TW200903095A - Polyester film for reflecting sheet - Google Patents

Polyester film for reflecting sheet Download PDF

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Publication number
TW200903095A
TW200903095A TW097108788A TW97108788A TW200903095A TW 200903095 A TW200903095 A TW 200903095A TW 097108788 A TW097108788 A TW 097108788A TW 97108788 A TW97108788 A TW 97108788A TW 200903095 A TW200903095 A TW 200903095A
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TW
Taiwan
Prior art keywords
film
polyester
weight
layer
width direction
Prior art date
Application number
TW097108788A
Other languages
Chinese (zh)
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TWI396902B (en
Inventor
Ayuko Komasu
Akinori Matsusue
Tomoaki Tajima
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Toray Industries
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Publication of TW200903095A publication Critical patent/TW200903095A/en
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Publication of TWI396902B publication Critical patent/TWI396902B/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

The present invention provides a laminated polyester film with high quality image without nonuniformity or defects as a component of LCD with large screen. On polyester film for reflector plate, there is at least a polyester layer (A) with tiny voids, and the light transmission of laminated film is below 5.0% at wavelength of 550 nm, and the difference between maxima and minima of the light transmission of 9 intersection points, which are carried out by drawing lines at intervals of length direction 22 cm x width direction 15 cm at the region of the film with length direction 88 cm x width direction 60 cm, is below 0.5%.

