TW200825225A - Split type conjugate long fiber, nonwoven fabric consisted of split type conjugate long fiber, and split fiber nonwoven fabric - Google Patents

Split type conjugate long fiber, nonwoven fabric consisted of split type conjugate long fiber, and split fiber nonwoven fabric Download PDF

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Publication number
TW200825225A
TW200825225A TW096135142A TW96135142A TW200825225A TW 200825225 A TW200825225 A TW 200825225A TW 096135142 A TW096135142 A TW 096135142A TW 96135142 A TW96135142 A TW 96135142A TW 200825225 A TW200825225 A TW 200825225A
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Taiwan
Prior art keywords
fiber
split type
split
propylene
long fiber
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TW096135142A
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Chinese (zh)
Inventor
Akio Matsubara
Shigeyuki Motomura
Chureerat Prahsarn
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Mitsui Chemicals Inc
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Publication of TW200825225A publication Critical patent/TW200825225A/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/32Side-by-side structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Multicomponent Fibers (AREA)

Abstract

The object of this invention is to improve the split properties of split type conjugate fiber consisted of polypropylene polymer and polyethylene polymer. A split type conjugate fiber formed by connecting a polypropylene polymer of loading 2160g, MTR at 230 DEG C no less than 40g/10min and high pressure process low density poly-ethylene is provided. Also a nonwoven fabric consisted of the split type conjugate fiber, split fiber nonwoven fabric formed by splitting the nonwoven fabric and fabricating method thereof are provided.

Description

200825225 九、發明說明: 【發:戶!屬之技術領域】 具、ΐΐ:魏適驗衛生材料、過濾介質、摘 割型複合長纖' 聚合物構成的分割性優異的分 割纖維傾布、。、ή 1合長纖賴朗不織布以及分 【先前技術】 廣泛用作衣布/其柔軟性、手感等優異, 作為2到= 麵生能’期待著在清淨室^ # 4、 玉、、、田緘維的方法之一,使用以Τ古、、1 · 矛里成/刀的聚合物組合進 W卜法·將多 利用物理庫力、、、…,>成刀副型複合纖維,再 分_複:=樹脂對化學藥品的收縮差等,將得到的該 法。而且_維’從而得到極細纖維的方 容易制離的、g|!r/j型複合纖射所使㈣聚合物,使用 聚酸胺和聚婦^容性的聚醋和聚烯烴、聚龄聚醯胺、 烴的合物構成的分割型複合纖維,與聚醋和聚稀 丙婦ί;=其分割性差,因此有人提出了各種改良由 割性的=乙稀絲合物構成的分割·合纖維的分 不同的聚丙有人提出I將娜峨體流動速率)比 型複合纖維的’、、、、3和聚乙稀系樹脂製成斷面彎曲的分割 公趣Γ/c/k /1方法(專利文獻1 :日本特開2000-328348號 用斷面的中央部為中空部分的分割型複合噴 200825225 嘴’將分子量分佈至少為5的聚_ =:、行r,並進行大於㈣ 成刀#禝&纖維的方法(專利文 2002-220740號公報)。 . ..曰本扣開 必二是提高分割性’必需使用特殊的喷嘴’或者 進:二夕\伸一邊將纺出的複合長纖維用冷卻流體 二 體對長纖維施加張力而使之細化, 成的ί織布Γ法仔到由分割性優異的分割型複合長纖維構 【發明内容】 物槿目的在於改良由丙烯絲合物和乙烯系聚合 、祕/!1型複合纖維的分割性,並進行了各種研究, 二果籍由使用負載扇g、2坑的娜ra於等於 及的⑷丙料聚合物作為(a)丙縣聚合物、以 =用,壓法低密度聚乙稀作為乙稀系聚合物,能夠改 良分割性。 笼协t明提供一種使用負載2i6〇g、23〇c>c的mfr大於 ,以i、/1G分㈣(A)_系聚合物和⑻高壓法低密度聚 取/ j的、並且(A)丙烯系聚合物部分和(B)高壓法低密 ς 部分相互連接形成的分割型複合長纖維;該分割 到纖維構成的不織布以及分割該不織布而形成的分 軎|J纖維不織布。 制明還提供—種分割型複合長纖維構成的不織布的 衣k ’該方法的特徵在於··將負载216吆、230。0的 200825225 25737pif 流體對長纖維施加張力使之^^體進仃切,—邊籍由 配向結晶化後,捕隼、使(A)_㈣合物部分 維不織布的製造^。耗在聽帶上;以及—種分割纖200825225 IX. Description of invention: [Technical field of hair: households!] ΐΐ, ΐΐ: Wei Shijian sanitary materials, filter media, and cut-type composite long-fibers. The polymer is composed of split fibers with excellent splitting properties. ή 合 合 长 长 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 以及 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前 先前One of Tian Weiwei’s methods, using a combination of polymers with Τ古,1· 矛里成/刀, into the W Bufa· will use more physical physics, ,,..., knives and sub-type composite fibers, Re-dividing _ complex: = resin shrinkage of chemicals, etc., will be obtained by this method. Moreover, the _dimensional' is obtained by the ultrafine fiber, and the g|!r/j type composite fiber is used to make (4) the polymer, using the polyamic acid and the polyglycolic polystyrene and polyolefin, and the age of the poly The split type composite fiber composed of polyamine and a hydrocarbon compound is inferior to the polyester and the polypyrene; the splitting property is improved, and various improvements are made by the splitting of the ethylene-filament compound. Different types of polypropylene with different fibers have been proposed to divide the flow rate of the 峨 峨 ) 比 ' ' ' ' ' 、 c c c c c c c c c c c c c c c c c c c c c c c c c c c c c (Patent Document 1: Japanese Patent Laid-Open No. 2000-328348, the split-type composite jet 200825225 mouth portion having a hollow portion at the center portion of the cross section is a poly-==: row r having a molecular weight distribution of at least 5, and is made larger than (four) Knife #禝& fiber method (Patent Document No. 2002-220740). . . . 曰 扣 是 是 是 是 是 是 是 是 是 是 是 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' The composite long fiber is subjected to tension by applying a tension to the long fiber by the cooling fluid, and the woven fabric is made into a fine fiber. A split-type composite long-fiber structure which is excellent in the singularity of the present invention. The object of the present invention is to improve the singularity of a propylene-based compound, a vinyl-based polymer, and a sigma-type 1 composite fiber, and various studies have been carried out. It is possible to improve the segmentation by using the load fan g, the pit of the pit 2, and the (4) propylene polymer as (a) the propylene polymer, the = method, and the low-density polyethylene as the ethylene-based polymer. The cage provides a mfr greater than the load 2i6〇g, 23〇c>c, i, /1G (4) (A)-based polymer and (8) high-pressure method low-density acquisition / j, and (A) a split type composite long fiber formed by interconnecting a propylene-based polymer portion and (B) a high-pressure method and a low-density portion; the nonwoven fabric which is divided into fibers and the branching-J fiber non-woven fabric formed by dividing the nonwoven fabric. The invention also provides a non-woven fabric composed of a split type composite long fiber. The method is characterized in that the load of 216 吆, 230. 0, 200825225 25737pif fluid is applied to the long fiber to make the body cut into a file. - After the crystallization of the ancestry by the alignment, capture and make (A)_ (4) The part of the product is made of non-woven fabric ^. It is consumed on the listening band;

