TW200934025A - Solar energy junction box composition - Google Patents

Solar energy junction box composition Download PDF

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Publication number
TW200934025A
TW200934025A TW97103379A TW97103379A TW200934025A TW 200934025 A TW200934025 A TW 200934025A TW 97103379 A TW97103379 A TW 97103379A TW 97103379 A TW97103379 A TW 97103379A TW 200934025 A TW200934025 A TW 200934025A
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Taiwan
Prior art keywords
junction box
solar
carrier
solar junction
rectifying
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TW97103379A
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Chinese (zh)
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TWI455428B (en
Inventor
Wen-Huo Huang
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Sung Jung Minute Industry Co Ltd
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Publication of TWI455428B publication Critical patent/TWI455428B/zh

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

A solar energy junction box composition, which is used for receiving electrical power from a solar cell to provide to electrical equipment that needs electrical power, mainly includes at least two support bodies and at least a rectifier chip. The support body has a power input terminal and a power output terminal respectively connected to the solar cell and the electrical equipment. The rectifier chip is disposed on one of the support bodies and installed with a conductive element. The conductive element has a positioning part which is welded to another support body, making the two support bodies electrically connected to each other. As a result, the shortcoming of easy releasing by inserting a conventional rectifier chip to the two support bodies through a conductive element can be overcome.

Description

200934025 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種太陽能接線盒組成,尤指一種接收太陽能電池之電 力而供所需之電子設備使用的太陽能接線盒組成。 【先前技術】 在國際油價節節高旅、不斷創新高,且全球石油資源有限下,使得傳 統燃石油、燃煤等發電方式受到限制,因此,世界主要國家近年來乃積極 研發以潔淨的再生能源來取代礦物燃料發電,來減輕傳統發電方式所產生200934025 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a solar junction box composition, and more particularly to a solar junction box that receives the power of a solar cell for use in a desired electronic device. [Prior Art] Under the high international oil price, high innovation, and limited global petroleum resources, traditional power generation methods such as burning oil and coal are restricted. Therefore, the world's major countries have been actively researching and developing clean regeneration in recent years. Energy to replace fossil fuel power generation to reduce the traditional power generation methods

