TW200800553A - Energy ray curable resin injection molding machine and a method for manufacturing a molded article - Google Patents

Energy ray curable resin injection molding machine and a method for manufacturing a molded article Download PDF

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Publication number
TW200800553A
TW200800553A TW96109055A TW96109055A TW200800553A TW 200800553 A TW200800553 A TW 200800553A TW 96109055 A TW96109055 A TW 96109055A TW 96109055 A TW96109055 A TW 96109055A TW 200800553 A TW200800553 A TW 200800553A
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TW
Taiwan
Prior art keywords
mold
cavity
energy
resin
molded article
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Application number
TW96109055A
Other languages
Chinese (zh)
Inventor
Tomoyoshi Yamashita
Kiyohiko Miyahara
Hiroo Yamanaka
Original Assignee
Mitsubishi Rayon Co
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Publication date
Application filed by Mitsubishi Rayon Co filed Critical Mitsubishi Rayon Co
Publication of TW200800553A publication Critical patent/TW200800553A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/7207Heating or cooling of the moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0888Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using transparant moulds

Abstract

An energy ray curable resin injection molding machine for forming any 2-dimemsion fine shape on a surface of a film and so on and has excellent productivity is provided. The energy ray curable resin injection molding machine 1 of this invention includes: a mold 2, a countable injection mechanism 4 and an energy ray source 6. The countable injection mechanism 4 counts the amount of energy ray curable resin then injects into a cavity 8 of a mold. The energy ray source 6 is used for irradiating energy rays to the mold. The mold includes a window 16 which forms at least a portion of the cavity of the mold and lets the energy rays pass through therefrom. The energy rays are irradiated from the energy ray source through the window to the cavity of the mold.

Description

200800553 23891pif.doc 九、發明說明: 【發明所屬之技術領域】 - 本發明是關於一種能量線硬化樹脂射出成形裝置以及 ,形品的製造方法,詳細而言是關於使用有經紫外線等能 -董線硬化的樹脂的射出成形裝置以及成形品的製造 【先前技術】 液晶喊不裝置的背光(backlighi)所使用的稜鏡片 (pnsm sheet)、防反射薄膜、視角限制薄膜等於表面 成有預定凹凸形狀的薄膜或薄片(薄膜等)是藉 ^ =1=符US樹脂犲料供給至具有與薄膜表面 狀相,十的衣面形狀的滾筒模具與基材薄膜之門, 而使滾筒模具的表面形狀連續轉印於基材_上。3仗 此種傳統技術之使用滾筒模 :;筒模具旋轉方向延伸的稜狀;= “的表面,但存在無法將如下二维 开邊賦予缚 面的問題,上述二維形狀是指 錐顿寺的表 基二=:=:=微細形狀印刷轉印於 又’亦存在無法將 問題。 于至潯馭等的兩面上的 【發明内容】 本發明疋為解決如此問題而開I 供一種能量線硬化樹塘射出成形襄置兀及成的1的在於提 、 成形品的製造方 200800553 23891pif.doc 法,該能量線硬化樹脂射出成形裝置可 一 細形狀賦予至薄膜等的表面、且生產性方面=、'隹精密微 其目的亦在於提供—種可將凹凸形狀賦予箄 :的“線硬化樹脂射出成形裝置及成形品的;造; 根據本發明,提供—種射出成形裝置,該 置使用能量線硬化躺,其雜在 = =籌、以及能量線源,其中該計量射出機 ^出^進行計量後使其向上述模具的空腔(_)内 ^出’ ·⑶線於向上述模射能量線;_ 二包括窗(window),該窗構成上述模具空腔的至少= 二:二於透過上述能量線源射出的能量線,上述 讀自上舰量線驗由上.向上述的空腔 用3閉出機構包括開閉機構,該開閉機構 口 .、才m泉硬化娜向上述模具空腔射出的射出 時配ΐίΓ機構具有端面,該端面是#_上述射出口 -己置於成乎與上述空腔内面相同的平面上。 根據如此結構,可連續且工業性地製造表面上予 p隹形狀的薄膜等、或兩面上賦予有凹凸形狀的薄膜等。 而根據如此結構,由於射出口在幾乎與空腔内面相同的 十面土,閉,故而可於能量線照射至空腔内時,防止填充 H叶量射出機構開始直至空腔的供給路中的能量線硬化 ς =能量線而增黏或硬化。因此,可防止因能量線硬化 树月曰發生增黏或硬化所導致的對成形品的取出作業、或下 7 200800553 23891pif.doc 一成:ίΠ出成形作業所產生的妨礙。 .置使用能量線硬化_,並:,該射出成形裝 -脂供給路、二/、^政在於包括:模具、第-樹 ,置㊉一树脂排出路、第二桿二树月曰供給裝 出裝置、以及能量竣 , 十曰排出路、樹脂排 模具的空腔,射該第—樹脂供給路連通上述 弟-树月曰供給路與上述第一樹脂供、、六路内在返,該 f置用於將樹月旨供給至上述第二樹脂#1: ’ 供給 排出路连通上述模具的空腔,二/弟-樹脂 ΐ路内往返,該第二樹脂《路與二第_==月旨排 机脂排出裝置用 *日非出路合 =二能量線源用於向上述二 f包括窗,該窗構成上述模具空腔的至少模 二過上逑能量線源射出的能量線 己二= 上述第一桿的前二,齒向上述挺具的空腔内照射,且 述第二桿 路與上述第二樹脂供給路二二) 上述第-樹脂排出路與上』;上述⑷位於 自合流位置遠離上述模具空腔置,上】的 與構成上述模具空腔的面相同的平面。上达⑷位於幾乎 200800553 23891pif.doc =此種結構,當進行能量線照射 動_自第—樹月旨供給路排除樹脂,的運 一樹脂供給路。 1線到達第 再者,所謂「幾乎相同的平面」並 的面和桿的前端面之間完全沒有段差 ;=?’可於成形品不破損地剝離; 者树月曰的乾圍内產生段差。 欠邊Ρ付 線及能量線源,其中該計量射出機構是對該ί量 ^ b細旨進行計量後使其向上述模具的空腔内 ,線源用於向上述模具照射能量線;且上述模具= 自該窗構成上述模具空腔的至少一部分並且用於透過上 ,,量線源射出的能量線,上述模具配置為能量線自上述 線源經由上述窗向上述模具的空腔内照射;更包括^ 督以及加壓裝置,該套管覆蓋上述窗的與上述空腔相反侧 的面以形成密閉空間,該加壓裝置對上述密閉空間内加壓。 根據此種結構,可連續且工業性地製造表面上賦予有 、、隹形狀的溥膜寺、或兩面上賦予有凹凸形狀的薄膜等。 又,根據此種結構,由於設有加壓裝置,故而可利用加壓 =置朝向空腔侧對窗施加壓力。藉此,可於射出成形時, 藉由以預定壓力注入空腔内的能量線硬化樹脂抵消窗所承 笑的向外的壓力,而減輕窗所承受的負擔。 根據本發明,提供一種射出成形裝置,該射出成形裝 9 200800553 23891pif.doc 置使用能量線硬化樹脂,其特徵在於包括:模具、計量射 構、以及能量線源,其中該模具由可開閉的多個模具 :分構成,該計量射出裴置是對該能量線硬化樹脂進行& ^後使其向上述模具空腔内射出,該能量線源用於向上述 模具照射能量線;且上述模具包括f,該錢成上述模^ 空腔的至少一部分並且用於透過上述能量線源射出的能量 線,而上述模具配置為能量線自上述能量線源經由上述^ 向士述模具空腔内照射;上述模具構成為,當開始打開模 具時,其中一個上述模具部分相對於分割面自另一個上诚 模具部分一邊傾斜一邊分離。 〜 根據此種結構,可連續且工業性地製造表面 二維形狀的薄膜等、或兩面上賦予有凹凸形狀的薄膜等。 又,根據此種結構,由於打開模具時,模具部分中任竟一 =目對於$割面-邊傾斜_邊分離,故而其中—個模^部 二成形品的其中一端部向另一端部依次分離開。因此, =成U极具逐漸觸,故而可防止成形品的破損。 =’例如日本專利特開平δ·295538號、或日本專利特開 平-14418 #u所揭示的射域形裝 使可祕與模具分割面由 热仏卜主士 ;丄 I 乂曰7力间上移動而打開模具。 離力,個成形品的上方會承受非常大的剝 合導致成;σ:/σ損傷。尤其是例如絲品為薄板狀時, 樣,即可職上述^ ^根據本發此較佳態 根據本發明,提供一種射出成形裳置,該射出成形裝 10 200800553 2389lpif>d〇 5 : ^ tt*,, 線硬化心㈣線源,其中該計量射出機構是對該能量 能量線i、= 行計量後使其向上述模具的空腔内射出,該 窗,'向上述模具照射能量線;且上述模呈包括 :以r模具空腔的至少一部分並且用於透過上 能量線源二模具配置為能量線自上述 體嘴出機構^_向上述減的空腔内照射;更包括氣 具的空月^ 肢噴出機構用於向上述成形品與上述模 上、十、=之間供給氣體,以使成形品自該模具剝離,而 構包括氣體喷出口,該氣體喷出口用於: 挪=上内面之間糾氣體,且設有了頁出機構。 二維形二f結!籌,可連續且唯地製造表面上賦予有 又,根據此、或兩面上賦予有凹凸形狀的薄膜等。 體並心種結構’氣體噴出機構可自氣體噴出d噴出今 亚错由項出機構擠出成形品 、出私 的不同位置。於】二==二 :的制離的部分相異的部分,故而有時會二; ί 而使成一 而能多ΐί構可獅氣體自模具剝離娜 而月bf奋易且可靠地自模具排出成形品。刀故 根據本發明的其他較佳能 構,用於自上述模具中取出成y。 ^成形品取出機 持住上述成形品的一側端 :取出機構保 部依次自上述模具分_。 核㈣朝向另—側端 200800553 23891pif.doc 根據此種結構,彻成形品取出機構,將成形口自一 側端部i月向另—侧端部自模具中取出,㈣ = 破損^前呈將成形品自模具中取出時,若使整個 -a性自’戦時會造根二 明的此較佳態樣,成形品自一 」 剝離,故而成形品所承受的力不會過大,:二 破如當成形品為易於破損的薄板狀;= 外蝮根:康明岣其他較佳態樣,能量線為紫外線或近红 外線、短波長㈣的可見光線、雷射光。' 其: 導入空腔。 Γ、,'二由*使作為能1線的紫外線高效 由透的其他較繼^ 樹月旨根據本制的其他較佳態樣,上述刺獅為丙烯酸 根據本發明的其他較佳態樣,上述透 較好的是。一麵,更好的= 透明明的其他較佳態樣’上述窗於空腔側的面由 樹脂為聚酯樹 根據本發_其他較佳態樣,上述透明 12 200800553 23891pif.doc 脂0 根據本|&明的其他較佳態樣,上述透明樹脂與石英 璃板成為一體。 ^根據本發明的其他較佳態樣,上述窗構成上述模具空 腔的至少一部分’該窗於空腔侧的面上設有微細構造。 ^據本發明的其他較佳態樣,包括氣體噴出機構,用 於使乳體自上述模具的内面喷出,以使成形品自該模具剝 離。 根據本發明的其他較佳態樣,包括超音波振動裝置, 用於使上述模具振動,以使成形品自該模具剝離。 根據本發明的其他較佳態樣,上述計量射出機構包括 吐出機構’該吐出機構包括噴墨用喷嘴/喷頭。 ^ 根據本發明的其他較佳態樣,上述吐出機構是使用有 氣(惰性氣體)壓控制或壓電元件的吐出機構。 根據本發明的其他較佳態樣,上述能量線硬化樹脂的 射出口或噴嘴前端以朝向與上述能量線源相反方向的方式 設置。 根據此種結構,噴嘴前端不會受到能量線照射,故可 防止因照射至空腔的能量線使喷嘴内能量線硬化樹脂硬化 而導致噴嘴阻塞。 根據本發明的其他較佳態樣,包括清潔上述模具空腔 的清潔機構。 根據本發明的其他較佳態樣,上述模具是朝上下方向 開閉的模具’而上述計量射出機構是自與上述模具開閉方 13 200800553 23891pif.doc 向正又的方向注人上述能量線硬化柳旨的。 產生=此種結構,可抑制住因樹脂注入使得模具打開而 根據本發_其他較佳紐,200800553 23891pif.doc IX. Description of the Invention: [Technical Field of the Invention] - The present invention relates to an energy ray-curable resin injection molding apparatus and a method of manufacturing a shaped article, and more particularly to the use of ultraviolet light and the like Injection molding apparatus for line-hardened resin and manufacture of molded article [Prior Art] A pnsm sheet, an anti-reflection film, and a viewing angle-restricting film used for a backlight of a liquid crystal shingling device are equal to a predetermined concave-convex shape of the surface. The film or sheet (film, etc.) is supplied to the door of the drum mold and the base film having the shape of the surface of the film by the surface of the film, and the surface shape of the roll mold Continuous transfer onto the substrate_. 3) The use of the drum mold of this conventional technology: the shape of the cylinder mold extending in the direction of rotation; = "the surface, but there is the problem that the following two-dimensional opening cannot be given to the binding surface, the above two-dimensional shape refers to the Temple of the Convent Table 2 ===:=Micro-shape printing is transferred to and there is also a problem that cannot be solved. [Summary of the two sides of the 于 浔驭 etc.] The present invention provides an energy line for solving such a problem. In the case of the hardened tree pond, the molded article is formed by the method of manufacturing a molded article, which is applied to the surface of a film or the like in a fine shape, and is in terms of productivity. The purpose of the invention is to provide a "line-hardening resin injection molding apparatus and a molded article which can impart a concave-convex shape to a crucible: according to the present invention, an injection molding apparatus is provided, which uses energy. The wire is hardened, and it is mixed with the source of the energy source, wherein the metering machine is metered and then metered into the cavity (_) of the mold to make a '3' line to the above mold. Energy line; _ two Included in the window, the window constitutes at least two of the cavity of the mold: two energy lines emitted through the energy line source, and the reading is read from the upper ship line to the above cavity. The mechanism includes an opening and closing mechanism, and the opening and closing mechanism mouth, the M-spring hardening Na is emitted to the mold cavity, and the dispensing mechanism has an end surface, and the end surface is #_the above-mentioned ejection opening-position is placed in the inner surface of the cavity On the same plane. According to this configuration, a film or the like having a p-shaped shape on the surface or a film having a concavo-convex shape on both surfaces can be continuously and industrially produced. According to this configuration, since the ejection opening is closed to the same deciduous soil as the inner surface of the cavity, it is possible to prevent the filling of the H-leaf amount ejection mechanism from the start of the supply path of the cavity when the energy ray is irradiated into the cavity. The energy line hardens ς = energy line to thicken or harden. Therefore, it is possible to prevent the removal of the molded article due to the thickening or hardening of the energy ray hardening tree, or the obstruction caused by the forming operation. The energy line hardening _ is used, and: the injection molding package-fat supply path, the second/, the administration includes: the mold, the first tree, the eleventh resin discharge path, and the second rod two tree raft supply a device, and an energy 竣, a cavity of the tenth discharge path and the resin discharge mold, and the first resin supply path is connected to the supply line of the brother-tree, and the first resin supply, and the six-way internal return. The second resin "1" is supplied to the second resin #1: 'the supply discharge path communicates with the cavity of the mold, and the second resin is reciprocated in the inside of the resin, and the second resin "Road and the second _== The discharge machine grease discharge device uses a *day non-exit junction=two energy line source for the above-mentioned two f including a window, the window constituting at least the second energy source of the above-mentioned mold cavity, and the energy line emitted by the source line source = The first two of the first rod, the teeth are irradiated into the cavity of the apron, and the second rod path and the second resin supply path are two) the first resin discharge path and the upper portion; the above (4) is located at the self-combining position Keeping away from the above-mentioned mold cavity, the upper surface is the same as the surface constituting the cavity of the above mold . Shangda (4) is located at almost 200800553 23891pif.doc = such a structure, when the energy line is irradiated, the resin supply path is excluded from the first-tree supply route. When the 1st line reaches the second one, there is no step difference between the surface of the so-called "almost the same plane" and the front end surface of the rod; =?' can be peeled off without damage to the molded product; . An under-edge line and an energy line source, wherein the metering mechanism measures the amount to be in a cavity of the mold, and the line source is used to irradiate the mold with an energy line; Mold = constituting at least a portion of the mold cavity from the window and for transmitting the energy line emitted from the line source, the mold being configured to illuminate the energy line from the line source through the window to the cavity of the mold; Further included is a pressurizing device that covers a surface of the window opposite to the cavity to form a sealed space, and the pressurizing device pressurizes the sealed space. According to this configuration, it is possible to continuously and industrially produce a film which is provided with a 隹 shape on the surface, or a film which is provided with an uneven shape on both surfaces. Further, according to this configuration, since the pressurizing means is provided, it is possible to apply pressure to the window by the pressurization = toward the cavity side. Thereby, at the time of injection molding, the outward pressure of the window can be compensated by the energy ray hardening resin injected into the cavity at a predetermined pressure, thereby reducing the load on the window. According to the present invention, there is provided an injection molding apparatus which uses an energy ray-hardening resin, characterized by comprising: a mold, a metering structure, and an energy source, wherein the mold is openable and closable a mold: a metering device, the energy line hardening resin is subjected to & ^, and then emitted into the mold cavity, the energy line source is used to irradiate the mold with energy lines; and the mold comprises f, the money is at least a portion of the cavity of the mold and is used to transmit energy rays through the energy line source, and the mold is configured to illuminate the energy line from the energy source source through the cavity of the mold; The above mold is configured such that when the mold is started to be opened, one of the mold portions is separated from the split surface from the other upper mold portion. ~ With such a configuration, it is possible to continuously and industrially produce a film having a two-dimensional surface or the like, or a film having a concavo-convex shape on both surfaces. Further, according to this configuration, since the mold portion is opened, the mold portion is separated from the side of the cut surface, so that one end portion of the two molded portions is sequentially turned to the other end portion. Leave. Therefore, =U is gradually touched, so that the molded article can be prevented from being damaged. = 'For example, Japanese Patent Laid-Open No. δ 295538, or Japanese Patent Laid-Open No. Hei-14418 #u discloses a ray-shaped shape that allows the secret surface of the mold to be separated from the heat by the master; 丄I 乂曰7 force Move to open the mold. The force of gravity, above the molded article, will be subjected to very large peeling resulting in; σ: / σ damage. In particular, for example, when the silk product is in the form of a thin plate, as described above, according to the present invention, according to the present invention, an injection molding apparatus is provided, and the injection molding apparatus 10 200800553 2389lpif>d〇5 : ^ tt *,, a line hardening core (four) line source, wherein the metering injection mechanism meters the energy energy line i, = and then emits it into a cavity of the mold, the window, 'illuminating the energy line to the mold; The mold includes: illuminating the cavity with the at least a portion of the cavity of the r mold and for arranging the energy line through the upper energy source source from the body nozzle mechanism to the reduced cavity; The limb ejection mechanism is configured to supply a gas between the molded article and the mold, and the mold, so that the molded article is peeled off from the mold, and the gas discharge port is included, and the gas discharge port is used for: The inner surface is calibrated with gas and a page-out mechanism is provided. In the two-dimensional shape, it is possible to continuously and exclusively produce a film which is imparted on the surface, and which has a concave-convex shape or the like on both sides. The structure of the body and the structure of the gas ejection mechanism can be ejected from the gas jet d to the different positions of the molded article and the private product. In the second == two: the part of the separation is different, so sometimes it will be two; ί and make it into one and more ΐ 构 可 狮 gas can be stripped from the mold and the moon bf easily and reliably discharged from the mold Molded product. Knife Other preferred embodiments in accordance with the present invention are used to remove y from the mold. ^ Molded product take-up machine Holds one side end of the above-mentioned molded product: The take-out mechanism holding portion is sequentially divided from the above-mentioned mold. The core (4) faces the other side end 200800553 23891pif.doc According to this structure, the molded product take-out mechanism removes the forming port from the side end i month to the other side end from the mold, (4) = the damage is When the molded article is taken out from the mold, if the entire -a property is obtained from the "戦", the molded article is peeled off from the mold, and the molded article is not subjected to excessive force. For example, when the molded article is a thin plate which is easy to break; = outer root: other preferred aspects of Kangming, the energy line is ultraviolet light or near infrared light, short wavelength (four) visible light, and laser light. ' Its: Introduce the cavity. Γ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The above is better. One side, better = other preferred aspects of transparency. The surface of the window on the side of the cavity is made of resin as a polyester tree. According to the present invention, the above transparent 12 200800553 23891pif.doc grease 0 In other preferred embodiments of the present invention, the transparent resin is integrated with the quartz glass plate. According to another preferred aspect of the present invention, the window constitutes at least a portion of the cavity of the mold. The window is provided with a fine structure on a surface on the side of the cavity. According to another preferred aspect of the present invention, a gas ejecting mechanism is provided for ejecting a milk from the inner surface of the mold to peel the molded article from the mold. According to another preferred aspect of the present invention, an ultrasonic vibration device is provided for vibrating the mold to peel the molded article from the mold. According to another preferred aspect of the present invention, the metering and injection mechanism includes a discharge mechanism. The discharge mechanism includes an inkjet nozzle/head. According to another preferred aspect of the present invention, the discharge mechanism is a discharge mechanism using a gas (inert gas) pressure control or a piezoelectric element. According to another preferred aspect of the present invention, the ejection orifice or the nozzle tip of the energy ray-curable resin is disposed to face the opposite direction to the energy source. According to this configuration, the tip end of the nozzle is not irradiated with the energy ray, so that the energy line irradiated to the cavity can be prevented from causing the nozzle to be clogged due to the hardening of the energy ray hardening resin in the nozzle. According to other preferred aspects of the invention, a cleaning mechanism for cleaning the cavity of the mold is included. According to another preferred aspect of the present invention, the mold is a mold that opens and closes in the up-and-down direction, and the metering and injection mechanism is configured to inject the energy line from the direction of the mold opening and closing unit 13 200800553 23891pif.doc. of. Produce = such a structure, which can inhibit the opening of the mold due to resin injection, according to the present invention