本發明之分割型長纖維,分割性優昱;所得不堪束I ,合物構成,因此量輕且耐二 易懂其他目的、特徵和優點能更明顯 •下 寸舉較佳貫施例’並配合所關式,作詳細說 【實施方式】 系聚合物 本發明之分割型複合長纖維所關於的(A)丙烯系聚合 物’其熔體流動速率㈣㈣⑽加以邊^…以叫说, 負載:2l6〇g ’溫度:⑽。。}大於等於4〇g/1〇分鐘,優選 為50〜500g/H)分鐘,更優選為55〜1〇〇g/1〇分鐘的範圍。 當使用MFR小於40g/10分鐘的(A)丙烯系聚合物時, 所得分割型長纖維的分割性差。 聚(A)丙稀系聚合物的重量平均分子量(mw)和數平均 分子量(Μη)之比Mw/Mn,通常為1·5〜小於5·〇 ;從得到 紡絲性良好且纖維強度特別優異的複合纖維方面考慮, Mw/Mn更優選1.5〜3·5。本發明中,所謂“良好的紡絲 200825225 ^ ^ t ^ if 性,是指從紡絲喷嘴噴出時以及拉伸中不發生斷絲、不 發生纖絲的融合。當Mw/Mn大於等於5.0時,因高分子量 二…一成分多而容易發生斷絲;當Mw/Mn小於等於L5時,拉伸 • 中的結晶化慢,存在著容易發生纖絲融合的問題T本發明 中,MW以及_可以籍由Gpc(凝膠滲透色譜法),按照 公知的方法進行測定。 本發明所關於的(A)丙烯系聚合物,可以列舉出:丙烯 • 的單獨聚合物;或者丙烯與少量的乙烯、1-丁烯、i己烯、 =曱基-1-戊烯、;[__辛烯、仁癸烯等碳原子數為2〜1〇的〜 烯煙的共聚物。上述⑷丙稀系聚合物,優選為溶點(邱 大於等於155°C的聚合物,更優選為熔點大於等於16〇 聚合物。 、 ' 本發明所關於的(A)丙烯系聚合物中,可以根據需要在 =損及本發明之目的的範圍内,添加通常使用的^氧化 耐候穩定劑、耐光穩定劑、防靜電劑、防濁劑、防阻 潤滑劑、核劑、顏料等添加劑或其他聚合物。 密度聚乙烯 本發明之分割型複合長纖維所關於的(B)高壓法 ’是所謂在高$下使乙稀進行自由基聚合而得^ 物,是乙烯的單獨聚合物或乙稀與少 .§旨的共聚物。上述⑼高壓法低密度聚乙烯,其不同 ‘ 稀(LLDPE)’即,使用齊格勒催化劑明 催化制等’使乙烯和碳原子數為3〜1〇的α -訂進打共聚而得到的乙烯·心烯烴共聚物;而不同於所 200825225. 謂的高密度聚乙烯(HDPE,密度〇.95〇〜〇.97〇g/cm3),即, 使用齊格勒催化劑(低壓10〜撤g/cm2)或菲利浦催化劑尸或 標準催化劑(帽3。〜脈—2),使乙_行自減 而得到的聚合物。 ............ -° 本發明所關於的(B)高壓法低密度聚乙埽 速率_,ASTMD_12則載:薦g,溫度動 只要能夠進行熔融紡絲即可,其沒有特別限定,通常為^ 〜iOOOg/10分鐘,優選為10〜500g/10分鐘,更優為2〇 〜lOOg/10分鐘的範圍。 # 本發明所關於的(B)高壓法低密度聚乙烯的熔點 (Tm),優選為%〜11(^,更優選為95〜11(^ 圍’。 密度優選為0·900〜a935g/Cm3,更優選為 〇.925g/cm、範圍。 ^ · ^本發明所關於的(B)高壓法低密度聚乙烯中,可以根據 需要在不損及本發明之目的的範圍内,添加二: 氧化劑、耐候穩_、耐光穩定劑、防靜電劑、防濁,Γ 3二:滑劑、核劑、顏料等添加劑或其他聚合:。 人物rrt分割型複合長纖維,是使用上述(a)_系聚 口^刀#(Β)高壓法低密度聚乙稀部分相 分割型複合長_。 料成的 作為(Α)丙烯系聚合物,當使用負载216〇g、23〇。〇的 I於4〇g/i〇分鐘的(a)丙烯系聚合物時,所得分割型 200825225 =長纖2的分難差;當制線狀健度聚乙稀代替(B) =[法低密度聚乙烯時,所得分翻複合長纖賴分割性 亦差。 • … · … ·---. …… 人:別型硬合長纖維的形狀(斷面),只要是(A)丙烯系聚 二物。卩分和(B)高壓法低密度聚乙烯部分相互連接即可,其 ^有特別限心有[圖1A〜圖1E]等各種形狀,但是從可以 確保良好的_性方面考慮,優縣由距中心的距離相等 的點的集合構成的曲線,所謂的正_狀⑽〗⑻和⑽。 本發明之分割型複合長纖維,是由配向樣式相同、並 f配向度至少為_、優選大於等於G 82的丙稀系聚合 上田卩刀和乙烯系fK合物部分相互連接而形成的。其中,所 謂,向樣式’表示相對於纖維軸而言,分子鏈中的結構要 =疋否作為整體選擇性地偏向於某—方向的傾向,例如所 2轴配向度高,表示晶格的_選擇性地偏向於纖維轴 方向、且其比例高的狀態。 配向樣式相同、並且其配向度越高,則兩成分的結晶 化侍以同時進行或分割性優異,因此優選。 本發明之分割型複合長纖維,優選乙烯系聚合物的主 要配向樣式的配向度至少為〇·7〇,更優選為大於等於众乃。 本發明的配向度,如下進行評價:使用廣角χ射線衍 射裝置(RIGAC公司製rINT255〇,附屬裝置:纖維試樣台’·, ? !線源:CuKa ;輪出:40kv、37〇—;檢測器燦 计數器)’將試樣沿纖維軸方向排列並固定在試樣架上,在 測定結晶面峰[聚丙烯系聚合物:(11〇)面;聚乙烯聚合物: 200825225 / u i yti (200)面]的方位角分佈強度而得到的方位角分佈曲線(χ射 線乾涉®)巾,湘下式料價巾_算__方向的配 右其小於0.8,則判斷為配向性非常低,為1配向。 配向度(F),(r_a)/180。(α為方位角分佈曲線中的峰 的半價幅) …本發明之分割型複合長纖維的纖度,通常優選為小於The split type long fiber of the invention has excellent segmentation property; the obtained composition is uncomfortable, and the composition is light, and the other objects, features and advantages can be more obvious. According to the closed type, the embodiment is described in detail. [Embodiment] Polymer The (A) propylene-based polymer of the split-type composite long fiber of the present invention has a melt flow rate (four) (four) (10), and is said to be loaded. 2l6〇g 'Temperature: (10). . } is greater than or equal to 4 〇 g / 1 〇 minutes, preferably 50 to 500 g / H) minutes, more preferably 55 to 1 〇〇 g / 1 〇 minutes. When the (A) propylene-based polymer having an MFR of less than 40 g/10 min is used, the obtained split type long fibers have poor splittability. The ratio of the weight average molecular weight (mw) to the number average molecular weight (?η) of the poly(A) propylene-based polymer Mw/Mn is usually from 1.5 to less than 5%, and the spinning property is good and the fiber strength is particularly high. In view of excellent composite fibers, Mw/Mn is more preferably 1.5 to 3.5. In the present invention, the term "good spinning 200825225 ^ ^ t if" means that no filament breakage occurs during the ejection from the spinning nozzle and during the stretching, and fusion of the filaments does not occur. When Mw/Mn is 5.0 or more Due to the high molecular weight of the two components, the yarn breaks easily; when Mw/Mn is less than or equal to L5, the crystallization in the stretching is slow, and there is a problem that filament fusion is likely to occur. In the present invention, MW and _ The measurement can be carried out by Gpc (gel permeation chromatography) according to a known method. The (A) propylene-based polymer according to the present invention may be exemplified by a single polymer of propylene; or propylene and a small amount of ethylene. a copolymer of 1-butene, ihexene, =decyl-1-pentene, or a olefin having a carbon number of 2 to 1 Å such as _ octene or linalene. The above (4) acryl The polymer is preferably a melting point (a polymer having a temperature of 155 ° C or more, more preferably a polymer having a melting point of 16 Å or more.) In the (A) propylene-based polymer according to the present invention, it is possible to Within the scope of the object of the present invention, a commonly used oxidation resistant weathering stabilizer is added and resistant. Additives such as stabilizers, antistatic agents, anti-clouding agents, anti-blocking lubricants, nucleating agents, pigments, or other polymers. Density polyethylene (B) High-pressure method of the split type composite long fiber of the present invention is called The high-cost ethylene is obtained by radical polymerization of ethylene, which is a single polymer of ethylene or a copolymer of ethylene and less. The above (9) high-pressure process low-density polyethylene, which is different from 'lean (LLDPE)' That is, using a Ziegler catalyst to catalyze the production of an ethylene-heart olefin copolymer obtained by copolymerizing ethylene and an α-bond having a carbon number of 3 to 1 Å; and different from the high density of 200825225. Polyethylene (HDPE, density 〇.95〇~〇.97〇g/cm3), ie, using Ziegler catalyst (low pressure 10~ withdraw g/cm2) or Phillips catalyst cadaver or standard catalyst (cap 3.~脉—2), a polymer obtained by self-reduction of B-rows. ............ -° (B) High-pressure method low-density polyethylene sulphide rate _, ASTM D_12 Then, it is recommended to g, and the temperature is not particularly limited as long as it can be melt-spun, and is usually from 0 to iOOOg/10 minutes, preferably 1 0 to 500 g/10 min, more preferably in the range of 2 〇 to 100 g/10 min. # (b) The melting point (Tm) of the high pressure method low density polyethylene according to the present invention, preferably % to 11 (^, more Preferably, it is 95 to 11 (a circumference). The density is preferably 0.900 to a935 g/cm 3 , more preferably 〇.925 g/cm, and a range. ^ · ^ (B) high pressure method low density polyethylene according to the present invention It may be added as needed within the scope of not impairing the object of the present invention: an oxidizing agent, a weathering stabilizer, a light stabilizer, an antistatic agent, an anti-clouding agent, an antimony agent, a nucleating agent, a pigment, a pigment, or the like. Other aggregations: The character rrt split type composite long fiber is a split type composite length _ using the above (a) _ 聚聚口^刀#(Β) high pressure method low density polyethylene. As a (Α) propylene-based polymer, a load of 216 〇 g and 23 使用 was used. When (a) a propylene-based polymer of 〇I at 4〇g/i〇 minutes, the score of the obtained split type 200825225 = long fiber 2 is difficult; when the line-like fitness is replaced by polyethylene (B) = [method] In the case of low-density polyethylene, the score of the composite long-fiber composite is also poor. • ... · ... ·---....... Person: The shape (section) of the type of hard-bonded long fibers, as long as it is (A) propylene-based polymer. The bismuth and (B) high-pressure method low-density polyethylene parts may be connected to each other, and there are various shapes such as [Fig. 1A to FIG. 1E], but from the viewpoint of ensuring good _ sex, Yuxian A curve consisting of a set of points at equal distances from the center, the so-called positive _ (10) (8) and (10). The split type composite long fiber of the present invention is formed by connecting the propylene-based Uchida knives and the ethylene-based fK compound portions having the same alignment pattern and having an orientation degree of at least _, preferably G 82 or more. Here, the "pattern" indicates that the structure in the molecular chain with respect to the fiber axis is required to be selectively biased toward a certain direction as a whole, for example, the orientation of the two axes is high, indicating that the lattice is _ It is selectively biased toward the fiber axis direction and has a high ratio. The alignment pattern is the same, and the higher the degree of alignment, the crystallization of the two components is preferably performed simultaneously or excellently. In the split type composite long fiber of the present invention, it is preferred that the main alignment pattern of the vinyl polymer has an alignment degree of at least 〇·7〇, more preferably equal to or greater than the average. The degree of alignment of the present invention was evaluated as follows: a wide-angle X-ray diffraction apparatus (rINT255 制 manufactured by RIGAC Co., Ltd., attached device: fiber sample stage '·, ?! line source: CuKa; round out: 40 kv, 37 〇); The counter can be arranged in the direction of the fiber axis and fixed on the sample holder to measure the crystal surface peak [polypropylene polymer: (11〇) surface; polyethylene polymer: 200825225 / ui yti (200) surface] azimuth distribution curve obtained by the azimuthal distribution intensity (X-ray interference®) towel, Xiangxia type price towel _ calculation __ direction of the right is less than 0.8, it is judged to be very directional Low, 1 alignment. Orientation (F), (r_a)/180. (α is a half-price of the peak in the azimuthal distribution curve). The fineness of the split type composite long fiber of the present invention is usually preferably smaller than

