TW200822190A - Method of manufacturing semiconductor device - Google Patents

Method of manufacturing semiconductor device Download PDF

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Publication number
TW200822190A
TW200822190A TW096130290A TW96130290A TW200822190A TW 200822190 A TW200822190 A TW 200822190A TW 096130290 A TW096130290 A TW 096130290A TW 96130290 A TW96130290 A TW 96130290A TW 200822190 A TW200822190 A TW 200822190A
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Taiwan
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nitride semiconductor
group
layer
substrate
manufacturing
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TW096130290A
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Chinese (zh)
Inventor
Sadanori Yamanaka
Kazumasa Ueda
Tomoyuki Takada
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Sumitomo Chemical Co
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Publication of TW200822190A publication Critical patent/TW200822190A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02367Substrates
    • H01L21/0237Materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02367Substrates
    • H01L21/0237Materials
    • H01L21/0242Crystalline insulating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02436Intermediate layers between substrates and deposited layers
    • H01L21/02439Materials
    • H01L21/02455Group 13/15 materials
    • H01L21/02458Nitrides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02538Group 13/15 materials
    • H01L21/0254Nitrides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0093Wafer bonding; Removal of the growth substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/0257Doping during depositing
    • H01L21/02573Conductivity type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02612Formation types
    • H01L21/02617Deposition types
    • H01L21/0262Reduction or decomposition of gaseous compounds, e.g. CVD
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0095Post-treatment of devices, e.g. annealing, recrystallisation or short-circuit elimination

Abstract

The present invention provides a method of manufacturing a semiconductor device constituted with an epitaxial crystal containing group III-V nitrides by using a substrate for growing the epitaxial crystal, the method comprises a step of forming a separation groove for dividing the epitaxial crystal into plural regions and removing the epitaxial crystal from the substrate.

Description

200822190 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種半導體元件之製造方法。詳而言 之,本發明係關於一種發光輸出經提昇之半導體元件的簡 便製造方法。 【先前技術】 以式 InxGayAlzN(其中,卜 1, )所示之3-5族氮化物半導體已廣泛地使用於藍色 LED等。製造含有3_5族氮化物半導體之磊晶結晶的藍色 led等半導體元件時,目前已廣泛實用化之3_5族氮化物 半導體成長用的基㈣藍寶石,以有機金屬氣相成長法 (MOVPE法)等使3_5$氮化物半導體蟲晶成長於藍寶石基 板上之方法一般已被使用。 农近,Ik著使用3-5族氮化物半導體之半導體發光元 件已廣泛使用’更⑥之發光輸出遂成為殷求之目標。因此, 料高發光輸出之3_5族氮化物半導體發光元件,已提出 、種成長用基板經剝離之3_5族氮化物半導體發光元件。 、&lt;之3 5私氮化物半導體發光元件,係使用低熱傳導 性、電絕緣性之藍寶石基板作為成長用基板,並於藍寶石 2上形成具備發光層之含有3-5族氮化物半導體的蟲晶 結晶者。但是藉由使具備發光層之含有3-5族氮化物半導 體的蟲晶結晶從成長用藍寶石基板剝離,除了可消該 f石所造成之散熱阻礙,成為可顯示高發光輸出之高^ 雄度驅動外’尚可得到伴隨發熱之元件破壞降低、元件之 5 319508 200822190 信賴性提高等優點。 可用於各種半導體元件之3·5族氮化物半導體报難自 體結晶成長,㈣體結晶絲而叙可供實用之自立基板 =可得,故以往於成長用基板上形成含有^族氮化物 半V體之蟲晶結晶後再剝離成長用基板之半導體元件紫造 方法,已有各種提案。 衣^ 例如於W〇2〇05/112_號公報中,已提出一種3 化物半導體結晶之製造方法,其係包含於基底基板上使工 個以上之3族氮化物半導體結晶成長的步驟、以及使此3 族氮化物半導體結晶從基底基板分離之步驟, ·而該3族氮 化物半導體結晶之厚度為1恤以上6GGpm以下,寬〇 2mm 以上5〇mm以下。此方法係於成長前之基底基板上形成具 有1個以上之開口部的遮罩層,在位於遮罩層的開口部下 方的基底基板之開口面上’ &lt; 3族氮化物半導體結晶選擇 佳地成長’將所成長之3族氮化物半導體結晶從基底基板 分離,俾得到半㈣元件程度大彳、的3族氮化物半導體社 晶之方法。 ^ 但,若依此所提出之方法,欲於基底基板上形成遮罩 層丄必須使用微影㈣技術’必須有光阻曝光等步驟,故 有需要成本及處理時間之問題。再者,在比較薄的3族氣 化物半導體結晶中’已知在形成各個之led *件的製程 中,有產生龜裂等損傷、特性降低、或元件破壞等問題, 必須改善此等問題點。 【發明内容】 319508 6 200822190 (發明所欲解決之課題) • 纟叙明之目的在於提供-種發光輸出經提昇之半導 •體元件的簡便製造方法。本發明之另一目的係提供將成長 ‘用基板剝離而製得由含有3_5族氮化物半導體之蟲晶結晶 所構成的半導體元件之半導體元件之製造方法。 (解決問題之技術手段) —為解決上述課題,經本案發明人等專心研究有關半導 體兀件之製造方法之結果而完成本發明。亦即 f提供以之技術者。 月係 1 種半導體元件之製造方法,係在使用成長用 基板以製造由含有3·5族氮化物半導體之蟲晶結晶所構成 的半導體元件之方法中,包括製作分離溝之步驟,該分離 溝係為使該蟲晶結晶分隔成複數之區域並從前述成長用美 板剝離者。 &amp; &lt;2&gt;、如〈丨〉之製造方法,其中,具備:使含有3_5族氮 C =物半導日結晶成長於前述成長用基板上之步驟, ^作使該磊晶結晶分隔成複數區域的分離溝之步驟;以及 1由使如述成長用基板從前述蠢晶結晶剝離而得到半導體 元件之步驟。 &lt;3&gt;、如&lt;1:&gt;或&lt;2&gt;之製造方法,其中,具備:使含有 3 5/矢氮化物半導體之磊晶結晶成長於前述成長用基板上 成缓衝層之步驟;製作使該緩衝層分隔成複數區域的 刀離溝之步驟;使含有3-5族氮化物半導體之磊晶結晶成 ;1皮刀隔之緩衝層上而形成功能層之步驟;以及藉由使 7 319508 200822190 鈾述成長用基板剝離而得到半導體元件之步戰。 其中,前述 其中,前述 &lt;4&gt;、如〈卜至&lt;3&gt;中任—項之製造方法 蟲晶結晶之厚度為1 〇 μ;^以上者。 &lt;5&gt;、如&lt;1&gt;至&lt;4&gt;中任一項之製造方法 蠢晶結晶係以MOVPE成長而形成者。 &lt;6&gt;、如 &lt;卜至&lt;5&gt;中任—項之製造方法,其中,前述 磊晶結晶係以HVPE/MOPVE之順序成長而形成者。 &lt;7&gt;、如&lt;1&gt;至&lt;6&gt;中任一項之製造方法,其 f 射製作前述分離溝者。 、 田 ’其中,前述 而成為標的元 &lt;8&gt;、如&lt;1&gt;至&lt;7&gt;中任一項之製造方法 磊晶結晶係於樹脂膠帶上與成長用基板剝離 件晶片者。 &lt;9&gt;、如&lt;1&gt;至&lt;8&gt;中任一項之製造方法,其中,前述 磊晶結晶之元件面的反轉係在樹脂膠帶上進行者。 &lt;1〇&gt;、如&lt;1&gt;至&lt;9&gt;中任一項之製造方法,其中,前述 I磊晶結晶之加工係在樹脂膠帶上進行者。 &lt;11&gt;、如&lt;1&gt;至&lt;1〇&gt;中任一項之製造方法,其中,前 述蟲晶結晶係配置有無機粒子之該磊晶結晶者。 &lt;12&gt;、如&lt;ιι&gt;之製造方法,其中,前述無機粒子為二 氧化s夕者。 &lt;13&gt;、如&lt;1;&gt;至&lt;12&gt;中任一項之製造方法,其中,前 述磊晶結晶之剝離面係以化學性及/或機械性加工而成者。 &lt;14&gt;、如&lt;1:&gt;至&lt;13&gt;中任一項之製造方法,其中,前 述半導體元件係發光元件者。 8 319508 200822190 &lt;15&gt;、如&lt;1&gt;至&lt;14&gt;中任一項之製造方法,其中,前 ,述磊晶結晶係包含依序具有η型3-5族氮化物半導體層、 _作為發光層之3-5族氮化物半導體層、?型3_5族氮化^半 ’導體層、以及η+型3-5族氮化物半導體層的雙異質構造之 3_5族氮化物半導體者。 、 &lt;16&gt;、一種半導體元件,係以前述^至^^〉中任一 項之製造方法製得者。 【實施方式】 f (發明之最佳實施形態) 茲參照圖面說明有關本發明之實施形態。 、本發明之製造方法係於製造經剝離成長用基板而構 成之由含有3-5族氮化物半導體之磊晶結晶所構成的半導 體το件時,從磊晶結晶剝離成長用基板之前,設有製作分 離溝之步驟,該分離溝係用以事先使該遙晶結晶分隔成複 數區域者。藉分離溝所分隔之複數區域的面積,可形成例 〔如與標的元件晶片之面積相同程度以上的面積,但不限 於此。 ^ 製作分離溝之步驟,只要在從蟲晶結晶剝離成長用基 板之前即可,並無特別限定,但以包括:A1)使含有3 = 族亂化物半導體之蟲晶結晶成長於成長用基板上、藉 分離溝使該蟲晶結晶分隔成複數之區域、A3)藉由剝離成 長用基板而得到半導體元件等A1)至A3)步驟而構成為 •佳;或以包括:叫使含有3·5族氮化物半導體之蠢晶結晶 成長於成長用基板上而形成緩衝層、Β2)藉分離溝使該緩衝 319508 9 200822190 層分隔成複數之區域、B3)繼而使含有包括元件動作部分之 氣化物半導體之蠢晶結晶成長於被分隔之羞晶結晶芦上而 形成功此層、B4)剝離成長用基板而得到半導體元件等b 1) 至B4)步驟而構成為佳。 ' 第1圖至第4圖係用以說明含有上述步驟A1至 之本發明一實施形態之步驟圖。 第1圖之(a)係模式性地表示用以製造含有3_5族氮化 物半‘體之磊晶結晶所構成的發光二極體的磊晶基板之層 構造的剖面圖。第1圖之0)所示之磊晶基板1〇〇係表示含 有3-5族氮化物半導體之所需磊晶結晶疊層於成長用基板 101上之步驟己完成之狀態。此處成長用基板1〇1 窗 石基板。 1貝 在本發明之製造方法中所使用的成長用基板,除了誌 寳石外’尚可使用由 Sic、Si、MgA1204、LiTa03、zrB二 c^2、GaN、A1N等所構成之基板。藉後述之光照射而剝 離成長用基板時,若成長用基板具有光透過性,可有效率 地將能量傳遞至成長用基板與3_5族氮化物半導體界面附 近。由此觀點考量,較佳者係藍寶石、MgAl2〇4、LiTa〇3、 GaN A1N’更宜為藍寳石。從與3_5族氮化物半導體之反 應陸熱膨脹係數差、在高溫之安定性、晶圓取得之容易 性等觀點考量’更宜為藍寶石、Sic,最宜為藍寶石。從 上述2點之觀點考量,更宜為藍寶石。 在猫晶基板100中,疊層於成長用基板1〇1上之第玉 &quot;斤不之猫日日結晶,係構成半導體元件所必需的,具有 319508 10 200822190 緩衝層與功能層。第1圖(a)所示之磊晶基板1⑻係預定用 .於發光二極體之製造者,形成有發光層作為功能層。 豐層於成長用基板上之含有3-5族氮化物半導體 •之磊晶結晶之成長方法,可列舉如有機金屬熱分解法 (MOVPE法)、氫化氣相成長法(HVPE法)、MBE法等。 使用MOVPE法使3-5族氮化物半導體結晶成長時, 可使用如下之化合物作為起始原料。 3族原料可列舉如三甲基鎵[(CH3)3Ga,以下有時寫成 (TMG卜三乙基鎵[(C2H5)3Ga,以下有時寫成TEG]等之通 式R】R2R3Ga(此處,、尺2、Rs表示低級烷基)所示之三烷 基鎵,二甲基鋁[(CHsLAl,以下有時寫成TMA]、三乙基 鋁[(Qhaai,以下有時寫成TEA]、三異丁基鋁…一 C4H9)3A1]等之通式RiR2R3A1(此處,&amp;、&amp;、&amp;表示低級 烷基)所不之三烷基鋁;三甲基胺鋁烷[(CH3hN:A1Hd、三 曱基銦[(CH3)3In,以下有時寫成TMI]、三乙基銦[(c2H5)3In] (:等之通式HHn(此處,Ri、I、&amp;表示低級烷基)所示 之三烷基銦、氯化二乙基銦等之三烷基銦使工 至2個烷基被取代成鹵原子者、氯化銦[111(^]等以通式 為鹵原子)所示之齒化銦等。此等可單獨使用,亦可混合使 用。 此等之3族原料中,鎵源宜為TMG,鋁源宜為τΜΑ, 銦源宜為ΤΜΙ。 钱5族原料可列舉如氨、聯胺、甲基聯胺、丨,丨_二曱 基%胺、1,2-二甲基聯胺、第三丁基胺、乙二胺等。此 11 319508 200822190 等可單獨或以任意之組合混合使用。此等之原料中,氨與 聯胺因分子中不含碳原子,於半導體中碳的污染少而較為 適宜’從高純度品易取得之觀點考量,以氨為更適宜。 在MOVPE ;去中,纟長時之環境氣體及有機金屬原料 之載體氣體可單獨或混合使用氮、氫、氬、氦等氣體,其 中以氫、氦較佳。 將以上原料氣體導入反應爐中使氮化物半導體層成 長。反應爐具備從原料供給裝置使原料氣體供給至反應爐 之原料供給管線,於反應爐内設有用以加熱基板之支撐 體。支撐體為使氮化物半導體層均一地成長,一般係形成 可藉旋轉裝置使之旋轉之構造。於支撐體之内部具備用以 體之紅外線灯等加熱裝置。藉此加熱,經由原料 “官線供給至反應爐之原料氣體會於成長基板上進行執 分解,可使所希望之化合物氣相成長於基板上。卜至反 ==料㈣中未反應之原料氣體,係從排氣管線排出 至反應爐之外部,被送至排氣處理裝置。200822190 IX. Description of the Invention: TECHNICAL FIELD The present invention relates to a method of manufacturing a semiconductor device. More specifically, the present invention relates to a simple manufacturing method of a semiconductor element having an improved light output. [Prior Art] A Group 3-5 nitride semiconductor represented by the formula InxGayAlzN (i.e., Bu 1,) has been widely used for blue LEDs and the like. When a semiconductor element such as a blue LED containing an epitaxial crystal of a bismuth nitride semiconductor is produced, the base (4) sapphire for the growth of a Group 3-5 nitride semiconductor, which has been widely used, is an organometallic vapor phase growth method (MOVPE method). A method of growing 3_5$ nitride semiconductor crystallites on a sapphire substrate has generally been used. Nongjin, Ik has used semiconductor light-emitting elements using Group 3-5 nitride semiconductors to be widely used. For this reason, a Group 3-5 nitride semiconductor light-emitting device having a high light-emitting output has been proposed as a Group 3-5 nitride semiconductor light-emitting device in which a substrate for growth is peeled off. And a sapphire semiconductor light-emitting device using a low-thermal conductivity and electrical insulating sapphire substrate as a substrate for growth, and a 3-5-nitride semiconductor-containing smear having a light-emitting layer is formed on the sapphire 2 Crystal crystallization. However, by removing the crystallite crystal containing the group 3-5 nitride semiconductor having the light-emitting layer from the growth sapphire substrate, in addition to the heat dissipation hindrance caused by the f-stone, the high-luminance output can be displayed. Outside the drive, the component damage associated with heat generation is reduced, and the reliability of the component is improved. The Group 3-5 nitride semiconductors which can be used for various semiconductor elements are reported to be difficult to grow by themselves, and the (IV) bulk crystal wires can be used as a practical self-supporting substrate. Therefore, conventionally, a nitride-containing nitride is formed on a substrate for growth. Various methods have been proposed for the method of producing a semiconductor device in which the crystal of the V body is crystallized and then peeled off the substrate for growth. In the method of producing a crystallization semiconductor crystal, a method of growing a group III nitride semiconductor crystal on a base substrate, and a step of growing the group III nitride semiconductor crystal, and The step of separating the group III nitride semiconductor crystal from the base substrate is such that the thickness of the group III nitride semiconductor crystal is 1 GG or more and 6 GGpm or less, and the width is 2 mm or more and 5 〇 mm or less. This method is to form a mask layer having one or more openings on the base substrate before growth, and the crystal of the group III nitride semiconductor is preferably selected on the opening surface of the base substrate located below the opening of the mask layer. The method of growing a 'group 3 nitride semiconductor crystal which is grown from the base substrate, and obtaining a group III nitride semiconductor crystal having a large half (four) element. ^ However, in order to form a mask layer on a base substrate in accordance with the method proposed by this method, it is necessary to use a lithography (four) technique, which requires a photoresist exposure step, etc., so that there is a problem of cost and processing time. Further, in the relatively thin Group 3 vaporized semiconductor crystals, it is known that in the process of forming each of the LEDs, there are problems such as occurrence of cracks such as cracks, deterioration in characteristics, or destruction of components, and it is necessary to improve such problems. . SUMMARY OF THE INVENTION 319508 6 200822190 (Problems to be Solved by the Invention) • The purpose of the description is to provide a simple manufacturing method for a light-emitting output of a semi-conductive body element. Another object of the present invention is to provide a method for producing a semiconductor device in which a semiconductor element composed of a crystal of a crystal of a group 3-5 nitride semiconductor is grown by peeling off the substrate. (Technical means for solving the problem) - In order to solve the above problems, the present inventors have completed the present invention by focusing on the results of the manufacturing method of the semiconductor element. That is, f is provided by the technician. A method for producing a semiconductor element of a month is a method of producing a semiconductor element composed of a crystal of a crystal of a group III nitride semiconductor using a growth substrate, and includes a step of forming a separation trench The method is to separate the crystals of the crystals into a plurality of regions and to peel off the growth plate. (2) The method for producing a ruthenium crystal according to the method of producing a semiconductor containing a Group 3-5 nitrogen-containing C=substance, and dividing the epitaxial crystal into a step of separating the grooves in the plurality of regions; and a step of obtaining a semiconductor element by peeling the growth substrate as described above from the stray crystal. (3) The method of manufacturing the epitaxial crystal containing the 3 5 /saride semiconductor on the growth substrate to form a buffer layer. a step of forming a knife-by-groove separating the buffer layer into a plurality of regions; a step of crystallizing the epitaxial crystal containing the group 3-5 nitride semiconductor; forming a functional layer on the buffer layer of the scalpel; and borrowing It is a step of obtaining a semiconductor element by peeling off the substrate for growth of 7 319508 200822190 uranium. In the above, the method of producing the above-mentioned &lt;4&gt;, and the method of the invention, wherein the thickness of the crystallite crystal is 1 〇 μ; &lt;5&gt; The method for producing any one of &lt;1&gt; to &lt;4&gt; is formed by growing MOVPE. The method of producing the above-mentioned epitaxial crystals in the order of HVPE/MOPVE, wherein the epitaxial crystals are grown in the order of HVPE/MOPVE. &lt;7&gt; The manufacturing method according to any one of <1> to <6>, wherein the separation groove is produced. And the manufacturing method of any one of <1> to <7>, wherein the epitaxial crystal is attached to the resin tape and the substrate for growth substrate. The manufacturing method of any one of the above-mentioned epitaxial crystals is carried out on a resin tape, as described in any one of the above-mentioned. The manufacturing method according to any one of <1> to <9>, wherein the processing of the epitaxial crystal of the I is carried out on a resin tape. The production method according to any one of the above-mentioned <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; &lt;12&gt; The method of producing &lt;1&gt;, wherein the inorganic particles are oxidized s. The production method according to any one of <1>, wherein the peeling surface of the epitaxial crystal is chemically and/or mechanically processed. The manufacturing method according to any one of <1>, wherein the semiconductor element is a light-emitting element. The manufacturing method according to any one of <1> to <14>, wherein the epitaxial crystal system comprises an n-type 3-5 group nitride semiconductor layer, _ As a 3-5 group nitride semiconductor layer of the light-emitting layer, ? A Group 3_5 nitride semiconductor having a double heterostructure of a Group 3_5 nitrided semi-conductor layer and an n+-type Group 3-5 nitride semiconductor layer. And &lt;16&gt;, a semiconductor element produced by the method of any one of the above-mentioned items. [Embodiment] f (Best Embodiment of the Invention) An embodiment of the present invention will be described with reference to the drawings. In the production method of the present invention, when a semiconductor constituting the epitaxial crystal containing a group 3-5 nitride semiconductor, which is formed by the substrate for delamination growth, is produced, the substrate for growth is separated from the epitaxial crystal. A step of making a separation trench for separating the crystallites of the crystal into a plurality of regions in advance. The area of the plurality of regions separated by the separation grooves can be formed, for example, by an area equal to or larger than the area of the target element wafer, but is not limited thereto. ^ The step of producing the separation groove is not particularly limited as long as the substrate for growth is peeled off from the crystal of the crystal, but includes: A1) growing the crystal of the crystal containing the 3 = family of the semiconductor semiconductor on the growth substrate. And separating the crystals of the crystals into a plurality of regions by the separation groove, and A3) forming a semiconductor element or the like by the steps of A1) to A3) by stripping the growth substrate; or including: including: 3. 5 The doped crystal of the group nitride semiconductor grows on the growth substrate to form a buffer layer, and the buffer layer 319508 9 200822190 is separated into a plurality of regions by the separation trench, B3) and then the vaporized semiconductor including the component operating portion is formed. It is preferable that the stupid crystal grows on the separated crystallized crystals to form the layer, and B4) the substrate for growth is peeled off to obtain the steps b1) to B4) of the semiconductor element or the like. Fig. 1 to Fig. 4 are diagrams for explaining the steps of an embodiment of the present invention including the above steps A1. Fig. 1(a) is a cross-sectional view schematically showing a layer structure of an epitaxial substrate for producing a light-emitting diode comprising an epitaxial crystal of a 3/5-nitride half-body. The epitaxial substrate 1 shown in Fig. 1(0) shows a state in which the step of laminating the desired epitaxial crystal of the group 3-5 nitride semiconductor on the growth substrate 101 is completed. Here, the substrate for growth 1〇1 is used as a window substrate. In the growth substrate used in the production method of the present invention, a substrate composed of Sic, Si, MgA1204, LiTa03, zrB, c2, GaN, A1N or the like can be used. When the growth substrate is peeled off by the light irradiation described later, the growth substrate can efficiently transmit energy to the vicinity of the interface between the growth substrate and the Group 3-5 nitride semiconductor. From this point of view, the preferred ones are sapphire, MgAl2〇4, LiTa〇3, and GaN A1N' are more preferably sapphire. From the viewpoints of the difference in the coefficient of thermal thermal expansion of the Group 3-5 nitride semiconductor, the stability at high temperature, and the ease of wafer acquisition, it is more preferable to be sapphire or Sic, and it is preferably sapphire. Considering the above two points, it is more suitable for sapphire. In the cat crystal substrate 100, the day-to-day crystal of the jade &quot; which is laminated on the growth substrate 1〇1 is necessary for constituting the semiconductor element, and has a buffer layer and a functional layer of 319508 10 200822190. The epitaxial substrate 1 (8) shown in Fig. 1(a) is intended to be used. The manufacturer of the light-emitting diode has a light-emitting layer as a functional layer. The growth method of the epitaxial crystal containing a Group 3-5 nitride semiconductor on the growth substrate may be, for example, an organometallic thermal decomposition method (MOVPE method), a hydrogenated vapor phase growth method (HVPE method), or an MBE method. Wait. When the 3-5-nitride semiconductor crystal is grown by the MOVPE method, the following compounds can be used as a starting material. Examples of the Group 3 material include trimethylgallium [(CH3)3Ga, and the following formula R]R2R3Ga (hereinafter, written as (TMG) triethylgallium [(C2H5)3Ga, hereinafter sometimes written as TEG] (here, , ruler 2, Rs represents a lower alkyl group, a trialkylgallium, dimethylaluminum [(CHsLAl, sometimes written as TMA], triethylaluminum [(Qhaai, sometimes written as TEA), three different Butyl aluminum...-C4H9)3A1] and the like RiR2R3A1 (here, &, &, & represents lower alkyl) is not a trialkylaluminum; trimethylamine aluminoxane [(CH3hN: A1Hd) , tridecyl indium [(CH3)3In, sometimes written as TMI], triethylindium [(c2H5)3In] (: isoform HHn (here, Ri, I, & represents lower alkyl) The trialkyl indium such as trialkyl indium or diethyl indium chloride is used to convert two alkyl groups into a halogen atom, and indium chloride [111 (^) and the like is a halogen atom) The indium ingots, etc. are shown. These may be used alone or in combination. Among the three types of raw materials, the source of gallium should be TMG, the source of aluminum should be τΜΑ, and the source of indium should be ΤΜΙ. Listed as, for example, ammonia, hydrazine, methyl hydrazine, hydrazine, hydrazine hydrazinylamine, 1 2-dimethyl cateamine, tert-butylamine, ethylenediamine, etc. This 11 319508 200822190, etc. can be used singly or in any combination. Among these raw materials, ammonia and hydrazine have no carbon in the molecule. Atoms, which are less suitable for carbon contamination in semiconductors, are more suitable from the point of view of high-purity products, and ammonia is more suitable. In MOVPE; in the middle, the carrier gases of environmental gases and organometallic materials can be separated. Alternatively, a gas such as nitrogen, hydrogen, argon or helium may be used in combination, and hydrogen or helium is preferably used. The above raw material gas is introduced into the reaction furnace to grow the nitride semiconductor layer. The reaction furnace is provided with a raw material gas supplied from the raw material supply device to the reaction furnace. The raw material supply line is provided with a support for heating the substrate in the reaction furnace. The support body is formed by uniformly growing the nitride semiconductor layer, and generally forms a structure that can be rotated by a rotating device. A heating device such as a body-infrared lamp, by which heating, the raw material gas supplied to the reaction furnace through the raw material "maintenance" is decomposed on the growth substrate, and the desired Compound vapor-grown on the substrate. Bu == feed raw material gas to the reaction unreacted (iv), the system is discharged from the exhaust line to the outside of the reaction furnace, it is supplied to the exhaust gas treatment device.

