200819237 九、發明說明： 【發明所屬之技術領域】 本發明尤指-貫同步化製造水箱製程，使其逕具有自 動化生產、符合經濟原則、以有效提昇加工的準確性、維 持高品質· ··料效益之提供。 【先前技術】 如第一圖所示，一般水箱係由兩側循環水槽（9〇)、 鲁右干散熱導管（9 1 )、若干散熱鰭片（9 2 )-及二支撐 板（9 3 )所構成；其中；兩側循環水槽（9 0)係由座 板（9 〇 1 )及殼體（9 〇 2 )對合而組成，其座板（g 〇1)沖製有組裝孔槽（903)，該等組裝孔槽（9〇 3 )係供各散熱導f ( 9工）端部一一對合，散熱導管㈠ J)及散熱導管（9 1)之間按|散熱則（9 2 )，才將 =(9 0 2 )對合的焊接於座板（9 〇工）上而構成側 鲁循環水槽（9 〇)，以構成水箱之基本結構，該等結構並 於兩側循環水槽（90)上下兩端跨設有支撐板（93)， 用以強化整體結構，使之組構成—可循環散熱之水箱。 惟該等結構在將兩側循環水槽（9 Q)和各散熱導管 (9 1)結合之成本仍嫌過高’且實有生產速度過慢之缺 點’因為各構狀連減僅能以焊錢接，料道僅能以 自動焊接之電職跡設定來--循序的焊接，其不但因循 序動作而累積卫時，且水箱完成的卫作效率亦無法提昇， 200819237 - 更難提經濟效益之増長。 r 有鑑於此’本申請人乃研發出申請第94142497號發明 專利申明案’以及中請第94220991賴型專利案，該兩案 t要先使王部鋁製之散熱鰭片（92)、各散熱導管（9 1 )以及支撐板（9 3 )以⑶RE組付，然後於各散熱導管 (9 1 )兩端各別打入鋁製座板（9 0 1 )之組裝孔槽（9 〇 3 )進行接合’散熱導管（9 1)和座板（9 0 1 )於 ♦接合位置先塗附有助焊劑（FLUX)，之後，將循環水槽（9 〇)之殼體（9 〇 2)對合於座板（9 Q i )上以構成水 相，繼之於該水箱外塗助焊劑，使之於乾燥後送入硬焊爐 一體硬焊，俾在氣密全檢後完成一體之水箱，此製程除大 幅節省工時與提昇效率外，且在同步加工下達到符合經濟 之原則及功能’以去除習用製法的不良問題。 可是本案申請人發現，第941424S7號及第94220991號 鲁製法或結構尚有以下問題產生： 一、在CORE組付而將各散熱導管打入座板（9 〇 1 ) 時’由於該座板（9 〇 1 )比表面積並不大，恐有受力歪 斜不均勻之情形發生，致有密合不良品產生。 —、受限於硬焊之材料限制，使得之殼體（9 〇 2) 只能以冷鍛連續模或複合模方式製造，無法以一般鱗造完 成’此須施以多道沖床流程及扭具加工過於複雜，曰申六費 6 200819237 時，尤以配合不同使用所需而須開設不同尺寸的連續模或 複合模，導致模具成本居高不下，此乃目前加工技術無法 突破之處。 有鑑於第94142497號及第94220991號水箱製造之失誤 率以及模具成本有須再降低之考量，經不斷構思、創研， 为研發出本發明。 【發明内容】 為使貴審查委員能進一步瞭解本發明之結構，特徵 及其他目的’玆附以較佳實施例之圖式詳細說明如后： 請參看第二〜七圖，其主要將十支（其數量不限）筹 長之中空散熱導管（1Q)、十—組連續-曲之 (M)及兩支撐板（3Q)—喃製㈣製造^片 將各散熱導管（1 〇)上下等距設置，俾將散熱鰭片（2 0)按裝於兩兩散熱導管（1〇)間，再於上下兩端跨設 有支標板（3 〇 )而完細職付作業； do)兩端齡別以散朗片（2㈠，錢 緣塗附有助焊劑，另外支標板(30)亦在兩突出 = 塊（31)，此嵌塊（3 1)亦塗附有助焊劑。 槽（=散熱導f (1Q)兩侧各設有—錢之侧循環水 該側循環水槽 (A)係由沖壓成型之殼體（4 〇) 200819237 ' 座板（5 0)對合所組成； ' 殼體（4 0)係於一端板（4 1 )前後對稱延設有圍 板（4 2)(4 3)而構成之c形狀斷面，並使兩殼體（4 〇)之預留開口（4 4)相向，用以供座板（5 Q)對合， 此座板（5 0)延設有包覆於殼體（4 〇)開口（ 4 4) 外側之夾緣（5 1 )，且座板（5 0 )在相對各散熱導管（TUBE) (1 0 )以及支撐板（3 0 )嵌塊（3 1 )的位置向内部 _ >中製有組震孔槽（5 2 )，此組裝孔槽（5 2 )係藉由沖 製之餘料而向内延伸出一定之深度，且外端形成漸擴狀之 斜錐狀，用以供散熱導管（TUBE) ( 1 〇 )、嵌塊（3工） 端緣接合；本發明特徵有三： 一、請配合第二、三、五及六圖觀之，殼體（4 〇 ) 與座板（5 0)係以扣合結構固結；其係使殼體（4 〇) 之圍板（4 2 ) ( 4 3 )係朝向開口（4 4)方向的外擴 •設置，俾方便於該圍板（42)(43)上下之外面位置 分別設置有扣槽（4 5)，而座板（5 〇)夾緣（5丄） 則在相對應的位置形成具彈性之扣塊（5 3 )，以使該殼 體（4 0 )與座板（5 0 )能先行的相互結合，才提供⑶RE 組付作業後之散熱導管（i 〇 )及嵌塊（3 i )打入組裝 孔槽（5 2)中。 一、請配合第二、五及七圖觀之，為使殼體（4 0) 200819237 之園板（42) (43)外面能碑實與座板（5 〇)夾緣 λ (5 1 ) _緊貼’本創作座板（5 〇)視圍板（4 2) (43)厚度而上下系列沖壓成型有擋塊（54)，此系 歹J檔鬼（5 4)恰與夾緣（5 1 )形成一可供圍板（4 2〕 (4 3)厚度精密插掣之槽道，用以形成夾緣（5丄）、 園板（4 2 ) ( 4 3 )緊貼之結構關係。 二、請配合第二、四及五圖觀之，該殼體（4 〇 )、座 • 板（5 〇)於結合後之上下端係形成透空，用以供端蓋（6 〇)由上下之方向按裝，此端蓋（6 0)及該透空端面間 設有可相對插掣之插槽（6 3)、插柱（4 6 ) ( 5 5 )， 以使該端蓋（6 〇 )可確實的將殼體（4 0 )、座板（5 0 ) 透空封閉，並能將殼體（4 〇 )、座板（5 〇 )兩端緊束固 疋，如此便能構成一完整之側循環水槽（A)。 至於第八及九圖則是揭露本創作側循環水槽（A)設 置接苔（7 〇)之具體結構，而第十圖則是揭露本創作侧 循環水槽（A)按裝襯套（ 7 0 0 )，以提供感測器或節 溫器按裝之結構，該接管（7 〇)以及襯套（7 0 0)均 非本創作之重點，僅以圖示揭露即可。 