200908875 九、發明說明: 【發明所屬之技術領域】 本發明所提供的一種蛋品定向及氣室裂痕產生自動化 分級設備,主要是應用在蛋品的定向與氣室裂痕產生技術 上。 【先前技術】 按,敲擊蛋的氣室(鈍端),使蛋的外殼稍微破裂而 内層保護臈不破,能讓蛋的烹煮時間縮短(例如:茶葉蛋 、水煮蛋)。 惟’蛋的外型類似橢圓球體且蛋殼質地相當脆弱,易 爻外力造成破損,若以人工來處理蛋的分級與敲擊作業, 不但相當耗費人力與i時,且易造&錢破損,為其既存 尚待克服解決的問題與缺失。 【發明内容】 本發明人目前從事相關產品的製造、設計,累積多年 的實務經驗與心得,針對傳統習用人工分級與敲擊蛋的方 式所既存的問題與缺失,積極地投入創新與改良的精神, 所完成的一蛋品定向及氣室裂痕產生自動化分級設備。 本發明解決問題所應用的技術手段以及對照先前 的功效在於:本發賴提供的蛋的重量分級 置主要係由定位機構、輸送機構、秤重機構、分級機 定向機構、敲擊機構、收集機構所組成,其中:定位、 負責定位i,輸送機構負㈣定位完朗蛋輸送至祥j 構與各個分級區段,秤重機構負責秤出每一個蛋的重量錢 200908875 並將數值經由微電腦轉換成訊號傳遞至分級機構,分級機 構負責將蛋推送至不合格品與各個等級的區段,定向機構 負責將蛋的氣室(鈍端)朝後,敲擊機構負責敲擊蛋的氣 室,收集機構負責依照蛋的重量分級收集,藉此達到自動 化與一貫作業的目的’不但可以節省人力與工時,且更能 減少蛋的破損率,具有功效上的增進。 【實施方式】 為使專精熟悉此項技藝之人仕業者易於深入瞭解本發 明的裝置内容以及所能達成的功能效益,茲列舉一具體實 施例’並配合囷式詳細介紹說明如下: 一種蛋品定向及氣室裂痕產生自動化分級設備,敬請 參閱第一圖至第七圖所示。該機台1上設有定位機構1 〇 、輸送機構2 0、秤重機構3 〇、分級機構4 〇、定向機 構5 0、敲擊機構6 〇、收集機構7 〇,其中: 定位機構1〇包括輸送槽11與毛刷12,輸送槽1 1的斷面呈半橢圓型,且傾斜設置在機台丄上,讓蛋可以 排列於輸送槽11,同時自動滾動至輸送機構2 〇,輸送 槽11與輸送機構2 〇交界的上方位置處設有毛刷丄2, 做為刷過定位蛋之用; 輸送機構2 〇包括輸送帶(圖中未示)、蛋盤2 1與 馬達2 2等傳動件,由馬達2 2定格循環帶動輸送帶(圖 中未不)上的蛋盤21-次—個運送從輸送槽丨i滑下的 蛋’蛋盤21呈三角形,在相鄰的蛋盤2 i之間形成可供 承載蛋的雜,而且錢2 1魏度略健蛋的長轴,方 200908875 便秤重與推動; 秤重機構3 0包括壓缸31、秤盤3 2與重量感知器 (圖中未示),在鄰近定向機構1〇且對應於蛋盤22的 上方位置處設有受壓缸3 1上下作動的秤盤3 2,秤盤3 2中間鏤空,可供蛋盤21通過,秤盤3 2兩側設有撐板 3 3,由於蛋的長軸長於蛋盤21,所以當壓缸31朝上 作動秤盤3 2時,兩侧的撐板3 3即可撐起蛋,由重量感 f, 知器(圖中未示)秤出每一顆蛋的重量,並將每一顆蛋的 重量數值經由微電腦轉換成訊號傳遞至分級機構4 〇,做 為撿出不合格品與分出三種不同重量等級的依據; 分級機構4 0包括三個壓紅41、三個推件4 2、一 組導引板4 3與複數枝平行配置在機台i上的滾輪4 4及 其馬達4 5等傳動件,由三個壓缸41上下作動三個推件 42,機台1對應於滾輪44上方處橫跨設有懸臂46, 懸臂4 6對應於三種不同重量等級的分級區段的左右兩側 《 處設有隔板4 7,由於蛋的長軸長於蛋盤2丄,所以當壓 缸41朝上作動推件4 2時,即可以將蛋推出至滾輪4 4 上,分級機構4 0依照蛋所秤出的重量,第一個推件4 2 負責將重量低於五十公克的蛋推出,第二個推件42負責 將重量介於五十至六十公克的蛋推出,第三個推件42負 責將重量介於六十公克至七十公克的蛋推出,導引板43 負責將重量達七十公克以上的蛋導出,並沿著各個隔板4 7滾動至所屬重量的各個分級區段; 定向機構5 0包括複數枝平行配置在機台丨上的轉輪 200908875 51及其馬達2 2等傳動件,複數枝轉輪5工係銜接於滾 輪4 4末端處’絲職於各個分祕段處設有二凸緣5 2,P方止蛋越界’同時讓蛋的氣室(鈍端)朝上分列於二 凸緣5 2左、右兩側,做為蛋的定向之用; 敲擊機構6 〇包括一橫樑6丄、一導輪6 2、二導板 (圖中未示)、二壓板6 3與二敲擊棒64及二馬達6 5 、二彈發6 6與二連桿6 7等作動件,機台1對應於轉輪 51上方處橫跨設有橫樑61,橫樑6 i對應於三種不同 重量等級的分級ϋ段的巾間處設有—導輪6 2及二導板( 圖中未示),讓左、右分列於二凸緣52的蛋,可以分別 導引至左、右二壓板5 3處,由二壓板6 3將左、右的蛋 壓制住’橫樑61對應於二壓板6 3處設有二敲擊棒6 4 ,二敲擊棒6 4由二馬達6 5帶動的連桿6 7與二彈簧6 6形成一擺動作用,藉以敲擊蛋的氣室(鈍端),使蛋的 外殼稍微破裂而内層保護膜不破; 收集機構7 0包括一個不合格品收集盤7丄與三個不 同重量等級收集盤7 2,做為收集不合格品與三種不同重 量等級的蛋之用。 藉由上述各機構所組合而成之本發明,係在提供一種 蛋品定向及耽室裂痕產生自動化分級設備,在實際操作應 用上: 敬請參閱第二圖所示:係本發明之定位、輸送及秤重 狀態示意圖。操作者僅需將蛋依序排列放入輸送槽1 1中 ,蛋即會一個一個自動滑至輸送帶(圖中未示)的蛋盤2 200908875 士在輪送過程中,同時利用毛刷丄2刷過定位蛋,完 二♦作業的蛋’由輸送帶(圖中未示)輸送至枰重機構 ,進行秤重作業,秤重時,當壓缸31感應到有蛋 日、’:朝上作動秤盤3 2,彻兩側的撐板3 3樓起蛋, 由重夏感知器(圖中未示)秤出每-顆蛋的重量之後,壓 ㈣1朝^動秤盤3 2 ’將蛋放回蛋盤χ上,並將每一 胃㈣重4數值經由微電腦轉換成減傳遞至分級機構4 〇 ’做為撿出不良品與各個重量分級的依據。 敬凊參閱第三圖所示:係本發明之分級狀態示意圖。 與第’所* :係本發明之分級與定向狀態示意圖。每一 個蛋秤重之後,如果重量*足五十公克時,第-個壓紅4 1朝上作動第—個推件42,將不合格的蛋從蛋盤2工推 出至滾輪44上,由滾輪44輸送至不合格品收集盤71 ,如果重量介於五十至六十公克時,第二個壓缸4丄朝上 作動第二個推件4 2,將普通級的蛋從蛋盤21推出至滚 輪4 4上,如果重量介於六十至七十公克時,第三個壓缸 41朝上作動第三個推件4 2,將優等級的蛋從蛋盤2工 推出至滾輪4 4上,最後重量達七十公克特等級的蛋則由 導引板4 3導引至滾輪4 4上,並沿著各個隔板4 7由滾 輪4 4滾動至不合格品與三種不同重量等級的分級區段。 敬請參閱第四圖所示:係本發明之分級與定向狀態示 意圖。上述普通級、優等級、特等級的蛋經過滾輪4 4滾 動至轉輪51時,即可利用同向且同速轉動的複數枝轉輪 51所產生的轉矩效應,使蛋的氣室(鈍端)朝後分列於 8 200908875 二凸緣5 2的左、右兩侧’同時利用凸緣5 2防止該等級 的蛋越界到隔壁不同重量等級的區段。 敬請參閱第五圖所示:係本發明之導引狀態示意圖。 