^制請E法錢化物半導㈣結 使用如下之化合物作為起始原料。 T 生1族原料可列舉如使鎵金屬與氯化氫氣體在高溫下反 =成之线鎵氣體、或使鋼金屬與氯化氫氣體在 ^生成之氯化銦氣體等。5族原 载:; 體係可單獨或混合使用氮、氫、'载體乳 氦。將上述原料氣體導入反庫 ^、轧_,且為虱、 成長。 反應爐中使3-5族氮化物半導體 319508 12 200822190 可二為 ^族原料可列舉如鎵、銘及銦等金屬。$族原料可列 牛鼠或㈣氣體。將以上之原料氣體導人反應爐中们巧 族氮化物半導體成長。 人^兄明有關第1圖(a)所示之待疊層於成長用基板 101上1含有3_5族氮化物半導體之磊晶結晶的構造。^Please make E-methods semi-conductive (four) junctions using the following compounds as starting materials. Examples of the T-based raw material include a gallium gas in which a gallium metal and a hydrogen chloride gas are reversed at a high temperature, or an indium chloride gas obtained by causing a steel metal and a hydrogen chloride gas to be formed. Group 5 original: The system can be used alone or in combination with nitrogen, hydrogen, and 'carrier chyle. The raw material gas is introduced into the anti-cavity and rolling_, and is grown and grown. In the reactor, a Group 3-5 nitride semiconductor 319508 12 200822190 can be used as a raw material such as gallium, indium or indium. The $ family of raw materials can be listed as cattle or (iv) gas. The above raw material gas is introduced into the reactor to grow the nitride semiconductor. The structure of the epitaxial crystal containing the group 3-5 nitride semiconductor on the growth substrate 101 shown in Fig. 1 (a) is shown in Fig. 1 (a).

