TW200831584A - Liquid-crystalline polymer composition and molded article made of the same - Google Patents

Liquid-crystalline polymer composition and molded article made of the same Download PDF

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TW200831584A
TW200831584A TW096141141A TW96141141A TW200831584A TW 200831584 A TW200831584 A TW 200831584A TW 096141141 A TW096141141 A TW 096141141A TW 96141141 A TW96141141 A TW 96141141A TW 200831584 A TW200831584 A TW 200831584A
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crystalline polymer
liquid crystalline
polymer composition
talc
acid
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TW096141141A
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TWI437039B (en
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Hiroto Uchida
Hitoshi Tsuchiya
Tomoyuki Saito
Hiroyuki Kato
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Ueno Fine Chemical Ind
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/04Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
    • C09K19/38Polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/04Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
    • C09K19/38Polymers
    • C09K19/3804Polymers with mesogenic groups in the main chain
    • C09K19/3809Polyesters; Polyester derivatives, e.g. polyamides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K19/00Liquid crystal materials
    • C09K19/52Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
    • C09K19/54Additives having no specific mesophase characterised by their chemical composition

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  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

The present invention provides a liquid-crystalline polymer composition, comprising: 100 parts by weight of a liquid-crystalline polymer and 1-200 parts by weight of talc which has a median particle diameter of 5-100 μm and an aspect ratio of 3.0-5.0. The liquid-crystalline polymer composition of the present invention can provide a molded article with less development of warpage.

Description

200831584 ’九、發明說明: 【發明所屬之技術領域】 本發明係關於一種液晶性聚合物組成物及其所製成的 模製物。 【先前技術】 熱向性液晶性聚合物(thermotropic 1 iquid-crystalline polymer)(其於後文中稱為液晶性聚合物或 LCP)具有良好的性質包括耐熱性、機械性質諸如剛性、抗 _化學性和尺寸準確性,不僅可用於模製物且亦可用於多種 產品諸如纖維和膜。 於資訊和電信領域中,有時候需要非常薄的部件。特 別地,個人電腦和行動電話採用高度集成的裝置且此項技 術領域希望彼等使用尺寸縮小,更薄且更小的部件。建基 於LCPs相較於其他熱塑性樹脂的優良模塑性質包括良好 的流動性和較低的著火形成(flash development),LCPs 0的消耗已然增加。 不過,於電子組件之領域中,諸如連接器,無鉛焊劑 合金,諸如Sn-Ag-Cu合金,於最近都用來裝配產品,且此 等合金需要高的避鋅溫度(reflow temperature)。高避銲 溫度可能造成LCPs所製造的模製物之麵曲。 為了解決LCPs所製造的模製物之翹曲形成問題,有提 出用層狀填充料補充的液晶性聚合物。例如,曰本專利 JP-A-2001-106923(對應於歐洲專利 EP1243620 A1)揭示一 種液晶性聚合物組成物,其除了液晶性聚合物之外,包含 5 319703 200831584 的如滑石之層狀填充料,該層狀填充料滿足下述式(1) 且具有0· 5至1〇〇微米之平均粒徑: ϋ (2) D/W &lt; 5 (1) 3 &lt; W/H &lt; 200 ⑵ 其中D為該層狀填充料的最大粒徑且該直徑D的方 係經定義為“X” ; “W”為在相對於方向χ呈直角的方° y中的粒子之直徑;且“Η”為在垂直於xy—平面的2方= 中之該粒子的厚度。 问200831584 </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; [Prior Art] Thermotropic 1 iquid-crystalline polymer (hereinafter referred to as liquid crystalline polymer or LCP) has good properties including heat resistance, mechanical properties such as rigidity, and chemical resistance. And dimensional accuracy, not only for moldings but also for a variety of products such as fibers and films. In the field of information and telecommunications, sometimes very thin parts are required. In particular, personal computers and mobile phones employ highly integrated devices and the art is expected to use smaller, thinner and smaller components. Based on the excellent molding properties of LCPs compared to other thermoplastic resins, including good fluidity and low flash development, the consumption of LCPs 0 has increased. However, in the field of electronic components, such as connectors, lead-free solder alloys, such as Sn-Ag-Cu alloys, have recently been used to assemble products, and such alloys require high reflow temperatures. High solder avoidance temperatures may cause the curvature of the molded articles produced by the LCPs. In order to solve the problem of warpage formation of a molded article produced by LCPs, a liquid crystalline polymer supplemented with a layered filler has been proposed. For example, JP-A-2001-106923 (corresponding to European Patent No. EP 1243620 A1) discloses a liquid crystalline polymer composition comprising, in addition to a liquid crystalline polymer, a layered filler such as talc of 5 319 703 200831584 The layered filler satisfies the following formula (1) and has an average particle diameter of 0.5 to 1 μm: ϋ (2) D/W &lt; 5 (1) 3 &lt; W/H &lt; 200 (2) where D is the maximum particle size of the layered filler and the formula of the diameter D is defined as "X"; "W" is the diameter of the particles in a square y at right angles to the direction ;; and Η" is the thickness of the particle in 2 squares perpendicular to the xy-plane. ask

針對滑石而言,日本專利jp —A-2〇〇1 —1〇6923 (對應於 歐洲專利EP124362G A1)僅揭示具有以至13 D/w比^列 者,亦即幾乎為圓形至正方形的滑石。此等滑石於事實上 降低用LCP組成物所製造的物件之翹曲,但是其效用二戸 【發明内容】 本發明一目的為提供一種可提供具有低翹曲的模製物 _之液晶性聚合物組成物。 本發明提供一種液晶性聚合物組成物,其包含:1〇〇 里1份的液晶性聚合物和丨至2〇〇重量份的滑石,該滑石 具有5至100微米之中間粒子直徑和3 0至5 〇的長寬比 (aspect ratio)。 【實施方式】 本發明液晶性聚合物沒有受到特別地限制且可為展現 出各向兴性熔融相之任何聚酯或聚醯胺且為熟諳此技藝者 稱為熱向性液晶性聚酯或熱向性液晶性聚酯醯胺。 319703 6 200831584 ❹向異㈣融相可彻f用的偏振光系統使用正交 ::器予:確定。更細部而言,於氮環境下放置在Leitz,s …口上的樣品可使用Leitz’s偏光顯微鏡予以觀察。 •本發明液晶性聚合物係由芳族氧羰基重複單位、芳族 二碳基重複單位、芳族二氧基重複單位、芳族胺氧基 早位、芳族胺基幾基重複單位、芳族二胺基重複單位、芳 族氧基二錢重複單位m基重鮮位、和類似者 所構成。 由上面所述重複單位構成的液晶性聚合物,取決於聚 合物的結構成分、其比例、和其序列分布,可包括能給予 各向異性熔融相者與不奸者兩者。用在本發明中的液晶 )·生水合物係限於展現出各向異性溶融相者。 提供芳族氧羰基重複單位的單體之例子為對_羥基苯 甲酸、間-經基苯甲酸、鄰-經基苯甲酸、6_經基—2_萘甲酸、 5 I基2奈甲酸、3-羥基-2-萘甲酸、4,—羥基苯基_4_苯 甲酸、3’-羥基苯基-4-苯甲酸、4, 一羥基苯基_3_苯曱酸、 彼等經烷基-、烷氧基-和齒素_取代之衍生物以及彼等的酯 形成性衍生物諸如彼等的醯基、酯和酸鹵化物之衍生物。 於彼等之中,較佳者為對-羥基苯曱酸和6_羥基_2_萘 甲酸,因為彼等可促成更容易地控制所得液晶性聚合物的 性質和熔點。 提供芳族二羰基重複單位的單體之例子為芳族二羧酸 諸如對苯二曱酸、異酞酸、2, 萘二羧酸、丨,6_萘二羧酸、 、2, 7-萘二羧酸、丨,4_萘二羧酸、4, 4’二羧基聯苯,彼等經 319703 200831584 之衍生物以及彼等的酯形成性 化物之衍生物。 丈元基-、:fc元氧基一和齒素—取代 衍生物諸如彼等的酯和酸鹵 於彼等之中,較佳者為對苯二甲酸和2,6一蔡二敌酸, =為彼等可促成更容易地控制所得液晶性聚合物的機械性 質、耐熱性、可模塑性和熔點。For talc, the Japanese patent jp-A-2〇〇1 -1〇6923 (corresponding to European patent EP124362G A1) only reveals talc having a ratio of up to 13 D/w, that is, almost round to square. . Such talc actually reduces the warpage of the article made of the LCP composition, but its utility is twofold. SUMMARY OF THE INVENTION An object of the present invention is to provide a liquid crystalline polymer which can provide a molded article having low warpage. Composition. The present invention provides a liquid crystalline polymer composition comprising: 1 part of a liquid crystalline polymer and 1 part by weight of talc having a particle diameter of 5 to 100 μm and 30 Å. Aspect ratio of up to 5 。. [Embodiment] The liquid crystalline polymer of the present invention is not particularly limited and may be any polyester or polyamine which exhibits a respective molten phase and is known as a thermotropic liquid crystalline polyester or Thermally oriented liquid crystalline polyester decylamine. 319703 6 200831584 偏振 ❹ 四 四 四 四 四 四 四 偏振 偏振 偏振 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交 正交In more detail, samples placed on the Leitz, s mouth under nitrogen can be observed using a Leitz's polarizing microscope. • The liquid crystalline polymer of the present invention is composed of an aromatic oxycarbonyl repeating unit, an aromatic dicarbyl repeating unit, an aromatic dioxy repeating unit, an aromatic amineoxy group, an aromatic amine group repeating unit, and an aromatic group. The group consists of a family diamine repeating unit, an aromatic oxy group repeat unit, a m-based heavy fresh position, and the like. The liquid crystalline polymer composed of the above repeating unit may include both an anisotropic molten phase and a non-stained person depending on the structural components of the polymer, the ratio thereof, and the sequence distribution thereof. The liquid crystal used in the present invention is limited to those exhibiting an anisotropic molten phase. Examples of the monomer which provides an aromatic oxycarbonyl repeating unit are p-hydroxybenzoic acid, m-carbamic acid, ortho-benzoic acid, 6-transyl-2-naphthoic acid, 5 Iyl 2 naphthic acid, 3-hydroxy-2-naphthoic acid, 4,-hydroxyphenyl-4-benzoic acid, 3'-hydroxyphenyl-4-benzoic acid, 4, monohydroxyphenyl-3-benzoic acid, their transalkanes Derivatives of thio-, alkoxy- and dentate-substituted derivatives and their ester-forming derivatives such as their thiol, ester and acid halide derivatives. Among them, p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid are preferred because they can contribute to more easily controlling the properties and melting point of the resulting liquid crystalline polymer. Examples of the monomer which provides an aromatic dicarbonyl repeating unit are aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, 2, naphthalene dicarboxylic acid, anthracene, 6-naphthalene dicarboxylic acid, 2, 7- Naphthalene dicarboxylic acid, hydrazine, 4 - naphthalene dicarboxylic acid, 4, 4 ' dicarboxybiphenyl, derivatives of 319703 200831584 and derivatives of their ester forming compounds.元元基-, :fc methoxy- and dentate-substituted derivatives such as their esters and acid halides among them, preferably terephthalic acid and 2,6-cai dicarboxylic acid, = for them to facilitate easier control of the mechanical properties, heat resistance, moldability and melting point of the resulting liquid crystalline polymer.

