TW200540665A - Method for control of material entry/picking in material warehouse using lighting signal - Google Patents

Method for control of material entry/picking in material warehouse using lighting signal Download PDF

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Publication number
TW200540665A
TW200540665A TW93116502A TW93116502A TW200540665A TW 200540665 A TW200540665 A TW 200540665A TW 93116502 A TW93116502 A TW 93116502A TW 93116502 A TW93116502 A TW 93116502A TW 200540665 A TW200540665 A TW 200540665A
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Taiwan
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computer
light signal
accessories
database
signal controller
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TW93116502A
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Chinese (zh)
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TWI312489B (en
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Hung-Sheng Wang
Shun-Shien Chao
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Inventec Corp
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Publication of TWI312489B publication Critical patent/TWI312489B/zh

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Abstract

The present invention provides a method for control of material entry/picking in material warehouse using lighting signal. In the method, during the assembly and shipping for parts or material, an operator can use a computer to scan the barcode on the material to send the message to a database on a network server for query and recording, and return the message of component data required by the material after confirmation by the network server. Then, the computer transmits the component message required by the material through a transmission interface to a lighting signal controller. Then, the lighting signal controller controls a lighting indication configured on each material component shelf in a material warehouse, so that the operator can easily understand the locations for the component required by the material through the individual indication on these lighting signals, proceed the assembly/shipping operation for the parts or material from the material warehouse shelves, and record the assembly/shipping operation data for the parts or material in the database of the network server. Thus, it is able to achieve the effect of real-time control and management by using only the computer to query the database of the network server through the network.

