TW200914272A - Method for producing acrylic resin film, and film laminate - Google Patents

Method for producing acrylic resin film, and film laminate Download PDF

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Publication number
TW200914272A
TW200914272A TW097136552A TW97136552A TW200914272A TW 200914272 A TW200914272 A TW 200914272A TW 097136552 A TW097136552 A TW 097136552A TW 97136552 A TW97136552 A TW 97136552A TW 200914272 A TW200914272 A TW 200914272A
Authority
TW
Taiwan
Prior art keywords
film
acrylic resin
polymer
range
acid
Prior art date
Application number
TW097136552A
Other languages
Chinese (zh)
Inventor
Tadayoshi Ugamura
Hirokazu Niwa
Yoshihiro Fukuda
Masahito Takagi
Masaaki Kitatani
Original Assignee
Nippon Catalytic Chem Ind
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Catalytic Chem Ind filed Critical Nippon Catalytic Chem Ind
Publication of TW200914272A publication Critical patent/TW200914272A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/765Venting, drying means; Degassing means in the extruder apparatus
    • B29C48/766Venting, drying means; Degassing means in the extruder apparatus in screw extruders
    • B29C48/767Venting, drying means; Degassing means in the extruder apparatus in screw extruders through a degassing opening of a barrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7311Thermal properties
    • B29C66/73117Tg, i.e. glass transition temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08Dimensions, e.g. volume
    • B32B2309/10Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Laminated Bodies (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Adhesive Tapes (AREA)
  • Paints Or Removers (AREA)

Abstract

Disclosed is a process for producing an acrylic resin film, which can produce the film steadily without causing fracture or cracking in the film. Also disclosed is a film laminate for use in the process. The process for producing an acrylic resin film comprises the step of applying a protective film on an acrylic resin film comprising an acrylic resin having a glass transition temperature ranging from 110 to 200 DEG C inclusive, wherein the initial adhesion force in a surface of the protective film which contacts with the acrylic resin film is not less than 0.02 N/50 mm width to less than 0.15 N/50 mm width at 23 DEG C.

Description

200914272 九、發明說明: 【發明所屬之技術領域】 本發明係關於丙烯酸系樹脂膜與保護膜所形成的膜積 層體,以及使用該積層體之丙烯酸系樹脂膜的製法。 【先前技術】 以聚曱基丙烯酸曱酯(以下以「PMMA」表示)為代表的 丙烯酸系樹脂,為光學性能優良,高透光率、低複折射率、 低相位差的光學等向材料而應用於先前之各種光學材料。 近年,由於隨著液晶顯示裝置、電漿顯示器、有機EL顯示 裝置等平面顯示器、紅外線感測器、光波導(optical waveguide)等之進步,對光學用透明高分子材料之耐熱性 之要求提高,即使對於丙烯酸系樹脂,也要求其耐熱性高。 具有耐熱性的丙烯酸系樹脂(以下稱為「耐熱丙烯酸系 樹脂」),已知有將分子鏈中具有經基及酯基之聚合物藉由 内酯環化縮合反應得到之含有内酯環的聚合物(例如參照 專利文獻1〜4)、將馬來醯亞胺類共聚合形成之馬來醯亞胺 系共聚物(例如參照專利文獻5)、具有戊二酸酐骨架之戊二 酸系聚合物(例如參照專利文獻6)等。 然而,由於專利文獻1〜6中記載的包含丙烯酸系樹脂 之膜(丙浠酸系樹脂膜)欠缺柔軟性,發生「容易產生膜之 破斷及龜裂,難以安定地製造」的問題。 [專利文獻1]日本特開2000-230016號公報(2000年8 月22曰公開) 5 200914272 [專利文獻2]曰本特開2〇〇1_151814號公報(2〇〇ι年6 月5日公開) [專利文獻3]曰本特開2〇〇2_12〇326號公報(2〇〇2年4 月23曰公開) [專利文獻4]日本特開2002-254544號公報(2002年9 月11曰公開) [專利文獻5]日本特開平09-324016號公報(1997年12 月16曰公開) [專利文獻6]日本特開2〇〇6-283013號公報(2006年10 月19日公開) 【發明内容】 本發明為鑑於上述問題點而形成者,其目的為實現可 抑制破斷及龜裂,安定地製造丙烯酸系樹脂膜之製法,以 及用於該方法之膜積層體。 根據本發明之丙婦酸系樹脂膜之製法,為解決上述課 題,係包含將保護膜貼附於含有玻璃轉移溫度在UOt以 上200 C以下範圍内之丙烯酸系樹脂之丙烯酸系樹脂膜之 步驟的丙烯酸系樹脂膜之製法,其特徵為上述保^中與 上述丙烯酸系樹脂膜之接觸面於抓之初期黏著^ 〇.〇2議讓寬以上且未達心则麵寬之範圍内。’、 若依照上述方法,由於包含將保護膜貼附於 樹脂膜之步驟’可抑制丙烯I㈣賴的破斷及龜裂。^ 體而言,丙稀酸系樹脂膜由於欠缺柔軟性(可撓性于進 6 200914272 至製造裝置彎曲多的部分時,或以筒狀捲取時等,容易發 生破斷或龜裂,然而藉由貼附上述保護膜,可抑制丙烯酸 系樹脂膜的破斷及龜裂。因此,可安定地製造丙烯酸系樹 脂膜。 再者,由於上述保護膜具有上述範圍内的初期黏著 力,所以可抑制剝離保護膜時膜的龜裂。 因此,依照上述方法,可達到「可安定地製造外觀優 良之丙烯酸系樹脂膜」的效果。 根據本發明之丙烯酸系樹脂膜的製法,以進一步包含 經由將張力斜率設為5%以上30%以下範圍内之比例,且使 張力隨著筒徑之增加而減少,而將貼附有保護膜之上述丙 烯酸系樹脂膜捲取成筒狀之步驟為佳。 若依照上述方法,由於在使張力隨著筒徑之增加而減 少下,將膜捲取成筒狀,所以可抑制得到之膜捲筒的崩散。 因此,可製作形狀均勻的膜捲筒。因而,若依照上述方法, 可達到「更有效率地製造,且安定地搬運」等更佳效果。 在根據本發明之丙烯酸系樹脂膜的製法中,上述丙烯 酸系樹脂膜之厚度以在50μπι以上600μηι以下之範圍内為 佳。 若依照上述方法,形成膜捲筒時,可更加抑制捲筒的 崩散。因此,可製作形狀更均勻的膜捲筒。 根據本發明之丙烯酸系樹脂膜的製法中,上述丙烯酸 系樹脂以包含具有内酯環構造之聚合物為佳。 若依照上述方法,具有内酯環構造之聚合物,由於環 200914272 化縮合反應率高,可防止氣泡或銀線(silver streak)混入成 形品中。又,具有内酯環構造之聚合物,具有因内酯環造 成的高时熱性。因此,可製造外觀及而ί熱性更優良的膜。 根據本發明之膜積層體,為解決上述課題,係將保護 膜貼附於包含玻璃轉移溫度在110°C以上20〇t:以下範圍 内之丙烯酸系樹脂之丙烯酸系樹脂膜而成之膜積層體,其 特徵為該保護膜中與該丙稀酸系樹脂膜之接觸面於Μ。〇之 初期黏著力係在〇.〇2N/50mm寬以上且未達〇.i5N/5〇mm * 之範圍内。 又’根據本發明之膜積層體係於包含坡墙轉移溫度在 110°C以上200°C以下範圍内之丙烯酸系樹腊之丙婦二=行 脂膜上貼附有保護膜之膜積層體,其特徵為該保雙^中^ 該丙烯酸系樹脂膜之接觸面於23°C之办# 、 ^ 〈黏者力係在 0.02N/50mm寬以上且未達〇.i5N/50mm寬之範圍内 若依照上述構成,由於保護膜貼附於 , 、内烯酸系樹脂 膜’可抑制丙烯酸系樹脂膜的破斷及龜裂。 囚此,可抑制 由於筒狀捲取或搬運時產生的膜破斷或龜裂。 再者’上述保護膜由於具有設定的初期黏著力戋黏著 力’可抑制將保護膜剝離時的膜龜裂。 一 * 外觀優良之丙 之膜積層體」 因此,若依照上述構成,達到「可提供 烯酸系樹脂膜,且可提供安定而能進行搬運 的效果。 根據本發明之膜積層體中,上述丙稀酸 ,^ M对脂以包含呈 有内酯環構造之聚合物為佳。 ” 200914272 若依照上述構成,具有内酯環構造之聚合物,由於環 化縮合反應率高,可防止氣泡或銀線(silver streak)混入成 形品中。又,具有内酯環構造之聚合物,具有内酯環造成 的高耐熱性。因此,可提供外觀及耐熱性較優良的膜。 【實施方式】 以下,詳細地說明本發明,然而本發明之範圍並不侷 限於此等說明,即使以下例示以外,亦可在不損及本發明 旨趣之範圍内適宜變更而實施。 再者,本說明書中,「(曱基)丙烯酸」意指丙烯酸或甲 基丙稀酸,「主成分」意指含有50質量%以上,「ppm」在 未特別限定下意指由質量換算求得之值,例如,l〇,〇〇〇ppm 意指1質量%。又,「重量」被視做「質量」之同義語,「重 量%」被視做「質量%」之同義語,表示範圍「A〜B」表示 A以上B以下。 又,本說明書中「膜」包含膜狀者及薄片狀者。上述 丙烯酸系樹脂膜之膜厚,並無特別限定,而以50μιη以上 600mm以下之範圍内為佳。 再者,本說明書中「張力斜率」意指對於初期張力而 言,膜在捲取結束時點之張力減少率(下降率)。其中,初 期張力若在超過2N未達100N之範圍内,任何值均無妨。 根據本實施態樣之丙烯酸系樹脂膜之製法,為包含將 保護膜貼附於含有玻璃轉移溫度在ll〇°C以上200°C以下 範圍内之丙烯酸系樹脂之丙浠酸系樹脂膜之步驟的丙烯酸 9 200914272 系樹脂膜之製法,其中上述保護膜中與上述丙烯酸系樹脂 膜之接觸面於23°C之初期黏著力係在〇.〇2N/50mm寬以上 且未達0.15N/50mm寬之範圍内。 (I)丙烯酸系樹脂 可形成玻璃之物質,一般在低溫之玻璃狀態及高溫之 過冷卻液體狀態時,使物質處於固有的狹小溫度區域之狀 況,此時熱.膨脹係數、導電度、黏度等溫度係數及其他物 理量值急遽地變化。玻璃轉移溫度意指此種狀況的溫度區 域,為聚合物分子開始微布朗(micro-Brownian)運動的溫 度。 .對於玻璃轉移溫度有各種測定方法,然而在本說明書 中定義為:藉由示差掃描熱量計(DSC),依照ASTM-D-3418 以中點法求取之溫度。 根據本實施態樣之丙烯酸系樹脂,玻璃轉移溫度在 110°C以上200°c以下之範圍内,該丙烯酸系樹脂一般在業 者間認定為耐熱丙烯酸系樹脂。 若玻璃轉移溫度高於200°C,由於熔融樹脂之流動性 變差,膜成形有變得困難的傾向。玻璃轉移溫度以115°C 以上180°C以下之範圍内為較佳,而以在120°C以上160°C 以下之範圍内為更佳。 又,上述丙烯酸系樹脂以剪斷速度為100(l/s)時於樹脂 溫度270°C之黏度為250Pa . s以上lOOOPa . s以下之範圍 内為佳。再者,剪斷速度意指流體沿著壁面流動時,隨著 垂直於壁面方向之位置不同而造成之流速變化。剪斷速 10 200914272 度,通常於壁面取得最大值,離開壁面 =者,)的剪斷逮度,為押出機中 = 。再者,上述丙稀酸系樹月旨,於剪斷逮度為二二 之f月況’於樹脂溫度25叱之黏度以在脚 2000Pa . s以下之範圍内為佳。 上 測定上述黏度的方法並無特別限定,可使 之流變計等進行測定,本說明書中記載之黏度,音 下述實施财記載之方法求得的歸。 41、 上述丙烯酸系樹脂,只要玻璃轉 ==之範圍内即可,並無特別限定,可使用r知;^ 基)丙烯酸系熱可塑性樹脂。 ιτ 通式(Γ述丙稀酸系樹塘而言’可列舉,例如,將以具有 R2 I CH2 = C — CH ! COOR1[Technical Field] The present invention relates to a film laminate formed of an acrylic resin film and a protective film, and a method for producing an acrylic resin film using the laminate. [Prior Art] An acrylic resin typified by polydecyl acrylate (hereinafter referred to as "PMMA") is an optical isotropic material having excellent optical properties, high light transmittance, low complex refractive index, and low phase difference. Used in a variety of previous optical materials. In recent years, with the advancement of flat-panel displays, infrared sensors, optical waveguides, and the like, such as liquid crystal display devices, plasma displays, and organic EL display devices, demands for heat resistance of optical transparent polymer materials have increased. Even for acrylic resins, heat resistance is required to be high. A heat-resistant acrylic resin (hereinafter referred to as "heat-resistant acrylic resin") is known to contain a lactone ring obtained by a cyclization condensation reaction of a lactone with a polymer having a base group and an ester group in a molecular chain. Polymer (for example, refer to Patent Documents 1 to 4), a maleic imine copolymer obtained by copolymerizing maleic imine (for example, see Patent Document 5), and glutaric acid polymerization having a glutaric anhydride skeleton. (for example, refer to Patent Document 6). However, the film (acrylic acid-based resin film) containing the acrylic resin described in Patent Documents 1 to 6 lacks flexibility, and "the film is easily broken and cracked, and it is difficult to manufacture stably." [Patent Document 1] JP-A-2000-230016 (published on August 22, 2000) 5 200914272 [Patent Document 2] 曰本特开2〇〇1_151814号 (publication on June 5, 2) [Patent Document 3] Unexamined Japanese Patent Publication No. 2〇〇2_12〇326 (published on April 23, 2002) [Patent Document 4] JP-A-2002-254544 (September 11, 2002) [Patent Document 5] Japanese Laid-Open Patent Publication No. Hei 09-324016 (published on Dec. 16, 1997) [Patent Document 6] JP-A-H06-283013 (published on October 19, 2006) DISCLOSURE OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide a method for producing an acrylic resin film stably and capable of suppressing breakage and cracking, and a film laminate for use in the method. In order to solve the above-mentioned problems, the method for producing a propylene glycol-based resin film according to the present invention includes a step of attaching a protective film to an acrylic resin film containing an acrylic resin having a glass transition temperature of from UOt to 200 C. The method for producing an acrylic resin film is characterized in that the contact surface of the above-mentioned acrylic resin film and the acrylic resin film are adhered to the initial stage of the scratching, and the inner surface of the contact surface is in a range of more than the width and not widened. According to the above method, the step of attaching the protective film to the resin film can suppress the breakage and cracking of the propylene I (4). ^ The acrylic resin film is likely to be broken or cracked due to lack of flexibility (flexibility when it is bent to a part where the manufacturing apparatus is bent, or when it is wound in a tubular shape, etc.) By attaching the protective film, it is possible to suppress breakage and cracking of the acrylic resin film. Therefore, the acrylic resin film can be stably produced. Further, since the protective film has an initial adhesive force within the above range, The film is cracked when the protective film is peeled off. Therefore, according to the above method, the effect of "a stable production of an acrylic resin film having an excellent appearance" can be achieved. The method for producing an acrylic resin film according to the present invention is further included. The tension slope is set to a ratio in the range of 5% or more and 30% or less, and the tension is decreased as the diameter of the cylinder is increased, and the step of winding the acrylic resin film to which the protective film is attached into a tubular shape is preferred. According to the above method, since the film is wound into a cylindrical shape as the tension is decreased as the diameter of the cylinder is increased, the collapse of the obtained film roll can be suppressed. A film roll having a uniform shape is obtained. Therefore, according to the above method, a more effective effect such as "more efficient production and safe transportation" can be achieved. In the method for producing an acrylic resin film according to the present invention, the above acrylic resin The thickness of the film is preferably in the range of 50 μm or more and 600 μm or less. When the film roll is formed according to the above method, the collapse of the roll can be further suppressed. Therefore, a film roll having a more uniform shape can be produced. In the method for producing an acrylic resin film, the acrylic resin is preferably a polymer having a lactone ring structure. According to the above method, the polymer having a lactone ring structure has a high condensation reaction rate due to the ring 200914272. It is possible to prevent bubbles or silver streaks from being mixed into the molded article. Further, the polymer having a lactone ring structure has high heat resistance due to the lactone ring. Therefore, a film having an excellent appearance and excellent heat can be produced. According to the film laminate of the present invention, in order to solve the above problems, the protective film is attached to a glass transition temperature of 110 ° C or more and 20 〇 t: or less. A film laminate formed of an acrylic resin film of an acrylic resin, wherein the contact surface of the protective film with the acrylic resin film is in a crucible. The initial adhesion of the crucible is 〇. 2N/50 mm. More than the width and not within the range of i.i5N/5〇mm*. Further, the film-layered system according to the present invention is contained in the acrylic tree wax having a transition temperature of the slope wall of 110 ° C or more and 200 ° C or less.妇二=The membrane layer with a protective film attached to the lipid film is characterized in that the contact surface of the acrylic resin film is at 23 °C, and the adhesion force is 0.02. In the range of N/50 mm width or more and less than i.i5N/50 mm width, the protective film is attached to the inner resin film to suppress breakage and cracking of the acrylic resin film. In this case, it is possible to suppress breakage or cracking of the film due to tubular winding or handling. Further, the protective film described above has a set initial adhesive force 戋 adhesive force to suppress film cracking when the protective film is peeled off. According to the above configuration, it is possible to provide an olefinic resin film and provide stability and transportability. According to the film laminate of the present invention, the above-mentioned C The dilute acid, ^ M is preferably a polymer containing a lactone ring structure." 200914272 According to the above constitution, a polymer having a lactone ring structure can prevent bubbles or silver due to a high cyclization condensation reaction rate. A silver streak is mixed into the molded article. Further, a polymer having a lactone ring structure has high heat resistance due to a lactone ring. Therefore, a film excellent in appearance and heat resistance can be provided. [Embodiment] The present invention will be described in detail below, but the scope of the present invention is not limited thereto, and may be appropriately modified without departing from the scope of the present invention. In the present specification, "(mercapto)acrylic acid" means acrylic acid or methyl methacrylic acid, and "main component" means 50 mass% or more, and "ppm" means not limited by mass. The value obtained, for example, l〇, 〇〇〇ppm means 1% by mass. Further, "weight" is regarded as a synonym for "quality", and "% by weight" is regarded as a synonym for "% by mass", indicating that the range "A to B" means A or more and B or less. In the present specification, the "film" includes a film-like one and a sheet-like one. The film thickness of the acrylic resin film is not particularly limited, and is preferably in the range of 50 μm to 600 mm. In the present specification, "tension slope" means the rate of decrease in tension (rate of decrease) at the point of completion of winding at the initial tension. Among them, if the initial tension is within the range of more than 2N and less than 100N, any value is fine. The method for producing an acrylic resin film according to the present embodiment is a step of attaching a protective film to a propionic acid-based resin film containing an acrylic resin having a glass transition temperature of from ll ° C to 200 ° C. The method for producing a resin film of 200914272, wherein the initial adhesion of the contact surface of the protective film to the acrylic resin film at 23 ° C is more than N 2 N / 50 mm width and less than 0.15 N / 50 mm width. Within the scope. (I) Acrylic resin can form a glass material, generally in a low-temperature glass state and a high-temperature supercooled liquid state, the material is in an inherently narrow temperature region, at this time heat, expansion coefficient, conductivity, viscosity, etc. The temperature coefficient and other physical quantities change drastically. The glass transition temperature means the temperature region of this condition, which is the temperature at which the polymer molecules begin micro-Brownian motion. There are various methods for determining the glass transition temperature, however, it is defined in the present specification as the temperature obtained by the midpoint method in accordance with ASTM-D-3418 by a differential scanning calorimeter (DSC). According to the acrylic resin of the present embodiment, the glass transition temperature is in the range of 110 ° C to 200 ° C, and the acrylic resin is generally considered to be a heat-resistant acrylic resin. When the glass transition temperature is higher than 200 °C, the fluidity of the molten resin is deteriorated, and film formation tends to be difficult. The glass transition temperature is preferably in the range of 115 ° C or more and 180 ° C or less, and more preferably in the range of 120 ° C or more and 160 ° C or less. Further, the acrylic resin preferably has a viscosity at a resin temperature of 270 ° C at a shear rate of 100 (l/s) of 250 Pa·s or more and a range of 100 ° or less. Further, the shearing speed means a flow velocity change as the fluid flows along the wall surface as the position perpendicular to the wall surface is different. Shear speed 10 200914272 degrees, usually the maximum value of the wall surface, leaving the wall = person,) the shear catch, is the extruder =. Further, in the above-mentioned acrylic acid tree, it is preferable that the viscosity at the resin temperature of 25 于 is in the range of 2000 Pa.s or less in the case where the shearing degree is 22%. The method for measuring the above viscosity is not particularly limited, and the rheometer or the like can be measured. The viscosity and the sound described in the present specification are determined by the method described below. 41. The acrylic resin is not particularly limited as long as it is in the range of glass rotation ==, and an acrylic thermoplastic resin can be used. The ιτ formula (for the description of the acrylic acid tree pond) can be exemplified, for example, to have R2 I CH2 = C - CH ! COOR1

