TW200829528A - Composition for forming dielectric layer, green sheet, dielectric layer forming substrate and manufacturing method of the same, and manufacturing method of plasma display panel - Google Patents

Composition for forming dielectric layer, green sheet, dielectric layer forming substrate and manufacturing method of the same, and manufacturing method of plasma display panel Download PDF

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Publication number
TW200829528A
TW200829528A TW096137039A TW96137039A TW200829528A TW 200829528 A TW200829528 A TW 200829528A TW 096137039 A TW096137039 A TW 096137039A TW 96137039 A TW96137039 A TW 96137039A TW 200829528 A TW200829528 A TW 200829528A
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Taiwan
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dielectric layer
forming
composition
green sheet
glass
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TW096137039A
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Chinese (zh)
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Takuya Okuda
Kenichi Murayama
Tatsuo Fukuda
Masaki Torimoto
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Asahi Glass Co Ltd
Lintec Corp
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Publication of TW200829528A publication Critical patent/TW200829528A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/08Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances quartz; glass; glass wool; slag wool; vitreous enamels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J11/00Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
    • H01J11/20Constructional details
    • H01J11/22Electrodes, e.g. special shape, material or configuration
    • H01J11/24Sustain electrodes or scan electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J11/00Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
    • H01J11/20Constructional details
    • H01J11/34Vessels, containers or parts thereof, e.g. substrates
    • H01J11/38Dielectric or insulating layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2211/00Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
    • H01J2211/20Constructional details
    • H01J2211/34Vessels, containers or parts thereof, e.g. substrates
    • H01J2211/38Dielectric or insulating layers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Gas-Filled Discharge Tubes (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention provides a composition for forming a dielectric layer, a green sheet, a dielectric layer forming substrate and a manufacturing method of the same, and a manufacturing method of plasma display panel. A sand blasting method is used to form a dielectric layer with high precision. A composition for forming a dielectric layer includes: a glass component, a SiO2 filler, a thermally decomposable binder, a dispersion agent, and a solvent. The above-mentioned glass component is particles with average particle size of 1.0 to 3.0 μm. The above-mentioned SiO2 filler is particles with average particle size of 0.3 to 2.0 μm. Furthermore, the content of SiO2 filler is 0.1 to 5 weight part per 100 part by weight of glass component. The component is formed into a film to obtain a green sheet, which is used to form a dielectric layer and subsequently formed into a plasma display panel. The invented method for manufacturing a dielectric layer includes a sand blasting process to form ribs.

Description

200829528 . 九、發明說明: 【發明所屬之技術領域】 本脅^明―—,— 係—關—於於電…漿-顯-示-面松 於介電體層上之肋栅密著性優良的界電體層之介電體層形 成用組合物、生胚板、介電體層形成基板與其製造方法、 以及電漿顯示面板之製造方法。 0 【先前技術】 於顯示裝置’有液晶顯示裝置或電致發光顯示裝置、 電漿顯示面板等。該等之中,電漿顯示面板(以下,亦稱為 「PDP」。),作為下世代的多媒體顯示器受到注目。 於圖8表示PDP之一例之剖面圖。示於圖8的之 PDP100 ’包含··背面板用玻璃基板1及前面板用玻璃基板 10之1對玻璃基板。於該背面板玻璃基板i與前面板用玻 璃基板10之内面’分別形成有相互正交之位址電極3及顯 _ 示電極3 0。位址電極3及顯示電極3 0,分別以介電體層 5(背面板介電體層)及介電體層5〇(前面板介電體層)覆 蓋。又’玻璃基板1及1〇,藉由肋柵(隔壁)6將保護膜6〇 分離成放電空間(像素),於各像素形成有螢光體7〇。 形成背面板用玻璃基板及前面板用玻璃基板之方法, 已知有將藉電體層形成用組合物成形為膜狀而得之生胚板 與基板黏貼,之後藉由將生胚板煅燒,形成PDP介電體層 之方法(專利文獻1、2等)。 又,於背面板介電體層上形成肋柵(亦稱為隔壁。)之 2209-9177-PF;Ahddub 5 200829528 • 方法,已知有使用噴砂法之方法(專利文獻3)。該噴砂法, 係於形成之背面板介電體層上,將肋柵形成用糊料塗佈· -I燥桊戒-肋-柵-材-料-層-丄毒^ 既疋圖案形狀之掩膜喷射研磨粉進行研磨加工(亦稱為喷 砂加工。),去除肋柵材料層之不要部分,形成肋柵之方法。 根據該方法,可簡便而有效地,形成具有高度線寬精度之 肋栅。 _ 然而’於近年’電漿顯示面板,要求更加高精度者, 隨此,肋柵圖案亦變的更細。然後,由於肋柵圖案變的更 細,而以更高精度形成肋柵變的重要。 但疋,使用先刚的介電體層形成用組合物行程介電體 層後,於該介電體層上,藉由喷砂法形成圖案較細的肋柵, 則在於肋柵之形成步驟,有發生肋柵之位置偏離(肋柵流 動),而有無法精度良好地形成之情形,而成問題。 [專利文獻1]日本特開平9-1 02273號公報 _ [專利文獻2]日本特開平10-1 8291 9號公報 [專利文獻3]日本特開平1〇 —2〇8629號公報 【發明内容】 [發明所欲解決的課題] 本發明係有鑑於所關先前問題所完成者,以提供可於 介電體層上藉由喷砂法,以高精度形成肋柵之介電體層之 介電體層形成用組合物、生胚板、介電體層形成基板與其 製造方法、以及電漿顯示面板之製造方法。 2209-9177-pp;Ahddub 6 200829528 , [用以解決課題的手段] 本發明者們為解決上述課題,反覆銳意研究結果,發 二氧化矽充填劑、熱分解性膠合劑、分散劑及溶劑者,藉 由使上述玻璃成分及二氧化梦充填劑,使用特定平均粒徑 之微粒子狀物,且使二氧化矽充填劑之調合量為特定的範 圍者,則在對形成之介電體體層上藉由噴砂法形成肋柵之 • 步驟,可不降低肋栅之尺寸精度地,形成尺寸安定性優良 的肋栅,而達至完成本發明。 然而根據本發明之第1,提供一種介電體層形成用組 合物,其係含有玻璃成分'二氧化矽充填劑、熱分解性膠 合劑、分散劑及溶劑者,其特徵在於:上述玻璃成分為平 均粒徑1 · 0〜3. 0 # m之微粒子,上述二氧化矽充填劑之平均 粒徑為0. 3〜2· 0 # m之微粒子,且,二氧化矽充填劑之含量 對玻璃成分100重量部為〇·;[〜5重量部。 瞻在於本發明之介電體層形成用組合物,以包含平均粒 徑為1.0〜4.0# m之微粒子之漿料為佳,上述玻璃成分以不 包含鉛分者為佳,以用於形成電漿顯示面板之介電體層者 為佳。 ㈢ 根據本發明之第2,提供一種生胚板,其係將本發明 之介電體層形成用組合物成形為膜狀而得者。 根據本發明之第3,提供一種介電體層形成基板,其 具有使用本發明之生胚板形成之介電體声。 於本發明之介電體層形成基板,上述介電體層之表面 2209-9177-PF;Ahddub 7 200829528 - 粗糙度以〇·1〜0.4/zm為佳。 根據本發明之第4,提供一種介電體層形成基板之製 、方法其具"杳·-將~^^發-明-之-生~胚-板與基,板—黏―貼—之步驟· 及藉由锻燒上述生胚板,形成介電體層之步驟。 根據本發明之第5,提供一種電漿顯示面板之製造方 法’其具有:將本發明之生胚板與基板黏貼之步驟;藉由 級燒上述生胚板,形成介電體層之步驟;以及藉由噴砂法, _ 於所得介電體層上形成肋柵之步驟。 [發明效果] 使用本發明之介電體層形成用組合物及生胚板形成介 電體層’則在藉由喷砂法於形成之介電體層上形成肋柵之 步驟’可不降低肋柵之尺寸精度地,形成尺寸安定性優良 的肋柵。 本發明之介電體層形成用組合物及生胚板,可良好地 使用於形成電漿顯示面板之背面板介電體層。 • 本發明之介電體層形成基板,由於可於介電體層上, 尺寸安定性良好地形成細微圖案的肋柵,故可良好地用於 高精度之電漿顯示面板之製造。 根據本發明之介電體層形成基板之製造方法,可有效 地製造本發明之介電體層形成基板。 根據本發明之電漿顯示器面板之製造方法,可有效地 製造高精度、高品質的電漿顯示器面板。 【實施方式】 2209-9177-PF;Ahddub 8 200829528 • 以下,將本發明分為,i)介電體層形成用組合物、2) 生胚板、3)介電體層形成基板與其製造方法、以及4)電漿 1)介電體層形成用組合物 本發月之斤電體層形成用組合物(以下,有單稱為「本 發明之組合物」之情形),係含有玻璃成分、二氧化矽充填 劑、熱分解膠合劑、分散劑、及溶劑者,其特徵在於··上 _ 述玻璃成分為平均粒徑1·〇〜3· G/zm之微粒子,上述二氧化 矽充填劑之平均粒徑為〇 3〜2· 〇/zm之微粒子,且二氧化 矽充填劑之含量對玻璃成分100重量部為0·1〜5重量部。 作為用於本發明之組合物之玻璃成分,只要是平均粒 徑1· 0〜3· 0# m之微粒子狀物,並無特別限制,含有鉛分之 玻璃成分,不含有鉛分之玻璃成分均可使用。由環境保護 之觀點’使用不含有鉛分之玻璃成分為佳。 作為含有鉛分之玻璃成分,可舉例如,pb〇—匕〇3(氧化 • 鉛-氧化硼)系玻璃等二成分系玻璃;PbO-B2〇3 - Si〇2(氧化鉛 -氧化硼-氧化矽)系玻璃等三成分系玻璃; PbO-B2〇3-Si(h-Al2〇3(氧化鉛-氧化硼-氧化矽一氧化鋁)系玻 璃、PbO-BaO-Si(h-Ah〇3(氧化鉛-氧化鋇—氧化矽—氧化鋁) 系玻璃、PbO-Zn〇-B2〇3-Si〇2(氧化鉛-氧化硼-氧化硼—氧化 石夕)系玻璃PbO-BaO-B2〇3-Si(h(氧化錯-氧化鋇一氧化爛一氧 化矽)系玻璃等四成分系玻璃;PbO-BaO-BzO3-Si〇2-Ah〇3(氧 化錯-氧化鋇_氧化硼_氧化石夕—氧化銘)系玻璃、 PbO-ZnO-B2〇3-BaO-Si〇2(氧化錯-氧化鋅—氧化硼—氧化鎖一 2209-9177-PF;Ahddub 9 200829528 ,化石夕Μ玻璃、Pb0-Zn〇_B2〇3_Si〇2_A12〇3(氧化錯_氧化辞_ 乳化硼-氧化發_氧化銘)系玻璃等五成分系玻璃等。 ———______料-不-舍—有-I參t玻分—」―耳本例士,200829528 . Nine, invention description: [Technical field to which the invention belongs] This threat ^ Ming, -, - system - off - in the electric ... pulp - display - show - surface loose on the dielectric layer of the ribs excellent adhesion A dielectric layer forming composition for a boundary layer, a green sheet, a dielectric layer forming substrate, a method for producing the same, and a method for producing a plasma display panel. 0 [Prior Art] The display device 'has a liquid crystal display device, an electroluminescence display device, a plasma display panel, and the like. Among these, the plasma display panel (hereinafter also referred to as "PDP") is attracting attention as a multimedia display for the next generation. Fig. 8 is a cross-sectional view showing an example of a PDP. The PDP 100' shown in Fig. 8 includes a pair of glass substrates of the back glass substrate 1 and the front glass substrate 10. An address electrode 3 and a display electrode 30 which are orthogonal to each other are formed on the back surface glass substrate i and the inner surface ′ of the front substrate glass substrate 10, respectively. The address electrode 3 and the display electrode 30 are covered with a dielectric layer 5 (back surface dielectric layer) and a dielectric layer 5 (front panel dielectric layer), respectively. Further, the glass substrates 1 and 1 are separated into a discharge space (pixel) by a rib gate (partition wall) 6, and a phosphor 7 is formed in each pixel. In the method of forming a glass substrate for a back sheet and a glass substrate for a front panel, it is known that a green sheet formed by forming a composition for forming a dielectric layer into a film is adhered to a substrate, and then the green sheet is fired to form a green sheet. Method of PDP dielectric layer (Patent Documents 1, 2, etc.). Further, a rib grid (also referred to as a partition wall) is formed on the back surface dielectric layer 2209-9177-PF; Ahddub 5 200829528 • A method using a sand blast method is known (Patent Document 3). The sand blasting method is applied to the formed back surface dielectric layer, and the rib gate forming paste is coated. - I dry 桊 - rib - grid - material - material - layer - 丄 ^ ^ The film jet abrasive powder is subjected to a grinding process (also referred to as sandblasting.), and a method of removing the unnecessary portion of the rib gate material layer to form a rib gate. According to this method, the rib gate having the height line width accuracy can be formed simply and efficiently. _ However, 'in recent years' plasma display panels require more precision, and as a result, the rib grid pattern becomes finer. Then, since the rib gate pattern becomes finer, it is important to form the rib gate with higher precision. However, after the dielectric layer of the dielectric layer for forming the dielectric layer is formed, and the rib gate having a fine pattern is formed on the dielectric layer by sandblasting, the step of forming the rib is formed. The position of the rib grid is deviated (flow of the rib grid), and there is a case where the rib grid cannot be formed with high precision, which is a problem. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. [Problems to be Solved by the Invention] The present invention has been made in view of the problems previously solved to provide a dielectric layer formed by a sandblasting method to form a dielectric layer of a rib gate with high precision on a dielectric layer. A substrate, a green sheet, a dielectric layer forming substrate, a method for producing the same, and a method for producing a plasma display panel. 2209-9177-pp; Ahddub 6 200829528 , [Means for Solving the Problem] In order to solve the above problems, the present inventors have repeatedly studied the results, and have developed a cerium oxide filler, a thermally decomposable binder, a dispersing agent, and a solvent. By using the glass component and the oxidized dream filler as the fine particle material having a specific average particle diameter and setting the amount of the cerium oxide filler to a specific range, on the formed dielectric body layer By the step of forming the rib gate by the sand blasting method, it is possible to form the rib grid excellent in dimensional stability without reducing the dimensional accuracy of the rib grid, and the present invention has been completed. According to a first aspect of the present invention, there is provided a composition for forming a dielectric layer, which comprises a glass component of a cerium oxide filler, a thermally decomposable binder, a dispersant, and a solvent, wherein the glass component is The average particle diameter of the particle size of 1 · 0~3. 0 # m, the average particle size of the above-mentioned cerium oxide filler is 0. 3~2· 0 #m of the microparticles, and the content of the cerium oxide filler to the glass component The weight of 100 parts is 〇·; [~5 weight parts. The composition for forming a dielectric layer of the present invention is preferably a slurry containing fine particles having an average particle diameter of 1.0 to 4.0 mm, and the glass component is preferably not included in the lead, and is used for forming a plasma. The dielectric layer of the display panel is preferred. (3) According to a second aspect of the present invention, there is provided a raw green sheet obtained by molding the composition for forming a dielectric layer of the present invention into a film form. According to a third aspect of the present invention, there is provided a dielectric layer forming substrate having a dielectric sound formed using the green sheet of the present invention. The substrate is formed on the dielectric layer of the present invention, the surface of the dielectric layer is 2209-9177-PF; Ahddub 7 200829528 - the roughness is preferably 〇1~0.4/zm. According to a fourth aspect of the present invention, there is provided a method for fabricating a dielectric layer forming substrate, wherein the method comprises: "杳·-~~^^发-明-之-生-胚-板与基,板-粘-贴- And a step of forming a dielectric layer by calcining the green sheet. According to a fifth aspect of the present invention, there is provided a method of manufacturing a plasma display panel, comprising: a step of adhering a green sheet of the present invention to a substrate; and a step of forming a dielectric layer by firing the green sheet; The step of forming a rib gate on the resulting dielectric layer by sand blasting. [Effect of the Invention] The step of forming a dielectric layer by using the dielectric layer forming composition of the present invention and the green sheet to form a rib gate on the formed dielectric layer by sandblasting 'can reduce the size of the rib gate Accurately, a rib cage excellent in dimensional stability is formed. The dielectric layer forming composition and the green sheet of the present invention can be suitably used for forming a back surface dielectric layer of a plasma display panel. In the dielectric layer forming substrate of the present invention, since the ribs of the fine pattern can be formed on the dielectric layer with good dimensional stability, it can be favorably used for the manufacture of a highly accurate plasma display panel. According to the method for producing a dielectric layer forming substrate of the present invention, the dielectric layer forming substrate of the present invention can be efficiently produced. According to the method of manufacturing a plasma display panel of the present invention, it is possible to efficiently manufacture a high-precision, high-quality plasma display panel. [Embodiment] 2209-9177-PF; Ahddub 8 200829528 • Hereinafter, the present invention is divided into i) a dielectric layer forming composition, 2) a green sheet, 3) a dielectric layer forming substrate, a method for producing the same, and a method for producing the same 4) Plasma 1) Composition for forming a dielectric layer The composition for forming a battery layer of the present invention (hereinafter, simply referred to as "the composition of the present invention") contains a glass component and cerium oxide. A filler, a thermal decomposition adhesive, a dispersant, and a solvent, wherein the glass component is a fine particle having an average particle diameter of 1·〇3·3/G/zm, and the average particle of the above-mentioned cerium oxide filler The diameter is 微粒3 to 2· 〇/zm of the fine particles, and the content of the cerium oxide filler is 0·1 to 5 parts by weight to 100 parts by weight of the glass component. The glass component to be used in the composition of the present invention is not particularly limited as long as it is a fine particle having an average particle diameter of 1·0 to 3·0# m, and contains a glass component of lead and a glass component which does not contain lead. Can be used. From the viewpoint of environmental protection, it is preferred to use a glass component that does not contain lead. The glass component containing lead may, for example, be a two-component glass such as pb〇—匕〇3 (oxidized/lead-boron oxide) glass; PbO-B2〇3 - Si〇2 (lead oxide-boron oxide- Cerium oxide) is a three-component glass such as glass; PbO-B2〇3-Si (h-Al2〇3 (lead oxide-boron oxide-yttria-alumina) glass, PbO-BaO-Si (h-Ah〇) 3 (lead oxide-yttria-yttria-alumina) is glass, PbO-Zn〇-B2〇3-Si〇2 (lead oxide-boron oxide-boron oxide-oxidized oxide) glass PbO-BaO-B2 〇3-Si (h (oxidized erbium-oxidized cerium oxide oxidized cerium oxide) is a four-component glass such as glass; PbO-BaO-BzO3-Si〇2-Ah〇3 (oxidized erbium-yttria _ boron oxide _ Oxide Oxidation - Oxidation Ming) is glass, PbO-ZnO-B2〇3-BaO-Si〇2 (oxidation error-zinc oxide-boron oxide-oxidation lock 2209-9177-PF; Ahddub 9 200829528, fossil Μ glass , Pb0-Zn〇_B2〇3_Si〇2_A12〇3 (oxidation error _ oxidation word _ emulsified boron - oxidation hair _ oxidation Ming) is a five-component glass such as glass. ———______ material-not-house- -I participate in t-glass -" "ears of the case,

