TW200523107A - Sandwich compound steel plate shaping machine - Google Patents

Sandwich compound steel plate shaping machine Download PDF

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Publication number
TW200523107A
TW200523107A TW93100333A TW93100333A TW200523107A TW 200523107 A TW200523107 A TW 200523107A TW 93100333 A TW93100333 A TW 93100333A TW 93100333 A TW93100333 A TW 93100333A TW 200523107 A TW200523107 A TW 200523107A
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Taiwan
Prior art keywords
steel plate
belt
equipment
forming machine
steel
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TW93100333A
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Chinese (zh)
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TWI243749B (en
Inventor
Chun-Shi Huang
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Chuang Su Lan
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Publication of TWI243749B publication Critical patent/TWI243749B/en

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Abstract

A sandwich compound steel plate shaping machine includes an outer steel plate shaping machine, and/or an inner steel plate shaping machine, a decorative material feeding unit, an edge cutting unit, and a foaming, heating and pressing unit combined together. The inner steel plate shaping machine shapes an inner steel plate and combines it with edge decorative material in advance. Then the inner steel plate is combined with the outer steel plate, with a sound and heat-insulating layer sandwiched between them. The decorative material feeding unit supplies decorative material, which is then cut with pleated edges equidistantly, and the pleated edge matches with the grooves of the steel plate to prevent the sound and heat insulating layer from falling out. And the foaming, heating and pressing unit has an endless belt at one side, with a material-stopping belt made of soft material attached under the endless belt. The foaming, heating and pressing unit has its upper and lower conveyer belt pressing the material stopping belt to fit into a guiding groove for preventing the sound and heat insulating layer from going into the guiding groove. Thus the sandwich compound steel plate shaping machine shapes a sandwich compound steel plate with fire-resistant, sound-insulating and heat-insulating property.

Description

200523107 五、發明說明(1) 【發明所屬之技術領域】 本發明係關於三明治複合鋼板成型機,尤指一種可製 造外層為鋼板(鋼瓦)、中層為隔音隔熱層及内層為裝飾 材;或内層為鋼板之三明治複合鋼板成型 【先前技術】 按 璃瓦型 鋼板外 貼合之 前本國 瓦之成 只能針 浪型鋼 貼合時 只需擋 該種浪 合鋼板 常事。 瓦,以 型鋼瓦 別為止 者,根 燃燒, 為 目前之 鋼瓦, ,最重 ’才能 建築法 型機, 對具有 板,不 極容易 料帶與 型鋼板 ’對於 但是, 增加建 是既愛 ’皆只 本就不 且發泡 此,本 鋼瓦, 為達到 要者於 達到前 令之耐 此之前 規則狀 會有前 。且者 導接槽 成型機 成型機 因國内 築物美 又怕受 能以鋁 具有任 材立即 發明者 不論為 耐燃、 發泡層 述耐燃 燃等級 雖有公 成型之 、後、 浪型鋼 吻合, 要加工 之設計 及亞洲 感之需 傷害, 结紙貼 何耐燃 產生有 ,針對 浪型鋼 隔音、 内側, 之目的 檢驗合 告第1 浪型鋼 高、低 板之導 即可發 成型有 、製造 新興城 求,逐 因為該 合於發 之效果 毒致命 鋼板( 隔熱之 再以裝 與功用 格,唯 8 8 9 板,因 起伏之 接槽為 揮其功 内外層 業者而 市對於 曰擴增 種琉螭 泡層另 ’遇有 :曲 ion, 》辰煙, 瓦)自 裝璜壁 目的, 飾材或 ,也才 以製造 5 3號 為規則 問題, 呈規則 用,如 鋼板之 言,係 採用琉 ,而對 瓦塑鋼 側,而 火災’ 造成生 XV Μ 除設外/ 内層鋼名 能合乎E 具雙層I 案,但3 狀成型^ 因此成5 條狀槽, 此可言, 三明治| 屬稀鬆1 璃瓦型| 於疏壤3 瓦,到E 紹箔紙 命成脅, 造,认.200523107 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a sandwich composite steel plate forming machine, in particular to a steel plate (steel tile) for the outer layer, a sound insulation layer for the middle layer, and a decorative material for the inner layer; Or the sandwich composite steel plate with inner steel plate is formed. [Previous technology] Before the external bonding of the glass tile steel plate, the domestic tile can only be pin-shaped steel. Tiles, up to the profile steel tile, burn the roots. For the current steel tile, the heaviest is the only way to build a model machine. For plates with plates, it is not easy to strip and profile steel plates. This is not the only way to foam this, the steel tile, in order to achieve the requirements of the pre-order resistance before the regular state will be there. In addition, due to the beauty of domestic buildings and the fear of being able to use aluminum as the material, the inventor immediately invented the flame retardant grade regardless of whether it is a flame-resistant or foamed layer. Although the molding, rear, and corrugated steel match, The processing design and the Asian sense need to be harmed. The paper-sticking stickers have no flame resistance, and the purpose of the sound insulation and the inside of the corrugated steel is to be inspected. The first guide of the corrugated steel high and low plates can be formed. Due to the combined effect of the poisonous and deadly steel plate (the heat insulation is also used to install and function grid, only 8 8 9 plate, because the undulating groove is for the inner and outer layer industry to play its part The foam layer also encounters: Quion,》 Chen Yan, tile) self-installation of the wall, decorative materials, or only the production of No. 5 3 as a rule, for regular use, such as the words of steel, the use of Liu, On the side of the tile-plastic steel, the fire caused the XV Μ except that the outer / inner steel name can meet E with a double-layer I case, but 3 shapes are formed ^ so it has 5 strip grooves. This can be said that the sandwich | belongs to the loose 1 Glazed tile type | 3 watts soil, to introduce E foil life threat, made and recognized.