Description

五、發明說明(1) 【發明所屬之技術領域】 本發明係有關於一種物料庫之進/取 種利用一焭燈訊號控制器,以枰 /方法,尤指一 之各種物料配件架上之-燈號顯示,別擺設 該等燈號之顯示,簡易瞭解進/取传作業貝可透過 物料配件’以進行一放料或物 :庫内所茜之各種 其作業資料記錄於-網路伺服器之資Ά作ΐ此並可將 利用一電腦透過網路查詢即可達到即時控;之只需 【先前技術】 個性幾用(ρ=行風潮係走向1 越”此,強_性:使 目前個人電腦市場銷售的大宗。 電細將疋 目前一般個人電腦設計製造公司 由於受到前述個性化風潮開始吹進個人電時因 此亡往往會因為顧客訂單需求之電子配件規格二素而: ί有不一樣的組裝出貨方式’該等電子配件規格,例如^ 20G、30G、60G的硬碟(_);有…、㈤、512的隨機 ;有13英忖、14英#、15英口寸的面板 anel ),有英、美、歐的鍵盤(Keybord )等…,也就 因為如此,即導致在現場之操作人員在進行出貨組裝時, 會因為4等電子配件規格物料之不同,而造成有取錯物料 200540665 五、發明說明(2) 之困擾。 再者, 製造公司整 及發生該操 有效地簡化 不上彈性化 計上欲朝向 故針對 規格不同需 及缺點實需 業間之競爭 往往也因 體組裝作 作人員經 出貨組裝 ;再者, 「網路存 上述問題 求之趨勢 進行改良 能力。 為在前 業在電 常取錯 之工作 甚至對 取化」 ,隨著 下,可 與處理 述之情 子配件 電子配 流程, 於該設 之目的後續顧 以預見 ’以提 形下,勢必造成該設計 取料時間上之增加,以 件之情形,其不僅無法 同時在出貨上亦根本談 冲製造公司在資料庫設 也不易達成。 客訂單對於該電子配件 的是’前述之現狀問題 昇該設計製造公司在同 【發明内 有鑑 格,係有 子配件規 件、出貨 之效果等 發明人以 實驗,終 物料庫之 司、社會 容】 於上述提及, 別於以往傳統 格之需要發展 組裝工作流程 …缺點,因此 從事該行業多 於開發設計出 進/取料方法_ 皆有所貢獻。 本發明之一目的, 在一物料庫内分別擺設 目前顧客對於訂單所要求之產品規 之統一性規格,而係朝向一不同電 ,導致操作人員經常會取錯電子配 無法簡化,以及無法真正達到即時 ’基於市場與使用者之實際需要, 年之經驗,乃經過長久努力研究與 本發明之一種「利用亮燈訊號控制 I ,以期藉由本發明之巧思,對公 係利用一亮燈訊號控制器,以控制 之各種物料配件架上之一燈號顯V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a material library for in / out of a material using a 焭 lamp signal controller to 枰 / method, especially a variety of material accessories on the rack. -Light number display, don't set up these light number display, easy to understand the in / out transfer operation. You can use the material accessories to carry out a material release or object: all kinds of operation data of the warehouse inside and out are recorded in-network servo The device's assets can be used to achieve real-time control by using a computer to inquire through the network; only the [prior art] personality can be used (ρ = the trend of the tide is going to 1). The current bulk of personal computer market sales. Electricity will be the current general personal computer design and manufacturing companies due to the aforementioned personalization wave began to blow in personal electricity, and therefore often die because of the customer ’s order requirements for electronic accessories specifications: 有 有 不The same assembly and shipping methods' specifications of these electronic accessories, such as ^ 20G, 30G, 60G hard disk (_); there are ..., ㈤, 512 random; 13 忖 忖, 14 # #, 15 口 口 inch Panel anel), there are British, American, Keybord, etc ... Because of this, when the on-site operators are assembled and shipped, the wrong materials are taken out because of the specifications of the 4th grade electronic accessories. 200540665 V. Description of the invention ( 2) In addition, the manufacturing company's integration and occurrence of this operation can effectively simplify the inflexibility of the meter. Therefore, the competition between the different needs and disadvantages of the actual needs of the industry is often also caused by the physical assembly of the workers. In addition, "the network has the ability to improve the above-mentioned problems and trends. In order to get the wrong work and even the right work in the front line", with the following, it can be used to process the electronic accessories of the described sub-components. For the purpose of the project, follow-up and foreseeing 'in order to improve, will inevitably lead to an increase in the design and retrieval time. In the case of pieces, it is not only impossible to talk about the manufacturing company in the database at the same time. Not easy to achieve. The customer order for the electronic accessory is' the aforementioned status quo problem. The design and manufacturing company has the same experience as the [invention, a sub-component specification, the effect of shipment and other inventors through experiments. Social capacity] As mentioned above, it is different from the traditional requirements of the past to develop assembly workflows ... Disadvantages, so more engaged in the industry than developing and designing in / out feed methods_ all contribute. One object of the present invention is to separately set the unified specifications of the current product specifications required by customers for an order in a material warehouse, which is oriented to a different power, causing operators to often take the wrong electronic distribution, which cannot be simplified, and cannot be real-time. 'Based on the actual needs of the market and users, years of experience are a long-term research and invention of a "control of I using a lighting signal, with the intent of the present invention, using a lighting signal controller for the public It is displayed by one of the lights on the control of various material accessories.