此蠢晶結晶構造係為依序且有η型3-5族氮化物半導 體層^乍為發光層之3-5族氮化物半導體層、?型3領氮 化物半^體層的雙異質構造之3_5族氮化物半導體。較佳 係依序具有發光輸出會變高&lt; η型3_5 $氮化物半導體 層二作為發光層之3-5族氮化物半導體層、ρ型3-5族氮化 物半導體層、n+層3_5族氮化物半導體層的雙異質構造之 3-5族氮化物半導體。依需要可於3_5族氮化物半導體 層下具有未摻雜之3-5族氮化物半導體層。 如此之半導體係可列舉如於藍寶石等基板上,依序使 由InGaN、GaN、AlGaN、AlN等構成之緩衝層、由n— GaN、 n 一 A1GaN 等構成之 η 型層、由 InGaN、GaN、AlInGaN 等 構成之發光層、由未摻雜之GaN、未摻雜之AlGaN等構成 之覆蓋層、由摻雜Mg之AlGaN、摻雜Mg之GaN等構成 之P型層、由n+ - InGaN等構成之n+型層使進行磊晶成長 之登層構造等。依需要,可於n型3-5族氮化物半導體層 下具有由InGaN、GaN、AlGaN、Α1Ν等構成之未摻雜之 3_5族氮化物半導體層。 13 319508 200822190 η型層一般係摻雜si、〇、〜、c或之μ族氮化 .t半導體,較佳係摻雜高濃度Si&lt; Ge之3_5族氮化物半 •導體。?型層一般係摻雜Μ§、Zn、Cd、Be、C、Ca或Hg ,3 5知氮化物半導體,較佳係摻雜高濃度吨之m族 氮化物半導體。 、 使含有3-5族氮化物+導體之蟲晶結晶成長愈厚,移 位=橫方向f曲之效果變大,故藉由使含有W族氮化物 (半導體之磊晶結晶長厚,可減少其結晶缺陷。 、-在本貝施形悲之第!圖(a)所示的磊晶結晶構造中,1的 為緩衝層、103為n — GaN層、1〇4為由Ιη(}&amp;Ν層i〇4a至 104E與GaN層l〇4F至l〇4J反覆成長5組而成之多重量 子井層。連接於多重量子井層1〇4形成有覆蓋層1〇5,藉 此可形本發光層。106為p型層,1〇7為n+型層。磊晶基 ,1〇〇係如上述’具有構成半導體發光元件所需之磊晶結 曰層構4。1片之磊晶基板100係依後述方式被切割,藉 (J此,可得到多數之半導體元件晶片。 知到第1圖之(a)所示之使含有3-5族氮化物半導體之 =日日、%日日已成長的蟲晶基板100後,於n+型層1 〇7上設有 n+電择108(第1圖⑻)。在第1圖⑻中,為了說明之簡單 化’ n+電極108之數目為2個,但n+電極1〇8之數目實際 上係設定為使用磊晶基板100製作之半導體元件晶片的數 目。 ^ 其次’進行使位於磊晶結晶之下層之η - GaN層103 路出的台面(mesa)加工,於^ - GaN層103上製作η電極 14 319508 200822190 109(第1圖(c))。此等n電極1〇9係對應於第〗圖的印)步 驟所設之η電極1 〇 8而設置。 然後,於η+電極108之上分別設置η+電極墊η〇(第2 圖(a))。藉此,磊晶基板1〇〇係形成於成長用基板(藍寶石 基板)ιοι上形成之緩衝層102及n — GaN層1〇3上,以分 別設有一對電極之狀態,設置有用以發揮發 2 功能層之形態。 之 卜在此電極形成步驟中,首先,於含有成長後之3·5族 氮化物半導體的磊晶結晶表面,依需要進行洗淨,穿]作由 Ni/Au、Ni/Au/Pt、Ni/IT〇、Au粒子奶等所構成之歐姆 電極、或由剔、A1、、IT〇、Ζη〇等所構成之歐姆 η電極,或藉乾㈣等進行表面微加卫⑽職),而在位於 蟲晶結晶下層並呈露出狀的η型面上,製作由Μ卜Α卜 V/A;l、ITO、ZnO等構成之歐姆n電極。 繼而,進入第2圖(b)所示的步驟,製作分離溝ηι。 i. 係用以使形成於成長用基板1Ql上之蟲晶結晶 分隔成預定單位之溝。分離、、盖】n A板κη製作係在剝離成長用 ^板101之則的步驟中實施,此處,係使蠢晶結晶夢分離 溝⑴分隔成具有與標的元件晶片面積相同程度以上之面 域。但以分離溝111分隔之分隔單位並不限定 於此。例如’亦可形成標的元件晶片 分離溝⑴之製作,以任一手段 數倍專 雷射製作分離溝ηι為佳。又,分離溝ιπ=,但以使用 缓衝層102及η_ 〇心層1〇3 亦可為僅分隔 層〇3者車父佳係如第2圖(b)所示, 15 319508 200822190 以刀離溝111之底面111 a到達成長用基板101之形態較 * ^若使用宙射,如第2圖(b)所示,以使分離溝111之底 面llla到達成長用基板101之方式形成分離溝m,則在 ,後述之步驟中疊層蠢晶結晶時,可阻止羞晶結晶成長於分 j溝111底面111 a ’而符合將蠢晶結晶分隔成複數區域並 從成長用基板剝離之設置分離溝U1之目的。 又’製作分離溝111可降低磊晶基板1〇〇之翹曲,使 广大晶圓之結晶成長步驟或加工步驟者易實施,亦有提昇各 1 特性之面内均一性之效果。 田射加工日守,一般會有熱損傷,但在本發明中,藉由 檢时雷射加工之各條件,已發現熱損傷極少且具有高的發 光輸出之半導體元件的製造方法。 所照射之雷射波長,只要為可被3-5族氮化物半導體 吸收之短波長即可。例如,從能帶隙觀之,為能量大之 則,收大,故主要之3-5族氮化物半導體為⑽時,⑽ 3.4eV左右,只要是較365nm為短的波 二’在、:射Μ列舉如YAG、YV4之3倍高諧波(波長 KF:: 4倍'谐波(波長Μ6—)、—(波長193nm)、 248η,) . XeCl〇^ 〇 徒Μ均-性之觀點考量,宜為彻或彻4雷射。 ,行照射之光並不限定於上述者,例如於W族氮化 ¥體導入雜質、缺陷等,使生成能帶隙内準位等,因 =使W族氮化物半導體之讀增大之情形 ^ f 小於能帶隙之光。 』為此里 319508 16 200822190 .使用鐳射光時之振盪形態,可列舉如連續振盪、正脈 .衝振盪、Q開關脈衝振盪,從減少熱影響之觀點考量,宜 •為ns層級之短脈衝與具有高峰值功率的cw激發Q開關 ,脈衝振盪。所照射之雷射能量並無特別限定,但若過大, 有時會對3_5族氮化物半導體造成損傷。 又,含有3-5族氮化物半導體之磊晶結晶厚度越厚, 田射加工日守所產生之切削屑會增加,有時會影響到良率。 ,為防止此切削屑的再附著,亦可於雷射加工前塗佈光阻、 f表面保護材等保護材料以除去切削屑。尤其,如後述另一 實施型態的情形中,於分隔之蟲晶結晶厚度為別㈣以上 之蟲晶結晶層上,藉第2結晶成長使包含元件動作部份之 含有3-5族氮化物半導體的磊晶結晶成長時尤具有效果。 元件晶片之大小並無特別限定,但可列舉如ι〇〇#ν 至100mm2左右,較佳係10000 # m2至25mm2,更宜為4的的 // m2 至 l〇mm2。 依以上方式製作分離溝⑴後,從蟲晶結晶層剥離成 長用基板101(第2圖(C))。 為了從含有3_5族氮化物半導體之蟲晶結晶剥離成長 用基板101,有藉光照射而剝離成長用基板之方法、藉研 磨除去成長用基板之方法、利用界面應力之剥離方法、0於 成長用基板與蟲晶結晶界面附近藉化學钱刻制離成長用基 板之方法等。在本實施型態中,係採用光照射之方法土 其次,說明有關藉光照射將成長用基板剝離之方法。 成長用基板H)0為藍寳石、3_5族氮化物半導體為㈣_, 319508 17 200822190 首先從成長用基板側照射光。光為Υν〇4雷射之3俨高嘈 波(波長355·)時,成長用基板實質上並不吸收^而 於3-5族氮化物半導體吸收光。藉此,可選擇性地將成長 ,用基板與3-5族氮化物半導體剝離。光照射後,於3_5族 氮化物半導體被分解之區域析出3族材料與氮。Μ族氮 化物半導體為Ga料,Ga會析出’故藉由將温度設定於 Ga之融點(30 C )以上,成長用基板可容易地剝離。 由使3_5族氮化物半導體分解之程度的大能量能有效 &quot;率地被3-5族氮化物半導體吸收之觀點考量,照射之光宜 為雷射光。前述光之波長只要為可被3_5族氮化物半導體 吸收程度的短波長即可。例如能量大於能帶隙之光則吸收 故3-5族氮化物半導體為GaN時’因為GaN之能帶 隙為3.4eV左右,故只要波長較365nm短的光即可,於雷 射中可鱗如YAG、YV〇4之3倍高譜波(波長355nm)田 或4倍高諧波(波長266nm)、ArF (波長l93nm)、心卩(波 長248nm)、XeC1 (波長3〇8nm)等之準分子雷射等。從 後述之能量均一性的觀點考量,宜為YAG或γν〇4雷射。 所照射之光並不限定於上述,例如於3_5族氮化物半 導體導入雜質、缺陷等’使之生成能帶隙内準位等,因而 使3-5族氮化物半導體之吸收增大之情形中,亦可為能量 小於能帶隙之光。 使用鐳射光時之振盪形態上,可列舉如連續振盪、正 脈衝振盪、Q開關脈衝振盪,從減少熱影響之觀點考量, 且為ns層級之短脈衝與具有高蜂值功率的激發q開 319508 18 200822190 關脈衝振盡。 於成長用基板上界面附近之3-5族氮化物半導體,為 了有效率地分解3-5族氮化物半導體,故以吸收越大、且 吸收之區域適當地大者越佳,從此觀點考量,亦可導入離 質、缺陷等,由InGaN、GaN等所構成之低溫成長的緩衝 層較佳。有關適當吸收區域的厚度,從使3乃族氮化物半 導體成長之觀點考量,前述緩衝層亦有其最適值,綜合兩 者之觀點,GaN之情形宜為5〇〇A左右。The dormant crystal structure is a layer 3-5 nitride semiconductor layer which is sequentially and has an n-type 3-5-nitride semiconductor layer as a light-emitting layer. A type 3-5 nitride semiconductor having a double heterostructure of a type 3 collar nitride half layer. Preferably, the light-emitting output is sequentially increased. η-type 3_5 $ nitride semiconductor layer 2 is used as the light-emitting layer of the group 3-5 nitride semiconductor layer, the p-type group 3-5 nitride semiconductor layer, and the n+ layer 3_5 group A Group 3-5 nitride semiconductor of a double heterostructure of a nitride semiconductor layer. An undoped Group 3-5 nitride semiconductor layer may be provided under the Group 3-5 nitride semiconductor layer as needed. In such a semiconductor system, a buffer layer made of InGaN, GaN, AlGaN, AlN or the like, an n-type layer made of n-GaN, n-A1GaN, or the like, and InGaN and GaN are sequentially arranged on a substrate such as sapphire. A light-emitting layer composed of AlInGaN or the like, a cover layer made of undoped GaN, undoped AlGaN, or the like, a P-type layer made of Mg-doped AlGaN, Mg-doped GaN, or the like, and n+-GaN The n+ type layer is a layered structure for performing epitaxial growth. If necessary, an undoped Group 3-5 nitride semiconductor layer composed of InGaN, GaN, AlGaN, lanthanum or the like may be provided under the n-type Group 3-5 nitride semiconductor layer. 13 319508 200822190 The n-type layer is generally doped with Si, yttrium, lanthanum, c, or a group nitriding .t semiconductor, preferably doped with a high concentration of Si &lt; Ge 3 -5 nitride semi-conductor. ? The type layer is generally doped with Μ§, Zn, Cd, Be, C, Ca or Hg, and is preferably a nitride semiconductor having a high concentration of ton. The effect of increasing the crystal growth of the crystals containing the 3-5-nitride + conductor and the shifting of the lateral direction f is large, so that the inclusion of the W-type nitride (the epitaxial crystal of the semiconductor is long and thick, Reducing the crystal defects. - In the epitaxial crystal structure shown in Fig. (a), 1 is the buffer layer, 103 is the n-GaN layer, and 1〇4 is the Ιη(} & layers 〇4a to 104E and GaN layers 〇4F to 〇4J are repeatedly grown into five sets of multiple quantum well layers. The multiple quantum well layers 1〇4 are connected to form a cap layer 1〇5, thereby The light-emitting layer can be shaped. 106 is a p-type layer, and 1〇7 is an n+-type layer. The epitaxial group, 1〇〇 is as described above, and has the epitaxial structure of the epitaxial layer formed by the semiconductor light-emitting element. The epitaxial substrate 100 is diced as described later, and a plurality of semiconductor element wafers can be obtained. It is known that the group 3-5-containing nitride semiconductor is included in the first graph (a). After n-type substrate 100 having grown on a daily basis, n + electrification 108 is provided on n + type layer 1 〇 7 (Fig. 1 (8)). In Fig. 1 (8), simplification of 'n+electrode 108 for the sake of explanation The number is 2 However, the number of n+ electrodes 1〇8 is actually set to the number of semiconductor element wafers fabricated using the epitaxial substrate 100. ^ Next, the mesa (the mesa which leaves the η-GaN layer 103 under the epitaxial crystal layer) is performed. Processing, n electrode 14 319508 200822190 109 (Fig. 1 (c)) is formed on the GaN layer 103. These n electrodes 1 〇 9 are corresponding to the η electrode 1 provided in the step of the printing step 第Then, η+electrode pads η〇 (Fig. 2(a)) are respectively disposed on the η+ electrode 108. Thereby, the epitaxial substrate 1 is formed on the growth substrate (sapphire substrate) ιοι The buffer layer 102 and the n-GaN layer 1〇3 formed on the upper surface are provided with a pair of electrodes, and are provided in a state in which a functional layer is provided. In the electrode formation step, first, growth is included. The epitaxial crystal surface of the succeeding Group 3-5 nitride semiconductor is washed as needed, and is used as an ohmic electrode composed of Ni/Au, Ni/Au/Pt, Ni/IT〇, Au particle milk, or the like. Or an ohmic η electrode composed of Tick, A1, IT〇, Ζη〇, or the like, or a surface micro by dry (four) Wei (10)), and an ohmic n-electrode composed of Μ Bu Bu Bu V/A; 1, ITO, ZnO, etc., is formed on the n-type surface which is located on the lower layer of the crystallite crystal. Then, the second diagram is entered. (b) The step shown is to produce a separation groove ηι i. The groove for separating the crystallite crystal formed on the growth substrate 1Q1 into a predetermined unit. Separation, cover, n A plate, κη production, peeling In the step of growing the plate 101, here, the stray crystal separation groove (1) is partitioned to have a surface area equal to or larger than the target element wafer area. However, the separation unit separated by the separation groove 111 is not limited to this. For example, it is also possible to form the target element wafer separation trench (1), and it is preferable to use a plurality of times of lasers to produce the separation trench ηι. Moreover, the separation groove ιπ=, but the use of the buffer layer 102 and the η_ 〇 层 layer 1 〇 3 may also be the only layer 〇 3 of the car, as shown in Figure 2 (b), 15 319508 200822190 with a knife When the bottom surface 111a of the groove 111 reaches the growth substrate 101, the separation groove is formed so that the bottom surface 111a of the separation groove 111 reaches the growth substrate 101 as shown in Fig. 2(b). m, when the stray crystal is laminated in the step described later, the crystal growth can be prevented from growing on the bottom surface 111 a ' of the sub-channel 111, and the separation of the stray crystal into a plurality of regions and separation from the growth substrate can be prevented. The purpose of the trench U1. Further, the fabrication of the separation trenches 111 can reduce the warpage of the epitaxial substrate 1 and make the crystal growth step or processing step of the wafers easy to implement, and also has the effect of improving the in-plane uniformity of each of the properties. In the present invention, in the present invention, a method of manufacturing a semiconductor element having extremely little thermal damage and having a high light-emitting output has been found by various conditions of laser processing during inspection. The wavelength of the laser to be irradiated may be a short wavelength which can be absorbed by the group 3-5 nitride semiconductor. For example, when the energy is large, the energy is large, so the main 3-5-group nitride semiconductor is (10), (10) is about 3.4 eV, and as long as it is shorter than 365 nm, the wave is 'in: The shots are listed as 3 times higher harmonics of YAG and YV4 (wavelength KF:: 4 times 'harmonic (wavelength Μ6-), - (wavelength 193nm), 248η,). XeCl〇^ 〇 Μ Μ - 性 性 性Consideration should be for a thorough or complete 4 lasers. The light to be irradiated is not limited to the above, and for example, introduction of impurities, defects, and the like into the W-type nitride body causes formation of an energy band gap, etc., because the reading of the W-type nitride semiconductor is increased. ^ f is less than the energy of the band gap. For this purpose, 319508 16 200822190. The oscillation form when using laser light can be enumerated, for example, continuous oscillation, positive pulse, oscillation, and Q-switched pulse oscillation. From the viewpoint of reducing heat influence, it is desirable to use a short pulse of ns level. Cw with high peak power excites the Q switch, pulse oscillation. The laser energy to be irradiated is not particularly limited, but if it is too large, it may cause damage to the group 3-5 nitride semiconductor. Further, the thicker the thickness of the epitaxial crystal containing the group 3-5 nitride semiconductor, the more the chips generated by the field processing will increase, which may affect the yield. In order to prevent the re-adhesion of the chips, a protective material such as a photoresist or a f-surface protective material may be applied before the laser processing to remove the chips. In particular, in the case of another embodiment described later, on the crystal layer having a thickness of the separated crystallites other than (4) or more, the second crystal growth is made to contain the group 3-5 nitride containing the action portion of the element. The epitaxial crystal of a semiconductor is particularly effective when grown. The size of the element wafer is not particularly limited, but may be, for example, ι〇〇#ν to 100 mm2, preferably 10000 #m2 to 25 mm2, more preferably 4 m2 to l〇mm2. After the separation groove (1) is produced in the above manner, the substrate 101 is peeled off from the insect crystal layer (Fig. 2(C)). In order to peel the growth substrate 101 from the crystallite crystal containing the group 3-5 nitride semiconductor, there is a method of peeling off the growth substrate by light irradiation, a method of removing the growth substrate by polishing, a peeling method using interface stress, and 0 for growth. A method of engraving a substrate for growth by chemical money near the interface between the substrate and the crystal crystal. In the present embodiment, the method of light irradiation is used. Next, a method of peeling the growth substrate by light irradiation will be described. The growth substrate H)0 is sapphire, and the 3-5 group nitride semiconductor is (4)_, 319508 17 200822190 First, light is irradiated from the growth substrate side. When the light is 3 俨 high-wavelength (wavelength 355·) of the Υν〇4 laser, the growth substrate does not substantially absorb the light absorbed by the 3-5-group nitride semiconductor. Thereby, the growth substrate can be selectively peeled off from the group 3-5 nitride semiconductor. After the light irradiation, the Group 3 material and the nitrogen are precipitated in the region where the Group 3-5 nitride semiconductor is decomposed. The bismuth nitride semiconductor is a Ga material, and Ga is precipitated. Therefore, by setting the temperature to a melting point of Ga (30 C) or more, the growth substrate can be easily peeled off. The large amount of energy which decomposes the group 3-5 nitride semiconductor can be effectively &quot;rately absorbed by the group 3-5 nitride semiconductor, and the light to be irradiated is preferably laser light. The wavelength of the light may be a short wavelength that can be absorbed by the Group 3-5 nitride semiconductor. For example, when the energy is larger than the band gap, the absorption of the 3-5-nitride semiconductor is GaN. Because the band gap of GaN is about 3.4 eV, as long as the wavelength is shorter than 365 nm, the laser can be scaled. YAG, YV〇4 3 times high spectral (wavelength 355nm) field or 4 times higher harmonic (wavelength 266nm), ArF (wavelength l93nm), palpitations (wavelength 248nm), XeC1 (wavelength 3〇8nm) Molecular lasers, etc. From the viewpoint of energy uniformity described later, it is preferable to use a YAG or γν〇4 laser. The light to be irradiated is not limited to the above, and for example, in the case where a dopant of a group 3-5 nitride semiconductor is introduced into an impurity, a defect or the like to generate an intra-band gap level, etc., the absorption of the group 3-5 nitride semiconductor is increased. It can also be light with energy less than the band gap. The oscillation form when using laser light can be exemplified by continuous oscillation, positive pulse oscillation, and Q-switched pulse oscillation, and is considered from the viewpoint of reducing heat influence, and is a short pulse of ns level and an excitation q with high bee power 319508. 18 200822190 Off pulse is exhausted. In order to efficiently decompose the group 3-5 nitride semiconductor in the group 3-5 nitride semiconductor in the vicinity of the interface on the growth substrate, it is preferable that the absorption is larger and the absorption region is appropriately larger. It is also preferable to introduce a low-temperature growth buffer layer made of InGaN or GaN, such as ionization or defects. Regarding the thickness of the appropriate absorption region, the buffer layer also has an optimum value from the viewpoint of growing the ternary nitride semiconductor. From the viewpoint of both, the case of GaN is preferably about 5 〇〇A.