提供芳族二氧基重複單位的單體之例子為芳族二醇類 諸如氫酉昆、間苯二紛、2,6_二經基萘、2,7—二經基萘、u— 二羥f萘、1,4一二羥基萘、4,4,_二羥基聯苯、3,3, 一二羥 f %苯、3, 4 -一羥基聯苯、4, 4,—二羥基聯苯醚,彼等經 烧基-、烧氧基-和自素-取代之衍生物以及彼等_形成性 衍生物諸如彼等的酿基衍生物。 於彼等之中,較佳者為氫醌和4,4,-二羥基聯苯,因 為在聚合步驟中有良好的反應性且所得液晶性聚合物有優 良的性質。 一提供芳族胺氧基重複單位的單體之例子為芳族羥基胺 φ類諸如對-胺基酚、間—胺基酚、4—胺基-丨―萘酚、5_胺基一卜 萘酚、8-胺基-2-萘酚、4-胺基-4-羥基聯苯,彼等經烷基一、 烷氧基-和鹵素-取代之衍生物以及彼等的酯或醯胺形成性 衍生物諸如彼等的醯基衍生物。 提供芳族胺基羰基重複單位的單體之例子為芳族胺基 羧酸類諸如對-胺基笨甲酸、間―胺基苯甲酸、6一胺基-2-萘甲酸,彼等經烷基-、烷氧基一和鹵素—取代之衍生物以及 彼等的酯或醯胺形成性衍生物諸如彼等的醯基、g旨和酸鹵 化物之衍生物〜。: 一 8 319703 200831584 提供芳族二胺基重複單位的單體之例子為芳族胺基二 胺類諸如對-苯二胺、間-苯二胺、丨,5一二胺基萘、丨,8-二 胺基奈,彼等經焼基—、烧氧基_和鹵素—取代之衍生物以及 彼等的酿胺形成性衍生物諸如彼等的醯基衍生物。 提供芳族氧基二羰基重複單位的單體之例子為羥基芳 族二羧酸諸如3-羥基-2, 7-萘二羧酸、4-羥基-異酞酸、5- 羥基-異酞酸,彼等經烷基―、烷氧基—和鹵素-取代之衍生 物以及彼等的酯形成性衍生物諸如彼等的醯基、酯、酸鹵 ⑩化物之衍生物。 提供知無二氧基重複單位的單體之例子為脂族二醇類 .諸如乙二醇、丨,4_丁二醇、丨,6_己二醇和彼等的醯基衍生 物。 此外,包含脂族二氧基重複單位的液晶性聚合物可經 由使包含脂族二氧基重複單位的聚酯諸如聚對苯二曱酸乙 二酯和::對苯二甲酸丁二酯,與上述諸單體諸如芳族氧基 籲羧i:芳私—羧酸、芳族二醇、芳族羥基胺、芳族胺基羧 酸、芳族二胺、經基芳族二魏酸、以及彼等的酸基、醋和 酸鹵化物之衍生物反應而獲得。 々另外,本發明液晶性聚合物可包含硫酯鍵結,除非其 會損及本發明目的。可提供硫醋鍵結的單體之例子為氫硫 基芳族羧酸、芳族二硫醇和絲芳族硫醇。此等單體相對 於提供芳族氧幾基重複單位、芳族二㈣重複單位、芳族 j基重複單位、芳族縣基重複單位、芳族胺基羧基重 稷早位H胺基重複單位、芳族氧基二縣重複單位 319703 9 200831584 比例較佳地為等於或少 及脂族二氧基重複單位的總單體之 於10莫耳%。 本發明液晶性聚合物較佳地包含,4— 複單位及/或6-氧基-2-萘曱醯基重複單 ^ 醯基重 氧幾基重複單位。 ㈣都是芳族 於包含4-氧基苯甲醯基重複單位及/或6—氧其 甲醯基重複單位的液晶性聚合物之中,較佳者為=下列^ 體成分所構成的共聚物:Examples of monomers which provide an aromatic dioxy repeating unit are aromatic diols such as hydroquinone, isophthalic acid, 2,6-di-perylene, 2,7-di-naphthalene, and u- Hydroxy f naphthalene, 1,4 dihydroxy naphthalene, 4,4, dihydroxybiphenyl, 3,3, dihydroxyl % benzene, 3,4-hydroxyl biphenyl, 4, 4, dihydroxyl Phenyl ethers, such calcinyl-, alkoxy- and argin-substituted derivatives and their _ forming derivatives such as their stilbene derivatives. Among them, preferred are hydroquinone and 4,4,-dihydroxybiphenyl because of good reactivity in the polymerization step and the liquid crystalline polymer obtained has excellent properties. An example of a monomer which provides an aromatic amineoxy repeating unit is an aromatic hydroxylamine φ such as p-aminophenol, m-aminophenol, 4-amino-quinone-naphthol, 5-aminol group Naphthol, 8-amino-2-naphthol, 4-amino-4-hydroxybiphenyl, alkyl-, alkoxy- and halogen-substituted derivatives and their esters or decylamines Formative derivatives such as their fluorenyl derivatives. Examples of the monomer which provides an aromatic aminocarbonyl repeating unit are aromatic aminocarboxylic acids such as p-aminobenzoic acid, m-aminobenzoic acid, 6-amino-2-naphthoic acid, and the like. - alkoxy- and halogen-substituted derivatives and their ester or guanamine-forming derivatives such as their sulfhydryl groups, g- and acid halide derivatives ~. : A 8 319703 200831584 Examples of monomers which provide an aromatic diamine repeating unit are aromatic amine diamines such as p-phenylenediamine, m-phenylenediamine, anthracene, 5-diaminonaphthalene, anthracene, 8-Diaminone, their thiol-, alkoxy- and halogen-substituted derivatives and their enamine-forming derivatives such as their fluorenyl derivatives. Examples of monomers which provide an aromatic oxydicarbonyl repeating unit are hydroxyaromatic dicarboxylic acids such as 3-hydroxy-2,7-naphthalenedicarboxylic acid, 4-hydroxy-isodecanoic acid, 5-hydroxy-isodecanoic acid. And derivatives thereof which are substituted with alkyl-, alkoxy- and halogen-- and their ester-forming derivatives such as those of sulfhydryl, ester and acid halide. Examples of monomers which provide a dioxy-free repeating unit are aliphatic diols such as ethylene glycol, hydrazine, 4-butanediol, hydrazine, 6-hexanediol and their fluorenyl derivatives. Further, the liquid crystalline polymer containing an aliphatic dioxy repeating unit may be via a polyester comprising an aliphatic dioxy repeating unit such as polyethylene terephthalate and::butylene terephthalate, And the above monomers such as an aromatic oxy-carboxylic acid, an aromatic carboxylic acid, an aromatic diol, an aromatic hydroxylamine, an aromatic aminocarboxylic acid, an aromatic diamine, a trans-aromatic diweiric acid, And obtained by reacting their acid groups, vinegar and acid halide derivatives. Further, the liquid crystalline polymer of the present invention may contain a thioester bond unless it would impair the object of the present invention. Examples of the thioacetate-bonded monomer which can be provided are a thiosulfanyl aromatic carboxylic acid, an aromatic dithiol and a silk aromatic thiol. These monomers are relative to an aromatic oxygen radical repeating unit, an aromatic di(tetra) repeating unit, an aromatic j-based repeating unit, an aromatic county-based repeating unit, an aromatic amine-based carboxy group, and an early H-group repeating unit. , Aromatic Oxygen County Repeat Unit 319703 9 200831584 The ratio is preferably equal to or less than 10 mol% of the total monomer of the aliphatic dioxy repeat unit. The liquid crystalline polymer of the present invention preferably comprises a 4-fold unit and/or a 6-oxy-2-naphthoquinone-based repeating mono-indenyloxy group repeating unit. (4) Among the liquid crystalline polymers which are aromatic in a repeating unit containing a 4-oxybenzhydryl group and/or a 6-oxocarbyl group, preferably a copolymer composed of the following components Object:

