TW200838883A - Flameproof copolymer and flame retardant thermoplastic resin composition including the same - Google Patents

Flameproof copolymer and flame retardant thermoplastic resin composition including the same Download PDF

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TW200838883A
TW200838883A TW097110538A TW97110538A TW200838883A TW 200838883 A TW200838883 A TW 200838883A TW 097110538 A TW097110538 A TW 097110538A TW 97110538 A TW97110538 A TW 97110538A TW 200838883 A TW200838883 A TW 200838883A
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resin composition
flame
weight
meth
thermoplastic resin
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TW097110538A
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Chinese (zh)
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TWI421261B (en
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Bok-Nam Jang
In-Chul Jung
Hee-Jung Park
Mi-Ran Cho
Jin-Kyung Cho
Jin Hwan Choi
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Cheil Ind Inc
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F230/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
    • C08F230/02Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing phosphorus
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    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1802C2-(meth)acrylate, e.g. ethyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1803C3-(meth)acrylate, e.g. (iso)propyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1805C5-(meth)acrylate, e.g. pentyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1806C6-(meth)acrylate, e.g. (cyclo)hexyl (meth)acrylate or phenyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
    • C08F220/325Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals containing glycidyl radical, e.g. glycidyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L43/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium or a metal; Compositions of derivatives of such polymers
    • C08L43/02Homopolymers or copolymers of monomers containing phosphorus
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

Disclosed herein is a flameproof copolymer comprising repeating units of (A) about 80-99% by weight of a (meth)acrylic monomer and (B) about 1-20% by weight of a vinyl-containing phosphorous monomer. The present invention also provides a thermoplastic resin having good flame retardancy by using the flameproof copolymer.

Description

200838883 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種防火性共聚物及包含其之阻燃熱塑 性樹脂組成物。本發明尤指一種防火性共聚物及包含其之 5 阻燃熱塑性樹脂,其中此防火性共聚物包含一具有特定結 構之含乙烯基之磷單體以及一丙烯酸單體。200838883 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a fireproof copolymer and a flame retardant thermoplastic resin composition comprising the same. More particularly, the present invention relates to a fire-resistant copolymer comprising a vinyl-containing phosphorus monomer having a specific structure and an acrylic monomer, and a flame-retardant thermoplastic resin comprising the same.

