TW200916256A - Cooling system - Google Patents

Cooling system Download PDF

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Publication number
TW200916256A
TW200916256A TW96138053A TW96138053A TW200916256A TW 200916256 A TW200916256 A TW 200916256A TW 96138053 A TW96138053 A TW 96138053A TW 96138053 A TW96138053 A TW 96138053A TW 200916256 A TW200916256 A TW 200916256A
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Taiwan
Prior art keywords
oil
pipe
cooling
tank
hydraulic
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TW96138053A
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Chinese (zh)
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TWI316439B (en
Inventor
Shu-Yuan Wang
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Camel Prec Co Ltd
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Priority to TW96138053A priority Critical patent/TW200916256A/en
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Publication of TWI316439B publication Critical patent/TWI316439B/zh

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Abstract

The cooling system of this invention comprises an oil tank, a cooling device, a variable pump, and a gear pump with a safety valve. The oil tank is provided inside with two oil pipes, an oil outputting pipe, an oil returning pipe, and a cooling pipe. The oil outputting pipe transports the hydraulic oil to the outside of the oil tank, and the oil returning pipe transports hydraulic oil from outside the oil tank to inside the oil tank. The variable pump draws the hydraulic oil in the oil tank to a hydraulic block for a machine tool to perform work, and after the machine tool performs work, the hydraulic oil is sent back to the inside of the oil tank. The gear pump directly draws the hydraulic oil inside the oil tank to the cooling device to perform cooling and the hydraulic oil after being cooled is sent back the inside of the oil tank. By continuously circulating, the hydraulic oil inside the oil tank can be indeed kept at an allowable temperature to reach the requirement of users, while the machine tool can be kept with excellent precision and the lifetime can be prolonged.