成多個區間,以同時射出成形多個成^ 刀告J =b種結構’可高效率地生產成形品。 麵〜其他較佳態樣,上述能量線源是於现 具有發光峰值波長的UV燈。 脈衝其他較域樣,上述能量線源為發送短 構’可硬化樹脂而不使模具溫度上升。 季统他較佳態樣,設置光學系統,該光學 =:=;=能量線聚光、擴散或準直。 機槿推%樣,設置固㈣構,該固定 具面上。、讀有微細構造的基材薄膜簡並固定於模 發r其他較佳態樣,上述窗構成上述模具空 口 ρ刀,在上述窗於空腔側的面上、 窗的内面上形成有微細構造。她具對向於该 根據本發明的其他難祕,上 ;的至少-部分,在上述窗於空腔侧的面上=成; 轉印形成的。 …亥被、、、田構每疋由模Uie)或滾筒 根據本發日㈣其他較健樣,上述窗構成上述模具空 14 200800553 23891pif.doc 腔的至少-部分,在上述窗於空腔侧的面上, 明樹脂層’該微細構造是藉由熱聚合^ 先澆鑄聚合形成的。 ^ ^ 根據本發明的其他較佳態樣,上述 办 腔的至少-部分,在上述窗於空腔側的面上成配 冓造的能量線硬化型透明材料層,該微 是 具轉印而來的。 〜街误 根據核_其練佳祕,上㈣構成上述模具* :、至少一部分,在上述窗於空腔側的面上,配置形^ ^構造且與上述能量線硬化樹脂的離型性優良的透明Ξ 且生 根據此種結構,打開模具時,成形品易於 產效率得以提高。、 根據本發明的其他較佳態樣,上述窗構成上述模夏* 部分,在上述窗於空腔側的面上,配置形成j U、、、田構k且含有離型劑的透明樹脂層。 根據此種結構,打開模具時,成形品易於 產效率得以提高。且生 Μ 士根據本發明的其他較佳態樣,包括一對電極,配置為 失持上述模具空腔並對向於該空腔厚度方向。 …、 、、根據本發明的其他較佳態樣,上述電極之一是配置 上返窗的透明電極。 、 根據發明的其他較佳態樣,包括一對電極,配 + 才寸上述模具空腔並對向於該空腔寬度方向。 …弋 15 200800553 23891pif.doc «ϊίίΓ月的其他較佳態樣,上述能量線源為產生偏 先狀恶紫外光的UV燈。 屋王爾 間或;===態樣’於上述能量線源與窗之 邊相較佳:!樣’上述喷墨用噴嘴/噴頭-線硬化樹脂於上具㈣=_望的量逐步塗佈能量 計量以增構包括精密 =二:;!;:,機構-邊相對於上述模具移動, 空腔。―錢漸塗佈能量線魏樹脂於上述模具的 上述:ϊΐΐ、:: 1使用可連續將能量線硬化樹脂供給至 形裝ϋ Γϋ I _㈣1"^行連續成_射出成 雜精密形狀的成形良好地f3維或兩面上賦予有複 根據本發明的其他態樣,提供一種口 、生 :"旦射广及取出步驟’其中該射出步驟是利用上 (上述樹脂供給裝置)將上述能量線硬化 腔内射出,該硬化步驟是朝向上述窗照射使 脂硬化的能量線,以使上述能量線硬化 16 200800553 23891pif.doc 根據具有此種結構的本發明 脂射出成形裝置,可將萨啤_A 、種線硬化樹 面,且生產性方面維#賦予至薄膜等的表 又,根據具有此種結_本發明, 化樹脂射出成形裝置,可將 ft:種能量線硬 上。狀馱予至缚膜等的兩面 【實施方式】 以下,參照附圖,對本發明的較 圖1是表林翻第]實施形以說明。 脂的射出成形裝置1的概畋蚌二、k用此里線硬化樹 是射出成形表面上形成有預定凹:了圖。射出成形裝置1 膜等)的射出成形裝置,上$萍膜,狀的薄膜或薄片(薄 的背光所使用的稜鏡片、防污片是液晶顯示裝置 制薄膜等。 1、防反射薄膜、視角限 射出成形裝置1包括:模呈2、息 ,線源6,其中計量射出機構4用機f4、以及 進行計錢使其向 2射出^ t讀硬化樹脂 照射能量線。模具2構成為包括;:,6用於向模具2 金屬製的蒋#;^ # 屬製的固定型、以及 往返移動型_成為可相對於固定❹ f相對應的空腔8。本實施形能的形成有與成形品形 製造光$ 、 〜、j射出成形裝置1是用於 薄板形狀的衣置,空腔8為厚度30 _至麵_的 即,使所製造 空腔8的厚度可以如下方式加以毁定, 17 200800553 23891pif.doc 的薄膜等厚度小於等於200 _,或小於等於1〇0脾,或 小於等於60 μπι。 $計量射出機構4包括流槽(runner) 1〇、以及吐出裝 j 12」射流槽10是以其中一端與空腔8連通的方式貫 逋固疋型2a雨配置的,吐出裝置12用於將預定量的能量 線硬化樹麟給至;1Q的另_端。再者,本實施形態的 射出成^/衣置1構成為,以平行於移動型2b的移動方向而 延伸的方式配置流槽1α,使得能量線硬化無以與移動型 沘的移,方向平行的方式射出至空腔8内。 月b讀源6配置為自固定型^的相反側 刮In a plurality of sections, it is possible to efficiently produce a molded article by simultaneously projecting a plurality of formed knives to J = b kinds of structures. Surface ~ Other preferred aspects, the energy source is a UV lamp having a peak wavelength of illumination. The pulse is otherwise similar in that the energy line source is a short-acting hardenable resin that does not raise the temperature of the mold. He is better in setting up the optical system, the optics =:=; = energy line concentrating, diffusing or collimating. The machine pushes the % sample and sets the solid (four) structure, which is fixed on the surface. The substrate film having the fine structure is simply fixed to the other preferred embodiment of the mold, and the window constitutes the mold opening knive, and the fine structure is formed on the surface of the window on the cavity side and the inner surface of the window. . She has at least a part of the other difficulty in accordance with the present invention, which is formed on the surface of the above-mentioned window on the side of the cavity. ... Hai is,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, On the surface, the fine resin layer 'this fine structure is formed by thermal polymerization first casting polymerization. According to another preferred aspect of the present invention, at least a portion of the chamber is provided with a layer of energy-hardening transparent material that is fabricated on the surface of the window on the side of the cavity, the micro-transfer Come. ~Street error according to the core _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ According to this structure, when the mold is opened, the molded article is easy to produce. According to another preferred aspect of the present invention, the window constitutes the mold portion, and the transparent resin layer containing the release agent is formed on the surface of the window on the side of the cavity. . According to this configuration, when the mold is opened, the molded article is easily improved in productivity. In accordance with other preferred aspects of the present invention, the student includes a pair of electrodes configured to lose the mold cavity and to face the thickness of the cavity. In accordance with other preferred aspects of the invention, one of the electrodes is a transparent electrode disposed back to the window. According to other preferred aspects of the invention, a pair of electrodes are included to fit the cavity of the mold and to the width direction of the cavity. ...弋 15 200800553 23891pif.doc «In other preferred aspects of the month, the energy source is a UV lamp that produces a pre-ecologically ultraviolet light. Between the house and the king; or === the state of the above-mentioned energy line source and the edge of the window is better:! 'The above inkjet nozzle / nozzle - line hardening resin on the top (four) = _ look amount gradually coated The cloth energy metering includes a precision = two:;!;:, the mechanism-side moves relative to the mold, the cavity. ― Qian gradually coated energy line Wei resin in the above mold: ϊΐΐ, :: 1: can be used to continuously supply the energy ray hardening resin to the shape ϋ Γϋ I _ (4) 1 " ^ continuous line _ injection into the shape of the fine shape is good In the f3 dimension or on both sides, according to other aspects of the present invention, there is provided a mouth, a raw: "diffuse and extraction step, wherein the injection step is to harden the energy line by using (the above resin supply device) Ejecting in a cavity, the hardening step is an energy line that illuminates the fat toward the window to harden the energy line. The energy line is hardened. 16 200800553 23891pif.doc According to the fat injection molding device of the present invention having such a structure, the beer can be _A, According to the invention, the resin injection molding apparatus can harden the ft: seed energy line. The present invention is applied to both sides of the binding film or the like. [Embodiment] Hereinafter, the present invention will be described with reference to the accompanying drawings. The outline of the grease injection molding apparatus 1 is that the k-hardened tree is formed by forming a predetermined concave surface on the injection molding surface. An injection molding apparatus for injection molding apparatus 1 film or the like, a film or a sheet of a film (a film used for a thin backlight, an antifouling sheet, a film made of a liquid crystal display device, etc.) 1. an antireflection film, a viewing angle The injection molding apparatus 1 includes: a mold 2, a line source 6 , wherein the metering and injection mechanism 4 uses the machine f4 and performs counting to irradiate the energy line to the 2 shot reading hardening resin. The mold 2 is configured to include; :6: The fixed type and the reciprocating type which are made of metal to the mold 2 are made into a cavity 8 which can correspond to the fixed ❹ f. The forming and forming of the present embodiment can be formed. The shape-making light #, 、, j injection molding apparatus 1 is a garment for a thin plate shape, and the cavity 8 has a thickness of 30 _ to a surface _, that is, the thickness of the manufactured cavity 8 can be destroyed as follows. 17 200800553 23891pif.doc The thickness of the film is equal to or less than 200 _, or less than or equal to 1 〇 spleen, or less than or equal to 60 μπι. The metering injection mechanism 4 includes a runner 1 〇, and a spit out j 12" sump 10 is a way in which one end is connected to the cavity 8 In the tamping type 2a rain arrangement, the discharge device 12 is configured to supply a predetermined amount of energy line hardening tree lining to the other end of 1Q. Further, the injection device of the present embodiment is configured to The flow cell 1α is disposed in such a manner as to extend parallel to the moving direction of the movable pattern 2b, so that the energy line hardening is not emitted into the cavity 8 in a manner parallel to the movement and movement direction of the moving type. The month b reading source 6 is configured to be self-fixed. The opposite side of the type ^