與第六圖所示:係本發明之敲擊狀態示意圖。左、右分列 於轉輪51兩侧凸緣5 2處的蛋,先經過導輪6 2與二導 板(圖中未示)導引至二壓板6 3處,由二壓板6 3壓制 住蛋,再分別由二馬達6 5驅動二連桿6 7,再由二彈簧 66的拉力擺動二敲擊棒64,藉以朝左、朝右敲擊蛋的 氣室(鈍端),使蛋的外殼稍微破裂而内層保護膜不破。 敬請參閱第七圖所示:係本發明之收集狀態示意圖。 元成敲擊動作的蛋,最後依照不同的重量分級區段分別落 入普通級、優等級、特等級的收集盤7 2,操作者僅需將 重量不合格與依照重量分級的蛋分級包裝即可。 綜合上述所陳之本發明,係在提供一種蛋品定向及氣 至裂痕產生自動化分級設備,經過本發明人實際製作完成 以及反覆操作測試之後,證實的確可以達到本發明所預期 的功能效益,同時又為目前坊間尚無見聞之「首先創作」 ’具有「產業上的利用價值」,誠然已經符合發明專利之 成立要義,爰依專利法之規定,向鈞局提出發明專利之 申請。 【圖式簡單說明】 第一圖··係本發明之立體組合示意圖。 第二圖:係本發明之定位、輸送及秤重狀態示意圖。 第二圖··係本發明之分級狀態示意圖。 9 200908875 第四圖:係本發明之分級與定向狀態示意圖。 第五圖:係本發明之導引狀態示意圖。 第六圖:係本發明之敲擊狀態示意圖。 第七圖:係本發明之收集狀態示意圖。 【主要元件符號說明】 10 定位機構 11 輸送槽 1 2 毛刷 2 0 輸送機構 2 1 蛋盤 2 2 馬達 3 0 秤重機構 3 1 壓缸 3 2 秤盤 3 3 撐板 40 分級機構 4 1 壓缸 42 推件 43 導引板 44 滚輪 4 5 馬達 46 懸臂 47 隔板 5 0 定向機構 5 1 轉輪 5 2 凸緣 60 敲擊機構 6 1 橫樑 6 2 導輪 6 3 壓板 6 4 敲擊棒 6 5 馬達 6 6 彈簧 6 7 連桿 70 收集機構 7 1 不合格品收集盤 72 收集盤200908875 IX. Description of the Invention: [Technical Field] The present invention provides an automatic grading device for egg orientation and air chamber crack generation, which is mainly applied to egg orientation and air chamber crack generation technology. [Prior Art] Press and knock the air chamber (blunt end) of the egg so that the outer shell of the egg is slightly broken and the inner layer is not broken, which can shorten the cooking time of the egg (for example, tea eggs, boiled eggs). However, the shape of the egg is similar to that of an ellipsoidal sphere, and the texture of the eggshell is quite fragile. It is easy to cause damage due to external force. If the egg is graded and tapped manually, it is not only costly and laborious, but also easy to make and damage. For its existing problems and shortcomings that have yet to be resolved. SUMMARY OF THE INVENTION The present inventors are currently engaged in the manufacture and design of related products, accumulating practical experience and experience for many years, and actively investing in the spirit of innovation and improvement in view of the problems and deficiencies existing in the traditional methods of artificial grading and knocking eggs. , completed an egg directional and air chamber crack generation automatic grading equipment. The technical means to solve the problem of the present invention and the previous efficacy of the comparison are: the weight grading of the egg provided by the present invention is mainly composed of a positioning mechanism, a conveying mechanism, a weighing mechanism, a classifier orientation mechanism, a striking mechanism, and a collecting mechanism. The composition, wherein: positioning, responsible for positioning i, the transport mechanism negative (four) positioning the Lang egg transport to the Xiangji structure and each graded section, the weighing mechanism is responsible for weighing out the weight of each egg 200008875 and convert the value into a micro-computer The signal is transmitted to the classification mechanism, which is responsible for pushing the eggs to the non-conforming product and the sections of each grade. The