Description

200916256 九、發明說明: 【發明所屬之技術領域】 本發明主要係揭示一種冷卻系統,尤指具有較佳冷卻 效果的冷卻系統。 【先前技術】 由液壓幫浦輸出的能量,經由各種控制閥和配管至液 壓紅或液壓馬達的過程中,是利用液麈浪體為媒體負責傳 達能量’供給迴路内需要的壓力,使機械得以運作。同時 考量種種條件後,液壓用液體一般最常選用液壓油。惟, 液麈油使用時會因機械工作而產生熱能,當油箱溫度升高 時,會使得作動機械精密度下降,而讓零件壽命降低,增 加維修次數,同時減低機械使用壽命。 參照圖一至圖四,為習知冷卻系統之油路配置圖與示 意圖。習知的冷卻系統包含有一油箱91,油箱91外彀有 一電動機92提供動力,電動機92 一端設有一冷卻器, 另—端設有一可變幫浦94,同時在油箱91外設有一油壤 塊95連接工具機的油路,油箱91外還設有一注油器%。 其中冷卻器93與可變幫浦94之間以一外油管971連趣,。 冷郃态93連接一冷卻回油管972至油箱91内部。可變幫 浦94兩侧分別連接—進油管973與一出油管974,進油督 打3在油箱91内部連接一濾油網98,出油管Θ74在油二 91内還連接一止回閥99。 目 可變幫浦94作動時,因為機械效率損失而會產生少襲 200916256 的内戌油’而將内洩油引導至冷卻器93進行冷卻,再經由 冷卻回油管972送至油箱91。 上述的設計雖然可以達到冷卻的功效,但因為只有少 量内泼熱油會被引導至冷卻器93,僅有少量的油被冷卻, 在工具機裡循環的液壓油溫度仍然偏高,而無法確實解決 冷卻的問題,而有加以改良的必要。 【發明内容】 本發明『冷卻系統』所欲解決之技術問題係在於,習 知的設計僅提供少量内洩油至冷卻器,並無法快速楯環冷 卻全部的液壓油,使得工具機裡的液壓油依然保持在高 温,並無法確實達到冷卻有待加以改良。 门 本發明『冷卻系統』,包含有可變幫浦與齒輪幫浦, 其中齒輪幫浦直接汲取油箱内部的液屋油至冷卻器進行木 卻,冷卻後的液壓油再送回油箱内部,可變幫浦將油箱; 的液壓油汲取至油壓塊,提供工具機作功使用,同時工具 機作功後的液壓油再次送回油箱内部。透過齒輪幫浦直^ 汲取油箱内部的液壓油至冷卻器,經由不斷循環使油箱 部的液壓油確實保持在容許溫度,達贼用者的要求,目^ 時讓工具機保有優良的精度以及提高使用壽命。 5 其他目的、優點和本發明的新穎特性將從以下詳細 描述與相關的附圖更加顯明。 ' 【實施方式】 200916256 有關本發明所採用之技術、手段及其功效,兹舉一較 佳實施例並配合圖式詳述如後,此僅供說明之用,在專利 申請上並不受此種結構之限制。 參照圖五至圖七,為本發明冷卻系統之示意圖。本發 明之冷卻系統包含有一油箱10,提供工具機液壓系統所需 的液壓油。油箱10内部設有兩濾油網η、12,可提供過 滤雜質。 油箱10外部設有一油壓塊13與一注油器14,其中油 壓塊13提供進/出油的功能。油壓塊13可以透過油管(圖 中未示)連接於工具機’將油箱10内的液壓油輸送至工具 機作功’作功後的液壓油再輸送回油箱1〇,藉由油壓塊13 連接一回油管15,將回油注入油箱1〇内部,依此產生循 環。注油器14可提供直接注油進入油箱10。 油箱10外部還設有一電動機16、一冷卻器π、一可 變幫浦18與一齒輪幫浦19。電動機16提供動力。冷卻器 Π設在電動機16的後方,冷卻器17藉由電動機16附帶 風扇提供快速散熱,也可額外增加散熱風扇,提昇更佳散 熱效杲。可變幫浦18與齒輪幫浦19設在電動機16的另— 侧’其中可變幫浦18與電動機16連接,齒輪幫浦19再與 可變幫浦18連接,利用電動機16驅動可變幫浦18與齒輪 幫浦19汲取。在齒輪幫浦19上還接有一安全閥20。 油箱10内的濾油網11連接一油管21,油管21連接 可變幫浦18,可變幫浦18連接一内洩油管22至油箱1〇 内部’另外連接一出油管23至油箱10内部,經由一止逆 200916256 閥24至油壓塊13。 =網12連接-油管25,油管25連接齒輪幫浦19, :輪幫浦19再連接-冷卻油管26與冷卻㈣連接,冷卻 益π將冷部後的液壓油經由冷部管27送至油箱ι〇内部。 碎當冷卻器η 且塞致使壓力過大時,當齒輪幫浦料 ^及取,箱Η)内騎壓糾,會導軸輪f浦19或冷卻 益Π抽壞’此時齒輪幫浦19上的安全閥2G,令液壓油在 齒輪幫浦19與該安全閥20之間形成迴路,即可使液壓油 在安全閥20 _環,而魏壓料會_的進入冷卻器 π,可以避免齒輪幫浦19與冷卻器17損壞。 在油箱10的壁面設有-油面計2δ,提供使用者可立 即辨識油箱10的儲油量。 "月同時參照圖八,為本發明冷卻系統之油路配置圖。 本發明冷H祕由冷㈣17冷卻的液壓油主要來源為 齒輪幫浦19由油帛1Q内部没取上來的液壓油,而油箱1〇 内部的液壓油包含有祕塊13送至油箱1()的回油,與可 變幫浦18產生的内洩油。 本發明的油壓迴路是以工具機作功後,將液壓油經由 油壓塊13回油管15送至油箱10内部,齒輪幫浦19透過 濾油網12將油箱1〇内部的液壓油,經由油管25汲取至冷 部油管26,再送至冷卻器17進行冷卻,冷卻後的液壓油 红由冷卻管27送至油箱1 〇内部。 齒輪幫浦19汲取的是油箱1〇内部的液壓油,可以做 大I快速汲取,使油箱1〇内部的液壓油充分經由冷卻器 200916256 π冷卻’而達到全面性的液壓油冷卻。當油箱iq内部的 液壓油經*此彳_紐讀時,油箱1G内的液壓油溫度必 然會大幅降低。 同時,可變幫浦18將油箱10内的液壓油經由油管21 没取^出油管23 ’出油管23再經止逆閥24送至油壓塊 13 ’提供工具機作功所需的液壓油。 本發明包含有可變幫浦與齒輪幫浦,其中齒輪幫浦直 接没取油箱内部的液壓油至冷卻器進行冷卻,冷卻後的液 壓油再送回油箱内部’可變幫浦將油箱内的液壓油汲取至 油壓塊,提供工具機作功使用,同時工具機作功後的液壓 油再次送回油箱内部。透過齒輪幫浦直接錄油箱内部的 液壓油,經由不斷循環使油箱内部的液壓油確實保持在容 許/JHL度,達到使用者的要求,同時讓工具機保有優良的精 度以及提兩使用壽命。 就以上所述可以歸納出本發明具有以下之優點: 1. 本發明『冷卻系統』,包含有兩個幫浦,其中可變幫 浦汲取油箱内的液壓油供油壓塊使用,而齒輪幫浦汲取油 箱内的液壓油至冷卻器進行冷卻,透過齒輪幫浦的設計可 以確實讓油箱内的液壓油經由循環而達到迅速且完整冷卻 之功效。 2. 本發明『冷卻系統』,其中齒輪幫浦設有一安全閥, 當冷卻油管不順暢時,可令液壓油在安全閥中循環,而不 會讓齒輪幫浦與冷卻器損壞。 3. 本發明『冷卻系統』,經由確實且全面性冷卻,確實 200916256 可以讓工具機保有優良的精度以及提高使用壽命。 唯上所述者,僅為本發明之較佳實施例而已,當不能 以之限定本發日讀施之範圍,故舉凡數值之變 ― 件之置換,或依本發财請專利範_作之變= 飾,皆應㈣本發明專伽蓋之齡。 i化與修 【圖式之簡要說明】 圖一··為習知冷卻系統之油路配置圖。 圖二:為習知冷卻系統之前視圖。 圖二·為習知冷卻系統之側視圖。 圖四:為習知冷卻系統之上視圖。 圖五··為本創作冷卻系統之前視圖。 圖六:為本創作冷卻系統之側視圖。 圖七:為本創作冷卻系統之上視圖。 圖八:為本創作冷卻系統之油路配置圖。 【主要元件符號說明】 (習知) 92電動機 94可變幫浦 96注油器 972冷卻回油管 91油箱 93 冷卻器 95 油壓塊 971外油管 973進油管 98滤油網 974出油管 99止回閥 200916256 (本發明) 10 油箱 11 濾油網 12 濾油網 13 油壓塊 14 注油益 15 回油管 16 電動機 17 冷卻器 18 可變幫浦 19 齒輪幫浦 20 安全閥 21 油管 22 内泡油管 23 出油管 24 止逆閥 25 油管 26 冷卻油管 27 冷卻管 28 油面計 11200916256 IX. Description of the Invention: [Technical Field] The present invention mainly discloses a cooling system, especially a cooling system having a better cooling effect. [Prior Art] The energy output from the hydraulic pump, through various control valves and piping to the hydraulic red or hydraulic motor, is the use of liquid helium waves for the media to convey the energy required in the supply circuit, allowing the machine to Operation. At the same time, after considering