OH (1) (式中,R及R2各自獨立,表示氫原子或碳數1〜20之 有機殘基,有機殘基具體而言表示碳I _ 枝鏈狀或環狀之烷基) 狀刀 斤丁構迨之含羥基單體、丙烯酸、甲基丙烯酸及其 生物做為主成分的單體(組成物)聚合而得到的樹腊及i衍 生物。 ’、j 就上述(甲基)丙烯酸衍生物之較佳具體例而言,可列 200914272 舉(甲基)丙烯酸甲醋、(甲基)丙烯酸乙醋、(甲基)丙烯酸正 :,__正丁醋、(甲基)丙烯酸第=;^ 2 酸正己酿、(甲基)丙烯酸2'氯乙醋、(甲基)丙烯酸 2,3,4 5 6_五、」甲基)丙烯酸3-經基丙醋、(甲基)丙烯酸 , &土已醋及(甲基)丙烯酸2,3,4,5-四羥基戊δ旨。 =:二亦可將—用。^ ' α以(甲基)丙烯酸甲酯為最佳。 馬二述:=:從_觀點而言,可由苯基 經取代之馬來醯亞月二聚及甲基馬麵亞胺等Ν-聚合物中之主骨峨主物2=^^中(亦指 構造、或戊二釀亞胺構造等而tr構造、戊二酸昕 子之::為Γ著色(變黃)難度之觀點而言,以不含氮原 。又,從容易使正複折射率( 疋規點而g,以在主鏈中具 兄 系熱可塑性樹脂為佳。關於主鏈中:内二 4〜8員環’然而從構造的安定二S可為 以6員環為特佳。如此方式,主斜卩5〜6㈣為車父佳’ 環時,可為通式⑺: 鍵中之内醋環構造為6員OH (1) (wherein R and R2 are each independently and represent a hydrogen atom or an organic residue having 1 to 20 carbon atoms, and the organic residue specifically represents a carbon I _ branched or cyclic alkyl group) knife A tree wax and an i derivative obtained by polymerizing a hydroxyl group-containing monomer, acrylic acid, methacrylic acid, and a monomer (composition) containing the biological component as a main component. ', j For a preferred specific example of the above (meth)acrylic acid derivative, it can be listed as 200914272 as methyl methacrylate, ethyl (meth) acrylate, (meth) acrylate:, __ N-butyl vinegar, (meth)acrylic acid =; ^ 2 acid is brewed, (meth)acrylic acid 2' chloroacetic acid, (meth)acrylic acid 2,3,4 5 6_5, "meth)acrylic acid 3 - by means of propyl vinegar, (meth)acrylic acid, & vinegar and (meth)acrylic acid 2,3,4,5-tetrahydroxypentene. =: Two can also be used. ^ 'α is preferably methyl (meth) acrylate. Ma Ershu: =: From the point of view, the main bone of the bismuth-polymer in the Ν-polymer such as the phenyl group substituted by the phenyl group and the methyl horse face imine 2 = ^ ^ ( It also refers to the structure, or the structure of the pentanediamine, and the tr structure and the glutaric acid scorpion: from the viewpoint of the difficulty of coloring (turning yellow), it does not contain nitrogen. Moreover, it is easy to make it Refractive index (疋 而 g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g In this way, when the main slung 5~6 (four) is the car's good ring, it can be the general formula (7): the inner vine ring is composed of 6 members.

'—-y 2 /1\ 12 200914272 (式中,R3、R4及R5各自獨立,表示氳原子或碳數1〜20 之有機殘基,有機殘基具體而言表示碳數1〜20之直鏈狀、 分枝鏈狀或環狀之烷基,有機殘基亦可包含氧原子) 或曰本特開2004-168882號公報中表示之構造等。其 中,從合成主鏈中導入内酯環構造前之聚合物時,聚合產 • 率高的觀點、容易以高聚合產率得到内酯環構造比率高之 - 聚合物的觀點v及與甲基丙烯酸曱酯等(曱基)丙烯酸酯共 ^ 聚合性佳之觀點而言,以通式(2)所示之構造為較佳。 又,上述之丙烯酸系樹脂,在無損於耐熱性的範圍内, 可與可共聚的其他單體成分共聚合,亦可具有其他單體成 分的構造單位。可共聚的其他單體成分,具體而言,可列 舉苯乙烯、α-甲基苯乙烯等之芳香族乙烯系單體,丙烯腈 等腈系單體,醋酸乙烯酯等乙烯酯類等。 上述丙烯酸系樹脂之重量平均分子量以1,000以上 2,000,000以下之範圍内為佳,而以5,000以上1,000,000 C. 以下之範圍内為較佳,以10,000以上500,000以下之範圍 内為更佳,以50,000以上500,000以下之範圍内為特佳。 ‘製造上述丙烯酸系樹脂之方法,並無特別限定,可使 - 用先前公知的方法聚合含有(曱基)丙烯酸酯的單體組成 物。 聚合溫度、聚合時間雖隨所用的單體(單體組成物)種 類、使用比率等而異,但以聚合溫度在〇°C以上150°c以下 之範圍内,聚合時間在0.5小時以上20小時以下之範圍内 為佳;而以聚合溫度80°C以上140°C以下之範圍内,聚合 13 200914272 時間1小時以上10小時以下之範圍内為較佳。 在使用溶劑之聚合態樣中,對於聚合溶劑並無特別限 定,可列舉如甲苯、二曱苯、乙苯等芳香族烴系溶劑,甲 基乙基酮、曱基異丁基酮等酮系溶劑,四氫呋喃等醚系溶 劑等,其等可只使用1種,亦可*將2種以上併用。製造下 述之含有内酯環之聚合物時,若使用的溶劑沸點過高,由 於最後得到之含有内酯環之聚合物殘存揮發分變多,因此 以沸點在50°C以上200°C以下之範圍内者為較佳。 聚合反應時,可視需要添加聚合起始劑。聚合起始劑 並無特別限定,可為例如異丙苯氳過氧化物、二異丙基苯 氫過氧化物、二第三丁基過氧化物、月桂SI基過氧化物、 苯醯基過氧化物、碳酸第三丁基過氧酯異丙酯、己酸第三 戊基過氧-2-乙酯等之有機過氧化物,2,2,-偶氮貳(異丁 腈)、U,-偶氮貳(環己基甲腈)、27-偶氮貳(2,4-二甲基戊 腈)等之偶氮化合物等,其等可只使用1種,亦可將2種以 上併用。聚合起始劑之使用量,只要依據所用單體之組合 或反應條件等適宜設定即可,並無特別限定。 進行聚合時,為抑制反應液之膠化(gelation),以將聚 合反應混合物中生成之聚合物的濃度控制在50質量%以下 為佳。具體而言,聚合反應混合物中生成之聚合物的濃度 超過50質量%時,以在聚合反應混合物中適宜添加聚合溶 劑,控制在50質量%以下為佳。聚合反應混合物中生成之 聚合物的濃度以45質量%以下為較佳,而以40質量%以下 為更佳。再者,聚合反應混合物中聚合物的濃度若太低, 14 200914272 則生產性降低,故聚合反應混合物中聚合物的濃度以ίο質 量%以上為較佳,而以20質量%以上為更佳。 將聚合溶劑適宜地添加於聚合反應混合物的態樣,並 無特別限定,可連續地添加聚合溶劑,亦可間歇地添加聚 合溶劑。藉由此種方式控制聚合反應混合物中聚合物的濃 度,可更充分抑制反應液的膠化,尤其,即使為增加内酯 環含有率使耐熱性提高而增高分子鏈中羥基及酯基的比率 時5亦可充分抑制膠化。 添加之聚合溶劑,可為與聚合反應初期進料時所使用 之溶劑相同種類的溶劑,亦可為不同種類的溶劑,而以與 聚合反應初期進料時所使用之溶劑相同種類的溶劑為較 佳。又,添加之聚合溶劑可為只有1種溶劑,亦可為2種 以上之混合溶劑。 在結束上述聚合反應之時點得到的聚合反應混合物 中,通常除得到的聚合物以外,尚包含溶劑。將上述聚合 物形成下述之含有内酯環之聚合物時,可無需將溶劑完全 除去而將聚合物以固體狀態取出,而在含有溶劑之狀態 下,後續進行内酯環化縮合步驟。又,情況需要時,亦能 以固體狀態取出後,繼而在内酯環化縮合步驟中再添加適 當之溶劑。 藉由聚合反應得到之丙烯酸系樹脂的色相並非特別要 緊,然而透明且黃變度小者,由於無損於丙烯酸系樹脂本 來的特徵,為較佳。上述丙烯酸系樹脂形成例如3mm厚度 的成形體時,霧值(haze)以3以下為較佳,以2以下為更佳, 15 200914272 以1以下為最佳。又,該成形體的YI(yellow index)為10 以下,而以5以下為較佳。 [含有内酯環之聚合物] 上述丙烯酸系樹脂,為使透明性、耐熱性、光學等方 性每一項均高,可充分發揮適合各種光學用途之特性,以 在(曱基)丙烯酸酯之共聚物中,藉由分子内環化反應導入 内酯環構造,.成為所謂含有内酯環之聚合物為較佳,而該 含有内酯環之聚合物以内酯環構造做為主成分為特佳。再 者’「主成分」意指相對於丙稀酸糸樹脂總質罝而言’含有 50質量%以上。 上述含有内酯環之聚合物並無特別限定,然而以具有 通式(2)表示之内g旨環構造為較佳。 含有内酯環之聚合物構造中,通式(2)表示之内酯環構 造之含有率,以5質量%以上90質量%以下之範圍内為佳, 而以10質量%以上70質量%以下之範圍内為較佳,以10 質量%以上60質量%以下之範圍内為更佳,以10質量%以 上50質量%以下之範圍内為特佳。若上述含有率少於5質 量%,則财熱性、耐溶劑性、表面硬度變得不充分。又, 若上述含有率多於90質量%,則欠缺成形加工性,因此不 佳。 含有内酯環之聚合物,亦可具有通式(2)表示之内酯環 構造以外之構造。通式(2)表示之内酯環構造以外之構造, 並無特別限定,然而以從例如(曱基)丙烯酸曱酯、含有羥 基之單體、不飽和羧酸、及以下通式(3): 16 200914272'—-y 2 /1\ 12 200914272 (wherein R3, R4 and R5 are each independently, and represent a halogen atom or an organic residue having a carbon number of 1 to 20, and the organic residue specifically represents a carbon number of 1 to 20; The chain, the branched chain or the cyclic alkyl group, the organic residue may also contain an oxygen atom) or the structure shown in JP-A-2004-168882. Among them, when the polymer before the lactone ring structure is introduced into the synthetic main chain, the polymerization yield is high, and the lactone ring structure ratio is high in high polymerization yield - the viewpoint of the polymer and the methyl group From the viewpoint that the (mercapto) acrylate such as decyl acrylate is excellent in the polymerization property, the structure represented by the formula (2) is preferred. Further, the acrylic resin described above may be copolymerized with other monomer components copolymerizable, or may have a structural unit of another monomer component, insofar as the heat resistance is not impaired. Specific examples of the other monomer components which can be copolymerized include aromatic vinyl monomers such as styrene and α-methylstyrene, nitrile monomers such as acrylonitrile, and vinyl esters such as vinyl acetate. The weight average molecular weight of the acrylic resin is preferably in the range of 1,000 or more and 2,000,000 or less, more preferably 5,000 or more and 1,000,000 C. or less, more preferably 10,000 or more and 500,000 or less, and more preferably 50,000. It is particularly good in the range of 500,000 or less. The method for producing the above acrylic resin is not particularly limited, and a monomer composition containing a (fluorenyl) acrylate can be polymerized by a conventionally known method. The polymerization temperature and the polymerization time vary depending on the type of monomer (monomer composition) used, the ratio of use, and the like, but the polymerization temperature is in the range of 〇 ° C or more and 150 ° C or less, and the polymerization time is 0.5 hours or more and 20 hours. The range below is preferably in the range of from 80 ° C to 140 ° C, and the polymerization 13 200914272 is preferably in the range of from 1 hour to 10 hours. In the polymerization state using a solvent, the polymerization solvent is not particularly limited, and examples thereof include aromatic hydrocarbon solvents such as toluene, diphenylbenzene, and ethylbenzene, and ketone systems such as methyl ethyl ketone and decyl isobutyl ketone. The solvent, an ether solvent such as tetrahydrofuran, or the like may be used alone or in combination of two or more. When the following lactone ring-containing polymer is produced, if the boiling point of the solvent to be used is too high, since the polymer having the lactone ring finally obtained has a large amount of residual volatile matter, the boiling point is 50 ° C or more and 200 ° C or less. Those within the range are preferred. In the polymerization reaction, a polymerization initiator may be added as needed. The polymerization initiator is not particularly limited and may be, for example, cumene peroxide, diisopropylbenzene hydroperoxide, ditributyl peroxide, laurel SI-based peroxide, benzoquinone. Organic peroxides such as oxides, butyl peroxyacetate isopropyl ester, hexyl pentyl peroxy-2-ethyl hexanoate, 2,2,-arsenazo (isobutyronitrile), U An azo compound such as - azo (cyclohexylcarbonitrile) or 27-azo (2,4-dimethylvaleronitrile), which may be used alone or in combination of two or more. . The amount of the polymerization initiator to be used is not particularly limited as long as it is appropriately set depending on the combination of the monomers to be used, the reaction conditions, and the like. In the polymerization, it is preferred to control the gelation of the reaction liquid to control the concentration of the polymer formed in the polymerization reaction mixture to 50% by mass or less. Specifically, when the concentration of the polymer formed in the polymerization mixture exceeds 50% by mass, a polymerization solvent is appropriately added to the polymerization reaction mixture, and it is preferably controlled to 50% by mass or less. The concentration of the polymer formed in the polymerization mixture is preferably 45% by mass or less, and more preferably 40% by mass or less. Further, if the concentration of the polymer in the polymerization mixture is too low, 14 200914272, the productivity is lowered, so that the concentration of the polymer in the polymerization mixture is preferably 5% by mass or more, more preferably 20% by mass or more. The polymerization solvent is appropriately added to the polymerization reaction mixture, and is not particularly limited. The polymerization solvent may be continuously added, or the polymerization solvent may be added intermittently. By controlling the concentration of the polymer in the polymerization reaction mixture in this manner, the gelation of the reaction liquid can be more sufficiently suppressed, in particular, the ratio of the hydroxyl group and the ester group in the polymer chain is increased even if the content of the lactone ring is increased to increase the heat resistance. At time 5, gelation can also be sufficiently suppressed. The polymerization solvent to be added may be the same type of solvent as the solvent used in the initial stage of the polymerization reaction, or may be a different type of solvent, and is the same type of solvent as the solvent used in the initial stage of the polymerization reaction. good. Further, the polymerization solvent to be added may be one type of solvent or a mixture of two or more types. In the polymerization mixture obtained at the time of terminating the above polymerization reaction, a solvent is usually contained in addition to the obtained polymer. When the above polymer is formed into a polymer containing a lactone ring, the polymer can be taken out in a solid state without removing the solvent completely, and the lactone cyclization condensation step can be carried out in the state containing the solvent. Further, when necessary, it can be taken out in a solid state, and then an appropriate solvent is added to the lactone cyclization condensation step. The hue of the acrylic resin obtained by the polymerization reaction is not particularly critical, but it is preferable that the transparency and the yellowness are small, since the original characteristics of the acrylic resin are not impaired. When the acrylic resin is formed into a molded body having a thickness of, for example, 3 mm, the haze is preferably 3 or less, more preferably 2 or less, and 15 200914272 is preferably 1 or less. Further, the molded article has a YI (yellow index) of 10 or less, and preferably 5 or less. [Polyester-containing polymer] The acrylic resin is high in transparency, heat resistance, and optical properties, and can exhibit various properties suitable for various optical applications. In the copolymer, a lactone ring structure is introduced by an intramolecular cyclization reaction, and it is preferably a polymer containing a lactone ring, and the lactone ring-containing polymer is mainly composed of a lactone ring structure. Very good. Further, 'the main component' means that it is contained in an amount of 50% by mass or more based on the total mass of the bismuth acrylate resin. The polymer containing a lactone ring is not particularly limited. However, it is preferred to have a ring structure represented by the formula (2). In the polymer structure containing a lactone ring, the content of the lactone ring structure represented by the formula (2) is preferably in the range of 5 mass% or more and 90 mass% or less, and preferably 10 mass% or more and 70 mass% or less. The range is preferably in the range of 10% by mass or more and 60% by mass or less, and particularly preferably in the range of 10% by mass or more and 50% by mass or less. When the content is less than 5% by mass, the heat resistance, solvent resistance, and surface hardness are insufficient. In addition, when the content ratio is more than 90% by mass, the formability is insufficient, which is not preferable. The polymer containing a lactone ring may have a structure other than the structure of the lactone ring represented by the formula (2). The structure other than the lactone ring structure represented by the formula (2) is not particularly limited, but is, for example, (fluorenyl) decyl acrylate, a monomer having a hydroxyl group, an unsaturated carboxylic acid, and the following formula (3) : 16 200914272

