TW200816507A - Method for texturing silicon wafers for producing solar cells - Google Patents

Method for texturing silicon wafers for producing solar cells Download PDF

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Publication number
TW200816507A
TW200816507A TW096129322A TW96129322A TW200816507A TW 200816507 A TW200816507 A TW 200816507A TW 096129322 A TW096129322 A TW 096129322A TW 96129322 A TW96129322 A TW 96129322A TW 200816507 A TW200816507 A TW 200816507A
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surfactant
solution
temperature
weight
percent
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TW096129322A
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Chinese (zh)
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Peter Fath
Ihor Melnyk
Eckard Wefringhaus
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Univ Konstanz
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02363Special surface textures of the semiconductor body itself, e.g. textured active layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Detergent Compositions (AREA)
  • Photovoltaic Devices (AREA)
  • Weting (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

In a method for texturing silicon wafers for producing solar cells, the step of introducing a silicon wafer makes use of a texturing solution which is at a temperature of at least 80 degrees Celsius and which comprises water admixed with 1 percent by weight to 6 percent by weight of KOH or 2 percent by weight to 8 percent by weight of NaOH and with a surfactant or a surfactant mixture with less than 0.01 percent by weight. Very economic texturing can be carried out as a result.

Description

200816507 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種製造太陽能電池之矽晶圓刻紋方法。 【先前技術】 製造太陽能電池之矽晶圓刻紋方法例如參閱DE 698 1 1 511 T2。該方法將矽晶圓置入一刻紋溶液中,其含有水、 一 〇· 01至8重量百分比NaOH或3至6重量百分比Κ0Η之 ,驗性溶液及一界面活性劑(Nippon 0il and Fat c〇mpany, 、Ltd·公司之產品Sintrex),該界面活性劑較佳為高於1 重量百分比。界面活性劑可被異丙醇取代,此處之刻紋通 常在8 5 °C之溫度下進行。 【發明内容】 本發明之目的在於提供一種製造太陽能電池之石夕晶圓 刻紋方法,其具高經濟性。 本發明之目的在於提供一種製造太陽能電池之石夕晶圓 I刻紋方法,其在將矽晶圓置入刻紋溶液的步驟中使刻紋溶 液的溫度至少達到8(TC,並使刻紋溶液由水加入1至6 重里百分比Κ0Η或2至8重量百分比NaOH及低於〇· 〇1重 量百分比的界面活性劑或界面活性劑混合物組成。 本發明刻紋溶液不含其他成分或添加物。 本發明界面活性劑或界面活性劑混合的濃度極低,故在 較高製程溫度時不會出現不利的特性,例如產生泡沫,並 可達到相當高的刻紋速度,而使刻紋具高經濟效率。 在本發明一實施例中,刻紋溶液含低於〇〇〇5重量百分 3ΠΧΡ/發明說明書(補件)/96-11/96129322 5 200816507 比之界面活性劑或界面活性劑混合物。 在本發明另一實施例中,界面活性劑 物的濃度低於〇· 001重量百分比。 Κ0Η之濃度較佳為3至5重量 界面活性劑或界面活性劑混 為4至6重量百分比。 置百分比,NaOH之濃度較佳 ’尤其是9 5 °C,特別是至 刻紋溶液的溫度較佳為90°C 少 97°C。 •以下將依據實施例,詳細說明本發明。 〇【實施方式】 圖1顯示本發明方法實施例之矽晶圓處理方法。 使-矽晶塊1 (Ingot)在一切割站2中被鋸開成多個矽 晶圓3。本發明方法使石夕晶圓3在刻紋站4被疊放在一晶 圓木5中,5亥晶圓架5被放置在刻紋溶液容器6中。刻紋 溶液容器6中裝有-刻紋溶液7,使得石夕晶圓3被完全沈 浸在刻纹溶液7中。刻紋溶液7的溫度被一與其接觸之溫 。度感測器8測量’其溫度受一同樣沈浸在刻紋溶液7中的 加熱元件9影響。加熱元件9與晶圓架5之間設有一孔板 10。在刻紋站4完成本發明方法後,矽晶圓3被輸送至一 擴散站11,以進行太陽能電池製造之進一步處理。 