TW200537530A - Multilayer insulated wire - Google Patents
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- TW200537530A TW200537530A TW93112491A TW93112491A TW200537530A TW 200537530 A TW200537530 A TW 200537530A TW 93112491 A TW93112491 A TW 93112491A TW 93112491 A TW93112491 A TW 93112491A TW 200537530 A TW200537530 A TW 200537530A
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200537530200537530
【發明所屬之技術領域】 本發明係有關一種多層絕緣電線,其厚度小以致適八 用於而f熱及小型電子產品的内部配線,據以降低每單位一 積所產生的熱,同時它是以一種具有極佳耐熱性、耐磨浐 性和電絕緣性質的共聚樹脂對一導體進行擠塑塗覆而製貝 成。 【先前技術】 近年來’微電子產品及高頻電氣/電子設備已變得越 來越小或越輕,而曰常生活中的家電用品,例如電腦、行 動電話、監視器、列表機、和攝影機等,均已變得輕巧和 多功能。 ° 隨著小型電子產品的新近發展,電子產品内部配線所 用的絕緣電線,均應厚度小和降低每單位面積所產生的 熱。也就是說,該等絕緣電線必須具有極佳的耐熱與絕緣 性質。 【發明内容】 因此,本發明係為解決前述問題而設計,其目的在於 提供一種具有可供小塑電子產品内部配線使用所需之極佳 耐熱與絕緣性質的多層絕緣電線。這種多層絕緣電線的厚 度小,可降低每單位面積所產生的熱。 為達成前述目的,本發明所提供的一種多層絕緣電 線,其包括:一導體;一層包覆導體的第一絕緣護層;一 層包覆第一絕緣護層的第二絕緣護層;和一層包覆第二絕 緣護層的表面護層,其中導體係以銅或合金構成,第一及[Technical field to which the invention belongs] The present invention relates to a multilayer insulated wire having a small thickness so that it is suitable for internal wiring of thermal and small electronic products, thereby reducing the heat generated per unit of product. At the same time, it is A conductor is extruded and coated with a copolymer resin having excellent heat resistance, abrasion resistance, and electrical insulation properties. [Previous Technology] In recent years, 'microelectronic products and high-frequency electrical / electronic equipment have become smaller or lighter, and household appliances such as computers, mobile phones, monitors, listing machines, and Cameras, etc., have become lightweight and versatile. ° With the recent development of small electronic products, insulated wires used for internal wiring of electronic products should be small in thickness and reduce the heat generated per unit area. That is, such insulated wires must have excellent heat resistance and insulation properties. SUMMARY OF THE INVENTION Accordingly, the present invention is designed to solve the foregoing problems, and an object thereof is to provide a multilayer insulated wire having excellent heat resistance and insulation properties required for internal wiring of small plastic electronic products. This multilayer insulated wire has a small thickness and can reduce the heat generated per unit area. To achieve the foregoing object, a multilayer insulated wire provided by the present invention includes: a conductor; a first insulating sheath covering the conductor; a second insulating sheath covering the first insulating sheath; and a layer of sheath A surface protective layer covered with a second insulating protective layer, wherein the conductor system is made of copper or an alloy, the first and
200537530 五、發明說明(2) 第二絕緣護層和是由聚對笨二曱酸乙二酯/聚對苯二甲酸 丁二1旨共聚樹脂形成,而表面護層則是以一種從聚醯胺、 聚乙烯四氟乙烯和聚醯胺-亞胺中選用的樹脂形成。 【圖式簡單說明】 兹舉實施例並配合圖式,將本發明前述及其它目的、 特點和其它優點詳予說明於後,其中: 圖1係一透視圖,顯示出本發明之多層絕緣電線的整 體結構;和 圖2係圖1所示之多層絕緣電線的剖面圖。 【實施方式】 請參照附圖將本發明詳予說明於後。 圖1及圖2所示者係本發明之多層絕緣電線的整體結 。參照號碼5 0表示本發明的多層絕緣電線。 第 =層絕緣電線50係由一導體1〇,—第一絕緣護層2〇, 二絕緣護層3 0,和一表面護層4 〇構成。 導體10係由銅或某種合金形成。 二㊉第取一,及第广絕緣護層20和30係依序以聚對苯二甲酸乙 覆‘形久成對。