光可以點、線、面等之形態供給至成長用基板與3巧 族=物半導體之界面附近。以·點、線狀之雷射光Γ從縮 短藍寳石剝離步驟時間的觀點考量,從成長用基板入射雷 射光時,宜使雷射光之焦點從成長用基板與3_5族氮化物 半V體界面移動至3-5族氮化物半導體側(失焦)。 田射光之月b里有空間性的分佈,為了在2英吋直徑左 f的sa圓面内均-地使成長用基板剝離,以使照射區域重 =吏!量均一地傳達至界面為佳。若於雷射光之侵二區 用基板,故更佳。更有效率、更低之能量剝離成長 含調配有無機粒子之3 時,從成長用基板分離之35二、¥體的蟲晶結晶 含有無機粒子,氣化物半導體的背面有時 等物理性的加工處理錯後=化學性的、或研射或研磨 情:長用基板舆3_5族氮化物半導 右於剝離之界面或附近,配置吸收前述 319508 19 200822190 光、且含有無機粒子之3 - 5族氮化物半導體,則亦可剝離 例如不同之3-5族氮化物半導體。 例如,於GaN/InGaN/GaN之疊層構造中,含有無機Light can be supplied to the vicinity of the interface between the growth substrate and the tantalum-substance semiconductor in the form of dots, lines, and surfaces. In order to reduce the sapphire stripping step time from the viewpoint of shortening the sapphire stripping step time, it is preferable to shift the focus of the laser light from the growth substrate and the 3-5 group nitride half V body interface when the laser beam is incident on the growth substrate. To the 3-5 family nitride semiconductor side (out of focus). There is a spatial distribution in the moon b of the field, and the substrate for growth is peeled off uniformly in the sa round surface of the left-foot diameter of 2 inches, so that the irradiation area is heavy = 吏! A uniform amount of communication to the interface is preferred. It is better if the substrate is used in the invading area of the laser light. More efficient and lower energy stripping growth When the inorganic particles are blended with 3, the crystals separated from the growth substrate are 35. The crystals of the crystals contain inorganic particles, and the back surface of the vaporized semiconductor may be physically processed. After processing error = chemical, or grinding or grinding: long substrate 舆3_5 nitride semi-conductive is adjacent to the interface or near the peeling, and is arranged to absorb the aforementioned 319508 19 200822190 light, and contains 3 - 5 of inorganic particles The nitride semiconductor can also be stripped of, for example, a different Group 3-5 nitride semiconductor. For example, in a stacked structure of GaN/InGaN/GaN, it contains inorganic

粒子之區域在InGaN或InGaN層附近,若照射未被GaN 吸收而被InGaN吸收之光(例如YV〇4雷射之2倍高諧波 (波長532nm)),則光照射後,InGaN被熱分解之區域係與 前述同樣會析出3族材料與氮,故藉由將溫度控制於3族 材料之融點以上,可從3-5族氮化物半導體容易地剝離When the region of the particle is in the vicinity of the InGaN or InGaN layer, if the light absorbed by InGaN is not absorbed by GaN (for example, a double harmonic of YV〇4 laser (wavelength 532 nm)), InGaN is thermally decomposed after light irradiation. In the same manner as described above, the Group 3 material and the nitrogen are precipitated, so that the temperature can be controlled from the melting point of the Group 3 material, and the Group 3-5 nitride semiconductor can be easily peeled off.

GaN。藉此,可選擇性的將相異之兩種3_5族氮化物半導GaN. Thereby, the two different Group 3-5 nitrides can be selectively selected.