所有下述實施例所使用的Κ0Η係使用半導體等級200816507 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method of engraving wafers for manufacturing solar cells. [Prior Art] A method of fabricating a solar cell wafer is described, for example, in DE 698 1 1 511 T2. The method deposits the germanium wafer into a embossed solution containing water, 0.1 to 8 weight percent NaOH or 3 to 6 weight percent ,0 ,, an assay solution and a surfactant (Nippon 0il and Fat c〇) The product of mpany, Ltd., Sintrex, preferably has a surfactant of more than 1% by weight. The surfactant can be replaced by isopropanol, where the engraving is usually carried out at a temperature of 85 °C. SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a solar cell wafer, which is economical. It is an object of the present invention to provide a method for fabricating a solar cell wafer in which a temperature of the engraved solution is at least 8 (TC, and the engraving is performed in the step of placing the germanium wafer in the engraving solution. The solution consists of water plus 1 to 6 weight percent Κ0 Η or 2 to 8 weight percent NaOH and less than 〇· 〇1 weight percent of surfactant or surfactant mixture. The embossing solution of the present invention contains no other ingredients or additives. The concentration of the surfactant or surfactant in the present invention is extremely low, so that unfavorable characteristics do not occur at a higher process temperature, such as foam generation, and a relatively high knurling speed can be achieved, and the embossing has a high economical efficiency. In one embodiment of the invention, the embossing solution contains less than 5% by weight of ΠΧΡ3发明/invention specification (supplement)/96-11/96129322 5 200816507 ratio of surfactant or surfactant mixture. In another embodiment of the present invention, the concentration of the surfactant is less than 〇·001 by weight. The concentration of Κ0Η is preferably from 3 to 5 by weight of the surfactant or surfactant mixed to 4 to 6 weight percent. The concentration of NaOH is preferably 'particularly 95 ° C, especially the temperature to the embossing solution is preferably 90 ° C and 97 ° C. The following description will be made in detail based on examples. [Embodiment] Fig. 1 shows a method of processing a wafer according to an embodiment of the method of the present invention. Ingot is sawed into a plurality of germanium wafers 3 in a cutting station 2. The method of the present invention makes Shi Xi The wafer 3 is stacked in a wafer 5 at a scribing station 4, and the 5 liter wafer rack 5 is placed in the engraving solution container 6. The engraved solution container 6 is provided with a embossing solution 7, so that The Shixi wafer 3 is completely immersed in the engraving solution 7. The temperature of the engraved solution 7 is measured by a temperature in contact with it. The sensor 8 measures the heating element whose temperature is also immersed in the engraving solution 7. 9. Effect: An orifice plate 10 is disposed between the heating element 9 and the wafer holder 5. After the engraving station 4 completes the method of the present invention, the crucible wafer 3 is conveyed to a diffusion station 11 for further processing of solar cell manufacturing. All of the embossings used in the following examples use semiconductor grades.

