200530774_ 五、發明說明（ΰ "" ' ~- 【發明所屬之技術領域】 本發明係關於一種檢驗系統及方法，尤其是關於一 上料檢驗系統及方法。 ' 種 【先前技術】 在現代化的生產流水線上，9 5 %以上的電子元件都是 在 SMT ( Surface Mounting Technology 表面處理技術)疋 台段藉由SMT機台打到pcb板上面的，而SMT機台的物料是_ 上料員手工裝載的，這就有可能上錯物料。因此，防止^ 為上錯物料是必須考慮的問題。所以，在上料時必須先^ 驗該物料是否正確，以防止上述問題的發生。 取 例如台灣智慧財產局於2〇〇2年12月21日公告之公告 為5 1 4768之專利，其名稱為，，上料控制系統以及方法，，:= 專利揭路一種上料控制系統及方法，係應用於SMT作業站 之料盤上料處理，以提示作業員在機台中的各站位之作業 凊形，其需預先將各料盤之料號予以編碼並列印成條碼， 且將各料盤貼上與其料號對應之條碼後，即可供作業員在 SMT作業站上進行上料處理。該專利不足之處在於：〃smt 作業站上料處理由人工來完成，不但沒有準確的依據，而 ^人工完成上料處理易造成疏忽，因此，上錯料的現象 是不可避免的。 ，而要一種系統可以對生產過程中的上料進行檢 驗，避免因上錯物料造成產品不良。 【發明内容】 本發明之主要目的在於提供一種上料檢驗系統及方法200530774_ 5. Description of the invention (ΰ " " '~-[Technical Field to which the Invention belongs] The present invention relates to an inspection system and method, and particularly to a loading inspection system and method.' [Previous technology] In modernization On the production line, more than 95% of the electronic components are hit on the pcb board by the SMT (Surface Mounting Technology) unit, and the material of the SMT machine is _ Feeder It is possible to load the wrong material manually. Therefore, it is necessary to consider ^ as the wrong material. Therefore, when loading the material, you must first verify that the material is correct to prevent the above problems. Take for example The Taiwan Intellectual Property Bureau announced on December 21, 2002 that the patent was 5 1 4768, and its name is, a feeding control system and method,: = Patent revealing a feeding control system and method, It is applied to the tray loading process of the SMT operation station to prompt the operator to work at each station in the machine. The material number of each tray must be encoded and printed into a bar code in advance. After each bar is affixed with a bar code corresponding to its material number, it can be used by the operator for loading processing on the SMT station. The shortcoming of the patent is that the loading process of the smt station is manually completed, which is not only inaccurate. It is easy to cause negligence due to the manual completion of the feeding process. Therefore, the phenomenon of wrong feeding is unavoidable. A system can be used to check the loading during the production process to avoid product failure caused by the wrong material. [Abstract] The main purpose of the present invention is to provide a feeding inspection system and method
200530774 五、發明說明（2) ____ ，其可以導入機台要生產之產品所需物料、、主时、 生產時做為上料檢驗之依據。 ’肖平，以供實際 為達到上述目的，本發明提供一種上料 上料檢驗系統包括複數生產機台、一網路〃十檢驗系統，該 、一連接、一資料庫。複數生產機台藉由锢〜應用伺服器 劃系統及應用伺服器相連，生產規劃^統為1路與一生產規 生產規格、要求及上料原始資料。其^，生產機台提供 機台軌道號及該軌道對應料號等資^。魔Τ原始資料包括 數軟體功能模組，其藉由網路獲取生:=伺服器包括複 料，並對其進行編輯、整理生成物料清ς ^上料原始資 依據。資料庫用於存儲上料檢驗過程中 ，上料檢驗之 資訊，包括線別，號、機種、料號、：=生的各種 。資料庫藉由一連接與應用伺服器相連接物枓h單編號等 其中應用伺服器包括一上料資訊導 訊接收模組，一上料檢驗一、=，一上料資 替代物料維護模組及一停線警示模：科護模組，— 生包：；Γ轉化子模組，-參：接Ϊ2::資T /月早生成子杈組及一物料清單存儲子模组。、、且—物料 ，，in L導入模組用於從生產機台獲取上料朴-清i 二t數設定等操作生成電腦可識 μ資；：=子模組用於將從生產機台獲取之？料 收物料清單生成所需設定之參數一;；組用於接 號、機種、物料清單編號耸L&參數包括線別、機台 早、扁號4。物料清單生成子模組用於將 五、發明說明（3) 格式轉化子模組轉化後之 ^ 接收之參數兰成物科 .原始貧科及參數接收子模 料清單生成子模組生：：物；：c模組用於將: 括機台號、機台軌道號、2際生產時上料資訊，包 等。上料檢驗模組用於檢驗上料r丕土產廠商、生產曰期 比上料資訊接收模組接收之上斜=4 :格，主要操作為對 模組生成之物料清單中相應物料=矾是否與上料資訊導入 模組用於對物料清單進行維護摔η目符。物料清單维護 除、複製等。替代物料維護槿=於包括新增、修改、刪 替代物料清單中原物料資訊二另一種物料資訊來 ，當原物料使用完時，可以:戈物料是指在上料過程中 ，以繼續生產。在上料時，若=:種物料來代替原物料 檢驗替代物料。停線警 =料，系統就會要去 發出：線警示，以提醒使驗上料不合格時， 其包括如下步驟：（ <&供一種上料檢驗方法， 獲取所要導入的參數；（d) u識別格式；（c) 料及獲取之參數生成物料清單；（eLf化後之上料原始資 料清單，並判斷上述 ）保存上述生成之物 庫中；（f )若已鋦y +成 枓々早是否已經存在於資制 有舊資料；U)若心擇= 資：判：是否取代原 檢驗到資料庫中。（h )接收實咖售貝枓，則將上述上料 五、發明說明（4) 檢驗上料是否合格，即對比卜 V J」右才双驗不合格， 擎 之產ί Ϊ:1ΐ驗系統及方法可以將生產機台所要生產 了上錯物料之現象發生，對俘嘴：”之依據，嚴格避免 。 