ί,2丹尼。當纖度小於等於6丹尼時’可以使割纖處理 後的纖度變細,擦拭性和柔軟性優異,因此優選。另外, 形成分割型複合長纖維的(Α)丙蝉系聚合物部分和乙稀系 聚合物部分的分割㈣腦條U是不 圍即可,其沒有特別限定,通常為4〜48分割、:選:二 〜24分割的範圍。籍由使分割型複合長纖_纖度以及 t纖't的分财上述範.圍内,可以使分料複合纖維構^ 的不織布而得到的分割纖雉的纖度在0.001〜2.00丹尼、 優選為0·001〜〇·5丹尼的範圍。 匕 構成的不織布 ,本發明之分割型複合長纖維構成的不織布,由上述八 剔型複合長纖維構成,通常其單位面積重量為^二 2〇〇g/m,優選為忉〜l5〇g/m2的範圍。本發明之不織布, 根據需要籍由壓花輥軋(emb〇SSr〇11)、超音波融合等方法對 :4合長纖維進行熱融合。熱融合時的面積(壓花面产 率)’可以根據用途而適當選擇,面積優選為5〜3〇%。貝 200825225 本务明之分割 曰一 長纖維構成的維不織布,疋籍由對上述分割型複合 系聚合物部分和(施加應力,將形成複合纖維的(A)丙歸 的,單位W重量健度聚乙料好割而形成 的範圍。 吊為0〜20〇g/m2,優選為10〜150g/ni2ί, 2 Danny. When the fineness is 6 denier or less, the fineness after the fiber-cutting treatment can be made fine, and the wiping property and the flexibility are excellent, which is preferable. Further, the division (four) of the (Α) propylene polymer portion and the ethylene polymer portion forming the split type composite long fiber may be not limited, and is usually 4 to 48 divisions, and is usually: Optional: Two to 24 split ranges. The fineness of the split fiber bundle obtained by the non-woven fabric of the split composite fiber structure can be made 0.001 to 2.00 Danny, preferably by dividing the split type composite long fiber _ fineness and the t fiber 't. It is a range of 0·001~〇·5 Danny. The non-woven fabric composed of the crucible, the non-woven fabric composed of the split type composite long fibers of the present invention is composed of the above-mentioned eight-type composite long fibers, and usually has a basis weight of 2 to 2 g/m, preferably 忉~l5〇g/ The range of m2. The non-woven fabric of the present invention is subjected to thermal fusion of 4 long fibers by embossing roll (emb〇SSr〇11) or ultrasonic fusion as needed. The area (embossed surface yield) during heat fusion can be appropriately selected depending on the use, and the area is preferably 5 to 3 %.贝200825225 The division of the 曰 曰 曰 曰 曰 曰 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长 长The range formed by the cutting of the material. The hanging is 0~20〇g/m2, preferably 10~150g/ni2.

形成本發明八A 常為0·001〜2 〇为割纖維不織布的分割纖維的纖度,通 對分割型々人尼,優選為0·001〜0·5丹尼的範圍。 用各種公知的方、:長纖維構成的不織布施加應力,可以利 所謂高壓水濟知例如在高壓下噴淋水等液體的方法、 當對雄噴射法)或使用齒輪拉伸機來進行。 加高壓水流i 1的由分割型複合長纖維構成的不織布施 體流進行分_^了促較麟,優選例如在姻高壓液 =:的構成單絲間的空氣。具體而…向 進行使液M通過喷嘴孔,並用高壓栗 .,,由^射則可侍之。喷嘴孔的孔徑通常為0.05〜 二二〜k選為ο.1〜0.5mm的範圍。高壓液體流的壓力 k吊為〜4〇〇MPa,優選為50〜300MPa的範圍。作為 體’從易於操作方面考慮,水或溫水,使用利用2 的水質測定裝置測定的電阻率值優選大於等於 10ΜΩ·επι、更優選大於等於15MjQ.cni的純水。 •噴嘴孔與不織布的距離以1〜15⑽為宜。若該距離超 過15cm,則液體賦予不織布的能量降低,割纖或交織的效 12 200825225 則不織布的質地趨於紊 果趨於下降。若該距離小於1cm 亂0 .…通常,高壓液體流的喷嘴孔在與不織布的行進方向六 ==向上呈列狀配置V進行單面漏時,CSS 割纖和緊密較織結合,可以將噴射孔配置成兩列 上、優選三列或二列以上。為了使質地均勻,優 廷使南壓液體流的壓力在前段侧降低、在後段侧升高。 並且,本發明所關於的分割纖維不織布的外觀模樣、 :所謂的花紋’可以籍由適當選擇高壓液體流的處理 使用的濾網的圖案來進行變更。 利用S·體流·_維領布實施分_纖處 埋,之後,利用機械榨壓除去過剩的水分後,進行乾燥、 熱處理,形成最終製品。也可以對熱處理溫度時間進行選 ,,以便不僅除去水分,還可料適度的㈣和促進結晶 匕。熱處理可以是乾熱處理或濕熱處理。The fineness of the split fiber in which the eighth embodiment of the present invention is usually 0·001 to 2 〇 is a cut fiber nonwoven fabric, and is preferably in the range of 0. 001 to 0·5 denier. The stress is applied by a nonwoven fabric composed of various known fibers and long fibers, and the so-called high-pressure water can be used, for example, by spraying a liquid such as water under high pressure, by a male jet method, or by using a gear stretching machine. The non-woven fabric flow composed of the split type composite long fibers of the high-pressure water stream i 1 is divided into a lining, and it is preferable to form air between the monofilaments, for example, at a high pressure liquid of :. Specifically, the liquid M is passed through the nozzle hole, and the high pressure pump is used. The aperture of the nozzle hole is usually 0.05~22~k selected as the range of ο.1~0.5mm. The pressure k of the high pressure liquid stream is in the range of ~4 MPa, preferably 50 to 300 MPa. In view of the ease of handling, water or warm water is preferably a pure water having a resistivity value measured by a water quality measuring device using 2 or more, preferably 10 Μ Ω·επι, more preferably 15 MjQ.cni. • The distance between the nozzle hole and the non-woven fabric is preferably 1 to 15 (10). If the distance exceeds 15 cm, the energy imparted to the nonwoven fabric by the liquid is lowered, and the effect of cutting or interlacing 12 200825225 tends to impair the texture of the non-woven fabric. If the distance is less than 1cm, chaos is 0. Generally, when the nozzle hole of the high-pressure liquid flow is arranged in the direction of the non-woven fabric by six ==, the V-direction is arranged in a single direction, and the CSS is cut and tightly combined, and the jet can be sprayed. The holes are arranged in two columns, preferably three columns or more. In order to make the texture uniform, the pressure of the south pressure liquid flow is lowered on the front side and raised on the rear side. Further, the appearance of the divided fiber nonwoven fabric according to the present invention: the so-called pattern ' can be changed by the pattern of the screen used for the treatment of appropriately selecting the high-pressure liquid stream. The S-body flow and the woven fabric are used to carry out the division and the fiber is buried. Thereafter, the excess water is removed by mechanical pressing, and then dried and heat-treated to form a final product. It is also possible to select the heat treatment temperature time so as not only to remove moisture but also to moderately (4) and promote crystallization. The heat treatment may be a dry heat treatment or a wet heat treatment.

本發明之上述分割型複合長纖維以及分割塑複合長纖 維構成的不織布,可以使用上述(A)丙婦系聚合物和⑻高 懲法絲度聚乙烯,籍由公知的關_#製造方法而得 到’從得到生產率請、分瓶優異的纖絲方面考慮,優 選紡黏法(spun-bond)。 作為本發明之分割複合纖維不織布的製造方法 ’以纺 黏^為例進行制。將上述(A)_絲合妙(B)高屋法 低禮度聚乙晞’分群翻健鱗進行雜,將各溶融 13In the non-woven fabric comprising the split type composite long fiber and the split plastic composite long fiber of the present invention, the above (A) propylene-based polymer and (8) high-rub weight-filament polyethylene can be used, and the known method is used. It is preferable to obtain a spun-bond from the viewpoint of obtaining a fiber having excellent productivity and excellent bottle size. The method for producing a split conjugated nonwoven fabric of the present invention is made by taking a spun bond as an example. The above (A) _ silky wonderful (B) high house method low ritual poly 晞 分 分 group turn the scales to mix, will melt each 13

