TW200804516A - Syntheses of novel dihydrobenzoxazine thermosetting resins and its applications - Google Patents
Syntheses of novel dihydrobenzoxazine thermosetting resins and its applications Download PDFInfo
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200804516 九、發明說明: 【發明所屬之技術領域】 本發明係-種在積層板製程中,具有良好的反應性、寬廣的加 window)之新穎積層板用高玻璃轉移溫度之環I樹脂清^且^視^ nn佳,且其所壓合的板材具有高玻璃轉移溫度(Tg)、低吸水率、一 耐熱性及通過耐燃UL94V»0職。可有效降撼或溴使可2 = .需求,又節省成本。 」連到耐燃 【先前技術】 環氧樹脂因本身之化學結構關係、,在反應性 且具有齡質、輸±f狀核定性;·獨紐=面=菩 t相1越’硬傾賴輸脂$僅仍财縣讀性,餅械及化學物 貝更具阻隔性’且具有質輕’成本低等優點以環氧使子 電路板發祕向輕、^】、型域統,對此㈣之縣年末印刷 【發明内容】 : 【擬解決之技術課題】 制名口,印:1^,之積層板而言,隨著環保意識提升’目前國際規範均要求無錯 1程(ea free),所以對基板的加工性要求特別嚴格,尤其是對材料之玻^ ,溫度(Tg)及基·鋪巾之_卿已成域技髓者必就服之重= :^S 〇 【解決課題之技術手段】 〜ί ίΐίίΐϊ ’本Γ狀經研究、試驗後發現,在環氧樹脂清漆中,摻 此 -5 ^ α性、莧廣的壓合加工區間、高玻璃轉移溫度、優異财埶性、 低吸水性及紐魏,_之二鱗柳hydrcbe職azi βχ 二了f if求之特性。*於二氮苯并熱固性樹脂在其化學尨 :、j凡素之結構,因此具有優良耐熱性、高Tg及耐燃性; a^^ 每氣樹脂官能基及苯環結構之立體限制性,使苴更亘合適 反應性及較高的樹脂驗減,而有寬廣之輸叫間及猶t優 200804516 一氫苯并(NPBX)熱固性樹脂本身為一含氮的雜環化合物作 yompoimds) ’並在其樹脂中導入有少量之磷元素,可以藉由填氮協同效應 (synergistic effect),而得到更好之難燃積層板用樹脂材料。 由之本發明之目的’係提供一種積層板用高玻璃轉移溫度之環氧樹脂清漆 組成物,包括:(A)-種新型二氫苯并⑽間熱固性樹脂,此樹脂係利用下 列化合物反應所得,其成份包含:⑻一種二官能基或二官能基以上之環氧樹 脂與二官能基之紛類化合物反應所得之紛類產物;(b)單官能基及二官能基混 合之一級胺類化合物;(c)二官能基之酚類化合物;及(句甲醛或聚甲醛化合物。 (B)或夕種以上環氧树脂,(C)紛駿樹脂硬化劑;①)硬化促進劑等所組成。 ^此環氧樹脂清漆配方組成物,經由硬化後,可以有效提升材料之玻璃轉移 溫度(Tg) ’降低基板吸水率並提升耐熱性,並可以有效降低成本及優異之加工 _ 性。· 本,明續難層板㈣玻雜移溫度之環氧樹脂清漆域物,因換混有 新型二氳苯并(NPBX)熱固性樹脂,使其有著比一般環氧樹脂更好的機械、化 本及物理性吳,如低吸濕性、高玻璃轉移溫度、尺寸安定性與良好的電氣性質; 在南溫下(2賊)?技時可不加促進觀能自身開環聚合,而其開環聚合並無 揮發物質(副產物)的產生,不影響基板物性㈣點,但高溫下硬化反應速率& 快不易控制。若能在硬化過程中,加入適量酚系結構化合物,不但可促進硬化 速度、降低硬化溫度,同時促使開環聚合完全,使得基板具有更優良物性。 上述本發明所摻混之新型二氫苯并(NPBX)熱固性樹脂,美國專利第 4,607,091號冒披露利用苯胺、丙二酚(Bisphen〇1 A)及曱醛製備,而美國專利第 • 6,㈨5:〗64號則利用酚醛樹脂、苯胺及甲醛製備。但利用上述美國專利製備之 了氫苯并(NPBX)樹脂,由於溶解度不佳,於室溫儲存易因過飽和,而造成大 里固體結晶析出,在後續之使用很不方便。本發明為避免晶體析出,採用經由 改質所合成之新型二氫苯并(NPBX)樹脂,因其化學結構已經過修飾,於=存 時不會造成大量晶體析出,可適用於工業上之大量生產。另美國專利第 5,〇21,484號是利用苯并(Benzoxazine)直接高溫硬化,並添加α1(〇η)3耐燃 劑,即2逹到UL94 V-0等級。而美國專利第5,443,911號是利用Benz〇xazii^、 溴化環氧樹脂及硬化劑,可減少溴使用量,硬化後積層板亦可逹耐烬等級之報 ,。而中華民國專利第091125399號,是利用芳香族二胺化合物、酚類化合物 苯胺及醛類化合物,提出製備Dihydrobenzoxazine熱固性樹脂之方法,但利用 方香知》一fe化合物,成本學貴,不適合工業上生產。 200804516 【發明之詳細說明】 · 本發明係有Ifl提供-種魏樹縣混二 主、炎 配方組成,其組成包括··⑻―種新⑽欣)熱_曰〉月漆 脂硬化t (D)硬化促進劑等;將⑷、⑻、 =Lii= &物4,鴨積層板狀含場并_固 或二苯并卿x),結構式如下,係糊⑻—種二官能基 LI 2二Z魏协旨與二官能基之賴化合物反應所得之麵產物;(b) 入#7早此基混合之一級胺類化合物;(C)一種二官能基之驗類化 。物’及()m或聚曱駿化合物,且在烴類溶劑下反應製得。經由改質後可 以為多種型式,詳述其合成例於下: 、200804516 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is a high-glass transition temperature ring I resin which is excellent in reactivity and wide window in a laminate process. And ^ ^ ^ nn is good, and its pressed sheet has a high glass transition temperature (Tg), low water absorption, a heat resistance and pass the flame resistance UL94V»0 job. It can effectively reduce the enthalpy or bromine to make 2 = . demand and save costs. Connected to flame-resistant [Prior Art] Epoxy resin due to its own chemical structure, in reactivity and ageing, transmission ± f-like verification; · Du New = face = Bo t phase 1 more 'hard to lose The fat $ is still only read in the county, the cake and chemical shells are more barrier- ing and have the advantages of low quality and low cost, so that the epoxy makes the sub-boards secret, light, ^, and (4) County-end printing at the end of the year [Invention content]: [Technical subject to be solved] The name of the mouth, printed: 1^, the laminate board, with the promotion of environmental awareness 'current international standards require no error 1 (ea free ), so the processing requirements of the substrate are particularly strict, especially for the glass of the material, the temperature (Tg) and the base of the cloth, the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The technical means of the subject] ~ ί ίΐίίΐϊ 'This Γ 经 经 经 经 经 Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂Sex, low water absorption and New Wei, _ two scales willow hydrcbe job azi β χ two f if seeking characteristics. * The diazonium benzoate thermosetting resin has excellent heat resistance, high Tg and flame resistance in its chemical structure: y, and has a stereoscopic restriction on the functional group of each gas resin and the structure of the benzene ring.