TW200843870A - Scraper structure and scraping device using the same - Google Patents
Scraper structure and scraping device using the same Download PDFInfo
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- TW200843870A TW200843870A TW96116702A TW96116702A TW200843870A TW 200843870 A TW200843870 A TW 200843870A TW 96116702 A TW96116702 A TW 96116702A TW 96116702 A TW96116702 A TW 96116702A TW 200843870 A TW200843870 A TW 200843870A
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200843870 二達編號:TW3588PA 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種刮刀結構及應用其之刮除裝 置,且特別是有關於一種用以刮除膜片表面液體之刮刀結 構及應用其之刮除裝置。 【先前技術】 液晶顯示技術近幾年來蓬勃地發展,各樣尺寸的液晶 顯示面板已廣泛地應用於行動電話、筆記型電腦及平面電 視等等各式各樣的消費性電子產品中。而隨著消費性電子 產品愈來愈受到消費者的喜愛,使得市場上對於液晶顯示 面板的需求量也相對增加。200843870 达达号: TW3588PA IX. Description of the Invention: [Technical Field] The present invention relates to a doctor blade structure and a scraping device using the same, and in particular to a doctor blade for scraping liquid on a surface of a diaphragm Structure and application of the scraping device. [Prior Art] Liquid crystal display technology has been vigorously developed in recent years, and various sizes of liquid crystal display panels have been widely used in various consumer electronic products such as mobile phones, notebook computers, and flat-panel televisions. As consumer electronics products become more and more popular among consumers, the demand for liquid crystal display panels in the market has also increased.
一般液晶顯示面板係透過液晶層及兩偏光板來進行 光線的偏折以顯示晝面,而傳統偏光板之製程包括將聚乙 烯醇(Poly Vinyl Alcoho卜PVA)膜片染色、延伸、水洗、 貼合三醋酸纖維素薄膜(triacetate cellulose film,TAC film)以及乾燥等步驟。由於膜片在離開水槽之後表面會 帶起大量的水分,無可避免地會影響到後方製程步驟的品 質,進而影響了偏光板產品的品質。 目前業界一般係採用夾輪(nip roll)來移除膜片表面 之水分,利用兩夾輪擠壓膜片之兩侧表面,以將水分瀝 出。然此種方式容易於夾輪間產生積水,並且無法將膜片 表面之水分移除乾淨。當膜片表面殘留有過多的水分時, 會影響貼合TAC薄膜的品質,同時亦影響了膜片乾燥的效 TW3588PA 5 200843870Generally, a liquid crystal display panel transmits light through a liquid crystal layer and two polarizing plates to display a kneading surface. The conventional polarizing plate process includes dyeing, stretching, washing, and affixing a polyvinyl alcohol (Poly Vinyl Alcoho PVA) film. A step of triacetate cellulose film (TAC film) and drying. Since the membrane will carry a large amount of moisture on the surface after leaving the water tank, it will inevitably affect the quality of the subsequent process steps, which in turn affects the quality of the polarizing plate product. Currently, the industry generally uses a nip roll to remove moisture from the surface of the diaphragm, and two pinch rollers are used to squeeze the sides of the diaphragm to bleed water. However, this method is easy to generate water between the pinch wheels and it is impossible to remove the moisture on the surface of the diaphragm. When there is excessive moisture on the surface of the diaphragm, it will affect the quality of the TAC film and affect the drying effect of the film. TW3588PA 5 200843870
二達編號:TW3588PA • 果。整體而言係無法有效提昇產品的良率。 【發明内容】 本發明係有關於一種刮刀結構及應用其之刮除裝 置,其係利用刮刀片接觸於膜片表面之方式來刮除膜片表 面之液體,係可改善膜片乾燥之效果,進一步提昇膜片表 面品質,此外更具有良好的使用便利性。 根據本發明之一方面,提出一種刮刀結構,用以刮除Erda number: TW3588PA • Fruit. Overall, it is not effective to increase the yield of the product. SUMMARY OF THE INVENTION The present invention relates to a scraper structure and a scraping device using the same, which utilizes a method in which a scraping blade contacts a surface of a diaphragm to scrape a liquid on a surface of the diaphragm, thereby improving the effect of drying the diaphragm. Further improve the surface quality of the diaphragm, in addition to better use convenience. According to an aspect of the invention, a scraper structure is proposed for scraping