1) 4-羥基苯甲酸/6_羥基_2_萘甲酸共聚物 2) 4-絲苯甲酸/對苯二曱酸/4,4、二經基聯苯共聚物 3) 4-經基苯甲酸/對苯二甲酸/異酞酸/4, 4, 一二經基聯苯 共聚物 4) 4-經基苯甲酸/對苯二甲酸/異酞酸/4, 4,—二羥基聯苯 /氫醌共聚物 5) 4-羥基苯甲酸/對苯二曱酸/氫醌共聚物 6) 6-羥基-2-萘甲酸/對苯二甲酸/氳醌共聚物 7) 4-經基苯甲酸/6一羥基—2一萘甲酸/對苯二甲酸^ 一 一备基聯苯共聚物 8) 6-羥基-2-萘甲酸/對苯二曱酸/4, 4,一二羥基聯苯共聚 物 9) 4-經基苯甲酸/6一羥基—2一萘甲酸/對苯二甲酸/氫醌共 聚物 ^ 10) 4-經基苯曱酸/2, 6 —萘二羧酸/4, 4,-二羥基聯苯共聚 物 10 319703 200831584 11) 4-羥基苯曱酸/對苯二曱酸/2, 6-萘二羧酸/氫醌共聚 物 12) 4-羥基苯曱酸/2, 6-萘二羧酸/氩醌共聚物 13) 4-羥基苯甲酸/6-羥基-2-萘曱酸/2, 6-萘二羧酸/氫醌 共聚物 14) 4-羥基苯甲酸/對苯二甲酸/2, 6-萘二羧酸/氫醌/ 4, 4’ -二羥基聯苯共聚物 15) 4-羥基苯曱酸/對苯二曱酸/4-胺基酚共聚物 _ 16) 6-羥基-2_萘曱酸/對苯二甲酸/4-胺基酚共聚物 17) 4-羥基苯曱酸/6-羥基-2-萘曱酸/對苯二甲酸/4-胺基 驗共聚物 18) 4-羥基苯曱酸/對苯二曱酸/4, 4’ -二羥基聯苯/4-胺基 紛共聚物 19) 4-羥基苯曱酸/對苯二曱酸/乙二醇共聚物 20) 4-羥基苯曱酸/對苯二曱酸/4, 4’ -二羥基聯苯/乙二醇 φ 共聚物 21) 4-羥基苯曱酸/6-羥基-2-萘曱酸/對苯二曱酸/乙二醇 共聚物,和 22) 4-羥基苯曱酸/6-羥基-2-萘甲酸/對苯二甲酸/4, 4’ -二羥基聯苯/乙二醇共聚物。 於上列之中,共聚物1)、9)和13)就良好可模塑性和 優良機械性質而言可特別較佳地作為本發明液晶性聚合 物。 本發明谈晶性聚合物可為經由將二種或多種本發明液 11 319703 2008315841) 4-hydroxybenzoic acid/6-hydroxy-2-naphthoic acid copolymer 2) 4-Sisbenzoic acid/terephthalic acid/4,4, di-based biphenyl copolymer 3) 4-Pheptylbenzene Formic acid/terephthalic acid/isodecanoic acid/4, 4, a di-biphenyl copolymer 4) 4-benzoic acid/terephthalic acid/isodecanoic acid/4,4,-dihydroxybiphenyl /hydroquinone copolymer 5) 4-hydroxybenzoic acid / terephthalic acid / hydroquinone copolymer 6) 6-hydroxy-2-naphthoic acid / terephthalic acid / hydrazine copolymer 7) 4-aminobenzene Formic acid / 6 - hydroxy - 2 - naphthoic acid / terephthalic acid ^ 1 - base biphenyl copolymer 8) 6-hydroxy-2-naphthoic acid / terephthalic acid / 4, 4, dihydroxybiphenyl Copolymer 9) 4-P-benzoic acid/6-hydroxy-2-naphthoic acid/terephthalic acid/hydroquinone copolymer^ 10) 4-Phenylbenzoic acid/2,6-naphthalene dicarboxylic acid/4 , 4,-Dihydroxybiphenyl copolymer 10 319703 200831584 11) 4-hydroxybenzoic acid / terephthalic acid / 2, 6 - naphthalene dicarboxylic acid / hydroquinone copolymer 12) 4-hydroxybenzoic acid / 2,6-naphthalene dicarboxylic acid/argon argon copolymer 13) 4-hydroxybenzoic acid/6-hydroxy-2-naphthoic acid/2,6-naphthalene dicarboxylic acid/hydroquinone copolymer 14) 4-hydroxybenzene Formic acid/terephthalic acid/2, 6-naphthalene Dicarboxylic acid/hydroquinone/4,4'-dihydroxybiphenyl copolymer 15) 4-hydroxybenzoic acid/terephthalic acid/4-aminophenol copolymer _ 16) 6-hydroxy-2_naphthalene Tannic acid/terephthalic acid/4-aminophenol copolymer 17) 4-hydroxybenzoic acid/6-hydroxy-2-naphthoic acid/terephthalic acid/4-amine based copolymer 18) 4- Hydroxybenzoic acid/terephthalic acid/4,4'-dihydroxybiphenyl/4-amino-based copolymer 19) 4-hydroxybenzoic acid/terephthalic acid/ethylene glycol copolymer 20) 4-hydroxybenzoic acid/terephthalic acid/4,4'-dihydroxybiphenyl/ethylene glycol φ copolymer 21) 4-hydroxybenzoic acid/6-hydroxy-2-naphthoic acid/p-benzene Diterpene acid/ethylene glycol copolymer, and 22) 4-hydroxybenzoic acid/6-hydroxy-2-naphthoic acid/terephthalic acid/4,4'-dihydroxybiphenyl/ethylene glycol copolymer. Among the above, copolymers 1), 9) and 13) are particularly preferably used as the liquid crystalline polymer of the present invention in terms of good moldability and excellent mechanical properties. The present invention relates to a crystalline polymer which may be via two or more inventive liquids 11 319703 200831584