200825225 23 Ιό /piT 合長纖維科卻趙蹄Μ 將紡㈣分割型複 施加張力,達到預定的纖二f =:申=:維 :冗定的厚度。接下來,根據需 贿ΐ壓花加工。使用熱壓花輕撕融 口%適士虽確定壓化輕的壓花面積率,通常優選5〜30%。 声妖=U紡絲性良好的範11内適當選擇成形溫 二:、錢、冷卻氣體溫度,以使㈧丙稀系聚合物部分、 _线合物部分和(Β跑法健 分 在上述範圍内進行結晶化。 π丨刀 織布的製造方t 刑明之分韻維不織布的製造方法,是對上述 土U纖維構成的不織布,利用上述所述之各種公知二 ^分^⑷丙稀系聚合物部分和⑻高壓法低密度聚乙烯 實施例 以下,根據實施例,來更具體地制本發明, 明亚不受限於這些實施例。 應說明的是,實施例和比較例中的物理性質 用以下方法進行測定。 、、刊 (1)分割率 14 200825225 25737pif 將所得分割纖維不織布 所製S-35GG㈣,掃描刑:^用%子顯微鏡[(股)日立製作 所得斷面圖像觀_的$=觀察該試… 割率為!00%·,當所觀^域維斷面的分割數為1時,分 等於2時,利用下式^、的分贱維斷面的分割數大於 將其=為該分;;布觀的 割數#連,_分纖維斷面的分 其中,所謂的總分宝彳叙日 纖絲橫斷面的分_的二’ ^形成分割型複合纖維= =_ 樣‘;斷:=:、: 觀二 維斷面的分匈77 °彳緘維断面時,觀察到的分割纖 (2)纖度D ’、,由上式計算的分醉為62.5%。 立製作所製S_35_^'片。然後’用電子顯微鏡[(股)曰 片,從所得斷面mm!:’掃描型電子顯微鏡]觀察該試驗 積,由它們的平選擇30根未分割纖絲,算出其斷面 利用下料,使用分割率, 分割纖維的纖度=未分 1 纖絲纖度/(總分割數X分割 15 200825225 25737pif 率/100) (3)手感 由10名評價者進行手咸缉押# 結果。 . W A’扣照以下基準表示評偵 ◎ 〇 Δ 10人中有10人感覺手感良好; =人中有9〜7人感覺手感良好; 〇人中有6〜3人感覺手感良好; ⑷二人以下感— 5 ^JIS Z87〇3m^i#^ 二:縱=):橫向_ 二臺上,_ 觸時,用尺規讀^—與斜面接 細試__長度(酿)表示=自==^ =内面進彳爾,轉向_和横向(cd)各自的 "硬挺度越低,判斷不織布越具柔軟性。一般說來,备 =(MD)以及橫向(CD)的硬挺度的值皆小於25麵時; 目的等而異, (5)拉伸強度 16 200825225 ^ /pif 尸準S^19G6(6.12.1A法),在ns Z87G3(試驗場所的 3狀恶)所規料溫度· t、濕度65±2%的怪溫室内, 作為縱向(MD)的拉伸強度,取3 Λ r … I敗向(MD)為 25Cm、樺 向(CD)為2.5cm的不織布試驗片作為.Am、的私从‘、 度,取_向(_.5咖、樺:fc=(:)的:伸強 右〜a u ^ ^ 杈向(CD)為25cm的不織 二H 盤間2GGmm、2(K)mm/^_200825225 23 Ιό /piT 合 纤维 却 赵 赵 赵 Μ Μ Μ 纺 纺 纺 纺 纺 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( Next, according to the need to bribe embossing processing. The use of hot embossing and tearing of the melted mouth is determined by the fact that the embossed area ratio of the compacted light is usually 5 to 30%. Sound demon = U spinning good in the appropriate range of forming temperature 2:, money, cooling gas temperature, so that (eight) propylene polymer part, _ 线 part and (Β 法 健 健 in the above range Crystallization is carried out. Manufacture of π-knife woven fabrics The method of manufacturing the woven fabrics of the woven fabrics is a non-woven fabric composed of the above-mentioned soil U fibers, and various known two-component (4) acryl-based polymerizations described above are used. Embodiments and (8) High Pressure Process Low Density Polyethylene Examples Hereinafter, the present invention will be more specifically made according to the examples, and the present invention is not limited to these examples. It should be noted that the physical properties in the examples and comparative examples are as follows. The measurement is carried out in the following manner: (1) Division rate 14 200825225 25737pif S-35GG (four) made of the obtained split fiber non-woven fabric, scanning sentence: ^ using the % submicroscope [(share) Hitachi production of the cross-sectional image view _ $= Observe the test... The cut rate is !00%·, when the number of divisions of the domain dimension is 1, when the score is equal to 2, the number of divisions of the fractal dimension using the following formula is greater than Its = is the score;; the cut number of the cut #连, _ sub-fiber section Among them, the so-called total depot 彳 彳 日 纤 纤 纤 纤 纤 纤 纤 纤 纤 纤 ^ 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 形成 ; ; ; In the case of the Weiwei section, the observed fiber (2) denier D', and the drunkenness calculated by the above formula is 62.5%. The S_35_^' piece made by Lisho, and then 'with an electron microscope [()) 曰, from The obtained cross-section mm!: 'Scanning electron microscope' was observed for the test product, and 30 undivided filaments were selected from the flats, and the cross-section of the cross-section was calculated, and the split ratio was used to determine the fineness of the split fiber = 1 fiber. Silk denier / (total number of divisions X division 15 200825225 25737pif rate / 100) (3) Hand feeling by 10 evaluators to carry out salty squatting # Result. W A' buckled to the following benchmarks to indicate Detective ◎ 〇 Δ 10 people 10 people feel good feel; = 9 to 7 people feel good; 6 to 3 people in the monk feel good; (4) Two people below - 5 ^JIS Z87〇3m^i#^ =): horizontal _ on the second stage, _ touch time, read with the ruler ^ - with the inclined surface to try __ length (stuffed) said = from == ^ = inside the face into the 彳, turn _ and horizontal (cd) each The " lower stiffness, the more non-woven determines softness. In general, the values of the stiffness of the preparation = (MD) and the transverse direction (CD) are less than 25 faces; the purpose varies, (5) tensile strength 16 200825225 ^ /pif 尸准 S^19G6 (6.12.1A Method), in the strange greenhouse of ns Z87G3 (the 3rd evil in the test site), the temperature is t, the humidity is 65±2%, as the tensile strength of the machine direction (MD), take 3 Λ r ... I defeat ( MD) is 25cm, and the birch (CD) is 2.5cm non-woven test piece as .Am, the private ', degree, take _ direction (_.5 coffee, birch: fc=(:): stretch right ~ Au ^ ^ 杈 (CD) is 25cm non-woven two H disc 2GGmm, 2 (K) mm / ^ _