一膜片表面之液體,刮刀結構包括一底座、一刮刀座、一 刮刀片以及至少一移動構件。刮刀座可轉動地設置於底座 上方。刮刀片設置於刮刀座内,部分之刮刀片凸出於刮刀 座外並且接觸賴#。軸構件連接於底;t,肖以推動底 座移動。當膜片相對於刮刀結構移動時,到刀片係刮除膜 片表面之液體。 „明之另—方面’提出一種刮除裝置,用以刮 -第二刮刀結構。第4 = f-第-到一 ^ 刮刀座、一第一刮刀、、、。構匕括-第-底座、-第- 可轉動較置於第-底座至y >移動構件。第—刮刀座 刀座内,部分之第—到刀#帛一刮刀片設置於第-刮 於膜片。當膜片相對第係凸出於第—刮刀座外並接觸 刮除膜片表面之液體。移刀尨構移動時,第一刮刀片係 動第一底座移動。第一到件連接於第一底座,用以推 於膜片相反之兩侧。 刀結構及第二刮刀結構分別配置A liquid on the surface of the diaphragm, the blade structure including a base, a blade holder, a doctor blade, and at least one moving member. The blade holder is rotatably disposed above the base. The doctor blade is disposed in the blade holder, and a portion of the doctor blade protrudes out of the blade holder and contacts the heater. The shaft member is connected to the bottom; t, to push the base to move. As the diaphragm moves relative to the blade structure, the blade scrapes off the liquid on the surface of the film. „明之其他—After proposes a scraping device for scraping-second scraper structure. 4th = f-first-to-one ^ scraper seat, a first scraper, and . - the first - can be rotated more than the first base to the y > moving member. The first - the blade seat, the part of the first - to the knife # 帛 a scraper blade is set on the first - scraped on the diaphragm. When the diaphragm is opposite The first system protrudes out of the first blade holder and contacts the liquid scraped off the surface of the diaphragm. When the moving blade moves, the first blade moves the first base to move. The first member is connected to the first base for Pushed on opposite sides of the diaphragm. The knife structure and the second blade structure are respectively configured
TW3588PA 6 200843870TW3588PA 6 200843870
三達編號:TW3588PA 為讓本發明之上述内容能更明顯易懂 之實施例’並配合所附圖式,作詳細說明如下:舉車父佳 【實施方式】 :::發明較佳實施例之刮刀結構及 衣置係可應用於膜片原有之生產線中,利用彈^到除 刀片以一角度接觸膜片,由生產 材貝之刮 之液體,進而提升後續製程中膜除膜片表面 出-較佳之實施例作為本發明之詳乃之效果二以下係提 以作為範例說明,並不會限縮本發明::保==係用 外’實施例中之圖示亦省略不必 ,、&圍。此 發明之技術特點。 疋件,以清楚顯示本 請同時參照第丨及第2 佳實施例之浙裝置之示_ · Ϊ = 照本發明較 刮刀結構之分解㈣二V:會示第1圖… 表面之液體,並且包括至少 糸用以刮除一膜片80 以-第-刮刀結構2G以及二結構,本實施例中係 明。第-刮刀結構2〇包 一刀結構40為例做說 2一第-刮刀片26=:丄=座22、-第-刮刀座 座24係可轉動地設置於第 構件28(1)。第一刮刀 設置於第-刮刀座24:弟;上:。第^ 8〇相對第—刮刀結構2〇二、:於心圖中)’當膜片 片⑼表面之液體利26係刮除膜 構件28(1)連接於第一底座22,用The three-way number: TW3588PA is an embodiment which makes the above-mentioned contents of the present invention more understandable and is described in detail with reference to the following drawings: 车车父佳 [Embodiment] ::: Invention preferred embodiment The scraper structure and the garment system can be applied to the original production line of the diaphragm, and the diaphragm is used to contact the diaphragm at an angle by the blade, and the liquid is scraped by the material, thereby improving the surface of the film in the subsequent process. The preferred embodiment is the effect of the detailed description of the present invention. The following is a description of the present invention and is not intended to limit the invention:: =========================== ; The technical features of this invention.