various conditions, hydraulic fluids are most often used for hydraulic fluids. However, when used, the liquid helium oil generates heat due to mechanical work. When the temperature of the oil tank rises, the precision of the working machinery is lowered, the life of the parts is reduced, the number of repairs is increased, and the service life of the machine is reduced. Referring to Figures 1 through 4, the oil circuit configuration diagram and schematic of the conventional cooling system are shown. The conventional cooling system includes a fuel tank 91. The fuel tank 91 is provided with a motor 92 for supplying power. The motor 92 is provided with a cooler at one end and a variable pump 94 at the other end. At the same time, a grease block 95 is provided at the outer periphery of the oil tank 91. The oil circuit of the machine tool is connected, and a fuel injector is provided outside the oil tank 91. An outer oil pipe 971 is connected between the cooler 93 and the variable pump 94. The cold state 93 is connected to a cooling return oil pipe 972 to the inside of the oil tank 91. The two sides of the variable pump 94 are respectively connected to the oil inlet pipe 973 and the oil outlet pipe 974, and the oil inlet pipe 3 is connected to an oil filter net 98 inside the oil tank 91, and the oil discharge pipe Θ74 is also connected with a check valve 99 in the oil two 91. . When the variable pump 94 is actuated, the internal fuel of the 200916256 is generated due to the loss of mechanical efficiency, and the internal drain is guided to the cooler 93 for cooling, and then sent to the tank 91 via the cooling return pipe 972. Although the above design can achieve the cooling effect, since only a small amount of internal hot oil is guided to the cooler 93, only a small amount of oil is cooled, and the temperature of the hydraulic oil circulating in the machine tool is still high, and cannot be confirmed. Solve the problem of cooling, and there is a need to improve it. SUMMARY OF THE INVENTION The technical problem to be solved by the "cooling system" of the present invention is that the conventional design only provides a small amount of internal drain to the cooler, and cannot quickly cool all the hydraulic oil by the ring to make the hydraulic pressure in the machine tool. The oil is still at a high temperature and it is not possible to achieve cooling that needs to be improved. The invention relates to a "cooling system", which comprises a variable pump and a gear pump, wherein the gear pump directly draws the liquid house oil inside the fuel tank to the cooler for wood, and the cooled hydraulic oil is sent back to the inside of the fuel tank, and can be changed. The pump draws the hydraulic oil from the fuel tank to the oil pressure block to provide the machine tool for work, and the hydraulic oil after the work machine is returned to the inside of the fuel tank. Through the gear pump, the hydraulic oil inside the fuel tank is taken to the cooler, and the hydraulic oil in the oil tank portion is surely maintained at the allowable temperature through continuous circulation, so as to meet the requirements of the thief user, the machine tool can maintain excellent precision and improve. Service life. Other objects, advantages and novel features of the present invention will become more apparent from the following detailed description. [Embodiment] 200916256 The technology, the means and the functions thereof used in the present invention are described in detail with reference to the drawings, which are for illustrative purposes only, and are not applicable to the patent application. The limitations of the structure. 