200819214 八、發明說明： 【發明所屬之技術領域】 士-種將檢測後的LED加以分類並收集的方法及 =置’本發明尤指—種針對材料進行分料時的特 性安排，以彈性設定收料管收集led編號的方法， 而可提高機台分料的效率。 【先前技術】 一般發光二極體（LED)的製造過程中，仍會因 為一些人為或非人為的因素，而致使成品產生誤 爰，因此，其成品會再經過一道分料（s〇rting)的 手績，其係利用快速點亮LED，並檢測LED被點亮 時，其亮光的X、γ色度座標（Ch〇rmaticity coordinates)，以便獲得客戶所需參數規袼的led; 請參閱「第1圖」，為習知分料裝置的結構示意圖， 如圖中所不’其分料裝置丨〇係將一檢測模組1 〇丨檢 測後的LED 2 0，其檢測結果經過一運算模組1 〇2分 析以產生一個編號（Β ί n Code )，利用分料模組1 〇 3 v動具有編號的LED 20，於一集料台1 〇4頂部進行 移動’並依序分料於集料台1 〇 4的複數個收料管 1 0 41内’其母個收料管1 〇 41均有固定的位置編號， 以便用來收集由分料模組1 〇 3所落下的[E D 2 0，即 第一收料管1041對應收集編號1的UD 2〇，第二 收料管1041對應收集編號為2的[ED 20···依序如 200819214 下’其第州二收扭μ200819214 VIII. Description of the invention: [Technical field of invention] The method of classifying and collecting LEDs after detection and the setting of the invention The receiving tube collects the method of the led number, which can improve the efficiency of the machine. [Prior Art] In the manufacturing process of general light-emitting diodes (LEDs), there are still some artificial or non-human factors, which cause the finished products to be misled. Therefore, the finished products will pass through a separate material (s〇rting). The performance of the LED is used to quickly illuminate the LED and detect the X, γ chromaticity coordinates (Ch〇rmaticity coordinates) of the light when the LED is illuminated, in order to obtain the led parameter of the customer's required parameters; see Figure 1 is a schematic view of the structure of the conventional dispensing device. As shown in the figure, the device is connected to the LED 2 0 after detecting the detection module 1 , and the detection result is passed through a calculation mode. Group 1 〇 2 analysis to generate a number (Β ί n Code ), using the dosing module 1 〇 3 v to move the numbered LED 20, moving on the top of a collecting station 1 〇 4 ' and sequentially sorting The plurality of receiving tubes 1 0 41 of the collecting table 1 〇4 have their fixed position numbers for collecting the [ED] dropped by the dividing module 1 〇3. 20, that is, the first receiving pipe 1041 corresponds to the UD 2〇 of the collection number 1, and the second receiving pipe 1041 corresponds to the receiving No. [ED 20 ··· 2 sequentially as follows 200 819 214 'at its closed state two torsion μ
20,由於^位Γ 1G41對應收集編號為32的LED LED20,當此，的收料管1〇41都收集固定編號的 機示I /如:置的收料管1G41滿料後，則必須停 护作人、滿料暫存區則繼續分料動作，並通知 才木作人員更換收 已無空間分料^目1G41，直到滿料暫存區已滿， 成更換收料管丨：就必須隨即停機，待操作人員完 . 方可重新運行，如此便無法利 =广？的特性作適當安排，以提高分類效率 曰加彳本作時的便利性。 【發明内容】 有鑑於上述的需求’本發明人爰精心研究，並 積個人從事該項事業的多年經驗，終設計出一種勒 新的彈性分料方法及其裝置。 本^月之主要目的’旨在提供_種可依據⑽ 的特性彈性設定收料f位置及數量，藉以提高分類 效率的方法及其裝置。 為達上述目的，本發明彈性分料的方法及其裝 置’其分料裝置係包括一控制器、一檢測模組、一 運算模組一分料模組及—集料台，其利用控制器 對集料台上的複數個收料管，進行編號的設定後， 可將檢測模組所檢測的LED，經運算模組運算分析， 使LED產生一編號，其經過編號的UD可由分料模 組帶動，移動至集料台上對應編號的收料管位置， 200819214 以進行分類及分料的工作，其控制器進行設定時， 可透過一簡單且直覺化的人機操作介面進行設定， 其設定的步驟如下：第一步驟、切換模 < :進入分 料設定表的晝面後，將原本固定分料 彈㈣料模式；第二步驟、設定：當切換 料模式後，使每一個收料管對應的編號攔位變成可 汉疋，第二步驟、輸入編號：在每一個收料管對應 的攔位中，直接輸入對應LED的編號（Bill code); 第四步驟、儲存設定：將每一個收料管對應的編號 都輸入後’離開分料設定表並將設定加以儲存；第 五步驟、重新載入：將儲存過後的分料設定表，經 過運异重新載入控制器内；以使經過運算模組所運 算分析過的LED加以編號後，透過分料模組根據此 一分料設定表對集料台的編號，以便隨著每一批led 的不同特性作適當的編號安排，以提高分類效率及 便於更換收料管。 為使貴審查委員能清楚了解本發明之内容，僅 以下列說明搭配圖示，敬請參閱。 