之>可乐問題;在替代性能源中,無論是太陽能、風能、生質 細家共同推展的目標,其中,太陽能發電設備具有低=性均^ 哥命可長達20年以上,加上太陽光取之不盡、用之不竭,且不受土地環評 限制之特性,故為各先進國家再生能源發展的主要項目。 太陽能電_彻太陽能她將太陽絲轉換成魏,再透過太陽能 接線盒將所轉_錢電祕輸至㈣器等控鮮元,轉定之處理後而 所用;但實際應用時太陽能模板的某些區域可能受地形影響而 之ΐ"射其他模板的電流通過而造成熱轉損失,為避 免這種,,、、點知耗影響模板壽命,相關文獻如美國專利⑹細號的「 CE_D·, =態該體並一_二 而^述之二極體一般係設置於太陽能接線盒内而與 與太陽織=======娜有 的-連接端7】,且該連接端7】係插設於 子鄰-導電板60 中模板受雜時的旁路電路,但太陽能供太陽能電池 以接收太陽光能,傳統太陽能接線各的 ^隨太軌電池設置於戶外 於導電板60,極易受外界因素( ^ 插設之方式組立 桃展场響而鬆脫,導致接觸不 200934025 良的缺失,甚至無法有效提供旁路電路而造成熱功率損失的問題,進而降 低太陽能電池的使用壽命。 【發明内容】 本發明的主要目的,在於提出一種太陽能接線盒組成,透過穩固的組 裝結構使太馳電齡地形影響而被雜時,得有效提齡路電路以減少 熱功率損失,從而提升太陽能電池的使用壽命。 為達上述目的,本發明提出一種太陽能接線盒組成,係接收太陽能電 池之電力而供所需之電子設備使用,主要包含至少二承載體及至少一整流 晶片,該承載體具有分別與該太陽能電池及該電子設備電性連接之一電二 〇 輸入端及一電力輸出端,而該整流晶片配置於其中一承載體上且設置有一 導電凡件,其中,該導電元件具有一定位部以焊固於另一承載體,使該二 承載體形成電性導通。 【實施方式】 有關本發明之詳細說明及技術内容,現就配合圖式說明如下: 清參閱『圊2及81 3』所示’如圖所示,本發明的太陽能接線盒組成係 接收太陽能電池(圖中未示)之電力而供所需之電子設備(圖中未示)使 用,其主要具有至少二承載體1〇及電性連接該二承載體1〇的至少一整流 晶片20,其中,該整流晶片2〇係配置於其中一承載體忉上且設置有一導 ❹ €元件30 ’該導電元件30具有一定位部31以焊固於另一承載體1〇,使相 鄰的一承載體10形成電性導通,本發明中該定位部31得以點焊或焊錫之 方式組設於該承 1G,且該粒部31可如圖5所示呈f曲雜組立於該 承載體10,而該承載體10具有分別與太陽能電池及電子設備電性連接之一 電力輸入端11及一電力輸出端12,該電力輸入端u包含一延伸自該承載 體ίο的結合部inm組設定位於該太陽能電池,其中,該結合部ιι〇具有 -結合孔111得以-固定件13穿設定位於該太陽能電池,此外,該電力輸 入端11更包含-延伸自該結合部„0的焊接部m鱗接定位於該太陽能 電池’而該結合部110係由一底板112及自該底板112兩端緣延伸之二翼部 113所構成’該二翼部113與該底板112構成一結合空間得以容設一彈片 而與該太陽能電池構成定位關係’另外如圖4所示,本圓中的彈片⑷設 6 200934025 有二凸緣⑷,而該結合部的二翼部u3a分別設有與該二凸緣1 成定位關係之凹槽115,且該彈片Ma設有-止擋部Μ2,該二翼部收 之間形成一止擔缺口 116而與該止擋部142構成定位關係,如 = 明之主要架構。 〜哪取不赞 • 本發明的具體實施態樣中,該導電it件30係-料>| (如圖2至圖8) 或-引線(如@ 9至圖1G),並如圖6及圖1G所示具有—連接部32以電性 連接該整起2G,且該連接部32得金屬部件21 連接該整流晶 片20 (如圖7至圖9);而該整流晶片2〇係點焊於該承載體⑴而鱼該承載 體10電性導通(如圖2至圖5),且得以另一金屬部件^焊固於該承載體 ® 1〇 (如圖6至圖1〇) ’此外’該整流晶片2〇設置有-形成保護架構之封裝 體仙’該封裝體4〇係-種環氧樹脂且設置於該整流晶片2〇上緣,且該導 電το件30係自該封裝體40内延伸出,另,該封裝體4〇更可包覆該整流晶 片20外緣使該整流晶片20與外界隔離。 々綜上所述僅為本發明的較佳實施例而已,並非用來限定本發明之實施 範圍’即凡依本發明申請專利範圍之内容所為的等效變化與修飾,皆應為 本發明之技術範_。 〇 7 200934025 【圖式簡單說明】 圖1,為傳統太陽能接線盒的結構分解示意圖。 圖2,為本發明的局部分解示意圖。 圖3,為本發明的另一實施態樣示意圖。 圖4,為本發明的再一實施態樣示意圖。 圖5至圖10,為本發明中整流晶片及導電元件的組設示意圖。 【主要元件符號說明】 10 .............承載體 11 .............電力輸入端 110、110a..........結合部The problem of cola; in alternative energy sources, whether it is the goal of solar energy, wind energy, and biomass, the solar power generation equipment has low = sex and can be as long as 20 years or more, plus The sun is inexhaustible and inexhaustible, and it is not restricted by the land environmental assessment. It is the main project for renewable energy development in advanced countries. Solar power _ _ solar energy she converted the sun silk into Wei, and then through the solar junction box to transfer the _ money secret to the (four) device and other control elements, after the processing of the transfer; but the actual application of the solar template The area may be affected by the terrain and then the current of other templates is passed to cause heat transfer loss. To avoid this, the point, the consumption