~2 C~2 C

CC

6 R6 R

X \—/ 3 /、 (式中,R6表示氫原子或甲基,X表示氫原子、碳數 1〜20之烷基、芳基、-OAc基、-CN基、-CO-R7基、或C-0-R8 基,Ac基表示乙醯基,R7及R8表示氫原子或碳數1〜20之 有機殘基,有機殘基具體而言意指碳數1〜20之直鏈狀、分 枝鏈狀或環狀之烷基) 表示之單體中選出至少一種加以聚合而構築之聚合物 構造單元(重複之構造單元)為佳。 在含有内酯環之聚合物中,於聚合(曱基)丙烯酸酯而 構築得之聚合物構造單元(重複之構造單元)之情況,其含 有率以10質量%以上95質量%以下之範圍内為佳,而以 10質量%以上90質量%以下之範圍内為較佳,.以40質量% 以上90質量%以下之範圍内為更佳,以50質量%以上90 質量%以下之範圍内為特佳。 •又,於聚合含羥基單體而構築得之聚合物構造單元(重 複之構造單元)之情況,其含有率以〇質量%以上30質量% 以下之範圍内為佳,而以0質量%以上20質量%以下之範 圍内為較佳,以0質量%以上15質量%以下之範圍内為更 佳,以〇質量%以上10質量%以下之範圍内為特佳。 又,於聚合不飽和羧酸而構築得之聚合物構造單元(重 複之構造單元)之情況,其含有率以0質量%以上30質量% 以下之範圍内為佳,而以〇質量°/。以上20質量%以下之範 17 200914272 圍内為較佳,以〇質量%以上15質量%以下之範圍内為更 佳,以0質量%以上10質量%以下之範圍内為特佳。 又,於聚合通式(3)所示之單體而構築得之聚合物構造 單元(重複之構造單元)之情況,其含有率以〇質量%以上 30質量%以下之範圍内為佳,而以0質量%以上20質量% 以下之範圍内為較佳,以0質量%以上15質量%以下之範 圍内為更佳,以0質量%以上10質量%以下之範圍内為特 佳。 對於含有内酯環之聚合物之製法無特別限定,較佳者 可藉由聚合步驟得到分子鏈中具有羥基及酯基之聚合物 後,藉由將該聚合物加熱處理,進行將内醋環構造導入聚 合物之内醋環縮合反應而得到。 藉由在聚合物之分子鏈中(聚合物之主骨架中)形成内 酯環構造,可賦予聚合物高耐熱性。若導入内酯環構造之 環化縮合反應的反應率不足,一方面耐熱性無法充分地提 高,另一方面恐怕藉由成形時之加熱處理而於成形途中引 起縮合反應,產生之醇恐以氣泡或銀線(silver streak)存在 於成形品中,因此不佳。 為了進行内酯環縮合反應,對於加熱處理上述聚合物 之方法無特別限定,可利用公知之方法。例如,可將聚合 步驟得到之含有溶劑之聚合反應混合物原樣進行加熱處 理。又,亦可在溶劑存在下,視需要可使用閉環觸媒進行 加熱處理。又,亦可使用具備除去揮發成分用之真空裝置 或脫揮發成分(devolatilization)裝置的加熱爐或反應裝置, 18 200914272 或U脫揮發成分裝置的押Φ麟,進行加熱處理。 、’裒化缩合反應時,除上述聚合物之外,亦可使其 =烯酸系樹腊共存。再者,進行環化縮合反應時,視需 使用—般用的對甲苯磺酸等酯化觸媒或酯交換觸媒 環化縮合反應觸媒,或使用乙酸、丙酸、苯甲酸、丙 ^夂曱基丙㈣等有機㈣師為顧。如日本特開昭 1 254608 #u公報及日本特開昭61-261303 f虎公報所示,亦 ( 4吏用驗陡化合物、有機叛酸鹽、碳酸鹽等。 =形,化縮合反應時,以使用有機磷化合物作為觸媒 :、^藉由使用有機填化合物作為觸媒,可使環化縮合 反,率提高,同時可將得到之含有内酯環之聚合物的著^ 大巾田度地降低。再者,.藉由使用有機填化合物作為觸媒, =用下述脫揮發成分步驟之情況可抑制可能發生之分子 置降低,而賦予優良的機械強度。 ’ 就環化縮合反應時可用作觸媒的有機磷化合物而言, =舉如甲基亞膦酸'乙基亞膦酸、苯基克膦酸等烧基〇 酸、—^ 4之—§日或袖,二甲基次膦酸、二乙基次顧 二:本基:人職、苯基甲基次膦酸、苯基乙基次麟酸与 =基(方基)次膦酸及此等之酯;甲基膦酸、乙基膊酸 甲基賴、苯基襲我基(芳基)膦酸及此等之二齡 或單酉曰,甲基亞次騎、乙基亞次膦酸、 酯 、亞鱗酸苯S旨、亞磷酸二甲g旨、亞魏二乙酷、亞碟酉 燒基(芳基)亞次麟酸及此等之醋;亞侧醋= 19 200914272 二苯酯、亞磷酸三曱酯、亞磷酸三乙❿ 亞磷酸二酯或單酯或三酯;磷酸甲酯、曰来,磷酸三苯酯等 乙基己酯、磷酸異癸酯、磷酸月桂酯、=馱乙酯、磷酸2— 異硬脂醋、鱗酸苯醋、磷酸二曱卜钟^酸硬脂醋、石粦酸 -2-乙基己醋、磷酸二異癸醋、碟乙,、磷酸二 S旨、鱗酸二異硬脂醋、磷酸二笨醋、鱗二曰、峨酸二硬脂 乙酯、磷酸三異癸酯、磷酸三月桂酯、:广旨、磷酸三 酸三異硬脂醋、麟酸三苯酿等碟酸二酉^=二硬脂醋、墙 基膦、乙基膦、苯基膦、二甲基麟、二曰三早1旨或三醋;甲 三曱基膦、三乙基膦、三笨基膦等單:膦:二苯基膦、 膦;甲基二氯膦.、乙基二氯膦、苯基二氣;:或三燒基(芳基) 基氯膦、二苯基氯膦等貌基(芳基)_,;=、 乳化乙基膦、氧化苯基m 1化曱基膦、 M ju - ^ ^ ^ 丁恭料、乳化二乙基膦、 虱化一本基膦、氧化三甲基膦、氧二 土 基膦等氧, —乙基膦、氧化三苯 土塒寺虱化早、二或三烷基(芳基 不 化四乙基鱗、氣化四茉笼占#虱化四甲基鱗、氯 虱化本基釦專^化四烷基(芳基)鱗等。 中,由於觸媒活性高且低著色性,以炫基(芳基)亞 ,=、、亞磷酸二酯或單酯、磷酸二酯或單酯、烷基(芳基) =酉文為佳,以烷基(芳基)亞膦酸、亞磷酸二酯或單酯、磷 或單酯為較佳,以烷基(芳基)亞膦酸、磷酸二酯或 單酉曰為特佳。此等有機磷化合物,可只使用一種,亦可將 2種以上併用。 —對於用於環化縮合反應時之觸媒之使用量,無特別限 疋,然而相對於上述聚合物 而言,以0.001〜5質量%之範圍 20 200914272 内為佳,而以0.01〜2.5質量%之範圍内為較佳,以0.01〜1 質量%之範圍内為更佳,以0.05〜0.5質量%之範圍内為特 佳。若觸媒使用量未達0.001質量%,恐怕未能充分提高環 化縮合反應的反應率,另一方面,若超過5質量%,由於 成為著色的原因,且藉由聚合物交聯而熔融賦形變得困 難,因此不佳。 對於觸媒的添加時期無特別限定,可在反應初期添 加,可在反應途中添加,亦可在此兩時期均添加。 其中以在溶劑存在下進行環化縮合反應,並且於環化 縮合反應時併用脫揮發成分(devolatilization)步驟為佳。在 該情況,可列舉:通過整個環化縮合反應.併用脫揮發成分 步驟的態樣,以及非於整個環化縮合反應過程中併用脫揮 發成分步驟,而只在過程的一部分中併用的態樣。併用脫 揮發成分步驟之方法,由於可使環化縮合反應時副產出的 醇強制地揮發除去,有利於反應平衡偏相生成侧。 脫揮發成分步驟意指將溶劑、殘存單體等揮發成分以 及導入内酯環構造之環化縮合反應所副產之醇,視需要在 減壓加熱條件下,進行除去處理的步驟。若該除去處理不 充分,則生成之樹脂中殘存揮發分變多,而產生成形時因 變質造成著色,或起泡或銀線(silver streak)等引起成形不 良的問題等。 在整個環化縮合反應過程併用脫揮發成分步驟的態樣 中,對於使用的裝置雖無特別限定,不過為使本發明更有 效地進行,以使用包含熱交換器及脫揮發成分槽之脫揮發 21 200914272 成分裝置,或附排氣孔之押出機,或將上述脫揮發成分裝 置與上述押出機直列配置者為佳,其中以使用包含熱交換 器及脫揮發成分槽之脫揮發成分裝置,或附排氣孔之押出 機為較佳。 使用上述包含熱交換器及脫揮發成分槽之脫揮發成分 裝置時之反應處理溫度,以150〜350T:的範圍内為佳,而 以200〜300°C的.範圍内為較佳。若反應溫度低於15〇〇c,恐 環化縮合反應將變得不足,殘存揮發成分變多,而若高於 350°C,恐怕引起著色及分解。 使用上述包含熱交換器及脫揮發成份槽之脫揮發成分 裝置時’反應處理時之壓力,以931〜1.33hPa(700〜ImmHg) 的範圍内為較佳,而以798〜66.5hPa(600〜50mmHg)的範圍 内為更佳。若上述壓力高於931hPa,有「包含醇之揮發成 分各易殘存」的問題,若低於1.33hPa,則有「工業上實施 變得困難」的問題。 使用上述附排氣孔之押出機時,排氣孔可為1個或複 數個任何一種,然而以具有複數個排氣孔為佳。 使用上述附排氣孔之押出機時之反應處理溫度,以 150〜350°C的範圍内為佳,而以200〜300°C的範圍内為較 佳。若上述溫度低於15〇°c,恐怕環化縮合反應變得不足, 殘存揮發成分變多,而若高於35〇〇c,恐怕引起著色及分 解。 使用上述附排氣孔之押出機時,反應處理時之壓力, 以931〜1.33hPa(700〜ImmHg)的範圍内為佳,而以 22 200914272 798〜13.3hPa(600〜lOmmHg)的範圍内為較佳。若上述壓力 高於93lhPa,有「包含醇之揮發分容易殘存」的問題,若 低於1.33hPa,則有「工業上實施變得困難」的問題。 再者,在整個環化縮合反應過程併用脫揮發成分步驟 之態樣的情況,由於如以下所述,恐怕在嚴苛熱處理條件 下得到的含有内酯環之聚合物的物性惡化,最好使用上述 之脫醇反應的觸媒,並以儘可能在溫和條件下使用附排氣 孔之押出機等進行為佳。 又,在整個環化縮合反應過程併用脫揮發成分步驟之 態樣中,較佳為雖然將藉由聚合步驟得到之聚合物與溶劑 一起導入環化縮合反應裝置,然而此時亦可視需要再度通 過附有排氣孔之押出機等上述反應裝置。 亦可採行非在整個環化縮合反應過程中併用脫揮發成 分步驟,而只在過程的一部分中併用的態樣。例如,將製 造聚合物之裝置進一步加熱,視需要一部分併用脫揮發成 分步驟,預先進行環化縮合反應至某種程度,然後繼續而 進行同時併用脫揮發成分步驟之環化縮合反應,使反應完 成的態樣。 在前述整個環化縮合反應過程併用脫揮發成分步驟之 態樣中,例如將聚合物藉由雙軸押出機於250°C附近或其 以上的高溫進行熱處理時,由於加熱歷程不同,在引起環 化縮合反應前發生一部分分解等,恐怕得到之含有内酯環 之聚合物的物性會變差。於是,在進行同時併用脫揮發成 分步驟之環化縮合反應前,由於使環化縮合反應預先進行 23 200914272 至某種程度,可緩和後半的反應條件,抑制得到之含有内 醋環之聚合物的物性惡化,故為較佳。 特佳態樣為:環化縮合反應開始後一段時間開始進行 脫揮發成分步驟的態樣,亦即,使存在於由聚合步驟所得 之聚合物之分子鏈中的羥基與酯基預先進行環化縮合反 應,並於環化縮合反應率達到某種程度時,繼續進行同時 併用脫揮發成分步驟之環化縮合反應的態樣。具體而言, 較佳地可列舉如:預先使用釜型反應器,在溶劑存在下, 使環化縮合反應進行到某種程度的反應率,然後,使用附 有脫揮發成分裝置的反應器,例如由熱交換器與脫揮發成 分槽構成的脫揮發成分裝置、附排氣孔的押出機等來完成 環化縮合反應之態樣。尤其,在此種態樣之情況,以存在 環化縮合反應用觸媒為更佳。 如上述,使存在於聚合步驟所得聚合物之分子鏈中的 羥基與酯基預先進行環化縮合反應,並於環化縮合反應率 達到某種程度時,繼續進行同時併用脫揮發成分步驟之環 化縮合反應的方法,為得到含有内酯環之聚合物的較佳態 樣。藉由此種態樣,亦可更提高環化縮合反應率,得到玻 璃轉移溫度更高,耐熱性優良之含有内酯環之聚合物。在 此情況,環化縮合反應率之程度,以實施例所示之動態 TG(Dynamic TG)測定中於150〜300°C之質量減少率係2% 以下為佳,以1.5%以下為較佳,以1%以下為更佳。 在進行同時併用脫揮發成分步驟之環化縮合反應之 前,對於預先進行環化縮合反應時所採用的反應器雖無特 24 200914272 別限定,較佳地可列舉:熱壓蒼、釜型反應器、由熱交換 器與脫揮發成分槽構成之脫揮發成分装置等,再者,亦可 使用適用於同時併用脫揮發成分步驟之環化縮合反應的附 排氣孔押出機。以熱壓釜、釜型反應器為f. JΊ土。然而,即 使使用附排氣孔押出機等做為反應器時,藉由將排氣條件 調為溫和,或不使用排氣,而調整溫度或擠筒條件:螺 形狀、螺桿運轉條件等,亦可於與熱壓釜、釜型反應π于X \—/ 3 /, (wherein R6 represents a hydrogen atom or a methyl group, and X represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group, an -OAc group, a -CN group, a -CO-R7 group, Or a C-0-R8 group, the Ac group represents an ethyl group, and R7 and R8 represent a hydrogen atom or an organic residue having 1 to 20 carbon atoms, and the organic residue specifically means a linear chain having a carbon number of 1 to 20, It is preferred to select at least one polymer structural unit (repeated structural unit) to be polymerized in the monomer represented by the branched chain or cyclic alkyl group. In the polymer containing a lactone ring, when the polymer structural unit (repeated structural unit) is formed by polymerizing a (mercapto) acrylate, the content thereof is in the range of 10% by mass or more and 95% by mass or less. Preferably, it is preferably in the range of 10% by mass or more and 90% by mass or less, more preferably 40% by mass or more and 90% by mass or less, and more preferably 50% by mass or more and 90% by mass or less. Very good. In the case of a polymer structural unit (repeated structural unit) which is formed by polymerizing a hydroxyl group-containing monomer, the content thereof is preferably in the range of 〇% by mass or more and 30% by mass or less, and more preferably 0% by mass or more. It is more preferably in the range of 20% by mass or less, more preferably in the range of 0% by mass or more and 15% by mass or less, and particularly preferably in the range of 〇% by mass or more and 10% by mass or less. Further, in the case of a polymer structural unit (repeated structural unit) which is obtained by polymerizing an unsaturated carboxylic acid, the content thereof is preferably in the range of 0% by mass to 30% by mass, and preferably 〇 by mass. The above-mentioned range of 20% by mass or less is preferable, and it is preferably in the range of 〇% by mass or more and 15% by mass or less, and particularly preferably in the range of 0% by mass or more and 10% by mass or less. Further, in the case of polymerizing a polymer structural unit (repeated structural unit) formed by polymerizing a monomer represented by the general formula (3), the content thereof is preferably in the range of 〇% by mass or more and 30% by mass or less. It is preferably in the range of 0% by mass or more and 20% by mass or less, more preferably in the range of 0% by mass or more and 15% by mass or less, and particularly preferably in the range of 0% by mass or more and 10% by mass or less. The method for producing the polymer containing a lactone ring is not particularly limited. Preferably, the polymer having a hydroxyl group and an ester group in the molecular chain can be obtained by a polymerization step, and then the inner vinegar ring is heated by the polymer. The structure is obtained by introducing an vinegar ring condensation reaction into the polymer. By forming a lactone ring structure in the molecular chain of the polymer (in the main skeleton of the polymer), the polymer can be imparted with high heat resistance. When the reaction rate of the cyclization condensation reaction in which the lactone ring structure is introduced is insufficient, the heat resistance cannot be sufficiently improved, and on the other hand, the condensation reaction may be caused during the molding by heat treatment at the time of molding, and the alcohol may be bubbled. Or silver streak is present in the molded article, which is not preferable. In order to carry out the lactone ring condensation reaction, the method of heat-treating the above polymer is not particularly limited, and a known method can be used. For example, the polymerization reaction mixture containing the solvent obtained by the polymerization step can be subjected to heat treatment as it is. Further, it is also possible to carry out heat treatment using a closed-loop catalyst in the presence of a solvent, if necessary. Further, a heating furnace or a reaction apparatus including a vacuum apparatus or a devolatilization apparatus for removing volatile components may be used, and heat treatment may be carried out by using a φ 麟 Lin of 18 200914272 or a U devolatilization apparatus. In the case of the deuteration condensation reaction, in addition to the above polymer, it is also possible to coexist with the olefinic acid tree wax. Further, when carrying out the cyclization condensation reaction, an esterification catalyst such as p-toluenesulfonic acid or a transesterification catalyst cyclization condensation reaction catalyst, or acetic acid, propionic acid, benzoic acid, or propyl group may be used as needed.夂曱基丙(四) and other organic (four) divisions for Gu. As shown in Japanese Patent Laid-Open No. 1 254608 #u and Japanese Unexamined-Japanese-Patent No. 61-261303, it is also used to detect compounds, organic oxalates, carbonates, etc. By using an organic phosphorus compound as a catalyst: by using an organic filler compound as a catalyst, the condensation condensation can be increased, and the obtained polymer containing the lactone ring can be used. Further, by using an organic filler compound as a catalyst, the use of the following devolatilization step can suppress the possibility of a decrease in molecular weight and impart excellent mechanical strength. For the organophosphorus compound which can be used as a catalyst, = such as methyl phosphinic acid 'ethyl phosphinic acid, phenyl cresyl acid, etc., ^ 或 袖 or sleeve, dimethyl Glycosylphosphonic acid, diethyl secondary: the base: human, phenylmethylphosphinic acid, phenylethyl cyanoic acid and = (square) phosphinic acid and these esters; Phosphonic acid, ethyl methyl lysine, phenyl phenyl (aryl) phosphonic acid and these second-instar or monoterpene, methyl sub-riding Ethyl phosphinic acid, ester, sulphuric acid benzene S, phosphite dimethyl g, sulphuric acid, sulphuric acid (aryl) cylinic acid and vinegar; 19 200914272 Diphenyl ester, tridecyl phosphite, triethyl phosphite phosphite diester or monoester or triester; methyl hexyl phosphate such as methyl phosphate, hydrazine, triphenyl phosphate, isodecyl phosphate, Lauryl phosphate, 驮 ethyl ester, phosphoric acid 2-isostearyl vinegar, acetoic acid benzene vinegar, diterpene phosphate bismuth oleate, stearic acid-2-ethylhexanoacetic acid, diisomeric vinegar phosphate, Dish B, Phosphoric acid S, bismuth diacetate, diphenyl vinegar, bismuth diacetate, distearyl citrate, triisodecyl phosphate, trilauryl phosphate, Tri-acid triisostearyl vinegar, triphenyl phenolic acid, etc., such as diterpene bismuth ^=distearyl vinegar, wall-based phosphine, ethyl phosphine, phenylphosphine, dimethyl phenyl, diterpenoid, early or three Vinegar; methyltrimethylphosphine, triethylphosphine, triphenylphosphine, etc. single: phosphine: diphenylphosphine, phosphine; methyldichlorophosphine., ethyldichlorophosphine, phenyl digas;: or three Acyl (aryl) chlorophosphine, diphenyl chlorophosphine, etc. )_,;=, emulsified ethyl phosphine, oxidized phenyl m 1 decylphosphine, M ju - ^ ^ ^ butyl, emulsified diethyl phosphine, deuterated monophosphine, trimethyl phosphine oxide, Oxygen dimethyl phosphine and other oxygen, -ethyl phosphine, oxidized triphenyl sulphide sputum, early di- or tri-alkyl (aryl-free tetraethyl sulphate, gasified four jasmine accounted for #虱化tetramethyl Scales, chlorinated bases, tetraalkyl (aryl) scales, etc.. Due to high catalytic activity and low coloration, thiol (aryl) sub, =, phosphite diester or Monoester, phosphodiester or monoester, alkyl (aryl) = oxime is preferred, alkyl (aryl) phosphinic acid, phosphite diester or monoester, phosphorus or monoester is preferred, The alkyl (arylene) phosphinic acid, the phosphoric acid diester, or the monoterpene is particularly preferred. These organic phosphorus compounds may be used alone or in combination of two or more. - There is no particular limitation on the amount of the catalyst used in the cyclization condensation reaction, but it is preferably in the range of 0.001 to 5% by mass in the range of 0.001 to 5% by mass in the range of 0.001 to 5% by mass in the range of 0.01 to 2.5. The range of % is preferably in the range of 0.01 to 1% by mass, more preferably in the range of 0.05 to 0.5% by mass. If the amount of the catalyst used is less than 0.001% by mass, the reaction rate of the cyclization condensation reaction may not be sufficiently increased. On the other hand, if it exceeds 5% by mass, it is caused by coloration and is melted by crosslinking of the polymer. The shape becomes difficult and therefore not good. The period of addition of the catalyst is not particularly limited, and may be added at the beginning of the reaction, may be added during the reaction, or may be added during both periods. Among them, a cyclization condensation reaction is carried out in the presence of a solvent, and a devolatilization step is preferably employed in the cyclization condensation reaction. In this case, a state in which the entire cyclization condensation reaction is carried out, a step of using a devolatilization component, and a step of using a devolatilization component in addition to the entire cyclization condensation reaction, but only in a part of the process is used. . Further, by the method of the devolatilization step, since the by-produced alcohol is forcibly volatilized and removed during the cyclization condensation reaction, it is advantageous for the equilibrium side of the reaction equilibrium. The devolatilization step means a step of removing the volatile component such as a solvent or a residual monomer and the alcohol produced by the cyclization condensation reaction introduced into the lactone ring structure, and if necessary, under reduced pressure heating. If the removal treatment is insufficient, the amount of residual volatiles in the resulting resin increases, which causes coloring due to deterioration during molding, or problems such as poor formation due to foaming or silver streak. In the aspect of the cyclization condensation reaction step and the devolatilization step, the apparatus to be used is not particularly limited, but in order to carry out the present invention more efficiently, the devolatilization using a heat exchanger and a devolatilization tank is used. 21 200914272 A component device, or an extruder with a vent hole, or a device in which the devolatilization device and the above-described extruder are arranged in series, wherein a devolatilization device including a heat exchanger and a devolatilization tank is used, or An extruder with a vent hole is preferred. The reaction treatment temperature in the case of using the above-mentioned devolatilization device containing a heat exchanger and a devolatilization tank is preferably in the range of 150 to 350 T: and preferably in the range of 200 to 300 °C. If the reaction temperature is lower than 15 〇〇 c, the cyclization condensation reaction will become insufficient, and the residual volatile component will increase, and if it is higher than 350 ° C, coloring and decomposition may occur. When the above-mentioned devolatilization device including a heat exchanger and a devolatilization tank is used, the pressure at the time of the reaction treatment is preferably in the range of 931 to 1.33 hPa (700 to 1 mmHg), and is preferably 798 to 66.5 hPa (600~). A range of 50 mmHg) is more preferable. When the pressure is higher than 931 hPa, there is a problem that "the volatile components of the alcohol are easily retained", and if it is less than 1.33 hPa, there is a problem that "industrial implementation becomes difficult". When the above-described extruder with a vent hole is used, the vent hole may be one or plural, but it is preferable to have a plurality of vent holes. The reaction treatment temperature at the time of using the above-mentioned extruder with a vent hole is preferably in the range of 150 to 350 ° C, and preferably in the range of 200 to 300 ° C. If the above temperature is lower than 15 〇 ° C, the cyclization condensation reaction may become insufficient, and the residual volatile component may increase, and if it is higher than 35 〇〇 c, coloring and decomposition may occur. When the above-mentioned extruder with a vent hole is used, the pressure during the reaction treatment is preferably in the range of 931 to 1.33 hPa (700 to 1 mmHg), and in the range of 22 200914272 798 to 13.3 hPa (600 to 10 mmHg). Preferably. When the pressure is higher than 93 lhPa, there is a problem that "the volatile matter of the alcohol is liable to remain", and if it is less than 1.33 hPa, there is a problem that "industrial implementation becomes difficult". Further, in the case where the entire cyclization condensation reaction process is carried out in the same manner as in the devolatilization step, it is preferable to use the properties of the lactone ring-containing polymer obtained under severe heat treatment conditions as described below. The above-mentioned catalyst for the dealcoholization reaction is preferably carried out by using an extruder having a vent hole as much as possible under mild conditions. Further, in the case of the entire cyclization condensation reaction step and the devolatilization step, it is preferred that the polymer obtained by the polymerization step is introduced into the cyclization condensation reaction device together with the solvent, but at this time, it may be passed again as needed. The above reaction apparatus such as an extruder having a vent hole. It is also possible to use a devolatilization step which is not used in the entire cyclization condensation reaction, but only in a part of the process. For example, the apparatus for producing a polymer is further heated, and a part of the devolatilization step is used as needed, and the cyclization condensation reaction is carried out to some extent in advance, and then the cyclization condensation reaction of the devolatilization step is simultaneously carried out to complete the reaction. The way. In the above-mentioned entire cyclization condensation reaction process and the devolatilization step, for example, when the polymer is heat-treated by a biaxial extruder at a high temperature of around 250 ° C or higher, the ring is caused by the heating history. A part of decomposition or the like occurs before the condensation reaction, and the physical properties of the polymer containing the lactone ring may be deteriorated. Then, before the cyclization condensation reaction in which the devolatilization step is used in combination, the cyclization condensation reaction is carried out in advance to 23 200914272 to some extent, the reaction conditions in the latter half can be alleviated, and the obtained polymer containing the internal vinegar ring can be suppressed. Physical properties are deteriorated, so it is preferred. A particularly preferred aspect is a step of performing a devolatilization step after a cyclization condensation reaction starts, that is, pre-cyclizing a hydroxyl group and an ester group present in a molecular chain of the polymer obtained by the polymerization step. The condensation reaction, and when the cyclization condensation reaction rate reaches a certain level, the cyclization condensation reaction step of the devolatilization step is continued. Specifically, it is preferable to use a reactor in a tank type in advance, to carry out a cyclization condensation reaction to a certain degree of reaction rate in the presence of a solvent, and then to use a reactor equipped with a devolatilization device. For example, a devolatilization component device composed of a heat exchanger and a devolatilization tank, an extruder with a vent hole, and the like complete the cyclization condensation reaction. In particular, in such a case, it is more preferable to use a catalyst for the cyclization condensation reaction. As described above, the hydroxyl group and the ester group present in the molecular chain of the polymer obtained in the polymerization step are subjected to a cyclization condensation reaction in advance, and when the cyclization condensation reaction rate reaches a certain level, the ring of the devolatilization step is continuously used. The method of the condensation reaction is to obtain a preferred aspect of the polymer containing a lactone ring. By such an aspect, the cyclization condensation reaction rate can be further increased, and a polymer containing a lactone ring having a higher glass transition temperature and excellent heat resistance can be obtained. In this case, the degree of the cyclization condensation reaction rate is preferably 2% or less at 150 to 300 ° C in the dynamic TG (Dynamic TG) measurement shown in the examples, and preferably 1.5% or less. It is better to be 1% or less. Before carrying out the cyclization condensation reaction in which the devolatilization step is used in combination, the reactor used in the prior cyclization condensation reaction is not limited to a specific one, and is preferably a hot-pressed reactor. Further, a devolatilization unit comprising a heat exchanger and a devolatilization tank, or a venting extruder suitable for the cyclization condensation reaction in which the devolatilization step is used in combination may be used. The autoclave and the kettle type reactor were f. J bauxite. However, even when a venting extruder or the like is used as the reactor, the temperature or the barreling condition is adjusted by adjusting the exhausting condition to a gentle state or without using the exhaust gas: a screw shape, a screw operating condition, and the like. Can react with autoclave and kettle type π