本一甲酸丁二醋共聚樹脂對導體10進行擠塑塗 ,以重量為準,使1%〜4〇%的聚對苯二甲酸丁二酉旨 本二甲酸乙二酯共聚(aU〇ying),據以製備共聚樹 笨二=重量μ ’使1%〜40%的聚對笨二甲酸丁二龍與聚對 甲酸乙一酯摻混,據以製備共聚樹脂 與聚董f 脂200537530 V. Description of the invention (2) The second insulation protective layer is made of polyethylene terephthalate / polybutylene terephthalate copolymer resin, and the surface protective layer is made of a polymer Amines, polyethylenetetrafluoroethylene, and polyamido-imines are the resins of choice. [Brief Description of the Drawings] The foregoing and other objects, features, and other advantages of the present invention will be described in detail with reference to the embodiments and the drawings, in which: FIG. 1 is a perspective view showing the multilayer insulated wire of the present invention And FIG. 2 is a cross-sectional view of the multilayer insulated wire shown in FIG. 1. [Embodiment] The present invention will be described in detail below with reference to the drawings. Figures 1 and 2 show the overall structure of the multilayer insulated wire of the present invention. Reference numeral 50 indicates a multilayer insulated wire of the present invention. The first layer of insulated electric wire 50 is composed of a conductor 10, a first insulating sheath 20, two insulating sheaths 30, and a surface sheath 40. The conductor 10 is formed of copper or some alloy. The first and second insulation layers 20 and 30 are sequentially covered with polyethylene terephthalate ‘formed for a long time. The dibutyl acetate copolymer resin is used for extrusion coating of the conductor 10, and 1% to 40% of polybutylene terephthalate is intended to copolymerize ethylene diformate (aU〇ying) based on weight. In order to prepare a copolymerized tree stupid = weight μ '1% to 40% of polybutylene terephthalate and polyethylene terephthalate were blended to prepare a copolymer resin and a polyethylene terephthalate.
200537530200537530
以重量為準,該共聚樹脂可 劑,與0.01%〜5%的擠塑改性 五、發明說明(3) 為改進耐熱性及加工性, 另含有0 · 0 1 %〜2 〇 %的耐熱改性 劑0 表面護層40係以從聚醯胺、聚乙烯四氟乙烯、和 亞胺中所選用的一種樹脂對第二護層3〇進行 冷薄 多成。 π j鱼覆 胺 而形成 聚醯胺是從尼龍6,尼龍6, 6和尼龍6, 1 υ甲所選用 種樹脂’另以重量為準,可含有〇· 〇1%〜2〇%的耐熱改性、 劑’與0 · 〇 1 %〜5 %的擠塑改性劑。 作為耐熱改性劑,可用一種有機填充劑與一種I 充劑的混合物。有機填充劑的範例包括/ (3叫、\ ^ 、、Based on weight, the copolymer resin can be modified with 0.01% ~ 5% extrusion molding. 5. Description of the invention (3) In order to improve heat resistance and processability, it also contains heat resistance of 0.01% to 2% Modifier 0 The surface protective layer 40 is formed by cold-thinning the second protective layer 30 with a resin selected from polyamine, polyethylene tetrafluoroethylene, and imine. π j fish is coated with amine to form polyamine. It is selected from nylon 6, nylon 6, 6 and nylon 6, 1 υ. Resin is used based on weight. It can contain 〇. 〇1% ~ 20% heat resistance. Modifier, agent 'with 0. 001% ~ 5% extrusion modifier. As the heat-resistant modifier, a mixture of an organic filler and an I filler can be used. Examples of organic fillers include / (3 called, \ ^ ,,
(3K>sC \、鬥、 /η u—一 〇· ’而無機填充劑的範例則包括矽石、氧化欽、氧 化鋁、和氧化鉬。作為無機填充劑,較佳採用長寬比乳 〇〜1 · 2的球形粒子。 · 添加擠塑改性劑的用意在於讓樹脂具有流動性及潤滑 f貝’而且它通常是從烯烴基、芳族聚烯胺基、和美 θ物中所選用者。 土 滅舉下列範例詳予說明本發明的多層絕緣電線。 + ^下列各範例中所製造的多層絕緣電線,係以絕緣擊穿 丁 4接性、以及導熱與阻燃等試驗來評估其性能。(3K > sC \, bucket, / ηu--10 · ', and examples of the inorganic filler include silica, oxan, alumina, and molybdenum oxide. As the inorganic filler, an aspect ratio milk is preferably used. ~ 1 · 2 spherical particles. · The purpose of adding an extrusion modifier is to make the resin fluid and lubricating, and it is usually selected from olefin-based, aromatic polyenamine-based, and US-theta. The following examples explain the multilayer insulated wire of the present invention in detail. + ^ The multilayer insulated wires manufactured in the following examples are evaluated for their insulation breakdown properties, thermal conductivity and flame retardancy tests. .