10 1510 15

20 【先前技術】 般而a ’丙細酸早體樹脂具有良好的透明度、财候 性、機械特性、以及極佳的熱穩定性。因此,丙烯酸單體 树月曰已廣泛的適用在電子產品、顯示器構件、光學材料、 建築構件、以及汽車構件上,且亦同時應用在常見的模具 上。丙烯酸樹脂尤其具有良好的抗刮性,故應用在電器或 電^產品之外部構件上逐漸增長。然而,丙烯酸樹脂基本 上是為一種易燃物質,造成丙烯酸樹脂的應用範圍有所限 V從提出混合一添加 w芏哗徹劑I万法,以改盖 酸樹脂之阻燁性,麸;炎7 1 土 又口丙炸 “、、“、、、而為了要達到預設之阻燃性,仍必須 此合大量的阻燃劑, 、 _ ^ ^ “、、 且此方法亦因阻燃性的溶解而具有外 脂,其透心、^ 造·丙烯酸為主的樹 /、 又 L、、、性、及機械特性劣化等問題。 因此,提出在聚合物鏈中添加鱗阻 決這些問題。 ⑷心乃忐,以解 5 200838883 美國專利第4,035,571號揭露一種防火性共聚物,其係 由不飽和單體、二(烴基)乙烯基膦酸酯 (bis(hydrocarbyl)vinyl phosphonate)、以及丙烯酸或甲基丙 烯酸所共聚而成。 5 然而,此方法面臨必須使用大量的二(烴基)乙烯基膦 酸酯才能得到足夠阻燃性之問題,這會造成機械特性不佳 且亦造成應用上的限制。 因此,本發明之發明者發展出一種防火性共聚物及包 _ 含其之阻燃熱塑性樹脂組成物,其是將具有特定結構之含 1〇乙烯基之磷單體(磷含量為18至30重量百分比)與甲基丙烯 酸單體共聚而成,除了能維持機械特性外,亦具有相同良 好的防火性、透明度、以及抗刮性。 【發明内容】 15 本卷明之主要目的係在提供一種具有良好阻燃性之熱 塑性樹脂組成物。 ^ 本發明之另一目的係在提供一種具有良好透明度及抗 刮性且同時具有良好阻燃性之熱塑性樹脂組成物。 本發明之再一目的係在提供-種對生態環境無害之熱 2〇塑性樹脂組成物,當其燃燒時不會產生如戴奥辛"夫喃了 或鹵化氫氣體等有毒氣體。 本發明之更一目的係在提供一種物理特性協調性良好 之熱塑性樹脂組成物。 200838883 本發明其他的目的及優點,可透過揭露的内容及申請 專利範圍而更加明瞭。 本發明一實施態樣係在提供一種防火性共聚物,其包 含重複單元(a)約80至99重量百分比之甲基丙稀酸 5 ((meth)acrylic)單體;以及(b)約1至20重量百分比之含乙稀 基(vinyl)之磷(phosphorous)單體。 在本發明示例性實施例中,含乙烯基之磷單體可包 含約18至30重量百分比之磷。 本發明另一實施悲樣係關於一種防火性共聚物之製傷 10 方法,此方法包括:在一自由基起始劑之存在下,於溫度 約60至90°C下,共聚合一甲基丙烯酸單體及一含乙烯基之 磷單體1至6小時。 再者’本發明提供一種包含前述防火性共聚物之阻燃 熱塑性樹脂組成物。此樹脂組成物,以一3 mm厚之測試樣 15 品經NipponDenshoku霧度計測量後,樹脂組成物之霧度可 為2%或以下;經JIS K 5401測量後,樹脂組成物之鉛筆硬 度約為2H ;以一 1/8”厚之測試樣品經ASTM D-256測量後, 樹脂組成物之艾氏(Izod)衝擊強度約為〇 kgf.cm/cm或以 上;以1/4”厚之測試樣品經ASTMD-1525測量後,樹脂組成 20 物之耐熱度(VST)約為97°C或以上;且以2·0 mm厚之測試樣 品經UL 94測試後,樹脂組成物之阻燃性為ν·2、V-1或V-0。 本發明之樹脂組成物可更包括一添加物,而此添加物 係選自由抗衝擊改質劑(impact modifier)、抗滴垂劑 (anti-dripping agent)、酚樹脂(phenol resin)、阻燃劑(flame 7 200838883 retardant)、助阻燃劑(flame retardant aid)、潤滑劑 (lubricant)、抗氧化劑(antioxidant)、塑化劑(plasticizer)、 熱穩定劑(thermal stabilizer)、光穩定劑(light stabilizer)、 色素(pigment)、染料(dye)、無機填充劑(inorganic filler)及 5 其混合物所組成之群組。 於本發明示例性實施例中,抗衝擊改質劑之使用量, 可佔100重量份之防火性共聚物之約30重量份或以下。而橡 膠改性接枝共聚物可作為抗衝擊改質劑。 於本發明示例性實施例中,抗滴垂劑之使用量,可佔 10 100重量份之防火性共聚物之約2重量份或以下。 在一實施例中,酚樹脂之使用量,可佔100重量份之防 火性共聚物之約1至20重量份。 於另一實施例中,此樹脂組成物以一3 mm厚之測試樣 品經NipponDenshoku霧度計測量後,樹脂組成物之霧度可 15 約為17%或以下;經JIS K 5401測量後,樹脂組成物之鉛筆 硬度約為2H;以一 1/8”厚之測試樣品經ASTM D-256测量 後,樹脂組成物之艾氏衝擊強度約為L3 kgf.cm/cm或以 上;以1/4”厚之測試樣品經ASTMD-1525測量後,樹脂組成 物之耐熱度(VST)為約95°c或以上;且以2.0 mm厚之測試樣 20 品經UL 94測試後,樹脂組成物之阻燃性為V-2、V-1或V-0。 再者’本發明提供一種此樹脂組成物之模具。 本發明之防火性共聚物包括重複單元(a)曱基丙烯酸 單體以及(b)含乙烯基之磷單體。 8 200838883 曱基丙烯酸單體(a)之示例可包括但不限制於丙烯酸 酯(acrylate)、丙烯酸烧酯(alkyl acrylate)、甲基丙烯酸醋 ((metli)acrylate)、甲基丙烯酸烧 ϊ 旨(alkyl(meth)acrylate)、或 甲基丙烯酸。這些可單獨或相互混合使用。較佳為甲基丙 5 烯酸單體可為甲基丙烯酸酯((meth)acrylate)、甲基丙烯酸甲 酯(methyl (meth)acrylate) \ 甲 基 丙稀 酸 乙 酯 (ethyl(meth)acrylate) 、 曱 基 丙 烯 酸 丙 酯 (propyl(meth)acrylate) 、 甲 基 丙 烯 酸 丁 酯 • (butyl(meth)acrylate)、 甲 基 丙 烯 酸 戊 酯 10 (pentyl(meth)acrylate) 、 曱 基 丙 烯酸 環 己 酯 (cyclohexyl(meth)acrylate)、曱基丙烯酸正己醋 (n.hexyl(meth)acrylate) ^甲基丙烯酸環氧丙酯 (glyCidyl(meth)acrylate)、甲基丙烯酸((meth)acrylic acid)或 其混合物。 15 含乙烯基之填單體(b)可選自於如化學式所示之 化合物中之一者或多者。20 [Prior Art] Generally, a'-propionic acid early-form resin has good transparency, financial property, mechanical properties, and excellent thermal stability. Therefore, acrylic monomer sapphire has been widely used in electronic products, display members, optical materials, building members, and automotive components, and is also applied to common molds. Acrylic resins, in particular, have good scratch resistance and are therefore increasingly used in the external components of electrical appliances or electrical products. However, the acrylic resin is basically a flammable substance, resulting in a limited application range of the acrylic resin. V is proposed to add a w 芏哗 芏哗 I , , , , , , , , , , , , , , , , , , , , , , , , , , 7 1 The soil and the mouth are fried with ",,", and, in order to achieve the preset flame retardancy, a large amount of flame retardant must still be used, _ ^ ^ ", and this method is also due to flame retardancy. It is dissolved and has an external fat, and it has problems such as a core, an acrylic-based tree, a L-, a property, and a deterioration in mechanical properties. Therefore, it has been proposed to add a scale to the polymer chain to solve these problems. (4) The invention is based on the disclosure of a non-saturated monomer, bis(hydrocarbyl)vinyl phosphonate, and acrylic acid or a flame retardant copolymer disclosed in US Pat. No. 4,035,571. Methacrylic acid is copolymerized. 5 However, this method faces the problem that a large amount of bis(hydrocarbyl)vinylphosphonate must be used in order to obtain sufficient flame retardancy, which causes poor mechanical properties and also imposes application limitations. therefore, The inventors of the present invention have developed a fire-retardant copolymer and a package containing a flame-retardant thermoplastic resin composition having a specific structure of a vinyl group-containing phosphorus monomer (phosphorus content of 18 to 30% by weight) Copolymerized with methacrylic acid monomer, in addition to maintaining mechanical properties, it also has the same good fire resistance, transparency, and scratch resistance. [Invention] 15 The main purpose of this paper is to provide a flame retardant. A thermoplastic resin composition. Another object of the present invention is to provide a thermoplastic resin composition having good transparency and scratch resistance while having good flame retardancy. A further object of the present invention is to provide a pair Eco-environment-free heat 2〇 plastic resin composition, when it burns, does not produce toxic gases such as dioxin " fusphon or hydrogen halide gas. A further object of the present invention is to provide a good coordination of physical properties. Thermoplastic Resin Compositions 200838883 Other objects and advantages of the present invention will become apparent from the disclosure and claims. An embodiment of the present invention provides a fire-resistant copolymer comprising repeating unit (a) from about 80 to 99 weight percent of a (meth)acrylic monomer; and (b) about 1 Up to 20% by weight of a vinyl-containing phosphorous monomer. In an exemplary embodiment of the invention, the vinyl-containing phosphorus monomer may comprise from about 18 to 30 weight percent phosphorus. A method of performing sadness is a method for the manufacture of a fire-resistant copolymer. The method comprises: copolymerizing a monomethacrylic monomer at a temperature of about 60 to 90 ° C in the presence of a radical initiator. And a vinyl-containing phosphorous monomer for 1 to 6 hours. Further, the present invention provides a flame-retardant thermoplastic resin composition comprising the above fire-resistant copolymer. The resin composition was measured by a Nippon Denshoku haze meter after measuring a sample having a thickness of 3 mm, and the haze of the resin composition was 2% or less; after the measurement by JIS K 5401, the pencil hardness of the resin composition was about 2H; after a 1/8" thick test sample is measured by ASTM D-256, the Izod impact strength of the resin composition is about 〇kgf.cm/cm or more; After the test sample was measured by ASTM D-1525, the heat resistance (VST) of the resin composition 20 was about 97 ° C or more; and the flame retardancy of the resin composition after the test sample of 2.0 mm thick was tested by UL 94. It is ν·2, V-1 or V-0. The resin composition of the present invention may further comprise an additive selected from the group consisting of an impact modifier, an anti-dripping agent, a phenol resin, and a flame retardant. Agent (flame 7 200838883 retardant), flame retardant aid, lubricant, antioxidant, plasticizer, thermal stabilizer, light stabilizer A group consisting of a stabilizer, a pigment, a dye, an inorganic filler, and a mixture thereof. In an exemplary embodiment of the present invention, the impact modifier may be used in an amount of about 30 parts by weight or less based on 100 parts by weight of the fire-resistant copolymer. The rubber modified graft copolymer can be used as an impact modifier. In an exemplary embodiment of the present invention, the anti-dripping agent may be used in an amount of about 2 parts by weight or less based on 10 100 parts by weight of the fire-resistant copolymer. In one embodiment, the phenol resin may be used in an amount of from 1 to 20 parts by weight based on 100 parts by weight of the fire-resistant copolymer. In another embodiment, after the resin composition is measured by a Nippon Denshoku haze meter with a test sample of 3 mm thick, the haze of the resin composition can be about 17% or less; after being measured by JIS K 5401, the resin The pencil hardness of the composition is about 2H; after a 1/8" thick test sample is measured by ASTM D-256, the resin composition has an Izod impact strength of about L3 kgf.cm/cm or more; "The thickness of the test sample is measured by ASTM D-1525. The heat resistance (VST) of the resin composition is about 95 ° C or more; and the resistance of the resin composition after the test of the sample of 2.0 mm thick by UL 94 is tested. The flammability is V-2, V-1 or V-0. Further, the present invention provides a mold of this resin composition. The fire-retardant copolymer of the present invention comprises a repeating unit (a) a mercaptoacrylic monomer and (b) a vinyl-containing phosphorous monomer. 8 200838883 Examples of the methacrylic acid monomer (a) may include, but are not limited to, an acrylate, an alkyl acrylate, a methacrylate, or a methacrylic acid ( Alkyl (meth)acrylate), or methacrylic acid. These can be used alone or in combination with each other. Preferably, the methyl propyl enoic acid monomer is methacrylate, methyl (meth) acrylate, ethyl (meth) acrylate , propyl (meth)acrylate, butyl (meth)acrylate, pentyl(meth)acrylate, cyclohexyl methacrylate (cyclohexyl methacrylate) Cyclohexyl(meth)acrylate), n.hexyl(meth)acrylate ^glyCidyl(meth)acrylate,methic acid (meth) . The vinyl group-containing monomer (b) may be selected from one or more of the compounds as shown in the chemical formula.