能魏。本實施中,能量線源6以35(^ 田:> nm现圍内具有發光峰值波長的U 二T=:樹脂種類等,使用具有其他發光=: 及=或產生其他能量線的能量線源 二’存在雷射,例如Α,子雷射 YAG 雷射(532nm)。 _)、 =,能量線源6亦可為發送短脈衝的UV光源。 亦可於能量線源6與模具2之間設 '、 學系統用於使來自能量線源6的能 先’該光 14,於模具2的,的能量線以 而於開口 Η上安I有石英玻璃板Ιδ、且办幵 由用於將來自能量線源6的能量線導 开〜成有固,該 内。石英玻璃板16構成空腔的一部分。、"的空腔8 開口 14及石英玻璃板16設定π ^ 战如下尺寸形狀,即, 18 200800553 23891pif.doc 來自能量線源6的能量線錢射出至空腔8 _能量線石! 化樹脂硬化。 與上述石英玻璃板16對向的固定型2a侧的空腔8纪 ,安裝有微細構造轉印模具18。微細構造轉印模月 =表面上形成有微細構造賴具部件,該砂構造具有 if=至成形品的微細構造互補的形狀;且配ί為微細 造朝向空腔g侧。 構成為於微細構造轉印模具18的下方配置多根水 禅川且^対吴具2維持於預定溫度。進而,設置用於開閉 =的空腔8侧一端的擋板(shutter)以。進而,於固 jia與移動型2b的分割面,形成直經小於等於10 _ , 孑田氣孔24 〇 具有此種結構的射出成職置i +,於_模具2的 ::,將預ΐ量能量線硬化樹脂自計量射出機構4注入 办^内後’使能置線源6的爪燈作動預定時間,並使 =8内的能量線硬化樹脂硬化而製成符合空腔δ形狀的. 成形品。其後,打開模具2,將成形品自模具2取出。 形壯出成形裝置;6的圖式、與圖1相同,射出成 衣疋圖1所不第1實施形態的射出成形裝置1的變 ^列。射出成形裝置26的結構基本上與射出成形裝置工 目巧’而與射出成形裝置i的不同之處在於,固定型如 形成有向空腔8開口的氣體供給路28。氣體供給路% 的直徑較好的是設定成小於10 μη!。 >主入能量線硬化樹脂之前,自該氣體供給路28向空腔 19 200800553 23891pif.doc 打開模具時,夢^體,错此可使空腔8内清潔,又, 體,可易於白自該氣體供給路28供給惰性氣體等氣 =自固&型2&取出成形品。 圖3與圖1相间 Η生一 成形裝置30的圖十疋表示本發明第2實施形態的射出 出成形裝置1相"^射出成形裝置30的結構基本上與射 以與移動型2b的,與射出成形裝置1的不同之處在於, 10,使得能量線硬化^方t正交而延伸的方式配置流槽 方式射出至空腔8内对曰以與移動型2b的移動方向正交的 又射出成形费署。Hrb 端設有錐型活塞_機構如圖4所示,流槽之前 圖5與圖1相同,曰本一 4々 成形裝置34的圖,疋表不本嘰明第3實施形態的射出 出成形裝置1相同工,成形裝置34的結構基本上與射 以可同時成形多個出成稀置1的不同之處在於, 轉印模具18。 的方式構成有空腔8及微細構造 成形snyr。4實施形態的射出 出成形裝置1 _,^ Y構基本上與射 疋土 則的空腔8的底面,以 肖板對向之固 腔侧)配置有由透明能量線硬化型透^^反裏面側(空 形狀賦予模42等。 I 3材枓層形成的微細 如圖6所示,構成為射出成形裳置如的固定型^中 20 200800553 23891pif.doc 形成有多處向空腔8開口的吸引通路38,藉由使該吸引通 . 路38與吸引裝置(未圖示)連接,可將配置於固定型2a \ ·侧的空腔8底面的透明基材40吸附固定於空腔8底面。 ^ ; 再者,射出成形裝置36中,空腔δ的底面並未安裝微 - 細構造轉印模具18。 又,射出成形裝置36中,於構成窗的石英玻璃板π 的空腔8侧配置有由透明樹脂形成的微細形狀賦予模42。 • 微細形狀賦予模42是相對於來自能量線源的能量線而言 由透明材料(例如交聯性樹脂材料、PMMA (p〇lymeihyl Methacrylate,聚曱基丙烯酸曱酯)、聚矽氧烷)形成的厚 度為1 mm至2 mm左右的薄板狀能量線硬化型透明材料 層,其中-面加工成與賦予至成形品的形狀互補的凹凸形 狀’且將形成有該凹凸形狀的面朝向空腔8側, 英玻璃板16上〇 义、 ::㈣42可為透明樹脂上 微細構造,或者亦可為透明樹脂上形i …二鑄來合或光澆鑄聚合所形成的微細構造。 且有^=賦予模42亦可於表面上施有硬塗饰。 具2後::,,_置36中,首先,在打開模 嵌入t = 於固定型湖底面上,配置 自吸弓晻路38 ;^=纟透明基材仙,並藉由來 底面。 '使透明基材4。吸附_於空腔δ 、k而關職具2,將預定量的能量線硬化樹脂自計 21 200800553 23891pif.doc 量射出機構4注空腔8内後’使能量線源6的—燈作 動預定時間。此時,由於安裝於石英玻璃板16的微細形狀 賦予模4 2可使能量線透過,故而來自能量線源6的能量線 會照射至空腔8内的能量線硬化樹脂,使得空腔8内的能 量線硬化·旨硬化而製成符合⑼8形狀的成形品。其 後,打開权具2 ’停止來自嗯弓|福々 自模具2中取出。 引通路38的吸引,將成形品 、由射出成形I置36成形的成形品中,其中-面嵌入有 处明基材4〇 3 φ上賦予有與透明樹 狀賦予模42的凹凸形狀互補的形狀。 謂、、叫 圖7與圖1相同,是表示本發明第 成形裝置44的圖式。射出成形裝置魅第工= 射出成形裝置1的不同之處在於,移動刑 的 線源6,以及嵌人成形品的透明 ^ 女衣,能量 的吸引而吸_定於石英麵板^6上的,、,剛丨通路46 圖8與圖1相同,是表 成形裝置r圖式。_形裝置出 丄6於空腔侧的面上配置有微細形狀賦2,。石央玻璃板 根據具有此種結構的射出成形 ^ 模具18與透明樹脂製的微細形狀域48,微細構造轉印 形品的兩侧,故而兩面上賦予彳果41分別配置於成 等)得以成形。 "、册構造的成形品(薄膜 圖9與圖,是表示本翻 … 灵方也形態的射出 22 200800553 23891pif.doc 成形裝置5G的圖式。射出成形裝置%與射 的不同之處在於’設有夹持模具2的空腔8而配置=、一 電極。 -』 如圖9所示,在石英玻璃板16於空腔8側的面上 有與直流電源52 -料接且作為其巾—個電 = 極M,安裝於固定Wa的金屬製微細構造轉印模具^ ^流電源52另-端連接而構成另—個電極。透明電極^ /丨隔絕緣部件55安裝於移動型2b上,又,微细綠 模具18亦介隔絕緣部件55安裝於固定型仏上。 因此,射出成形裝置5〇 t,設有以夾持模具2的空腔 且與該空腔8厚度方向(㈣膜f的厚度方向 ^ 方式而配置的一對電極54、18。 ,根據具有此種結構的射出成形裝置50,使用例如㈣ ^樹脂(«樹輯)等具有大姉分子量線硬化樹 月曰作為能量線硬化概,向^ 8注人能量線硬化 後,於能量線照射前或者_過程中,利用雙方電極向空 =8内的能量線硬化樹脂施加電場,藉此可使能量 ^分子配向於作為成形品的薄膜等的厚度方向,以^予 成开> 品預定的光學性能等。 、 成开”圖同,表示本發明第8實施形態的射出 ^衣置56關式。射出成形裝置%與射出 ,同之處在於,概量_ 6與;^玻紐1 有偏光薄膜58 〇 ]配置 根據具有此種結構的射出成形褒置56,使用氣系樹月旨 200800553 23891pif.doc 等具有極性的能量線硬化樹脂作為能量線硬化樹月旨 偏光薄膜58而偏光的能量線對能量線硬化樹腊進-二 射,猎此可使能量線硬化樹脂的分子配向,以賦予成J'、、、 預定的光學性能等。亦可構成為制偏光薄顧外的U 兀件’使偏光狀態的能量線對能量線硬賴脂進行照、。 又,亦可使用產生偏紐態紫外線的uv燈作為能量 圖11與圖1相同’是表示本發明第9實施形出 成形裝置_式。射出成形裝置60與射出成二出 的不同之處為能量線硬化樹脂的計量射出機構的結構^ 山如圖! 1所示,射出成形裝置6G中,計量構 吐出裝置包括安裝於移動型⑪上的魅頭62 糾。噴墨嘴64構蝴冬自Uv硬化樹月旨箱的所供給的^ 硬化樹脂供給至权具2的空腔8内。喷墨胃62 Μ· 64具備吐出機構,該吐出機構使用有氣壓_例; 氣、氮氣等惰性氣體)或壓電元件。 如二 又’射出成形裝置60中,喰霍趣^ + 為朝向與能量線源6相反方向。土白、嘴嘴則端設置 進而’射出成形裝置60中,於处旦 之間配置透鏡68。 、H7 與模具2 圖12及圖13是表示本發明第每 裝置69的圖式。射出成形裝置69具^^恶的射出成形 類似的結構,而與射出成形裝置6Q、射出成形裝置60 移動型2b侧的計量射出機構沿著移動=之=於,設於 亦即,如圖12所示,射出成2以動° 战I衣直69中,構成計量 200800553 23891pif.doc 射出機構的UV硬化樹脂箱70、喑 74 一邊沿著固定型2a移動,_邊適量地逐漸 的固定型2a表面上塗佈經過精密計量的能量線 硬化樹脂76。缝佈的能量線硬倾脂7 :後平= 擴展開來。 j土後十主地 當能量線硬化樹關塗储切,將移 合模(圖13),繼而使用能量線源6 = 月匕[線⑽),以使空腔8_能量線硬化樹脂硬化。 此時,為防止自模具溢出,能量硬化樹脂的黏 〜lOOOcp,較好的是5 cp〜5〇〇cp ,更好的早又'、、、 cp。 p文对的疋10 cp〜1〇〇 又,能量線硬化樹脂塗佈層的厚度小於等於, 較好的是小於等於100,,更好的是小於等於、^ _, 其次,對第11實施形態的射出成形裝置 fT。 圖Μ是表示本發明第U實施形㈣;明。 110的模具等的概略結構的平面圖,圖是沿圖丨4衣置 -XV線的剖面圖。又,圖16是沿圖14*χνι、中Xv 線的剖面圖,圖17是沿圖14中χνπ — χνιι綠f V I 型的剖面圖。 、、、勺固定 & B射出成形裝置110包括··模具112、計量射出機構 月b里線源116、以及氣體供給機構117,其中計量射出楼4 用於對能量線硬化樹脂進行計量後使其向模具ii2幾構 出,能量線源Πό具有與第1實施形態相同的結構用於射 模具112照射能量線,氣體供給機構117用於向模具 200800553 23891pif.doc 與成形品之間供給氣體。 模具112由—對可開閉的 包括金屬製固定型118、以及了、邻刀構成,該—對模具 移動型m,如圖16及圖171相對難定型出轉動的 定型118與移動型120之間=拉具112構成為於固 122。 7成兵成形品形狀對應的空腔 如圖15所示,移動型12〇Can Wei. In the present embodiment, the energy ray source 6 uses an energy line having other illuminance =: and = or other energy lines with a U 2 T =: resin type or the like having an emission peak wavelength in the range of 35 (^ field: > nm) Source 2' has a laser, such as Α, sub-laser YAG laser (532 nm). _), =, energy line source 6 can also be a UV source that transmits short pulses. A system can also be provided between the energy source 6 and the mold 2 for enabling the energy source from the energy source source 6 to be on the energy line of the mold 2 to be placed on the opening. The quartz glass plate Ιδ, and is used to guide the energy line from the energy source source 6 to be solid. The quartz glass plate 16 forms part of the cavity. , the cavity 8 opening 14 of the " and the quartz glass plate 16 are set to π ^ to the following dimensional shape, that is, 18 200800553 23891pif.doc The energy line from the energy source 6 is emitted to the cavity 8 _ energy line stone! hardening. A fine structure transfer mold 18 is attached to the cavity 8 on the side of the fixed type 2a facing the quartz glass plate 16 described above. Fine structure transfer mold month = a fine structure spacer member is formed on the surface, and the sand structure has a shape in which the if = to the fine structure of the molded article is complementary; and the λ is finely formed toward the cavity g side. It is configured such that a plurality of waters are placed under the fine structure transfer mold 18, and the ceramics 2 are maintained at a predetermined temperature. Further, a shutter for opening and closing the end of the cavity 8 side is provided. Further, in the split surface of the solid jia and the movable type 2b, the straight through is less than or equal to 10 _ , and the Putian vent 24 〇 has the structure of the injection job i + , and the _ mold 2:: After the energy line hardening resin is injected into the apparatus from the metering and injection mechanism 4, the claw lamp of the line source 6 is activated for a predetermined time, and the energy line hardening resin in the = 8 is hardened to form a cavity δ shape. Product. Thereafter, the mold 2 is opened, and the molded product is taken out from the mold 2. In the same manner as in Fig. 1, the forming device of the forming device 6 is formed in the same manner as in Fig. 1, and the change of the injection molding device 1 of the first embodiment shown in Fig. 1 is shown. The structure of the injection molding device 26 is basically different from that of the injection molding device, and is different from the injection molding device i in that a fixed type such as a gas supply path 28 opening to the cavity 8 is formed. The diameter of the gas supply path % is preferably set to be less than 10 μη!. > Before the main energy line hardening resin, when the mold is opened from the gas supply path 28 to the cavity 19 200800553 23891pif.doc, the cavity 8 can be cleaned, and the body can be easily whitened. The gas supply path 28 supplies a gas such as an inert gas = self-solid & type 2 & Fig. 3 and Fig. 1 show a forming apparatus 30 in the same manner as in Fig. 1. The structure of the injection molding apparatus 1 according to the second embodiment of the present invention is basically the same as that of the moving type 2b. The difference from the injection molding apparatus 1 is that 10, the energy line hardening is orthogonal to the extension, and the flow channel is arranged to be ejected into the cavity 8 to be orthogonal to the moving direction of the movable type 2b. Injection molding agency. The Hrb end is provided with a tapered piston_mechanism as shown in Fig. 4, and the flow cell is the same as Fig. 1 before Fig. 5, and the figure 4 is a drawing of the forming device 34, and the injection molding of the third embodiment is not shown. The apparatus 1 is identical in construction, and the structure of the forming apparatus 34 is basically different from the injection of a plurality of sheets which can be simultaneously formed into a thin one, in that the mold 18 is transferred. The method consists of having a cavity 8 and a fine structure forming a snyr. 4 The injection molding apparatus 1 of the embodiment has a structure in which the transparent energy ray-hardening type is disposed substantially on the bottom surface of the cavity 8 of the ground soil and the solid cavity side opposite to the slanting plate. The inner side (the empty shape is given to the mold 42 and the like. The fine formation of the I 3 material layer is as shown in Fig. 6 and is configured as a fixed type in which the injection molding is performed. 20 200800553 23891pif.doc A plurality of openings are formed in the cavity 8 The suction passage 38 is connected to the suction device (not shown) to connect the transparent substrate 40 disposed on the bottom surface of the cavity 8 on the fixed type 2a · side to the cavity 8 . Further, in the injection molding device 36, the bottom surface of the cavity δ is not provided with the micro-fine structure transfer mold 18. Further, in the injection molding device 36, the cavity 8 of the quartz glass plate π constituting the window The side is provided with a fine shape imparting mold 42 made of a transparent resin. • The fine shape imparting mold 42 is made of a transparent material (for example, a crosslinkable resin material, PMMA (p〇lymeihyl Methacrylate) with respect to an energy line from an energy source. Formation of poly(mercapto methacrylate) and polyoxyalkylene a thin plate-shaped energy ray-curable transparent material layer having a thickness of about 1 mm to 2 mm, wherein the surface is processed into a concave-convex shape that is complementary to the shape imparted to the molded article, and the surface on which the uneven shape is formed faces the cavity 8 side , the glass plate 16 on the 〇, :: (4) 42 can be a fine structure on the transparent resin, or can be a transparent resin on the shape of the second ... or the casting of the fine structure formed by the light casting. 42 can also be hard-coated on the surface. After 2::,, _ set 36, first, in the open mold embedded t = on the bottom surface of the fixed lake, configure the self-suction bow dark road 38; ^ = 纟The transparent substrate is formed by the bottom surface. 'The transparent substrate 4 is adsorbed _ in the cavity δ, k and the work tool 2 is used, and a predetermined amount of energy ray hardening resin is self-calculated 21 200800553 23891pif.doc After the cavity 8 is injected, the lamp of the energy source 6 is operated for a predetermined time. At this time, since the fine shape attached to the quartz glass plate 16 imparts energy to the mode 4, the energy from the energy source 6 is transmitted. The wire will illuminate the energy line hardening resin in the cavity 8 so that the cavity 8 is inside The energy line is hardened and hardened to form a molded article conforming to the shape of (9) 8. Thereafter, the opening and lowering of the right holder 2' is stopped from the yam bow|fusible from the mold 2. The suction of the guide passage 38 causes the molded article to be formed by injection molding. In the molded article formed by the placing 36, a shape in which the concave-convex shape of the transparent tree-shaped providing die 42 is complementarily provided on the surface of the substrate 4〇3 φ is embedded in the same surface. The drawing of the first molding apparatus 44 of the present invention. The injection molding apparatus is different from the injection molding apparatus 1 in that the line source 6 of the movement penalty and the transparent female garment of the molded article are attracted by the attraction of energy. _ is set on the quartz panel ^6, the rigid 丨 passage 46 is the same as Fig. 1 and is a table forming device r. The _-shaped device 丄 6 is provided with a fine shape 2 on the surface on the cavity side. According to the injection molding die 18 having the above-described structure and the fine shape field 48 made of a transparent resin, the Shihwa glass plate is finely configured on both sides of the transfer product, so that the capsules 41 are disposed on the both surfaces to form a film 41, respectively. . "The molded article of the book structure (film diagram 9 and figure shows the transformation of the shape of the square) 22 200800553 23891pif.doc The pattern of the forming device 5G. The difference between the injection molding device and the shot is that A cavity 8 for holding the mold 2 is disposed, and an electrode is disposed. - As shown in FIG. 9, the surface of the quartz glass plate 16 on the side of the cavity 8 is connected to the DC power source 52 and serves as a towel. —Electrical=pole M, metal fine structure transfer mold attached to fixed Wa ^ ^ Power supply 52 is connected at the other end to form another electrode. Transparent electrode ^ / 丨 insulation edge member 55 is mounted on mobile type 2b Further, the fine green mold 18 is also attached to the fixed type jaws via the insulating member 55. Therefore, the injection molding apparatus 5〇t is provided with a cavity for holding the mold 2 and a thickness direction of the cavity 8 ((4) film A pair of electrodes 54 and 18 arranged in the thickness direction of f. According to the injection molding apparatus 50 having such a configuration, for example, (4) resin («树系列) has a large molecular weight line hardening tree as the energy Line hardening, after the energy beam is hardened to ^ 8 In the front or the _ process, an electric field is applied to the energy ray hardening resin in the space of 8 by the electrodes, whereby the energy molecules are aligned in the thickness direction of the film or the like as a molded article, and the product is scheduled to be opened. The optical performance of the present invention is the same as that of the eighth embodiment of the present invention. The injection molding apparatus % and the injection are the same, and the same is that the amount _ 6 and ; The polarizing film 58 is disposed in accordance with the injection molding device 56 having such a configuration, and is polarized by using a polar energy ray-curable resin such as a gas-based energy-hardening tree-shaped polarizing film 58 such as a gas-based tree 200800553 23891pif.doc. The energy line is applied to the energy line hardening tree wax-injection, which can make the molecular alignment of the energy line hardening resin to give J', , predetermined optical properties, etc. It can also be configured as a polarizing thinner. The ' ' 使 能量 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Forming device _ type. The difference between the molding apparatus 60 and the injection-out is the structure of the metering and injection mechanism of the energy ray-curable resin. As shown in Fig. 1, in the injection molding apparatus 6G, the metering-discharging apparatus is mounted on the movable type 11. The inkjet nozzle 64 is configured to supply the hardened resin supplied from the Uv hardened tree moon box to the cavity 8 of the right holder 2. The inkjet stomach 62 Μ 64 has a discharge mechanism, and the discharge is performed. The mechanism uses air pressure (for example; inert gas such as gas or nitrogen) or piezoelectric element. For example, in the injection molding device 60, the 喰 趣 ^ ^ is oriented in the opposite direction to the energy source 6 . The earth white and the mouth are provided at the ends, and in the injection molding device 60, the lens 68 is disposed between the ends. H7 and Mold 2 Figs. 12 and 13 are views showing the first device 69 of the present invention. The injection molding device 69 has a similar structure for injection molding, and the injection molding device 6Q and the injection molding device on the movable type 2b side of the injection molding device 60 are moved along the ==, that is, as shown in Fig. 12 As shown in the figure, the UV-curable resin case 70 and the crucible 74 which constitute the measuring device of the 200800553 23891pif.doc injection mechanism are moved along the fixed type 2a, and the amount is gradually fixed by the amount 2a. A precisely metered energy ray hardening resin 76 is applied to the surface. The energy line of the sewed cloth is hard-boiled 7 : After flat = expands. After the soil, the ten main land is the energy line hardening tree, which will be transferred and cut, and the mold will be moved (Fig. 13), and then the energy source source 6 = moon 匕 [line (10)) will be used to harden the cavity 8_ energy line hardening resin. . At this time, in order to prevent overflow from the mold, the viscosity of the energy-hardening resin is ~100°C, preferably 5 cp~5〇〇cp, and better early, ',, cp.疋10 cp~1〇〇 of the p text pair, the thickness of the energy ray hardening resin coating layer is less than or equal to, preferably less than or equal to 100, more preferably less than or equal to ^ _, and secondly, for the eleventh implementation The injection molding apparatus fT of the form. Figure Μ shows the U-th embodiment of the present invention (four); A plan view of a schematic structure of a mold or the like of 110, and a cross-sectional view taken along line -XV of Fig. 4 is shown. Further, Fig. 16 is a cross-sectional view taken along line XV of Fig. 14 and Xνι, and Fig. 17 is a cross-sectional view taken along line χνπ - χνιι green f V I in Fig. 14. The spoon-fixing & B injection molding apparatus 110 includes a mold 112, a metering and injection mechanism, a line source 116, and a gas supply mechanism 117, wherein the metering and injection floor 4 is used to measure the energy ray-hardening resin. This is configured in the mold ii2, and the energy source Πό has the same configuration as that of the first embodiment for the injection mold 112 to irradiate the energy ray, and the gas supply mechanism 117 is for supplying gas between the mold 200800553 23891pif.doc and the molded article. The mold 112 is composed of a pair of openable and closable metal-fixed type 118, and a neighboring knife. The mold-moving type m is relatively difficult to shape between the mold 118 and the movable type 120 as shown in FIGS. 16 and 171. The puller 112 is configured to be solid 122. The cavity corresponding to the shape of the 7-piece molded product is shown in Figure 15.

