200932140 九、發明說明： 【發明所屬之技術領域】 本發明係·之製造方紐賴，尤指 體針織成形的帽子者。 【先前技術】 Ο Ο 針織衣物祕其伸齡料、活動雜_伽讓 的感覺更為舒服，_騎大眾的喜愛。常見的針織物有毛 巾内衣運動服、襪子、帽子㈣於習知的針織帽 的做法，通常是將-整匹的布料重複裁剪成許多片的三角狀的 布片，再將三角狀的布片一一車縫組接成立體狀的帽體，因此 製造程序上較為繁雜，生產逮度緩慢，無法快速大量製造。 為改善上述缺失’財另—種針織_製法產生，由裁剪 好的單片布料直接車縫成一立鳢的帽子。做法是先將整片針織 布裁剪成單片式布片結構如第1_示’包含有-後帽片A、 中帽片B、前帽片C、上帽緣片D、下帽緣片E，且各片的兩 侧形成車縫邊。裁剪好的單片布片，將其相對應等長的車縫邊 車縫起來，a、a，車縫邊相車縫，b、b，車縫邊相車縫，〜， 車縫邊相車縫，<!、(!’車縫邊相車縫，即形成-立體的帽子。 雖然狀構已簡化了製造程序，然而，仍舊存在著一些問題。 由於其單片展開結構必須由一整片布去裁剪成展開圖 形’裁剪後產生了許多的廢料，而浪費了材料。且裁剪及車縫 均須以人工操作，需歸較麵人从本，生錢度也雛。 5 200932140 2者，車縫完成後的帽子内部，在車縫處會麟凸起’且需要 修邊，除了製作上較為_之夕卜，戴起來也較不舒適。因此， 習用的針_結構及觀方法仍有待改善。 【發明内容】 本發_主要目的，係錢供-種針峨之魏方法及結 構，該針織帽係-體針織成形，於織造時直接針織出各帽片的結 合邊，並直細目賴㈣結合敎織在令柯需事先裁剪 〇 成平面的展_形，因此，可節省材料，不浪費。 本發月的3目的，係在提供一種針織帽之製造方法及结 構，由於針織帽是在織造時由機器直接針織成一立體的帽子，所 以不需由人I另行贿及車縫，可A幅降低人工成本並提高生 產速度。 本發明的再_目的，餘提供—種觸帽之製造方法及結 構各帽片的結合邊係直接交織而成，因此内部不會有凸出的車 〇 縫邊，讓佩戴更為舒服且美觀。 為達上述目的，本發明的針織帽係由複數片帽片前後相連 接所組成，且各帽片的兩側具有結合邊。其製造方法係由其中一 端的帽片開始針織，並於針織各则時直接針織形成結合邊當 針織到相鄰帽片的結合邊時，即將下一帽片的結合邊與上一帽片 的相鄰結合邊交織接合成一體。 針織帽的結構包含有一後帽片、一與後帽片相接的頂帽 片、一與項帽片相接的前帽片，以及一與前帽片相接的帽眉片， 6 200932140 該帽眉片包含有與前帽片相接的上帽眉片，以及與上帽眉片相接 的下帽眉片。上述各帽片兩侧的結合邊於針織過程直接針織形 成’並於織造過程中直接將相鄰帽片的結合邊以紗線交織結合。 下帽眉片的兩結合邊分別與上帽眉片的兩側結合邊相互 交織在一起，前帽片的兩侧結合邊分別與頂帽片一端的結合邊交 織結合，頂帽片另一端兩侧的結合邊分別與後帽片兩侧的結合邊 交織結合。在織造過程，結合邊形成有環圈，當鈎織到相鄰帽片 〇 的結合邊時’即將環圈交互鈎織在一起，以逐漸形成立體帽子 的樣態。 針織完成的上帽眉片與下帽眉片之間形成有一袋口，袋口 内可裝入一帽眉板，以完成一立體的針織帽。 本發明之上述目的與優點，可從下述所選用實施例之詳細 說明與附圖中，獲得深入了解。 【實施方式】 〇 請參閱第2囷’係為本發明較佳實施例之外觀立體圖。本 發明之結構係包含有一後帽片1、一與後帽片1相接的頂帽片 2、一與頂帽片2相接的前帽片3，以及一與前帽片3相接的 帽眉片4 ’上述各帽片的兩侧皆具有結合邊，且該結合邊係在 針織過程直接以紗線交織接合。 請配合參閱第3圖，係本發明結構展開之平面示意圖，在 針織之前先設計好帽子展開的圖樣，該帽眉片4包含有上帽眉 片4 1與下帽眉片4 2，下帽眉片4 2兩侧具有結合邊 7 200932140 4 2 a、4 2 b，且一端與上帽眉片41相接。上帽眉片41 _具有結合邊41 a、41b，且另端與前帽片3相接。前 帽片3兩侧具有結合邊3 a、3b，且另端與頂帽片2相接。 頂帽片2與前帽片3結合的-端兩侧具有結合邊2 a、2 b， 且另一端與後帽片1相接，於兩側並具有結合邊2 c、2 d。 後帽片1的兩侧具有結合邊1 a、1b。 雜合翔第4圖，於針織時，引返編織將紗線由下 〇 排往上顯先形成下帽眉4 4 2，並:t接針織形成其結合邊 4 2 a、4 2 b ’且結合邊4 2 a、4 2 b形成有複數環圈5。 續針織與下帽屑片4 2接合的上帽眉片41，並於針織到上帽 眉片4 1的結合邊4 1 a、4 1 b時，直接與下帽眉片4 2的 相鄰結合邊4 2 a、4 2 b交織接合，結合邊4工a與4 2 a 交織^合邊41b與4 2 b交織。逐排往上針織的過程中， 〇 直接躲合邊的交織接合，亦㈣合邊4 i a與 4 2 a、4 1 b與4 2 b是由上帽眉片4 1與下帽眉片4 2的 相接處開始逐步交織接合。 再針織接合於上觸片4 1的前帽丨3，並針織出其接合 邊3 a、3 b。續針織頂帽片2，並於針織到頂帽片2其中一 端的結合邊2 a、2 b時，直接與前帽片3的相鄰結合邊 3 a、3 b交織接合，結合邊2 a與3 a交織在一起，結合邊 2 b與3 b交織在一起。 8 200932140 再針織出頂帽片2另一端兩侧的結合邊2 c、2 d。續針 織與其連接的後帽片1，且當針織到其結合邊i a、i b時， 直接與頂帽片2另一端的結合邊2 c、2 ά交織接合，結合邊 2 c與結合邊1 a交織結合，結合邊2 d與後帽片1結合邊 1b交織接合，最後即形成一立體的針織帽。 請參閱第5圖’係本發明帽眉的剖面示意圖。該上帽眉片 4 1與下帽眉片4 2的結合邊相交織之後，上帽眉片4 1與下 Ο 帽眉片42之間形成一袋口6，該袋口6可裝入一帽眉板7。 另外，本發明亦可從後帽片1端開始針織，先針織後帽片 1，並針織出結合邊1 a、1 b。續針織與其接合的頂帽片2， 並於針織到頂帽片2的結合邊2 c、2 (1時，直接與後帽片1 的相鄰結合邊1 a、1b交織接合。再針織出頂帽片2另一端 兩侧的結合邊2 a、2 b。續針織與其連接的前帽片3，當針 織到前帽片3的結合邊3 a、3 b時，直接與頂帽片2另一端 Ο 的結合邊2 a、2b交織接合。 由前帽片3續針織出上帽眉片41’並針織出其結合邊4 1 a、41b。再針織與其接合的下帽眉片4 2 ’並於針織到 下帽眉片4 2的結合邊4 2 a、4 2 b時’直接與上帽眉片4 1的相鄰結合邊41 a、41b交織接合’使該上帽眉片41 與下帽眉片42之間形成一袋口6 ’以裝設一帽眉板7。 由上述的說明可知’本發明於織造過程中，將各帽片的結 9 200932140 合邊-體交織成形，因此無需財、車縫錢崎織機針織 成形，且針織完成後的帽子内部在各帽片結合處不會凸起。如 此確實可_節省材料’提高生產速度、降低成本及佩戴舒適 美觀的目的，確已具備實用性、新穎性與進步性等專利要件。 