200540665 五、發明說明(3) 示’使得一作業員可透過該等燈號之顯示,簡易瞭解進/ 取該物?庫内所需之各種物料配件,卩進行一放料或物料 ί ΐ : 1 Ϊ作?:並可將其作業資料記錄於一網路伺服器 之貝料庫=,糟此,只需利用一電腦透過網路查詢即可達 到即日:控管之目的’同時可有效解決習知之各項缺點。 本發明之另一目的,係令使用者(作業員)可依昭直 口號之顯示情形’簡易地自行判別該亮燈訊號控制器、; 狀悲’例^當該燈號全亮無閃爍時,表示該單晶片内部 錯誤,或該亮燈訊號控制器内電路板發生斷線情形;又, ::燈號全暗無閃爍時’表示電源未接或是所控制之燈號 ^效,請重新查明外部線路;以及當全部燈號閃燦三次 時’表示部分燈號失效’請直接查明該燈號之線路。、 本卷月之又目的,係透過本發明所設計之利用亮燈 訊號控制物料庫之進/取料方法,而具有以下之優點: 1減〉、使用者(作業員)配件取料時間。 2、 避免使用者(作業員)取錯配件之情況發生。 3、 簡化工作流程。 充性 、藉由該亮燈訊號控制器上之擴充腳位可擴充其擴 可達到資料庫網路存取化之目的 了針對需求出貨並具有彈性化。 為便於貴審查委員能對本發明之技術手段及運作過 王更進步之認識與瞭解,茲舉實施例配合圖式,詳細200540665 V. Description of the invention (3) The indication ’makes it easy for an operator to understand the entry / exit of the object through the display of these lights. Various materials and accessories needed in the warehouse, do one unloading or material 1 1: 1 Ϊ work? : And can record its operation data in the shell database of a web server =, worse, just use a computer to inquire through the network to achieve the same day: the purpose of control and control, and can effectively solve the various aspects of the knowledge Disadvantages. Another object of the present invention is to enable a user (operator) to easily determine the lighting signal controller by himself according to the display situation of the Zhaozhi slogan; for example, when the light is on without flickering. , Indicating the internal error of the single chip, or the disconnection of the circuit board in the light signal controller; and :: When the light is completely dark without flickering, it indicates that the power is not connected or the light under control is effective, please Re-examine the external circuit; and when all the lights are flashing three times, 'indicating that some lights are invalid', please directly identify the line of the light. The purpose of this month is to control the feeding / retrieving method of the material library by using the light signal designed by the present invention, and has the following advantages: 1 min., User (operator) parts reclaiming time. 2. Avoid the situation where the user (operator) takes the wrong accessory. 3. Simplify the workflow. It is full-featured, and can be expanded by the expansion pin on the light signal controller, which can achieve the purpose of network access to the database. In order for your review committee to have a better understanding and understanding of the technical means and operation of the present invention, more detailed examples are given in conjunction with the drawings.