ZnO-BA-Si〇2(氧化鋅一氧化硼_氧化矽)系破 Zn〇-P2〇5-Si〇2(氧化鋅_氧化磷_氧化矽)系破螭、 Bi2〇3-B2(VSi〇2(氧化鉍-氧化硼_氧化矽)系破璃、' ZnO-BW-MC氧化鋅一氧化硼_氧化鉀)系破螭、 Zn〇-P2(h-Ti〇2(氧化鋅一氧化磷_氧化鈦)系玻螭、 B2〇3-Si〇2-A12〇3(氧化硼_氧化矽_氧化鋁)系玻璃、 Ρ2〇5-Β2〇3-Α12〇3(氧化磷_氧化硼_氧化鋁)系玻璃等三成分 系玻璃;Bi2〇3-B2〇3-Si〇2-Al2〇3(氧化鉍_氧化硼_氧化矽—氧 化鋁)系玻璃、ZnO-BaCh-S i Or A12〇3 (氧化辞_氧化硼__氧化矽 -氧化鋁)系玻璃、Zn0-P2〇5-Si〇2_A12〇3(氧化鋅_氧化磷—氧 化矽-氧化鋁)系玻璃、Zn0_Bi2〇3_Si〇2_B2〇3(氧化辞_氧化鉍 一氧化矽-氧化硼)系玻璃等四成分系破璃; Zn0-Bi2〇3-Ba0-Al2〇3-B2〇3(氧化鋅-氧化鉍_氧化鋇_氧化鋁 -氧化硼)系玻璃、Zn0-Bi2〇3-Si〇2_Al2〇3_B2〇3(氧化鋅—氧化 鉍-氧化矽-氧化鋁_氧化硼)系玻璃等五成分系玻璃等。 又,於該等玻璃成分,亦可添加CaO'Nh^Ti^ hO、 Li2〇、K2O、BaO、MgO、SrO 等。 該等之中,由環境保護的觀點,使用不含鉛分之玻璃 成分為佳,使用ZnO-Bi2〇3-BaO-AhCh-B2〇3(氧化鋅—氧化鉍一 氧化鋇-氧化鋁-氧化硼)系玻璃為佳。 於本發明,將玻璃成分作成微粉末狀、或作成玻璃熔 2209-9177-PF;Ahddub 10 200829528 •塊後粉碎成為粉末狀使用。玻璃熔塊,可藉由將玻璃熔融, 接著,冷卻而得。ZnO-BA-Si〇2 (Zinc Oxide Boron Oxide - Cerium Oxide) is a Zn〇-P2〇5-Si〇2 (Zinc Oxide_Phosphorus Oxide Oxide) system, Bi2〇3-B2 (VSi) 〇2 (yttria-boron oxide-yttria) is broken glass, 'ZnO-BW-MC zinc oxide boron monoxide_potassium oxide) is broken, Zn〇-P2 (h-Ti〇2 (zinc oxide-oxidation) Phosphorus-titanium oxide) is a glass, B2〇3-Si〇2-A12〇3 (boron oxide_yttria-alumina)-based glass, Ρ2〇5-Β2〇3-Α12〇3 (phosphorus oxide-boron oxide _Alumina) is a three-component glass such as glass; Bi2〇3-B2〇3-Si〇2-Al2〇3 (yttria-boron oxide-yttria-alumina) glass, ZnO-BaCh-S i Or A12〇3 (oxidation word_boron oxide__yttria-alumina) is glass, Zn0-P2〇5-Si〇2_A12〇3 (zinc oxide_phosphorus oxide-yttria-alumina) glass, Zn0_Bi2〇3_Si 〇2_B2〇3 (oxidation _ 铋 铋 铋 铋 氧化 氧化 氧化 氧化 氧化 ) ) ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; _Aluminum oxide-Boron oxide) glass, Zn0-Bi2〇3-Si〇2_Al2〇3_B2〇3 (Zinc oxide-Yttrium oxide-Yttrium oxide-Alumina oxide_Oxidation It is a five-component glass such as glass. In addition, CaO'Nh^Ti^hO, Li2〇, K2O, BaO, MgO, SrO, etc. may be added to these glass components. It is preferable to use a glass component containing no lead, and it is preferable to use ZnO-Bi2〇3-BaO-AhCh-B2〇3 (zinc oxide-yttria-yttria-alumina-boria) glass. In the invention, the glass component is made into a fine powder or made into a glass melt 2209-9177-PF; Ahddub 10 200829528 • The block is pulverized and used in powder form. The glass frit can be obtained by melting the glass and then cooling.