orientation mechanism is responsible for the egg chamber (blunt end) facing backwards, and the tapping mechanism is responsible for knocking the egg chamber and collecting The organization is responsible for collecting and collecting according to the weight of the egg, thereby achieving the purpose of automation and consistent operation', which not only saves manpower and man-hours, but also reduces the breakage rate of the egg and has an improvement in efficacy. [Embodiment] In order to make it possible for a person skilled in the art to understand the art to have a deeper understanding of the device contents of the present invention and the functional benefits that can be achieved, a specific embodiment will be described and described in detail as follows: Directional and chamber cracking produces automated grading equipment, see Figures 1 through 7. The machine 1 is provided with a positioning mechanism 1 〇, a conveying mechanism 20, a weighing mechanism 3 〇, a grading mechanism 4 〇, an orientation mechanism 50, a striking mechanism 6 〇, and a collecting mechanism 7 〇, wherein: the positioning mechanism 1〇 The conveying trough 11 and the brush 12 are arranged. The cross section of the conveying trough 11 is semi-elliptical, and is arranged obliquely on the machine base so that the eggs can be arranged in the conveying trough 11 and automatically roll to the conveying mechanism 2 〇, the conveying trough 11 is provided with a brush 丄 2 at the upper position of the junction of the conveying mechanism 2, for brushing the positioning egg; the conveying mechanism 2 〇 includes a conveyor belt (not shown), the egg tray 2 1 and the motor 2 2, etc. The transmission member is driven by the motor 2 2 to drive the egg tray on the conveyor belt (not shown) 21-times - the egg that is transported from the conveying trough 'i' egg tray 21 is triangular, in the adjacent egg tray 2 i form a miscellaneous load for carrying eggs, and the long axis of the money 2 1 Weidu slightly healthy egg, square 200908875 will be weighed and pushed; weighing mechanism 30 includes the pressure cylinder 31, the weighing pan 3 2 and the weight perception a device (not shown) is disposed on the pressure receiving cylinder 3 1 at a position adjacent to the orientation mechanism 1 对应 and corresponding to the egg tray 22 The lower weighing pan 3 2, the weighing pan 3 2 is hollowed out in the middle, and the egg tray 21 can be passed through. The weighing pan 3 2 is provided with the strut 3 3 on both sides. Since the long axis of the egg is longer than the egg tray 21, the pressing cylinder 31 When the weighing pan 3 2 is actuated, the gussets 3 3 on both sides can support the eggs, and the weight of each egg is weighed by the weight sense f (not shown), and each egg is placed. The weight value is converted into a signal by the microcomputer to be transmitted to the classification mechanism 4 〇 as a basis for throwing out the non-conforming product and separating three different weight