【實施方式】 請參閱「第2圖」，為本發明之、结構示意圖，如 圖中所示，本發明所述之分料裝置30，係用來對製 造完畢的LED 40進行檢測並加以分類，並藉由簡單 方便的設定，即可達到提高分類效率之目的，其分 200819214 料裝置3 0係包括：一控制器3 0 1，係可組設於此分 料裝置3 0上，或以一分離式機架獨立設置在分料裝 置3 0外側，係藉由一人機操作介面3 0 11，進行一 分料設定表的快速設定，以便將由複數個收料管 3041所組成的集料台304產生各自所屬的編號，以 供分料模組3 0 5分料時之參考用，並配合此控制器 決定其落料位置之優先順序，其控制器301可為一 般常見的PLC (可程式控制器）；一檢測模組3〇2， 係組設於該分料裝置3 0頂面，其係在 道3 02 1上設有一測試儀器3〇22，以使LED在中央 測試執道302 1上移動時，可快速通過此測試儀器 3022，以達到快速檢測的目的；一運算模組3〇3， 係電連接至檢測模組302中的測試儀器3〇22，可將 檢測模組3 0 2所得的測試數據加以運算分析，以對 被檢測過後的LED 40進行編號；一集料台3〇4，係 組設於分料裝置30的一平面上，且由複數個收料管 3041所組成，其每一個收料管3041都有一個固定 的位置編號，經過此分料設定表設定後，可形成數 個對應LED 40編號的分料區域3〇42 ; 一分料模組 3°5,係在集料台304的收料管304 1開口上方，、組 設有一供分料模組305移動的軌道3051，以使分料 模組3G5得藉由一分料馬達3G52的推 道305 1水平移動，並麩ώ/口者轨 秒動亚稭由前述控制器3〇 分料設定表，變更分料時的20, since the ^ position Γ 1G41 corresponds to the LED LED 20 numbered 32, when this, the receiving tube 1〇41 collects the fixed number of the machine I / If the receiving tube 1G41 is full, it must stop The protector and the full material temporary storage area will continue to divide the material, and notify the woodworker to replace the receipt of the space-free material 1G41 until the full material temporary storage area is full, and the replacement receiving tube is required: Then stop the machine and wait for the operator to finish. Only then can it be re-run, so it can't be profitable = wide? The characteristics are properly arranged to improve the efficiency of classification and to increase the convenience of this work. SUMMARY OF THE INVENTION In view of the above needs, the inventors have carefully studied and accumulated many years of experience in the business, and finally designed a new elastic dispensing method and apparatus thereof. The main purpose of this month is to provide a method and apparatus for improving the classification efficiency by setting the position and number of the receipt f according to the characteristic elasticity of (10). In order to achieve the above object, the method and device for elastic dispensing of the present invention include a controller, a detecting module, a computing module, a dispensing module and a collecting station, which utilize a controller After setting the number of the plurality of receiving tubes on the collecting table, the LEDs detected by the detecting module can be calculated and analyzed by the operation module, so that the LEDs generate a number, and the numbered UD can be divided into modules. The group drives and moves to the corresponding number of receiving tube positions on the collecting table, 200819214 for sorting and sorting work. When the controller performs setting, it can be set through a simple and intuitive human-machine interface. The setting steps are as follows: the first step, switching mode < : after entering the surface of the material setting table, the original fixed material bomb (four) material mode; the second step, setting: after switching the material mode, make each receiving The numbering block corresponding to the material tube becomes a hackable, the second step, the input number: in the corresponding position of each receiving tube, directly input the corresponding LED number (Bill code); the fourth step, storage setting: Each After the corresponding number of the receiving tube is entered, 'Leave the material setting table and store the settings; the fifth step, reload: the stored material setting table will be reloaded into the controller after the operation; After the LEDs calculated by the computing module are numbered, the numbering table is numbered according to the material setting table through the material dividing module, so as to appropriately number