體的GaN以低能量之光照射而進行剝離。使用前述GaN 作為成長用基板時,經研磨剝離面後,基板可再利用來作 為成長用基板。 士 =人詳細5兒明有關於剝離界面附近調配有無機粒子 訏之含有3-5族氮化物半導體的磊晶結晶。 教早j 3_5 μ化物半導體之蟲晶結晶若為調配有無機 ^子之猫晶結晶,則可容易_離成長用基板而較佳 :明::之ΐ機粒子係含有例如氧化物、氮化物、碳化 :蝴化物、硫化物、碼化物、金屬類之無機物 之含量,相對於無機粒子,一般Α ”’、 ㈣以上,更佳為95%以上。?機:重以上’較佳係 學分杯、Μ、無機粒子之組成係只要依化 析 fs光为析等求出即可。 氧化物可為例如二氧化矽、氧化 氧化鈽、氧化铉、备儿姐 乳儿鍩乳化鈦、 Γ 辞乳化錫、及銦紹石權(YAG)。 虱化物為例如氮化矽、氮化硼。 319508 20 200822190 碳化物為例如碳化矽(sic)、碳化硼、鑽石、石墨、富 勒烯(Fullerene)類。 硼化物為例如硼化鍅(ZrB2)、硼化鉻(CrB2)。 硫化物例如硫化鋅、硫化鎘、硫化鈣、硫化锶。 石西化物為例如石西化鋅、砸化録。 氧化物、氮化物、碳化物、删化物、硫化物、砸化物 中所含有的元素亦可被其他元素部份取代。氧化物中所含 的元素被其他元素部份取代之例,可列舉如含有鈽或鏑作 為惰性劑之石夕酸鹽或铭酸鹽之螢光體。 金屬可列舉如矽(Si)、鎳(Ni)、鎢(W)、鈕(Ta)、鉻(Cr)、 鈦(Ti)、鎂(Mg)、鈣(Ca)、鋁(A1)、金(Au)、銀(Ag)、鋅(Zn)。 無機粒子亦可為經加熱處理後可形成前述之氧化 物、氮化物、碳化物、硼化物、硫化物、硒化物、金屬之 材料者,例如亦可為聚梦氧烧(silie_)。聚梦氧燒係呈有 Sl·0⑸之無機性鍵結作為主骨架並於Si具有有機取代基 ?之構造的聚合物’若加熱處理至約5⑻。c則成為氧化石夕。 無機粒子亦可使用上述中之1種無機物、或此等之混 ::或化之任一者。由一種無機物所構成之無機: “為乳化物,更佳為由氧化矽所構成。混合物較 =乳切粒子與氧切以外之氧化物粒子的組合,更佳 二化梦粒子與氧化鈦粒子的組合。經複合化者可列舉如 由亂化物所構成之粒子上具有氧化物者。 板狀?之形狀可為球狀(例如剖面為圓、橢圓者)、 板狀(長度L/厚度了之長寬比L/T為15幻00者)、針 319508 21 200822190 狀(例如寬W與長L之L/冒為15至! (含有各種形狀之粒子,全體形狀為不齊、或不定形 狀。因此,無機粒子更宜為球狀氧化石夕 ,較佳係球 分散且可容易取得粒徑比較整齊者之觀點考 膠體氧化石夕。朦體氧化石夕係氧化石夕之粒子於推薦使用 中分散成膠體狀者,可藉由使石夕酸 離1 (水專) 二如四乙基料酸(TE0S)之有㈣化合物進解: =衣得。又,無機粒子之平均粒徑一般為: ―以上,更宜為(U…上;以 且為 宜為l〇#m以下,更宜為!……為5〇“m以下, !述範圍之無機粒子,則可“地剝離粒: 平均粒徑係藉離心沉澱法測定之體積平均粒 边徑亦可藉離心沈澱法以外之二 法、科特古十笞例如動恶光散射 +特计开(Coulter eounter)法、雷射繞射法、 试鏡等進行測定,這此情 ^ =沈歲法所測定的體積平均粒徑即可。例如,以離心沈 :法:…粒徑測定法求出’作為標準粒子的平均粒 :再异出此等平均粒徑之相_數。相關係數以對粒徑 目異之複數標準粒子’算出相對於以離心沈殿法所測定的 積平均粒徑之相_數,並製作校正曲線來求取為宜。 若使用校正曲線,即可從離心沈澱法以外之測定法求得的 平均粒徑求出體積平均粒徑。 亍、 無機粒子之配置可採用例如於含有無機粒子與溶劑 319508 99 200822190 ^漿體中浸潰基板之方法、或使漿體塗佈或噴霧於基板後 .乾燥之方法來進行。溶劑包括水、甲醇、乙醇、異丙醇、 正丁醇、乙二醇、二甲基乙醯胺、甲乙酮、甲基異丁基酮 -等,以水較宜。塗佈方式宜以旋塗法實施。若依此方法, 可使無機粒子之配置密度均一。乾燥亦可使用旋轉器實施。 無機粒子對基板之被覆率,係以掃描型電子顯微鏡 (SEM)從上方觀察配置有無機粒子之基板表面時,測定領 域内(面積S)的粒子數P與粒子之平均粒徑d,以下式 (求出即可。 被覆率(% ) =(((1/2)2χπ · P· l〇〇)/s 無機粒子對基板之被覆率,一般為1%以上,宜為 /以上,更宜為50%以上;一般為95%以下,宜為 以下’更宜為80%以下。 由半導體層磊晶成長後易平坦化之觀點考量,無機粒 子一般係於基板上配置丨層,例如無機粒子之9〇% =上配 〇置成1層,但若能夠使半導體層磊晶成長而形成平坦化, 亦可為2層以上。亦可以單一種類之無機粒子至少配置2 層,亦可分別單層配置至少2種的無機粒子。如以氧化欽 粒子與氧化石夕粒子之組合,至少配置2種的無機粒子時, 最初配置之無機粒子(例如氧化鈦)對基板之被覆率,一 ^為1%以上,宜為30%以上;一般為95%以下,宜為9〇 %以下,更宜為80%以下。第2次以後配置之無機粒子(例 如氧切)對基板之被覆率,—般為1%以上,宜為3〇% 以上’更宜為50%以上;一般為95%以下,宜為以 319508 23 200822190 下’更宜為80%以下。 其次’參照第5圖說明以埋入無機粒子之方式而於 長用基板上使含有3_5族氮化物半導體之W結晶成長, 形成含有無機粒子之磊晶結晶之步驟。 百先,於成長用基板3〇1之表面3〇1A上配置無機粒 子302:配置於成長用基板3〇1之表面3〇ia上的無機粒子 302,係在3_5族氮化物半導體之成長時作用為遮罩,而沒 有無機粒子302之處則成為成長區域301B。 又 少於成長用基板3〇1之表面301A上配置無機粒子3〇2 後,於成長區域301B進行形成尖凸構造之成長(第5圖 (b))。然後,若以促進橫方向成長俾埋入尖凸構造而使平 土一化(苐5圖(c))之方式使3-5族氮化物半導體3 〇3成 長,則因達到尖凸之移位可朝橫方向彎曲,故可使無機粒 子302埋入包含於3·5族氮化物半導體層303内。此時, 可大幅降低結晶缺陷。 在製作第1圖(a)所示的疊層構造時,於成長用基板 1〇1上疊層緩衝層1〇2時,若依據第5圖之說明進行使無 機粒子配置於其上昇面,在後述之第3圖(b)所示之剝離步 驟中,能得到成長用基板101之剝離更容易進行的優點。 其次,參照第3圖及第4圖說明有關第2圖(c)所示步 驟以後之步驟。第3圖(a)的步驟係於磊晶基板1〇〇上黏貼 樹脂膠帶112。具體上,樹脂膠帶112係黏貼於與成長用 基板101相反側之面。亦即,於樹脂膠帶112之黏著面係 供黏著η+電極墊110或/及η電極108等,藉此,被分離 24 319508 200822190 溝ill所分隔之元件晶片乃分別黏著於樹脂膠帶112, 為可以樹脂膠帶112支撐之狀態。 :方式使用樹脂膠帶112,使成長用基板101 仉3有3-5私氮化物半導體之磊晶結晶剝離時, 膠帶112上與成長用基板1〇1剝離,故 、二曰 ㈣裂等之損傷而較佳。光取出面為樹 時必須進行元件面之反轉。如此之級结晶::= =於樹脂膠帶112上進行時,可降低標 〔裂等損傷而較佳。 卞日日月之龜 士?者,剝離成長用基板1〇&quot;臭,進行蟲晶結晶之加工 枯,右於樹脂膠帶112上進行, 可一次加工而較佳。又,若對蟲曰处曰片加工後亦 =枝械性力…所得到之元件的特性會提昇而較佳。 f 1,可進行濕式_、乾式㈣、研磨 【,坦化之效果,以蒸鐘則有提^有除去知傷層、平 ϋ之效果。 、、“财“反射光之取出,並防止龜裂 樹脂谬帶m之種類並無限定,但基材 為Pvcv丙稀酸系膠帶。尤其,對元件晶片剩質且 時,係以環圈等治且箄斜m硪、加工 降低龜裂等損傷而較佳㈣加拉張的狀態下進行,可 美材低龜裂等損傷的觀點考量,樹脂膠帶m之 基材潯膜厚度宜為、蓳去$_ 之 之韩著μ戶且為ΙΟΟμιη以下。樹脂膠帶 洲度係宜為薄者’更宜為一下,比元件晶 319508 25 200822190 片之厚度更薄者則更佳。從德鋒 ㈣力宜為較弱者,更宜為携; :片將用3 L(b)所示的步驟中,係以適當方法從各元件晶 在元件^:㈣^^圖⑷的步驟中’係 件而;^士 70牛面貼黏反轉用樹脂夥帶113 °使用於元 之樹脂谬帶,若移轉至黏著力為同程卢W钙之 5脂膠帶,則可降低龜裂等損傷而較佳。在第:圖= r中,猎由剝離樹脂膠帶112,元件面即反轉。 人 在如此之步驟,製作於樹脂膠帶n 例如即使為1〇_左右的薄 =件s曰片, 針頂出方式之針的種類、二:;片▲亦可猎由對習知以 不發生突破晶片等之破壞,、而;:二:C,使 欠實施後續之檢查、封裝等步驟。 就封叙步驟而言,使各元 脂膠帶113上以針TF出箄 日日攸弟3圖(d)的樹 .材進行安裝。安裝後,封裝體或次安裝 等,然後以樹脂等進行密封,即^ :片^進仃引綠搭接 如此,雖可得到本;明之半導光二極體。 裝型係可適用於光取出面广^¥體兀件’但此元件之封 件、光取出面存在於電^子^電極側之面朝上型發光元 縱方向通電之縱神光元J轉侧的覆晶型發光元件、朝 發光元件之情形,= 面積故散熱性變良好。aa U疋件’因可增廣封裝 弟圖至弟9圖係用以說明含有已述之步驟B1至B4 319508 26 200822190 的本發明的另一實施形態之步驟圖。 首先,如第6圖⑷所示,於成長用基板201上使緩衝 層202 f長。此處,成長用基板2〇1係藍寳石基板。, 卜其次,形成分離溝221。分離溝221係與在第i圖至 第4圖所示之實施形態中的分離溝111相同的要旨所設置 ,。亦即,於成長用基板201上,將含有如後述方式而結 曰曰成長之3·5族氮化物半導體的蠢晶結晶從成長用基板 ^1、剝離之前,使深度到達成長用基板201的分離溝221 形成於作為蟲晶結晶層之緩衝層202。此分離溝221之製 :乍’可列舉如乾式蝕刻、濕式蝕刻、雷射加工、切割加: ^ :為了不使用微影技術俾使製程簡單化宜為切割加 工1、田,加工,其中較佳者為能夠製備較細之分離溝、加 石效率π之雷射加工。例如即使在i㈣以上比較厚的該 猫晶結晶,亦可縮小加工寬度,而提高生產性。 分離溝221之底面221a係形成於成長用基板2(n。此 ,在弟1圖⑷所示的步驟中,於緩衝層2G2上進行另一蟲 曰曰曰曰之成長(第2之結晶成長)時,有時於分離溝22ι内 進行結晶成長,但若以雷射加工製作分離溝221而使1底 =21&amp;到達成長用基板2()1,則底面221&amp;之表面因成為 :里加工監實石之加工面,故會產生抑制磊晶結晶成長之 石=即,藉第2結晶之成長使含有3_5族氮化物半導體 初曰曰、、Ό曰曰成{日守的分離冑’因彳時於分離溝内有結晶成 故從㈣離成長用基板之觀點,不僅對含有3_5族氮 319508 27 200822190 導體之磊晶結晶,對於藍寶石亦以製作大約為第2 =曰日成,厚度以上之分離溝為佳。以切割加I、雷射加工 _衣作分離溝時’由於分離溝内之έ士曰成具乍! -點亦佳,其中更佳者為雷射加工了曰曰成長勿,故從此觀 因^於其次之步驟中,如第6_所示,於緩衝層 、步使磊晶結晶成長時,可抑制於分離溝221内 絲。在第6 _中,於緩衝層繼上藉蠢晶結晶 、所$層之層,係與第1圖⑷所示者相同。亦即,2〇3 係n-GaN層。204係反覆㈣说層駡至繼與㈣ 至304J成長5組而構成之多重量子井層。連接於 夕里子井層204而形成覆蓋層2〇5,藉此可形成發光層。 206係p型層,207係n+型層。 其;人’如第7圖⑷所示,於η+型層2〇7上形成 ^ 後進行使磊晶結晶下層的分離溝221露出之表面 ,加工於各分離溝221上形成η電極209(第7圖(b))。 、麄而於各n電極2〇8上形成電極墊21〇(第7圖⑷)。此 狀態係對應於第2圖(b)的狀態。 一在,8圖(a)的步驟中,係從成長用基板2〇1側照射 f在第8圖⑻的步驟中,係於羞晶基板細黏貼樹脂膠 T 211树脂膠帶211係黏貼於與成長用基板2〇1相反側 之面、亦即,於樹脂膠帶211之黏著面係黏著n+電極墊 2=或/及n電極2〇8等,藉此,由分離溝π!所分隔之元 牛片系刀別成為藉樹脂膠帶211支樓的狀態。 在第8圖(c)所示的步驟中,係使成長用基板2〇1從各 28 319508 200822190 元件晶片以適當方法剝離。在第9圖(3)的步驟中,黏貼元 件晶片之元件面反轉用樹脂勝帶212。在第9圖⑻二步驟 中,藉由剝離樹脂膠帶211使元件面反轉。 其次,就封裝步驟而言,使各元件晶片從第9圖( 7樹脂膠帶212上以針頂出等手段使移動到封裝體或次安 裝材而進行安裝。安裝後,依需要於元件晶片上進行引線 搭接等,然後以樹脂等密封,即可製成發光二極體。、 (實施例) 茲藉實施例具體地說明本發明,但本發明並不限定於 此貫施例。 實施你丨1 成長用基板係使用經鏡面研磨之430μιη厚藍寶石 (0001)者。於此成長用基板上,使3_5族氮化物半導體成 長。成長係使用MO VPE法。在1氣壓下使支撐體(suscept〇r) 之溫度為485t,以氫為載體氣體,供給載體氣體、氨及 T/G,使長成厚度約為5〇〇A之低溫成長QaN緩衝層。其 二人使支撐體溫度為1〇4〇。〇而使爐壓力降為1/4氣壓,供 =載體乳體、氨及TMG,而形成高溫成長未摻雜之GaN 緩衝層。繼而供給載體氣體、氨及TMG及矽氧烷而形成 由杉雜Si之GaN所構成之n型層。從成長溫度1〇4〇。〇徐 緩地冷却至室溫。 ▲而藉由再成長,使依序形成由摻雜si之GaN所構 成之η型層、由GaN及InGaN構成之雙異質構造的障壁 層”电井層(多重1子井構造)、由GaN及A1GaN構成之覆 29 319508 200822190 蓋層、由摻雜Mg之GaN構成之p型層、以及由摻雜以 之InGaN構成之型層,製成結晶之厚度為2〇μιη顯示藍 色發光的3-5族氮化物半導體。 (歐姆η+電極之製作) 使成長後之3-5族氮化物半導體在ν2中進行7〇〇。匚2〇 分鐘的熱處理,使ρ型層形成低電阻的ρ型。然後為了在 3-5族氮化物半導體之表面形成歐姆η+電極,首先進行3巧 私氮化物半導體表面的洗淨,其係以丙酮溶液之超音波洗 淨、使6(TC之硝酸與鹽酸以1:3之比率混合的溶液(熱王水) 進行之洗淨、超純水之超音波洗淨的順序來實施。然後, 為了形成構成歐姆n+電極之IT〇電極,以真空蒸鏟裝置塞 錢ITO 140nm,並於此表面上依序進行光阻塗佈、光阻供 烤、、圖型曝光、圖型顯像後,以氯化亞鐵水溶液與鹽酸溶 ,以1:1之比率混合的溶液進行#刻,而形成ιτ〇電極圖 ^圖型形成後,剝離殘存之光阻。 (#(歐姆η電極之製作) 其次’為 而進行η型層 上依序進行光 以進行η型層 刻’蝕刻磊晶 (台面形狀)。 CH2C12、Ar 之 墨力為0.8Pa 了形成3-5族氮化物半導體之歐姆n電極, 露出區域之圖型化。具體上,係於前述表面 阻塗佈、光阻烘烤、圖型曝光、圖型顯像, 露出區域之圖型化。其次,藉由ICP乾式蝕 結晶至露出11型層之深度而露出n型層表面 使用於ICP乾式钱刻之钱刻氣體係Cl2、 混合氣體,氣體流量分別為20、l〇、4〇sccm, ICP功率為200W、偏壓功率為1〇〇w。乾 319508 30 200822190 式蝕刻終了後,以有機溶劑除去多餘之光罩。其次,於露 出之η型層表面上,為了形成歐姆η電極之V/A1(釩/鋁) ~ 電極,而於此表面上依序進行光阻塗佈、光阻烘烤、圖型 - 曝光、圖型顯像後,以真空蒸鍍裝置蒸鍍V(釩)10nm,繼 而蒸鍍A1(鋁)100nm。其次,藉脫除法(Lift-off)形成V/A1 電極圖型。 (電極墊之形成) 其次,於IT0電極表面上,為了形成作為電極墊之 i Ti/Au(鈦/金)電極墊,於此表面上依序進行光阻塗佈、光阻 烘烤、圖型曝光、圖型顯像後,以真空蒸鍍裝置蒸鍍Ti 50nm,繼而蒸鍍Au 200nm。其次,藉脫除法形成Ti/Au 電極墊圖型。 (以雷射加工製作分離溝) 藉雷射光製作3-5族氮化物半導體的分離溝。所照射 之雷射光係將CW激發YV04雷射的3倍高諧波(波長 / 355nm)藉斬波器形成頻率35KHz的脈衝者,Q開關脈衝寬 為8ns左右,振盪模式係TEMoo、3倍高諧波之輸出在試料 面約為0.2W。使此雷射光從3-5族氮化物半導體表面側入 射,以焦點位置來到表面之方式進行照射。分離溝寬度為 20μιη以下。將該操作枱以10mm/sec掃描,1條線份掃描 5次結束後,依元件大小(即420μπι)平行地移動操作枱。重 覆此操作,對3-5族氮化物半導體以網目狀照射雷射光, 分隔成具有約420μπιχ420μπι之標的元件晶片面積的複數 區域。 31 319508 200822190 (基板剝離用之雷射照射)The bulk GaN is peeled off by irradiation with low energy light. When the GaN is used as the substrate for growth, the substrate can be reused as a substrate for growth after the surface is polished.士 = 人人 Detailed 5 children have an epitaxial crystal containing 3-5 group nitride semiconductors with inorganic particles in the vicinity of the peeling interface. It is preferable to teach the crystals of the crystals of the early j 3_5 μ compound semiconductor to be crystallized with the inorganic crystals, and it is preferable to use the substrate for growth. Preferably, the particles of the crystal contain a compound such as an oxide or a nitride. Carbonization: The content of inorganic substances such as petide, sulfide, coded, and metal is generally Α"', (4) or more, and more preferably 95% or more with respect to inorganic particles. Machine: Heavy above 'better' credit cup The composition of the inorganic particles and the inorganic particles may be determined by analyzing the fs light, etc. The oxide may be, for example, cerium oxide, cerium oxide oxide, cerium oxide, cerium emulsified titanium, or emulsified tin. And indium shale (YAG). The bismuth compound is, for example, tantalum nitride or boron nitride. 319508 20 200822190 Carbides are, for example, bismuth carbide (sic), boron carbide, diamond, graphite, fullerene. The boride is, for example, lanthanum boride (ZrB2) or chromium boride (CrB2). Sulfides such as zinc sulfide, cadmium sulfide, calcium sulfide, and strontium sulfide. The lithosparin is, for example, zinc chlorinated zinc, bismuth oxide, oxide, nitrogen. Compounds, carbides, sulphides, sulfides, The element contained in the telluride may be partially substituted by other elements. Examples in which the element contained in the oxide is partially substituted by other elements may, for example, be a sulphuric acid or a sulphuric acid containing ruthenium or osmium as an inert agent. a phosphor of a salt. Examples of the metal include bismuth (Si), nickel (Ni), tungsten (W), button (Ta), chromium (Cr), titanium (Ti), magnesium (Mg), calcium (Ca), Aluminum (A1), gold (Au), silver (Ag), zinc (Zn). The inorganic particles may also be formed by heating to form the aforementioned oxides, nitrides, carbides, borides, sulfides, selenides. For the metal material, for example, it may be silie_. The polyoxyl system is a polymer having an inorganic bond of S1(5) as a main skeleton and an organic substituent in Si. If it is heat-treated to about 5 (8), c is a oxidized stone. The inorganic particles may be one of the above-mentioned inorganic substances, or any of these: or an inorganic substance: The emulsion is more preferably composed of cerium oxide. The mixture is better than the combination of the milk-cut particles and the oxide particles other than the oxygen cut, and more preferably the combination of the dream particles and the titanium oxide particles. The composite may be exemplified by an oxide having particles on a particle composed of a disorder. Plate shape? The shape may be spherical (for example, a circle or an ellipse), a plate shape (length L/th length L/T is 15 phantom 00), and a needle 319508 21 200822190 (for example, width W and length L) L/ is 15 to! (The particles containing various shapes have a shape that is irregular or indefinite. Therefore, the inorganic particles are more preferably spherical oxidized stones, preferably the balls are dispersed and the particle size can be easily compared. The viewpoint of the tidy is the colloidal oxidized stone eve. The oxidized oxidized stone of the oxidized stone of the corpus callosum is dispersed into a colloidal form in the recommended use, and can be separated from the 1 (water) by a salt such as tetraethyl hydride. The acid (TE0S) has (4) the compound solution: = clothing. In addition, the average particle size of the inorganic particles is generally: ― above, more preferably (U... above; and preferably l〇#m or less, more preferably For the range of 5 〇 "m or less, the inorganic particles in the range described above can be "stripped particles: the average particle size is determined by the centrifugal precipitation method. The volume average particle diameter can also be determined by two methods other than centrifugal precipitation. , Kotku Shiyan, such as the dynamic light scattering + Coulter eounter method, laser diffraction method, audition, etc. For the determination, the volume average particle diameter measured by the method of sinking can be determined. For example, the average particle size as the standard particle is determined by the method of centrifugation: method: particle size measurement: The correlation coefficient is determined by calculating the phase of the average particle diameter measured by the centrifugal pedestal method with respect to the complex standard particle of the particle size, and preparing a calibration curve. The volume average particle diameter can be determined from the average particle diameter determined by a measurement method other than the centrifugal precipitation method. The arrangement of the inorganic particles can be carried out, for example, by impregnating the substrate with the inorganic particles and the solvent 319508 99 200822190. The method comprises the steps of: coating or spraying the slurry on the substrate and drying. The solvent comprises water, methanol, ethanol, isopropanol, n-butanol, ethylene glycol, dimethylacetamide, methyl ethyl ketone, A The isobutyl ketone-etc. is preferably water. The coating method is preferably carried out by spin coating. According to this method, the arrangement density of the inorganic particles can be made uniform. Drying can also be carried out using a spinner. Coverage rate When the surface of the substrate on which the inorganic particles are disposed is observed from above by a scanning electron microscope (SEM), the number of particles P in the field (area S) and the average particle diameter d of the particles are measured, and the following formula is obtained. % ) =(((1/2)2χπ · P· l〇〇)/s The coverage of the inorganic particles on the substrate is generally 1% or more, preferably / or more, more preferably 50% or more; generally 95% In the following, it is preferable that the following is more preferably 80% or less. From the viewpoint of easy planarization after epitaxial growth of the semiconductor layer, the inorganic particles are generally disposed on the substrate, for example, 9 % by mass of the inorganic particles = upper alignment device Although it is one layer, if the semiconductor layer can be epitaxially grown and planarized, it may be two or more layers. It is also possible to arrange at least two layers of a single type of inorganic particles, or to arrange at least two kinds of inorganic particles in a single layer. When at least two kinds of inorganic particles are disposed in combination with the oxidized crystal particles and the oxidized stone particles, the coverage of the inorganic particles (for example, titanium oxide) disposed on the substrate is preferably 1% or more, preferably 30% or more. Generally, it is 95% or less, preferably 9 % or less, more preferably 80% or less. The coverage of the inorganic particles (for example, oxygen chopping) disposed on the second and subsequent substrates is generally 1% or more, preferably 3% by weight or more, more preferably 50% or more, and generally 95% or less, preferably 319,508. 23 200822190 The next 'more suitable is less than 80%. Next, a step of growing a W crystal containing a Group 3-5 nitride semiconductor on a long substrate by embedding inorganic particles to form epitaxial crystals containing inorganic particles will be described with reference to Fig. 5. In the first place, the inorganic particles 302 are disposed on the surface 3〇1A of the growth substrate 3〇1, and the inorganic particles 302 disposed on the surface 3〇ia of the growth substrate 3〇1 are grown in the growth of the Group 3-5 nitride semiconductor. The function is a mask, and when there is no inorganic particle 302, it becomes a growth region 301B. Further, after the inorganic particles 3〇2 are disposed on the surface 301A of the growth substrate 3〇1, the growth of the sharp convex structure is performed in the growth region 301B (Fig. 5(b)). Then, if the 3-5-group nitride semiconductor 3 〇3 is grown in such a manner as to promote the lateral growth and bury the convex structure and make the flat soil (苐5 (c)), the sharp convex shift is achieved. Since the bit can be bent in the lateral direction, the inorganic particles 302 can be buried in the group 3-5 nitride semiconductor layer 303. At this time, the crystal defects can be greatly reduced. When the buffer layer 1〇2 is laminated on the growth substrate 1〇1 in the laminated structure shown in FIG. 1(a), the inorganic particles are placed on the rising surface according to the description of FIG. In the peeling step shown in Fig. 3(b) to be described later, the advantage that the peeling of the growth substrate 101 can be easily performed can be obtained. Next, the steps after the steps shown in Fig. 2(c) will be described with reference to Figs. 3 and 4. The step of Fig. 3(a) is to adhere the resin tape 112 to the epitaxial substrate 1A. Specifically, the resin tape 112 is adhered to the surface opposite to the growth substrate 101. That is, the adhesive surface of the resin tape 112 is adhered to the η+ electrode pad 110 or/and the η electrode 108, and the like, whereby the component wafers separated by the trenches 319508 and 200822190 are adhered to the resin tape 112, respectively. It can be supported by the resin tape 112. In the case where the epitaxial crystal of the growth substrate 101 仉3 is separated from the growth substrate 101 by using the resin tape 112, the tape 112 is peeled off from the growth substrate 1〇1, and the damage is caused by the damage of the second (four) crack. Better. When the light extraction surface is a tree, the component surface must be reversed. Such a grade of crystallization::= = when it is carried out on the resin tape 112, it is preferable to reduce the damage such as cracks. In the next day, the turtle is peeled off, and the substrate for the growth of the substrate is removed. The processing of the crystallized crystal is carried out, and it is carried out on the resin tape 112, and it is preferably processed at one time. Moreover, it is preferable to improve the characteristics of the components obtained by processing the mites at the insect mites. f 1, can be wet _, dry (four), grinding [, the effect of candidization, steaming bells have the effect of removing the damage layer, flat. , "Finance" removal of reflected light, and prevention of cracking The type of resin tape m is not limited, but the substrate is Pvcv acrylic acid tape. In particular, when the component wafer is left in a state of being damaged by a loop or the like, and the damage is reduced, the crack is preferably (4) stretched, and the damage can be caused by the low crack of the beautiful material. Considering the thickness of the base film of the resin tape m, it is preferable to use the _μιη or less. Resin tape is suitable for thinner ones. It is better to be better than the thinner ones of 319508 25 200822190. From Defeng (four), it is better to be weaker, and more suitable for carrying; : The film will be in the step shown by 3 L(b), and the appropriate method is used to crystallize each component from the component ^:(4)^^Fig. 'Lines; ^ 70 70-face adhesive reversal with resin tape 113 ° used in the yuan resin ribbon, if transferred to the adhesion of the same way Lu W calcium 5 grease tape, can reduce cracking It is better to wait for damage. In the figure: r = r, the stalk is peeled off by the resin tape 112, and the element surface is reversed. In such a step, the manufactured in the resin tape n is, for example, a thin piece of 〇 左右 左右 , , , , , , , , , , , , , , , , 针 针 针 针 针 针 针 针 针 针 针 针 针 针 ; ; ; ; ; Break through the destruction of the wafer, etc.; and: 2: C, the implementation of the subsequent inspection, packaging and other steps. In the case of the sealing step, the individual ligament tapes 113 are attached to the tree material of the Japanese priest 3 (d) by the needle TF. After installation, the package or sub-mounting, etc., and then sealed with resin, etc., that is: ^ ^ ^ ^ 仃 仃 绿 绿 绿 绿 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 如此 ; ; ; ; ; ; ; ; ; The mounting type can be applied to the light-extracting surface of the body. However, the sealing member of the component and the light-removing surface are present on the side of the electrode-side electrode. In the case of the flip-chip type light-emitting element on the turn side and the light-emitting element, the area is reduced, and the heat dissipation property is improved. Aa U ’ 因 因 可 因 因 因 因 因 弟 弟 弟 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 First, as shown in Fig. 6 (4), the buffer layer 202 f is made long on the growth substrate 201. Here, the growth substrate 2〇1 is a sapphire substrate. Next, a separation groove 221 is formed. The separation groove 221 is provided in the same manner as the separation groove 111 in the embodiment shown in Figs. i to 4 . In the substrate 201 for growth, the epitaxial crystal containing the group 3-5 nitride semiconductor grown and grown as described later is brought to the growth substrate 201 before being peeled off from the growth substrate 1 . The separation groove 221 is formed in the buffer layer 202 as a crystal layer of the insect crystal. The system of the separation groove 221 can be exemplified by dry etching, wet etching, laser processing, and cutting: ^: In order not to use the lithography technique, the process is simplified, and the processing is simplified, processing, and processing. Preferably, it is capable of preparing a fine separation trench and a laser processing efficiency of π. For example, even if the cat crystal is relatively thick at i (four) or more, the processing width can be reduced, and productivity can be improved. The bottom surface 221a of the separation groove 221 is formed on the growth substrate 2 (n. Here, in the step shown in Fig. 4 (4), another insect growth is performed on the buffer layer 2G2 (the second crystal growth) In the case where the crystal growth is carried out in the separation groove 22, the surface of the bottom surface 221 &amp; Processing the surface of the stone, so it will produce a stone that inhibits the growth of the epitaxial crystal = that is, by the growth of the second crystal, the first half of the nitride semiconductor is contained, and the separation of the semiconductor is included. Since there is crystallization in the separation groove due to 彳, from the viewpoint of (4) from the substrate for growth, not only the epitaxial crystal of the conductor containing the 3-5 group nitrogen 319508 27 200822190, but also the sapphire is about the second = 曰 成, thickness The above separation groove is better. When cutting and adding I, laser processing _ clothing as a separation groove, 'because the gentleman in the separation groove is a flaw! - The point is also good, and the better one is laser processed 曰曰Do not grow, so from this point of view, in the next step, as shown in the 6th, in the buffer When the epitaxial crystal is grown in the step, it is possible to suppress the inner filament of the separation groove 221. In the sixth embodiment, the buffer layer is followed by the stupid crystal and the layer of the layer is the same as that shown in Fig. 1 (4). That is, the 2〇3 series n-GaN layer. The 204 series repeats (4) the multiple quantum well layers formed by the layer stacking to the (4) to 304J growth group 5. The connection is formed in the Xiulizi well layer 204 to form the cover layer 2〇5. Thereby, a light-emitting layer can be formed. 206-type p-type layer, 207-type n+-type layer; human; as shown in Fig. 7 (4), formed on the η+-type layer 2〇7 and then subjected to epitaxial crystallization of the lower layer The surface on which the separation groove 221 is exposed is formed on each of the separation grooves 221 to form an n electrode 209 (Fig. 7(b)), and an electrode pad 21 is formed on each of the n electrodes 2A (Fig. 7 (4)). This state corresponds to the state of Fig. 2(b). In the step (a) of Fig. 8, the irradiation of f from the side of the growth substrate 2〇1 is performed in the step of Fig. 8 (8). The substrate fine-adhesive resin T 211 resin tape 211 is adhered to the surface opposite to the growth substrate 2〇1, that is, the adhesive surface of the resin tape 211 is adhered to the n+ electrode pad 2=or/and the n-electrode 2〇8 Wait, In this way, the slabs of the slabs separated by the separation grooves π! are in the state of the resin tape 211. In the step shown in Fig. 8(c), the growth substrate 2〇1 is used. 28 319508 200822190 The component wafer is peeled off by an appropriate method. In the step of Fig. 9 (3), the component surface inversion resin of the component wafer is wound with the resin 212. In the second step of Fig. 9 (8), the resin tape 211 is peeled off. Next, in the encapsulation step, each element wafer is mounted by moving it to the package or the sub-mount by means of a needle ejecting from the resin tape 212 on the ninth drawing. After the mounting, the wiring is lapped on the component wafer as needed, and then sealed with a resin or the like to form a light-emitting diode. (Embodiment) The present invention will be specifically described by way of examples, but the invention is not limited thereto. Implementing 丨1 The growth substrate is a mirror-polished 430μιη thick sapphire (0001). On the substrate for growth, a Group 3-5 nitride semiconductor is grown. The growth system uses the MO VPE method. The temperature of the support (suscept〇r) was 485 t at 1 atm, and hydrogen was used as a carrier gas, and carrier gas, ammonia, and T/G were supplied to grow into a low-temperature growth QaN buffer layer having a thickness of about 5 Å. The two made the support temperature 1 〇 4 〇. The furnace pressure is reduced to 1/4 atmosphere for the carrier emulsion, ammonia and TMG to form a high temperature grown undoped GaN buffer layer. Then, a carrier gas, ammonia, TMG, and a siloxane are supplied to form an n-type layer composed of GaN of Cezan Si. From the growth temperature of 1〇4〇. 〇 Slowly cool to room temperature. ▲ By re-growth, an n-type layer composed of GaN doped with GaN, a double-heterostructure barrier layer made of GaN and InGaN, an electric well layer (multiple sub-well structure), and GaN are sequentially formed. And a cover layer composed of A1GaN 29 319508 200822190, a p-type layer made of Mg-doped GaN, and a layer formed of doped InGaN, and the thickness of the crystal is 2〇μηη, showing blue light emission 3 - Group 5 nitride semiconductor. (Preparation of ohmic η + electrode) The grown 3-5-nitride semiconductor is subjected to 〇〇2 〇〇2 〇〇2〇 heat treatment to form a p-type layer with low resistance ρ Then, in order to form an ohmic η+ electrode on the surface of the 3-5-nitride semiconductor, the surface of the arsenic nitride semiconductor is first washed, which is washed with an ultrasonic solution of acetone to make 6 (TC nitric acid). This is carried out in the order of washing with a solution of hydrochloric acid at a ratio of 1:3 (hot aqua regia) and ultrasonic cleaning of ultrapure water. Then, in order to form an IT crucible electrode constituting an ohmic n+ electrode, vacuum evaporation is performed. The shovel device plugs the ITO 140nm and sequentially performs photoresist coating on the surface. After the photoresist is baked, the pattern is exposed, and the pattern is developed, the solution is prepared by dissolving the aqueous solution of ferrous chloride and hydrochloric acid in a ratio of 1:1, and forming an electrode of the ιτ〇 electrode pattern After that, the remaining photoresist is peeled off. (# (Production of ohmic η electrode) Next, 'lighting is performed on the n-type layer to perform n-type layering' etching epitaxy (mesa shape). CH2C12, Ar ink An ohmic n-electrode of a group 3-5 nitride semiconductor is formed at a force of 0.8 Pa, and the exposed region is patterned. Specifically, the surface resist coating, photoresist baking, pattern exposure, and pattern imaging are performed. The patterning of the exposed area. Secondly, the surface of the n-type layer is exposed by ICP dry etching to the depth of the exposed type 11 layer, and the gas is used in the ICP dry-type engraving system Cl2, the mixed gas, and the gas flow rate is 20, respectively. L〇, 4〇sccm, ICP power is 200W, bias power is 1〇〇w. Dry 319508 30 200822190 After the end of the etching, remove the excess mask with organic solvent. Secondly, on the exposed surface of the n-type layer, In order to form an ohmic η electrode V/A1 (vanadium/aluminum) ~ electrode, and here After the photoresist coating, photoresist baking, pattern-exposure, and pattern development were sequentially performed on the surface, V (vanadium) was deposited by a vacuum evaporation apparatus to 10 nm, and then A1 (aluminum) was evaporated to 100 nm. The V/A1 electrode pattern is formed by Lift-off. (Formation of electrode pad) Next, on the surface of the IT0 electrode, in order to form an i Ti/Au (titanium/gold) electrode pad as an electrode pad, On this surface, photoresist coating, photoresist baking, pattern exposure, and pattern development were sequentially performed, and then Ti 50 nm was deposited by a vacuum evaporation apparatus, followed by vapor deposition of Au 200 nm. Secondly, the Ti/Au electrode pad pattern is formed by the removal method. (Separation of grooves by laser processing) A separation trench of a Group 3-5 nitride semiconductor is produced by laser light. The irradiated laser light system uses a CW-excited YV04 laser 3 times higher harmonic (wavelength / 355nm) to form a pulse with a frequency of 35KHz by a chopper. The Q-switch pulse width is about 8 ns, and the oscillation mode is TEMoo, 3 times higher. The output of the harmonics is approximately 0.2W on the sample side. This laser light is incident from the side of the surface of the group 3-5 nitride semiconductor, and is irradiated so that the focus position comes to the surface. The separation groove width is 20 μm or less. The console was scanned at 10 mm/sec, and after one line scan was completed five times, the console was moved in parallel depending on the component size (i.e., 420 μm). By repeating this operation, the 3-5-group nitride semiconductor is irradiated with laser light in a mesh shape, and is divided into a plurality of regions having an area of the element wafer of about 420 μπι 420 μm. 31 319508 200822190 (Laser irradiation for substrate stripping)