端部,藉由相對於模呈112 = 口疋型118其中-侧的 保/、Hi的分割面( 型12〇的接觸面)幾乎平行 /、= 以可轉動的方式安襄於固定型」:?4:;:碩A方向 心土 u b 又,於固定型11 g另 一侧的端部,安裝有於上下方Θ香、系门―^ 螺检125。 上下方“賴定型118而延伸的 移動型120上形成有開口 126,該開口⑶上安裝有 結構與第1實施形態相同的石英玻璃板128,藉由該石英 玻璃板128,形成有用於將來自能量線源、116 #能吾線導 入空腔122的窗。 二 在固定型12G及石英玻璃板128於空腔122侧的面 上’根據需要’實施與成形品表面形狀互補的形狀的微細 加工0 空腔122包括矩形薄板狀成形部以及一對流槽 部131,其中成形部130具有與稜鏡片等成形品形狀對應 的形狀,一對流槽部131與成形部130連通且較成形部13〇 厚。一對流槽部131配置為沿矩形狀成形部13〇兩側的總 長而延伸(圖16)。 26 200800553 23891pif.doc 如圖16所示,計量射出機構Π4包括:樹脂供給裝置 115、樹脂供給路132、以及排出路134,其中樹脂供給 置1=用於向空腔内供'給能量線硬化樹月旨,樹脂供給 路132用於連通樹脂供給裝置115與空腔122,排出路 用於連通空腔m與吸引裝置等未圖示的排出裝置。 樹,供給路132呈大致L字形狀,結合有水平部分 132a (第二樹脂供給路)與垂直部分13沘(第一樹脂供二 路),水平部分132a是於水平方向自固定型118其中二: 面延伸,錄部分132b是自該水平部分末端朝向上方延 伸。垂直部分mb的上端形成有射出〇 ,射出口以 開口於其卜個流槽部131的長度方向的大致中央。 斤排出4 134王大致l字形狀,結合有水平部分13如 (第二樹轉出路)與垂直部分⑽(第—樹脂排出路 水平部分134a是於水平方向自固定型118㈣—側 伸’垂直部分134b是自該水平部分末端朝向上方延伸。垂 直部分134b上端形成有排出口 138,排出口 138開口 一個流槽部131的長度方向的大致中央。 、 =此種結構,當射出成形時,首先,向厚壁流槽部 /二充脂,繼而,自流槽部131向薄板狀成形部 ’故何料概職量線硬化樹脂迅速且 勻地導入溥板形狀成形部130内。 口疋3L 118中形成有貫通孔14Q與貫通孔!幻, 供給路132的垂直部分132b的延長線上‘ 貝通孔!42於排出路138的垂直部分⑽的延 27 200800553 23891pif.doc 長線上朝向下方延伸。貫通孔14Q、M2 分132b、134b大致相同的内徑。 、百,、芏直。「 貫通孔内配置有桿144、146,桿144、撕 具有與貫狐UG、142魄大助等❸卜#,且藉由未圖 示的,動麵可於上綠置與下綠置之間移動。 *杯144構成為:於上方位置,侵人樹脂供給路出的 垂直部分⑽而封閉樹脂供給路132,上端面148盥盆中The end portion is slidably attached to the fixed type by the parallel/close-up (the contact surface of the type 12 )) of the inner side of the 112-port type 118 with respect to the mold. :? 4:;: A direction A heart soil u b Also, at the end of the fixed type 11 g on the other side, the upper and lower musk, the door - ^ screw inspection 125 is installed. An opening 126 is formed in the movable type 120 extending from the upper and lower sides, and a quartz glass plate 128 having the same structure as that of the first embodiment is attached to the opening (3), and the quartz glass plate 128 is formed to be used for The energy source and the 116# can be introduced into the window of the cavity 122. Second, on the surface of the fixed type 12G and the quartz glass plate 128 on the side of the cavity 122, the micro-machining of the shape complementary to the surface shape of the molded article is performed as needed. The cavity 122 includes a rectangular thin plate-shaped forming portion and a pair of flow groove portions 131, wherein the molding portion 130 has a shape corresponding to the shape of a molded article such as a cymbal sheet, and the pair of flow groove portions 131 communicate with the forming portion 130 and are thicker than the forming portion 13 The pair of flow groove portions 131 are arranged to extend along the total length of both sides of the rectangular shaped portion 13 (FIG. 16). 26 200800553 23891pif.doc As shown in FIG. 16, the metering and injection mechanism Π4 includes a resin supply device 115 and a resin supply. The road 132 and the discharge path 134, wherein the resin supply unit 1 = for supplying the energy line hardening tree into the cavity, and the resin supply path 132 is for connecting the resin supply device 115 and the cavity 122, and the discharge path A discharge device (not shown) for connecting the cavity m and the suction device. The tree, the supply path 132 has a substantially L shape, and is coupled with a horizontal portion 132a (second resin supply path) and a vertical portion 13 (first resin supply) In the second direction, the horizontal portion 132a extends from the second surface of the self-fixing type 118 in the horizontal direction, and the recording portion 132b extends upward from the end of the horizontal portion. The upper end of the vertical portion mb is formed with an exit pupil, and the ejection opening is opened to The center of the flow groove portion 131 is substantially in the longitudinal direction. The squirrel discharge 4 134 is roughly in the shape of a l-shape, and is combined with a horizontal portion 13 such as (second tree turn-out path) and a vertical portion (10) (first-resin discharge path horizontal portion 134a is The horizontally self-fixing type 118 (four)-side extension 'vertical portion 134b extends upward from the end of the horizontal portion. The upper end of the vertical portion 134b is formed with a discharge port 138 which opens substantially the center of the longitudinal direction of one of the launder portions 131. = = such a structure, when injection molding, first, to the thick-walled trough portion / two fat filling, and then, the self-flow trough portion 131 to the thin plate-shaped forming portion, so what is the general line of hardening tree The grease is quickly and evenly introduced into the seesaw shape forming portion 130. The through hole 14Q and the through hole are formed in the port 3L 118, and the extension line of the vertical portion 132b of the supply path 132 is formed, and the passhole hole 42 is on the discharge path 138. The extension of the vertical portion (10) 27 200800553 23891pif.doc The long line extends downward. The through holes 14Q and M2 are substantially the same inner diameters of the portions 132b and 134b., hundreds, and straight. "The rods 144, 146 are disposed in the through holes. The rod 144 and the tearing have the same as the fox UG, 142, and the like, and the movable surface can be moved between the upper green and the lower green by not shown. * The cup 144 is configured such that, in the upper position, the invading resin is supplied to the vertical portion (10) of the road to close the resin supply path 132, and the upper end surface 148 is in the basin.

