TW201005762A - Insulated wire - Google Patents

Insulated wire Download PDF

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Publication number
TW201005762A
TW201005762A TW97128918A TW97128918A TW201005762A TW 201005762 A TW201005762 A TW 201005762A TW 97128918 A TW97128918 A TW 97128918A TW 97128918 A TW97128918 A TW 97128918A TW 201005762 A TW201005762 A TW 201005762A
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Taiwan
Prior art keywords
layer
wire
resin
polyester resin
thermoplastic elastomer
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TW97128918A
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Chinese (zh)
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TWI389143B (en
Inventor
Hideo Fukuda
Minoru Saito
Isao Tomomatsu
Tsuneo Aoi
xiao-chuan Zhu
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Furukawa Electric Co Ltd
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Abstract

To provide a multilayered insulating wire improved in heat resistance and excellent in solderability. The insulating wire has conductors 4a, 6a and at least single insulating layers 4b, 4c, 4d, 6b, 6c, 6d to coat the conductors. A polyester resin composition is used for the wire, which contains a polyester resin (A) containing 5 to 25 parts wt. liquid crystal polymer, in comparison with the polyester resin 75 to 95 parts wt. other than the liquid crystal for the resin composition constituting at least one layer of the insulating layer.

Description

201005762 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種絕緣電線。 【先前技術】 變麼器之構造,係由 IEC 規格(International Electrotechnical Communication Standard)Pub.60950 等所規 定。亦即,在此等規格中,規定了:繞線方面,在一次繞 線與二次繞線之間形成有至少3層之絕緣層(被覆導體之漆 β 包皮膜不被認定為絕緣層),或絕緣層之厚度為0.4mm以 上;一次繞線與二次繞線之沿面距離雖會隨施加電壓而 異,但需在5mm以上;又,於一次側與二次側施加30〇〇v 時’可耐受1分鐘以上等等。 於此種規格下,以往,居於主流之位的變壓器係採用 如圖2之剖面圖所例舉之構造。此變壓器之構造係於鐵氧 體磁心(ferrite Core)l上之線圈架(bobbin)2的周面兩侧端, 配置有用以確保沿面距離之絕緣防護層3之狀態下,捲繞 瘳 經漆包被覆之一次繞線4後,於此一次繞線4上捲繞至少3 層之絕緣膠帶5,更進一步,於此絕緣膠帶上配置用以確保 沿面距離之絕緣防護層3,然後同樣地捲繞經漆包被覆之二 次繞線6。 然而,近年來,係使用圖1所示之不含絕緣防護層3 及絕緣膠帶層5構造的變壓器,來取代圖2所示剖面構造 的變壓器。此變壓器相較於圖2之構造的變壓器,具備玎 將整體小型化,並可省略絕緣膠帶之捲繞作業等優點。 5 201005762 > 製造圖1所示之變壓器時,所使用之一次繞線4及二 次繞線6,因上述IEC規格之關係,故必須在任一者或兩者 之導體4a(6a)的外圍至少形成3層之絕緣層4b(6b)、 4c(6c) 、 4d(6d) » 此種繞線’已知係在導體外圍捲繞絕緣膠帶形成第1 層之絕緣層,並且再進—步於其上捲繞絕緣膠帶依序形成 第2層之絕緣層、第3層之絕緣層,而形成彼此層間剝離 之3層構造的絕緣層者。又,取代絕緣膠帶將氟樹脂依序 擠壓被覆在導體外圍上,形成整體上3層之絕緣層者亦為 公知(例如,參照日本實開平3 _ S6112號公報)。 但疋,則述絕緣膠帶捲之情況,由於捲繞作業為不可 避免,故生產性顯著降低,也因此電線成本非常高。 又,於則述氟樹脂擠壓之情況,由於絕緣層係以氟系 樹月曰所形成’故雖具備耐熱性良好之優點,但是一來是樹 成本兩再者,若以咼剪切速度進行拉伸時,則由於會 粵&成外觀狀態惡化’因此亦難以提升製造速度,結果與絕 緣膠帶捲同樣地具有電線成本高的問題點。 為了解決這樣的問題點,於導體之外圍上進行結晶化 又到控制且分子量降低受到抑制之改質聚醋樹脂的擠廢被 覆來作為第1層、第2層之絕緣層,並進行聚酿胺樹脂的 擠壓被覆來作為第3層絕緣層之多層絕緣電線已實用化(例 =’參照美國專利第5鳥,152號說明f以及日本特開平6 號A報)。再者,伴隨近年來電氣、電子機器之小 里化’顧慮到發熱對於機器造成之影響,將聚趟礙樹脂擠 6 201005762 壓被覆於内層、聚酿胺樹脂擠壓被覆於最外層者作為使耐 熱性更為提高之多層絕緣電線已被提出(例如,參照日 開平10— 134642號公報)。 然而,在將繞線加工後之變壓器安裝於機器形成電路 時’從變壓器所拉出之電線前端會露出於導艘,且進行焊 接處理,故要求焊接性良好之多層絕緣電線。201005762 IX. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an insulated wire. [Prior Art] The structure of the device is defined by the IEC specification (International Electrotechnical Communication Standard) Pub. 60950 and the like. That is, in these specifications, it is stipulated that at least three layers of insulating layers are formed between the primary winding and the secondary winding (the lacquer beta coating of the coated conductor is not recognized as an insulating layer). , or the thickness of the insulating layer is 0.4mm or more; the distance between the primary winding and the secondary winding varies depending on the applied voltage, but needs to be 5mm or more; and 30th is applied to the primary side and the secondary side. When 'can withstand more than 1 minute and so on. Under such specifications, in the past, the transformers in the mainstream position were constructed as shown in the cross-sectional view of Fig. 2. The structure of the transformer is attached to both sides of the circumferential surface of the bobbin 2 on the ferrite core 1, and is disposed in a state of being used to ensure the creeping protective layer 3 along the surface distance. After the primary winding 4 is coated, at least three layers of insulating tape 5 are wound on the primary winding 4, and further, an insulating protective layer 3 for ensuring the creeping distance is disposed on the insulating tape, and then rolled up in the same manner. The secondary winding 6 is wrapped around the lacquer. However, in recent years, a transformer constructed without the insulating protective layer 3 and the insulating tape layer 5 shown in Fig. 1 has been used in place of the transformer of the sectional structure shown in Fig. 2. This transformer has the advantages of being smaller than the transformer of the structure of Fig. 2, and omitting the winding operation of the insulating tape. 5 201005762 > When manufacturing the transformer shown in Fig. 1, the primary winding 4 and the secondary winding 6 used are required to be on the periphery of the conductor 4a (6a) of either or both due to the relationship of the above IEC specifications. At least three layers of insulating layers 4b (6b), 4c (6c), and 4d (6d) are formed. » Such a winding is known to wind an insulating tape around the conductor to form an insulating layer of the first layer, and further The insulating layer of the second layer and the insulating layer of the third layer are sequentially formed by winding the insulating tape thereon to form an insulating layer having a three-layer structure in which the layers are peeled off from each other. In addition, it is also known that the fluororesin is sequentially applied to the outer periphery of the conductor instead of the insulating tape to form an insulating layer of three layers as a whole (for example, refer to Japanese Unexamined Patent Publication No. Hei No. S-6112). However, in the case of the insulating tape roll, since the winding operation is unavoidable, the productivity is remarkably lowered, and therefore the wire cost is very high. In addition, in the case where the fluororesin is extruded, since the insulating layer is formed of a fluorine-based tree, the heat resistance is good, but the tree cost is two, and the shear rate is When the stretching is performed, the appearance of the yue & deteriorates. Therefore, it is difficult to increase the manufacturing speed, and as a result, the electric wire cost is high as in the case of the insulating tape roll. In order to solve such a problem, the crystallization is performed on the periphery of the conductor, and the modified polyester resin which is controlled to be controlled and the molecular weight reduction is suppressed is coated as an insulating layer of the first layer and the second layer, and is subjected to polymerization. A multilayer insulated wire which is an extrusion coating of an amine resin as a third insulating layer has been put to practical use (example = 'refer to U.S. Patent No. 5, No. 152, specification f, and Japanese Patent Laid-Open No. 6A). In addition, with the recent miniaturization of electrical and electronic equipment, it is concerned that the effect of heat on the machine is caused by the squeezing of the resin squeezing 6 201005762, and the squeezing of the melamine resin is applied to the outermost layer. A multi-layer insulated wire having improved heat resistance has been proposed (for example, refer to Japanese Laid-Open Patent Publication No. Hei 10-134642). However, when the wire-wound transformer is mounted on the machine forming circuit, the front end of the wire drawn from the transformer is exposed to the guide ship and is subjected to the welding process, so that a multi-layer insulated wire having good weldability is required.

