200528740 五、發明說明（1) 【發明所屬之技術領域】 本發明係關於一種檢測系統及方法， 生產現場靜電檢測系統及方法。 /、係關於種 【先前技術】 工業生產中，有許多產品都是靜電敏感 免靜電對產品質量的影響，就必須要求所有二^ 了避 產線前進行靜電檢測及釋放操作，而目前，f ==進入 作業員的測試結果都是通過作業員自己冬大4刀止業的 過，由於沒有有效的管控；η、造成許K的方式以示通 試的局面，這樣會給產品質量帶來貝工只簽名不測 目前，許多企業已經對於靜電檢測及釋放 的措施。例如台灣智慧財產局於1 9 99年5月！日 I八^ 號為357449之專利，該專利名稱是"靜電釋放: 該專利涉及一種M0S靜電保護電路，保護— == 其免於受靜電損壞。本發明之不屈之卢*^ 衣置便 口 βΜ ι 不足之處在於：該靜電釋放 保蠖電路只疋早純的對具體某一產品的保 於其他非同類產品。即這種靜雷釋妨 不此k用 上解決靜電對產品的影;Μ釋放保€電路沒有從根本 因此，需要一種系統既可以消除產生靜電的原因，又 可以釋放靜電，並能夠廣泛適用於各類原 【發明内容】 $ ϋ 本發明之主要目的在於掉祉—4 ，其可以測試並釋放員工身電檢測系統及方法 靜電敏感元件。 身上附t的靜電，保護生產中的 200528740 五、發明說明（2) 為達到上述目 包括複數測試機、 複數報警器 電。讀卡器用於言賣 靜電測試結果，4 故障造成被測試的 内（本實施例為3 〇 本實施例為三次） 操作。資料庫用於 資訊。 的，本發明 複數讀卡器 試機用於測 取員工卡號 包括複數軟 員工附帶靜 分鐘）由相 ，以提醒員 存儲靜電測 提供一種靜電檢測薄 、一應用伺服器、一 試及釋放員工身上阴 。應用伺服器用於核 體功能模組，當測試 電上線彳呆作時，在特 應報警器發出複數次 工重新進行靜電測試 試過程中使用及產生 其 訊接收 停線控 員 姓名、 或修改 收模組 員工卡 之靜電 之靜電 獲取卡 組用於 測試結 員工相 :應用伺服器包括一員工資訊維護模 核組’一測試結果分析模組，一停線 制模組’一開線控制模組。 工貝矾維護模組用於新增員工資訊， 屬班-人、所屬線別等相關資訊存儲 用：除資料庫中已經存在的員工資訊 〇 ;接收測試機之靜電測試結果及讀 =二測試結果分析模組根據測試資訊 =j資訊（包括卡號及靜電測試結果） $武狀況進行分析。其分析操作主要 員工的靜電測試結果是否都存在 =測試結果分析模組檢測到有已獲取 =存在現象時，根據此員工卡號調 貝訊，獲取此員工所屬線別，並在 組，一 預警模 :統，其 •資料庫 -帶的靜 •測分析 機發生 定時間 預警（ 及釋放 的各種 測試資 組，一 卡號、 庫中， 資訊接 獲取之 組接收 應員工 每一個 預警模 員工的 庫中此 產線上 200528740 五 發明說明（3) 發出停線前預警，用以 ^ 作。停線控制模組用制二貝工重新進行靜電測試操 本實施例為30分鐘），H停線操作，當在特定時間内（ 結果時，則對兮g 稷數次檢測都沒有發現該員工測試 員工繼續線別進行停線，-免附帶靜電的 線操作’當停線過程中：線控制模組用於控制開 重新啟動該員工所屬產到该貝工靜電測試結果時，則 其包it目I，)本/工明严提供-種靜電檢測方法， 、冊彳除資料庫"！V二工;貝護’包括新增、修改 電測试及釋妨· 〇、 ）讀取員工卡號；（c)靜 被讀卡的員工靜夕丨檢測分析靜電測試結果；（e)若有 警；若\測试結果不存在現象，則發出停線前預 、 本發明之靜電檢測系統及 進行靜電檢測及釋放，從根本 並具有停線預警的功能，對靜 【實施方式】 -果，則對該員工所屬線別進行停線操作。晃 方法，對生產操作之作業員 上消除了產品靜電的產生， 電的控制全面又嚴格。 請參閱第一圖所示，係本發明靜電檢測系統之硬體架 圖。該靜電檢測系統包括複數測試機;I 〇、一網路丨丨、複 數讀卡器12、一應用伺服器13、一連接14、一資料庫15、 二網際網路1 6、複數報警器1 7。測試機1 〇用於測試及釋放 員工身上附帶的靜電，本靜電檢測系統最多可連接丨5台此 娜試機1 0。讀卡器1 2用於讀取員工卡號。應用伺服器丨3用 200528740 五、發明說明（4) 於根據測試機1 0所測試之結果及讀卡器〗2讀取之卡號，對 員工靜電測試結果進行分析，其包括複數軟體功能模組， 當測試機1 0發生故障造成被測試的員工附帶靜電上線操作 0守’在特定時間内（本實施例為3 0分鐘）由相應報警器1 7發 出複數次預警（本實施例為三次），以提醒員工重新進行靜 電測試及釋放操作。複數報警器丨7藉由網際網路丨6與應用 伺服器1 3相連結。應用伺服器1 3藉由網路11與測試機丨0及 項卡器12相連結。網路u可以是企業内部網（Intranet ) ，f可以是網際網路（lnternet )或其他類型之通訊網路 。貝料庫1 5用於存儲靜電測試過程中使用及產生的各種資 u括員工基本資訊、排班資訊、測試結果、停線前預 ^1、ί線歷史記錄等。資料庫15藉由連接14與應用祠 查I n 連接13為一資料庫連接，如開放式資料庫 接（Open Database Connectivity ， ODBC)，式Tava 二欠 料庫，接（Java Database Connectlvlty，JDBc『J^Va" 服：所示’係本發明靜電檢測系統之應用伺 口口要軟體功旎杈組圖。該應用伺服器包括_昌 欠 30，一測試資訊接收模組131，—測試：：： 開線控制模組135。 制杈組134，一 員工資訊維護模組13〇用於新增員工資訊， 名、所屬班次、所屬線別等相關資訊存儲貝卡 中，或修改、刪除資料庫15中已經存在的員工i貝枓庫 試資訊接收模組131用於接收測試機1〇之靜電測。及則 1麵200528740 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a detection system and method, and a production site static detection system and method. / 、 About the species [Previous technology] In industrial production, many products are sensitive to static electricity and have no effect on product quality. Therefore, it is necessary to require all electrostatic inspection and discharge operations before avoiding production lines. Currently, f == The test results of the operators are all passed by the operators themselves. Because there is no effective control; η, causing the K to show the situation of general test, which will bring product quality. Baker only signs unexpectedly. At present, many companies have measures for static detection and release. For example, the Taiwan Intellectual Property Office was in May 1999! Japanese patent No. 357449 is entitled "Static Discharge:" This patent relates to a M0S electrostatic protection circuit, which protects-== from electrostatic damage. The indomitable nature of the present invention * ^ The inconvenience of βM ι is that the electrostatic discharge protection circuit is only for early protection of a specific product to other non-similar products. That is to say, this kind of static lightning may be used to solve the effect of static electricity on the product; the discharge circuit is not fundamental. Therefore, a system that can eliminate the cause of static electricity and release static electricity can be widely applied to [Original Content of the Invention] $ ϋ The main purpose of the present invention is to reduce welfare—4, which can test and release employees' body electrical detection systems and methods of electrostatic sensitive components. The static electricity attached to the body protects 200528740 in production. 