反應狀態相同的狀態進行環化縮合反應。. 之· 在同日守併用脫揮發成分步驟之環化縮人二 口久應之丽預先 進行環化縮合反應時,較佳地可列舉下述方 古.將含有由 I合步驟所得之聚合物及溶劑的混合物, 少 刀⑴添加觸媒而進 行加熱反應之方法,(ii)不添加觸媒而進耔 、 疋仃加熱反應之方 法’以及上述(i)或(ii)於加壓下進行之方法。 再者’在内醋環化縮合步驟中於環化縮合反應導入的 「含有聚合物及溶劑之混合物」,意指可將聚合步驟中得到 之聚合反應混合物原樣使用’亦可在一旦除去溶劑後再添 加適合環化縮合反應的溶劑。 就在同時併用脫揮發成分步驟之環化縮合反應之前預 先進行環化縮合反應時可再添加的溶劑而言,無特別限 定,可為例如甲苯、二甲苯、乙苯等芳香族烴類;甲基乙 基_、甲基異丁基酮等酮類;氯仿、DMSO、四氫呋喃^, 其中以與聚合步驟中可使用之溶劑相同種類的溶劑為佳。 就於上述方法⑴中添加之觸媒而言,雖可列舉一般所 用之對甲苯磺酸等酯化觸媒或酯交換觸媒、驗性化合物、 25 200914272 有機羧酸鹽、碳酸鹽等,然而本實施態樣中以使用上述有 機構化合物為佳。 對於觸媒之添加時期無特殊限定,可於反應初期添 加,或於反應途中添加,亦可在此兩時期均添加。添加之 觸媒量,雖無特別限定,然而相對於聚合物之質量而言, 以0.001〜5質量%之範圍内為佳,而以0.01〜2.5質量%之範 圍内為較佳,以0.01〜0.1質量%之範圍内為更佳,以 0.05〜0.5質量%之範圍内為特佳。對於方法(i)的力口熱溫度及 加熱時間無特別限定,然而加熱溫度以室溫以上為佳,以 50°C以上為較佳;加熱時間以1〜20小時之範圍内為佳,以 2〜10小時之範圍内為較佳。若加熱溫度低或加熱時間短, 由於環化縮合反應率降低,因此不佳。又,若加熱時間過 長’由於有引起樹脂著色及分解的情況’因此不佳。 就上述方法(ii)而言,可列舉如使用耐壓性釜,將聚合 步驟所得之聚合反應混合物依其原樣加熱的方法等。加熱 溫度以100°C以上為佳,以150°C以上為更佳,加熱時間以 1〜20小時之範圍内為較佳,以2〜10小時之範圍内為更佳。 若加熱溫度低或加熱時間短,由於環化縮合反應率降低, 因此不佳。又,若加熱時間過長,由於有引起樹脂著色及 分解的情況,因此不佳。 上述方法(i)、(ii),視條件縱使於加壓下進行亦無任何 問題。又,在同時併用脫揮發成分步驟之環化縮合反應之 前預先進行環化縮合反應時,溶劑的一部分在反應中自然 揮發,亦無任何問題。 26 200914272 同時併用脫揮發成分步驟之環化縮合反應前預先進行 之環化縮合反應結束時,亦即,脫揮發成分步驟剛開始前 之動態TG測定中於150〜300°C的質量減少率係以2%以下 為佳,以1.5%以下為較佳,以1%以下為更佳。若質量減 少率高於2%,即使繼續進行同時併用脫揮發成分步驟之環 化縮合反應,亦無法使環化縮合反應上升到足夠高的程 度,恐怕得到之含有内醋環之聚合物的物性會降低。.再者, 進行上述環化縮合反應時,除聚合物之外,亦可使其他熱 可塑性樹脂共存。 其他熱可塑性樹脂,以與含有内酯環之聚合物在熱力 學上相容的熱可塑性樹脂為佳。可列舉例如,含有氰化乙 烯系單體單元與芳香族乙烯系單體單元之共聚物,具體而 言,如丙烯腈-苯乙烯系共聚物、聚氯乙烯樹脂、含有曱基 丙烯酸醋類5 0質量%以上之聚合物。 其中,以丙烯腈-苯乙烯系共聚物相容性最優,可在無 損於耐熱性下得到透明之成形體。再者,含有内酯環之聚 合物與其他熱可塑性樹脂在熱力學上相容,可藉由測定將 其等混合得到之熱可塑性樹脂組成物的玻璃轉移點而確 認。具體而言,藉由示差掃描熱量測定器測定玻璃轉移點 時,對於含有内酯環之聚合物與其他熱可塑性樹脂之混合 物只觀測到1點,即稱為熱力學上相容。 在使用丙烯腈-苯乙烯系共聚物作為其他熱可塑性樹 脂之情況,就將含有内酯環之聚合物與丙烯腈-苯乙烯系共 聚物聚合之方法而言,可使用乳化聚合法、懸浮聚合法、 27 200914272 溶液聚合法、塊狀聚合法等,然而從得到之丙烯酸系樹脂 膜之透明性及光學性能的觀點而言,以溶液聚合法或塊狀 聚合法得到者為佳。 在使存在於聚合步驟所得之聚合物之分子鏈中的羥基 與酯基預先進行環化縮合反應,使環化縮合反應率提高至 某種程度,繼而進行同時併用脫揮發成分步驟之環化縮合 反應之態樣之情況,亦可在未將預先進行環化縮合反應所 得到的聚合物(存在於分子鏈中的羥基與酯基至少一部份 進行環化縮合反應的聚合物)與溶劑分離下,進行同時併用 脫揮發成分步驟之環化縮合反應。又,視需要可將上述聚 合物(存在於分子鏈中的羥基與酯基至少一部份進行環化 縮合反應的聚合物)分離後,經過再添加溶劑等其他處理 後,進行同時併用脫揮發成分步驟之環化縮合反應。 脫揮發成分步驟並非限於與環化縮合反應同時結束, 在環化縮合反應結束後進行一些時間再結束亦無妨。 含有内s旨環之聚合物,如上述,雖以環化縮合反應時 使用觸媒為較佳,然而若該觸媒殘存於樹脂中,樹脂被加 熱時,未反應之環形成性單元(亦即,尚未形成環的單元) 之經基,或系統中少量存在之水等活性氫,藉由與燒酯基 進行醋交換而產生醇,引起發泡現象。為防止該發泡現象, 以添加失活劑為較佳。 一般而言,使用於環化縮合反應的觸媒為酸性物質 時,為使反應後殘存的觸媒失活,只要使用鹼性物質進行 中和即可。因此,使用於環化縮合反應的觸媒為酸性物質 28 200914272 時,以使用驗性物質做為失活劑為較佳。驗性物質只要在 熱加工時不產生阻害樹脂組成物之物性之物質範圍内,並 無特別限定。例如,可為金屬羧酸鹽、金屬錯合物、金屬 氧化物等。 例如,使用含有内酯環之聚合物作為丙烯酸系樹脂 時,如上述,在内醋環化縮合步驟中,存在於聚合物分子 鏈中的羥基與酯基進行環化縮合,發生為酯交換之一之脫 醇反應,在聚合物之分子鏈中(聚合物之主骨架中)形成内 酯環構造。一般而言,使用於酯交換的觸媒為酸性物質時, 為使反應後殘存的觸媒失活,只要使用鹼性物質進行中和 即可。 因此,此時所使用作為失活劑的驗性物質,只要為熱 加工時不會產生阻害樹脂組成物之物質範圍即可,並無特 別限定,而可為例如金屬鹽、全屬錯合物及金屬氧化物等 金屬化合物。 其中,構成金屬化合物之金屬,只要不阻害樹脂組成 物之物性等且於廢棄時不會造成環境污染即可,無特別限 定,可為例如链、納及鉀等驗金屬;鎂、另、認及鋇等驗 土類金屬;辞、銘、錫、錯等兩性物質,及錯等。 此等金屬中,從樹脂之著色少而言,以典型金屬元素 為佳,而以鹼土類金屬或兩性金屬為特佳,以釣、鎂及辞 為最佳。金屬鹽從對樹脂之分散性及對溶劑之溶解性而 言,以有機酸之金屬鹽為佳,而以有機羧酸、有機磷酸化 合物及酸性有機硫化合物之金屬鹽為特佳。對於構成有機 29 200914272 羧酸金屬鹽之有機羧酸,雖無特別限定,可為例如曱酸、 乙酸、丙酸、丁酸、纈草酸、己酸、庚酸、辛酸、壬酸、 癸酸、月桂酸、肉莖蔻酸、棕櫚酸、硬脂酸、山茶酸、十 三烷酸、十五烷酸、十七烷酸、乳酸、蘋果酸、檸檬酸、 草酸、丙二酸、琥珀酸、富馬酸、馬來酸、己二酸等。 構成有機磷酸金屬鹽之有機磷化合物,可為曱基亞膦 酸、乙基亞膦酸、.苯基亞膦酸等烷基(芳基)亞膦酸(但是, 此等也可形成為互變異構物的烷基(芳基)次膦酸)及此等之 單酯或二酯;二甲基次膦酸、二乙基次膦酸、二苯基次膦 酸、苯基甲基次膦酸、苯基乙基次膦酸等二烷基(芳基)次 膦酸及此等之酯;曱基膦酸、乙基膦酸、三氟甲基膦酸、 苯基膦酸等烷基(芳基)膦酸及此等之單酯或二酯;甲基亞 次膦酸、乙基亞次膦酸、苯基亞次膦酸等烷基(芳基)亞次 膦酸及此等之酯;亞磷酸曱酯、亞磷酸乙酯、亞磷酸苯酯、 亞磷酸二曱酯、亞磷酸二乙酯、亞磷酸二苯酯、亞磷酸三 曱酯、亞磷酸三乙酯等亞磷酸單酯、二單酯或三酯;磷酸 曱酯、磷酸乙酯、磷酸2-乙基己酯、磷酸辛酯、磷酸異癸 酯、磷酸月桂酯、磷酸硬脂酯、磷酸異硬脂酯、磷酸苯酯、 磷酸二曱酯、磷酸二乙酯、磷酸二2-乙基己酯、磷酸二異 癸酯、磷酸二月桂酯、磷酸二硬脂酯、磷酸二異硬脂酯、 磷酸二苯酯、磷酸三曱酯、磷酸三乙酯、磷酸三異癸酯、 磷酸三月桂酯、磷酸三硬脂酯、磷酸三異硬脂酯、磷酸三 苯酯等磷酸單酯、二酯或三酯;曱基膦、乙基膦、苯基膦、 二曱基膦、二乙基膦、二苯基膦、三曱基膦、三乙基膦、 30 200914272 三苯基膦等單、二或三烷基(芳基)膦,曱基二氯膦、乙基 二氯膦、苯基二氯膦、二曱基氯膦、二乙基氯膦、二苯基 氯膦等烷基(芳基膦;氧化甲基膦、氧化乙基膦、氧化 苯基膦、氧化二甲基膦、氧化二乙基膦、氧化二苯基膦、 氧化三甲基膦、氧化三乙基膦、氧化三苯基膦等氧化單、 二或三烷基(芳基)膦;氯化四甲基鱗、氯化四乙基鱗、氯 化四苯基鐫等鹵化四烷基(芳基)鱗等。 構成酸性有機硫化合物之金屬鹽之酸性有機硫化合 物,可為對甲苯磺酸、甲磺酸、苯磺酸、二甲苯磺酸、十 二烷苯磺酸等。對於金屬錯化物中之有機成分無特別限 定,可列舉乙醯基丙酮等。 另外,使用於酯交換之觸媒為驗性物質時,可使用例 如有機礙酸化合物等酸性物質使反應後殘存之觸媒失活。 在任一情況,此等失活劑可單獨使用,或將兩種以上併用。 再者,該失活劑可以固形物、粉末、粒狀物、分散體、懸 浮液、水溶液等任何形式添加,無任何限定。 失活劑之添加量,可視用於環化縮合反應之觸媒之使 用量而適宜地調節,無特別限定。例如,以含有内醋環之 聚合物之質量做為基準,以lOppm以上10,000ppm以下之 範圍内為佳,以50ppm以上5,000ppm以下之範圍内為較 佳,以lOOppm以上3,000ppm以下之範圍内為更佳。若上 述添加量未達lOppm,則由於失活劑之作用變得不足,加 熱時會產生氣泡,因此不佳。若上述添加量超過 10,OOOppm,由於失活劑之作用已達飽和,因此成為使用超 31 200914272 過需要以上之失活劑,徒然使製造成本上升,因此不佳。 上述失活劑,只要在内酯環構造形成後,何時添加均 可。例如,可為在含内酯環聚合物之製造中,於設定之階 段添加,得到含有内酯環之聚合物後,使含有内酯環之聚 合物、失活劑、其他成分等同時加熱熔融而混煉之方法; 製造含内酯環聚合物後,添加失活劑,使含内酯環聚合物、 失活劑、其他成分等同時加熱熔融而混煉之方法;使含内 酯環聚合物、其他成分等加熱熔融,並於其中添加失活劑、 其他成分等而混煉之方法等。 含内酯環聚合物,其重量平均分子量係以1 ,〇〇〇以上 2,000,000以下之範圍内為佳,以5,000以上1,000,000以下 之範圍内為較佳,以10,000以上500,000以下之範圍内為 更佳,以50,000以上500,000以下之範圍内為特佳。 含内酯環聚合物,在動態TG測定中於150°c以上 300°C以下的質量減少率係以1%以下為佳,以0.5%以下為 較佳,以0.3%以下為更佳。 含内酯環聚合物,由於環化縮合反應率高,可避免「成 形後在成形品中混入氣泡或銀線(silver streak)的缺點」。再 者,藉由高環化縮合反應率可將内酯環構造充分導入聚合 物中,得到的含内酯環聚合物具有非常高的耐熱性。 含内酯環聚合物,熱重量分析(TG)中5%質量減少溫度 係以280°C以上為佳,以290°C以上為較佳,以300°C以上 為更佳。熱重量分析(TG)中5%質量減少溫度為熱安定性之 指標,若其未達280°C,恐怕無法發揮充分的熱安定性。 32 200914272 含内醋環聚合物,所含殘存揮發分之總量以5,000ppm 以下為佳,以2,OOOppm以下為較佳。若殘存揮發分的總量 多於5,000ppm,則由於成形時變質等而著色或發泡,成為 銀線(silver streak)等成形不良的原因。 含内醋壞聚合物措由射出成形得到之成形品^依據 ASTM-D-1003之方法測定的全透光率,以85%以上為佳, 而以88%以上為較佳,以90%以上為更佳。全透光率為透 明性的程度,若其未達85%,則透明度降低,恐怕無法使 用於做為本來目的的用途。 (Π)保護膜 根據本實施態樣之保護膜,為具有於23°C之初期黏著 力係在0.02N/50mm寬以上、未達0.15N/50mm寬範圍内之 表面之膜。 本說明書中,上述初期黏著力意指依據JIS Z-0237, 以180°剝離試驗測定之值。具體而言,在不銹鋼板上放置 PMMA(聚甲基丙烯酸曱酯),並於PMMA上貼附試驗片(保 護膜),將該試驗片於180°方向,以300mm/分鐘之速度剝 下,以20mm間隔,測定4處之荷重,以其平均值做為初 期黏著力。 就上述保護膜而言,可列舉將黏著層塗布或共押出於 基材上之膜。 上述基材可為聚乙烯等聚烴樹脂等。 上述黏著層,只要可賦予上述初期黏著力者即可,並 無特別限定,而以EVA(乙烯-乙酸乙烯酯共聚物)、金屬茂 33 200914272 (metallocene)L-LDPE(使用金屬茂觸媒聚合之直鏈户 度聚乙烯)等為佳。 、' 、氏密 上述保濩膜之膜厚,以在1〇〜1〇〇μιη之範圍内為佳, 而以在20〜90μιη之範圍内為較佳。 土 上述保護膜之黏著層,只要可將上述保護膜安定 ㈣上述丙烯酸系樹月旨即可,可設置在與上述丙烯酸系樹 月旨膜接觸之面之全面,亦可只設置於—部分上。/、3、 (ΪΠ)丙烯酸系樹脂膜之製法 <製膜步驟> =據本實施態樣之丙_系樹脂膜可從根據上述本實 鉍恶樣之丙烯酸系樹脂得到。 、 膜而士,一曰Η山 丹耆就上述丙烯酸系樹脂 成形方法連續地形成膜。 法^%t㈣較物Μ,爾歸液輯 成Γ融押出法、厂堅延法(caI物㈣及厂堅縮 液膜成形方法。此等膜成形法中,以溶 4邮谷液流延法)及熔融押出法為特佳。 晴铸法(溶液流延法)之溶劑而 月日肪她類;乙酸乙酯 1 丁、手 基酉同、甲文丁酉曰荨酉曰類,丙酮、〒基乙 異丁醇、;二=等綱類;甲醇、乙醇、異丙醇、丁醇、 子T基〉谷纖劑、乙其、'交令丨 四氫呋择、- 土 / Μ、丁基溶纖劑等醇類; 商 —口亏院專_類;-查田b 、—虱甲貌、氣仿、四氯化竣 34 200914272 等鹵化H —甲基甲酿胺;二甲基亞颯等。此等溶劑, 可單獨使用’亦可將2種以上併用。 進饤♦液洗鎢法(溶液流延法)用之裝置,可列舉如滾 筒式繞鑄制、帶錢鱗機ϋ、_塗布機等。 熔W押H可列舉如了模頭法、吹膜法(in刪。η)等, 此τ之成要依照膜原料之玻璃轉移溫度適宜地調 節即可’並無特別限定,然而以例如i5Q〜3筑之範圍内 為佳二而以200〜灣之範圍内為更佳。. 藉由T权頭法進仃膜成形時,可在公知之單轴押出機 或雙轴押出機的前端部安裝τ模頭,將以膜狀押出的膜捲 取,得到捲筒狀的膜。此時,亦可適宜地調整捲筒溫度, 並沿押出方向加以延伸,進行「單軸延伸」。又,亦可藉由 將膜沿押出方向及垂直方— .或「逐次雙轴延伸」方向延伸進行「同時雙軸延伸」 i... 態樣之樹脂膜可為未延伸膜,亦可為延伸 為雙軸延伸膜時,可一 延伸膜任—種。 任-種。為雙軸延伸膜時::=:或逐次雙轴延伸膜 上述膜即使延伸亦能抑制相位&提向,膜性能提高。 等方性的膜。 是之~大,可得到保持光學 再者,上述丙烯酸系樹脂 600μπι以下之範圍内為佳。 胰;,以50μηι以上 膜 藉由根據本實施態樣之上 ,亦可包含上述丙烯萨 ,得到之丙烯酸系樹脂 、糸樹脂以外之成分。可包含之上 35 200914272 述丙烯酸系樹脂以外的成分,可為丙烯酸系樹脂以外之聚 合物(其他聚合物),或其他添加劑等。 其他聚合物可為例如聚乙烯、聚丙烯、乙烯-丙烯共聚 物、聚(4-曱基-1-戊烯)等烴系聚合物;氯乙烯、氯乙烯樹 脂等含齒素系聚合物;聚曱基丙烯酸甲酯等丙烯酸系聚合 物;聚苯乙烯、苯乙烯-曱基丙烯酸曱酯共聚物、苯乙烯-丙烯腈共聚物、丙烯腈-丁二烯-苯乙烯嵌段共聚物等苯乙 烯系聚合物;聚對苯二曱酸乙二酯、聚對苯二甲酸丁二酯、 聚萘二甲酸乙二酯等聚酯;尼龍6、尼龍66、尼龍610等 聚酸胺;聚縮搭;聚碳酸酯;聚苯醚(polyphenylene oxide); 聚苯硫醚(polyphenylene sulfide);聚醚醚酮;聚颯;聚醚 颯;聚氧亞曱苯(polyoxybenzylene);聚臨胺li亞胺;聚丁 二烯系橡膠、添加丙烯酸系橡膠之ABS樹脂或ASA樹脂 等橡膠質聚合物等。 丙烯酸系樹脂膜中上述其他聚合物之含有率,以〇質 量%以上5 0質量%以下之範圍内為佳,而以0質量%以上 40質量%以下之範圍内為較佳,以0質量%以上30質量% 以下之範圍内為更佳,以0質量%以上20質量%以下之範 圍内為特佳。 上述之其他添加劑,可為例如阻滯酴系、填系、硫系 等氧化防止劑,耐光安定劑、耐候安定劑、熱安定劑等安 定劑;玻璃纖維、碳纖維等補強材料;水揚酸苯酯、(2,2’_ 羥基-5-曱基苯基)苯并三唑、2-羥基二苯基酮等紫外線吸收 劑;近紅外線吸收劑,磷酸參(二溴丙酯)、磷酸三烯丙酯、 36 200914272 == 劑:陰離子系、陽離子系、非離爾界面 劑,·有機有細、染料等著色 機填充劑;可塑劑,滑劑,帶電防止劑,難燃劑 ==脂膜中上述其他添加劑之含有率…質 貝置%以下之範圍内為佳,以〇質量%以上2質 ::=r較佳,以◦質—質心 煉於=:=添加劑’以在膜形成前預先_ <保護膜貼附步驟> 、、在保護膜貼附步财,係將上述之保護膜貼附在藉由 上述製膜步驟得到之丙烯酸系樹脂膜上。 …上述貼附保護膜之方&,並無特別限定,▼為例如在 製膜裝置之膜行進路線下側或上側設置紡出機(或捲出機) 等具有馬達的驅_上裝設賴膜,將製造謂與保護膜 藉由2個橡膠輪壓附而貼合等之方法。 、 又,保護膜可只貼合在丙烯酸系樹脂膜之單面,亦可 貼合在兩面。 <捲取步驟> 捲取步驟係將上述貼附保護膜之丙烯酸系樹脂膜(膜 積層體)捲取成筒狀。更具體而言,在捲取機上裝設捲芯,' 在該捲芯上捲繞上述膜積層體,以成為與膜積層體線速約 略相同速度的方式調整捲取速度。其中,以將張力斜率調 37 200914272 成5%以上30%以下之範圍之比例,且隨著口徑增加使張力 減少,而將上述膜積層體捲取成筒狀為佳。 又,上述捲取時之初期張力,可隨捲取之膜的膜厚等 而適宜地設定,可設定為例如超過2N且未達100N的範圍 内。再者’上述捲取速度可設定於例如1〜1 〇〇m/分鐘的範 圍内。 再者先别已知藉由賦予一定厚度的壓花(knurling)於 膜可防止捲取皺紋或捲取鬆散(例如,參照日本特開 2〇〇2-2mf號公報)。然而,若依照本實施態樣之方法, 、又、匕:可抑制膜筒的崩散,製作形狀均勻的膜捲筒。 脂膜上貼==成之膜積層體,由於在丙烯酸系樹 裂而進行搬運等。、制丙烯酸緒脂特㈣破斷或龜 〈保遵膜剝離步驟> 上述膜積層體将彳 脂膜使用。 f保破馭剝離後,可做為丙烯酸系樹 觸面於2 3 之初_ f ^中與上述丙烯酸系樹脂膜: 〇.函〇_ 1之纩:圍= 系纟〇.画〇讓寬以上且」 樹脂膜的破斷或龜犁。可抑制將保護膜剝離時丙烯i 對於上述剝離保護膜 設置於膜積層體行進方向/方法無特別限定,可列舉: 侧或上侧)且具備軌道馬、其他方向(例如,膜積層 膜、將保護膜從丙燒萨'备等驅動軸之捲取機中捲 吹糸樹脂暝上剝離等方法。 200914272 再者,上述之說明中’雖係針對將膜積層體捲取成筒 狀之情況加以說明,然而並不以此為限。亦可不將膜積層 體捲取成筒狀,例如每隔設定長度予以切斷。只要包含將 與丙烯酸系樹脂膜之接觸面於2 3 °C之初期黏著力係在 0.02N/50mm寬以上且未達〇.15N/5〇mm寬之範圍内之保護 膜貼附於丙烯酸系樹脂之步驟,即可得到與本實施態樣約 略相同的效果。· 但是,如本實施態樣之方式’將膜積層體捲取成筒狀 之情況,可更效率良好地製造膜’效果特別大。 (IV)膜積層體 根據本實施態樣之膜積層體,為於含有玻璃轉移溫度 在110°C以上200。(:以下範園内之丙烯酸系樹脂之丙烯酸 系樹脂膜上貼附有保護膜之腺積層體。 總之,根據本實施態樣之膜積層體,為將根據本實施 態樣之上述保護膜貼附於根據本實施態樣之上述丙稀酸系 樹脂膜而成之膜積層體。 根據本實施態樣之膜積層體中,上述保護膜中與上述 丙烯酸系樹脂膜之接觸面於23°C之初期黏著力或黏著力係 在0.02N/50mm寬以上且未逢0.15N/50mm寬之範圍内。 上述「黏著力」可藉由與上述初期黏著力同樣之方法 測定。具體而言,在不銹鋼板上放置PMMA(聚甲基丙烯酸 甲酯)’並於PMMA上貼附做為試驗膜之從上述膜積層體 剝下之保護膜,將該試驗片於180°方向,以300mm/分鐘 之速度剝下,以20mm間隔,測定4處之荷重’以其平均 200914272 值做為龜著力。 如上數,本發明之丙烯酸系樹脂膜之製法,係包含將 保護膜貼附於含有玻璃轉移溫度在liot:以上200°c以下 圍内之丙烯酸系樹脂之丙烯酸系樹脂膜之步驟的丙烯酸 系知t脂媒之製法,其特徵為上述保護膜中與上述丙烯酸系 才十膜之接觸面於23 C之初期黏著力係在〇.〇2N/50mm寬 以上且未達〇.l5N/50mm寬之範圍内。 因此,達到「安定地製造外觀優良之丙烯酸系樹脂膜 的效果。 很據本㈣之膜積層體’係於含有玻璃轉移溫度 在11 υ C以上200°C以下#圍内夕石0 2 _上貼附有保護膜之膜積層體=隐丙埽酸 膜中與上述丙烯酸系樹脂膜之接觸面足^、徵為上述保護 期黏著力在0.02N/50mm寬以上 23 C之黏著力或初 圍内。 、 未達〇.15助〇_寬之範 因此,達到「可提供外觀優良 提供安定而能進行搬運之膜積層體 %酸系樹脂’且可 再者’本發明並未限定於上 ^ 文果。 含於本發明之技術範圍内 【實施例】 、下藉由貫施例及比較例更么 而本發明ϋ不限定於此等。再者,^、项地說明本發明, 下為方便計,「質量俗 態樣,亦 專利範圍所示之範圍内進行各種各個構成,可在申讀 分別揭示之技術手段適當地組合將不同實施態樣所 含於本發明之技術”之實施 40 200914272 簡寫為「份」,「公升」簡寫為「L」。 <動態TG> 旦將夺合物(或1合物〉谷液或膠粒)以四氫咬喃溶解 或稀釋,投入過量之己烷或甲醇進行再沉澱,將取出之沉 澱物藉由真空乾燥(ImmHg (l.33hPa),80〇C,3小時以上), 除去揮發成分,並將得到之白色固體狀樹脂依照以下方法 (動態TG法)分析; 測定裝置:Thermo Plus2 TG-8120 Dynamic TG (理化 股份有限公司製) 測定條件:試料量5〜10mg 升溫速度:10°C/分鐘 蒙氣:氮氣流200ml/分鐘 方法:階段狀等溫控制法(控制成於60°C〜500°C間之質 量減少速度值為0.005%/秒以下) <重量平均分子量> 聚合物的重量平均分子量係藉由GPC(東曹公司製 GPC系統)的聚笨乙烯換算而求得。展開液係使用氯仿。 <樹脂之熱分析> 丙烯酸系樹脂之熱分析,係於試料約10mg,升溫速度 l〇°C/分鐘,氮氣流50cc/分鐘之條件下,使用DSC(理化股 份公司製,裝置名:DSC-8230)而進行。再者,玻璃轉移溫 度(Tg)係依照ASTM-D-3418,藉由中點法求得。 <熔融黏度> 將充分乾燥之丙烯酸系樹脂膠粒之熔融黏度,使用 41 200914272The cyclization condensation reaction is carried out in the same state as the reaction state. When the cyclization condensation reaction is carried out in advance on the same day and the cyclization condensation step of the devolatilization step is carried out, the following formula is preferably used. The polymer obtained by the I combination step is preferably used. a mixture of a solvent, a method of heating a reaction with a small amount of a knife (1) by adding a catalyst, (ii) a method of introducing a catalyst without adding a catalyst, and a method of heating the reaction, and (i) or (ii) performing under pressure The method. Further, "the mixture containing a polymer and a solvent" introduced in the cyclization condensation reaction in the vinegar cyclization condensation step means that the polymerization mixture obtained in the polymerization step can be used as it is - or after the solvent is removed once A solvent suitable for the cyclization condensation reaction is further added. The solvent which can be further added in the case where the cyclization condensation reaction is carried out before the cyclization condensation reaction in the devolatilization step is not particularly limited, and may be, for example, an aromatic hydrocarbon such as toluene, xylene or ethylbenzene; A ketone such as a benzyl group or a methyl isobutyl ketone; chloroform, DMSO or tetrahydrofuran, wherein the same kind of solvent as the solvent which can be used in the polymerization step is preferred. The catalyst to be added to the above method (1) may, for example, be an esterification catalyst such as p-toluenesulfonic acid or a transesterification catalyst or an intrinsic compound, 25 200914272 organic carboxylate or carbonate. In the present embodiment, it is preferred to use the above-mentioned organic compound. The period of addition of the catalyst is not particularly limited, and may be added at the beginning of the reaction, or added during the reaction, or may be added during both periods. The amount of the catalyst to be added is not particularly limited, but is preferably in the range of 0.001 to 5% by mass based on the mass of the polymer, and preferably 0.01 to 2.5% by mass in the range of 0.01 to 2.5% by mass. It is more preferably in the range of 0.1% by mass, and particularly preferably in the range of 0.05 to 0.5% by mass. The heat temperature and heating time of the method (i) are not particularly limited, but the heating temperature is preferably room temperature or higher, preferably 50 ° C or higher; and the heating time is preferably in the range of 1 to 20 hours. It is preferably in the range of 2 to 10 hours. If the heating temperature is low or the heating time is short, the cyclization condensation reaction rate is lowered, which is not preferable. Further, if the heating time is too long, "there is a case where the resin is colored and decomposed", which is not preferable. In the above method (ii), a method in which the polymerization reaction mixture obtained in the polymerization step is heated as it is, for example, using a pressure-resistant kettle can be mentioned. The heating temperature is preferably 100 ° C or more, more preferably 150 ° C or more, and the heating time is preferably in the range of 1 to 20 hours, more preferably in the range of 2 to 10 hours. If the heating temperature is low or the heating time is short, the cyclization condensation reaction rate is lowered, which is not preferable. Further, if the heating time is too long, the resin may be colored and decomposed, which is not preferable. The above methods (i) and (ii) have no problem depending on conditions even under pressure. Further, when the cyclization condensation reaction is carried out in advance before the cyclization condensation reaction of the devolatilization step, a part of the solvent is naturally volatilized in the reaction, and there is no problem. 26 200914272 At the same time as the cyclization condensation reaction before the cyclization condensation reaction of the devolatilization step is completed, that is, the mass reduction rate at 150 to 300 ° C in the dynamic TG measurement immediately before the start of the devolatilization step It is preferably 2% or less, more preferably 1.5% or less, and still more preferably 1% or less. If the mass reduction rate is higher than 2%, even if the cyclization condensation reaction of the devolatilization step is continued, the cyclization condensation reaction cannot be raised to a sufficiently high level, and the physical properties of the polymer containing the internal vinegar ring may be obtained. Will decrease. Further, when the above cyclization condensation reaction is carried out, other thermoplastic resins may be coexisted in addition to the polymer. Other thermoplastic resins are preferably thermoplastic resins which are thermodynamically compatible with the polymer containing the lactone ring. For example, a copolymer containing a vinyl cyanide monomer unit and an aromatic vinyl monomer unit, specifically, an acrylonitrile-styrene copolymer, a polyvinyl chloride resin, or a mercapto-acrylic acid-containing vinegar 5 may be mentioned. 