the different characteristics of each batch of LEDs, Improve classification efficiency and facilitate the replacement of the receiving tube. In order for your review board to have a clear understanding of the contents of the present invention, please refer to the following illustrations. [Embodiment] Please refer to "Fig. 2", which is a schematic structural view of the present invention. As shown in the figure, the dispensing device 30 of the present invention is used for detecting and classifying the manufactured LED 40. And by simple and convenient setting, the purpose of improving the classification efficiency can be achieved. The 200819214 material device 30 includes: a controller 300, which can be set on the dispensing device 30, or A separate rack is independently disposed outside the dispensing device 30, and a quick setting of a dispensing setting table is performed by a human-machine operating interface 310, so as to form a collecting table composed of a plurality of receiving tubes 3041. 304 generates their own number for reference for the dispensing module 3000, and cooperates with the controller to determine the priority of the blanking position. The controller 301 can be a common PLC (programmable) a test module 3〇2, which is disposed on the top surface of the dispensing device 30, and is provided with a test instrument 3〇22 on the road 3101 so that the LED is in the central test channel 302. When moving up 1, you can quickly pass this test instrument 3022 to reach The purpose of the speed detection is as follows: a computing module 3〇3 is electrically connected to the testing instrument 3〇22 in the detecting module 302, and the test data obtained by the detecting module 300 can be calculated and analyzed to be detected after being detected. The LEDs 40 are numbered; a collecting table 3〇4 is disposed on a plane of the dispensing device 30, and is composed of a plurality of receiving tubes 3041, each of which has a fixed receiving tube 3041. After the position setting table is set, a plurality of distribution areas 3〇42 corresponding to the LED 40 number can be formed; a dispensing module 3°5 is opened at the receiving tube 304 1 of the collecting table 304. Above, the group is provided with a track 3051 for moving the dispensing module 305, so that the dispensing module 3G5 can be horizontally moved by the pushing channel 305 1 of a dividing motor 3G52, and the bran/mouth track is second. The straw is set by the controller 3, and the change table is changed.
外肘具有編號的LED 200819214 4〇分料至對應的收料管3〇41中；因此，進行分類 2，可隨著每-批LED則不同特性作適當的編號 安排，在集料台3〇4上形成數個分料區域3〇42，以 使更換收料管圓的頻率降低，且分料模組3〇5移 動的距離縮短，以達到提高分類效率。 立請參閱「第3圖」，為本發明人機操作介面的示 意圖，如圖中所示，其人機操作介面3〇1丨係利用— 般常見的觸控式人機面板製成，可藉由手指觸碰的 壓力產生控制訊號，其設定晝面中係分成數個分頁 3 0111其第一頁中係設有切換模式選擇攔位 3〇11 2、換頁選擇欄位3〇1丨3、增量控制3〇ι η、減 量控制30115、選單選擇攔位3〇116及複數個對應 前述每一個收料管3041的編號攔位3〇117,又如圖 中所示，其人機操作介面中共有三頁，其第一頁的 晝面左側係為切換模式選擇攔位3〇112，晝面下方 則為換頁選擇攔位30113、增量控制3〇114、減量控 制30115及選單選擇欄位3〇116，而晝面的右側則 為對應前述第一號到第八號收料管3〇41的編號攔 位30117，其第二頁的晝面中央係為對應第九號到 第廿號收料管3 0 41的編號攔位3 〇 11 7，晝面下方則 為換頁選擇攔位30113、增量控制3〇114、減量控制 30115及選單選擇欄位30116，第三頁的晝面中央係 為對應第廿一號到第卅二號收料管3〇41的編號攔 位3 0 11 7，晝面下方則為換頁選擇攔位3 〇 1丨3、增量 200819214 控制3 〇 1 1 4、減量控制3 〇丨丨5及選單選擇欄位 3 0116因此，其設定時，可以看到所有的收料管 3041的位置編號及其對應的編號，且編號攔位 30 11 7可隨時變更，操作起來相當方便。 