5. Description of the invention (2) In order to achieve the above purpose, a plurality of testers and a plurality of alarms are included. The card reader is used to sell the static test results, and 4 failures cause the test to be performed (3 in this embodiment; 3 in this embodiment). The database is used for information. The multi-card reader test machine of the present invention is used to measure the employee card number, including the number of static minutes attached to the soft employees. The phase is provided to remind the staff to store the static test. An electrostatic test sheet, an application server, a test, and the release of the staff are provided. Overcast. The application server is used for the nuclear function module. When the test is on-line, it will be used and generated by the special alarm device to repeat the electrostatic test. It will also receive the name of the line controller, or modify it. The static electricity acquisition card set of the employee card receiving module is used to test the employee phase: the application server includes an employee information maintenance mold group 'a test result analysis module, a line stop module', and an open line control module. group. The Gubei maintenance module is used to add employee information. It is used to store related information such as class-person and affiliation line: except for the employee information that already exists in the database. 0. Receive the static test results of the test machine and read = second test. The result analysis module performs analysis according to the test information = j information (including card number and static test results). It analyzes whether the static test results of the main employees are all present = if the test result analysis module detects that they have been acquired = there is a phenomenon, according to the employee card number, adjust the bexun to obtain the employee's line category, and in the group, an early warning model : System, its database-static and measurement analyzer with a fixed time alarm (and various test data groups released, a card number, the library, the information access group receives each alarm model employee's library) 200528740 Fifth invention description on this production line (3) A pre-stop warning is issued for the purpose of operation. The stop-control module uses a second beaker to perform the static test operation again (this example is 30 minutes). Within a certain period of time (the result, the employee was not tested for several times during the test). The employee tested the employee and continued to stop the line.-Free line operation with static electricity. When the line is stopped: the line control module is used to When the control starts and restarts the employee's static test results, the package contains the item I.) This / Gong Mingyan strictly provides a static detection method, and deletes the database "! V Ergong; Beihuo 'includes the addition, modification of electrical testing and relief · 〇,) reading the employee card number; (c) the employee Jing Xi who is still being read the card 丨 detection and analysis of the static test results; (e) if there is If there is no phenomenon in the test result, the system will issue the static electricity detection system and static electricity detection and release before the line stop, and it will provide the function of the line stop early warning. Then the line operation of the employee's line category is suspended. The shaking method eliminates the production of static electricity on the operators of the production operation, and the electricity control is comprehensive and strict. Please refer to the first figure, which is a hardware diagram of the electrostatic detection system of the present invention. The electrostatic detection system includes a plurality of testers; I 〇, a network 丨 丨, a plurality of card readers 12, an application server 13, a connection 14, a database 15, two Internet 16 and a plurality of alarms 1 7. The testing machine 1 〇 is used to test and discharge the static electricity attached to employees. This static detection system can