豕S玍對保證產品質量起了關鍵的作用 【實施方式】 請J閱第一圖所示，係本發明上料檢驗系統之硬體加 構圖座该上料檢驗系則包括複數生產機台10 ::f用飼服器12、-連接13、一資料庫14。生產機路台^ ΐ招3 ί11與一生產規劃系統2及應用伺服器12相連，生 為生產機台1〇提供生產規格、要求及上料i 中i料原始資料包括機台軌道號及該軌道對庫 i:=:伺服器12包括複數軟體功能模組，其ί :網。獲取生產機台10之上料原始資料，並對其進行： ^ =王里生成物料清單做為上料檢驗之依才康。網路工j可以 疋止：、内邛網（Intranet )，也可以是網際網路（ )或其他類型之通訊網路。資料庫"用 =過；；使：或產生的各種資訊，包括線別、機台i 機種、枓諕、物料清單編號等。資料庫14藉由一連接工 與f用伺服器1 2相連接。連接1 3為-資料庫連接，如開放200530774 V. Description of the invention (2) ____, which can be imported into the materials required for the product to be produced by the machine, the main time, and the time of production as the basis for loading inspection. ‘Xiao Ping, for practical purposes. In order to achieve the above-mentioned object, the present invention provides a feeding and feeding inspection system including a plurality of production machines, a network of ten inspection systems, a connection, a database. The plural production machines are connected through the application server planning system and the application server. The production planning system is a 1-channel and one production specification. Production specifications, requirements, and raw materials for loading. The ^, production machine provides the track number of the machine and the corresponding material number of the track, etc. ^. The original source data of MoT includes several software function modules, which are obtained through the Internet: = The server includes the materials, and edits and organizes them to generate materials. The database is used to store the information of the feeding inspection during the feeding inspection process, including the line type, number, model, material number, and various types of raw materials. The database is connected to the application server through a connection 枓 h single number, etc. The application server includes a loading information guide receiving module, a loading inspection 1, =, a loading material replacement material maintenance module And a line stop warning module: a science and protection module,-a production package :; Γ conversion submodule,-reference: connection 2 :: T / month early generation of a branch group and a bill of materials storage submodule. 、、， — Material, in L The import module is used to obtain the loading device from the production machine, such as setting the clear t-number and the second t number; and the computer-readable μ asset is generated; Get it? Parameter 1 required for generating the received BOM; The group is used to receive the number, model, and BOM number. L & parameters include line type, machine early, flat number 4. The bill of materials generation submodule is used to transform the fifth, description of the invention (3) Format conversion submodule ^ The received parameter is Lancheng Wuke. The original poor family and the parameter receiving submodule list generation submodule is: Material :: c module is used to include: machine number, machine track number, loading information during production, package and so on. The feeding inspection module is used to check whether the feeding material is produced by the local manufacturer and the production date is higher than the receiving information receiving module. The upper slope = 4: grid. The main operation is to check whether the corresponding material in the bill of materials generated by the module = alum. The module with loading information is used to maintain the bill of materials. BOM maintenance removal, copying, etc. Maintenance of alternative materials: Including adding, modifying, and