0% by mass or more of the polymer. Among them, the acrylonitrile-styrene copolymer has the best compatibility, and a transparent molded body can be obtained without impairing heat resistance. Further, the polymer containing a lactone ring is thermodynamically compatible with other thermoplastic resins, and can be confirmed by measuring the glass transition point of the thermoplastic resin composition obtained by mixing them. Specifically, when the glass transition point is measured by a differential scanning calorimeter, only one point is observed for the mixture of the polymer containing the lactone ring and the other thermoplastic resin, which is called thermodynamic compatibility. In the case where an acrylonitrile-styrene copolymer is used as the other thermoplastic resin, an emulsion polymerization method or suspension polymerization can be used for the method of polymerizing the lactone ring-containing polymer and the acrylonitrile-styrene copolymer. Method, 27 200914272 Solution polymerization method, bulk polymerization method, etc. However, from the viewpoint of transparency and optical performance of the obtained acrylic resin film, it is preferred to obtain it by a solution polymerization method or a bulk polymerization method. The cyclization condensation reaction of the hydroxyl group and the ester group in the molecular chain of the polymer obtained in the polymerization step is carried out in advance to increase the cyclization condensation reaction rate to a certain extent, followed by cyclization condensation using the devolatilization step simultaneously In the case of the reaction, the polymer obtained by performing the cyclization condensation reaction in advance (the polymer having a cyclization condensation reaction of at least a part of the hydroxyl group present in the molecular chain with the ester group) may be separated from the solvent. Next, a cyclization condensation reaction in which a devolatilization step is used in combination is carried out. Further, if necessary, the polymer (the polymer in which the hydroxyl group present in the molecular chain and at least a part of the ester group are subjected to a cyclization condensation reaction) may be separated, and after further treatment such as adding a solvent, simultaneous devolatilization may be carried out. The cyclization condensation reaction of the component steps. The devolatilization step is not limited to completion at the same time as the cyclization condensation reaction, and may be carried out after some time has elapsed after the completion of the cyclization condensation reaction. The polymer containing a ring of the inner s. As described above, it is preferred to use a catalyst for the cyclization condensation reaction. However, if the catalyst remains in the resin, the unreacted ring-forming unit is heated when the resin is heated (also That is, the radical of the unit which has not formed a ring, or the active hydrogen such as water which is present in a small amount in the system, is produced by vinegar exchange with the burnt ester group to cause alcohol, thereby causing foaming. In order to prevent this foaming phenomenon, it is preferred to add a deactivating agent. In general, when the catalyst used in the cyclization condensation reaction is an acidic substance, in order to deactivate the catalyst remaining after the reaction, it is only necessary to neutralize with a basic substance. Therefore, when the catalyst used in the cyclization condensation reaction is an acidic substance 28 200914272, it is preferred to use an inert substance as a deactivating agent. The test substance is not particularly limited as long as it does not cause physical properties which hinder the physical properties of the resin composition during hot working. For example, it may be a metal carboxylate, a metal complex, a metal oxide or the like. For example, when a polymer containing a lactone ring is used as the acrylic resin, as described above, in the inner vinegar cyclization condensation step, the hydroxyl group present in the polymer molecular chain is cyclized and condensed with the ester group to cause transesterification. In the dealcoholization reaction, a lactone ring structure is formed in the molecular chain of the polymer (in the main skeleton of the polymer). In general, when the catalyst used for the transesterification is an acidic substance, in order to deactivate the catalyst remaining after the reaction, it is only necessary to neutralize with a basic substance. Therefore, the test substance to be used as the deactivating agent at this time is not particularly limited as long as it does not cause a substance composition that hinders the resin composition during hot working, and may be, for example, a metal salt or a wholly-form complex. And metal compounds such as metal oxides. In addition, the metal constituting the metal compound is not particularly limited as long as it does not impair the physical properties of the resin composition and the like, and does not cause environmental pollution at the time of disposal, and may be, for example, a metal such as a chain, a sodium or a potassium; And earthworms such as earthworms; dimorphic substances such as resignation, Ming, tin, and wrong, and errors. Among these metals, from the viewpoint of less coloring of the resin, a typical metal element is preferred, and an alkaline earth metal or an amphoteric metal is particularly preferred, and fishing, magnesium, and rheology are preferred. The metal salt is preferably a metal salt of an organic acid, and a metal salt of an organic carboxylic acid, an organic phosphoric acid compound or an acidic organic sulfur compound, from the dispersibility to the resin and the solubility in a solvent. The organic carboxylic acid constituting the organic 29 200914272 carboxylic acid metal salt is not particularly limited, and may, for example, be citric acid, acetic acid, propionic acid, butyric acid, shikimic acid, caproic acid, heptanoic acid, caprylic acid, citric acid, citric acid, Lauric acid, meat stem citrate, palmitic acid, stearic acid, camellic acid, tridecanoic acid, pentadecanoic acid, heptadecanoic acid, lactic acid, malic acid, citric acid, oxalic acid, malonic acid, succinic acid, Fumaric acid, maleic acid, adipic acid, and the like. The organophosphorus compound constituting the organic metal phosphate may be an alkyl (aryl) phosphinic acid such as decylphosphinic acid, ethylphosphinic acid or phenylphosphinic acid (however, these may also be formed as mutual Alkyl (aryl) phosphinic acid of the isomer and such monoester or diester; dimethylphosphinic acid, diethylphosphinic acid, diphenylphosphinic acid, phenylmethyl a dialkyl(aryl)phosphinic acid such as phosphonic acid or phenylethylphosphinic acid and the like; an alkane such as decylphosphonic acid, ethylphosphonic acid, trifluoromethylphosphonic acid or phenylphosphonic acid Alkyl (aryl) phosphonic acid and such monoester or diester; alkyl (aryl) phosphinic acid such as methyl phosphinic acid, ethyl phosphinic acid, phenyl phosphinic acid and the like Ester; decyl phosphite, ethyl phosphite, phenyl phosphite, dinonyl phosphite, diethyl phosphite, diphenyl phosphite, tridecyl phosphite, triethyl phosphite, etc. Phosphate monoester, dimonoester or triester; decyl phosphate, ethyl phosphate, 2-ethylhexyl phosphate, octyl phosphate, isodecyl phosphate, lauryl phosphate, stearyl phosphate, isostearyl phosphate Benzene phosphate , Didecyl phosphate, diethyl phosphate, di-2-ethylhexyl phosphate, diisononyl phosphate, dilauryl phosphate, distearyl phosphate, diisostearyl phosphate, diphenyl phosphate, phosphoric acid Phosphate monoester, diester or triester such as tridecyl ester, triethyl phosphate, triisodecyl phosphate, trilauryl phosphate, tristearyl phosphate, triisostearyl phosphate, triphenyl phosphate; a mono-, di- or trialkyl group such as phosphine, ethylphosphine, phenylphosphine, dimercaptophosphine, diethylphosphine, diphenylphosphine, tridecylphosphine, triethylphosphine, 30 200914272 triphenylphosphine ( Alkyl phosphine, decyl dichlorophosphine, ethyl dichlorophosphine, phenyl dichlorophosphine, dinonyl chlorophosphine, diethyl chlorophosphine, diphenyl chlorophosphine, etc. alkyl (aryl phosphine; oxidized Oxidation of phosphine, oxyethylphosphine, phenylphosphine oxide, dimethylphosphine oxide, diethylphosphine oxide, diphenylphosphine oxide, trimethylphosphine oxide, triethylphosphine oxide, triphenylphosphine oxide, etc. Mono-, di- or trialkyl (aryl) phosphine; tetramethyl sulfonium chloride, tetraethyl chlorinated tetrachloride, tetraphenylphosphonium chloride or the like tetraalkyl (aryl) scales, etc. The acidic organic sulfur compound of the metal salt of the organic sulfur compound may be p-toluenesulfonic acid, methanesulfonic acid, benzenesulfonic acid, xylenesulfonic acid, dodecylbenzenesulfonic acid, etc. There is no special organic component in the metal complex. In addition, when the catalyst used for transesterification is an test substance, an acid substance such as an organic acid-inducing compound can be used to deactivate the catalyst remaining after the reaction. The inactivating agent may be used singly or in combination of two or more. Further, the deactivating agent may be added in any form such as a solid, a powder, a granule, a dispersion, a suspension, an aqueous solution or the like without any limitation. The amount of the agent to be added is appropriately adjusted depending on the amount of the catalyst used for the cyclization and condensation reaction, and is not particularly limited. For example, based on the mass of the polymer containing the internal vinegar ring, it is 10 ppm or more and 10,000 ppm or less. The range is preferably in the range of 50 ppm or more and 5,000 ppm or less, more preferably in the range of 100 ppm or more and 3,000 ppm or less. If the above-mentioned addition amount is less than 10 ppm, the effect of the deactivator becomes insufficient, and bubbles are generated during heating, which is not preferable. When the above-mentioned addition amount exceeds 10,000 ppm, since the action of the deactivating agent is saturated, it is not preferable because the above-mentioned deactivating agent is required to use the above-mentioned depleted agent. The above deactivating agent may be added as long as the lactone ring structure is formed. For example, in the production of a lactone-containing cyclic polymer, it may be added at a set stage to obtain a polymer containing a lactone ring, and then the polymer containing a lactone ring, an inactivating agent, other components, and the like may be simultaneously heated and melted. And a method of kneading; after the lactone ring-containing polymer is produced, a deactivating agent is added, and a lactone ring-containing polymer, an inactivating agent, other components, and the like are simultaneously heated and melted and kneaded; and the lactone-containing ring is polymerized. A method in which a substance, other components, and the like are heated and melted, and a deactivator, other components, and the like are added thereto and kneaded. The lactone ring-containing polymer preferably has a weight average molecular weight of 1 or more and 2,000,000 or less, preferably 5,000 or more and 1,000,000 or less, more preferably 10,000 or more and 500,000 or less. It is particularly good in the range of 50,000 or more and 500,000 or less. The lactone ring-containing polymer has a mass reduction ratio of 150 ° C or more and 300 ° C or less in the dynamic TG measurement, preferably 1% or less, more preferably 0.5% or less, and still more preferably 0.3% or less. Since the lactone ring-containing polymer has a high cyclization condensation reaction rate, it is possible to avoid the disadvantage of "incorporating bubbles or silver streak into the molded article after forming." Further, the lactone ring structure can be sufficiently introduced into the polymer by a high cyclization condensation reaction rate, and the obtained lactone-containing ring polymer has very high heat resistance. The lactone ring-containing polymer has a 5% mass reduction temperature in thermogravimetric analysis (TG) of preferably 280 ° C or more, more preferably 290 ° C or more, and still more preferably 300 ° C or more. The 5% mass reduction temperature in thermogravimetric analysis (TG) is an indicator of thermal stability. If it does not reach 280 °C, it may not be able to exert sufficient thermal stability. 