connect up to 5 of this testing machine 10. The card reader 12 is used to read the employee card number. Application server 丨 3 Use 200528740 V. Description of the invention (4) Based on the test result of the test machine 10 and the card number read by the reader 2 to analyze the static test results of employees, it includes multiple software function modules When the test machine 10 fails, the tested employee attaches static electricity to the on-line operation 0 guard 'within a specific time (30 minutes in this embodiment), multiple alarms are issued by the corresponding alarm 17 (three times in this embodiment) To remind employees to repeat the electrostatic test and discharge operation. The plural alarms 7 are connected to the application server 1 3 through the Internet 6. The application server 1 3 is connected to the tester 0 and the card reader 12 through the network 11. The network u may be an intranet, and f may be an internet or other types of communication networks. The shell material warehouse 15 is used to store various information used and generated during the static test process, including basic employee information, scheduling information, test results, pre-line stoppages, and line history records. The database 15 is connected to the application server 1 through the connection 14 as a database connection, such as an Open Database Connectivity (ODBC), a Tava secondary library, and a Java Database Connectlvlty (JDBc " J ^ Va " Service: The 'shown' is the application diagram of the application server of the electrostatic detection system of the present invention. The application server includes _chang ow 30, a test information receiving module 131,-test :: : Online control module 135. Control group 134, an employee information maintenance module 13 is used to add employee information, name, shift, line category and other related information stored in Beca, or modify or delete the database The employee iBeijing library test information receiving module 131 that already exists in 15 is used to receive the electrostatic test of the test machine 10. And one side
第9頁 200528740 五、發明說明（5) 讀=器1 2所獲取之員工卡號。測試結果分析模組丨32根據 測試貢訊接收模組1 3 1接收之靜電測試資訊（包括卡號及靜 電測試結果），對相應員工之靜電測試狀況進行分析。其 分t操作主要為查看每一個獲取卡號之員工的靜電測試結 果是否都存在。停線預警模組丨33用於當測試結果分析模 32檢測到有已獲取卡號之員工的測試結果不存在現象 時，根據此員工卡號調用資料庫！ 5中此員工相關資訊，獲 取此員工所屬線別，並在所屬之產線上發出停線前預警;" 用以提示机關員工重新進行靜電測試操作。停線控制&组 用^控制停線操作，當在特定時間内（本實施例為3〇分 ，），複數次（本實施例為三次）檢測都沒有發現該員工 試結果時，則對該員工所屬線別進行停線，以免附帶聲雷 二員2續操作，造成產品不良。開線控制模組135二 控制開線操作，當停線過程中檢測到該員工靜電、 時，則重新啟動所屬產線。 ^ ^果 請參閱第三圖所示，係本發明靜電檢測方法Page 9 200528740 V. Description of the invention (5) The employee card number obtained by reader = 2. The test result analysis module 丨 32 analyzes the static test status of the corresponding employees based on the static test information (including card number and static test results) received by the test Gongxun receiving module 1 31. The sub-t operation is mainly to check whether the static test result of each employee who obtained the card number exists. The outage warning module 丨 33 is used to call the database based on the employee card number when the test result analysis module 32 detects that there is no phenomenon in the test results of the employee who has obtained the card number! Get the relevant information of this employee in 5 to obtain the line category that this employee belongs to, and issue a pre-stop warning on the production line to which it belongs; " It is used to prompt the staff of the agency to repeat the electrostatic test operation. Line-off control & group uses ^ to control the line-stop operation. When the employee does not find the test result within a certain time (30 minutes in this embodiment), multiple times (three in this embodiment), The employee's line should be stopped to avoid the operation of the second member with sound thunder and 2 causing product failure. The line opening control module 135 controls the line opening operation. When the employee detects static electricity during the line suspension process, it restarts the production line to which it belongs. ^ Result Please refer to the third figure, which is the electrostatic detection method of the present invention.