levels; the classification mechanism 40 includes three pressing red 41 and three pushing members 4 2. A set of guide plates 43 and a plurality of transmission members, such as a roller 4 4 and a motor 4 5 disposed on the machine table i in parallel, are driven by three pressure cylinders 41 to move up and down three pushers 42 corresponding to the rollers A cantilever 46 is disposed across the upper portion of the 44, and the cantilever 46 corresponds to the left and right sides of the grading section of three different weight classes. "The partition plate 4 is provided. Since the long axis of the egg is longer than the egg tray 2, it is pressed. When the cylinder 41 is actuated by the pusher 4 2, the egg can be pushed out onto the roller 4 4 , and the sorting mechanism 40 according to the weight of the egg, the first pusher 4 2 It is responsible for pushing out eggs weighing less than fifty grams, the second pusher 42 is responsible for pushing eggs with weights between fifty and sixty grams, and the third pusher 42 is responsible for weighing between sixty and seventy grams. The egg is pushed out, and the guiding plate 43 is responsible for guiding the eggs up to 70 grams or more and rolling along the respective partitions 74 to the respective grading sections of the weight; the orientation mechanism 50 includes a plurality of branches arranged in parallel on the machine The transmission wheel of the wheel 200908875 51 and its motor 2 2, the plurality of branches 5 work system is connected to the end of the roller 4 4 'the wire is placed at each sub-segment section with two flanges 5 2, P square At the same time, the egg's air chamber (blunt end) is placed on the left and right sides of the two flanges 5 2 as the orientation of the egg; the striking mechanism 6 〇 includes a beam 6 丄, a guide The wheel 6 2, the two guide plates (not shown), the second pressure plate 6 3 and the two knocker bars 64 and the two motors 6 5 , the second spring 6 6 and the two links 6 7 and the like, the machine 1 corresponds to A cross beam 61 is arranged across the runner 51, and the cross member 6 i is provided with a guide wheel 6 2 and two guide plates corresponding to the three different weight grades of the stepped section. (not shown in the figure), the eggs which are arranged on the left and right sides of the two flanges 52 can be respectively guided to the left and right second pressure plates 5 3 , and the left and right eggs are pressed by the second pressure plate 63 to the 'beams 61 corresponds to the second pressure plate 6 3 is provided with two knocking rods 6 4 , the two knocking rods 6 4 are driven by the two motors 6 5 and the two springs 6 6 form a swinging effect, thereby hitting the egg gas Room (blunt end), the outer shell of the egg is slightly broken and the inner protective film is not broken; the collecting mechanism 70 includes a reject collection tray 7 and three different weight grade collection trays 7 2, as a collection of