~ 本"發-明組-合-物—,-於士-述—玻—璃—成-分之-外,--含-有一充-填-齊P 成分之二氧化矽充填劑。 本發明之組合物,由於含有充填劑成分之充填劑,故 使用作為被面板用白色介電體型成用組合物。 二氧化矽充填劑之平均粒徑為〇· 3〜2· 0 V m。該平均粒 _ 徑較〇· 3 β m小,則即使確保了適切的添加量,並無法提升 锻燒過程中的燒結性,有無法顯現形成之白色介電體層之 表面粗糙度之虞。又,平均粒徑較2· 〇 V m大則有產生局部 缺陷之虞。 又’二氧化石夕充填劑之含量,對玻璃成分1〇〇重量部 為0. 1〜5重量部。二氧化矽充填劑之含量,較上述範圍少 時,有使所得白色介電體層之表面粗糙度之虞。另一方面,~ This " hair - Ming group - combined - things -, - Yushi - said - glass - glass - into - minutes - outside, - contains - a filling - filling - Qi P component of the cerium oxide filler. Since the composition of the present invention contains a filler of a filler component, it is used as a composition for forming a white dielectric body for a panel. The average particle size of the cerium oxide filler is 〇·3~2·0 V m. When the average particle diameter is smaller than 〇·3 β m, even if the appropriate addition amount is ensured, the sinterability in the calcination process cannot be improved, and the surface roughness of the formed white dielectric layer cannot be revealed. Further, when the average particle diameter is larger than 2· 〇 V m , local defects are generated. 1〜5重量部。 The content of the weight of the glass component is 0. 1~5 weight. When the content of the cerium oxide filler is less than the above range, the surface roughness of the obtained white dielectric layer may be deteriorated. on the other hand,

較上述範圍多B夺,由於會降低介電體層之耐電壓特性而不 隹。 本發明之組合物,可含有上述二氧化矽充填劑以外 其他充填㈣成刀。作為:氧化♦充填劑以外的充填劑 分,可舉Ti〇2(氧化鈦)、Al2〇3(氧化銘)、及抓(氧化安 等。 ' 玻璃成分,與包含:氧切充填劑之充填劑之調合 例,通常(玻璃成分):(充填劑成分)以重量比 50:50〜95:5,以 70:30〜95:5 為佳。 玻璃成分及二氧化石夕充填劑之平均粒徑,可例如, 2209-9177-PF;Ahddub 11 200829528 * 各個粉末,邊施加5分鐘的超音波,分散於IPA(異丙醇), 使用微軌跡粒度分布測定裝置測定之。 —本务明文'组—合—物含-寺备分―解性每合劑―。____________________ 熱分解性膠合劑,具有作為結合劑之功能,可藉由烺 燒分解去除者。 作為用於本發明之熱分解性膠合劑,並無特別限制, 使用具有作為結合劑之功能,可藉由煅燒分解,容易去除, _ 亦可發揮作為與玻璃基板之感壓接著劑之作用之丙烯酸樹 脂為佳。 作為丙烯酸樹脂’可舉例如,可舉例如,(甲基)丙烯 酸酯化合物的單獨聚合物、由2種以上的(曱基)丙烯酸酯 化合物而彳于之共聚合物、(甲基)丙烯酸酯化合物與其他的 共聚合性單體所得之共聚合物等。該等之中,以由2種以 上的(甲基)丙烯酸酯化合物而得之共聚合物為佳。在此, (甲基)丙烯酸酯,係表示丙烯酸酯或甲基丙烯酸酯之任一 φ (以下相同)。 作為(甲基)丙烯酸醋之具體例,可舉(甲基)丙浠酸甲 酯、(甲基)丙浠酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙婦 酸異丙酯、(曱基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲 基)丙烯酸第三丁酯、(甲基)丙稀酸戊酯、(甲基)丙稀酸戊 酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙 晞酸庚酯、(甲基)丙烯酸辛酯、(曱基)丙烯酸異辛酯、(甲 基)丙烯酸2-乙基己基酯、(甲基)丙烯酸乙基己基酯、(甲 基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸 2209-9177-PF;Ahddub 12 200829528 ^ 酯、(甲基)丙烯酸十一烷酯、(甲基)丙烯酸十二烷酯、(甲 基)丙烯酸月桂酯、(曱基)丙烯酸硬脂酯、(甲基)丙烯酸異 硬―月旨—醋―^_^^_甲—基_^丙—浠—酸—n ·,—_--------------------------------------------------------- (甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲 基)丙烯酸4-羥丁酯、(曱基)丙烯酸3羥丙酯、(甲基)丙 烯酸2-羥丁酯、(甲基)丙烯酸3-羥丁酯等之(甲基)丙烯酸 羥烷酯; _ (甲基)丙烯酸苯氧乙酯、(甲基)丙烯酸2-羥基-3-苯 氧丙酯等之(曱基)丙烯酸苯氧烷酯; (甲基)丙烯酸2-甲氧乙酯 '(甲基)丙烯酸2-乙氧乙 酯、(甲基)丙烯酸2-丙氧乙酯 '(甲基)丙烯酸2-丁氧乙 酉旨、(甲基)丙烯酸2 -曱氧丁酯等之(甲基)丙烯酸烷氧烷酯; (甲基)丙烯酸聚乙一醇醋、(甲基)丙烯酸乙氧基二乙 一醇酉曰、(甲基)丙稀酸甲氧基聚乙二醇_、(甲基)丙烯酸 苯氧基聚乙二醇酯、(甲基)丙烯酸壬苯氧基聚乙二醇酯、 _ (甲基)丙烯酸聚丙二醇酯、(甲基)丙烯酸乙氧基丙二醇 酯、(甲基)丙烯酸甲氧基丙二醇酯、(甲基)丙烯酸壬苯氧 基丙二醇酯等(甲基)丙晞酸聚烧二醇酷; (甲基)丙烯酸環己酯、(甲基)丙烯酸4一丁基環己酯、 (甲基)丙稀酸二壞戊酯、(甲基)丙烯酸二環戊烯酯、(曱基) 丙浠酸二環戊二浠酯、(甲基)丙烯酸冰片酯、(甲基)丙烯 酸異冰片酯、(甲基)丙烯酸三環癸烯酯等; (甲基)丙烯酸環烷酯、(甲基)丙烯酸苯曱酯、(甲基) 丙烯酸四氫糠酯等。 2209-9177-PF;Ahddub 13 200829528 作為其他的共聚合性單體 干餒,只要可與上述 酸酯化合物共聚合之化合物並 "卫無特別限制。可舉例如,(甲 —Dm—乙—烯—基—安备香〜酸 馬—來备乙—烯—基鄰—苯二本酸― 等不飽和綾酸類;乙婦基苄基 ^ L^ 下丞甲基醚、乙烯基縮水甘油醚、 苯乙烯、a-曱基苯乙烯、丁一接 烯、異戊二烯等含有乙烯基 之自由基聚合性化合物等。 於本發明,作為熱分解性膠合劑,可使用以習知之製 Φ 造方法製造者,或以市售品入手者。 作為熱分解性膠合劑之製造方法’並無特別限制,可 採用習知之方法。例如,丙婦酸樹脂,可藉由使上述(甲基) 丙烯酸醋化合物及根據所期望之其他共聚合性單體,(共) 聚合而製造。聚合方法並無特別限制,可舉例如,使用偶 氮雙異丁腈(AIBN)等自由基聚合起始劑。 用於本發明之熱分解性膠合劑之重量平均分子量,並 無特別限制,通常為10,_〜4〇〇,〇〇〇11〇 〇〇〇〜3〇里〇 〇〇〇 為佳。分子量,可藉由凝膠透層析儀(Gpc)測定。 用於本發明之熱分解性膠合劑之玻璃轉移溫度(Tg), 並無特別限制,通常為-15°C〜+ 40°C。 又,於本發明,作為熱分解性膠合劑,亦可使用熱分 解性膠合劑以微粒子狀分散於水相而成之熱分解性膠合劑 之乳膠。 本發明之組合物中的熱分解膠合劑之含量,以固形分 比,對玻璃成分100重量部,通常為3〇〜12〇重量部,由可 得分散性及儲存安定性優良的借電體層形成用組合物,以 2209-9177-PF;Ahddub 14 200829528 — 5 0〜1 0 〇重量部為佳。 (分散劑) ^發香雜秦.,1_麥♦冬祕劑1 ________________— 作為使用之分散劑,可舉陰離子性界面活性劑、陽離 子界面活性劑、非離子性界面活性劑、聚羧酸系高分子界 面活性劑、聚_酯酸胺鹽、及砍烧偶合劑等。 作為陰離子性界面活性劑,可舉烷基苯續酸鹽、烧基 φ 奈砀I納鹽、烧基續基琥珀酸納鹽、烧基二苯鱗二績酸鈉 鹽、福馬林縮合物鈉鹽、芳香族磺酸福馬林縮合物鈉鹽等。 作為陽離子性界面活性劑,可舉烷基胺鹽、四級銨鹽 等。 作為非離子性界面活性劑,可舉聚乙二醇單月桂酸 知、聚乙二醇單硬脂酸酯、山梨醇單油酸酯、聚乙二醇二 硬脂酸酯、聚乙二醇單油酸酯、月桂酸二乙醇醯胺、癸基 葡糖普、月桂基葡糖苷、聚醚系界面活性劑等。 _ 作為聚羧酸系高分子界面活性劑,可舉α —烯烴·馬 來I酐共1合物之部分醋、脂肪族聚叛酸鹽、脂肪族聚堆 酸特殊矽膠等。 作為聚醚酯酸胺鹽,可舉聚醚聚酯酸、聚醚多醇聚酯 等的聚醚酯酸類、高分子聚胺等由有機胺類所得之高分子 分散劑(具體而言,DISPER〇NDA-234(商品名,楠本化成(股) 製)等)等。 又’作為矽烷偶合劑,可舉乙烯基三甲氧矽烷、乙烯 基三乙氧基矽烷、r-氣丙基三曱氧基矽烷、胺基丙基 2209-9177-pp;Ahddub 15 200829528 龜 - 三乙氧基矽烧、N-/5 -(N-乙烯基苄基胺基乙基—胺基丙 基二乙氧基石夕烧·鹽酸鹽、N-(沒-胺基乙基)一 r —胺基丙基 夺基知基—石夕一棍環—氧—丙备基丙—基么早各基―石夕一烧丄沒—二 環氧丙氧基丙基甲基二甲氧基矽烷、7_甲基丙烯醯氧丙基 三甲氧基矽烷、甲基丙烯醯氧丙基甲基二曱氧基矽烷、 Τ -硫醇基丙基三曱氧基矽烷、τ—(2-胺基乙基)胺基丙基 二曱氧基矽烷、r - (2-胺基乙基)胺基丙基甲基二甲氧基矽 Φ 烷、胺基矽烷、乙烯基三乙醯基矽烷、y苯胺基丙基三甲 氧基矽烷、十八烷基二甲基(3一(三甲氧矽烷基)丙基)氯化 銨、r_脲基丙基三乙氧石夕烧等。 該等分散劑可以一種單獨、或組合兩種以上使用。 該等之中油分散性優良等理由,以聚羧酸系高分子界 面活性劑、聚醚酯酸胺鹽為佳。 分散劑的使用量,以固形分比,對於玻璃成分100重 量部,以0.3~10重量部,以〇.5〜5重量部為佳。分散劑的 魯使用量較該範圍少,則所得用於形成介電層之組合物,有 成為分散狀態不均勻,玻璃成分容易沉澱或凝聚者之虞。 另一方面,較該範圍為多,則即使經由烺燒步驟,分散劑 殘存於介電層内,成為降低耐電壓及透明性之原因。 (溶劑) 本發明之組合物,係於上述玻璃成分、二氧化矽充填 劑、分散劑、熱分解性膠合劑之外,含有溶劑。溶劑,係 賦予組合物適度的流動性或可塑性、良好的膜形成性者。 作為使用之溶劑,可舉水;二乙醚、二 _ 2209-9177-PF;Ahddub 16 200829528 醚1,2 一甲氧乙烷、四氫呋喃、1,4-二氡六環等醚類; 醋酸曱酯、醋酸乙酯、醋酸丙酯、醋酸丁酯、乳酸曱酯等 —醋秦—丙’一甲—乙_酮一甲4異—丁一酮一〜乙酮—環己—酮 類;N,N’ -二曱基甲醯胺,N,N,—二甲基乙醯胺、六甲基 填酸碟醯胺m叫酮等賴類;卜己⑽胺等内酿 胺類;7-内酯、内酯等内酯類;二甲亞砜、二乙亞砜 等亞颯類;戊烧、己院、庚烧、辛燒、壬院、癸烧等脂肪 烴類·,環戊烧、環己焼、環辛炫等脂環煙類·,苯、甲苯、 二甲苯等芳香烴類;二氯甲烧、氣仿、四氯化碳、1>2_二 氯乙院、氯苯等i化烴類;及由該等之2種以上所構成之 混合溶劑等。該等之中,在有效地得到具有均句而安定的 錄狀態之用於形成介電層之組合物上,使用賴、嗣類、 方香烴類’或由該等之2種以上所構成之混合溶劑為佳。 溶劑的使用量,並無特別限定,通常為卜Η重量%。 (其他的添加劑) 二本發:之組合物,可按照需要’添加可塑劑、黏著 劑等:他的 、消泡劑、熱分解促進劑、氧化防止 添加。作為:用:。例如,可塑劑’係為提升加工適性而 J加作為使用的可塑劑,可蛊ρ -私 二甲義系可塑劑、二醇s旨系可塑料^^系可塑劑、對苯 對玻璃成分丨00重量部為㈣重量部。°可』劑的使用量, (組合物之調製) 本發明之組合物,將上述熱分解性膠 二氧切充填劑、分散劑、溶劑及 、玻璃成分、 /、他的充填劑成分等預 2209-9177-PF;Ahddub 17 200829528 混合之後’藉由分散機以機械分散調製。 用於分散之分散機,並無特別限制’可舉例如,球磨 备、一珠—磨猶—媒I磨—超— 音―波—式一,I緣的I種均4儀〜; 喷射研磨機,親輪研磨機等習知之分散機。 、 如以上地,可得包含微粒子之漿料狀之本發明之組合 物。含於本發明之組合物之微粒子之平均粒徑,並無特別 限制,以0.5〜4.(^m為佳,以1〇~3 5/ζπι更佳。More than the above range, it will reduce the withstand voltage characteristics of the dielectric layer. The composition of the present invention may contain other fillers than the above-mentioned ceria filler. Examples of the filler component other than the oxidized ♦ filler include Ti 2 (titanium oxide), Al 2 〇 3 (oxidized sulphur), and scratch (oxidized ampere, etc.) glass component, and inclusion: oxygen-filled filler filling The blending agent is usually (glass component): (filler component) in a weight ratio of 50:50 to 95:5, preferably 70:30 to 95:5. The average composition of the glass component and the dioxide filler The diameter can be, for example, 2209-9177-PF; Ahddub 11 200829528 * Each powder is applied with ultrasonic waves for 5 minutes, dispersed in IPA (isopropyl alcohol), and measured using a micro-track particle size distribution measuring device. Group-combination-----------------------------------------------____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ The mixture is not particularly limited, and has a function as a binder, which can be easily removed by calcination, and can also be used as an acrylic resin which acts as a pressure-sensitive adhesive for a glass substrate. For example, For example, a single polymer of a (meth) acrylate compound, a copolymer of two or more kinds of (meth) acrylate compounds, a (meth) acrylate compound, and other copolymerizable monomers are obtained. Among them, a copolymer obtained from two or more kinds of (meth) acrylate compounds is preferred. Here, (meth) acrylate means acrylate or methyl group. Any φ of the acrylate (the same applies hereinafter.) Specific examples of the (meth)acrylic acid vinegar include methyl (meth)propionate, ethyl (meth)acetate, and ethyl (meth)acrylate. Ester, isopropyl (meth) propyl acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, amyl (meth) acrylate, (methyl)pentyl acrylate, isoamyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)propionate, octyl (meth)acrylate, (mercapto)acrylic acid Isooctyl ester, 2-ethylhexyl (meth)acrylate, (meth)acrylic acid Hexyl hexyl ester, decyl (meth) acrylate, decyl (meth) acrylate, isophthalic acid (meth) acrylate 2209-9177-PF; Ahddub 12 200829528 ^ ester, undecyl (meth) acrylate, Dodecyl methacrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, iso-hard (meth) acrylate - yue - vinegar - ^ _ ^ ^ _ A - _ _ —浠—acid—n ·, —_---------------------------------------- ----------------- 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, (Mercapto) hydroxyl (meth) acrylate such as 3-hydroxypropyl acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate; _ phenoxy (meth) acrylate Ethyl (meth) phenoxy acrylate such as ethyl ester, 2-hydroxy-3-phenoxypropyl (meth) acrylate; 2-methoxyethyl (meth) acrylate (2-) Oxyethyl ester, 2-propoxyethyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, 2-oxonium (meth)acrylate, etc. Alkenyl alkoxy methacrylate; (meth)acrylic acid poly(vinyl alcohol vinegar), (meth)acrylic acid ethoxydicarboxylate, (meth)acrylic acid methoxy