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200903095 九、發明說明: 【發明所屬之技術領域】· 本發明係關於光學用聚酯薄膜,更詳而言,其係供使 用於大畫面且較佳爲40英吋以上之液晶顯示器(在下文 中,有時候也稱爲「LCD」)的反射板用之積層聚酯薄膜 ,且具有優越的光學特性,有助於改善光學製品之品質。 【先前技術】 迄今爲止,聚酯薄膜,尤其是聚對苯二甲酸乙二醇酯 或聚萘二甲酸乙二醇酯之雙軸向延伸膜,由於具有優越的 機械性質、耐熱性、耐化學藥品性,被廣泛使用於磁帶、 強磁性薄膜帶、照相軟片、包裝用薄膜、電子零組件用薄 膜、電絕緣薄膜、金屬積層薄膜、供貼在玻璃顯示器等之 玻璃表面之薄膜、各種構件之保護用膜等之材料。 聚酯薄膜係近幾年來特別是大都被使用於各種光學用 薄膜,被使用於LCD之構件的稜鏡片、光擴散片、反射板 、觸控板等之基膜或抗反射用之基膜或顯示器之防爆用基 膜' PDP濾光片用薄膜等之各種用途。此等之光學製品, 欲獲得明亮且鮮明的影像,作爲光學用薄膜的基膜,從其 使用形式而言,則必須爲透明性是良好且並不會對影像造 成影響之異物或刮傷等之缺陷。 聚酯薄膜是通常藉由將經熔融擠壓出成薄片狀,並經 驟冷固化所獲得之無定形薄片,朝縱向及橫向實施延伸並 施加熱處理所製得。若在該等之步驟中冷卻或延伸之均勻 性不足夠時,則將造成薄膜內之物性不均勻性,結果導致 200903095 用作爲光學用時,則有影像劣化及影像不均勻性之問題。 顯示器之重要特性是包括亮度,已知作爲構件所使用 的聚酯薄膜是會對該亮度造成很大的影響。尤其是在欲獲 得高品質的影像之情形下,則需要高亮度。若所使用的聚 酯薄膜之變形或聚酯薄膜內之物性差異爲大時,則其將構 成在畫面上造成缺陷之原因。因爲這樣,不用說對於作爲 光學構件的聚酯薄膜當然需要平面性,但是重要的其係在 作爲光學構件而使用中不產生物性平面性缺乏平面性的現 象。 此外,近年來隨著液晶顯示器之大畫面化,薄膜之變 形及在大畫面顯示器內的物性之差異則會顯著地顯現而影 響到顯示器之性能。例如在發明專利文獻1中,欲製造出 並不會引起亮度不均勻性的厚度變動之配向聚酯薄膜,其 係提供一種在以冷卻固化熔融樹脂薄片之步驟是使用特定 的輔助冷卻裝置之方法。在發明專利文獻2中,欲在用作 爲液晶顯示器構件時並無不均勻性或缺陷且能實現高亮度 ,而加以特定薄膜霧度和薄膜厚度以製造40英吋以上之 大畫面液晶顯示器之光擴散片用雙軸向配向聚酯薄膜。並 且,在發明專利文獻3中,欲提供一種供用於形成反射亮 度高且維度指向性小的反射面之基膜,而在聚酯薄膜薄薄 地塗佈含微粒之塗料來製造具有微細凹凸之表面形狀之液 晶顯示反射板用基膜。 然而,就如上所述之先前技術而言,若在用作爲40 英吋尺寸以上之大畫面液晶顯示器之構件的情況時,則將 200903095 發生顯TfC益內之色不均句性及売度不均勻性,且也可觀察 到因顯不益長時間點燈所引起之薄膜變形,因此,^_直需 要更進一步地改善薄膜之變形或透光率之不均句性、亮度 之不均勻性、耐光性,以解決該等之問題。 (發明專利文獻1 )日本發明專利特開第2006_28 1 5 3 1 號公報 (發明專利文獻2)日本發明專利特開第2006-184368 號公報 (發明專利文獻3 )日本發明專利特開昭第6 1 _丨〇 2 6 8 7 號公報 【發明內容】 〔所欲解決之技術問題〕 本發明是有鑑於如上所述之實際狀況所達成者,所欲 解決之技術問題是提供一種用作爲大畫面液晶顯示器之構 件時,則並無不均勻性或缺陷,且能提供尚品質的影像之 聚酯薄膜。 〔解決問題之技術方法〕 亦即,本發明之標的如下: (1 ) 一種反射板用聚酯薄膜,其在聚酯層(A)中具有 微細空隙,且薄膜在5 7 0奈米波長之透光率爲5 · 0 % 以下,該薄膜在長度方向爲88公分X寬度方向爲60 公分之薄膜上之範圍畫出長度方向爲22公分、寬 度方向爲1 5公分之間隔的線時’則其交點之九點 在550奈米波長之透光率的最大値與最小値之差爲 200903095 0.5 %以下; (2) 如桌(1)項所述之反射板用聚醋薄膜,其係在該 聚酯層(A)之單面積層含有無機微粒之聚酯層(b )所構成; (3 ) 如第(1 )或(2 )項所述之反射板用聚酯薄膜,其 係在該聚酯層(A )使其含有相對於該層總重量爲 10至80重重%之空隙形成劑(void forming agent f )、及2至25重量%之熔點爲在l 60°C至23〇t之 範圍的熱塑性聚酯彈性體,以使其形成微細空隙所 構成; (4) 如第(3)項所述之反射板用聚酯薄膜,其中該空 隙形成劑是聚甲基戊烯或環烯烴共聚合物; (5 ) 如第(1 )至(4 )項中任一項所述之反射板用聚酯 薄膜,其中該薄膜在長度方向爲88公分X寬度方向 爲60公分之大小範圍畫出長度方向爲22公分、寬 , 度方向爲1 5公分之間隔的線’並以其九點之交點 i .·' 爲中心而分別朝長度方向和寬度方向(使該1 〇 〇毫 米的方向成爲長度方向或寬度方向)切取100毫米 xio毫米之大小時,該長度方向或寬度方向之各9 片試樣經在8 0 °C加熱3 0分鐘時’薄膜之熱收縮率 (heat contraction coefficient )在寬度方向、長度 方向之任一是i.o%以下,且最大値與最小値之差爲 0.3 %以內;以及 (6) 如第(1 )至(5 )項中任一項所述之反射板用聚酯 200903095 薄膜,其係供使用於40英吋以上之大畫面液晶顯 示器。 〔發明之功效〕 本發明是在用作爲大衋面液晶顯示器之構件時,則能 提供並無不均勻性或缺陷、且高品質的影像。 【實施方式】 〔本發明之最佳實施方式〕 在下文中,則將更進一步地詳加說明本發明。 使用於本發明之聚酯層(A)、聚酯層(B)之聚酯是 藉由二醇與二羧酸以縮合聚合所製得之高分子。其中,該 「二羧酸」是例如以對苯二甲酸、間苯二甲酸、鄰苯二甲 酸、萘二甲酸、己二酸、癸二酸等所代表者’ 「二醇」是 例如以乙二醇、三亞甲基二醇、四亞甲基二醇、環己烷二 甲醇等所代表者。 可使用於本發明之聚酯層(A)、聚酯層(B)之聚酯 ,具體言之,可使用例如聚對苯二甲酸乙二醇酯、聚對-羥 基苯甲酸乙二醇酯、聚對苯二甲酸-1,4 -伸環己基二亞甲酯 、聚2,6-萘二甲酸乙二醇酯(聚萘二甲酸乙二醇酯)等, 且可爲相同或不同。 該等之聚酯可爲均聚酯、或共聚酯,共聚合成份可使 用例如二甘醇、新戊二醇、聚伸烷基二醇等之「二醇成份 」;鄰苯二甲酸、間苯二甲酸、2,6 -萘二甲酸、5 -磺酸間 苯二甲酸鈉等之「二羧酸成份」。 可使用於本發明之聚酯,由於聚對苯二甲酸乙二醇酯 200903095 、聚萘二甲酸乙二醇酯是具有優越的強度、耐熱性、耐水 性、耐化學藥品性等,因此,其等是屬特佳者。 此外,在使用於本發明之聚酯中,若需要其可在不至 於損及本發明之功效範圍內混合聚酯以外之樹脂、添加劑 、例如紫外線吸收劑、紫外線穩定劑、耐熱穩定劑、抗氧 化穩定劑、有機潤滑劑、有機系微粒、塡料、成核劑、染 料、分散劑、偶合劑等。 此外,聚酯層(A )和聚酯層(B )是可爲使用由同種 的聚酯成份所構成者、或也可爲使用由異種的聚酯成份所 構成者。在聚酯層(A)之單面積層聚酯層(B)之情形時 ’則較佳爲聚酯層(B )含有在下文所說明的無機微粒, 可供含有之無機微粒較佳爲能使薄膜白色化者。並且,較 佳爲對於提高光澤値或反射率也是有效,且更進一步對於 耐紫外線性也具有優越的功效者。「無機微粒」則可使用 碳酸鈣、碳酸鎂、碳酸鋅 '二氧化鈦、氧化鋅、氧化铈、 氧化鎂、硫酸鋇、硫化鋅、磷酸鈣、二氧化矽、氧化鋁、 雲母、鈦化雲母、滑石、黏土、高嶺土、氟化鋰、氟化鈣 等。 此外’該等之中’也可使用碳酸鈣、硫酸鋇、碳酸鎂 等之具有氣泡形成性者。 此外’也可使用二氧化鈦、氧化鋅、氧化鈽、鈦化雲 母等之以與聚酯之折射率差即能使薄膜白色化之微粒。 該等之無機微粒是可單獨或其兩種以上組合倂用。此 外,該無機系微粒也可爲多孔質或中空多孔質等之形態, -10- 200903095 也可進一步在不至於阻礙到本發明之功效範圍內施加表面 處理以改善對於樹脂之分散性。 在本發明可使用於聚酯層(B )之原料較佳爲使用例 如將聚對苯二甲酸乙二醇酯(PET )與無機微粒均勻混合 ’並預先經使P E T與無機微粒加以複合化所獲得之母體混 合物切粒(master chip )。該等之無機微粒之母體混合物 濃度(master concentration)(相對於無機微粒之母體混 合物切粒之重量比)較佳爲6 0重量%以下。若母體混合物 濃度高於60重量%爲時,由於無機微粒之分散性會降低, 使其複合化時,則將造成濃度不均勻性。此外,相對於 PET是呈切粒(chip )形狀,無機微粒卻大都爲以粉末狀 態所加工而成,因此,不使用母體混合物切粒而以複合物 來製造時,則在進行複合化時,由於必須將PET粉碎成粉 末狀之步驟,其生產性多半是較差。 對於聚酯層(B)之無機微粒的添加量,並無特殊的 限制,但是較佳爲相對於聚酯層(B )之總重量爲〇 . 〇 5至 3 0重量%,更佳爲以在3至2 0重量%之範圍者爲特別佳。 若添加量少於如上所述之範圍時’則有可能導致不易提高 薄膜之白色性、隱蔽性(光學濃度)等特性之情形’相反 地,若多於如上所述之範圍時’則有可能導致薄膜表面之 光澤或平滑性降低之情形,並且在延伸時,則有可能造成 薄膜破裂或在進行後加工時造成粉塵等之缺點。 本發明之聚酯層(A )是必須具有微細的空洞。欲形 成微細的空隙時,在本發明較佳爲添加無機微粒或由聚醋 -11 - 200903095 與非相溶樹脂所構成之空隙形成劑。所謂的「空隙形成劑 」是在無機微粒或與有機微粒等之非活性微粒、聚酯與非 相丨谷樹脂之中,當聚酯層受到延伸時,會使其形成空洞者 。作爲空隙形成劑的無機微粒,其具有代表性者則爲碳酸 鈣、硫酸鋇、碳酸鎂、二氧化鈦、氧化鋅、氧化铈、鈦化 雲母等》 此外,所謂的「與聚酯之非相溶的樹脂」是一種聚酯 以外之熱塑性樹脂’且對於該聚酯會顯現不相溶性之熱塑 性樹脂,在聚酯中則會分散成粒狀,且藉由延伸即可使氣 泡形成於薄膜中之功效爲大者。 從作爲空隙形成劑而在薄膜製造階段中之熱處理後也 能發揮功能的觀點來考慮,則不相溶性樹脂是適合使用例 如聚乙烯、聚丙烯、聚丁烯、聚甲基戊烯之烯烴系樹脂、 苯乙烯系樹脂、聚丙烯酸酯樹脂、聚碳酸酯樹脂、聚丙烯 腈樹脂、聚苯硫醚樹脂、以及氟系樹脂等。該等可爲單獨 聚合物或共聚合物,並且,也可倂用兩種以上之不相溶性 樹脂。該等之中,較佳爲臨界表面張力小的聚丙烯、聚甲 基戊烯、例如環烯烴共聚合物之聚烯烴,並且,特別適合 使用聚甲基戊烯、環烯烴共聚合物。 由於聚甲基戊烯是相對地與聚酯之表面張力差爲大且 熔點爲高’具有每添加量之氣泡形成功效爲大之特徵,因 此特別適合用作爲不相溶性樹脂。使用聚甲基戊烯時之一 實例是使用將含有8 0重量%之聚對苯二甲酸乙二醇酯( PET)與10重量%之聚甲基戊烯(ρΜΡ)、作爲PMP之分 -12- 200903095 散劑之1 0重量%之聚乙二醇(peg )的組成物加以混合溶 解者。若將該經熔融混合所獲得之組成物以示差掃描熱量 測定計(DSC )測定從25°C至3 00°c時’則在超過200°c 後,在2 3 0 °C附近所觀測得之第一波峰是PMP之熔點Tm 、在260°C附近所觀測得之第二波峰是PET之熔點。該溫 度由於比較在通常之薄膜熱處理溫度的200至230 °C爲高 ,因此,Ρ Μ P則在薄膜製造階段之熱處理後也能發揮作爲 不相溶性樹脂之空隙形成劑的功能。 此外,更進一步如上所述,空隙形成劑也適合使用環 烯烴共聚合物樹脂。 環烯烴共聚合物樹脂之較佳的玻璃轉移溫度是1 2 0 °c 以上、2 3 0 °C以下,更佳爲1 8 0 °C以上、2 2 0 °C以下,進一 步更佳爲190 °C以上、220 °C以下。關於玻璃轉移溫度,因 爲若玻璃轉移溫度爲在低於1 8 0 °C之區域時,則有可能在 薄膜製造步驟之熱處理步驟中,造成作爲不相溶性樹脂的 環烯烴共聚合物發生變形而導致空隙形成劑應有的功能衰 退’使得在延伸時所顯現的空隙(v 〇 i d )變形或被毀壞之 緣故。尤其是對於已經微分散而小徑化的空隙而言,則有 可能小的變形即將構成空隙消失之原因,使得白色聚酯薄 膜之反射率降低,進而對亮度的降低造成影響。 玻璃轉移溫度在非晶性或半結晶材料方面是非晶部由 玻璃狀態轉移成橡膠狀態之溫度,且以符號Tg所代表者 。在本發明中,Tg之測定是使用示差掃描熱量測定計( DSC )’並讀取使溫度變化時起因於兩種狀態之比熱差的 -13- 200903095 熱之進出作爲Tg。 控制Tg之方法是藉由控制直鏈之 份)與環烯烴部份(甲基-降冰片烯部份 即可任意加以變更,亦即欲提高Tg時 烴之比率即可達成。亦即相對於直鏈烯 份 =3:7之比率爲更進一步地提高環烯 控制爲1 8 0 °C以上。 若Tg爲如上所述之範圍時,則除 能使空隙不容易消失之功效以外,在延 現空隙之核的環烯烴之剛性高,可格外 ,因此爲較佳。經以微細地積層多重的 高反射率,而且有助於提高亮度。 在本發明中,適合的空隙形成劑之 聚酯層(A)之總重量爲1〇至80重量 1 0重量%時,則有可能導致空隙數少,f 所應有的性能之情形。相反地’若多於 隙形成劑無法與PET良好混合、或空隙 生凝集時,則有可能導致空隙形成性降 薄膜斷裂等,使得生產性降低之情形。 由於如上所述之空隙(void)的存在 膜之光在構成薄膜的高分子與空氣之界 使得在提高薄膜反射率上能獲得成效。 並無特殊限制,但是因爲空隙細小且大 提高反射率,因此較佳。此外’在本發 烯烴部份(乙烯部 )之共聚合比率’ ,則予以提高環烯 烴部份:環烯烴部 烴部份之比率即可 了在熱處理時具有 伸時由於將扮演顯 地提高空隙形成率 空隙,藉此即可提 含量範圍是相對於 >。若其含量爲少於 泽低作爲L C D構件 8 0重量%時,當空 形成劑彼此之間發 低’同時容易造成 ,始能使入射於薄 面產生反射作用, 其大小或形狀雖然 小爲均勻者會更加 明中,由於聚酯薄 -14-200903095 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a polyester film for optics, and more particularly to a liquid crystal display for use in a large screen and preferably 40 inches or more (hereinafter , sometimes referred to as "LCD", is a laminated polyester film for reflectors that has superior optical properties and helps to improve the quality of optical products. [Prior Art] Polystyrene films, especially biaxially stretched films of polyethylene terephthalate or polyethylene naphthalate, have excellent mechanical properties, heat resistance and chemical resistance. It is widely used in magnetic tapes, magnetic thin film tapes, photographic film, packaging films, films for electronic components, electrical insulating films, metal laminated films, films for glass surfaces attached to glass displays, etc. A material such as a protective film. In recent years, polyester film has been used in a wide variety of optical films, and is used as a base film for anti-reflection or a base film for a film, a light-diffusing sheet, a reflector, a touch panel, or the like. Various uses such as a base film for explosion-proof display of a display, a film for PDP filters, and the like. In order to obtain a bright and vivid image, these optical products are used as a base film for an optical film, and in terms of the form of use thereof, foreign matter which is good in transparency and does not affect the image, scratches, etc. Defects. The polyester film is usually obtained by subjecting an amorphous sheet obtained by melt-extruding into a sheet and being subjected to rapid cooling and solidification, stretching in the longitudinal direction and the transverse direction, and applying heat treatment. If the uniformity of cooling or stretching in these steps is insufficient, the physical property inhomogeneity in the film will be caused, and as a result, when used as an optical device in 200903095, there is a problem of image deterioration and image unevenness. An important characteristic of the display is the inclusion of brightness, which is known to have a large effect on the brightness of the polyester film used as a member. Especially in the case of obtaining a high quality image, high brightness is required. If the deformation of the polyester film to be used or the difference in physical properties in the polyester film is large, it will constitute a cause of defects on the screen. Because of this, it is needless to say that planarity is required for the polyester film as the optical member, but it is important that it does not cause planarity in the planarity of the physical property when it is used as an optical member. Further, in recent years, with the large screen of the liquid crystal display, the difference between the deformation of the film and the physical properties in the large-screen display is remarkably exhibited and the performance of the display is affected. For example, in Patent Document 1, an alignment polyester film which does not cause a thickness variation of luminance unevenness is provided, which provides a method of using a specific auxiliary cooling device in the step of cooling and solidifying the molten resin sheet. . In Patent Document 2, when it is used as a liquid crystal display member, there is no unevenness or defect and high luminance can be achieved, and specific film haze and film thickness are applied to manufacture a light of a large-screen liquid crystal display of 40 inches or more. The diffusion sheet is biaxially oriented with a polyester film. Further, in Patent Document 3, it is intended to provide a base film for forming a reflecting surface having high reflection brightness and small dimensional directivity, and coating a fine particle-containing coating on a polyester film to produce a surface having fine irregularities. The shape of the liquid crystal display base film for the reflector. However, in the case of the prior art as described above, if it is used as a component of a large-screen liquid crystal display of a size of 40 inches or more, the color unevenness and the degree of inconsistency in the TfC benefit will occur in 200903095. Uniformity, and film deformation caused by obvious long-time lighting can also be observed. Therefore, it is necessary to further improve the deformation of the film or the unevenness of light transmittance and unevenness of brightness. Lightfastness to solve these problems. Japanese Laid-Open Patent Publication No. 2006-28 No. 2006-184368 (Patent Patent Document 3) Japanese Patent Application Laid-Open No. 6 1 _ 丨〇 2 6 8 7 SUMMARY OF THE INVENTION [Technical Problem to be Solved] The present invention has been made in view of the actual situation as described above, and the technical problem to be solved is to provide a use as a large screen. When the components of the liquid crystal display are used, there is no unevenness or defect, and a polyester film of a good quality image can be provided. [Technical method for solving the problem] That is, the subject matter of the present invention is as follows: (1) A polyester film for a reflecting plate having fine voids in the polyester layer (A), and the film is at a wavelength of 570 nm When the light transmittance is 5 · 0 % or less, the film has a length of 22 cm in the longitudinal direction and a line in the width direction of 15 cm in the range of 88 cm in the longitudinal direction and 60 cm in the width direction. The difference between the maximum 値 and the minimum 透光 of the transmittance at 550 nm wavelength at 9 o'clock of the intersection is 200903095 0.5% or less; (2) The vinegar film for the reflector as described in Table (1) is tied The single-layer layer of the polyester layer (A) is composed of a polyester layer (b) containing inorganic fine particles; (3) The polyester film for a reflector according to (1) or (2), which is attached to The polyester layer (A) has a void forming agent f of 10 to 80% by weight based on the total weight of the layer, and a melting point of 2 to 25% by weight is from 60 ° C to 23 ° C. a thermoplastic polyester elastomer in the range of t, which is formed by forming fine voids; (4) A reflector for use in a reflector according to item (3) The film, wherein the void-forming agent is a polymethylpentene or a cycloolefin copolymer, and the polyester film for a reflector according to any one of (1) to (4), wherein the film Draw a line with a length of 22 cm and a width of 15 cm in the length direction of 88 cm in the longitudinal direction and 60 cm in the width direction, and center on the intersection point i. When the length direction and the width direction (the length of the 1 mm direction are the length direction or the width direction) are respectively cut to a size of 100 mm x io mm, 9 pieces of the sample in the length direction or the width direction are passed through 80 ° C. When heating for 30 minutes, the heat contraction coefficient of the film is io% or less in the width direction and the length direction, and the difference between the maximum 値 and the minimum 为 is 0.3% or less; and (6) as in the first ( The polyester 200903095 film for a reflector according to any one of the items 1 to 5, which is for use in a large-screen liquid crystal display of 40 inches or more. [Effect of the Invention] When the present invention is used as a member of a large-surface liquid crystal display, it is possible to provide a high-quality image without unevenness or defects. [Embodiment] [Best Mode for Carrying Out the Invention] Hereinafter, the present invention will be further described in detail. The polyester used in the polyester layer (A) and the polyester layer (B) of the present invention is a polymer obtained by condensation polymerization of a diol and a dicarboxylic acid. Here, the "dicarboxylic acid" is represented by, for example, terephthalic acid, isophthalic acid, phthalic acid, naphthalenedicarboxylic acid, adipic acid, sebacic acid, etc. '"diol" is, for example, Representative of diol, trimethylene glycol, tetramethylene glycol, cyclohexane dimethanol, and the like. A polyester which can be used in the polyester layer (A) and the polyester layer (B) of the present invention, specifically, for example, polyethylene terephthalate or polyethylene terephthalate can be used. And polybutylene terephthalate-1,4-cyclohexylenedimethyl ester, polyethylene-2,6-naphthalene dicarboxylate (polyethylene naphthalate), and the like, and may be the same or different. The polyester may be a homopolyester or a copolyester, and a "diol component" such as diethylene glycol, neopentyl glycol or polyalkylene glycol may be used as the copolymerization component; phthalic acid, A "dicarboxylic acid component" such as isophthalic acid, 2,6-naphthalenedicarboxylic acid or sodium 5-sulfonate isophthalate. The polyester which can be used in the present invention, since polyethylene terephthalate 200903095 and polyethylene naphthalate have superior strength, heat resistance, water resistance, chemical resistance, etc., Etc. is a very good person. Further, in the polyester used in the present invention, if necessary, a resin, an additive such as an ultraviolet absorber, a UV stabilizer, a heat stabilizer, and the like which can blend the polyester in a range which does not impair the efficacy of the present invention is required. Oxidation stabilizers, organic lubricants, organic fine particles, dips, nucleating agents, dyes, dispersants, coupling agents, and the like. Further, the polyester layer (A) and the polyester layer (B) may be composed of the same polyester component or may be composed of a heterogeneous polyester component. In the case of the single-layer polyester layer (B) of the polyester layer (A), it is preferred that the polyester layer (B) contains the inorganic fine particles described below, and the inorganic fine particles which can be contained are preferably capable of Make the film white. Further, it is preferably effective for improving gloss or reflectance, and further having superior effects against ultraviolet light resistance. "Inorganic particles" can use calcium carbonate, magnesium carbonate, zinc carbonate 'titanium dioxide, zinc oxide, antimony oxide, magnesium oxide, barium sulfate, zinc sulfide, calcium phosphate, ceria, alumina, mica, titanated mica, talc. , clay, kaolin, lithium fluoride, calcium fluoride, etc. Further, those having a bubble formation property such as calcium carbonate, barium sulfate or magnesium carbonate may be used. Further, particles in which the film is whitened by a difference in refractive index from the polyester such as titanium dioxide, zinc oxide, cerium oxide or titanated mica may be used. These inorganic fine particles may be used singly or in combination of two or more kinds thereof. Further, the inorganic fine particles may be in the form of a porous or hollow porous material, and -10 200903095 may further apply a surface treatment to improve the dispersibility to the resin without hindering the effects of the present invention. In the present invention, the raw material for the polyester layer (B) can be preferably used, for example, by uniformly mixing polyethylene terephthalate (PET) with inorganic fine particles and preliminarily combining PET with inorganic fine particles. The resulting parent mixture was obtained from a master chip. The master concentration of the inorganic fine particles (weight ratio of the precursor mixture to the inorganic fine particles) is preferably 60% by weight or less. When the concentration of the precursor mixture is more than 60% by weight, the dispersibility of the inorganic fine particles is lowered, and when it is composited, concentration unevenness is caused. Further, since the shape of the chip is in the form of a chip with respect to PET, the inorganic fine particles are mostly processed in a powder state. Therefore, when the composite is produced without using the precursor mixture, when the composite is formed, Since the step of pulverizing PET into a powder is required, the productivity is often poor. The amount of the inorganic fine particles added to the polyester layer (B) is not particularly limited, but is preferably 〇5 to 30% by weight, more preferably in terms of the total weight of the polyester layer (B). It is particularly preferred in the range of 3 to 20% by weight. If the amount added is less than the range as described above, there is a possibility that the characteristics such as whiteness and concealability (optical density) of the film are not easily improved. Conversely, if it is more than the range described above, it is possible This causes a decrease in the gloss or smoothness of the surface of the film, and when stretched, it may cause defects such as cracking of the film or dusting during post-processing. The polyester layer (A) of the present invention must have fine voids. In order to form fine voids, in the present invention, it is preferred to add inorganic fine particles or a void-forming agent composed of polyacetate-11 - 200903095 and a non-compatible resin. The "void former" is one in which inorganic fine particles or inactive fine particles such as organic fine particles, polyester and non-phase barium resin are formed, and when the polyester layer is stretched, voids are formed. The inorganic fine particles as the void-forming agent are typically calcium carbonate, barium sulfate, magnesium carbonate, titanium dioxide, zinc oxide, cerium oxide, titanium mica, etc. Further, the so-called "incompatible with polyester" The resin is a thermoplastic resin other than polyester, and the thermoplastic resin which exhibits incompatibility to the polyester is dispersed in the form of granules in the polyester, and the effect of forming bubbles in the film by stretching is achieved. For the big one. From the viewpoint of functioning as a void-forming agent and also functioning after heat treatment in the film production stage, the incompatible resin is preferably an olefin system such as polyethylene, polypropylene, polybutene or polymethylpentene. A resin, a styrene resin, a polyacrylate resin, a polycarbonate resin, a polyacrylonitrile resin, a polyphenylene sulfide resin, a fluorine resin, or the like. These may be individual polymers or copolymers, and two or more immiscible resins may also be used. Among these, polypropylene having a small critical surface tension, polymethylpentene, a polyolefin such as a cycloolefin copolymer, and polymethylpentene or a cycloolefin copolymer are particularly preferably used. Since polymethylpentene is characterized in that the difference in surface tension between the polyester and the polyester is large and the melting point is high, and the bubble formation efficiency per added amount is large, it is particularly suitable as an incompatible resin. An example of the use of polymethylpentene is to use 80% by weight of polyethylene terephthalate (PET) and 10% by weight of polymethylpentene (ρΜΡ) as PMP - 12- 200903095 The composition of 10% by weight of polyethylene glycol (peg) of the powder is mixed and dissolved. If the composition obtained by melt mixing is measured by a differential scanning calorimeter (DSC) from 25 ° C to 300 ° C, then after more than 200 ° C, it is observed at around 230 ° C. The first peak is the melting point Tm of PMP, and the second peak observed around 260 °C is the melting point of PET. Since the temperature is higher at 200 to 230 °C in the usual film heat treatment temperature, ΡP can function as a void-forming agent for the incompatible resin after heat treatment in the film production stage. Further, as described above, the void-forming agent is also suitably used as the cycloolefin copolymer resin. The preferred glass transition temperature of the cycloolefin copolymer resin is 1 20 ° C or more, 203 ° C or less, more preferably 180 ° C or more, 2 2 0 ° C or less, and still more preferably 190. Above °C, below 220 °C. Regarding the glass transition temperature, if the glass transition temperature is in the region of less than 180 ° C, it is possible to cause deformation of the cycloolefin copolymer as an incompatible resin in the heat treatment step of the film production step. The function of causing the void-forming agent to degenerate is such that the void (v 〇id ) which appears when extending is deformed or destroyed. In particular, in the case of a void which has been finely dispersed and reduced in diameter, there is a possibility that a small deformation causes a void to disappear, so that the reflectance of the white polyester film is lowered, which in turn affects the decrease in brightness. The glass transition temperature is a temperature at which the amorphous portion is transferred from the glass state to the rubber state in terms of the amorphous or semi-crystalline material, and is represented by the symbol Tg. In the present invention, the Tg is measured by using a differential scanning calorimeter (DSC)' and reading the heat-in and out-out of the heat difference caused by the difference in the two states when the temperature is changed as Tg. The method of controlling Tg is controlled by controlling the linear component and the cycloolefin moiety (the methyl-norbornene moiety can be arbitrarily changed, that is, the ratio of hydrocarbons in order to increase Tg can be achieved. The linear olefin fraction = 3:7 ratio is to further increase the cycloolefin control to be more than 180 ° C. If the Tg is in the range as described above, in addition to the effect of making the voids not easily disappear, The cycloolefin of the core of the void is high in rigidity and can be exceptionally large, and therefore is preferable. It is finely laminated to have multiple high reflectances and contributes to improvement of brightness. In the present invention, a suitable void-forming agent polyester When the total weight of the layer (A) is from 1 Torr to 80% by weight, it may cause a small number of voids and a property of f. Conversely, 'if the gap-forming agent is not well mixed with PET When the voids are agglomerated, there is a possibility that the void formation film is broken or the like, and the productivity is lowered. Due to the presence of voids as described above, the light of the film is in the boundary between the polymer and the air constituting the film. Make it possible to improve the reflectivity of the film There is no particular limitation, but it is preferable because the void is small and the reflectance is greatly increased. In addition, the 'copolymerization ratio of the olefin portion (ethylene portion) is increased to the cycloolefin portion: cycloolefin The ratio of the hydrocarbon portion may be such that when it is stretched during heat treatment, it will play a role in significantly increasing the void formation rate void, whereby the content range is relative to > if the content is less than the lower portion as the LCD member At 80% by weight, when the empty forming agents are low between each other' at the same time, it is easy to cause, and the incident on the thin surface can be reflected. The size or shape of the material is small evenly, which is more clear, due to the polyester thin-14-