of the template affects the life of the template, such as the US patent (6) fine number "CE_D·, = The body of the body is generally disposed in the solar junction box and the connection end 7 with the sun weaving ========, and the connection end 7] The bypass circuit is inserted in the sub-adjacent-conductive plate 60 when the template is subjected to impurities, but the solar energy is used for the solar cell to receive the solar energy, and the conventional solar wiring is disposed on the outdoor conductive plate 60. Due to external factors (^ inserting the way to set up the peach show floor and loose, resulting in the lack of good contact with 200934025, even unable to effectively provide bypass circuit and cause thermal power loss, thereby reducing the service life of solar cells. invention The main purpose of the present invention is to provide a solar junction box composition, which can be used to improve the power loss of the solar cell by using a stable assembly structure to make the electric circuit of the age of the aging state difficult to be used. In order to achieve the above object, the present invention provides a solar junction box, which is configured to receive power of a solar cell for use in a required electronic device, and mainly includes at least two carriers and at least one rectifying wafer, the carrier having the same The solar cell and the electronic device are electrically connected to one of the electric input terminals and one of the electric power output ends, and the rectifying wafer is disposed on one of the carriers and is provided with a conductive member, wherein the conductive member has a positioning portion The second carrier is electrically connected to the other carrier. [Embodiment] The detailed description and technical contents of the present invention will be described below with reference to the following figures: Refer to "圊2 and 81 3" As shown in the figure, the solar junction box of the present invention is configured to receive electricity from a solar cell (not shown). The power is supplied to a required electronic device (not shown), and has at least two carriers 1 and at least one rectifying chip 20 electrically connected to the two carriers 1 , wherein the rectifying chip 2 And a conductive member 30 having a positioning portion 31 for soldering to the other carrier 1 to electrically connect the adjacent carrier 10 In the present invention, the positioning portion 31 is assembled to the bearing 1G by spot welding or soldering, and the granular portion 31 can be formed on the carrier 10 as shown in FIG. 5, and the carrier 10 has a difference And a power input end 11 and a power output end 12 electrically connected to the solar cell and the electronic device, wherein the power input end u includes a combination of the inm