疋 , , , , 本 本 本 本 本 本 Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ _ _ _ _ _ _ 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解 分解Including at least one of the diaphragms 80 to the first-blade structure 2G and the two structures, this embodiment is described. The first-blade structure 2 is a one-knife structure 40. For example, a first-scraping blade 26=: 丄=seat 22, and a first-scraper seat 24 is rotatably provided to the first member 28(1). The first scraper is disposed on the first scraper holder 24: brother; upper:. The second portion is opposite to the first blade structure 2〇2: in the center of the figure) ’ when the liquid film 26 on the surface of the diaphragm sheet (9) is scraped off, the film member 28(1) is connected to the first base 22,
TW3588PA 7 200843870 三達編號:TW3588PA 以推動第一底座22移動。第一刮刀結構20及第二刮刀結 構40分別配置於膜片8〇相反之兩侧,以分別刮除膜片80 兩表面之液體。 f 更進一步來說,第—刮刀結構2〇更包括一轉動構件 23(1)、一轉盤233及一刻度指示元件234。轉動構件23(1) 設置於第一底座22上,並且包括一第一轉動座231及一 第二轉動座232。第一刮刀座24之兩端分別樞接於第一轉 動座231及第二轉動座232,使第一刮刀片26可相對於第 一底座22轉動。本實施例中,轉盤233例如是設置於第 一轉動座231上,使用者可藉由轉動轉盤233以使第一刮 刀座24旋轉,以調整第一刮刀片26與膜片80間之夾角 θ 1。另外,刻度指示元件234例如是設置於第二轉動座 232上’其係與第一刮刀座24同步轉動,以顯示第一刮刀 座24相對於第一底座22之角度,藉以得知第一刮刀片26 與膜片80間之夾角Θ1。於本實施例中,第一刮刀片26 與膜片80間之夾角<9 1大約介於i5〜45度之間,以達到 良好的液體刮除效果。此外,第一刮刀片26係為具有彈 性之材質’對應於日本工業標準(JISA)硬度大約介於65 〜90度之間,避免膜片80相對於第一刮刀片26移動時受 到磨抽。第一刮刀片26之材質例是腈橡膠(NBR)、烯橡 膠(EPT)、石夕橡膠(Si rubber)、天然橡膠(NR)或聚氨 醋橡膠(PU)等橡膠材料。 此外,於本實施例中,移動構件2 呈由 件29(1)連接於第一底座22,同 逆丧 一压2冋日守移動構件28(1)更連接於TW3588PA 7 200843870 Sanda number: TW3588PA to push the first base 22 to move. The first doctor blade structure 20 and the second doctor blade structure 40 are respectively disposed on opposite sides of the diaphragm 8 to scrape the liquid on both surfaces of the diaphragm 80, respectively. Further, the first blade structure 2 further includes a rotating member 23(1), a turntable 233, and a scale indicating member 234. The rotating member 23(1) is disposed on the first base 22 and includes a first rotating seat 231 and a second rotating base 232. The two ends of the first blade holder 24 are respectively pivotally connected to the first rotating seat 231 and the second rotating seat 232, so that the first blade 26 can be rotated relative to the first base 22. In this embodiment, the turntable 233 is disposed on the first rotating base 231, for example, and the user can rotate the turntable 233 to rotate the first blade holder 24 to adjust the angle between the first doctor blade 26 and the diaphragm 80. 1. In addition, the scale indicating component 234 is disposed on the second rotating base 232, for example, to rotate synchronously with the first blade holder 24 to display the angle of the first blade holder 24 relative to the first base 22, thereby knowing the first blade. The angle between the sheet 26 and the diaphragm 80 is Θ1. In the present embodiment, the angle between the first doctor blade 26 and the diaphragm 80 <9 1 is between about i5 and 45 degrees to achieve a good liquid scraping effect. Further, the first doctor blade 26 is made of an elastic material 'corresponding to the Japanese Industrial Standard (JISA) hardness of about 65 to 90 degrees to prevent the diaphragm 80 from being abraded when moving relative to the first doctor blade 26. The material of the first doctor blade 26 is a rubber material such as nitrile rubber (NBR), olefin rubber (EPT), Si rubber, natural rubber (NR) or polyurethane rubber (PU). Further, in the present embodiment, the moving member 2 is connected to the first base 22 by the member 29(1), and is connected to the moving member 28(1).