-個流槽部131的底面成為_個面,構成空腔122内面的 °卩刀又’於下方位置,如圖16所示,上端面148位於 树脂供給路132的垂直部分132b的下端。因此,桿144 可往返於上方位置與下方位置之間,該上方位置與空腔 122内面幾乎為相同平面,該下方位置為水平部分132a及 垂直部分132b的合流位置。 又,桿146構成為,於上方位置,侵入排出路134的 部分134b而封閉排出路134,上端面149與另一個流 才曰邛131底面成為一個面,構成空腔122内面的一部分, 又,於下方位置,如圖16所示,上端面149位於排出路 1/4的垂直部分13仆的下端。因此,桿146可於上方位置 舁下方位置之間往返,該上方位置與空腔122内面幾乎為 相同平面,5亥下方位置為水平部分134a及垂直部分134b 的合流位置。 再者,桿144、146的下方位置並不限於水平部分 132=、134a以及垂直部分mb、mb的合流位置,僅需 為刀別連通水平部分i32a、134a與垂直部分132b、134b 28 200800553 23891pif.doc ㈣吉=,故而例如亦可奴為,上端面148、149位於 車乂垂直部分mb、134b下端更遠離空腔122的下方。 風脰供給機構117為如下機構 於自固定型118中取屮,品认α、 々從取办口口易 中取出而於成形品硬化後向固定型118 ;、^之間供給氣體。如圖17所示,氣體供給機構u7 脰供給路15〇,氣體供給路15G用於連通未圖示的 乳肢供給裝置與空腔122。 ㈣供給路15Q具有大致L字職,包括水平部分 二ΓΓ直部分15Gb ’水平部分l5Ga於水平方向自固定 二^-侧面延^伸’垂直部分15%自該水平部分末端朝 1°5]。垂直部分15%的上端形成有氣體吹出口 氣體吹出π 151開口於流槽部131長度方向的大致中 央0 如圖14所*本只知形態的氣體供給機11 為,各流槽部m上有4個氣體吹出"51開口。籌成 氣體供給機構117更包括 1 154,其中頂出閥152配置於,以及頂出銷 W罝瓦乳體供給路15〇 150b内,頂出銷154配置於頂屮R 1ς〇 AA 1刀 、、出閥152的下方用於將頂出 閥152向上推至空腔122内。 頂出閥I52之頭部容納在形成於氣體供 :分灘上部的頭容納物,轴部容納在配置於頭容納 部156下方的軸通路158。i隹而 了石山日日 , A s, 進而,頂出閥152構成為,藉 由配置於下方的頂出鎖,上下移動於下方位置(圖 上方位置之間,該下方位置是頭部上端面與流槽部m底 29 200800553 23891pif.doc 面成為一個面,上方位置是頭部突出於流槽部131内。藉 . 自配置灰項出閥152與固定型118之間的壓縮螺旋彈菁 153 ’該頂出閥152向下方施壓。 於頂出閱1d2軸部的外周形成有延伸於轴線方向的 -槽’利用^該槽,使得氣體可於軸通路158與軸部之間流通。 其-人,說明本實施形態的射出成形裝置n〇的動作。 圖18至圖23是表示本實施形態射出成形裝置11Q的動作 φ 的圖。 首先’如圖18所示,關閉模具112的固定型118與移 動型120 ’計量射出機構Π4的桿144、146均配置於下方 位置。因此,樹脂供給路丨32及排出路134打開,空腔122 與樹脂供給裝置115及排出裝置連通。又,各頂出閥152 亦配置於下方位置。 於此狀態下,自樹脂供給裝置115供給能量線硬化樹 ^ 脂。能量線硬化樹脂經由樹脂供給路132進入空腔122内。 將空腔122内密閉,一邊使排出裝置作動,一邊將能量線 霉硬化樹脂供給至空腔122内。 所供給的能量線硬化樹脂首先充滿其中一個流槽部 131 ’繼而,流入成形部130。空腔122由能量線硬化樹脂 充滿,隨之空腔122内的空氣或離型用氣體等,藉由能量 線硬化樹脂的擠出及排出裝置的吸引,經由#出路134而 自空腔122排出。 當整個空腔122由能量線硬化樹脂充滿時,如圖19 所示’使排出侧的桿146移至上方位置,以封閉排出路134 30 200800553 23891pif.doc 的垂直部分134b。此時,桿146的上端面!49與另一個流 • 槽部131的底面成為一個面,構成空腔122内面的一部分1 - 進而,由樹脂供給裝置115持續向空腔122内供給能 •里線硬化树月曰,直至空腔122内的壓力達到預定壓力。當 -空腔122内的能量線硬化樹脂達到預定壓力時,結束能量 線硬化樹脂的供給,如圖20所示,使樹脂供給路侧:才= 144移至上方位置,以封閉樹脂供給路132。此時,桿μ# • 的上端面148與其中一個流槽部131的底面成為一個面, 構成空腔122内面的一部分。 繼而,使能量線源116作動,通過石英玻璃板128向 能量線硬化樹脂照射能量線,使能量線硬化樹脂硬化,而 獲得與空腔122形狀相對應形狀的成形品ln。成形品ln 由厚壁部ΠΙΑ與薄板部1ΠΒ構成,厚壁部niA藉由流 槽部131而形成,薄板部111B藉由成形部13〇而形"成。 照射能量線之前,由於樹脂供給路132的垂直部分 馨 132b及排出路134的垂直部分134b内的能量線硬化樹 脂,已由桿144、146排除,故而可避免照射能量線之後, 能量線未充分到達的垂直部分132b、134b内殘留未硬化的 能量線硬化樹脂。進而,由於射出口 136由上端面148關 閉,故而可防止能量線侵入樹脂供給路132。其結果為, 可避免因垂直部分132b、134b内所殘留的未硬化能量線硬 化樹脂增黏或硬化,而對成形品的取出作業、下次射出成 形作業產生障礙。 若成形品111的硬化結束,則打開模具。具體而言, 31 200800553 23891pif.doc 使固定型118的螺栓125旋 的前端向上推,以使移分^ /^,螺拾以 為中心使移動型m相對於固㈣118 =轴124 120反轉。因此,開始打開模具時,移動:12;吏移動型 割面-邊傾斜-邊自固定型118分離開。▲相對於分 其結果為,如此打開模具的動作中 定型118的其中一端侧依次進行的。盆,士 自固 122 Π1 :離的。因此,相比較使移動型12〇沿座=:?依次 向移動而打開模具的情況,可大、=」面正父的方 上的力。因此,可於乂池加於成形品111 品m。 瓦了戰具的過程中不破損薄板狀成形 再者’關於使移動型相對 刑 麝 不限於使移動型相對於固定型而轉_=機構,並 用如下結構:僅使移動型料中—、、、4 ’例如亦可採 度,繼而使移動型相對於模呈分移動至上方預定高 動型,模*分割*正交㈣向场=傾斜’其後’使移 出。*模奸開完成時,將成形品Ul自固定型ιΐ8中取 首先,利用氣體供給機構H7向成 ⑽之間供給氣體。具體而言使’品⑴與固定型 氣體將經由氣體供給路15 ^體供給裝置作動, 對抗壓,螺旋彈簧153的施壓將了^ 152軸部的槽, 上推。藉此,頂_ 152_ 、_ 152的頭部向 丨/、口弋型118之間形成間 200800553 23891pif.doc 隙,氣體則自該間隙供給至成形品u 的流槽部131之間。因此,氣體;;= 自固定型118剝離並上浮。 于取升"口 111 r至如圖22所示,持續供給氣體,使頂出銷154 ,而使頂出閥152移至上方位置。藉此,頂出閥 =的頭部進而突出至空腔122 ^使得成形品⑴= 土口F 111Α完全自固定型118剝開。 、子 此%,由於自氣體供給路15〇持續供給有氣體 勿於剝開厚壁部111Α。此處,氣體的喷出及頂出閥2 的推擠是對成形品⑴賴部mA的背面進行的,故而— 氣體的供給及了貞出閥152的_而造成成形品 i i 1破損。 使成形品111的厚壁部111A自固定型118剥離後, 如圖23所示,利用設置於射出成形裝置12〇中的成形品搬 =機構160,將成形品自固定型118中取出。成形品^送 機構160具備多個吸附墊162,吸附墊162沿著空腔m 流槽部131的長度方向以預定間隔而配置。 成形品搬送機構160是使吸附住成形品lu其中一個 ,壁部111A的吸附墊162緩慢向上方移動,藉此將成形 品111的薄板部111B自端部開始依次自固定型118表面 剝離,以使成形品ill自固定型118中取出。 將成形品111自固定型118中取出的情況,亦與打開 模具日守相同,成形品111是自其中一端朝向另一端依次剝 離,因此可防止對成形品lu的施力較大,以防止成形品 33 200800553 23891pif.doc ill的薄板部111B產生破損。 再者成形品搬送機;^盖;fr 兩端。於此情形下,兩端的二f成為保持成形品m的 使成形品自各端部開始互相朝向機構進行移動,以 最後再剝離中央部分。X 二相反側的端部依次剥離, 品相=的端部,則可使取出 利用以上方式而成形的成形口 、、搬迗。 斷,製成所期望形狀的成形品^至下^壁部山人被切 其:人,說明本發明g i 2實施形態的射出 白=構。圖24是概略表示本發明第12實施形態=出成 形裝置164的侧剖面的圖。如圖24所示,射、弗 =了=賴空腔相反侧)對移動型石 壓以外,具有與第Η實施形態相同的結構。以下,就相昱 點加以Ί兄明。 、 射出成形裝置164中,於移動型12〇的後侧(與空腔 122相反侧)形成有加壓室。亦即,如圖24所示,於移動 型Π0的後侧(與空腔122相反側)連接箱型套管166, 於其内部形成禮閉空間168,套管166覆蓋石英玻璃板128 的與空腔122相反侧的端面。該密閉空間168藉由以下方 式使得内部受到加壓而成為加壓室,即,利甩安裝於套管 上的氣體供給管170自外部加壓氣體供給裝置供給加壓氣 體。本實施形態中,能量線源116容納於密閉空間(加壓 室)168中。 此種結構是自背面侧(與空腔相反侧)對石英玻璃板 34 200800553 23891pif.doc 128加屋,故而可接古 根據此種結構,具二Γ ^腔」22内的樹脂的壓力。又’ 點。此處,當採用心=更Ί石央玻㈣板128等優 可撓性1利用該可#128 ·,石英玻璃會產生 128向光源側彎曲為:,於七、給樹脂時,使石英玻螭板 化時的收縮量㈣㈣先對應能量線硬化樹月旨硬 痕(灿)的成形品对月曰的供給量,則可獲得硬化後無凹 再者’本發明的第 t 對立式射出成形f置隹"弟12貫施形態中,針 成形裝置。進仃了說明,然而亦可使用臥式射出 作^人對利用上4實施形態的射出成形裝置所制本的 1乍為成形品的薄膜等進行說明。 Ά的 形 f 25是利用實施形態射出成形裝置所製造 的—部分平面圖,圖26是其侧‘ 具有四角錐3二所『,薄膜78是厚度為數陣的薄膜, 呈棋盤格狀規則配置_^ μΐη〜〇】广0的間隔約為10陣〜〇.05 _,較好的是5 於 _ ’更好的是1 μηι〜〇·2 μπι。 以下=述實麵11的射出成形裝置中,上述_ 78葬由 互以製造,即,使用™ 賦予^4ι^細構造的微細構造轉印模具18或微細形狀 可用因具有向下折射率逐漸增加的特性,而 反射薄膜。又,由於表面難以附著污垢,故而亦 200800553 23891pif.doc 可用作拒水性_ ϋ薄膜 則可提高拒水性、防污性。 w卄中3有鼠系樹脂,- 的作是彻本發財麵_㈣成卿置所^告 的作為成形品另一例薄膜82白勺一部分立衣置所衣— 1如圖27所示,鮮薄膜82是具有 以1 μιη〜100 μπι間距規則 口狀政 亦可為四角錐。 .i喊面祕的薄膜。突起 假定突起84的四角錐台的頂角為 的是40度〜2G度,更好岐3Q度〜25度又。5()度’罕乂虹 片。該薄膜82可用作液晶顯示裝置等的背光機構的稜鏡 又,藉由將突起84的斜面製成粗糙面,亦可限 用如^作防窺姻的_。_表面粗糙化的方法可使 H方法等:預紐微細構造轉印模具18或微細形 核41對應於斜面的部分表面粗糙化。 纽^ 28是湘本發明實彡態的射出絲I置所制4 幻:、成形品其他例稜鏡片.86的一部分平面圖,圖二了 ,、侧視圖,圖30是正視圖。 疋 至圖30所示,稜鏡片86於整個背面並列配置 :/口見度方向延伸的三角柱狀稜鏡88,且於表面的長度方 向其端侧部分,並列配置有自其中—端朝向另^ 伸的二角錐狀突起9 0。較好的是該突起9 0的侧面或谷部, 或位於突起9〇下方的稜鏡88的侧面或谷部已表面粗糙 36 200800553 23891pif.doc 藉由施以表面粗糙化,使突起9〇與稜鏡片弘表 . 界限等難以辨認,可製造於背光方面品質高的稜鏡片 .· _起9〇的頂角較好的是70度〜120度,更好的是8〇度〜 —-度,進而更好的是80度〜100度,最好的是卯度。又, -稜鏡88的頂角較好的是40度〜90度,更好的是"衫声’ 70度。 、 疋 又〜 為了避免與液晶面板產生的莫而干擾(m〇ire)及實現 φ 溥型化,該等稜鏡(或突起)的間距較好的是1 μΐϊ1〜6〇 μ®,更好的是1〇 μιη〜30 μπι,最好的是15 ,〜2〇陶。 竣稜鏡片86用作液晶顯示裝置等的背光機構的稜鏡 片時,突起90朝向上方,於設有突起9〇 —侧配置LED光 源。 其次,對上述實施形態的射出成形裝置中所使用的能 量線硬化樹脂進行說明。為了改善脫離模具的性能,較好 的是使能量線硬化樹脂中適當含有離型劑。 關於能量線硬化樹脂的原料,例如可列舉下述材料。 ^ 樹脂原料1,為剛直性成分、由化學式1表示。 [化1] ch2=chcoch2The bottom surface of each of the launder portions 131 is a _ surface, and the trowel which forms the inner surface of the cavity 122 is placed at a lower position. As shown in Fig. 16, the upper end surface 148 is located at the lower end of the vertical portion 132b of the resin supply path 132. Therefore, the rod 144 is movable between the upper position and the lower position, which is almost the same plane as the inner surface of the cavity 122, and the lower position is the merged position of the horizontal portion 132a and the vertical portion 132b. Further, the rod 146 is configured to enter the portion 134b of the discharge path 134 at an upper position to close the discharge path 134, and the upper end surface 149 and the bottom surface of the other flow port 131 are formed as one surface, and constitute a part of the inner surface of the cavity 122. In the lower position, as shown in Fig. 16, the upper end surface 149 is located at the lower end of the vertical portion 13 of the discharge path 1/4. Therefore, the rod 146 can reciprocate between the upper position and the lower position, the upper position is almost the same plane as the inner surface of the cavity 122, and the lower position is the confluence position of the horizontal portion 134a and the vertical portion 134b. Furthermore, the lower positions of the rods 144, 146 are not limited to the confluence positions of the horizontal portions 132 =, 134a and the vertical portions mb, mb, and only the horizontal portions i32a, 134a and the vertical portions 132b, 134b 28 200800553 23891pif. Doc (4) 吉 =, so for example, the upper end faces 148, 149 are located at the lower end of the vertical portions mb, 134b of the rudder, further away from the cavity 122. The air supply mechanism 117 is configured to pick up the self-fixing type 118, and to recognize that α and 々 are easily taken out from the mouthpiece, and the molded product is hardened and then supplied to the fixed type 118; As shown in Fig. 17, the gas supply means u7 is supplied to the supply path 15A, and the gas supply path 15G is for connecting the breast supply device (not shown) and the cavity 122. (4) The supply path 15Q has a substantially L-characteristic position including a horizontal portion. The two straight portions are 15Gb. The horizontal portion l5Ga is self-fixed in the horizontal direction. The second side is extended. The vertical portion is 15% from the end of the horizontal portion toward 1°5]. 15% of the vertical portion is formed with a gas outlet gas blowing π 151 opening at a substantially center in the longitudinal direction of the flow channel portion 131. As shown in Fig. 14, the gas supply device 11 of the present configuration is provided on each flow groove portion m. 4 gases are blown out "51 openings. The preparation gas supply mechanism 117 further includes a 1 154, wherein the ejector valve 152 is disposed in the ejector pin W 罝 乳 乳 乳 乳 供给 b 150b, and the ejector pin 154 is disposed on the top 屮 R 1 ς〇 AA, The lower portion of the outlet valve 152 is used to push the ejection valve 152 up into the cavity 122. The head of the ejector valve I52 is housed in a head housing formed in the upper portion of the gas supply port, and the shaft portion is housed in a shaft passage 158 disposed below the head accommodating portion 156. i 隹 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石 石The surface of the trough portion 29 200800553 23891pif.doc becomes a surface, and the upper position is that the head protrudes into the trough portion 131. By the self-disposing the compressed spiral elastic 153 between the ash outlet valve 152 and the fixed type 118 The ejector valve 152 is pressed downward. The groove on the outer circumference of the 1d2 shaft portion extending in the axial direction is formed so that gas can flow between the shaft passage 158 and the shaft portion. The operation of the injection molding apparatus n〇 of the present embodiment will be described. Fig. 18 to Fig. 23 are diagrams showing the operation φ of the injection molding apparatus 11Q of the present embodiment. First, as shown in Fig. 18, the fixing of the mold 112 is closed. The rods 144 and 146 of the type 118 and the movable type 120' metering injection mechanism Π4 are disposed at the lower position. Therefore, the resin supply path 32 and the discharge path 134 are opened, and the cavity 122 communicates with the resin supply device 115 and the discharge device. Each ejector valve 152 is also disposed below In this state, the energy ray hardening resin is supplied from the resin supply device 115. The energy ray-curable resin enters the cavity 122 through the resin supply path 132. The inside of the cavity 122 is sealed, and while the discharge device is actuated, The energy nematomycin hardening resin is supplied into the cavity 122. The supplied energy ray hardening resin first fills one of the launder portions 131' and then flows into the forming portion 130. The cavity 122 is filled with the energy ray hardening resin, followed by the cavity 122 The inside air or the release gas or the like is discharged from the cavity 122 via the #出路路134 by the extrusion of the energy ray-curing resin and the suction of the discharge device. When the entire cavity 122 is filled with the energy ray hardening resin, such as Figure 19 shows 'moving the discharge side rod 146 to the upper position to close the vertical portion 134b of the discharge passage 134 30 200800553 23891pif.doc. At this time, the upper end surface of the rod 146 !49 and the other flow/groove portion 131 The bottom surface becomes a face, constituting a part of the inner surface of the cavity 122. Further, the resin supply device 115 continuously supplies the inner wire to the cavity 122 until the pressure in the cavity 122 reaches When the energy line hardening resin in the cavity 122 reaches a predetermined pressure, the supply of the energy ray hardening resin is ended, as shown in Fig. 20, the resin supply path side is moved to the upper position to close the resin. The supply path 132. At this time, the upper end surface 148 of the rod μ# • and the bottom surface of one of the flow groove portions 131 become one surface, constituting a part of the inner surface of the cavity 122. Then, the energy source 116 is actuated to pass through the quartz glass plate 128. The energy ray hardening resin is irradiated with an energy ray to harden the energy ray hardening resin, and a molded article ln having a shape corresponding to the shape of the cavity 122 is obtained. The molded article ln is composed of a thick portion ΠΙΑ and a thin plate portion 1ΠΒ, and the thick portion niA is formed by the flow groove portion 131, and the thin plate portion 111B is formed by the formed portion 13〇. Before the irradiation of the energy ray, the energy ray hardening resin in the vertical portion 132b of the resin supply path 132 and the vertical portion 134b of the discharge path 134 has been removed by the rods 144, 146, so that the energy line is not sufficient after the irradiation of the energy ray. Unhardened energy ray hardening resin remains in the arriving vertical portions 132b, 134b. Further, since the injection port 136 is closed by the upper end surface 148, it is possible to prevent the energy rays from entering the resin supply path 132. As a result, it is possible to prevent the uncured energy ray hardening resin remaining in the vertical portions 132b and 134b from being viscous or hardened, which hinders the removal operation of the molded article and the next injection molding operation. When the hardening of the molded article 111 is completed, the mold is opened. Specifically, 31 200800553 23891pif.doc pushes the front end of the bolt 125 of the fixed type 118 upward so that the shifting is centered, and the moving type m is reversed with respect to the solid (four) 118 = the shaft 124 120. Therefore, when the mold is started to be opened, the movement: 12; the 吏 moving type cutting plane - the side slanting - the side is separated from the fixed type 118. ▲ With respect to the result, the one end side of the shaping 118 is sequentially performed in the operation of opening the mold in this manner. Basin, self-solid 122 Π1: away. Therefore, in comparison with the case where the movable type 12 〇 is moved in the seat =: ? and the mold is opened in order, the force on the square of the face can be large. Therefore, it can be added to the molded product 111 m in the Dianchi. In the process of arranging the warfare, the sheet-shaped forming is not broken. The above-mentioned structure is not limited to the movement type relative to the fixed type, and the following structure is used: only the moving type material is -, 4', for example, may also be plucked, and then the moving type is moved to the upper predetermined high-motion type with respect to the mode division, and the modulo*splitting*orthogonal (four) field=slope 'below' is shifted out. * When the mold opening is completed, the molded article Ul is taken from the fixed type ι 8 first, and the gas is supplied between the groups (10) by the gas supply mechanism H7. Specifically, the product (1) and the stationary gas are actuated via the gas supply path 15 body supply means to counteract the pressure, and the pressing force of the coil spring 153 pushes up the groove of the shaft portion 152. Thereby, the heads of the top _ 152_ and _ 152 form a gap between the 丨/ and the port type 118, and the gas is supplied from the gap to the flow groove portion 131 of the molded article u. Therefore, the gas;; = self-fixed type 118 is peeled off and floated. As shown in Fig. 22, the gas is continuously supplied to the ejector pin 154, and the ejector valve 152 is moved to the upper position. Thereby, the head of the ejector valve is further protruded to the cavity 122, so that the molded article (1) = the soil port F 111 Α is completely peeled off from the fixed type 118. In this case, since the gas is continuously supplied from the gas supply path 15〇, the thick portion 111Α is not peeled off. Here, the discharge of the gas and the pushing of the ejector valve 2 are performed on the back surface of the molded article (1) mA. Therefore, the supply of the gas and the squirting of the valve 152 cause the molded article i i 1 to be broken. After the thick portion 111A of the molded article 111 is peeled off from the fixed type 118, the molded article is taken out from the fixed type 118 by the molded article carrying mechanism 160 provided in the injection molding device 12 as shown in FIG. The molded product feeding mechanism 160 includes a plurality of adsorption pads 162, and the adsorption pads 162 are arranged at predetermined intervals along the longitudinal direction of the cavity m flow groove portion 131. In the molded article transport mechanism 160, one of the molded articles lu is sucked, and the adsorption pad 162 of the wall portion 111A is gradually moved upward, whereby the thin plate portion 111B of the molded article 111 is peeled off from the surface of the fixed type 118 from the end portion in order. The molded article ill is taken out from the fixed type 118. When the molded article 111 is taken out from the fixing type 118, the molded article 111 is peeled off from one end to the other end in the same manner as the open mold. Therefore, the force applied to the molded product lu can be prevented from being large to prevent the molding. The thin plate portion 111B of the product 33 200800553 23891pif.doc ill is damaged. In addition, the molded product conveyor; ^ cover; fr both ends. In this case, the two f at both ends are held by the molded article m, and the molded article is moved toward the mechanism from the respective end portions, and finally the center portion is peeled off. The end portions on the opposite sides of the X 2 are peeled off in order, and the end portion of the product phase = the removal port formed by the above method can be taken out and transferred. The molded article of the desired shape is cut into a lower portion, and the man is cut. The human is used to describe the injection white color of the embodiment of the present invention. Fig. 24 is a view schematically showing a side cross section of the forming device 164 according to the twelfth embodiment of the present invention. As shown in Fig. 24, the radiation, the opposite side of the cavity, and the movable rock pressure have the same configuration as that of the third embodiment. In the following, I will tell you how to do it. In the injection molding apparatus 164, a pressurizing chamber is formed on the rear side of the movable type 12 (on the side opposite to the cavity 122). That is, as shown in Fig. 24, the box-shaped sleeve 166 is connected to the rear side of the movable type (0 (opposite side to the cavity 122), and a privileged space 168 is formed therein, and the sleeve 166 covers the quartz glass plate 128. The end face on the opposite side of the cavity 122. In the sealed space 168, the inside is pressurized to become a pressurizing chamber, i.e., the gas supply pipe 170 attached to the casing is supplied with pressurized gas from an external pressurized gas supply device. In the present embodiment, the energy ray source 116 is housed in a sealed space (pressurizing chamber) 168. This structure is added to the quartz glass plate 34 200800553 23891pif.doc 128 from the back side (opposite to the cavity), so that the pressure of the resin in the cavity 22 can be connected according to this structure. Again, point. Here, when using the heart = more vermiculite central glass (four) plate 128 and other excellent flexibility 1 using the #128 ·, quartz glass will produce 128 to the side of the light source to bend:, in the seventh, give the resin, make quartz glass (4) (4) Corresponding to the supply amount of the molded product of the hard line (can) of the energy ray hardening tree, the amount of the product of the hard line can be obtained after the hardening, and the second t-shaped injection of the present invention is obtained. In the form of forming a f-shape, the needle forming device is used. In the above description, a film or the like which is a molded article of the present invention manufactured by the injection molding apparatus of the above-described fourth embodiment will be described. The shape f 25 of the crucible is a partial plan view manufactured by the injection molding apparatus of the embodiment, and FIG. 26 is a thin section of the film having a thickness of several lines, and the film 78 is a checkerboard pattern. Μΐη~〇] The interval between wide 0 is about 10 arrays ~ 〇.05 _, preferably 5 _ 'better is 1 μηι~〇·2 μπι. In the injection molding apparatus of the solid surface 11, the above-mentioned _78 burial is manufactured by mutual production, that is, the fine structure transfer mold 18 which is provided with a fine structure by using TM, or a fine shape can be used because the downward refractive index is gradually increased. The characteristics of the reflective film. Moreover, since the surface is hard to adhere to dirt, it can also be used as a water repellency _ ϋ film to improve water repellency and antifouling properties. w卄中3 has a rat resin, - the work is the root of the money _ (four) Cheng Qing set the report as a molded article, another example of the film 82 part of the stand clothing - 1 as shown in Figure 27, fresh The film 82 has a regular shape or a square pyramid with a pitch of 1 μm to 100 μπι. .i shouted the secret film. The projection assumes that the apex angle of the quadrangular frustum of the projection 84 is 40 degrees to 2 G degrees, more preferably Q 3 Q degrees to 25 degrees. 5 () degrees ' rare 乂 rainbow tablets. The film 82 can be used as a backlight mechanism for a liquid crystal display device or the like, and by making the inclined surface of the protrusion 84 a rough surface, it is also possible to limit the use of _. The surface roughening method can be made by the H method or the like: the pre-neuro fine structure transfer mold 18 or the fine nucleus 41 is roughened corresponding to the surface of the inclined surface.纽 28 28 is a part of the plan view of the other example 稜鏡 . 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 86 As shown in Fig. 30, the cymbal piece 86 is arranged side by side on the entire back surface: a triangular columnar cymbal 88 extending in the direction of the mouth opening, and its end side portion in the longitudinal direction of the surface is arranged side by side from the end to the other side. The two-pointed pyramid 9 0 is extended. It is preferable that the side surface or the valley portion of the protrusion 90 or the side surface or the valley portion of the crucible 88 located below the protrusion 9〇 has a surface roughness 36 200800553 23891pif.doc By applying surface roughening, the protrusion 9 is稜鏡片弘表. Boundary and other illegible, can be made in the backlight high quality 稜鏡 . · _ 〇 〇 〇 〇 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好 较好And then better is 80 degrees ~ 100 degrees, the best is the twist. Also, the apex angle of -稜鏡88 is preferably 40 degrees to 90 degrees, and more preferably "shirt sound' 70 degrees.疋 〜~ In order to avoid the interference with the liquid crystal panel (m〇ire) and to achieve φ 溥 ,, the spacing of the 稜鏡 (or protrusion) is preferably 1 μΐϊ1~6〇μ®, better It is 1〇μιη~30 μπι, the best is 15 and ~2〇 Tao. When the cymbal piece 86 is used as a cymbal of a backlight mechanism such as a liquid crystal display device, the projections 90 are directed upward, and the LED light source is disposed on the side where the projections 9 are provided. Next, the energy ray-curable resin used in the injection molding apparatus of the above embodiment will be described. In order to improve the performance of the mold, it is preferred to suitably contain a release agent in the energy ray-hardening resin. As a raw material of the energy ray-hardening resin, the following materials are mentioned, for example. ^ Resin material 1, which is a rigid component, is represented by Chemical Formula 1. [Chemical 1] ch2=chcoch2