A 晶性聚合物摻合而得者以改良諸如在模塑時的流動性 質。 . 本發明液晶性聚合物可用下面所述方法製備。 製備本發明液晶性聚合物所用方法沒有受到限制且可 以採用任何已知的方法。例如,可以採用慣用的聚合方法 諸如熔融酸解法和漿液聚合方法來製備聚合物而給;在上 面所述諸單體成分之間的酯或醯胺鍵結。 於本發明中較佳地係使用溶融酸解法。於此方法中 將聚合物單體加熱到給予反應物的熔融溶液且隨後使該溶 液反應而給予熔融聚合物。此方法的最後步驟可以在 下進行以利於揮發性副產物諸如醋酸和水之移除。一二 襞液聚合方法的特徵在於該等單體係在換流體中The A crystalline polymer is blended to improve flow properties such as during molding. The liquid crystalline polymer of the present invention can be produced by the method described below. The method for preparing the liquid crystalline polymer of the present invention is not limited and any known method can be employed. For example, a conventional polymerization method such as a melt acidolysis method and a slurry polymerization method may be used to prepare a polymer; an ester or a guanamine bond between the above monomer components. Preferably, the melt acidolysis method is used in the present invention. In this method, a polymer monomer is heated to a molten solution to which a reactant is administered and then the solution is reacted to give a molten polymer. The final step of this process can be carried out to facilitate the removal of volatile by-products such as acetic acid and water. The sputum polymerization method is characterized in that the single systems are in a fluid exchange

反應而在該該熱交換液體介質内的懸浮液形式 聚合物。 ' U 在熔融酸解法或漿液聚合方法的任一者之中,液曰 聚合物製備所用的聚合單體成分可為變性形式,亦即^生 C2-5醯基醋形式,此可經由將單體的經基及/或胺基予:酿 基化而得。於該等C2 — 5蕴基之中,較佳者為C2-3酿基。最 佳者為使用醋酸酯來進行反應。 單體的CH酸基醋可為在事先經由將單體獨立地酿基 化而製備者或可為在製備液晶性聚合物之際添加酿基化劑 諸如醋酸酐於單體而在反應系統中製成者。 在熔融酸解法或漿液聚合方法的任—者之中,必 時,可在反應中使用觸媒….. 319703 12 200831584 觸媒的例子包括有機錫化合物諸如氧化二烷基錫(如 、 氧化二丁基錫)和氧化二芳基錫;三氧化銻;二氧化鈦;有 ' 機鈦化合物諸如矽酸烷氧基鈦和烷氧化鈦,·羧酸的鹼金屬 鹽或鹼土金屬鹽諸如醋酸鉀;無機酸的鹼金屬鹽或鹼土金 屬鹽諸如硫酸鉀和路以士酸(Lewis acid)(W B{?3);氣態 酸觸媒諸如鹵化氫(如HC1)。 在有使用到觸媒之時,添加到反應中的觸媒之量較佳The polymer is reacted in the form of a suspension in the heat exchange liquid medium. 'U In any of the melt acidolysis or slurry polymerization methods, the polymerized monomer component used in the preparation of the liquid helium polymer may be in a denatured form, that is, in the form of a C2-5 mercapto vinegar, which may be The mesogenic and/or amine groups of the body are obtained by saccharification. Among these C2-5 bases, C2-3 is preferred. The best is to use acetate to carry out the reaction. The monomeric CH acid-based vinegar may be prepared by separately encapsulating the monomer by itself or may be added to the reaction system by adding an emulsification agent such as acetic anhydride to the monomer at the time of preparing the liquid crystalline polymer. Producer. Among any of the melt acidolysis or slurry polymerization methods, a catalyst may be used in the reaction.. 319703 12 200831584 Examples of catalysts include organotin compounds such as dialkyltin oxides (eg, oxidation) Butyltin) and diaryltin oxide; antimony trioxide; titanium dioxide; having an organic titanium compound such as titanium alkoxide and titanium alkoxide; an alkali metal salt or an alkaline earth metal salt of a carboxylic acid such as potassium acetate; Alkali metal or alkaline earth metal salts such as potassium sulfate and Lewis acid (WB{?3); gaseous acid catalysts such as hydrogen halides (such as HCl). When the catalyst is used, the amount of the catalyst added to the reaction is preferably

者可為以總單體為基準之10至1000 ppm,且更佳者為加 至 200 ppm 〇 熔融狀態中的液晶性聚合物係從聚縮合反應容器拉出 且予以加工成而給予小粒、薄片或粉末形式。 /、後在減壓下或在諸如氮氣及氦氣之惰性氣體環境 於貝貝固體狀悲中聚合物可接受加熱製程以增加分子量且 改良該液晶性聚合物的耐熱性。 固體狀態中的加熱製程之溫度,除非該液晶性聚合物 熔化,否則沒有受到限制,而較佳者為260至35(rc且更 佳者為280至32(TC。 本發明液晶性聚合物組成物可經由將具有5至微 米之中間粒子直徑和約3.〇至5.G的長寬比的滑石添加到 該液晶性聚合物且使用捏合機器諸如Banbury混合機、捏 合機、單螺桿擠壓機、雙螺桿擠壓機和類似者,在靠近^ 合物的熔點到該熔點加3〇°c的溫度將混合物熔融捏合。 使用差示掃描熱量計(DSC)根據下面所述方法測定的 本發明液晶性聚合物之熔點(Tn]),漱佳者為27〇至38〇它, 319703 13 200831584 且更佳者為320至380°C。 使用差示掃描熱量計Exstar 6000 (SeikoThe liquid crystalline polymer in a molten state of 10 to 1000 ppm based on the total monomer, and more preferably in the molten state of 200 ppm, is drawn from the polycondensation reaction vessel and processed to give small particles and flakes. Or in powder form. The polymer may be subjected to a heating process under reduced pressure or in an inert gas atmosphere such as nitrogen gas and helium gas to increase the molecular weight and improve the heat resistance of the liquid crystalline polymer. The temperature of the heating process in the solid state is not limited unless the liquid crystalline polymer is melted, and is preferably 260 to 35 (rc and more preferably 280 to 32 (TC). The liquid crystalline polymer composition of the present invention The talc having an aspect ratio of 5 to micrometers and an aspect ratio of about 3. to 5. G may be added to the liquid crystalline polymer and a kneading machine such as a Banbury mixer, a kneader, a single screw extrusion may be used. Machine, twin-screw extruder and the like, the mixture is melt-kneaded at a temperature close to the melting point of the compound to the melting point plus 3 ° C. The difference is measured using a differential scanning calorimeter (DSC) according to the method described below. The melting point (Tn) of the liquid crystalline polymer of the invention is preferably from 27 to 38 ,, 319703 13 200831584 and more preferably from 320 to 380 ° C. Using a differential scanning calorimeter Exstar 6000 (Seiko

Instruments Inc·,Chiba,Japan)或相同類型的 DSC 裝 置。要檢驗的LCP樣品係以2 0 °C /分鐘的速率從室溫加熱 且記錄其吸熱峰(Tml)。其後,將LCP樣品在高於Tmi 20 至5 0 C的溫度保持1 〇分鐘。然後以2 0 °C /分鐘的速率將樣 品冷卻到室溫。然後,再以20X/分鐘的速率加熱該Lcp 樣品且記錄其放熱峰。將最後步驟所測得之吸熱峰記錄為 ⑩熔點。 本發明液晶性聚合物包含具有5至1〇〇微米,較佳者 5至75微米且更佳者5至5〇微米的中間粒子直徑之滑石。 於本發明中,該滑石的中間粒子直徑係以雷射繞射測 定法測定。 用於本發明的滑石之長寬比為3· 〇至 至4.5 ,且更佳者3.〇至4·。。 • 於本發明中,該滑石的長寬比係使用Multi InmgeInstruments Inc., Chiba, Japan) or the same type of DSC device. The LCP sample to be tested was heated from room temperature at a rate of 20 ° C / minute and its endothermic peak (Tml) was recorded. Thereafter, the LCP sample was maintained at a temperature of 20 to 50 C above Tmi for 1 Torr. The sample was then cooled to room temperature at a rate of 20 ° C / minute. Then, the Lcp sample was further heated at a rate of 20X/min and its exothermic peak was recorded. The endothermic peak measured in the last step was recorded as 10 melting points. The liquid crystalline polymer of the present invention comprises talc having an intermediate particle diameter of 5 to 1 μm, preferably 5 to 75 μm, and more preferably 5 to 5 μm. In the present invention, the intermediate particle diameter of the talc is measured by a laser diffraction measurement method. The aspect ratio of the talc used in the present invention is from 3·〇 to 4.5, and more preferably from 3.〇 to 4. . • In the present invention, the aspect ratio of the talc is Multi Inmge