【實施方式】 由以上之結構說明得知，本創作在實施時，係將座板 (50)以扣合結構固結於殼體（4〇)之開口（44)， 9 200819237 令殼體（4 0)、座板（5 0)結合成一體，繼之，以端 蓋（60)封閉殼體（40)、座板（50)上下端所形 成之透空，且此端蓋（6 0)以插槽（6 3)緊束毂體（4 0 )、座板（5 0 )透空端面所延伸之插柱（4 6 ) ( 5 5 )， 據以使該殼體（4 0)、座板（5 0)及端蓋（6 〇)前200819237 IX. Description of the invention: [Technical field to which the invention pertains] The present invention particularly relates to a process for synchronizing the manufacture of a water tank, which has an automated production process, conforms to economic principles, and effectively improves processing accuracy and maintains high quality. The provision of benefits. [Prior Art] As shown in the first figure, the general water tank is made up of two sides of the circulating water tank (9 〇), the Lu right dry heat pipe (9 1 ), a number of heat sink fins (9 2 ) - and two support plates (9 3 The two sides of the circulating water tank (90) are composed of a seat plate (9 〇1) and a casing (9 〇2), and the seat plate (g 〇1) is punched with an assembly hole groove. (903), the assembly holes (9〇3) are provided for a pair of ends of the heat dissipation guides (9), and between the heat dissipation conduits (1) J) and the heat dissipation conduits (9 1) 9 2), the =(9 0 2 ) is welded to the seat plate (9 〇) to form a side-circulating water tank (9 〇) to form the basic structure of the water tank. A support plate (93) is arranged across the upper and lower ends of the circulating water tank (90) for reinforcing the overall structure, so that the group constitutes a water tank capable of circulating heat. However, the cost of combining the two sides of the circulating water tank (9 Q) and the heat dissipating ducts (9 1) is still too high 'and the production speed is too slow' because the structure can only be welded. The money is connected, the material channel can only be set by the electric welding of the automatic welding--sequential welding, which not only accumulates the maintenance time due to the sequential action, but also the efficiency of the water tank can not be improved, 200819237 - more difficult to mention economic benefits It’s long. r In view of the fact that the applicant has developed the application for the invention patent No. 94142497 and the patent for the patent No. 94220991, the two cases must first make the heat-dissipating fins of the Ministry of Aluminum (92). The heat dissipation conduit (9 1 ) and the support plate (9 3 ) are paid by the (3) RE group, and then the assembly holes of the aluminum seat plate (9 0 1 ) are respectively inserted into the ends of the heat dissipation conduits (9 1 ) (9 〇 3 The bonding 'heat dissipation duct (9 1) and the seat plate (9 0 1 ) are first coated with flux (FLUX) at the joint position, and then the casing (9 〇 2) of the circulating water tank (9 〇) is paired Cooperate with the seat plate (9 Q i ) to form the water phase, and then apply the flux to the outside of the water tank, so that it is sent to the brazing furnace and then brazed after drying, and the integrated water tank is completed after the airtight full inspection. In addition to greatly saving man-hours and improving efficiency, this process achieves the economic principles and functions under simultaneous processing to remove the problem of the conventional method. However, the applicant of the case found that the ruling method or structure of No. 941424S7 and No. 94220991 had the following problems: 1. When the CORE group was paid and the heat-dissipating ducts were driven into the seat