第7頁 五、發明說明(4) 說明如下: 【實施方式】 方法t = 「利用亮燈訊號控制物料庫之進/取料 7料或物料之組裝出貨時,可藉業貝:在進 帽斗上之條碼(Bar_card)方式,將心=刷讀 路伺服器30内之資料庫查詢且記錄,再由;;罔 將確認後之該物料所需之献_次祖冉^亥網路何服器3〇 上,嗣,該雷二: 枓訊息回傳至該電腦2〇 511自\透過一傳輸界面將該物料所需之配件 51 Λ心傳达至一壳燈訊號控制器4〇, 器40控制-物料庫5〇上分广燈Λ就控制 顯唬’使得該作業員10可透過該等燈號52之各別 5·、=間易瞭解該物料所需之配件51位置,並自該物料庫 :亡進仃该放料或物料之組裝出貨作業,同時將該放料 =料之,裝出貨作業資料,記錄於該網路伺服器⑼之資 料庫内,措此,只須透過該電腦2〇利用網路查詢該網路伺 服器30之資料庫,即可達到即時控管之效果。 在本發明之實施例中,係令該電腦20内增設有一具可 識別條碼之功能後,始可刷讀該物料上之條碼;另,該電 腦20與亮燈訊號控制器4〇在傳輪資料時所使用之傳輸界面 則係採用RS-232界面標準;此外,肖亮燈訊號控制器4〇内 係分別設有一接收腳位41、_單晶片42及一擴充腳位43, 其中该接收腳位41係用以接收由該電腦2 〇經傳輸界面傳來 200540665 五、發明說明(5) 之資料後,再傳給該單晶片42作處理,該單晶片42係具有 強大之輸出/入及擴充功能,同時經該擴充腳位4 3控制該 物料庫50架上之各種物料配件51架上之燈號52顯示,其中 該物料配件5 1可為一各別規格之電子配件,例如:為一 12MHZ、14MHZ、17MHZ的中央處理單元(CPU )、為一 20G、3 0G、6 0G 的硬碟(HDD )、為一128、256、512 的隨 機存取記憶體(RAM )、為一 13英吋、14英吋、15英忖的 面板(Panel)及一英、美、歐的鍵盤(Keybord)等。 在本發明中,當作業員1 〇在組裝出貨時,主要係依下 列步驟’請參閱第2圖所示,實現利用亮燈訊號控制物料 庫之進/取料之目的: 步驟(2 0 1 )首先,由該電腦2 〇讀取一物料上之條碼 後’該電腦2 0會將其訊息傳送至網路伺服器3 〇之資料庫 内; 步驟(2 0 2 )讜網路伺服器3 〇在接收到由該電腦2 〇傳 來之訊息後,會自其資料庫中查詢且記錄該訊息,並將確 認後之該物料所需之配件51資料訊息回傳至該電腦2〇 ; 步驟(2〇3)嗣,該電腦20再透過傳輸界面將該物料 所舄之配件5 1訊息傳送至免燈訊號控制器4 〇 ; 步驟( 204 )該亮燈訊號控制器4〇在接收到由該電 20傳來之配件51訊息後,會控制該物料庫5〇上分 各種物料配件5 1架上之一燈號5 2顯干· & Λ 件51架上之燈號52各別顯 ”VA作業員1◦即可透過—^ ,逕行自該等顯示位置内進行5. Description of the invention on page 7 (4) The description is as follows: [Embodiment] Method t = "Using the light signal to control the feeding / retrieving of 7 materials or the assembly and shipment of materials. Bar_card method on the hat bucket, the heart = brush reading the database in the road server 30 query and record, and then ;; 罔 will confirm the required contributions for this material_ 次 祖 然 ^ 海 网络On the server 3, 嗣, the thunder II: 枓 The message is transmitted back to the computer 20511. The accessories 51 Λ required for the material are transmitted to a shell light signal controller 4 through a transmission interface. The control of the device 40-the material library 50 is controlled by the wide light Λ, so that the operator 10 can understand the position of the accessories 51 required by the material through the respective 5 ·, = of the lights 52, And from the material library: dies into the unloading or assembly and shipping operations of the material, at the same time the unloading = material, loading and shipping operation data, recorded in the database of the network server Only by querying the database of the web server 30 through the computer 20 through the network, the effect of real-time control can be achieved. In the embodiment of the invention, after the function of recognizing a bar code is added to the computer 20, the bar code on the material can be swiped; in addition, the computer 20 and the light signal controller 4 are used for transmitting data. The transmission interface used is the RS-232 interface standard. In addition, the Xiao Liang light signal controller 40 is provided with a receiving pin 41, a single chip 42 and an expansion pin 43, respectively. The receiving pin 41 It is used to receive 200540665 from the computer 20 through the transmission interface. 5. The invention description (5) is then transmitted to the single chip 42 for processing. The single chip 42 has powerful output / input and expansion functions. At the same time, the expansion pin 4 3 controls the display of the various material accessories 51 on the 50 shelves of the material 52 on the 52, of which the material accessories 51 can be an electronic accessory of various specifications, for example: a 12MHZ , 14MHZ, 17MHZ central processing unit (CPU), 20G, 30G, 60G hard disk (HDD), 128, 256, 512 random access memory (RAM), 13 inches , 14-inch, 15-inch panels (Panel) and one British, American, European Keybord, etc. In the present invention, when the operator 10 is assembled and shipped, the main steps are as follows. Please refer to FIG. 2 to realize the use of a light signal to control the in / out of the material library. Purpose: Step (2 0 1) First, after the bar code on a material is read by the computer 20, the computer 20 will send its message to the database of the web server 3 0; step 2 02 ) 谠 Network server 3 〇 After receiving the message from the computer 20, it will query and record the message from its database, and return the information of the accessories 51 data required for the material after confirmation. Go to the computer 20; Step (203): The computer 20 then transmits the accessory 51 message of the material to the light-free signal controller 4 through the transmission interface; Step (204) the lighting signal control After receiving the message of accessories 51 from the electric 20, the device 4 will control the material library 50 to divide various material accessories 51. One of the 1 lights 5 2 is dry. &Amp; Λ 51 pieces of 51 The light number 52 is displayed separately. "VA operator 1 ◦ can pass through-^ and proceed from these display positions.

