dimensional construction with strength and rigidity compared to a welded construction, but in many instances it is desirable to provide a three-dimensional construction that can withstand increased loads. For example, it may be desirable to form large, complex structures that have sufficient strength to meet design requirements without having to use (or at least reduce the need for) additional modifications to increase strength. Such additional modifications may include welding or attaching reinforcing members (e.g., plates, gussets, or other reinforcing members) at the joint, increasing the thickness of the material, or using a support configuration. In some cases, even if a support structure is used, the structural strength cannot be increased to a sufficient extent. In other cases, such additional 200940203 plus constructions for increased material bills are prohibited for cost considerations. Among the contents of the cooking appliance, there are additional problems such as accumulation of grease, food, and other materials on the cooking surface. This grease and crumbs are confusing, sleek and tasteful. At high operating temperatures, grease can cause a fire. The accumulation of grease and other things reduces the thermal reflectivity of the internal surface and therefore the performance of the appliance. The use of the above-described bending technique has these disadvantages because the slits, grooves, and the like provide a particularly troublesome source (hooks in the slits and along the bends) for the accumulation and accumulation of grease. Conventional appliances have used disposable liners and self-cleaning cycles to reduce or eliminate accumulated grease. Cooking utensils (such as pots and pans) typically use a non-stick coating, but it is currently uneconomical to apply this coating to the furnace compartment. One of the factors that contribute to the high cost of applying a coating to a conventional furnace is that it requires a large surface area to be covered. Because the conventional furnace is made up of a large number of parts. At the time of processing, each part needs to be completely covered, so the total surface area to be covered is very large. In addition, during the assembly, when subjected to bending, twisting, and being hit by various moving parts, such as a polymer (such as Teflon or Polytetrafluoroethylene (PTFE)) and a vitrified glaze, it becomes easy to become Debris or peel off from the surface. Therefore, if a coating is to be used, the coating is applied after the combination. Peeling of the coating is particularly troublesome when the coating is applied to a sheet material for bending. During bending, the sheet material along the bend line suffers from bending, twisting, and stretching. The inelastic and rigid coating tends to peel away from the sheet along the bend line. Due to the different elongation between the sheet and the surface of the sheet to which it is attached, even a more flexible coating has a tendency to separate. -8- *200940203 Another issue of concern to appliance manufacturers is to maximize cooking space without increasing the overall size of the appliance or sacrificing structural integrity. The use of additional support configurations and the like to the bent sheet or combined frame reduces the amount of space available for cooking. What is needed is a three dimensional construction and manufacturing method that overcomes the above and other disadvantages. What is needed is a construction that can be produced with flexible and cost effective manufacturing techniques. What is needed is a rigid construction that reduces the associated costs. What is needed is the φ adjustable structural structure and design. What is needed is a three-dimensional construction formed by bending the sheet material that minimizes the aforementioned bending line problems. SUMMARY OF THE INVENTION Various aspects of the present invention are directed to a three-dimensional construction comprising: a housing formed from at least one two-dimensional sheet material comprising a plurality of curved lines defining an outer side of the housing, the curved lines At least two of them include a positioning configuration along the curved line of the crucible; and an internal configuration within the housing having a perimeter and a plurality of support flanges extending outwardly from the periphery, each support projection The rim extends toward the individual bend lines of the housing, and each support flange includes a fixed configuration on its outer edge. The fixed configuration of each of the inner structural support flanges is configured to cooperate with the individual positioning formations of the housing to support the inner structure within the housing. In various embodiments, the positioning configuration is a bending control displacement. Each bend line can include a plurality of bend control displacements. At least one support flange can be constructed to be secured to the housing without the need for a separate -9-200940203 fastener. At least two of the plurality of support flanges may extend from opposite sides of the inner construction. The inner structure may be formed from at least one inner sheet material, and the at least one inner sheet includes an inner bending line, and at least one of the inner flanges of the inner structure may be integrally formed with the at least one inner sheet, and The inner bend line defines a boundary between the inner side and at least one of the support flanges. The at least one support flange can be substantially straight. The at least one support flange can extend from the internal configuration to the housing at substantially 45 degrees from a plane defined by the inner side. In various embodiments, the inner configuration is formed from at least one piece of bulk material, and the at least one body includes a plurality of inner curved lines, and at least two support flanges of the inner structure are integrally formed with the at least one body, and the inner bends A line defines a boundary between the inner side and the at least two support flanges. At least one securing formation can include a tab, and the individual locating formations include apertures along individual bend lines of the housing, and wherein the tabs are inserted into the apertures thereby securing the individual support flanges of the internal construction to the housing body. The internal structure can be formed from at least two sheets of material, each sheet having an internal curved curve. At least one of the one of the two sheets and the support flange of the inner structure may be integrally formed, and the inner curved line of one of the two sheets defines at least one of the inner side and the support flanges The boundary between. The other of the two sheets may include a lip, wherein the inner curved line of the other of the two sheets defines a boundary between the other inner side and the lip, and the lip extends toward the inner structure . The lip can be secured to at least one of the support flanges. The lip can be fixed to the at least one flange without a separate retainer. -10- '200940203 This housing can be constructed to mount the module control panel to the housing. The housing can include at least one aperture that provides a guiding path for the electrical wires. In various embodiments, the three-dimensional configuration is an appliance. In various embodiments, the three dimensional configuration is a furnace. Various aspects of the present invention are directed to a three-dimensional construction comprising: a sheet material bent along a plurality of curved lines, the curved sheet material forming a plurality of walls defining an interior volume and having a predetermined cross-section, at least one弯曲 The bending line defines an outwardly bent tab portion in one of the walls. The tab has a peripheral shape that is complementary to the predetermined cross section. At least one side of the bent tab engages a corresponding wall that immediately abuts thereby defining a predetermined cross-section of the plurality of walls. In various embodiments, the tab portion is nested within the interior volume. In various embodiments, the perimeter of the tab portion abuts at least two corresponding walls of the plurality of walls. The tab portion can be constructed to support the wall structure, and the tab portion can be further constructed as a cross-support for the walls. ❹ The plurality of bend-promoting constructs can define the plurality of bend lines. The bend promoting formations can be displacements. In various embodiments, the tab portion is secured to any of the plurality of walls. The tab portion can be secured to the wall without the need for a fastener. The tab portion can be snapped into the internal volume. In various embodiments, the sheet material comprises a coating. The three-dimensional construction can be part of the furnace shell and the sheet material can be pre-treated with a non-stick coating. This configuration can be an appliance. The appliance can be a cooking hob. < Various aspects of the present invention are directed to a three-dimensional construction comprising: a structure formed from a sheet body - 11 - 200940203 material, the sheet material being constructed for bending along a plurality of bending lines, each bending line being formed by a complex bending inducing structure Defining that the sheet material comprises a first peripheral flange portion and a second peripheral flange portion; the first peripheral flange portion is along a first bending line of the curved lines, the first curved line edge a first panel portion of the sheet material extends; and the second peripheral flange portion is along a second bending line of the curved lines, the second bending line being along a second panel portion of the sheet material Extension. The first peripheral flange portion may overlap with a portion of the second panel partial body, and the second surrounding flange portion may overlap with a portion of the first panel portion such that the first portion The first and second bending lines are immediately adjacent and parallel to each other, thereby forming a multi-sheet thickness structure along the circumference of the three-dimensional configuration. The three-dimensional construction may additionally comprise a rigid internal construction 'which has a substantially straight support flange. The support flange can extend from the inner configuration toward the first and second bend lines. Various aspects of the present invention are directed to a three-dimensional construction comprising: a formation formed from at least one piece of bulk material, the sheet material being constructed for bending along a plurality of bend lines, each bend line being in the thickness direction of the sheet material The plurality of bend-induced displacements define that the curved lines of the at least one body define the first and second portions of the at least one piece of bulk material. The bend inducing formation forming the first portion may be nested within the bend inducing formations forming the second portion when the at least one piece of body material is bent into a three dimensional configuration. Various aspects of the present invention are directed to a three-dimensional construction comprising: a sheet material for bending along a plurality of bend lines, each bend line being defined by a plurality of bend inducing formations, the sheet material comprising a first peripheral flange portion and a second peripheral flange portion; the first peripheral flange portion is along a first -12-*200940203 bending line of the curved line. The first bending line is along a first panel portion of the sheet material Extending; the second peripheral flange portion is along a second bending line of the curved lines, the second bending line extending along a second panel portion of the sheet material. The first peripheral flange portion may be aligned with a portion of the second panel portion of the sheet, and the second peripheral flange portion may be aligned with a portion of the first panel portion such that the first portion The first and second bending lines are immediately adjacent and parallel to each other. Various aspects of the present invention are directed to a three-dimensional construction comprising: a construction formed from a sheet of tantalum material. The sheet material is constructed for bending along a bend line, and a plurality of bend promoting formations define the bend line. The bend line defines a first portion and a second portion of the sheet material. Each of the first portion and the second portion includes a pre-formed curved corner flange defined by a hard pre-formed bend and extending from the opposite end of the bend line. The sheet material is bent along the bend line such that the pre-formed bend of the first portion is aligned with the pre-formed bend of the second portion. Various aspects of the present invention are directed to a three-dimensional construction comprising: a construction formed from a sheet of material. The sheet material is constructed for bending along a bend line, and a plurality of bend promoting formations define the bend line. The bend line defines a first portion and a second portion of the sheet material. Each of the first portion and the second portion includes a pre-formed curved corner flange defined by a hard pre-formed bend and extending from the opposite end of the bend line. The sheet material is bent along the bend line such that the section of the first portion overlaps the section of the second portion, thereby forming a multi-sheet thickness structure. In various embodiments, the bend promoting configuration is a displacement. In various embodiments, the three-dimensional configuration forms an oblique joint. The first section and the second section -13-200940203 may be next to each other. The first section and the second section can be squeezed together. The first section and the second section may be substantially flat against each other. In various embodiments, each of the pre-bends is placed adjacent to each other. The bend line can be remote from each of the pre-formed bend corner flanges. In various embodiments, the sheet material comprises a plurality of curved lines that are constructed for bending along the curved lines into a three-dimensional configuration. The first pre-formed bend corner flange and the second pre-formed bend corner flange form a corner of the three dimensional configuration. In various embodiments, the overlap of the first and second sections seals the inner portion of the bend line after the bending is completed. In various embodiments, the sheet material comprises a coating. The construction can be part of the furnace shell and the sheet material can be pretreated with a non-stick coating. This configuration can form part of the tool. The appliance can be a cooking hob. Various aspects of the present invention are directed to a furnace comprising: a furnace compartment having a side wall, a top, and a back; and a removable bottom disposed within the furnace compartment and adjustably mounted relative to the side walls. In various embodiments, at least one of the side walls and the back include a seat for slidingly engaging the base. The support is a bracket support. The ends or portions of the bottom are constructed to engage the seats on the back. The side walls can include a bracket for engaging at least one of the shelf, the drawer, and the bracket. In various embodiments, the furnace compartment can include a furnace housing for receiving the furnace compartment. The furnace compartment can engage an inner wall of the housing. In various embodiments, the bottom portion includes: a heater element; at least one -14 - ♦ 200940203 insulating layer 'adjacent to the heater element; a top pan disposed over the heater element and the insulating layer; and a bottom pan Provided below the heater element and the insulating layer. The bottom portion can include an aperture for heat transfer from the heater element to the furnace compartment. The furnace can include a second cooking compartment disposed below the furnace compartment, the bottom being constructed to form the top of the second cooking compartment. The bottom can be constructed to heat the second cooking compartment. 〇 In various embodiments, the sheet material can be constructed from a single sheet of material forming the furnace compartment to bend along a plurality of curved lines. The bend lines can be defined by a plurality of bend promoting configurations. In various embodiments, the black surface in the furnace shell is pretreated with a non-stick coating. The three-dimensional constructions and methods of the present invention have a plurality of features and advantages, which are described in detail in the drawings and the following embodiments of the present invention and may be clearly seen from the drawings and embodiments. These drawings are incorporated into the specification and become a part of the specification, which together serve to explain the principles of the invention. [Embodiment] Reference is now made in detail to the embodiments of the present invention, While the invention has been described in connection with the illustrated embodiments, the present invention is not intended to limit the invention. Rather, the invention is not intended to be limited to the exemplified embodiments, and is intended to cover various alternatives, modifications, equivalents, and other embodiments, which are included in the scope of the appended claims -15-200940203 Within the spirit and scope of the invention. Turning now to the drawings, in which the similar components are labeled with like reference numerals. Figure 1 shows a bent three dimensional configuration (approximately designated 230) of some aspects of the invention. In an exemplary embodiment, the three dimensional configuration is a housing configuration having a hinged lid and an internal compartment, such as an appliance (such as a cooking appliance and combinations thereof, a dishwasher, a washing machine, or a dryer,