plate (9 〇 1 ), 9 〇1) The specific surface area is not large, and there is a fear that uneven force is generated, resulting in a defective product. - Limited by the material limitations of brazing, so that the shell (9 〇 2) can only be manufactured by cold forging continuous or composite mold, and can not be finished with general scales. This requires multiple punching processes and twisting. When the processing is too complicated, when the application fee 6 200819237, in order to meet the needs of different uses, it is necessary to open different sizes of continuous or composite molds, resulting in high mold costs, which is the current processing technology can not break through. In view of the failure rate of the manufacture of water tanks No. 94142497 and No. 94220991 and the need to reduce the cost of the mold, the present invention has been developed through continuous conception and research. BRIEF DESCRIPTION OF THE DRAWINGS In order to provide a further understanding of the structure, features and other objects of the present invention, the detailed description of the preferred embodiments is as follows: Please refer to the second to seventh figures, which will mainly (The number is not limited) The hollow heat-dissipating duct (1Q), the ten-group continuous-curved (M) and the two supporting plates (3Q) are prepared (four) manufacturing and the heat-dissipating ducts (1 〇) are up and down. From the setting, the heat sink fins (20) are installed between the two heat pipes (1〇), and the support plates (3 〇) are placed across the upper and lower ends to complete the work; do) two The end of the age is not to be scattered (2 (one), the money edge is coated with flux, and the other standard plate (30) is also in two protrusions = block (31), this block (3 1) is also coated with flux. (=The heat dissipation guide f (1Q) is provided on both sides of the side - the side of the circulating water of the money side. The side circulating water tank (A) is composed of a stamped and formed shell (4 〇) 200819237 ' seat plate (50); The casing (40) is formed by a c-shaped cross section formed by arranging the slabs (42) (4 3) symmetrically on the front and rear plates (4 1 ), and the two casings (4 〇) are reserved. Opening (4 4) facing each other The seat plate (5 Q) is mated, and the seat plate (50) is extended with a clamping edge (5 1 ) covering the outside of the opening (4 4) of the casing (4 )), and the seat plate (50) is Relative to each heat dissipation duct (TUBE) (1 0 ) and the position of the support plate (30) block (3 1 ), a group seismic hole groove (5 2 ) is formed in the inner _ >, the assembly hole groove (5 2 The inside is extended to a certain depth by the remaining material, and the outer end is formed into a tapered tapered shape for the heat dissipation conduit (TUBE) (1 〇) and the insert (3 work) end. Edge joint; the invention has three features: 1. Please cooperate with the second, third, fifth and sixth diagrams, and the shell (4 〇) and the seat plate (50) are consolidated by a fastening structure; (4 )) The slats (4 2 ) ( 4 3 ) are outwardly expanded and arranged toward the opening (4 4), which is convenient for the upper and lower surfaces of the fascia (42) (43) to be provided with buckle grooves respectively. (4 5), and the seat plate (5 〇) clamping edge (5 丄) forms a resilient buckle (5 3 ) at the corresponding position, so that the housing (40) and the seat plate (50) ) can be combined with each other before providing (3) the heat dissipation duct after the RE group pays the work (i ) and the insert (3 i ) into the assembly hole (5 2). 1. Please cooperate with the second, fifth and seventh diagrams to make the shell (42) of the shell (4 0) 200819237 (43) ) The outside can be inscribed with the seat plate (5 〇) λ (5 1 ) _ close to the 'creative seat plate (5 〇) view wall (4 2) (43) thickness and the upper and lower series stamping forming block (54), this system 歹J gear ghost (5 4) and the clamping edge (5 1 ) form a channel for the thickness of the slab (4 2) (4 3) precision insertion to form the clamping edge ( 5丄), the garden board (4 2 ) ( 4 3 ) close to the structural relationship. 2. Please cooperate with the second, fourth and fifth diagrams. The shell (4 〇) and the seat plate (5 〇) are formed at the lower end of the joint to form a transparent space for the end cover (6 〇). The upper and lower sides are mounted, and the end cover (60) and the air-permeable end surface are provided with a slot (6 3) and a post (4 6 ) ( 5 5 ) opposite to the insertion end, so that the end cover ( 6 〇) It is possible to securely close the casing (40) and the seat plate (50), and tighten the ends of the casing (4 〇) and the seat plate (5 〇) so that Form a complete side circulation tank (A). As for the eighth and ninth plans, the specific structure of the creative side circulating water tank (A) is set to cover the moss (7 〇), and the tenth figure is to expose the creative side circulating water tank (A) according to the installation of the bushing (7 0 0), in order to provide the sensor or thermostat according to the structure, the nozzle (7 〇) and the bushing (700) are not the focus of this creation, only the figure can be exposed. [Embodiment] It is known from the above structural description that the present invention is implemented by fixing the seat plate (50) to the opening (44) of the casing (4) with a fastening structure, 9 200819237 4 0), the seat plate (50) is integrated into one, and then the end cover (60) is used to close the outer space formed by the upper and lower ends of the casing (40) and the seat plate (50), and the end cover (60) ) The socket (6 3) is fastened to the hub body (4 0 ), and the socket (4 6 ) ( 5 5 ) extended by the air-permeable end surface of the seat plate (50) is used to make the casing (40) , seat plate (50) and end cover (6 〇) front