Analyzer (Beckman Coulter, Inc. Coulter ^ m ^,J 定’包括下列諸步驟·· ϋ當滑石粒子通過細孔之時’對應於所產生的電壓 脈衝照射閃光燈; ii)拍攝該粒子的投射影像;及 111 刀斫該投射影像; 异;其中(A) 且.(B)為與 其中’滑石粒子的長寬比係以公式⑴/⑻ 為該投射影像相上的兩隨意點間的最大Ί 319703 14 200831584 該投射影像接觸且平行於連接用於測定該最大長度(4)的 ^ 兩點的直線之兩直線間的最小距離。 . 於本發財,滑石的量相對於副重量份的液晶性聚 合物為1至200重量份,較佳者5至15〇重量份且更佳者 10至100重量份。 本發明所用滑石的水分含量,從較不會形成所謂的起 泡(Mister)(其為模製物的表面突起)及對模製物的性質 諸如耐熱性較低不良影響之觀點來看,較佳者為等於或少 攀於0 · 2重量%。 滑石的水分含量可以經由使用紅外線水分計(Kett Electric Laboratory)來測定,如下面所述者。 〈滑石水分含量的測定方法&gt; 將10克的滑石樣品加熱到105t:且保持在此溫度直到 樣品的重量變成固定為止。於此時所測量到的重量損失量 即定義為滑石的水分含量。 • f滑石的水分含量超過0.2重量%之時,其可能要在使 用之前在,例如,100至15〇t的溫度下乾燥以使水分含量 減低到等於或低於〇. 2重量%。 本發明液晶性聚合物組成物可包含除了滑石以外的纖 維狀填充料,該纖維狀填充料的量於每1〇〇重量份的液晶 f生聚口物較佳地為1至2〇〇重量份,更佳地i至15〇重量 份且最佳者1至100重量份。 該纖維狀填充料的平均纖維直徑除非損及本發明的目 的,否則-沒有受到限制且較佳者為Q1至50微米。在該纖 319703 15 200831584 v雄狀填充料的橫截面不是圓形者時,纖維的直徑係經定義 .為在該纖維狀填充料橫截面外周上的任意兩點之間的最大 長度。 森 纖維狀填充料的例子包括玻璃纖維、橢圓形玻璃纖 維、蘭形玻璃纖維、氧切—氧化銘纖維、氧储纖維、石户 纖維、芳綸(aramid)纖維、鈦酸鉀纖維、硼酸鋁纖維、石: 灰石(wollastonite)及彼等的組合。 於上面所述纖維狀填充料之中,從液 物的性質和其成本而論,較佳者為 址 口物、、且成 纖維、萌形玻璃纖維和彼等的t破璃纖維、擴圓形玻璃 ^本發明說明書和中請專利範圍之中,術語“玻璃纖 ,准乂旨具有圓形横截面的玻璃纖維。術語“擴圓形破璃 纖維意指具有擴圓形横截面的玻 :纖!,’意指其横截面為將兩圓形的小部份彼此重 斤減祭到形狀之玻璃纖維。此等形狀包括,例如 # 的縱向部份。於本發明中,術語“圓形,,或“擴圓形,,二 狀不僅意指幾何圓形或橢圓形 y 乎為圓形或_的形狀。例如==:= 化的正方形且該橢圓形的形狀包括其角落圓化的長方开 : 種戈晶性聚合物組成物中除了滑石之外可包含二 及本發明目的 填充科’除非該附加的填充料會損 旦、該除了滑石之外的層狀或粒狀填充料之量於 置份的液晶性聚合物較佳地為 重 主重1份,更佳地1 319703 16 200831584Analyzer (Beckman Coulter, Inc. Coulter ^ m ^, J'' includes the following steps: · When the talc particles pass through the pores, 'corresponds to the generated voltage pulse to illuminate the flash lamp; ii) takes a projected image of the particle; And 111 斫 斫 the projected image; different; where (A) and (B) are the maximum Ί 319 319 与 其中 其中 ' 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 319 14 200831584 The projected image is in contact with and parallel to the minimum distance between the two straight lines connecting the two points of the two points used to determine the maximum length (4). The amount of talc is from 1 to 200 parts by weight, preferably from 5 to 15 parts by weight, and more preferably from 10 to 100 parts by weight, based on the weight of the liquid crystalline polymer. The moisture content of the talc used in the present invention is less from the viewpoint of less formation of so-called smear (which is a surface protrusion of the molded article) and adverse effects on the properties of the molded article such as heat resistance. The best is equal to or less than 0. 2% by weight. The moisture content of the talc can be determined by using an infrared moisture meter (Kett Electric Laboratory) as described below. <Method for Measuring Moisture Content of Talc> A 10 g sample of talc was heated to 105 t: and maintained at this temperature until the weight of the sample became fixed. The amount of weight loss measured at this time is defined as the moisture content of talc. • When the moisture content of the f talc exceeds 0.2% by weight, it may be dried at a temperature of, for example, 100 to 15 Torr before use to reduce the moisture content to be equal to or lower than 0.2% by weight. The liquid crystalline polymer composition of the present invention may contain a fibrous filler other than talc, and the amount of the fibrous filler is preferably 1 to 2 Torr per 1 part by weight of the liquid crystal material. Parts, more preferably i to 15 parts by weight and most preferably 1 to 100 parts by weight. The average fiber diameter of the fibrous filler is not limited and is preferably from 1 to 50 μm unless it is impaired by the present invention. In the case of the fiber 319703 15 200831584 v, the cross section of the male filler is not circular, the diameter of the fiber is defined as the maximum length between any two points on the outer circumference of the cross section of the fibrous filler. Examples of Mori fibrous fillers include glass fiber, elliptical glass fiber, blue glass fiber, oxygen-oxidized fiber, oxygen storage fiber, stone fiber, aramid fiber, potassium titanate fiber, aluminum borate Fiber, stone: Wollastonite and their combination. Among the fibrous fillers described above, from the properties of the liquid materials and the cost thereof, preferred are site materials, and fiber-forming, germinated glass fibers and their t-glass fibers, rounded. Shaped glass ^ In the scope of the present specification and the scope of the patent, the term "glass fiber, glass fiber having a circular cross section. The term "expanded glass fiber" means glass having an enlarged circular cross section: Fiber!, 'meaning that its cross-section is to reduce the small part of the two rounds to each other to reduce the shape of the glass fiber. These shapes include, for example, the longitudinal portion of #. In the present invention, the term "circular," or "expanded," means not only a geometric circular or elliptical shape, but also a circular or _ shape. For example, a square of ==:= and the shape of the ellipse includes a rectangular opening whose corners are rounded: the eutectic polymer composition may contain two in addition to talc and the filling section of the object of the present invention' unless the addition The filler may be damaged, and the amount of the layered or granular filler other than the talc is preferably 1 part by weight of the liquid crystalline polymer, more preferably 1 319703 16 200831584