牛下,使雜伸試驗機(In_n ;apan CGmpany Limited製, =0=4型)進行拉伸試驗,測定3塊試驗片的拉伸負 載,以匕們的最大值的平均值作為拉伸強度。 (6)透氣度 根據JIS L1_(透氣性A法),沿試樣長度方向取2〇 ^lOOxHKhnm的試驗片,使用弗雷澤(Frazier)型試驗儀(大 宏科學精賤作所ΑΤ·遞)進_定,以測定結果的平均 值作為透氣度。 透氣度越低,則分割性越高,因此可以判斷極細纖維 在不織布整體中均勻存在。 堂施例1 使用負載2160g、230 C的MFR為60g/10分鐘的(A) 丙烯系聚合物[密度〇.91〇g/cm3、熔點157°C、Mw/Mn2.75] 作為(A)丙烯系聚合物部分、使用負載216他、19〇。匸的MFR 為20g/10分鐘的⑻高壓法低密度聚乙烯[密度〇.919g/cm3] 作為(B)高壓法低密度聚乙烯部分,分別使用單獨的擠壓 機’在成形溫度21〇t:下進行熔融。使用像圖i(a)那樣的 17 200825225 25737pif 斷面形狀中總2割數為16的分割型複合纖維紡絲用喷絲 頭,對(A)丙烯系聚合物部分和(B)高壓法低密度聚乙烯部 '…分的重_量.比為50/50的分割型複合長纖維,利用所謂的紡 • 黏法以絲速2500m/分鐘進行紡絲,堆積在捕隼帶上。接下 ㈣了進行纖維的分割,使用孔徑㈣:二 使喷嘴到不織布的距離為10cm,以線速度5m/min,在第 1段的水壓60kgf/cm2、第2段的水壓1〇〇kgf/cm2、第3段 • 的水壓l〇0kSf/cm2、第4段的水壓100kgf/cm2下,對不織 布的表面和内面各實施4次、總計8次水噴射加工,製作 單位面積重里為50g/m的分割纖維不織布。測定所得不織 布的分割率、纖度、硬挺性、拉伸強度,進行評價。結果 如表1所示。 竟_施例2 使用負載2160g、230C的MFR為60g/10分鐘的(A) • 丙烯系聚合物[密度0·910§^^、熔點urc、Mw/Mn2·75] 作為(A)丙烯系聚合物部分、使用負载2l6〇g、⑽。⑽ 邊為(B)呵壓法低控度聚乙烯部分,分別使用單獨的擠壓 .形溫度2贼下進行熔融。使用像圖1(a)那樣的 =面靴中總分誠為16的分_複合纖維紡絲用喷絲 乂 ’,)丙稀系聚合物部分和⑻高壓法低密度聚乙稀部 =重量比為50/50的分割型複合長纖維,利用所謂的纺 ‘法以絲速25G〇m/分鐘進行_,堆積在難帶上。接下 18 200825225 2^/3/pit 來’為了進行纖維的分割,使用孔徑Φ 0·1 lmm的喷嘴, 使喷嘴到不織布的距離為l〇cm,以線速度5m/min,在第 ' 1段的水壓6〇kgf/cm2、第2段的水壓l〇〇kgf/cm2、第3段 - 的水壓1⑽kgf/cm2、第四段的水壓1⑽kgf/cm2下,對不織 布的表面和内面各實施4次、總計8次水噴射加工,製作 單位面積重量為50g/m2的分割纖維不織布。測定所得不織 布的分割率、纖度、硬挺性、拉伸強度,進行評價。結果 馨 如表1所示。 實施例3 使用負載2160g、230°C的MFR為60gA 0分鐘的(A) 丙婦系聚合物[密度〇.91〇g/cm3、熔點i61.7°C、Mw/Mn3.40] 作為(A)丙烯系聚合物部分、使用負載2160g、190t:的MFR 為35g/1 〇分鐘的)高壓法低密度聚乙烯[密度〇·9丨6g/cm3] 作為(B)南壓法低密度聚乙烯部分,分別使用單獨的擠壓 • 機’在成形溫度210。〇下進行熔融。使用像圖1(a)那樣的 斷面开>狀中總分割數為16的分割型複合纖維紡絲用喷絲 ^,對(A)丙烯系聚合物部分和(B)高壓法低密度聚乙烯部 分的重置比為50/50的分割型複合長纖維,利用所謂的紡 . 黏法以絲速2500m/分鐘進行紡絲,堆積在捕集帶上。接下 來’為了進行纖維的分割,使用孔徑φ 〇 llmm的喷嘴, 使噴鳴到不織布的距離為1〇cm,以線速度5m/min,在第 1段的水壓60kgf/cm2、第:段的水壓丨⑻贼^〜第化 的水壓100kgf/cm2、第4段的水壓100kgf/cm2下,對不織 19 200825225 25737pif ntt , 、 4次、總計8次水噴射加工,製作 33,為5_2的分_維不織布。啦所得 布的ϋ率、纖度、硬挺性、拉伸 如表i所示。............................,度進仃汗價。結果 __比較例1_ ^ 216〇g' 23〇〇C^ MFR ^ ^/10 ^^(A) =來 5 物[密度 〇.91〇g/cm3、熔點 157t、—/μ 系聚合物部分、使用負載綱g、賦的應 —^ 鐘的南密度聚乙稀[密度〇.972_3]作為高密 二 '二心’分別使用單獨的擠Μ機,在成形溫度 240 心l仃每融。使用像圖1(a)那樣的斷面形狀中總分割數 你都、的#彳型複合纖維紡絲用噴絲頭,對⑷丙婦系聚合 刀和高密度聚乙稀部分的重量比為5〇/5〇的分割型複 5長纖維’利用所謂的纺黏法以絲速25⑽m/分鐘進行纺 積在捕集帶上。接下來,為了進行纖維的分割,使 孑k <!> 〇.limm的噴嘴,使噴嘴到不織布的距離為 〇Cm ’以線速度5m杨,在第1段的水壓敵gfW、第 /又的水壓lGGkgf/em2、第3段的水壓〗⑻kgf/em2、第4 的水t lOOkgf/em下’對不織布的表面㈣面各實施4 次、總計8次水噴射加工,製作單位面積重量為5〇咖2 的分割纖維不織布。測定所得不織布的分割率、纖度、硬 挺性、拉伸強度’進行評價。結果如表1所示。. 上b較例2 20 200825225 ^ /J/puUnder the cow, a tensile test was performed on a miscellaneous tester (In_n; apan CGmpany Limited, =0=4 type), and the tensile load of the three test pieces was measured, and the average value of the maximum values was used as the tensile strength. . (6) Air permeability According to JIS L1_ (breathing method A), a test piece of 2〇^lOOxHKhnm was taken along the length of the sample, and a Frazier type tester was used (Dahong Science and Precision Co., Ltd. In order to determine the average value of the results as the air permeability. The lower the gas permeability, the higher the splitting property, and therefore it can be judged that the ultrafine fibers are uniformly present in the entire nonwoven fabric. Example 1 (A) A propylene-based polymer (density 〇.91〇g/cm3, melting point 157°C, Mw/Mn2.75) having an MFR of 2160 g and 230 C of 60 g/10 min was used as (A) The propylene-based polymer portion was loaded with 216 hectares and 19 Torr. MMFR is 20g/10 minutes (8) high pressure method low density polyethylene [density 〇.919g/cm3] as (B) high pressure method low density polyethylene part, using separate extruders respectively at the forming temperature 21〇t : Melting down. Using a spinneret for split type composite fiber spinning with a total cut length of 16 in the cross-sectional shape of 17 200825225 25737pif as shown in Fig. i(a), the (A) propylene-based polymer portion and (B) the high-pressure method are low. The density-type polyethylene portion was divided into 50/50 split-type composite long fibers, which were spun at a wire speed of 2,500 m/min by a so-called spunbonding method and deposited on a take-up belt. Next, (4) the fiber is divided, using the aperture (4): two, the distance from the nozzle to the non-woven fabric is 10cm, the linear velocity is 5m/min, the water pressure in the first segment is 60kgf/cm2, and the water pressure in the second segment is 1〇〇. Kgf/cm2, the third stage • The water pressure l〇0kSf/cm2, the water pressure of the fourth stage is 100kgf/cm2, and the surface and inner surface of the non-woven fabric are carried out four times in total, and eight times of water jet processing is performed to produce a unit area. The split fiber of 50 g/m is not woven. The division ratio, the fineness, the stiffness, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are shown in Table 1. _Example 2 Using a load of 2160g, 230C MFR of 60g/10 minutes (A) • Propylene polymer [density 0·910§^^, melting point urc, Mw/Mn2·75] as (A) propylene The polymer portion, using a load of 21.6 g, (10). (10) The side is (B) the low-pressure polyethylene part of the pressure method, which is separately extruded using a separate temperature. Use a total score of 16 in the face shoe as shown in Fig. 1(a). _ Composite fiber spinning with a spinneret ',) propylene polymer portion and (8) high pressure method low density polyethylene portion = weight The split type composite long fiber having a ratio of 50/50 is subjected to a so-called spinning method at a wire speed of 25 G〇m/min, and is deposited on a hardband. Next 18 200825225 2^/3/pit To 'for fiber splitting, use a nozzle with an aperture of Φ 0·1 lmm so that the distance from the nozzle to the non-woven fabric is l〇cm, at a line speed of 5 m/min, at the '1' The water pressure of the section is 6〇kgf/cm2, the water pressure of the second stage is l〇〇kgf/cm2, the water pressure of the third stage is 1 (10) kgf/cm2, and the water pressure of the fourth stage is 1 (10) kgf/cm2, and the surface of the non-woven fabric is Each of the inner surfaces was subjected to water jet processing four times in total, and a divided fiber nonwoven fabric having a basis weight of 50 g/m 2 was produced. The division ratio, the fineness, the stiffness, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are as shown in Table 1. Example 3 Using a load of 2160 g, an MFR at 230 ° C of 60 gA for 0 minutes (A) a B-based polymer [density 〇.91〇g/cm3, melting point i61.7°C, Mw/Mn 3.40] was used as A) propylene-based polymer portion, using a load of 2160 g, 190 t: MFR of 35 g / 1 〇 minutes) high-pressure method low-density polyethylene [density 〇 · 9 丨 6 g / cm 3 ] as (B) south pressure method low density poly The ethylene portion was separately used at a forming temperature of 210 using a separate extruder. Melt under the armpits. Using a split type composite fiber spinning spun yarn having a total cross-sectional number of 16 as shown in Fig. 1(a), (A) a propylene-based polymer portion and (B) a high-pressure method low density A split type composite long fiber having a polyethylene portion with a reset ratio of 50/50 was spun at a wire speed of 2,500 m/min by a so-called spunbonding method and deposited on a collecting belt. Next, in order to divide the fiber, a nozzle having a hole diameter of φ 〇 llmm is used, and the distance from the squeak to the non-woven fabric is 1 〇 cm, the linear velocity is 5 m/min, and the water pressure in the first stage is 60 kgf/cm 2 . The water pressure 丨(8) thief ^~the water pressure of 100kgf/cm2, the water pressure of the fourth stage is 100kgf/cm2, and the water is processed by the waterless processing of 2008, 25, 25, 25, p, pp, and 4 times. It is a non-woven fabric of 5_2. The yield, fineness, stiffness, and stretch of the resulting cloth are shown in Table i. ............................, into the price of sweat. Results __Comparative Example 1_ ^ 216〇g' 23〇〇C^ MFR ^ ^/10 ^^(A) = 5 substances [density 〇.91〇g/cm3, melting point 157t, —/μ polymer part Use the load g, the south density polyethylene [density 〇.972_3] of the clock should be used as a high-density two 'two-heart', respectively, using a separate squeezing machine, at a forming temperature of 240 hearts per 仃. Using the spinneret of the #彳 type composite fiber spinning, which is the total number of divisions in the cross-sectional shape as shown in Fig. 1(a), the weight ratio of the (4) propylene-based polymerization knife to the high-density polyethylene portion is The 5 〇/5 分割 split type complex 5 long fiber 'spun on the collecting belt at a wire speed of 25 (10) m/min by a so-called spunbonding method. Next, in order to divide the fiber, make the nozzle of 孑k <!> mm.limm so that the distance from the nozzle to the non-woven fabric is 〇Cm ' at a linear velocity of 5 m Yang, and the water in the first segment is gfW, the first / Water pressure lGGkgf / em2, water pressure in the third paragraph (8) kgf / em2, the fourth water t lOOkgf / em under the 'non-woven surface (four) surface each 4 times, a total of 8 water jet processing, production unit A split fiber non-woven fabric with an area weight of 5 〇 2 . The division ratio, the fineness, the stiffness, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are shown in Table 1. . b above example 2 20 200825225 ^ /J/pu

使用負載2160g、230°c的MFR為3〇g/l〇分鐘的(A) 丙烯系聚合物[密度0.910g/cm3、熔點165.4t:、Mw/Mn6.79] • 作為(A)丙烯系聚合物部分、使用負载2160g、190°C的MFR . 為16g/10分鐘的高密度聚乙烯[密度0.972g/cm3]作為高密 度聚乙烯部分,分別使用單獨的擠壓機,在成形溫度240 °C下進行熔融。使用像圖i(a)那樣的斷面形狀中總分割數 為16的分割型複合纖維紡絲用喷絲頭,對(A)丙烯系聚合 _ 物部分和高密度聚乙烯部分的重量比為50/50的分割型複 a長纖維,利用所谓的紡黏法以絲逮25〇〇m/分鐘進行紡 絲,堆積在捕集帶上。接下來,為了進行纖維的分割,使 用孔徑Φ 0.11mm的喷嘴,使噴嘴到不織布的距離為 l〇cm以線速度5m/min ’弟1段的水壓6〇kgf/cm2、第2 段的水壓lOOkgf/cm2、第3段的水壓100kgf/cm2、第4段 的水麼lOOkgf/cm2下,對不織布的表面和内面各實施4 次、總計8次水喷射加工,製作單位面積重量為5〇g/m2 • 的分割纖維不織布。測定所得不織布的分割率、鐵度、硬 挺性、拉伸強度,進行評價。結果如表丨所示。 上匕較例(A) propylene-based polymer having a load of 2,160 g and an MFR of 230 ° C of 3 〇g/l 〇 minutes [density: 0.910 g/cm 3 , melting point: 165.4 t:, Mw/Mn 6.79] • (A) propylene-based The polymer portion, using a load of 2160 g, MFR at 190 ° C. A high-density polyethylene of 16 g/10 min [density 0.972 g/cm 3 ] as a high-density polyethylene portion, respectively using a separate extruder at a forming temperature of 240 Melting is carried out at °C. Using a spinneret for a split type composite fiber spinning having a total number of divisions of 16 in the cross-sectional shape as shown in Fig. i(a), the weight ratio of the (A) propylene-based polymer portion to the high-density polyethylene portion is The 50/50 split-type complex a long fiber was spun by a so-called spunbond method at a wire grab of 25 〇〇 m/min and deposited on a collecting belt. Next, in order to divide the fiber, a nozzle having a hole diameter of 0.11 mm is used, and the distance from the nozzle to the non-woven fabric is l〇cm at a linear velocity of 5 m/min, and the water pressure of the first stage is 6 〇 kgf/cm 2 . The water pressure is 100 kgf/cm2, the water pressure in the third stage is 100 kgf/cm2, and the water in the fourth stage is 100 kgf/cm2. The surface and the inner surface of the non-woven fabric are subjected to water spraying four times in total, and the weight per unit area is 5〇g/m2 • The split fiber is not woven. The division ratio, the ironity, the stiffness, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are shown in the table. Captain's case

