200825238 九、發明說明： 【發明所屬之技術領域3 發明領域 本發明係有關於用於處理織物產品的機器，特定言 5 之，係為所謂用於繩索形式織物之不連續染色（或浸染 (exhaustion dyeing))的機器。 t先前技術；3 發明背景 相關於第3圖，一種所熟知用於繩索形式織物產品之不 10連續染色的機器，包含一染色高壓反應器（autociave)5，大 體靜態上，其包含待處理的織物7以及處理所需的染浴10。 處理上所需的”靜態”染浴係藉由一配裝在一移動管道21中 的主要泵6吸引並引進進入高壓反應器中。 藉由一移動單元，例如，包括一動力滾筒22以及一喷 15鳴用於贺射處理染浴，織物7係經引進進入高壓反應器中， 沿著織物運送通道24下降進入用於包含織物本身的籃25 中。籃具有排孔，造成染浴1〇與織物7分離並使染浴再次能 夠藉由泵6吸引而使用。 主要泵6能夠引進處理染浴，包含輔助化學染色產品及 20染料，經由噴嘴8並喷射在織物上，以及負責移動染浴:事 實上，必需儘可能均勻一致地進行染浴及織物的移動對於 完成染色加工係為必需的，為了獲得在品質上可接受的 品。 又、 於泵6之上游區域，染色機亦需一單元用於引進染料及 5 200825238 任何輔助產品，其係與源自於高壓反應器的染浴混合並藉 由主要果引進。 該等產品必需均勻地稀釋經引進進入染浴中用以避免 局部化集中，該狀況會導致在品質上無法接受的染色結 5果，例如不均勻染色或是具有局部缺陷。該等產品無法直 接地經引進進入包含織物的染浴中，因為在高壓反應器内 部織物係靜態地與染浴接觸，因此具有極大的局部地增加 木心/辰度以及得到一局部化非均句性結果的風險。 於第3圖所示的熟知機器中，弓丨進單元通常包括一或更 ⑺多槽3〇、31供產品所用，以及一裝置用於將產品引進進入 水迴路(water circ岭例如，其係由一果2或是一文氏管所 組成。同時提供輔助組件用於回饋管理式控制 (feedbaCk-g0verned c論〇1)、流動速率測量等，俾便使產品 j引進係為同質的且規則的。由於該等組件對於本發明而 σ並非為必要的，所以並未詳細圖示或說明。該等產品之 引進點通常係與主要泵6之引入口或是出口相符合。 根據所說明的機器，在接近主要泵6之引入管道處引進 產品並與由泵自高壓反應器吸引的染浴混合。 此熟知的解決方法需以極小量方式引進產品，用以避 2〇免在該時刻通過並將與織物之一部分接觸之自高壓反應器 取回的部分之染浴的濃度過度增加。 根據另一熟知的解決方法(未顯示），在接近主要泵之引 入口處引進之别，產品事先在辅助（外部)槽中經稀釋，該槽 接收源自於主要泵之出口的一小部分之染浴。如此，染浴 200825238 之比例增加’因為需要較大量的染浴，與輔助槽中必需保 持再循環相配合。再者，所能達到的稀釋係受限制，與包 含在輔助槽中的染浴之容積相一致。 由於使用較大量之化學品，與進給入機器的水量成比 ，5例，所以增加染浴之比例必定增加加工成本。除了廢水處 ' 5里成本之外，能量成本亦增加，由於必需加熱較大量之染 /合。因此’此解決方法必定增加處理之總成本。 # 再者，針對染冷將化學品引進進入主要循環泵之引入 口，會造成不平衡且無法保障經由噴嘴固定不變地供給染 10 /合’以及隨之發生針對織物的牽引問題以及因而織物循環 的問題。 【内3 發明概要 本發明之目的在於藉由構成用於繩索形式織物產品之 15不連續染色的機器，其能夠改良（或更確切地說較高的)化學 • ⑤與染料之稀釋比例並隨之改良所獲得織物產品之品質而 克服上述先前技術所提出的缺點及限制，並由於克服先前 技術之限制而降低成本。 本發明之機器能夠減少產品引進的時間並容許使用較 20低的染浴之比例，並且隨之降低加工及能源成本，以及經 由染浴喷嘴動作而沒取織物的作業更為穩定且固定不變。 本毛月藉由申明專利範圍第丄項的用於織物產品之不 連續染色的機器達成該等目的。申請專利範圍之依附項的 主通將說明進一步有利的特性。 200825238 根據本發明，《提供1 仏泵能夠鶴包含在高壓 反應器中的處理染錢人此泵之引人管道（或於本發明之 具體實施例的出°管道），由辅助槽引進產品為將 一匕3在祕反應器中的處理染浴混合。如此，在藉由 5主Π引的染浴與織物本身接觸之前避免局部提升㈣ 之k度並能夠達到最大稀釋。 圖式簡單說明200825238 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a machine for treating a textile product, in particular, a so-called discontinuous dyeing (or exhausting of a fabric in the form of a rope) Dyeing)) machine. t prior art; 3 Background of the Invention In relation to Figure 3, a machine for the continuous dyeing of a fabric product in the form of a rope is not included, comprising a dyeing high-pressure reactor (autociave) 5, substantially static, containing the to-be-processed Fabric 7 and the dye bath 10 required for processing. The "static" dye bath required for processing is attracted to and introduced into the high pressure reactor by a primary pump 6 fitted in a moving conduit 21. The fabric 7 is introduced into the high pressure reactor by means of a moving unit, for example, including a power roller 22 and a spray 15 for the heave treatment dye bath, which is lowered into the fabric transport path 24 for inclusion of the fabric itself. In the basket of 25. The basket has perforations which cause the dyebath to separate from the fabric 7 and allow the dyebath to be used again by the pump 6. The main pump 6 is capable of introducing a treatment dye bath, comprising an auxiliary chemical dyeing product and 20 dyes, sprayed onto the fabric via the nozzle 8 and responsible for moving the dye bath: in fact, it is necessary to carry out the dye bath and the movement of the fabric as uniformly as possible. It is necessary to complete the dyeing process in order to obtain a quality acceptable product. Further, in the upstream region of the pump 6, the dyeing machine also needs a unit for the introduction of the dye and any auxiliary