此外,因其後會以塗漆等進行處理’故雖要求其耐溶 劑性之性能,但現狀並無可滿足上述所有性能者。 【發明内容】 亦即’依據本發明’提供以下手段: (1) 一種絕緣電線,係具有導體與被覆該導體之至少 1層的絕緣層所構成者,其特徵在於:冑成上述絕緣層之至 少1層的樹脂組成物係使用含有聚酯系樹脂(A)所構成的聚 知系樹脂組成物,該聚酯系樹脂(A)相對於液晶聚合物以外 之聚酯系樹脂75~95質量份含有液晶聚合物5〜25質量份; (2) 如(1)項之絕緣電線,其中,上述聚酯系樹脂組成 物係包含熱可塑性彈性體(B),而為以上述聚醋系樹脂(A) 為連續層、以上述熱可塑性彈性體(B)為分散相之樹脂分散 體; (3) 如(2)項之絕緣電線,其中,上述聚酯系樹脂組成 物係相對於上述聚酯系樹脂(A) 1 00質量份,含有上述熱可 塑性彈性體(B) 15質量份以下者; (4) 如(2)或(3)項之絕緣電線,其中,上述熱可塑性彈 性體(B)係使用含有選自環氧基、噁唑.基、氨基以及馬來酸 7 201005762 酐殘基所構成之群中至少1種類之官能基的樹脂(B-l); (5) 如(2)或(3)之絕緣電線,其中,上述熱可塑性彈性 體(B)係使用具有由丙烯酸酯或曱基丙烯酸酯,或其等之混 合物所得之橡膠狀核、與由乙烯系均聚物或共聚物所構成 ; 之外側殼之核一殼聚合物(B-2); (6) 如(2)或(3)項之絕緣電線,其中’上述熱可塑性彈 性體(B)係使用於側鏈具有羧酸或羧酸之金屬鹽的乙烯系共 聚物(B-3)。 ❹ 本發明之上述以及其他之特徵及優點,可參照所適當 附加之圖式,從下述記載來明瞭。 【實施方式】 針對本發明所使用之材料來加以說明。 (A)聚酯系樹脂 本發明中,構成絕緣層之至少一層之樹脂組成物係使 用包含配合既定量之由液晶聚合物以外之聚酯系樹脂與液 ❹ 晶聚合物而成之聚酯系樹脂(A)所構成之聚酯系組成物。 (液晶聚合物以外之聚酯系樹脂) 作為本發明所使用之液晶聚合物以外之聚酯系樹脂, 較佳為由芳香族二羧酸或將其一部分以脂肪族二羧酸取代 之二羧酸、與脂肪族二醇所進行之酯反應所得者。其代表 例可舉出例如聚對苯二甲酸乙二醇酯樹脂(pET)、聚對笨二 甲酸丁二醇醋樹脂(PBT)、聚對蔡二甲酸乙二醇酶樹脂(pEN) 等。 作為該聚酯系樹脂合成時所使用之芳香族二羧酸,可Further, since it is treated by painting or the like, it is required to have a solvent-resistant property, but there is no current performance that satisfies all of the above properties. SUMMARY OF THE INVENTION The present invention provides the following means: (1) An insulated electric wire having a conductor and an insulating layer covering at least one of the conductors, characterized in that the insulating layer is formed A resin composition containing at least one layer of a resin composition containing a polyester resin (A) having a quality of 75 to 95 with respect to a polyester resin other than the liquid crystal polymer is used. (2) The insulated electric wire according to the item (1), wherein the polyester-based resin composition contains the thermoplastic elastomer (B), and the polyester resin is the above-mentioned polyester resin. (A) is a continuous layer of a resin dispersion in which the thermoplastic elastomer (B) is a dispersed phase; (3) The insulated electric wire according to (2), wherein the polyester resin composition is relative to the above-mentioned poly And the above-mentioned thermoplastic elastomer (B) is an insulating wire of the above-mentioned thermoplastic elastomer (B), wherein the thermoplastic elastomer (the above-mentioned thermoplastic elastomer (B) is 15 parts by mass or less; B) uses a compound selected from the group consisting of an epoxy group, an oxazole group, and an amino group. And a resin (B1) of at least one type of functional group in the group consisting of an anhydride residue; (5) an insulated wire according to (2) or (3), wherein the thermoplastic elastomer (B) a rubber-like core obtained by a mixture of an acrylate or a mercapto acrylate, or a mixture thereof, and a core-shell polymer (B-2) composed of a vinyl-based homopolymer or copolymer; (6) The insulated wire of (2) or (3), wherein the above thermoplastic elastomer (B) is used in a vinyl copolymer having a metal salt of a carboxylic acid or a carboxylic acid in a side chain (B- 3). The above and other features and advantages of the present invention will become apparent from the following description. [Embodiment] The materials used in the present invention will be described. (A) Polyester-based resin In the present invention, a resin composition comprising at least one layer of an insulating layer is a polyester system comprising a polyester resin other than a liquid crystal polymer and a liquid twin polymer. A polyester-based composition composed of the resin (A). (Polyester-based resin other than liquid crystal polymer) The polyester-based resin other than the liquid crystal polymer used in the present invention is preferably an aromatic dicarboxylic acid or a dicarboxylic acid in which a part thereof is substituted with an aliphatic dicarboxylic acid. An acid obtained by reacting an ester with an aliphatic diol. Representative examples thereof include polyethylene terephthalate resin (pET), poly(p-butylene dicarboxylate) (PBT), and polyparaxadiene glycolate resin (pEN). As the aromatic dicarboxylic acid used in the synthesis of the polyester resin,