32 200914272 The inner vinegar ring polymer contains a total amount of residual volatile matter of 5,000 ppm or less, preferably 2,000 ppm or less. When the total amount of the remaining volatile matter is more than 5,000 ppm, it is colored or foamed due to deterioration during molding, and causes a molding failure such as a silver streak. The molded article obtained by injection molding from the vinegar-containing bad polymer method has a total light transmittance of 85% or more, preferably 88% or more, more preferably 90% or more, according to the method of ASTM-D-1003. For better. The total light transmittance is a degree of transparency, and if it is less than 85%, the transparency is lowered, and it may not be used for the purpose of the original purpose. (Π) Protective film The protective film according to this embodiment is a film having an initial adhesive force at 23 ° C which is a surface of a width of 0.02 N / 50 mm or more and a range of not more than 0.15 N / 50 mm. In the present specification, the initial adhesive force means a value measured by a 180° peel test in accordance with JIS Z-0237. Specifically, PMMA (poly(meth) methacrylate) was placed on a stainless steel plate, and a test piece (protective film) was attached to the PMMA, and the test piece was peeled off at a speed of 300 mm/min in a 180° direction. The load at four places was measured at intervals of 20 mm, and the average value was used as the initial adhesion. The protective film may be a film obtained by coating or co-pressing an adhesive layer on a substrate. The substrate may be a polyhydrocarbon resin such as polyethylene or the like. The adhesive layer is not particularly limited as long as it can impart the initial adhesion, and EVA (ethylene-vinyl acetate copolymer), metallocene 33 200914272 (metallocene) L-LDPE (polymerization using metallocene catalyst) The linear chain of polyethylene is preferred. The film thickness of the above-mentioned protective film is preferably in the range of 1 〇 to 1 μm, and preferably in the range of 20 to 90 μm. The adhesive layer of the protective film of the earth may be provided by the above-mentioned acrylic resin, and may be provided on the surface of the contact with the acrylic tree, or may be provided only on the portion. . /3, (ΪΠ) Method for Producing Acrylic Resin Film <Film Forming Step> The acrylic resin film according to the present embodiment can be obtained from the acrylic resin according to the above-described abhorm.膜膜, 曰Η山 丹耆 The film is continuously formed in the above acrylic resin molding method. Method ^%t (four) compared to the object, the liquid is compiled into the sputum melting method, the factory squeezing method (caI (four) and the factory squeezing liquid film forming method. In these film forming methods, the solution 4 solution The law) and the melt extrusion method are particularly good. The solvent of the clear casting method (solution casting method) and the fat of the moon; the ethyl acetate 1 butyl, the hand-based bismuth, the acetophenone, acetone, decyl isobutanol, two = Equivalent class; methanol, ethanol, isopropanol, butanol, sub-T base> gluten, B, 交, 丨 tetrahydrofuran, - earth / Μ, butyl cellosolve and other alcohols; Deficit hospitals _ class; - Chatian b, - 虱 貌, 仿, tetrachloride 竣 34 200914272 and other halogenated H - methyl amide amine; dimethyl hydrazine and so on. These solvents may be used singly or in combination of two or more. The apparatus used for the 饤 ♦ liquid washing tungsten method (solution casting method) may, for example, be a roller type casting, a belt scale machine, a _coating machine, or the like. For example, a die method, a blown film method (in addition, η), etc., such that the τ is appropriately adjusted according to the glass transition temperature of the film material, is not particularly limited, but for example, i5Q The range of ~3 is better for the second and the range for the 200~ bay is better. When the T-head method is used to form the film, a τ die can be attached to the front end portion of a known uniaxial extruder or a biaxial extruder, and the film extruded in a film form can be taken up to obtain a roll-shaped film. . At this time, the temperature of the reel can be appropriately adjusted and extended in the extruding direction to perform "uniaxial stretching". Alternatively, the resin film may be an unstretched film by extending the film in the extrusion direction and the vertical direction or the "secondary biaxial extension" direction. When extending into a biaxially stretched film, the film can be stretched. Any kind. When the film is biaxially stretched: :=: or the sequential biaxially stretched film. Even if the film is stretched, the phase can be suppressed and the film properties can be improved. An isotropic membrane. If it is large, it is possible to obtain optical retention. Further, the acrylic resin is preferably in a range of 600 μm or less. The pancreas; a film of 50 μm or more or more may contain the above-mentioned acrylic resin or a component other than the enamel resin by the above-mentioned acryl. The components other than the acrylic resin may be included in the above-mentioned 35 200914272, and may be a polymer (other polymer) other than the acrylic resin, or other additives. The other polymer may be a hydrocarbon-based polymer such as polyethylene, polypropylene, ethylene-propylene copolymer, poly(4-mercapto-1-pentene), or a dentate-based polymer such as vinyl chloride or vinyl chloride resin; Acrylic polymer such as polymethyl methacrylate; styrene such as polystyrene, styrene-mercapto methacrylate copolymer, styrene-acrylonitrile copolymer, acrylonitrile-butadiene-styrene block copolymer Ethylene polymer; polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.; nylon 6, nylon 66, nylon 610 and other polyamines; Polycarbonate; polyphenylene sulfide; polyetheretherketone; polyetheretherketone; polyfluorene; polyether oxime; polyoxybenzylene; polylinamide A polybutadiene rubber, an ABS resin to which an acrylic rubber is added, or a rubber polymer such as an ASA resin. The content of the other polymer in the acrylic resin film is preferably in the range of 〇% by mass or more and 50% by mass or less, and more preferably 0% by mass or more and 40% by mass or less, and 0% by mass or less. The range of 30% by mass or less is more preferably in the range of 0% by mass or more and 20% by mass or less. The other additives mentioned above may be, for example, an oxidation inhibitor such as a blocking lanthanide, a filling system, or a sulfur system, a stabilizer for a light stabilizer, a weathering stabilizer, a heat stabilizer, a reinforcing material such as glass fiber or carbon fiber, or a benzene salicylate. Ultraviolet absorbers such as esters, (2,2'-hydroxy-5-nonylphenyl)benzotriazole, 2-hydroxydiphenyl ketone; near-infrared absorbing agent, bis(dibromopropyl acrylate), phosphoric acid Allyl ester, 36 200914272 == Agent: anionic, cationic, non-separating interface agent, · organic fine, dye and other coloring machine filler; plasticizer, slip agent, anti-static agent, flame retardant == grease The content of the above-mentioned other additives in the film is preferably in the range of 5% by mass or less, and more preferably 〇 mass% or more. 2::=r is preferable, and enamel-mass core is smelted in =:=additive' to the film. Before the formation, the protective film attaching step is applied to the protective film, and the protective film is attached to the acrylic resin film obtained by the film forming step. The above-mentioned side of the protective film is not particularly limited, and for example, a drive having a motor such as a spinning machine (or a winding machine) is provided on the lower side or the upper side of the film traveling path of the film forming apparatus. The film is manufactured by attaching a protective film to a protective film by two rubber wheels. Further, the protective film may be bonded only to one side of the acrylic resin film or may be bonded to both sides. <Winding step> The winding step is obtained by winding the acrylic resin film (film layered body) to which the protective film is attached, into a cylindrical shape. More specifically, a winding core is attached to the winding machine, and the film laminated body is wound around the winding core so that the winding speed is adjusted so as to be about the same as the linear velocity of the film laminated body. Among them, it is preferable to adjust the tension gradient to a ratio of 5% or more and 30% or less in the range of 5% or more and 30% or less, and to reduce the tension as the diameter increases, and it is preferable to wind the film laminate into a cylindrical shape. Further, the initial tension at the time of winding up can be appropriately set depending on the film thickness of the film to be wound, etc., and can be set, for example, in a range of more than 2N and less than 100N. Further, the above winding speed can be set within a range of, for example, 1 to 1 〇〇m/min. Further, it is known that knurling to a certain thickness is applied to the film to prevent wrinkles or loosening of the wrap (for example, refer to Japanese Laid-Open Patent Publication No. 2-2-2mf). However, according to the method of the present embodiment, it is also possible to suppress the collapse of the film cylinder and to produce a film roll having a uniform shape. The film laminated body of the film is affixed to the film, and is transported by the acrylic system.制 丙烯酸 特 ( 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四After f-breaking and peeling, it can be used as the acrylic tree contact surface at the beginning of 2 3 _ f ^ with the above acrylic resin film: 〇.〇 〇 1 纩: 围 = system 纟〇. Above and above, the resin film is broken or the turtle is plowed. It is possible to suppress the propylene i from peeling off the protective film. The peeling protective film is not particularly limited as long as it is provided in the film laminate traveling direction/method, and includes orbital horses and other directions (for example, a film laminated film, The protective film is peeled off from the coil of the crucible resin in a coiler of a drive shaft such as a sizzling machine. 200914272 In addition, in the above description, the case of winding the film laminate into a cylindrical shape is used. In addition, it is not limited thereto, and the film laminate may not be wound into a cylindrical shape, for example, cut at a predetermined length, as long as the contact surface with the acrylic resin film is adhered at an initial temperature of 23 ° C. The force is applied to the acrylic resin in a range of 0.02 N/50 mm width or more and less than 15 N/5 〇 mm width, and the same effect as the present embodiment can be obtained. According to the aspect of the present embodiment, the film laminate can be wound into a cylindrical shape, and the film can be produced more efficiently. (IV) The film laminate is according to the film laminate of the present embodiment. Containing glass transition temperature 110° C. or more and 200. (: An agglomerate layer in which a protective film is adhered to an acrylic resin film of an acrylic resin in the following garden. In summary, the film laminate according to the embodiment is according to the embodiment. The film laminated body obtained by attaching the above-mentioned protective film to the above-mentioned acrylic resin film according to the present embodiment. In the film laminated body according to the embodiment, the protective film is in contact with the acrylic resin film. The initial adhesion or adhesion at 23 ° C is in the range of 0.02 N / 50 mm or more and less than 0.15 N / 50 mm. The above "adhesion" can be measured by the same method as the initial adhesion described above. Specifically, PMMA (polymethyl methacrylate) was placed on a stainless steel plate and a protective film peeled off from the film laminate as a test film was attached to the PMMA, and the test piece was placed in the 180° direction. The film was peeled at a speed of 300 mm/min, and the load at four places was measured at intervals of 20 mm, and the average value of 200914272 was used as the turtle. As described above, the method for producing the acrylic resin film of the present invention includes attaching the protective film to Containing glass transfer The method for producing an acrylic-based t-fat medium having a step of using an acrylic resin film of an acrylic resin in a range of 200 ° C or less, wherein the contact surface of the protective film with the acrylic film is The initial adhesive force of 23 C is in the range of 〇.〇2N/50mm width and less than 〇.l5N/50mm width. Therefore, it achieves the effect of “stablely producing an acrylic resin film with excellent appearance. Very according to this (4) The film laminate body is contained in a film-containing layer having a glass transition temperature of 11 υ C or more and 200 ° C or less, and a protective film is attached to the enamel layer 0 _ crypto-acrylic acid film and the above-mentioned acrylic resin. The contact surface of the film is the same as the adhesive force of the above protective period of 0.02 N / 50 mm width and 23 C or the initial circumference. Therefore, the invention is not limited to the above-mentioned invention. The present invention is not limited to the above embodiments, and the present invention is not limited thereto. Further, the present invention will be described below, and the following is a convenient , "Quality and genre, and various configurations within the scope of the patent range, and the technical means disclosed in the application can be combined as appropriate to implement the technology of the present invention in different embodiments". For "parts", "liters" is abbreviated as "L". <Dynamic TG> Once the compound (or the compound salt or the colloidal particles) is dissolved or diluted with tetrahydrocyanate, an excess of hexane or methanol is added for reprecipitation, and the precipitate is taken out by vacuum. Drying (ImmHg (l.33hPa), 80〇C, 3 hours or more), removing volatile components, and obtaining the white solid resin according to the following method (dynamic TG method); measuring device: Thermo Plus2 TG-8120 Dynamic TG (manufactured by Physicochemical Co., Ltd.) Measurement conditions: sample amount 5 to 10 mg Heating rate: 10 ° C / min Meng gas: nitrogen flow 200 ml / min Method: Stage isothermal control method (controlled at 60 ° C ~ 500 ° C The mass reduction rate value is 0.005%/sec or less. <Weight average molecular weight> The weight average molecular weight of the polymer is obtained by conversion of polystyrene to GPC (GPC system manufactured by Tosoh Corporation). The liquid system used was chloroform. <Thermal analysis of resin> The thermal analysis of the acrylic resin was carried out under the conditions of a sample of about 10 mg, a temperature increase rate of 10 ° C/min, and a nitrogen gas flow of 50 cc / min, using DSC (physical and chemical company, device name: DSC-8230). Further, the glass transition temperature (Tg) was determined by the midpoint method in accordance with ASTM-D-3418. <Fused Viscosity> The melt viscosity of the sufficiently dried acrylic resin micelles is used 41 200914272