non-conforming products and three For different weight grades of eggs. The invention combined by the above-mentioned various institutions provides an automatic grading device for egg orientation and diverticulum crack generation. In practical application: Please refer to the second figure: positioning and conveying according to the present invention And the weighing state diagram. The operator only needs to arrange the eggs in the conveying trough 11 in order, and the eggs will automatically slide to the conveyor belt (not shown). The egg tray 2 200908875 During the rotation process, the brush is used at the same time. 2 brushing the positioning egg, finishing the second ♦ the operation of the egg 'conveyed by the conveyor belt (not shown) to the weight mechanism, for weighing work, when weighing, when the pressure cylinder 31 senses the egg day, ': toward Actuate the weighing pan 3 2, the struts on both sides of the slab 3 3rd floor egg, after weighing the weight of each egg by the heavy summer sensor (not shown), press (four) 1 towards the moving scale 3 2 ' Put the eggs back on the egg tray, and convert each stomach (four) weight 4 value into a reduction mechanism to the classification mechanism 4 〇 ' as a basis for smashing defective products and grading each weight. The gods are shown in the third figure: a schematic diagram of the hierarchical state of the present invention. And the term "*" is a schematic diagram of the classification and orientation state of the present invention. After each egg is weighed, if the weight is less than 50 grams, the first pressure red 4 1 is actuated by the first pusher 42, and the unqualified egg is pushed out from the egg tray 2 onto the roller 44 by the roller. 44 is sent to the reject collection tray 71. If the weight is between 50 and 60 grams, the second cylinder 4 is actuated upwards to move the second pusher 4 2 to push the normal egg from the egg tray 21 On the roller 4 4, if the weight is between 60 and 70 grams, the third cylinder 41 is actuated to move the third pusher 4 2 upwards, and the superior grade egg is pushed out from the egg tray 2 to the roller 4 4 Above, the egg with a final weight of 70 gram is guided by the guiding plate 43 to the roller 44, and is rolled by the roller 4 4 along the respective partitions 47 to the defective product and three different weight grades. Grading section. Please refer to the fourth figure: the hierarchical and orientation state of the present invention. When the above-mentioned ordinary grade, superior grade, and special grade egg are rolled to the runner 51 through the roller 44, the torque effect generated by the plurality of branch runners 51 rotating in the same direction and at the same speed can be utilized to make the egg chamber ( The blunt ends are listed rearward on 8 200908875. The left and right sides of the two flanges 5 2 simultaneously utilize the flanges 5 2 to prevent the grades of the eggs from crossing the sections of the different weight