S 201005762 舉出例如對笨二甲酸、間苯二甲酸、對苯二甲酸二羧酸 (terephthahc dicarb〇xyiic acid)、二苯砜二羧酸、二苯氧基 乙院二羧酸、二笨鍵缓酸、甲基對苯二甲酸、甲基間苯二 甲酸等。該等當中,尤其以對笨二甲酸為較佳。 作為將芳香族二羧酸之一部分取代的脂肪族二羧酸, 可舉出例如琥j白酸、己二酸、癸二酸等。該等脂肪族二叛 酸之取代量,以未滿芳香族二幾酸之30莫耳%為佳,尤其 以未滿20莫耳%為較佳。另一方面作為酯反應所使用之 脂肪族二醇,可舉出例如乙二醇、丙二醇、丁二醇、己二 酵、癸二醇等。該等當中,以乙二醇、丁二醇為適宜。又, 以脂肪族二醇而言,其一部分亦可成為諸如聚乙二醇、聚 丁二醇等之羥基二醇(oxyglycol)。 本發明中較佳能使用之市售樹脂,聚對苯二曱酸乙二 醇酯(PET)系樹脂’有拜羅派特(Vyl〇pet)(東洋紡公司製,商 品名)、貝魯佩特(鐘紡公司製,商品名)、帝人pET(帝人公 ❹司製,商品名)等;聚對萘二甲酸乙二醇酯(PEN)系樹脂,可 舉例如帝人PEN(帝人公司製,商品名)等;聚對苯二甲酸環 己烷對二曱醇酯(PCT)系樹脂,可舉例如艾克塔(東麗公司製 商品名)等》 (液晶聚合物) 本發明之聚酯系樹脂(A)係含有液晶聚合物者。所使用 之液晶聚合物,其分子構造、密度、分子量等並無特別限 定,較佳為於熔融時會形成液晶之熔融液晶性聚合物(向熱 性液晶聚合物),而作為該熔融液晶性聚合物,較佳為熔融 9 201005762 液晶性聚酯系共聚物° 此種熔融液晶性聚酯係有:(1)將長度不同之剛直直線 性之聚酯2種,加以嵌段共聚合所得之皆為剛直成分之共 聚型之聚醋、(II)將剛直直線性之聚醋與剛直的非直線性之 聚醋,加以嵌段共聚合所得之非直線性構造導入型之聚 醋、(III)將剛直直線性之聚醋與具有f曲性之聚醋共聚合而 成之彎曲鏈導人型之聚醋、(IV)以剛直鍵(suffehain^直 線性之聚S旨之芳香族環上導人有取代基之核取代芳香族 入型聚酯。 、守 此種聚醋之重複單位可舉出:以下之a.來自芳香族一 羧酸者;b.來自芳巷姑A ^ ^ 、— 族一醇者,c_來自方香族經基繞酸 但並非限定於此等。 贫’ a.來自芳香族二羧酸之重複單位: 201005762 參S 201005762, for example, for stearic acid, isophthalic acid, terephthahc dicarb〇xyiic acid, diphenyl sulfone dicarboxylic acid, diphenoxy phenyl dicarboxylic acid, two stupid bonds Acid retardation, methyl terephthalic acid, methyl isophthalic acid, etc. Among these, especially for the stearic dicarboxylic acid is preferred. Examples of the aliphatic dicarboxylic acid partially substituted with one of the aromatic dicarboxylic acids include albinoic acid, adipic acid, and sebacic acid. The substitution amount of the aliphatic dibenzoic acid is preferably 30 mol% of the less than the aromatic diacid, and particularly preferably less than 20 mol%. On the other hand, examples of the aliphatic diol used for the ester reaction include ethylene glycol, propylene glycol, butylene glycol, adiphetic acid, and decanediol. Among these, ethylene glycol and butylene glycol are suitable. Further, in the case of the aliphatic diol, a part thereof may be an oxyglycol such as polyethylene glycol or polybutylene glycol. A commercially available resin which can be preferably used in the present invention, a polyethylene terephthalate (PET) resin, "Vyl〇pet (trade name, manufactured by Toyobo Co., Ltd.), Beirupat (manufactured by Chung-Sing Co., Ltd., trade name), Teijin pET (manufactured by Teijin Co., Ltd., trade name); and polyethylene naphthalate (PEN)-based resin, for example, Teijin PEN (manufactured by Teijin Co., Ltd., trade name) And a polybutylene terephthalate (PCT)-based resin, for example, Ekta (trade name, manufactured by Toray Industries, Inc.), etc. (liquid crystal polymer), the polyester resin of the present invention. (A) is a liquid crystal polymer. The liquid crystal polymer to be used is not particularly limited in molecular structure, density, molecular weight, and the like, and is preferably a molten liquid crystalline polymer (to a thermotropic liquid crystal polymer) which forms liquid crystal upon melting, and is used as the molten liquid crystalline polymer. The material is preferably melted. 9 201005762 Liquid crystalline polyester copolymer. The molten liquid crystalline polyester is obtained by: (1) two kinds of rigid linear polyesters having different lengths, which are obtained by block copolymerization. (II) a non-linear structure-introducing type of polyacetate obtained by block copolymerization of a straight-line type polyester and a straight non-linear polyester, (III) a curved chain-guided type of polyacetate obtained by copolymerizing a straight linear polyacetate with a f-shaped polyacetic acid, and (IV) a straight-chain bond (suffehain^ linear poly-S A person has a nucleus of a substituent to replace an aromatic-type polyester. The repeating unit of the vinegar can be exemplified by the following: a. from an aromatic monocarboxylic acid; b. from Fangxianggu A ^ ^, - a group of alcohols, c_ from the Fangxiang group based on acid but not limited . Thereto and other lean 'a repeating unit derived from an aromatic dicarboxylic acid of: 201 005 762 Reference

b. %b. %

11 20100576211 201005762

-^~Qr-^~Qr

ί°Ό0-4,Ό°Ό0-4,

參 C.來自芳香族羥基羧酸之重複單位 參Reference C. Repeating units derived from aromatic hydroxycarboxylic acid

ϋΓ ^:11 ) :〇T0&- C- II 〇ϋΓ ^:11 ) :〇T0&- C- II 〇

12 201005762 基於膜形成步驟中之操作性、耐熱性、絕緣皮膜之力 學上特性等的平衡,液晶聚合物係以包含下述之重複單位 為佳’包含該重複單位為全體之至少3〇莫耳%以上(通常為 80莫耳%以下)者為更佳。12 201005762 Based on the balance between the workability in the film formation step, the heat resistance, the mechanical properties of the insulating film, and the like, the liquid crystal polymer preferably contains at least 3 Å of the repeat unit including the repeat unit described below. More than % (usually 80% or less) is better.

0」0"

較佳之重複單位之組合, 重複單位之組合》 可例舉記載於下述(I)〜(VI)之A preferred combination of repeating units, a combination of repeating units can be exemplified in the following (I) to (VI).

十普士, -:n0〇Lr 0·十普士, -:n0〇Lr 0·

1。^04 〇—CHjCHj—0—C- 13 (V) 2010057621. ^04 〇—CHjCHj—0—C— 13 (V) 201005762

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關於此種液晶聚酯之製造方法係記 利特開…23號公報、日本專利特公昭:3m:專 報、日本專利特公昭63-3891號公報等。 該等之中,可例舉以⑴、(II)、(V)所示之組合較佳, 以(V)所示之組合更佳。The method for producing such a liquid crystal polyester is disclosed in Japanese Laid-Open Patent Publication No. 23, Japanese Patent Publication No. Hei No. 3, No. JP-A No. 63-3891, and the like. Among these, a combination shown by (1), (II), and (V) is preferable, and a combination shown by (V) is more preferable.