第9頁 ΙΙΗ 200540665Page 9 ΙΙΗ 200540665

放料或 出貨作 完成利 藉 30之資 在 啟後, 員10 ) a 錯誤, b 控制之 物料之 業資料 用亮燈 此,只 料庫, 本發明 會自行 即可依 、當該 或亮燈 、當該 燈號52 組裝出 ,記錄 訊號控 須透過 即可達 之實施 亮燈三 照以下 燈號52 訊號控 燈號52 失效, 貨作業,同 於該網路伺 制物料庫之 該電腦2 0利 到即時控管 例中,該亮 次’如有錯 之說明自行 全亮無閃爍 制器4 0内電 全暗無閃爍 請重新查明 時將該放料或物料 服器3。之資料庫内, 進/取料之處理程序。 用網路查詢該網路伺服器 之效果。 4 ‘號控制器4 〇在電源開 誤發生時,使用者(作業 判別其狀態情形: 時··表示該單晶片42内部 路板發生斷線情形。 時··.表示電源未接或是所 外部線路。 c ^全部燈號5 2閃燦二次時:表示部分燈號5 2失 效’請直接查明該燈號52線路。 據上所述,可清楚得知,藉由本發明之方法將可獲得 以下幾項優點: 1、 減少配件5 1取料時間。 2、 避免取錯配件5 1之情況發生。 3、 簡化工作流程。 4、 藉由該擴充腳位43可擴充該亮燈訊號控制器40之 擴充性。 5、 可達到資料庫網路存取化之目的。 6、 可針對需求出貨並具有彈性化。 如此,透過本發明之設計,可有效解決先前技術中所After the material is released or shipped for the completion of the borrowing of 30 yuan, the staff member 10) a wrong, b the business information of the controlled material is illuminated with this, only the warehouse, the invention will be able to follow, when or When the light number 52 is assembled, the record signal control must be implemented through the three lights. The following light number 52 signal control light number 52 is invalid. The cargo operation is the same as the computer in the network to control the material library. 2 In the case of real-time control, the bright time 'If there is an error, it indicates that the device is fully bright without flickering. 4 The internal electricity is completely dark without flickering. Please reload or discharge the material when it is checked again 3. In the database, the processing procedures of feeding / reclaiming. Use the network to query the effectiveness of the web server. Controller 4 'No. 4 〇 When a power failure occurs, the user (operation to determine its status: Hours ... indicates that the internal circuit board of the single chip 42 is disconnected. Hours ... indicates that the power supply is not connected or has been disconnected. External circuit. C ^ All lights 5 2 flashing twice: indicating that some lights 5 2 are invalid. Please directly identify the line 52 of the light. According to the above, it is clear that the method of the present invention will The following advantages can be obtained: 1. Reduce the time required for retrieving parts 5 1. Avoid the situation of taking wrong parts 5 1. 3. Simplify the workflow. 4. The lighting signal can be expanded by the expansion pin 43. The expandability of the controller 40. 5. It can achieve the purpose of network access to the database. 6. It can be shipped according to demand and has flexibility. Thus, the design of the present invention can effectively solve the problems in the prior art.

第10頁 200540665 五、發明說明(7) 述之缺點,故本發明實為一符合人性化之設計。 按,以上所述,僅為本發明最佳之一具體實施例,惟 本發明之技巧特徵並不侷限於此,凡任何熟悉該項技藝者 在本發明領域内,可輕易思及之變化或修飾,應均被涵蓋 在以下本案之申請專利範圍内。Page 10 200540665 5. Disadvantages described in (7) of the invention description, so the present invention is really a humane design. According to the above, it is only one of the best specific embodiments of the present invention, but the technical features of the present invention are not limited to this. Anyone who is familiar with the art can easily think about the changes or Modifications should be covered by the scope of patent application in the following case.

第11頁 200540665 圖式簡單說明 【圖式說明】 第1圖係本發明之架構示意圖; 第2圖係本發明利用亮燈訊號控制物料庫之進/取料之 具體實現流程示意圖。 主要部分之代表符號 10 電腦 30亮燈訊號控制器 41早晶片 4 3 物料庫 51 燈號 20 40 42 50 52 作業員 網路伺服器 接收腳位 擴充腳位 配件Page 11 200540665 Brief description of the drawings [Explanation of the drawings] Fig. 1 is a schematic diagram of the architecture of the present invention; Fig. 2 is a schematic diagram of the specific implementation process of the present invention to control the in / out of the material library by using a light signal. The representative symbols of the main parts