惟以上所述者’僅為本發明之較佳實施例而已，當不能以 此限定本發明實施之範圍；故，凡依本發明申請專利範圍及發 明說明書内容所作之簡單的等效變化與修飾，皆應仍屬本發明 Ο 專利涵蓋之範圍内。 【圖式簡單說明】 第1圖’係習知針織帽的平面展開示意圖。 第2圖，係本發明之外觀立體圖。 第3圖’係本發明展開之平面示意圖。 第4圖’係本發明之結合邊交織示意圖。 第5圖’係本發明帽眉的剖面示意圖。 〇 【主要元件符號說明】 A、後帽片 B、中帽片 C、前帽片 D、上帽緣片 E、下帽緣 a、a，、b、b，、c、c，、d、d，、車縫邊 1、後帽片 2、頂帽片 3、前帽片 4、帽眉片 200932140 41、上帽眉片 4 2、下帽眉片 la、lb、2a、2b、2c、2d、3a、3b、41a、 41b、42a、42b、結合邊 5、環圈 6、袋口 7、帽眉板200932140 IX. Description of the Invention: [Technical Field to Be Invented by the Invention] The present invention relates to the manufacture of a square, especially a hat for body knitting. [Prior Art] Ο 针织 Knitted clothing is more comfortable with its ageing material and activity _ gamma. Common knit fabrics include towel underwear, sportswear, socks, and hats. (4) In the conventional knit cap, the whole fabric is repeatedly cut into a plurality of triangular pieces of cloth, and the triangular pieces are placed. One-to-one sewing is combined to form a body-shaped cap, so the manufacturing process is complicated, the production catch is slow, and it cannot be quickly and mass-produced. In order to improve the above-mentioned lack of 'financial-knitted knitting' method, the cut single piece of fabric is directly sewn into a vertical hat. The method is to first cut the entire piece of knitted fabric into a single piece of cloth structure, such as the first 1 'shows' - the rear cap piece A, the middle cap piece B, the front cap piece C, the upper cap edge piece D, the lower cap edge piece E, and the sides of each piece form a sewn edge. The cut piece of cloth is sewn together, and the seams of the corresponding length are sewn together, a, a, sewn side seams, b, b, sewn side seams, ~, sewn side Sewing, <!, (!' sewing seams, that is, forming a three-dimensional hat. Although the structure has simplified the manufacturing process, there are still some problems. Because of its monolithic expansion structure must be one The whole piece of cloth is cut into an unfolded figure. 'After cutting, a lot of waste is produced, and the material is wasted. The cutting and sewing must be manually operated, and it needs to be compared with the face-to-face person. The money is also young. 5 200932140 2 The inside of the hat after the sewing is completed will be bulged at the seam and need to be trimmed. In addition to the production, it is less comfortable to wear. Therefore, the conventional needle_structure and method There is still room for improvement. [Invention] The main purpose of the present invention is to provide a method and structure for the supply of acupuncture and acupuncture, which is knitted by a knit cap, and directly knits the joint edge of each cap piece during weaving, and Straight detail (4) combined with woven fabrics, so that Ke needs to be cut into planes in advance, so It can save material and not waste. The purpose of this month is to provide a manufacturing method and structure of a knitted hat. Since the knitted cap is knitted directly into