液晶聚合物係流動溫度為30(rc以上’又熔融時之黏度 亦為以往❹之聚對苯二甲酸乙二醇s旨或6,6冑倫的黏^ 以下,因此可進行高速下之擠壓及被覆處理,且可以低成 本來製造膜。 液晶聚合物皮膜’反言之具有極低之數%伸展率之特 徵’其彎曲性有問題。因此,可藉由於液晶聚合物中配合 聚對苯二甲酸丁二醇酯、聚對苯二甲酸乙二醇酯、聚萘二 甲酸乙二醇酯等聚酯系樹脂,來改善皮膜之伸展性,使得 可撓性變得良好。 201005762 在本發明中,聚酯系樹脂( 以外之聚酯系樹月t 糸相對於液晶聚合物 不W月曰75〜95質量份(較佳i 有液晶聚合物5 ^ μ 佳為80〜90質量份),含 25質量份(較佳為1〇 液晶聚合物以々k ^ ⑼質量伤)者。又, 之聚醋系樹脂與液晶;+ 使用任意之方法。 狀日日聚合物之混合方法可 (Β)熱可塑性彈性體 性彈二I)中祐上述聚酷系樹脂組成物’係以含有熱可塑 參猓以聚酯系樹脂(A)作為連續層,以熱可塑性 彈性體⑻作為分散相之樹脂分散體為較佳。本發明中之敎 :塑性彈性體⑻之含有量,較佳為相對於聚醋系樹脂 )1〇°質量份,為15質量份以下,該下限値雖無特別制限, 仁通常為4質量份以上。熱可塑性彈性體⑻之含有量,更 佳為相對於聚醋系樹脂(A)1〇〇質量份,為4〜13質量份。 η若熱可塑性彈性體過多,則耐熱性會稍微降.低。原因 可推測為.與液晶聚合物或液晶聚合物以外之聚酯系樹脂 _ 相較’彈性體成分之耐熱性較低。 此外,上述樹脂分散體’較佳為藉由包含液晶聚合物 之聚酯系樹脂(Α),與熱可塑性彈性體(Β)之熔融混練等過程 中之化學反應’而(Β)成分被均一地微細分散於(Α)成分之 中並且以(Α)成分作為連續相’以(Β)成分作為分散相的樹 脂分散體。 本發明之一較佳實施態様中,就熱可塑性彈性體而 έ ’作為與聚酯系樹脂具有反應性之官能基係使用含有選 自由環氧基、噁唑基、氨基以及馬來酸酐殘基所構成之群 15 201005762 中至/ 1種之基的樹脂。纟中,肖別是以含有環氧基 為較佳。樹脂(B-D較佳為於同一分子内具有該含有官能基 之單體成分0.05〜30質量份,更佳為具有〇卜2〇質量份。 若含有該官能基之單體成分量過少,則難以發揮本發明之 效果,又,右含有該官能基之單體成分量過多,則會因與 上述聚S曰系樹月曰(A)過度反應而容易產生凝膠化物,故不佳。 此種樹月曰(B-1)較佳為由烯烴成分與含有環氧基之化合 物成分所構成之共聚物。此外,亦可為於丙烯酸成分或乙 烯成/刀之中,至少1種類以上之成分與烯烴成分以及含有 環氧基之化合物成分所構成之共聚物。 樹脂(B-1)之具有上述反應性之官能基,在絕緣電線 中’實質上所有的基均會反應。 作為上述之(B-1)之代表例,可例舉乙烯/甲基丙烯酸縮 水甘油S曰共聚物、乙烯/甲基丙烯酸縮水甘油酯/丙烯酸甲酯 3元共聚物、乙稀/甲基丙烯酸縮水甘油酯/乙酸乙烯酯3元 ❹ 共聚物、乙烯/甲基丙稀酸縮水甘油酯/丙烯酸甲酯/乙酸乙烯 酯4 το共聚物等。其中,較佳為乙烯/甲基丙烯酸縮水甘油 酯共聚物、乙烯/甲基丙烯酸縮水甘油酯/丙烯酸甲酯3元共 聚物。市售之樹脂中,例如可例舉b〇ndfast(住友化學工業 公司製’商品名)、l〇tader(Atofina公司製,商品名)。 此外’(B-1)亦可為嵌段共聚物、接枝共聚物、無規共 聚物、交替共聚物之任一者.樹脂(B·〗)可為對於例如乙烯/ 丙烯/二烯之無規共聚物、乙烯/二烯/乙烯之嵌段共聚物、丙 稀/一烯/丙稀之欲段共聚物、苯乙稀/二烯/乙稀之喪段共聚 201005762 物、苯乙烯/二稀/丙稀之截段共聚物、苯乙烯/二烯/笨乙婦 之嵌段共聚物,將二稀成分一部分環氧化而成者,或將如 甲基丙烯酸縮水甘油醋之含有環惫其夕几人& 、 另艰虱丞之化合物經接枝改質 者。又,此等之共聚物,為提升其埶容中 斤共热女定性,故較佳為經 氣化者。 又,本發明之其他較佳實施態様中,以熱可塑性彈性 體(Β)而言,係使用核一殼聚合物(Β_2),其具有自丙烯酸 酯或甲基丙烯酸酯或自其等之混合物所得之橡膠狀核,與 乙烯系均聚物或共聚物所構成之外側殼。 本發明所使用之核一殼聚合物樹脂(Β_2),意指具有自 丙烯酸酯或甲基丙烯酸酯或其等之混合物所得之橡膠狀核 (較佳為,丙烯酸烷酯聚合物所構成之橡膠狀核),與乙烯系 聚合物或共聚物外侧殼(較佳為,甲基丙烯酸烷酯聚合物所 構成之外侧殼)之核一殼聚合物。在本發明所使用之核—殼 聚合物樹脂(Β-2)中,核為由具有碳數卜6烷基的丙烯酸燒 ❹ 醋所聚合成’具有低於約1 〇°C之Tg,此外,其較佳為相對 於上述之丙烯酸烷酯,含有交聯性單體以及/或接枝用單體 之丙烯酸橡膠核。特佳之上述丙烯酸烷酯係丙烯酸正丁酯。 上述交聯性單體’均為具有實質上以相同反應速率聚 合之複數個加成聚合性反應基之多乙烯系不飽和單體。 本發明可較佳使用之交聯性單體中,有二丙烯酸丁二 酿以及二曱基丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯等 多元醇之聚(丙烯酸酯)以及聚(甲基丙烯酸酯)、2-及3-乙烯 基笨、丙稀酸酸以及曱基丙烯酸乙稀酯等。更佳之交聯性 17 201005762 單體為二丙烯酸丁二酯。 上述接枝用單體,係具有其反應性基之至少丨個,與 其等反應性基以外之至少i 4固,以實質上相異之聚合速度 進行聚合之複数個加成聚合性反應基的多乙歸系不飽和單 體。接枝用單體之機能,特別是在後者之聚合階段中,係 於彈性體相中,亦即於彈性體粒子(橡膠狀核)之表面或於其 附近殘留不飽和基。因此,若接下來,使剛性的孰可塑性 ❹殼層(以下,僅稱為殼層或最終段)聚合於彈性體(橡膠狀核) 之表面,由於接枝用單體所職予的殘存之不飽和可加成聚 合之反應性基會參與殼層形成反應,其結果,殼層之至少 一部分係以化學的方式附著於彈性體之表面。 於本發明中較佳使用之接枝用單體,可例舉丙缚酸丙 烯醋、甲基丙烯酸丙烯酯、馬來酸二丙烯酯、富馬酸二丙 烯醋、伊康酸二丙婦醋、酸性馬來酸丙稀醋、酸性富馬酸 丙烯醋以及酸性伊康酸丙稀酿等之乙烯系不飽和二元酸丙 ❹有燒基之單體類。特佳之接技用單體係甲基丙烯 酸丙烤Ss以及馬來酸二丙稀酯。 本發明所使用之外側殼形成用單體(以下,僅稱為最坎 層用單體),係可形成乙稀系均聚物或共聚二 物之单體,作為此最終段用單體之具體例,可例舉甲 烯酸醋、丙稀腈,丙埽酸燒醋、甲基丙婦酸烷 苯乙稀等。上述最終段用單體可為單 ι 之混合系。上述最終段用單體,較佳The liquid crystal polymer has a flow temperature of 30 (rc or more) and the viscosity at the time of melting is also the same as that of the conventional polyethylene terephthalate or 6,6 胄, so that it can be extruded at a high speed. Pressure and coating treatment, and film can be manufactured at low cost. The liquid crystal polymer film 'inversely has a characteristic of extremely low % stretch rate' has a problem of bending property. Therefore, it can be caused by a pair of liquid crystal polymers. A polyester resin such as butyl phthalate, polyethylene terephthalate or polyethylene naphthalate improves the stretchability of the film and makes the flexibility good. In the invention, the polyester resin (other than the polyester resin layer t 糸 is not more than 75 to 95 parts by mass relative to the liquid crystal polymer (preferably, the liquid crystal polymer is preferably 5 to 90 parts by mass). , containing 25 parts by mass (preferably 1 〇 liquid crystal polymer is 々k ^ (9) quality). Also, the vinegar resin and liquid crystal; + using any method. Β) Thermoplastic elastomeric elastic II I) Zhongyou above-mentioned poly resin composition' Preferably, the resin dispersion containing the thermoplastic resin (A) as a continuous layer and the thermoplastic elastomer (8) as a dispersed phase is contained in the present invention. In the present invention, the content of the plastic elastomer (8) is It is preferably 15 parts by mass or less based on 1 part by mass of the polyester resin, and the lower limit is not particularly limited, and the amount of the kernel is usually 4 parts by mass or more. The content of the thermoplastic elastomer (8) is preferably 4 to 13 parts by mass based on 1 part by mass of the polyester resin (A). If η is too much thermoplastic elastomer, the heat resistance will be slightly lowered and low. The reason for this is presumed to be that the heat resistance of the elastomer component is lower than that of the polyester resin other than the liquid crystal polymer or the liquid crystal polymer. Further, the above-mentioned resin dispersion 'is preferably a chemical reaction in a process of melt-kneading with a thermoplastic elastomer (Β) by a polyester resin containing a liquid crystal polymer, and the (Β) component is uniform. The resin dispersion is finely dispersed in the (Α) component and the (Α) component is used as the continuous phase '(Β) component as the dispersed phase. In a preferred embodiment of the present invention, the thermoplastic elastomer is used as a functional group reactive with the polyester resin, and contains a substituent selected from the group consisting of an epoxy group, an oxazolyl group, an amino group, and a maleic anhydride residue. A group of resins of the group 15 201005762. In the middle, it is preferable to contain an epoxy group. The resin (BD preferably has 0.05 to 30 parts by mass of the monomer component containing the functional group in the same molecule, more preferably 2 parts by mass. If the amount of the monomer component containing the functional group is too small, it is difficult Further, when the amount of the monomer component containing the functional group is too large, the amount of the monomer component containing the functional group on the right side is excessively reacted with the polysulfonium tree (A), and gelation is likely to occur, which is not preferable. It is preferable that the eucalyptus (B-1) is a copolymer composed of an olefin component and a compound component containing an epoxy group, and at least one component or more of an acrylic component or an ethylene compound/knife may be used. a copolymer composed of an olefin component and a compound component containing an epoxy group. The functional group having the above reactivity of the resin (B-1) reacts substantially all of the groups in the insulated wire. Representative examples of B-1) include ethylene/glycidyl methacrylate S曰 copolymer, ethylene/glycidyl methacrylate/methyl acrylate terpolymer, ethylene/glycidyl methacrylate/ Vinyl acetate 3 yuan ❹ copolymerization Ethylene/methyl methacrylate glycidyl ester/methyl acrylate/vinyl acetate 4 το copolymer, etc. Among them, ethylene/glycidyl methacrylate copolymer, ethylene/glycidyl methacrylate/ Methyl methacrylate ternary copolymer. For example, b〇ndfast (product name by Sumitomo Chemical Co., Ltd.) and l〇tader (product name of Atofina Co., Ltd.) can be exemplified as the commercially available resin. It may be any one of a block copolymer, a graft copolymer, a random copolymer, and an alternating copolymer. The resin (B·) may be a random copolymer such as ethylene/propylene/diene, ethylene. /Diene/ethylene block copolymer, propylene/monoolefin/acrylic copolymer, styrene/diene/ethylene sulphide copolymerization 201005762, styrene/diisopropyl/acrylic a segmented copolymer, a styrene/diene/stupid block copolymer, which is obtained by epoxidizing a part of a dilute component, or a ring of glycerol methacrylate containing a ring of bismuth & And other difficult compounds are modified by grafting. Moreover, these copolymers are used to enhance their tolerance. In other preferred embodiments of the present invention, in the case of a thermoplastic elastomer (Β), a core-shell polymer (Β_2) is used. It has a rubbery core obtained from a mixture of acrylate or methacrylate or a mixture thereof, and an outer side shell composed of a vinyl homopolymer or a copolymer. The core-shell polymer resin used in the present invention (Β_2) And means a rubbery core (preferably a rubbery core composed of an alkyl acrylate polymer) obtained from a mixture of acrylate or methacrylate or the like, and an outer side of the ethylene polymer or copolymer a core-shell polymer of a shell (preferably, an outer side shell composed of an alkyl methacrylate polymer). In the core-shell polymer resin (Β-2) used in the present invention, the core is made of carbon. The hexaalkyl acrylate vinegar is polymerized to have a Tg of less than about 1 ° C. Further, it is preferably a crosslinkable monomer and/or grafted relative to the above alkyl acrylate. A monomeric acrylic rubber core is used. The above-mentioned alkyl acrylate is n-butyl acrylate. The above crosslinkable monomer 'is a polyethylenically unsaturated monomer having a plurality of addition polymerization reactive groups which are substantially polymerized at the same reaction rate. Among the crosslinkable monomers which can be preferably used in the present invention, there are poly(acrylic acid esters) of polyhydric alcohols such as dibutyl acrylate and dimercapto acrylate, trimethylolpropane trimethacrylate, and poly(A). Acrylate), 2- and 3-vinyl stupid, acrylic acid, and ethyl methacrylate. Better crosslinkability 17 201005762 The monomer is butylene diacrylate. The grafting monomer has at least one reactive group, and at least i 4 solid other than the reactive group, and a plurality of addition polymerizable reactive groups which are polymerized at substantially different polymerization rates. More than one ethylenically unsaturated monomer. The function of the monomer for grafting, particularly in the polymerization stage of the latter, is in the elastomer phase, i.e., the unsaturated particles remain on or near the surface of the elastomer particles (rubbery core). Therefore, if a rigid ruthenium plastic shell layer (hereinafter, simply referred to as a shell layer or a final stage) is polymerized on the surface of the elastomer (rubbery core), the residual material of the grafting monomer is retained. The reactive group which is unsaturatedly addition-polymerizable participates in the shell formation reaction, and as a result, at least a part of the shell layer is chemically attached to the surface of the elastomer. The grafting monomer preferably used in the present invention may, for example, be acrylic acid acryl vinegar, propylene methacrylate, dipropylene maleate, dimercaptoic acid dipropylene vinegar or itaconic acid dipropylene vinegar The ethylenically unsaturated dibasic acrylonitrile, which is an acidic maleic acid propylene vinegar, an acidic fumaric acid acryl vinegar, and an acidic itaconic acid propylene sulphate, has a calcined monomer. A special single-system propylene acrylate Ss and dipropylene maleate. The monomer for forming an outer side shell (hereinafter, simply referred to as a monomer for the outermost layer) used in the present invention is a monomer which can form an ethylene homopolymer or a copolymerized second, and is used as a monomer for the final stage. Specific examples thereof include a methacrylate, acrylonitrile, a propionate vinegar, a methyl acetophenone acetophenone or the like. The above-mentioned final stage monomer may be a mixed system of single ι. The above final stage uses a monomer, preferably