deleting the original material information in the replacement material list, another material information comes. When the original material is used up, you can: Ge material refers to the process of loading to continue production. When loading, if =: a kind of material is used instead of the original material, check the replacement material. Out-of-line alarm = material, the system will go to issue: line warning to remind the unqualified feeding inspection, it includes the following steps: (< & for a feeding inspection method, to obtain the parameters to be imported; ( d) u identification format; (c) material list and obtained parameters to generate a bill of materials; (eLf converted the original data list of materials and judged above) to save the generated library; (f) if y + Cheng Is there any old data in the capital system? U) If the heart chooses = capital: judgment: whether to replace the original inspection into the database. (H) When receiving real coffee for sale, the above materials will be loaded. V. Description of the invention (4) Check whether the materials are qualified, that is, if you compare with VJ, you will not pass the double inspection. The method can prevent the phenomenon of the wrong material being produced by the production machine, and strictly avoid the basis of "". 豕 S 玍 plays a key role in ensuring product quality. [Embodiment] Please read the first figure It is a hardware plus composition base of the feeding inspection system of the present invention. The feeding inspection system includes a plurality of production machines 10 :: f feeders 12, connection 13, and a database 14. Production machine platform ^ ΐ 招 3 ί11 is connected to a production planning system 2 and an application server 12 to provide production specifications, requirements, and loading materials for the production machine 10. The raw materials in the material include the machine track number and the track pair library i: =: The server 12 includes a plurality of software function modules, which are: Net. Obtain the raw data of the production machine 10 and perform the following operations: ^ = Wang Li generates a bill of materials as a tool for loading inspection. Network workers can stop: intranet, or the Internet ) Or other types of communication networks. The database "quote" has been used to: or generate a variety of information, including line type, machine type, model, bill of materials number, etc. Database 14 uses a linker Connect with server 12 for f. Connection 1 for 3-database connection, if open
式資料庫連接（〇Pen Database Connectivity，ODBC)， ，J:aVa^ 料庫連接（Java Database Connectivity，JDBC 200530774 五、發明說明（5) 即請蒼閱第二圖所示，係本發明上料檢驗 服器主要軟體功能模組圖。該 勺、.^ ^ 訊導入模組121，-上料杳服為12包括一上料資 ^123 ^ Τ'， -及-停線警示：组 括一格式轉化子模組121〇,二：以：導包 斜、、杳留斗々7/敏接收子杈組1 2 1 1，一鉍 ΐ子模組1212及一物料清單存儲子模组。 上料貧訊導入模組1 21用於從生產機么】η满 始資料，藉由格式轉化，表數嗖定上„取上料原 之物料清單。並中抹4、Μf 4疋4細作生成電腦可識別 ：Ϊ：：^ 子模組】2U用於接收：。參數接收 括線別、機台號、機種、物 生成子模組1212用於將格1鐘外j二 唬專。物料清單 原始資料及參數接收子模I 模組1210轉化後之上料 。物料清單存儲子 '，、 收之參數生成物料清單 1212生成：：：：=213用於將物料清單生成子模組 機 < 物枓/月早存儲於資料庫丨4中。 —上料資訊接收模組j 22用於 ，包括機台號、機么勒、者缺 收只際生產蚪上幹資訊 日期笼L 機口軌道唬、上料料號、生產廠芮、▲名 奸於、。上料檢驗模組123用於檢驗上料日丕入生產 刼作為對屮μ把次^ 、似纖上科疋否合格，主要 上^ 上枓資訊接收模組122接收之上料資p主要 亡科-貝訊導入模組121生成之 。 科貝汛疋否與 符：物料清單維護模組124用於對：；、Ι ΐ f物料資訊相 ，包括新增、修改、刪卜 Λ 4清早進行維護操作 改刪除、稷製等。替代物料維護模组 丨麵 第10頁 200530774 五、發明說明（6) 1 2 5用於將另一種铷欠^ 。替代物料是指在上料貝^中替代物料清單中原物料資訊 使用另-種物料來代:;=，當原物料使用完時，可以 若要替代物料，系絲合4，以繼績生產。在上料時， 組⑶用於當檢驗上^2/時檢驗停線警示模 使用者上料錯誤。 I出分線g不，以提醒 程圖m】：：子；r發明上料檢驗方法之作業流 原始資料（步驟S300 )，：二取生產，台!〇之上料 腦可識別格式（步驟S3 、又a 料原始貧料轉化為電 要導入的機台接收子模組1211接收所 驟S302 )。