200816081 九、發明說明： 【發明所屬之技術領域】 ‘ 本發明係隸屬一種製程管理糸統之技術領域，特別係指 、 一種與無線射頻識別技術（RFID)作結合之製程管理、監控 系統改良。 j 【先前技術】 按，一般製造業於生產各式零組件時，從業務人員接單 、發工到製造完成出貨，必須經過多道加工製程，以及仰賴 各部門間溝通、協調方能順利完成，若製造過程中無法確實 掌控流程、進度，往往會影響到最後的出貨時間，因此對於 業者或相關業務負責人員而言，製程的管理及監控便極為重 • 要。 而目前業者對於製程的管理、掌握之缺失，首先是業務 • 開單發出製程之製造令，必賴由人I手寫開㈣較麻煩、 V #日饼’各製程之朝絲法得知_的製造令下來，更不 兒衣私的進度何時輪到自屬單位。其次在管理、監控方面 ，負責人員僅僅只是透過電話和各部門的工作人員連絡，不 繁貞費日寸，且無法在最短時間内確實了解製程的情形， 5 200816081 尤其是絲程複雜，且製造地齡顺於關鱗的情況下 ’往往讓負責人員疲於奔命，造成效率上的低落。而各部門 之間亦無法了解製程的進度、動向，而有加以改善之必要。200816081 IX. Description of the invention: [Technical field to which the invention pertains] ‘ The present invention is a technical field of process management system, and particularly refers to a process management and monitoring system improvement combined with radio frequency identification (RFID) technology. j [Prior Art] According to the general manufacturing industry, when manufacturing various components, from the business personnel to order, the production to the completion of the shipment, must go through multiple processing processes, and rely on communication and coordination between departments to smooth Completion, if the process and progress cannot be controlled in the manufacturing process, it will often affect the final shipping time. Therefore, the management and monitoring of the process is extremely important for the operator or related business personnel. At present, the industry's lack of management and mastery of the process, first of all, the business • the manufacturing order of issuing a process, must be handwritten by the person I (four) more troublesome, V #日饼's process of each process is known Manufacturing orders, not to mention the progress of the private sector when it is their turn to own units. Secondly, in terms of management and monitoring, the responsible personnel only contact the staff of various departments by telephone, and they are not complicated and costly, and they cannot know the process in the shortest time. 5 200816081 Especially the thread is complicated and manufactured. When the age of the land is in the same way as the scales, the responsible personnel are often exhausted, resulting in low efficiency. And the progress and trends of the process cannot be understood between the various departments, and there is a need to improve them.
有（於此’本發明人本著多年從事相關產品研發經驗， 針對=述習用創作所面臨之問題深入探討，並依前述之需求 積極尋求解決之道’㈣細努力之研究與試作，終於成功 的創作出她『製綺理、監_』，㈣善上述習用 之缺失。 【發明内容】 本發明主要之目的係提供一種『製程管理、監控系統』 ’其係令繁翻_理、•可糊物，以及盘 鱗射頻酬技術⑽D)作結合，而達到省時、省力、迅 迷、簡便，且確實的製程管理目的。 緣以達成上述之功效、目的，本發明『餘管理、監於 系統』’其係於-恢，纖增設備、讀 喝器’以及—電子顧。該㈣腦設難'分概於各製程之 工作財，且並透過有線魅_路作輯鱗，各該電腦 毁備中内建有製程監控、管理程式，同時並將財-電腦設 6 200816081 備設定為系統主機，該系統主機中具有資料庫，令各工作站 製程之作業人員可朗製程監控、管雜式進行各項加工資 歡存取，収顯示麵有工作財，·餘之命令狀況 ;並利用顏色來區分該加卫製程進行之情形，例如藍色代表 處理中、黑色代表處理完成，而紅色表示等待中的製令等， 人員了解加讀程之進度。又每—電腦主機係連接 .、、U I胃碼5可發射特定頻率之電波峨，以感應 接收該電调級職，爛可麵動或主動的 7電波訊號’㈣應讀碼器接收訊息。該電子標籤於該等 製程執行前，_務__齡私，亦即業務人 員將欲執行之物品製程，在該系統主機中將客戶編號、檀案 曰期，以及-電子標籤之標_等資料輪人資料庫中後，再 將该等資料列印下來，彡 /成一衣造令，並將該電子標籤固定 於製造令上，按昭、、古 衣〜敬知之順序，依序交予各製程之作業 人員。 •— ”卫作站之作業人員制該製造令時，即將該 电子‘戴與㈣賊應’鱗透過讀抑將該製造令之標鐵 焉傳运至料統主機之資料庫中記錄，並經過資料分析，該 7 200816081 衣私〇^工ί理桎式之顯示晝面便會顯示出該製造令號石馬， 以標示該製造令目前位於那—工作站中，供相關人員進行製 私官理及監控，進而提昇管理品質及效車。 有關本發明所採用之技術、手段及其功效，兹舉-較佳 實施例並配合圖式詳細說明於后，相信本發明上述之目的、 構造及特徵，當可由之得一深入而具體的瞭解。 【實施方式】 茲為使其能進一步瞭解本發明之結構設計及技術，謹配 合圖式再予說明於後·· 請參閱第-圖〜第三圖所示，本發明『製程f理、監控 系統』，包含若干電腦設備（1 0 )、RFID讀碼器（2 0 )，以 及-電子標籤（3 〇 )，係將該等要件設置於物品製造之—系 列製造程序中，以提昇製程管理效率及品質，其中： . 各該電腦設備（10)包括车機（1 1)及螢幕（12)， 該等電腦設備（1〇)係分別置於各製程之工作站中，即若 -物品從材料準制加卫完成需i⑽製程、步驟時，則電 腦设備（1 0)共有1 〇部，且該等電腦設備（10)間並 透過有線或热線網路連線，而構成一區域網路。又各該電腦 8 200816081 。又備（1 〇 )之主機（1 1 )内建有製程監控、管理程式， 且並將其中一電腦設備（1 0 )之主機（1 1 )設定為系統 主機（1 1 ) ’此糸統主機（1 1 )在本實施例之說明中 係設於『業務開單』步驟之製程中，該系統主機（11 ‘） 具有資料庫，令各工作站製程之作業人員可透過製程監控、 管理程式進行各項加工資料之存取，以及顯示出所有工作站 中，各所屬製程是否進行、等待中，或已完成等命令狀況（如 第三圖所示，本發明實例應用之晝面圖）。 該等讀碼器（20)係與該等電腦設備（i 〇)相同分 別没於該等製程之工作站中，且一端並與所在之主機（1 1) 連接。各該讀碼H (2 0)可發射（或接收）特定頻率之電 波訊號，以感應接收該電子標籤（3 〇)發出之訊號。 該電子標籤（3 0)係為一貼紙狀之構件，内含有電子 標籤碼，可為被動或主動的發出電波訊號，以回應讀碼哭 (2 0)接收訊息，進一步將其特定之電子標籤碼輪入該資 料庫中。而該電子標籤（3 〇)賊等製程執行前，係經業 務開單步驟與製造令（4 〇) |馬合。 