第6頁 200537530 表1 五、發明說明(4) 成分 範例 層面 絕緣化合物 1 2 3 4 5 1 2 絕緣 護層 聚合 物樹 脂 聚對苯二甲酸 乙二酯/聚對苯 二甲酸丁二酯 共聚體 0 0 〇 0 聚對苯二甲酸 乙二酯 - - - - 0 0 0 33 第一絕緣護, 1厚度(μηι) 33 33 33 33 33 33 第二 絕緣 護層 聚合 物樹 脂 聚對苯二甲酸 乙二酯/聚對苯 二甲酸丁二酯 共聚體 0 0 0 0 聚對苯二甲酸 乙二酉旨 - - 0 - 0 0 33 差二絕 緣護恩 Ρ厚度(μιη) 33 33 33 33 33 33 表面 護層 聚合 物樹 脂 尼龍6,6 0 - - 0 0 —0 〇 聚醯胺亞胺 0 - 乙稀四氟乙稀 - - 0 - 賴 至互麗度(μηη) 33 33 33 33 33 33 33 V-2 X 阻燃性 V-2 V-2 V-2 V-2 V-2 !焊接 忠熱性 性 0 0 X 0 0 0 itl(KV) 15.2 15.7 14.5 14.7 13.5 14.9 14.7 ί§ϋ,額定 130QC) i甬過 i甬渦 通過 通過 通過 未過 未 額定 i5〇°c) 诵過 通過 通過 通過 通過 未過 未過 在表1所列各多層絕緣電線之成分的擠塑塗覆中,係 將所用圓柱體(cy丨inder)的溫度調整到2 0 0〜3 0 0〇C,將所Page 6 200537530 Table 1 V. Description of the invention (4) Composition example Level Insulating compound 1 2 3 4 5 1 2 Insulating protective layer polymer resin polyethylene terephthalate / polybutylene terephthalate copolymer 0 0 〇0 Polyethylene terephthalate----0 0 0 33 First insulation sheath, 1 thickness (μηι) 33 33 33 33 33 33 Second insulation sheath polymer resin polyethylene terephthalate Diester / polybutylene terephthalate copolymer 0 0 0 0 Polyethylene terephthalate purpose--0-0 0 33 Poor insulation insulation thickness (μιη) 33 33 33 33 33 33 Surface Sheath polymer resin nylon 6,6 0--0 0 — 0 〇Polyamine imine 0-Ethylene tetrafluoroethylene--0-Reciprocity (μηη) 33 33 33 33 33 33 33 V -2 X Flame retardant V-2 V-2 V-2 V-2 V-2! Welding loyalty 0 0 X 0 0 0 itl (KV) 15.2 15.7 14.5 14.7 13.5 14.9 14.7 (rated 130QC) i i Yong Guo Yong scroll pass pass pass not rated not over i5〇 ° c) pass pass pass pass through chanting had not had not listed in table 1 to each of the multilayer insulated electric wire In the split extrusion coating, the temperature of the cylinder (cy 丨 inder) used is adjusted to 2000 ~ 300
200537530 五、發明說明(5) 用螺旋機(screw)的旋轉速率綱敕 ^ ^ $ιΜπη ολλ 疋手肩整到2〜3〇rpm,和將線性速 率调正到100〜30〇rpm,以便不致 絕緣擊穿電壓係以雙絞绫崎私七θ 1广:巾 緣擊穿電壓的量測方法是驗來篁測。具體言之,絕 = ’並在適當的抗拉強度下於大約12公分 去除抗拉強度f;:掉:ί=扭絞數予以扭絞,接著 i Α μ π k +裁掉折且的邛份,再施加一種近似60Hz 測 者 估 1 4kV ’㈤二/壓。當試件具有的絕緣擊穿電壓如低於 測,即變壓器所用的最高電壓時,便判定未通過試驗。 阻燃性係採用阻燃性試驗儀而以ul 94 分v—ο,ν-卜[2等類。當試件屬於 即判定未通過試驗。 可焊f性是依照B c 3006 ( 1 6 )的標準方法予以評 1 5八二Ϊ二公,可焊接性的評估方式是從同一線軸取得約 的二二U 件,於指定的溫度下,將試件約40髮米 門 6704標準方法所定義的50Sn中浸入指定的時 二、’ 1後取出試件,用布擦拭,再觀察從端部起算約ι〇釐 f U外的浸入部份是否焊接均勻。 範例1〜5和比較範例丨與2 各條多層絕緣電線係依下列程序製造。 ㈣Γ ί對笨二甲酸二乙醋/聚對笨二甲酸二丁醋共聚樹 銅或5金製成的一導體10進行擠塑塗覆,據以形成第 、’邑、、彖。蔓層2 0。