200903095 膜是供用於大型液晶顯示器,較佳爲該空隙應均勻 於廣泛範圍。在本發明中,欲使空隙形成劑均勻分 則有效的方法是添加熱塑性彈性體作爲分散助劑。 「熱塑性聚酯彈性體」是例如聚乙二醇、聚甲氧基 、聚四亞甲基二醇、聚丙二醇等之聚伸烷基二醇、 烷/環氧丙烷共聚合物、並且,以十二基苯磺酸鈉、 酸鈉鹽、一硬脂酸甘油酯、對胺基苯磺酸四丁基鍈 表者。在本發明薄膜之情形時,特佳爲聚伸烷基二 中較佳爲聚乙二醇、或者聚對苯二甲酸丁二醇醋與 甲基二醇之共聚合物等。添加量是假設含不相溶性 之層總量爲1 〇 〇重量%時,則較佳爲2重量%以上 量%以下。若爲少於2重量。/。時,則無法獲得添加功 致分散性惡化,若爲多於2 5重量。/。時,則有可能_ 母材之固有特性之顧慮。如上所述之熱塑性聚酯彈 可預先添加於薄膜母材高分子中以作爲母體混合物 (母體混合物切粒)來加以調整。在本發明所使用 性聚酯彈性體較佳爲其熔點爲在1 3 0。(:至2 3 0 °C ’更佳爲在1 8 0至2 2 0 °C之範圍。若熱塑性聚酯 熔點爲低於1 6 0 °C時,則有可能造成不容易獲得 之情形’以致在薄膜內造成物性斑、或作爲反射 時則將導致亮度降低。此外,若爲高於2 3 0。(3時 幾乎無法觀察得分散功效,因此不佳。 在如上所述之熱塑性聚酯彈性體,可含有穩 外線吸收劑、增黏分枝劑、消光劑、著色劑、若 地存在 散時, 所謂的 乙二醇 環氧乙 院基擴 等所代 醇,其 聚四亞 尚分子 、25重 1效而導 1及薄膜 性體是 高分子 之熱塑 .範圍內 〖性體之 丨勻分散 i來使用 則由於 [劑、紫 7要也可 -15- 200903095 含有其他各種改良劑等。 在本發明中,雖然較佳爲採取將聚酯層(A)與聚酯 層(B )加以積層之方法,但是此時之方法,雖然可採取 以熔融製膜中的共擠壓法來加以複合化之方法、或經分別 以不同路徑個別製膜後予以積層之方法中之任一者,但是 從成本等的觀點來考慮,則更佳爲採用前者方法。此外, 由於聚酯層(A )中存在許多空隙,容易在薄膜延伸中引 起薄膜斷裂,因此就生產性的觀點而言,則更佳爲前者之 方法。 本發明之薄膜,其在波長550奈米之透光率爲5.0 %以 下,較佳爲3.0 %以下。亦即,反射率是95 %以上且更佳爲 9 8 %以上。在9 5 %以下的情況,用作爲液晶顯示器構件時 ,則有可能導致畫面整體變暗以致無法顯現出美麗影像之 情形。並且,必須爲在長度方向爲88公分X寬度方向爲60 公分之薄膜上之範圍畫出長度方向爲22公分、寬度方向 爲1 5公分之間隔的線時,則其交點之九點在5 5 0奈米之 透光率的最大値與最小値之差爲〇 · 5 %以下。在此所謂的長 度方向是意謂薄膜捲之捲出方向,而寬度方向是意謂與薄 膜捲之捲出方向成垂直的方向。將反射膜配置於液晶顯示 器時,若欲達成均句且高亮度時,則必須使最大値與最小 値之差控制爲〇.5 %以下’特佳爲0.2%以下。 在本發明中,若欲使如上所述九點之透光率的最大値 與最小値之差達成〇 · 5 %以下時,則可使用將靜態混合器引 進於即將導入於T-模複合嘴之前之方法、或者將短管內之 -16 - 200903095 溫度控制成均勻之方法。具體言之,將靜態混合器 即將導入於T-模複合嘴之前之方法’由於其係在即 擠壓出之前施加剪應力’可提高空隙形成劑之分散 此,較佳爲將四段以上之靜態混合器設置於擠出嘴 外,藉由擠壓機所分散之空隙形成劑在直到被導入j 複合嘴的短管內會因溫度差、黏度差而產生流動差 愈靠近管壁的高分子則愈容易出現再凝集現象,但200903095 Membrane is intended for use in large liquid crystal displays, preferably the gap should be uniform over a wide range. In the present invention, a method effective to uniformly divide the void-forming agent is to add a thermoplastic elastomer as a dispersing aid. The "thermoplastic polyester elastomer" is, for example, a polyalkylene glycol such as polyethylene glycol, polymethoxy group, polytetramethylene glycol or polypropylene glycol, an alkane/propylene oxide copolymer, and Sodium dodecylbenzene sulfonate, sodium salt, glyceryl monostearate, tetrabutylphosphonium sulfonate. In the case of the film of the present invention, it is particularly preferred that the polyalkylene group is polyethylene glycol or a copolymer of polybutylene terephthalate and methyl glycol. When the amount of addition is assumed to be 1 〇 〇 by weight based on the total amount of the incompatible layer, it is preferably 2% by weight or more. If it is less than 2 weight. /. When the addition is not obtained, the dispersibility is deteriorated if it is more than 25 weight. /. At the time, there is a possibility that _ the inherent characteristics of the base material are concerned. The thermoplastic polyester bomb as described above may be previously added to the film base material polymer to be adjusted as a matrix mixture (parent mixture pellet). The polyester elastomer used in the present invention preferably has a melting point of 130. (: to 2 30 °C 'more preferably in the range of 180 to 220 ° C. If the melting point of the thermoplastic polyester is lower than 160 ° C, it may cause a situation that is not easy to obtain' Therefore, it causes a decrease in brightness when causing physical spots in the film or as a reflection. Further, if it is higher than 260. (The dispersion effect is hardly observed at 3 o'clock, so it is not preferable. The thermoplastic polyester as described above) The elastomer may contain a stable external absorbent, a viscosity-increasing branching agent, a matting agent, a coloring agent, and if the ground is dispersed, the so-called alcohol, ethylene glycol, epoxy, and other alcohols, and the polytetrazene molecule 25 heavy 1 effect and lead 1 and thin film body is a thermoplastic of polymer. Within the scope of the sputum, the uniform dispersion of i is used because [agent, purple 7 can also be -15- 200903095 contains various other modifiers In the present invention, although a method of laminating the polyester layer (A) and the polyester layer (B) is preferably employed, the method at this time may be employed in a co-extrusion method in melt film formation. a method of compounding, or a method of laminating separately after separately forming films by different paths Any of the methods, but from the viewpoint of cost, etc., it is more preferable to adopt the former method. Further, since there are many voids in the polyester layer (A), it is easy to cause film breakage in film extension, and thus production is performed. The film of the present invention has a light transmittance of 5.0% or less, preferably 3.0% or less, that is, a reflectance of 95% or more. More preferably, it is more than 98%. When it is used as a liquid crystal display device in the case of 95% or less, the entire screen may be darkened so that a beautiful image cannot be displayed. Also, it must be 88 in the length direction. When the line on the film of 60 cm in the width X width direction is drawn at a distance of 22 cm in the longitudinal direction and 15 cm in the width direction, the maximum transmittance of the ninth point of the intersection at 550 nm is obtained. The difference between 値 and 値 is 〇·5 % or less. The so-called length direction means the winding direction of the film roll, and the width direction means the direction perpendicular to the winding direction of the film roll. Configured on the LCD In order to achieve a uniform sentence and high brightness, it is necessary to control the difference between the maximum 値 and the minimum 〇 to be less than 5%, and particularly preferably 0.2% or less. In the present invention, if the above is desired When the difference between the maximum 値 and the minimum 透光 of the light transmittance reaches 〇·5 % or less, the method of introducing the static mixer to be introduced before the T-die compound nozzle or the inside of the short tube may be used. - 200903095 The method of controlling the temperature to be uniform. Specifically, the method of applying the static mixer to the T-die compound nozzle before the extrusion of the T-die compound can improve the dispersion of the void former. Preferably, the static mixer of four or more stages is disposed outside the nozzle, and the void forming agent dispersed by the extruder flows in the short tube which is introduced into the j compound nozzle due to temperature difference and viscosity difference. The polymer that is closer to the wall of the tube is more prone to reaggregation, but