明參閱「第4圖」，為本發明進行分料設定表的 步驟流程圖，如圖中所示，前述的控制器3〇1在進 打設定時，係在一人機操作介面3 〇丨i上進行設定， 且其設定的步驟如下： 第一步驟，係為一切換模式的程序5 〇丨，進入 一分料設定表的一設定晝面後，可由該切換模式 的一選擇欄位，以選擇一種分料的模式； 弟一步驟，係為一設定的程序5 〇 2，選定分料 模式為一彈性分料模式，使每一個收料管對應的 編號欄位變更成可設定狀態； 第二步驟，係為一輸入編號的程序5 〇 3，係在 每一個該收料管對應的編號攔位中，直接輸入對 應LED的編號； 第四步驟，係為一儲存設定的程序5〇4，係將 每一個該收料管對應的編號都輸入後，離開該分 料設定表並將設定加以儲存； 第五步驟，係為一重新載入的程序5〇5，係將 儲存過後的該分料設定表，經過運算重新載入# 制器内，以供一分料模組作為分料時的依據。 請參閱「第5圖」’為本發明實施時的流程示意 10 200819214 圖’如圖中所示，本發明之分料裝置在使用時，其 動作流程如下：i、啟動601 :分料裝置啟動^，會The outer elbow has the numbered LED 200819214 4〇 to the corresponding receiving tube 3〇41; therefore, the classification 2 can be appropriately numbered with each characteristic of each batch of LEDs, at the collecting station 3〇 A plurality of distribution areas 3〇42 are formed on the 4, so that the frequency of replacing the receiving tube circle is reduced, and the distance moved by the materializing module 3〇5 is shortened, so as to improve the classification efficiency. Please refer to "Figure 3" for a schematic diagram of the human-machine interface of the present invention. As shown in the figure, the human-machine interface 3〇1丨 is made using a common touch-type human-machine panel. The control signal is generated by the pressure of the finger touch, and the setting is divided into a plurality of pages 3 0111. The first page is provided with a switching mode selection block 3〇11 2. The page selection field 3〇1丨3 Incremental control 3〇ι η, decrement control 30115, menu selection block 3〇116 and a plurality of number blocks 3〇117 corresponding to each of the aforementioned receiving tubes 3041, as shown in the figure, the man-machine operation There are three pages in the interface. The left side of the first page is the switching mode selection block 3〇112, and the lower part of the page is the page selection block 30113, the incremental control 3〇114, the decrement control 30115 and the menu selection field. 3〇116, and the right side of the kneading surface is the numbering block 30117 corresponding to the first to eighth receiving pipes 3〇41, and the center of the second page is corresponding to the ninth to the ninth. The numbering block of the receiving pipe 3 0 41 is 3 〇11, and below the bottom of the face, the block is selected for the page change 30113. Control 3〇114, decrement control 30115 and menu selection field 30116, the center of the third page is the number block corresponding to the No. 1 to No. 2 receiving pipe 3〇41 3 0 11 7昼Below the face, select the block for the page change 3 〇 1丨3, increment 200819214 control 3 〇 1 1 4, decrement control 3 〇丨丨 5 and menu selection field 3 0116 Therefore, when setting, you can see all the receipts The position number of the tube 3041 and its corresponding number, and the number block 30 11 7 can be changed at any time, and the operation is quite convenient. For details, refer to "Fig. 4", which is a flow chart of the steps of the material setting table of the present invention. As shown in the figure, the controller 3〇1 is connected to a man-machine interface 3 〇丨i. The setting is performed on the above, and the setting steps are as follows: The first step is a switching mode program 5 〇丨, after entering a setting face of a dispensing setting table, a selection field of the switching mode can be used to Select a mode of dosing; a step of the brother is a set program 5 〇 2, and the selected dosing mode is an elastic dosing mode, so that the number field corresponding to each receiving pipe is changed to a