或容器（諸如保險箱、工具盒、或櫥櫃））。爲了方便起 見，本文將針對烹飪灶的例示情況描述各種實施例。但是 Q ，熟悉該項技藝者會瞭解，本文所描述的本發明’可大致 運用要求可變通且精密地製造三維構造的應用。 因此，器具的描述只是例示性的。本發明用於精密彎 * 曲的技術，也可用於生產許多七他的三維（3D)構造，包 括（但不限於）電子組件底板、機動車組件和底板、運輸 組件和底板、營建組件和底板、器具零件和底板、卡車組 件和底板、建築組件和構造性構件、太空組件、商用冷卻 器、空調（HVAC )系統、和更多。本發明的構造和方法 ❹ 可運用於各種應用中，包括居家、商業、或產業應用。亦 即本發明的技術可廣泛地應用於各種三維產品和構造’包 括由二維片體材料彎折而成的產品和構造。因爲本發明也 允許減少三維構造的高度而成扁狀，以利再包裝和再運輸 ，所以該三維構造是有好處的。此等特性適於生產可再使 用的運輸容器和類似者。 一般人可瞭解，用於製造器具和類似者的更新近技術 可涉及從一或更多已彎折片體材料製備主要組件。使用已 -16- ‘200940203 彎折片體會減少製造構造所需的工具、零件、時間和組合 步驟。此等技術利用製備片體材料的技術，其沿著所欲彎 折線精密彎折。爲了各種目的，例如美國第US 6481259、 6877349、7032426、71 52449、71 52450 號專利案全部倂入 本文。該等美國專利描述由實質平坦的二維片體製備和彎 折片體材料以形成三維物體的各種方法，該三維物體具有 相對高的供差。 ❹ 在許多態樣中，本發明的片體材料類似於下類美國案 所揭露者：美國專利案US No. 6481259、6877349、 7152449、7152450、美國專利申請案 US No.10/821818( 公告第2005/0005 670號）、美國專利案US No. 703 2426、 7263 869、72225 1 1、美國專利申請案 US No. 1 1/35 7934 ( 公告第 2006/026 1 1 39 號）、美國專利申請案 US No.10/952357 (公告第2005/0064138號）、美國專利申請 案 US No.11/384216 (公告第 2006/0207212 號）、美國專 〇 利申請案 US Ν〇·11/080288 (公告第 2005/0257589 號）、 美國專利申請案USN〇.ll/374828 (公告第2006/0213245 號）、美國專利申請案 US No.1 1 /1 803 98 (公告第 200 6/0 021413 號）、美國專利申請案 US No.11/290968 ( 公告第 2006/0075798 號）、美國專利申請案 US No.11/4 11440 (公告第200 7/0113614號）、美國暫時專利 申請案 US No.60/665 5 77 、美國專利申請案 US No.11/386463 (公告第2006/0277965號）、和美國暫時專 利申請案US No.60/854846。上述專利案和專利申請案的 200940203 全部內容倂入本文供所有目的做參考。 參考圖1，烹飪灶230包括殻體232和大致標註爲 2 3 3的複數灶組件。其中一些灶組件2 3 3可爲預組合組件 ，且其餘的灶組件可在現場組合。在一些態樣中，烹飪灶 類似於習知的烹飪灶，例如頒給Wales之美國第US 2423863號專利案所揭露者，該案的全部內容倂入本文做 參考。 烹飪灶可設有大致以235標註的烹飪灶頂部或爐具（ stove)頂部、爐（oven) 237、和保溫抽屜239。如下文 將描述者，本發明的烹飪灶允許更容易地改變灶的結構。 例如烹飪灶可設有多個爐、微波爐、加熱抽屜、多用途抽 屜（utility drawer)、各種烹妊頂部、和其他組件及消費 者特徵構造。 適合用於烹飪灶和組件的材料包括（但不限於）鋼、 不銹鋼、鋁、陶、瓷、複合物、和類似者。可希望爲了美 學或功能性目的（例如爲了增加反射性或減少累積油脂） ，而處理一或多個灶和組件。該等處理可包括附加塗層材 料，例如漆、瓷、琺瑯、聚合體、和類似者。可用不沾黏 塗層（包括（但不限於）鐵弗隆（polytetrafluoroethylene )、聚四氟乙烯（polytetrafluoroethene; PTEF )、和玻 化琺瑯）處理部份或全部的烹飪表面。依據不同的應用， 也可利用積層（laminate)、化學處理、拋光、使用內襯 、和類似者。 可預處理材料，亦即在彎折和/或組合之前先處理。 -18- 200940203 也可在此製程以後再處理材料。相較於習知的處理製程， 本發明之形成構造的方法產生多項優點。在施加不沾黏塗 層的例子中，在平坦部施加和加熱瓷材料，是更快且更一 致性。相較於畸形且三維的構造，當在平坦片體處理時， 較易執行清潔、拋光、和其他處理、和最後加工製程，且 可降低成本。 參考圖2-6，爐23 7包括底部249、和具有側壁242、 Q 頂部244、及背部246的爐隔室240。側壁242、頂部244 、及背部24 6 —起形成本體247。習知的爐隔室是由分離 的片體材料熔接或接合在一起以形成壁區段而製成。在各 種實施例中，爐隔室240可由一個片體材料彎折成固定定 位之爐隔室而形成。也可彎折片體以形成本體和固定至本 體之頂部蓋體，而形成爐隔室。 本體的前側可用習知的前框架構件251覆蓋、或讓前 側保持開放。前框架構件增加爐隔室的剛性，且也用於將 φ 隔室固定在殼體239內。爐隔室包括沿著固定至前框架構 件之前邊緣的凸緣253。爐隔室包括各種其他凸緣、和用 於將隔是固定在殼體內的固定構造。不像習知的器具，本 發明的構造不需複雜的前框架構造來提供剛性給整體構造 和系統。前述的前框架構件可微薄的片體材料。雖然其可 建構成剛性的構造性構件，但是一般人可瞭解前述的隔室 已改善本身的剛性。因此，相較於習知的器具，本發明的 器具和爐隔室減少材料的帳單和系統的複雜性，同時增加 可變通性。 -19- 200940203 爐本體247可包括整合進入構造內的特徵，以便具有 架子（shelf )、支架（rack)、次組合、烤肉器、和類似 者。例如隔室包括支架2 54，其嚙合習知的架子。隔室也 可包括其他的特徵，例如排出空氣的孔和對流風扇。 隔室240包括底部249，其能附接至隔室或從隔室拆 除。底部可嚙合格示本體24 7或可支撐本體。在各種實施 例中，底部設置在爐隔室內，且可移除。可調整底部在隔 室內的位置，藉此修改飾爐隔室的尺寸和結構，而不必修 改整個爐。 特別參考圖9-12，底部249包括加熱器元件256、絕 緣層258、頂部平底鍋260、和底部平底鍋261。絕緣層設 在加熱器元件下面，並提供對底部平底鍋的熱絕緣。頂部 平底鍋和底部平底鍋在至少兩側包覆加熱器元件和絕緣層 。底部的後端可保持開放，以幫助加熱器元件插入爐的後 側。底部的前側顯示成被頂部平底鍋封閉，以保護消費者 不會接觸加熱器元件，且提供悅人的美學前側。 頂部平底鍋260具有凹陷的頂部部份263，其具有外 唇部265。外唇部幫助將食物和油脂保持在底部249的頂 部上。在一些情況中，可希望提供拋棄式或可移除的內襯 在頂部2 63上，以幫助清理製程。 頂部平底鍋260包括孔273，以允許燃燒和/或對流熱 脫離底部249，特別是脫離加熱器元件256。可設置風扇 和其他元件，以利氣體流動穿過底部。 雖然以電加熱的內容描述底部，但是一般人可瞭解， -20- •200940203 可依據應用而修飾底部。可將底部和/或爐建構成供瓦斯 、電性、或其他加熱結構之用。例如在無對流之電爐的情 況，可密封底部而無孔。也可建構底部供輻射、紅外線、 微波、或該等組合（僅列舉一部份）之用。也可依據所欲 的性能參數和其他因素，而修飾加熱器元件的結構。 再參考圖7-12，建構爐本體247以容置底部249。在 各種實施例中，安裝座267設置在側壁242和/或背部246 φ ，以將底部嚙合和固定在爐本體內。顯示在圖7-8中的安 裝座，可滑動地嚙合底部。明確地說，底部的側面包括V 形槽，建構該等V形槽以嚙合軌道，形成該等軌道做爲安 裝座。藉由將底部在選定的一組安裝座上，可調整底部相 對於側壁的高度。 如同熟悉該項技術者可瞭解的，可從前述說明修飾底 部和爐隔室。例如底部可以夾子、鉤、凸片、和類似的固 定裝置嚙合爐隔室。並非所有的應用都需要移除或調整。 ❹ 在各種實施例中，在組合期間，底部永久固定進入爐隔室 內的選定位置。將底部固定在爐隔室內的裝置包括（但不 限於）鉚釘、扭轉片體（twist-tab)、鈕扣、或更多。 由前述說明可瞭解，爐隔室可包括將底部容置在各種 位置的任何其他結構。安裝座可和爐隔室的側壁整合地形 成。安裝座可包括線性剖面和槽剖面，以在組合期間將底 部鎖固定位和/或正密著性回饋（positive haptic feedback )。在各實施例中，可在爐本體的背部建構槽（groove ) 、滑槽（slot )、固定件、和類似者，以嚙合底部249。 -21 - 200940203 安裝座也可做爲支架（rack )之用，藉此，未使用的安裝 座可容置架子（shelf)和類似者。 在組合期間，依據爐的結構選定一對的複數安裝座。 底部被設置在安裝座上，且被固定定位。可設置連接接頭 270供每一對安裝座267之用。因此，底部滑入定位並嚙 合個別連接接頭。然後圍繞著爐隔室組合殻體。也可將底 部建構成藉由其他的配置而連接至爐隔室。例如可使用撓 性導線，使得單一連接接頭能連接至底部的各種位置。 Λ 可依據應用而改變底部在爐內的定位。例如，如果希 望可由消費者調整底部的位置，則爐可包括安裝座或其他 容置的構件，以可調整地容置和拆除底部。對照之下，如 果希望由製造者基於產品的類型而定位底部，則可建構底 部永久地固定在爐內定位。此外，可同樣地基於所欲的用 途而建構器具。例如如果底部可由使用者調整，則爐可包 括覆蓋整個爐隔室的單一大門；或者如果底部由製造者永 久地固定，則爐可裝設多個門。也可基於應用和器具結構 0 而建構門。例如和上下打開的方式相反，門可側向地擺動 〇 一般人可瞭解，上述的構造相對於習知的構造和器具 ’提供更多的模組化。一般人可從本文的描述瞭解，可修 飾構造和組件以簡單地和精密地調整高度、寬度、和其他 規格。可修飾本發明各種組合體的位置和方位。例如藉由 改變片體材料的形狀和將底部設置在度同的位置，可修飾 尺寸和方位。 -22- *200940203 如圖10所示，單純地藉由調整底部249在爐隔室240 內的高度和結構，可獲得各種結構。因此，單一爐隔室可 容置各種爐結構。再者，只藉由選擇底部的位置，不需複 雜地改變製造設立、組合製程、訂購零件程序、和類似者 ，便可調整結構。 在各種實施例中，底部249設在爐隔室側壁242之底 面上方，且第二烹飪或保溫隔室設在底部的下方。第二烹 〇 飪隔室可藉由底部249加熱，或可利用附加的加熱元件（ 例如設在灶之地板內的加熱元件）來加熱。底部也可建構 用於直立的方位，藉此提供並排的結構。在各種結構中， 器具和爐也可包括一個以上的底部。Or a container (such as a safe, tool box, or cabinet). For the sake of convenience, various embodiments will be described herein with respect to an illustrative situation of a cooking hob. However, it will be appreciated by those skilled in the art that the invention described herein can be utilized in applications that require flexible and precise fabrication of three-dimensional construction. Therefore, the description of the appliance is merely illustrative. The technique of the present invention for precision bending can also be used to produce a number of seven-dimensional (3D) configurations including, but not limited to, electronic component backplanes, automotive components and backplanes, transport components and backplanes, building components and backplanes. , appliance parts and floors, truck components and floors, building and structural components, space components, commercial coolers, air conditioning (HVAC) systems, and more. The construction and method of the present invention can be used in a variety of applications, including residential, commercial, or industrial applications. That is, the technology of the present invention can be widely applied to various three-dimensional products and configurations' including products and structures which are bent from a two-dimensional sheet material. This three-dimensional construction is advantageous because the present invention also allows for a reduction in the height of the three-dimensional structure to facilitate repackaging and re-transport. These characteristics are suitable for the production of reusable shipping containers and the like. It will be appreciated by those skilled in the art that recent techniques for fabricating appliances and the like may involve the preparation of major components from one or more bent sheet materials. Using the -16- ‘200940203 bent sheet will reduce the tools, parts, time, and combination steps required to make the construction. These techniques utilize techniques for making sheet materials that are precisely bent along the desired bend line. For the purposes of various purposes, for example, U.S. Patent Nos. 6,481,259, 6,,,,,,,,,,,,,,,,,,,, These U.S. patents describe various methods of making and bending a sheet material from a substantially flat two-dimensional sheet to form a three-dimensional object having a relatively high tolerance. ❹ In many aspects, the sheet material of the present invention is similar to that disclosed in the following U.S. Patent Nos. 6,481,259, 6,877,349, 7,152,449, 7, 152, 245, U.S. Patent Application Serial No. 10/821,818, US Patent No. 703 2426, 7263 869, 72225 1 1 , US Patent Application No. 1 1/35 7934 (Announcement No. 2006/026 1 1 39), US Patent Application US No. 10/952357 (Announcement No. 2005/0064138), US Patent Application No. 11/384216 (Announcement No. 2006/0207212), US Patent Application US Ν〇·11/080288 (Announcement) US Patent No. 2005/0257589, U.S. Patent Application No. </RTI> </ RTI> </ RTI> </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> US Patent Application No. 1 1 /1 803 98 (Announcement No. 200 6/0 021413), US Patent Application No. 11/290,968 (Announcement No. 2006/0075798), US Patent Application No. 11/411440 (Announcement No. 200 7/0113614), US Provisional Patent Application No. 60/ 665 5 77, US Patent Application No. 11/386463 (Announcement No. 2006/0277965), and the United States Time patent application US No. 60/854846. All of the above-mentioned patents and patent applications 200940203 are incorporated herein by reference for all purposes. Referring to Figure 1, cooking hob 230 includes a housing 232 and a plurality of cooktop assemblies generally designated 233. Some of the cooktop assemblies 2 3 3 may be pre-assembled components, and the remaining cooktop components may be combined on site. In some aspects, the cooking hob is similar to the conventional cooking hobs, such as those disclosed in U.S. Patent No. 2,423,863, issued toWal. The cooking hob may be provided with a cooking top or stove top, an oven 237, and a warming drawer 239, generally indicated at 235. As will be described below, the cooking range of the present invention allows the structure of the stove to be changed more easily. For example, the cooking hob can be provided with multiple ovens, microwave ovens, heated drawers, utility drawers, various cooked tops, and other components and consumer features. Materials suitable for use in cooking ranges and components include, but are not limited to, steel, stainless steel, aluminum, ceramics, porcelain, composites, and the like. It may be desirable to treat one or more stoves and components for aesthetic or functional purposes (e.g., to increase reflectivity or reduce accumulated grease). Such treatments may include additional coating materials such as lacquers, porcelain, enamel, polymers, and the like. Some or all of the cooking surface may be treated with a non-stick coating including, but not limited to, polytetrafluoroethylene, polytetrafluoroethene (PTEF), and vitreous. Laminates, chemical treatments, polishing, use of liners, and the like can also be utilized depending on the application. The material can be pretreated, i.e., processed prior to bending and/or combination. -18- 200940203 It is also possible to process materials after this process. The method of forming a structure of the present invention produces a number of advantages over conventional processing processes. In the case of applying a non-stick coating, applying and heating the ceramic material at the flat portion is faster and more uniform. Compared to the deformed and three-dimensional configuration, cleaning, polishing, and other processing, and final processing processes are easier to perform when processed in a flat sheet, and the cost can be reduced. Referring to Figures 2-6, the furnace 23 7 includes a bottom 249, and a furnace compartment 240 having a side wall 242, a Q top 244, and a back 246. Side wall 242, top 244, and back portion 24 6 together form body 247. Conventional furnace compartments are made by welding or joining together separate sheet materials to form wall sections. In various embodiments, the furnace compartment 240 can be formed by bending a sheet of material into a fixedly positioned furnace compartment. The sheet body can also be bent to form a body and a top cover that is fixed to the body to form a furnace compartment. The front side of the body may be covered by a conventional front frame member 251 or the front side may remain open. The front frame member increases the rigidity of the furnace compartment and is also used to secure the φ compartment within the housing 239. The furnace compartment includes a flange 253 that is secured to the front edge of the front frame member. The furnace compartment includes various other flanges and a fixed configuration for securing the barrier within the housing. Unlike conventional appliances, the construction of the present invention does not require complex front frame construction to provide rigidity to the overall construction and system. The aforementioned front frame member can be a thin sheet material. Although it can be constructed to constitute a rigid structural member, it is generally understood that the aforementioned compartment has improved its rigidity. Thus, the appliance and furnace compartment of the present invention reduces the billing and system complexity of the material while increasing flexibility, as compared to conventional appliances. -19- 200940203 Furnace body 247 may include features integrated into the construct to have a shelf, a rack, a sub-combination, a broiler, and the like. For example, the compartment includes a bracket 2 54, which engages a conventional shelf. The compartment may also include other features such as holes for venting air and convection fans. Compartment 240 includes a bottom 249 that can be attached to or detached from the compartment. The bottom portion can engage the grid body 24 or can support the body. In various embodiments, the bottom is disposed within the oven compartment and is removable. The position of the bottom in the compartment can be adjusted to modify the size and structure of the oven compartment without having to modify the entire furnace. With particular reference to Figures 9-12, the bottom 249 includes a heater element 256, an insulating layer 258, a top pan 260, and a bottom pan 261. An insulating layer is placed under the heater element and provides thermal insulation of the bottom pan. The top pan and bottom pan are covered with heater elements and insulation on at least two sides. The rear end of the bottom can remain open to help the heater element be inserted into the back side of the furnace. The front side of the bottom is shown closed by the top pan to protect the consumer from contact with the heater element and provides a pleasing aesthetic front side. The top pan 260 has a recessed top portion 263 having an outer lip 265. The outer lip helps keep food and grease on top of the bottom 249. In some cases, it may be desirable to provide a disposable or removable liner on top 2 63 to aid in the cleaning process. The top pan 260 includes an aperture 273 to allow combustion and/or convective heat to escape from the bottom 249, particularly the heater element 256. Fans and other components can be placed to allow gas to flow through the bottom. Although the bottom is described by the content of electric heating, it is generally understood that -20- •200940203 can modify the bottom depending on the application. The bottom and/or furnace may be constructed for gas, electrical, or other heating structures. For example, in the case of a convectionless electric furnace, the bottom can be sealed without holes. It is also possible to construct the bottom for radiation, infrared, microwave, or a combination of these (only a few). The structure of the heater element can also be modified depending on the desired performance parameters and other factors. Referring again to Figures 7-12, the furnace body 247 is constructed to receive the bottom 249. In various embodiments, the mount 267 is disposed on the side wall 242 and/or the back 246 φ to engage and secure the bottom within the furnace body. The mounting bracket shown in Figure 7-8 slidably engages the bottom. Specifically, the sides of the bottom include V-shaped grooves that are constructed to engage the rails to form the rails as mounting seats. The height of the bottom relative to the side wall can be adjusted by placing the bottom on a selected set of mounts. As will be appreciated by those skilled in the art, the bottom and furnace compartments can be modified from the foregoing description. For example, the bottom can be engaged with the furnace compartment by clips, hooks, tabs, and the like. Not all apps need to be removed or adjusted. ❹ In various embodiments, the bottom portion is permanently secured into a selected location within the furnace compartment during assembly. The means for securing the bottom to the oven compartment include, but are not limited to, rivets, twist-tabs, buttons, or more. As can be appreciated from the foregoing description, the furnace compartment can include any other structure that houses the bottom in various positions. The mount can be integrated with the side walls of the furnace compartment. The mount can include a linear profile and a slot profile to secure the bottom lock and/or positive haptic feedback during assembly. In various embodiments, grooves, slots, fasteners, and the like may be constructed on the back of the furnace body to engage the bottom 249. -21 - 200940203 The mount can also be used as a rack, whereby unused mounts can accommodate shelves and the like. During the assembly, a pair of complex mounts are selected depending on the structure of the furnace. The bottom is placed on the mount and is fixedly positioned. A connection joint 270 can be provided for each pair of mounts 267. Therefore, the bottom slides into position and engages the individual joints. The housing is then assembled around the furnace compartment. The bottom structure can also be connected to the furnace compartment by other configurations. For example, flexible wires can be used so that a single connector can be attached to various locations on the bottom.改变 The position of the bottom in the furnace can be changed depending on the application. For example, if it is desired that the position of the bottom be adjustable by the consumer, the oven may include a mount or other receiving member to adjustably receive and remove the bottom. In contrast, if it is desired to position the bottom by the manufacturer based on the type of product, the buildable bottom is permanently fixed in the furnace for positioning. Further, the appliance can be constructed similarly based on the intended use. For example, if the bottom can be adjusted by the user, the furnace can include a single gate that covers the entire furnace compartment; or if the bottom is permanently fixed by the manufacturer, the furnace can be fitted with multiple doors. Doors can also be constructed based on the application and appliance structure 0. For example, in contrast to the manner in which the doors are opened up and down, the door can be swung laterally. As will be appreciated by those of ordinary skill, the above-described construction provides more modularity relative to conventional constructions and appliances. As can be seen from the description herein, the construction and components can be modified to simply and precisely adjust the height, width, and other specifications. The position and orientation of the various combinations of the invention can be modified. The size and orientation can be modified, for example, by changing the shape of the sheet material and placing the bottom at the same position. -22- *200940203 As shown in Fig. 10, various structures can be obtained simply by adjusting the height and structure of the bottom portion 249 in the furnace compartment 240. Therefore, a single furnace compartment can accommodate a variety of furnace configurations. Furthermore, the structure can be adjusted simply by selecting the position at the bottom, without having to change the manufacturing setup, the assembly process, the ordering part program, and the like in a complicated manner. In various embodiments, the bottom portion 249 is disposed above the bottom surface of the furnace compartment side wall 242 and the second cooking or warming compartment is disposed below the bottom portion. The second cooking compartment may be heated by the bottom 249 or may be heated by an additional heating element, such as a heating element disposed within the floor of the stove. The bottom can also be constructed for erect orientation, thereby providing a side-by-side configuration. In various configurations, the appliance and furnace may also include more than one bottom.

在各種實施例中，爐本體247室由彎折單一片體材料 而形成。準備片體材料供在製造烹飪灶23 0的製程期間， 沿著彎曲線2 79彎曲和彎折。片體可爲單片的片體材料、 或數片片體接合在一起。在許多態樣中，本發明的片體材 Ο 料類似於下列專利案所揭露者：上述的‘259、‘349、‘426 、‘449、‘450號專利案、和第 US 10/821818 (公告第 2005/0005670 )號美國專利申請案、第US 7032426號美 國專利案、第US 7263869號美國專利案、第US 7222511 號美國專利案、第US 11/357934 (公告第2006/0 261139) 號美國專利申請案、第 US 1 0/9 52357 (公告第 2005/00641 38 )號美國專利申請案、第US 1 1/3842 1 6 (公 告第2006/02072 1 2 )號美國專利申請案、第US 1 1/080288 (公告第 2005/025 75 89 )號美國專利申請案、第 US -23- 200940203 11 /3 74828 (公告第2006/02 13 245 )號美國專利申請案、 第US 11/180398 (公告第2006/0021413)號美國專利申請 案、第US 11/2 90968 (公告第2006/0 075798)號美國專利 申請案、第US 11/411440 (公告第2007/0113614)號美國 專利申請案、第US 60/665577號美國暫時專利申請案、 第US 11/386463 (公告第2006/0 277965)號美國專利申請 案、和第US 60/854846號美國暫時專利申請案。該等專 利案和專利申請案的全部內容，都倂入本文做爲所有目的 的參考。 可想像到的其他有利彎曲的構造都在本發明的範圍內 。在彎曲期間，此等構造通常能夠找到位置且定位各別的 彎曲線。例如該等構造可用於決定片體材料中會發生彎曲 的位置，且也在彎曲期間可定位片體材料的各零件，括邊 緣、面、和類似者。可進一步將構造建構用於有利使用最 少的工具和力來彎曲材料片體。 一些應用可能要求具有增加反射率、減少累積油脂、 和其他特徵的表面。已經發現塗層和積層（laminates )可 提供改變形成爐隔室之材料特性的有效方法。但是當塗層 、積層、和類似者與使用上述技術製備的彎折片體一起使 時’會有變成碎片或剝落的傾向。片體材料遭受彎曲、扭 曲、伸展’該等步驟使得難以在彎曲線的區域內有效率地 塗覆。 特別參考圖7、13-14，片體材料272可包括改善使用 具有表面和材料準備之彎折技術的的構造。準備片體材料 -24- *200940203 具有複數有利彎曲的構造274’其界定彎曲線275。有利 彎曲的構造2 74可爲狹縫、槽、位移、洞、和類似者。 在各種實施例中，準備片體材料和彎曲線以形成重疊 構造2 77，其在離爐內部的遙遠位置密封彎曲線。彎曲線 將片體材料分割成第一部份279和第二部份281。第一部 份和第二部份的每一者包括預先形成的彎角凸緣282，其 界定預先形成的彎曲303’。角凸緣從相向於彎曲線的一端 〇 成一角度地延伸，使得在彎曲線每一側上的片體型成一角 度。在彎曲期間，第一部份和第二部份彼此接近，直到該 兩部份彼此緊靠。「緊靠（abut )」意指第一部份和第二 部份在一點對另一者施加接觸力。因此，第一部份重疊另 —者，藉此形成多個片體厚度的構架。本文所用之「重疊 構造」意指藉由彎折具有預形成角凸緣之材料片體，直到 第一部份和第二部份彼此鄰接爲止。 也可形成和彎曲片體，使得各個硬的預先形成的彎曲 G 303’彼此對其和相鄰。在各種實施例中，建構片體材料使 得片體的末端稍微彎曲通過一點，預先形成的彎曲在該點 接觸。在各實施例中，每一預先形成的彎曲略小於135度 。片體材料沿著彎曲線彎曲，直到各預先形成的彎曲相接 觸’其略大於90度。然後，再進一步彎曲片體，直到形 成90度的角隅，且以一壓力作用在各預形成彎曲的角之 間的接觸點，以使片體稍微預負載。以此方式，施加壓力 以增加片體重疊部份的密封。 雖然描述成「預形成」，但是一般人可瞭解，可在本 -25- 200940203 文之其他製程以前或以後形成角度。例如，可在沿著彎曲 線彎曲之前或之後，由質質平坦的片體形成凸緣。 如本文所述’ 「預形成的彎曲」意指剛性且固定的彎 曲。例如片體材料272類似沿著彎曲線結合的角托架。藉 由對材料加工或使用其他習知的技術以實行剛性彎曲角， 而形成每一預形成的角》對照上述的彎曲技術，加工材料 使材料受到永久的改變並保持其形狀。從另一觀點，預形 成的彎曲和彎曲線不同，因爲彎曲線的作用像鉸鏈，而預 形成的彎曲具有相對的剛性。實際上，加工材料以形成預 形成的彎曲，意欲改變片體的形狀並防止彈回。雖然上述 的彎曲技術促進彎曲，但是此等技術如果沒有額外的特徵 (例如扣合和角鎖固）則無法防止彈回其原始形狀。相較 之下，使用固定角度和形狀更像片體之原始形狀的習知技 術來形成預形成的彎曲。需要改變彎曲角度的能量類似於 彎曲片體任何其他部份所需的能量。 如圖13B-13C所示，前述的架構形成類似反斜角接合 。在已彎折位置中，第一部份和第二部份彼此實質平坦地 相底。預形成的彎曲角凸緣從第一和第二部份以預形成的 或預定的彎曲角延伸。預形成的彎曲角界定彎曲角凸緣的 基底，且每一部份的基底可彼此鄰接。彎曲線位在第一和 第二部份離預形成彎曲角的相反端。因此，彎曲線位在遠 離預形成彎曲角的嚙合區域。 雖然到現在爲止都將構造描述成片體彼此鄰接的部份 ，以形成多片體厚度的構架，但是一般人可瞭解，本發明 -26- *200940203 可使用其他的結構和修飾。 參考圖13D-13E，其顯示本發明各種態樣的另一構架 。片體材料272’類似於片體材料272。片體材料包括彎曲 線279’。彎曲線可由複數有利彎曲的構造所界定。在各種 實施例中，準備片體材料和彎曲線，以形成類似於上述重 疊構造277的重疊構造27 7’。彎曲線將片體材料分隔成第 —部份279’和第二部份281’。第一部份和第二部份的每一 Q 者包括趨近彎曲線的弧形部份305’。第一部份包括由預成 形的彎曲3 03’所界定之預成形彎曲角凸緣2 82’。角凸緣從 弧形部份的相反端延伸。當沿著彎曲線彎曲片體材料時， 第一部份和第二部份彼此接近，直到各弧形部份彼此嚙合 或接觸爲止。各弧形部份的嚙合，當作流體性密封彎曲線 之用。 參考圖13F-13G，其顯示本發明各種態樣的另一構架 。片體材料272”類似於片體材料272和272’。片體材料 〇 包括彎曲線279”。不是實質直的預形成彎曲角凸緣，材料 片體包括弧形凸緣部份，其從預形成彎曲弧形3 06”延伸。 當彎曲材料片體時，片體的截面形成重疊的構造’且弧形 凸圓形成滑順或圓的角隅。愈滑順的角隅進一步提供對食 物碎肩、油脂、和類似者的密封。雖然各弧形凸緣部份是 滑順的弧形且彼此鏡射對稱，但是本發明可使用其他的形 狀和結構。 參考圖13H-13K，各種其他構架結構都在本發明的範 圍內。可準備片體材料，使得在彎曲之後，重疊的構造位 -27- 200940203 在已彎曲的構造內或在內部容積的內側（例如圖13J所示 )。重疊構造也可具有各種形狀和結構。參考圖13D-13E 和26K，重疊構造可具有鉤狀。已經發現此形狀減少微波 能量和輻射的洩漏。 依據不同的應用，彎曲線的處理可不同。可進行修飾 ，以增加所產生之構造徑度和剛性，例如在彎曲之後將片 體熔接或固定在一起。 其他的應用可要求防止流體滲漏（fluid tight)的構 造。在此等應用中，可希望提供彈性且能抵抗流體的材料 ，例如在第一和第二部份內部的橡膠，使得在兩者間的接 觸形成緊密封。一些應用可能不要求彎曲線的緊密封，在 此情況中’片體可只局部彎曲，且第一和第二部份不彼此 緊靠。「密封」並非意指完美地防止空氣和流體滲漏的密 封’而是意指關閉大部份的可見光，且有待所應用之領域 的內容進一步的定義。例如密封可要求接觸點提供構造的 強度、或限制食物和油脂卡在角隅和彎曲線之內部的風險 。在防止流體滲漏的情況中，「密封」意指將特定流體密 封在外。 一般人可瞭解，在產生三維構造的其他態樣中，可修 飾和利用重疊構造。例如可由具有重疊構造的片體材料形 成底部249。可建構重叠構造成凸緣，以嚙合殻體增加穩 定性、或嚙合安裝座267。藉由對齊片體材料的一部份而 不須彎曲線，便可形成重疊構造。例如圖13H所示，在分 離的片體上預形成的彎曲角凸緣，可彼此對齊而不使用彎 *200940203 曲線。可修飾本發明所示和所述的各種態樣，以達成較低 成本、和/或增加效能和可變通性。 相較於習知具有多個重疊彎折之片體材料，本發明提 供多項優點。如圖13A-13G和圖14所示，重疊構造將彎 曲線279隔離在距離爐之內部容積288遙遠的位置。重疊 構造也提供彎折技術的好處，同時保持爐隔室之被密封的 角隅。因此，即使未施加塗層或其他處理至彎曲線，該等 〇 好處保持相對於爐之功能性零件，特別是爐隔室的內部烹 飪表面。 上述的彎折構造除了可利用在器具和烹飪灶以外，也 可使用在其他各種應用中。例如可修飾構造供應用於包括 (但不限於）電子組件底板、機動車輛組件和底板、運輸 組件和底板、營建組件和底板、和其他等的形成。 現在將槪要描述製造爐隔室和240和殼體239的方法 。不詳細描述例示烹飪灶的完整製造，例如不描述爐頂部 © 次組合體的製造和組合至烹飪灶。反而，下列的討論意欲 向熟悉該項技藝者例示本發明的構造和方法，及其和製造 整個產品之其他技術如何相關聯。 如上所述，可由單一片體材料沿著上述複數彎曲線彎 折而形成爐本體。雖然顯示成分離的面板，但是殼體可同 樣地由彎折的片體材料形成。因爲三維構造（包括爐隔室 )可由一或多個已彎折的片體材料形成，所以在彎折之前 可以先處理片體。例如在組合之前，可施加非附著塗層至 片體。對照涉及許多運動零件、複雜系統、和附接各種組 -29- 200940203 件的習知組合製程，形成本發明構造的方法簡單且利用較 少零件及運動機器。因此表面較不會出現刻痕、凹陷、和 碎裂。 殼體239提供灶230的芯部骨架構造。殻體包括背部 面板構造29 1和側面板293。側面板除了提供所需的剛性 以外，也形成構造的裝飾外部。 殻體容置或包覆爐本體247 (示於圖2)。