所謂『業務開單』步驟係業務人諸欲執行之物品製程， 9 200816081 在其系統主機（i ]_ ‘）之努 ^ $皿&、管理程式中輸入客戶 編號、檔案日期，以及電子桿龜 卞知减（3 〇)之標籤碼等資料後 ，再將該等資料列印下來， 成一製造令（4 0)，並將該 電子標籤（3 0)固定於製造人 衣、7 ( 4 〇)上，按照製造流程 之順序’依序交料製程之作業人員。(This inventor has been engaged in research and development of related products for many years, and has in-depth discussions on the problems faced by the creation of the novels, and actively seeks solutions according to the above-mentioned needs' (four) carefully research and trials, and finally succeeded. The creation of her "management, supervision _", (four) the lack of the above-mentioned abuse. [Summary of the invention] The main purpose of the present invention is to provide a "process management, monitoring system" 'the system is complicated to _ _, The paste, as well as the disk scale RF compensation technology (10) D), combines time-saving, labor-saving, fast-moving, simple, and practical process management purposes. In order to achieve the above-mentioned effects and purposes, the present invention "remains management, monitoring system" is attached to - recovery, fiber-increasing equipment, reading and drinking devices, and - electronic. The (4) Brain Difficulty is divided into the work of each process, and through the cable charm _ road for the scales, each of the computer destruction has a process monitoring and management program built in, and the financial and computer set 6 200816081 It is set as the system host. The system has a database in the host computer, so that the operators of each workstation process can process the process and manage the processing of all kinds of processing, and receive the working wealth and the command status of the remaining; The color is used to distinguish the situation in which the maintenance process is performed. For example, blue represents processing, black represents processing completion, and red indicates waiting for the manufacturing order, etc., and the personnel understands the progress of the reading process. Each computer-host is connected to the computer. The U I stomach code 5 can transmit a radio wave of a specific frequency to sense the reception of the ESC level. The rotten face signal or the active 7-wave signal is used. (4) The reader should receive the message. Before the execution of the electronic label, the electronic label is __ _ _ private, that is, the business process that the business personnel will execute, the customer number, the typhoon period, and the label of the electronic label in the system host _ After the data is in the database, the information is printed, and the order is made, and the electronic label is fixed on the manufacturing order. The order is given in the order of Zhao, Gu, and Jing. Operators of each process. •—“When the operator of the Weizuo Station made the manufacturing order, the electronic 'wearing and (4) thief should be sifted through the reading and the standard of the manufacturing order was transferred to the database of the system host, and After data analysis, the 7 200816081 will display the manufacturing order number of the stone horse to indicate that the manufacturing order is currently located in the workstation for the relevant personnel to make the private officer. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Features, when you can get a deeper and more specific understanding. [Embodiment] In order to make it possible to further understand the structural design and technology of the present invention, please refer to the drawings for further explanation. Please refer to the figure - figure ~ As shown in the three figures, the "process, monitoring system" of the present invention includes a plurality of computer devices (10), an RFID reader (20), and an electronic tag (3), which are set in Article manufacturing - series In the process of creating, to improve the efficiency and quality of process management, where: . The computer equipment (10) includes a car machine (1 1) and a screen (12), and the computer equipment (1〇) are placed in each process. In the workstation, if the item is required to be