5 to 7 are schematic views of a cooling system of the present invention. The cooling system of the present invention includes a fuel tank 10 that provides the hydraulic fluid required for the hydraulic system of the machine tool. The oil tank 10 is internally provided with two oil screens η, 12 to provide filter impurities. The oil tank 10 is provided with a hydraulic block 13 and an oiler 14 externally, wherein the oil pressure block 13 provides a function of in/out oil. The oil pressure block 13 can be connected to the machine tool through the oil pipe (not shown). The hydraulic oil in the oil tank 10 is sent to the machine tool for work. The hydraulic oil is then sent back to the oil tank 1〇, by the oil pressure block. 13 Connect a return pipe 15 and inject the oil back into the tank 1 to generate a circulation. The oiler 14 can provide direct oil injection into the fuel tank 10. An electric motor 16, a cooler π, a variable pump 18 and a gear pump 19 are further disposed outside the fuel tank 10. The electric motor 16 provides power. The cooler is disposed at the rear of the motor 16. The cooler 17 provides a quick heat dissipation by the fan attached to the motor 16, and an additional cooling fan can be added to enhance the heat dissipation effect. The variable pump 18 and the gear pump 19 are disposed on the other side of the motor 16 in which the variable pump 18 is connected to the motor 16, and the gear pump 19 is connected to the variable pump 18, and the motor 16 is used to drive the variable gang. Pu 18 and the gear pump 19 are captured. A safety valve 20 is also attached to the gear pump 19. The oil filter net 11 in the oil tank 10 is connected to a oil pipe 21, and the oil pipe 21 is connected to the variable pump 18, and the variable pump 18 is connected to the inner drain pipe 22 to the inside of the oil tank 1 and additionally connected to the oil pipe 23 to the inside of the oil tank 10. Pass through a 200916256 valve 24 to the oil block 13. = net 12 connection - oil pipe 25, oil pipe 25 connected to the gear pump 19, : wheel pump 19 reconnection - cooling oil pipe 26 and cooling (four) connection, cooling benefits π after the cold part of the hydraulic oil is sent to the fuel tank via the cold pipe 27 〇 〇 internal. When the cooler is η and the plug causes the pressure to be too large, when the gear is applied to the material, and the gear is clamped, the guide shaft wheel is 19 or the cooling aid is pumped out. The safety valve 2G causes the hydraulic oil to form a circuit between the gear pump 19 and the safety valve 20, so that the hydraulic oil can be in the safety valve 20 _ ring, and the Wei pressure material will enter the cooler π to avoid the gear The pump 19 and the cooler 17 are damaged. The oil level gauge 2δ is provided on the wall surface of the oil tank 10, so that the user can immediately recognize the oil storage amount of the oil tank 10. "Monthly, referring to Figure 8, the oil circuit configuration diagram of the cooling system of the present invention. The main source of the hydraulic oil cooled by the cold (four) 17 is the hydraulic oil which is not taken up by the oil pump 1Q inside the gear pump 19, and the hydraulic oil inside the oil tank 1 contains the secret block 13 and is sent to the fuel tank 1 () The return oil, with the internal drain produced by the variable pump 18. After the hydraulic circuit of the present invention is operated by the machine tool, the hydraulic oil is sent to the inside of the oil tank 10 via the oil pressure block 13 to the oil pipe 15, and the gear pump 19 transmits the hydraulic oil inside the oil tank 1 through the filter oil net 12 through The oil pipe 25 is taken up to the cold portion oil pipe 26, and sent to the cooler 17 for cooling, and the cooled hydraulic oil red is sent from the cooling pipe 27 to the inside of the oil tank 1 . The gear pump 19 