所有下述實施例皆使用製造商M· Setek生產的單晶矽 晶圓((lOO)-Cz,as-cut,p—Type(B〇r), 125min><125mm, 直徑150 mm厚度、300 pm)或Deutsche Solar生產的單晶 312XP/發明說明書(補件)/96-11/96129322 6 200816507 矽晶圓(0. 5-1. 7 Ohm. cm)。矽晶圓保持切割狀態,切割損 傷不被去除,但矽晶圓亦可在進行本發明方法之前被蝕刻 或進行類似刻紋(Isotexture)處理。 作為光生電壓轉換效率特徵值之反射值的波動一般約 為1%絕對值。 (濃縮洗碗精Re i ny ) 本貫施例使用家庭用的濃縮洗碗精(商品名稱Reiny), 其包含低於5重量百分比的非離子界面活性劑、兩性界面 活性劑及南於3 0重量百分比的陰離子界面活性劑。 本實施例之其他參數及結果參閱下表: 表1 (濃縮洗碗精Re i ny ) 界面活性劑 重量百分比% K0H 重量百分比% 溫度 °c 時間 min 反射 % 無 2 « 98 10 16 6 0.001 3 «98 10 11.4~ 如表1所示,無界面活性劑之對照組的反射高於使用 001重量百分比濃縮洗碗精之實驗組5〇%。該極低之界 I面活性劑或界面活性劑混合物濃度即對改良光生電壓轉 換效率有顯著效果。反射值可低於丨3%,尤其是低於125 % 〇 (清潔劑M14) 本只加例使用德國弗來堡製造商Mar f丨^ & Co生產的All of the following examples were performed using a single crystal germanium wafer manufactured by the manufacturer M. Setek ((100-Cz, as-cut, p-Type (B〇r), 125 min>< 125 mm, 150 mm in thickness, 300 pm) or Deutsche Solar's single crystal 312XP / invention specification (supplement) / 96-11/96129322 6 200816507 矽 wafer (0. 5-1. 7 Ohm. cm). The wafer is maintained in a diced state and the dicing damage is not removed, but the ruthenium wafer can also be etched or otherwise processed prior to performing the method of the present invention. The fluctuation of the reflection value as the characteristic value of the photo-generated voltage conversion efficiency is generally about 1% absolute value. (Concentrated dishwashing re Re ny) This example uses a concentrated dishwashing detergent for household use (trade name Reiny) containing less than 5 weight percent of nonionic surfactant, amphoteric surfactant and South 3 0 A percentage by weight of anionic surfactant. The other parameters and results of this example are as follows: Table 1 (concentrated dishwashing Re ny) surfactant percentage by weight % K0H weight percent % temperature °c time min reflection % no 2 « 98 10 16 6 0.001 3 « « 98 10 11.4~ As shown in Table 1, the reflection of the control group without surfactant was higher than that of the experimental group using 001 weight percent concentrated dishwashing detergent. This extremely low boundary I surfactant or surfactant mixture concentration has a significant effect on improving the photo-generated voltage conversion efficiency. The reflection value can be less than 丨3%, especially less than 125% 〇 (Cleaner M14) This addition is made using the German Fleet manufacturer Marf丨^ & Co

Ml 4清潔劑作為界面活性劑混合物,其包含5至15重量 百分比的陰離子界面活性劑,非離子界面活性劑、防腐劑 及氨化物。 3UXP/發明說明書(補件)/96-11/96129322 7 200816507The Ml 4 cleaner acts as a surfactant mixture comprising from 5 to 15 weight percent of anionic surfactant, nonionic surfactant, preservative and amide. 3UXP/Invention Manual (supplement)/96-11/96129322 7 200816507

本實施例使用埃I Goldschmidt PA127A0077之陽離早A 丨土度主疏 n. t . ^ Amm〇nyx L〇 (Lauryl-MyristylThis example uses the cation of the I Goldschmidt PA127A0077, the early A, the soil, the main sparse, n. t. ^ Amm〇nyx L〇 (Lauryl-Myristyl

Dimethylaminoxide 次飧 '六 . & 命液,30.1 % DodecylDimethylaminoxide secondary 飧 '六 . & life liquid, 30.1 % Dodecyl

dimethylaminoxide)作為昃;、工 ^ 邛马界面活性劑或界面活性劑混合 物0 表 3 ( AL0) 界面活性劑 重量百分比% Κ0ΐΓ~^^ __重量百#_1卜.〇/〇 溫度 —~C_I 時間 min 反射 % 0. 002 -------«IV/0 0.0035 广10 13. 3 0. 005 __J7-98 97-qq 20 12. 2 AG所生產型號 之乙氧基脂肪醇) 本實施例使用埃森Goldschmidt ES993200616之非離子Ec丨〗(端基封閉 312XP/發明說明書(補件)/96-11/96129322 8 200816507 作為界面活性劑或展 刎及界面活性劑 表 4 (TEC)Dimethylaminoxide) as 昃;,工^邛马 surfactant or surfactant mixture 0 Table 3 (AL0) Surfactant wt%% ΐΓ0ΐΓ~^^ __重百#_1卜.〇/〇temperature—~C_I time Min reflection % 0. 002 -------«IV/0 0.0035 广10 13. 3 0. 005 __J7-98 97-qq 20 12. 2 ethoxylated fatty alcohol of the type produced by AG) Use of Essen Goldschmidt ES993200616 non-ionic Ec丨 (end-end closure 312XP / invention specification (supplement) / 96-11/96129322 8 200816507 as a surfactant or exhibit and surfactant 4 (TEC)