〇 II ch2=ghcoch2c- ch2o-c-n—ch CH3 CH3〇 II ch2=ghcoch2c- ch2o-c-n-ch CH3 CH3

ch2〇cch=ch2 〇 li CH2=CHCOCH2Ch2〇cch=ch2 〇 li CH2=CHCOCH2

I! ! 〇H N——C- I ii H〇I! ! 〇H N——C- I ii H〇

〇 II och2~ c- ch2occh=ch2 ch2〇cch=ch2 樹脂原料2 ’為剛直性成分、由化學式2表示 37 200800553 23891pif.doc [化2] ch3 chv h3 N- CO- CHCH2OCOCH=CH2 CH3 CH3 CH2- n-co- chch2ococh=ch2 樹脂原料3,為柔軟性成分、由化學式3表示[化3] CH3 ch3 ch2=ccoo(c4h8o)9coc=ch2 樹脂原料4,為柔軟性成分、由化學式4表示。[化4] cnno〇II och2~ c- ch2occh=ch2 ch2〇cch=ch2 Resin raw material 2 'is a rigid component, represented by chemical formula 2 2008 200800553 23891pif.doc [Chemical 2] ch3 chv h3 N- CO- CHCH2OCOCH=CH2 CH3 CH3 CH2- N-co-chch2ococh=ch2 The resin material 3 is a softening component, and is represented by Chemical Formula 3. [Chemical Formula 3] CH3 ch3 ch2 = ccoo (c4h8o) 9coc = ch2 The resin material 4 is a softening component and is represented by Chemical Formula 4. Cnno

3 y 3 Η - Η CICIC Η 一(〇C2H4)nOci=CH2 〇 mtn^io 樹脂原料5,為柔軟性成分、由化學式5表示。[化5] 〇 9H3 CH2=Cf〇(C2H4〇)m-3 y 3 Η - Η CICIC Η 1 (〇C2H4)nOci=CH2 〇 mtn^io The resin material 5 is a soft component and is represented by Chemical Formula 5.化 9H3 CH2=Cf〇(C2H4〇)m-

CH3 — (〇C2H4)n〇ci=CH2 〇 mtn=io 樹脂原料6,為柔軟性成分、由化學式6表示[化6] 38 200800553 23891pif.docCH3 — (〇C2H4)n〇ci=CH2 〇 mtn=io Resin material 6, which is a soft component, is represented by Chemical Formula 6 [Chem. 6] 38 200800553 23891pif.doc

OC2H4OCOCH=CH; uv硬化用聚合起始劑7,由化學式7表示。 [化7]OC2H4OCOCH=CH; The polymerization initiator 7 for uv hardening is represented by Chemical Formula 7. [Chemistry 7]

樹脂原料8,由化學式8表示 [化8]Resin raw material 8, represented by chemical formula 8 [Chemical 8]

雙酚A的EO加成物二丙烯酸酯 樹脂原料9,為剛直性成分、具有對樹脂原料5的芳 香族環添加氫後的構造。 樹脂原料10,為剛直性成分、且為包含下述A成分、 成刀之丙烯酸胺基甲酸g旨(urethaneacrylate)混合物。 A 成分:二異氰酸己二酯(Hexamethylene diisocyanate ) +二異氰酸己二酯的三聚物 B成分:羥丙基丙稀酸g旨(hy droxypropyl aery late ) + 季戊四醇三丙烯酸 S旨(pentaerythritol triacrylate ) 39 200800553 23891pif.doc 本發明中,所製造的聚合物玻璃轉移溫度(Tg)大於 等於40°c,較好的是大於等於60°c,更好的是大於等於 - 80°C ° ^ 關於用以製造此種聚合物的原料,例如可列舉上述化 /學式8、及以下化學式9至25所表示的原料。 [化9]The EO adduct diacrylate of bisphenol A The resin material 9 is a rigid component and has a structure in which hydrogen is added to the aromatic ring of the resin material 5. The resin material 10 is a rigid component and is an urethane acrylate mixture containing the following A component and a knife-forming urethane carboxylic acid. A component: Hexamethylene diisocyanate + terpolymer of hexamethylene diisocyanate B component: hydroxypropyl acrylate acid (hy droxypropyl aery late ) + pentaerythritol triacrylate S ( Pentaerythritol triacrylate ) 39 200800553 23891pif.doc In the present invention, the polymer glass has a transition temperature (Tg) of 40 ° C or more, preferably 60 ° C or more, more preferably - 80 ° C ° or more. For the raw material for producing such a polymer, for example, the raw materials represented by the above Chemical Formula 8 and the following Chemical Formulas 9 to 25 can be mentioned. [Chemistry 9]

m=n=2 雙 A的EO改性(n=2 )二丙烤酸酯 [化 10] 〇m=n=2 EO modified (n=2) dipropylene roastate of double A [Chemical 10] 〇

HOHoCH^C^ .CH9〇HnOCOCH=CH〇HOHoCH^C^ .CH9〇HnOCOCH=CH〇

‘ / Ή〆‘‘ ‘‘ / Ή〆 ‘‘ ‘

I CH2CH2OCOCH=OH2 異三聚氰酸(isocyanuric acid ) EO改性二丙稀酸酯 [化 11]I CH2CH2OCOCH=OH2 isocyanuric acid EO modified diacrylate [Chemical 11]

HO j-l2〇=C—C—(OC^Hg'Js—0C0CH=CH2 40 200800553 23891pif.doc 三丙二醇二丙烯酸酷(tripropylene glycol diacrylate ) [^b 12] Η Ο H2C=C—c—(oc2h4)4—ococh=ch2 三縮四乙二醇二丙烯酸酯n#4 [化 13]HO j-l2〇=C—C—(OC^Hg'Js—0C0CH=CH2 40 200800553 23891pif.doc tripropylene glycol diacrylate [^b 12] Η Ο H2C=C—c—(oc2h4 ) 4—ococh=ch2 triethylene glycol diacrylate n#4 [Chem. 13]

(CH2=CHCOOCH273- CCH2〇H(CH2=CHCOOCH273- CCH2〇H

季戊四醇三丙烯酸醋(pentaerythrito] triacrylate ) [化 14] (Cn2=CHCOOCH273— CCH 2CH 3 三羥曱基丙院三丙稀酸酯(trimethylol propane triacrylate ) [化 15] ch2=chco—(-〇〇3Ηβ ^-οοη|^-〇〇η2οη3 11=1 三經曱基丙烧PO改性(η = 1 )三丙稀酸酯 [化 16] 0Pentaerythritol triacrylate [C14] (Cn2=CHCOOCH273-CCH 2CH 3 trimethylol propane triacrylate [Chemical 15] ch2=chco—(-〇〇3Ηβ ^-οοη|^-〇〇η2οη3 11=1 Three-modified mercapto-propene PO modified (η = 1) triacrylate [Chemical 16] 0

異三聚氰酸EO改性三丙稀酸酯 41 200800553 23891pif.doc [化 17] CH2=CHC0—f〇C3HB )—OCH: η cch2ch3 n-2 三經曱基丙烧P〇改性(n = 2 )三丙烯酸酯 [化 18] -cch9ch. CH2=CHCO—f 〇C2H4 )—OCH: 11=2 羥曱基丙烧EO改性(n = 2 )三丙稀酸I旨 [化 19] (ch2=chcooch^—coc:Iso-cyanuric acid EO modified triacrylate 41 200800553 23891pif.doc [Chemical 17] CH2=CHC0—f〇C3HB )—OCH: η cch2ch3 n-2 tri-sulfanyl-propyl-propene P〇 modified (n = 2) Triacrylate [Chemical 18] -cch9ch. CH2=CHCO-f 〇C2H4)-OCH: 11=2 Hydroxyl propyl EO modified (n = 2) tripropylene acid I [Chemistry 19] (ch2=chcooch^—coc:

.CH^OR \(CH2OOCCH=CH2)2 R :H 或是-c〇-CH= CH2.CH^OR \(CH2OOCCH=CH2)2 R :H or -c〇-CH= CH2

二季戊四醇(dipentaerythritol)五以及六丙稀酸酯 [化 20]Dipentaerythritol five and six acrylates [Chem. 20]

(CH2=CHCOOCH2l4~C 季戊四醇四丙烯酸醋(CH2=CHCOOCH2l4~C pentaerythritol tetraacrylate vinegar

[化 21] OCX 42 200800553 23891pif.doc [化 22] { Μ—K — A :丙烯酸 Μ :二價醇 Ν :二鹽基酸 [化 23][Chem. 21] OCX 42 200800553 23891pif.doc [ 22 22 ] { Μ — K — A : Acrylic acid Μ : Divalent alcohol Ν : Dibasic acid [Chem. 23]

• Α-^Χ—Y-j—X—A 11 A :丙烯酸 X :多價醇 Y:多鹽基酸 η : 1 〜1 0 [化 24]• Α-^Χ—Y-j—X—A 11 A : Acrylic acid X: Polyvalent alcohol Y: Polybasic acid η : 1 ~1 0 [Chem. 24]

三羥甲基丙烷丙烯酸苯曱酸酯 43 200800553 23891pif.docTrimethylolpropane acrylate phthalate 43 200800553 23891pif.doc

[化 25][Chem. 25]

又,作為能量線硬化樹脂成分而被使用者,至少聚合 物的玻璃轉移溫度(Tg)大於等於啊,較好的是大於等 於。70C,更好的是大於等於9〇。〇,最好的是大於等於 脂 Tg 、又右至少使用二官能丙稀酸醋作為能量線硬化樹 成刀則來0硬化反應會加快,薄膜的剛直性將提昇, 亦會提高。Further, as the energy ray-curable resin component, at least the polymer has a glass transition temperature (Tg) of not more than or equal to, preferably more than or equal to. 70C, better than 9〇. 〇, the best is greater than or equal to the fat Tg, and at least the use of difunctional acrylate vinegar as the energy line hardening tree. If the sclerosing reaction is accelerated, the stiffness of the film will increase and it will increase.