draws the hydraulic oil inside the tank 1 and can make a large I quick extraction, so that the hydraulic oil inside the tank 1 is fully cooled by the cooler 200916256 π to achieve comprehensive hydraulic oil cooling. When the hydraulic oil inside the tank iq is read by *彳_ New, the temperature of the hydraulic oil in the tank 1G must be greatly reduced. At the same time, the variable pump 18 sends the hydraulic oil in the fuel tank 10 through the oil pipe 21 to the oil pipe 23, and the oil pipe 23 is sent to the oil pressure block 13 through the check valve 24 to provide the hydraulic oil required for the work machine. . The invention comprises a variable pump and a gear pump, wherein the gear pump directly does not take the hydraulic oil inside the fuel tank to the cooler for cooling, and the cooled hydraulic oil is sent back to the inside of the fuel tank. The variable pump will hydraulically press the fuel tank. The oil is taken to the oil pressure block, and the machine tool is used for work. At the same time, the hydraulic oil after the work machine is worked again is sent back to the inside of the oil tank. Through the gear pump, the hydraulic oil inside the fuel tank is directly recorded, and the hydraulic oil inside the fuel tank is maintained at the allowable/JHL degree through continuous circulation, which meets the requirements of the user, and at the same time allows the machine tool to maintain excellent precision and lift the service life. As described above, the present invention can be summarized as follows: 1. The "cooling system" of the present invention comprises two pumps, wherein the variable pump pumping hydraulic oil in the fuel tank is used for the oil pressure block, and the gear is used. The hydraulic oil in the tank is cooled to the cooler for cooling. The design of the gear pump can ensure the rapid and complete cooling of the hydraulic oil in the tank through circulation. 2. The "cooling system" of the present invention, wherein the gear pump is provided with a safety valve, and when the cooling oil pipe is not smooth, the hydraulic oil can be circulated in the safety valve without causing damage to the gear pump and the cooler. 3. According to the "cooling system" of the present invention, the true and comprehensive cooling, 200916256, allows the machine tool to maintain excellent precision and improve service life. The above is only the preferred embodiment of the present invention, and when it is not possible to limit the scope of the present day, the replacement of the numerical value is replaced by the patent. The change = decoration, should be (four) the age of the invention. i Hua and repair [A brief description of the diagram] Figure 1 · is the oil circuit configuration diagram of the conventional cooling system. Figure 2: Front view of the conventional cooling system. Figure 2 is a side view of a conventional cooling system. Figure 4: Above view of the conventional cooling system. Figure V·· is the front view of the original cooling system. Figure 6: Side view of the cooling system for this creation. Figure 7: Above view of the creation cooling system. Figure 8: The oil circuit configuration diagram for the creation cooling system. [Main component symbol description] (conventional) 92 motor 94 variable pump 96 oiler 972 cooling return pipe 91 fuel tank 93 cooler 95 oil pressure block 971 outer oil pipe 973 inlet pipe 98 oil filter net 974 oil pipe 99 check valve 200916256 (Invention) 10 Fuel tank 11 Oil filter net 12 Oil filter net 13 Oil pressure block 14 Oil injection 15 Oil return pipe 16 Motor 17 Cooler 18 Variable pump 19 Gear pump 20 Safety valve 21 Oil pipe 22 Inner bubble oil pipe 23 Oil pipe 24 check valve 25 oil pipe 26 cooling oil pipe 27 cooling pipe 28 oil level gauge 11