A 至150重量份且最佳者i至1〇〇重量份。 、°亥除了滑石之外的層狀或粒狀填充料之例子包括雲 硫敲鋇、氧化鈦、和彼等的組合。 該滑石和除了滑石之外的纖維狀、層狀或粒狀填充 在本發明液Ba性聚合物組成物中之總量於每1⑽重量份 液晶性聚合物較佳地為1至200重量份。 、 必要%,根據本發明的液晶性聚合物組成物可以進一 义% 口種或夕種Lcp組戒物所慣用的添加劑,例如模 2滑劑諸如高碳㈣族酸、高碳數脂族醋、高碳族 t、面碳數脂族酸金屬鹽、初氧烧、氟碳樹脂;著色巧 和顏料;抗氧化劑;熱安定劑;uv吸收劑;抗; 电制和表面活性劑。 权塑潤滑劑諸如高碳數月旨族酸、高碳數月旨族輯、高石户 4月曰無胺、冋奴㈣旨族酸金屬鹽和氟碳類型界面活性 2:可以在對液晶性聚合物或液晶性聚合物組成物之小粒 =模塑製程之前,加到該等小粒之中,使得模塑潤滑劑 4占附到該等小粒的外表面上。 術語“高碳數脂族酸,,於用在本文中之時係指稱具有 10至2 5個碳原子者。 2發明的液晶性聚合物中可以加入一種或多種其他 ::月曰“。該等其他樹脂成分的例子包括熱塑性樹脂諸 =胺、聚酉旨、聚伸苯硫化物、聚醚酮、聚碳酸醋、聚 本趟和其.變性衍生物、聚硬、聚驗石風、和聚㈣亞胺以 319703 17 200831584 200831584 包 ,性樹脂諸如酚樹脂、環氧樹脂和聚醯亞胺樹脂。 3其他樹脂成分的液晶性聚合物可包括在本發明範圍之 該㈣加樹㈣量沒有受龍制,^可以根據所欲性 =而定。典型地,此物加_加到液晶性聚合物組成物 中的置於每100重量份的液晶性聚合物可為1至·重量 份,較佳者10至100董量份。 树明液晶性聚合物組成物可以經由將其他纖維狀、 層狀和粒狀填充料、添加劑和其他樹脂成分以及滑石添加 到該液晶性聚合物中且在從靠近該聚合物的溶點到該溶點 加30 C的溫度使用捏合機器諸如Banbury混合機、捏合 機、單螺桿擠職、雙螺桿擠m機和類似纟,溶融捏合該 混合物而得到。 所得到的本發明液晶性聚合物組成物展現出極為低的 翹曲。例如,由本發明液晶性聚合物組成物所製造的檢驗 #碟(test disk)按照下面所述測定展現出的等於或小於6 〇 宅米’較佳者等於或小於5. 5毫米,且更佳者等於或小於 5· 0毫米之翹曲。 〈測定LCP勉曲之方法〉 將使用射出成形機(Nissei Plastic Industrial ,A to 150 parts by weight and most preferably i to 1 part by weight. Examples of layered or granular fillers other than talc include a combination of cloud sulfur, titanium oxide, and the like. The total amount of the talc and the fibrous, layered or granular filler other than the talc in the liquid Ba polymer composition of the present invention is preferably from 1 to 200 parts by weight per 1 (10) parts by weight of the liquid crystalline polymer. % necessary, the liquid crystalline polymer composition according to the present invention may be used as an additive which is conventionally used in the genus or the genus Lcp group, such as a mold 2 lubricant such as a high carbon (qua) acid, a high carbon aliphatic vinegar. , high carbon family t, surface carbon number aliphatic acid metal salt, oxy-oxygen, fluorocarbon resin; coloring and pigment; antioxidant; thermal stabilizer; uv absorber; anti-resistance; Quangong lubricants such as high-carbon months acid, high-carbon months, Gao Shihu, April, no amine, 冋 slave (four), acid metal salt and fluorocarbon type interface activity 2: can be in liquid crystal The pellets of the polymer or liquid crystalline polymer composition are added to the pellets prior to the molding process such that the molding lubricant 4 is attached to the outer surfaces of the pellets. The term "high carbon number aliphatic acid, as used herein, refers to those having 10 to 25 carbon atoms. 2 One or more of the other liquid crystal polymers may be added to the invention. Examples of such other resin components include thermoplastic resins such as amines, polyfluorenes, polyphenylene sulfides, polyetherketones, polycarbonates, polybenzazoles, and their modified derivatives, polyhard, polyclimatous winds, And poly(tetra)imine are packaged in 319703 17 200831584 200831584, resins such as phenol resins, epoxy resins and polyimide resins. 3 Liquid crystalline polymers of other resin components may be included in the scope of the present invention. (4) The amount of addition of trees (four) is not affected by the dragon, and may be determined according to the desired properties. Typically, the amount of the liquid crystal polymer added to the liquid crystalline polymer composition is from 1 to a part by weight, preferably from 10 to 100 parts by weight per 100 parts by weight of the liquid crystalline polymer. The clear liquid crystalline polymer composition can be added to the liquid crystalline polymer by adding other fibrous, layered and granular fillers, additives and other resin components and talc, and from the melting point close to the polymer to the The temperature at which the melting point is added to 30 C is obtained by kneading and kneading the mixture using a kneading machine such as a Banbury mixer, a kneader, a single-screw extrusion, a twin-screw extruder, and the like. The obtained liquid crystalline polymer composition of the present invention exhibited extremely low warpage. For example, the test disk manufactured by the liquid crystal polymer composition of the present invention has a test disk of equal to or less than 6 〇m. The warp is equal to or less than 5.0 mm. <Method for measuring LCP distortion> An injection molding machine (Nissei Plastic Industrial,