程圖。首先，員工資訊維護模組13〇將員工資訊 於、：L 料庫15中，或對資料庫15中現存的員工資訊進行修改；貪 除等操作’員工資訊包括：員工卡號、姓名 屬：刪 所屬線別等（步驟S300 )。讀卡器12讀取員工 ^狂大、 傳送給測試資訊接收模組131 (步驟S3〇1 )。 九，將其 已經被讀卡的員工進行靜電測試同時釋放靜」，w 、1 0對 結果像送給測試資訊接收模組131 (步驟S3〇2 ’將剩試 果分析模組1 3 2對上述測試資訊接收模組】 測式結 、、、ύ 1 T獲取的剛試 1^11 麵 第10頁 200528740 五、發明說明（6) 資，進行檢測分析（步驟S3〇3 )。查看該員工靜電測試結 果是否存在，即檢測是否通過（步驟S3〇4 )。若該員工靜 電測試結果存在，則檢測通過，重複步驟S3 〇 3繼續檢測分 析下一筆資訊。若沒有檢測到該員工之靜電測試結果，即 k測失敗，表明该測試機1 〇發生故障，在測試操作時，該 員f沒有釋放靜電，則停線預警模組丨33根據員工卡號調 用資料庫1 5中該員工相關資訊，如員工所屬班次、所屬線 別# ’在该員工所屬線別發出第一次停線預警，提示該員 工重新進行靜電測試操作，並將第一次預警信息存儲於資 料庫15中（步驟S3〇5 )，等待一定時間（本實施例為8分鐘 )’則减結果分析模組1 3 2繼續檢測該測試結果（步驟$ 3 〇 6 )’並判斷測試結果是否通過（步驟S307 )。若檢測通過 ’表明該員工已經重新進行靜電測試，即已經釋放了靜電 。若檢測失敗，表明該員工沒有重新進行靜電測試，則停 線預警模組133在該產線發出第二次停線預警（步驟S3〇8 )、 等待一定時間，測試結果分析模組1 3 2繼續檢測該測 試結果（步驟S309 )，並判斷測試結果是否通過（步驟 s 31 0 )。若檢測通過，表明該員工已經重新進行靜電測試 、’即已經釋放了靜電。若檢測失敗，表明該員工沒有重新 進4丁靜電測試，則停線預警模組1 3 3在該產線發出第三次 7線預警（步驟S3〗丨）。等待一定時間，測試結果分析模 組132繼續檢測該測試結果（步驟S312 )，並判斷測試結 果是否通過…（步驟S313 )。若檢測通過，表明該員工已經 重新進行靜電測試，即已經釋放了靜電。若檢測失敗，表 200528740Process map. First, the employee information maintenance module 13 will store the employee information in: L database 15 or modify the existing employee information in database 15; operations such as corruption, etc. 'Employee information includes: employee card number, name belongs to: delete Belonging line category, etc. (step S300). The card reader 12 reads the employee mad, and sends it to the test information receiving module 131 (step S301). Nine, perform static test and release static for employees who have been read by the card ", w, 10 pairs of results are sent to the test information receiving module 131 (step S3202 'the remaining test results analysis module 1 3 2 pairs The above-mentioned test information receiving module] Test results, test results, 1 ^ 11 page just obtained on page 10 200528740 V. Description of the invention (6) assets, and detection analysis (step S303). View the employee Whether the static test result exists, that is, whether the test passes (step S304). If the employee's static test result exists, then the test passes, repeat step S3 03 to continue to analyze the next piece of information. If the employee's static test is not detected As a result, the k test fails, indicating that the testing machine 10 has failed. During the test operation, the member f does not discharge static electricity, and the line suspension warning module 丨 33 calls the employee related information in database 15 according to the employee card number. For example, the employee's shift and line # 'issue the first line shutdown warning on the line to which the employee belongs, prompting the employee to restart the static test operation, and store the first warning information in database 15 Step S305), wait for a certain time (8 minutes in this embodiment) 'then subtract the result analysis module 1 3 2 to continue to detect the test result (step $ 3〇06)' and determine whether the test result passes (step S307) If the test passes, it means that the employee has re-tested the static test, that is, the static electricity has been discharged. If the test fails, it indicates that the employee has not re-tested the static test, the line stop warning module 133 issues a second line stop on the production line. Early warning (step S308), waiting for a certain period of time, the test result analysis module 134 continues to detect the test result (step S309), and judges whether the test result passes (step s 31 0). If the test passes, it indicates that the employee The static test has been re-started, that is, static electricity has