即將進入T-模複合嘴之前施加剪應力,藉此即可力D 〇 此外,本發明之聚酯薄膜,則將其切成長度方 公分X寬度方向爲60公分之大小並畫出長度方向爲 分、寬度方向爲1 5公分之間隔的線,而以其九點 爲中心來製造供用於測定長度方向和寬度方向之熱 的試樣。在此所謂的長度方向是薄膜捲之捲出方向 度方向是與薄膜捲之捲出方向成垂直的方向。長度 測定用試樣是長度方向爲10公分、寬度方向爲1 大小’寬度方向之測定用試樣是長度方向爲1公分 方向爲10公分之大小,且各9片之試樣經在80 °c 分鐘時的薄膜之熱收縮率,較佳爲在寬度方向、長 中任一方向也爲1 · 〇 %以下,較佳爲〇 . 5 %以下,且 率之最大値與最小値之差爲0.3 %以內,較佳爲〇, 〇 若超過該範圍時’則在用作爲大型液晶顯示器 則將因液晶顯示器之構件的螢光管或基盤之發熱而 引進於 將熔融 性。因 前。此 令T-模 ,因此 是經在 以緩和 向爲88 22公 之交點 收縮率 ’而寬 方向之 公分之 ''寬度 加熱30 度方向 熱收縮 2 %以下 :用時, ‘引起熱 -17- 200903095 收縮,容易形成皺紋’以致有可能構成在液晶顯示器畫面 上造成色不均勻性或亮度不均勻性之原因。 本發明之白色積層聚醋薄膜’若其厚度爲太薄時,則 將喪失其硬挺性使得作業性變差,相反地,若爲太厚時, 則將導致每單位面積之價格增高’使得生產性變差,同時 ,若考慮及其係將供用於近年來薄型化已有進展的液晶顯 示器來使用時,則以一般薄膜總厚度爲150以《1至50〇Vm ,更佳爲在170至300//m之範圍者,也具有優越的實際 應用上之使用方便性,因此較佳。此外,在與其他材料貼 合的情況時,從使用方便性之觀來考慮,則較佳爲本發明 之反射板用基材聚酯薄膜之厚度上限爲5 0 0 # m以下。 接著,在下文則將在本發明之反射板用聚酯薄膜中, 就其積層構成爲B/A/B時之製造方法加以說明,但是本發 明並不限於此等實例、只要其係僅爲聚酯層(A )之單膜 等之含有聚酯層(A)之構成即可。 在具有擠壓機(A)和擠壓機(B)之複合製膜裝置中, 爲形成聚酯層(A ),則將經乾燥過的聚酯之切粒,與經 乾燥過的不相溶性樹脂及熱塑性聚酯彈性體、聚酯切粒 預先加以母體混合物切粒化者及聚酯切粒,以最後添加 量成爲如表1之組成而供應至經加熱成2 6 0至3 0 0 °C之擠 壓機(A)中,並使其熔融而導入於T_模複合嘴內。在另 —方面’使用於聚酯層(Β )之樹脂,則將聚酯之切粒、 無機微粒之母體混合物切粒,加以充分地真空乾燥。其 次,則將該等之乾燥原料供應至經加熱成2 6 0至3 0 0 °C之 -18- 200903095 擠壓機(B),並使其熔融而導入於T-模複合嘴內’加以 積層成使擠壓機(Β)的高分子能位於如前所述之擠1 (Α)的高分子之表層(單面)或位於兩表層(兩面)而 加以共擠壓出形成爲薄片狀,以製得熔融積層薄# ° 並且,將靜態混合器引進於即將導入於Τ-模複合嘴內 之前之短管,以在即將熔融擠壓出之前施加剪應力。然後 ,將該熔融積層薄片在表面溫度經冷卻成1 〇至60 °C & _ 筒上以靜電使其密著冷卻而固化,以製造未延伸之積層薄 膜。然後,將該未延伸積層薄膜導至經加熱成70至120 °C 之輥群,以朝長度方向(縱向,即薄膜之進行方向)實施 延伸2至5倍,並在20至3 0°C之輥群加以冷卻。 接著,在經朝長度方向所延伸的薄膜之白色聚酯層( A )側施加電暈放電處理後,一面以鋏具把持該薄膜之兩 端一面導入於拉幅機並在加熱成90至150°C之大氣中朝與 長度方向成垂直的方向(寬度方向)實施2至5倍之延伸 〇 延伸之面積倍率(縱向延伸倍率X橫向延伸倍率)較 佳爲6至2 0倍。若面積倍率爲小於6倍時,則有容易造 成所製得的薄膜之白色性或薄膜強度不足夠,相反地,若 超過20倍時,則有容易在延伸時發生破裂的傾向。 藉由如上述所製得之雙軸向延伸積層薄膜,爲使其完 成結晶配向並賦予平面性、尺寸穩定性,則在拉幅機內在 1 5 0至2 3 0 °C下施加歷時1至3 〇秒鐘之熱處理,並使其均 勻地緩慢冷卻,冷卻至室溫後加以捲取,藉此即可製造本 -19- 200903095 發明之反射板用聚酯薄膜。 此外,在如上所述之熱處理步驟中’視需要也可朝丰黃 向或縱向施加3至1 2 %之鬆弛處理。此外,雙軸向延伸是 可爲逐一延伸或同時雙軸向延伸中之任何一種,並且,經雙 軸向延伸後,也可朝縱、橫向中任一方,或朝兩方向再:延 伸。 延伸溫度和倍率較佳爲對應於聚酯層(A )單@胃_ r 的情況、聚酯層(A )和聚酯層(B )之積層比、或添加Λ 聚酯層(Β)之無機系微粒的添加量等來作適當選擇。 藉由如上述所製得之反射板用聚酯薄膜,由於其在薄 膜內的光學特性具有優越的均勻性,且其長度方向、胃g 方向之熱收縮率之差小,因此熱變形得以減少。因此,# 發明之反射板用聚酯薄膜是一種具有適合用作爲大型 '液晶 顯示器用之反射板用基膜之特性的薄膜。 〔特性之測定方法及評估方法〕 本發明之特性値是根據如下所述之評估方法及評彳古基 準。 (1 )熔點、玻璃轉移溫度(Tg) 使用示差掃描熱量測定計D S C 7型(博精儀器股份有 限公司(PerkinElmer,Inc.)製造)’並根據 JIS K7121 將 5毫克試樣放入試驗容器,在3 00 °C溫度下熔融5分鐘後 ’在室溫下使其驟冷。將該試樣以1 〇 °C /分鐘之速率升溫 ’檢測中間玻璃轉移溫度,並再繼續升溫,而以由結晶溶 解之吸熱波峰視爲其熔點。 -20- 200903095 (2)無機微粒之數量平均粒徑 使用透射型電子顯微鏡HU-1 2型(日立製作所股份有 限公司(Hitachi, Ltd.)製造),由經將聚酯層(A)或聚 酯層(B)之截面放大成1〇〇, 〇〇〇倍所觀察得截面照片所求 得。亦即,將截面照片之微粒部份沿微粒形狀而劃出標誌 線,然後,使用高解析度影像解析處理裝置(Hi-Vision Image Analyzer) PIAS-IV(PIAS Corp.製造)實施該微粒 部份之影像處理,計算得測定視野內之共1 00個微粒換算 成真圓時之平均徑作爲無機系微粒之數量平均粒徑。 (3 )薄膜厚度 使用測微計M-30 ( SONY Corp.製造)來測定反射板 用聚酯薄膜之厚度。 (4 )薄膜內之空隙形成劑徑 將薄膜經以旋轉式薄片切片機(日本Microtome公司 製造)加以冰凍切片所製造之截面觀察試樣,加以濺鍍 Pt-Pd (鈾-鈀)後,使用掃描型電子顯微鏡 ABT-32( TopconCorp.製造)在1,000倍之倍率下實施截面攝影。 藉由攝影所獲得之截面照片使用繪圖紙隨機地描繪 1 0 〇個空隙形成劑’並根據截面照片之比例來量測該空隙 成形劑之最長邊直徑、最短邊直徑,然後以由下式所計算 得之値的1 〇 〇個份平均値視爲空隙形成劑徑。 空隙形成劑徑=(最長邊直徑 +最短邊直徑)/2 〇 此外,若空隙成形劑並非爲呈球狀或鴨圓旋轉體狀時 -21 - 200903095 ,則將截面形狀近似爲最接近形狀之橢圓,而以其橢圓之 (長徑 +短徑)/2來計算得。 (5) 550奈米波長之透光率 使用全自動直讀式霧度電腦HGM-2DP ( Suga試驗機 股份有限公司(Suga Test Instruments)製造)測定薄膜厚 度方向在550奈米波長下之透光率。假設與薄膜捲之捲出 方向成平行的方向爲長度方向、與薄膜捲之捲出方向成垂 直的方向爲寬度方向,然後在長度方向爲88公分X寬度方 向爲60公分之薄膜上之範圍畫出長度方向爲22公分、朝 寬度方向爲1 5公分之間隔的線時,測定在其交點之九點 的全部透光率的最大値和最小値、且計算得其差値。 (6 )熱收縮率 假設與薄膜捲之捲出方向成平行的方向爲長度方向、 與薄膜捲之捲出方向成垂直的方向爲寬度方向,而在長度 方向爲88公分X寬度方向爲60公分之大小的範圍畫出長 度方向爲22公分、寬度方向爲15公分之間隔的線,並以 九點之交點爲中心分別朝長度方向和寬度方向(使該100 毫米的方向成爲長度方向或寬度方向)切取100毫米xlO 毫米之大小,以獲得長度方向之9片試樣、或寬度方向之 9片試樣。然後,對於此等長度方向之9片試樣、或寬度 方向之9片試樣,均勻地施加3克荷重,以自動熱收縮率 測定裝置(Techno Needs Company Ltd.製造)測定原長度 。接著,放入於8 0 °C大氣之烘箱,施加熱處理歷時3 0分 鐘後,再度以自動熱收縮測定儀測定處理後長度,並由下 -22- 200903095 列數學式計算得熱收縮率。The shear stress is applied immediately before entering the T-die compound nozzle, thereby the force D 〇. In addition, the polyester film of the present invention is cut into lengths and centimeters, the width direction is 60 cm, and the length direction is drawn. A sample having an interval of 15 cm in the width direction and a sample having a heat for measuring the longitudinal direction and the width direction was made centering on the nine points. Here, the longitudinal direction is such that the direction in which the film roll is wound out is perpendicular to the winding direction of the film roll. The sample for length measurement is 10 cm in the longitudinal direction and 1 in the width direction. The measurement sample in the width direction is 10 cm in the longitudinal direction of 1 cm, and each of the 9 samples is passed at 80 ° C. The heat shrinkage rate of the film at the minute is preferably 1% or less in any one of the width direction and the length, preferably 5% or less, and the difference between the maximum 値 and the minimum 率 is 0.3. If it is more than %, if it is more than this range, when it is used as a large liquid crystal display, it will introduce the meltability by the heat generation of the fluorescent tube or the base of the member of a liquid crystal display. Because of before. This causes the T-die to be heat-shrinked by 2% or less in the direction of the width of the width of the joint of 88 22 cm in the width direction of the width of the gap of '22 22 cm': the heat is -17- 200903095 shrinkage, easy to form wrinkles', which may cause color unevenness or brightness unevenness on the liquid crystal display screen. The white laminated polyester film of the present invention, if its thickness is too thin, will lose its stiffness so that the workability is deteriorated, and conversely, if it is too thick, the price per unit area will increase. Sexual deterioration, at the same time, if it is considered to be used in liquid crystal displays that have been used for thinning in recent years, the total thickness of the film is generally 150 to "1 to 50 〇Vm, more preferably 170 to The range of 300//m is also advantageous in terms of ease of use in practical applications. Further, in the case of bonding with other materials, it is preferable that the upper limit of the thickness of the base polyester film for a reflector of the present invention is 500 Å or less from the viewpoint of ease of use. Next, in the polyester film for a reflecting sheet of the present invention, a manufacturing method in which the laminated layer is B/A/B will be described below, but the present invention is not limited to these examples, as long as it is only a poly The polyester film (A) may be formed of a single film or the like of the ester layer (A). In the composite film forming apparatus having the extruder (A) and the extruder (B), in order to form the polyester layer (A), the dried polyester is granulated and dried. The soluble resin and the thermoplastic polyester elastomer and the polyester pellets are previously prepared by the parent mixture granulation and the polyester pellets, and the final addition amount is as the composition of Table 1 and is supplied to be heated to 260 to 300. In the extruder (A) of °C, it is melted and introduced into the T_die compound nozzle. In the other aspect, the resin used in the polyester layer is pelletized by a pellet of the polyester pellets and inorganic fine particles, and sufficiently dried in a vacuum. Next, the dried raw materials are supplied to a -18-200903095 extruder (B) heated to 260 to 300 ° C, and melted and introduced into the T-die compound nozzle. Laminating so that the polymer of the extruder can be located on the surface layer (single side) of the polymer extruded as described above or on both surface layers (both sides) and coextruded to form a sheet. To obtain a molten laminate thin #° and introduce a static mixer into the short tube immediately before being introduced into the Τ-die compound nozzle to apply shear stress immediately before the melt extrusion. Then, the molten laminated sheet was cooled at a surface temperature to a temperature of 1 Torr to 60 ° C & _, and solidified by electrostatic cooling to form an unstretched laminated film. Then, the unextended laminate film is guided to a roll group heated to 70 to 120 ° C to extend 2 to 5 times in the longitudinal direction (longitudinal direction, that is, the progress direction of the film), and at 20 to 30 ° C. The roller group is cooled. Next, after applying a corona discharge treatment to the side of the white polyester layer (A) of the film extending in the longitudinal direction, one side of the film is held by the cooker and introduced into the tenter and heated to 90 to 150. In the atmosphere of °C, the area magnification (longitudinal stretching ratio X lateral stretching ratio) of the stretching and stretching in the direction perpendicular to the longitudinal direction (width direction) of 2 to 5 times is preferably 6 to 20 times. When the area ratio is less than 6 times, the whiteness or film strength of the film to be obtained tends to be insufficient, and conversely, when it exceeds 20 times, it tends to be broken at the time of stretching. By applying the biaxially stretched laminated film as described above, in order to complete the crystal alignment and impart planarity and dimensional stability, the application is carried out at 150 to 230 ° C for 1 to 1 in the tenter. The polyester film for the reflector of the invention of the invention of -19-200903095 can be produced by heat-treating for a second time and uniformly cooling it to a temperature, cooling it to room temperature, and then winding it up. Further, in the heat treatment step as described above, a relaxation treatment of 3 to 12% may be applied to the yellow or the longitudinal direction as needed. Further, the biaxial extension may be any one of one-by-one extension or simultaneous biaxial extension, and, after biaxially extending, may also be extended to either one of the longitudinal and lateral directions, or both directions. The stretching temperature and the magnification are preferably those corresponding to the polyester layer (A) single @gas _ r, the laminate ratio of the polyester layer (A) and the polyester layer (B), or the addition of the Λ polyester layer (Β). The amount of the inorganic fine particles added is appropriately selected. The polyester film for a reflecting plate obtained as described above has excellent uniformity in optical properties in the film, and the difference in thermal shrinkage between the longitudinal direction and the stomach g direction is small, so that thermal deformation is reduced. . Therefore, the polyester film for a reflecting plate of the invention is a film having a property suitable as a base film for a large-sized liquid crystal display. [Method for Measuring Characteristics and Method of Evaluation] The characteristics of the present invention are based on the evaluation methods and evaluation criteria as described below. (1) Melting point, glass transition temperature (Tg) Using a differential scanning calorimeter DSC type 7 (manufactured by PerkinElmer, Inc.) and placing a 5 mg sample into a test container according to JIS K7121, After melting at 300 ° C for 5 minutes, it was quenched at room temperature. The sample was heated at a rate of 1 〇 ° C / min. 'The intermediate glass transition temperature was detected, and the temperature was further increased, and the endothermic peak from the dissolution of the crystal was regarded as its melting point. -20- 200903095 (2) The number average particle diameter of the inorganic fine particles is a transmission electron microscope HU-1 2 type (manufactured by Hitachi, Ltd.), and the polyester layer (A) or poly The cross section of the ester layer (B) was enlarged to 1 〇〇, and the cross-sectional photograph observed by 〇〇〇 was obtained. That is, the particle portion of the cross-sectional photograph is drawn along the particle shape, and then the particle portion is implemented using a high-resolution image analysis processing device (Hi-Vision Image Analyzer) PIAS-IV (manufactured by PIAS Corp.). In the image processing, the average diameter when a total of 100 particles in the measurement field of view are converted into true circles is calculated as the number average particle diameter of the inorganic particles. (3) Film thickness The thickness of the polyester film for a reflecting plate was measured using a micrometer M-30 (manufactured by SONY Corp.). (4) The void-forming agent diameter in the film was subjected to a cross-sectional observation sample obtained by subjecting a film to a frozen slicer (manufactured by Microtome Co., Ltd., Japan) to sputter Pt-Pd (uranium-palladium). A scanning electron microscope ABT-32 (manufactured by Topcon Corp.) was subjected to cross-sectional photography at a magnification of 1,000 times. The cross-sectional photograph obtained by photographing randomly draws 10 空隙 void forming agent ' using a drawing paper and measures the longest side diameter and the shortest side diameter of the void forming agent according to the ratio of the cross-sectional photograph, and then The average of 1 〇〇 of the calculated enthalpy is regarded as the void forming agent diameter. Void forming agent diameter = (longest side diameter + shortest side diameter) / 2 〇 In addition, if the void forming agent is not in the shape of a spherical or duck-shaped rotating body - 21 - 200903095, the cross-sectional shape is approximated to the closest shape. Ellipse, calculated by its ellipse (long diameter + short diameter)/2. (5) Transmittance of 550 nm wavelength The light transmittance of the film thickness direction at 550 nm was measured using a fully automatic direct reading haze computer HGM-2DP (manufactured by Suga Test Instruments). rate. It is assumed that the direction parallel to the winding direction of the film roll is the length direction, the direction perpendicular to the winding direction of the film roll is the width direction, and then the film is formed on the film having a length of 88 cm X and a width direction of 60 cm. When a line having a length of 22 cm in the longitudinal direction and a distance of 15 cm in the width direction was measured, the maximum 値 and minimum 全部 of the total light transmittance at nine points of the intersection were measured, and the difference 计算 was calculated. (6) The heat shrinkage ratio is assumed to be parallel to the winding direction of the film roll, and the direction perpendicular to the winding direction of the film roll is the width direction, and is 88 cm in the longitudinal direction and 60 cm in the width direction. The range of the size is a line in which the length direction is 22 cm and the width direction is 15 cm, and the length direction and the width direction are respectively centered on the intersection of nine points (the length of the 100 mm direction is the length direction or the width direction). Cut out 100 mm x 10 mm to obtain 9 samples in the longitudinal direction or 9 samples in the width direction. Then, a load of 3 g was uniformly applied to 9 samples in the longitudinal direction or 9 samples in the width direction, and the original length was measured by an automatic heat shrinkage rate measuring device (manufactured by Techno Needs Company Ltd.). Next, it was placed in an oven at 80 ° C, and heat treatment was applied for 30 minutes, and the length after treatment was measured again by an automatic heat shrinkage measuring instrument, and the heat shrinkage rate was calculated from the following formula -22-200903095.