group extending from the carrier ίο, the solar cell, wherein the combination The ιι 〇 has a bonding hole 111 - the fixing member 13 is disposed to be positioned on the solar cell, and further, the power input end 11 further includes - a soldering portion m extending from the bonding portion "0" The joint portion 110 is composed of a bottom plate 112 and the two wing portions 113 extending from the two end edges of the bottom plate 112 constitute a combination space of the two wing portions 113 and the bottom plate 112 to accommodate a spring piece to form a positioning relationship with the solar cell. It is shown that the elastic piece (4) in the circle has 6 flanges (4) of 200934025, and the two wing portions u3a of the joint portion are respectively provided with grooves 115 in a positioning relationship with the two flanges 1, and the elastic piece Ma is provided with - The stop portion Μ2 forms a stop gap 116 between the two wing portions and forms a positioning relationship with the stop portion 142, such as the main structure of the description. ~ Which is not acceptable? In a specific embodiment of the present invention, the conductive member 30 is made of -> (Fig. 2 to Fig. 8) or - lead (e.g., @9 to Fig. 1G), and Fig. 6 And the connecting portion 32 is electrically connected to the whole 2G, and the connecting portion 32 is connected to the rectifying wafer 20 (see FIGS. 7 to 9); and the rectifying chip 2 is tied to the rectifying wafer 2 Soldered to the carrier (1) and the carrier 10 is electrically conductive (see Figures 2 to 5), and is soldered to the carrier® 1〇 by another metal component (Fig. 6 to Fig. 1). In addition, the rectifying wafer 2 is provided with a package body forming a protective structure, and the epoxy resin is disposed on the upper edge of the rectifying wafer 2, and the conductive material 30 is from the package. The body 40 extends. Further, the package body 4 can cover the outer edge of the rectifier wafer 20 to isolate the rectifier wafer 20 from the outside. The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, equivalent changes and modifications in the scope of the patent application of the present invention should be Technical paradigm _. 〇 7 200934025 [Simple description of the diagram] Figure 1 is a schematic exploded view of a conventional solar junction box. Figure 2 is a partial exploded view of the present invention. Fig. 3 is a schematic view showing another embodiment of the present invention. Fig. 4 is a schematic view showing still another embodiment of the present invention. 5 to 10 are schematic diagrams showing the assembly of a rectifying wafer and a conductive member in the present invention. [Description of main component symbols] 10 .............Carrier 11 .............Power input terminals 110, 110a........ ..combination