苴 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 亘 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 A small amount of phosphorus is introduced into the resin, and a resin material for a flame-retardant laminate can be obtained by a synergistic effect. The object of the present invention is to provide a high glass transition temperature epoxy resin varnish composition for a laminate, comprising: (A) a novel dihydrobenzo (10) thermosetting resin which is obtained by reacting the following compounds; The composition comprises: (8) a difunctional or difunctional epoxy resin and a difunctional compound obtained by reacting a variety of products; (b) a monofunctional and difunctional mixed monoamine compound (c) a difunctional phenolic compound; and (formaldehyde or polyoxymethylene compound. (B) or a compound of the above epoxy resin, (C) a resin hardener; 1) a hardening accelerator. ^ This epoxy resin varnish formulation can effectively improve the glass transition temperature (Tg) of the material after hardening to reduce the water absorption of the substrate and improve the heat resistance, and can effectively reduce the cost and excellent processing. · This, the continuous hard layer (4) glass ray varnish temperature epoxy resin varnish domain, because of the new mixed bismuth benzo (NPBX) thermosetting resin, so that it has better mechanical and chemical than ordinary epoxy resin This and physical Wu, such as low moisture absorption, high glass transition temperature, dimensional stability and good electrical properties; under the South temperature (2 thieves) technology can not promote the self-opening polymerization of its own energy, and its opening The ring polymerization has no volatile matter (by-product) and does not affect the physical properties of the substrate (4), but the hardening reaction rate & at high temperature is not easy to control. If a proper amount of the phenolic structural compound is added during the hardening process, not only the curing speed and the hardening temperature are promoted, but also the ring-opening polymerization is promoted, so that the substrate has better physical properties. The novel dihydrobenzo (NPBX) thermosetting resin to which the present invention is incorporated is disclosed in U.S. Patent No. 4,607,091, which is incorporated herein by reference to U.S. Patent No. 4,607,091, and U.S. Patent No. 6, (9) :〗 64 No. 64 is prepared by using phenolic resin, aniline and formaldehyde. However, the hydrogen benzo (NPBX) resin prepared by the above-mentioned U.S. patent, due to poor solubility, is liable to be supersaturated due to storage at room temperature, which causes crystallization of large solids, which is inconvenient for subsequent use. In order to avoid crystal precipitation, the novel dihydrobenzo (NPBX) resin synthesized by reforming has a modified chemical structure, and does not cause a large amount of crystal precipitation when it exists, and is applicable to a large number of industrial products. produce. Another U.S. Patent No. 5, No. 21,484 is the use of Benzoxazine for direct high temperature hardening and the addition of α1(〇η)3 flame retardant, i.e., 2逹 to UL94 V-0 rating. U.S. Patent No. 5,443,911 utilizes Benz〇xazii^, brominated epoxy resin and hardener to reduce the amount of bromine used, and the laminate can also be graded after hardening. The Republic of China Patent No. 091125399, which uses an aromatic diamine compound, a phenolic compound aniline and an aldehyde compound, proposes a method for preparing a Dihydrobenzoxazine thermosetting resin, but uses a compound of Fangxiangzhi, which is expensive and not suitable for industrial use. produce. 200804516 [Detailed Description of the Invention] The present invention is composed of Ifl-provided Weishu County mixed two main and inflammatory formulas, and its composition includes ··(8)-species new (10) Xin) heat _ 曰 月 漆 lacquer hardening t (D a hardening accelerator, etc.; (4), (8), =Lii= & 4, a duck-laminated plate-like plate containing _solid or dibenzoxan x), the structural formula is as follows, a paste (8) - a difunctional LI 2 The surface product obtained by the reaction of a difunctional group with a difunctional group; (b) a first-order amine compound mixed with #7 earlier; (C) a difunctional group. The compound 'and ()m or polysulfonate compound, and is obtained by reacting in a hydrocarbon solvent. After the modification, it can be various types, and the synthesis examples are detailed below:
其中,A可為下列化學式所代表Among them, A can be represented by the following chemical formula
而C可為 -CH2— 而D可為 I -c— ! -Q- 53ιί-0Η3 ηϊφο?η2ίη2ο-And C can be -CH2 - and D can be I -c - ! -Q- 53ιί-0Η3 ηϊφο?η2ίη2ο-
2 Η 2 Η Η Η > -οάά—clo— H2HH2Η 0-C-C-C0—^ )—cl^ ^ —ο 200804516 而R1、R2可分別為:H,CH3,Br 其中’ B可為·胺類(amine)或雙胺(diamine)化合物。 (A-1)NPBX-610是於備有加熱包、控溫器、電動攪拌機、冷凝管之几四 頸玻璃反應槽中,置入1710克丙二酚(BispheolA,BPA)、558克液態環氧樹脂 (NPEL-128E),在少量溶劑下加入四級磷鹽觸媒於15(y>c反應2小時,降溫後 再加入782克聚甲醛(paraformaldehyde)及1000克甲苯攪拌溶解,並將n 16克 苯胺(aniline)緩慢滴入上述溶液中,溫度控制於60〜11(rc之間,反應4〜6小時, 再利用真空將>谷劑及未反應物抽出,再將900克丙_加入予以溶解,即可得固 形份80%之改質二氫苯并化合物,以下簡稱NPBX-610。 (A-2) NPBX-620是於備有加熱包、控溫器、電動攪拌機、冷凝管之5L四 頸玻璃反應槽中,置入171〇克丙二酚(Bispheol A,BPA)、279克液態環氧樹脂 * 卿此-128]£),在少量溶劑下加入四級填鹽觸媒於150°C反應2小時,降溫後 再加入880克聚曱酸(paraformaldehyde)、148克二胺基二苯基曱烧 (Diaminodiphenyl methane)及 1〇〇〇 克曱苯攪拌溶解,並將 1116 克苯胺(aniUne) 緩慢滴入上述溶液中,溫度控制於60〜110°C之間,反應4〜6小時,再利用真 空將浴劑及未反應物抽出,再將900克丙酮加入予以溶解,即可得固形份go% 之改質二氫苯并化合物,以下簡稱NPBX-620。 (A-3)NPBX-630疋於備有加熱包、控溫器、電動攪拌機;冷凝管之I四 頸玻璃反應槽中,置入1710克丙二酚(Bispheol A,BPA)、600克四官能基環氡 樹脂(NPPN-431).,在少量溶劑下加入四級構鹽觸媒於15(rc反應2小時,降溫 後再加入782克聚甲醛(paraformaldehyde)及1000克甲苯攪拌溶解,並將1116 • 克苯胺(aniline)缓慢滴入上述溶液中,溫度控制於60〜ll〇°C之間,反應4〜6小 時,再利用真空將溶劑及未反應物抽出,再將9〇〇克丙酮加入予以溶^,即可 得固形份80%之改質二氫苯并化合物,以下簡稱npbX-630。 (A-4)NPBX-640是於備有加熱包、控溫器、電動攪拌機、冷凝管之几四 頸玻璃反應槽中,置入1710克丙二酚(BiSpheolA,BPA)、300克四官能基環氧 樹脂(NPPN-431),在少量溶劑下加入四級磷鹽觸媒於15〇〇c反應2小時,降溫 後再加入880克聚曱搭(paraformaldehyde)、148克二胺基二苯基曱烧 (Mamiiiodipheiiyl methane)及 1000 克甲苯攪拌溶解,並將 1116 克苯胺(tnmne) 緩慢,入上述溶液中,溫度控制於60〜11(rc之間,反應4〜6小時,再利用真 空將溶劑及未反應物抽出,再將9〇〇克丙酮加入予以溶解,即可得固形份 之改質二氫苯并化合物,以下簡稱NPBX-640。 在上述A-1,A-2,A-3及A-4之合成例中,其製備二氫苯并化合物之(a) 一 9 200804516 十官能*以上之環氧樹脂與三官能基之紛類化合物反應所得之2 Η 2 Η Η Η > -οάά-clo- H2HH2Η 0-CC-C0-^ )-cl^ ^ —ο 200804516 R1 and R2 can be respectively: H, CH3, Br where 'B can be amine (amine) or diamine compound. (A-1) NPBX-610 is placed in a four-neck glass reaction tank equipped with a heating pack, a temperature controller, an electric mixer and a condenser. 1710 g of bisphenol (Bispheol A, BPA) and 558 g of liquid ring are placed. Oxygen resin (NPEL-128E), adding a quaternary phosphorus salt catalyst to a 15 (y > c reaction for 2 hours in a small amount of solvent, and then adding 782 g of paraformaldehyde and 1000 g of toluene to dissolve and dissolve, and then 16 g of aniline was slowly dropped into the above solution, the temperature was controlled between 60 and 11 (rc, the reaction was carried out for 4 to 6 hours, and then the vacuum and the unreacted matter were extracted by vacuum), and then 900 g of propylene was taken. Adding to dissolve, you can get 80% of the modified dihydrobenzo compound, hereinafter referred to as NPBX-610. (A-2) NPBX-620 is equipped with heating package, temperature controller, electric mixer, condenser In a 5L four-neck glass reaction tank, put 171 grams of propylene glycol (Bispheol A, BPA), 279 grams of liquid epoxy resin * qing -128] £), add a four-stage salt-filling catalyst in a small amount of solvent. The reaction was carried out at 150 ° C for 2 hours, and after cooling, 880 g of paraformaldehyde and 148 g of diaminodiphenyl metha were added. Ne) and 1 gram of benzene benzene were dissolved and dissolved, and 1116 g of aniline (aniUne) was slowly dropped into the above solution, the temperature was controlled between 60 and 110 ° C, the reaction was carried out for 4 to 6 hours, and then the bath was vacuumed. The agent and the unreacted material are extracted, and 900 g of acetone is added to dissolve, and the modified dihydrobenzo compound of the solid content of go% is obtained, hereinafter referred to as NPBX-620. (A-3) NPBX-630 is provided with Heating bag, temperature controller, electric mixer; I four-neck glass reaction tank of condensing tube, put 1710 g of bisphenol (Bispheol