使用負載2160g、23CTC的MFR為13g/1〇分鐘 丙崎系聚合物[密度0.910g/cm3、炫點165代、Mw/Mni〇 ^為(A)丙烯系聚合物部分、使用負載測靴的_ ^ 16g/l〇分鐘的高密度聚乙婦[密度㈣聊㈤作 度聚乙婦部分,分職用單獨娜壓機,在成形溫度I 21 200825225 25737pif °C下進行紐。使祕圖1(a)那樣的斷面形狀中總分植 為16的分割型複合纖維紡絲用噴絲頭,對⑷丙稀系聚合 物部分和高密度聚乙烯部分的重量比為驚Q的分判型複 合長纖維,利用所謂的纺餘以絲速25〇〇m/分鐘&行纺 絲,堆積在捕集帶上。接下來,為了進行纖維的分割,使 用孔徑Φ (Uhnm的噴嘴,使噴嘴到不織布的距離為 l〇cm,以線速度5m/min,在訂段的水壓嫌咖瓜2、第 2 lOOkgW > f 3 100kgW . # 4 段的水壓IGGkgW下’對不織布的表面和内面各實施4 =總計8次水仙加工,製作單位_重量為5〇咖2 的为割纖維不織布。測定所得不織布的分割率、纖度、硬 挺性、拉伸強度,進行評價。結果如表1所示。 上匕較例4 不使用負載2160g、23CTC的MFR為3_分鐘的㈧ j糸聚合物[密度〇.91〇g/cm3、溶點157。〇、Μ%/·· :為㈧丙缚系聚合物部分、使用負載測㈣叱的腿 分鐘的⑻高壓法低密度聚乙烤[密度〇919—3] 处二(B)n1法低⑨度聚乙烯部分,分別使用單獨的播壓 $,在成形溫度2HTC下進行炫融,使用_ )⑻那樣的 ^面形狀中總分龍為16的分_複合纖維紡絲用喷絲 乂’對(^)_系聚合物部分和⑻高壓法低密度聚乙稀部 =的重里比為50/50的分割型複合長纖維,利用所謂的紡 々法以絲速.250()111/分鐘進行_,堆積在鶴帶上。接下 22 200825225 2$737pif 來’為了進行纖維的分割,使用孔徑Φ 0.11mm的噴嘴, 使喷嘴到不織布的距離為10cm,以線速度5ln/min,在第 1段的水壓60kgf/cm2、第2段的水壓lOOkgf/cm2、第3段 的水壓100kgf/cm2、第4段的水壓lOOkgf/cm2下,對不織 布的表面和内面各實施4次、總計8次水噴射加工,製作 單位面積重量為5〇g/m2的分割纖維不織布。測定所得不織 布的分告彳率、纖度、硬挺性、拉伸強度,進行評價。結果 如表1所示。 比較例5 使用負載2160g、23CTC的MFR為60g/10分鐘的 丙烯系聚合物[密度〇.91〇g/cm3、熔點157。(:、MW/MH2.75J 作為(A)丙蝉系聚合物部分、使用負載μ⑽的mfr ^ 30g/l〇分鐘的高密度聚乙烯[密度〇 95g/cm3]作為高密度 本乙烤口P刀,分別使用單獨的擠壓機,在成形溫度a〗 下進行熔融。使用像圖1(a)那樣的斷面形狀中總分割數為 16的为告彳型衩合纖維紡絲用喷絲頭,對(A)丙 部分和高密度紅稀部分的重量比為5觀)的分割型^ 長纖維,利用所謂的紡黏法以絲速25〇〇m/分鐘進行紡絲, 堆積在捕集帶上。接下來,為了進行_的分#],使用孔 徑Φ 0.11mm的嘴嘴,使噴嘴到不織布的距離為,以 、、友速度5m/min,在第1段的水壓⑼kgf/cm2、第2段的水 壓lOOkgf/cm2、第3段的水壓職gW、第4段的水壓 l〇〇kgf/cm2下,對不織布的表面和内面各實施4次、總計 23 200825225』 8次水喷射加工,製作單位面積重量為5〇g/m2的分割纖維 不織布。測定所得不織布的分割率、纖度、硬挺性、拉伸 - ^度,進行坪價。結果如表1所示。 .. . .. · · · ...... ...... • · · · — -. · _, ,,作,· · - · - ** — ··.--· ·«. · · , .................. · · 一 ·_ · · .· 比較例6 使用負载216〇g、230。〇的MFR為60g/10分鐘的(A) 丙烯系聚合物[密度〇.910g/cm3、熔點157°C、Mw/Mn2.75] _ 作為(A)丙烯系聚合物部分、使用負載2160g、190t:的MFR 為15g/10分鐘的直鏈狀低密度聚乙烯[密度0.915g/cm3]作 為聚乙烯部分,分別使用單獨的擠壓機,在成形溫度210 c下進行溶融。使用像圖1(a)那樣的斷面形狀中總分割數 為16的分割型複合纖維紡絲用喷絲頭,對(A)丙烯系聚合 物。卩刀和?K乙晞部分的重量比為50/50的分割型複合長纖 _. —_— 維,利用所謂的紡黏法以絲速2500m/分鐘進行紡絲,堆積 在捕集T上。接下來,為了進行纖維的分割,使用孔徑φ _ 0.11mm的噴嘴,使噴嘴到不織布的距離為丨加❿,以線速 度5m/min ’在第1段的水壓6〇kgf/cm2、第2段的水壓 100kgf/cm、第3段的水壓i〇〇kgf/cm2、第4段的水壓 H^kgf/cm2下,對不織布的表面和内面各實施4次、總計 8 -人水噴射加工,製作單位面積重量為5〇g/m2的分割纖雄 =織布。測定所得不織布的分割率、纖度、硬挺性、拉伸 - 強度,進行評償。結果如表丨所示。 此較例7 24 200825225 ^ 〇 /pil 乂使用負載2160g、230〇C的MFR為35g/l〇分鐘的(A) 丙烯系聚合物[密度〇.91〇g/cm3、熔點l57t:、JViw/Mn2.7J -'-——、乍為(A)丙稀系聚合物部分、使用負載2160g、19CTC的MFR - 為^6g/10分鐘的高密度聚乙烯[密度〇.972g/cm3]作為高密 度聚乙烯部分,分別使用單獨的擠壓機,在成形溫度240 、下L行以融。使用像圖1(a)那樣的斷面形狀中總分割數 為^6的分#彳型複合纖維紡絲用喷絲頭,對(a)丙烯系聚合 • 物部分和高密度聚乙烯部分的重量比為50/50的分割型複 合長纖維,利用所謂的紡黏法以絲速25〇〇m/分鐘進行紡 絲,堆積在捕集帶上。接下來,為了進行纖維的分割,使 用孔彳I Φ 〇.llmm的噴嘴,使噴嘴到不織布的距離為 10cm,以線速度5m/min,在第!段的水壓6〇kgf/cm2、第 2段的水壓l〇〇kgf/cm2、第3段的水壓l〇〇kgf/cm2、第4 段的水壓io〇kgf/cm2下,對不織布的表面和内面各實施4 次、總計8次水噴射加工,製作單位面積重量為5〇咖2 的分割纖維不織布。測定所得不織布的分割率、纖度、硬 攀挺性、拉伸強度’進行評價。結果如表i所示。 [表1] 25 200825225The MFR of the load of 2160g and 23CTC was 13g/1〇 minutes of the Aztec polymer [density of 0.910g/cm3, Hyun 165 generation, Mw/Mni〇^ is (A) propylene-based polymer part, using load test shoes _ ^ 16g / l 〇 minutes of high-density poly-wife [density (four) chat (five) for the poly-Women part, divided into separate Na Na presses, at the forming temperature I 21 200825225 25737pif °C. The spinneret for the split type composite fiber spinning in which the total cross-sectional shape as shown in Fig. 1(a) is 16 is the same as the weight ratio of the (4) acryl polymer portion and the high-density polyethylene portion. The split-type composite long fiber is spun on a collecting belt by a so-called spinning residue at a wire speed of 25 〇〇m/min & Next, in order to divide the fiber, use the aperture Φ (Uhnm nozzle, the distance from the nozzle to the non-woven fabric is l〇cm, the linear velocity is 5m/min, and the water pressure in the reservation is 2, 2ndOOkgW &gt ; f 3 100kgW . # 4 Section of the water pressure IGGkgW under the 'non-woven surface and the inner surface of each 4 = a total of 8 times narcissus processing, the production unit _ weight of 5 〇 coffee 2 is cut fiber non-woven fabric. Determination of the resulting non-woven division Rate, fineness, stiffness, and tensile strength were evaluated. The results are shown in Table 1. The upper layer was compared with the example 4 without using a load of 2160 g, and the MFR of 23 CTC was 3 minutes (eight) j糸 polymer [density 〇.91〇 g/cm3, melting point 157. 〇, Μ%/·· : (8) C-binding polymer part, using load measurement (4) 叱 leg minutes (8) high pressure method low density polyethylene baking [density 〇 919-3] The second (B)n1 method is a 9-degree low polyethylene portion, which is separately sown at a forming temperature of 2 HTC using a single weaving pressure of $1, and the total length of the keel is 16 in the shape of the surface of the _) (8). Spinning with a spinneret '()) _ polymer portion and (8) high pressure method low density polyethylene parts = 50/50 The split type composite long fiber is deposited on the crane belt by a so-called spinning method at a wire speed of .250 () 111 / min. Continued 22 200825225 2$737pif To 'divide the fiber, use a nozzle with a hole diameter of Φ 0.11mm, the distance from the nozzle to the non-woven fabric is 10cm, the linear velocity is 5ln/min, and the water pressure in the first segment is 60kgf/cm2. In the second stage, the water pressure is 100 kgf/cm2, the water pressure in the third stage is 100 kgf/cm2, and the water pressure in the fourth stage is 100 kgf/cm2. The surface and the inner surface of the non-woven fabric are subjected to water jet processing for a total of 8 times. A split fiber non-woven fabric having a basis weight of 5 〇g/m2. The evaluation of the obtained nonwoven fabric, the fineness, the stiffness, and the tensile strength were measured. The results are shown in Table 1. Comparative Example 5 A propylene-based polymer having a MFR of 2,160 g and 23 CTC of 60 g/10 min was used [density 〇.91〇g/cm3, melting point 157. (:, MW/MH2.75J as the (A) propylene polymer part, mfr ^ 30g/l 的 minute high density polyethylene [density 〇 95g/cm3] using load μ(10) as high-density B-baked P The knives were separately melted at a forming temperature a by using a separate extruder. The total number of divisions in the cross-sectional shape as shown in Fig. 1(a) was 16 for the twisting of the twisted-type twisted fiber. The head, the split type long fiber of (A) the weight ratio of the C part and the high density red thin part is 5), and is spun by a so-called spunbond method at a wire speed of 25 〇〇m/min. On the belt. Next, in order to perform _ minute #], a nozzle having an aperture Φ of 0.11 mm is used, and the distance from the nozzle to the non-woven fabric is set to be 5 m/min, and the water pressure in the first stage is (9) kgf/cm2, second. The water pressure of the section is lOOkgf/cm2, the water pressure of the third stage is gW, and the water pressure of the fourth stage is l〇〇kgf/cm2. The surface and the inner surface of the non-woven fabric are carried out 4 times in total, and the total amount is 23 200825225. Machining was carried out to produce a split fiber non-woven fabric having a basis weight of 5 〇g/m2. The division ratio, the fineness, the stiffness, and the tensile-degree of the obtained nonwoven fabric were measured, and the scalar price was measured. The results are shown in Table 1. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . The load 216〇g, 230 is used. (A) propylene-based polymer having a MFR of 60 g/10 min [density 〇 910 g/cm 3 , melting point 157 ° C, Mw / Mn 2.75] _ as a (A) propylene-based polymer portion, a load of 2160 g, 190t: a linear low-density polyethylene having a MFR of 15 g/10 minutes [density of 0.915 g/cm3] as a polyethylene portion, which was separately melted at a forming temperature of 210 c using a separate extruder. A spinnator for split type conjugate fiber spinning having a total number of divisions of 16 in the cross-sectional shape as shown in Fig. 1(a) was used, and (A) a propylene-based polymer. The split composite long fiber _..__ dimension of the 50/50 weight ratio of the file and the K 晞 , is spun by a so-called spunbond method at a wire speed of 2500 m/min, and is deposited on the trap T. . Next, in order to divide the fibers, a nozzle having a hole diameter of φ _ 0.11 mm is used, and the distance from the nozzle to the non-woven fabric is increased by 丨, at a linear velocity of 5 m/min, and the water pressure in the first stage is 6 〇 kgf/cm 2 . The water pressure of the second stage is 100kgf/cm, the water pressure of the third stage is i〇〇kgf/cm2, and the water pressure of the fourth stage is H^kgf/cm2. The surface and the inner surface of the non-woven fabric are carried out 4 times, for a total of 8 people. Water jet processing to produce a split fiber male woven fabric having a basis weight of 5 〇g/m2. The division ratio, the fineness, the stiffness, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are shown in the table. This Comparative Example 7 24 200825225 ^ 〇/pil 乂 (A) propylene-based polymer having a MFR of 2160 g and 230 〇C of 35 g/l 〇 minutes [density 〇.91〇g/cm3, melting point l57t:, JViw/ Mn2.7J - '--, 乍 is (A) propylene polymer portion, MFR using load 2160g, 19CTC - high density polyethylene of ^6g/10 minutes [density 〇.972g/cm3] as high The density polyethylene parts were separately melted using a separate extruder at a forming temperature of 240 and a lower L line. Using a spinneret of a 彳-type composite fiber spinning having a total division number of 6 in the cross-sectional shape as shown in Fig. 1(a), (a) a propylene-based polymer portion and a high-density polyethylene portion The split type composite long fiber having a weight ratio of 50/50 was spun at a wire speed of 25 〇〇m/min by a so-called spunbonding method, and was deposited on a collecting belt. Next, in order to divide the fibers, use a nozzle of hole 彳I Φ 〇.llmm so that the distance from the nozzle to the non-woven fabric is 10 cm, and the linear velocity is 5 m/min. The water pressure of the section is 6〇kgf/cm2, the water pressure of the second stage is l〇〇kgf/cm2, the water pressure of the third stage is l〇〇kgf/cm2, and the water pressure of the fourth stage is io〇kgf/cm2. The surface and the inner surface of the non-woven fabric were subjected to water jet processing for 4 times in total, and a divided fiber nonwoven fabric having a basis weight of 5 〇 2 was produced. The division ratio, the fineness, the hard climbability, and the tensile strength of the obtained nonwoven fabric were measured and evaluated. The results are shown in Table i. [Table 1] 25 200825225