第12頁Page 12

Claims (1)

200540665 六、申請專利範圍 1、一種利用壳燈訊號控制物料庫之進/取料方法,該 方法係令一作業員在進行一放料或物料之組裝出貨時,可 依下列步驟進行: 透過一電腦利用刷讀該物料上之條碼方式,將其訊息 傳送至一網路伺服器内之資料庫查詢且記錄; ^再由該網路伺服器將確認後之該物料所需之配件資料 訊息回傳至該電腦上; 嗣,該電腦再透過一傳輸界面將該物料所需之配件訊 心傳送至一亮燈訊號控制器; 再由孩燈訊號控制器控制一物料庫上分別擺設之各 種物=配件架上之一燈號顯示; # ^藉此,該作業員即可透過該等燈號之各別顯示,瞭解 2 41料所而之配件位置,並自該物料庫架上進行該放料或 物料之組裝出貨作業。 Μ t =申凊專利範圍第1項所述之利用亮燈訊號控制物 資料,γ ^取料方法,其中該放料或物料之組裝出貨作業 节雷Η«< ^可同日守圮錄於該網路伺服器之資料庫内,俾透過 時控其之科纷笪肩5亥網路伺服為之資料庫,即可達到即 工吕之效果。 料庫3之、進^^請專利範圍第1項所述之利用亮燈訊號控制物 輸資料瞎料方法,其中該電腦與亮燈訊號控制器在傳 、4夺如斤使用之傳輸界面係採用RS-232界面標準。 料庫之進HI專利範圍第1項所述之利用亮燈訊號控制物 料方法,其中該亮燈訊號控制器内係分別設200540665 6. Scope of patent application 1. A method of controlling the feeding / retrieving of the material library by using a shell light signal. This method allows an operator to perform the following steps when a material is unloaded or assembled and shipped: A computer reads the barcode on the material and sends its information to a database in a web server for query and record; ^ The web server will then confirm the information about the parts and accessories required for the material. Back to the computer; 嗣, the computer then transmits the accessory signal required by the material to a light signal controller through a transmission interface; and then the child light signal controller controls the various items arranged on a material library. Object = one light number display on the accessories rack; # ^ This way, the operator can understand the position of the accessories from 2 41 materials through the separate display of these lights, and perform the operation from the material storage rack. Unloading or assembling and shipping of materials. Μ t = the information of the control object using the lighting signal as described in item 1 of the scope of the patent application, γ ^ reclaiming method, in which the unloading or material assembling and shipment operation section Η & < ^ can be recorded on the same day In the database of the network server, through the time-controlled science and technology to shoulder the database of the Haihai network server, you can achieve the effect of work. In the material library 3, please enter the method described in item 1 of the patent scope to control the blind material input method using the light signal, in which the computer and the light signal controller are used in the transmission interface. Adopt RS-232 interface standard. The method for controlling materials by using a light signal as described in item 1 of the HI patent scope of the material library, wherein the light signal controller is separately set ΗΗ 第13頁 200540665Page 13 200540665 六、申請專利範圍 有接收腳纟—單晶片及—擴充腳位,該 以接收由該電腦經傳輸界面傳來之 2腳位係用 片作處理,同時,經爷於充 ' 再傳給該單晶 種物料配件架上之燈示:位以控制該物料庫架上之各 5、如申請專利範圍第!項所述之古 料庫之進/取料方法,其中 冗燈訊號控制物 電子配件。 物枓配件可為〜各別規格之6. The scope of patent application includes receiving pins—single chip and—expanded pins, which should be used to receive the 2-pin series sent by the computer through the transmission interface for processing, and at the same time, the master will charge and then send to the Single crystal seed material accessories rack lights: position to control each of the material storage rack 5, such as the scope of patent application! The method for feeding / retrieving ancient materials in the item described above, wherein the redundant light signal controller is an electronic accessory. Material accessories can be ~ different specifications 第14頁Page 14
TW93116502A 2004-06-09 2004-06-09 Method for control of material entry/picking in material warehouse using lighting signal TW200540665A (en)

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