A, BPA), 600 g of tetrafunctional cyclic oxime resin (NPPN-431). Add a quaternary salt catalyst to 15 in a small amount of solvent (rc reaction for 2 hours, add 782 g of paraformaldehyde and 1000 g of toluene to dissolve and dissolve, and slowly drop 1116 g of aniline into the above. In the solution, the temperature is controlled between 60 〇 〇 〇 ° C, the reaction is 4 to 6 hours, and then the solvent and the unreacted materials are extracted by vacuum, and then 9 gram of acetone is added to dissolve, thereby obtaining a solid portion 80. % modified dihydrobenzo compound, hereinafter referred to as npbX-630. (A-4) NPBX-640 is equipped with heating package, control 1710 g of propylene glycol (BiSpheol A, BPA), 300 g of tetrafunctional epoxy resin (NPPN-431), and a four-stage epoxy resin (NPPN-431) were placed in a four-neck glass reaction tank of a mixer, electric mixer and condenser. The phosphorus salt catalyst was reacted at 15 ° C for 2 hours. After cooling, 880 g of paraformaldehyde, 148 g of melamine diphenyl oxime (Mamiiiodipheiiyl methane) and 1000 g of toluene were stirred and dissolved, and 1116 was added. Acetanilide (tnmne) is slowly, into the above solution, the temperature is controlled between 60~11 (rc, reaction for 4~6 hours, then the solvent and unreacted materials are extracted by vacuum, and then 9 gram of acetone is added to dissolve The modified dihydrobenzo compound, hereinafter referred to as NPBX-640, can be obtained. In the above synthesis examples of A-1, A-2, A-3 and A-4, the preparation of the dihydrobenzo compound (a) -9 200804516 decano-functional epoxy resin and trifunctional group Reaction of a compound
.*、纽係使用液態環氧樹脂及丙二齡化合物,反應後所得之盼類產物。 兴、、ό稱式如下列化學式:.*, New Zealand uses liquid epoxy resin and Cyan II compound, and the desired product obtained after the reaction. Xing, nickname is the following chemical formula:
其中,F可為下列化學式所代表·· CH〇Among them, F can be represented by the following chemical formulas·· CH〇
E可為下列化學式所代表: R3,R4 可分別為 H,CH3,Br。E can be represented by the following chemical formula: R3, R4 can be H, CH3, Br, respectively.
犏製備5氯笨并化合物之(b) 一種單官能基及二官能基混合之一級胺類化合 .一般,使用一級胺如甲基胺、苯胺、鄰曱苯胺(t〇luidine)、曱氧苯胺 (^msidme)等’可以為麟贼芳钱麵化合物,最佳為苯胺或二胺基二苯 製備=氫苯并化合物之(c)一種二官能基之酚類化合物,一般係使用鄰-曱 盼丙®7 A丙一酴F、丙二紛s、美耐皿(melamine)或盼搭樹脂等,最佳 為丙二紛或紛酸樹脂。 …製備并化合物之⑹曱酸或聚甲搭化合物,一般係使用甲搭、聚甲 醛或甲醛瘵氣等,最佳為聚曱醛,因為聚甲醛會隨著一級胺的滴加而緩慢溶解 反應,促使二氫笨并(ΝΡΒΧ)樹脂環形成。 而製備二氫笨并化合物化合物之溶劑並無特別限制,只要可以溶解各反應 10 200804516 物即可。例如:醇類、酮類、醚類、酯類或烴類溶劑,以烴類溶劑如甲苯,一 甲苯等最佳,因為聚合反應後會產生水分子,而其反應生成水與甲苯不互容, 可迴流蒸餾後重覆使用。 x 本發明樹脂清漆配方組成物中之成份(B),其環氧樹脂可為含腾環氧樹脂 係將有機膦化合物(如,9,10-二氫-9-氧雜-10-磷菲-10氡化合物(簡稱^〇^〇)θ) 與 o-cresol formaldehyde novolac epoxy(NPCN-703)環氧樹脂反應,形成含膦環 氧樹脂(填含量為2〜5重量%);或為溴化環氧樹脂係利用四漠丙二 與液態環氧樹脂(NPEL-12犯)反應,並摻混多官能基環氧樹脂',所製備之产^ 樹脂(溴含量為14〜21重量%)。 衣 I乳 本發明樹脂清漆配方組成物中之成份(C),其樹脂硬化劑包括紛路樹脂硬 化劑,如多價胺(Polyvalent amines)、多價羧酸(p〇lyvaient carboxylic 此涵)、曰氰 二醯酸(dicyano diamide)、酸酐(anhydrides)、酚曱醛樹脂(Phen〇1 N〇VQlae Ερ^ 簡稱 PN)、三聚氰胺紛甲酸(Melamine Phenol Novolac,簡稱 MPN)、BPA Phenli犏Preparation of 5-chloro benzoate compound (b) A monofunctional and difunctional mixed mono-amine compound. Generally, a primary amine such as methylamine, aniline, t〇luidine, decyl aniline is used. (^msidme), etc. 'may be a thief aromatic compound, preferably aniline or diaminodiphenyl preparation = hydrogen benzo compound (c) a difunctional phenolic compound, generally using o-- Pan-propion® 7 A-propanoid F, propylene-dissolved s, melamine or expectant resin, etc., the best is propylene or sulphuric acid. To prepare (6) citric acid or polymethyl compound, generally using methacrylate, polyoxymethylene or formaldehyde oxime, etc., preferably polyfurfural, because polyoxymethylene will slowly dissolve as the primary amine is added dropwise. To promote the formation of a dihydro benzo (ru) resin ring. The solvent for preparing the dihydro benzo compound compound is not particularly limited as long as it can dissolve each reaction 10 200804516. For example: alcohols, ketones, ethers, esters or hydrocarbon solvents, hydrocarbon solvents such as toluene, mono-toluene, etc., because water molecules are produced after polymerization, and the reaction water is not