product of 200825238, which is mixed with the dye bath derived from the high pressure reactor and introduced by the main fruit. These products must be uniformly diluted and introduced into the dye bath to avoid localized concentrations which can result in unacceptable dyeing results, such as uneven dyeing or localized defects. These products cannot be directly introduced into the dyebath containing the fabric, because the fabric inside the high pressure reactor is statically in contact with the dyebath, thus greatly increasing the wood core/length and obtaining a localized unevenness. The risk of sentenced results. In the well-known machine shown in Figure 3, the bow thrusting unit typically includes one or (7) multiple slots 3, 31 for use in the product, and a device for introducing the product into the water circuit (water ridge, for example, It consists of a fruit 2 or a venturi. It also provides auxiliary components for feedback management (feedbaCk-g0verned c)1, flow rate measurement, etc., so that the introduction of product j is homogeneous and regular. Since these components are not necessary for the present invention, they are not shown or described in detail. The introduction points of such products are generally in accordance with the inlet or outlet of the main pump 6. According to the illustrated machine Introducing the product at the inlet pipe close to the main pump 6 and mixing it with the dye bath attracted by the pump from the high pressure reactor. This well-known solution requires the introduction of the product in a very small amount to avoid the passage of the The concentration of the dyebath in the portion retrieved from the high pressure reactor in contact with a portion of the fabric is excessively increased. According to another well-known solution (not shown), the introduction is introduced near the inlet of the main pump. The product is previously diluted in an auxiliary (external) tank that receives a small portion of the dye bath originating from the outlet of the main pump. Thus, the proportion of dye bath 200825238 is increased 'because a larger amount of dye bath is required, with the auxiliary tank It is necessary to keep the recycle in coordination. Furthermore, the dilution that can be achieved is limited to match the volume of the dye bath contained in the auxiliary tank. Due to the use of a larger amount of chemicals, the amount of water fed into the machine is Ratio, 5 cases, so increasing the proportion of dye bath will definitely increase the processing cost. In addition to the cost of '5 miles' in the wastewater, the energy cost will also increase, because it is necessary to heat a larger amount of dyeing / combined. Therefore, this solution must increase the treatment. Total cost. # Furthermore, the introduction of chemicals into the introduction port of the main circulation pump for dyeing cold will result in an imbalance and will not guarantee the fixed supply of dyeing/fitting through the nozzle and the subsequent traction problem with the fabric. And thus the problem of fabric circulation. [Inner 3 Summary of the Invention The object of the present invention is to form a machine for discontinuous dyeing of 15 for a fabric product in the form of a rope, Being able to improve (or rather higher) the chemical ratio of 5 to the dye and subsequently improve the quality of the resulting fabric product overcomes the disadvantages and limitations set forth above by the prior art and overcomes