200936094 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種紙杯結合發泡杯體,以達到具有保溫、 保冷、防燙(隔熱)功能,且全杯體可進行堆肥處理之環保杯之 製法及其結構創新技術案。 【先前技術】 按以’對於t請人先前呈肖局編财請案縣96137599200936094 IX. Description of the invention: [Technical field of the invention] The present invention relates to a paper cup combined with a foaming cup body to achieve environmental protection with heat preservation, cold preservation, anti-scalding (heat insulation) function, and full cup body can be composted The method of making cups and its structural innovations. [Prior Art] Press 'for the person who asked for the previous situation, the company made a fortune, please count the county 96137599
G Ο 號「保溫、保冷杯結構」之新型專利申請案,其申請專利範圍包 括1獨立項及7項附屬項,該獨立項主要係,包括:_内層為 發泡杯體’可直接提供冷熱食容置盛裝不變形,泡杯體主 要係以生物可分解祕界二氧化碳微量㈣發泡技 術製成板體,顧成雜鎌獻超料二氧倾微量押出發 泡杯體;-外層為紙杯冑,供套於發泡碰外部,該紙杯體外 表面印刷有文字或圖案。 上述結_在魏杯體之外轉設—紙树,由於紙杯 與發泡杯體僅密套合方式連結,因此尚有連 虞’且惟恐發泡體本权耐熱度不夠,遇熱會稍軟U 技術為基礎,輯鑽研,經稍試驗H再設 創作出較前案完善之結構’此_之結構^由2 材編於—嫩度之食品_^_ 而吕較硬且舰體贱杯之賴雜紮實,實乃—大進步幻 200936094 穎,特再次提出發明專利案之申請。 . 【發明内容】 本發明之主要目的’係提供—種環保杯之製法,包括·紙 材(板)至少-表面或兩表面披覆有一生物可分解薄膜層,再經 裁_製成各式之紙杯,使其具材直接進躲肥處理自然分 解运原成二氧化碳及水之功能,達到對環境無負擔及無污染之 效益’· 一發泡碰,係財物可分解_,_超臨界二氧化 〇 雜量㈣舰技娜雜,以鐘讀献Μ之發泡 杯體,復於發泡杯體内部以熱風、或電熱、或高週波、或超音 波加熱等熱處理方式,使其内表面軟化產生黏性,再將紙杯直 . 接套於發泡杯體内部、或塗以完全生物可分解高分子材料製成 . 謂,再加齡紙杯外邮與發秘咖邮產生緊密黏合作 用’皿可於加壓過程中,在發泡杯體之外杯唇形成一直徑加 大的凸環’俾以藉由凸環可使環保杯在套疊後,具有限位功能 ^ 、防止各雜綱過於緊迫絲不練ίϋ之功效。 本發明之另-目的’係提供一種環保杯結構,其係以上述 製法完成,包括:内層為紙杯,及外層為發泡杯體組成;該紙 杯’係於内周面披覆有生物可分解薄膜層,該發泡杯體,係以 生物可分解塑料,採用超臨界二氧化碳微量押出發泡技術製成 板體後,再經熱壓合成型作業製成超臨界二氧化碳發泡杯體, 並且以加熱方式使發泡杯體内周面軟化產生黏性或塗以完全 200936094 生物可分解高分子材聽成之#,再與紙杯外部相互套合,令 紙杯外部與發泡杯體内部具有黏合作用,達到連結牢固確實之 效能者。 【實施方式】 餘下’茲触合摘作較佳實闕之目錢—步說明如后 ’以期能使熟悉本創作相關技術之人士,得依本說明#之陳述 據以實施。 百先’敬請配合參閱第一至四圖所示,係本創作一種環保 杯之製法,主要包括: * -紙材(板)至少-表面或兩表面披財—完全生物可分 解薄膜層1卜再經裁_製成各式之紙杯ίο,使其具有可直 触行堆肥處理自齡觸縣二氧化碳及水之德,'達到對 環境無負擔及無污染之效益; 一發泡杯體20,係完全以生物可分解塑料,採用超臨界 二氧化碳微量押岐細嫌祕狀或平狀板體後,再進 行板體200 ®案或文字印刷、型切、塵折紋等後半段加工為屬 型半成品的作業,再以超音波熱麗合方式、或電熱虔合方式羽 或熱風壓合方式、或高週波财式等其中任一種方式,將=體 200黏為-杯型發泡體’繼續,於此發泡杯體加内周面以 音波熱塵合方式、或其他’如:電熱、或熱風、高週波等熱2 理方式,使其内表面軟化產生黏性後(發泡體本身遇熱即;熱 200936094 封)’或塗以完全生物可分解高分子材料製成之膠,最後將紙 杯10直接套於發泡杯體20内部,經加壓即可令紙杯1〇外周 面與發泡杯體2G關周面呈緊密包覆黏合狀態,並且具直接 冷卻定型成中空之發泡杯體2〇。 上述該發泡板體200在進行圖案或文字印刷作業時,該印 刷可為水性凸版(凹版)捲筒印刷、平張平版印刷或平張或捲筒G Ο 新型 新型 新型 「 「 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型 新型The food container is not deformed, and the cup body is mainly made of bio-decomposable secret carbon dioxide micro-(four) foaming technology to make the plate body, Gu Cheng miscellaneous material is super-material dioxic micro-extrusion foaming cup body; - outer layer is paper cup胄, the sleeve is placed on the outside of the foaming surface, and the outer surface of the paper cup is printed with characters or patterns. The above knot _ is transferred outside the Wei cup body - the paper tree, because the paper cup and the foam cup are only connected in a tightly fitting manner, so there is still a flail" and it is feared that the heat of the foam is not sufficient, and the heat will be slightly Based on the soft U technology, a series of researches have been carried out. After a little test, H has created a structure that is better than the previous case. The structure of this _ is composed of 2 materials in the food of tenderness _^_ and Lu is harder and the hull is 贱The cup is full of solidity, but it is a great progress. 