(REW0) 本實施例使用埃森Goldschmidt AG所生產型號 ST04219293 之兩性 Rew〇teric am 2 C NM (N-椰脂酸-胺 基乙基-N-(2-羥基乙基)甘氨酸之4〇%水溶液、鈉鹽)作為 界面活性劑或界面活性劑混合物。 9 312XP/發明說明書(補件)/96·11/96129322 200816507 表 5 (REWO) 界面活性劑 重量百分比% K0H 重量百分比% 溫度 °C 時間 min 反射 % 0.0002 2 97-98 20 12.3 0.0005 2 97-98 20 12 4 0. 0010 2 97-98 20 12. 4 0. 0015 2 97 - 98 20 119 0.0020 3 97 - 98 20 12.4 (TDO) 本實施例使用埃森Goldschmidt AG所生產型號 PA03500400 之陽性 Tegotens DO (Alkyldimethylaminoxide 水溶液、29.9%〇6〇71(1丨11161;1^1&111丨11〇^丨(16)作為界面活性劑或 界面活性劑混合物。 表 6 (TD0)(REW0) This example uses amphoteric Rew〇teric am 2 C NM (N-cocoate-aminoethyl-N-(2-hydroxyethyl)glycine 4%% produced by Essen Goldschmidt AG, model ST04219293 The aqueous solution, sodium salt) acts as a surfactant or a mixture of surfactants. 9 312XP/Invention Manual (supplement)/96·11/96129322 200816507 Table 5 (REWO) Surfactant Weight % K0H Weight % % Temperature °C Time min Reflection % 0.0002 2 97-98 20 12.3 0.0005 2 97-98 20 12 4 0. 0010 2 97-98 20 12. 4 0. 0015 2 97 - 98 20 119 0.0020 3 97 - 98 20 12.4 (TDO) This example uses the positive Tegotens DO of model PA03500400 produced by Essen Goldschmidt AG ( Alkyldimethylaminoxide aqueous solution, 29.9% 〇6〇71 (1丨11161; 1^1&111丨11〇^丨(16) as a surfactant or surfactant mixture. Table 6 (TD0)

度為0.005重量百 内的減少特別明顯,刻紋時間1Q分鐘後已達 '、’ 值。 可接受之 (TD0對照組) DE 698 11 511 T2 界面活性劑濃度接近最低值,參閱 312XP/發明說明書(補件)/9641/96129322 10 200816507 之對照組使用上述之界面活性劑TD〇 結果參閱下表: 表7(TD0對照組)The reduction in the degree of 0.005 wt% is particularly noticeable, and the value of ',' has been reached after 1Q minutes of the engraving time. Acceptable (TD0 control group) DE 698 11 511 T2 The surfactant concentration is close to the lowest value. Refer to the control group of 312XP/Invention Manual (Supplement)/9641/96129322 10 200816507 for the use of the above surfactant TD〇. Table: Table 7 (TD0 control group)

—" ! 反射 # 1 % 12· 2 21.4 26. 6 士如表7所示,界面活性劑濃度增加至〇·5重量百分比 =,反射提高到無法接受之值。溫度增加時,該高濃度會 導致極不利的泡沫生成,其無法被以製程技術控制。 本發明界面活性劑濃度只為DE 698 1 1 51 1 Τ2之界面 活性劑範圍的1 〇〇〇分之一。 【圖式簡單說明】 圖1係本發明方法之示意圖。 【主要元件符號說明】 1 秒晶塊 2 切割站—" ! Reflection # 1 % 12· 2 21.4 26. 6 As shown in Table 7, the surfactant concentration increased to 〇·5 weight percent = and the reflection increased to an unacceptable value. At elevated temperatures, this high concentration can result in extremely unfavorable foam formation that cannot be controlled by process technology. The surfactant concentration of the present invention is only one tenth of the surfactant range of DE 698 1 1 51 1 Τ2. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of the method of the present invention. [Main component symbol description] 1 second crystal block 2 cutting station