settable state; The second step is an input numbering program 5 〇3, which is directly input into the number corresponding to each LED in the numbering block corresponding to the receiving tube; the fourth step is a stored setting procedure 5〇4 After inputting the number corresponding to each of the receiving tubes, leaving the dispensing setting table and storing the settings; the fifth step is a reloading procedure 5〇5, which will be stored after the storage. Distribution setting table, after calculation Load # in the controller for a dispensing module as the basis for dispensing. Please refer to "Fig. 5" for the flow chart of the implementation of the present invention. 10200819214 As shown in the figure, when the dispensing device of the present invention is used, the operation flow is as follows: i, start 601: start of the dispensing device ^, will
以前一次所储存的分料設定表自動操作；2、# 一 A 檢測602 ··其LED會送入檢測模組中推并楚 疋1丁弟—次檢 測，3、產生編號β 〇 3 :依據第一次檢測的結果，產 生與LED對應的編號；4、決定收料管編號6 〇4 ••根 據分料設定表進行分料，其分料設定表的設定又八 成三道步驟，4. I、設定6041 :利用觸控式人機面 板改變分料設定表的配置；4.2、設定完成6〇42: 將配置完成後的設定，產生—新的分料設定 表；4. 3、重新載入6043:將新的分料設定表载入控 制器中，並決定優先順序，且當遇到下列其情況時， 4.4、決定順彳6044 :分料裝置會自動變更分㈣ 優先順序：a.當此位置的收料管滿料時，汰當此暫 存區滿料時，c.此位置的收料管被操作人員取下 時；5、判別分料位置6〇5:其係根據分料設定表中， 以決定此收料管對應的LED編號；七、運轉分料馬 達6051 :當此收料管可允許分料時，其分料模組會 依據分料設定表的編號設置，驅動分料馬達動作， 以將分料模組帶動至收料管到達定位，並進行分料 到此收料管的動作；八、停機示警6〇52:但是如果 此位置的收料管無設定編號’或是此分料區域全滿 時，則會自動停機，並警示操作人貝進行障礙排除， 但障礙排除後，可復歸排除異常，使LED自動排到The storage setting table stored in the previous time is automatically operated; 2, #一A检测 602 ·· Its LED will be sent to the detection module and pushed to the 1st generation - 3 times, 3, the number is generated β 〇3: The result of the first test produces the number corresponding to the LED; 4. Determines the receiving tube number 6 〇 4 • The material is sorted according to the material setting table, and the setting of the material setting table is again eighty-three steps. I. Setting 6041: Changing the configuration of the material setting table by using the touch panel; 4.2, setting completion 6〇42: setting the configuration after completion, generating a new material setting table; 4. 3, reloading In 6043: Load the new material setting table into the controller and determine the priority order, and when the following conditions are encountered, 4.4, the decision is smooth: 6044: the dispensing device will automatically change the points (4) Priority: a. When the receiving pipe at this position is full, when the temporary storage area is full, c. When the receiving pipe at this position is taken off by the operator; 5, the position of the dividing material is 6〇5: In the material setting table, to determine the LED number corresponding to the receiving tube; seventh, the operating dividing motor 6051: when this is received When the pipe can allow the material to be divided, the material distribution module will set according to the number of the material setting table to drive the materializing motor to drive the materializing module to the receiving pipe to reach the positioning, and to divide the material into the receiving material. The action of the pipe; eight, stop warning 6〇52: However, if the receiving pipe at this position has no setting number 'or this parting area is full, it will automatically stop, and warn the operator to perform obstacle removal, but the obstacle After the exclusion, the abnormality can be eliminated and the LED is automatically discharged to