200936094 Ying, special application for invention patent case. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing an environmentally-friendly cup, comprising: a paper (board) having at least a surface or two surfaces covered with a biodegradable film layer, and then being cut into various forms. The paper cup makes it directly into the fertilizer to process the natural decomposition into the function of carbon dioxide and water, and achieves the benefits of no burden to the environment and no pollution. · A foaming touch, the property can be decomposed _, _ supercritical two The amount of oxidized cesium (4) is a kind of foaming cup body, which is circulated in the foaming cup body and is heat treated by hot air, electric heating, high frequency or ultrasonic heating to make the inner surface Soften and produce viscous, then straighten the paper cup. It is made inside the foam cup or coated with completely biodegradable polymer material. It means that the old paper cup and the secret mail will produce close adhesion. During the pressurization process, a cup of enlarged diameter ring is formed on the cup lip outside the foaming cup body, so that the green cup can be placed after the nesting by the convex ring, and has a limit function ^, preventing each miscellaneous The outline is too tight and does not practice the effect of ϋ. Another object of the present invention is to provide an eco-friendly cup structure which is completed by the above-mentioned manufacturing method, comprising: the inner layer is a paper cup, and the outer layer is composed of a foam cup; the paper cup is coated on the inner peripheral surface and is biodegradable. a film layer, which is made of a biodegradable plastic, is formed into a plate body by a supercritical carbon dioxide micro-extrusion foaming technology, and then is formed into a supercritical carbon dioxide foaming cup by a hot press synthesis operation, and The heating method softens the peripheral surface of the foaming cup to produce a viscosity or is coated with the complete 200936094 biodegradable polymer material, and then nests with the outside of the paper cup to make the outside of the paper cup have a glue inside the foam cup. , to achieve a strong and effective performance. [Embodiment] The rest of the following is a better example of the money. The following explanations are made to enable those who are familiar with the technology of this creation to implement the statement according to this statement. Please refer to the first to fourth figures for the creation of an environmentally friendly cup, which mainly includes: * - paper (board) at least - surface or two surfaces fortune - fully biodegradable film layer 1卜再经裁_made into a variety of paper cups ίο, so that it can be directly touched and composted to treat the carbon dioxide and water of the age of the county, 'to achieve environmental benefits and no pollution benefits; a foam cup 20 It is completely biodegradable plastic, and it is processed by supercritical carbon dioxide micro-depreciation or flat-shaped plate body, and then processed into the second half of the plate 200 ® case or text printing, pattern cutting, dust crease, etc. For the operation of the