TW3588PA 8TW3588PA 8
200843870 二達《號.TW3588PA 支撑杀90(1)。第一底座22具有一插槽221,連接件29(1) 之一端係插入插槽221 ’而連接件29(1)之另一端係連接於 移動構件28(1)。移動構件28⑴例如是一氣壓缸,係推動 第一底座22沿方向X移動,以調整第一刮刀片%接觸膜 片80之施力大小。連接件29(1)係為剛性材質,用以將第 一刮刀結構20經第一底座22、連接件29〇)以及移動構件 28(1)支持於支撐架90(1)上。 Γ 本實%例之第二刮刀結構4〇較佳地與第一刮刀結構 20具有相同之結構。第二刮刀結構4()包括—第二底座 42、一第二到刀座44及一第二刮刀片46。第二刮刀座44,200843870 Erda "No. TW3588PA support kills 90 (1). The first base 22 has a slot 221, one end of the connector 29(1) is inserted into the slot 221' and the other end of the connector 29(1) is coupled to the moving member 28(1). The moving member 28 (1) is, for example, a pneumatic cylinder that urges the first base 22 to move in the direction X to adjust the amount of force applied by the first doctor blade % contact diaphragm 80. The connector member 29(1) is of a rigid material for supporting the first blade structure 20 via the first base 22, the connector member 29) and the moving member 28(1) on the support frame 90(1). The second doctor blade structure 4 of the present embodiment preferably has the same structure as the first blade structure 20. The second doctor blade structure 4() includes a second base 42, a second to knife seat 44 and a second doctor blade 46. a second blade holder 44,
可轉動地設置於第二底座42上方,第二刮刀片46設置於 第一刮刀座44内。部分之第二刮刀片%係凸出第二刮刀 座44外並接觸膜片8G,纽片⑼相對於第二刮刀結構 40移動時’第二刮刀片46係刮除膜片8〇表面之液體。第 二到刀片46同樣為具彈性之材f,此處不再加以資述。 第一刮刀片26接觸膜片80之一第一位置ρι,第二到刀片 46接觸膜片80 之一第二位置P2,第一位置P1及第 位 置P 2間具有-間距D,此間距大約介於i 5〜5 5公分之間。 第刮刀片26以及第二刮刀片46分別緊密地接觸於膜片 80上,以提升刮除裝置100刮除液體之效果。此外,第二 刮刀結構4〇係藉由轉動構件23(2)調整第二刮刀片46及 膜片⑽間之夾角02’此夾角02大約大約介於^〜衫度 之間。第一刮刀結構4〇亦由連接件29(幻連接移動構件 28(2),以推動第二底座42移動。第二刮刀結構4〇係經由The second blade 42 is rotatably disposed above the second base 42 and the second blade 46 is disposed in the first blade holder 44. A portion of the second doctor blade % protrudes out of the second blade holder 44 and contacts the diaphragm 8G. When the button (9) moves relative to the second blade structure 40, the second blade 46 scrapes off the liquid on the surface of the diaphragm 8 . The second to blade 46 is also a resilient material f and will not be described here. The first doctor blade 26 contacts the first position ρι of the diaphragm 80, and the second to blade 46 contacts the second position P2 of the diaphragm 80. The first position P1 and the first position P 2 have a spacing - D, which is approximately Between i 5~5 5 cm. The first doctor blade 26 and the second doctor blade 46 are in close contact with the diaphragm 80, respectively, to enhance the effect of the scraping device 100 scraping liquid. Further, the second doctor blade structure 4 adjusts the angle 02' between the second doctor blade 46 and the diaphragm (10) by the rotating member 23(2). The angle 02 is approximately between about 0 degrees. The first doctor blade structure 4〇 is also connected by the connecting member 29 (the magical connecting moving member 28(2) to push the second base 42 to move. The second scraping blade structure 4 is via
TW3588PA 9 200843870TW3588PA 9 200843870