具有碳數1〜16貌基的甲基㈣㈣,最佳為具有碳數W 18 201005762 炫基的曱基丙烯酸烷酯。前述核—殼聚合物樹脂(B_2)之製 造方法雖無特別限定,但以使用乳化聚合法較佳。 作為本發明較佳使用之核一殼聚合物(B-2)之一例,係 具有以下二段者:丙烯酸丁酯與作為交聯劑之二丙烯酸丁 二醋、作為接枝化劑之甲基丙烯酸丙烯酯或馬來酸丙烯酯 所構成之單體系所聚合之第一段亦即橡膠狀之核、與甲基 丙烯酸甲酯聚合物之最終段亦即殼。 此外,亦可為在用以改善聚酯系樹脂内之分散性之殼 ® 表面上具有選自由環氧基、噁唑基、氨基、以及馬來酸酐 基所構成之群中至少1種類之官能基。 如上所述’以二段之核一殼聚合物之市售品而言,可 例舉吳羽化學工業公司製之PARALOID EXL-2313、 EXL-23 14以及EXL-2315(皆為商品名),但本發明並不限定 於此。 此外’在其他之較佳實施態樣之中,作為熱可塑性彈 $ 性體(B),係使用於聚乙烯 之側鏈鍵結有羧酸或羧酸之金屬 鹽的乙烯系共聚物(B_3)。此乙烯系共聚物,具有可抑制上 述聚酯樹脂之結晶化的作用。 作為所鍵結之幾酸,可舉例如丙烯酸、曱基丙稀酸、 丁烯酸等不飽和單羧酸、亦或馬來酸、富馬酸、笨二甲酸 等不飽和二羧酸等,又,作為此等之金屬鹽,可舉例如與 Zn、Na、K、Mg等之鹽。作為此種乙烯系共聚物,可舉例 如將乙烯一甲基丙烯酸共聚物之羧酸的一部分作為金屬 鹽 般稱之為多離子聚合物(ionomer)的樹脂(例如,亥米 19 201005762 蘭(Hhnilan);商品名,三井聚化藥公司製)、乙稀一丙烯酸 共聚物(例如,EAA;商品名,達烏(Dow)化藥公司製)、在 側鍵有《之乙烯系接枝聚合物(例如,阿德馬(Admer);商 品名,三井石油化學工業公司製)等。 在不損及本發明所要求之特性的範圍内,可於本發明 之絕緣層添加其他耐熱性樹脂、一般所使用之添加劑、無 機充填劑、加工輔助劑、著色劑等。The methyl group (tetra) (tetra) having a carbon number of 1 to 16 is preferably an alkyl methacrylate having a carbon number of W 18 201005762. The method for producing the core-shell polymer resin (B_2) is not particularly limited, but an emulsion polymerization method is preferred. An example of the core-shell polymer (B-2) which is preferably used in the present invention is as follows: butyl acrylate and butyl diacetate as a crosslinking agent, and methyl group as a grafting agent. The first stage in which the single system consisting of propylene acrylate or propylene maleate is polymerized, that is, the rubbery core, and the final segment of the methyl methacrylate polymer, that is, the shell. Further, it may be one having at least one type selected from the group consisting of an epoxy group, an oxazolyl group, an amino group, and a maleic anhydride group on the surface of the shell® for improving the dispersibility in the polyester resin. base. As described above, 'the commercial products of the two-stage core-shell polymer may be PARALOID EXL-2313, EXL-23 14 and EXL-2315 (both trade names) manufactured by Wu Yu Chemical Industry Co., Ltd. However, the invention is not limited thereto. Further, in other preferred embodiments, as the thermoplastic elastomer (B), a vinyl copolymer (B_3) in which a metal salt of a carboxylic acid or a carboxylic acid is bonded to a side chain of polyethylene is used. ). This ethylene-based copolymer has an action of suppressing crystallization of the above polyester resin. Examples of the acid to be bonded include an unsaturated monocarboxylic acid such as acrylic acid, mercaptoacrylic acid or crotonic acid, or an unsaturated dicarboxylic acid such as maleic acid, fumaric acid or stearic acid. Further, examples of the metal salt include salts of Zn, Na, K, and Mg. As such a vinyl-based copolymer, for example, a part of a carboxylic acid of an ethylene-methacrylic acid copolymer is referred to as a metal ion as a resin of a polyionic polymer (ionomer) (for example, Hemi 19 201005762 Lan (Hhnilan) ); trade name, manufactured by Mitsui Chemicals Co., Ltd.), ethylene-acrylic acid copolymer (for example, EAA; trade name, manufactured by Daow Chemical Co., Ltd.), and vinyl-based graft polymer in the side bond (for example, Admer; trade name, manufactured by Mitsui Petrochemical Co., Ltd.). Other heat resistant resins, generally used additives, inorganic fillers, processing aids, colorants, and the like may be added to the insulating layer of the present invention within the range not impairing the characteristics required by the present invention.