置結合成一侧循環水槽（A)，且在該殼體（4〇)、座 板（5 0)及端蓋（6 0)接合位置以及組裝孔槽（$ 2、 中塗附有助焊劑（FLUX)，才與已CORE組付之散熱導管（工 0 )、散熱鰭片（2 0 )、兩支撐板（3〇)組裝，使散 熱導管（1 0)兩端以及支撐板（3 〇)兩嵌塊（ 在塗附有助焊劑（FLUX)下，而插接於組裝孔槽（5 2 )中 以構成水箱之基本結構，繼之，另於該水箱外周塗附助焊 劑（FLUX)，使各構件連接處外側密接，然後移入乾燥焯= 進行乾燥製程，使助焊劑確實將該等構件連接處固=了如 此便能送入硬焊爐，俾在一定溫度控制下進行硬垾，使夂 構件連接處能㈣焊射介，在硬焊過財使相鄰介面^ 生的凝聚能與結合能，令各固著處形成非常良好的密 性，俾使該等固著處除了物理吸附能力外又有化學材料且 有的鍵結接著力，令各構件相對固著處彼此相鄰之介面I 接固著成-體’而具有良好之氣密效果，俾能在通冷 全檢後，即能完成水箱成品。 . ' 200819237 • 是以，本創作至少具有以下優點： • 、本創作之倒循環水槽（A )結構設置係使殼體（4 0)、座板（5 0)先行前置結合成一體，再將端蓋（6 0)組固於殼體（40)、座板（5〇)透空而完成，然 後才提供⑽EIe付後之散熱導f (丨Q )端緣、支撐板（3 〇)嵌塊（3 1 )打入組裝孔槽（5 2)，該等作業模式， 使前置組裝之侧循環水槽（A)能以較大之比表面積，平 •㈣承受組裝散熱導管（1 〇)之應力，完全不虞有組裝 又力正斜不均勻之情形發生，可以大大提升散熱導管（1 〇)與組裝孔槽（5 2)之密合良品率。 二、本創作侧循環水槽（A)之端蓋（60)可同時 供不同長度規格之殼體（4〇)、座板（50)組裝，所 以在水箱尺寸規格有所變動時，只須裁切殼體（4〇)、 座板（5 〇)尺寸，或者重新製造所需之殼體（4 〇)、 •座板（5 0)核具即可，且本創作將殼體（4 〇)形狀單 、屯化故而可以_化其連續模或複合模數量以及複雜程 度’同時使沖床加工流程更形精簡，足以因應各種不同尺 寸之水彳目安健求’進而再次降低整體生產製作成本。 上所述本發日3之生產流程完全突破改革習用夢法 ^產效率低、品f不良率劣化的_，是-技術理念I的 焉度發明’應符專利申請要件，麦依法提出申請。惟以上 所述者，僅為本發明之一較佳實施例而已，當不能以之限 11 200819237 - 定本發明實施之範圍，即大凡依本發明申請專利範圍所作 ， 之均等變化與修飾，皆應仍屬本發明涵蓋之範圍内。Combined into one side of the circulating water tank (A), and in the housing (4〇), seat plate (50) and end cover (60) joint position and assembly hole groove ($2, coated with flux (FLUX) ), assembled with the heat pipe (work 0), heat sink fin (20), and two support plates (3〇) that have been paid by the CORE group, so that both ends of the heat pipe (10) and the support plate (3 〇) The insert (under the coating of flux (FLUX), but inserted into the assembly hole (52) to form the basic structure of the water tank, and then the flux is coated on the outer periphery of the water tank to make the flux (FLUX) The outer side of each member joint is closely connected, and then moved into the drying 焯 = drying process, so that the flux is indeed solidified at the joint of the components = so that it can be sent to the brazing furnace, and the concrete is hardened under a certain temperature control, so that the crucible The joints of the components can be (4) soldering and splicing, and the cohesive energy and the binding energy of the adjacent interface can be formed in the hard soldering, so that the fixings form a very good tightness, so that the fixing sites are in addition to the physical adsorption capacity. In addition, there are chemical materials and some bonding forces, so that the interfaces I are adjacent to each other at the fixed position are fixed together - 'With a good airtight effect, you can complete the water tank after the full inspection of the cold. ' 200819237 • Yes, this creation has at least the following advantages: • The inverted circulation tank (A ) structure of this creation The setting system is such that the housing (40) and the seat plate (50) are integrated in front and integrated, and then the end cover (60) is assembled to the housing (40) and the seat plate (5〇) is emptied. Then, (10) the heat dissipation guide f (丨Q) end edge of the EIe and the support plate (3 〇) insert block (3 1 ) are driven into the assembly hole groove (52), and the operation mode is such that the front assembly is assembled. The side circulating water tank (A) can withstand a large specific surface area, and it can withstand the stress of assembling the heat-dissipating duct (1 〇). It does not have the assembly and the unevenness of the forward-inclined, and can greatly improve the heat-dissipating duct (1 〇 ) The adhesion rate with the assembly hole groove (52). 