[化學式1] [化學式2][Chemical Formula 1] [Chemical Formula 2]

20 Η匕學式3]20 dropout 3]

[化學式4][Chemical Formula 4]

9 200838883 (在上述化學式1至4中,I為氫或甲基,R2及R3係獨立 為曱基或乙基,且η為0或1)。 59 200838883 (In the above Chemical Formulas 1 to 4, I is hydrogen or a methyl group, R2 and R3 are independently a mercapto group or an ethyl group, and η is 0 or 1). 5

10 1510 15

20 化學式1所示之化合物例子可為二甲基乙烯基氧化 膦(dimethylvinylphosphineoxide)、乙基甲基乙烯基氧化 膦(ethylmethylvinylphosphineoxide)、二乙基乙烯基氧化 膦(diethylvinylphosphineoxide)、二甲基 2_ 曱基乙稀基氧化 膦(dimethyl 2-methylvinyl|>hosphineoxide)、乙基甲基2-曱 基 乙 浠 基 氧 化 膦(ethylmethyl 2-methylvinylphosphineoxide)、二乙基 2-甲基乙稀基氧化 膦(diethyl 2_methylvinylphosphineoxide)、二甲基乙烯基次 膦酸酯(dimethylvinylphosphinate)、乙基曱基乙烯基次膦 酸酯(ethylmethylvinylphosphiiiate)、二乙基乙烯基次膦酸 酯(diethylvinylphosphinate)、二甲基2-甲基乙烯基次膦酸 酯(dimethyl 2-methylvinylphosphinate)、乙基甲基 2-甲基乙 烯基次膦酸 S旨(ethylmethyl 2-methylvinylphosphinate)、二 乙基 2-甲基乙烯基次膦酸 g旨(diethyl 2-methylvinylphosphinate)、二曱基乙烯基膦酸酉旨 (dimethylvinylphosphoiiate)、乙基曱基乙烯基膦酸酯 (ethylmethylvinylphosphonate)-二乙基乙烯基膦酸酉旨 (diethylvinylphosphonate)、二甲基2-曱基乙烯基膦酸酯 (dimethyl 2-methylvinylphosphonate)、乙基曱基 2-甲基乙 烯基膦酸酯(ethylmethyl 2-methylvinylphosphonate)、或二 乙基 2- 曱基 乙烯基膦酸酯 (diethyl 25 2-methylvinylphosphonate)。 20083888320 Examples of the compound represented by Chemical Formula 1 may be dimethylvinylphosphineoxide, ethylmethylvinylphosphineoxide, diethylvinylphosphineoxide, dimethyl 2 fluorenyl Dimethyl phosphine oxide (dimethyl 2-methylvinyl|>hosphineoxide), ethylmethyl 2-methylvinylphosphineoxide, diethyl 2-methylethylene phosphine oxide (diethyl) 2_methylvinylphosphineoxide), dimethylvinylphosphinate, ethylmethylvinylphosphiiiate, diethylvinylphosphinate, dimethyl 2-methyl Dimethyl 2-methylvinylphosphinate, ethylmethyl 2-methylvinylphosphinate, diethyl 2-methylvinylphosphinic acid Diethyl 2-methylvinylphosphinate), dimethylvinylphosphoiiate, ethyl hydrazine Vinylphosphonate-diethylvinylphosphonate, dimethyl 2-methylvinylphosphonate, ethyl fluorenyl 2-methylethylene Ethylphosphonate (ethylmethyl 2-methylvinylphosphonate) or diethyl 2- 2-methylvinylphosphonate (diethyl 25 2-methylvinylphosphonate). 200838883

10 1510 15

20 化學式2所示之化合物例子可為烯丙基二曱基氧化膦 (allyldimethylphosphixieoxide)、烯丙基曱基乙基氧化膦 (allylmethylethylphosphineoxide)、烯丙基二乙基氧化膦 (allyldiethylphosphineoxide)、2-甲基烯丙基二甲基氧化膦 (2-methylallyldimethylphosphineoxide)、2-曱基烯丙基甲基 乙基氧化膦(2-methylallylmethylethylphosphineoxide)、2-甲 基 細丙基 二乙基 氧化鱗 (2-methylallyldiethylphosphineoxide)、烯丙基二甲基次膦 酸酯(allyldimethylphosphinate)、烯丙基曱基乙基次膦酸酯 (allylmethylethylphosphinate)、浠丙基二乙基次膦酸酯 (allyldiethylphosphinate)、2-曱基戊基二甲基次膦酸酯 (2-metliylanyldimethylphosphinate)、2·甲基稀丙基甲基乙 基次膦酸酯(2-methylallylmethylethylphosphinate)、2-甲基 烯丙基二乙基次膦酸酯(2-methylallyldiethylphosphinate)、 烯丙基二甲基膦酸醋(allyldimethylphosphonate)、豨丙基 曱基乙基膦酸 S旨(allylmethylethylphosphonate)、烯丙基二 乙基膦酸醋(allyldiethylphosphonate)、2-曱基烯丙基二甲基 膦酸醋(2-methylallyldimethylphosplionate)、2-甲基浠丙基 曱基乙基膦酸酉旨(2-methylallylmethylethylphosphonate)、 或 2- 曱基烯丙基二乙基膦酸酯 (2-methylallyldiethylphosphonate) 〇 化學式3所示之化合物例子可為乙烯基二甲基次膦酸 酯(vinyldimethylphosphinate)、乙烯基乙基甲基次膦酸酯 (vinylethylmethylphosphinate)、乙浠基二乙基次膦酸酉旨 11 200838883 520 Examples of the compound represented by Chemical Formula 2 may be allyldimethylphosphixieoxide, allylmethylethylphosphineoxide, allyldiethylphosphineoxide, 2-methyl 2-methylallyldimethylphosphineoxide, 2-methylallylmethylethylphosphineoxide, 2-methylallyldiethylphosphineoxide ), allyldimethylphosphinate, allylmethylethylphosphinate, allyldiethylphosphinate, 2-mercapto 2-metliylanyldimethylphosphinate, 2-methylallylmethylethylphosphinate, 2-methylallyl diethyl phosphinate (2-methylallyldimethylethylphosphinate) 2-methylallyldiethylphosphinate), allyldimethylphosphonate, allylmethylethylphosphonic acid S (allylmethylethy) Lphosphonate), allyldiethylphosphonate, 2-methylallyldimethylphosplionate, 2-methylpropylpropylmethylphosphonate (2-methylallylmethylethylphosphonate), or 2-methylallyldiethylphosphonate. Examples of the compound of the formula 3 may be vinyldimethylphosphinate or vinyl. Ethylmethylphosphinate, vinyl hydrazide diethylphosphinate, 11 200838883 5