Ltd.,UH-100 0-1 10)製造的具有ι·〇毫米厚度和IQ。毫米. 直I之板驗碟在2 3 C溫度和5 0 %相對濕度靜置2 4小時。然 後’將該檢驗碟放置在表面板上且使用高度計(hei妙七 gage ; MitutoyoGorpomtion,HDM-30)測量從該表面板的 319703 18 200831584 雇 平面到檢驗碟邊緣上端之距離。所測量到的距離即定義為 該檢驗碟的翹曲。 \ 根據本發明的液晶性聚合物組成物可以使用習用的溶 融模塑方法諸如射出成形和壓縮成形予以模塑而給予模製 物、膜、片和不織物等產品。 特別者,可適當地使用本發明液晶性聚合物組成物來 製造在高廻銲溫度加工的模製物,例如,開關、繼電器、 連接為、晶片、光學讀取器、反相器變換器(inverter 和線圈捲線筒,乃是因為本發明液晶性聚合物組成物在模 塑時展示出優良的流動性且即使在高溫之下形成較小的魏 曲之故〇 _ [實施例] 至此要參照下面的實施例進一步說明本發明。下面該 等實施例係要用來示範說明本發明而無意用來限制本發明 的範圍。 Φ 於諸實施例和比較實施例中,有用到下列縮寫: 〈液晶丨生聚合物〉 LCP 1 : UENO LCP2500 (Ueno Fine Chemical Industry, Ltd 4-經基苯甲酸/6 一羥基一 2-萘曱酸/對苯二甲酸/氫酉昆共聚 物’熔化溫度335°C ) LCP 2: UENO LCP6700 (Ueno Fine Chemical Industry, Ltd., 4-羥基苯甲酸/6-羥基-2-萘曱酸/2, 6-萘二羧酸//氫醒共 聚物,熔化溫度33(TC ) ,〈滑石〉,, - 319703 19 200831584 滑石 l(Talc 1) ·· FUJI TALC INDUSTRIAL CO·,Μ-A(長寬 比3· 6,中間粒子直徑24· 0微米,水分含量0.13重量%) 滑石 2(Talc 2) : FUJI TALC INDUSTRIAL C0·,FG1-A(長 寬比3· 6,中間粒子直徑26· 1微米,水分含量〇· 07重量 °/〇) 滑石 3(Talc 3) : FUJI TALC INDUSTRIAL CO·,DS-34(長 覓比2· β,中間粒子直徑19· 8微米,水分含量〇· 24重量 %) 〈纖維狀填充料〉 GF 1 :玻璃纖維,NSG Vetr〇tex κ· κ·,1〇EC 3丽92C(中間 纖維直徑10微米) GF 2 ·橢圓玻璃纖維,Niu〇 B〇seki c〇.,[μ·,CSG =is(中間截面短軸7微米,中間截面長軸28微米) 貫施例1至5和比較實施例1至3 曰將LCP 1、滑石、和纖維狀填充料(GF 1)混合。每100 重里伤LCP 1的滑石和纖維狀填充料之重量份數都顯示於 表2之中。使用雙螺桿擠壓機(The 了叩抓steei w〇rks, ·’ TEX 30 α)將該混合物熔融捏合而給予液晶性聚合 物組成物小粒。 &quot;&quot;斤%液日日性聚合物組成物小粒在表丄t所不傾 ,出成$而件檢驗碟。測量該檢驗碟的麵曲。表 出翘曲測量結果。 319703 20 200831584 表1 ·製造鍾曲測3:所用檢驗碟之模塑條件 模塑機器 Nissei nastic Industrial Co. , Ltd., UH-1000 料筒溫度 350-350-350-310-280 模具溫度 70 (°C) ~ -- 射出速度 6 0宅米/秒 保壓壓力 300仟克/平方公分 射出時間 ^' 冷卻時間 9秒 一 螺桿轉速 150 rpm 螺桿背壓 5仟克/平方公分 表2 ·液晶性聚合物組成物的翹曲測量結果 滑石 纖維狀 填充料 麵曲 (毫来) 類型 重量份 重量份 實施例1 滑石1 66. 7 0 2. 96 實施例2 滑石1 80 20 1. 62 實施例3 滑石1 50 16· 7 3. 46 實施例4 滑石1 33· 3 33· 3 4· 99 實施例5 滑石2 50 16· 7 2. 15 比較實施例t 滑石3 80 20 3. 84 比較實施例2 滑石3 50 16· 7 4· 67 比較實施例3 滑石3 33. 3 33. 3 5. 61 含有滑石但是不含纖維狀填充料的實施例1之液晶性 聚合物組成物的翹曲小於3毫米。此翹曲值係極為小者。 21 319703 200831584 實施例2和比較實施例1之液晶性聚合物組成物,實 施例3和比較實施例2之液晶性聚合物組成物,以及實施 例4和比較實施例3之液晶性聚合物組成物分別含有相同 塁的滑石和纖維狀填充料。實施例和比較實施例之間的差 別為滑石類型,前者所含滑石具有比後者所含者為較大的 長寬比。比較該等實施例和比較實施例的Lcp組成物之魏 曲之下,該等實施例2至4的液晶性聚合物組成物展示出 刀別比該等比較實施例1至3者較為小的輕曲值。 實施例6至8和比較實施例4 將LCP 2、滑石、和纖維狀填充料混合。每丄〇〇重量 份LCP 2,的滑石和纖維狀填充料之重量份數都顯示於表4 之中。使用雙螺桿擠壓機(The japan Steel w〇rks,ltd, TEX 30 α )將該混合物熔融捏合而給予液晶性聚合物組成 物丸粒。 使用所知液曰曰性聚合物組成物小粒在表1中所示條件 下射出成形而得檢驗碟。測量該檢驗碟的翹曲。 一另外,使用所得液晶性聚合物組成物小粒在表3中所 不條件下射出成形而得具有127毫米長度,i2.7毫米寬肩 t m轉度的檢驗條。制該檢驗條根據ASTM D 641 ^ 2㈣之荷重下且❹2口分鐘的加熱速率測量荷 重下變形溫度(])TUL)。 、 。 表4頒不出趣曲和DTUL的測量結果。 319703 22 200831584 1 表3 :製造DTUL測量所用檢驗條之模塑條件 模塑機器 Nissei Plastic Industrial Co.5 Ltd” UH-1000 5 料筒溫度 370-370-370-340-31 0 (〇C ) 模具溫度 70 (°C) 射出速度 35毫米/秒 保壓壓力 500仟克/平方公分 射出時間 5秒 ' 冷卻時間 8秒 螺桿轉速 150 rpm 螺桿背壓 5仟克/平方公分 表4 =液晶性聚合物組成物的翹曲和DTUL測量之結果 滑石 纖維狀填充料 輕曲 (毫米) DTUL (°〇 類型 重量份 類型 重量份 實施例6 滑石1 33.3 GF1 33.3 5· 80 300 實施例7 If ^ 2 —GF1 13·3 —5· 84 304 實施例8 滑石1 3^3 GF2 33.3 4.55 302 比較實施例4 滑石3 —GF2 ~ 飞35 ~2%~ 含有長寬比3· 6的潛;夕洁l ^ 。^ n h月石之貝轭例6至8液晶性聚合物 =物的麵曲小於6.0毫米。另一方面,含有長寬比u Rr=比車父貫施例4液晶性聚合物組成物的趣曲超過 6. 0量:头。 一 ::==:=f 319703 23 200831584 4 再者,含有水分含量為0. 24重量%的滑石3之比較實 施例4的液晶性聚合物組成物展示出比含有冰分含量為等 於或少於0. 2重量%的滑石1和滑石2之實施例6至8較為 低的荷重下變形溫度(DTUL)。Ltd., UH-100 0-1 10) manufactured with ι·〇 mm thickness and IQ. Mm. Straight I plate inspection disc is allowed to stand at 2 3 C temperature and 50% relative humidity for 24 hours. Then, the test disc was placed on the surface plate and the distance from the hiring plane of the surface plate of 319703 18 200831584 to the upper end of the edge of the test disc was measured using an altimeter (heimeter gage; Mitutoyo Gorpomtion, HDM-30). The measured distance is defined as the warpage of the test disc. The liquid crystalline polymer composition according to the present invention can be molded into a molded article, a film, a sheet, and a non-woven fabric using a conventional melt molding method such as injection molding and compression molding. In particular, the liquid crystalline polymer composition of the present invention can be suitably used to manufacture a molded article processed at a high soldering temperature, for example, a switch, a relay, a connection, a wafer, an optical reader, and an inverter converter ( The inverter and the coil bobbin are because the liquid crystalline polymer composition of the present invention exhibits excellent fluidity at the time of molding and forms a small Wei Qu even at a high temperature [ [Examples] The following examples are intended to illustrate the invention. The following examples are intended to illustrate the invention and are not intended to limit the scope of the invention. Φ In the examples and comparative examples, the following abbreviations are used: Hybrid polymer > LCP 1 : UENO LCP2500 (Ueno Fine Chemical Industry, Ltd 4- 4-benzoic acid / 6 monohydroxy 2-naphthoic acid / terephthalic acid / hydroquinone copolymer 'melting temperature 335 ° C LCP 2: UENO LCP6700 (Ueno Fine Chemical Industry, Ltd., 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid/2,6-naphthalenedicarboxylic acid / hydrogen waking copolymer, melting temperature 33 ( TC), <Talc>,, - 319703 19 20 0831584 talc l (Talc 1) ·· FUJI TALC INDUSTRIAL CO·,Μ-A (aspect ratio 3.6, intermediate particle diameter 24·0 μm, moisture content 0.13 wt%) Talc 2: FUJI TALC INDUSTRIAL C0·, FG1-A (length to width ratio 3.6, intermediate particle diameter 26·1 μm, moisture content 〇·07 weight °/〇) talc 3 (Talc 3) : FUJI TALC INDUSTRIAL CO·, DS-34 (long觅 ratio 2·β, intermediate particle diameter 19·8 μm, moisture content 〇·24% by weight) <Fibrous filler> GF 1 : Glass fiber, NSG Vetr〇tex κ·κ·, 1〇EC 3 Li 92C ( Intermediate fiber diameter 10 μm) GF 2 · Elliptical glass fiber, Niu〇B〇seki c〇., [μ·, CSG = is (intermediate section short axis 7 μm, intermediate section long axis 28 μm) Example 1 to 5 And Comparative Examples 1 to 3, LCP 1, talc, and fibrous filler (GF 1) were mixed. The parts by weight of the talc and the fibrous filler per 100 parts of the wound LCP 1 are shown in Table 2. The liquid crystalline polymer composition was granulated by melt-kneading the mixture using a twin-screw extruder (The steei w〇rks, 'TEX 30 α). Uot; &quot; jin% liquid daily polymer composition small particles in the table 丄t not tilt, out into a $ and inspection pieces. The surface curvature of the test disc is measured. The warpage measurement results are shown. 319703 20 200831584 Table 1 · Manufacture of the bell test 3: Molding conditions of the test disc used Molding machine Nissei nastic Industrial Co. , Ltd., UH-1000 Cartridge temperature 350-350-350-310-280 Mold temperature 70 ( °C) ~ -- Injection speed 60 0 house meter / second holding pressure 300 gram / square centimeter injection time ^ ' Cooling time 9 seconds a screw speed 150 rpm screw back pressure 5 gram / square centimeter table 2 · Liquid crystal Measurement of warpage of polymer composition talc fibrous filler surface roughness (millimeter) Type by weight parts by weight Example 1 Talc 1 66. 7 0 2. 96 Example 2 Talc 1 80 20 1. 62 Example 3 Talc 1 50 16· 7 3. 46 Example 4 Talc 1 33· 3 33· 3 4· 99 Example 5 Talc 2 50 16· 7 2. 15 Comparative Example t Talc 3 80 20 3. 84 Comparative Example 2 Talc 3 50 16· 7 4· 67 Comparative Example 3 Talc 3 33. 3 33. 3 5. 61 The liquid crystalline polymer composition of Example 1 containing talc but no fibrous filler has a warpage of less than 3 mm. . This warpage value is extremely small. 21 319703 200831584 The liquid crystalline polymer composition of Example 2 and Comparative Example 1, the liquid crystalline polymer composition of Example 3 and Comparative Example 2, and the liquid crystalline polymer composition of Example 4 and Comparative Example 3 The talc and fibrous fillers of the same bismuth are respectively contained. The difference between the examples and the comparative examples is the type of talc, and the talc contained in the former has a larger aspect ratio than that contained in the latter. Comparing the Weiqu composition of the Lcp compositions of the examples and the comparative examples, the liquid crystalline polymer compositions of the above Examples 2 to 4 exhibited smaller cutters than those of Comparative Examples 1 to 3. Lightly curved value. Examples 6 to 8 and Comparative Example 4 LCP 2, talc, and fibrous filler were mixed. The parts by weight of the talc and fibrous filler per part by weight of LCP 2 are shown in Table 4. The mixture was melt-kneaded using a twin-screw extruder (The japan Steel w〇rks, Ltd, TEX 30 α) to give liquid crystal polymer composition pellets. The test discs were obtained by injection molding using the known liquid enthalpy polymer composition pellets under the conditions shown in Table 1. The warpage of the test disc was measured. Further, using the obtained liquid crystalline polymer composition pellets, injection molding was carried out under the conditions shown in Table 3 to obtain a test strip having a length of 127 mm and a shoulder width of i2.7 mm. The test strip is measured for the deformation temperature under load (] TUL) according to the heating rate of ASTM D 641 ^ 2 (4) and the heating rate of 2 minutes. , . Table 4 shows the measurement results of the fun and DTUL. 319703 22 200831584 1 Table 3: Molding conditions for the manufacture of test strips for DTUL measurement Molding machine Nissei Plastic Industrial Co.5 Ltd” UH-1000 5 Barrel temperature 370-370-370-340-31 0 (〇C ) Mold Temperature 70 (°C) Injection speed 35 mm / sec. Pressure of 500 gram / cm ^2 injection time 5 seconds ' Cooling time 8 seconds Screw speed 150 rpm Screw back pressure 5 gram / cm ^ 2 Table 4 = Liquid crystalline polymer The warpage of the composition and the result of DTUL measurement The talc fibrous filler is lightly curved (mm) DTUL (°〇 type by weight part type by weight Example 6 talc 1 33.3 GF1 33.3 5· 80 300 Example 7 If ^ 2 —GF1 13·3 —5· 84 304 Example 8 Talc 1 3^3 GF2 33.3 4.55 302 Comparative Example 4 Talc 3 —GF2 ~ Fly 35 ~2%~ Contains an aspect ratio of 3·6; Xijie l ^. ^ nh 月石之贝 yoke examples 6 to 8 liquid crystalline polymer = the surface curvature of the object is less than 6.0 mm. On the other hand, it contains the aspect ratio u Rr = than the car body of the liquid crystal polymer composition of Example 4 The volume exceeds 6.0. The amount: the head. One::==:=f 319703 23 200831584 4 Furthermore, the moisture content is 0. 24% by weight of talc 3 Comparative Example 4 of the liquid crystalline polymer composition exhibits an embodiment having a content of ice equal to or less than 0.2% by weight of talc 1 and talc 2 of Examples 6 to 8 Low load deformation temperature (DTUL).