在各種實 施例中，爐本體設置在殼體內，使得彎曲線2 79位在角隅 附近（圖13C)。殻體設置在殼體角隅之鉤內和剛性角凸 緣內，使爐本體和殼體相互補強。以此方式，嚙合或鎖固 殻體和內部構造，使得邊對邊的運動施加壓力在材料本體 和爐隔室上。因此，爐隔室和殼體的結構當作交互支撐， 以對系統提供附加的剛性。 參考圖15_ 16，背部291具有大致矩形的剖面，且提 供灶之工作隔室後端和抵靠背部而設的壁之間的間距。電 性系統、瓦斯或電性連接、和其他組件使用背部面板所提 供的空間。 背部面板構造291當作殻體的骨幹。背部面板包括複 數薄壁，其中空截面。背部構造包括各種凸緣、角隅、凸 片、和類似者’以增加剛性並提供使用內部容積。在各種 實施例中’背部面板構造的每一側包括支柱295，該等支 柱由薄壁區段296所界定之中空容積形成。 背部面板構造由片體材料沿著複數彎曲線彎折而成， 以形成各種壁區段。設置和建構彎曲線，使得被彎曲的片 -30- 200940203 體材料界定預先決定之支柱29 5的截面。使用上述參考專 利案所描述的精密彎曲技術，可準備片體材料供精密彎曲 ，以精密地控制構造的最後形狀。可製備片體材料使其具 有彎曲控制位移（例如狹縫或槽），以幫助彎曲和控制彎 曲。以此方式，可精密地形成背部面板，以匹配灶構造 23 0的其餘部份並執行其所需的功能。 形成貝部面板構造的片體材料包括至少一條彎曲線， φ 其界定向外彎折的凸片部份（例如圖15)。向外彎折的凸 片部份形成在被彎曲構造的其中一壁內，使得其向下彎折 進入支柱之預定截面或內部容積內。凸片具有和支柱之預 定截面互補的周圍形狀。 當凸片被彎折進入支柱內部時，至少一側嚙合或變成 趨近立即鄰接的壁。因此，凸片嵌套在支柱內，且藉由提 供阻擋或抵抗壁的運動而界定部份截面。當力量傳輸經過 灶時，支柱構造有運動的傾向，但是會被凸片所限制。支 〇 柱的任何運動都會施加壓（縮）力在片體上，片體會施加 相反的力，因此可限制運動。以此方式’凸片當作支柱的 截面支撐。如同熟悉該項技藝人士從上文可瞭解者，藉由 嚙合至少一個壁，凸片可界定支柱壁構造的形狀，且藉由 嚙合至少二個壁，凸片可支撐構造。在各種實施例中，建 構凸片成「火柴盒」的壁構造。 如同熟悉該項技藝者所瞭解的，可修飾凸片和支柱構 造。可設計凸片的尺寸對應於支柱截面的尺寸，以產生干 涉配合，藉此使凸片緊靠著內部壁面。在另一實施例中， -31 - 200940203 可將凸片設置在支柱內側，使得全部或只有一部份的周圍 鄰接著壁。也可建構凸片使其嚙合或固定至支柱的其中一 壁。例如可藉由將凸片扣合（snap )進入各壁所界定的空 間內而保持著壁。也可使用其他無固定件的結構、或包括 (但不限於）鉤、槽內凸片（tab-in-slot )、扣合件、黏 劑、鉚釘、和類似者的固定件，而將凸片固定至壁。雖然 所示的凸片向下彎折至和支柱壁實質地正交的角，但是可 依據支柱的結構以各種方式向下彎折凸片。 可設置類似的凸片和凸緣穿過灶構造230。可在背部 面板構造291內設置向外彎折的凸片，以將構造固定至爐 隔室和/或殼體側面板。例如可建構凸片以在側面板上提 供給固定件用的附接點。也可提供凸片以將鄰接的面板和 組件固定在一起，以提昇構造剛性或幫助組合組件。 可由許多種製程形成三維構造。參考圖17A-17J，在 各種實施例中，由整捲貯存的材料257,形成三維構造。展 開整捲的材料成爲長片體材料2 72b。 在各種實施例中，於將片體2 72b盤繞成捲之前，可 先處理片體272b。例如可以塗層（譬如非附著塗層）處理 材料。可在製程中的各階段、或在三維構造的最後組合（ 亦即在最後步驟期間）以後，處理片體。 將片體饋給經過機器，建構該機器以在饋給片體時， 在片體材料內形成特徵。該等特徵包括幫助彎曲的構造 2 74b。依據應用和製造的要求，可片體內形成其他的特徵 284。可在片體材料內形成例如安裝構造、孔、凸片、架 200940203 子、和類似者。可藉由以矛沖壓、沖孔、抽引製程、和類 似者來形成特徵。當饋給片體材料時，可在一或多個步驟 中，在片體材料的橫方向中形成特徵。也可將組件就地附 接至片體。 當將整捲貯存的材料展開時，可增加其他特徵至片體 上游。此等特徵包括（但不限於）功能性組件和次組合體 。可使用黏劑、熔接、固定件、和類似的製程附加該等特 ❹ 徵。 在片體272b內形成幫助彎曲構造以後，片體可經歷 輥壓形成上或下線。參考圖13A中順序（A)至（E)， 片體可遭受撞擊，以沿著縱向的彎曲線產生連續的彎曲。 可逐漸地或階段性地進行彎曲。可沿著彎曲線連續地或以 平行的方式執行彎曲。也可以任何次序執行輥壓成形，以 形成在片體內的特徵。 製程包括在形成一或更多特徵以前或以後，由整捲貯 © 存的材料提供片體材料。片體可爲粗切割，然後再最後加 工。也可精密地切割，藉此在單一步驟中產生已加工的成 品。 由上述可瞭解，上述的製程允許快速且有效率的處理 。可將整捲貯存的材料饋給經過簡單且已修飾的組合體， 以便用較少數目的步驟形成片體產品310，。如圖17B-17C 所示’在切割之前可在生產線上執行一些彎曲。然後可藉 由沿著彎曲線進一步彎曲產品，而形成結果產品。因此， 可用一些簡單的工作站將片體製備和彎曲成三維構造。 -33- 200940203 翻到圖13-17，可由複數片體分離地製造各種組件和 次組合體。在各種實施例中’形成面板312 ’用於插入結果 的三維構造。可建構面板312’類似於上述的底部249’使 其可調整地設置在待形成之器具隔室內。面板包括外唇部 或凸緣286，其繞著面板的周圍延伸。一般人可瞭解，也 可將凸緣形成類似於上述的彎折構造。片體272b包括對 應的唇部特徵88，可藉由上述製程將唇部特徵形成在片體 內。 ❹ 當沿著彎曲線彎曲片體時，重疊構造2 77b形成在角 隅（示於圖17F)。片體進一步包覆面板312’。藉由將唇 部314’固定至在變成內壁之對應唇部316’，而將面板固定 在已彎曲之構造的內側（顯示在圖17F)。已彎曲的構造 內可設置許多的面板，以修飾待成形之三維構造的佈局和 結構。 參考圖1 71-1 7J，藉由沿著彎曲線彎曲片體產品，可 形成三維構造。然後可增加額外的構造特徵，並可完成該 Q 構造。在各種實施例中，將安裝拖架附加至已彎曲的構造 ，以支撐構造並提供給門用的安裝表面。在最後加工期間 ，進一步附加腳、標籤、絕緣、導線、和其他構造特徵及 組合體。 一般人可瞭解，上述的製程可依據不同的應用而做修 飾。也可改變各步驟的順序。形成在片體內之構造特徵元 件的方式可改變、和/或以不同的製程來執行。藉由改變 整捲貯存材料的寬度和/或將片體切斷、切成長條、衝孔 -34- 200940203 的形狀、位置、和時機，也可容易地修飾待形成之三維產 品的尺寸。其他的修飾和變化都可認爲是在本發明的範圍 內。 現在輪到圖1 8，大致以3 0代表之例示的已彎折三維 構造，顯示本發明的一些態樣。可修飾例示的構造30，用 於和上述的例示灶器具整合，或做爲分離的器具。在一些 態樣中，構造30類似於上述的構造23 0。 Φ 在一例示的實施例中，三維構造30是具有鉸接蓋的 殻體構造，該殼體構造例如器具（諸如爐、洗碗機、洗衣 機、或乾衣機）、容器（諸如保險箱、工具箱、或櫥櫃） 、或機殼（enclosure )。 例示的爐通常由二維片體構件所形成，其中一些可爲 預先組合的組件，且另一些可在現場組合。圖21A至圖 21P例示形成本發明各種態樣之三維構造的例示方法。對 照圖17所例示之上述形成構造23 0的製程，形成例示構 〇 造30的方法允許成扁平狀運輸零件並在遠地組合。下述 的製程也需要零件的較大互聯關係和在製程中更多手動勞 力。但是一般人可瞭解，本發明的製程可依據不同的應用 而做修飾。 下文將更詳細描述之選擇性工作台32，提供穩定的平 台供彎折和形成三維構造的各種子零件。在例示的實施例 中，工作台具有在三方向的延伸部，以提供用於形成爐之 側面的工作表面。因爲爐的前面包括爐的門和儀錶等，這 些組件可在其他地方預先組合當作次組合體’並在組合期 -35- 200940203 間固定至殻體構造。但是也可使用類似於本文所述的方法 來組合這些組件。事實上，藉由彎曲依據本文所述原則而 製備之片體材料和使用例如上述‘934和‘216申請案所揭露 之方法’可形成爐之大部份（如果沒有全部）構造組件和 本體》 參考圖18’呈內部爐腔室之例示三維構造，包括由— 或更多二維片體材料35所形成之大致盒狀內部芯構造33 。在例示的實施例中，內部構造33是由五個片體所形成 ’但是一般人可瞭解，內部構造可由一、二、三' 或更多 片體材料來形成。如同將於下文描述者，每一片體材料可 爲不具彎曲線或可具有一或更多彎曲線37的剛性構件， 以利彎曲成三維構造而形成內部構造。在另一實施例中， 內部構造可爲整合地預成形三維構造。 內部構造設置在殼體39內，其也是由一或更多二維 片體材料40彎折成三維構造而形成。也可建構片體材料 4〇供以類似於上述片體而沿著複數彎曲線42彎曲。複數 彎曲線進一步界定殻體的側面或面板44、和輪廓。在例示 的實施例中，每一側面44形成殻體構造的大致平坦面（ 例如見圖24)，但是一般人可瞭解，也可界定其他形狀和 構造。例如可沖壓片體使其具有肋、和/或其他構造特徵 、和/或裝飾細節，其可強化、有利組合體、和/或改善構 造整合性或美觀。 內部構造和殼體的彎曲線包括複數定位構造46’以便 利和指定一個外側面相對於另一個外側面沿著一或更多彎 -36- *200940203 曲線彎曲的位置。在一個例示的實施例中，建構在第一面 板部份47a上之至少一個定位構造46a，以嵌套在第二面 板部份49b上之另一個定位構造46a內，使得面板部份沿 著殻體的外側躺平。 在一個實施例中，定位構造被形成在殼體、和內部構 造和/或任何數目之其他組件的一或兩者上，以呈扁平狀 傳輸，然後被彎折成三維構造；亦即成大致二維的狀態， φ 然後被彎折成三維構造。在例示的實施例中，複數彎曲誘 導構造被形成在片體35和40的厚度方向中。 在例示的實施例中，形成殼體的片體材料包括沿著個 別彎曲線42的周圍凸緣部份53，其沿著片體材料的面板 部份54延伸。彎曲線沿著面板部份的周圍延伸，以形成 周圍凸緣部份。如圖21G最清楚地顯示，周圍凸緣部份包 括沿著面板部份54的外部垂片（tab or flap)。在例示的 實施例中，周圍凸緣部份從界定面板之外部周圍的彎曲線 〇 延伸。在彎曲製程期間，在面板部份被彎折以前，周圍凸 緣被沿著個別彎曲線彎曲。 周圍凸緣用於數個目的。如圖21M至210所示，周 圍邊緣提供一部份片體，以在繞著內部構造33周圍彎折 時’和殼體39耦合在一起。各周圍凸緣也沿著殼體的變 緣51彼此重疊，使得殻體的邊緣和角隅具有多層片體。 例如當周圍凸緣和個別面板部份54彎折超過殻體之另一 面板側面54b時’周圍凸緣會重疊此鄰接面板54b的一部 份’並產生一種二片體厚的架構（例如見圖23A)。因此 -37- 200940203 每一周圍凸緣部份和個別面板覆蓋另一面板的彎曲線或周 圍凸緣，而形成雙層厚度的架構。構造的邊緣和角隅通常 承載構造的重要負載，因此上述結構允許額外的材料厚度 在構造的主要負載承受部份。以此方式，例示的殻體構造 具有的骨架架構是：沿著邊緣和角隅增加材料厚度和強， 但不增加整體構造的總厚度。 在圖23A所示的例示實施例中，片體材料包括第一周 圍凸緣部份53a和第二周圍凸緣部份53b。第一周圍凸緣 部份53a沿著第一彎曲線重疊片體材料的第一面板部份 54a。第二周圍凸緣部份53b沿著第二彎曲線重疊片體材 料的第二面板部份5 4b。因此周圍凸緣和面板形成的架構 56沿著殼體的邊緣具有額外的厚度，用於額外的支撐。在 例示的實施例中，沿著三維構造的周圍具有二片體厚度的 架構，因此界定承受負載的架構。 再參考圖21H至21L，內部構造可包括一或更多支撐 凸緣58，其從該內部構造的周圍向外延伸，且建構該等支 撐凸緣以嚙合殻體。將內部構造置於殼體內呈包覆的配置 ，如圖21L至圖21P、和圖23A至圖24所示。每一支撐 凸緣向殼體的個別彎曲線42延伸。在內部構造33包括彎 曲線的情況中，支撐凸緣從內部構造向殼體39的架構56 延伸。 輪到圖21-23，內部構造包括沿著內部構造之周圍而 形成的內部骨架構造60。內部骨架構造是由內部邊緣61 、內部構造凸緣58、和內部構造的角隅組合而形成。內部 -38- .200940203 構造邊緣和凸緣沿著內部構造的周圍在角隅 一起。在例示的內部構造中，各凸緣彼此重 從個別的內部構造邊緣向殼體的彎曲線延伸 重疊結構，重疊凸緣彼此固定至內部構造或 因此，凸緣支撐內部骨架結構60防止運動 藉由凸緣支撐內部構造而呈「火柴盒」型式 〇 〇 此外，當內部構造被設置在殼體的內側 構造和殻體可彼此互相補強。參考圖23A， 的第一端延伸進入摺痕或鉤部63，該摺痕或 殼體的個別彎曲線所形成。每一凸緣的相反 角地延伸至內部構造的角隅或邊緣，使得在 被內部構造經由凸緣來支撐。在一實施例中 的至少二個凸緣，從內部構造的相反側面延 凸緣徑向地相對。在例示的實施例中，至少 〇 地直的。以此方式，殼體和內部構造被鎖住 側面44和彎曲線42的運動，對個別凸緣ί 33施加壓縮力。 再參考圖13，可以類似的方式將已彎曲 一樣地裝設在殻體的內側。如同由上文描述 依據不同的應用而修飾殼體和內部構造凸緣 於待形成之三維構造，內部構造可具有任何 可改變凸緣的數目和結構。例如內部構造可 彎曲線或邊緣之內側上的球狀或曲線部份。 或頂點結合在 疊。每一凸緣 。依據特殊的 殻體的面板。 。以此方式， ’且反之亦然 時’內部骨架 每一凸緣58 鉤部63是由 端從彎曲線對 殼體內的彎曲 ，複數凸緣中 伸，使得該等 一凸緣是實質 ，使得殻體的 ;8和內部構造 片體像火柴盒 所瞭解者，可 的結構。取決 數目的邊緣。 具有在殼體的 在此情況中， -39- 200940203 可建構凸緣，使得凸緣繞內部構造的表面一周且和內部構 造的表面實質地一致，並延伸至殻體彎曲線。在另一例子 中，凸緣可未完全剛好從內部構造邊緣延伸至殼體彎曲線 。反而，可建構凸緣以固定至每一個別構造鄰近或遠離邊 緣的一部份。當另一組件欲被設置在角隅或邊緣、或者一 些其他設計限制條件要求移動凸緣安裝點時，可能希望有 上述結構。 再參考圖21-23，在一實施例中，每一支撐凸緣包括 在其外部邊緣67上的固定構造65，以將凸緣固定至殼體 ，藉此將內部構造固定至殼體，並維持凸緣和各別彎曲線 之間的嚙合（例如見圖27)。每一內部構造支撐凸緣的固 定構造合倂殻體39的個別定位構造，以將內部構造33支 撐在殻體內。 在一實施例中，固定構造具有垂片或槽結構。固定構 造65包括沿著殼體之個別彎曲線42或鉤63的垂片68和 個別的槽或孔70。固定構造65較佳是由個別片體材料整 體成形，如同例示實施例的情況。在彎折期間或之後’垂 片可插入孔內，藉此將內部構造的的個別支撐凸緣嚙合至 殻體的一部份。如圖所示’設置有許多固定構造’以將內 部構造的每一橫向角隅和殻體的個別角隅嚙合，而將內部 構造在空間上固定至殼體。 在此實施例中，每一支撐凸緣不需分離的固定構造便 可固定至殼體。反而，在組合三維構造期間，當垂片68 嚙合對應的孔70時’凸緣58鎖入彎曲線的鉤63。在另一 .200940203 實施例中，凸緣可一點都不延伸進入個別彎曲線的鉤內’ 和/或凸緣可包括中間構造以嚙合殻體。 如上所述，凸緣可被固定至殼體或內部構造其中之一 ，或者凸緣可被以殼體或內部構造其中之一形成。在另一 例中，凸緣可自由地設置在內部構造和殼體之間。例如殻 體或內部構造其中之一可使用對齊構造，以在彎曲殼體期 間對齊凸緣。一旦殼體被形成，凸緣可被保持在個別彎曲 @ 線之鉤內定位。 也可使用其他的固定構造，包括（但不限於）上述 ‘440號申請案所描述者。此等固定構造包括（但不限於） 連結支座（tie mount )、扣件、螺栓等。 依據不同的應用，可改變構造、尺寸、和結構。在一 實施例中，至少一凸緣從內部構造成銳角延伸至殼體，該 銳角是與內部構造33之內部側面所界定的平面夾角。在 一實施例中，至少一凸緣以離該平面約45度延伸。其他 G 的結構包括（但不限於）設計凸緣58的尺寸和形狀用於 特殊的應用。例如，凸緣的決定尺寸可用於提供阻止殻體 之彎曲線的運動，或可建構凸緣以提供彈性力或「給予（ give )」至整個三維構造。因爲每一凸緣有效率地引導或 限制個別彎曲線的運動，所以可以各種方式建構凸緣，&amp; 控制三維構造的整體剛性和運動。再者，可建構一個以上 的凸緣（特別是在內部構造之相對角隅上的凸緣）一起^ 作，以影響和控制三維構造的物理特徵。 當殻體39包覆在內部構造33周圍時，內部構造賦予 -41 - 200940203 殻體強度和剛性，反之亦然。在一實施例中，殼體是鬆弛 地形成構造，其具有獨立地最小強度。內部構造和凸緣賦 予殻體構造和整個三維構造強度。特別地，凸緣固定和支 撐殼體的個別彎曲線。在一實施例中，殼體和內部構造彼 此獨立時，都不具重要強度。一般人可瞭解，可以各種方 式配置內部構造33、凸緣58、和殻體39，以增加結果三 維構造的剛性和強度。在例示的實施例中，內部構造和凸 緣在殼體內形成一種交叉支撐，藉此，形成爐盒的內部構 造相互補強爐殼體。 類似於殼體，可由至少一內部片體材料3 5b (包括內 部彎曲線74b )形成內部構造33。在一實施例中，支撐凸 緣58和至少一內部片體整體成形，且內部彎曲線界定在 至少伊支撐凸緣和內部側面72之間的邊界。如圖22所示 ，在彎折內部構造期間，藉由重叠片體材料上的面板而形 成凸緣。內部彎曲線界定內部側面和支撐凸緣之間的邊界 〇 在一實施例中，殼體片體材料40和至少一個支撑凸 緣整體成形。在一實施例中，殻體和內部構造片體材料其 中之一包括唇部75。在唇部從殻體延伸的情況，片體材料 的彎曲線界定側面面板54和唇部之間的邊界。唇部在實 質地平行凸緣部份的方向朝內部構造延伸。在一實施例中 ’內部構造由至少二片體材料形成，其中一片體材料包括 彎曲線。唇部從彎曲線延伸，使得其幫助凸緣的末端位在 內部構造的邊緣或彎曲線。可使用固定件將唇部固定於至 -42- *200940203 少一個支撐凸緣58。在另一實施例中，不需分離的固定件 ’也可將唇部固定至個別的凸緣。建構唇部以提供對三維 構造30的額外支撐，並強化凸緣58固定在內部構造和殼 體之間。唇部也當作供凸緣用的支撐點。 可建構殼體供各種應用。將例示實施例中的殼體建構 成當作爐殼體。因此，建構殻體供模組控制面板77安裝 至殼體。殼體進一步包括至少一孔79，其提供電線用的引 〇 導路徑和供爐門用的安裝點。如熟悉該項技藝人士所瞭解 的’無論形成器具或任何其他三維構造，都可以其他方式 建構殼體。上述M40號申請案描述供電線和類似者用的相 似結構。如下文所述，從準備片體材料至彎折片體材料後 之最後加工間的形成三維構造製程中，可在任一階段製造 特定應用結構。 適合用於殼體和/或內部構造的材料包括（但不限於 )金屬、塑膠、和其他材料。在一實施例中，內部構造和 Ο /或殼體由相對不可壓縮和剛性的片體材料形成。因此， 習知的紙和酯板產品不被認爲不可壓縮。在例示的實施例 中’殻體和內部構造是不銹鋼。類似的材料也可用於凸緣 。取決於應用是否要求強度、剛性、化學惰性'抗腐蝕性 等，也可使用各種材料。 現在描述製造本發明各種態樣之三維構造的例示方法 。參考圖21A至圖21P，其顯示本發明的組合系統。可在 含有金屬形成設備的習知第一站或形成區域，製造爐的零 組件。特別是可將片體材料40製備成具有上述單件式定 -43- 200940203 位構造和固定構造。如上所述，可以類似上述‘450號專利 所描述的製程並參考上述圖17來形成定位構造。 此外，其他的基本零件（無論塑膠、自然材料、或其 他）也可在成形區域內製備。在例示的實施例中，爐構造 本體主要是由鋼片組成，鋼片被製備供彎曲。因此，形成 站包括加工設備，以切割多個片體並製備複數彎曲誘導構 造。例如可使用電腦數値控制（CNC )加工機製備彎曲誘 導構造。片體材料的外部尺寸也是重要的，且也被以類似 的設備製備。內部構造的側面72也可在此站或在其他位 置製備。一般人可瞭解，可在一或更多站上製備此等步驟 〇 形成站也可距離執行其餘製造程序之區域遙遠。特別 是形成殼體的片體材料（無論是單一片體或建構成待連接 在一起的多個片體）可在一個位置形成，並呈扁平狀傳輸 至另一位置。在一實施例中，建構每一片體的定位構造， 以容置鄰接片體材料的定位構造。因此當片體材料彼此上 下疊積時，一片體內的定位構造嵌套在鄰接片體材料的定 位構造內。此於呈扁平狀運輸片體材料供在遠地彎折時， 可減少包裝尺寸。 參考圖21A至21P，殻體可由單一的片體材料形成， 或由多個片體材料形成然後再連接在一起。在例示的實施 例中，殼體是由二維片體材料40所形成，該片體材料是 由三個分離形成區段40’所形成。 第一區段40a被放在工作台32上，且周圍凸緣53被 -44 - *200940203 繞著邊緣向上彎折。第一區段包括變成第一側面面板5 4a 和殼體底部81的部份》 其次，第二區段4 0b被放在鄰接第一面板之區域內的 工作台上。第二區段包括變成第二側面面板54b和殻體頂 部82的部份。然後，第二面板的周圍凸緣被彎折進入位 置。 最後，第三區段40c被放在工作台上。第三區段重疊 〇 第一區段的一部份。在例示的實施例中，第一區段和第三 區段的周圍凸緣彼此重叠，且被彎折以形成供凸緣58用 的安裝點（例如見圖21G)。特別是兩區段可連接在一起 ，以形成邊緣凸緣部份84。然後向上彎折第三區段上的其 他周圍凸緣。重複這些步驟，直到全部的片體材料被放在 工作台上，且彎折各周圍凸緣。 在各區段的片體材料就定位且被製備以後，藉由固定 件構造將各區段連接在一起。可利用各種構造。在例示的 © 實施例中，固定件構造類似於上述者，包括（但不限於） 垂片和槽（tab-and-slot )固定件、螺栓、舌片和槽（ tongue-and-groove)固定件等。固定構造也包括熔接、和 黏著等。在例示的實施例中’使用鉚釘進一步將各面板一 起固定進入單一片體材料（例如見圖21G)。In various embodiments, the furnace body 247 chamber is formed by bending a single piece of material. The sheet material is prepared for bending and bending along the bending line 2 79 during the process of manufacturing the cooking hob. The sheet may be a single piece of sheet material, or a plurality of sheets joined together. In many aspects, the sheet material of the present invention is similar to those disclosed in the following patents: '259, '349, '426, '449, '450 patent, and US 10/821818 ( US Patent Application Publication No. 2005/0005670, U.S. Patent Application No. 7,032,426, U.S. Patent No. 7,263,869, U.S. Patent No. 7,225,211, U.S. Patent No. US Pat. U.S. Patent Application, U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. PCT Application No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. 2006/0021413, U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Patent Application Serial No. U.S. Provisional Patent Application No. US-A-60/665,577, No. US Pat. Patent application, US 60/854846 and No. US provisional patent application. The entire contents of these patents and patent applications are incorporated herein by reference for all purposes. Other advantageous curved configurations that are conceivable are within the scope of the invention. These structures are typically able to find locations and position individual bend lines during bending. For example, such configurations can be used to determine where bending occurs in the sheet material, and also to position the various portions of the sheet material, including edges, faces, and the like, during bending. The construction can be further used to facilitate the use of minimal tools and forces to bend the sheet of material. Some applications may require surfaces with increased reflectivity, reduced build up of grease, and other features. Coatings and laminates have been found to provide an effective means of altering the material properties of the furnace compartment. However, when coatings, laminates, and the like, together with the bent sheets prepared by the above technique, there is a tendency to become shards or peel off. The sheet material is subjected to bending, twisting, stretching&apos; such steps make it difficult to coat efficiently in the area of the curved line. With particular reference to Figures 7, 13-14, the sheet material 272 can include configurations that improve the use of bending techniques with surface and material preparation. Preparing the sheet material -24- *200940203 has a plurality of advantageously curved configurations 274' which define a bend line 275. The advantageously curved configuration 2 74 can be slits, grooves, displacements, holes, and the like. In various embodiments, the sheet material and the bend line are prepared to form an overlap configuration 2 77 that seals the bend line at a remote location from the interior of the furnace. The bending line divides the sheet material into a first portion 279 and a second portion 281. Each of the first portion and the second portion includes a pre-formed angled flange 282 that defines a pre-formed bend 303'. The corner flanges extend at an angle from one end facing the bending line such that the sheet shape on each side of the curved line forms an angle. During bending, the first portion and the second portion are close to each other until the two portions abut each other. "Abut" means that the first part and the second part exert a contact force on the other at one point. Therefore, the first portion overlaps the other, thereby forming a plurality of frame thickness frames. As used herein, "overlapping configuration" means by bending a sheet of material having a pre-formed angular flange until the first portion and the second portion abut each other. The sheets may also be formed and bent such that the respective hard preformed bends G 303' are adjacent to each other. In various embodiments, the sheet material is constructed such that the ends of the sheets are slightly curved through a point at which the pre-formed bends are in contact. In various embodiments, each pre-formed bend is slightly less than 135 degrees. The sheet material is bent along the bend line until each of the pre-formed bends contacts 'slightly greater than 90 degrees. Then, the sheet is further bent until a corner of 90 degrees is formed, and a pressure is applied to the contact point between each of the pre-formed curved corners to slightly preload the sheet. In this way, pressure is applied to increase the seal of the overlapping portions of the sheets. Although described as "pre-formed", it is generally understood that angles can be formed before or after other processes in the text of -25-200940203. For example, the flange may be formed from a sheet having a flat quality before or after bending along the curved line. As used herein, &quot;preformed bend&quot; means a rigid and fixed bend. For example, the sheet material 272 is similar to an angle bracket that is joined along a curved line. The processing of the material allows the material to be permanently altered and retained in shape by processing the material or using other conventional techniques to effect a rigid bend angle to form each preformed corner. From another point of view, the pre-formed bending and bending lines are different because the bending lines act like hinges and the pre-formed curves have relative stiffness. In effect, the material is processed to form a pre-formed bend that is intended to change the shape of the sheet and prevent bounce. While the above-described bending techniques promote bending, such techniques do not prevent bounce back to their original shape without additional features such as snap fit and angle locking. In contrast, conventional techniques of fixing the angle and shape more like the original shape of the sheet are used to form the pre-formed bend. The energy required to change the bending angle is similar to the energy required to bend any other part of the sheet. As shown in Figures 13B-13C, the aforementioned architecture forms a similar backslash joint. In the bent position, the first portion and the second portion are substantially flat with each other. The preformed curved corner flange extends from the first and second portions at a pre-formed or predetermined bend angle. The pre-formed bend angle defines the base of the curved corner flange and the base of each portion can abut one another. The curved line is at the opposite end of the first and second portions from the pre-formed bend angle. Therefore, the bending line is located in an engagement region away from the pre-formed bending angle. Although the construction has been described so far as to form portions of the sheets adjacent to each other to form a multi-piece thickness frame, it is generally understood that other structures and modifications can be used in the present invention -26-*200940203. Referring to Figures 13D-13E, another architecture of various aspects of the present invention is shown. The sheet material 272' is similar to the sheet material 272. The sheet material includes a curved line 279'. The bend line can be defined by a plurality of advantageously curved configurations. In various embodiments, the sheet material and the curved lines are prepared to form an overlapping configuration 27 7' similar to the overlapping configuration 277 described above. The curved line divides the sheet material into a first portion 279' and a second portion 281'. Each of the first and second portions includes an arcuate portion 305' that approximates the curved line. The first portion includes a preformed curved corner flange 2 82' defined by a pre-formed bend 3 03'. The corner flange extends from the opposite end of the curved portion. When the sheet material is bent along the bending line, the first portion and the second portion are close to each other until the arcuate portions are engaged or contacted with each other. The engagement of the arcuate portions serves as a fluid tight bend line. Referring to Figures 13F-13G, another architecture of various aspects of the present invention is shown. The sheet material 272" is similar to the sheet materials 272 and 272'. The sheet material 〇 includes a curved line 279". Not a substantially straight pre-formed curved corner flange, the sheet of material comprising a curved flange portion extending from the pre-formed curved arc 306". When the sheet of material is bent, the cross-section of the sheet forms an overlapping configuration' And the arcuate convex circles form a smooth or rounded corner. The smoother corners further provide a seal to the food shoulders, grease, and the like. Although the curved flange portions are smooth and curved The mirrors are symmetrical to each other, but other shapes and configurations can be used with the present invention. With reference to Figures 13H-13K, various other frame structures are within the scope of the present invention. The sheet material can be prepared such that after bending, the overlapping configuration bits - 27- 200940203 Within the curved configuration or inside the internal volume (such as shown in Figure 13J). The overlapping configuration can also have a variety of shapes and configurations. Referring to Figures 13D-13E and 26K, the overlapping configuration can have a hook shape. This shape reduces leakage of microwave energy and radiation. Depending on the application, the bending line can be treated differently. Modifications can be made to increase the resulting structural diameter and rigidity, such as melting the sheet after bending. Attached or secured together.Other applications may require a fluid tight-tight construction. In such applications, it may be desirable to provide a resilient and fluid-resistant material, such as within the first and second portions. The rubber causes a tight seal between the two. Some applications may not require a tight seal of the bend line, in which case the 'sheet may only be partially bent and the first and second portions do not abut each other." "Sealing" does not mean a seal that perfectly prevents leakage of air and fluids, but rather means that most of the visible light is turned off, and the content of the field to be applied is further defined. For example, sealing may require the contact points to provide strength to the construction or to limit the risk of food and grease sticking inside the corners and bend lines. In the case of preventing fluid leakage, "sealing" means sealing a particular fluid out. It is generally understood that in other aspects that create a three-dimensional configuration, the overlapping construction can be modified and utilized. The bottom 249 can be formed, for example, from a sheet material having an overlapping configuration. The structurable overlap is configured as a flange to engage the housing to increase stability or to engage the mount 267. The overlapping configuration can be formed by aligning a portion of the sheet material without bending the wire. For example, as shown in Fig. 13H, the curved corner flanges preformed on the separated sheets can be aligned with each other without using the curved *200940203 curve. The various aspects shown and described herein can be modified to achieve lower cost, and/or increased performance and flexibility. The present invention provides a number of advantages over conventional sheet materials having a plurality of overlapping bends. As shown in Figures 13A-13G and Figure 14, the overlapping configuration isolates the curved curve 279 from a location remote from the internal volume 288 of the furnace. The overlapping configuration also provides the benefits of the bending technique while maintaining the sealed corners of the furnace compartment. Thus, even