另以如同第一絕緣護層的材料一 護層進行擠塑塗覆’據以形成H緣護層3QU ^200537530 V. Description of the invention (5) Rotating speed outline of the screw (screw) 敕 ^ ^ $ ιΜπη ολλ 整 adjust the hand and shoulder to 2 ~ 30rpm, and adjust the linear rate to 100 ~ 30rpm, so as not to Insulation breakdown voltage is based on twisted pair Sakizaki private θ θ1 wide: The measurement method of the breakdown voltage of the edge of the towel is to test. Specifically, absolutely = 'and remove the tensile strength f at about 12 cm under the appropriate tensile strength ;: drop: ί = twist number to twist, then i Α μ π k + cut off the fold and 邛Then, an approximate 60Hz tester is applied to estimate 1 4kV '20 / voltage. When the insulation breakdown voltage of the test piece is lower than the test, that is, the highest voltage used by the transformer, it is judged that the test has failed. The flame retardancy is determined by a flame retardancy tester with ul 94 points v—ο, ν- 卜 [2 and so on. When the test piece belongs, it is judged that it failed the test. The solderability is evaluated according to the standard method of B c 3006 (1 6). It is evaluated by 582, 226, and the solderability is evaluated by obtaining approximately 22 U pieces from the same spool at the specified temperature. The test piece was immersed in 50Sn as defined in the standard method of the 6704-meter door. The test piece was taken out after '1.' After removing the test piece, wipe it with a cloth, and then observe the immersion part from the end about ι〇f f U Whether welding is uniform. Examples 1 to 5 and Comparative Examples 丨 and 2 Each multilayer insulated wire was manufactured according to the following procedure. ㈣Γ ί Copolymer of diethylene terephthalate / polybutylene diacetate copolymer tree A conductor 10 made of copper or 5 gold is extruded and coated to form the first, ′, and yttrium. Spread layer 2 0. In addition, it is extruded and coated with the same material as the first insulating protective layer ’to form the H edge protective layer 3QU ^
200537530 五、發明說明(6) 其後,將一# IL乙婦中所選用的 上,據以形成表面 現已確認如此 標準。反之,對於 甲酸二乙酯進行擠 製成的多層絕緣電 從前述内容顯 的製造方法係以聚 酯共聚樹脂對一導 一和第二絕緣護層 聚乙烯四氟乙烯中 塗覆,據以形成表 厚度小,所以適合 也可應用到諸如變 電腦等之類的小型 以上所舉實施 本發明之範圍。舉 變化,倶屬本發明 從聚醯胺、聚醯胺-亞胺、和聚乙稀四 樹脂予以擠塑塗覆到第二絕緣護層3 〇 護層4 0。 製成的多層絕緣電線符合B類的耐熱性 比較範例1和2的那些單獨採用聚對苯二 塑塗覆以供作為第一及第二絕緣護層而 線’卻未達到B類的耐熱性標準。 ^ :知,本發明所提供之多層絕緣電線 子本二曱酸二乙酯/聚對笨二曱酸二丁 體進行擠塑塗覆,據以在導體上形成第 所另以一種從聚醯胺、聚醯胺_亞胺和 ^選用的樹脂對第二絕緣護層進行擠塑 蠖層。由於本發明之多層絕緣電線的 用於耐敎及小型雷早吝 Γκ ot, …汉j生冤千產。口的内部配線, 豕用電裔、飛機、無線電話、和 =僅,以說明本發明而已,非用以限制 =達本發明精神所從事的種種修改或 甲凊專利範圍。200537530 V. Description of the invention (6) Thereafter, the #IL and B # 1 women were selected to form the surface, and it has now been confirmed to be such a standard. On the other hand, the multi-layered insulation produced by extruding diethyl formate from the above-mentioned manufacturing method is coated with a polyester copolymer resin on the first and second insulating sheaths of polyethylene tetrafluoroethylene to form a table. The thickness is small, so it is suitable and applicable