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(vinyldiethylphosphiiiate)、2·曱基乙烯基二曱基次膦酸酯 (2-methylvinyldimethylphosphinate)、2-甲基乙烯基甲機乙 基次膦酸醋(2-methylvinylmethylethylphosphinate)、2-曱基 乙 烯基二 乙基次 膦酸酯 (2-methylvinyldiethylphospliinate)、乙烯基二曱基膦酸醋 (vinyldimethylphosphonate)、乙烯基乙基甲基膦酸ϊ旨 (vinylethylmethylphosphonate)、乙烯基二乙基膦酸醋 (vinyldiethylphosphonate)、2-甲基乙烯基二曱基膦酸酯 (2-methylvinyldimethylphosphonate)、2-曱基乙稀基乙基甲 基膦酸酉I (2-methylvinylethylmetliylphosphonate)、2·曱基 乙稀基二乙基膦酸醋(2-methylvinyldiethylphosphonate)、 二甲基乙烯基磷酸酉旨(dimethylvinylphosphate)、乙基甲基 乙烯基填酸醋(ethylmethylvinylphosphate)、二乙基乙烯基 麟酸酯(diethylvinylphosphate)、二甲基2-甲基乙烯基填酸 酯(dimethyl 2-methylvinylphosphate)、乙基甲基 2-甲基乙 浠基磷酸酯(ethylmethyl 2-methylvinylphosphate)、或二乙 基2-甲基乙烯基填酸醋(diethyl 2-methylvinylphosphate)。 化學式4所示之化合物例子可為烯丙基二曱基次膦酸 酯(allyldimethylphosphinate)、烯丙基乙基曱基次膦酸醋 20 (allylethylmethylphosphinate)、稀丙基二乙基次膦酸醋 (allyldiethylphosphinate)、2·甲基烯丙基二曱基次膦酸醋 (2-methylallyldimethylphosphinate)、2-曱基烯丙基甲基乙 基次膦酸醋(2-methylallylmethylethylphosphinate)、2-曱基 稀丙基二乙基次膦酸醋(2-methylallyldiethylphosphinate)、 12 200838883 烯丙基二曱基膦酸酷(allyldimethylphosphoiiate)、烯丙基 乙基甲基膦酸酯(allylethylmetliylphosphonate)、烯丙基二 乙基膦酸酯(allyldiethylphosphoiiate)、2-甲基烯丙基二甲 基膦酸酉旨(2-methylallyldimethylpliosphonate)、2_ 甲基晞丙 5 基 乙 基甲基 膦酸酯 (2-methylallylethylmethylphosphonate)、2·甲基稀丙基二乙 基膦酸醋(2-methylallyldiethylpliosphonate)、烯丙基二甲 基構酸S旨(allyldimethylphosphate)、烯丙基乙基甲基填酸 酉旨(allylethylmethylphosphate)、烯丙基二乙基磷酸酿 10 (allyldiethylphosphate)、2-甲基烯丙基二甲基填酸酉旨 (2-methylallyldimethylphosphate)、2-甲基烯丙基乙基甲基 鱗酸醋(2-methylallylethylmetliylphosphate)、或 2-甲基浠丙 基二乙基填酸醋(2-methylallyldiethylphosphate)。 含乙烯基之磷單體(b)之結構中,較佳可包含約18至30 15 重量百分比之磷,且更佳包含約20至29重量百分比之磷。 若乙烯基磷化合物中所使用的磷含量少於約18重量百分比 時,共聚物則無法具有足夠的阻燃性。再者,若乙烯基磷 化合物中所使用的填含量高於30重量百分比時,則可能造 成相容性降低。 20 於本發明一實施例中,共聚物可包含約80至90重量百 分比之曱基丙烯酸單體及约5至20重量百分比之含乙烯基 之磷單體之重複單元。當含乙烯基之磷單體的使用量在上 述範圍中時,可得到高阻燃性及良好的機械特性。且更佳 為具有約85至95重量百分比之曱基丙烯酸單體及約5至15 13 200838883 β 重量百分比之含乙烯基之磷單體。 含乙稀基之磷單體(C)之較佳示例可為二甲基乙烯基 膦酸酯(DM VP)。含乙烯基之磷單體(C)之製備方法已揭露在 曰本專利第3836459號,而此篇專利所有的内容皆可併入本 5 發明以供參考。 本發明之防火性共聚物可使用一般的共聚合反應來 製造,其中含乙烯基之磷單體是在自由基起始劑的存在下 添加至甲基丙烯酸單體中。既然含乙烯基之磷單體具有可 • 聚合之乙烯基基團,則含乙烯基之磷單體與甲基丙烯酸單 10 體可一同形成主鏈。當共聚合時,可選擇添加一包含單體 之不飽和基團,如芳香族乙烯基單體。在最後共聚物的重 複單元可達到上述之比例之前,藉由添加包含單體之不飽 和基團,可控制甲基丙烯酸單體及含乙烯基之磷單體的含 量。 15 於本發明一實施例中,可將曱基丙烯酸單體及含乙烯 基之磷單體添加至一反應器中,接著在起始劑的存在下, 於約60至90°C下共聚合約1-6小時。 可適用的起始劑可為,但不限於:如過氧化苯甲醢 (benzoyl peroxide,ΒΡΌ)、過氧化二異丙苯(dicumylperoxide, 20 DCP)、二-第三 丁基過氧化物(di-tert-butylperoxide, DTBP)、偶氮二異丁腈(azobisisobutyronitrile,AIBN)、及其 相似物之自由基起始劑。 本發明之防火性共聚物可使用在一般的丙烯酸樹脂 中。例如,防火性共聚物可單獨使用、或與其他樹脂或添 200838883 加物混合作為熱塑性樹脂組成物,以改善衝擊強度及阻燃 性。 ’、、、 抗衝擊改質劑 5 本發明之阻燃熱塑性樹脂組成物視需要可更包含一抗 衝擊改質劑。此抗衝擊改質劑可藉由將樹脂聚合物與乙烯 基單體接枝製備而成。此抗衝擊改質劑的製傷可藉由將一 芳香族乙烯基單體及選擇性一可共聚合之單體,接枝共聚 合至一橡膠聚合物上。 10 此橡膠可選自由以二稀為主(diene-based)之橡膠,如聚 丁二浠橡膠(polybutadiene rubber)、聚(苯乙烯-丁二歸)橡膠 (poly(styrene-butadiene) rubber)、及聚(丙烯腈-丁 二烯)橡膠 (poly(acrylonitrile-butadiene) rubber);添加氫至二烯橡膠之 飽和橡膠;異戊二烯橡膠(isoprene rubber);丙烯酸橡膠 15 (acrylic rubber);石夕橡膠(silicon rubber);乙烯/丙烯橡膠 (ethylene/propylene rubber);以及乙稀-丙烯-二烯三元共聚 物(ethylene-propylene-diene terpolymer,EPDM)所組成之群 組中至少一橡膠聚合物。在這些橡膠中,較佳為以二烯為 主之橡膠,更佳為以丁二烯為主之橡膠。橡膠的含量較佳 20 係佔100重量百分比之接枝共聚物樹脂之約5至約65重量百 分比。若考慮到模具之衝擊強度及外觀,橡膠共聚物的平 均粒徑較佳可為約0.1至4μπι。抗衝擊改質劑之使用量,可 佔100重量份之防火性共聚物之約30重量份或以下,較佳約 0·1至20重量份,而更佳約0.5至15重量份。若抗衝擊改質劑 25 的使用量高於30重量份時,則可能造成阻燃性降低。 15 200838883 抗滴垂劑 本發明之阻燃熱塑性樹脂組成物視需要可更包含一抗 滴垂劑。此抗滴垂劑可為一種添加劑,其在與樹脂混合之 5 後能以纖維狀的型態存在於樹脂中。抗滴垂劑的例子可為 以敗為主的樹脂,如聚四氟乙浠(polytetrafluoroethylene)、 四氟乙烯 (tetrafluoroethylene) 及六 氟乙稀 (hexafluoropropylene)之共聚物、四氟乙烯及全氟烧基乙烯 基醚(perfluoroalkylvinylether)之氟化碳樹脂(fluorinated 10 carbon resin)、以及聚偏二氟乙烯(polyvinylideiiefliioride) 〇 抗滴垂劑的使用量範圍較佳可佔100重量份之防火共 聚物之約2重量份或以下。當抗滴垂劑的使用量超過2重量 份時,可能造成衝擊強度的劣化。在以氟為主的樹脂中, 最佳為聚四氟乙烯。 15 酚樹脂 本發明之樹脂組成物可更包括一作為形成焦炭劑之酚 > 樹脂。由於酚樹脂於低溫下(約300至450°C)可形成一焦炭, 因此在燃燒初期可有效的在表面上形成焦炭。 20 酚樹脂一般可分為熱固型(resol-type)酚樹脂以及熱塑 型(novolak-type)紛樹脂。在本發明中,熱塑型酴樹脂尤其 較熱固型紛樹脂更佳。熱塑型酴樹脂可包括紛甲酸(phenol formaldehyde)熱塑樹脂、第三丁基紛曱駿 (tertiarybutylphenol formaldehyde)熱塑樹脂、對辛基紛甲趁 25 (para octylphenol formaldehyde)熱塑樹脂、對氰盼甲路(para 16 200838883 cyanophenol formaldehyde)熱塑樹脂、紛類環氧 (phenolepoxy)熱塑樹脂、及其混合物。熱塑型酚樹脂之平 均分子量(Mw)較佳為約300至約1〇,〇〇〇。 在100重量份之防火性共聚物中,酚樹脂可包含約1至 5 約20重量份,且較佳約1至約1〇重量份。若酚樹脂的含量多 於約20重量份,則會造成機械特性劣化,以及耐候性較差。 本發明之樹脂組成物可更包括一添加物,其係選自由 阻燃劑(flame retardant)、助阻燃劑(flame retardant aid)、潤 滑劑(lubricant)、抗氧化劑(antioxidaiit)、塑化劑 10 (plasticizer)、熱穩定劑(thermal stabilizer)、光穩定劑(iight stabilizer)、無機填充劑(inorganic filler)、色素化1名11^1^)、 及染料(dye)所組成之群組。這些添加物可單獨使用或相互 混合使用。 阻燃劑可為一磷阻燃劑或一鹵素阻燃劑,且較佳為磷 15 阻燃劑。磷阻燃劑的例子可包括紅磷(red phosphorus)、填 酸酯(phosphate)、膦酸酯(phosphonate)、次膦酸酉旨 (phosphinate)、膦氧化物(phosphine oxide)、填氮基化合物 (phosphazene)、其金屬鹽類、及其相似物。其中,最佳為 芳香族填酸醋(phosphate)化合物。 20 阻燃劑較佳的使用範圍,係為在每100重量份之防火性 共聚物中,阻燃劑為約30重量份或以下,且更佳約為0.1至 15重量份,而最佳約為0.3至10重量份。若阻燃劑的含量多 於30重量份,則可能會造成阻燃性及衝擊強度等機械性質 劣化。 17 200838883 4 本發明之樹脂組成物可由一般製程方法來製造。例 如,所有的成分及添加物可混合在一起然後經過擠壓機擠 壓,而可製備成顆粒狀。 再者,本發明之樹脂組成物可使用在各種模具產品 5 中。特別是,此樹脂組成物適用在電子或電器產品上,如 家庭用電視、電腦、音響組、冷氣機、自動化辦公裝置、 及其相似物。 本發明可參考下列的實施例而更佳明瞭,這些實施例 φ 僅為了說明的目的,而不應視為用來限制本發明的範圍, 10 且本發明的範圍如申請專利範圍所定義。 【實施方式】 實施例1 將90重量份的曱基丙烯酸曱酯、10重量份之二甲基乙 15 烯基膦酸酯(含22.76重量百分比的磷)、及0.3重量份之過氧 化苯曱醯添加至一反應器中,於80°C下反應3小時。將所製 ^ 成的聚合物至於真空烘箱中乾燥,得到一阻燃PMMA共聚 物(VP-PMMA)。接著,將此VP-PMMA共聚物經過一雙螺旋 擠壓機,於200至260°C下擠壓成顆粒狀物。使用一 8 oz之射 20 出成型機,在25(TC下且活塞筒溫度為60°C時,將顆粒狀物 製成測試模具。 實施例2 18 200838883 • 實施例2的實施方法與實施例1相同,除了更添加5重量 份之EXL-2602(甲基丙烯酸甲酯-丁二烯-丙烯酸共聚 物)(MRC Co.製造)作為一抗衝擊改質劑。 實施例3 實施例3的實施方法與實施例2相同,除了更添加0.5重 量份之聚四氟乙烯(Mitsui-Dupont公司製造之鐵氟龍30J)作 為一抗滴垂劑。 10 實施例4 實施例4的實施方法與實施例1相同,除了更添加0.5重 量份之聚四氟乙烯(Mitsui-Dupont公司製造之鐵氟龍30J)作 為一抗滴垂劑。 15 比較例1 比較例1的實施方法與實施例1相同,除了使用75重量 份之不含二甲基乙烯基膦酸酯之習知PMMA共聚物(韓國 LG Chern Co.製造之L-84)取代本發明之阻燃PMMA共聚 物,且添加25重量份之間苯二酚二(2,6二甲基苯基磷酸 2〇 酯)(resorcinol bis(2,6dimethylphenylphosphate),曰 本 DaihacM Chemical Co·製造之ΡΧ-20Ό)作為一阻燃劑。 比較例2 200838883 ' 比較例2的比較方法與比較例1相同’除了更添加5重量 份之EXL-2602(甲基丙稀酸甲酯-丁二烯-丙烯酸共聚 物)(MRC Co.製造)作為一抗衝擊改質劑。 5 比較例3 比較例3的比較方法與比較例2相同,除了更添加〇·5重 量份之聚四氟乙烯(Mitsui-Dupont公司製造之鐵氟龍30J)作 為一抗滴垂劑。 10 比較例4 比較例4的比較方法與比較例1相同,除了更添加0·5重 量份之聚四氣乙烯(Mitsui-Dupont公司製造之鐵氟龍30J)作 為一抗滴垂劑。 15 利用下述方法測試比較例及實施例製造之測試模具之 物理特性,而測試結果如下表1所示。 (1)霧度(%):霧度(%)的測量,是以一3 mm厚之測試 樣品經Nippon Denshoku霧度計測量而得。 20 (2)錯筆硬度:在23°C及相對溼度為50%下暴露48小時 後,使用JIS K 5401,測量l〇xl〇 cm2的模具之鉛筆硬度。 利用3B、犯、B、HB、F、H、2H、3H等測量其抗刮性。Η 越高表示抗到性越佳,B越高表示抗刮性越差。 (3)艾氏衝擊強度:缺口艾氏ι 又R衝擊強度之測量是使用 25 ASTM D-256(l/8 inch, kgf-cm/cm) 〇 20 200838883 (4) 耐熱度(VST):域克軟化溫度(Vicat Softening(vinyldiethylphosphiiiate), 2-methylvinyldimethylphosphinate, 2-methylvinylmethylethylphosphinate, 2-mercaptovinyl acrylate 2-methylvinyldiethylphospliinate, vinyldimethylphosphonate, vinylethylmethylphosphonate, vinyldiethylphosphonate, 2-methylvinyldimethylphosphonate, 2-methylvinylethylmetliylphosphonate, 2·mercaptoethyldiethylphosphine 2-methylvinyldiethylphosphonate, dimethylvinylphosphate, ethylmethylvinylphosphate, diethylvinylphosphate, dimethyl 2- Dimethyl 2-methylvinylphosphate, ethylmethyl 2-methylvinylpethyl Hosphate), or diethyl 2-methylvinylphosphate. Examples of the compound represented by Chemical Formula 4 may be allyldimethylphosphinate, allylethylphosphinate 20, and allyl diethylphosphinic acid vinegar (allylethylmethylphosphinate). Allyldiethylphosphinate), 2-methylallyldimethylphosphinate, 2-methylallylmethylethylphosphinate, 2-mercaptopropyl 2-methylallyldiethylphosphinate, 12 200838883 allyldimethylphosphoiiate, allylethylmethylphosphonate, allyldiethylphosphine Acidyl (allyldiethylphosphoiiate), 2-methylallyldimethylphosphiosphonate, 2-methylallylethylmethylphosphonate, 2-methyl 2-methylallyldiethylpliosphonate, allyldimethylphosphate, allyldimethylmethyl sulphate Allylethylmethylphosphate), allyldiethylphosphate, 2-methylallyldimethylphosphate, 2-methylallylethylmethyl citrate (2-methylallylethylmetliylphosphate), or 2-methylallyldiethylphosphate. The structure of the vinyl group-containing phosphorus monomer (b) preferably contains about 18 to 30 15 weight percent of phosphorus, and more preferably about 20 to 29 weight percent of phosphorus. If the phosphorus content used in the vinyl phosphorus compound is less than about 18% by weight, the copolymer does not have sufficient flame retardancy. Further, if the content of the filler used in the vinyl phosphorus compound is more than 30% by weight, the compatibility may be lowered. In one embodiment of the invention, the copolymer may comprise from about 80 to 90 weight percent of the mercaptoacrylic acid monomer and from about 5 to about 20 weight percent of the repeating unit of the vinyl-containing phosphorous monomer. When the amount of the vinyl group-containing phosphorus monomer used is in the above range, high flame retardancy and good mechanical properties can be obtained. More preferably, it is a fluorenyl acrylate monomer having about 85 to 95 weight percent and a vinyl group-containing phosphorus monomer having a weight percentage of about 5 to 15 13 200838883. A preferred example of the ethyl group-containing phosphorus monomer (C) may be dimethylvinylphosphonate (DM VP). A method of preparing a vinyl-containing phosphorous monomer (C) is disclosed in Japanese Patent No. 3,836,459, the entire disclosure of which is incorporated herein by reference. The fire-retardant copolymer of the present invention can be produced by a general copolymerization reaction in which a vinyl group-containing phosphorus monomer is added to a methacrylic acid monomer in the presence of a radical initiator. Since the vinyl group-containing phosphorus monomer has a polymerizable vinyl group, the vinyl group-containing phosphorus monomer and the methacrylic monomer can form a main chain together. When copolymerizing, it is optional to add an unsaturated group containing a monomer such as an aromatic vinyl monomer. The content of the methacrylic monomer and the vinyl group-containing phosphorus monomer can be controlled by adding an unsaturated group containing a monomer before the repeating unit of the final copolymer can reach the above ratio. In one embodiment of the present invention, a mercaptoacrylic acid monomer and a vinyl group-containing phosphorus monomer may be added to a reactor, followed by copolymerization at a temperature of about 60 to 90 ° C in the presence of an initiator. 1-6 hours. Suitable starters can be, but are not limited to, such as benzoyl peroxide (ΒΡΌ), dicumyl peroxide (20 DCP), di-tert-butyl peroxide (di) -tert-butylperoxide, DTBP), azobisisobutyronitrile (AIBN), and similar free radical initiators. The fire-resistant copolymer of the present invention can be used in a general acrylic resin. For example, the fire-resistant copolymer may be used alone or as a thermoplastic resin composition in combination with other resins or additives, to improve impact strength and flame retardancy. ',,, impact-resistant modifier 5 The flame-retardant thermoplastic resin composition of the present invention may further contain an anti-impact modifier as needed. The impact modifier can be prepared by grafting a resin polymer with a vinyl monomer. The damage of the impact modifier can be graft copolymerized onto a rubber polymer by combining an aromatic vinyl monomer and a selectively copolymerizable monomer. 10 This rubber can be selected from diene-based rubbers such as polybutadiene rubber and poly(styrene-butadiene) rubber. And poly(acrylonitrile-butadiene) rubber; saturated rubber added with hydrogen to diene rubber; isoprene rubber; acrylic rubber; At least one rubber polymer in a group consisting of a silicon rubber, an ethylene/propylene rubber, and an ethylene-propylene-diene terpolymer (EPDM) Things. Among these rubbers, a diene-based rubber is preferred, and a butadiene-based rubber is more preferred. The rubber content is preferably 20 parts by weight of from about 5 to about 65 parts by weight based on 100% by weight of the graft copolymer resin. The rubber copolymer preferably has an average particle diameter of about 0.1 to 4 μm in consideration of the impact strength and appearance of the mold. The impact modifier may be used in an amount of about 30 parts by weight or less based on 100 parts by weight of the fire-resistant copolymer, preferably from about 0.1 to 20 parts by weight, and more preferably from about 0.5 to 15 parts by weight. If the amount of the impact modifier 25 is more than 30 parts by weight, the flame retardancy may be lowered. 15 200838883 Anti-drip agent The flame-retardant thermoplastic resin composition of the present invention may further contain a primary anti-dripping agent as needed. The anti-dripping agent may be an additive which is present in the resin in a fibrous form after being mixed with the resin. Examples of the anti-dripping agent may be a resin which is mainly agglomerated, such as polytetrafluoroethylene, a copolymer of tetrafluoroethylene and hexafluoropropylene, tetrafluoroethylene and perfluorooctene. Perfluoroalkylvinylether fluorinated 10 carbon resin and polyvinylidide dieflioriride anti-drip agent are preferably used in an amount of about 100 parts by weight of the fire-retardant copolymer. 2 parts by weight or less. When the anti-dripping agent is used in an amount exceeding 2 parts by weight, the impact strength may be deteriorated. Among the fluorine-based resins, polytetrafluoroethylene is preferred. 15 Phenolic Resin The resin composition of the present invention may further comprise a phenol > resin as a coke forming agent. Since the phenol resin can form a coke at a low temperature (about 300 to 450 ° C), coke can be efficiently formed on the surface at the initial stage of combustion. 