polyethylene glycol _, ( Methyl)acrylic phenoxy polyethylene glycol ester, (meth)acrylic acid phenoxy polyethylene glycol ester, _ (meth)acrylic acid polypropylene glycol ester, (meth)acrylic acid ethoxypropylene glycol ester, ( (Methyl)acrylic acid methoxypropylene glycol ester, (meth)acrylic acid phenoxypropanediol ester (meth)propionic acid polyalkylene glycol; (meth)acrylic acid cyclohexyl ester, (meth)acrylic acid 4 Monobutylcyclohexyl ester, di-amyl amyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentadienyl propionate, borneol (meth)acrylate Ester, isobornyl (meth)acrylate, tricyclodecenyl (meth)acrylate, etc.; cycloalkyl (meth)acrylate, benzoyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate Wait. 2209-9177-PF; Ahddub 13 200829528 As another copolymerizable monomer, it is a compound which is copolymerizable with the above-mentioned acid ester compound and is not particularly limited. For example, (A-Dm-B-A-yl-Azu-Ampere-Sour Horse-to-Ethylene-Alkyl-O-Benzyl Acid)--Unsaturated Tannins; Ethyl-Based-Benzyl Group L^ a vinyl group-containing radical polymerizable compound such as decyl methyl ether, vinyl glycidyl ether, styrene, a-nonyl styrene, butylene or isoprene. In the present invention, as a thermal decomposition As the binder, it can be produced by a conventional method of producing a Φ or a commercially available product. The method for producing the thermally decomposable binder is not particularly limited, and a conventional method can be employed. For example, propylene glycol The resin can be produced by (co)polymerizing the above (meth)acrylic acid vinegar compound and other copolymerizable monomers as desired. The polymerization method is not particularly limited, and for example, azobisisoindole can be used. A radical polymerization initiator such as a nitrile (AIBN). The weight average molecular weight of the thermally decomposable binder used in the present invention is not particularly limited and is usually 10, _ to 4 〇〇, 〇〇〇 11 〇〇〇〇. ~3〇里〇〇〇〇 is better. Molecular weight, can be coagulated The glass transition temperature (Tg) of the thermally decomposable binder used in the present invention is not particularly limited and is usually -15 ° C to + 40 ° C. Further, in the present invention, As the thermally decomposable binder, a latex of a thermally decomposable binder in which a thermally decomposable binder is dispersed in an aqueous phase in the form of fine particles can also be used. The content of the thermally decomposable binder in the composition of the present invention is as a solid component. The ratio of the weight of the glass component to 100 parts by weight, usually 3 〇 to 12 〇, and the composition for forming a layer of a power layer which is excellent in dispersibility and storage stability, 2209-9177-PF; Ahddub 14 200829528-5 0~1 0 〇 〇 重量 重量 重量 重量 重量 重量 重量 重量 重量 重量 重量 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( a nonionic surfactant, a polycarboxylic acid type polymer surfactant, a poly-ester acid amine salt, a chopping coupling agent, etc. Examples of the anionic surfactant include an alkyl benzoate and a ruthenium φ. Natto I salt, sodium succinate salt, base Diphenyl sulfonate sodium salt, formalin condensate sodium salt, aromatic sulfonic acid famarin condensate sodium salt, etc. Examples of the cationic surfactant include an alkylamine salt, a quaternary ammonium salt, and the like. The ionic surfactant can be exemplified by polyethylene glycol monolaurate, polyethylene glycol monostearate, sorbitan monooleate, polyethylene glycol distearate, polyethylene glycol monooleate. An acid ester, lauric acid diethanolamine, decyl glucosamine, lauryl glucoside, a polyether surfactant, etc. _ As a polycarboxylic acid type polymer surfactant, α-olefin·Malay I a part of vinegar of an anhydride, a fatty polyglycolate, an aliphatic polyacid, a special silicone, etc. As the polyether ester amine salt, polyether polyester acid, polyether polyol polyester, etc. A polymer dispersant obtained by an organic amine such as an ether ester acid or a polymer polyamine (specifically, DISPER〇NDA-234 (trade name, manufactured by Kudang Chemicals Co., Ltd.)). Further, as the decane coupling agent, vinyl trimethoxy decane, vinyl triethoxy decane, r-gas propyl tridecyl decane, aminopropyl 2209-9177-pp; Ahddub 15 200829528 turtle - three Ethoxy oxime, N-/5 -(N-vinylbenzylaminoethyl-aminopropyldiethoxy sulphuric acid hydrochloride, N-(no-aminoethyl)-r - Aminopropyl ketone-based - Shixi a stick ring - Oxygen - propyl group - propyl group - early base - Shi Xiyi burnt - diglycidoxypropyl methyldimethoxy Decane, 7-methacryloxypropyltrimethoxydecane, methacrylium methoxypropylmethyl decyloxydecane, hydrazine-thiolpropyltrimethoxy decane, τ-(2-amine Ethyl ethyl) aminopropyl dimethoxy decane, r - (2-aminoethyl) aminopropyl methyl dimethoxy 矽 Φ alkane, amino decane, vinyl triethylene decane, Y-anilinopropyltrimethoxydecane, octadecyldimethyl(3-(trimethoxydecyl)propyl)ammonium chloride, r-ureidopropyltriethoxylate, etc. The agents may be used alone or in combination of two or more. The polycarboxylic acid-based polymer surfactant and the polyether esteramine salt are preferred because of the excellent oil dispersibility, etc. The amount of the dispersant used is 0.3 in terms of solid content and 100 parts by weight of the glass component. Preferably, the weight of the component is preferably from 5% to 5 parts by weight. The amount of the dispersant used is less than the range, and the composition for forming the dielectric layer is uneven in dispersion, and the glass component is easily precipitated. On the other hand, if the amount is more than this range, the dispersant remains in the dielectric layer through the calcination step, which causes a decrease in withstand voltage and transparency. (Solvent) The composition of the present invention The glass component, the cerium oxide filler, the dispersing agent, and the thermally decomposable binder contain a solvent, and the solvent imparts appropriate fluidity or plasticity to the composition and good film formability. Solvent, which can be exemplified by water; diethyl ether, bis 2209-9177-PF; Ahddub 16 200829528 ether 1,2 monomethoxyethane, tetrahydrofuran, 1,4-dioxane and other ethers; decyl acetate, acetic acid Ester, propyl acetate, acetic acid Butyl ester, decyl lactate, etc. - acetonyl-propyl '-methyl-acetone-methyl 4-iso-butanone-e-ketone-cyclohexanone; N,N'-dimercaptocarboxamide, N, N, dimethyl acetamide, hexamethyl sulphonate m ketone and other lysines; Bu (10) amines and other internal amines; 7-lactones, lactones and other lactones; Sulfoids such as sulfoxide and diethyl sulfoxide; aliphatic hydrocarbons such as pentyl alcohol, hexagram, gypsum, xin siu, brothel, simmering, etc., alicyclic, cyclohexyl, cycloxin and other alicyclic Tobacco, aromatic hydrocarbons such as benzene, toluene, xylene; dichloromethane, gas, carbon tetrachloride, 1> 2_dichloroethane, chlorobenzene, etc.; Two or more kinds of mixed solvents and the like. Among these, a composition for forming a dielectric layer which is effective in obtaining a recording state having a uniform sentence and a composition for forming a dielectric layer is used, or a mixture of two or more of them is used. A mixed solvent is preferred. The amount of the solvent to be used is not particularly limited, and is usually di% by weight. (Other additives) Two hairs: The composition can be added with plasticizers, adhesives, etc. as needed: his, antifoaming agent, thermal decomposition accelerator, and oxidation prevention. As: use:. For example, plasticizers are used to improve processing suitability and J is used as a plasticizer. It can be used as a plasticizer for dimethyl phthalate, diol s, plastics, plastics, and benzene. The 00 weight portion is the (iv) weight portion. The amount of the agent to be used, (modulation of the composition) The composition of the present invention, the above-mentioned thermally decomposable rubber dioxate filler, dispersant, solvent, glass component, /, other filler component, etc. 2209-9177-PF; Ahddub 17 200829528 After mixing 'modulated by mechanical dispersion with a disperser. The dispersing machine for dispersing is not particularly limited 'for example, ball grinding, one bead-grinding-media I-grinding-super-sound-wave-type one, I-type I-average 4 instrument; Machines, pro-wheel grinders and other conventional dispersers. As described above, the composition of the present invention containing a slurry of fine particles can be obtained. The average particle diameter of the fine particles contained in the composition of the present invention is not particularly limited, and is preferably 0.5 to 4. (^m is more preferably 1 to 3 5 / ζπι.