V 4 5 6 7 8 9 10 11 3 秒晶圓 刻紋站 晶圓架 刻紋溶液容器 刻紋溶液 溫度感測器 加熱元件 孔板 擴散站 312ΧΡ/發明說明書(補件)/96-11/96129322 11V 4 5 6 7 8 9 10 11 3 sec wafer engraving station wafer holder engraving solution container engraving solution temperature sensor heating element orifice diffusion station 312 ΧΡ / invention manual (supplement) / 96-11/96129322 11

Claims (1)

200816507 十、申請專利範園·· 1。· 一種製造太陽能電池之梦晶圓刻紋方法,其包括將石夕 曰曰圓置入刻紋溶液之步驟,該刻紋溶液之溫度至少為 80C ’亚由水加入;[至6重量百分比丽或2至8重量百 刀匕NaOH及低於〇· 〇 1 |量百分比的界面活性劑或界面活 性劑混合物組成。 2.如申請專利範圍第μ之方法,纟中,刻 於0.005重量百分比之界 仗3低 r _ . ^ ^ 囬,古性^或界面活性劑混合物。 、 3·如申睛專利範圍第1項之苴 於0 001番旦百八^ 、 /、中,刻紋溶液含低 、· 重里百刀比之界面活性劑或界面、&十丨A 4 w及界面活性劑混合物。 • 4·々曱明專利乾圍弟1至3項中任一項之太、土甘a 刻紋溶液含3至5重量百分比之K〇H。、彳八, • 5·如申請專利範圍第1至3項中任一項 刻紋溶液含4至6重量百分比之Na〇H。 / ,、, 6·如申請專利範圍第丨至5項中任一項之 該刻紋溶液之溫度至少為9〇。〇。 法,其中 7.如申請專利範圍第1至5項中任一項 、 该刻纹溶液之溫度至少為9 5。〇。 、 法其中 8·如申請專利範圍第1至5項中任一項 该刻紋溶液之溫度至少為9 7 °c。 方法其中 312XP/發明說明書(補件)/96-11/96129322 12200816507 X. Apply for a patent Fan Park··1. A method of fabricating a solar cell dream wafer engraving, comprising the step of placing a scorpion scorpion into a embossing solution, the temperature of the embossing solution being at least 80 C 'sub-water added; [to 6 wt% 丽Or 2 to 8 weight percent NaOH and a surfactant mixture or surfactant mixture of less than 〇·〇1. 2. For the method of applying the patent range μ, 纟, engraved on the boundary of 0.005 wt% 仗 3 low r _ . ^ ^ back, ancient ^ or surfactant mixture. 3) If the scope of the patent application scope is the first item in 0 001 番旦百八^, /, the engraved solution contains low, · 百里比比比比 surfactant or interface, &丨; 丨 A 4 w and surfactant mixture. • 4· 々曱 专利 专利 专利 专利 专利 专利 专利 专利 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、彳八, • 5· As claimed in any of claims 1 to 3, the embossing solution contains 4 to 6 weight percent of Na〇H. / , ,, 6· The temperature of the embossing solution is at least 9 如 as claimed in any one of claims 1-5. Hey. The method, wherein the temperature of the engraved solution is at least 9.5, as claimed in any one of claims 1 to 5. Hey. 8. In the case of any of claims 1 to 5, the temperature of the engraved solution is at least 9 7 °c. Method 312XP/Invention Manual (supplement)/96-11/96129322 12
TW096129322A 2006-08-19 2007-08-09 Method for texturing silicon wafers for producing solar cells TW200816507A (en)

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