熱收縮率(% )=(原長度-處理後長度)/原長度X 100 ° (7)由於薄膜之亮度不均勻性(直下型(direct back light-type )方式亮度) 爲測定並非爲由於背光(backlight)之亮度不均勻性 ,而是由於薄膜之亮度不均勻性,則假設與薄膜捲之捲出 π 方向成平行的方向爲長度方向、與薄膜捲之捲出方向成垂 直的方向爲寬度方向,而在長度方向爲88公分X寬度方向 爲60公分之大小的範圍畫出長度方向爲22公分、寬度方 向爲1 5公分之間隔的線,並以九點之交點爲中心分別裁 切成100毫米(長度方向)xlOO毫米(寬度方向)之大小 ,以採取得9片試樣後,如第1圖所示,移除貼合在 181BLM07 ( NEC製造)之背光內的反射膜,然後在中心 部依照順序設置作爲薄膜試樣之如前所述之各9片試樣, 然後點燈。在該狀態下待機1小時以使光源趨於穩定化後 ,以CCD相機DXC-3 90 ( SONY C o r p ·製造)攝影液晶畫 面部並以影像解析裝置I System公司製造之EyeScale取 入影像。其後,控制經攝影所獲得影像之亮度水平爲3萬 等級來使其自動檢測’並加以變換成爲亮度。其後,則以 下列數學式計算得在9片試樣中之亮度差異作爲亮度斑: 亮度斑(% )=(最大値(cd/m2 )-最小値(cd/m2 ))xlOO /最大値(cd/m2)。 此外,若亮度斑(% )爲〇 · 8 %以內時,則視爲合格,其以 -23- 200903095 上則視爲不合格。 (8 )由於顯示器長時間點燈引起之薄膜變形 將截切成4 0英吋尺寸的薄膜之中心標上標記後插入 於4 〇英吋大型液晶顯示器’然後將顯示器連續點燈1 〇 〇 小時後’拆開顯示器’取出所插入之薄膜,並使其標記與 作爲空白紙所截切成4 0英吋尺寸的紙之中心重疊。Heat shrinkage rate (%) = (original length - length after treatment) / original length X 100 ° (7) Due to the unevenness of brightness of the film (direct back light-type brightness), the measurement is not due to backlight (brightness) brightness unevenness, but due to the brightness unevenness of the film, it is assumed that the direction parallel to the winding direction of the film roll is the length direction, and the direction perpendicular to the winding direction of the film roll is the width. The direction is drawn, and the line having a length of 22 cm and a width of 15 cm is drawn in a range of 88 cm in the longitudinal direction and 60 cm in the width direction, and is cut at a point of intersection of nine points. 100 mm (length direction) x 100 mm (width direction) to take 9 samples, as shown in Fig. 1, remove the reflective film attached to the backlight of 181BLM07 (manufactured by NEC), and then The center portion was set in the order of each of the nine samples as described above as a film sample, and then turned on. After waiting for one hour in this state to stabilize the light source, the CCD camera DXC-3 90 (manufactured by SONY C o r p ) was used to photograph the liquid crystal face and the image was taken by EyeScale manufactured by the image analysis device I System. Thereafter, the brightness level of the image obtained by photographing is controlled to be 30,000 grades to be automatically detected' and converted into brightness. Thereafter, the difference in brightness among the nine samples is calculated as the brightness spot by the following mathematical formula: brightness spot (%) = (maximum 値 (cd/m2) - minimum 値 (cd/m2)) xlOO / max 値(cd/m2). In addition, if the brightness spot (%) is within 〇 · 8 %, it is regarded as qualified, and it is regarded as unqualified at -23-200903095. (8) The film deformation caused by the long-time lighting of the display will be cut into the center mark of the film of 40 inches and inserted into the 4 inch inch large liquid crystal display' and then the display will be continuously lit for 1 hour. The 'open display' is then taken out of the inserted film and its mark is overlapped with the center of the paper cut to a size of 40 inches as blank paper.

將其時之各角四處的縱向及橫向之尺寸差以 ABSThe difference between the vertical and horizontal dimensions of the corners of the time is ABS

Digimatic Caliper (Mitutoyo Corporation 製造)加以測定 。評估基準如下所述。 評估基準: ◎ : 4處之與空白紙之尺寸差爲1毫米以下,且最 大(毫米)一最小(毫米)爲0.3毫米以下者 t 〇: 4處之與空白紙之尺寸差爲1毫米以下,且最 大(毫米)一最小(毫米)爲〇.3至0.5毫米 者; X: 4處之與空白紙之尺寸差爲1毫米以上’或最 大(毫米)一最小(毫米)爲〇.5毫米以上者 《實施例》 玆將本發明使用以下之實施例、比較例加以說明,但 是本發明並不受限於此等。 〔實施例1〕 聚酯(B )層之原料組成如下所述。將二氧化矽之母 -24- 200903095 體混合物切粒(二氧化矽含量爲2重量%,東麗工業胶份 有限公司(Toray Industries, Inc·)製造之 F118)與聚對 苯二甲酸乙二醇酯切粒(東麗工業股份有限公司製造之 F20S)混合成二氧化矽之含量爲相對於聚酯層(B)餍爲 0 · 0 8重量%,並在1 8 0 〇C下加以真空乾燥歷時3小時後供 應至擠壓機(B ),在2 8 5 °C下加以熔融後導入於T-模複 合嘴。 聚酯(B )層之原料組成: PET切粒 99.92重量% 二氧化矽(數量平均粒徑爲3/zm) 0.08重量% 在另一方面,聚酯(A )層之原料組成如下所述。將 PET切粒(東麗工業股份有限公司製造之F20S )與聚甲基 戊烯(PMP,三井化學公司(Mitsui Chemicals,Inc.)製 造之“ T P X ” D X 8 2 0 )加以混合,再添加入1 〇重量%之作爲 熱塑性聚酯彈性體之將1 〇莫耳%之間苯二甲酸與5莫耳% 之聚乙二醇共聚合於PET所獲得之共聚合物(簡稱爲「 PET/I/PEG」:東麗-杜邦公司(DuPont-Toray Co_,Ltd.) 製造之“HIGHTREL”)、5重量。/。之作爲熱塑性聚酯彈性體 的聚對苯二甲酸丁二醇酯與聚四亞甲基二醇之共聚合物( 簡稱爲「PBT/PTMG」:東麗工業股份有限公司製造之 T 7 9 4 Μ ),且加以混合成熱塑性彈性體之總重量爲1 5重量 %。 聚酯(Α)層之原料組成: -25- 200903095 PET切粒 65 . .00 PMP 20. .00 PET/I/PEG 10 .00 PBT/PTMG 5 .00 (合計1 〇 〇重量%) 在1 8 0 °c下將該組成物加以真空乾燥歷時3 應至擠壓機(A ),在擠出嘴前則以靜態混合器 { ' ,在2 8 5 T:下加以熔融並藉由T-模複合嘴而製得 層(B)是位於聚酯層(A)之兩表層所擠壓出之 薄片。然後,將該積層熔融體薄片在表面溫度保f 之冷卻轉筒上以靜電法使其密著冷卻固化,以作 薄膜。其後則將未延伸薄膜引導至加熱成85至 群,並朝長度方向實施3.1倍之縱向延伸。 接著,一面以鋏具把持經縱向延伸的薄膜之 面導至拉幅機內,並在加熱成130 °C之大氣中朝 I 向成垂直的方向實施3.6倍之橫向延伸。其後, 機內施加23 (TC之熱固定’並使其均勻地緩慢冷 至室溫後加以捲取,以製得厚度爲1 8 8 V m之薄腠 該薄膜之特性是如表1所示’對於作爲反射 薄膜而言,其係可製得不均勻性爲小之薄膜。 〔實施例2〕 在實施例1中’除了變更輸送至擠壓機(A 組成的熔點以外,其餘則以與實施例1相同的方 度爲188/zm之薄膜。 重量% 重量% 重量% 重量% 小時後供 加以處理 白色聚酯 積.層熔融 # 成 2 5。。 爲未延伸 98°C之輥 兩端、一 與長度方 則在拉幅 卻,冷卻 [0 板用聚酯 ο之原料 式製得厚 -26 - 200903095 聚酯(A)層之原料組成: 6 5.00重量% 2 0.00重量% 1 0.0 0重量% 5.00重量%Digimatic Caliper (manufactured by Mitutoyo Corporation) was measured. The evaluation criteria are as follows. Evaluation criteria: ◎ : The difference between the size of the blank paper and the blank paper is 1 mm or less, and the maximum (mm) and the minimum (mm) are 0.3 mm or less. t 〇: The difference between the size of the blank paper and the blank paper is 1 mm or less. And the maximum (mm)-minimum (mm) is 〇.3 to 0.5 mm; X: the difference between the size of the blank paper and the blank paper is 1 mm or more ' or the maximum (mm) and the minimum (mm) is 〇.5 The embodiment of the present invention will be described using the following examples and comparative examples, but the present invention is not limited thereto. [Example 1] The raw material composition of the polyester (B) layer was as follows. The cerium oxide mother--24-200903095 body mixture is pelletized (cerium dioxide content is 2% by weight, Toray Industries, Inc. (F118, manufactured by Toray Industries, Inc.) and polyethylene terephthalate) The alcohol ester dicing (F20S manufactured by Toray Industries Co., Ltd.) was mixed into cerium oxide in an amount of 0.08 wt% relative to the polyester layer (B), and vacuum was applied at 180 ° C. The drying was supplied to the extruder (B) after 3 hours, and was melted at 2 85 ° C and then introduced into a T-die compound nozzle. Raw material composition of the polyester (B) layer: PET pellets 99.92% by weight of cerium oxide (number average particle diameter: 3/zm) 0.08% by weight On the other hand, the raw material composition of the polyester (A) layer is as follows. PET pelletizing (F20S manufactured by Toray Industries, Inc.) and polymethylpentene (PMP, "TPX" DX 8 2 0 by Mitsui Chemicals, Inc.) were mixed and added. 1 〇% by weight of a thermoplastic polyester elastomer which is copolymerized with 1 〇 mol% of phthalic acid and 5 mol% of polyethylene glycol in PET (referred to as "PET/I" /PEG": "HIGHTREL" manufactured by DuPont-Toray Co., Ltd., 5 weight. /. Copolymer of polybutylene terephthalate and polytetramethylene glycol as a thermoplastic polyester elastomer (abbreviated as "PBT/PTMG": T 7 9 4 manufactured by Toray Industries, Ltd. Μ), and the total weight of the thermoplastic elastomer is 15% by weight. The composition of the polyester (Α) layer: -25- 200903095 PET pellets 65 . .00 PMP 20. .00 PET/I/PEG 10 .00 PBT/PTMG 5 .00 (total 1 〇〇 weight%) at 1 The composition was vacuum dried at 80 ° C for 3 minutes to the extruder (A), and before the extrusion nozzle, it was melted by a static mixer { ' at 2 8 5 T: with T- The layer (B) obtained by molding the composite nozzle is a sheet extruded from the two surface layers of the polyester layer (A). Then, the laminated melt sheet was electrostatically cooled and solidified on a cooling drum having a surface temperature to form a film. Thereafter, the unstretched film was guided to be heated to 85 to a group, and 3.1 times the longitudinal extension was carried out in the length direction. Next, the surface of the longitudinally extending film was held by a cooker into the tenter, and a lateral extension of 3.6 times was performed in the direction perpendicular to the I direction in an atmosphere heated at 130 °C. Thereafter, 23 (TC heat-fixed) was applied to the machine and it was uniformly cooled slowly to room temperature and then taken up to obtain a thin film having a thickness of 1 8 8 V m. The characteristics of the film were as shown in Table 1. It is shown that, as a reflective film, a film having a small unevenness can be obtained. [Example 2] In Example 1, except that the conveyance was changed to an extruder (the melting point of the composition of A, the rest was The film having the same squareness as that of Example 1 was 188/zm. Weight % Weight % Weight % Weight % After hours, it was treated with white polyester. Layer melting # into 2 5. For rolls not extended at 98 ° C The end, the length and the length are in the tentering, but the cooling [0 board is made of polyester ο. The thickness of the material is -26 - 200903095. The composition of the polyester (A) layer: 6 5.00 wt% 2 0.00 wt% 1 0.0 0% by weight 5.00% by weight