作為本發明所使用之導體,可使用金屬裸線(單線)、於 金屬裸線設置有漆包被覆層或薄壁絕緣層之絕緣電線、亦 或將複數條金屬裸線或者是複數條漆包絕緣電線或薄壁絕 緣電線合股之多m該等絞線之絞線數,可視高頻用 途隨意選擇。又,線心(金屬線)的數目多時(例如,i9—、 37—金屬線),亦可不為絞線。不為絞線時,例如,可以僅 是將複數之金屬線大致平行地束起、或者可以將成束者以 非常大的間距合股。任一場合皆以將剖面作成略圓形為佳。As the conductor used in the present invention, a bare metal wire (single wire), an insulated wire provided with an enamel coating layer or a thin-walled insulating layer on a bare metal wire, or a plurality of bare metal wires or a plurality of enamel bags may be used. The number of twisted wires of these stranded wires of insulated wires or thin-wall insulated wires can be arbitrarily selected according to high-frequency use. Moreover, when the number of cores (metal wires) is large (for example, i9-, 37-metal wires), it may not be a twisted wire. When it is not a twisted wire, for example, only a plurality of metal wires may be bundled substantially in parallel, or the bundles may be plied at a very large pitch. In either case, it is preferred to make the cross section a slightly circular shape.

本發明之絕緣電線,在具有3層絕緣層之情況下,可 藉一般方法於導體的外圍擠壓被覆所欲厚度之第丨層之絕 緣層’接著’以於該第!層之絕緣層的外圍擠壓被覆所欲 =度之第2層之絕緣層之方法,依序掩壓被覆絕緣層來製 造之。如此所形成之擠壓絕緣層之整體厚度,較佳為將3 層作成60〜18〇nm之範圍内。此乃係若絕緣層之整體厚度過 薄,則所得之耐熱多層絕緣電線的電氣特性會大幅降低, 會有不適於實用化之情形;反之,若絕緣層之整體厚度過 厚,則因會有難以進行線圈(coil)加工等情形出現,不^於 20 201005762 小型化 度,以 更佳範圍為70〜ΐ50μιη。又,上述3層之各層之厚 20〜60μιη為佳。 單層之絕緣電線,其絕緣層係由本發明之聚醋系樹 知組成物所構成。此外,在2層& 3層以上之多層絕緣電 線較佳為其所有之絕緣層皆由本發明之聚醋系樹脂組成 物所構成者。 本發明之絕緣電線,除可充分滿足对熱性程度外,作 為線圈用途所要求之焊接性亦優異,故於繞線加工後之後 續處理亦可谷易進行。1目前為止,並無可保持对熱F種 乂上之耐熱性同時兼備良好焊接性之絕緣電線。本發明之 、邑緣電線可於端末加工時直接進行焊接,並可充分提高 線加t作業性。此外’藉由使用多層之本發明之絕緣 電線’可提供-種電氣特性優異’且可靠性高之繼。 【實施例】 接著,依據實%例對本發明作更進_步之詳細說明, 但本發明並非限定於此等中。 形成絕緣層之樹脂組成物,係以混練用雙轴擠製機將 既定調配組合之材料加以熔融混合,再加以水冷,並以製 粒機剪切絲㈣製成。將所得之㈣例之樹脂組成物作 成模狀’並用穿透式電子顯微鏡確認其狀態,結果確認出: 未配合熱可塑性彈性體之實施例9以外的實施例^以及 實施例10’係為以聚醋系樹脂為連續才目,以熱可塑性彈性 體為分散相之樹脂分散體。 實施例1~10以及比較例1〜3 21 201005762 準備線徑為0.75mm之軟銅線作為導體。依照表i所示 各層拚製被覆用樹脂的調配組合(組成之數值表示質量份) 、及厚度,單層之情況係被覆〗層,多層之情況則於導體 上依順序擠壓被覆以製造絕緣電線。In the case of the insulated electric wire of the present invention, in the case of having three insulating layers, the insulating layer of the second layer of the desired thickness can be pressed by the usual method on the periphery of the conductor. The outer layer of the insulating layer of the layer is extruded to cover the insulating layer of the second layer of the desired layer, and the insulating layer is blanket-coated to form the insulating layer. The overall thickness of the extruded insulating layer thus formed is preferably such that three layers are formed in the range of 60 to 18 Å. If the overall thickness of the insulating layer is too thin, the electrical properties of the obtained heat-resistant multilayer insulated wire may be greatly reduced, and there may be cases where it is not suitable for practical use; otherwise, if the overall thickness of the insulating layer is too thick, there will be It is difficult to perform coil processing, etc., and does not have a degree of miniaturization of 20 201005762, and a better range is 70 to 50 μm. Further, it is preferable that each of the three layers has a thickness of 20 to 60 μm. The single-layer insulated electric wire has an insulating layer composed of the polystyrene structural composition of the present invention. Further, it is preferable that all of the insulating layers of the two layers & three or more layers are composed of the polyester resin composition of the present invention. The insulated electric wire of the present invention is excellent in weldability required for use as a coil in addition to the degree of heat resistance, so that it can be easily processed after the winding process. 1 So far, there is no insulated wire that can maintain heat resistance to heat F and has good weldability. According to the present invention, the beryllium wire can be directly welded at the end of the processing, and the wire workability can be sufficiently improved. Further, by using a plurality of insulated electric wires of the present invention, it is possible to provide excellent electrical characteristics and high reliability. [Embodiment] Next, the present invention will be further described in detail based on the actual example, but the present invention is not limited thereto. The resin composition forming the insulating layer is obtained by melt-mixing a material of a predetermined blending composition by a biaxial extruder for kneading, water-cooling, and cutting with a granulator (4). The resin composition of the obtained (four) example was molded into a mold shape, and the state thereof was confirmed by a transmission electron microscope. As a result, it was confirmed that the examples and the examples 10' other than the embodiment 9 in which the thermoplastic elastomer was not blended were The polyacetal resin is a continuous dispersion of the resin dispersion in which the thermoplastic elastomer is a dispersed phase. Examples 1 to 10 and Comparative Examples 1 to 3 21 201005762 A soft copper wire having a wire diameter of 0.75 mm was prepared as a conductor. According to Table i, the composition of the resin for coating is applied according to Table i (the numerical value of the composition represents the mass part) and the thickness. In the case of a single layer, the layer is coated, and in the case of a plurality of layers, the coating is sequentially extruded on the conductor to make the insulation. wire.