a three-dimensional hat by the machine during weaving, it is not necessary for the person to Bribery and sewing can reduce the labor cost and increase the production speed. The re-purpose of the present invention provides that the manufacturing method and the structure of the cap are directly interwoven, so the interior does not The embossed side of the bulge makes the wearing more comfortable and beautiful. To achieve the above purpose, the knitted cap of the present invention is composed of a plurality of pieces of the front and back of the cap, and the sides of each of the caps have a joining edge. The manufacturing method is to start knitting from the cap piece at one end, and directly knit to form the joint edge when knitting each, when knitting to the joint edge of the adjacent cap piece, that is, the joint edge of the next cap piece and the upper cap piece. The adjacent bonding edges are interwoven into one body. The structure of the knit cap comprises a rear cap piece, a top cap piece that is connected to the rear cap piece, a front cap piece that is in contact with the cap piece, and a front cap piece Connected hat eyebrows, 6 200932140 The hat eyebrow piece comprises an upper hat eye piece which is connected with the front hat piece, and a lower hat eye piece which is connected with the upper hat eye piece. The joint sides of the above two piece pieces are directly knitted in the knitting process to form ' And in the weaving process, the joint edges of the adjacent cap pieces are directly interlaced by the yarns. The two joint edges of the lower cap eyebrows are intertwined with the sides of the upper cap eyebrows respectively, and the two sides of the front cap piece are intertwined with each other. The bonding edges are respectively interlaced with the bonding edges of one end of the top cap piece, and the bonding edges of the other ends of the top cap piece are respectively interlaced with the bonding edges of the two sides of the back cap piece. In the weaving process, the bonding edge is formed with a loop ring, when the hook When weaving to the joint edge of the adjacent cap piece ', the loops are alternately crocheted together to gradually form a three-dimensional hat. A knitted bag is formed between the upper hat eyebrow and the lower hat eyebrow. A cap can be placed in the mouth to complete a three-dimensional knit cap. The above objects and advantages of the present invention will be obtained from the detailed description and the accompanying drawings. [Embodiment] 第 Please refer to FIG. 2 for an external perspective view of a preferred embodiment of the present invention. The structure of the present invention comprises a rear cap piece 1, a top cap piece 2 which is in contact with the rear cap piece 1, a front cap piece 3 which is in contact with the top cap piece 2, and a front cap piece 3 which is in contact with the front cap piece 3. The hat blade 4' has a joint