20 Phenolic resins are generally classified into resol-type phenol resins and novolak-type resins. In the present invention, the thermoplastic resin is more preferable than the thermosetting resin. The thermoplastic resin may include a phenol formaldehyde thermoplastic resin, a tertiary butylphenol formaldehyde thermoplastic resin, a para octylphenol formaldehyde thermoplastic resin, and a cyanogen. Para 16 200838883 cyanophenol formaldehyde thermoplastic resin, phenolepoxy thermoplastic resin, and mixtures thereof. The thermoplastic phenol resin preferably has an average molecular weight (Mw) of from about 300 to about 1 Torr. The phenol resin may comprise from about 1 to 5 to about 20 parts by weight, and preferably from about 1 to about 1 part by weight, per 100 parts by weight of the fire-resistant copolymer. If the content of the phenol resin is more than about 20 parts by weight, deterioration of mechanical properties and poor weather resistance are caused. The resin composition of the present invention may further comprise an additive selected from the group consisting of a flame retardant, a flame retardant aid, a lubricant, an antioxidant, an plasticizer, and a plasticizer. A group consisting of a plasticizer, a thermal stabilizer, a iight stabilizer, an inorganic filler, a pigmented one, a 11^1^, and a dye. These additives may be used singly or in combination with each other. The flame retardant may be a phosphorus flame retardant or a halogen flame retardant, and is preferably a phosphorus 15 flame retardant. Examples of the phosphorus flame retardant may include red phosphorus, phosphate, phosphonate, phosphinate, phosphine oxide, and nitrogen-filled compound. (phosphazene), its metal salts, and their analogs. Among them, the most preferred is an aromatic acid-filled phosphate compound. The flame retardant is preferably used in an amount of about 30 parts by weight or less, and more preferably about 0.1 to 15 parts by weight, per 100 parts by weight of the fire-retardant copolymer, and most preferably It is from 0.3 to 10 parts by weight. If the content of the flame retardant is more than 30 parts by weight, mechanical properties such as flame retardancy and impact strength may be deteriorated. 17 200838883 4 The resin composition of the present invention can be produced by a general process method. For example, all ingredients and additives can be mixed together and then extruded through an extruder to produce pellets. Further, the resin composition of the present invention can be used in various mold products 5. In particular, the resin composition is suitable for use in electronic or electrical products such as home televisions, computers, audio sets, air conditioners, automated office equipment, and the like. The invention is further described with reference to the following examples, which are intended to be illustrative only and not to limit the scope of the invention, and the scope of the invention is defined by the scope of the invention. EXAMPLES Example 1 90 parts by weight of decyl decyl acrylate, 10 parts by weight of dimethylethene 15 alkenylphosphonate (containing 22.76 weight percent of phosphorus), and 0.3 parts by weight of benzoquinone peroxide Rhodium was added to a reactor and reacted at 80 ° C for 3 hours. The resulting polymer was dried in a vacuum oven to obtain a flame retardant PMMA copolymer (VP-PMMA). Next, this VP-PMMA copolymer was passed through a twin screw extruder and extruded into pellets at 200 to 260 °C. Using a 8 oz shot 20 out molding machine, the pellets were made into test dies at 25 (TC and cylinder temperature 60 ° C. Example 2 18 200838883 • Example 2 Implementation Method and Example 1 was the same except that 5 parts by weight of EXL-2602 (methyl methacrylate-butadiene-acrylic acid copolymer) (manufactured by MRC Co.) was added as an impact modifier. Example 3 Example 3 The method was the same as in Example 2 except that 0.5 part by weight of polytetrafluoroethylene (Teflon 30J manufactured by Mitsui-Dupont Co., Ltd.) was further added as an anti-dripping agent. 10 Example 4 Embodiment Method and Example of Example 4 1 is the same except that 0.5 part by weight of polytetrafluoroethylene (Teflon 30J manufactured by Mitsui-Dupont Co., Ltd.) is added as a primary anti-dripping agent. 15 Comparative Example 1 The method of the first embodiment is the same as that of the embodiment 1, except 75 parts by weight of a conventional PMMA copolymer containing no dimethylvinylphosphonate (L-84 manufactured by LG Chern Co., Korea) was used in place of the flame-retardant PMMA copolymer of the present invention, and added between 25 parts by weight. Hydroquinone bis(2,6-dimethylphenylphosphonate) (resorcinol bis (2) 6dimethylphenylphosphate), ΡΧ-20Ό manufactured by Daihac M Chemical Co.) as a flame retardant. Comparative Example 2 200838883 'Comparative method of Comparative Example 2 is the same as Comparative Example 1 except that 5 parts by weight of EXL-2602 is further added ( Methyl methacrylate-butadiene-acrylic acid copolymer (manufactured by MRC Co.) was used as an anti-impact modifier. Comparative Example 3 The comparison method of Comparative Example 3 was the same as that of Comparative Example 2 except that yttrium was further added. 5 parts by weight of polytetrafluoroethylene (Teflon 30J manufactured by Mitsui-Dupont Co., Ltd.) was used as a primary anti-dripping agent. 10 Comparative Example 4 The comparison method of Comparative Example 4 was the same as that of Comparative Example 1, except that 0·5 was further added. The polytetraethylene ethylene (Teflon 30J manufactured by Mitsui-Dupont Co., Ltd.) was used as a primary anti-dripping agent. 15 The physical properties of the test molds produced in the comparative examples and the examples were tested by the following methods, and the test results are shown in the following table. (1) Haze (%): The measurement of haze (%) is based on a 3 mm thick test sample measured by a Nippon Denshoku haze meter. 20 (2) Wrong hardness: 23 JIS K 5401 is used after 48 hours of exposure at °C and relative humidity of 50%. The pencil hardness of the mold of l〇xl〇cm2. The scratch resistance is measured by 3B, B, HB, F, H, 2H, 3H, etc. The higher the resistance is, the higher the resistance is, the higher the B is the resistance. The worse the scratching property. (3) Ehrlich impact strength: Notched Ep ι and R impact strength is measured using 25 ASTM D-256 (l/8 inch, kgf-cm/cm) 〇20 200838883 (4) Heat resistance (VST): domain softening temperature (Vicat Softening