compatible with toluene. , can be re-used after distillation and reused. x The component (B) of the resin varnish formulation of the present invention, the epoxy resin of which may be an organic phosphine compound (for example, 9,10-dihydro-9-oxa-10-phosphphenyrene) -10氡 compound (abbreviated as ^〇^〇)θ) reacts with o-cresol formaldehyde novolac epoxy (NPCN-703) epoxy resin to form a phosphine-containing epoxy resin (filled in an amount of 2 to 5% by weight); or bromine The epoxy resin is prepared by reacting tetraclidine with liquid epoxy resin (NPEL-12) and blending a polyfunctional epoxy resin to produce a resin (bromine content of 14 to 21% by weight). . The component (C) of the resin varnish formulation of the present invention, the resin hardener comprises a hardening agent such as polyvalent amines, polyvalent carboxylic acid (p〇lyvaient carboxylic), Dicyano diamide, anhydrides, phenolic furfural resin (Phen〇1 N〇VQlae Ερ^ PN for short), Melamine Phenol Novolac (MPN), BPA Phenli
Novolac(簡稱BPA-PN)及四酚乙烷樹脂(簡稱τγρν,南亞塑膠生產)等,其^^ 為四酚乙烷樹脂。 、/、取1土 本發明樹脂清漆配方組成物中之成份(D),其硬化促進劑包括三級膊、三 級胺、季鱗鹽、季銨鹽、咪唑(imidazole)化合物,其中三級膦包括··三 ^ 等;三級胺包括:三甲基苯胺、三乙基胺、三丁基胺、二甲基胺乙醇^g 鹽包括:四丁基漠化鱗、四苯基漠化鐫、乙基三苯基溴化鱗、丙基三苯基^ 鱗、丁基二笨基漠化鱗等含_化物季鱗鹽;季錢鹽包括:四甲基溴化銨、四乙 基漠化銨、四丁基溴化銨、三乙基苯曱基溴化銨、三乙基笨乙基漠化錢等南 化物季銨鹽;咪唑(imidazole)化合物包括:2-甲基咪唑、2-乙基咪唑、厶十一 烷基咪唑、2-苯基咪唑、4-甲基咮唑、4-乙基咪唑、4-十二烷基咪唑、2_乙美 甲基咪唾、2-乙基冰輕甲基咖坐等,最適合為2_甲基咪唾或2七基斗甲^ 哇。該促進劑可以單獨使贼同日祕用兩種以上混合,其使用量 = 脂總量之0.01〜1PHR,最適量為0.04〜〇.15PHRq 、相 本發明積層板用南玻璃轉移溫度之環氧樹脂清漆配方組成物,係 新型二氫苯并(鹏x獅、62G、⑽或⑽),含餘2g〜7g wt% β户 氧樹脂⑽EP,料* 2〜5%)或含_氧軸旨(鹏B,齡量為14~’2心), 200804516 s里為30〜70 wt%、(〇硬化劑,含量為加%及(D)硬化促進劑,其使用量 Ϊΐ於樹麟4之讀〜1PHR ;並可添加錢填紐(二氧财、氫氧化鋁等) ' =他劑(可塑劑、光安定劑、熱安定劑及紫外光吸收劑等),利用溶劑包 巾巧方族類溶劑、質子溶劑、鴨溶劑、醚類溶劑錢類溶劑(適當溶劑有 笪笨、N,N-二甲基甲醯胺、丙酮、甲基乙基酮、μ甲氧基_2_丙醇、乙酸乙酯 1)調整清漆黏度所組成。用之於積層板時,將此配方組成浸潰玻璃纖維布, 、、、工過加熱使貝的玻纖布乾燥成為預浸潰體②repreg),在該預浸潰體之一 ,或,面放置銅’並使其_或多個預浸潰體疊成層,最後在加壓下加熱該 片,製得銅箔基板。 • 此氧樹脂清漆配方組成物之硬化溫度可為3〇至3⑽。c,較佳為15〇至 j〇C ’、=硬化$度太低,硬化速率太慢,需延長硬化時間,不符合生產效益; Hz皿度過冋,易促使樹脂劣解,硬化反應速率過快不易控制之缺點,環氧 漆配方添加二氫苯并(NPBX),可以降低成本;添加雜硬化劑物質, σ牛低反應溫度並促使硬化交聯完全,提高基板Tg及其他特性。’ 實施例: 其成較佳之具體實施例詳述本發明,實施例及比检例中所用之各代號及 ,代表南亞塑膠所生產之含磷環氧樹脂,商品名為 -〇〇LA70 ’其環氧當量介於340〜380g/eq,磷含量為2 6%。 樹ΐ Γ代表南亞娜所生產之含俩氧旨,商品名為NLEP-204A70, 二’,§ 1介於440〜480g/eq,碟含量為4%。 ,代表南亞塑膠所生產之含漠環氧樹脂,商品名為NPEB-454A80, ϊ介於420〜455g/eq,溴含量為19%。 代表南亞塑膠所生產之含漠環氧樹脂,商品名為NPEB-485A80, ,、%虱备置介於385〜405g/eq,溴含量為19〇/〇。 硬化劑A ;代表雙氰胺(DICY),14.7%溶於DMF。 石^化劑B ;代表南亞塑膠所生產之祕樹脂,商品名為嫩·ρΝ。Novolac (abbreviated as BPA-PN) and tetraphenol ethane resin (abbreviated as τγρν, produced by South Asia Plastics), etc., which is a tetraphenol ethane resin. And /, take 1 part of the resin varnish formulation composition of the invention (D), the hardening accelerator includes a tertiary shell, a tertiary amine, a quaternary salt, a quaternary ammonium salt, an imidazole compound, of which three Phosphine includes ···3·; tertiary amines include: trimethylaniline, triethylamine, tributylamine, dimethylamine ethanol, g salt, including: tetrabutyl desertification scale, tetraphenyl desertification镌, ethyl triphenyl brominated scales, propyl triphenyl squamous scales, butyl diphenyl-based desert scales and the like containing quaternary salt; quaternary salt includes: tetramethylammonium bromide, tetraethyl a quaternary ammonium salt of ammonium methoxide, tetrabutylammonium bromide, triethyl benzoyl ammonium bromide, triethyl stupid ethyl desertification, etc.; imidazole compounds include: 2-methylimidazole, 2-ethylimidazole, indoledecyl imidazole, 2-phenylimidazole, 4-methylcarbazole, 4-ethylimidazole, 4-dodecylimidazole, 2-ethylaminopyrene, 2 - Ethyl ice light methyl coffee sitting, etc., most suitable for 2_ methyl ipsi or 2 seven base fighting arm ^ wow. The accelerator can be used alone to mix the thief with two or more secrets. The amount of use is 0.01~1PHR of the total amount of fat, and the optimum amount is 0.04~〇.15PHRq, and the epoxy resin varnish of the south glass transition temperature of the laminated board of the present invention is used. Formula composition, is a new type of dihydrobenzo (peng x lion, 62G, (10) or (10)), containing 2g ~ 7g wt% β oxygen resin (10) EP, material * 2 ~ 5%) or containing _ oxygen axis (peng B, the age is 14~'2 hearts), 200804516 s is 30~70 wt%, (〇 hardener, content is added% and (D) hardening accelerator, its usage is Ϊΐ in Shulin 4 reading ~ 1PHR; and can add money to fill (dioxane, aluminum hydroxide, etc.) ' = other agents (plasticizer, light stabilizer, thermal stabilizer and UV absorber, etc.), using solvent wrap to make a square solvent , protic solvent, duck solvent, ether solvent solvent (suitable solvent is stupid, N, N-dimethylformamide, acetone, methyl ethyl ketone, μ methoxy 2-propanol, acetic acid Ethyl ester 1) Adjusting the viscosity of varnish. When used in laminates, this formula is composed of impregnated glass fiber cloth, and it is heated to make the fiberglass cloth of the shell dry. Ulcer body ②repreg), in one of the prepreg collapse thereof, or the copper surface is placed '_ and allowed to collapse or more prepreg layers folded body, and finally heating the sheet under pressure, to obtain a copper foil substrate. • The curing temperature of this oxyresin varnish formulation can range from 3 〇 to 3 (10). c, preferably 15〇 to j〇C ', = hardening $ is too low, the hardening rate is too slow, the hardening time needs to be extended, and the production efficiency is not met; the Hz dish is too low, which tends to promote the inferior solution of the resin, and the hardening reaction rate The shortcomings of being too fast to control, the addition of dihydrobenzo (NPBX) to the epoxy paint formula can reduce the cost; adding a hardener substance, the low reaction temperature of σ cattle and promoting the hardening cross-linking completely, improving the Tg and other characteristics of the substrate. EXAMPLES: DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The preferred embodiments of the present invention, the examples and the codes used in the comparative examples, and the phosphorous epoxy resin produced by the plastics of South Asia, have the trade name -〇〇LA70' The epoxy equivalent is between 340 and 380 g/eq and the phosphorus content is 26.6%. The tree ΐ Γ represents the two oxygen products produced by South Yana, trade name NLEP-204A70, two ', § 1 between 440~480g/eq, and the dish content is 4%. Represents the epoxy resin produced by Nanya Plastics Co., Ltd. under the trade name NPEB-454A80, ϊ between 420~455g/eq and bromine content of 19%. Representing the epoxy resin produced by Nanya Plastics Co., Ltd., the trade name is NPEB-485A80, , and the %虱 is set at 385~405g/eq, and the bromine content is 19〇/〇. Hardener A; represents dicyandiamide (DICY), 14.7% dissolved in DMF. Stone Chemical Agent B; represents the secret resin produced by South Asia Plastics Co., Ltd., the trade name is Nen·ρΝ.
It?1。;代表南亞塑膠所生產之四酚乙烷樹脂,商品名為ΤΡΝ。 進刮2MI,代表2-甲基口米嗤,14.2%溶於DMF。 . 12 200804516 【貫施例1〜8】 使用不同比例之含磷環氧樹脂、新型二氫苯并(见>]8:?<:)及硬化劑,並添加 無機填充材(Α1(ΟΗ)3與Si〇2)及硬化促進劑,其配方組成詳於表一,將之利用· 丙酮,以调整固形份為65%之清漆樹脂組成物;以習知方法製備積層板。該 ^係將7628玻璃纖維布含浸上述清漆樹脂液,然後於17(rc(含浸機溫度),乾 燥數分鐘,藉由調整控制乾燥時間而調整乾燥後預浸潰體之熔融黏度為 4000〜10^)00poise間’最後將8片膠片層層相疊於兩片35-um厚之銅箔間,在 25kg/cm壓力下,其控制升溫程式如下,經熱壓後即可得到積層壓合板。It?1. ; represents the tetraphenol ethane resin produced by South Asia Plastics Co., Ltd., the trade name is ΤΡΝ. Scratch 2MI, representing 2-methyl methane, 14.2% dissolved in DMF. 12 200804516 [Scheme 1 to 8] Use different proportions of phosphorus-containing epoxy resin, new dihydrobenzo (see >] 8:?<:) and hardener, and add inorganic filler (Α1 ( ΟΗ) 3 and Si 〇 2) and a hardening accelerator, the formulation composition of which is detailed in Table 1, using acetone to adjust the varnish resin composition having a solid content of 65%; a laminate is prepared by a conventional method. The 7628 glass fiber cloth is impregnated with the varnish resin liquid, and then dried at 17 (rc (immersion machine temperature) for several minutes, and the melt viscosity of the prepreg after drying is adjusted to 4000~10 by adjusting the drying time. ^) 00poise room 'The last 8 layers of film are layered between two pieces of 35-um thick copper foil. Under the pressure of 25kg/cm, the temperature control program is as follows. After hot pressing, the laminate can be obtained.