物料清‘生' 物料清早編號等資訊（步 原始資料及參數ϋ^Γ=1212將上述轉化後之上料 單（步驟咖）Ϊ;;?1;1」所接收之參數生成物料清 之物料清單，並判斷上：：：儲子模組1213保存上述生成 資料庫1…步生；：：=…已經存在於 判斷是否取代原有舊資i 於資料庫14中，則 有舊資料，則退出此次作 有¥眘祖目，丨故U丄 卞菜（v驟8306 )。若選擇取代原 S30” - H 料清單存儲到資料庫“中（步驟 s3〇7,直中不存在該物料清單，則執行步驟 訊接收模組122接收上料資m，句杯匕'厍14中上枓貝 、上料料號、生產廠商、V產曰:等機Λ 台軌道號 檢驗模組123進行上料檢驗生產將步驟_)。上料 ^ 將上述接收之上料資訊與物 出之上料檢驗系統及方法確實 法提出專利申請。惟，以上所 統及方法之較佳實施例，舉凡 照本發明精神所作之等效修飾 申請專利範圍内。 200530774 _ 五、發明說明（7) 料清單對比（步驟S3 0 9 )， 上料負吕fl疋否於物科清—中 )，若檢驗合格，則重複步 訊，若檢驗不合格，則停線 步驟S311 )。 綜上所述，本發明所提 可符合發明專利要件，爰依 述者僅為本發明上料檢驗系 熟悉本案技藝之人士，在參 或變化，皆應包含於以下之 並判斷上料檢驗是否合格，即 相應物料資訊相符（步驟S310 驟S310繼續檢驗下一筆物料資 警示模組1 2 6發出停線警告（Database connection (〇Pen Database Connectivity, ODBC), J: aVa ^ database connection (Java Database Connectivity, JDBC 200530774 V. Description of the invention (5) Please read the second picture, which is the material of the invention The main software function module diagram of the inspection server. The spoon, the. ^ ^ Message introduction module 121,-the feeding material is 12 including a loading material ^ 123 ^ Τ ', and-and-line stop warning: group one Format conversion sub-module 121〇, two: with: guide package oblique, retention bucket 7 / sensitive receiving sub-branch group 1 2 1 1, a bismuth sub-module 1212 and a bill of materials storage sub-module. Is the lean introduction module 1 21 used from the production machine? Η is full of data, through format conversion, the number of tables is set to „take the material list of the original material. And use 4 and MF 4 and 4 to make a computer. Identifiable: Ϊ :: ^ Submodule] 2U is used to receive :. The parameter receiving includes line type, machine number, model, and property generation submodule 1212, which is used to divide the grid 1 clock away from j. The bill of materials is original Data and parameter receiving sub-module I The module 1210 is loaded after conversion. The bill of material storage sub- ', and the parameters received generate the bill of material 121 2 Generate :::: = 213 is used to store the BOM generation sub-module machine < material / monthly early in the database 丨 4. —The feed information receiving module j 22 is used to include the machine number, The machine is not available for production only. The dry information date cage L machine mouth track, feeding material number, production factory, ▲ name traitor,. The feeding inspection module 123 is used to check the feeding date. Into production, as a result of the failure of ^ μ, ^, fiber-like on the science and technology is qualified, mainly on the information receiving module 122 to receive the above material p is mainly generated by Keke-Beixun import module 121. Kebei Flood or not: The material list maintenance module 124 is used to:;, Ι ΐ f material information, including adding, modifying, deleting, etc. 4 Perform maintenance operations in the early morning to change, delete, and control. Replace the material maintenance module Group 丨 Page 10, 200530774 V. Description of the invention (6) 1 2 5 is used to owe another kind of ^. The replacement material refers to the replacement of the original material information in the material list in the feeding shell ^ using another kind of material to replace: ; =, When the original material is used up, if you want to replace the material, tie the wire 4 to continue the production. Group ⑶ is used to check the line stop warning mode when the user checks the feeding error 2/2 when the line breaks g is not to remind the process map m] :: sub; The original data (step S300): Second take production, the format of the material can be recognized (step S3, and the raw material is converted into the machine to be imported into the machine receiving submodule 1211 receiving step S302) .Material clearing "raw" Material early morning number and other information (step original data and parameters ϋ ^ Γ = 1212 will convert the above-mentioned upper bill of materials (step coffee) Ϊ ;;? 