八人為了剝離監寶石成長用基板,從藍寶石進行雷 射光照射。所照射之光係將cw激發YV〇4雷射的3倍高 谐波(波長355ηπι)藉斬波器形成頻率15KHz的脈衝者,Q 開關脈衝寬度為8ns左右,振式係τ氣、3倍高譜波 之輸出在試料面約A 〇.42w。使此光從藍f石基板側入 射以使焦點位置從藍寶石/3_5族氮化物半導體界面來到 GaN側45〇μιη之位置之方式進行失焦照射。使試料以真空 吸附固疋於操作括,該括以35〇_/sec進行線狀掃描,1 條線份掃描結束後,平行移動操作抬15_。重覆進行線 狀掃描,對藍寶石全面照射光。 使光照射後之試料载置於固定在4英叶左右的環圈治 ,、上的樹脂膠帶之中心部。樹脂膠帶係於約70μ厚之PVC/ 丙烯酸系基底膜上配置約1〇厚 著層者。係使用之薄膜、者力18gf/25mm的黏 弱者。 /專膜黏者層兩者均為厚度薄、黏著性 光照射結束後之試料,若從藍寶石侧觀察,則可見藍 =石與3_5族氮化物半導體界面附近之全面均—地從透: 變成灰色。此界面附近之變色,經分析調查得知主要為以。 (基板剝離、元件面反轉用之樹脂膠帶步驟)In order to remove the substrate for growing gemstones, eight people irradiate the sapphire with laser light. The light that is irradiated emits a pulse of 3 times higher harmonics (wavelength 355ηπι) of the CV-excited YV〇4 laser by a chopper to form a pulse of 15 kHz. The Q-switch pulse width is about 8 ns, and the vibration mode is τ gas, 3 times. The output of the high-spectrum wave is about A 〇.42w on the sample surface. This light was incident from the side of the blue f-stone substrate so that the focus position was defocused from the sapphire/3-5 nitride semiconductor interface to the position of the GaN side 45 〇 μηη. The sample was vacuum-adsorbed and fixed in operation, and the linear scanning was performed at 35 〇/sec, and after one line scanning was completed, the parallel movement operation was carried out by 15 _. Repeat the line scan to fully illuminate the sapphire. The sample after the light irradiation was placed on the center of the resin tape which was fixed to the ring of about 4 inches. The resin tape was placed on a PVC/acrylic base film of about 70 μ thick and placed on a layer of about 1 inch thick. It is a thin film with a force of 18gf/25mm. /Special film adhesive layer is a sample with a thin thickness and adhesive light after the end of the irradiation. If viewed from the sapphire side, it can be seen that the blue-stone and the 3_5-nitride semiconductor interface are all in the vicinity of the interface. gray. The discoloration near this interface was mainly analyzed by investigation. (Step of peeling off the substrate and resin tape for reversing the surface of the component)