石從用刀十中丙烯醯基大於等於2個,較好的是3個 〜6個的丙烯酸酯單體,則聚合硬化反應會加快, 剛直性及Tg將提高。 1艇的 若使分子中含有脂環式二官能丙稀酸酉旨,則薄膜 直性及Tg將提高。 ^若包含大量含有極性基的丙烯酸酯,則可軾予薄膜光 學各向異性的特性。 ^ 古含有氟原子的丙細’則可藉由對薄膜施加 同包π使溥膜極化並使之光硬化,而製造具有光學各向昱 44 200800553 23891pif.doc 性的光學薄膜。又,與金屬或其他透明窗樹脂之間缺乏相 溶性,而易於自模具剝離。 若含有環氧丙烯酸酯,則硬化時難以受到氧的抑制, 故而對金屬的黏著性優良。金屬模具中放入聚合物,打開 杈具時,難以附著於玻璃/透明樹脂上,且剝離方向一直為 模具面’故而較佳。藉由吹風進行自金屬面的剝離。In the case of stone knives, the propylene sulfhydryl group is greater than or equal to two, preferably three to six acrylate monomers, whereby the polymerization hardening reaction is accelerated, and the rigidity and Tg are improved. In the case of a boat, if the molecule contains an alicyclic difunctional acrylic acid, the film straightness and Tg will increase. ^ If a large amount of acrylate containing a polar group is contained, the optical anisotropy of the film can be imparted. ^ The ultrafine cellulose atom containing fluorine atom can be made by optically hardening the ruthenium film by applying the same π to the film and photohardening it, thereby producing an optical film having an optical orientation of 各 44 200800553 23891 pif. Also, there is a lack of compatibility with metal or other transparent window resin, and it is easy to peel off from the mold. When epoxy acrylate is contained, it is hard to suppress oxygen at the time of hardening, and it is excellent in adhesiveness to metal. When the polymer is placed in the metal mold, it is difficult to adhere to the glass/transparent resin when the cookware is opened, and the peeling direction is always the mold surface, which is preferable. Peeling from the metal surface by blowing.

亦可使用丙烯酸胺基甲酸酯與作為其稀釋劑的酸亞胺 丙稀酸1旨。 亦可使用包含(二異氰酸己二酯/二異氰酸己二酯三聚 物混合物),及/或(羥丙基丙烯酸酯/季戊四醇三丙烯酸 酉§混合物)成分的丙烯酸胺基甲酸酯混合物。 一關於光聚合起始劑,較好的是UV硬化用聚合起始 背J,亦可進而併用增感劑而利用能量增感反應使之聚合。 感光波長得以延伸,可提昇深部的硬化程度。 例如,可併用ΙΤχ(2_曱基小[4_(甲硫基)苯基]_2•嗎啉 基丙烷小酮)與irgacure907起始劑(汽巴精化(ciba Specialty Chemicals )股份有限公司製造)。 若使用波長大於等於360 nm的長波長域中具有吸也 峰值的光聚合起始劑作為uv硬化用聚合起始劑了 , 波長將延伸,可提昇深部的硬化程度。、心 "例如,可列舉ΒΑΡα{雙(2A6.三f基苯甲酿基 乳化膦}、MBAK){2,4,6_三甲絲甲醯基.二苯基氧化麟}, 几又’若使用具有光褪色性的光聚合起始劑作為UV石| 化用聚合起始劑,則伴隨光反應爪硬化用聚合起始劑的 45 200800553 23891pif.doc 吸收帶消失,光將到達更深部直至深處進行硬化反應。 例如,存在MBAP0(2,4,6-三甲基苯甲醯基-二苯基氧 化膦)等氧化醯基膦、雙(η5-2,4-環戊二烯_1_基)-雙(2,6-二氟 -Μ1Η j比咯小基)-苯基)鈦等茂鈦系起始劑、〇χΕ{ΐ,2-辛二 _,Η4-(苯硫基»(0-苯曱醯肟)]}等肟酯。 若使用可於可見光能量線照射時加以利用的光聚合起Acryl acrylate and acid imine acrylic acid as a diluent thereof can also be used. Acryl amic acid containing (dihydroxydihexyl diisocyanate/diisocyanate hexamethylene terephthalate mixture) and/or (hydroxypropyl acrylate/pentaerythritol triacrylate ruthenium mixture) component may also be used. Ester mixture. As for the photopolymerization initiator, it is preferred to use a polymerization starter J for UV hardening, and it is also possible to use a sensitizer to polymerize it by an energy sensitization reaction. The wavelength of the light is extended to increase the degree of hardening in the deep. For example, hydrazine (2_fluorenyl[4_(methylthio)phenyl]_2•morpholinylpropane ketone) and irgacure 907 initiator (manufactured by Ciba Specialty Chemicals Co., Ltd.) can be used in combination. . When a photopolymerization initiator having a peak of absorption and a long wavelength in a wavelength range of 360 nm or more is used as a polymerization initiator for uv hardening, the wavelength will be extended to increase the degree of hardening in the deep portion. , heart " For example, ΒΑΡα{双(2A6.三f-based benzoyl emulsified phosphine}, MBAK) {2,4,6_trimethylmethylmethanyl. Diphenyl oxidized lining}, several If a photopolymerization initiator having photofading property is used as a polymerization initiator for UV stone |, the absorption band of the polymerization initiator accompanying the photoreaction claw hardening disappears, and the light will reach deeper until The hardening reaction takes place in the depth. For example, there are decylphosphine oxide such as MBAP0 (2,4,6-trimethylbenzylidene-diphenylphosphine oxide), bis(η5-2,4-cyclopentadienyl-1-yl)-bis (2,6-Difluoro-Μ1Η j-pyrrolidyl)-phenyl) Titanium-based initiators such as titanium, 〇χΕ{ΐ, 2-octyl-, Η4-(phenylthio)(0-benzene曱醯肟)]} 肟 肟 ester. If using photopolymerization that can be utilized when irradiated by visible light energy rays

始劑,則藉由可見光照射即可使聚合開始,故而可使用雷 射作為能量線源。 例如,存在雙(η5_2,4_環戊二烯小基)_雙(2,6_二氣 Ι(1Η^比咯+基)_苯基)等茂鈦系起始劑。 ^ 作為能量線硬化樹脂的具體組成例,例如存在以下實 施例。 、 貫施例1 士使樹脂原料1 (40 wt%)、樹脂原料2 (20 wt%)、 樹脂原料3(40wt%) >以及UV硬化用聚合起始° 職)的混合物硬化, ”17(1.2 獲得Tg= i2(Tc下的硬化物。 實施例2 使樹脂原料ll(45wt%)、樹脂原料In the case of the initiator, the polymerization can be started by irradiation with visible light, so that a laser can be used as the energy source. For example, there are a titano-based initiator such as bis(η5_2,4-cyclopentadienyl)-bis(2,6-dioxane (1Η^pyrrole+yl)-phenyl). ^ As a specific example of the composition of the energy ray-curing resin, for example, the following examples exist. Example 1 is a hardening of a mixture of resin raw material 1 (40 wt%), resin raw material 2 (20 wt%), resin raw material 3 (40 wt%) > and UV curing polymerization initiation, "17 (1.2) Tg=i2 (hardened material under Tc. Example 2 Resin raw material ll (45 wt%), resin raw material

樹,⑵wt%)、以及uv硬化用聚合^ Wt%)的混合物硬化, 了 口私劑7(U 獲得Tg==7(TC下的硬化物。 本發明並非限定於以上實施縣,在 所錢的發明範圍内進行各種變更,其等亦包== 46 200800553 23891pifdoc 範圍内。 -對射;:成形裝置5。中,設有 空腔8且對向於該空厚^^配置ΐ失持模具2的 皇)董二亦可如圖31所示的射出成形裝 ; =::94、96,一對電極94、 =; 且對向於空腔8的寬度方向上。 ^ ^ 8 製電Ϊ 2 二:接f流電源98的透明導電膜 文衣於石央玻墦板16兩端的下面,進介 ^巴緣部件100分別連接於移動型2b。 ;, 系樹Ξ據構融,使 ^ ' /、有大極性7刀子的能量線硬化樹脂 u賦予成形品預定的光學性能等。 機構^02關ϋ吐出機構’亦可使用如圖32所示的精密吐出 ,密吐出機構1〇2構成為,藉由控制器ι〇4的 _器的罐侧醜至使用有 量線硬化樹Γ 而可正確計量並吐出比較多的能 具備噴墨方式中’為了增大吐出量,較好的是使用 /、、准或二維排列的多個噴嘴的喷頭供給能量線硬化樹 47 200800553 23891pitdoc 月曰的原料。尤其於如圖12、13所示的方法中,為了將能量 線硬化樹脂的原料短時間内以均塗Geveling)的方式均勻 塗佈於模具内部,更好的是使时嘴二轉刺喷頭。The tree, (2) wt%), and the mixture of uv hardening polymerization ^ Wt%) are hardened, and the smear agent 7 (U obtains Tg == 7 (hardened material under TC). The present invention is not limited to the above implementation county, in the money Various modifications are made within the scope of the invention, which are also included in the range of == 46 200800553 23891pifdoc. - Opposite;: Forming device 5. In the case of a cavity 8 and opposite to the empty thickness 2) Emperor Dong can also be injection molded as shown in Fig. 31; =:: 94, 96, a pair of electrodes 94, =; and opposite to the width direction of the cavity 8. ^ ^ 8 2 2: The transparent conductive film of the f-current power supply 98 is placed under the two ends of the Shiyang glass plate 16 , and the incoming edge member 100 is respectively connected to the movable type 2b. / The energy ray-curable resin u having a large polarity of 7 knives imparts predetermined optical properties to the molded article. The mechanism 02 can also use the precise discharge shown in Fig. 32 for the discharge mechanism, and the dense discharge mechanism 1 〇 2 is configured as By the controller ι 〇 4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In order to increase the amount of discharge, it is preferred to supply the energy line hardening tree using a nozzle of a plurality of nozzles arranged in /, or quasi- or two-dimensionally, especially as shown in FIGS. 12 and 13 . In the method, in order to uniformly apply the material of the energy ray-curing resin to the inside of the mold in a uniform manner for a short time, it is preferable to twist the nozzle.

立又’亦可使用聚酯、丙烯酸等透明樹脂板構成窗的一 ^刀或全部。於此情形下,可使用透簡脂板代替石英玻 x板I6或者’亦可使帛石英玻璃板與透明樹脂板經一體 化後的板。將透明樹脂板與石英_板-體化的情形下, ,佳為使窗於空腔侧的面由透明樹脂形成。又,透明樹脂 反的厚度,例如為〇麵〜10 mm,較好的是〇·5匪〜5 mm> H A 是 1 mm 〜2 mm。 亦可將超音波振 乂 又5為了易於自模具中取出成形品 動裝置連接於模具。 【圖式簡單說明】 出成射;=:二實施形態的射 成形】以丄相同’是表示本發明第2實施形態的射出 開閉繼成繼对設有姆型活塞 成形】=相同,是表示本發明第3實施形態的射出 恕的射出 圖6與圖1相同,是表示本發明第4實施形 48 200800553 23891pif.doc 成形裝置的圖式。 圖7與圖1相同一 成形裝置的圖式。7"表不本發明第5實施形態的射出 圖8與圖1相间 η车一士 成形裝置的圖式。&表不本發明第6實施形態的射出 圖9與圖1相同,是表示本發 每 成形裝置的圖式。 弟貝細形I、的射出 圖10與圖1相同,是表示本發第 成形裝置的圖式。 令氪月弟8貝㈣悲的射出 圖丨1與圖1相同,是表示本發第 成形裝置的圖式。 料心9心形您的射出 置的 平面圖 圖式圖η是表示本發明第1Ό實施__出成形装置的 圖式圖13是表示本胸第1G實施縣関出成形裝置的 圖14是表示本發明第^實施形態的射出成形裝 圖15是沿圖14中xv —xv線的剖面圖。 圖16是沿圖14中XVI—XVI'線的剖面圖。 圖π是沿圖14中χνπ—χνιι線的剖面圖。 圖 圖 圖18是表示本發明第11實施形態的射出裝i動作, 圖19是表示本發明第n實施形態的射Μ置動如 49 200800553 23891pif.doc 圖20是表示本發明第11實施形態的射出裝置動作的 圖。 圖21是表示本發明第11實施形態的射出裝置動作的 圖。 圖22是表示本發明第11實施形態的射出裝置動作的 圖。 圖23是表示本發明第11實施形態的射出裝置動作的 圖。 圖24是表示本發明第12實施形態的射出裝置動作的 圖。 圖25是利用本發明實施形態的射出成形裝置所製造 的作為成形品一例的薄膜的一部分平面圖。 圖26是圖14中薄膜的侧視圖。 圖27是利用本發明實施形態的射出成形裝置所製造 的作為成形品另一例的薄膜的一部分立體圖。 圖28是利用本發明實施形態的射出成形裝置所製造 的作為成形品其他例的稜鏡片的一部分平面圖。 圖29是圖17中稜鏡片的侧視圖。 圖30是圖17中稜鏡片的正視圖。 圖31與圖1相同,是表示第7實施形態的射出成形裝 置變形例的圖式。 圖32是表示使用有注射器的精密吐出機構的結構的 圖式。 50 200800553 23891pif.doc 【主要元件符號說明.】 卜 26、30、34、36、44、48、50、56、60、69、92、 ^ 110、164 :射出成形裝置 • - 2、112 :模具 2a、118 :固定型 2b、120 ··移動型 4、114:計量射出機構 _ 6、116 :能量線源 8、122 :空腔 10、131 :流槽 12 ··吐出裝置 14、126 :開 口 16 :石英玻璃 18 :微細構造轉印模具 20 ··水管 , 22 :檔板 _ 24 :抽氣孔 28、150 :氣體供給路 32 :錐型活塞開閉機構 38、46 ·•吸引通路 40:透明基材 41、42 :微細形狀賦予模 52、98 :直流電源 54 :透明電極 51 200800553 23891pif.docIt is also possible to use a transparent resin plate such as polyester or acrylic to form a window or all of the window. In this case, a translucent plate may be used instead of the quartz glass plate I6 or a plate in which the bismuth quartz glass plate and the transparent resin plate may be integrated. In the case where the transparent resin sheet and the quartz sheet are formed, it is preferable that the surface of the window on the cavity side is formed of a transparent resin. Further, the thickness of the transparent resin is, for example, 〇面〜10 mm, preferably 〇·5匪~5 mm> H A is 1 mm 〜2 mm. Ultrasonic vibration can also be used to connect the mold to the mold in order to facilitate the removal of the molded product from the mold. [Simplified description of the drawings] The formation of the shots; =: The shot formation of the second embodiment is the same as that of the second embodiment, and the injection opening and closing of the second embodiment of the present invention is followed by the formation of the m-shaped piston. The injection of FIG. 6 of the third embodiment of the present invention is the same as that of FIG. 1, and is a view showing a fourth embodiment of the present invention 48 200800553 23891 pif.doc forming apparatus. Figure 7 is a view similar to Figure 1 of a forming apparatus. 7" The injection of the fifth embodiment of the present invention is shown in Fig. 8 and Fig. 1 . The output of the sixth embodiment of the present invention is the same as that of Fig. 1, and is a view showing the molding apparatus of the present invention. Fig. 10 is a view similar to Fig. 1 and shows a drawing of the first forming apparatus of the present invention.氪月氪弟8 贝(四)Sorrowful ejection Fig. 1 is the same as Fig. 1 and shows the drawing of the first forming apparatus of the present invention. The center of the core 9 is a plan view of the present invention. The drawing η is a first embodiment of the present invention. The drawing is shown in FIG. The injection molding assembly 15 of the second embodiment of the invention is a cross-sectional view taken along the line xv - xv in Fig. 14. Figure 16 is a cross-sectional view taken along line XVI-XVI' of Figure 14. Figure π is a cross-sectional view taken along line χνπ-χνιι in Figure 14. Fig. 18 is a view showing an operation of an injection device i according to an eleventh embodiment of the present invention, and Fig. 19 is a view showing a shooting operation of an nth embodiment of the present invention. Fig. 20 is a view showing an eleventh embodiment of the present invention. A diagram of the operation of the injection device. Fig. 21 is a view showing the operation of the injection device according to the eleventh embodiment of the present invention. Fig. 22 is a view showing the operation of the injection device according to the eleventh embodiment of the present invention. Fig. 23 is a view showing the operation of the injection device according to the eleventh embodiment of the present invention. Fig. 24 is a view showing the operation of the injection device according to the twelfth embodiment of the present invention. Fig. 25 is a plan view showing a part of a film which is an example of a molded article produced by the injection molding apparatus according to the embodiment of the present invention. Figure 26 is a side view of the film of Figure 14. Fig. 27 is a partial perspective view of a film which is another example of a molded article manufactured by the injection molding apparatus according to the embodiment of the present invention. Fig. 28 is a plan view showing a part of a cymbal sheet which is another example of a molded article manufactured by the injection molding apparatus according to the embodiment of the present invention. Figure 29 is a side elevational view of the crotch panel of Figure 17. Figure 30 is a front elevational view of the cymbal of Figure 17. Fig. 31 is a view similar to Fig. 1 showing a modification of the injection molding apparatus of the seventh embodiment. Fig. 32 is a view showing the configuration of a precision discharge mechanism using a syringe. 50 200800553 23891pif.doc [Main component symbol description.] 卜26, 30, 34, 36, 44, 48, 50, 56, 60, 69, 92, ^ 110, 164: injection molding device • - 2, 112: mold 2a, 118: fixed type 2b, 120 · · mobile type 4, 114: metering injection mechanism _ 6, 116: energy line source 8, 122: cavity 10, 131: flow channel 12 · · discharge device 14, 126: opening 16 : quartz glass 18 : fine structure transfer mold 20 · water pipe, 22 : baffle _ 24 : air vent 28 , 150 : gas supply path 32 : tapered piston opening and closing mechanism 38 , 46 · • suction path 40 : transparent base Materials 41, 42: Fine shape imparting molds 52, 98: DC power supply 54: Transparent electrode 51 200800553 23891pif.doc