if no coating or other treatment is applied to the bend line, the benefits are maintained relative to the functional parts of the furnace, particularly the internal cooking surface of the furnace compartment. The above-described bent structure can be used in various other applications in addition to appliances and cooking ranges. For example, the configurable construction is provided for the formation of, but not limited to, electronic component backplanes, motor vehicle components and backplanes, transport components and backplanes, building components and backplanes, and the like. A method of manufacturing the furnace compartment and 240 and the casing 239 will now be briefly described. The complete manufacture of the cooking hob is not described in detail, for example, the manufacture and assembly of the top of the furnace © sub-combination to the cooking hob is not described. Instead, the following discussion is intended to exemplify the construction and method of the present invention and how it relates to other techniques for making the entire product. As described above, the furnace body can be formed by bending a single sheet material along the above-described plurality of bending lines. Although shown as a separate panel, the housing can be similarly formed from a bent sheet material. Because the three-dimensional construction (including the furnace compartment) can be formed from one or more bent sheet materials, the sheet can be processed prior to bending. For example, a non-adhesive coating can be applied to the sheet prior to combining. The method of constructing the present invention is simple and utilizes fewer parts and moving machines, as opposed to many moving parts, complex systems, and conventional combination processes that attach various sets of -29-200940203 pieces. Therefore, the surface is less likely to be scored, sunken, and chipped. The housing 239 provides a core skeleton configuration of the cooktop 230. The housing includes a back panel construction 29 1 and a side panel 293. In addition to providing the required rigidity, the side panels also form a decorative exterior of the construction. The housing houses or encloses the furnace body 247 (shown in Figure 2). In various embodiments, the furnace body is disposed within the housing such that the bend line 2 79 is positioned adjacent the corner (Fig. 13C). The housing is disposed within the hook of the housing corner and within the rigid corner flange to complement the furnace body and the housing. In this manner, the housing and internal configuration are engaged or locked such that the edge-to-side movement exerts pressure on the material body and the furnace compartment. Thus, the structure of the furnace compartment and the housing acts as an interactive support to provide additional rigidity to the system. Referring to Fig. 15_16, the back portion 291 has a substantially rectangular cross section and provides a space between the rear end of the working compartment of the cooking chamber and the wall provided against the backrest portion. Electrical systems, gas or electrical connections, and other components use the space provided by the back panel. The back panel construction 291 serves as the backbone of the housing. The back panel includes a plurality of thin walls with an empty cross section. The back construction includes various flanges, corners, tabs, and the like to increase rigidity and provide for the use of internal volume. In various embodiments, each side of the 'back panel construction includes a post 295 formed by a hollow volume defined by a thin wall section 296. The back panel construction is formed by bending the sheet material along a plurality of curved lines to form various wall segments. The bend line is set and constructed such that the bent sheet -30-200940203 body material defines a cross section of the predetermined struts 295. Using the precision bending technique described in the above referenced patent, the sheet material can be prepared for precision bending to precisely control the final shape of the construction. The sheet material can be prepared to have a bending control displacement (such as a slit or groove) to aid in bending and controlling bending. In this way, the back panel can be precisely formed to match the rest of the stove construction 230 and perform its desired function. The sheet material forming the shell panel construction includes at least one bend line, φ which defines an outwardly bent tab portion (e.g., Figure 15). The outwardly bent tab portion is formed in one of the walls of the curved configuration such that it is bent downward into a predetermined section or interior volume of the strut. The tab has a peripheral shape that is complementary to a predetermined section of the post. When the tab is bent into the interior of the post, at least one of the sides engages or becomes a wall that abuts immediately. Thus, the tabs are nested within the struts and define a partial section by providing a barrier or resistance to movement of the wall. When the force is transmitted through the stove, the pillar structure has a tendency to move, but is limited by the tab. Any movement of the struts will exert a compressive (reducing) force on the slab, which will exert opposing forces, thus limiting movement. In this way the tab is supported as a section of the strut. As will be appreciated by those skilled in the art, by engaging at least one wall, the tabs can define the shape of the strut wall configuration and the tabs can support the configuration by engaging at least two walls. In various embodiments, the tabs are constructed as a "matchbox" wall construction. The tabs and struts can be modified as would be appreciated by those skilled in the art. The dimensions of the slatable tabs correspond to the dimensions of the cross-section of the strut to create a interference fit whereby the tabs abut against the inner wall. In another embodiment, -31 - 200940203 may be provided with tabs on the inside of the post such that all or only a portion of the circumference abuts the wall. Tabs may also be constructed to engage or be secured to one of the walls of the post. The wall can be held, for example, by snapping the tab into the space defined by the walls. Other non-fixed structures, or including, but not limited to, hooks, tab-in-slots, fasteners, adhesives, rivets, and the like, may be used to The piece is fixed to the wall. Although the tabs shown are bent down to an angle substantially orthogonal to the pillar walls, the tabs can be bent downward in various ways depending on the structure of the strut. Similar tabs and flanges can be provided through the cooktop construction 230. An outwardly bent tab may be provided in the back panel construction 291 to secure the structure to the furnace compartment and/or the housing side panel. For example, a tab may be constructed to provide an attachment point for the fixture on the side panel. Tabs may also be provided to secure adjacent panels and components together to enhance structural rigidity or to aid in assembly. Three-dimensional construction can be formed by a variety of processes. Referring to Figures 17A-17J, in various embodiments, a three-dimensional configuration is formed from the entire volume of stored material 257. The material of the entire roll is expanded into a long piece of material 2 72b. In various embodiments, the sheet 272b may be processed prior to coiling the sheet 2 72b into a roll. For example, the material can be treated with a coating such as a non-adhesive coating. The wafer can be processed at various stages in the process, or after the final combination of the three-dimensional construction (i.e., during the final step). The sheet is fed through a machine that is constructed to form features within the sheet material as it is fed to the sheet. These features include a configuration 2 74b that aids in bending. Other features can be formed in the body depending on the application and manufacturing requirements. For example, mounting configurations, holes, tabs, frames 200940203, and the like can be formed within the sheet material. Features can be formed by stamping, punching, drawing processes, and the like with spears. When the sheet material is fed, features may be formed in the transverse direction of the sheet material in one or more steps. It is also possible to attach the component to the sheet in situ. When the entire roll of stored material is unfolded, additional features can be added to the upstream of the sheet. Such features include, but are not limited to, functional components and sub-combinations. These features can be attached using adhesives, welds, fasteners, and the like. After forming the help bending configuration in the sheet body 272b, the sheet body may undergo roll forming upper or lower lines. Referring to the sequences (A) to (E) in Fig. 13A, the sheet may be subjected to impact to cause continuous bending along the longitudinal bending line. The bending can be performed gradually or in stages. The bending can be performed continuously or in a parallel manner along the bending line. Roll forming can also be performed in any order to form features within the sheet. The process includes providing the sheet material from the entire stock of material stored before or after the formation of one or more features. The sheet can be rough cut and then finished. It can also be cut with precision to produce a finished product in a single step. As can be understood from the above, the above process allows for fast and efficient processing. The entire roll of stored material can be fed through a simple and modified assembly to form the wafer product 310 in a reduced number of steps. As shown in Figures 17B-17C, some bending can be performed on the production line prior to cutting. The resulting product can then be formed by further bending the product along the bend line. Therefore, the wafer can be prepared and bent into a three-dimensional configuration using some simple workstations. -33- 200940203 Turning to Figures 13-17, various components and sub-assemblies can be fabricated separately from a plurality of sheets. The 'form panel 312' is used in various embodiments for the insertion of the resulting three-dimensional configuration. The configurable panel 312' is similar to the bottom 249' described above such that it is adjustably disposed within the appliance compartment to be formed. The panel includes an outer lip or flange 286 that extends around the perimeter of the panel. It will be appreciated by those of ordinary skill that the flanges can also be formed in a folded configuration similar to that described above. The body 272b includes corresponding lip features 88 that can be formed into the body by the process described above.重叠 When the sheet is bent along the bending line, the overlapping structure 2 77b is formed at the corner (shown in Fig. 17F). The sheet further covers the panel 312'. The panel is secured to the inside of the curved configuration by securing the lip 314' to the corresponding lip 316' that becomes the inner wall (shown in Figure 17F). A number of panels can be placed within the curved configuration to modify the layout and structure of the three-dimensional construction to be formed. Referring to Figures 1 71-1 7J, a three-dimensional configuration can be formed by bending the sheet product along a curved line. Additional structural features can then be added and the Q construction can be completed. In various embodiments, the mounting trailer is attached to the bent configuration to support the construction and provide a mounting surface for the door. Foot, label, insulation, wire, and other structural features and combinations are further added during the final processing. The average person can understand that the above process can be modified according to different applications. It is also possible to change the order of the steps. The manner in which the structural features are formed within the wafer can be varied, and/or performed in a different process. The size of the three-dimensional product to be formed can also be easily modified by changing the width of the entire roll of stock material and/or cutting the cut, cutting the strip, and punching the shape, position, and timing of the punch -34-200940203. Other modifications and variations are considered to be within the scope of the invention. Turning now to Figure 18, the illustrated three-dimensional configuration, generally exemplified by 30, shows some aspects of the present invention. The exemplified construction 30 can be modified for integration with the exemplary cookware described above, or as a separate appliance. In some aspects, construction 30 is similar to construction 230 described above. Φ In the illustrated embodiment, the three-dimensional configuration 30 is a housing configuration having a hinged cover, such as an appliance (such as a stove, dishwasher, washing machine, or dryer), a container (such as a safe, a toolbox) , or cabinets, or enclosures. The illustrated furnaces are typically formed from two-dimensional sheet members, some of which may be pre-assembled components, and others may be combined on site. 21A-21P illustrate an exemplary method of forming a three-dimensional configuration of various aspects of the present invention. With the above-described process of forming the structure 203 illustrated in Fig. 17, the method of forming the structuring 30 allows the flat transport parts to be combined remotely. The process described below also requires a large interconnection of parts and more manual labor in the process. However, it is generally understood that the process of the present invention can be modified depending on the application. The selective table 32, which will be described in more detail below, provides a stable platform for bending and forming various sub-parts of a three-dimensional configuration. In the illustrated embodiment, the table has extensions in three directions to provide a working surface for forming the sides of the furnace. Since the front of the furnace includes the doors and gauges of the furnace, etc., these components can be pre-combined elsewhere as a sub-assembly&apos; and fixed to the housing construction during the combination period -35-200940203. However, these components can also be combined using methods similar to those described herein. In fact, by constructing a sheet material prepared in accordance with the principles described herein and using, for example, the methods disclosed in the '934 and '216 applications above, it is possible to form a majority, if not all, of the components and bodies of the furnace. Referring to Figure 18', an exemplary three-dimensional configuration of the inner furnace chamber includes a generally box-like inner core configuration 33 formed of - or more two-dimensional sheet material 35. In the illustrated embodiment, the internal configuration 33 is formed from five sheets&apos; but it will be understood by those of ordinary skill that the internal construction may be formed from one, two, three' or more sheets of material. As will be described below, each of the sheet material may be a rigid member that does not have a curved line or may have one or more curved lines 37 to facilitate bending into a three-dimensional configuration to form an internal configuration. In another embodiment, the internal configuration can be an integrated preformed three-dimensional configuration. The internal configuration is disposed within the housing 39, which is also formed by bending one or more two-dimensional sheet material 40 into a three-dimensional configuration. It is also possible to construct the sheet material 4 to be bent along the plurality of bending lines 42 similarly to the above sheet. The plurality of curved lines further define a side or panel 44 of the housing, and a profile. In the illustrated embodiment, each side 44 forms a generally flat surface of the housing construction (see, for example, Figure 24), although it will be appreciated by those of ordinary skill that other shapes and configurations can be defined. For example, the sheet can be stamped to have ribs, and/or other structural features, and/or decorative details that can strengthen, favorably combine, and/or improve structural integrity or aesthetics. The internal configuration and the curved line of the housing include a plurality of locating formations 46' to facilitate the designation of a position where one of the outer sides is curved along one or more of the other curved sides - 36 - * 200940203. In an exemplary embodiment, at least one positioning formation 46a is formed on the first panel portion 47a to nest within another positioning formation 46a on the second panel portion 49b such that the panel portion is along the shell The outside of the body lies flat. In one embodiment, the positioning formation is formed on the housing, and one or both of the internal construction and/or any number of other components to be transported in a flat shape and then bent into a three-dimensional configuration; The two-dimensional state, φ, is then bent into a three-dimensional configuration. In the illustrated embodiment, a plurality of bending inducing configurations are formed in the thickness direction of the sheets 35 and 40. In the illustrated embodiment, the sheet material forming the housing includes a peripheral flange portion 53 along a respective bend line 42 that extends along the panel portion 54 of the sheet material. A bend line extends around the perimeter of the panel portion to form a peripheral flange portion. As best shown in Figure 21G, the peripheral flange portion includes an outer tab or flap along the panel portion 54. In the illustrated embodiment, the peripheral flange portion extends from a curved line 界定 defining the periphery of the exterior of the panel. During the bending process, the peripheral flanges are bent along individual bending lines before the panel portion is bent. The surrounding flanges are used for several purposes. As shown in Figures 21M through 210, the peripheral edge provides a portion of the sheet to be coupled to the housing 39 when bent about the inner configuration 33. Each of the peripheral flanges also overlaps each other along the variable edge 51 of the housing such that the edges and corners of the housing have a multi-layered sheet. For example, when the peripheral flange and the individual panel portion 54 are bent over the other panel side 54b of the housing, the "surrounding flange will overlap a portion of the adjacent panel 54b" and create a two-piece thick structure (see, for example, Figure 23A). Thus -37-200940203 each surrounding flange portion and individual panels cover the curved or circumferential flange of the other panel to form a double layer thickness architecture. The edges and corners of the construction typically carry an important load on the construction, so the above structure allows for additional material thickness in the main load bearing portion of the construction. In this manner, the illustrated housing construction has a skeletal architecture that increases material thickness and strength along the edges and corners, but does not increase the overall thickness of the overall construction. In the illustrated embodiment shown in Fig. 23A, the sheet material includes a first peripheral flange portion 53a and a second peripheral flange portion 53b. The first peripheral flange portion 53a overlaps the first panel portion 54a of the sheet material along the first bending line. The second peripheral flange portion 53b overlaps the second panel portion 54b of the sheet material along the second bending line. Thus the surrounding flange and panel forming structure 56 has an additional thickness along the edge of the housing for additional support. In the illustrated embodiment, the structure has a two-piece thickness along the perimeter of the three-dimensional configuration, thus defining a load-bearing architecture. Referring again to Figures 21H through 21L, the internal configuration can include one or more support flanges 58 that extend outwardly from the periphery of the internal configuration and that are constructed to engage the housing. The internal configuration is placed in a covered configuration within the housing, as shown in Figures 21L-21P, and Figures 23A-24. Each support flange extends toward an individual bend line 42 of the housing. In the case where the internal construction 33 includes a curved curve, the support flange extends from the internal configuration to the structure 56 of the housing 39. Turning to Figures 21-23, the internal construction includes an internal skeletal configuration 60 formed along the perimeter of the internal construction. The inner skeletal configuration is formed by a combination of an inner edge 61, an inner structural flange 58, and an internal structure. Internal -38- . 