含於本發明之組合物之微粒子之平均粒徑,可例如, 將漿料狀的本發明的組合物,以甲基異丁酮(μιβκ)稀釋成 濃度0.05重量%之溶液’遵照⑽咖],以雷射繞射/ 光散射式粒度分布測定裝置測定。 又,含於本發明之組合物之微粒子之最大粒徑,由可 得均勾而透明的界電體層之上,以2Mm以下為佳。上述 微粒子之最大粒徑㈣2—,則容易於所得界電體層之 表面產生針孔等缺陷,而難以得到所期望之耐電壓特性。 根據如以上所得之本發明之組合物,於其上,藉由喷 砂法,形成肋柵時,即使肋栅圖案細微時,亦可形:不會 發生肋柵的偏移而降低肋栅的尺寸精度,而可形成尺寸: 定性優良的肋柵之介電體層。 本發明之組合物,可良妊祕伯β J民好地使用平面顯示器,特別是 PDP的背面板介電體層之形成。 又,本發明之組合物,亦有用 J ’用於作為後述之本發明之 生胚板之製造原料。 2)生胚板 2209-9177-PF;Ahddub 18 200829528 - 本發明之生胚板,係將本發明之介電體層形成用組合 物成形為膜狀而得者。 .—务體-而~^,—將—本—發―明―冬組―合备塗—工一;5^載—體—藤土^接著 乾燥膜化而製造。 將製造本發明之生胚片之一例示於圖1。 於圖1’ 13為載體膜’ 14為塗工本發明之介電體斧形 成用組合物之塗工裝置,18為乾燥(去除溶劑)介電體層形 ⑩ 成用組合物之塗膜之乾燥裝置,20a及20b係於生胚板上 層積保護膜之層積輥輪。 以下’參照圖1,說明本發明之生胚板之製造方法。 首先’將捲取成捲筒狀的載體膜13送往塗工裝置14。 作為載體膜13,只要是與用於形成介電層之組合物之塗膜 的剝離性佳者,並無特別限制。可使用例如,聚對苯二甲 酸二乙酯膜、聚萘二甲酸二乙酯膜、聚乙烯膜、聚丙烯膜 等塑膠膜。又,使用於上述塑膠膜的單面,塗佈矽膠樹脂、 • 醇酸樹脂、氟樹脂、長鏈烷基樹脂等剝離劑者為佳。再者, 於上述塑膠膜上具有剝離性之樹脂,例如於聚對苯二甲酸 二乙酯膜上押出聚烯烴樹脂者亦可。載體膜之厚度,通常 為10〜200微米。 其次,藉由塗工裝置14,於載體膜13上塗工組合物。 塗工裝置14包含儲藏部丨5及塗工部i 6。儲藏部i 5,係儲 藏漿料狀的組合物,將該組合物以一定量向塗工部丨6送 液。作為塗工部16並無特別限制。可使用例如刮刀塗佈 機、模頭塗佈機等習知之塗佈機。 2209-9177-PF;Ahddub 19 200829528 可按照形成之組合物之塗 本發明之組合物之塗層量, 膜17a之厚度適宜設定。 廷入乾燥裝置18。藉由於該乾燥裝置18内將組合物 之塗膜na乾燥(即’去除溶劑等揮發成分),得到組合物 的乾燥塗膜’即生胚板17層積於載體膜13之層積物。 作為乾燥上述組合物之塗膜17a之方法,並無特別限 制:可舉例如,⑴將形成塗膜之载體膜加熱為既定溫度之 方法,⑻對上述塗膜表面送人乾燥空氣或熱風之方法; 組合上述(A)及(B)之方法等。 、乾燥時之溫度,只要是載體膜不會熱變形之溫度以下 並”、、特別限制’通常為室溫至15(rc,以6〇〜咖。C為佳, 乾燥時間為1〜10分鐘。 乾燥後的塗膜17a之厚度,通常為10〜200微米,以 20〜120微米為佳。 接著’於生胚板17上層積保護膜19。 圖1中,保護膜19係捲取成捲筒狀的長條的膜。作為 使用之保護膜,可使用與上述載體膜相同者。保護膜之厚 度通常為10〜200微米。 於生胚板17上層積保護膜19,於圖丨中,係使生胚 板17與保護膜19通過2個層積輥輪20a及20b之間,使 之黏合(層壓)。此時,層積輥輪20a及20b之雙方或一方, 例如’亦可將保護膜面側的輥輪20b加熱。 如以上’得到由載體膜13-生胚板17-保護膜19之3 2209-9177- pF;Ahddub 20 200829528 、 層所構成之層積膜21。 所得層積膜21,可捲取成捲筒狀,回收保存,搬運。 如以所〜得本冬明—之―生— 胚—板—上由—I係―將一本—㈣月 a物成形為膜狀而得者。因此,根據使用本發明之生胚板 开/成之’’電體層,於其上,即使藉由噴砂法,形成細微圖 案之肋栅4,由於可形成不會發生肋栅的偏移而降低肋柵 的尺寸精度,而可形成尺寸安定性優良的肋栅,故可製造 _ 高精度、高品質的PDP等。 3)介電層形成基板,以及其製造方法 本發明之介電層形成基板,於基板上,具有使用本發 明之生胚板形成之介電層。 本發明之介電層形成基板,例如可藉由本發明之介電 體層形成基板之製造方法而得,其具有:將本發明之生胚 板與基板黏貼之步驟;及藉由將上述生胚板煅燒,形成介 電體層之步驟。 • 具體而言,將保護膜由生胚板剝離後,層壓於基板, 接著,將載體膜剝離後,煅燒該生胚板而得。根據該方法, 即使是大面積,亦可製造均勻而高品質的介電體層形成基 板。 作為在此使用之基板,可舉玻璃基板、陶瓷基板等, 以玻璃基板為佳。作為玻璃基板,可舉例如,於表面形成 顯示電極之背面板用玻璃基板等。基板的厚度並無特別限 制,通常為卜l〇mm程度。 作為本發明之介電層形成基板,將製造於PDP的背面 2209-9177-PF;Ahddub 21 200829528 板用玻璃基板上具有白色介電體層隻介 面板用玻 -例示於圖2。圖2所示者,於圖8中,=成基板之 專基—板44形—成—白—色n體—層〜5之例』 二先去除如〜示’將層積膜21之丰 其次,如圖2(b)所示,將生胚 做17,熱壓接於,表面 形成有位址電極4之背面板用玻璃基The average particle diameter of the fine particles contained in the composition of the present invention can be, for example, a solution of the composition of the present invention in the form of a slurry diluted with methyl isobutyl ketone (μιβκ) to a concentration of 0.05% by weight in accordance with (10) coffee] It is measured by a laser diffraction/light scattering type particle size distribution measuring device. Further, the maximum particle diameter of the fine particles contained in the composition of the present invention is preferably 2 Mm or less on the upper boundary layer which is transparent and transparent. When the maximum particle diameter (4) of the above-mentioned fine particles is 2, defects such as pinholes are likely to occur on the surface of the obtained boundary layer, and it is difficult to obtain desired withstand voltage characteristics. According to the composition of the present invention obtained as above, when the rib gate is formed by the sand blasting method, even if the rib gate pattern is fine, the shape of the rib grid can be reduced without causing the rib grid to be offset. Dimensional accuracy, and can be formed into a size: a dielectric layer of a ribbed grid with excellent properties. The composition of the present invention can be used well for the formation of a flat panel display, particularly a back panel dielectric layer of a PDP. Further, the composition of the present invention is also useful as a raw material for producing a raw sheet of the present invention to be described later. 2) Raw green plate 2209-9177-PF; Ahddub 18 200829528 - The raw green sheet of the present invention is obtained by molding the dielectric layer forming composition of the present invention into a film form. .--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- One example of producing a green sheet of the present invention is shown in Fig. 1. 1'13 is a carrier film '14 is a coating device for coating a dielectric axe forming composition of the present invention, and 18 is a drying device for drying (solving a solvent) dielectric layer 10 composition coating film. 20a and 20b are laminated rolls of a protective film laminated on a green sheet. Hereinafter, a method of manufacturing the green sheet of the present invention will be described with reference to Fig. 1 . First, the carrier film 13 taken up in a roll shape is sent to the coating device 14. The carrier film 13 is not particularly limited as long as it has good peelability from the coating film of the composition for forming a dielectric layer. For example, a plastic film such as a polyethylene terephthalate film, a polyethylene naphthalate film, a polyethylene film, or a polypropylene film can be used. Further, it is preferable to apply a release agent such as a silicone resin, an alkyd resin, a fluororesin or a long-chain alkyl resin to one side of the above-mentioned plastic film. Further, a resin having releasability on the above plastic film may be used, for example, by extruding a polyolefin resin on a polyethylene terephthalate film. The thickness of the carrier film is usually from 10 to 200 μm. Next, the composition is applied to the carrier film 13 by the coating device 14. The coating device 14 includes a storage unit 5 and a coating unit i 6 . The storage unit i 5 is a slurry-like composition, and the composition is supplied to the coating unit 6 in a predetermined amount. The coating unit 16 is not particularly limited. A conventional coater such as a knife coater or a die coater can be used. 2209-9177-PF; Ahddub 19 200829528 The thickness of the film 17a can be suitably set in accordance with the coating amount of the composition of the present invention. The furnace is placed in the drying device 18. By drying the coating film na of the composition in the drying device 18 (i.e., removing volatile components such as a solvent), a dried coating film of the composition, i.e., a laminate of the green sheets 17 laminated on the carrier film 13, is obtained. The method of drying the coating film 17a of the above composition is not particularly limited, and examples thereof include (1) heating the carrier film forming the coating film to a predetermined temperature, and (8) imparting dry air or hot air to the surface of the coating film. Method; a method of combining the above (A) and (B), and the like. The temperature at the time of drying is as long as the temperature at which the carrier film is not thermally deformed and is ", and is particularly limited to" usually from room temperature to 15 (rc, preferably 6 〇 to 咖 C. The drying time is 1 to 10 minutes). The thickness of the dried coating film 17a is usually 10 to 200 μm, preferably 20 to 120 μm. Next, a protective film 19 is laminated on the green sheet 17. In Fig. 1, the protective film 19 is wound into a roll. A tubular long film may be used as the protective film to be used. The thickness of the protective film is usually 10 to 200 μm. The protective film 19 is laminated on the green sheet 17, in the figure, The green sheet 17 and the protective film 19 are passed between the two laminating rolls 20a and 20b to be bonded (laminated). At this time, both or one of the laminating rolls 20a and 20b, for example, may be The roller 20b on the side of the protective film is heated. As described above, a laminated film 21 composed of a carrier film 13-green plate 17-protective film 19, 3 2209-9177-pF, Ahddub 20 200829528, and a layer is obtained. The laminated film 21 can be taken up in a roll shape, collected and stored, and transported. The above-mentioned -I---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The ribs 4 which form the fine pattern can reduce the dimensional accuracy of the rib grid without forming the offset of the rib grid, and can form a rib gate excellent in dimensional stability, so that a high-precision, high-quality PDP can be manufactured. 3) Dielectric layer forming substrate, and manufacturing method thereof The dielectric layer forming substrate of the present invention has a dielectric layer formed using the green sheet of the present invention on the substrate. The dielectric layer of the present invention forms a substrate, For example, it can be obtained by the method for producing a dielectric layer forming substrate of the present invention, comprising: a step of adhering the green sheet of the present invention to a substrate; and a step of forming the dielectric layer by firing the green sheet. Specifically, the protective film is peeled off from the green sheet, laminated on the substrate, and then the carrier film is peeled off, and the green sheet is fired. According to this method, uniformity can be produced even in a large area. High quality dielectric layer The substrate to be used herein is preferably a glass substrate, a ceramic substrate, or the like, and a glass substrate is preferable. The glass substrate may, for example, be a glass substrate for a back surface plate on which a display electrode is formed on the surface. The dielectric layer forming substrate of the present invention is manufactured on the back surface of the PDP 2209-9177-PF; the Ahddub 21 200829528 glass substrate for the board has a white dielectric layer only for the panel. The glass is exemplified in Fig. 2. The one shown in Fig. 2, in Fig. 8, = the base of the substrate - the shape of the plate 44 - the form of - white - color n body - layer ~ 5) The laminated film 21 is secondarily formed, as shown in Fig. 2(b), the raw embryo is made 17 and thermocompression bonded to the glass substrate of the back surface plate on which the address electrode 4 is formed.