semi-finished product, the body 200 is adhered to a cup-shaped foam by any of the methods such as ultrasonic heat bonding, electric heating or feathering or hot air pressing, or high-frequency cash. Continuing, the foamed cup body and the inner peripheral surface are softened by a sonic hot-dusting method or other heat treatment such as electric heating, hot air or high frequency, so that the inner surface is softened and viscous (foaming) It is itself hot; heat 200936094 seal) or coated with complete The glue made of the polymer material can be decomposed, and finally the paper cup 10 is directly sleeved inside the foaming cup body 20, and the outer peripheral surface of the paper cup 1 is tightly bonded to the circumferential surface of the foam cup 2G by pressing. And with direct cooling to form a hollow foam cup 2〇. When the foaming plate body 200 is subjected to a pattern or character printing operation, the printing may be an aqueous relief (gravure) web printing, a flat lithographic printing or a flat sheet or a reel
〇 網版印刷或網版轉印,其中任-種。而發泡杯體2G與紙杯10 在進行套合黏著作業時’於發泡杯體2〇内部進行熱風加熱時 ,該熱風溫度至少需設定在6〇。左右或,以上,以使發泡杯 體20之内部表面可產生融溶黏性狀態,據此,將紙杯ι〇直接 套於發泡減20邮隱,再賴料舰墟料部略加壓 ,即可紙杯1G相面與發泡杯體2()關面達到全面性的黏合 效果。此外’在贿加_財,係在發泡杯㈣之外部杯 2成财-直徑加大之凸環21,該凸環21主要係提供環保 2進行套疊後,具有限位、定位魏,可社各環保杯間過 於緊密边套,有容易拿取之實質效益。 再者,本發明設於發泡杯體2〇之凸環21的成型方式除 $法外’如第四_示,亦可在發泡板體細於型切成 :後,在杯唇外部取位置絲如-凸弧20!,如此, 辨f製成發泡_ 20後,即可在其杯唇外部具有凸環21之 Ο Ο 200936094 另者,如第五圖所示,係可採用兩種不同厚度之 20,分別製成發泡杯體2〇和凸環,二/體 :一可先將發_2。二 夕^F+&,之後再完成凸環心合於紙杯料部杯辰 處,並且同時與發泡杯體2〇連結成一體者。亦或是先 =發泡杯㈣與凸環⑽結成―體,再進行結 10外部之作業。 + 又者,本案環保杯製法尚包括:可在發泡杯體20底部以 熱處理方式接合-_發祕22,__ 22之外徑係 與發泡杯體20底外徑相同,以達到具美化外觀,及提高保溫 、保冰、隔熱效果更好之機能。而該圓形發泡塾22係與該發 泡杯體20為等同材料及等同製法所完成。 繼續,上述披覆於紙板表面之生物可分解薄膜層11,係 採用一種聚乳酸、或生物高分子聚合物、或綠色塑膠,任一種 具符合國際標準化組織(IS014855)檢測可堆肥化標準之塑料 ’以淋膜方式披覆於原紙板,經裁切成預定形狀後,再壓合成 紙杯10上端杯口周緣具外翻向内滾邊,及密封杯底之杯體, 其具有可提供盛裝含油、水、酒精及酸、鹼飲料等,而不產生 漏杯現象’且可達到一定的保溫或保冰效果及隔熱效果。而製 造該發泡杯體20之生物可分解塑料,係配合化學性生成二氧 化碳發泡劑製造成超臨界二氧化碳發泡板體所製成。據此,令 9 200936094 本發明之祕杯具有全杯體,可雜處理之效益者。 另者依上述製程完成之環保杯結構,為-内層係紙杯 1〇及一外層係發泡杯體20所組合而成。其中, .該紙杯1G ’為具有杯底密封,杯身上端為開放狀態之結 構’其結構主要特徵係,該紙杯1G於關磁财—生物可 分解薄膜層11 ; 該發泡杯體20,底部為一種中空狀態,其主要係以生物 ❹ 可刀解塑料’配合化學性生成二氧化碳發泡劑製成超臨界二氧 化碳發泡板體,再經熱壓合作業成型; 俾以經上述構件,係在發泡杯體20内部以熱風作業,使 發泡杯體20表峨絲化產錄性,再藏杯1G外部直接套 於發泡減2G畴,令其具有相絲合作用,以達到結構 強化之效益。 繼續,補充詳細說明的是,該發泡杯體2〇之製造方式: ❹ 係將混合有二氧化碳發泡劑之生物可分解塑料,同時加熱,使 二氧化碳氣泡均勻分佈於熔融之塑料,再以過量壓力壓縮,復 進行冷卻以軟化該二氧化碳氣泡呈超臨界狀態,超音波加熱壓 合成型作業以製成預定厚度之超臨界二氧化碳發泡板體(片體) ’之後’再經超音波加熱壓合成型作業’或其他各種習知壓合 作業方式,製成超臨界二氧化碳發泡杯體20。而前述生物可 分解塑料’主要係以聚乳酸(POLYLACTIC ACID簡稱pla)、 200936094〇 Screen printing or screen printing, which is any kind. When the foamed cup 2G and the paper cup 10 are subjected to hot air heating inside the foamed cup 2, the hot air temperature is set to at least 6 Torr. Left and right or above, so that the inner surface of the foaming cup body 20 can be melted and viscous. According to this, the paper cup ι〇 is directly placed on the foam to reduce the 20-mail hidden, and then the material of the ship is slightly pressurized. , the paper cup 1G phase and the foam cup 2 () close surface to achieve a comprehensive bonding effect. In addition, 'in the bribe plus _ wealth, in the outer cup of the foam cup (four) 2 into the wealth - the diameter of the convex ring 21, the convex ring 21 mainly provides environmental protection 2 after the