為剝離藍寳石,將載置於樹脂膠帶上之藍寶石朝上、 3-5無氮化物半導體表面朝 離藍寶石。於此階段,使1=4加熱至約 物半導體的該窗5軔崎 於此树脂膠帶上之弘5族氮化 -、I貝'丨肖面/文漬於緩衝氟酸(BHF) 10分鐘, 319508 32 200822190 除去藍寶石分離時殘存之Ga。 從載置有藍寶石剝離面朝上之試料的前述樹脂膠帶 移置至同種之樹脂膠帶,使3-5族氮化物半導體表面侧一 1 齊朝上。 (封裝) 其次,藉針頂出方式,拾起420μπι2之元件晶片,於 以Α1Ν陶瓷製、於具有Ag接續點(reflector)之表面封裝 體,藉Ag膠黏著晶片進行封裝。然後以聚矽氧烷樹脂依 ( 塗附、脫泡、硬化之步驟密封晶片,製成表面封裝型燈泡 (lamp) 〇 (元件評估) 藉以上之步驟,可得到成長用基板已剝離之20μπι厚 的3-5族氮化物半導體之發光元件。以20mA驅動此發光 元件時,顯示明顯之藍色發光,以積分球測定全放射束結 果為13mW。以高電流驅動時,至300mA為止光輸出隨著 (增加。至960mA為止元件尚未破壞。 實施例2至5 除了 3-5族氮化物半導體之厚度為15μιη、25μπι、 30μπι、3 5μπι以外,其餘與實施例1同樣進行,製成3-5 族氮化物半導體之發光元件。 以20mA驅動此發光元件時,顯示明顯之藍色發光, 以積分球測定全放射束結果,與實施例1相同。以高電流 驅動時,至300mA為止光輸出隨著增加。至960mA為止 元件尚未破壞。 33 319508 200822190 比較例1 ^ 除了 3-5族氮化物半導體之厚度為5μιη以外,其餘與 Λf同樣進行,製成3-5族氮化物半導體之發光元件。 藉以上步驟,剝離成長用基板時,發生龜裂現象,以 20mA驅動此發光元件時,幾乎未發光。 比較例2至6 3-5族氮化物半導體之厚度為15μπι、20μιη、25μπι、 30μπι、35μιη,除未製作分離溝以外,其餘與實施例}同 樣進行,製成3_5族氮化物半導體之發光元件。 猎以上之步驟’剥離成長用基板時,發生龜裂現象, 以20mA驅動此發光元件時,幾乎未發光。 實施例6 除了在樹脂膠帶上載置藍寶石剝離面朝上之試料的 狀態下研磨已剝離面以外’其餘與實施例1同樣進行,製 成3_5族氮化物半導體之發光元件。 將3-5族氮化物半導體之剝離面研磨l〇〇nm左右深 度。此研磨之面以觸針段差計進行評估時,可知已平坦化。 以20mA驅動此發光元件時,顯示明顯之藍色發光, 以積分球測定全放射束結果,與實施例丨相同。以高電流 驅動時,至300mA為止光輸出隨著增加。至96〇111八為2 元件尚未破壞。 實施例7 除了在樹脂膠帶上载置藍寳石剝離面朝上之試料的 狀態下乾蝕刻已剝離面以外,其餘與實施例丨同樣進行, 319508 34 200822190 製成3-5族氮化物半導體之發光元件。 藉由ICP乾式蝕刻,對磊晶結晶蝕刻100nm左右深 度。使用於ICP乾式蝕刻之蝕刻氣體,係Cl2、CH2C12、 • Ar之混合氣體,氣體流量分別為20、10、40sccm,壓力 為0.8Pa、ICP功率為200W、偏壓功率為100W。 以20mA驅動此發光元件時,顯示明顯之藍色發光, 以積分球測定全放射束結果,與實施例1相同。以高電流 驅動時,至300mA為止光輸出隨著增加。至960mA為止 ( 元件尚未破壞。 實施例8 除了在樹脂膠帶上載置藍寶石剝離面朝上之試料的 狀態下對已剝離面蒸鍍Ag 1000A以外,其餘與實施例1 同樣進行,製成3-5族氮化物半導體之發光元件。 以20mA驅動此發光元件時,顯示明顯之藍色發光, 以積分球測定全放射束結果與實施例1相同。以南電流驅 / 動時,至300mA為止光輸出隨著增加。至960mA為止元 I . 件尚未破壞。 實施例9至11 除了剝離藍寶石時之樹脂膠帶使用約70μ厚之PVC/ 丙烯酸系基底膜上具有黏著力分別為38gf/25mm、 70gf/25mm之約10μ厚的黏著層者,或約65μ厚之PVC/ 丙烯酸系基底膜上具有黏著力為130gf/25mm之約10μ厚 的黏著層者以外,其餘與實施例1同樣進行,製成3-5族 氮化物半導體之發光元件。 35 319508 200822190 以产八元件時,顯㈣顯之藍色發光, 球測疋全放射束結果,與實施例1相同。以高電流 =二MOOmA為止光輸出隨著增加。19爆 70件尚未破壞。 比較例7 除了不使用剝離藍寶石時之樹脂膠帶以外,其餘與實 施例丄同松進行’製成3_5族氮化物半導體之發光元件。 藉以上步驟,剝離成長用基板時,發生龜裂現象,以 20mA驅動此發光元件時,幾乎未發光。 實施例12 除了以雷射光製作3_5族氮化物半導體之分離溝前, 在3-5族氮化物半導體表面塗佈表面保護材以外,其餘盘 實施例1同樣進行,製成3-5族氮化物半導體之發光元件、。 所塗佈之表面保護材以丙酮除去。以光學顯微鏡觀察 此3-5族氮化物半導體表面時,發現全體晶圓上之切削屑 (均已去除。 藉上步驟,可传到已剝離成長用基板之厚的 3 5私氮化物半導體之發光元件。以別㈤入驅動此發光元 =%,頒不明顯之藍色發光,以積分球測定全放射束結果, 兵只施例1相同。以高電流驅動時,至3〇〇mA為止光輸出 思著坫加。至960mA為止元件尚未破壞。 除了使用配置有無機粒子之3乃族氮化物半導體以及 變更基板剝離用之雷射照射條件以外,其餘與實施例1同 36 319508 200822190 樣進行,製成3-5族氮化物半導體之發光元件。 無機粒子係使用包含於膠體氧化矽漿體(日本觸媒(股) 製、Seahostar KE- W50(商品名)、平均粒徑550nm)之氧化 矽粒子。將成長用基板安裝於旋轉器,於其上塗佈20重量 %的膠體氧化矽漿體,進行旋轉乾燥。以SEM觀察時,發 現成長基板表面的膠體氧化矽粒子被覆率為60%。 繼而使3 - 5族氣化物半導體遙晶成長’使膠體氧化梦 粒子埋入於氮化物半導體層。磊晶成長係使用M0VPE ( 法。在1氣壓下使支撐體之溫度為485°C,以氫為載體氣 體,供給載體氣體、氨及TMG,使長成厚度約為500A之 低溫成長GaN緩衝層。其次,使支撐體之溫度為900°C後, 供給載體氣體、氨及TMG,形成高溫成長之未摻雜GaN 缓衝層。繼而使支撐體溫度為1040°C並使爐壓力降為1/4 氣壓,供給載體氣體、氨及TMG而形成高溫成長之未摻 雜GaN缓衝層。然後,供給載體氣體、氨及TMG及矽氧 f 烧而形成由掺雜Si之GaN所構成之η型層。成長至全層 厚度為20μιη後,從成長溫度之1040°C徐緩地冷却至室溫。 繼而與實施例1同樣依序形成由摻雜Si之GaN所構 成之η型層、由GaN及InGaN構成之雙異質構造的障壁 層與電井層(多重量子井構造)、由GaN及AlGaN構成之覆 蓋層、由摻雜Mg之GaN構成之p型層、以及由摻雜Si 之InGaN構成之n+型層,製成顯示藍色發光的3-5族氮化 物半導體。 基板剝離用之雷射光的照射條件,係以3倍高諧波之 37 319508 200822190 輸出在試料面以0 26w 射。藉此,若從”石二““&quot;為低之能量進行照 fΓ Ν κ ^ 側喊祭光照射後之試料,則可見藍 —、 寸、之王面均一地從透明變成灰色。 猎以上步驟,從調配有無 體製得成長用基板已剝離之Μ ^ Μ化物+¥ 體之發光元件。 之2一厚的3_5族氮化物半導To strip the sapphire, the sapphire placed on the resin tape is facing up, and the 3-5 nitride-free semiconductor surface faces the sapphire. At this stage, 1 = 4 is heated to the window of the semiconductor semiconductor 5 轫崎 on the resin tape of the 5 group nitriding - I shell 丨 丨 面 / / / 文 缓冲 缓冲 缓冲 buffered hydrofluoric acid (BHF) 10 minutes , 319508 32 200822190 Remove the residual Ga when sapphire separation. The resin tape of the same kind was placed from the above-mentioned resin tape on which the sample having the sapphire peeling surface upward was placed, and the surface side of the group 3-5 nitride semiconductor was turned up one by one. (Package) Next, the component wafer of 420 μm is picked up by means of a pin-out method, and is packaged on a surface package having an Ag contactor by a Α1 Ν ceramic, and adhered to the wafer by Ag adhesive. Then, the wafer is sealed by a step of coating, defoaming, and hardening with a polyoxyalkylene resin to form a surface-mounting lamp. (Element evaluation) By the above steps, a 20 μπ thick thickened substrate can be obtained. A light-emitting element of a group 3-5 nitride semiconductor. When the light-emitting element is driven at 20 mA, a clear blue light emission is displayed, and the total radiation beam is measured by an integrating sphere to be 13 mW. When driving at a high current, the light output is up to 300 mA. (Increased. The element was not broken until 960 mA. Examples 2 to 5 were prepared in the same manner as in Example 1 except that the thickness of the Group 3-5 nitride semiconductor was 15 μm, 25 μm, 30 μm, and 3 5 μm. A light-emitting element of a group nitride semiconductor. When the light-emitting element is driven at 20 mA, a clear blue light emission is displayed, and the total radiation beam is measured by an integrating sphere, which is the same as in the first embodiment. When driving at a high current, the light output is up to 300 mA. Increased. The component has not been destroyed until 960 mA. 33 319508 200822190 Comparative Example 1 ^ The same as Λf except that the thickness of the 3-5-nitride semiconductor is 5 μm A light-emitting element of a group 3-5 nitride semiconductor is formed. When the substrate for growth is peeled off by the above steps, a crack phenomenon occurs, and when the light-emitting element is driven at 20 mA, almost no light is emitted. Comparative Examples 2 to 6 3-5 The thickness of the nitride semiconductor was 15 μm, 20 μm, 25 μm, 30 μm, and 35 μm, and the light-emitting device of the group 3-5 nitride semiconductor was produced in the same manner as in Example except that the separation trench was not formed. In the case of the substrate, cracking occurred, and when the light-emitting device was driven at 20 mA, almost no light was emitted. Example 6 Except that the peeled surface was polished in a state where the resin tape was placed on the sample with the sapphire peeling surface facing up, the rest and Example 1 In the same manner, a light-emitting element of a Group 3-5 nitride semiconductor was produced. The peeled surface of the Group 3-5 nitride semiconductor was polished to a depth of about 100 nm. When the surface of the polished surface was evaluated by a stylus step, it was found that the surface was flattened. When the light-emitting element is driven at 20 mA, a clear blue light emission is displayed, and the total radiation beam result is measured by an integrating sphere, which is the same as in the embodiment 。. In the case of the movement, the output of the light is increased to 300 mA. The number of the elements is not broken until 96 〇 111 八. Example 7 Except that the peeled surface is dry etched while the resin tape is placed on the sample with the sapphire peeling surface facing up, The rest is carried out in the same manner as in the example, 319508 34 200822190. A light-emitting element of a group 3-5 nitride semiconductor is formed. The epitaxial crystal is etched to a depth of about 100 nm by ICP dry etching. The etching gas used for ICP dry etching is Cl2. The mixed gas of CH2C12 and Ar is gas flow rate of 20, 10, 40 sccm, pressure of 0.8 Pa, ICP power of 200 W, and bias power of 100 W. When the light-emitting element was driven at 20 mA, a clear blue light emission was displayed, and the total radiation beam measurement was measured with an integrating sphere, which was the same as in the first embodiment. When driven at high current, the light output increases up to 300 mA. In the case of 960 mA (the component was not broken. Example 8) The same procedure as in Example 1 was carried out except that the sample was deposited on the resin tape with the sapphire peeling surface facing up. A light-emitting element of a group nitride semiconductor. When the light-emitting element is driven at 20 mA, a clear blue light emission is displayed, and the result of measuring the total radiation beam by the integrating sphere is the same as in the first embodiment. When the current is driven by the south current, the light output is up to 300 mA. With the increase of 960 mA, the parts have not been destroyed. Examples 9 to 11 except that the resin tape used for peeling sapphire has an adhesive force of about 70 μm/25 mm, 70 gf/25 mm on a PVC/acrylic base film of about 70 μ thick. The adhesive layer of about 10 μ thick or the adhesive layer of about 10 μ thick having an adhesive force of 130 gf/25 mm on a PVC/acrylic base film of about 65 μm was prepared in the same manner as in Example 1 to prepare 3- Light-emitting element of Group 5 nitride semiconductor. 35 319508 200822190 When eight components are produced, the blue light is displayed (four), and the total beam of the ball is measured, which is the same as in the first embodiment. The high current = two MOOmA is The light output was increased. The 70 explosions were not broken. Comparative Example 7 A light-emitting element made of a Group 3-5 nitride semiconductor was carried out in the same manner as in the Example except that the resin tape was not used for the sapphire removal. When the substrate for growth was peeled off, a crack phenomenon occurred, and when the light-emitting element was driven at 20 mA, almost no light was emitted. Example 12 Before the separation trench of the group 3-5 nitride semiconductor was formed by laser light, the group 3-5 nitride semiconductor was used. The surface of the disk was coated with the surface protective material in the same manner as in Example 1, except that the light-emitting element of the group 3-5 nitride semiconductor was formed in the same manner. The coated surface protective material was removed by acetone. On the surface of the nitride semiconductor, the chips on the entire wafer are found (all have been removed. By the above procedure, the light-emitting elements of the thick galvanic nitride semiconductor which has been stripped of the growth substrate can be transferred to the other. The illuminating element=%, the insignificant blue illuminating is given, and the whole beam is measured by the integrating sphere. The soldier is only the same as the example 1. When driving with high current, the light output is up to 3 mA. The component was not destroyed until 960 mA. The same procedure as in Example 1 and 36 319508 200822190 was carried out except that a 3 nitrite semiconductor device in which inorganic particles were disposed and a laser irradiation condition for changing the substrate peeling were used. A light-emitting element of a -5-nitride semiconductor. The inorganic particles are cerium oxide particles contained in a colloidal cerium oxide slurry (manufactured by Nippon Shokubai Co., Ltd., Seahostar KE-W50 (trade name), average particle diameter: 550 nm). The growth substrate was attached to a spinner, and 20% by weight of a colloidal cerium oxide slurry was applied thereon, followed by spin drying. When observed by SEM, it was found that the colloidal cerium oxide particle coverage on the surface of the growth substrate was 60%. Then, the 3 - 5 family of vaporized semiconductor crystals are grown to make the colloidal oxide dream particles buried in the nitride semiconductor layer. The epitaxial growth system uses M0VPE (method. The temperature of the support is 485 ° C at 1 atmosphere, hydrogen is used as a carrier gas, and carrier gas, ammonia, and TMG are supplied to grow a low temperature growth GaN buffer layer having a thickness of about 500 Å. Secondly, after the temperature of the support is 900 ° C, the carrier gas, ammonia and TMG are supplied to form a high-temperature-grown undoped GaN buffer layer, and then the support temperature is 1040 ° C and the furnace pressure is lowered to 1. /4 gas pressure, supply carrier gas, ammonia and TMG to form a high-temperature-grown undoped GaN buffer layer. Then, supply carrier gas, ammonia and TMG, and xenon oxide f to form η composed of GaN doped with Si After the thickness of the full layer is 20 μm, the layer is gradually cooled from room temperature to 1040 ° C to room temperature. Then, an n-type layer made of GaN doped with GaN is sequentially formed in the same manner as in the first embodiment, and GaN is formed. And a barrier layer and an electric well layer (multiple quantum well structure) composed of InGaN, a cladding layer composed of GaN and AlGaN, a p-type layer composed of Mg-doped GaN, and a Si-doped InGaN The n+ type layer is made of a Group 3-5 nitride semiconductor that exhibits blue light emission. The irradiation conditions of the laser light for the substrate peeling are 37 319508 200822190 outputted at 3 times higher harmonics on the sample surface at 0 26w. Therefore, if the light is taken from the "stone two" "&quot; fΓ Ν κ ^ The sample after the light irradiation is visible, and it can be seen that the blue, the inch, and the king face are uniformly changed from transparent to gray. The above steps are taken from the blending system, and the growth substrate is stripped. ^ Telluride + ¥ The body of the light-emitting element. 2 a thick 3_5 nitride semi-conductive