the limitations of the prior art Reduced cost. The machine of the present invention can reduce the time of product introduction and allow the use of a lower than 20 dye bath ratio, and consequently reduce the processing and energy costs, as well as the operation of the dyebath nozzle without the fabric is more stable and This term is achieved by the term of the patent for the discontinuous dyeing of fabric products. The main link to the scope of the patent application will describe further advantageous characteristics. According to the invention, "providing a pump capable of containing a pump in a high-pressure reactor to treat a dyed person's pumping pipe (or a pipe of a specific embodiment of the present invention), the product introduced by the auxiliary tank is a 3 The dye bath is mixed in the treatment in the secret reactor. Thus, the local lift (4) is avoided and the maximum dilution can be achieved before the dye bath of the main draw is brought into contact with the fabric itself. Simple illustration
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20 以上藉由參考附加圖式所示較佳但不具限 實施例說明本發明，其中·· 、假 第1圖係為系統的概略平面視圖，該系統用於引進進入 2=口用於與機器之染浴混合並㈣^ 口上取出而 ^圖係為系_概略平面視圖，該系統用於引進進入 栗之出口用於與機器之染浴混合並 次再«，但位在㈣點之上龍域； 取出而再 第3圖如以上說明，概略地顯示一 【實施方式】 較佳實施例之詳細說明 ，於第1及3圖中’為易於比較，已知機器與本發明 相等或大體上等同竹係藉由相同的代表符號加以標示。 Γ第2圖=與第1圖該等部分相對應的代表符號係以增加 100的方式標示。 ‘顯示一傳統式機器 者 相關於第1圖 外，本發明之機器 '除了已相關於第3圖說明的主要組件之 提供-引進產品的系統，該系統係由一 8 200825238The invention is described above with reference to the preferred but non-limiting embodiments shown in the accompanying drawings, wherein the first diagram is a schematic plan view of the system for introducing the inlet 2 into the machine for use with the machine. The dye bath is mixed and (4) ^ is taken out on the mouth and the figure is a schematic view of the system. The system is used to introduce the entrance into the chestnut for mixing with the dye bath of the machine and then again, but at the top of the (four) point. FIG. 3 is a schematic view showing the detailed description of the preferred embodiment. In the first and third figures, the machine is known to be equal or substantially equal to the present invention. The equivalent bamboo is marked by the same representative symbol. Γ Figure 2 = Representative symbols corresponding to those parts of Figure 1 are marked with an increase of 100. ‘Displaying a conventional machine In addition to Fig. 1, the machine of the present invention 'except for the provision of the main components described in connection with Fig. 3 - the system for introducing the product, the system is composed of a 2008 200838
或更多槽，一般地係以代表符號1標示、所構成的-單元、 -用於引進產品的泵2以及-針料單位時間的引進量的 控制系統，廣泛地係以代表符號3標示，所組成。 用於引進產品的系統將產品進給進入混合系統的吸入 侧’供包含於染色高壓反應器5中的染浴所用。染浴所用的 混合系統係由-混合果4以&具有對應轉向器（diverter)的 一管件系統9所組成。 藉由供移動管道21所用的主循環泵6以稀釋形式汲取 經引進並稀釋進入染浴1 〇中的產品，並經由噴嘴8與織物7 10 接觸。 於第2圖所示的不同具體實施例中，供產品所用的引進 系統係由一或更多槽101所構成的一單元，一用於引進產品 的泵102以及一針對每單位時間的引進量的控制系統所 組成。 15 根據此變化形式，在接近泵1〇4之出口處將產品引進進 入染浴混合系統。供包含於染色高壓反應器1〇5中的染浴所 用的混合系統係由一混合泵104以及具有結合的轉向器的 一適合管件系統1〇9所組成。 藉由主循環泵1〇6以稀釋形式汲取經引進並稀釋進入 20染浴110中的產品，並經由喷嘴108與織物7接觸。 相關於二實例，本發明係為有利的是將再循環管道 (9 ’ 109)中一小部分之染浴經運送返回槽（1 ; 101)為了稀釋 產品。特別地，於第1圖所示的實例中，在供染浴(4)所用的 混合泵之出口處經由取出進行再循環，儘管於第2圖之實例 9 200825238 • 中，再次在泵（104)之出·口處經由取出進行再循環，但產品 之引進點的上游區域係緊接著槽。 儘管本發明已相關於較佳的結構加以說明，但熟知此 技藝之人士應明白的是，——般而言容許作其他應用及修 5 改，但意欲將其涵蓋於受保護的範疇中。 【圖式簡單說明3 第1圖係為系統的概略平面視圖，該系統用於引進進入 泵之引入口用於與機器之染浴混合並經由泵出口上取出而 • 再循環； 10 第2圖係為系統的概略平面視圖，該系統用於引進進入 泵之出口用於與機器之染浴混合並經由泵出口上取出而再 次再循環，但位在引進點之上游區域； 第3圖，如以上說明，概略地顯示一傳統式機器。 