Claims (1)

200916256 十'申請專利範圍: 1· 一種冷卻系統,其包含有: 一油箱,内部設有一第一油管、一第二油管、一出油 官、一回油管與一冷卻管,其中該出油管將液壓油輸送至 油箱外部,該回油管將油箱外部的液壓油輸送至油箱内部; 一可變幫浦,設在該油箱外部,一端連接該第一油管, 另一端連接該出油管; 一齒輪幫浦,設在該油箱外部,一端連接一冷卻油管, 另一端連接該第二油管; 冷卻器’设在該油箱外部’該冷卻器一端連接該冷 卻油管,另一端連接該冷卻管。 2·如請求項第1項所述之冷卻系統’其中該齒輪幫浦 設有一安全間,令液壓油在該齒輪幫浦與該安全閥之間形 成迴路。 其中該油箱外部 其中該電動機附 其中該第一與第 其中該油箱之壁 3. 如請求項第1項所述之冷卻系統’ 設有一電動機提供動力。 4. 如請求項第3項所述之冷卻系統, 帶一風扇提供快速散熱。 5. 如請求項第1項所述之冷卻系統’ 二油管在該油箱内分別設有一濾油網。 6. 如請求項第1項所述之冷卻系統, 面設有油面計。 7.如請求項第1項所述之冷卻系統,其中該出油管設 有一止逆閥。 12200916256 Ten 'patent application scope: 1 · A cooling system, comprising: a fuel tank, which is internally provided with a first oil pipe, a second oil pipe, an oil discharge officer, a return oil pipe and a cooling pipe, wherein the oil pipe will The hydraulic oil is delivered to the outside of the oil tank, and the oil return pipe conveys the hydraulic oil outside the fuel tank to the inside of the oil tank; a variable pump is disposed outside the fuel tank, one end is connected to the first oil pipe, and the other end is connected to the oil discharge pipe; The pump is disposed outside the fuel tank, one end is connected to a cooling oil pipe, and the other end is connected to the second oil pipe; the cooler is disposed outside the fuel tank. The cooler is connected to the cooling oil pipe at one end and the cooling pipe is connected to the other end. 2. The cooling system of claim 1, wherein the gear pump is provided with a safety chamber for causing hydraulic oil to form a circuit between the gear pump and the safety valve. Wherein the outer portion of the fuel tank is attached to the wall of the first and the second of the fuel tanks. 3. The cooling system of claim 1 is provided with an electric motor to provide power. 4. The cooling system described in item 3 of the claim provides a fast cooling with a fan. 5. The cooling system as described in item 1 of the claim is provided with an oil filter net in the fuel tank. 6. The cooling system as described in item 1 of the request is provided with a oil level gauge. 7. The cooling system of claim 1 wherein the outlet pipe is provided with a check valve. 12
TW96138053A 2007-10-11 2007-10-11 Cooling system TW200916256A (en)

Priority Applications (1)

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TW96138053A TW200916256A (en) 2007-10-11 2007-10-11 Cooling system

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Application Number Priority Date Filing Date Title
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TWI316439B TWI316439B (en) 2009-11-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102205511A (en) * 2011-05-30 2011-10-05 浙江西菱台钻制造有限公司 Coolant circulating system for deep hole drilling machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103722448A (en) * 2013-11-26 2014-04-16 无锡京华重工装备制造有限公司 Workbench guide rail lubricating system of vertical lathe

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102205511A (en) * 2011-05-30 2011-10-05 浙江西菱台钻制造有限公司 Coolant circulating system for deep hole drilling machine
CN102205511B (en) * 2011-05-30 2013-06-12 浙江西菱股份有限公司 Coolant circulating system for deep hole drilling machine

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