坂1上(形成有位址電 極3側熱壓接,係例如 ⑨有4址電 ,n〇r iqn〇r ^ 了使用加熱輥輪,以加熱溫度 5〇C~13GC’壓力〇.〇5_爲的條件進行。本發明之 組合物中的熱分解性膠合劑’由於係膠合劑的同時亦為感坂1 (formed with address electrode 3 side thermocompression, for example, 9 has 4 sites, n〇r iqn〇r ^ uses heated roller to heat the temperature 5〇C~13GC' pressure 〇.〇5 _ is the condition. The thermally decomposable binder in the composition of the present invention is also a feeling due to the binder

壓接性接著劑,故可藉由銬#从A 猎由間便的刼作,將生胚板17均勻地 黏貼於玻璃基板1。 接者’如圖2(C)所示,由生胚板17刺離去除載體膜 13’將熱㈣有生胚板17之玻璃基板1锻燒。在此過程中, 組合物中的熱分解性膠合劑會熱分解,將有機成分完全去 除。 作為煅燒熱壓接有生胚板17之玻璃基板〗之方法,可 舉例如,將熱壓接有生胚板17之玻璃基板放入煅燒爐中將 全體加熱之方法。 锻燒溫度’為熱分解膠合劑會熱分解,可完全去除有 機成分’且成為玻璃成分均勻的熔融狀態,均勻化之溫度。 該緞燒溫度’通常為生胚板中的玻璃成份的軟化點附近之 溫度。 具體而言,通常為500〜65(rc,以520〜620°C為佳,以 2209-9177-PF;Ahddub 22 200829528 . 560~600°C 更佳。 锻燒時間通常為i分鐘至3小時,以5分鐘〜12〇分鐘 -------~ -—-________ ~~----——_________________________________ 鍛燒後,藉由冷卻,可得如圖2(d)所示,厚度5〜1〇〇 微米’最好疋5〜90微米之層積有白色介電體層5之介電體 層形成基板1。 所付介電體層之表面粗糙度(Ra)以G. 1〜〇. 4// m為 _ 仫。表面粗糙度(Ra)在該範圍,則可良好地顯現於與下一 步驟塗佈之肋柵形成用糊料之密著性。 表面粗糙度(Ra),例如可以接觸式表面粗糙度測定器 等測定。 又所彳寸白色介電體層,於寬廣的波長區域具有優良的 反射率。其於460nm之反射率以60%以上為佳,於560nm 之反射率,以50%以上於66〇随之反射率以4〇%以上為佳。Since the pressure-sensitive adhesive is used, the green sheet 17 can be uniformly adhered to the glass substrate 1 by 铐# from A hunting. As shown in Fig. 2(C), the glass substrate 1 having the green plate 17 is thermally calcined by the green sheet 17 to remove the carrier film 13'. During this process, the thermally decomposable binder in the composition thermally decomposes and the organic component is completely removed. As a method of calcining and thermally bonding the glass substrate of the green sheet 17, for example, a method in which the glass substrate to which the green sheet 17 is thermocompression bonded is placed in a calcining furnace to heat the whole. The calcination temperature is a temperature at which the thermal decomposition binder is thermally decomposed to completely remove the organic component and becomes a molten state in which the glass component is uniform and uniform. The satin temperature 'is usually the temperature near the softening point of the glass component in the green sheet. Specifically, it is usually 500 to 65 (rc, preferably 520 to 620 ° C, 2209-9177-PF; Ahddub 22 200829528 . 560 to 600 ° C. The calcination time is usually from 1 minute to 3 hours. , 5 minutes to 12 minutes -------~ ---________ ~~-----_________________________________ After calcination, by cooling, as shown in Figure 2 (d), thickness 5 The surface roughness (Ra) of the dielectric layer to be deposited is 1 G. 1 to 〇. 4, which is a layer of a dielectric layer of a white dielectric layer 5. // m is _ 仫. When the surface roughness (Ra) is in this range, the adhesion to the rib-forming paste applied in the next step can be satisfactorily exhibited. Surface roughness (Ra), for example, It is measured by a contact surface roughness measuring device, etc. The white dielectric layer has excellent reflectance in a wide wavelength region, and its reflectance at 460 nm is preferably 60% or more, and the reflectance at 560 nm is More than 50% at 66 〇 followed by a reflectance of more than 4%.

反射率,可藉由習知之分光光度計(例如,UV-VIS一NIR • 分光光度計,型式:UV—31〇1P〇,(股)島津製作所製)測定。 所知白色Μ電體層具有優良的财電壓。财電壓,平均 以450V以上為佳。 耐電壓,可以習知的耐電壓測定裝置(例如,型式: TOS9201,菊水電子工業(股)製)測定。 如以上所彳于之介電體層,於其上,藉由噴砂法形成細 微圖案之肋栅時,可形成不會發生肋柵的偏移,肋撕的尺 寸精度優良的肋柵。 藉由使用本發明之介電體層形成基板,可製造高精 2209-9177-PF;Ahddub 23 200829528 二2質的平面顯示器。作為平面顯示器,可舉. :發::示器⑽)、液晶顯示裝置、電致發光顯示裝置 -、甲 ————_____ ___ )電漿顯示器面板之製造方法 ::明之電浆顯示器面板之製造方法,其具有:將本 ==胚板與基板黏貼之步驟;藉由锻燒上述生胚板,The reflectance can be measured by a conventional spectrophotometer (for example, UV-VIS-NIR • spectrophotometer, type: UV-31〇1P〇, manufactured by Shimadzu Corporation). The white tantalum electric layer is known to have an excellent financial voltage. The financial voltage is preferably above 450V. The withstand voltage can be measured by a conventional withstand voltage measuring device (for example, type: TOS9201, manufactured by Kikusui Electronics Co., Ltd.). In the dielectric layer as described above, when the ribs of the fine pattern are formed by the sand blasting method, the ribs are formed so that the ribs are not displaced and the rib tearing is excellent in dimensional accuracy. By using the dielectric layer of the present invention to form a substrate, it is possible to manufacture a high-precision 2209-9177-PF; Ahddub 23 200829528 two-quality flat panel display. As a flat panel display, it can be mentioned: hair:: display (10), liquid crystal display device, electroluminescence display device -, A - _____ ___) manufacturing method of plasma display panel:: Ming plasma display panel a manufacturing method, comprising: a step of adhering the == germ plate to the substrate; by calcining the raw sheet,

體層之步驟;以及藉由噴砂法,於所得介電體層 上形成肋柵之步驟。 "电骽屑 於本發明之電黎顯示器面板之製造方法,將本發明之 八基板黏貼之步驟;及藉由炮燒上述生胚板,形成 w電體層之步驟,可盘上被太恭 制、A 士、+ τ,、上述本發明之介電體層形成基板之 製k方法同樣地實施。 接著’於所得介電體層上,藉由噴砂形成肋栅。 該步驟,具體而言可如下實施。 首先’準備具有與(圖2⑷)所示相同的層構造之白色 介電體層形成基板。 其次,如圖3⑷所示,於形成於玻璃基板1上之介電 體層5上,藉由刮刀塗佈法或網版印刷法等,將肋拇形成 用糊料塗佈、乾燥,形成肋柵材料層。 作為在此使用之肋栅形成用糊料,並無特別限制,可 使Μ前習知者4心言’可舉記載於日本特開平 1〇-1〇6431號公報、曰本特開平1〇,8629號公報、曰本 特開平號公報、曰本特開圓_29760號公報等 之肋柵形成用糊料。 2209-9177-PF;Ahddub 200829528 • %其大,如圖3(b)所示,於肋柵材料層6a加熱壓接乾 、一置掩膜層7a。然後’經線狀的掩膜圖t Μ如圖3(c) —射㈣崎L水1錄爾圖應H 於肋柵材料層6a上,形成掩膜7。 、之後,如圖4(e)所示,進行將研磨粉β噴射研磨加工 (稱為噴砂加工。),將肋柵材料層6a之不要部分去除,如 圖4(f)所示,於掩膜7下形成肋柵6。 φ 乍為在此使用之喷砂粉,可舉例如,粒徑2〜50 /z m程 又之玻璃珠、SiC、S1O2、Al2〇3、Zr〇2(氧化錯)等無機微粒 子。 接著將掩膜7以剝離材,經由锻燒步驟,如圖4 (g) 所示,於介電體層5上形成勒柵6。 於本發明,由於使用本發明之生胚板,即使肋柵6圖 案細微時,亦可簡便地形成,介電體層5之密著性優良, 尺寸安定性優良的肋柵6。 • 如以上由玻璃基板1,製作形成背面板介電體層5及 勒柵6之免面板,將該背面板與前面板以習知之方法組 合’而可製造具有如圖8所示構造之pdpi 〇〇。 [實施例] 其次藉由實施例及比較例更詳細地說明本發明,惟本 發明並非限定於下述實施例者。 玻璃成分、充填劑成分、熱分解膠合劑、分散劑、及 溶劑,使用如下者。 1)玻璃成分 2209-9177-PF/Ahddub 200829528 (1)玻璃成分 A : ZnO-Bi2〇3-BaO-Al2〇 3-B2〇3系玻璃溶塊 (平均粒徑1 · 2 # m ) —™(-2-)-塞璃-成-之 二B丄 二 AJ上丄Οι 系鬼 (平均粒徑1 · 8 # m ) (3)玻璃成分 C: ZnO-Bi2〇3-BaO-AI2O3-B2O3 系玻璃熔塊 (平均粒徑2 _ 5 # m ) 2)充填劑成分a step of forming a body layer; and a step of forming a rib gate on the resulting dielectric layer by sand blasting. "Electrical swarf in the manufacturing method of the electric display panel of the present invention, the step of adhering the eight substrates of the present invention; and the step of forming the electric layer by firing the raw slab, which can be The method of producing the dielectric layer forming substrate of the present invention, A, and τ, is carried out in the same manner. Next, on the resulting dielectric layer, a rib gate is formed by sand blasting. This step can be specifically carried out as follows. First, a white dielectric layer forming substrate having the same layer structure as that shown in Fig. 2 (4) was prepared. Next, as shown in Fig. 3 (4), the rib forming paste is applied and dried on the dielectric layer 5 formed on the glass substrate 1 by a doctor blade method or a screen printing method to form a rib gate. Material layer. The paste for forming a rib grid to be used herein is not particularly limited, and can be described in Japanese Unexamined Patent Publication No. Hei No. Hei. A paste for forming a ribs, such as the publication No. 8629, the 曰本特平平号, and the 曰本特开圆_29760. 2209-9177-PF; Ahddub 200829528 • % is large, as shown in Fig. 3(b), the rib gate material layer 6a is heated and crimped, and a mask layer 7a is placed. Then, the warp-shaped mask pattern t Μ is as shown in Fig. 3(c), and the film is formed on the rib gate material layer 6a. Then, as shown in Fig. 4(e), the abrasive powder β is jet-polished (referred to as sandblasting), and the unnecessary portion of the rib gate material layer 6a is removed, as shown in Fig. 4(f). A rib grid 6 is formed under the film 7. φ 乍 is the blasting powder used herein, and examples thereof include inorganic particles such as glass beads having a particle diameter of 2 to 50 /z m, SiC, S1O2, Al2〇3, and Zr〇2 (oxidation error). Next, the mask 7 is formed as a release material, and a reticle 6 is formed on the dielectric layer 5 via a calcination step as shown in FIG. 4(g). According to the present invention, the green sheet of the present invention can be easily formed even when the pattern of the rib grid 6 is fine, and the barrier layer 6 having excellent adhesion of the dielectric layer 5 and excellent dimensional stability can be obtained. • As described above, the glass substrate 1 is used to form a panel in which the back surface dielectric layer 5 and the barrier 6 are formed, and the back panel and the front panel are combined in a conventional manner to manufacture a pdpi 具有 having a configuration as shown in FIG. Hey. [Examples] Next, the present invention will be described in more detail by way of examples and comparative examples, but the invention is not limited to the following examples. The glass component, the filler component, the thermal decomposition binder, the dispersant, and the solvent are used as follows. 1) Glass component 2209-9177-PF/Ahddub 200829528 (1) Glass component A: ZnO-Bi2〇3-BaO-Al2〇3-B2〇3 series glass soluble block (average particle size 1 · 2 # m ) —TM (-2-)-塞璃-成-之二B丄二AJ上丄Οι系鬼 (average particle size 1 · 8 # m ) (3) Glass composition C: ZnO-Bi2〇3-BaO-AI2O3-B2O3 Glass frit (average particle size 2 _ 5 # m ) 2) Filler composition

(1) 充填劑成分A : Ti〇2(1〇重量部)+Si〇2(2重量部, 二氧化矽充填劑之平均粒徑:丨· 5 #瓜) (2) 充填劑成分b: TiLdj重量部)+以〇2(4重量部, 二氧化矽充填劑之平均粒徑:〗· 5 # m) (3) 充填劑成分c : Ti〇2(15重量部) (4) 充填劑成分D : Ti〇2(l〇重量部)+ Si〇2(7重量部, 二氧化石夕充填劑之平均粒徑:丨· 5 m ) 3 )熱分解性膠合劑 作為熱分解性膠合劑,借用下; w便用下述者。再者,於以下, 分別將甲基丙如酸2 -乙基己美妒今炎「 二、 丞己基酉曰5己為「2-EHMA」、丙烯酸(1) Filler component A: Ti〇2 (1〇 weight part) + Si〇2 (2 parts by weight, average particle size of cerium oxide filler: 丨·5 #瓜) (2) Filler component b: TiLdj weight part) + 〇 2 (4 parts by weight, average particle size of cerium oxide filler: 〗 〖 5 # m) (3) Filler component c : Ti 〇 2 (15 parts by weight) (4) Filler Component D: Ti〇2 (weight of the 〇) + Si〇2 (7 parts by weight, average particle diameter of the dioxide filler: 丨· 5 m) 3) Thermally decomposable binder as a thermal decomposition adhesive , borrowed; w use the following. Furthermore, in the following, respectively, methyl propyl acid such as 2-ethyl hexamerate is inflamed. "II, 丞hexyl 酉曰 5 is "2-EHMA", acrylic acid