二遂編魷:HV3588PA ’ 第二底座42、連接件29(2)以及移動構件28(2)支持於支撐 架90(2)上。 另一方面,刮除裝置100更包括至少一滾輪組件,本 實施例中係以兩滾輪組件60(1)及60(2)為例做說明。此兩 滚輪組件60(1)及60(2)分別設置於第一刮刀結構20之上 方,以及第二刮刀結構40之下方,用以帶動膜片80沿方 向Y相對於第一刮刀結構20以及第二刮刀結構40移動。 當滾輪組件60(1)及60(2)帶動膜片80移動時,係微幅繃緊 f 膜片80,使膜片80具有一張力,以利第一刮刀片26及第 二刮刀片46接觸於膜片80上。 上述依照本發明較佳實施例之刮刀結構及應用其之 刮除裝置,係利用將刮刀片設置於刮刀座内,且部分之刮 刀片係凸出於刮刀座外並接觸於膜片之方式,使得當膜片 相對於刮刀片移動時,刮刀片即刮除膜片表面之液體,可 增進膜片烘乾之效果,進一步提升膜片的品質。另外,刮 除裝置中之刮刀結構均相同,不需設計製造不同的刮刀結 ( 構,係可節省成本。本實施例中,兩刮刀結構較佳地係保 持一間距,且分別接觸於膜片相反之兩側,當膜片相對於 第一刮刀結構及第二刮刀結構移動時,第一刮刀片及第二 刮=片係同時刮除膜片兩表面之液體,可提高刮除液體之 效率L再者,由於刮刀片可調整與膜片間之夾角以及對膜 片+之靶力,同一刮除裝置係可適用於不同材質以及厚度之 膜片另外針對材料特性,同〜刮除裝置也可使用不同材 質之刮刀片,大大提升了使用上的方便性。The second raft: HV3588PA' second base 42, connector 29(2) and moving member 28(2) are supported on support frame 90(2). On the other hand, the scraping device 100 further includes at least one roller assembly. In this embodiment, the two roller assemblies 60(1) and 60(2) are taken as an example for illustration. The two roller assemblies 60 (1) and 60 (2) are respectively disposed above the first scraper structure 20 and below the second scraper structure 40 for driving the diaphragm 80 in the direction Y relative to the first scraper structure 20 and The second doctor blade structure 40 moves. When the roller assemblies 60(1) and 60(2) drive the diaphragm 80 to move, the f-film 80 is slightly tensioned so that the diaphragm 80 has a force for the first scraping blade 26 and the second scraping blade 46. It is in contact with the diaphragm 80. The above-mentioned scraper structure and the scraping device using the same according to the preferred embodiment of the present invention utilize a method in which the scraping blade is disposed in the blade holder, and a part of the scraping blade protrudes out of the blade holder and contacts the diaphragm. When the diaphragm moves relative to the doctor blade, the doctor blade scrapes off the liquid on the surface of the diaphragm, which can improve the drying effect of the diaphragm and further improve the quality of the diaphragm. In addition, the scraper structure in the scraping device is the same, and it is not necessary to design and manufacture different scraper knots, which can save cost. In this embodiment, the two scraper structures preferably maintain a spacing and are respectively in contact with the diaphragm. On the opposite sides, when the diaphragm moves relative to the first scraper structure and the second scraper structure, the first scraper blade and the second scraper blade simultaneously scrape the liquid on both surfaces of the diaphragm to improve the efficiency of scraping the liquid. In addition, since the doctor blade can adjust the angle between the diaphragm and the target force of the diaphragm +, the same scraping device can be applied to the diaphragm of different materials and thicknesses, and the material characteristics are also the same as the scraping device. Different material scraping blades can be used, which greatly improves the convenience of use.