i(10) process and step from the material standardization, the computer equipment (10) has a total of 1 part, and the computer equipment (10) is connected through the wired or hot wire network. The road is connected to form a regional network. Each computer 8 200816081. The (1 )) host (1 1 ) has a built-in process monitoring and management program, and one of the computer devices (10) The host (1 1 ) is set as the system host (1 1 ) 'This system host (1 1 ) is in the process of the "business billing" step in the description of the embodiment, the system host (11 ') With a database, the workstations of each workstation can access the processing data through the process monitoring and management program, and display the command status of all the workstations, whether they are in progress, waiting, or completed. As shown in the third figure, the example of the present invention should The code readers (20) are identical to the computer devices (i 〇), respectively, and are not connected to the workstations of the processes, and one end is connected to the host (1 1) where they are located. The reading code H (20) can transmit (or receive) a radio wave signal of a specific frequency to sense the signal sent by the electronic tag (3 〇). The electronic tag (30) is a sticker-like component. Containing an electronic tag code, it can send a wave signal passively or actively, in response to the reading code crying (20) to receive the message, and further insert its specific electronic tag code into the database. The electronic tag (3 〇) Before the thief and other processes are executed, they are ordered by the business and the manufacturing order (4 〇) | Ma He. The so-called "business billing" step is a product process that the business person wants to execute, 9 200816081 Enter the customer number, file date, and electronic pole in the system host (i]_ ') After the turtle tagged (3 〇) tag code and other information, the data is printed and printed into a manufacturing order (40), and the electronic tag (30) is fixed in the manufacturer's clothing, 7 (4) 〇), in accordance with the order of the manufacturing process, in order to deliver the process operators.
當各工作站之㈣人員接_製造令（4 Q )後，即將 对讀籤（3Q)mt碼n(2Q)錢，此時便能透過 項碼為（2 〇)將該製造令（4 Q)之標籤碼傳送至該系統 主機之資料庫巾記錄，並_龍分析，該製程監控、管理 程式之顯示晝面便會顯示出該製造令號碼，以標示該製造令 (40)目前位於那一工作站中，同時並利用顏色來區分該 加工製程進行之狀況，例如藍色代表處理中、黑色代表處理 完成，而紅色表示等待中的製令等，方便相關人員了解加工 製程之進度。 承上述，請再參閱第二圖之流程方塊圖所示，茲進_步 詳細說明本發明完整之流程管理。 首先，當系統開機後可進入製程監控、管理程式之顯示 畫面（如第三圖所示），使用者移動滑鼠進入業務開單選項， 200816081 以建立製造令（4 0 )，之後再將該製造令（4 ο )列印，並 與電子標籤（3 Q)耦合，如此再依序由各I作站收件進行 所屬之製程作業，而各J1作站收件後，製程監控、管理程式 之顯示晝面中會依工作狀態改變顯示顏色，即使製程進行中 發現有錯誤時，透過重工退件程相至上—道製程時，在製 程監控、管雜式之顯示晝面巾仍會顯示出此流程狀況，如 此當整個製程完成後，記錄完卫日期，並同時移除製程監控、 管理程式中之製造令（4 〇)單號。 另外，有關該電子標鐵（3〇)與讀碼器（2〇)感應， 進-步將製令輸人於料庫巾，再透過餘監控、管理 程式之顯示畫面咖嶋、·或㈣資訊之感應技 術，則可『二段式』或『恆姐』等_方式達成。 所謂二段式感測方式’即係當作業人員收到製造令 (4〇)時，第—次令電子標籤（30)與讀碼器j〇) 感應接觸，即表錢件，而於製程監控、管理程式之顯示書 面中顯示代表處理中之藍色訊息。此時該製造令（4 〇 )需 放於遠雜讀碼11(2(3)適當叙健，當製猶業完! 時，工作人貞第二:欠令電子顧（3 0)與讀部（20) 200816081 感應接觸，則jr —丄 一 、、不加工完成，並於製程監控、管理程式之顯 不晝=顯示代表處理完成之黑色訊息。 ： ’、人’所·感式_方式與上述讀式_方式之差 、 別僅在於’當作業人員_製令時，㈣製造令（4〇)放 於紅作站中讀碼器（20)可感測之範圍内（當然若係使 _ 耻種技術的話，該讀碼器（2 0 )感應之距離範圍較大）’ 雜妓树，賴製造令（40)抑讀站後，製程監 k、官理程式之顯示晝面中即顯示加工完成之訊息。 據此’糟由上述之技術應用，可㈣者或侧人員進行 、複雜製程之管理與監控上，能更為省時、簡便，進而提昇管 理品質及效率。 # 的制，.本發明在烟的技術領射未見相同 或近似的產品發明或公開使用，故本發明已符合發明專利有 ^ Μ『_性』與『進步性』的要件，乃依法提出申請。 — 【圖式簡單說明】 第一圖··係為本發明之系統平面示意圖。 苐二圖：係為本發明系統功能流程方塊圖。 第三圖：係為本發明資料庫與一實例應用之晝面圖。 12 200816081 主機：（1 1 ) 讀碼器：（2 0) 【主要元件符號說明】 電腦設備·（ 1 〇) 系統主機：（1 1 ‘） 電子標籤：（3 0) 製造令：（4 0 )When the (4) personnel of each workstation are connected to the manufacturing order (4 Q), the money will be read (3Q) mt code n (2Q). At this time, the manufacturing order (4 Q) can be obtained through the item code (2 〇). The tag code is transmitted to the database of the system host, and _long analysis, the process monitoring and management program display will display the manufacturing order number to indicate that the manufacturing order (40) is currently located there. In a workstation, the color is used to distinguish the conditions of