PET切粒 PMPPET pelletizing PMP

PET/I/PEG PBT/PTMG (熔點爲 170°C ) (合計1 〇 〇重量% ) 該薄膜之特性是如表1所示,對於作爲反射板用聚酯 薄膜而言,其係可製得不均勻性爲小之薄膜。 〔實施例3〕 在實施例1中,除了變更輸送至擠壓機(A)之原料 組成以外,其餘則以與實施例1相同的方式製得厚度爲 1 8 8 /z m之薄膜。 聚酯(A )層之原料組成: P E T切粒 4 5.0 0重量% PMP 40.00 重量 % 1 0.0 0重量% 5.00重量% PET/I/PEG PBT/PTMG (合計100重量% ) 該薄膜之特性是如表1所示’對於作爲反射板用聚酯 薄膜而言,其係可製得不均勻性爲小之薄膜。 〔實施例4〕 在實施例1中’除了變更輸送至擠壓機(A)之原料 組成以外’其餘則以與實施例1相同的方式製得厚度爲 1 8 8 // m之薄膜。 -27- 200903095 聚酯(A )層之原料組成: 2 5.0 0重量% 5 5 · 0 0 重量0/〇 1 3 · 0 0 重量。/〇 7.0 0重量%PET/I/PEG PBT/PTMG (melting point: 170 ° C) (total 1% by weight) The properties of the film are as shown in Table 1, and can be obtained as a polyester film for a reflector. The unevenness is a small film. [Example 3] In Example 1, except that the composition of the raw material to be fed to the extruder (A) was changed, a film having a thickness of 1 8 8 /z m was obtained in the same manner as in Example 1. Raw material composition of polyester (A) layer: PET pellet 4 5.0 0% by weight PMP 40.00% by weight 1 0.0 0% by weight 5.00% by weight PET/I/PEG PBT/PTMG (total 100% by weight) The characteristics of the film are as As shown in Table 1, 'for a polyester film for a reflecting plate, a film having a small unevenness can be obtained. [Example 4] In Example 1, except that the composition of the raw material supplied to the extruder (A) was changed, the film having a thickness of 1 8 8 // m was obtained in the same manner as in Example 1. -27- 200903095 Raw material composition of polyester (A) layer: 2 5.0 0% by weight 5 5 · 0 0 Weight 0/〇 1 3 · 0 0 Weight. /〇 7.0 0% by weight

P E T切粒 PMP PET/I/PEG PBT/PTMG (合計1 0 0重量% ) 該薄膜之特性是如表1所示,對於作爲反射板用聚酯 薄膜而言,其係可製得不均勻性爲小之薄膜。 〔實施例5〕 在實施例1中,除了變更輸送至擠壓機(B)之原料 組成、及輸送至擠壓機(A )之原料組成以外,其餘則以 與實施例1相同的方式製得厚度爲188/zm之薄膜。 聚酯(B )層之原料組成: 9 5.00 S Μ % 5.00重量% 3 5.00重量% 5 0.0 0 重量0/〇 1 0.0 0重量% 5.0 0雷量% P E T切粒 二氧化矽(數量平均粒徑爲1/^m) 聚酯(A)層之原料組成: P E T切粒 硫酸鋇(數量平均粒徑爲1 μ m )PET pelletized PMP PET/I/PEG PBT/PTMG (total 100% by weight) The properties of the film are as shown in Table 1, and the polyester film as a reflector can be made to have unevenness. It is a small film. [Example 5] In Example 1, except that the composition of the raw material to be fed to the extruder (B) and the composition of the raw material to be fed to the extruder (A) were changed, the same procedure as in the first embodiment was carried out. A film having a thickness of 188/zm was obtained. Material composition of the polyester (B) layer: 9 5.00 S Μ % 5.00 wt% 3 5.00 wt% 5 0.0 0 wt 0 / 〇 1 0.0 0 wt% 5.0 0 ray % PET diced cerium oxide (quantitative average particle size) 1/^m) The composition of the polyester (A) layer: PET pelletized barium sulfate (quantitative average particle size 1 μ m)

PET/I/PEG PBT/PTMG (合計100重量% ) 該薄膜之特性是如表1所示,對於作爲反射板用聚酯 薄膜而言,其係可製得透射率、熱收縮率皆爲不均勻性非 常小的薄膜。 -28- 200903095 〔實施例6〕 在實施例4中’除了變更輸送至擠壓機(A )之原料 組成以外,其餘則以與實施例1相同的方式製得厚度爲 188 m之薄膜。 聚酯(A )層之原料組成: P E T切粒 1 0.0 0重量% 硫酸鋇(數量平均粒徑爲:I # m) 70.00重量% PET/I/PEG 13.00重量% PBT/PTMG 7.00 重量 % (合計100重量% ) 該薄膜之特性是如表1所示,對於作爲反射板用聚酯 薄膜而言,其係可製得透射率、熱收縮率皆爲不均勻性非 常小的薄膜。 〔實施例7〕 在實施例1中,除了不使用擠壓機(B )而將聚酯層 (A )以單膜來製膜以外’其餘則以與實施例1相同的方 式製得厚度爲188/zm之薄膜。該反射板用聚酯薄膜之特 性係如表1所示,其特性並無特殊問題。 〔實施例8〕 在實施例1中,除了空隙形成劑使用環烯烴共聚合物 (Polyplastics Co., Ltd.製造之 “TOPAS” Tg 爲 160°C )以 外’其餘則以與實施例1相同的方式製得厚度爲1 8 8 y m 之薄膜。 聚酯(A )層之原料組成: -29- 200903095 P E T切粒 6 5.0 0重量% 環稀烴共聚合物(Tg爲16〇。(3) 20.00重量。/〇 PET/I/PEG 1 0.00 重量 % PBT/PTMG 5.00 重量 0/〇 (合計1 0 〇重量% ) 該薄膜之特性是如表1所示’對於作爲反射板用聚酯 薄膜而言’其係可製得透射率 '熱收縮率皆爲不均勻性非 常小的薄膜。 〔實施例9〕 在實施例8中’除了空隙形成劑使用環烯烴共聚合物 (Polyplastics Co.,Ltd.製造之 “TOPAS” Tg 爲 220。(:)以 外’其餘則以與實施例1相同的方式製得厚度爲1 8 8 // m 之薄膜。 聚酯(A )層之原料組成: 6 5.0 0重量% 2 0.0 0重量% 1 0 · 0 0重量% 5.0 0重量% PET切粒PET/I/PEG PBT/PTMG (total 100% by weight) The characteristics of the film are as shown in Table 1. For the polyester film used as the reflecting plate, the transmittance and the heat shrinkage rate are both A film with very low uniformity. -28-200903095 [Example 6] A film having a thickness of 188 m was produced in the same manner as in Example 1 except that the composition of the raw material supplied to the extruder (A) was changed. Raw material composition of polyester (A) layer: PET pellets 1 0.0 0% by weight Barium sulfate (number average particle size: I # m) 70.00% by weight PET/I/PEG 13.00% by weight PBT/PTMG 7.00% by weight (total 100% by weight) The characteristics of the film are as shown in Table 1. For the polyester film for a reflecting plate, a film having a very small unevenness in transmittance and heat shrinkage can be obtained. [Example 7] In Example 1, except that the polyester layer (A) was formed as a single film without using an extruder (B), the remaining thickness was obtained in the same manner as in Example 1. 188/zm film. The characteristics of the polyester film for a reflecting plate are as shown in Table 1, and there are no particular problems in the characteristics. [Example 8] In Example 1, except for the void-forming agent, a cycloolefin copolymer ("TOPAS" Tg manufactured by Polyplastics Co., Ltd., 160 ° C) was used, and the rest was the same as in Example 1. A film having a thickness of 1 8 8 ym was produced in the same manner. The composition of the polyester (A) layer: -29- 200903095 PET pellet 6 5.0 0 wt% ring dilute copolymer (Tg is 16 〇. (3) 20.00 wt. / 〇 PET / I / PEG 1 0.00 weight % PBT/PTMG 5.00 Weight 0/〇 (total 10% by weight) The properties of the film are as shown in Table 1 'For the polyester film used as a reflector, the transmittance can be obtained'. A film having a very small unevenness. [Example 9] In Example 8, 'the ring-forming agent was used except for the void-forming agent (Polyplastics Co., Ltd.) "TOPAS" Tg was 220. (:) Otherwise, a film having a thickness of 1 8 8 // m was obtained in the same manner as in Example 1. The composition of the polyester (A) layer: 6 5.0 0% by weight 2 0.0 0% by weight 1 0 · 0 0 Weight% 5.0 0% by weight PET pelletizing

環烯烴共聚合物(Tg爲220°C )Cyclic olefin copolymer (Tg is 220 ° C)

PET/I/PEGPET/I/PEG

PBT/PTMG (合計1 〇 〇重量% ) 該薄膜之特性是如表1所不,對於作爲反射板用聚酯 薄膜而言,其係可製得透射率、熱收縮率皆爲不均勻性非 常小的薄膜。 〔比較例1〕 在實施例1中,除了在擠壓出成型時不使用靜態混合 -30- 200903095 器以外’其餘則以與實施例1相同的方式製得厚度爲1 8 8 A m之薄膜。該反射板用聚酯薄膜之特性係如表2所示, 可觀察到少許的顯示器內之色及亮度不均勻性,並且薄膜 之變形大’對於作爲液晶顯示器之反射板用薄膜而言,並 未滿足其所需要的功能。 〔比較例2〕 在實施例1中,除了變更輸送至擠壓機(B)之原料 組成以外,其餘則以與實施例1相同的方式製得厚度爲 1 88 // m之薄膜。 聚酯(B)層之原料組成: PET切粒 PMP (合計1 0 0重量%) 8 0 _ 0 0重量% 2 0.0 0重量% 該反射板用聚酯薄膜之特性係如表2所示,由於透射 率之「最大一最小」爲大’相同地熱收縮率之絶對値、熱 收縮率之最大値和最小値之差也是大,因此所製得之薄膜 是不均勻性非常大者。 〔比較例3〕 在實施例1中,除了變更輸送至擠壓機(A)之原料 組成以外’其餘則以與實施例1相同的方式製得厚度爲 1 88 # m之薄膜。 聚酯(A )層之原料組成: -31 - 200903095 P E T切粒PBT/PTMG (total 1% by weight) The properties of the film are as shown in Table 1. For the polyester film used as the reflector, the transmittance and the heat shrinkage ratio are very uneven. Small film. [Comparative Example 1] In Example 1, except that static mixing -30-200903095 was not used in extrusion molding, the film having a thickness of 1 8 8 Am was obtained in the same manner as in Example 1. . The characteristics of the polyester film for the reflecting plate are as shown in Table 2, and a small amount of color and brightness unevenness in the display can be observed, and the deformation of the film is large, for the film for a reflecting plate of a liquid crystal display, The features that are needed are not met. [Comparative Example 2] In Example 1, except that the composition of the raw material to be fed to the extruder (B) was changed, a film having a thickness of 1 88 // m was obtained in the same manner as in Example 1. The raw material composition of the polyester (B) layer: PET pelletized PMP (total 100% by weight) 8 0 _ 0 0 wt% 2 0.0 0 wt% The characteristics of the polyester film for the reflector are shown in Table 2, Since the "maximum one minimum" of the transmittance is large, the absolute enthalpy of the same heat shrinkage rate, the maximum enthalpy of the heat shrinkage ratio, and the minimum enthalpy difference are also large, so that the obtained film has a very large unevenness. [Comparative Example 3] In Example 1, except that the composition of the raw material to be fed to the extruder (A) was changed, the film having a thickness of 1,88 #m was obtained in the same manner as in Example 1. Raw material composition of polyester (A) layer: -31 - 200903095 P E T pelletizing