【主要元件符號說明】 1…槽 10…染浴 2…泵 21···移動管道 3…控制系統 22…動力滾筒 4…混合泵 24…織物運送通道 5···染色高壓反應器 25…籃 6…主要泵 30,31…槽 7…織物 10l···槽 8…噴嘴 102…泵 9…管件系統 103·.·控制系統 10 200825238 104…泵 108· 105···染色高壓反應器 109· 106…主循環泵 110· •噴嘴 •管件系統 •染浴Or more slots, generally indicated by the symbol 1 , the unit-constituted, the pump 2 for introducing the product, and the control system for the introduction of the unit time per unit, generally indicated by the symbol 3, Composed of. The system for introducing the product feeds the product into the suction side of the mixing system for use in the dyebath contained in the dyeing high pressure reactor 5. The mixing system used in the dyebath consists of a mixed fruit 4 and a tube system 9 having a corresponding diverter. The product introduced and diluted into the dyebath 1 is drawn in a diluted form by a main circulation pump 6 for moving the pipe 21, and is brought into contact with the fabric 7 10 via the nozzle 8. In the different embodiments shown in Fig. 2, the introduction system for the product is a unit consisting of one or more tanks 101, a pump 102 for introducing the product, and an introduction amount per unit time. The control system consists of. 15 According to this variant, the product is introduced into the dye bath mixing system at the exit of the pump 1〇4. The mixing system for the dyebath contained in the dyeing high pressure reactor 1〇5 consists of a mixing pump 104 and a suitable tube system 1〇9 with a combined diverter. The product introduced and diluted into the 20 dyebath 110 is drawn in a diluted form by a main circulation pump 1〇6 and brought into contact with the fabric 7 via a nozzle 108. In connection with the second example, the present invention advantageously facilitates transporting a small portion of the dye bath in the recirculation line (9' 109) back to the tank (1; 101) in order to dilute the product. In particular, in the example shown in Fig. 1, the recirculation is carried out via the take-out at the outlet of the mixing pump used for the dyeing bath (4), although in the example 9 200825238 of Fig. 2, again in the pump (104 The outlet and the outlet are recycled by taking out, but the upstream area of the introduction point of the product is immediately followed by the groove. Although the invention has been described in connection with the preferred embodiments, those skilled in the art should understand that the invention is generally intended to be used in other applications and modifications. [Simple diagram of the drawing 3 Figure 1 is a schematic plan view of the system for introducing the inlet into the pump for mixing with the dye bath of the machine and taking it out through the pump outlet. • Recycling; 10 Figure 2 Is a schematic plan view of the system for introducing the inlet to the pump for mixing with the dye bath of the machine and recirculating it via the pump outlet, but at the upstream of the point of introduction; Figure 3, eg The above description schematically shows a conventional machine. [Main component symbol description] 1...slot 10...dye bath 2...pump 21···moving pipe 3...control system 22...power roller 4...mixing pump 24...fabric conveying path 5···dyeing high pressure reactor 25...basket 6...main pump 30,31...slot 7...fabric 10l···slot 8...nozzle 102...pump 9...tubing system 103···control system 10 200825238 104...pump 108·105···dye high pressure reactor 109· 106... main circulation pump 110· • nozzle • pipe system • dye bath
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