200940203 Constructs the edges and flanges along the inner structure around the corners. In the illustrated internal configuration, the flanges extend from each other from the respective inner structural edge to the curved line of the housing to extend the overlapping structure, the overlapping flanges are secured to each other to the inner configuration or, therefore, the flange supports the inner skeletal structure 60 to prevent movement by The flange supports the internal structure in a "matchbox" type. Further, when the internal structure is disposed on the inner side of the housing, the housing and the housing can reinforce each other. Referring to Figure 23A, the first end extends into a crease or hook 63 formed by individual bend lines of the housing. The opposite corners of each flange extend to the corners or edges of the internal construction so as to be supported by the internal configuration via the flange. At least two of the flanges in one embodiment are radially opposed from opposite sides of the inner configuration. In the illustrated embodiment, at least 〇 straight. In this manner, the housing and internal configuration are locked by the movement of side 44 and bending line 42 to apply a compressive force to individual flanges ί 33 . Referring again to Figure 13, the curved side of the housing can be mounted in a similar manner. The interior configuration can have any number and configuration of flanges that can be varied, as described above, by modifying the housing and internal construction flanges to a three-dimensional configuration to be formed, depending on the application. For example, the internal structure may bend the ball or curved portion on the inside of the line or edge. Or the vertices are combined in a stack. Each flange. Depending on the panel of the special housing. . In this way, 'and vice versa' the inner frame of each flange 58 of the hook portion 63 is bent from the end of the bending line to the inside of the housing, the plurality of flanges are extended such that the one flange is substantial, such that the shell Body; 8 and internal structure of the body like a matchbox, understandable structure. Depending on the number of edges. Having the housing, in this case, -39-200940203 can be constructed such that the flange is circumferential about the surface of the inner construction and substantially conforms to the inner structural surface and extends to the housing bending line. In another example, the flange may not extend exactly from the inner construction edge to the housing bend line. Instead, a flange can be constructed to be secured to a portion of each individual configuration that is adjacent to or away from the edge. The above structure may be desirable when another component is to be placed at the corner or edge, or some other design constraints require moving the flange mounting point. Referring again to Figures 21-23, in one embodiment, each support flange includes a securing formation 65 on its outer edge 67 to secure the flange to the housing, thereby securing the internal configuration to the housing, and Maintain the meshing between the flange and the individual bend lines (see, for example, Figure 27). The fixed configuration of each of the inner structural support flanges incorporates the individual positioning formations of the housing 39 to support the inner structure 33 within the housing. In an embodiment, the fixed configuration has a tab or slot structure. The fixed configuration 65 includes tabs 68 along the individual bend lines 42 or hooks 63 of the housing and individual slots or apertures 70. The fixed structure 65 is preferably integrally formed from individual sheet materials, as is the case with the illustrated embodiment. The tabs can be inserted into the holes during or after the bending, thereby engaging the individual support flanges of the internal construction to a portion of the housing. As shown, 'a plurality of fixed configurations' are provided to engage each of the lateral corners of the inner structure with the individual corners of the housing to spatially secure the inner structure to the housing. In this embodiment, each of the support flanges can be secured to the housing without a separate securing configuration. Instead, the flange 58 locks into the hook 63 of the bend line when the tab 68 engages the corresponding aperture 70 during the combined three-dimensional configuration. In another. In the embodiment of the 200940203, the flange may not extend into the hook of the individual bend line at all and/or the flange may include an intermediate configuration to engage the housing. As noted above, the flange can be secured to one of the housing or internal configuration, or the flange can be formed in one of the housing or internal configuration. In another example, the flange can be freely disposed between the inner construction and the housing. For example, one of the shell or internal construction may use an alignment configuration to align the flanges during the curved housing. Once the housing is formed, the flange can be held in the hook of the individual bend @ line. Other fixed configurations may also be used, including but not limited to those described in the '440 application above. Such fixed configurations include, but are not limited to, tie mounts, fasteners, bolts, and the like. The construction, size, and structure can be varied depending on the application. In one embodiment, at least one of the flanges is configured to extend at an acute angle from the interior to the housing, the acute angle being at an angle to the plane defined by the interior side of the internal structure 33. In one embodiment, at least one of the flanges extends approximately 45 degrees from the plane. Other G structures include, but are not limited to, the size and shape of the design flange 58 for special applications. For example, the sizing of the flange can be used to provide movement to prevent bending of the housing, or the flange can be constructed to provide elastic force or "give" to the entire three-dimensional configuration. Because each flange effectively guides or limits the movement of individual bend lines, the flanges can be constructed in a variety of ways to &amp; control the overall rigidity and motion of the three dimensional configuration. Furthermore, more than one flange (especially the flanges on opposite corners of the internal construction) can be constructed to affect and control the physical characteristics of the three-dimensional structure. When the housing 39 is wrapped around the inner structure 33, the internal configuration imparts strength and rigidity to the housing -41 and 200940203, and vice versa. In an embodiment, the housing is a loosely formed configuration having an independent minimum strength. The internal construction and flange impart strength to the housing construction and the overall three-dimensional construction. In particular, the flanges secure and support individual bend lines of the housing. In one embodiment, the housing and internal construction are independent of each other and do not have significant strength. It will be understood by those of ordinary skill that the internal configuration 33, the flanges 58, and the housing 39 can be configured in a variety of ways to increase the stiffness and strength of the resulting three dimensional construction. In the illustrated embodiment, the internal construction and the flange form a cross-over support within the housing whereby the internal structure of the furnace box is formed to complement the furnace shell. Similar to the housing, the internal configuration 33 can be formed from at least one inner sheet material 35b (including the inner bend line 74b). In one embodiment, the support flange 58 and at least one inner panel are integrally formed and the inner bend line defines a boundary between at least the support flange and the inner side 72. As shown in Fig. 22, during the bent internal configuration, the flange is formed by overlapping the panels on the sheet material. The inner bending line defines a boundary between the inner side surface and the support flange. In one embodiment, the housing sheet material 40 and the at least one support flange are integrally formed. In one embodiment, one of the housing and the inner construction sheet material includes a lip 75. Where the lip extends from the housing, the curved line of sheet material defines the boundary between the side panel 54 and the lip. The lip extends toward the inner configuration in the direction of the substantially parallel flange portion. In one embodiment, the internal configuration is formed from at least two sheets of material, one of which includes a curved line. The lip extends from the bend line such that it helps the end of the flange to be at the edge or bend line of the internal construction. A lip can be used to secure the lip to -42- *200940203 with one less support flange 58. In another embodiment, the fasteners that do not require separation can also secure the lip to the individual flanges. The lip is constructed to provide additional support for the three-dimensional construction 30 and the reinforcement flange 58 is secured between the inner construction and the housing. The lip is also used as a support point for the flange. Housings can be constructed for a variety of applications. The casing in the illustrated embodiment is constructed as a furnace casing. Therefore, the housing is constructed for the module control panel 77 to be mounted to the housing. The housing further includes at least one aperture 79 that provides a guide path for the electrical wire and a mounting point for the furnace door. The housing can be constructed in other ways, as is known to those skilled in the art, regardless of the formation of the appliance or any other three-dimensional construction. The above-mentioned application No. M40 describes a similar structure for a power supply line and the like. As described below, a specific application structure can be fabricated at any stage from the preparation of the sheet material to the formation of a three-dimensional process between the final processing after bending the sheet material. Materials suitable for use in the housing and/or internal construction include, but are not limited to, metals, plastics, and other materials. In an embodiment, the internal construction and/or the housing are formed from a relatively incompressible and rigid sheet material. Therefore, conventional paper and ester board products are not considered to be incompressible. In the illustrated embodiment, the housing and internal construction are stainless steel. Similar materials can also be used for the flange. Various materials can also be used depending on whether the application requires strength, rigidity, chemical inertness, corrosion resistance, and the like. An exemplary method of making the three-dimensional construction of various aspects of the present invention is now described. Referring to Figures 21A-21P, a combined system of the present invention is shown. The components of the furnace can be fabricated in a conventional first station or forming zone containing a metal forming apparatus. In particular, the sheet material 40 can be prepared to have the one-piece configuration of the above-mentioned -43-200940203 position and the fixed configuration. As described above, the positioning configuration can be formed similarly to the process described in the '450 patent above and with reference to Figure 17 above. In addition, other basic parts (whether plastic, natural materials, or others) can be prepared in the forming area. In the illustrated embodiment, the furnace construction body is primarily comprised of steel sheets that are prepared for bending. Therefore, the forming station includes processing equipment for cutting a plurality of sheets and preparing a complex bending inducing structure. For example, a bending induction structure can be prepared using a computer numerical control (CNC) processing machine. The outer dimensions of the sheet material are also important and are also prepared in a similar apparatus. The side 72 of the internal construction can also be prepared at this station or at other locations. It is generally understood that these steps can be prepared on one or more stations. The formation station can also be remote from the area where the rest of the manufacturing process is performed. In particular, the sheet material forming the casing (whether a single sheet or a plurality of sheets constructed to be joined together) can be formed at one position and conveyed in a flat shape to another position. In one embodiment, the positioning configuration of each of the sheets is constructed to accommodate a positioning configuration of the adjacent sheet material. Thus, when the sheet materials are stacked one on top of the other, the positioning structure within the body is nested within the positioning structure of the adjacent sheet material. This reduces the package size when the sheet material is transported in a flat shape for bending at a distance. Referring to Figures 21A through 21P, the housing may be formed from a single sheet of material or formed from a plurality of sheet materials and then joined together. In the illustrated embodiment, the housing is formed from a two-dimensional sheet material 40 formed from three separate forming sections 40'. The first section 40a is placed on the table 32, and the peripheral flange 53 is bent upward by the edge -44 - *200940203. The first section includes a portion that becomes the first side panel 534a and the bottom portion 81 of the housing. Second, the second section 40b is placed on a table adjacent the area of the first panel. The second section includes a portion that becomes the second side panel 54b and the housing top portion 82. The surrounding flange of the second panel is then bent into position. Finally, the third section 40c is placed on the workbench. The third segment overlaps 一 a portion of the first segment. In the illustrated embodiment, the peripheral flanges of the first and third sections overlap each other and are bent to form a mounting point for the flange 58 (see, for example, Figure 21G). In particular, the two sections can be joined together to form the edge flange portion 84. Then bend the other surrounding flanges on the third section upwards. These steps are repeated until all of the sheet material is placed on the table and the surrounding flanges are bent. After the sheet material of each segment is positioned and prepared, the segments are joined together by a fastener construction. Various configurations are available. In the illustrated embodiment, the fastener construction is similar to that described above, including but not limited to tab-and-slot fasteners, bolts, tongue-and-groove fixation Pieces and so on. The fixed structure also includes welding, adhesion, and the like. In the illustrated embodiment, the rivets are used to further secure the panels together into a single piece of material (see, for example, Figure 21G).

一旦製備好殻體片體材料40，便可組合內部構造。參 考圖21H至21M’內部構造被組合在殼體上。內部構造的 第一側面部份72a被固定至材料片體40上。側面部份包 括在遠邊緣的凸緣58’其被固定至殼體的唇部（見圖21H -45- 200940203 )。如圖211所示，然後將側面部份向上彎折至垂直於片 體材料的位置，且特別是垂直於底部。 其次，將其他側面部份72b、72c固定至片體材料和 第一側面部份。三個側面形成內部構造的空穴，在例示的 實施例中，該空穴將變成爐盒。然後頂側面72d被置於側 面部份的頂部且被固定於該頂部。在例示的實施例中，頂 側面包括三個凸緣58’，其和每一側面部份72a、72b、 72c上的凸緣58”重疊。因此凸緣具有雙重厚度。如圖所 示，凸緣從內部構造的周圍沿著角隅至角隅的邊緣延伸。 已增加厚度的凸緣和內部構造的角隅形成內部骨架構造60 〇 在形成上述內部構造壁以後，前面86被固定至內部 構造。前面提供給各種組件用的安裝點。在例示的實施例 中，該面包括供爐門用的安裝點。進一步提供控制板88 供安裝控制或顯示模組89。也可建構前面以增加內部構造 的徑性。如同熟悉該項技藝者所瞭解的，例示實施例的前 面形成寬的支架，其用於增加內部構造的穩定性。被強化 的凸緣、殼體的附件結構、和前面，全部提供用於堅固耐 用且高強度的內部構造。Once the shell body material 40 is prepared, the internal construction can be combined. The internal constructions of Figs. 21H to 21M' are incorporated on the casing. The first side portion 72a of the inner structure is fixed to the sheet of material 40. The side portion includes a flange 58' at the distal edge that is secured to the lip of the housing (see Figures 21H-45-200940203). As shown in Figure 211, the side portions are then bent upwardly to a position perpendicular to the sheet material, and particularly perpendicular to the bottom. Next, the other side portions 72b, 72c are fixed to the sheet material and the first side portion. The three sides form an internally configured cavity which, in the illustrated embodiment, will become a furnace box. The top side 72d is then placed on top of the side portion and secured to the top. In the illustrated embodiment, the top side includes three flanges 58' that overlap the flanges 58" on each of the side portions 72a, 72b, 72c. Thus the flanges have a double thickness. As shown, the projections The periphery of the inner structure extends along the corner to the edge of the corner. The increased thickness of the flange and the internal structure of the corners form the inner skeleton structure 60. After forming the inner structural wall, the front surface 86 is fixed to the inner structure. The mounting points provided for the various components are previously provided. In the illustrated embodiment, the face includes mounting points for the furnace door. A control panel 88 is further provided for mounting the control or display module 89. The front can also be constructed to increase the interior The diameter of the construction. As is known to those skilled in the art, the front of the illustrated embodiment forms a wide bracket for increasing the stability of the internal construction. The reinforced flange, the attachment structure of the housing, and the front, All are supplied for a rugged and high strength internal construction.

可在相同地點執行內部構造組合，或在離殼體組合區 域遙遠的地點執行。在例示的實施例中，由許多面板部份 或側面72連接在一起而形成內部構造。在例示的實施例 中’內部構造包括重疊構造91 (例如有翼的凸緣），其沿 著周圍或形成一種類型之骨架構造的邊緣（例如見圖23A -46- *200940203 )°因爲重疊材料，此骨架構造已增加剛性和強度。在另 一實施例中’可以習知的方法（例如熔接片體材料）形成 內部構造。在一實施例中，由類似於殼體的二維片體材料 形成內部構造。 在另一實施例中，可以分離的固定件（例如見圖23 B )將重疊構造91固定在一起，或者重疊構造可爲在其本 身上面的單一片體（例如見圖23C、23D)。此外，重疊 〇 構造的角度可改變（例如見圖23C)。 此外，垂片73可設置在凸緣58的末端，其適於延伸 進入可體之孔73’內並嚙合。此結構允許內部構造的全長 位置相對於殼體被固定（見圖23B)。 也可在運輸已製備之零件和片體以前形成凸緣58。可 在形成站或在位置形成凸緣。凸緣也可和內部構造或殼體 整體成形。在內部構造被置於殼體面板上面以後，凸緣被 固定至內部構造。固定每一凸緣，使其從內部構造33延 〇 伸至殼體的個別彎曲線。在例示的實施例中，每一凸緣從 內部構造的內部凸緣延伸進入殼體之彎曲線所形成的摺痕 〇 如上所述，也可在殼體上設置複數邊緣凸緣部份84， 以強化凸緣構造。邊緣凸緣部份是材料的一部份，其在和 各凸緣58實質相同的方向延伸，且位在各凸緣離唇部75 的相反端。邊緣凸緣部份執行和唇部類似的功能。 類似於唇部和內部構造凸緣，邊緣凸緣部份可和殼體 整體成形，或分別成形後再固定。在一實施例中，邊緣凸 -47- 200940203 緣可和片體材料40整體成形，片體具有額外的彎曲線和 面板，以形成手風琴狀的邊緣凸緣部份。沿著彎曲線彎曲 殼體的側面。其次，彎折邊緣凸緣部份的第一側面，然後 將相同邊緣凸緣部份的第二側面沿著後面彎折並和第一側 面重疊。以此方式，邊緣凸緣部份具有二個片體的厚度， 且賦予殻體和附接凸緣末端額外的強度。如果以具有位移 的彎曲線界定邊緣凸緣部份，則可將界定第一邊緣凸緣部 份之彎曲線的彎曲控制位移，建構成嵌套在界定第二邊緣 凸緣部份之彎曲線的位移內。也可以相同的方式形成凸緣 58和唇部75，使得可由一些片體和材料形成整個爐盒和 殼體。 參考圖21M至21P，設置第二站93，以利將片體材 料彎曲成三維構造。在一實施例中，彎曲站包括工作台32 。在形成區域內製備片體材料以後，意欲形成殼體的片體 被置於工作台上，且藉由彎曲片體來形成三維構造。 繞著第一彎曲線且然後繞著第二彎曲線彎折第二區段 4〇b，直到第二區段包覆內部構造的背部爲止（例如見圖 2 1N )。一旦繞著內部構造彎折，周圍凸緣包覆內部構造 之邊緣的周圍，使得周圍凸緣和內部構造側面的一部份重 疊。在例示的實施例中，當彎折片體材料時，二彎曲線嚙 合內部構造的邊緣。明確地說，彎曲線嚼合凸緣58的末 端。其次，以類似的方式繞著內部構造彎折片體材料的其 他區段，直到形成殼體爲止。以此方式，繞著內部構造形 成殼體，以形成剛性的三維構造。 48 _ *200940203 再者，在例示的實施例中，建構形成殼體和內部構造 ，使得每一凸緣從殼體的彎曲處延伸至內部構造的鄰接邊 緣。從內部構造的每一邊緣延伸凸緣’使得當從正交於構 造之側面的方向觀察時，在相對邊緣上的凸緣係在相同方 向內延伸，且特別是經過內部構造的對角線從邊界至邊界 (例如見圖2 6 )。 如圖28清楚地顯示，可建構工作台32以利將片體材 〇 料彎曲成三維構造和組合成品。在例示的實施例中，工作 台包括對應於構造之面的鉸接翼片。鉸鏈的彎曲線對應於 殼體內的彎曲線，使得當旋轉翼片時，片體材料被沿著彎 曲線精確地彎折。翼片進一步在彎曲期間提供給使用者額 外的槓桿作用，且使得工件和工作台之間的接觸最小化。 此保護使用者的手免於被工件刮傷或割傷，且也能減少使 用者的手在工件上形成污點和髒物。也可將工作台建構成 類似於Durney之第2006/0053857號專利申請案（茲將 © 其全部倂入本文做參考）中所描述者，供用於片體材料的 大部份彈性製造和精密的彎曲。 再者，可建構工作台33供扁平運輸，且再遠地組合 成更像三維構造。在例示的實施例中，工作台是由扁平的 材料件形成’該等扁平材料件在組合地點連接在一起。可 用習知的固定件將個別材料件固定，或以鉸鏈或類似者將 個別材料件預先連接’以允許彎折成圖中所示之堅實的三 維形狀。依據不同的應用，也可使用上述以外的結構。 將片體材料和內部構造放在工作台上對齊。將在第一 -49- 200940203 工作站形成的內部構造放在片體材料上，使得固定構造65 嚙合或對其定位構造46。然後沿著彎曲線將片體材料彎曲 成三維殻體。內部構造保持定位在殻體內，使得殼體包覆 在內部構造的周圍，然後耦合殼體以將其保持在彎曲位置 。可藉由固定件或類似者耦合殼體，該等固定件是和片體 整體成形或分別成形。 在彎曲位置中，固定構造將內部構造相對於外部殻體 構造支撐著。可建構凸緣當作內部構造和殼體兩者的支撐 ，使得該兩構側彼此相互支撐。例如在例示的實施例中， 建構凸緣當作交叉樑，且內部構造在殼體的內側。凸緣也 支撐和保持內部構造邊緣的位置。 在彎曲製程期間，可附加其他的組件至該構造。例如 在彎折片體材料40之前或之後，可附加爐加熱元件。在 完成彎曲製程以前，也可在此站附加爐用的門。 在一實施例中，殻體的邊緣形成超過二個片體厚度的 架構。在此實施例中’第一周圍凸緣部份和第二面板部份 片體的一部份重疊’且第二周圍凸緣部份和第一面板部份 的一部份重疊。如圖21M所示，界定第一周圍凸緣的第一 彎曲，立即鄰接且平行於界定第二周圍凸緣的第二彎曲。 此導致二片體厚度的架構，該架構是藉由沿著三維構造的 周圍重疊第一和第二周圍凸緣部份。再者’當以此方式彎 折超過個別面板部份時’凸緣部份形成三或更多片體厚度 的架構。此可以三、四和更多周圍凸緣及部份片體材料複 合合成。 200940203 構造從彎曲站93運動至裝配和最後加工站95。在此 最後加工站中，構造從支撐骨構造轉變成最後和完成品， 在此例子中，完成品是爐。在例示的實施例中’各種次組 合被固定至爐體。此等次組合包括電線、控制面板、和加 熱次組合等。如果爐包括選擇性的爐頂’則預組合的爐頂 組合體可在此站被固定至爐體的頂部。同樣地，如果門還 未被固定至構造’則可在彎曲站將門固定。如同熟悉該項 © 技藝者所瞭解的，在最後加工站或彎曲站可執行數種其他 功能，包括（但不限於）安裝電線和管路、附加裝飾面板 、附加調整和裝飾板等。也可在製造製程中的較早位置點 執行這些功能。 參考圖21K，應注意許多組件可在此戰被安裝在爐穴 的內部。參考圖21L，許多組件可在此階段的組合被安裝 至爐穴的外部。一般人會瞭解，組合順序允許在整個組合 的各階段安裝各種組件和次組合體。