針對所得之絕緣電線,以下述式樣之測驗其各種特性。 此外,藉由肉眼來觀察其外觀》若於皮膜沒有發現裂 痕或細裂紋(crazing)等之異常為合格(表j中以〇表示),而 發現此等異常則為不合格(X)。 A ·可撓性 於電線本身的周圍,使線與線能接觸的方式緊密地纏 繞10圏,用顯微鏡觀察,若於皮膜沒有發現裂痕或細裂紋 等之異常為合格(表1中以0表示),而發現此等異常則為不 B.電氣耐熱性 將長約50cm之絕緣電線對折成兩條,一邊施加】5kg 之張力,一邊將長度約12cm之部分扭轉9次之後去除張 力,從折痕部分剪開,做成撓曲狀試樣。將該撓曲狀試樣 以^35C加熱168小時後,測定其絕緣破壞電壓相對於加 熱前之絕緣破壞電壓’若殘率為40%以上判定為F種合格 (表1 Μ示為0)’若該殘率未$ 4〇%則判定為不:格 ()此外特別是殘率為50°/。以上之耐熱性特別良好者以 ◎來表示。 C.耐溶劑性 將進行過20D捲繞作為繞線加工之電線,浸潰於乙醇 22 201005762 或異丙醇溶劑裡30秒,觀察乾燥後試樣表面,判定有無產 裂紋纟1 _,無產生細裂紋者表示為良⑼、產生細 裂紋者表示為不良(χ)β D.焊接性 係用以評價繞線加工後之谭接性之與加工性相關 性_ »㈣㈣壓被覆所製作出之絕緣電線浸潰 後,將前端部40mm以45(TCxln ρ ;燒瓶 乂 450010秒置入焊料槽中。For the obtained insulated wires, various characteristics were tested in the following manners. Further, the appearance was observed by the naked eye. If no abnormality such as cracks or crazing was found in the film (indicated by 〇 in Table j), it was found that the abnormality was unacceptable (X). A · Flexibility is tightly wrapped around the wire itself so that the wire can be in contact with the wire, and it is observed by a microscope. If no abnormalities such as cracks or cracks are found in the film, the abnormality is acceptable (indicated by 0 in Table 1) And found that these abnormalities are not B. Electrical heat resistance, the insulated wire length of about 50cm is folded into two, and while applying a tension of 5kg, the portion having a length of about 12cm is twisted nine times and then the tension is removed. The traces were cut open to make a flexible specimen. After the flexural sample was heated at 355 C for 168 hours, the dielectric breakdown voltage was measured with respect to the dielectric breakdown voltage before heating. If the residual rate was 40% or more, it was judged that the F type was acceptable (Table 1 is shown as 0). If the residual rate is not $4〇%, it is judged as not: the lattice () and especially the residual rate is 50°/. The above heat resistance is particularly good, and it is represented by ◎. C. Solvent resistance: 20D winding is used as the wire for winding, and it is immersed in ethanol 22 201005762 or isopropanol solvent for 30 seconds. The surface of the sample after drying is observed to determine whether there is crack or not. The fine crack is expressed as good (9), and the fine crack is expressed as bad (χ) β D. The weldability is used to evaluate the tangency of the winding process and the workability correlation _ » (4) (4) Pressure coating After the insulated wire was immersed, the front end portion of 40 mm was placed in the solder bath at 45 (TCxln ρ; flask 乂 450010 seconds).

焊料之處有30mm以上判定為人 ' 滿30mm則判定為不合格( 禾Where the solder is 30mm or more, it is judged as a person's. If it is 30mm, it is judged as unqualified.