been released. If the test fails, it indicates that the employee has not re-entered the 4 D static test, and the line suspension warning module 1 3 3 issues a third line 7 warning on the production line (steps S3〗). After waiting for a certain period of time, the test result analysis module 132 continues to test the test result (step S312), and determines whether the test result passes ... (step S313). If the test passes, it indicates that the employee has performed the static test again, that is, the static electricity has been discharged. If the test fails, the table 200528740
五、發明說明（7) 明該員工沒有重新進行 斷、預警步驟（本實施 間内仍存在檢測失敗現 工所屬線別的操作（步 繼續檢測該測試結果（ 通過（步驟S316 )。若 例為3 0秒），繼續檢測 若檢測通過，則開線控 產線（步驟S317 )，系 例以重福—複上述檢測分析及判 象，則β I次為例），若在特定時 、ΚΤ線控制模組13 驟8314 )。測 n士 $ w 玄 測试結果分析模組132 乂 : S3 1 5 )，並判斷測試結果是否 檢測失敗，等待一定時間（本實施 ’直到檢測到靜電測試結果為止。 制模組1 3 5重新啟動該員工所屬生 統再繼續檢測分析下一筆資訊。 綜上所述’本發明所提出之靜電檢測系統及方法確實 可符合發明專利要件，爰依法提出專利申請。惟，以上所 述者僅為本發明靜電檢測系統及方法之較佳實施例，舉凡 熟悉本案技藝之人士，在參照本發明精神所作之等效修飾 或變化，皆應包含於以下之申請專利範圍内。V. Description of the invention (7) It is stated that the employee did not restart the interruption and early warning steps (there is still an operation in the line where the current job failed to be detected in this implementation (step continues to test the test result (pass (step S316)). If the example is 30 seconds), continue to test if the test passes, then open the line to control the production line (step S317), the example is re-blessing-repeat the above detection analysis and judgment, then β I times as an example), if at a specific time, KT Line control module 13 (step 8314). Measure n + $$, Meta test result analysis module 132: S3 1 5), and determine whether the test result fails, wait for a certain time (this implementation 'until the static test result is detected. Module 1 3 5 re- Activate the employee's affiliate and then continue to detect and analyze the next piece of information. In summary, 'The electrostatic detection system and method proposed by the present invention can indeed meet the requirements of the patent for invention, and apply for a patent in accordance with the law. However, the above mentioned are only The preferred embodiments of the electrostatic detection system and method of the present invention. For those who are familiar with the skills of the present case, equivalent modifications or changes made with reference to the spirit of the present invention should be included in the scope of the following patent applications.
第12頁 200528740 圖式簡單說明 第一圖係本發明靜電檢測系統之硬體架構圖。 第二圖係本發明靜電檢測系統之應用伺服器主要軟體功能 模組圖。 第三圖係本發明靜電檢測方法之作業流程圖 【主要元件符號說明】 測試機 10 網路 11 讀卡器 12 應用伺服器 13 員工資訊維護模組 130 測試資訊接收模組 131 測試結果分析权組 132 停線預警模組 133 停線控制模組 134 開線控制模組 135 連接 14 資料庫 15 網際網路 16 報警器 17Page 12 200528740 Brief description of the diagram The first diagram is a hardware architecture diagram of the electrostatic detection system of the present invention. The second figure is a main software function module diagram of the application server of the electrostatic detection system of the present invention. The third diagram is the operation flow chart of the electrostatic detection method of the present invention. [Description of the main component symbols] Test machine 10 Network 11 Card reader 12 Application server 13 Employee information maintenance module 130 Test information receiving module 131 Test result analysis right group 132 Out-of-line warning module 133 Out-of-line control module 134 In-line control module 135 Connection 14 Database 15 Internet 16 Alarm 17
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