edge on both sides of the cap piece, and the joint edge is directly interlaced by the yarn during the knitting process. Please refer to FIG. 3, which is a plan view showing the structure of the present invention. Before the knitting, the hat unfolding pattern is designed. The hat eye piece 4 includes an upper hat eye piece 4 1 and a lower hat eye piece 4 2 , a lower cap. The eyebrows 4 2 have joint edges 7 200932140 4 2 a, 4 2 b on both sides, and one end is in contact with the upper hat blade 41. The upper hat blade 41 has a joint edge 41 a, 41 b and the other end is in contact with the front cap piece 3 . The front cap piece 3 has joint edges 3a, 3b on both sides, and the other end is in contact with the top cap piece 2. The top end of the top cap piece 2 combined with the front cap piece 3 has a joint edge 2 a, 2 b on both sides, and the other end is in contact with the rear cap piece 1 on both sides and has joint edges 2 c, 2 d. The sides of the rear cap piece 1 have bonding edges 1a, 1b. In the fourth picture of Hybrid Xiang, when knitting, the yarn is drawn from the lower jaw to the upper part to form the lower hat eyebrows 4 4 2, and: t is knitted to form the joint edge 4 2 a, 4 2 b ' And a plurality of loops 5 are formed on the joint sides 4 2 a, 4 2 b. The upper hat blade 41 which is knitted and joined to the lower cap piece 4 2 is knitted, and is knitted directly to the joint edge 4 1 a, 4 1 b of the upper cap eye piece 4 1 , directly adjacent to the lower cap eye piece 4 2 The joint edges 4 2 a, 4 2 b are interwoven, and the joint edges 4 and 4 2 a are interlaced and the edges 41b and 4 2 b are interlaced. In the process of knitting one by one, the 〇 〇 躲 躲 躲 , , , , , , , , , 四 四 四 四 四 四 四 四 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 The junction of 2 begins to gradually interweave. The front cap 3 of the upper contact piece 4 1 is knitted again and knitted, and its engaging edges 3 a, 3 b are knitted. The knitted top hat sheet 2 is continuously knitted and joined to the adjacent joint edges 3 a, 3 b of the front hat sheet 3 when knitted to the joint edges 2 a, 2 b of one end of the top hat sheet 2, and the joint edges 2 a and 3 a is intertwined and the edges 2 b and 3 b are intertwined. 8 200932140 Then knit out the joint edges 2 c, 2 d on both sides of the other end of the top hat piece 2. The backing cap piece 1 attached thereto is continuously knitted, and when knitted to the joining edge ia, ib, the joining edge 2 c, 2 ά of the other end of the top hat piece 2 is directly interwoven, and the joining edge 2 c and the joining edge 1 a The interlacing joint, the joining edge 2d is interwoven with the joining edge 1b of the rear cap piece 1, and finally a three-dimensional knitted cap is formed. Please refer to Fig. 5, which is a schematic cross-sectional view of the hat eyebrow of the present invention. After the upper eyebrow piece 41 is interlaced with the lower