再者，一般人會瞭解 ® ’許多固定件、組件、和/或次組合體可被儲存在桌台下The internal construction combination can be performed at the same location or at a location remote from the combined housing area. In the illustrated embodiment, a plurality of panel portions or sides 72 are joined together to form an internal configuration. In the illustrated embodiment, the 'internal construction includes an overlapping configuration 91 (e.g., a winged flange) that follows the perimeter or forms an edge of a type of skeleton configuration (see, for example, Figures 23A-46-*200940203) because of overlapping materials This skeleton construction has increased rigidity and strength. In another embodiment, a conventional method (e.g., fusion sheet material) forms an internal configuration. In one embodiment, the internal configuration is formed from a two-dimensional sheet material similar to the housing. In another embodiment, the detachable fasteners (see, for example, Figure 23B) secure the overlapping formations 91 together, or the overlapping formations can be a single sheet above itself (see, for example, Figures 23C, 23D). In addition, the angle of the overlapping 构造 configuration can be changed (see, for example, Figure 23C). Additionally, tabs 73 may be provided at the ends of the flanges 58 that are adapted to extend into and engage the bores 73' of the body. This configuration allows the full length position of the internal construction to be fixed relative to the housing (see Figure 23B). The flange 58 can also be formed prior to transporting the prepared parts and sheets. A flange can be formed at the forming station or at the location. The flange can also be integrally formed with the internal construction or housing. After the internal construction is placed over the housing panel, the flange is secured to the internal configuration. Each flange is secured such that it extends from the internal configuration 33 to an individual curved line of the housing. In the illustrated embodiment, each of the flanges extends from the inner flange of the inner configuration into a crease formed by the curved line of the housing. As described above, a plurality of edge flange portions 84 may also be provided on the housing. To strengthen the flange construction. The edge flange portion is a portion of the material that extends in substantially the same direction as each of the flanges 58 and is located at the opposite end of each flange from the lip portion 75. The edge flange portion performs a function similar to the lip. Similar to the lip and the inner structural flange, the edge flange portion can be integrally formed with the housing or separately formed and then secured. In one embodiment, the edge projections -47 - 200940203 edges may be integrally formed with the sheet material 40 having additional curved lines and panels to form an accordion-like edge flange portion. Bend the sides of the housing along the bend line. Next, the first side of the edge flange portion is bent, and then the second side of the same edge flange portion is bent back and overlaps the first side surface. In this manner, the edge flange portion has the thickness of the two sheets and imparts additional strength to the housing and the attachment flange ends. If the edge flange portion is defined by a curved line having a displacement, the bending control of the bending line defining the first edge flange portion can be configured to be nested in a curved line defining the flange portion of the second edge. Within the displacement. The flange 58 and the lip 75 can also be formed in the same manner so that the entire hearth and the casing can be formed from a plurality of sheets and materials. Referring to Figures 21M through 21P, a second station 93 is provided to facilitate bending the sheet material into a three-dimensional configuration. In an embodiment, the bending station includes a table 32. After the sheet material is prepared in the formation region, the sheet body intended to form the shell is placed on the table, and the three-dimensional structure is formed by bending the sheet. The second section 4〇b is bent around the first bending line and then around the second bending line until the second section covers the back of the internal construction (see, for example, Figure 2 1N). Once bent about the inner configuration, the peripheral flange wraps around the edges of the inner structure such that a portion of the peripheral flange and the side of the inner structure overlap. In the illustrated embodiment, the two bend lines engage the edges of the internal construction when the sheet material is bent. Specifically, the curved line chews the end of the flange 58. Second, the other sections of the sheet material are bent around the inner structure in a similar manner until the shell is formed. In this way, the housing is formed around the internal configuration to form a rigid three-dimensional configuration. 48 _ *200940203 Again, in the illustrated embodiment, the housing and internal configuration are constructed such that each flange extends from the bend of the housing to the abutting edge of the inner construction. Extending the flange 'from each edge of the internal configuration such that when viewed from a direction orthogonal to the side of the configuration, the flanges on the opposite edges extend in the same direction, and in particular through the diagonal of the internal configuration Boundary to boundary (see, for example, Figure 6 6). As clearly shown in Figure 28, a table 32 can be constructed to facilitate bending the sheet material into a three-dimensional configuration and combining the finished products. In the illustrated embodiment, the table includes hinged flaps corresponding to the faces of the construction. The curved line of the hinge corresponds to a curved line within the housing such that when the flap is rotated, the sheet material is accurately bent along the curved curve. The flaps further provide additional leverage to the user during bending and minimize contact between the workpiece and the table. This protects the user's hands from being scratched or cut by the workpiece and also reduces the amount of dirt and dirt on the workpiece by the user's hands. The workbench can also be constructed as described in the patent application No. 2006/0053857 to the entire disclosure of the entire disclosure of the entire disclosure of the entire disclosure of bending. Furthermore, the workbench 33 can be constructed for flat transport and further combined into a more three-dimensional configuration. In the illustrated embodiment, the table is formed from a flat piece of material 'the pieces of flat material are joined together at a combined location. The individual pieces of material may be secured by conventional fasteners, or the individual pieces of material may be pre-joined by a hinge or the like to allow for bending into a solid three-dimensional shape as shown. Structures other than the above may also be used depending on the application. Place the sheet material and internal construction on the bench. The internal configuration formed at the first -49-200940203 workstation is placed on the sheet material such that the fixed configuration 65 engages or positions the configuration 46. The sheet material is then bent into a three-dimensional shell along a curved line. The internal configuration remains positioned within the housing such that the housing encases around the internal construction and then couples the housing to retain it in the bent position. The housing may be coupled by a fastener or the like which is integrally formed or separately formed from the sheet. In the bent position, the fixed configuration supports the internal configuration relative to the outer housing construction. The constructable flange acts as a support for both the internal construction and the housing such that the two structural sides support each other. For example, in the illustrated embodiment, the flange is constructed as a cross beam and the interior is constructed on the inside of the housing. The flange also supports and maintains the position of the internal structural edges. Other components may be attached to the construction during the bending process. The furnace heating element can be attached, for example, before or after bending the sheet material 40. The furnace door can also be attached to the station before the bending process is completed. In one embodiment, the edges of the housing form a structure that exceeds the thickness of the two sheets. In this embodiment, the "first peripheral flange portion and a portion of the second panel portion of the sheet overlap" and the second peripheral flange portion overlaps a portion of the first panel portion. As shown in Figure 21M, the first bend defining the first peripheral flange immediately abuts and is parallel to the second bend defining the second peripheral flange. This results in a two-piece thickness architecture that overlaps the first and second peripheral flange portions by surrounding the three-dimensional configuration. Further, the flange portion forms an architecture of three or more sheet thicknesses when bent over the individual panel portions in this manner. This can be combined with three, four and more surrounding flanges and a portion of the sheet material. The 200940203 configuration moves from the bending station 93 to the assembly and final processing station 95. In this final processing station, the construction transitions from the support bone structure to the final and finished product, in this case the finished product is the furnace. In the illustrated embodiment, the various sub-combinations are fixed to the furnace body. These sub-combinations include wires, control panels, and heating sub-combinations. If the furnace includes a selective roof, then the pre-assembled roof assembly can be secured to the top of the furnace at this station. Likewise, if the door has not been secured to the configuration 'the door can be secured at the bending station. As is familiar to the art, as the artisan knows, several other functions can be performed at the final processing station or bending station, including (but not limited to) installing wires and tubing, additional decorative panels, additional adjustments, and trim panels. These functions can also be performed at an earlier point in the manufacturing process. Referring to Figure 21K, it should be noted that many components can be installed inside the cavity in this battle. Referring to Figure 21L, a number of components can be mounted to the exterior of the cavity at a combination of this stage. As will be appreciated, the combined sequence allows for the installation of various components and sub-assemblies throughout the various stages of the combination. Furthermore, most people will know that ®' many fixtures, components, and/or sub-assemblies can be stored under the table.

和/或其上的架子上面，以預備供組裝者使用。參考圖4P ’ 一般人可瞭解’許多組件和/或次組合體可藉由預附接 而附加至組合體。例如控制面板次組合體可附加至組合體 〇 也可由本發明的片體材料形成三維構造，使得不需要 許多典型的最後加工製程。例如在形成站中，可將物件直 接沖壓進入片體材料內，以取代名牌。也可在成形之後施 加油漆至片體材·料’取代再製造製程的末端油漆完工的三 -51 - 200940203 維構造。在許多情況中，此彈性允許降低製造成本和增加 效率的機會。 在本發明的另一例示實施例中，內部構造33a類似上 述的內部構造33，但是如圖29A至29D所示，內部構造 33a包括由二個片體材料形成，而非由五個片體材料形成 。類似的參考數字用於描述內部構造33和內部構造33a 的類似組件。在此實施例中，四個內部側面72a由單一片 體材料整體成形且藉由凸緣58a互連，建構該等凸緣58a 向後彎折到內部側面72a上（例如見圖29a)。一般人可 瞭解，互連構造93的幾何佈局特別適於以扁平狀嵌套和 運輸。 此實施例特別適於呈扁平狀上釉藥，亦即可在構造是 實質地二維且在構造被彎折以前，施加一層瓷漆97至互 連構造98。在此實施例中，可藉由浸漬、塗覆、或其他合 適的手段，將該層瓷漆施加至整體構造（包括沿著槽（ trough) 99和在槽99上面）。此外，也可呈扁平狀烘烤 瓷漆或使瓷漆硬化。彎折時，直接暴露於彎折的唯一瓷漆 會直接在槽內，且如果瓷漆層失敗（例如裂開、破掉等） ，失敗的區域會在凸緣5 8a的重疊部份，且與爐穴隔離， 所以看不到。也可依據上述和圖13所示來修飾重疊部份 〇 在各種實施例中，考慮美學因素來形成定位構造。在 一些實施例中，在形成殻體之片體材料內的定位構造全部 形成再彎曲線的一側上，使得當彎曲片體時，定位構造形 -52- •200940203 成滑順的邊緣。此等構造和修飾類似於上述第‘216號申請 案和第‘426號專利中所描述者。 在最後加工站之後，組合系統也可包括一或更多個檢 測位置、和其他品質控制/品質確保（QA/QC )製程。在例 示的實施例中，組合系統在最後加工站之後包括檢測站（ 未示）。 從上文的討論可瞭解，可在各站或離線執行數個製程 © 。例如可在任何數目的站進行油漆、建構次組合、安裝電 線和功能性設備、和類似的製程。在另一實施例中，許多 組件可在另一位置充分製備，並在組合生產線的某處將其 附加至構造。 如同此技藝中人士所瞭解的’可以許多其他方式來建 構組合系統。本發明的三維構造和方法允許在組合系統內 大的彈性。特別是因爲大幅減少使用工具、熟練勞力、和 重的設備，所以可以習知方法所不可能的方式建構製造系 © 統。例如彎曲站和形成站可分離並彼此區別。此外’大部 份（如果不是全部）的上述組合系統可被運動離開工廠。 事實上，在例示的實施例中，工作台32和工作站93是可 攜式的。 此外，製備殼體和內部構造所執行的精確組合程序， 取決於三維構造的設計和製造的限制條件。在例示的實施 例中，待製造的物品是具有方形殼體和方形內部構造的爐 。其他的製造物品可具有需要改變執行製程順序和類型之 不同的設計形狀和結構’以保持上述製造方法的精神。 -53- 200940203 相對於習知構造，上述構造和方法具有數項優點。上 述構造和方法允許精密地彎折成準確的三維構造。 再者’相對於習知的三維構造（包括由二維片體材料 形成者）’本發明的構造和方法會具有很好的強度。例如 可建構內部構造和殼體，以彼此相互補強，並提供增加對 結果構造的保護，以免挫曲、崩塌、和搖晃。再者，可在 構造的選定區域設置額外的支撐，例如沿著邊緣和角隅。 本發明的構造會進一步沿著殼體的邊緣提供額外的材料厚 度’以形成剛性的股價構造。以此方式，三維構造不需使 用不必要的材料，便可具有優良的強度。構造架構也會增 加對凹陷和故障的抵抗。 對照本發明的的構造和方法，習知組合製程更複雜且 材料更多。例如典型地藉由熔接厚且重規格的片體而形成 習知器具。片體必須夠厚，以保證片體在熔接之前符合放 在夾具內所欲的姿勢。本發明的片體和製程允許至少半獨 立件的簡單組合。這些件的每一者可容易地修改和調整。 藉由使用上述原理在片體內形成定位資訊的能力，可減少 或消除夾持問題。再者，各組件可更容易混合，及與其他 組件匹配。例如藉由簡單地改變材料捲的寬度、切割不同 的形狀、條正沖壓製程的定時、和/或在不同位置附加更 少或更多面板，可製造整個不同的器具系列。 如上所述，當相較於複雜的三維構造，對扁平的片體 執行施加處理、精加工、和其他功能，具有較佳的結果和 較低的成本。除了其他好處以外，本發明的方法也降低主 -54- .200940203 要的成本（例如工具成本和較少的獨特零件）、增加彈性 (flexibility)及模組化、和減少產品企劃及運轉出來（ roll-out )的時間。同樣地，因爲大幅簡化製程和減少使 用笨重工具及機器’所以可減少使用部份的能量。 再者，已發現：使用相對薄的片體材料會減少來自加 熱隔室的熱流。相對地，習知器具通常要求笨重的貯存材 料供構造強度。因此，本發明的加熱隔室不僅使用較少的 © 材料，也具有較佳的效能特徵。在希望增加熱傳的情況中 ，可附加孔或其他構造，以增加熱的流動。換言之，待形 成構造之材料的厚度，不需被構造的強度要求所指定。反 而，可依客戶對具有較少廢料之改善效能的規格來製造構 造。 此外，相較於習知構造，本發明其他態樣的構造更容 易修飾用於各種效能參數。例如，以發現上述的重疊構造 可減少來自加熱隔室的熱損失。可調整重叠的量和結構， ® 以減少在隔室內對熱的密封。 爲了方便解釋和準確定義所附的請求項，「向上（up )」或「上（upper )」、「向下（down )」或「下（ lower)」、「內側（inside)」或「外側（outside)」等 詞語，是用於參考圖中所示構造的位置描述本發明的該等 構造。 在許多態樣中各圖的修飾類似於先前的修飾，且被下 標「a」、「b」、「c」、「d」跟隨的相同參考數字代表 對應的零件。 55- 200940203 上文本發明之特定例示實施例的描述，是以例示和敘 述的目的呈現。該等實施例並無耗盡或限制本發明於所揭 露之精確形式之意。且基於上文的教示，顯然可做許多的 修飾和變化。選擇並描述例示的實施例，以解釋本發明的 某些原理及其實際應用，藉此使得該技藝中其他熟悉技術 人士能實施及利用本發明的各種例示實施例、及本發明的 各種替代方案與修飾。意欲藉由所附的請求項和其均等者 來界定本發明的範圍。 【圖式簡單說明】 圖1是本發明各種態樣之例示烹飪灶的透視圖； 圖2視圖1之烹飪灶的透視圖，例是移除爐頂部灶、 加熱抽屜、和前門的烹飪灶； 圖3是圖2之烹飪灶的前視圖； 圖4是圖2之烹飪灶的透視圖； 圖5是圖1之爐隔室的透視圖，例示移除殻體和前支 架構件； 圖6是圖1之爐隔室頂部的透視圖； 圖7是圖1之爐本體的放大透視圖，例示移除在側壁 和頂部內的安裝座； 圖8是圖1之爐隔室和本體的放大前視圖，例示在下 安裝座上的底部和複數連接接頭： 圖9A是圖1之底部的後視圖，例示設置在頂部平底 鍋、底部平底鍋、和絕緣層之間的加熱器元件，及在底部 -56- 200940203 之側壁內的槽，用於嚙合在爐隔室內的安裝座； 圖9 B是圖9 A之底部的側視圖， 圖1 〇 A是圖2之灶的前視圖； 圖10B是圖2之灶的例示結構的前視圖，例示在各種 例示位置和方位的底部； 圖1 1是圖9之底部的後下側的透視圖； 圖12是圖11之底部的下側透視圖，例示移除底部平 〇 底鍋的底部； 圖13A-13C是圖2之爐隔室的角隅的示意圖，例示沿 著彎曲線彎曲片體且定位在殻體內； 圖13D-13E是類似於圖2之爐隔室的角隅的示意圖， 例示沿著彎曲線彎曲片體以形成弧形重疊構造； 圖13F-13G是類似於圖2之爐隔室的角隅的示意圖， 例示沿著彎曲線彎曲片體以形成圓形角隅； 圖13H是類似於圖2之爐隔室的角落的示意圖，例示 Φ 無彎曲線的角隅； 圖131是類似於圖2之爐隔室的角隅的示意圖，例示 沿著彎曲線彎曲片體以形成各種角隅結構； 圖13J是類似於圖2之爐隔室的角隅的示意圖，例示 沿著彎曲線彎曲片體以形成各種角隅結構； 圖13K是類似於圖2之爐隔室的角隅的示意圖，例示 沿著彎曲線彎曲片體以形成各種角隅結構； 圖14是圖2之爐隔室的透視圖，其位在鄰接殼體的 背部面板構造和側壁； -57- 200940203 圖15A是圖1之灶的背部面板構造之透視圖； 圖15A-1是圖1之灶的角隅支柱的放大視圖； 圖16是圖15之背部面板構造的放大透視圖，例示具 有彎曲垂片部份的角隅支柱； 圖17A-17J是例示用於形成類似圖1所示三維構造之 製程的示意圖； 圖 17A-1、 17B-1 至 17B-4、 17E-1、 17F-1、 17F-2 是 圖17之片體構造的放大視圖； 圖1 8是本發明各種態樣之例示爐組合體的透視圖； 圖19是二片體材料的視圖，其可被用於形成圖18之 爐組合體的殼體； 圖20是圖19所示二片體材料的視圖，其已被沿著周 圍彎曲線彎折，以形成周圍凸緣； 圖21A至圖21P是製造本發明一些態樣之圖18的爐 盒之方法的連續透視圖； 圖22是圖18之爐組合體的例示爐盒的透視圖； 圖23A是沿著圖21P之23-2 3所取的圖210之爐的剖 視圖’例示殼體內側之內部構造的定位； 圖24是圖1 8之爐的透視圖，例示本發明之儀錶面板 的安裝； 圖25是圖24之放大透視圖，例示用於本發明之門組 合體的安裝點； 圖26是圖18之爐的透視圖，顯示成已組合在工作台 上； -58- '200940203 圖27是本發明之圖18的爐固定器結構之透視圖； 圖28是圖21A之片體材料和工作台的透視圖，例示 彎折本發明之片體材料； 圖29A是圖18之爐組合體的另一例示爐盒的透視圖 ’而圖29B、29C、29D顯示各種組合階段的爐盒； 圖30是圖29之爐盒的部份透視圖，例示呈扁平狀的 上釉術。 ❹ 【主要元件符號說明】 3〇 :三維構造 32 :工作台 33 :內部（芯）構造 33a :內部構造 35 :片體材料 37 :彎曲線 ❹ 39 :殻體 40’ ：（分離形成）區段 4〇 :片體材料 4〇a :第一區段 4〇b :第二區段 40c :第三區段 42 :彎曲線 4 4 :側面（面板） 4 6 a :定位橇造 -59- 200940203 46 :定位構造 47a :第一面板部 49b :第二面板部 51 :邊緣 53 :周圍凸緣（部份） 53a :第一周圍凸緣部份 53b :第二周圍凸緣部份 54b :面板側面 5 4 :面板部份 5 4 :側面面板 54a :第一面板部份 54b :第二面板部份 56 :架構 5 8a :凸緣 58’ ：凸緣 58:(內部構造）支撐凸緣 60 :內部骨架構造 61 :內部邊緣 63 :飽 63 :摺痕（鉤部） 65 :固定構造 67 :外部凸緣 68 :垂片 70 :槽（孔） -60- 200940203 72 :內部側面 7 2 d :頂側面 72a :(第一）（內部）側面部份 72b :側面部份 72c :側面部份 73’ ：孔 73 :垂片 〇 75 :唇部份 77 :模組控制面板 79 :孔 81 :底部 82 :頂部 84 :邊緣凸緣部份 86 :前面 8 8 :控制板 Q 89 :控制（顯示）模組 91 :重疊邊緣（構造） 93:第二站（彎曲站）（互連構造） 95 :裝配和最後加工站 97 :瓷漆 98 :互連構造 99 :槽 23 0 :(三維構造）烹飪灶 23 2 :殼體 -61 - 200940203 2 3 3 :灶組件 235 :烹飪灶（爐）頂部 237 :爐 239 :加熱抽屜（殼體） 2 4 0 :爐隔室 2 4 2 :側壁 244 :頂部 246 :背部 247 :爐（隔室）本體 249 :底部 251 :前框架構件 253 :凸緣 254 :支架 2 5 6 :加熱器元件 2 5 8 :絕緣層 260 •頂部平底鍋 261 :底部平底鍋 263 :頂部部份 265 :外唇部 267 :安裝座 2 6 8 : V形槽 270 :連接接頭 272 :片體材料 272’ ：片體材料 *200940203 272” ：片體材料 272b :長片體材料And / or on the shelf above it, ready for use by the assembler. Referring to Figure 4P', one can appreciate that many of the components and/or sub-assemblies can be attached to the assembly by pre-attachment. For example, a control panel sub-assembly can be attached to the assembly. A three-dimensional configuration can also be formed from the sheet material of the present invention such that many typical final processing processes are not required. For example, in a forming station, objects can be stamped directly into the sheet material to replace the brand name. It is also possible to apply paint to the sheet material after the forming, instead of replacing the end of the remanufacturing process with the finished paint of the three-51 - 200940203 dimension. In many cases, this flexibility allows for an opportunity to reduce manufacturing costs and increase efficiency. In another exemplary embodiment of the present invention, the internal configuration 33a is similar to the internal configuration 33 described above, but as shown in Figures 29A to 29D, the internal configuration 33a includes two sheet materials instead of five sheet materials. form. Like reference numerals are used to describe like components of internal construction 33 and internal construction 33a. In this embodiment, the four inner sides 72a are integrally formed from a single piece of material and interconnected by flanges 58a that are configured to be bent back to the inner side 72a (see, for example, Figure 29a). It will be appreciated by those of ordinary skill that the geometrical layout of interconnect structure 93 is particularly well suited for nesting and transporting in a flat shape. This embodiment is particularly suitable for use as a flat glaze, i.e., a layer of enamel 97 to interconnect structure 98 may be applied in a substantially two-dimensional configuration and before the construction is bent. In this embodiment, the layer of enamel can be applied to the unitary construction (including along the trough 99 and over the trough 99) by dipping, coating, or other suitable means. In addition, it is also possible to bake enamel in a flat shape or to harden the enamel. When bent, the only enamel that is directly exposed to the bend will be directly in the groove, and if the enamel layer fails (eg, cracked, broken, etc.), the failed area will overlap the flange 58a and the furnace The hole is isolated, so you can't see it. The overlapping portions can also be modified as described above and illustrated in Figure 13. In various embodiments, the positioning configuration is formed in consideration of aesthetic factors. In some embodiments, the locating formations within the sheet material forming the housing all form a side of the re-bending line such that when the sheet is bent, the locating formation forms -52 - • 200940203 into a smooth edge. Such constructions and modifications are similar to those described in the aforementioned '216 application and the '426 patent. After the final processing station, the combined system may also include one or more inspection locations, and other quality control/quality assurance (QA/QC) processes. In the illustrated embodiment, the combined system includes a test station (not shown) after the last processing station. As you can see from the discussion above, you can perform several processes at each station or offline. For example, painting, building sub-assemblies, installing wires and functional equipment, and the like can be performed at any number of stations. In another embodiment, many of the components can be fully prepared at another location and attached to the construction somewhere in the combined line. As will be appreciated by those skilled in the art, the combined system can be constructed in many other ways. The three-dimensional construction and method of the present invention allows for greater flexibility within the combined system. In particular, because the use of tools, skilled labor, and heavy equipment is greatly reduced, the manufacturing system can be constructed in a manner that is impossible in the conventional method. For example, the bending station and the forming station can be separated and distinguished from each other. In addition, the above-mentioned combined system of most (if not all) can be moved out of the factory. In fact, in the illustrated embodiment, table 32 and workstation 93 are portable. Furthermore, the precise combination procedure performed to prepare the housing and internal construction depends on the design and manufacturing constraints of the three-dimensional construction. In the illustrated embodiment, the item to be manufactured is a furnace having a square housing and a square internal configuration. Other manufactured articles may have different design shapes and configurations that require changes in the order and type of execution processes to maintain the spirit of the above-described manufacturing method. -53- 200940203 The above construction and method have several advantages over conventional constructions. The above construction and method allow for precise bending into an accurate three-dimensional configuration. Further, the construction and method of the present invention have a good strength with respect to the conventional three-dimensional structure (including those formed by two-dimensional sheet material). For example, the internal construction and the housing can be constructed to complement each