拉伸強度 MD; N/25mm CD; N/25mm 硬挺性 MD; mm CD mm 透氣度 ,cc/cm /sec 手感 纖度 d 分割性 % 吞丝量 g/min 成形溫度 °C 分子量分佈 Mw/Mn 2 S3 1 s 1 熔點 °C 1 MFR g/10 min | 密度 g/cm3 拉伸強度 MD N/25mm CD; N/25mm 硬挺性 MD mm CD; mm 透氣度 cc/cm2/sec 手感 纖度 :’ d l分割性 % : 7 1 第 2 段 kg/cm2 ® 第 1 段:kg/cm2 呑丝量 g/min 成形溫度 °c 分子量分係 Mw/Mn 2 i 2 丨. Η 〇° 熔點 ; °c MFR β/lOmin 密度 g/cm -..... O 00 K> X Ia u> ΪΟ o 0.50 K) 2.75 56261 154532 ON o 0.910 比較例1 N) K) N)本 K) 一 〇 SsO 1 ◎ 0.35 00 Lh ο LU Ο 0.50 to ο 2.75 56261 1 154532 >—* L/i Os Ο 0.910 實施例1 0.50 to o 8.17 9729 79460 U) to Os 0.972 W 0.50 Ν) 3.73 12549 46827 % K) Ο 0.910 OJ LO 0-4 to έ > o b\ KJi 0.50 M 私 o 6.79 30800 209000 165.4 U) o 0.910 比較例2 —K) Οι ο 〇 0.36 00 K) ο UJ Ο 0.50 Κ) Ο 2.75 56261 154532 Ui S 0.910 實施例2 0.50 K> o 8.17 9729 79460 Ui K> s: 0.972 trj 0.50 to ο 7.30 9903 72335 93.5 Η-* Ο ^J\ U) Lh 0.910 m UJ u> to ON U) oo N> X k> NJ Ui 0.50 o 10.97 30900 339000 165.4 Ui 0.910 | 比較例3 一 N) VO K) On 〇 〇 0.37 oo ο ο U) ο 0.50 to ο 3.40 38293 130051 Κ) 161.7 s 0.910 實施例3 0.50 IM o 8.17 9729 79460 Ui N> Ξ; 0.972 s 0.50 ο 7.30 9903 72335 93.5 105.1 U) U\ 0.910 to — ro bj ON uj o 0 0.58 j 0.50 Ki K? o 2.80 20〜30萬j U\ U) o ! 0.910 弋 比較例4 0.50 K) o 3.73 12549 46827 o 00 K) o 0.919 to — 00 UJ OJ o ro to X Lj Ux K? K) | 0.50 | 〇 Ll75j | 56261 1 I 154532 I Ui as o 0.910 比較例5 0.50 K> | 3.00 OJ LO o 0.95 K> NJ ON) so X 0.93 UJ | 0.50 | to o 1 2.75 I | 56261 | | 154532 U\ G\ o 0.910 比較例6 0.50 K) o | 3.00 Lh 0.915 m OJ UJ K3 o 〇 t> o bs o 1 0.50 1 1 2.40 I | 2.70 I 30800 209000 U\ Ui 0.910 2 比較例7 [0.50 1 K) o 00 | 9729 1 1 79460 1 to 5: 1 0.972 | 25737pif 200825225 丙稀和ί ^知\貫施例1、實施例2、實施例3的使用聚 8〇0/ 烯形成的複合長纖維不織布,分割性大於等於 比較比較例卜比較例2、比較例3、比較例4、 的複合長纖維的使用聚丙稀和聚乙婦形成 性和手感差。、、布,、刀剎困難,纖度無法變細,柔軟 產業實用性 法:到的分割 用於各種㈣t 1和手感極其優也可以廣泛 料用不織;:=4術服長袍或產業用長袍等衣 面材料、床單次性尿布或毛巾等衛生材料的表 布等。 l巾纽上用品類、地毯或人造皮革用襯 碟的:ί=,可以列舉如:vtr或光碟的拭布、光 材料,可以列舉如:玻璃、貴全屬、古二二\以費 地板用、等“、鏡子料去汙或除油膜、 雖然本發明已以較佳實施例揭露 發明’任何熟習此技藝者,在不麟本發 ㈣内’當可作些許之更咖飾,因此本發 27 200825225 範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 ' 圖1A〜圖1E是表示本發明所關於的複合長纖維的横 斷面的一個例子的模式圖。 列舉出圖1A〜圖1D四種形態。圖1E是分割處理後 的斷面形態的一個例子。 圖中,白色塗層部分和黑色塗層部分分別表示組合的 • 樹脂。 【主要元件符號說明】 無Tensile strength MD; N/25mm CD; N/25mm stiffness MD; mm CD mm air permeability, cc/cm /sec hand sensitivity d segmentation % swallowing amount g/min forming temperature °C molecular weight distribution Mw/Mn 2 S3 1 s 1 Melting point °C 1 MFR g/10 min | Density g/cm3 Tensile strength MD N/25mm CD; N/25mm stiffness MD mm CD; mm Air permeability cc/cm2/sec Hand touch: 'dl split Sex % : 7 1 2nd paragraph kg/cm2 ® 1st paragraph: kg/cm2 Filament quantity g/min Forming temperature °c Molecular weight fraction Mw/Mn 2 i 2 丨. Η 〇° Melting point; °c MFR β/ lOmin Density g/cm -..... O 00 K> X Ia u> ΪΟ o 0.50 K) 2.75 56261 154532 ON o 0.910 Comparative Example 1 N) K) N) This K) One 〇SsO 1 ◎ 0.35 00 Lh ο LU Ο 0.50 to ο 2.75 56261 1 154532 >—* L/i Os Ο 0.910 Example 1 0.50 to o 8.17 9729 79460 U) to Os 0.972 W 0.50 Ν) 3.73 12549 46827 % K) Ο 0.910 OJ LO 0- 4 to έ > ob\ KJi 0.50 M Private o 6.79 30800 209000 165.4 U) o 0.910 Comparative Example 2 - K) Οι ο 〇 0.36 00 K) ο UJ Ο 0.50 Κ) Ο 2.75 56261 154532 Ui S 0.910 Example 2 0.50 K> o 8.17 9729 79460 Ui K> s: 0.972 trj 0.50 to ο 7.30 9903 72335 93.5 Η-* Ο ^J\ U) Lh 0.910 m UJ u> to ON U) oo N> X k> NJ Ui 0.50 o 10.97 30900 339000 165.4 Ui 0.910 | Comparative Example 3 - N) VO K) On 〇〇 0.37 oo ο ο U) ο 0.50 to ο 3.40 38293 130051 Κ) 161.7 s 0.910 Example 3 0.50 IM o 8.17 9729 79460 Ui N>Ξ; 0.972 s 0.50 ο 7.30 9903 72335 93.5 105.1 U) U\ 0.910 to — ro bj ON uj o 0 0.58 j 0.50 Ki K? o 2.80 20~300,000 j U\ U) o ! 0.910 弋Comparative Example 4 0.50 K) o 3.73 12549 46827 o 00 K) o 0.919 to — 00 UJ OJ o ro to X Lj Ux K? K) | 0.50 | 〇Ll75j | 56261 1 I 154532 I Ui as o 0.910 Comparative Example 5 0.50 K> | 3.00 OJ LO o 0.95 K> NJ ON ) so X 0.93 UJ | 0.50 | to o 1 2.75 I | 56261 | | 154532 U\ G\ o 0.910 Comparative Example 6 0.50 K) o | 3.00 Lh 0.915 m OJ UJ K3 o 〇t> o bs o 1 0.50 1 1 2.40 I | 2.70 I 30800 209000 U\ Ui 0.910 2 Comparative Example 7 [0.50 1 K) o 00 | 9729 1 1 79460 1 to 5: 1 0.972 | 25737pif 200825225 Acrylic and ί ^知\一例1 Example 2, composite long fiber non-woven fabric formed using poly 8 〇 0 / ene of Example 3, and the singability is greater than or equal to that of Comparative Comparative Example 2, Comparative Example 3, Comparative Example 4, and the use of polypropylene Forming and feeling poor with Polyethylene. , cloth, knife brake is difficult, the fineness can not be thinned, soft industry practicality method: the division is used for various (four) t 1 and the hand feel is excellent, can also be widely used non-woven;: = 4 clothing robes or industrial robes, etc. A table cloth such as a face material, a disposable diaper or a towel, and the like. l 巾上上用品, carpet or artificial leather lining: ί=, can be listed as: vtr or CD cloth, light materials, such as: glass, expensive all, ancient two two \ to the floor Use, etc., "mirror decontamination or degreasing film, although the invention has been disclosed in a preferred embodiment." Anyone skilled in the art, in the non-Linbenfa (4), can make some more coffee, so this The present invention is defined by the scope of the patent application. [FIG. 1A to FIG. 1E is a schematic view showing an example of a cross section of a composite long fiber according to the present invention. The four forms of Fig. 1A to Fig. 1D are listed. Fig. 1E is an example of the sectional form after the division process. In the figure, the white coating portion and the black coating portion respectively indicate the combined resin. 】 none