Temperature)的測量是在5 kgf負載(°C )下,使用ASTM D-1525(l/4n inch,kgf.cm/cm)測量而得。 (5) 阻燃性:阻燃性的測量,以2.0 mm厚之測試樣品 5 經UL 94測量而得。 【表1】 實施例 比較例 1 2 3 4 1 2 3 4 含量 (重量份) VP-PMMA 100 100 100 100 - - - 一 PMMA - - - - 75 75 75 75 抗衝擊改質劑 - 5 5 - - 5 5 PX-200 - - - - 25 25 25 25 PTFE - 0.5 0.5 - - 0.5 0.5 物理特 性 霧度 1.5 15.5 16.8 3.9 6.9 33.3 35.7 8.2 鉛筆硬度 3H 2H 2H 3H 2H Η Η 2Η 艾氏衝擊強度 1.4 4.5 4.7 1.6 1.1 3.3 3.8 1.3 VST(°C ) 97.3 96.5 96.9 97.1 78.2 77.5 78.9 78.1 UL94 V2 V2 VI V0 V2 失敗 著火 著火 *失敗:無法取得UL阻燃級, *著火:測試模具皆燒起來。 10 如表1所示,實施例1因低霧度而具有良好的透明度、 錯筆硬度、及财熱度。實施例2因其包含一抗衝擊改質劑而 具有較低但已足夠的透明度,且具有良好均勻的物理特 性,如衝擊強度及阻燃性。使用PTFE作為抗滴垂劑之實施 15 例3至4,其物理特性有稍微的改變,且相較於實施例1至2, 實施例3至4之防火性提升到VI及V0。反之,使用習知PMMA 之比較例1至4,即使其具有與實施例1至4等量的磷,比較 21 200838883 例1至4仍具有較差的阻燃性(flame retardancy)及較差的抗 燃性(flame resistance)。且其抗燃性亦大大的降低。 綜上所述,本發明揭露特定的較佳實施例,然本技術 領域之通常知識者皆了解,各種改變及修飾均可在不偏離 5 本發明之精神與範圍下進行,且本發明之精神與範圍應以 申請專利範圍所定義為基準。 【圖式簡單說明】 無 10 【主要元件符號說明】 無 22The measurement of Temperature was measured using ASTM D-1525 (l/4n inch, kgf.cm/cm) at a load of 5 kgf (°C). (5) Flame retardancy: Measurement of flame retardancy, measured by UL 94 with a test sample of 2.0 mm thick. [Table 1] Example Comparative Example 1 2 3 4 1 2 3 4 Content (parts by weight) VP-PMMA 100 100 100 100 - - - One PMMA - - - - 75 75 75 75 Impact modifier - 5 5 - - 5 5 PX-200 - - - - 25 25 25 25 PTFE - 0.5 0.5 - - 0.5 0.5 Physical properties Haze 1.5 15.5 16.8 3.9 6.9 33.3 35.7 8.2 Pencil hardness 3H 2H 2H 3H 2H Η Η 2Η Ehrliar impact strength 1.4 4.5 4.7 1.6 1.1 3.3 3.8 1.3 VST (°C) 97.3 96.5 96.9 97.1 78.2 77.5 78.9 78.1 UL94 V2 V2 VI V0 V2 Failure ignition fire * Failure: UL flame retardant grade is not available, * Fire: Test molds are burnt. 10 As shown in Table 1, Example 1 had good transparency, staggered hardness, and heat retention due to low haze. Example 2 has a low but sufficient transparency because it contains an anti-impact modifier, and has good uniform physical properties such as impact strength and flame retardancy. The use of PTFE as an anti-dripping agent 15 Examples 3 to 4 showed slight changes in physical properties, and compared with Examples 1 to 2, the fire resistance of Examples 3 to 4 was improved to VI and V0. On the contrary, using Comparative Examples 1 to 4 of the conventional PMMA, even if it has the same amount of phosphorus as in Examples 1 to 4, the comparison 21 200838883 Examples 1 to 4 still have poor flame retardancy and poor flame resistance. Flame resistance. And its flame resistance is also greatly reduced. The present invention has been described in detail with reference to the preferred embodiments of the present invention. The scope and scope shall be based on the definition of the scope of patent application. [Simple description of the diagram] None 10 [Description of main component symbols] None 22