PET/I/PEGPET/I/PEG

PBT/PTMG 8 5.00重量% 10.00重量% 5.0 0重量% (合計1 〇 〇重量%) 該反射板用聚酯薄膜之特性係如表2所示,由於並未 添加空隙形成劑,在聚酯層(B )內無法形成空隙,透射 率非常高,對於作爲反射板用聚酯薄膜所應具備的功能低 〇 〔比較例4〕 在實施例1中,除了變更輸送至擠壓機(A)之原料 組成的熔點以外,其餘則以與實施例1相同的方式製得厚 度爲1 8 8 μ m之薄膜。 聚酯(A )層之原料組成: PET切粒 85.00重量% PET/I/PEG 1 000 重量 % 5.0 0重量%PBT/PTMG 8 5.00 wt% 10.00 wt% 5.0 0 wt% (total 1 wt%) The characteristics of the polyester film for the reflector are as shown in Table 2, since no void former is added, in the polyester layer (B) voids were not formed, and the transmittance was very high, and the function as a polyester film for a reflector was low [Comparative Example 4] In Example 1, except that the conveyance was changed to the extruder (A). A film having a thickness of 1 8 8 μm was obtained in the same manner as in Example 1 except for the melting point of the raw material composition. Material composition of the polyester (A) layer: PET pellets 85.00% by weight PET/I/PEG 1 000 wt% 5.0 0 wt%

PBT/PTMG (熔點爲 1 5 0°C (合計1 〇 〇重量% ) 該反射板用聚酯薄膜之特性係如表2所示,雖然使用 過靜態混合器,但是由於熱塑性彈性體之熔點低且分散性 並未獲得改善,透射率之最大値和最小値之差卻爲大。 〔比較例5〕 在實施例3中,除了變更輸送至擠壓機(A)之原料 組成,且並未使用靜態混合器以外,其餘則以與實施例1 -32- 200903095 相同的方式進行製膜,但是時常發生薄膜斷裂以致無法製 得目標之薄膜。 聚酯(A )層之原料組成: 5.0 0重量% 9 0.0 0重量% 3.0 0 重量。/〇 2.0 0重量% P E T切粒 硫酸鋇(數量平均粒徑爲1 // m )PBT/PTMG (melting point 150 °C (total 1% by weight) The characteristics of the polyester film for reflectors are shown in Table 2. Although a static mixer is used, the melting point of the thermoplastic elastomer is low. Further, the dispersibility was not improved, and the difference between the maximum 値 and the minimum 透射 of the transmittance was large. [Comparative Example 5] In Example 3, except that the composition of the raw material supplied to the extruder (A) was changed, The film was formed in the same manner as in Example 1-32-200903095 except that a static mixer was used, but film breakage often occurred so that the target film could not be obtained. The composition of the polyester (A) layer: 5.0 0 weight % 9 0.0 0% by weight 3.0 0 Weight./〇2.00% by weight PET granulated barium sulphate (quantitative average particle size is 1 // m)

PET/I/PEG PBT/PTMG (合計1 〇 〇重量% ) 〔比較例6〕 在實施例4中,予以變更輸送至擠壓機(A )之原料 組成,且並未使用靜態混合器。 聚酯(A )層之原料組成: 8 5.0 0重量% 5.00重量% 7.0 0重量% 3.0 0重量% PET切粒 硫酸鋇(數量平均粒徑爲1 //PET/I/PEG PBT/PTMG (total 1 〇 〇% by weight) [Comparative Example 6] In Example 4, the raw material composition to be fed to the extruder (A) was changed, and a static mixer was not used. Material composition of polyester (A) layer: 8 5.0 0% by weight 5.00% by weight 7.0 0% by weight 3.0 0% by weight PET pellets Barium sulfate (quantitative average particle size is 1 //

PET/I/PEG PBT/PTMG (合計1 0 0重量% ) 該反射板用聚酯薄膜之特性係如表2所示,透射率之 絶對値高加上熱收縮大,以致無法用作爲反射板用聚酯薄 膜。 〔比較例7〕 在實施例1中,變更輸送至擠壓機(A )之原料組成 ,且並未使用靜態混合器。 聚酯(A )層之原料組成: -33- 200903095PET/I/PEG PBT/PTMG (total 100% by weight) The characteristics of the polyester film for the reflector are as shown in Table 2, and the absolute transmittance is high and the heat shrinkage is large, so that it cannot be used as a reflector. Use a polyester film. [Comparative Example 7] In Example 1, the composition of the raw material to be fed to the extruder (A) was changed, and a static mixer was not used. The composition of the polyester (A) layer: -33- 200903095