記為「AA」、丙烯酸正丁酯記為「R 二、 曰°己馮BMA」、甲基丙烯酸甲酯 C為「JJMA」、甲基丙烯酸2一羥基乙匕 仏泰& S曰圮為「HEMA」。 (1)熱分解性膠合劑A ··使用偶u -、 1文用惝虱一異丁腈〇· 5重量部 作為自由基聚合起始劑,將9 p Μ Λ 將 2-ΕΗΜΑ:ΑΑ=99:1(重量 %)之單 體混合物100重量部,於审A s 於甲基異丁酮:醋酸乙醋=25:75(重 量%)之混合溶劑中,以7〇〇c聚人It is marked as "AA", n-butyl acrylate is referred to as "R II, 曰 ° hex von BMA", methyl methacrylate C is "JJMA", methacrylic acid 2-hydroxy acetonitrile & "HEMA". (1) Thermally decomposable binder A ··Using even u-, 1 using 惝虱-isobutyronitrile 〇· 5 parts as a radical polymerization initiator, 9 p Μ Λ 2-ΕΗΜΑ:ΑΑ= 99:1 (% by weight) of a monomer mixture of 100 parts by weight, in a mixture of methyl isobutyl ketone: ethyl acetate = 25:75 (% by weight), in a mixture of 7 〇〇c

16小時而得知共聚合物A 之55重κ %溶液。 2209-9177-PF;Ahddub 26 200829528 • 所得共聚合物A之玻璃轉移溫度(Tg)為-11°C,重量平 均分子量(黯)為17,000。 ――~~^⑷类务解〜性冬合— 劑』」卷用—偶—氮—二—異^腈』_·—5—重部— 作為自由基聚合起始劑,將 2-EHMA:BMA:MMA:HEMA = 4(h40:1〇: ι〇(重量%)之單體混合物ι〇〇重量部,於甲基異 丁嗣:贈酸乙酯=25:75(重量%)之混合溶劑中,以70°C聚 合16小時而得知共聚合物b之50重量%溶液。 所得共聚合物B之玻璃轉移溫度(Tg)為15°C,重量平 均分子量(]^)為80,000。 3 )分散劑 (1) 分散劑A :聚羧酸系高分子介面活性劑(α_烯烴/ 馬來酸野共聚合物之部分醋,商品名:FLOWLEN G700,共 榮社化學(股)製) (2) 分散劑Β :聚醚酯酸胺鹽(商品名:DISPER0N DA-234,楠本化成(股)製) φ 4 )溶劑 醋酸乙醋與ΜΙΒΚ之混合溶劑(醋酸乙酯:ΜΙΒΚ=1: 1(重 量比)) 又’關於各實施例、比較例所調製之組合物之分散狀 態及介電體層之特性評估如下。 (i i i )組合物之平均粒徑之測定 組合物(漿料)之平均粒徑,係將漿料,以MIBK稀釋為 濃度〇· 05重量%,遵照JISZ8825-1,以雷射繞射/光散射 式粒度分布測定裝置((股)堀場製作所製)測定。 2209~9177-PF;Ahddub 27 200829528 。 (iv)表面粗糙度Ra之測定 將舞X燒後之介電體層表面,使用接觸式表面粗糙度計 ...............— (v)隔壁尺寸精度之評估 喷妙加工後,洗去由乾膜所構成之掩膜層,將製作之 #栅圖案以目視觀察’確認有無肋栅偏移之產生。只要有 -處發生肋栅偏#而消失時評估為X,完纟沒有#生肋栅偏 移時評估為〇。 • (vi)耐電壓測定 耐電壓測定係如下進行。 於圖5所示具有下部電極3a之玻璃基板,黏貼圖6所 示生胚板17b,以電氣爐煅燒(由室溫以1〇t/分的升溫速 度升溫至57〇°C ’以同溫度維持3〇分鐘),於具有電極之 基板形成白色介電體層(省略圖示)。 接著,如圖7所示,於形成之白色介電體層上,藉由 _ 習知之方法形成上部電極(銀電極)3〇a。 將下部電極3a與上部電極30a之間之耐電•以耐電壓 測定裝置(型式:T0S92(U,菊水電子工業(股)製)測定。 測定之結果,耐電壓以平均較45〇v為高值時評估為 〇、未滿450V時評估為X。 (實施例1) 藉由將上述玻璃成分A 88重量部、包含二氧化矽充填 劑之充填劑成分A 12重量部、熱分解性膠合劑a丨4〇重量 部(以固形比對無機成分1〇〇重量部為77重量部)、分散劑 28 2 2 0 917 7 - PF ; Ahddub 200829528 A 1重量部、及溶劑3〇番I都,、 重里邻使用珠磨系分散機分散, 調製實施例1之介雷js取士、田^ 冤s开/成用組合物(以下,稱為「漿料 μ m),及聚料1 測定含於漿料1之微粒子之平均粒徑 之平均粒徑(//m)。將其結果示於表i。 準備單面以矽膠樹脂以厚度〇. 1微米剝 微米之長條對苯二甲酸乙二醇酯(pET) 作為載體膜, 離處理之厚度50A 55 wt% solution of copolymer A was known for 16 hours. 2209-9177-PF; Ahddub 26 200829528 • The obtained copolymer A had a glass transition temperature (Tg) of -11 ° C and a weight average molecular weight (黯) of 17,000. ——~~^(4) 。 性 性 性 性 性 性 性 性 性 性 性 性 性 性 性 性 卷 卷 卷 卷 卷 卷 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- 2- :BMA:MMA:HEMA = 4 (h40:1〇: ι〇 (% by weight) of the monomer mixture ι〇〇 weight, in methyl isobutyl hydrazine: donated acid ethyl ester = 25:75 (% by weight) In a mixed solvent, a 50% by weight solution of the copolymer b was obtained by polymerization at 70 ° C for 16 hours. The obtained copolymer B had a glass transition temperature (Tg) of 15 ° C and a weight average molecular weight (?) of 80,000. 3) Dispersant (1) Dispersant A: Polycarboxylate polymer surfactant (α-olefin / part of vinegar of maleic acid copolymer), trade name: FLOWLEN G700, Kyoeisha Chemical Co., Ltd. (2) Dispersant Β : Polyether urethane salt (trade name: DISPER0N DA-234, manufactured by Nanben Chemical Co., Ltd.) φ 4 ) Solvent Acetate mixed solvent of ethyl vinegar and hydrazine (ethyl acetate: ΜΙΒΚ = 1: 1 (weight ratio)) Further, the dispersion state of the composition prepared in each of the examples and the comparative examples and the characteristics of the dielectric layer were evaluated as follows. (iii) Average particle size of the composition The average particle size of the composition (slurry) is diluted with MIBK to a concentration of 〇·05 wt%, in accordance with JIS Z8825-1, with laser diffraction/light The scattering type particle size distribution measuring apparatus (manufactured by Horiba, Ltd.) was measured. 2209~9177-PF; Ahddub 27 200829528. (iv) Determination of Surface Roughness Ra The surface of the dielectric layer after the X-burning is used, using a contact surface roughness meter.................. (v) Dimensional accuracy of the partition wall After the evaluation of the spray process, the mask layer composed of the dry film was washed away, and the resulting #gate pattern was visually observed to confirm the presence or absence of the occurrence of the rib grid offset. As long as there is a rib grid offset # and disappears, it is evaluated as X, and when it is not erected, it is evaluated as 〇. • (vi) Withstand voltage measurement The withstand voltage measurement is performed as follows. The glass substrate having the lower electrode 3a shown in FIG. 5 is adhered to the green sheet 17b shown in FIG. 6 and calcined in an electric furnace (heating from room temperature to a temperature of 1 〇t/min to 57 ° C) at the same temperature. After maintaining for 3 minutes, a white dielectric layer (not shown) was formed on the substrate having the electrodes. Next, as shown in Fig. 7, an upper electrode (silver electrode) 3〇a is formed on the formed white dielectric layer by a conventional method. The electric resistance between the lower electrode 3a and the upper electrode 30a is measured by a withstand voltage measuring device (type: T0S92 (U, manufactured by Kikusui Electronics Co., Ltd.). As a result of the measurement, the withstand voltage is higher than the average value of 45 〇v. When it was evaluated as 〇 and less than 450 V, it was evaluated as X. (Example 1) The weight of the above-mentioned glass component A 88, the filler component A 12 containing the cerium oxide filler, and the thermally decomposable cement a丨4〇 weight portion (77 parts by weight of the inorganic component 1 〇〇 weight portion), dispersant 28 2 2 0 917 7 - PF; Ahddub 200829528 A 1 weight portion, and solvent 3 〇 I, The crucible is dispersed by a bead mill disperser, and the composition of the squid js, the squid, and the composition of the first embodiment (hereinafter referred to as "slurry μ m") and the aggregate 1 are measured. The average particle diameter (//m) of the average particle diameter of the fine particles of the slurry 1. The results are shown in Table i. The one side is prepared by using a silicone resin to a thickness of 〇. Alcohol ester (pET) as carrier film, thickness of treatment 50

膜於該膜之剝離處理之面上,使用刮刀塗佈機將上述所 得之聚料1塗佈。接著,以1G(rc乾燥2分鐘,於ΡΕΤ膜 上得到厚度35 # m之生胚板i。 一八人,於上述所得之生胚板1上,將與上述PET膜相 同的長條單面以矽膠樹脂以〇 · 1微米剝離處理之保護用 PET膜的剝離處理面藉由觀輪間壓接,得到層積pm膜一生 胚板-PET膜之3層之層積膜。 將生胚板1上的保護用PET膜剝離去除,使層積膜之 生胚板面朝下,與於表面形成有顯示電極之厚度3毫米之 玻璃基板(1G0宅米xioo毫米)表面重疊,使用加熱親輪埶 壓接(l〇〇°C,0.5MPa)。 接著,將載體膜(PET膜)剝離,去除,放入煅燒爐内, 由至酿以10C/分鐘升溫至57〇〇c,藉由以57〇。〇維持加 刀鐘的條件將生胚板!之樹脂锻燒而熱分解去除,得到形 成有厚度10/zm之介電層之介電層形成基板卜 '則定所得介電層形成基板1上之介電體層之表面粗糙 度Ra。將測定結果示於表i。又,評估肋栅形成後的介電 29 2209-9177-PF;Ahddub 200829528 • 體層之隔壁尺寸精度。將評估結果示於表i。 (實施例2) -----於—免施—例」丄取春玻—璃,成—— 分—A—8,8—重—量—部用〜玻— 璃—成— 分B 85重量部,取代包含二氧化矽充填劑之充填劑成分a 12重量部,使用包含二氧化矽充填劑之充填劑成分B ! 5 重量部,取代熱分解性膠合劑A 140重量部,使用熱分解 性膠合劑B 160重量部(以固形比對無機成分1 〇〇重量部為 80重量部),取代分散劑A 1重量部使用分散劑b 2重量 ® 部以外,以與實施例1同樣地,得到實施例2之介電體層 形成用組合物2(漿料2)、生胚板2、及介電體層形成基板 2 〇 將對於各個漿料2、生胚板2、及介電體層形成基板2, 測定或評估與實施例1同樣的項目之結果示於表i。 (比較例1) 於實施例1,取代玻璃成分A 88重量部,使用玻璃成 • 分C 85重量部,取代包含二氧化矽充填劑之充填劑成分A 12重量部,使用包含二氧化矽充填劑之充填劑成分c ι5 重量部以外,以與實施例1同樣地,得到比較例i之介電 體層形成用組合物3(漿料3)、生胚板3、及介電體層形成 基板3。 將對於各個t料3、生胚板3、及介電體層形成基板3, 測定或評估與實施例1同樣的項目之結果示於表i。 (比較例2) 於實施例1,取代玻璃成分A 88重量部,使用玻璃成 2209-9177-PF;Ahddub 30 200829528The film was coated on the surface of the release treatment of the film by using a knife coater. Next, 1 G (rc was dried for 2 minutes, and a green plate i having a thickness of 35 #m was obtained on the enamel film. One or eight persons, on the raw slab 1 obtained above, the same long single side as the above PET film. The peeling-treated surface of the PET film for protection of ruthenium resin treated with ruthenium resin was subjected to pressure-bonding between the rolls, thereby obtaining a laminated film of three layers of the laminated pm film-green sheet-PET film. The protective film on the 1 is peeled off and removed, so that the raw sheet of the laminated film faces downward, and overlaps with the surface of the glass substrate (1G0 house xioo mm) having a thickness of 3 mm on the surface of the display electrode, and the heated parent wheel is used. Pressing (l〇〇°C, 0.5 MPa). Next, the carrier film (PET film) was peeled off, removed, placed in a calciner, and heated to a temperature of 57 ° C at 10 C/min. 57〇.〇 Maintaining the condition of adding the knife clock, the resin is calcined and thermally decomposed to obtain a dielectric layer formed with a dielectric layer having a thickness of 10/zm to form a substrate. The surface roughness Ra of the dielectric layer on the first layer. The measurement results are shown in Table i. 29 2209-9177-PF; Ahddub 200829528 • Dimensional accuracy of the bulk layer of the body layer. The evaluation results are shown in Table i. (Example 2) ----------------------------------------------------------- — 分—A—8,8—heavy—quantity—partial ~glass—glass—cheng—divided into B 85 weight, replacing the filler component a containing 12 parts of the cerium oxide filler, filled with cerium oxide The filler component of the agent B! 5 is a weight portion, and the weight of the thermally decomposable binder A is 140 parts by weight, and the weight of the thermally decomposable binder B is 160 parts (the weight ratio of the inorganic component 1 〇〇 is 80 parts by weight). In the same manner as in Example 1, except that the dispersant A 1 was used in the same manner as in Example 1, the dielectric layer-forming composition 2 (slurry 2), the green sheet 2, and Dielectric layer forming substrate 2 The results of the same items as those of Example 1 were measured or evaluated for each of the slurry 2, the green sheet 2, and the dielectric layer forming substrate 2. (Comparative Example 1) Example 1, in place of the glass component A 88 part by weight, using a glass of C 85 parts by weight, instead of containing dioxide The dielectric layer-forming composition 3 of Comparative Example i was obtained in the same manner as in Example 1 except that the weight of the filler component A 12 of the filler was used in the weight of the filler component c ι5 containing the cerium oxide filler. The slurry 3), the green sheet 3, and the dielectric layer forming substrate 3. The results of the same items as in the first embodiment were measured or evaluated for each of the material 3, the green sheet 3, and the dielectric layer forming substrate 3. Shown in Table i. (Comparative Example 2) In Example 1, instead of the weight component of the glass component A 88, glass was used to form 2209-9177-PF; Ahddub 30 200829528