1; 1 "to generate the material clearing parameters. Bill of materials and judgment ::: storage submodule 1213 saves the above-mentioned generated database 1 ... step by step; :: = ... already exists in judging whether to replace the old old capital i in database 14, if there is old data, exit This time, there is ¥ Shenzumu, therefore U 丄 卞 cai (v step 8306). If you choose to replace the original "S30"-H bill of materials stored in the database "(step s307), the bill of materials does not exist, then execute the step of receiving module 122 to receive the feeding material m, sentence cup dagger '厍 14 The middle and upper shellfish, the feeding material number, the manufacturer, and the production of V: the machine Λ Taiwan track number inspection module 123 will perform the feeding inspection production step _). Feeding ^ The above-mentioned receiving feeding information and material feeding inspection system and method are sure to file a patent application. However, the preferred embodiments of the above systems and methods are all within the scope of patent application for equivalent modifications made in accordance with the spirit of the present invention. 200530774 _ V. Description of the invention (7) Comparison of bill of materials (step S3 0 9), whether the load is negative or not, if the inspection is qualified, repeat the steps, if the inspection fails, stop Step S311). To sum up, the present invention can meet the requirements of the invention patent. The reciprocator is only for those who are familiar with the technology of this case. The participation or changes should be included in the following and judge whether the material inspection Passed, that is, the corresponding material information is consistent (step S310, step S310 continues to check the next material asset warning module 1 2 6 issued a line out warning (
第12頁 200530774 圖式簡單說明 第一圖係本發明上料檢驗系統之硬體架構圖。 第二圖係本發明上料檢驗系統之應用伺服器主要軟體功能 模組圖。 第三圖係本發明上料檢驗方法之作業流程圖。 【主要元件符號說明】 上料檢驗糸統 1 生產機台 10 網路 11 應用伺服器 12 上料資訊導入模組 121 格式轉化子模組 1210 參數接收子模組 1211 物料清單生成子模組 1212 物料清單存儲子模組 1213 上料資訊接收模組 122 上料檢驗权組 123 物料清單維護模組 124 替代物料維護模組 125 停線警示模組 126 連接 13 資料庫 14 生產規劃系統 2Page 12 200530774 Brief description of the diagram The first diagram is a hardware architecture diagram of the feeding inspection system of the present invention. The second figure is a block diagram of the main software functions of the application server of the feeding inspection system of the present invention. The third figure is a working flowchart of the feeding inspection method of the present invention. [Description of main component symbols] Loading inspection system 1 Production machine 10 Network 11 Application server 12 Loading information import module 121 Format conversion submodule 1210 Parameter receiving submodule 1211 Material list generation submodule 1212 Material List storage submodule 1213 Loading information receiving module 122 Loading inspection right group 123 BOM maintenance module 124 Replacement material maintenance module 125 Outage warning module 126 Connection 13 Database 14 Production planning system 2
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