II 200819214 重測區。 上所述，本發明其據以實施後，可減少更換 收料管時所需的時間， 1 及減少分料模組移動的行 私萑κ達到提供一種提高分類效率的方法及其裝 置的目的’可依據led的特性，彈性設定收料管的 對應編號者。 唯以上所述者，僅為本發明之較佳之實施例 而已，並非用以限定本發明實施之範圍；任何熟習 此技藝者，在不脫離本發明之精神與範圍下所作之 均等變化與修飾，皆應涵蓋於本發明之專利範圍内。 綜上所述，本發明彈性分料的方法及其裝置， 使用時的功效，係具發明之「實用性」與「進步性」； 申清人爱依專利法之規定’向鈞局提起發明專利 之申請。 12 200819214 【圖式簡單說明】 第1圖，為習知分料裝置的結構示意圖。 第2圖，為本發明之結構示意圖。 第3圖，為本發明人機操作介面的示意圖。 第4圖，為本發明進行分料設定表的步驟流程圖。 第5圖，為本發明實施時的流程示意圖。 【主要元件符號說明】 10 分料裝置 101 檢測模組 102 運算模組 103 分料模組 104 集料台 1041 收料管 20 LED 30 分料裝置 301 控制器 3011 人機操作介面 30111 分頁 30112 切換模式選擇欄位 30113 換頁選擇欄位 30114 增量控制 30115 減量控制 30116 選單選擇欄位 13 200819214 30117 編號欄位 302 檢測模組 302 1 測試執道 3022 測試儀器 303 運算模組 304 集料台 3041 收料管 3042 分料區域 305 分料模組 30 5 1 軌道 30 52 分料馬達 40 LED 501 切換模式的程序 502 設定的程序 503 輸入編號的程序 504 儲存設定的程序 505 重新載入的程序 601 啟動 602 第一次檢測 603 產生編號 604 決定收料管編號 6041 設定 6042 設定完成 6043 重新載入 14 200819214 6044 決定順序 605 判別分料位置 6 0 5 1 運轉分料馬達 6 0 52 停機示警 15II 200819214 Retest area. As described above, the present invention can reduce the time required for replacing the receiving tube, and the purpose of reducing the movement of the dispensing module to provide a method for improving classification efficiency and the purpose thereof. 'According to the characteristics of the led, the corresponding number of the receiving tube can be flexibly set. The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any change and modification made by those skilled in the art without departing from the spirit and scope of the present invention, All should be covered by the patent of the present invention. In summary, the method and device for elastic dispensing of the present invention, the efficacy in use, is based on the "practicality" and "progressiveness" of the invention; Shen Qingren loves to comply with the provisions of the patent law Patent application. 12 200819214 [Simple description of the drawings] Fig. 1 is a schematic view showing the structure of a conventional dispensing device. Fig. 2 is a schematic view showing the structure of the present invention. Figure 3 is a schematic view of the human-machine interface of the present invention. Fig. 4 is a flow chart showing the steps of the material setting table of the present invention. Figure 5 is a schematic flow chart of the implementation of the present invention. [Main component symbol description] 10 Dispensing device 101 Detection module 102 Calculation module 103 Dispensing module 104 Collecting station 1041 Receiving tube 20 LED 30 Dispensing device 301 Controller 3011 Human machine operation interface 30111 Sub-page 30112 Switching mode Select field 30113 Form change field 30114 Increment control 30115 Decrease control 30116 Menu selection field 13 200819214 30117 Number field 302 Detection module 302 1 Test way 3022 Test instrument 303 Calculation module 304 Collecting station 3041 Receiving tube 3042 Dispensing area 305 Dispensing module 30 5 1 Track 30 52 Distributing motor 40 LED 501 Switching mode program 502 Setting program 503 Entering number program 504 Saving set program 505 Reloading program 601 Start 602 First Secondary detection 603 Generation number 604 Determining the receiving tube number 6041 Setting 6042 Setting completion 6043 Reloading 14 200819214 6044 Decision sequence 605 Discriminating the dispensing position 6 0 5 1 Running the dispensing motor 6 0 52 Shutdown alarm 15