• 分A 83重量部,取代包含二氧化矽充填劑之充填劑成分A 12重量部,使用包含二氧化矽充填劑之充填劑成分D 17 ——以^^施 JfeUL 固 i地 體層形成用組合物4(漿料4)、生胚板4、及介電體層形成 基板4。 將對於各個漿料4、生胚板4、及介電體層形成基板4, 測定或評估與實施例1同樣的項目之結果示於表1。 【表1】• A weight portion of A 83, which replaces the weight of the filler component A 12 containing the cerium oxide filler, and the filler component D 17 containing the cerium oxide filler is used to form a combination of JfeUL solid layer formation. The material 4 (slurry 4), the green sheet 4, and the dielectric layer form the substrate 4. The results of the same items as those of the first embodiment were measured or evaluated for each of the slurry 4, the green sheet 4, and the dielectric layer forming substrate 4. Table 1 is shown. 【Table 1】

玻璃成分 (種類/重量部) 玻璃熔塊的 平均粒徑 (μπ〇 填充劑成分 (種類/重量部) 二氧化矽充填劑 對玻璃成分100 重量部之含量 (重量部) 漿料 平均粒徑 (^m) 表面 粗糙度Ra (#m) 肋柵 5 尺寸精度 耐電壓 實施例1 A/88 1.2 Α/12 2.3 1.8 0.15 〇 〇 實施例2 B/85 1.8 Β/15 4.7 2.3 0.23 〇 〇 比較例1 C/85 2.5 C/15 0 3.5 0.07 X 〇 比較例2 A/83 1.2 D/17 8.4 2.5 0.45 X X 由表1可知使用實施例之介電體層形成用組合物(及 生胚板)形成介電體層,則在形成之介電體層上藉由喷砂法 形成肋柵之步驟,不會使肋栅的尺寸精度降低,而可形成 尺寸安定性優良的肋栅。 # 另一方面,使用比較例1之介電體層形成用組合物 時,產生肋柵偏移,有成為放電不良之原因之虞。又,使 用比較例2之介電體層形成用組合物時,發生肋柵偏移與 耐電壓不良,而有成為放電不良之原因之虞。 【圖式簡單說明】 圖1係製造本發明之生胚板之步驟概略圖。 圖2(a)至圖2(d)係表示本發明之介電體層形成基板 2209-9177-PF;Ahddub 31 200829528 Λ < 之形成方法之步驟剖面圖。 圖3(a)至圖3(d)係於背面板介電體層上,藉由喷砂法 —_______ 一形—^^月力”才冊—驟概圖 g — 圖4(e)至圖4(g)係於背面板介電體層上,藉由嘴砂法 形成肋柵之步驟概略圖。 圖5係於實施例,用於耐電壓測定之具有下部電極之 玻璃基板之上面圖。 圖6係於實施例,為形成用於測定耐電壓之介電體層 之生胚板之上面圖。 圖7係於實施例,用於耐電壓之測定之上部電級之上 面圖。 圖8係電漿顯示面板之一例之構造剖面圖。 【主要元件符號說明】 1〜背面板用玻璃基板 3〜位址電極; 30〜顯示電極; 60〜保護膜; 6a〜肋柵材料層; 7a〜掩膜層; 14〜塗工裝置; 16〜塗工部; 18〜乾燥裝置; 20a、20b〜層積輥輪; 10〜前面板用玻璃基板 3a〜下部電極; 30a〜上部電極; 6〜肋柵(隔壁); 7〜掩膜; 70〜螢光體; 15〜儲存部; 17、17b〜生胚板; 19〜保護膜; 21〜層積膜; 2209-9177-PF;Ahddub 32 200829528 ‘ 100〜電漿顯示面板; 5〜介電體層(背面板介電體層); —電一體—層—C前—面—體—層—)丄― 13〜介電體層形成用組合物之塗膜; 17a〜介電體層形成用組合物之塗膜。Glass component (type/weight portion) Average particle diameter of glass frit (μπ〇 filler component (type/weight portion) Content of the cerium oxide filler to 100 parts by weight of glass component (weight portion) Average particle size of slurry ( ^m) Surface roughness Ra (#m) Rib grid 5 Dimensional accuracy withstand voltage Example 1 A/88 1.2 Α/12 2.3 1.8 0.15 〇〇Example 2 B/85 1.8 Β/15 4.7 2.3 0.23 〇〇Comparative example 1 C/85 2.5 C/15 0 3.5 0.07 X 〇Comparative Example 2 A/83 1.2 D/17 8.4 2.5 0.45 XX It can be seen from Table 1 that the composition for forming a dielectric layer (and a green sheet) of the examples is used. In the electric layer, the step of forming the rib gate by the sand blasting method on the formed dielectric layer does not reduce the dimensional accuracy of the rib grid, and can form a rib grid excellent in dimensional stability. When the composition for forming a dielectric layer of Example 1 is rib-ribbed, it may cause a discharge failure. When the composition for forming a dielectric layer of Comparative Example 2 is used, rib offset and resistance are generated. The voltage is poor, and there is a reason for the poor discharge. Fig. 1 is a schematic view showing the steps of manufacturing the green sheet of the present invention. Fig. 2(a) to Fig. 2(d) show the dielectric layer forming substrate 2209-9177-PF of the present invention; Ahddub 31 200829528 Λ < Figure 3 (a) to Figure 3 (d) is on the back panel dielectric layer, by sandblasting -_______ a shape - ^ ^ 月力" book - summary map g - 4(e) to 4(g) are schematic diagrams showing the steps of forming a rib gate by a mouth sand method on a back surface dielectric layer. Fig. 5 is a diagram showing a lower electrode for voltage resistance measurement. Figure 6 is a top view of a green sheet for forming a dielectric layer for measuring withstand voltage. Figure 7 is an embodiment for determining the withstand voltage. Fig. 8 is a structural sectional view showing an example of a plasma display panel. [Description of main components] 1 to glass substrate for back panel 3 to address electrode; 30 to display electrode; 60 to protective film; 6a to rib Material layer; 7a~mask layer; 14~coating device; 16~coating part; 18~drying device; 20a, 20b~layering roller; 10~ glass substrate 3a to lower electrode for front panel; 30a to upper electrode; 6 to rib gate (partition wall); 7 to mask; 70 to phosphor; 15 to storage; 17, 17b to raw plate; ~ protective film; 21 ~ laminated film; 2209-9177-PF; Ahddub 32 200829528 '100 ~ plasma display panel; 5 ~ dielectric layer (back panel dielectric layer); - electrical integration - layer - C front - surface — body layer—)—a coating film of a composition for forming a dielectric layer; 17a to a coating film for a composition for forming a dielectric layer.

2209-9177-PF;Ahddub 332209-9177-PF; Ahddub 33

Claims (1)

200829528 . 十、申請專利範圍: 1. 一種介電體層形成用組合物,含有玻璃成分、二氧 切备填备、-熱飾陡—膠散,—及調____ 其特徵在於: 上述玻璃成分為平均粒徑1·0〜3· 0 μ m之微粒子,上述 一氧化矽充填劑之平均粒徑為〇· 3〜2. 〇"讯之微粒子,且, -氧化矽充填劑之含量對玻璃成分1〇〇重量部為〇·卜5重 量部。 •如申請專利範圍第1項所述的介電體層形成用組合 物,其巾包含平均粒徑為h〇〜4〇㈣之微粒子之衆料。 3·如申印專利範圍第!或2項所述的介電體層形成用 組合物,其中上述玻璃成分係不包含鉛分者。 4.如申請專利範圍第…項中任一項所述的介電體 層形成用組合物,其係用於形成電漿顯示器面板之介電體 層者。 • 5· 一種生胚板,”請專利範圍帛1至4項中任-項 所述的介電體層形成用組合物成形為膜狀而得者。 6. —種介電體層形成基板,其特徵在於:於基板上, 具有使用申請專利範圍第5項所述的生胚板形成之介電體 層。 7. 如申請專利範圍帛6項所述的介電體層形成基板, 其中上述介電體層之表面粗糙度為〇1~〇 4仁瓜。 8. —種介電體層形成基板之製造方法,具有: 將申請專利範圍第5項所述的生胚板與基板黏貼之步 2209-9177-PF;Ahddub 34 200829528 £ .驟;以及 藉由緞燒上述生胚板,形成介電體層之步驟。 —工種—電—漿—顯—I面一板丄製—造—方—法丄具—有丄將— 範圍第5項所述的生胚板與基板黏貼之步驟; 藉由煅燒上述生胚板,形成介電體層之步驟;以及 藉由喷砂法,於所得介電體層上形成肋柵之步驟。200829528 . X. Patent application scope: 1. A composition for forming a dielectric layer, comprising a glass component, a dioxin-prepared preparation, a hot-stacking-gel dispersion, and a modulation ____, characterized in that: the above glass component The average particle diameter of the above-mentioned cerium oxide filler is 〇·3~2. 〇" The weight component of the glass component is 重量·b 5 weight parts. The composition for forming a dielectric layer according to claim 1, wherein the towel comprises a mass of fine particles having an average particle diameter of h 〇 4 4 (4). 3. If the scope of the patent application is the first! Or a composition for forming a dielectric layer according to the above aspect, wherein the glass component does not contain lead. The dielectric layer forming composition according to any one of the preceding claims, which is used for forming a dielectric layer of a plasma display panel. A material for forming a dielectric layer, which is obtained by forming a composition for forming a dielectric layer according to any one of claims 1 to 4, wherein a dielectric layer is formed into a substrate. And a dielectric layer formed using the green sheet according to claim 5, wherein the dielectric layer is formed on the substrate, wherein the dielectric layer is formed according to claim 6 The surface roughness is 〇1~〇4 仁瓜. 8. A method for manufacturing a dielectric layer forming substrate, comprising: step 2209-9177 of sticking the green sheet and the substrate according to item 5 of the patent application scope- PF; Ahddub 34 200829528 £. and the step of forming a dielectric layer by satin burning the above-mentioned raw sheet. - Work type - electric - pulp - display - I surface, plate, making - square - method cookware - a step of adhering the green sheet to the substrate according to the fifth item; a step of forming a dielectric layer by calcining the green sheet; and forming a rib on the obtained dielectric layer by sandblasting The steps of the grid. 2209-9177-PF;Ahddub 352209-9177-PF; Ahddub 35
TW096137039A 2006-12-22 2007-10-03 Composition for forming dielectric layer, green sheet, dielectric layer forming substrate and manufacturing method of the same, and manufacturing method of plasma display panel TW200829528A (en)

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