TW3588PA 200843870TW3588PA 200843870
二逐編號:TV/3588PA ^ 綜上所述,雖然本發明已以一較佳實施例揭露如上, 然其並非用以限定本發明。本發明所屬技術領域中具有通 常知識者,在不脫離本發明之精神和範圍内,當可作各種 之更動與潤飾。因此,本發明之保護範圍當視後附之申請 專利範圍所界定者為準。 f TW3588PA 11 200843870The present invention has been described above in a preferred embodiment, and is not intended to limit the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims. f TW3588PA 11 200843870
三達編號=TW3588PA ’ 【圖式簡單說明】 第1圖繪示依照本發明較佳實施例之刮除裝置之示意 圖;及 第2圖繪示第1圖中第一刮刀結構之分解圖。 【主要元件符號說明】 20 ··第一刮刀結構 22 :第一底座 C 23(1)、23(2):轉動構件 24 :第一刮刀座 26 ··第一刮刀片 28(1)、28(2):移動構件 29(1)、29(2):連接件 40 : 第二刮刀結構 42 : 第二底座 44 : 第二刮刀座 46 ·· 第二刮刀片 60(1)、60(2):滚輪組件 80 : 膜片 90(1)、90(2):支撐架 100 :刮除裝置 221 :插槽 231 :第一轉動座 232 :第二轉動座 TW3588PA 12 200843870The third figure is TW3588PA'. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a scraping device according to a preferred embodiment of the present invention; and Fig. 2 is an exploded view showing the first doctor blade structure in Fig. 1. [Description of main component symbols] 20··First scraper structure 22: First base C 23(1), 23(2): Rotating member 24: First scraper seat 26··First scraping blade 28(1), 28 (2): moving member 29 (1), 29 (2): connecting member 40: second scraper structure 42: second base 44: second scraper seat 46 · second scraping blade 60 (1), 60 (2 ): Roller assembly 80 : diaphragm 90 ( 1 ), 90 (2): support frame 100 : scraping device 221 : slot 231 : first rotating seat 232 : second rotating seat TW3588PA 12 200843870
二達編號’· TW3588PA ' 233 :轉盤 234 ··刻度指示元件 D :間距 P1 :第一位置 P2 :第二位置 X、Y :方向 01、02 :夹角Erda number '· TW3588PA ' 233 : Turntable 234 ··Scale indicating component D : Spacing P1 : First position P2 : Second position X, Y : Direction 01, 02 : Angle
TW3588PA 13TW3588PA 13
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TW96116702A TWI325343B (en) | 2007-05-10 | 2007-05-10 | Scraper structure and scraping device using the same |
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TW96116702A TWI325343B (en) | 2007-05-10 | 2007-05-10 | Scraper structure and scraping device using the same |
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TW200843870A true TW200843870A (en) | 2008-11-16 |
TWI325343B TWI325343B (en) | 2010-06-01 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107413696A (en) * | 2017-03-27 | 2017-12-01 | 住华科技股份有限公司 | Scraper, drainage device and liquid removal system |
TWI758250B (en) * | 2015-06-11 | 2022-03-21 | 日商住友化學股份有限公司 | Method for producing polarizing film |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103223413B (en) * | 2011-01-13 | 2015-11-18 | 深圳市宇顺电子股份有限公司 | A kind of binding dust method of automated cleaning glass surface |
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2007
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI758250B (en) * | 2015-06-11 | 2022-03-21 | 日商住友化學股份有限公司 | Method for producing polarizing film |
CN107413696A (en) * | 2017-03-27 | 2017-12-01 | 住华科技股份有限公司 | Scraper, drainage device and liquid removal system |
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