edge of the lower eyebrow piece 4 2 , a pocket 6 is formed between the upper eyebrow piece 4 1 and the lower eyebrow eye piece 42 , and the bag opening 6 can be inserted into the bag. Hat eyebrows 7. Further, the present invention can also start knitting from the end of the rear cap piece 1, first knitting the rear cap piece 1, and knitting the joining edges 1a, 1b. The top hat sheet 2 joined thereto is knitted and knit to the joining edges 2 c, 2 of the top hat sheet 2 (1, directly interlaced with the adjacent joining edges 1 a, 1 b of the back cap sheet 1 . The joining edges 2 a, 2 b on both sides of the other end of the cap piece 2. The front cap piece 3 which is continuously knitted and joined thereto, when knitted to the joining edge 3 a, 3 b of the front cap piece 3, directly with the top cap piece 2 The joint edges 2a, 2b of one end 交织 are interwoven. The upper hat blade 41' is continuously knitted from the front cap piece 3 and the joint edges 4 1 a, 41b are knitted. The lower hat blade 4 2 ' And when knitting to the joint edge 4 2 a, 4 2 b of the lower hat blade 4 2, 'interlace directly with the adjacent joint edges 41 a, 41 b of the upper hat blade 4 1 'to make the upper hat blade 41 and A pocket 6' is formed between the lower eyebrows 42 to install a hat blade 7. As can be seen from the above description, the present invention is formed by interweaving the edges of the caps 9 200932140 in the weaving process. Therefore, it is not necessary to knit and knit the kneading machine, and the inside of the hat after knitting is not raised at the joint of each cap. This makes it possible to save material and increase the production speed. For the purpose of low cost and comfortable wearing and beauty, the patent requirements are practical, novel and progressive. However, the above description is only a preferred embodiment of the present invention, and the invention may not be limited thereto. Scope; therefore, all the equivalent equivalent changes and modifications made in accordance with the scope of the invention and the description of the invention are still within the scope of the invention 。 patent. [Simplified illustration] Figure 1 Fig. 2 is a perspective view showing the appearance of the present invention. Fig. 4 is a schematic plan view showing the joint of the present invention. Fig. 4 is a schematic view of the joint side interleaving of the present invention. Schematic diagram of the invention of the hat eyebrows. 〇 [Main component symbol description] A, rear cap piece B, middle cap piece C, front cap piece D, upper cap edge piece E, lower cap edge a, a, b, b, c, c, d, d, sewn edge 1, rear cap piece 2, top cap piece 3, front cap piece 4, cap eye piece 200932140 41, upper hat eye piece 4 2, lower hat eye piece la, lb , 2a, 2b, 2c, 2d, 3a, 3b, 41a, 41b, 42a, 42b, bonding edge 5 Ring 6, the bag 7, the cap plate eyebrow
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