Bohlin Instruments 公司製 Capillary Rheometer RH10 進行 測定。 <脫醇反應率及内酯環構造所佔之比率> 首先,以「全部羥基以曱醇形式從聚合所得之聚合物 組成脫醇時所造成的質量減少量」做為基準,從動態TG 測定中質量減少開始前的15CTC至聚合物分解開始前的 300°C為止之脫醇反應所造成的質量減少,求取脱醇反應 率。 亦即’具有内酯環構造之聚合物的動態TG測定中, 進行從15(TC至30〇t:間之質量減少率測定,將得到之實測 質量減少率當做(X)。另一方面,從該聚合物之組成,將該 聚合物組成所含全部羥基均當做參與内酯環形成用之醇, 假定進行脫醇時之理論質量減少率(亦即,假定該組成上 100 /〇引起脫醇反應而算出之質量減少率)當做(Y)。再者, 理論質量減少率(Y),具體而言,為聚合物中具有參與脫醇 反應之構造(羥基)的原料單體之莫耳比,亦即,可從該聚 合物組成中上述原料單體之含有率算出。將此等之值(χ,γ) 代入脫醇計算式: 1 -(實蜊質量減少率(X)/理論質量減少率(γ)) ’求得其值並以%表示,得到脫醇反應率。 例如’針對下述製造例1得到的膠粒,計算内酯環構 造所佔比率。若試求該聚合物之理論質量減少率(Υ),甲醇 之分子1為32,2-(羥基曱基)丙烯酸甲酯之分子量為116, 由於2-(羥基甲基)丙烯酸甲酯在聚合物中的含有率(質量比) 42 200914272 為組成上的30.0質量%,則成為(32/116)χ30·0与8.28%。 另一方面,藉由動態TG測定之實測質量減少率(X)為 0.25質量%。若將此等值代入上述脫醇計算式,由於成為 1-(0.25/8.28)与 0.97,脫醇反應率為 97.0%。 於是,只將該脫醇反應率部分當做可進行設定之内酯 環化者,將具有參與内酯環化之構造(羥基)的原料單體在 該共聚合組成物中之含有率(質量比),乘以脫醇反應率, 可算出内酯環單元構造之含有率。 在製造例1之情況,從2-(羥基甲基)丙烯酸曱酯在該 共聚物中的含有率為30.0質量%,算出之脫醇反應率為 97.0質量%,分子量為116之2-(羥基甲基)丙烯酸甲酯與甲 基丙烯酸甲酯縮合時生成之内酯環化構造單元之式量為 170 ,求出該共聚物中内酯環之含有率為 42.6(30.0乂0.97><170/116)質量%。 [製造例1] 在附有攪拌裝置、溫度感應器、冷卻冷凝器、氮氣導 入管之容積lm3反應爸中,添加150kg之甲基丙烯酸曱酯 (MMA)、75kg之2-(羥基曱基)丙烯酸曱醋(MHMA)、25kg 之曱基丙烯酸正丁酯(BMA)、250kg之曱苯,於其中通入氮 氣同時升溫至105°C。回流開始後,添加做為聚合起始劑 之l5〇g過氧異壬酸第三戊酯(Atofina吉富(股)公司製,商 品名:Lupazole 570),同時將包含300g聚合起始劑及3.5kg 曱苯之溶液以6小時滴入,並在回流下(約150°C〜ll〇°C) 進行溶液聚合,再以2小時進行熟成。 43 200914272 在得到之聚合物溶液中,添加50〇g之磷酸辛酯/磷酸 二辛酯混合物(堺化學(股)公司製,商品名:PhoslexA-8), 在回流下(約85〜105。〇進行2小時環化縮合反應。繼而, 將上述環化縮合反應得到之聚合物溶液通過熱交換器升溫 至220°C,以樹脂量換算為15kg/小時的處理速度,導入擠 筒(brarel)溫度25〇t:,回轉數17〇rpm,減壓度 13.3〜400hPa(10〜300mmHg),後排氣孔數1個,後排氣孔 數4個之排氣型螺桿雙軸押出機(ψ=42ιηηι,L/D=42) ’在該 押出機内進行環化縮合反應及脫揮發成分,籍由押出,得 到透明之膠粒(1A)。 得到之膠粒(1A)的玻璃轉移溫度為132°C,剪斷速度為 100(l/s)時樹脂溫度270°C時的黏度為670Pa . s,重量平均 分子量為128,000,該共聚物中之内酯環含有率為42.6質 量%。 將得到之膠粒(1A)加入\|/65mm,L/D=32,具有阻隔螺 紋(barrier flight)型螺桿之附排氣孔單轴押出機。膠粒(ia) 之溫度,藉由在進料斗吹送加溫之除溼空氣,調為⑼它左 右又,在進料斗下部設置氮氣導入管,將氮氣導入押出 棧内從排氣口以40Torr進行抽氣,藉由阻隔螺紋型螺桿 進仃熔融混煉。熔融混煉後,使用齒輪泵(gear 將膠 粒(1A)經由T模頭在9CTC的冷卻輥上,形成厚度35〇μηι的 丙烯酸系樹脂膜。 [實施例1] 在製造例1得到之丙烯酸系樹脂膜上,貼附膜厚3〇μπι 44 200914272 之保濩膜(商品名:Toratec 7332,東麗膜加工(股)公司製, 於23°C之初期黏著力:〇 〇7N/5〇mm寬)。再者,使用捲取 衣置(最大捲取寬:ψ6〇〇ππη),以初期張力5〇N,張力斜率 15%,將上述貼附保護膜之膜(膜積層體)捲取成筒狀。在該 膜積層體之捲取中’可連續100小時以上無丙烯酸系樹脂 膜破斷之狀沉,取得筒狀膜積層體。 再者,上述膜積層體之筒狀捲取,為藉由重複「使用 内徑76mm之捲芯,進行捲取至直徑成為6〇〇mm為止,然 後乂換捲筒,再開始捲取」的操作而進行。 得到之筒狀膜積層體,未有捲取崩散,且在捲筒邊緣 部份未發生龜裂。x,將保護膜剝下時,亦未將丙稀酸系 樹脂膜到傷。 [比較例1 ] ——除使用膜厚6〇μπι之保護膜(商品名:T〇ratec 7M1,東 f膜加工(股)公司製,於23ΐ之初期黏著力:G5(m/5〇mm 寬)作為保賴料,進行與實施例丨同樣之操作,製作筒 狀膜積層體。得狀⑹域制體,未有捲取錄,且在 捲筒邊緣部份未發生龜裂,然而,將保護㈣下時,在丙 婦酸糸樹脂膜上產生刮傷。 [比較例2] 除未貼㈣賴以外,進行與實施例丨㈤樣之操作 時,膜在職捲取機之前,4裂及破斷軸發生,無法連 續地運轉。X,職捲取機為止之麟未發生捲取崩散, 然而由於捲筒之兩邊龜裂’附著許多微細的膜破片,只是 45 200914272 得到外觀差的製品。 [比較例3] 除以固定張力(50N)進杆胺+ # ττ μ . 仃膜之捲取外,進行與比較例2 同樣之操作時,除製品捲筒「Β、Α命〜,丨_ 掩同兩邊龜裂外,亦發生捲筒的捲 取崩散。 【產業上之可利用性】 、如以上所述,藉由使用本發明之丙稀酸系樹脂膜之製 法’可安定地製造外觀優良之丙婦酸系樹脂膜。因此,本 發明可適用於液晶顯示裂置等平面顯示裝置中所使用的保 瘦版、反射防止膜、相位差膜、偏光膜等各種丙稀酸系樹 脂膜之製造。 【圖式簡單說明】 益〇 ν >*\ 【主要元件符號說明】 無。 46The Capillary Rheometer RH10 manufactured by Bohlin Instruments was used for the measurement. <The ratio of the dealcoholization reaction rate and the ratio of the lactone ring structure> First, the "mass reduction amount due to the dehydration of the polymer composition obtained by polymerization from the polymerization of all hydroxyl groups in the form of decyl alcohol" is used as a reference. In the TG measurement, the mass loss caused by the dealcoholization reaction from 15 CTC before the start of the mass reduction to 300 ° C before the start of the decomposition of the polymer was determined, and the dealcoholization reaction rate was determined. That is, in the dynamic TG measurement of the polymer having a lactone ring structure, the mass reduction rate from 15 (TC to 30 〇t: is measured, and the obtained mass reduction rate is regarded as (X). On the other hand, From the composition of the polymer, all the hydroxyl groups contained in the polymer composition are regarded as alcohols involved in the formation of the lactone ring, assuming a theoretical mass reduction rate at the time of dealcoholation (that is, assuming 100/〇 of the composition The mass reduction rate calculated by the alcohol reaction is taken as (Y). Further, the theoretical mass reduction rate (Y), specifically, the molar amount of the raw material monomer having the structure (hydroxyl group) participating in the dealcoholization reaction in the polymer The ratio, that is, the content of the raw material monomer in the polymer composition can be calculated. Substituting the value (χ, γ) into the dealcoholation formula: 1 - (the actual mass reduction rate (X) / theory Mass reduction rate (γ)) 'The value is obtained and expressed in %, and the dealcoholization reaction rate is obtained. For example, the ratio of the lactone ring structure is calculated for the colloidal particles obtained in the following Production Example 1. The theoretical mass reduction rate of the substance (Υ), the molecular molecule 1 of methanol is 32,2-(hydroxy fluorenyl) The molecular weight of methyl acrylate is 116, and the content (mass ratio) of methyl 2-(hydroxymethyl) acrylate in the polymer is 42.14272, which is 30.0% by mass, and becomes (32/116) χ 30· 0 and 8.28%. On the other hand, the measured mass reduction rate (X) by dynamic TG measurement is 0.25 mass%. If this value is substituted into the above-described dealcoholization formula, it becomes 1-(0.25/8.28) and 0.97. The dealcoholization reaction rate is 97.0%. Thus, only the dealcoholization reaction rate portion is regarded as a lactone cyclization which can be set, and a raw material monomer having a structure (hydroxyl group) participating in the lactone cyclization is subjected to the copolymerization. The content ratio (mass ratio) in the composition is multiplied by the dealcoholization reaction rate to calculate the content ratio of the lactone ring unit structure. In the case of Production Example 1, the copolymerization of 2-(hydroxymethyl) acrylate is carried out. The content of the product was 30.0% by mass, the calculated dealcoholization reaction rate was 97.0% by mass, and the lactone cyclization structure formed when methyl 2-(hydroxymethyl)acrylate having a molecular weight of 116 was condensed with methyl methacrylate The formula of the unit is 170, and the content of the lactone ring in the copolymer is determined. The rate was 42.6 (30.0 乂 0.97 >< 170/116)% by mass. [Production Example 1] In a volume lm3 reaction dad with a stirring device, a temperature sensor, a cooling condenser, and a nitrogen introduction tube, 150 kg was added. Ethyl methacrylate (MMA), 75 kg of 2-(hydroxydecyl)acrylic acid vinegar (MHMA), 25 kg of n-butyl decyl acrylate (BMA), 250 kg of terpene benzene, and nitrogen gas was introduced therein while raising temperature to 105 ° C. After the start of reflux, 15 g of perylene isononanoate (made by Atofina Co., Ltd., trade name: Lupazole 570) was added as a polymerization initiator, and 300 g of polymerization was contained. A solution of the starting agent and 3.5 kg of toluene was added dropwise over 6 hours, and solution polymerization was carried out under reflux (about 150 ° C to 11 ° C), followed by aging for 2 hours. 43 200914272 Into the obtained polymer solution, 50 〇g of octyl phosphate / dioctyl phosphate mixture (manufactured by Sigma Chemical Co., Ltd., trade name: Phoslex A-8) was added under reflux (about 85 to 105). The hydrazine is subjected to a cyclization condensation reaction for 2 hours. Then, the polymer solution obtained by the above cyclization condensation reaction is heated to 220 ° C by a heat exchanger, and is introduced into a barrel at a processing rate of 15 kg / hr in terms of a resin amount. Temperature 25〇t:, the number of revolutions is 17〇 rpm, the degree of pressure is 13.3~400hPa (10~300mmHg), the number of exhaust vents is one, and the number of exhaust vents is 4, the exhaust type screw double-axis extruder (ψ =42ιηηι, L/D=42) 'The cyclization condensation reaction and the devolatilization component were carried out in the extruder, and the transparent rubber particles (1A) were obtained by extrusion. The glass transition temperature of the obtained rubber particles (1A) was 132. At a shear rate of 100 (l/s), the viscosity at a resin temperature of 270 ° C is 670 Pa·s, the weight average molecular weight is 128,000, and the lactone ring content in the copolymer is 42.6 mass%. The rubber pellet (1A) is added to \|/65mm, L/D=32, with a barrier flight type screw A venting uniaxial extruder is attached. The temperature of the rubber pellet (ia) is adjusted to (9) by dehumidifying air heated in the feed hopper, and a nitrogen introduction tube is placed in the lower portion of the feed hopper to introduce the nitrogen gas. The stack is evacuated from the exhaust port at 40 Torr, and melt-kneaded by blocking the threaded screw. After melt-kneading, a gear pump (gear) is used to pass the rubber pellet (1A) through the T die on the 9CTC cooling roller. An acrylic resin film having a thickness of 35 μm was formed. [Example 1] A film of a film thickness of 3 μm μm 44 200914272 was attached to the acrylic resin film obtained in Production Example 1 (trade name: Toratec 7332, East) Latex Film Processing Co., Ltd., initial adhesion at 23 ° C: 〇〇 7N / 5 〇 mm width). Moreover, using the winding clothes (maximum winding width: ψ 6 〇〇 ππη), in the beginning The tension is 5〇N, the tension slope is 15%, and the film (film laminate) to which the protective film is attached is wound into a cylindrical shape. In the winding of the film laminate, the acrylic resin film can be broken for more than 100 hours. The shape of the broken layer is obtained, and the tubular film layer body is obtained. The winding is performed by repeating the operation of "using a core having an inner diameter of 76 mm, winding up to a diameter of 6 mm, and then changing the reel, and then starting to take up." The body was not wound up and collapsed, and no crack occurred at the edge portion of the reel. x When the protective film was peeled off, the acrylic resin film was not damaged. [Comparative Example 1] - A protective film having a film thickness of 6 μm is used (trade name: T〇ratec 7M1, manufactured by Dongf Film Processing Co., Ltd., and the initial adhesion at 23 :: G5 (m/5 〇 mm width) is used as a retention material. A tubular film laminate was produced in the same manner as in Example 。. The shape of the (6) domain body was not taken up, and no crack occurred at the edge portion of the roll. However, when it was protected (4), scratches were caused on the film of the bismuth acrylate resin film. [Comparative Example 2] Except that the operation of Example (5) was carried out, the four cracks and the broken shaft were generated before the film was wounded by the working machine, and the operation could not be continued. X, the roll of the machine has not been wound up and collapsed. However, due to the cracks on both sides of the roll, a lot of fine film fragments are attached, but only 45 200914272 has a poor appearance. [Comparative Example 3] Except for the fixed tension (50 N) of the rod amine + # ττ μ. The winding of the enamel film, the same operation as in Comparative Example 2, except for the product reel "Β, Α命~, 丨 _ In addition to the cracks on both sides, the reeling of the reel is also caused. [Industrial Applicability] As described above, it can be stably manufactured by using the method for producing an acrylic resin film of the present invention. The present invention is applicable to various acrylic resins such as a thin plate, an antireflection film, a retardation film, and a polarizing film which are used in a flat display device such as liquid crystal display cracking. Manufacture of film. [Simple description of the diagram] 益〇ν >*\ [Description of main component symbols] None. 46