〇 24 319703〇 24 319703

Claims (1)

200831584 、申請專利範圍: 2· 3. 4· 5· 一種液晶性聚合物組成物,包含:丨〇()重量份的液晶性 聚合物和1至200重量份的滑石,該滑石具有5至ι〇〇 後米之中間粒子直徑和3· 0至5· 0的長寬比。 如申請專利範圍第丨項之液晶性聚合物組成物,其中, 該滑石的水分含量為等於或少於〇. 2重量%。 如申請專利範圍第i或2項之液晶性聚合物組成物,其 進一步包含1至2〇〇重量份的纖維狀填充料。 如申請專利範圍第3項之液晶性聚合物組成物,其中, 該纖維狀填充料係選自下述所成組群:玻璃纖維、橢圓 /玻离纖維、繭形玻璃纖維、氧化矽一氧化鋁纖維、氧 化鋁纖維、碳纖維、芳綸(aramid)纖維、鈦酸鉀纖維、 ’酸紹纖維、⑦灰^(WGllastc)nite)及彼料組合。 如申請專圍第3項之液.晶性聚合物組成物,其中, 該纖維狀填充料係選自下述所成組群:玻璃纖維、橢圓 形玻璃纖維、繭形玻璃纖維及彼等的組合。 ★申叫專利圍第i至5項中任—項之液晶性聚合物組 β物f、進步包含1至200重量份的除了滑石以外之 ^狀或粒狀填充料。 申叫專利圍第6項之液晶性聚合物組成物,其中, § “大或粒狀填充料係選自下述所成組群:雲母、石 =、碳_、白雲石、黏土、玻璃薄片、玻璃珠粒 酸鋇、氧化鈦及彼等的組合。 如申請專利範圍第!至7項中任—項之液晶性聚合物組 319703 25 200831584 u • 毫將該!:晶性聚合物组成物模塑所得具有 , 又邗ι〇0笔米直徑的檢驗碟,在該檢驗碟於 、/皿又和50%的相對濕度靜置24小時之後測定的 翹曲值為等於或小於6· G毫米。 9·種模製物’係經由將申請專利範圍第1 i 8項中任一 項之液晶性聚合物組成物模塑而得者。 H) ·如申请專利範圍第9項之模製物,其係選自下述所成組 群:開關、繼電器、連接器、晶片、光學讀取器、反相 鲁 器變換器(inverter trans)和線圈捲線筒。 26 319703 200831584 七、指定代表圖:無 (一) 本案指定代表圖為:第()圖。 (二) 本代表圖之元件符號簡單說明: 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 本案無代表之化學式。200831584, the scope of application for patents: 2· 3. 4· 5· A liquid crystalline polymer composition comprising: 丨〇 () parts by weight of a liquid crystalline polymer and 1 to 200 parts by weight of talc, the talc having 5 to ι The diameter of the intermediate particles of the rice and the aspect ratio of 3.0 to 5.0. The liquid crystal polymer composition of the ninth aspect of the invention, wherein the talc has a moisture content of equal to or less than 0.2% by weight. The liquid crystalline polymer composition of claim i or 2, further comprising 1 to 2 parts by weight of the fibrous filler. The liquid crystalline polymer composition of claim 3, wherein the fibrous filler is selected from the group consisting of glass fibers, elliptical/glass-bound fibers, bismuth-shaped glass fibers, and cerium oxide mono-oxidation. Aluminum fiber, alumina fiber, carbon fiber, aramid fiber, potassium titanate fiber, 'sauer fiber, 7 ash ^ (WGllastc) nite) and a combination thereof. For example, the liquid crystalline polymer composition of the third aspect is applied, wherein the fibrous filler is selected from the group consisting of glass fibers, elliptical glass fibers, scorpion glass fibers, and the like. combination. ★ The liquid crystalline polymer group of the patents 1-5 to 1-5, the progress includes 1 to 200 parts by weight of the filler or granular filler other than talc. The liquid crystalline polymer composition of Patent No. 6 is claimed, wherein § "large or granular filler is selected from the group consisting of mica, stone =, carbon_, dolomite, clay, glass flakes. , glass beryllate, titanium oxide, and combinations thereof. Liquid crystal polymer group 319703 25 200831584 u as in the scope of application of the patent scope to item 7: • The crystal polymer composition The test disc having a diameter of 邗ι〇0 pens was obtained by molding, and the warpage value measured after the test disc was placed at a relative humidity of 50% for 24 hours was equal to or less than 6 mm. 9. The molded article 'is obtained by molding the liquid crystalline polymer composition of any one of the claims 1 to 8. H) · The molded article of claim 9 It is selected from the group consisting of switches, relays, connectors, wafers, optical readers, inverter translators, and coil reels. 26 319703 200831584 VII. Designation of representative drawings: None (1) The representative representative of the case is: () Representative of the symbol elements of FIG briefly described: eight, when the case if the formula, please disclosed invention features most indicative of the formula: the formula of the case not represented. 319703319703
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