55、 100 :絕緣部件 58 : 偏光薄膜 62、 72 :喷墨頭 64、 74 :喷墨嘴 66、 70 : UV硬化樹脂箱 68 : 透鏡 76 : 能量線硬化樹脂 78 : 薄膜 80、 84、90 :突起 82 : 光學薄膜 86 : 稜鏡片 88 : 稜鏡 94、 96 :電極 102 ••吐出機構 104 :控制器 106 :吐出閥 108 :輔助箱 111 :成形品 111A :厚壁部 111B :薄板部 115 :樹脂供給裝置 117 :氣體供給機構 124 ••轴 125 :螺栓 52 200800553 23891pif.doc 128 :石英玻璃板 130 :成形部 ’ · 132 :樹脂供給路 ' 132a、134a、150a ··水平部分 132b、134b、150b :垂直部分 134 :排出路 136 :射出口 眷 13S :排出口 140、142 :貫通孔 -N - 144 、 146 :桿 148、149 :上端面 151 :氣體吐出口 152:頂出閥 153 :壓縮螺旋彈簧 154:頂出銷 ’ 156 :頭容納部 參 158 :轴通路 160 :成形品搬送機構 162 :吸附墊 、 166:箱形套管 168 :密閉空間 170 :氣體供給管 5355, 100: insulating member 58: polarizing film 62, 72: ink jet head 64, 74: ink jet nozzle 66, 70: UV hardened resin case 68: lens 76: energy ray hardening resin 78: film 80, 84, 90: Projection 82: Optical film 86: cymbal 88: 稜鏡94, 96: Electrode 102 • Discharge mechanism 104: Controller 106: Discharge valve 108: Auxiliary box 111: Molded product 111A: Thick portion 111B: Thin plate portion 115: Resin supply device 117: gas supply mechanism 124 • shaft 125: bolt 52 200800553 23891pif.doc 128 : quartz glass plate 130 : forming portion ' 132 · resin supply path ' 132a, 134a, 150a · horizontal portions 132b, 134b, 150b: vertical portion 134: discharge path 136: injection port 眷 13S: discharge port 140, 142: through hole - N - 144, 146: rod 148, 149: upper end surface 151: gas discharge port 152: ejection valve 153: compression Coil spring 154: ejection pin '156: head housing portion 158: shaft passage 160: molded product conveying mechanism 162: adsorption pad, 166: box-shaped sleeve 168: sealed space 170: gas supply tube 53

Claims (1)

200800553 23891pif.doc 十、申請專利範圍: , 化桝浐絲該射域形裝置使職量線硬 化树脂,其特徵在於包括: 模具; =源,用於向上述模具照射能量線,·且 分並且,該窗構成上述模具空腔的至少-部 述能量線源通過上述窗向上述模具的空 閉上輪括開閉機構,該開閉機構用於開 時,配;面’該端面是當關閉上述射出。 、成手”上述空腔内面相同的平面。 化樹i: ί 該射出成形裝置使用能細 模具; =給路’連通上述模具的空腔; =杯,於上述第—樹脂供給路_返; 第二樹脂供給路,金上诚望技 樹脂供給裝置,用 路 日供給至上述第二樹脂供給 腔 第-樹脂排出路,連通上述模具的空 54 200800553 23891pif.doc 第二桿’於上述第—樹脂排出路内往返; 第二樹脂排出路,與上述第—樹脂排出路合流; 樹脂排出裝置,用於使_自 排出;以及 T 能量^原,用於向上述模具照射能量線;且 八、,上述模具包括窗,該窗構成上述模具空腔的至少一部 2且用Ϊ透過自上述能量線源射出的能量線,上述模具 =為n泉自上逑⑨1 _通過上述窗騎至上述模呈 的空腔内;、 桿的丽端面可往返於以下(a)與⑴之間; 上述第二桿的前端面可往返於以下 給路一樹脂供給路與上 路U1或自合流位置遠離上述模具空腔的位置; 面;上述⑻㈣幾乎與構成上述模具空腔的面相同的平 出路=(二)位於上述第一樹脂排出路與上述第二樹脂排 路=纽置或自合流位置遠離上龍具空㈣位置; 面。h d ’立於哎乎與構成上述模具空腔的面相同的平 化樹月:^出成形裝置’該射出成形裝置使用能量線硬 匕树赌,其特徵在於包括·· 模具; 使发US,’用於對該能量線硬化樹脂進行計量後 之其向上述杈具空腔内射出丨以及 55 200800553 23891pif.doc 鈮重踝源 用%向上述模具照射能量線;且 、,上述模♦包括窗,該窗構成上魏具空腔的至少—部 分亚且用於遌過自上述能量線源射出的能 1 己置為能魏自上频餘_過上述《駐上 空腔内; 、供并 *更包括套管以及加壓裝置,該套f覆蓋上述窗盘上述 的面以形成密閉空間,該加壓裝置對上述密閉 化樹該射出成形裝置使用能量線硬 模具,由可開閉的多個模具部分構成; 借^量機構’用於對該能量線硬化樹脂進行計量後 使其向上述槙具空腔内射出;以及 能量線源,用於向上述模具照射能量線;且 八、,上捕具包括窗,該窗構成上述模具空腔的至少一部 刀亚且驗透過自±述能量線崎 4 配置為能量線自上述能量線源通過t 的空腔内; 7、3〇上述_照射至上述模具 上述模具構成為,當開始打開 、 化樹;则她刪能量線硬 模具; 56 200800553 23891pif.doc Τ里!源’用於向上述模具照射能量線; 分並且1窗構成上述模具空腔的至少—部 配置為能量線源射㈣能量線,上述模具 内; 、’ 述此里線源通過窗照射至模具的空腔 與』===,用於將氣體供給至上述成形品 μ、+、;: 7二ι面之間,以使成形品自該模具剝離; 於向成氣:喷出口,該氣體喷出口用 設有頂出機構。_氣體,而該氣體噴出口處 =巾請翻翻第5項所述之射出成職置,其中 ί:=Τ出機構,該成形品取出機構將成形品自上 該成形品取出機構保持上述成形品其中 模具分離^使上述成形品朝向另—觸端部依次自上述 出成=======項中任—項所述之射 述窗的模㈣面形賴㈣砂及在對向於上 在上專利範圍第7項所迷之射出成形裝置,其中 的透側的面配置形成有微細構造且含有離型劑 9.如申請專利翻第7項所迷之射出成形裝置,其中 57 200800553 23891pif.doc ,置固定機構,該_機_於絲面上形賴細構造 基材薄膜吸附並固定於模具面。 10.如申凊專利範圍第丨項至第4項中任一項所述之射 2形裝置,其中包括氣體喷出機構,該氣體喷出機構用 離:上賴具空腔内部喷出氣體,以使成形品自該模具剥200800553 23891pif.doc X. Patent application scope: The stellite wire-shaped device has a line-hardening resin, which is characterized by: a mold; a source for illuminating the energy line to the above mold, and The window constitutes at least one of the energy source of the mold cavity, and the opening and closing mechanism is opened to the air-closing of the mold through the window, and the opening and closing mechanism is used for opening, and the surface is closed when the injection is closed. . , the hand "the same plane on the inner surface of the cavity. The tree i: ί the injection molding device uses a fine mold; = the way to 'connect the cavity of the mold; = cup, in the above-mentioned - resin supply path _ back; The second resin supply path, the Jinshang Chengwang resin supply device, is supplied to the second resin supply chamber first-resin discharge path by the road day, and communicates with the mold 54 200800553 23891pif.doc The second rod is discharged from the above-mentioned first resin a second resin discharge path merges with the first resin discharge path; a resin discharge device for causing self-discharge; and a T energy source for irradiating the mold with an energy ray; and The mold includes a window constituting at least one portion 2 of the mold cavity and passing through an energy line emitted from the energy line source, wherein the mold is n-spring from the upper 逑 91 _ through the window to the above-mentioned mold The inside end of the rod can be reciprocated between (a) and (1); the front end surface of the second rod can be reciprocated to and from the following resin supply path and the upper road U1 or the self-combining flow position a position away from the cavity of the mold; a surface; the above (8) (4) is almost the same as the surface constituting the cavity of the mold; (2) is located at the first resin discharge path and the second resin circuit = a new or self-combining position Keep away from the upper (4) position of the upper dragon; face. hd 'stands in the same flattened tree month as the face constituting the above-mentioned mold cavity: ^The forming device' uses the energy line hard eucalyptus, its characteristics Including the mold, the US, 'for measuring the energy ray hardening resin, and then ejecting it into the cavity of the cookware and 55 200800553 23891pif.doc 铌 踝 踝 用 用 用 用 向 向 向 向 向 向And the above-mentioned mold ♦ includes a window, the window constituting at least a part of the upper Wei-chat cavity and for igniting the energy emitted from the energy line source, and setting the energy to the upper frequency _ "sending into the cavity; and supplying * further includes a sleeve and a pressing device, the sleeve f covering the surface of the window panel to form a sealed space, and the pressing device uses energy for the sealed tree to form the injection molding device a wire hard mold composed of a plurality of mold parts that can be opened and closed; a measuring mechanism for measuring the energy ray hardening resin to be ejected into the cavity of the cookware; and an energy line source for The mold illuminates the energy line; and the upper trap includes a window constituting at least one of the mold cavities of the mold cavity and configured to pass the energy line from the energy line source through the t Inside the cavity; 7, 3 〇 irradiated to the above mold, the above mold is configured to start opening and smashing the tree; then she deletes the energy line hard mold; 56 200800553 23891pif.doc Τ里! The source 'is used to illuminate the above-mentioned mold with an energy line; and at least one portion of the mold cavity constituting the above-mentioned mold cavity is configured as an energy line source (four) energy line, in the above-mentioned mold; and 'the inside line source is irradiated to the mold through the window The cavity and 』=== are used to supply gas to the above-mentioned molded product μ, +, ;: 7 between the two faces so that the molded article is peeled off from the mold; the gas is formed: the discharge port, the gas The ejection outlet is provided with an ejection mechanism. _ gas, and the gas discharge port = towel, please turn over the injection of the item described in item 5, wherein ί: = extraction mechanism, the molded article take-out mechanism holds the molded article from the above-mentioned molded article take-out mechanism to maintain the above In the molded product, the mold is separated, and the molded article is sequentially oriented toward the other end-contact portion, and the mold (four) surface-shaped (four) sand and the pair are described in the above-mentioned items. The injection molding apparatus of the seventh aspect of the invention, wherein the permeate side surface is formed with a fine structure and contains a release agent. The injection molding apparatus disclosed in claim 7 is wherein 57 200800553 23891pif.doc, a fixing mechanism for adsorbing and fixing the thin film on the surface of the fine structure on the surface of the mold. The squirrel-shaped device according to any one of claims 4 to 4, further comprising a gas ejecting mechanism for separating gas from the inside of the cavity In order to peel the molded article from the mold 屮古η·!°:請專利範圍第1項至第6項中任一項所述之射 署田形衣置,其中包括超音波振動裝置,該超音波振動裝 於使上述模具振動,以使成形品自該模具剝離。 、12.如申請專利範圍第工項、第3項至第$項中任一項 構1射出成形裝置,其中上述計量射出機構包括吐出機 構,竣吐出機構包括噴墨用喷嘴/喷頭。 出成御明專利乾圍第1項至第6項中任一項所述之 衣直其中上逑能量線源為發送短脈衝的uv光頭 出成範㈣1項至第6項巾任—項所述之 上、十二1 /、中包括一對電極,該一對電極配置為夾 七杲具的空腔且對向於該空腔的厚度方向上。 出成項至第6項中任—項所述之 上涉p ^中匕括一對電極,該一對電極配置為夹 具的空腔且對向於該空腔的寬度方向上。 出成则1項至f 6項中任—項所述之 UV燈。…中上述能量線源為產生偏光狀態紫外光 17·如中請專利範圍第i項至第6項中任—項所述之 58 200800553 23891pif.doc :其中於上述能量線源與窗之間或上述窗上配 中^8.!^申請專利範圍第12項所述之射出成形裝置,其 機構心機構包括制纽射器射嘴的精料量吐出 的量邊相:於上述模具移動,-邊以所期望 匕、里線硬化樹脂塗佈於上述模具空腔。 包括 1、3、4、形㈣的製造方法,使用有如申請專利範圍第 、中|壬項所述之射出成型裝置,其特徵在於 樹脂向上述ί具:量射嶋將上述能量線硬化 θ =甄朝向上述窗照射使上述能量線硬化樹脂硬 樹脂硬化,以形 Hit|線,使上述空腔内的能量線硬化 成成形品 以及 20二二:’自上述模具空腔中將已硬化的成形品取出。 2項所述之射 ' 造方法,使时如巾請專利範圍第 身 出成1衣置,其特徵在於包括: 樹_上^具IS:脂供給裝置將上述能量線硬化 化的能量^驟’朝向上述窗照射使上述能量線硬化樹脂硬 成成形品上述空腔内的能量線硬化樹脂硬化,以形 取出步驟,自上述模具空腔中將已硬化的成形品取出。 59屮 η ! ! ° ° ! ! ! ! ! ! ! ° ° ° ° ° ° ° ° ° ° η η η η η η η η η η 田 田 田 田 田 田 田 田 田 田 田 田 田 田 田 田 田 田 田The molded article was peeled off from the mold. 12. The injection molding apparatus according to any one of the third aspect of the invention, wherein the metering injection mechanism comprises a discharge mechanism, and the discharge mechanism comprises an inkjet nozzle/head. The clothing line of any one of the first to sixth items of the Yuming patent circumference is the one in which the energy source of the upper sputum is the uv light head that sends the short pulse (4) to the sixth item. Above, twelve 1 /, includes a pair of electrodes configured to sandwich the cavity of the seven cookware and opposite to the thickness direction of the cavity. The pair of electrodes referred to in item 6 of the sixth item includes a pair of electrodes configured as a cavity of the holder and facing the width direction of the cavity. The UV lamp described in any one of the items 1 to 6. The above-mentioned energy source source is a polarized state ultraviolet light 17 as described in any of the above-mentioned patent scopes i to 6 2008 200800553 23891 pif.doc: between the above energy line source and the window or The above-mentioned window is equipped with the injection molding device described in claim 12, wherein the mechanism mechanism includes the amount of fine material discharged from the nozzle of the new nozzle: the movement of the mold, - The hardened resin is applied to the above mold cavity with the desired ruthenium and the inner line. The manufacturing method includes 1, 3, 4, and (4), and uses an injection molding apparatus as described in the Patent Application No., the Chinese Patent Application, which is characterized in that the resin is hardened by the above-mentioned energy ray θ = The enamel is irradiated toward the window to harden the energy ray hardening resin hard resin to shape the Hit | line, and the energy ray in the cavity is hardened into a molded article and 2022: 'hardened forming from the mold cavity Take out the product. The above-mentioned method of making the shots is such that the patented scope of the patent is first made into a garment, and is characterized in that it includes: a tree_upper IS: a fat supply device that hardens the energy line. The irradiation of the above-mentioned window causes the energy ray-hardening resin hard-molded article to harden the energy ray-curable resin in the cavity, and the shape-extracting step takes out the cured molded article from the mold cavity. 59
TW96109055A 2006-03-17 2007-03-16 Energy ray curable resin injection molding machine and a method for manufacturing a molded article TW200800553A (en)

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