2828

Claims (1)

200825225 十、申請專利範圍: 1·一種分割型複合長纖維,該纖維是使用: (A) 負載2160g、230 C的]V[FR(熔體流動速率)大於等 於4〇g/i〇分#的呙烯系象合物;以及 (B) 高壓法低密度聚乙烯而形成, 且(A)丙烯系聚合物部分和(B)高壓法低密度聚乙烯部 分相互連接。 2·如申請專利範圍第1項所述之分割型複合長纖維, 其中(A)丙烯系聚合物的Mw/Mn(重量平均分子量/數平均 分子量之比)小於5.0。 3.如申請專利範圍第丨項所述之分割型複合長纖維, 其中(B)高壓法低密度聚乙烯的負載為216〇g、19〇<^的 MFR大於等於2〇g/i〇分鐘。 4·一種不織布,該不織布由如申請專利範圍第1項或 第2項所述之分割型複合長纖維構成。 5·—種分割纖維不織布,該不織布是籍由對如申請專 利範圍第4項所述之不織布施加應力,將分割型複合長纖 維的(A)丙烯系聚合物部分和⑻高壓法低密度聚乙稀部分 分割而形成的。 77 6·如申請專利範圍第5項所述之分割纖維不織布,其 中應力的施加是使用高壓液體流來進行的。 7·—種分割型複合長纖維構成的不織布的製造方法, 其特徵在於:將負載2160g、23〇°C的MFR大於等於4〇的〇 分鐘的(A)丙烯系聚合物和(B)高壓法低密度聚乙烯自具有 29 200825225 複合紡絲噴嘴的喷絲頭喷出,一邊將紡出的(A)丙烯系聚合 物、部分和(B)高壓法低密度聚乙烯部分相互連接的複合長 纖維用冷卻流體進行冷卻,一邊籍由流體對長纖維施加張 f使之細化,l(A)^稀系聚合物部分配向錶晶仡後,捕 $、堆積在捕集帶上。200825225 X. Patent application scope: 1. A split type composite long fiber, which is used: (A) Load 2160g, 230 C]V[FR (melt flow rate) is greater than or equal to 4〇g/i〇分# a terpene-based image compound; and (B) a high-pressure process low-density polyethylene, and (A) the propylene-based polymer portion and (B) the high-pressure process low-density polyethylene portion are connected to each other. 2. The split type composite long fiber according to claim 1, wherein the (A) propylene-based polymer has a Mw/Mn (weight average molecular weight/number average molecular weight ratio) of less than 5.0. 3. The split type composite long fiber according to the invention of claim 2, wherein (B) the high pressure method low density polyethylene has a load of 216 〇g, 19 〇 < ^ MFR is greater than or equal to 2 〇 g / i 〇 minute. A non-woven fabric comprising the split type composite long fibers as described in claim 1 or 2. 5. A segmented fiber non-woven fabric which is subjected to stress applied to the non-woven fabric as described in claim 4, (A) a propylene-based polymer portion and (8) a high-pressure method low-density polymer. The division of the ethylene part is formed. 77. The split fiber nonwoven fabric of claim 5, wherein the application of stress is performed using a high pressure liquid stream. A method for producing a non-woven fabric comprising a split type composite long fiber, characterized in that: (A) a propylene-based polymer having a MFR of 2,160 g and 23 ° C and a MFR of 4 大于 or more and (B) a high pressure The low-density polyethylene is sprayed from a spinneret having a 29 200825225 composite spinning nozzle, and the composite of the (A) propylene-based polymer, the portion and the (B) high-pressure low-density polyethylene portion are spun together. The fiber is cooled by a cooling fluid, and the filament is applied to the long fiber by the fluid to refine it. After the l(A)^-thin polymer is partially aligned with the epi-crystal, it is trapped and accumulated on the collecting belt. 氐遗度聚乙烯部分。 ’、τ σ物部分和(B)高壓沒 %加疋使用馬壓夜體流來進行的。The polyethylene part. ', τ σ part and (B) high pressure no % 疋 use the horse pressure night body flow to carry out. 3030
TW096135142A 2006-09-25 2007-09-20 Split type conjugate long fiber, nonwoven fabric consisted of split type conjugate long fiber, and split fiber nonwoven fabric TW200825225A (en)

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TWI667379B (en) * 2014-02-21 2019-08-01 德商卡爾佛洛依登堡兩合公司 Microfiber mixed yarn non-woven fabric and process to produce microfiber and it application

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CN102758263A (en) * 2011-04-29 2012-10-31 顾海云 Fabricating method of tangerine section shaped composite fiber
TWI572754B (en) * 2014-06-27 2017-03-01 三洋紡織纖維股份有限公司 Method of manufacturing artificial leather fabrics
JP6350722B2 (en) * 2016-06-14 2018-07-04 王子ホールディングス株式会社 Composite fiber
JP6365733B2 (en) * 2016-06-14 2018-08-01 王子ホールディングス株式会社 Nonwovens and absorbent articles
WO2021256445A1 (en) * 2020-06-19 2021-12-23 花王株式会社 Fiber sheet, electrospinning device, and method for manufacturing fiber sheet

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JP4026279B2 (en) * 1999-03-17 2007-12-26 チッソ株式会社 Split type composite fiber and fiber molded body using the same
JP4453179B2 (en) * 2000-09-14 2010-04-21 チッソ株式会社 Split fiber and fiber molded body using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI667379B (en) * 2014-02-21 2019-08-01 德商卡爾佛洛依登堡兩合公司 Microfiber mixed yarn non-woven fabric and process to produce microfiber and it application

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