classes of the partition. Please refer to the fifth figure: a schematic diagram of the guiding state of the present invention. And the sixth figure is a schematic diagram of the tapping state of the present invention. Left and right eggs arranged at the flanges 5 2 on both sides of the runner 51 are first guided to the second pressure plate 63 by the guide wheel 62 and the two guide plates (not shown), and are pressed by the second pressure plate 63. The egg is moved, and then the two motors 6 5 drive the two connecting rods 6, and then the two springs 66 pull the two tapping rods 64, thereby hitting the egg's air chamber (blunt end) to the left and to the right, so that the eggs are made. The outer casing is slightly broken and the inner protective film is not broken. Please refer to the seventh figure: a schematic diagram of the collection state of the present invention. The egg of the Yuancheng tapping action finally falls into the collecting tray 7 of the ordinary grade, the superior grade and the special grade according to different weight classification sections, and the operator only needs to pack the weight unqualified and the egg according to the weight classification. can. In summary, the present invention provides an automatic grading device for egg orientation and gas to crack generation. After the actual production and repeated operation tests of the present inventors, it is confirmed that the functional benefits expected by the present invention can be achieved, and at the same time For the current "first creation" and "industrial use value", it is true that it has already met the founding principle of the invention patent and applied for an invention patent to the bureau in accordance with the provisions of the Patent Law. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a three-dimensional combination diagram of the present invention. Second figure: is a schematic diagram of the positioning, conveying and weighing state of the present invention. The second figure is a schematic diagram of the hierarchical state of the present invention. 9 200908875 Fourth Figure: Schematic diagram of the classification and orientation of the present invention. Fig. 5 is a schematic view showing the guiding state of the present invention. Fig. 6 is a schematic view showing the tapping state of the present invention. Figure 7 is a schematic view of the collection state of the present invention. [Main component symbol description] 10 Positioning mechanism 11 Conveyor groove 1 2 Brush 2 0 Conveying mechanism 2 1 Egg tray 2 2 Motor 3 0 Weighing mechanism 3 1 Cylinder 3 2 Weighing pan 3 3 Strut 40 Grading mechanism 4 1 Pressure Cylinder 42 pusher 43 guide plate 44 roller 4 5 motor 46 cantilever 47 baffle 5 0 orientation mechanism 5 1 runner 5 2 flange 60 tapping mechanism 6 1 beam 6 2 guide wheel 6 3 pressure plate 6 4 tapping rod 6 5 Motor 6 6 Spring 6 7 Link 70 Collection mechanism 7 1 Non-conforming product collection tray 72 Collection tray