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igltglNCI 3 in躲 藏一% ®?ε 城 1 201005762 表1中,「」表示無添加。又,合格/不合格之◎表 示特佳,〇表示佳’ χ表示不適當。 又,表中以省略符號所表示之各樹脂係使用以下所述 者。 PET:聚對苯二甲酸乙二醇酯樹脂,帝人pET(帝人公 司製,商品名); 乙稀系共聚物♦多離子聚合物樹脂,亥米蘭1855(三井 杜邦公司製,商品名); 核一殼共聚物:具有自丙烯酸系樹脂所得之橡膠狀核 與乙烯系均聚物所構成之外侧殼之核—殼共聚物,派拉羅 以德(Paraloid)EXL23 13(吳羽化學工業公司製); LCP :液晶聚合物、羅德蘭lC5000(UNITIKA公司製, 商品名), PES :聚醚砜樹脂,斯米卡庫協魯pES41〇〇(住友化學工 業公司製,商品名); _ Ny66 :耐綸 66、FDK-1(UNITIKA 公司製,商品名); 又’係由導體起依序被覆第1層、第2層、第3層, 為3層構造時第3層為最外層。 由表1所示結果,可明白以下情事。 亦即’不含LCP,於絕緣層僅使用pes之3層電線的 比較例1中’其耐溶劑性以及焊接性皆不佳。不含LCP, 於絕緣層使用有PET/多離子聚合物以及耐綸66之比較例2 中’其電氣耐熱性不佳。此外,LCP過多之比較例3中, 其可撓性不佳。 25 201005762 相對於此,實施例1~9中之任一者,不論其外觀,可 撓性,電氣耐熱性,耐溶劑性’焊接性均優異。此外,相 對於聚酯系樹脂(A)100質量份,含有熱可塑性彈性體(B)17 質量份之聚酯系樹脂組成物所被覆的絕緣電線之實施例 1 〇,其相較於實施例1〜9雖然耐熱性不佳,但作為ρ種合 格品仍可充分使用。 產業利用性 本發明之絕緣電線,可適用於至少具有1層絕緣層 之絕緣電線,較佳為具有3層以上絕緣層之絕緣電線。 雖與該實施例-同說明本發明,但只要本說明書無特 別指定’皆不限定本發明之任一細部,在不違反所附之申 請專利範圍所示的發明精神與㈣下,應作大麵地解釋。 【圖式簡單說明】 ® i係心其構料捲繞3層絕緣電 壓器的剖面圖。 圖2係例示以往構造變 文您益& 1例的剖面圖。 【主要元件符號說明】 1 鐵氧體磁心 2 線圈架 3 絕緣防護層 4 一次繞線 26 201005762 4a 導體 絕緣層 4b , 4c , 4d 5 絕緣膠帶 6 二次繞線 6a 導體 絕緣層 6b , 6c , 6digltglNCI 3 in hiding one% ®? ε City 1 201005762 In Table 1, "" means no addition. Also, the pass/fail ◎ indicates that it is particularly good, and 〇 indicates that good χ indicates inappropriate. Further, each of the resins indicated by the ellipses in the table is as follows. PET: polyethylene terephthalate resin, Teijin pET (manufactured by Teijin Co., Ltd.); Ethylene copolymer ♦ multi-ionic polymer resin, Hai Milan 1855 (manufactured by Mitsui DuPont Co., Ltd., trade name); One-shell copolymer: a core-shell copolymer having a rubbery core derived from an acrylic resin and an ethylene-based homopolymer, and a Paraloid EXL23 13 (manufactured by Wu Yu Chemical Industry Co., Ltd.) LCP: liquid crystal polymer, Rhodes LC5000 (manufactured by UNITIKA, trade name), PES: polyethersulfone resin, smikaku yue pES41 〇〇 (manufactured by Sumitomo Chemical Industries, Ltd., trade name); _ Ny66: resistant Polyamide 66, FDK-1 (manufactured by UNITIKA Co., Ltd., trade name); and 'the first layer, the second layer, and the third layer are sequentially coated from the conductor, and the third layer is the outermost layer when the structure is a three-layer structure. From the results shown in Table 1, the following can be understood. That is, in Comparative Example 1 which does not contain LCP and uses only three layers of wires of pes in the insulating layer, its solvent resistance and weldability are not good. In Comparative Example 2, which does not contain LCP and uses PET/polyionic polymer and nylon 66 in the insulating layer, its electrical heat resistance is not good. Further, in Comparative Example 3 in which the LCP was excessive, the flexibility was poor. 25 201005762 In contrast, any of Examples 1 to 9 is excellent in flexibility, electrical heat resistance, and solvent resistance, regardless of the appearance. In addition, Example 1 of the insulated electric wire covered with the polyester resin composition containing 17 parts by mass of the thermoplastic elastomer (B) per 100 parts by mass of the polyester resin (A) is compared with the Example Although 1 to 9 has poor heat resistance, it can be fully used as a p-type qualified product. Industrial Applicability The insulated electric wire of the present invention can be applied to an insulated electric wire having at least one insulating layer, and is preferably an insulated electric wire having three or more insulating layers. While the present invention has been described in connection with the embodiments, the present invention is not limited to the details of the invention, and is not limited to the details of the invention as set forth in the appended claims. Explain in part. [Simple description of the diagram] ® i is a cross-sectional view of a three-layer insulated voltage device with its component wound. Fig. 2 is a cross-sectional view showing an example of a conventional structural change. [Main component symbol description] 1 Ferrite core 2 Coil holder 3 Insulation protection layer 4 Primary winding 26 201005762 4a Conductor Insulation 4b, 4c, 4d 5 Insulation tape 6 Secondary winding 6a Conductor Insulation 6b, 6c, 6d

2727

Claims (1)

201005762 十、申請專利範圍: 1. -種絕緣電線’係、具有導體與被覆該導體之至少i 層的絕緣層所構成者,其特徵在於:作為構成該絕緣層之 至少1層的樹脂組成物,係使用含有聚醋系樹脂(A)所構成 的聚醋系樹脂組成物,該聚㈣樹脂(A)相對於液晶聚合物 以外之聚醋系樹脂75〜95質量份含有液晶聚合物Μ質量 份0 ❹ 2.如申請專利範圍第1項之絕緣電線,其中,該聚醋 系樹脂組成物係包含熱可塑性彈性體(B),而為以該聚醋系 樹脂⑷為連續層、以該熱可塑性彈性體⑻為分散相之樹脂 分散體。 3·如申請專利範圍第2項之絕緣電線,其中,該聚醋 系樹脂組成物係相對於該㈣系樹脂⑷UK) f量份,含有 該熱可塑性彈性體(B)15質量份以下者。 4·如申請專利範圍第2或3項之絕緣電線,其中,該 …可塑性㈣體⑻係使用含有選自環氧基、料基、氨基 =、來酸肝殘基所構成之群中至少1種類之官能基的樹 脂(B-1)。 5·如f請專利範圍第2或3項之絕緣電線,立中,該 熱可塑性彈性體(則你 或装笨"人& 、肖具有由丙烯酸酯或甲基丙烯酸酯 或其卓之混合物所得之橡膠狀核 取私·张m 、屯u歸系均聚物或共 t物所構成之外側殼之核—殼聚合物(B_2)。 6·如申請專利範圍第2或3項 熱可塑性彈性體(Β) 电線,其中a )係使用於側鏈具有羧酸或羧酸之金屬鹽 28 201005762 的乙烯系共聚物(B-3)。 十一、圖式: 如次頁。201005762 X. Patent application scope: 1. An insulated wire', a conductor having a conductor and at least one layer covering the conductor, characterized in that it is a resin composition constituting at least one layer of the insulating layer A polyester resin composition comprising a polyester resin (A) containing a liquid crystal polymer 75 mass of 75 to 95 parts by mass of the polyester resin other than the liquid crystal polymer is used. 2. The insulated wire of claim 1, wherein the polyester resin composition comprises a thermoplastic elastomer (B), and the polyester resin (4) is a continuous layer. The thermoplastic elastomer (8) is a resin dispersion of a dispersed phase. 3. The insulated electric wire according to the second aspect of the invention, wherein the polyacetal resin composition is contained in an amount of 15 parts by mass or less based on the (4)-based resin (4) UK) and contains at least 15 parts by mass of the thermoplastic elastomer (B). 4. The insulated wire of claim 2 or 3, wherein the plasticity (4) body (8) is at least 1 selected from the group consisting of an epoxy group, a base group, an amino group, and an acid liver residue. A type of functional resin (B-1). 5. If you want to insulate the wire of item 2 or 3 of the patent scope, stand up, the thermoplastic elastomer (or you or stupid " human & Xiao has acrylate or methacrylate or its superior The rubber-like core obtained by the mixture is a core-shell polymer (B_2) of the outer side shell formed by the private-mesh, 屯u-derived homopolymer or co-t-form. 6·If the patent scope 2 or 3 heat A plastic elastomer (Β) wire, wherein a) is used in a vinyl copolymer (B-3) having a metal salt of a carboxylic acid or a carboxylic acid 28 201005762 in a side chain. XI. Schema: As the next page. 2929
TW97128918A 2007-02-09 2008-07-31 Insulated wire TWI389143B (en)

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Publication number Priority date Publication date Assignee Title
CN102099872B (en) * 2008-07-29 2012-11-14 古河电气工业株式会社 Insulated wire
JP5520468B2 (en) * 2008-10-16 2014-06-11 古河電気工業株式会社 Multilayer insulated wire and transformer using the same
JP5520493B2 (en) 2008-10-20 2014-06-11 古河電気工業株式会社 Multilayer insulated wire and transformer using the same
JP5342279B2 (en) * 2009-03-13 2013-11-13 古河電気工業株式会社 Multi-layer insulated wire
JP5739810B2 (en) * 2009-09-02 2015-06-24 古河電気工業株式会社 Multilayer insulated wire and transformer using the same
JP5943505B2 (en) 2011-10-31 2016-07-05 住友化学株式会社 High voltage coil

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