111.............結合孔 112 .............底板 113 ' 113a..........翼部 114 .............焊接部 115 .............凹槽 116.............止擋缺口 12 .............電力輸出端 13 .............固定件 彈片 14、14a 141 .............凸緣 142 .............止擋部 20 .............整流晶片 21 .............金屬部件 30 .............導電元件 31 .............定位部 32 .............連接部 40 .............封裝體 60 .............導電板 70 .............旁路二極體 71 連接端 8111.............bonding hole 112.............base plate 113 '113a..........wing 114... ..........welding part 115.............groove 116.............stop notch 12 .... .........electrical output 13 .............Fixed piece springs 14, 14a 141 .......... flange 142 . ............stop 20...............rectifier wafer 21..................metal part 30.. ........... conductive element 31............. positioning portion 32.............connecting portion 40 .... .........package 60.............conductive plate 70.............bypass diode 71 connection 8

Claims (1)

200934025 十、申請專利範圍: 1. 一種太陽能接線盒組成,係接收太陽能電池之電力而供所需之電子設備 使用’其包括: 至少二承載體,該承載體具有分別與該太陽能電池及該電子設備電 性連接之一電力輸入端及一電力輸出端; 至少—整流晶片,配置於其中一承載體上且設置有一導電元件,該 導電元件具有一定位部以焊固於另一承載體,使該二承載體形成電性導 通。 ❹ ❹ 2.如申請專利範圍第1項所述的太陽能接線盒組成,其中該定位部係以焊 錫方式組立於該承載體。 3·如申清專利範圍第1項所述的太陽能接線盒組成,其中該定位部係以點 焊方式組立於該承載體。 •如申π專利範圍第1項所述的太陽能接線盒組成,其中該導電元 一 料片。 ” 5. 如申請專利範圍第丨項所述的太陽能接線盒組成,其十該導電元件係一 引線》 μ 6. 如申請專利範圍第1項所述的太陽能接線盒組成,其中該導電元件具有 一連接部以電性連接該整流晶片。 7. 如申請專利範圍第6項所述的太陽能接線盒組成,其中該連接部 金屬部件電性連接該整流晶片。 于 8. =申請專·_丨賴述駄接線盒組成,其中該紐 焊於該承载體而與該承載體電性導通。 、’ 9· 範圍第1項所述的太陽能接線盒組成,其中該整流晶片得以 另金屬°卩件焊固於該承載體而與該承載體電性導通。 .t申請專利範圍第i項所述的太陽能接線盒組成,其中該整流 有—形成保護架構之封裝體。 日日°又置 u·如申請專利範圍第10項所述的太陽能接線盒組成,其; 緣’且該導電元件係自該封裝體内延伸出。、I 申。月專她圍第ω項所述的太雜接線盒組成,射該封裝體係包 9 200934025 覆該整流晶片外緣使該整流晶片與外界隔離。 .=申'^專範圍第1項所述的太陽能接線盒組成,其中該電力輸入端包 3延伸自該承載體的結合部以組設於1¾太陽能電池。 如申清專利範圍第u項所述的太陽能接線盒組成,其中該結合部具有 一結合孔得以—财件穿奴位於該謂能電池。 I5.如申明專利範圍帛1;3項所述的太陽能接線盒組成,其中該電力輸入端 更包含-延伸自該結合部的焊接部以輝接定位於該太陽能電池。 Hr專利1爾13項所述的絲祕線盒城,其巾該結合部係由 η如申請專二::與該太陽能電池構成定位關係。 月專胤圍第16項所述的太陽能接線盒組成,其中該 一 且該=翼部分別設有與該二凸緣構成定位關係之凹槽。 .申請專種圍第16項_的太陽祕線盒 止播部,錢,缩H渺峨蝴冑;200934025 X. Patent application scope: 1. A solar junction box consisting of receiving the power of a solar cell for use by a required electronic device. 'It includes: at least two carriers having respective solar cells and the electrons respectively The device is electrically connected to one of the power input end and the power output end; at least the rectifying chip is disposed on one of the carriers and is provided with a conductive component, the conductive component having a positioning portion for soldering to the other carrier The two carriers form electrical conduction. 2. The solar junction box of claim 1, wherein the positioning portion is soldered to the carrier. 3. The solar junction box of claim 1, wherein the positioning portion is formed by spot welding on the carrier. The solar junction box of claim 1, wherein the conductive element is a web. 5. The solar junction box of claim 1, wherein the conductive component is a lead wire. The solar junction box of claim 1, wherein the conductive component has A connection portion for electrically connecting the rectifying wafer. 7. The solar junction box of claim 6, wherein the connecting portion metal member is electrically connected to the rectifying wafer. The invention relates to a junction box, wherein the neon is soldered to the carrier and electrically connected to the carrier. The solar junction box according to the first item, wherein the rectifying wafer is made of another metal. Soldering and fixing the carrier to be electrically connected to the carrier. The solar junction box of the invention of claim i, wherein the rectification has a package forming a protective structure. The solar junction box of claim 10, wherein: the edge and the conductive element extend from the package body, I Shen. The special junction box of the ω item composition The package of the package system 9 200934025 covers the outer edge of the rectifying chip to isolate the rectifying chip from the outside. The solar junction box of the first aspect of the invention, wherein the power input end package 3 extends from the The junction of the carrier is composed of a solar cell. The solar junction box according to the above-mentioned patent scope, wherein the joint has a coupling hole, and the asset is located in the battery. The solar junction box of claim 1, wherein the power input end further comprises a soldering portion extending from the bonding portion to be positioned in the solar cell by means of a glazing. The silk secret box city, the joint portion of the towel is composed of η as the application special:: and the solar battery constitutes a positioning relationship. The solar junction box according to item 16 of the monthly special section, wherein the = The wings are respectively provided with grooves which are in a positioning relationship with the two flanges. The application for the special type of the 16th item of the sun secret box stop, the money, the H渺峨 butterfly;
TW97103379A 2008-01-30 2008-01-30 Solar energy junction box composition TW200934025A (en)

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JP3744528B2 (en) * 1997-10-27 2006-02-15 住友電装株式会社 Junction box for solar cell module
JP2000059986A (en) * 1998-04-08 2000-02-25 Canon Inc Solar cell module and method and device of failure detection therefor
DE102005025976B4 (en) * 2005-06-03 2007-03-15 Günther Spelsberg GmbH & Co. KG Electrical connection and connection box for a solar cell module
JP2007294866A (en) * 2006-03-31 2007-11-08 Sanyo Electric Co Ltd Photovoltaic module

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