2. The end cover (60) of the circulation side water tank (A) of the creation side can simultaneously supply shells (4 inches) and seat plates (50) of different length specifications. Assembled, so when the size specifications of the water tank are changed, it is only necessary to cut the size of the casing (4〇), the seat plate (5 〇), or remanufacture The required housing (4 〇), • seat plate (50) can be used, and the creation of the shell (4 〇) shape, 屯化 can be used to change the number and complexity of the continuous or composite mold 'At the same time, the punching process is more streamlined, enough to meet the needs of various sizes of water, and then reduce the overall production cost. The production process of the above-mentioned 3rd day completely breaks through the reform and the dream method ^ low productivity _, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Limitations 11 200819237 - The scope of the present invention, that is, the equivalents and modifications of the present invention are still within the scope of the present invention.
12 200819237 【圖式簡單說明】 第一圖：係習用水箱之製程示意圖。 f二圖：係本_各構件之分―㈣。 =二圖：係本創作侧循環水槽組合動作示意圖。 弟四圖.係本創作侧循環水㈣合完成示意圖。 弟五圖：係本創作組裝成水箱之外觀示意圖。 弟六圖：係第五圖a—a剖面示意圖。 第七圖：係第五圖B — B剖面示意圖。 1 第八圖：係本創作組裝成水箱之正視示意圖。 第九圖：係本創作侧環水槽設置接管之結構示意圖 第十圖：係本創作侧循環水槽設置複套之結構示意圖。 【主要元件符號說明】 (1 0)散熱導管 (2 0)散熱鰭片 (3 1)嵌塊 (4 1 )端板 (4 4 )開口 (4 6)插柱 (51)夾緣 (5 3)扣塊 (3 0)支撐板 (A)侧循環水槽 (4 0)殼體 (4 2 ) ( 4 3 )圍板 (4： 5 )扣槽 (5 0 )座板 (5 2)組裴孔槽 13 200819237 • ( 5 4 )擋塊 (5 5 )插柱 ， （6 0 )端蓋 (7 0)接管 (7 〇 〇)襯套 (6 3)插槽 1412 200819237 [Simple description of the diagram] The first picture: the schematic diagram of the process of using the water tank. f two maps: the division of the _ each component - (four). =Second picture: This is a schematic diagram of the combined action of the circulating side water tank. The fourth figure of the brother is the schematic diagram of the completion of the circulating water (four) of the creation side. The fifth picture of the younger brother is a schematic diagram of the appearance of assembling the water tank. Six Diagrams: A schematic diagram of the a-a section of the fifth diagram. Figure 7: Schematic diagram of the B-B section of the fifth figure. 1 Figure 8: A schematic view of the original assembly of the water tank. The ninth picture: is a schematic diagram of the structure of the side ring water tank setting nozzle of the present creation. The tenth figure is a schematic diagram of the structure of the circulating water tank of the creation side. [Main component symbol description] (1 0) Heat pipe (20) Heat sink fin (3 1) Insert (4 1) End plate (4 4 ) Opening (4 6) Insert (51) Clamping edge (5 3 ) Buckle (3 0) Support plate (A) Side circulating water tank (40) Housing (4 2 ) ( 4 3 ) Coaming (4: 5) Buckling groove (50) Seat plate (5 2) Group Hole 13 200819237 • ( 5 4 ) Stop (5 5 ) Insert, (60) End Cover (7 0) Take-up (7 〇〇) Bushing (6 3) Slot 14