to the scope of implementing the present invention, such as small computers and the like. In another aspect, the invention belongs to the present invention, which is extrusion-coated from polyamine, polyamido-imine, and polyethylene tetra resin to the second insulating protective layer 30 and the protective layer 40. The manufactured multilayer insulated wires comply with Class B heat resistance. Those of Comparative Examples 1 and 2 were individually coated with polyterephthalate for the first and second insulation sheaths, but the wires did not reach Class B heat resistance. standard. ^: It is known that the multilayer insulated wire provided by the present invention is extruded and coated with diethyl diacetate / polydibutyl dibenzate, thereby forming a second kind of polycondensate on a conductor. Amine, polyimide_imine and selected resin are used to extrude the second insulating protective layer. Because the multi-layer insulated wire of the present invention is used to withstand 敎 and small thunder, Γκ ot,… Han has a lot to produce. The internal wiring of the port is only for the purpose of explaining the present invention, and is not intended to limit the scope of the various modifications or patents covered by the spirit of the present invention.
第9頁 200537530 圖式簡單說明 【圖式簡單說明】 圖1係一透視圖,顯示出本發明之多層絕緣電線的整體結 構。 圖2係圖1所示之多層絕緣電線的剖面圖。 【圖式元件標號說明】 導體 10 第一絕緣護層2 0 第二絕緣護層3 0 表面護層 40 多層絕緣電線5 0Page 9 200537530 Brief description of the drawings [Simplified description of the drawings] Fig. 1 is a perspective view showing the overall structure of the multilayer insulated wire of the present invention. FIG. 2 is a cross-sectional view of the multilayer insulated wire shown in FIG. 1. FIG. [Illustration of reference numerals of drawing elements] Conductor 10 First insulation sheath 2 0 Second insulation sheath 3 0 Surface sheath 40 Multi-layer insulated wire 5 0
第10頁Page 10
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TW93112491A TW200537530A (en) | 2004-05-04 | 2004-05-04 | Multilayer insulated wire |
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TW93112491A TW200537530A (en) | 2004-05-04 | 2004-05-04 | Multilayer insulated wire |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI402861B (en) * | 2006-03-31 | 2013-07-21 | Furukawa Electric Co Ltd | Multilayer insulated wires and transformers using them |
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Cited By (1)
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TWI402861B (en) * | 2006-03-31 | 2013-07-21 | Furukawa Electric Co Ltd | Multilayer insulated wires and transformers using them |
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