Claims (1)

200914272 十、申請專利範圍: 1. 一種丙烯酸系樹脂膜之製法,係包含將保護膜貼附於含 有玻璃轉移溫度在110。〇以上意c以下範圍内之丙烯 酸糸樹脂之丙烯酸系樹脂膜之步驟的丙烯酸系樹脂膜之 製法’其雜為該健財與該丙烯㈣翻膜之接觸 面於23 C之初期黏著力係在〇 〇2N/5〇麵寬以上且 〇.15N/5〇mm寬之範圍内。 ^申請專利範圍第丨項之丙烯酸錯脂膜之製法,其進 步包含經由將張力斜率設為5%以上3〇%以下範圍内 =例,且使張力隨著筒徑之增加而減少,而將貼附有 保顿之上述丙烯酸緖賴捲取·狀之步驟。 請專利範圍第1或2項之丙婦酸系樹脂膜之製法, 丙烯酸系樹脂臈之厚度係在50μιη以 下之範圍内。 . 圍第1或2項之丙稀酸系樹脂膜之製法, 5 ^㈣系樹脂包含具有内®旨環構造之聚合物。 .2—種^為在含有玻璃轉移溫度在iurc以上 貼附有平内之丙稀酸系樹脂之丙婦酸系樹脂膜上 0.02N/5一〜 ㈣於加之初期黏著力係在 6.-種膜積:::==/5。酿寬之範圍内。 以下:L 轉移溫度在聰以上 貼附:Z 丙稀酸系樹脂之丙烯酸系樹脂膜上 '呆。又膜之膜積層體,其特徵為該保護膜甲與該丙 47 200914272 烯酸系樹脂膜之接觸面於23°C之黏著力係在 0.02N/50mm寬以上且未達0.15N/50mm寬之範圍内。 7.如申請專利範圍第5或6項之膜積層體,其中該丙烯酸 系樹脂包含具有内酯環構造之聚合物。 48 200914272 七、指定代表圖: (一) 本案指定代表圖為:第(無)圖。 (二) 本代表圖之元件符號簡單說明: 益。 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: i200914272 X. Patent Application Range: 1. A method for preparing an acrylic resin film comprising attaching a protective film to a glass containing transfer temperature of 110. The method for producing an acrylic resin film in the step of the acrylic resin film of the acrylic resin in the range below the above-mentioned range is the same as the initial adhesion of the contact surface of the health and the propylene (four) film to the 23 C. 〇〇 2N/5 〇 wide and above 〇.15N/5〇mm wide. ^The method for preparing the acrylic erbium film according to the scope of the patent application, the progress of which includes the case where the tension slope is set to be in the range of 5% or more and 3% or less, and the tension is decreased as the diameter of the cylinder is increased, and Attached to the above-mentioned steps of the above-mentioned acrylics. The method for producing a propylene-based resin film according to the first or second aspect of the patent, wherein the thickness of the acrylic resin ruthenium is within a range of 50 μm or less. A method for producing an acrylic resin film according to Item 1 or 2, wherein the 5 ^ (tetra) resin comprises a polymer having an inner ring structure. .2—The type of compound is 0.02N/5~~ (4) in addition to the acrylic resin film containing the acrylic resin in the flat above the iurc, and the initial adhesion is in the 6.-species Membrane:::==/5. Within the range of brewing width. The following: L transfer temperature is above the Cong. Attach: Z-acrylic resin on the acrylic resin film. Further, the film laminate of the film is characterized in that the adhesion between the protective film A and the contact surface of the C 47200914272 olefinic resin film at 23 ° C is 0.02 N / 50 mm or more and less than 0.15 N / 50 mm width. Within the scope. 7. The film laminate according to claim 5, wherein the acrylic resin comprises a polymer having a lactone ring structure. 48 200914272 VII. Designation of representative representatives: (1) The representative representative of the case is: (No). (2) A brief description of the symbol of the representative figure: Benefit. 8. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: i
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