nesting, with limit, positioning Wei, The environmental protection cups in the company can be too close to each other, and there are substantial benefits that can be easily taken. Furthermore, the molding method of the present invention for providing the convex ring 21 of the foamed cup body 2 is not limited to the following: as shown in the fourth example, the foamed plate body may be thinner than the shape: after the cup lip Take the position wire such as - convex arc 20!, so that after making foam _ 20, you can have a convex ring 21 on the outside of the cup lip. Ο 200936094 Alternatively, as shown in the fifth figure, Two different thicknesses of 20, respectively, are made into a foamed cup body 2 凸 and a convex ring, two / body: one can first send _2. On the second day, ^F+&, then complete the convex ring centering on the cup of the paper cup, and at the same time, it is integrated with the foam cup 2〇. Or first = the foaming cup (4) and the convex ring (10) are formed into a body, and then the external work of the knot 10 is performed. + In addition, the environmental protection cup method of this case includes: it can be joined by heat treatment at the bottom of the foaming cup body - _ hair secret 22, __ 22 has the same outer diameter as the outer diameter of the foam cup body 20 to achieve beautification Appearance, and improve the function of insulation, ice preservation and heat insulation. The circular foamed bowl 22 is made of the same material and equivalent method as the foam cup 20. Continuing, the biodegradable film layer 11 coated on the surface of the paperboard is made of a polylactic acid, or a biopolymer, or a green plastic, and any plastic having a compatibilization standard according to the International Organization for Standardization (IS014855). 'Laminating the original paperboard by lamination, after cutting into a predetermined shape, and then pressing the upper end of the cup of the paper cup 10, the outer edge of the cup has an outer turn and the inner side of the cup, and the cup of the bottom of the cup is sealed, which can provide oil, Water, alcohol and acid, alkali drinks, etc., without the phenomenon of missing cups' and can achieve a certain thermal or ice-preserving effect and heat insulation effect. The biodegradable plastic for producing the foamed cup body 20 is produced by mixing a chemically-generated carbon dioxide foaming agent into a supercritical carbon dioxide foamed plate body. Accordingly, the secret cup of the invention of 9 200936094 has a full cup body and can be used for the benefit of miscellaneous treatment. In addition, the environmental protection cup structure completed according to the above process is a combination of an inner layer paper cup 1 and an outer layer foam cup 20. Wherein, the paper cup 1G 'is a structure having a cup bottom seal, and the cup body end is open state, the main feature of the structure is that the paper cup 1G is in the magnetic energy-biodegradable film layer 11; the foam cup body 20, The bottom is a hollow state, which is mainly made up of a bio-degradable plastic-forming chemical carbon dioxide foaming agent to form a supercritical carbon dioxide foaming plate body, and then formed by a hot pressing cooperative