PET切粒 PMP PET/I/PEG PBT/PTMG 8 5.0 0重量% 5.0 0重量% 7.0 0重量% 3.0 0 重量。/〇 (合計1 〇 〇重量% ) 該反射板用聚酯薄膜之特性係如表2所示,透射率之 絶對値高,對於作爲反射板用聚酯薄膜所應具備的功能低 〔比較例8〕 在實施例(1 )中,變更輸送至擠壓機(A )之原料組 成,且並未使用靜態混合器。 聚酯(A)層之原料組成: P E T切粒 5.0 0重量。/。 PMP 90.00 重量。/〇 PET/I/PEG 3.00 重量 % PBT/PTMG 2.00 重量 % (合計1 0 0重量% ) 該反射板用聚酯薄膜之特性係如表2所示,分散性不 佳,對於作爲液晶顯示器之反射板用薄膜而言,並未滿足 其所需要的功能。 〔比較例9〕 在實施例(1)中’變更輸送至擠壓機(A)之原料組 成,且並未使用靜態混合器。 聚酯(A )層之原料組成: -34- 200903095 P E T切粒 7 8.0 0重量% PMP 1 5.0 0重量% PET/I/PEG 5.0 0重量% PBT/PTMG (合計1 〇 〇重量% ) 2.0 0重量% 該反射板用聚酯薄膜之特性係如表2 所示,由於空隙 少、透射率高,以致並未顯現作爲反射板用聚酯薄膜所應 具備的功能。 -35- 200903095 一谳 1實施例9 1 | B/A/B 1 | 99.92 | 0.08 \〇 ο 1 225 1 m | 220 | 環烯烴共聚 合物(Tg 爲 220〇C ) • - 你 00 00 rN ON 00 ο tri Ο 寸 〇 ο 〇 O ο 6110 1 6107 1 0.05 | 〇 〇 s〇 〇 〇 ◎ 1實施例8 | B/A/B | 99.92 0.08 V) Ό ο 1 225 in | 220 環烯烴共聚 合物(Tg 爲 160DC) 1 • - S 〇〇 00 (N <N Ο) ο so ο in ο ο 5 o ο 6031 1 6017 1 0.22 | 〇 \〇 〇 \D Ο 〇 ◎ 卜 滔 < 1 • yn Ό ο rs tN V» | 220 聚甲基戊烯 _1 • 00 00 〇〇 (N cs 00 寸 ο CO ο V) ο m ο m Ο o fN ο 5072 1 5027 1 0.88 | 〇 〇\ 〇 \〇 Ο ο 〇 Ό 習 Μ | B/A/B m Os 一 m 〇 m (N <N 卜 | 220 • O 擗 〇〇 〇〇 (N es tN cs (Ν C) oo ο yri ο m o Ο 5055 1 5029 1 0.51 1 〇 00 〇 00 Ο ο ◎ 1實施例5 | B/A/B On — vn ΓΛ ο yn <N fS u-i ' — ' ftc 00 00 P (N ΓΛ (Ν ο 'Ο ο ι/~> Ο ο 2 o ο 5048 1 5042 | 0.12 | 〇 寸 C5 Ο ο ◎ 1實施例4 | B/A/B 1 99.92 0.08 V-> (Ν m m <N (N 卜 | 220 聚甲基戊烯 _1 • ' V) 00 〇〇 〇〇 (S 00 m ο οο ο νΊ Ο ο (Nl o o <Ν Ο 5065 1 5021 | 0.87 | 〇 CO 〇 ο ΓΛ ο 〇 m 留 卹 | B/A/B 1 99.92 m 0.08 «ο ο CN (N tn | 220 聚甲基戊烯 ___] • • 〇 〇〇 00 〇〇 «Ν Ο) ο Ό ο ο ο iN 〇 o (Ν Ο 5061 1 5028 | 0.65 | 〇 Ό 〇 V) Ο ο Ο 1曹施例2 | B/A/B 1 99.92 0.08 Ό ο tN <N ir> o 聚甲基戊稀 • ' 〇 <s W- 〇〇 〇〇 ▼ 寸 (N Ο) Ο 卜 ο Tf ο rn (N 〇 o (Ν Ο 5060 1 5025 | 0.69 | 〇 卜 d m o’ (Ν Ο 〇 1實施例1 | B/A/B 1 99.92 m 0.08 m Ό ο «Ν u~> | 220 聚甲基戊烯 ——1 • * 〇〇 〇〇 寸 CS ο CS ο Γ-» ο 寸 Ο rn <N 〇 o <Ν Ο 1 5065 1 5030 I 0.69 | 〇 ο 寸 ο (Ν Ο 〇 1單位 1重暈% 1 B 4 重量% 1重量% 1 1重量% 1 1 1重量% 1 1熔點 • B ϋ 1重量% 1 1重量% 1 擠壓出成形時,有無使用靜態混合器 1 ε 51 B cd/m2 1 cd/m2 | £ ε Β Β mm 1 積層構成 1 PET 1無機微粒徑(數量平均)丨 無機微粒量 1 PET : I PET/I/PEG I PBT/PTMG ! 不相溶性樹脂 /"V ίΓ Eft Μ » e m 1無機微粒量(硫酸鋇量)1 _ 1 薄膜厚度 1 m m m 嫩 1 最大値 1 I® 最大-最小 1 最大値 1 1 最小値 1 最大一最小 最大値 1 最小値 1 最大一最小 1 最大値 1 最小値 亮度斑 1 m 最大値 1 最小値 1 最大一最小 評估結果 1 無機微粒 1 熱塑性聚酯 彈性體 空隙形成劑 1 1長度1 方向 m K 方向 1 由於薄膜之 1 亮度不均勻性 顯示器長時間點 燈引起之薄膜變 在 550 1 奈米時 之透光 率 熱收縮 掛 i® ig 菜: <襄醒龚 mm 200903095 (N撇 〇s IS ±3 | B/A/B 1 | 99.92 | ΓΛ 0.08 oo »y-> (N (N | 220 | 1聚甲基戊烯1 ' 1 摧 〇〇 00 〇0 (Ν 卜 对· so ο Ο 'Ο ο ο ο 寸 ο 4225 j 4166 1 τί; X Ο) ΠΊ 〇 X oo Jj | B/A/B | 99.92 ΓΛ 0.08 ΙΛ | 225 | 220 1聚甲基戊烯: ' 1 § 進 00 〇〇 (Ν rn «η (Ν Ο) Ό d 〇\ 〇 (Ν Ο 卜 ο m ο 5 5082 1 5021 1 X σ\ ο rr ο in ο X 卜 5 鎰 jj | B/A/B | 99.92 rn 0.08 k〇 OO 卜 fN CM m | 220 1聚甲基戊烯: , Vi 00 00 fS rn rn ττ 卜 rn Ό Ο »ri 〇 Ο 的 ο τΤ ο ο rn ο 4988 1 4913 1 m X \〇· - m ο X 1比較例6 | B/A/B 〇\ 一 oo 〇· IT) fS (S m | 220 r — 1 截 00 〇〇 ON Ο (Ν — Ό ΠΊ VO ο Os Ο ο ->〇 ο ιη ο ο ^r ο 4995 1 4902 1 1.86 1 X m — ο X 1比較例5 | B/A/B 〇\ -< ir> cn <N fN (N | 220 ( — ‘ * |無法製膜| | B/A/B | 99.92 0.08 m VO 〇 Vi (N «Ν v> § 1聚甲基戊烯1 1 Up 〇0 00 fS rn (Ν p-i οο 守· 二 Ο Ό Ο m ο ο ό ο 5001 1 4922 1 oo ir> X 寸· oo ο Ό Ο X 1比較例3 | B/A/B | 99.92 0.08 w*> CO o m (N fS | 220 • 1 〇0 00 • CS Os § CS : «Λ» Ό Ο 寸 ο ο ο 254 1 248 1 2.36 | X (Ν W-) Ο 卜 Ο X | B/A/B | 99.92 rn 0.08 | 1 § o fN <N o | 220 | 1聚甲基戊烯1 * • 〇 CN 00 OC <N in ίΝ rn ΟΝ ro m ο Ο 寸 Ο ιη Ο ο ο 5001 I 4902 1 oo 〇\ X —: 卜 Ο rt Ο X 1比較例1 | B/A/B | 99.92 rn 0.08 00 00 o tn (N «Ν | 220 | 1聚甲基戊烯1 ' 00 00 o (S \D (N σ\ 卜 ο Ο ο (Ν Ο 卜 ο rf ο ο 5021 I 4952 I 1.37 | X οο ο m Ο V~i Ο <1 1單位 1重量% 1 1 -«m j 重量% 1重量% 1 1重量% 1熔點°c I 1重量% I 1熔點°c I 1 βτη 重量% I 1重量% 1 濟壓出成形時,有無使用靜態混合器 1 ε 1_. J s? cd/m2 1 cd/m2 1 • mm I mm 1 mm 1 • 積層構成 I PET 恕 鏑 1¾ e m 裢 無機微粒量 | PET I PET/I/PEG I PBT/PTMG 1 不相溶性樹脂 ^ 無機粒徑(數量平均) (硫酸鋇) /•"S 岫 骚 氍 撻 喇 藜 寒 1 不相溶件樹脂量 1 1 薄膜厚度 1 薄膜內之空隙形成劑徑 」 m -K 囀 最小値 1 最大—最小 1 最大値 1 1 最小値 最大-最小 1 1 最大値 1 1 最小値 1 最大-最小 _ 最大値 1 最小値 亮度斑 1 睬 a? 担 最大値 1 最小値 1 最大-最小 評估結果 1 無機微粒 1 熱塑性聚酯 彈性體 空隙形成劑 1長度1 丨寬度 Ν m 酿 a 亮度不均勻性 顯示器長時間點 燈引起之薄膜變 在550 奈米時1 之透光 率 熱收縮1 s· _ Li — 200903095 【圖式簡單說明】 第 1圖是配置反射板之液晶顯示器(直下型光( direct back light-type light)方式)之示意截面圖、及直 下型光方式亮度測定法之示意圖。 【主要元件符號說明】 1 反射板 2 冷陰極管 3 乳白板 4 擴散板 5 稜鏡片 6 偏光稜鏡片 7 CCD相機 8 影像解析裝置(EyeScale ) -38-PET pelletizing PMP PET/I/PEG PBT/PTMG 8 5.0 0% by weight 5.0 0% by weight 7.0 0% by weight 3.0 0 Weight. /〇 (total 1% by weight) The characteristics of the polyester film for a reflector are as shown in Table 2, and the absolute transmittance is high, and the function as a polyester film for a reflector is low (Comparative Example) 8] In the example (1), the raw material composition delivered to the extruder (A) was changed, and a static mixer was not used. The composition of the raw material of the polyester (A) layer: P E T pellets 5.0 0 by weight. /. PMP 90.00 weight. /〇PET/I/PEG 3.00 wt% PBT/PTMG 2.00 wt% (total 100% by weight) The characteristics of the polyester film for the reflector are as shown in Table 2, and the dispersibility is poor, and it is used as a liquid crystal display. The film for a reflector does not satisfy the required function. [Comparative Example 9] In the example (1), the raw material composition conveyed to the extruder (A) was changed, and a static mixer was not used. Raw material composition of polyester (A) layer: -34- 200903095 PET pellets 7 8.0 0 wt% PMP 1 5.0 0 wt% PET/I/PEG 5.0 0 wt% PBT/PTMG (total 1 wt%) 2.0 0 % by weight The properties of the polyester film for a reflector are as shown in Table 2, and the functions of the polyester film for a reflector are not exhibited because the voids are small and the transmittance is high. -35- 200903095 一谳1Example 9 1 | B/A/B 1 | 99.92 | 0.08 \〇ο 1 225 1 m | 220 | Cyclic olefin copolymer (Tg is 220〇C) • - You 00 00 rN ON 00 ο tri Ο inch 〇ο 〇O ο 6110 1 6107 1 0.05 | 〇〇s〇〇〇 ◎ 1 Example 8 | B/A/B | 99.92 0.08 V) Ό ο 1 225 in | 220 Cycloolefin copolymerization (Tg is 160DC) 1 • - S 〇〇00 (N <N Ο) ο so ο in ο ο 5 o ο 6031 1 6017 1 0.22 | 〇\〇〇\D Ο 〇◎ 滔 滔 < 1 • Yn Ό ο rs tN V» | 220 polymethylpentene_1 • 00 00 〇〇 (N cs 00 inch ο CO ο V) ο m ο m Ο o fN ο 5072 1 5027 1 0.88 | 〇〇\ 〇\ ο ο 〇Ό Μ | B/A/B m Os a m 〇m (N <N 卜 | 220 • O 擗〇〇〇〇(N es tN cs (Ν C) oo ο yri ο mo Ο 5055 1 5029 1 0.51 1 〇00 〇00 Ο ο ◎ 1 Example 5 | B/A/B On — vn ΓΛ ο yn <N fS ui ' — ' ftc 00 00 P (N ΓΛ (Ν ο 'Ο ο ι /~> Ο ο 2 o ο 5048 1 5042 | 0.12 | C C5 Ο ο ◎ 1 Example 4 | B/A/B 1 99.92 0.08 V-> (Ν mm <N (N 卜 | 220 polymethylpentene_1 • 'V) 00 〇〇〇〇 (S 00 m ο οο ο νΊ Ο ο (Nl oo <Ν Ο 5065 1 5021 | 0.87 | 〇CO 〇ο ΓΛ ο 〇m Retirement | B/A/B 1 99.92 m 0.08 «ο ο CN (N tn | 220 polymethylpentene ___) • • 〇〇〇00 〇〇«Ν Ο) ο Ό ο ο ο iN 〇 o (Ν Ο 5061 1 5028 | 0.65 | 〇Ό 〇V) Ο ο Ο 1 Cao Example 2 | B/A/B 1 99.92 0.08 Ό ο tN <N ir> o Polymethylpental • ' 〇&lt ;s W- 〇〇〇〇▼ inch (N Ο) Ο ο ο Tf ο rn (N 〇o (Ν Ο 5060 1 5025 | 0.69 | d卜dm o' (Ν Ο 〇1 Example 1 | B/A /B 1 99.92 m 0.08 m Ό ο «Ν u~> | 220 Polymethylpentene -1 • * CS CS ο CS ο Γ-» ο Ο rn rn <N 〇o < Ν Ο 1 5065 1 5030 I 0.69 | 〇ο inchο (Ν 〇 〇1 unit 1 halo % 1 B 4 wt% 1 wt% 1 1 wt% 1 1 1 wt% 1 1 melting point • B ϋ 1 wt% 1 1% by weight 1 When using extrusion, use static mixer 1 ε 51 B cd/m2 1 cd/m2 | £ ε Β Β mm 1 Composition 1 PET 1 inorganic micro-particle size (number average) 丨 inorganic particle amount 1 PET : I PET/I/PEG I PBT/PTMG ! Incompatible resin /"V Γ Eft Μ » em 1 inorganic particulate amount (barium sulfate Quantity) 1 _ 1 Film thickness 1 mmm Tender 1 Maximum 値 1 I® Maximum - Minimum 1 Maximum 値 1 1 Minimum 値 1 Maximum 1 Minimum 値 1 Minimum 値 1 Maximum 1 Minimum 1 Maximum 値 1 Minimum 値 Brightness 1 m Maximum値1 minimum 値1 maximum one minimum evaluation result 1 inorganic fine particles 1 thermoplastic polyester elastomer void forming agent 1 1 length 1 direction m K direction 1 due to film 1 brightness unevenness display caused by long-term lighting of the film changed to 550 1 nanometer light transmittance heat shrinkable hanging i® ig dish: <襄醒龚mm 200903095 (N撇〇s IS ±3 | B/A/B 1 | 99.92 | ΓΛ 0.08 oo »y-> ( N (N | 220 | 1 polymethylpentene 1 ' 1 〇〇 〇〇 00 〇 0 (Ν 对 · so ο Ο 'Ο ο ο ο ο ο 225 4 4 225 225 225 4 4 4 4 4 4 4 4 4 4 4 4 4 | B/A/B | 99.92 ΓΛ 0.08 ΙΛ | 225 | 220 1 polymethylpentene: ' 1 § 00 〇〇(Ν rn «η (Ν Ο) Ό d 〇\ 〇(Ν Ο ο ο ο 5 5082 1 5021 1 X σ\ ο rr ο in ο X 卜 5 镒jj | B/A/B | 99.92 Rn 0.08 k〇OO 卜 fN CM m | 220 1 polymethylpentene: , Vi 00 00 fS rn rn ττ 卜 rn Ό Ο »ri 〇Ο ο τΤ ο ο rn ο 4988 1 4913 1 m X \〇· - m ο X 1Comparative Example 6 | B/A/B 〇\ 一oo 〇· IT) fS (S m | 220 r — 1 00 00 〇〇 ON Ο (Ν — Ό ΠΊ VO ο Os Ο ο -> 〇ο ιη ο ο ^r ο 4995 1 4902 1 1.86 1 X m — ο X 1 Comparative Example 5 | B/A/B 〇\ -<ir> cn <N fN (N | 220 ( — ' * | Unable to film | | B/A/B | 99.92 0.08 m VO 〇Vi (N «Ν v> § 1 polymethylpentene 1 1 Up 〇0 00 fS rn (Ν pi οο 守 · 二Ο Ό Ο m ο ο ό ο 5001 1 4922 1 oo ir> X inch · oo ο Ό Ο X 1 Comparative Example 3 | B/A/B | 99.92 0.08 w*> CO om (N fS | 220 • 1 〇0 00 • CS Os § CS : «Λ» Ό Ο inch ο ο 254 1 248 1 2.36 | X (Ν W-) Ο Ο Ο X | B/A/B | 99.92 rn 0.08 | 1 § o fN <N o | 220 | 1 polymethyl Pentene 1 * • 〇CN 00 OC <N in ίΝ rn ΟΝ ro m ο Ο Ο Ο ιη Ο ο ο 5001 I 4902 1 oo 〇\ X —: Ο rt Ο X 1 Comparative Example 1 | B/A/ B | 99.92 rn 0.08 00 00 o tn (N «Ν | 220 | 1 polymethylpentene 1 ' 00 00 o (S \D (N σ\ 卜ο Ο ο (Ν Ο οο rf ο ο 5021 I 4952 I 1.37 | X οο ο m Ο V~i Ο <1 1 unit 1% by weight 1 1 -«mj % by weight 1% by weight 1 1% by weight 1 Melting point °c I 1% by weight I 1 melting point °c I 1 βτη Weight % I 1% by weight 1 When using the static mixer 1 ε 1_. J s? cd/m2 1 cd/m2 1 • mm I mm 1 mm 1 • Laminated to form I PET 镝 13⁄4 em 裢Amount of inorganic particles | PET I PET/I/PEG I PBT/PTMG 1 Incompatible resin ^ Inorganic particle size (quantitative average) (barium sulfate) /•"S 岫 氍挞 氍挞 藜 1 1 Incompatible resin Amount 1 1 Film thickness 1 Void forming agent diameter in film" m -K 啭 minimum 値 1 maximum - minimum 1 maximum 値 1 1 minimum 値 maximum - minimum 1 1 maximum 値 1 1 minimum 値 1 maximum - minimum _ maximum 値 1 Minimum brightness 1 睬a? Maximum 値1 Minimum 値1 Maximum-minimum evaluation result 1 Inorganic microparticles 1 Thermoplastic polyester elastomer void-forming agent 1 Length 1 丨Width Ν m Brewing a brightness unevenness display film caused by long-time lighting At 550 nm, the transmittance of heat is 1 s· _ Li — 200903095 [Simplified illustration] Figure 1 is a liquid crystal display with a reflector (direct back light-type light) Schematic diagram of a schematic cross-sectional view and a direct-type optical mode luminance measurement method. [Description of main components] 1 Reflector 2 Cold cathode tube 3 Milk white board 4 Diffuser 5 Septa 6 Polarized diaphragm 7 CCD camera 8 Image analysis device (EyeScale) -38-

Claims (1)

200903095 十、申請專利範圍: 1 . 一種反射板用聚酯薄膜,其係至少在聚酯層(A )中具 有微細空隙,且薄膜在5 5 0奈米波長之透光率爲5』%以 下,該薄膜在長度方向爲88公分X寬度方向爲60公分之 薄膜上之範圍畫出長度方向爲22公分、寬度方向爲15 公分之間隔的線時,則其交點之九點在5 5 0奈米波長之 透光率的最大値與最小値之差爲0.5 %以下。 2 .如申請專利範圍第1項所述之反射板用聚酯薄膜,其係 至少在聚酯層(A)之單面積層含有無機微粒之聚酯層( B )所構成。 3 ·如申請專利範圍第1或2項所述之反射板用聚酯薄膜, 其係在該聚酯層(A)使其含有相對於該層(A)總重量 爲10至80重量%之空隙形成劑 '及2至25重量%之熔 點爲在1 60°C至230 °C之範圍的熱塑性聚酯彈性體,以使 其形成微細空隙所構成。 4 ·如申請專利範圍第3項所述之反射板用聚酯薄膜,其中 該空隙形成劑是含有聚甲基戊烯或環烯烴共聚合物。 5 .如申請專利範圍第1至4項中任一項所述之反射板用聚 酯薄膜,其中該薄膜在長度方向爲88公分X寬度方向爲 60公分之大小範圍畫出長度方向爲22公分、寬度方向 爲1 5公分之間隔的線,並以其九點之交點爲中心而分別 朝長度方向和寬度方向(使該1〇〇毫米的方向成爲長度 方向或寬度方向)切取100毫米Χίο毫米之大小時,該 長度方向或寬度方向之各9片試樣經在80 °C加熱30分 -39- 200903095 鐘時,薄膜之熱收縮率在寬度方向、長度方向之任一是 1 . 0 %以下,且最大値與最小値之差爲0.3 %以內。 6.如申請專利範圍第1至5項中任一項所述之反射板用聚 酯薄膜,其係供使用於40英吋以上之大畫面液晶顯示器 f. -40-200903095 X. Patent application scope: 1. A polyester film for a reflecting plate, which has fine voids at least in the polyester layer (A), and the light transmittance of the film at a wavelength of 550 nm is 5 % or less. When the film has a length of 22 cm in the longitudinal direction and a line in the width direction of 15 cm in the range of 88 cm in the longitudinal direction and 60 cm in the width direction, the intersection point is at 5:00. The difference between the maximum 値 and the minimum 透光 of the light transmittance of the meter wavelength is 0.5% or less. The polyester film for a reflecting sheet according to claim 1, which comprises at least a polyester layer (B) containing inorganic fine particles in a single-layer layer of the polyester layer (A). The polyester film for a reflector according to claim 1 or 2, wherein the polyester layer (A) is contained in an amount of 10 to 80% by weight based on the total weight of the layer (A). The void-forming agent' and 2 to 25% by weight of the thermoplastic polyester elastomer having a melting point in the range of from 1 60 ° C to 230 ° C are formed to form fine voids. The polyester film for a reflecting sheet according to claim 3, wherein the void-forming agent is a polymethylpentene or a cyclic olefin copolymer. The polyester film for a reflecting sheet according to any one of claims 1 to 4, wherein the film has a length direction of 22 cm in a length direction of 88 cm and a width direction of 60 cm. a line having a width of 15 cm in the width direction and centering on the intersection of the nine points and respectively cutting the length direction and the width direction (making the direction of the 1 mm direction into the length direction or the width direction) 100 mm Χίο mm When the size of the sample is 9 minutes in the longitudinal direction or the width direction, the heat shrinkage rate of the film is 1.0% in the width direction and the length direction when heated at 80 ° C for 30 minutes - 39 - 200903095 minutes. Hereinafter, the difference between the maximum 値 and the minimum 为 is within 0.3%. 6. The polyester film for a reflector according to any one of claims 1 to 5, which is for use in a large-screen liquid crystal display of 40 inches or more. f. -40-
TW097108788A 2007-03-14 2008-03-13 Polyester film for reflecting sheet TWI396902B (en)

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