Claims (1)

200838883 十、申請專利範圍: 1. 一種防火性共聚物,其包括重複單元: (A) 80至99重量百分比之甲基丙烯酸((meth)acrylic)單 體;以及 5 (B) 1至20重量百分比之含乙烯基(vinyl)之填 (phosphorous)單體。 2. 如申請專利範圍第1項所述之防火性共聚物,其中 該含乙烯基之磷單體(B)係選自於如化學式1至4所示之化 合物中之至少一者 [4匕學式2] 10 [化學式1]200838883 X. Patent application scope: 1. A fire-resistant copolymer comprising repeating units: (A) 80 to 99% by weight of methacrylic (meth)acrylic monomer; and 5 (B) 1 to 20 by weight Percent of vinyl-containing phosphorous monomers. 2. The fire-resistant copolymer according to claim 1, wherein the vinyl-containing phosphorus monomer (B) is selected from at least one of the compounds represented by Chemical Formulas 1 to 4 [4匕2] 10 [Chemical Formula 1] Ψ' % Η匕學式3]Ψ' % Η匕学式3] [化學式4][Chemical Formula 4] 15 (其中I為氫或甲基,R2及R3係獨立為甲基或乙基,且η為0 或1) 〇 3. 如申請專利範圍第1項所述之防火性共聚物,其中 該含乙烯基之磷單體(Β)包含18至30重量百分比之磷。 4. 如申請專利範圍第1項所述之防火性共聚物,其中 20 該甲基丙烯酸單體(Α)係選自由甲基丙烯酸酯 ((meth)acrylate)、甲基丙烯酸曱醋(metliyl(meth)acrylate)、 23 200838883 曱基丙稀酸乙酯(ethyl(meth)acrylate)、曱基丙烯酸丙酉旨 (propyl(meth)acrylate)、 甲基 丙烯酸 丁酉旨 (butyl(meth)acrylate)、 甲基 丙稀酸 戊酉旨 (pentyl(meth)acrylate)、 曱基丙烯酸環己酯 5 (cyclohexyl(meth)acrylate)、甲基丙烯酸正己酉旨 (n-hexyl(meth)acrylate)、 甲基丙烯酸環氧丙醋 (glycidyl(meth)acrylate)、甲基丙稀酸((metli)acrylic acid)及 其混合物所組成之群組。 5. —種阻燃熱塑性樹脂組成物,其包括如申請專利範 10 圍第1至4項中任一項所述之防火性共聚物。 6. 如申請專利範圍第5項所述之阻燃熱塑性樹脂組成 物,其中該樹脂組成物以一 3 mm厚之測試樣品經Nippon Denshoku霧度計測量後,該樹脂組成物之霧度為2%或以 下;經JISK 5401測量後,該樹脂組成物之鉛筆硬度為2H ; 15 以一 1/8”厚之測試樣品經ASTM D-256測量後,該樹脂組成 物之艾氏(Izod)衝擊強度為1·3 kgf.cm/cm或以上;以1/4”厚 之測試樣品經ASTM D-1525測量後,該樹脂組成物之耐熱 度(VST)為97°C或以上·,且以2.0 mm厚之測試樣品經UL 94 測試後,該樹脂組成物之阻燃性為V-2、V-1或V-0。 20 7· —種模具,其係使用如申請專利範圍第5項所述之 阻燃熱塑性樹脂組成物所製成。 8·如申請專利範圍第5項所述之阻燃熱塑性樹脂組成 物,其更包括至少一添加物,該添加物係選自由抗衝擊改 質劑(impact modifier)、抗滴垂劑(anti-dripping agent)、盼 24 200838883 樹脂(phenol resin)、阻燃劑(flame retardant)、助阻燃劑 (flame retardant aid)、满滑劑(lubricant)、抗氧化劑 (antioxidant)、塑化劑(plasticizer)、熱穩定劑(thermal stabilizer)、光穩定劑(light stabilizer)、色素(pignieiit)、染 5 料(dye)、無機填充劑(〗11〇1§31^!11161:)及其混合物所組成之 群組。 9·如申請專利範圍第8項所述之阻燃熱塑性樹脂組成 物,其中該抗衝擊改質劑之使用量,係佔100重量份之Ρ方火 性共聚物之30重量份或以下。 10 10·如申請專利範圍第8項所述之阻燃熱塑性樹脂組成 物’其中該抗滴垂劑之使用量,係佔100重量份之防火性共 聚物之2重量份或以下。 11.如申請專利範圍第8項所述之阻燃熱塑性樹脂組成 物,其中該酚樹脂之使用量,係佔100重量份之防火性共聚 15 物之1至20重量份或以下。 12·如申請專利範圍第8項所述之阻燃熱塑性樹脂組成 物’其中該樹脂組成物以一 3 mm厚之測試樣品經Nippon Denshoku務度什測夏後’該樹脂組成物之霧度為17%或以 下’UIS K 5401測夏後’該樹脂組成物之船筆硬度為2h ; 20 以一 1/8”厚之測試樣品經ASTM D-256測量後,該樹脂組成 物之艾氏衝擊強度為1.3 kgf.cm/cm或以上;以1/4”厚之測試 樣品經ASTMD-1525測量後,該樹脂組成物之耐熱度(VST) 為95°C或以上;且以2.0 mm厚之測試樣品經UL 94測試後, 該樹脂組成物之阻燃性為V-2、V-1或V-0。 25 200838883 、 ^ 13. —種模具,其係使用如申請專利範圍第8項所述之 阻燃熱塑性樹脂組成物所製成。 14· 一種防火性共聚物之製備方法,其包括:在一自由 基起始劑之存在下,於60至90°C下,將一甲基丙烯酸單體 5 與一含乙烯基之磷單體進行共聚合1至6小時。 26 200838883 七、指定代表圖: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明: 無 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:15 (wherein I is hydrogen or methyl, R 2 and R 3 are independently methyl or ethyl, and η is 0 or 1) 〇 3. The fire-retardant copolymer of claim 1 wherein the The vinyl phosphorus monomer (Β) contains 18 to 30% by weight of phosphorus. 4. The fire-retardant copolymer according to claim 1, wherein the methacrylic monomer (Α) is selected from the group consisting of methacrylate (meth)acrylate and methacrylate (metliyl). Meth)acrylate), 23 200838883 ethyl (meth)acrylate, propyl (meth)acrylate, butyl(meth)acrylate, A Pentyl(meth)acrylate, cyclohexyl(meth)acrylate, n-hexyl(meth)acrylate,methacrylic acid ring A group consisting of glycidyl (meth) acrylate, (methic acid), and mixtures thereof. A flame-retardant thermoplastic resin composition comprising the fire-retardant copolymer according to any one of items 1 to 4 of the application. 6. The flame-retardant thermoplastic resin composition according to claim 5, wherein the resin composition has a haze of 2 after a 3 mm thick test sample is measured by a Nippon Denshoku haze meter. % or less; after the measurement by JIS K 5401, the pencil hardness of the resin composition is 2H; 15 Izod impact of the resin composition after being measured by ASTM D-256 as a 1/8" thick test sample The strength is 1.3 kgf.cm/cm or more; after the 1/4" thick test sample is measured by ASTM D-1525, the heat resistance (VST) of the resin composition is 97 ° C or more, and The flame retardancy of the resin composition was V-2, V-1 or V-0 after being tested by UL 94 for a 2.0 mm thick test sample. 20 7 - A mold which is produced by using a flame-retardant thermoplastic resin composition as described in claim 5 of the patent application. 8. The flame-retardant thermoplastic resin composition of claim 5, further comprising at least one additive selected from the group consisting of an impact modifier and an anti-drip agent (anti- Dripping agent), hope 24 200838883 phenol resin, flame retardant, flame retardant aid, lubricant, antioxidant, plasticizer , a thermal stabilizer, a light stabilizer, a pignieiit, a dye, an inorganic filler (〖11〇1§31^!11161:) and a mixture thereof Group. 9. The flame-retardant thermoplastic resin composition according to claim 8, wherein the impact modifier is used in an amount of 30 parts by weight or less based on 100 parts by weight of the fluorene-based copolymer. The flame-retardant thermoplastic resin composition as described in claim 8 wherein the anti-dripping agent is used in an amount of 2 parts by weight or less based on 100 parts by weight of the fire-resistant copolymer. 11. The flame-retardant thermoplastic resin composition according to claim 8, wherein the phenol resin is used in an amount of 1 to 20 parts by weight or less based on 100 parts by weight of the fire-resistant copolymer. 12. The flame-retardant thermoplastic resin composition as described in claim 8 wherein the resin composition has a haze of a resin composition of a test thickness of 3 mm thick by Nippon Denshoku 17% or less 'UIS K 5401 After Summer' The hardness of the resin composition is 2h; 20 After the test sample of 1/8" thickness is measured by ASTM D-256, the resin composition has an Ehrlich impact The strength is 1.3 kgf.cm/cm or more; after the 1/4" thick test sample is measured by ASTM D-1525, the resin composition has a heat resistance (VST) of 95 ° C or more; and is 2.0 mm thick. After the test sample was tested by UL 94, the flame retardancy of the resin composition was V-2, V-1 or V-0. 25 200838883, ^ 13. A mold made of a flame-retardant thermoplastic resin composition as described in claim 8 of the patent application. A method for preparing a fire-resistant copolymer, comprising: a monomethicone monomer 5 and a vinyl group-containing phosphorus monomer at 60 to 90 ° C in the presence of a radical initiator Copolymerization is carried out for 1 to 6 hours. 26 200838883 VII. Designation of representative representatives: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: None 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
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