industry; The inside of the foaming cup body 20 is operated by hot air, so that the foaming cup body 20 is fibrillated and the recording property is obtained, and the outer portion of the cup 1G is directly sleeved on the foaming minus 2G domain, so that it has a phase silk cooperation to achieve the structure. Strengthen the benefits. Continuing, it is added in detail that the foamed cup body 2 is manufactured in the following manner: ❹ The biodegradable plastic mixed with the carbon dioxide foaming agent is heated while the carbon dioxide bubbles are uniformly distributed in the molten plastic, and then excessively Pressure compression, re-cooling to soften the carbon dioxide bubble in a supercritical state, supersonic heating and pressing operation to make a supercritical carbon dioxide foaming plate body (sheet body) of a predetermined thickness 'after' and then supersonic heating and compression synthesis A supercritical carbon dioxide foaming cup 20 is formed by a type of operation or other various conventional methods of cooperation. The aforementioned biodegradable plastics are mainly made up of polylactic acid (POLYLACTIC ACID referred to as pla), 200936094
Ο 或聚羥基羧酸酯(PHA)、或其他生物可分解之枒料( Biodegradable Materials ),或生物高分子聚合物< Bio-Polymer)或綠色塑膠·(GreenPlastics),或美國枉邦失 團所生產之 Biomax PET、Fepol、Ecof lex、Mater-Be 任-«種^ 具符合國際標準化組織(IS014855)檢測可堆肥化標準,完全不 造成環境污染之熱可塑性塑膠材料。其中,該發泡材質亦可採 用無法生物分解之聚乙烯(PE)、聚丙烯(pp)、聚對苯二甲酸 乙二醇酯(PET)等任一塑膠材料。 綜上所陳’本案之技術實施者,乃確實具有創新暨實際功 效提昇,是應合於專利法之規定要義,懇祈鈞局明鑒,惠予 授准合法之專利權成立,至感德便。 【圖式簡單說明】 第-圖:本發明環保杯製法步驟示意圖一。 f圖.本發明環保杯製法步驟示意圖二。 第三圖:本發明環保杯成型結構剖視圖。 圖本發明環保杯之發泡杯體成型實施例示意圖一。 r ± ©本翻姉杯之發祕體成型獅獅意圖二。 【主要元件符號說明】 紙杯 —I。 ^ 薄膜層-------11 發泡板體——200 凸弧 ^ 發泡杯體-20凸環------- ®形發泡墊〜22 11 21Ο or polyhydroxycarboxylate (PHA), or other biodegradable materials (Biodegradable Materials), or biopolymers (Bio-Polymer) or green plastics (GreenPlastics), or the United States The Biomax PET, Fepol, Ecof lex, and Mater-Be produced by the company are in compliance with the standards of the International Organization for Standardization (IS014855) for compostability, and do not cause environmental pollution. Among them, the foamed material may be any plastic material such as polyethylene (PE), polypropylene (pp) or polyethylene terephthalate (PET) which cannot be biodegraded. In summary, the technical implementer of this case is indeed innovative and practically effective. It should be in line with the provisions of the Patent Law. It is a good example to pray for the establishment of a legal patent right. . [Simple description of the drawings] Fig. 1: Schematic diagram of the steps of the environmental protection cup preparation method of the present invention. f. Figure 2 shows the steps of the environmental protection cup preparation method of the present invention. Third: A cross-sectional view of a molding structure of the eco-cup of the present invention. FIG. 1 is a schematic view showing a foaming cup body forming embodiment of the environmental protection cup of the present invention. r ± © The 姊 姊 之 之 秘 秘 秘 意图 意图 意图 意图 意图 意图 意图 意图[Description of main component symbols] Paper cup - I. ^ Film layer -------11 Foam board body - 200 convex arc ^ Foam cup body -20 convex ring ------- ® shape foam pad ~ 22 11 21