other and provide added protection against the resulting construction to prevent buckling, collapse, and shaking. Furthermore, additional support can be placed in selected areas of the construction, such as along the edges and corners. The construction of the present invention will further provide additional material thickness along the edges of the housing to form a rigid stock price configuration. In this way, the three-dimensional structure can have excellent strength without using unnecessary materials. The construction architecture also increases resistance to dents and failures. Conventional combination processes are more complex and more material in comparison to the constructions and methods of the present invention. For example, conventional devices are typically formed by welding thick and heavy gauge sheets. The sheet must be thick enough to ensure that the sheet conforms to the desired position in the fixture prior to welding. The sheets and processes of the present invention allow for a simple combination of at least half of the individual members. Each of these pieces can be easily modified and adjusted. By using the above principles to form positioning information within the wafer, the clamping problem can be reduced or eliminated. Furthermore, the components can be more easily mixed and matched to other components. The entire range of different appliances can be manufactured, for example, by simply changing the width of the roll of material, cutting different shapes, timing of the strip stamping process, and/or attaching fewer or more panels at different locations. As described above, when the flat sheet is subjected to application processing, finishing, and other functions as compared with the complicated three-dimensional configuration, it has better results and lower cost. Among other benefits, the method of the present invention also reduces the cost of the main-54-.200940203 (eg, tool cost and fewer unique parts), increases flexibility and modularization, and reduces product planning and operation ( Roll-out) time. In the same way, the energy of the used portion can be reduced because the process is greatly simplified and the use of bulky tools and machines is reduced. Furthermore, it has been found that the use of relatively thin sheet materials reduces heat flow from the heating compartment. In contrast, conventional appliances typically require bulky storage materials for structural strength. Thus, the heated compartment of the present invention not only uses less © material, but also has better performance characteristics. In cases where it is desired to increase heat transfer, holes or other configurations may be added to increase the flow of heat. In other words, the thickness of the material to be formed is not required to be specified by the strength requirements of the construction. Instead, the construction can be made according to the customer's specifications for improved performance with less waste. Moreover, other aspects of the construction of the present invention are more susceptible to modification for various performance parameters than conventional configurations. For example, to find the above-described overlapping configuration, heat loss from the heating compartment can be reduced. The amount and structure of the overlap can be adjusted to reduce the heat seal in the compartment. For the convenience of explanation and accurate definition of the attached request item, "up" or "upper", "down" or "lower", "inside" or "outside" The words "outside" are used to describe the configurations of the present invention with reference to the positions of the configurations shown in the drawings. The modification of each figure in many aspects is similar to the previous modification, and the same reference numerals followed by subscripts "a", "b", "c", and "d" represent corresponding parts. 55- 200940203 The description of the specific illustrative embodiments of the above text invention is presented for purposes of illustration and description. The examples are not intended to exhaust or limit the invention in the precise form disclosed. And based on the above teachings, it will be apparent that many modifications and variations are possible. The embodiments were chosen and described in order to explain certain embodiments of the embodiments of the invention With decoration. The scope of the invention is intended to be defined by the appended claims and their equivalents. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of an exemplary cooking hob of various aspects of the present invention; FIG. 2 is a perspective view of a cooking hob of FIG. 1 , illustrating a cooking hob for removing a top cooktop, a heated drawer, and a front door; Figure 3 is a front view of the cooking range of Figure 2; Figure 4 is a perspective view of the cooking range of Figure 2; Figure 5 is a perspective view of the furnace compartment of Figure 1, illustrating the removal of the housing and the front bracket member; Figure 6 is Figure 1 is an enlarged perspective view of the furnace body of Figure 1, illustrating the removal of the mounting seat in the side wall and the top; Figure 8 is an enlarged view of the furnace compartment and body of Figure 1 View, exemplifying the bottom and the plurality of joints on the lower mount: Figure 9A is a rear elevational view of the bottom of Figure 1, illustrating the heater elements disposed between the top pan, the bottom pan, and the insulating layer, and at the bottom - 56- 200940203 The groove in the side wall for engaging the mount in the furnace compartment; Fig. 9B is a side view of the bottom of Fig. 9A, Fig. 1 〇A is a front view of the cooker of Fig. 2; Fig. 10B is a view a front view of an exemplary structure of a stove, exemplified at the bottom of various exemplary positions and orientations; 1 1 is a perspective view of the lower rear side of the bottom of FIG. 9; FIG. 12 is a bottom perspective view of the bottom of FIG. 11 illustrating the bottom of the bottom flat bottom pan removed; FIGS. 13A-13C are the furnace compartments of FIG. Schematic diagram of a corner, illustrating bending the sheet along a curved line and positioning within the housing; Figures 13D-13E are schematic views of a corner similar to the furnace compartment of Figure 2, illustrating bending the sheet along a curved line to form an arc Figure 13F-13G is a schematic view of a corner of the furnace compartment similar to that of Figure 2, illustrating the bending of the sheet along a curved line to form a circular corner; Figure 13H is similar to the furnace compartment of Figure 2. A schematic view of a corner, illustrating a corner Φ without a curved line; Fig. 131 is a schematic view of a corner 类似于 similar to the furnace compartment of Fig. 2, illustrating bending the sheet along a curved line to form various corner structures; Fig. 13J is similar Figure 2 is a schematic view of the corner of the furnace compartment, illustrating the bending of the sheet along a curved line to form various corner structures; Figure 13K is a schematic view of a corner similar to the furnace compartment of Figure 2, illustrating bending along a curved line a sheet to form various corner structures; Figure 14 is a perspective view of the furnace compartment of Figure 2, Figure 15A is a perspective view of the back panel construction of the stove of Figure 1; Figure 15A-1 is an enlarged view of the corner gusset of the stove of Figure 1; Figure 16 Is an enlarged perspective view of the back panel construction of Fig. 15, illustrating a corner gusset having a curved tab portion; Figs. 17A-17J are schematic views illustrating a process for forming a three-dimensional configuration similar to that of Fig. 1; Fig. 17A-1, 17B-1 to 17B-4, 17E-1, 17F-1, 17F-2 are enlarged views of the sheet structure of Fig. 17; Fig. 18 is a perspective view of an exemplary furnace assembly of various aspects of the present invention; Is a view of a two-piece material that can be used to form the housing of the furnace assembly of Figure 18; Figure 20 is a view of the two-piece material shown in Figure 19, which has been bent along the surrounding bending line to Figure 21A to Figure 21P are perspective views of a method of manufacturing the oven of Figure 18 in some aspects of the present invention; Figure 22 is a perspective view of an exemplary oven of the furnace assembly of Figure 18; Figure 23A is A cross-sectional view of the furnace of Fig. 210 taken along line 23-2 of Fig. 21P exemplifies the positioning of the internal structure of the inside of the casing Figure 24 is a perspective view of the furnace of Figure 18 illustrating the installation of the instrument panel of the present invention; Figure 25 is an enlarged perspective view of Figure 24 illustrating the mounting points for the door assembly of the present invention; Figure 26 is the mounting of Figure 18 A perspective view of the furnace, shown as having been assembled on a table; -58- '200940203 Figure 27 is a perspective view of the furnace holder structure of Figure 18 of the present invention; Figure 28 is a perspective view of the sheet material and table of Figure 21A Figure 29A is a perspective view of another exemplary oven of the furnace assembly of Figure 18; and Figures 29B, 29C, 29D show the furnace boxes of various combinations; Figure 30 is a diagram A partial perspective view of a furnace box of 29, exemplified by a flat glazing process. ❹ [Description of main component symbols] 3〇: 3D structure 32: Table 33: Internal (core) structure 33a: Internal structure 35: Sheet material 37: Bending wire ❹ 39: Housing 40': (separate formation) section 4〇: sheet material 4〇a: first section 4〇b: second section 40c: third section 42: bending line 4 4: side (panel) 4 6 a : positioning skid -59- 200940203 46: positioning structure 47a: first panel portion 49b: second panel portion 51: edge 53: peripheral flange (portion) 53a: first peripheral flange portion 53b: second peripheral flange portion 54b: panel side 5 4 : panel portion 5 4 : side panel 54 a : first panel portion 54 b : second panel portion 56 : architecture 5 8a : flange 58 ′ : flange 58 : (internal configuration) support flange 60 : interior Skeleton structure 61: Inner edge 63: Full 63: Crease (hook) 65: Fixed structure 67: External flange 68: Tab 70: Groove (hole) -60- 200940203 72: Internal side 7 2 d : Top side 72a: (first) (internal) side portion 72b: side portion 72c: side portion 73': hole 73: tab 〇 75: lip portion 77: module control panel 79 : Hole 81: Bottom 82: Top 84: Edge flange part 86: Front 8 8: Control board Q 89: Control (display) module 91: Overlapping edge (construction) 93: Second station (bending station) (mutual Connection structure) 95: Assembly and final processing station 97: enamel 98: interconnection structure 99: slot 23 0: (three-dimensional structure) cooking stove 23 2 : housing -61 - 200940203 2 3 3 : stove assembly 235: cooking stove ( Furnace) Top 237: Furnace 239: Heating drawer (housing) 2 4 0 : Furnace compartment 2 4 2 : Side wall 244 : Top 246 : Back 247 : Furnace (compartment) Body 249 : Bottom 251 : Front frame member 253 : Flange 254: bracket 2 5 6 : heater element 2 5 8 : insulating layer 260 • top pan 261 : bottom pan 263 : top portion 265 : outer lip 267 : mount 2 6 8 : V-shaped groove 270 : connection joint 272 : sheet material 272 ' : sheet material * 200940203 272" : sheet material 272b : long sheet material

273 ：孑L 274 :有利彎曲的構造 274b :有利彎曲的構造 275 :彎曲線 275b’ ：整捲貯存材料 φ 277 :重疊構造 277b :重疊構造 277’ ：重疊構造 279 :彎曲線（第一部份） 279’ ：彎曲線（第一部份） 279” ：彎曲線 281’ ：第二部份 2 8 1 :第二部份 〇 282 :角凸緣 282’ ：角凸緣 284 :特徵 28 6 :外唇部（凸緣） 28 8 :內部容積 291 :背部面板構造 293 :側面板 295 :支柱 296 :薄壁區段 -63- 200940203 303’：預先成形的彎曲 3 05’ ：弧形部份 306”：預形成彎曲弧形 3 1 0 :片體產品 312’ ：面板 3 14’ ：唇部 3 1 6 ’ ：唇部273 : 孑L 274 : favorable curved configuration 274b : favorable curved configuration 275 : bending line 275 b ′ : whole roll storage material φ 277 : overlapping structure 277 b : overlapping structure 277 ′ : overlapping structure 279 : bending line (first part 279': bending line (first part) 279": bending line 281': second part 2 8 1 : second part 〇 282: corner flange 282': angle flange 284: feature 28 6 : Outer lip (flange) 28 8 : Internal volume 291 : Back panel construction 293 : Side panel 295 : Post 296 : Thin wall section - 63 - 200940203 303 ': Preformed bend 3 05 ' : Curved part 306 ": Pre-formed curved arc 3 1 0 : Sheet product 312': Panel 3 14': Lip 3 1 6 ': Lip

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Claims (1)

.200940203 十、申請專利範園 1. —種三維構造，包含： 殼體’由包括有複數彎曲線的至少一個二維片體材料 所形成’其界定該殼體的外部側面，該等彎曲線中至少二 者包括沿著該等彎曲線的定位構造；和 在殻體內的內部構造，該內部構造具有周圍和複數支 撐凸緣’該複數凸緣從該周圍向外延伸，每一支撐凸緣朝 〇 向該殼體的個別彎曲線延伸，且每一支撐凸緣包括在其外 部邊緣上的固定構造； 其中建構每一內部構造支撐凸緣的該固定構造，以配 合該殼體的個別定位構造’以將該內部構造支撐在該殼體 內。 2. 如申請專利範圍第1項所述之三維構造，其中該定 位構造是彎曲控制位移。 3. 如申請專利範圍第2項所述之三維構造，其中該每 〇 一彎曲線包括複數彎曲控制位移。 4. 如申請專利範圍第1項所述之三維構造，其中建構 至少一支擦凸緣被固定至殻體’且無須分離的固定件。 5. 如申請專利範圍第1項所述之三維構造，其中該複 數支撐凸緣中至少一者從該內部構造的相反側面延伸。 6. 如申請專利範圍第1項所述之三維構造，其中該內 部構造由至少一內部片體材料形成，且該至少一內部片體 包括內部彎曲線，且其中該內部構造之該等支撐凸緣中至 少一者和該至少一內部片體整體形成，且該內部彎曲線界 -65 · 200940203 定內部側面和該等支撐凸緣中至少一者之間的邊界。 7. 如申請專利範圍第6項所述之三維構造，其中該至 少一支撐凸緣是實質地直的。 8. 如申請專利範圍第6項所述之三維構造，其中該至 少一支撐凸緣與該內部側面所界定之平面成實質地45度 地從該內部構造延伸至該殼體。 9. 如申請專利範圍第1項所述之三維構造，其中該內 部構造由至少一片體材料形成，且該至少一片體包括複數 內部彎曲線’且其中該內部構造之至少二支撐凸緣和該至 少一片體整體形成，且其中該等內部彎曲線界定該內部側 面和該至少二支撐凸緣之間的邊界。 10·如申請專利範圍第6項所述之三維構造，其中至 少一固定構造包括垂片，且個別定位構造包括沿著殼體之 個別彎曲線的孔，且其中該垂片插入該孔內，藉此將該內 部構造的個別支撐凸緣固定至該殼體。 11. 如申請專利範圍第6項所述之三維構造，其中該 內部構造是由至少二片體材料所形成，每一片體材料具有 內部彎曲線。 12. 如申請專利範圍第11項所述之三維構造，其中該 二片體之一和該內部構造之該等支撐凸緣之至少其一整體 形成，且其中該二片體之一的該內部彎曲線界定該內部側 面和該等支撐凸緣之至少其一之間的邊界。 13. 如申請專利範圍第12項所述之三維構造，其中該 二片體之另一者包括唇部，其中該二片體之另一者的該內 -66- 200940203 部彎曲線界定另一內部側面和該唇部之間的邊界，且該唇 部向該內部構造延伸。 14·如申請專利範圍第1項所述之三維構造，其中該 唇部固定至該等支撐凸緣之該至少一者。 15. 如申請專利範圍第1項所述之三維構造，其中該 唇部不需分離的固定器便可固定至該至少一凸緣。 16. 如申請專利範圍第1項所述之三維構造，其中建 φ 構該殼體供安裝模組控制面板至該殼體。 17. 如申請專利範圍第16項所述之三維構造，其中該 殼體包括至少一孔，該孔提供電線用的引導路徑。 18. 如申請專利範圍第17項所述之三維構造，其中該 三維構造是器具。 19·如申請專利範圍第18項所述之三維構造，其中該 三維構造是爐。 20.—種製造三維構造的方法，該方法包含： ❹ 準備片體材料供沿著複數彎曲線彎曲，複數定位構造 界定該等彎曲線中的至少一部份，該等彎曲線中的至少一 部份界定該三維構造的側面和輪廓； 提供內部構造，該內部構造包括沿著該內部構造之該 周圍所形成的內部骨架構造，該內部骨架構造包含複數內 部構造邊緣和實質地直的凸緣，該等內部構造邊緣在該內 部構造的角隅處連接在一起，每一凸緣從內部構造邊緣朝 向該殼體的彎曲線延伸； 將該內部構造定位在該片體材料上，使得固定構造嚙 -67- 200940203 合該定位構造；和 將該片體材料沿著該等彎曲線彎曲成殻體，該殼體形 成在該內部構造的周圍， 其中該固定構造相對於外部構造支撐該內部構造。 21. —種三維構造，包含： 由片體材料所形成的構造，建構該片體材料供沿著複 數彎曲線彎曲’每一彎曲線由複數彎曲誘導構造所界定， 該片體材料包括第一周圍凸緣部份和第二周圍凸緣部份； 該第一周圍凸緣部份沿著該等彎曲線的第一彎曲線，該第 一彎曲線沿著該片體材料的第一面板部份延伸；且該第二 周圍凸緣部份沿著該等彎曲線的第二彎曲線，該第二彎曲 線沿著該片體材料的第二面板部份延伸， 其中該第一周圍凸緣部份和該第二面板部份片體的一 部份重疊，且該第二周圍凸緣部份和該第一面板部份的一 部份重疊，使得該第一和第二彎曲線彼此立即鄰接且平行 ，藉此沿著該三維構造之周圍形成多重片體厚度的架構。 22. 如申請專利範圍第21項所述之三維構造，另外包 含剛性內部構造，其具有實質地直的支撐凸緣，其中該支 撐凸緣從該內部構造朝向該第一和第二彎曲線延伸。 23. —種製造二維構造的方法，該方法包含： 準備片體材料供沿著複數彎曲線彎曲，每一彎曲線由 複數彎曲誘導構造所界定’該片體材料包括第一周圍凸緣 部份和第二周圍凸緣部份；該第一周圍凸緣部份沿著該等 彎曲線的第一彎曲線’該第一彎曲線沿著該片體材料的第 -68- 200940203 一面板部份延伸；且該第二周圍凸緣部份沿著該等彎曲線 的第二彎曲線，該第二彎曲線沿著該片體材料的第二面板 部份延伸； 沿著該第一彎曲線彎曲該第一周圍凸緣部份·， 沿著該第二彎曲線彎曲該第二周圍凸緣部份； 將該片體材料彎曲成三維構造， 其中該第一周圍凸緣部份和該第二面板部份片體的一 ❹ 部份重疊，且該第二周圍凸緣部份和該第一面板部份的一 部份重疊，使得該第一和第二彎曲線彼此立即鄰接且平行 ，藉此沿著該三維構造之周圍形成多重片體厚度的架構。 24. 如申請專利範圍第23項所述之製造三維構造的方 法，另外包含下列步驟： 準備該至少一片體材料，該片體材料具有沿著個別第 三及第四彎曲線的第三及第四周圍凸緣部份和第三及第四 面板部份；和 〇 沿著該第三彎曲線彎曲該第三周圍凸緣部份； 沿著該第四彎曲線彎曲該第四周圍凸緣部份； 其中該第三邊緣凸緣部份和該第四面板部份的一部份 重疊’且該第四周圍凸緣部份和該第三面板部份的一部份 重疊’使得該第三和第四彎曲線彼此立即鄰接且平行，藉 此沿著該三維構造之周圍形成多重片體厚度的架構。 25. 如申請專利範圍第23項所述之製造三維構造的方 法，其中在第一站執行該準備步驟，且在第二站執行該彎 曲步驟。 -69- 200940203 26. 如申請專利範圍第25項所述之製造三維構造的方 法，其中該第二站遠離該第一站。 27. —種製造三維構造的方法，該方法包含： 準備至少一片體材料供沿著複數彎曲線彎曲，每一彎 曲線由在該片體材料之厚度方向中的複數彎曲誘導位移所 界定，該至少一片體之該等彎曲線界定該至少一片體材料 的至少第一、第二、和第三面板部份，該第一面板部份沿 著該等彎曲線之第一彎曲線延伸，且該第二面板部份沿著 @ 該等彎曲線之第二彎曲線延伸； 沿著該複數彎曲線彎折該片體材料，以形成三維構造 * 將該第一面板部份沿著該第二面板部份重疊，使得該 第一彎曲線的等彎曲誘導構造嵌套在形成該第二彎曲線之 該等彎曲誘導構造內，且該第一面板部份直接緊靠著該第 二面板部份。 28. 如申請專利範圍第27項所述之製造三維構造的方 Q 法，其中該第一面板部份和該第二面板部份被形成在單一 片體材料上。 29. 如申請專利範圍第27項所述之製造三維構造的方 法，其中該第一彎曲線之該等彎曲誘導位移的尺寸，比該 第二彎曲線之該等彎曲誘導位移的尺寸還小。 30. 如申請專利範圍第27項所述之製造三維構造的方 法，另外包含下列步驟： 沿著至少二彎曲線提供該等彎曲誘導位移； -70- 200940203 提供具有實質地直的支撐凸緣之剛性內部構造，每一 凸緣具有固定構造； 在該彎折步驟之前，將該剛性內部構造放在該至少一 片體材料上； 在該彎折步驟期間，將固定構造嚙合至定位構造，其 中當該片體材料被彎成三維構造時，每一支撐凸緣從該內 部構造延伸至該片體材料內的個別彎曲線。 ❺ 31· —種三維構造，包含： 由至少一片體材料形成的構造，建構該片體材料供沿 著複數彎曲線彎曲，每一彎曲線由在該片體材料之厚度方 向中的複數彎曲誘導位移所界定，該至少一片體之該等彎 曲線界定該至少一片體材料的第一和第二部份， 其中當該至少一片體材料被彎折成三維構造時，形成 該第一部份之該等彎曲誘導構造嵌套在形成該第二部份之 該等彎曲誘導構造內。 ® 32.—種三維構造，包含： 片體材料，供沿著複數彎曲線彎曲，每一彎曲線由複 數彎曲誘導構造所界定，該片體材料包括第一周圍凸緣部 份和第二周圍凸緣部份；該第一周圍凸緣部份沿著該等彎 曲線的第一彎曲線，該第一彎曲線沿著該片體材料的第一 面板部份延伸；該第二周圍凸緣部份沿著該等彎曲線的第 二彎曲線，該第二彎曲線沿著該片體材料的第二面板部份 延伸， 其中該第一周圍凸緣部份和該第二面板部份片體的一 -71 - 200940203 部份對齊，且該第二周圍凸緣部份和該第一面板部份的一 部份對齊，使得該第一和第二彎曲線彼此立即鄰接且實質 地平行。 33.—種三維構造，包含： 片體材料，沿著複數彎曲線彎曲，該已彎曲的片體材 料形成複數壁，該複數壁界定內部容積且具有預定的橫剖 面’至少一彎曲線在該等壁其中之一內界定向外彎折垂片 部份’該垂片具有和該預定橫剖面互補的周圍形狀， 其中當彎折該垂片部份時，該垂片的至少一側面嚙合 立即鄰接的對應壁，藉此界定該複數壁的預定橫剖面。 3 4.如申請專利範圍第33項所述之三維構造，其中該 垂片部份嵌套在該內部容積內。 35. 如申請專利範圍第34項所述之三維構造，其中該 垂片部份的該周圍緊接該複數壁之至少二對應壁。 36. 如申請專利範圍第34項所述之三維構造，該複數 壁形成壁構造，其中建構該垂片部份以支撐該壁構造。 3 7.如申請專利範圍第35項所述之三維構造，其中建 構該垂片部份當作用於該等壁的交叉支撐。 3 8.如申請專利範圍第33項所述之三維構造，其中複 數彎曲促進構造界定該複數彎曲線。 I 3 9.如申請專利範圍第38項所述之三維構造，其中該 等彎曲促進構造是位移。 40.如申請專利範圍第33項所述之三維構造，其中該 垂片部份固定至該複數壁中的任意者。 -72- 200940203 41. 如申請專利範圍第40項所述之三維構造，其中該 垂片部份不需固定件便可固定至該壁。 42. 如申請專利範圍第41項所述之二維構造’其中該 垂片部份扣合進入該內部容積。 43·如申請專利範圍第33至40項之任一項所述之^ 維構造，其中該片體材料包括塗層。 44. 如申請專利範圍第43項所述之三維構造’其中該 〇 構造是爐殻體的一部份，且以不沾黏塗層將該片體材料預 處理。 45. —種器具，包含如申請專利範圍第33項所述之Ξ 維構造。 4 6.如申請專利範圍第45項所述之器具，其中該器具 是烹飪灶。 47. —種三維構造，包含： 由片體材料形成的構造，建構該片體材料用於沿著彎 Ο 曲線彎曲’複數彎曲促進構造界定該彎曲線，該彎曲線界 定該片體材料的第一部份和第二部份，該第一部份和該第 二部份的每一者包括預形成的彎曲角凸緣，該彎曲角凸緣 是由硬的預形成彎曲所界定且從該彎曲線的相反端延伸， 其中’該片體材料沿著該彎曲線彎曲，使得該第一部 份的該預形成彎曲和該第二部份的該預形成彎曲對齊。 48. —種三維構造，包含： 由片體材料形成的構造，建構該片體材料用於沿著彎 曲線彎曲’複數彎曲促進構造界定該彎曲線，該彎曲線界 -73- 200940203 定該片體材料的第一部份和第二部份，該第一部份和該第 二部份的至少一者包括預形成的彎曲角凸緣，該彎曲角凸 緣從該彎曲線的相反端延伸， 其中’該片體材料沿著該彎曲線彎曲，使得該第一部 份的區段和該第二部份的區段重疊，藉此形成多重片體厚 度的架構。 49. 如申請專利範圍第48項所述之三維構造，其中該 彎曲促進構造是位移。 Q 50. 如申請專利範圍第48項所述之三維構造，其中該 三維構造形成斜接合。 51. 如申請專利範圍第50項所述之三維構造，其中該 第一區段和第二區段彼此緊接。 52. 如申請專利範圍第51項所述之三維構造，其中藉 由壓縮力將該第一區段和第二區段壓擠在一起。 5 3 .如申請專利範圍第51項所述之三維構造，其中該 第一區段和第二區段實質地平坦彼此抵靠。 © 5 4.如申請專利範圍第51項所述之三維構造’其中設 置該等預彎曲的每一者彼此鄰接。 55. 如申請專利範圍第54項所述之三維構造，其中該 彎曲線遠離該等預形成彎曲角凸緣的每一者。 56. 如申請專利範圍第48項所述之三維構造’其中該 片體材料包括複數彎曲線’建構該片體材料供沿著該等彎 曲線彎曲成三維構造。 57. 如申請專利範圍第56項所述之三維構造’其中該 •74- 200940203 第一預形成彎曲角凸緣和該第二預形成彎曲角凸緣，形成 該三維構造的角隅。 58. 如申請專利範圍第48項所述之三維構造，其中在 完成彎曲以後，該第一區段和第二區段的該重叠密封該彎 曲線的內部部份。 59. 如申請專利範圍第47至57項中任一項所述之三 維構造，其中該片體材料包括塗層。 0 60.如申請專利範圍第59項所述之三維構造，其中該 構造是爐殼體的一部份，且以不沾黏塗層將該片體材料預 處理。 61. —種器具，包含如申請專利範圍第48項所述之三 維構造。 62. 如申請專利範圍第61項所述之器具，其中該器具 是烹飪灶。 63. 如申請專利範圍第62項所述之器具，該器具包括 〇 用於覆蓋該爐隔室的門，其中該等門直立地打開。 64. —種爐，包含： 爐隔室，具有側壁、頂部、和背部；和 可移除的底部，設置在該爐隔室內且相對於該等側壁 可調整地安裝。 6 5 .如申請專利範圍第6 4項所述之爐，其中該等側壁 之至少一者和背部’包括用於滑動地嚙合該底部的支座。 66.如申請專利範圍第65項所述之爐，其中該支座是 支架支座。 -75- 200940203 67.如申請專利範圍第65項所述之爐，其中建構該底 部的末端以嚙合在該背部上的該等支座。 6 8.如申請專利範圍第67項所述之爐，其中該等側壁 包括支架，用於嚙合架子、抽屜、和支架之至少其一。 69. 如申請專利範圍第64項所述之爐，另外包含爐殼 體，用於容置該爐隔室。 70. 如申請專利範圍第69項所述之爐，其中該爐隔室 嚙合該殼體的內部壁。 7 1.如申請專利範圍第64項所述之爐，其中該底部包 括： 加熱器元件； 至少一絕緣層，鄰接該加熱器元件； 頂部平底鍋，設置在該加熱器元件和該絕緣層上方： 和 底部平底鍋，設置在該加熱器元件和該絕緣層下方。 72. 如申請專利範圍第71項所述之爐，其中該底部包 括孔，用於從該加熱器元件熱傳至該爐隔室。 73. 如申請專利範圍第64項所述之爐，另外包含設置 在該爐隔室下方的第二烹飪隔室，其中建構該底部以形成 該第二烹飪隔室的頂部。 74. 如申請專利範圍第73項所述之爐，其中建構該底 部以加熱該第二烹飪隔室。 75. 如申請專利範圍第64項所述之爐，其中由單一片 體材料形成該爐隔室的壁，建構該片體材料以沿著複數彎 -76- 200940203 曲線彎曲。 76. 如申請專利範圍第75項所述之爐’其中藉由複數 彎曲促進構造界定該等彎曲線。 77. 如申請專利範圍第64至76項中任一項所述之爐 ’其中以非沾黏塗層預處理該爐殻體內的烹飪表面。 78·用於形成三維構造的方法，包含： 提供整捲貯存的片體材料； © 將該整捲貯存的片體材料展開成實質扁平的片體； 在該片體材料上形成一或更多特徵；和 輥軋成形該片體材料。 79. 如申請專利範圍第78項所述之用於形成三維構造 的方法’另外包含在形成一或更多特徵以前或以後，從該 整捲貯存的片體材料切斷該片體材料。 80. 如申請專利範圍第78項所述之用於形成三維構造 的方法，其中該等已形成的特徵包括在該片體材料內的彎 ^ 曲促進構造’該等彎曲促進構造界定至少一彎曲線。 81. 如申請專利範圍第79項所述之用於形成三維構造 的方法，其中該輥軋成形包括沿著該至少一彎曲線漸進地 彎曲該片體。 82. 如申請專利範圍第81項所述之用於形成三維構造 的方法’其中沿著該片體材料的縱軸將該片體材料輥軋成 形。 83. 如申請專利範圍第78項所述之用於形成三維構造 的方法’其中在該片體內呈橫方向形成該一或更多特徵。 -77- 200940203 84.如申請專利範圍第78項所述之用於形成三維構造 的方法，其中藉由衝壓完成該形成。.200940203 X. Patent Application Scope 1. A three-dimensional construction comprising: a housing 'formed by at least one two-dimensional sheet material comprising a plurality of curved lines' defining an outer side of the housing, the curved lines At least two of which include a positioning configuration along the curved lines; and an internal configuration within the housing having a perimeter and a plurality of support flanges' from which the plurality of flanges extend outwardly, each support flange Moving toward the individual bend lines of the housing, and each support flange includes a fixed configuration on its outer edge; wherein the fixed configuration of each inner construction support flange is configured to match the individual positioning of the housing Construct ' to support the internal structure within the housing. 2. The three-dimensional construction of claim 1, wherein the positioning structure is a bending control displacement. 3. The three-dimensional construction of claim 2, wherein the one bend line comprises a plurality of bend control displacements. 4. The three-dimensional construction of claim 1, wherein at least one of the wiper flanges is fixed to the housing and the separate fasteners are not required. 5. The three-dimensional construction of claim 1, wherein at least one of the plurality of support flanges extends from an opposite side of the inner structure. 