85〇C ^ 85〇C-^ 200°C —20min 30min 120min 而可得到1.6mm厚之銅箔基板。 200°C-慢慢冷卻85 〇 C ^ 85 〇 C - ^ 200 ° C - 20 min 30 min 120 min to obtain a 1.6 mm thick copper foil substrate. 200 ° C - slowly cooled
130°C 比車乂例1〜2】使帛不㈤比例之含鱗環氧細旨及硬化劑,並添加無機填充材 (A^OH)3與Si〇2)及硬化促進劑,但不添加二氫苯并㈣,將其利用丙嗣, 以调整固祕^5%之清漆樹敝祕;再與實細卜8製備積層板相同方法 進行製備積層壓合板。 【貝鈿例9〜16】使用不同比例之演化環氧樹脂、新型二氫苯并⑽欣)及硬化 並添加硬化促進劑,其清漆配方組成詳如表二,將之利用丙酮,以調整固130 ° C than the rut example 1 to 2] 帛 not (five) proportion of the scaled epoxy and hardener, and add inorganic filler (A ^ OH) 3 and Si 〇 2) and hardening accelerator, but not Dihydrobenzo (4) was added, and it was used to adjust the viscosity of the 5% varnish tree; and the laminate was prepared in the same manner as the preparation of the laminate. [Beiyan 9~16] use different proportions of evolution epoxy resin, new dihydrobenzo (10) Xin) and hardening and add hardening accelerator. The varnish formula is detailed in Table 2, and it is adjusted by acetone.
形份為65〇/〇之清漆樹脂組成物,再與實施例W製備積層板相目方法進行製備 積層爆合;。 【比車父例3〜4】 一片用不同比例之/臭化環氧樹脂及硬化劑,並添加硬化促進劑,但不添加 :乳苯开(NPBX),將其利用丙_,以調整固形份為65%之清漆樹脂組成物; 再與實施例1·8製備積層板相同方法進行製備積層壓合板。 【量測說明】 1.清漆膠化時間(Varnish gel time,VGT) =漆反應性測试為將環氧樹脂溶液與各種不同硬化劑及促進劑,配製清漆 此合液’將清漆混合物約〇 3ml滴於熱板上,熱板溫度為i7〇〇c,記錄至 200804516 2. 3· 膠化所需時間,稱之VGT。 吸水率測試 ί方法為將以侧後基域成5 cm2正方形試片,於105°C洪箱 力热3〇後2將试片置於屋力鋼内,壓力鋼條件為2atmxl20°c,經糖 力鋼3〇晒後,記錄試片於壓力錯以 、,工過壓 288〇C耐焊錫耐熱性 曼重里示七式片初重即為吸水率。 法貞,上述經親力鋼試片,浸人288<1:銲鮮巾,記件1 μ 板分層所需時間。 吻版γ记錄武片爆 200804516 表一;常溫下攪拌配製含磷環氧樹脂清漆組成之百分比表The varnish resin composition having a shape of 65 Å/〇 was prepared by the method of preparing a laminate by the example W. [Compared to the parent's example 3~4] One piece uses a different proportion of the stinky epoxy resin and hardener, and adds a hardening accelerator, but does not add: lactic acid open (NPBX), which uses C- to adjust the solid shape A varnish resin composition of 65% was prepared; and a laminate was prepared in the same manner as in the preparation of a laminate of Example 1.8. [Measurement] 1. Varnish gel time (VGT) = paint reactivity test is to prepare epoxy resin solution with various hardeners and accelerators, and to prepare varnish. 3ml was dropped on a hot plate, the temperature of the hot plate was i7〇〇c, recorded to 200804516 2. 3· The time required for gelation, called VGT. The water absorption rate test 为 is to make the side back domain into a 5 cm2 square test piece, after the 105 °C container heat 3 〇 2, the test piece is placed in the house steel, the pressure steel condition is 2atmxl20 °c, After the sugar-coated steel was dried, the test piece was recorded at the pressure error, and the over-pressure 288 〇C resistance to solder heat resistance showed that the initial weight of the seven-piece piece was the water absorption rate. Law, the above-mentioned manual steel test piece, dip 288 <1: welding fresh towel, record the time required for layering 1 μ plate. Kiss version γ record martial arts explosion 200804516 Table 1; percentage table of phosphorus-containing epoxy resin varnish prepared by stirring at room temperature
實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 比較例1 比較例2 環氧樹脂A 58 54 57 58 97 環氧樹脂B 41 39 37 38 79 NPBX-610 26 47 NPBX-620 30 47 NPBX-630 26 50 NPBX-640 28 45 硬化劑A 3 硬化劑B 16 17 13 21 硬化劑C 16 14 12 14 17 填充材 Si02/ATH 30 30 30 30 30 3❶ 30 30 30 30 促進劑 2MI(PHR). 0.11 0.08 0.06 0.1 0.1 0.08 ❹.07 0.07 0.05 0.08Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Comparative Example 1 Comparative Example 2 Epoxy Resin A 58 54 57 58 97 Epoxy Resin B 41 39 37 38 79 NPBX- 610 26 47 NPBX-620 30 47 NPBX-630 26 50 NPBX-640 28 45 Hardener A 3 Hardener B 16 17 13 21 Hardener C 16 14 12 14 17 Filler Si02/ATH 30 30 30 30 30 3❶ 30 30 30 30 Accelerator 2MI(PHR). 0.11 0.08 0.06 0.1 0.1 0.08 ❹.07 0.07 0.05 0.08
15 200804516 表二;常溫下攪拌配製含溴環氧樹脂清漆組成之百分比表15 200804516 Table 2; Percentage of composition of bromine-containing epoxy resin varnish prepared by stirring at room temperature
實施例9 實施例10 實施例11 實施例12 實施例13 實施例14 實施例15 實施例16 比較例3 比較例4 環氧樹脂C 53 5❹ 49 50 97 環氧樹脂D 46 44 45 47 78 NPBX-610 31 38 NPBX-620 33 44 NPBX-630 37 42 NPBX-640 35 39 硬化劑A 3 硬化劑B 16 14 12 22 硬化劑C 17 15 16 13 14 促進劑 2MI(PHR) ❹.06 0.07 0.05 0.06 0.09 0.05 0.04 0.06 0.08 0.1Example 9 Example 10 Example 11 Example 12 Example 13 Example 14 Example 15 Example 16 Comparative Example 3 Comparative Example 4 Epoxy resin C 53 5❹ 49 50 97 Epoxy resin D 46 44 45 47 78 NPBX- 610 31 38 NPBX-620 33 44 NPBX-630 37 42 NPBX-640 35 39 Hardener A 3 Hardener B 16 14 12 22 Hardener C 17 15 16 13 14 Accelerator 2MI(PHR) ❹.06 0.07 0.05 0.06 0.09 0.05 0.04 0.06 0.08 0.1