好八占、、二驅動此發光元件時,顯示明顯之藍色發光, 貝刀放射束結果,為實施例!之光輸出之约u ::以局電流驅動時,至300mA為止,光輸出隨著增加。 至960mA為止元件尚未破壞。 實施例1 4 〃除了於成長用基板上藉第!之結晶成長使含有3_5族 ^物+導體之緩衝層成長,藉分離溝將該緩衝層分隔成 ,、有與標的兀件晶片的面積同等面積的複數區域,繼而, 於該被分隔之緩衝層上藉第2之結晶成長使含有3_5族氮 ,物半導體之功能層成長以外,其餘與實施例1同樣進 行而袅成L5族氮化物半導體發光元件。 成長係使用HVPE法,於成長用基板上使未推雜之 GaN緩衝層成長為全層厚2〇μιη。 其次,藉雷射光製作3-5族氮化物半導體之分離溝。 所照狀雷射光係CW激發彻4雷射的3倍高長 “)藉斬波益形成頻率為3 OKHz的脈衝波者,Q開關脈 衝波寬為8ns左右’振盤模式係TEM〇〇、3倍高譜波之輸出 在試料面約為0.2W。使此雷射光從緩衝層表面側入射,以 319508 38 200822190 焦點位置來到結晶表面之方式進行照射。分離溝寬為柳① 以下。該操作細10mm/sec掃描,1 i条線分掃描5 -欠結束 後,依元件大小42—、平行地移動操作招。重覆此操:, 對緩衝層以網目狀照射雷射光’分隔成具有約 似 420μιη之標的元件晶片面積的複數區域。 、匕而藉再成長使依序形成由摻雜以之GaN構成之η 型層、由GaN及InGaN構成之雙異質構造的障壁層與恭 井層(多重量子井構造)、由_及緣抓構成之覆^層电 由接雜M+g之GaN構成之p型層、以及由接雜si之地必 構成之η型層’製成厚度25μιη、顯示藍色發光的3巧族 氮化物半導體。 、 依以上步驟,於成長用基板上藉第1之結晶成長,使 含有3·5魏化物半㈣之緩衝層成長,藉分離溝使該緩 衝層分隔成具有與標的元件晶片面積同等面積的複數區 域,繼而於該經分隔之蟲晶結晶層上,藉第2之結晶成長, 由含有氮化物半導體之成長有魏層之3_5族氮化物半導 體進行製作,依照實施例i同樣進行,可而製得含有已剝 離成長用基板之25_厚的3_5族氮化物半導體之發光元 件。 以20mA驅動此發光元件時,顯示明顯之藍色發光, 以積分球収全放射束結果與#_丨相同。以高電流驅 動時’至30()mA為止光輸出隨著增加。至96QmA為止元 件尚未破壞。 (產業上之利用可能性) 319508 39 200822190 依本發明之製造方法,可得 體元件。又’依本發明之製造方法:二之半導 大幅放寬,良率等生產性有所提昇。再二=^之限制 造方法,可得到由含有獨立之3_5 、^、 x明之製 蟲晶結晶所構成之半導體元件。該半物體的獨立 流密度驅動,顯示高度發光輸出,故不僅ζ^高電 寸4高命/古田士人DT7 J用於屋内錄貝示’ 亦適且使用於照明用、屋外 等要求高亮度之用途。 ”、、貞^用、訊號燈用 【圖式簡單說明】 制(辦⑷係表示用以說明本發明半導體元件的 製法之一貫施形態的部分步驟圖。 制^法2之圖Λ)至⑷係表示用以說明本發明半導體元件的 衣&amp;方法之一貫施形態的部分步驟圖。 =3 _至⑷係表示用以說明本發明半導體元件的 製k方法之一實施形態的部分步驟圖。 / 以圖係表示用以說明本發明半導體元件的製造方法 之/貫施形態的部分步驟圖。 =5圖(a)至⑷係表示用以說明使成長用基板與緩衝 層容$剝離的緩衝層之疊層方法的步驟圖。 弟6圖⑷至⑷係表示用以說明本發明半導體元件的 製造方法之另一實施形態的部分步驟圖。 弟、7圖(a)至(c)係表示用以說明本發明半導體元件的 製造方法之另一實施形態的部分步驟圖。 弟8圖⑷至⑷係表示用以說明本發明半導體元件的 319508 40 200822190 製造方法之另一貫化形悲的部分步驟圖。 第9圖(a)至(C)係表示用以 Λ况明本發明半導體元件的 '製造方法之另一實施形態的部分步驟圖。 〜 【主要元件符號說明】 f 100 蠢晶基板 101 、 201 、 301 成長用基板 102 、 202 、 203 緩衝層 103 、 203 η - GaN 層 104 、 204 多重量子井層 104A 至 104E InGaN 層 104F 至 104J GaN層 105 、 205 帽蓋層 106 、 206 P型層 107 、 207 n+型層 108 - 208 n+電極 109 、 209 η電極 110 、 210 η+電極焊墊 111 、 221 分離溝 112 、 211 樹脂膠帶 113 、 212 元件面反轉用樹脂膠帶 301A 表面 301B 成長區域 302 無機粒子 319508 41When the light-emitting element is driven by a good eight, and the second light-emitting element is driven, a clear blue light is emitted, and the result of the shell knife radiation beam is an example! The light output is about u: When driving at a local current, the light output increases as it reaches 300 mA. The component has not been destroyed up to 960 mA. Example 1 4 Except for the growth of the substrate! The growth of the crystal grows the buffer layer containing the 3_5 group + conductor, and the buffer layer is separated by the separation trench, and has a plurality of regions of the same area as the area of the target wafer, and then the buffer layer is separated. In the same manner as in the first embodiment, the L5-group nitride semiconductor light-emitting device was formed in the same manner as in the first embodiment except that the functional layer of the metal semiconductor was grown by the growth of the second crystal. The HVPE method was used to grow the undoped GaN buffer layer to a full layer thickness of 2 μm on the growth substrate. Secondly, the separation trench of the 3-5-nitride semiconductor is fabricated by laser light. The illuminating light system CW excites 3 times the length of the 4 lasers.) By the wave, the pulse wave with a frequency of 3 OKHz is formed. The Q-switch pulse width is about 8 ns. The output of the 3x high-spectrum wave is about 0.2W on the sample surface. This laser light is incident from the surface side of the buffer layer, and is irradiated to the crystal surface at the focal position of 319508 38 200822190. The separation groove width is less than or equal to 1 channel. Operation fine 10mm/sec scanning, 1 i line sub-scanning 5 - After the end of the owing, according to the component size 42 -, move the operation in parallel. Repeat this operation: the buffer layer is irradiated with the mesh-like laser light' A multi-region of the area of the component wafer, which is about 420 μm, is formed by 再, and then grown to form an n-type layer made of doped GaN, a double-heterostructure barrier layer composed of GaN and InGaN, and a well layer. (Multiple quantum well structure), the layer consisting of _ and the edge is electrically formed by a p-type layer composed of GaN mixed with M+g, and an n-type layer formed by the ground of the junction si is made to have a thickness of 25 μm. , showing blue-emitting 3 family nitride semiconductors. The growth of the first crystal is performed on the growth substrate, and the buffer layer containing the 3·5 Wei compound half (four) is grown, and the buffer layer is separated into a plurality of regions having the same area as the target device wafer by the separation groove, and then On the separated crystal layer of the insect crystal, the second crystal is grown by a crystal of a Group 3-5 nitride semiconductor containing a nitride layer and grown in the same manner as in Example i, and the composition can be obtained in the same manner as in Example i. A light-emitting element of a 25-th thick group of a nitride semiconductor of a thickness of 25 mm is peeled off from the substrate for growth. When the light-emitting element is driven at 20 mA, a clear blue light emission is displayed, and the result of collecting the total radiation beam by the integrating sphere is the same as that of #_丨. When the drive is 'from 30 () mA, the light output increases. The component is not destroyed until 96QmA. (Industrial use possibility) 319508 39 200822190 According to the manufacturing method of the present invention, the body element can be obtained. Manufacturing method: The semi-conductor of the second is greatly relaxed, and the productivity such as yield is improved. The manufacturing method of the second limit of ^^ can be obtained by crystallized crystals containing independent 3_5, ^, x Ming. The semiconductor element is composed of the independent flow density of the semi-object, and displays a high-luminous output. Therefore, it is not only used for high-intensity, but also for the use of the DT7 J for the purpose of lighting. For the purpose of high-brightness, such as the outside of the house, etc. ”, 贞^, and the signal lamp [simplified description of the drawing] The system (4) is a partial step diagram for explaining the consistent configuration of the manufacturing method of the semiconductor device of the present invention. The graphs of the method 2) to (4) are partial step diagrams for explaining the consistent embodiment of the coating &amp; method of the semiconductor device of the present invention. = 3 _ to (4) are partial step diagrams for explaining one embodiment of the method for producing a semiconductor device of the present invention. / A partial step diagram for explaining the method of manufacturing the semiconductor device of the present invention is shown in the drawings. =5 (a) to (4) are step diagrams showing a method of laminating a buffer layer for elongating the growth substrate and the buffer layer. Fig. 4 (4) to (4) show partial step diagrams for explaining another embodiment of the method of manufacturing the semiconductor device of the present invention. Fig. 7 (a) to (c) are partial step views for explaining another embodiment of the method of manufacturing the semiconductor device of the present invention. Fig. 4 (4) to (4) show partial step diagrams for explaining another method of manufacturing the semiconductor device of the present invention, 319508 40 200822190. Fig. 9 (a) to (C) are partial step views showing another embodiment of the manufacturing method of the semiconductor device of the present invention. ~ [Main component symbol description] f 100 Amorphous substrate 101, 201, 301 Growth substrate 102, 202, 203 Buffer layer 103, 203 η - GaN layer 104, 204 Multiple quantum well layers 104A to 104E InGaN layer 104F to 104J GaN Layer 105, 205 cap layer 106, 206 p-type layer 107, 207 n+ type layer 108 - 208 n + electrode 109, 209 n electrode 110, 210 n + electrode pad 111, 221 separation groove 112, 211 resin tape 113, 212 Resin tape 301A for component surface reversal Surface 301B Growth region 302 Inorganic particles 319508 41

Claims (1)

200822190 十、申請專利範圍: 1 · 一種半導體元件之製造方法,係使用成長用基板以製 造由包含3-5族氮化物半導體之磊晶結晶所構成的半 導體元件,其特徵在於包含製作分離溝之步驟,該分 離溝係為使該磊晶結晶分隔成複數個區域且可從前述 成長用基板剝離之分離溝。 2·如申請專利範圍第1項之製造方法,其中,具備··使 包含3-5族氮化物半導體之磊晶結晶成長於前述成長 用基板上之步驟; 製作將該磊晶結晶分隔成複數個區域的分離溝之 步驟;以及 藉由使如述成長用基板從前述遙晶結晶剝離而得 到半導體元件之步驟。 3·如申請專利範圍第丨項之製造方法,其中,具備:使 包含3-5族氮化物半導體之磊晶結晶成長於前述成長 用基板上而形成緩衝層之步驟; 製作將該緩衝層分隔成複數個區域的分離溝之步 驟; 使包含3-5族氮化物半導體之磊晶結晶成長於被 分隔之緩衝層上而形成功能層之步驟;以及 藉由使前述成長用基板剝離而得到半導體元件之 步驟。 4.如申請專利範圍第1至3項中任一項之製造方法,其 中’前述磊晶結晶之厚度為1 〇μιη以上。 42 319508 4 200822190 5·如申凊專利範圍第1至4項中任一項之製造方法,其 • 中,前述磊晶結晶係以MOVPE成長而成者。 6·如申凊專利範圍第丨至4項中任一項之製造方法,其 中,刚述磊晶結晶係以HVpE/M〇pVE之順序成長而成 者。 7’如申請專利範圍第1至ό項中任一項之製造方法,其 中’以雷射製作前述分離溝。 Γ8.如申請專利範圍第1至7項中任一項之製造方法,其 中,前述磊晶結晶係於樹脂膠帶上與成長用基板剝離 而成為標的元件晶片者。 9·如申請專利範圍第1至8項中任一項之製造方法,其 中,前述磊晶結晶之元件面的反轉係在樹脂膠帶上進 行者。 1〇·如申請專利範圍第1至9項中任-項之製造方法,其 中,前述磊晶結晶之加工係在樹脂膠帶上進行者。 (,U·如申請專利範圍第丨至1〇項中任一項之製造方法,其 中,則述磊晶結晶係經配置無機粒子之該磊晶結晶。 2·如申請專利範圍第u項之製造方法,#中,前述無機 粒子為二氧化矽。 u· ^申請專利範圍第〗至12項中任一項之方法,其中, 剐迷磊晶結晶之剝離面係經化學性及/或機械性加工 成者。 •如申請專利範圍第1至13項中任一項之方法,其中, 4述半導體元件係發光元件。 319508 43 200822190 1 5 ·如申請專利範圍第1至14項中任一項之方法,其中, 前述磊晶結晶係包含依序具有η型3-5族氮化物半導體 層、作為發光層之3-5族氮化物半導體層、ρ型3-5族 -氮化物半導體層、以及η+型3_5族氮化物半導體層的 雙異質構造之3_5族氮化物半導體者。 16 · —種半導體元件,你、 糸乂如申請專利範圍第1至15項中 任一項之製造方法製得者。 319508 44200822190 X. Patent Application Range: 1 . A method of manufacturing a semiconductor device using a substrate for growth to fabricate a semiconductor device comprising epitaxial crystals of a group 3-5 nitride semiconductor, characterized in that a separation trench is formed. In the step, the separation groove is a separation groove that separates the epitaxial crystal into a plurality of regions and is detachable from the growth substrate. 2. The manufacturing method according to claim 1, wherein the epitaxial crystal containing the group 3-5 nitride semiconductor is grown on the growth substrate; and the epitaxial crystal is separated into a plurality a step of separating the grooves in the regions; and a step of obtaining the semiconductor elements by peeling the growth substrate as described above from the remote crystals. 3. The method of manufacturing the ninth aspect of the invention, comprising: forming a buffer layer by growing an epitaxial crystal containing a group 3-5 nitride semiconductor on the growth substrate; a step of forming a plurality of regions of separation trenches; a step of growing an epitaxial crystal containing a group 3-5 nitride semiconductor on the separated buffer layer to form a functional layer; and obtaining a semiconductor by stripping the growth substrate The steps of the component. 4. The manufacturing method according to any one of claims 1 to 3, wherein the thickness of the epitaxial crystal is 1 〇μηη or more. The manufacturing method according to any one of the items 1 to 4, wherein the epitaxial crystal is grown by MOVPE. The manufacturing method according to any one of the above-mentioned claims, wherein the epitaxial crystal is grown in the order of HVpE/M〇pVE. The manufacturing method according to any one of claims 1 to 3, wherein the separation groove is made by laser. The manufacturing method according to any one of claims 1 to 7, wherein the epitaxial crystal is bonded to a growth substrate on a resin tape to form a target device wafer. The manufacturing method according to any one of claims 1 to 8, wherein the inversion of the element surface of the epitaxial crystal is carried out on a resin tape. The manufacturing method of any one of the items 1 to 9 of the patent application, wherein the processing of the epitaxial crystal is performed on a resin tape. The manufacturing method according to any one of the preceding claims, wherein the epitaxial crystal is configured by the epitaxial crystal of the inorganic particles. In the method of manufacturing, the inorganic particles are cerium oxide. The method of any one of the above claims, wherein the detached surface of the eutectic crystal is chemically and/or mechanically The method of any one of claims 1 to 13, wherein the semiconductor element is a light-emitting element. 319508 43 200822190 1 5 · As claimed in any of claims 1 to 14 The method of the present invention, wherein the epitaxial crystal system comprises an n-type group 3-5 nitride semiconductor layer, a group 3-5 nitride semiconductor layer as a light-emitting layer, and a p-type 3-5-nitride semiconductor layer. And a bis-type 3 -5-nitride semiconductor layer having a double heterostructure of a group 3 - 5 nitride semiconductor. 16 - A semiconductor device, the manufacturing method of any one of claims 1 to 15 Produced by 319508 44
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