the processing process, for example, blue represents processing, black represents processing completion, and red indicates waiting for manufacturing orders, etc., to facilitate relevant personnel to understand the progress of the processing process. In view of the above, please refer to the flow block diagram of the second figure, and the detailed process management of the present invention will be described in detail. First, when the system is powered on, it can enter the display screen of the process monitoring and management program (as shown in the third figure), the user moves the mouse to enter the business billing option, 200816081 to establish the manufacturing order (40), and then The manufacturing order (4 ο ) is printed and coupled with the electronic tag (3 Q), so that each I station receives the process for the process, and after each J1 station receives the process, the process monitoring and management program In the display, the display color will change according to the working state. Even if an error is found during the process, the process will be displayed in the process monitoring and pipe-type display when the process is returned to the process. The status of the process, so that when the entire process is completed, the date of the completion is recorded, and the manufacturing order (4 〇) number in the process monitoring and management program is also removed. In addition, the electronic standard (3 〇) and the code reader (2 〇) induction, the step-by-step will be ordered to enter the library towel, and then through the monitoring and management program display screen curry, or (4) Information sensing technology can be achieved by "two-stage" or "constant sister". The so-called two-stage sensing method means that when the operator receives the manufacturing order (4〇), the first-order electronic tag (30) and the code reader j〇) are inductively contacted, that is, the money piece, and the process is processed. The display of the monitoring and management program displays a blue message representing the processing in writing. At this time, the manufacturing order (4 〇) needs to be placed in the far-worn reading code 11 (2 (3) appropriate narrative, when the system is still in business! The staff is second: the e-mail (3 0) and the reading Department (20) 200816081 Inductive contact, then jr - one, no processing is completed, and the process monitoring and management program is not displayed = display the black message representing the completion of processing. : ', person's sense The difference from the above-mentioned reading _ mode is not only in the case of 'when the operator _ manufacturing order, (4) manufacturing order (4 〇) is placed in the range that can be sensed by the reader (20) in the red station (of course If _ shame technology is used, the reader (2 0) senses a large range of distances.] 'Hybrid tree, Lai manufacturing order (40) after reading the station, the process monitor k, the official program display That is to say, the message of processing completion is displayed. According to this, the application of the above-mentioned technology can be carried out by the (4) or side personnel, and the management and monitoring of the complicated process can be more time-saving and simple, thereby improving the management quality and efficiency. The invention has not been the same or similar product invention or public use in the technology lead of the smoke, so the invention has been The invention patent has the requirements of _ _ _ 』 and " progressive", is to apply according to law. - [Simple diagram of the diagram] The first diagram is a schematic diagram of the system of the invention. The functional system block diagram of the invention system. The third figure is a side view of the database of the present invention and an example application. 12 200816081 Host: (1 1 ) Code reader: (2 0) [Key component symbol description] Computer equipment ·( 1 〇) System host: (1 1 ') Electronic tag: (3 0) Manufacturing order: (4 0 )