16 200804516 表三;各之基板特性評估 分析項目 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 ^ 實施例7 實施例8 比較例1 比較例2 清漆膠化 時間sec*1 320 .330 350 300 380 290 330 340 310 340 玻璃轉移 溫度°c*2 170 182 173 186 192 189 182 . 195 150 153 吸水率% *3 0.21 0.19 0.15 0.20 0.21 0.18 0.17 0.16 0.3❹ 0.28 焊錫耐熱 性 sec*4 40Q 600 ---__ -——--- 450 500 400 460 480 590 380 390 对燃性 (UL-94) V-0 V-0 V-0 V-0 V-0 . V-0 v-0 V-0 V-0 V-0 說明: ---__ --·~·_ -- *1·取0.3ml樹脂清漆於170°C加熱板上,量測其膠化時間。 *2.使用微差掃瞄熱分析儀(DSC),升溫速率=20°C/min。 *3.試樣在120°C及2atm壓力鋼中加熱3〇分鐘。 *4.試樣在120°C及2atm壓力鍋中加熱30分鐘後,浸入288°C煌姐α 間。- 锡爐,記錄試樣爆板分層所需時 17 200804516 表方之基板特性評估 分析項目 實施例9 實施例 實施例11 實施例12 ----- 實施例13 實施例14 實施例15 實施例16 t卜齡制4 清漆膠化 時間sec*1 310 320 340 295 320 295 310 330 平乂 17*4 J 320 干又P j 1 310 玻璃轉移 溫度°C*2 165 173 168 176 '—--- 177 182 180 179 149 151 吸水率% 氺3 0.20 0.21 0.19 0.22 ----- 0.16 0.17 0.19 0.19 0.28 0.30 焊錫4熱 性 sec*4 600 560 500 600 500 600 520 590 400 500 耐燃性 (UL-94) V-0 V-0 V-❹ V-0 V-0 V-0 V-0 V-0 V-0 V-0 說明: *1·取0.3ml樹脂清漆於170°C加熱板上,量測其膠化時間。 *2·使用微差掃瞄熱分析儀(DSC),升溫速率=2〇充/111丨11。 *3.試樣在12〇°C及2atm壓力銷中加熱3〇分鐘。 *4·試樣在1贼及2atm壓力鋼中加熱3〇分鐘後,浸入288〇c焊錫爐,記錄試樣爆板分層所需時 間。 , 曰 由表三之基板測試結果可知,本發明無鹵樹脂配方組成物,不需添加鹵化 物,且可以降低含量,即可達到UL94V-〇耐燃標準並可提昇基板其他 物性。而表四之鹵樹脂配方組成物,也可以降低溴含量,即可達到 V-0耐燃標準也可提昇基板其他物性。故本發明添加新型二氫苯并 (NPBX)熱固性樹脂於樹脂清漆配方中,不但可以降低成本,又配合酚 酸樹脂硬化劑,更可以降低反應硬化溫度,增加樹脂交聯密度,提昇基板 物性。 1816 200804516 Table 3; Substrate characteristic evaluation analysis item Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 ^ Example 7 Example 8 Comparative Example 1 Comparative Example 2 Varnishing time sec*1 320 .330 350 300 380 290 330 340 310 340 Glass transfer temperature °c*2 170 182 173 186 192 189 182 . 195 150 153 Water absorption % *3 0.21 0.19 0.15 0.20 0.21 0.18 0.17 0.16 0.3❹ 0.28 Solder heat resistance sec* 4 40Q 600 ---__ -——--- 450 500 400 460 480 590 380 390 Flammability (UL-94) V-0 V-0 V-0 V-0 V-0 . V-0 v- 0 V-0 V-0 V-0 Description: ---__ --·~·_ -- *1· Take 0.3ml of resin varnish on a hot plate at 170 ° C and measure the gel time. *2. Using a differential scanning thermal analyzer (DSC), the heating rate = 20 ° C / min. *3. The sample was heated in 120 ° C and 2 atm pressure steel for 3 minutes. *4. The sample was heated in a 120 ° C and 2 atm pressure cooker for 30 minutes and then immersed in 288 ° C. - Tin furnace, when recording the sample blasting layer is required. 17 200804516 Table of substrate characteristics evaluation analysis item Example 9 Example 11 Example 12 ----- Example 13 Example 14 Example 15 Implementation Example 16 t 龄 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 - 177 182 180 179 149 151 Water absorption % 氺3 0.20 0.21 0.19 0.22 ----- 0.16 0.17 0.19 0.19 0.28 0.30 Solder 4 thermal sec*4 600 560 500 600 500 600 520 590 400 500 Flame resistance (UL-94) V-0 V-0 V-V-0 V-0 V-0 V-0 V-0 V-0 V-0 Description: *1· Take 0.3ml of resin varnish on a 170°C heating plate and measure Its gelation time. *2· Using a differential scanning thermal analyzer (DSC), the heating rate = 2 〇 / 111 丨 11. *3. The sample was heated in a 12 ° ° C and 2 atm pressure pin for 3 minutes. *4. After the sample was heated in a thief and 2 atm pressure steel for 3 minutes, it was immersed in a 288 〇c soldering furnace to record the time required for the blasting of the sample. According to the test results of the substrate of Table 3, the halogen-free resin formula composition of the present invention does not need to add a halogenated substance, and can reduce the content, thereby achieving the UL94V-〇 flame resistance standard and improving other physical properties of the substrate. The halogen resin formulation of Table 4 can also reduce the bromine content to achieve V-0 flame resistance standard and other physical properties of the substrate. Therefore, the invention adds a new dihydrobenzo (NPBX) thermosetting resin in a resin varnish formulation, which not only can reduce the cost, but also can be combined with a phenolic resin hardener, can further reduce the reaction hardening temperature, increase the crosslink density of the resin, and improve the physical properties of the substrate. 18
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