6. The three-dimensional construction of claim 1, wherein the internal structure is formed from at least one inner sheet material, and the at least one inner sheet comprises an inner curved line, and wherein the inner support has the support protrusion At least one of the rims is integrally formed with the at least one inner sheet, and the inner curved line boundary -65 · 200940203 defines a boundary between the inner side and at least one of the support flanges. 7. The three-dimensional construction of claim 6 wherein the at least one support flange is substantially straight. 8. The three-dimensional construction of claim 6 wherein the at least one support flange extends substantially 45 degrees from the plane defined by the inner side to the housing. 9. The three-dimensional construction of claim 1, wherein the internal structure is formed from at least one piece of bulk material, and the at least one body comprises a plurality of internal bending lines 'and wherein at least two supporting flanges of the internal structure and the At least one piece is integrally formed, and wherein the inner curved lines define a boundary between the inner side and the at least two support flanges. 10. The three-dimensional construction of claim 6, wherein at least one of the securing formations comprises a tab, and the individual locating formations comprise apertures along individual bend lines of the housing, and wherein the tab is inserted into the aperture, Thereby the individual support flanges of the internal construction are fixed to the housing. 11. The three-dimensional construction of claim 6, wherein the internal structure is formed from at least two sheets of material, each sheet material having an internal curved line. 12. The three-dimensional construction of claim 11, wherein one of the two sheets is integrally formed with at least one of the support flanges of the internal structure, and wherein the interior of one of the two sheets A bend line defines a boundary between the inner side and at least one of the support flanges. 13. The three-dimensional construction of claim 12, wherein the other of the two bodies comprises a lip, wherein the inner-66-200940203 bending line of the other of the two bodies defines another A boundary between the inner side and the lip, and the lip extends toward the inner configuration. The three-dimensional construction of claim 1, wherein the lip is secured to the at least one of the support flanges. 15. The three-dimensional construction of claim 1, wherein the lip that does not require separation can be secured to the at least one flange. 16. The three-dimensional construction of claim 1, wherein the housing is configured to mount a module control panel to the housing. 17. The three-dimensional construction of claim 16, wherein the housing includes at least one aperture that provides a guiding path for the electrical wire. 18. The three-dimensional construction of claim 17, wherein the three-dimensional construction is an appliance. 19. The three-dimensional construction of claim 18, wherein the three-dimensional construction is a furnace. 20. A method of making a three-dimensional structure, the method comprising: ❹ preparing a sheet material for bending along a plurality of bending lines, the plurality of positioning structures defining at least a portion of the bending lines, at least one of the bending lines Partially defining the sides and contours of the three-dimensional construction; providing an internal configuration comprising an internal skeletal formation formed along the periphery of the internal construction, the internal skeletal construction comprising a plurality of internal structural edges and substantially straight flanges The inner structural edges are joined together at the corners of the inner structure, each flange extending from the inner structural edge toward the curved line of the housing; positioning the inner structure on the sheet material such that the fixed configuration Engaging the positioning structure; and bending the sheet material along the curved lines into a housing formed around the inner structure, wherein the fixed configuration supports the inner structure relative to the outer configuration . 21. A three-dimensional construction comprising: a formation formed from a sheet of material, the sheet material being constructed for bending along a plurality of curved lines - each bend line being defined by a plurality of bend-inducing formations, the sheet material comprising first a peripheral flange portion and a second peripheral flange portion; the first peripheral flange portion along a first bending line of the curved line, the first bending line being along a first panel portion of the sheet material And extending the second peripheral flange portion along a second bending line of the curved line, the second bending line extending along a second panel portion of the sheet material, wherein the first peripheral flange And partially overlapping a portion of the second panel portion, and the second surrounding flange portion overlaps with a portion of the first panel portion such that the first and second curved lines are immediately adjacent to each other Adjacent and parallel, thereby forming a multi-sheet thickness structure along the periphery of the three-dimensional configuration. 22. The three-dimensional construction of claim 21, further comprising a rigid internal configuration having a substantially straight support flange, wherein the support flange extends from the inner configuration toward the first and second bend lines . 23. A method of making a two-dimensional construction, the method comprising: preparing a sheet material for bending along a plurality of bending lines, each bending line being defined by a plurality of bending-inducing configurations - the sheet material comprising a first peripheral flange portion And a second peripheral flange portion; the first peripheral flange portion along the first bending line of the curved line. The first bending line is along a panel portion of the sheet material -68-200940203 And extending the second peripheral flange portion along a second bending line of the bending line, the second bending line extending along the second panel portion of the sheet material; along the first bending line Bending the first peripheral flange portion, bending the second peripheral flange portion along the second bending line; bending the sheet material into a three-dimensional configuration, wherein the first peripheral flange portion and the first portion A portion of the two panel partial sheets overlap, and the second peripheral flange portion overlaps with a portion of the first panel portion such that the first and second curved lines are immediately adjacent and parallel to each other. Thereby forming multiple sheets along the circumference of the three-dimensional structure Architecture degrees. 24. The method of manufacturing a three-dimensional structure according to claim 23, further comprising the steps of: preparing the at least one piece of body material having third and third portions along respective third and fourth bending lines a peripheral flange portion and third and fourth panel portions; and a third peripheral flange portion is bent along the third bending line; and the fourth peripheral flange portion is bent along the fourth bending line Wherein the third edge flange portion and a portion of the fourth panel portion overlap 'and the fourth peripheral flange portion overlaps with a portion of the third panel portion' such that the third portion The fourth bending line is immediately adjacent and parallel to each other, thereby forming a structure of multiple sheet thicknesses along the circumference of the three-dimensional configuration. 25. The method of manufacturing a three-dimensional construction of claim 23, wherein the preparing step is performed at a first station and the bending step is performed at a second station. The method of manufacturing a three-dimensional structure according to claim 25, wherein the second station is remote from the first station. 27. A method of making a three-dimensional construction, the method comprising: preparing at least one piece of body material for bending along a plurality of bending lines, each bending line being defined by a plurality of bending induced displacements in a thickness direction of the sheet material, The curved lines of at least one of the bodies define at least first, second, and third panel portions of the at least one piece of body material, the first panel portion extending along a first line of curvature of the curved lines, and the a second panel portion extending along a second bending line of the bending lines; the sheet material is bent along the plurality of bending lines to form a three-dimensional structure* the first panel portion is along the second panel The portions are overlapped such that the equal bending inducing formation of the first bending line is nested within the bending inducing formations forming the second bending line, and the first panel portion directly abuts the second panel portion. 28. The method of fabricating a three-dimensional structure according to claim 27, wherein the first panel portion and the second panel portion are formed on a single sheet material. 29. The method of manufacturing a three-dimensional structure according to claim 27, wherein the magnitude of the bending induced displacement of the first bending line is smaller than the size of the bending induced displacement of the second bending line. 30. The method of making a three-dimensional construction of claim 27, further comprising the steps of: providing the bend-induced displacement along at least two bend lines; -70-200940203 providing a substantially straight support flange a rigid internal configuration, each flange having a fixed configuration; prior to the bending step, placing the rigid internal configuration on the at least one piece of body material; during the bending step, engaging the fixed configuration to the positioning configuration, wherein When the sheet material is bent into a three-dimensional configuration, each support flange extends from the inner structure to individual bend lines within the sheet material. ❺ 31· a three-dimensional structure comprising: a structure formed of at least one piece of bulk material, the sheet material being constructed for bending along a plurality of bending lines, each bending line being induced by a complex bending in a thickness direction of the sheet material Defining, the curved lines of the at least one body defining the first and second portions of the at least one piece of bulk material, wherein the first portion is formed when the at least one piece of body material is bent into a three-dimensional configuration The bend inducing formations are nested within the bend inducing formations that form the second portion. ® 32. - A three-dimensional construction comprising: a sheet material for bending along a plurality of bending lines, each bending line being defined by a plurality of bending inducing formations, the sheet material comprising a first surrounding flange portion and a second circumference a flange portion; the first peripheral flange portion along a first bending line of the bending line, the first bending line extending along a first panel portion of the sheet material; the second peripheral flange a portion of the second curved line extending along the second panel portion of the sheet of material, wherein the first peripheral flange portion and the second panel portion are The one-71 - 200940203 of the body is partially aligned, and the second peripheral flange portion is aligned with a portion of the first panel portion such that the first and second bending lines immediately abut each other and are substantially parallel. 33. A three-dimensional construction comprising: a sheet material bent along a plurality of curved lines, the curved sheet material forming a plurality of walls defining an interior volume and having a predetermined cross-section at least one bend line One of the equal walls defines an outwardly bent tab portion 'the tab having a peripheral shape complementary to the predetermined cross-section, wherein when the tab portion is bent, at least one side of the tab engages immediately Adjacent corresponding walls, thereby defining a predetermined cross-section of the plurality of walls. 3. The three-dimensional construction of claim 33, wherein the tab portion is nested within the interior volume. 35. The three-dimensional construction of claim 34, wherein the perimeter of the tab portion is adjacent to at least two corresponding walls of the plurality of walls. 36. The three-dimensional construction of claim 34, wherein the plurality of walls form a wall construction, wherein the tab portion is constructed to support the wall structure. 3. The three-dimensional construction of claim 35, wherein the tab portion is constructed as a cross support for the walls. 3. The three-dimensional construction of claim 33, wherein the plurality of bending promoting structures define the plurality of bending lines. The three-dimensional configuration of claim 38, wherein the bending-promoting configuration is a displacement. 40. The three-dimensional construction of claim 33, wherein the tab portion is fixed to any of the plurality of walls. The three-dimensional structure of claim 40, wherein the tab portion is fixed to the wall without a fixing member. 42. The two-dimensional construction as described in claim 41, wherein the tab portion is snapped into the internal volume. The structure of any one of claims 33 to 40, wherein the sheet material comprises a coating. 44. The three-dimensional construction as described in claim 43 wherein the 〇 structure is part of a furnace shell and the sheet material is pretreated with a non-stick coating. 45. An apparatus comprising: a construction as described in claim 33 of the scope of the patent application. 4. The device of claim 45, wherein the device is a cooking hob. 47. A three-dimensional construction comprising: a formation formed from a sheet material, the sheet material being constructed for bending along a curve of a curve, a plurality of bend-promoting formations defining the bend line, the bend line defining a first portion of the sheet material a portion and a second portion, each of the first portion and the second portion including a pre-formed curved corner flange defined by a hard pre-formed bend and from The opposite end of the bend line extends, wherein 'the sheet material is curved along the bend line such that the pre-formed bend of the first portion is aligned with the pre-formed bend of the second portion. 48. A three-dimensional construction comprising: a formation formed from a sheet material, the sheet material being constructed for bending along a curved line 'a plurality of bend promoting structures defining the bending line, the curved line boundary - 73- 200940203 a first portion and a second portion of the body material, at least one of the first portion and the second portion including a pre-formed curved corner flange extending from an opposite end of the bending line , wherein the sheet material is bent along the bending line such that the section of the first portion overlaps with the section of the second portion, thereby forming a structure of multiple sheet thicknesses. 49. The three-dimensional construction of claim 48, wherein the bending-promoting configuration is a displacement. Q. The three-dimensional construction of claim 48, wherein the three-dimensional structure forms an oblique joint. 51. The three-dimensional construction of claim 50, wherein the first section and the second section are immediately adjacent to each other. 52. The three-dimensional construction of claim 51, wherein the first section and the second section are pressed together by a compressive force. The three-dimensional configuration of claim 51, wherein the first section and the second section are substantially flat against each other. © 5 4. The three-dimensional structure described in claim 51, wherein each of the pre-bendings is disposed adjacent to each other. 55. The three-dimensional construction of claim 54, wherein the bend line is remote from each of the pre-formed bend corner flanges. 56. A three-dimensional construction as described in claim 48, wherein the sheet material comprises a plurality of curved lines constituting the sheet material for bending along the curved curves into a three-dimensional configuration. 57. A three-dimensional construction as described in claim 56, wherein the first pre-formed curved corner flange and the second pre-formed curved corner flange form a corner of the three-dimensional configuration. 58. The three-dimensional construction of claim 48, wherein the overlap of the first and second sections seals an interior portion of the curved curve after the bending is completed. The three-dimensional construction of any one of claims 47 to 57, wherein the sheet material comprises a coating. The three-dimensional construction of claim 59, wherein the construction is part of a furnace shell and the sheet material is pretreated with a non-stick coating. 61. An apparatus comprising a three dimensional construction as described in claim 48 of the scope of the patent application. 62. The device of claim 61, wherein the device is a cooking hob. 63. The apparatus of claim 62, wherein the appliance comprises a door for covering the oven compartment, wherein the doors are open upright. 64. A furnace comprising: a furnace compartment having a side wall, a top, and a back; and a removable bottom disposed within the furnace compartment and adjustably mounted relative to the side walls. The furnace of claim 46, wherein at least one of the side walls and the back 'includes a seat for slidingly engaging the bottom. 66. The furnace of claim 65, wherein the support is a bracket support. The furnace of claim 65, wherein the end of the bottom is constructed to engage the seats on the back. 6. The furnace of claim 67, wherein the side walls comprise a bracket for engaging at least one of a shelf, a drawer, and a bracket. 69. The furnace of claim 64, further comprising a furnace shell for accommodating the furnace compartment. 70. The furnace of claim 69, wherein the furnace compartment engages an inner wall of the housing. 7. The furnace of claim 64, wherein the bottom portion comprises: a heater element; at least one insulating layer adjacent to the heater element; a top pan disposed over the heater element and the insulating layer : and a bottom pan, disposed below the heater element and the insulating layer. 72. The furnace of claim 71, wherein the bottom portion includes a hole for heat transfer from the heater element to the furnace compartment. 73. The furnace of claim 64, further comprising a second cooking compartment disposed below the oven compartment, wherein the bottom is constructed to form a top of the second cooking compartment. 74. The furnace of claim 73, wherein the bottom is constructed to heat the second cooking compartment. 75. The furnace of claim 64, wherein the wall of the furnace compartment is formed from a single piece of material and the sheet material is constructed to curve along a complex bend -76-200940203 curve. 76. The furnace of claim 75, wherein the bending lines are defined by a plurality of bending promoting structures. 77. The furnace of any one of claims 64 to 76 wherein the cooking surface within the furnace shell is pretreated with a non-stick coating. 78. A method for forming a three-dimensional structure, comprising: providing a whole volume of stored sheet material; © expanding the whole stored sheet material into a substantially flat sheet; forming one or more on the sheet material Features; and roll forming the sheet material. 79. The method for forming a three-dimensional construction as described in claim 78, further comprising cutting the sheet material from the full-volume stored sheet material before or after forming one or more features. 80. The method for forming a three-dimensional configuration of claim 78, wherein the formed features comprise a bend-promoting construct within the sheet material, the bend-promoting constructs defining at least one bend line. 81. The method for forming a three-dimensional construction of claim 79, wherein the roll forming comprises progressively bending the sheet along the at least one bend line. 82. The method for forming a three-dimensional structure as described in claim 81, wherein the sheet material is rolled into a shape along a longitudinal axis of the sheet material. 83. A method for forming a three-dimensional structure as described in claim 78, wherein the one or more features are formed in a lateral direction within the sheet. The method for forming a three-dimensional structure as described in claim 78, wherein the formation is completed by stamping. -78--78-
TW097150095A 2007-12-21 2008-12-22 High-strength three-dimensional structure and method of manufacture TW200940203A (en)

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