200523107 7 2 2 1 7 ,且該案已 機,在切割 之準確度, 題。 使三明治複 作有「琉璃 核准列為新 型第1 6 2 接槽中,乃 勻分布之擋 述擋料帶位 止發泡材外 五、發明說明(2) 之前乃創作有申請第8 成型機結構改良」乙案 對三明治複合鋼瓦成型 之’活塞桿雖具有一定. 染源影響而發生故障問 再者本案發明者為 之目的.,於此之前並創 向 鈞局申請專利,且 利及追加一案,而該新 泡材不會流入鋼板之導 帶下方再固設有複數均 可自由調整之固定於前 之導接槽形狀,而可防 璃型鋼板之美感。 及此案則將擔塊製 使用一段時間後,擋料 活動可調整之設計乃屬 接調,位置或取下放於 板之導接槽,最大困難 明治複合鋼板過程中, 再一 一放置,此將造成 次者擋塊皆由橡勝 放置不易,致使工廠自 為此,本案發明者 8 7號「琉璃瓦型鋼瓦 經核准專利。唯該案針 铭箔條係以活塞桿為 但其缺點為易受外來污 合鋼板具備生產自動化 瓦型鋼板成型機」,並 型第162653號專 6 5 3號專利案為使發 設有播料帶,但此擋料 塊,且前述複數擋塊並 置,以配合琉璃型鋼板 滲到導接槽,致破壞琉 成活動可調整之目的,乃因成型機 帶之長度會被自動拉伸,故擋塊採 必要。然直接將擋塊於擋料帶中直 已預先成型之琉璃型鋼板或一般鋼 點為會浪費很多的人力,於製造= 需將擋塊——放置,再__收取, 鋼板製造業者成本之增加。 材質製成,體積大、重量重,搬運 動化程度降低。 乃再針對則案二明治復合鋼板成型200523107 7 2 2 1 7, and the case has been machined, the accuracy of the cutting problem. Make the sandwich reprinted "The glass is approved to be listed in the new No. 16 2 receiving tank. It is a uniformly distributed stopper. The stopper is located outside the foaming material. V. Description of the invention (2) Before the creation of the application No. 8 molding machine The "structure improvement" case B has a certain effect on the 'piston rod' of sandwich composite steel tiles. The failure of the source of the dye has caused a problem. For the purpose of the inventor of this case, before this, a patent application was filed with the Jun Bureau, which was beneficial. An additional case, and the new foam material will not flow under the guide strip of the steel plate, and a plurality of guide groove shapes fixed in front can be freely adjusted, which can prevent the beauty of the glass type steel plate. And in this case, after using the load-bearing system for a period of time, the design of the adjustable material blocking activity is connected, the position or the guide groove that is placed on the board is the most difficult. During the Meiji composite steel plate process, place them one by one. It will make it difficult for the second stoppers to be placed by Oakwin, which caused the factory to do so. The inventor of this case, No. 8 7 "glazed tile-shaped steel tile, has been granted a patent. However, the needle-inscription foil of this case is made of piston rod, but its disadvantages are easy. The foreign contaminated steel plate is equipped with a production automatic tile-shaped steel plate forming machine ", and the patent No. 162653 special 6 5 3 is provided with a seeding belt, but this stopper block, and the aforementioned multiple stoppers are juxtaposed to Cooperating with the glazed steel plate to penetrate into the guide groove, the purpose of the adjustment of the lucidity activity is destroyed, because the length of the molding machine belt will be automatically stretched, so the stopper is necessary. However, it is necessary to directly place the stopper in the stopper belt directly on the pre-formed glazed steel plate or general steel point, which will waste a lot of manpower. In manufacturing = it is necessary to place the stopper-and then __ charge it. increase. Made of material, it is bulky and heavy, and the degree of handling is reduced. The second case is Meiji composite steel plate forming

第9頁 200523107 五、發明說明(3) 疋為本發明之動機。 機之問題’加以研究,再發明本宰 【發明内容】 本發明之目的乃在提供一種具有—次成型之三明治 面:防熱層成型時隨意外茂污染導接槽 或鋼板表面之二月/〇複合鋼板成型機。 本毛月之又乂目的乃在提供一種三明治鋼板預先成型 後,發泡材發泡g ,利用擔料帶t特丨生# * 、 L 、曾垃姑士 ^枚* 7叶可之^ Γ生充分填滿預先成型 鋼板之V接槽中,待發泡材於外層鋼板表面發泡時,可防 止發泡材發泡時隨意外洩污染導接槽或鋼板表面者。Page 9 200523107 V. Description of the invention (3) 疋 is the motive of the present invention. The problem of the machine was studied, and the invention was reinvented. [Summary of the invention] The purpose of the present invention is to provide a sandwich surface having a secondary molding: the outer surface of the guide groove or the steel plate may be contaminated at will when the heat protection layer is formed. Composite steel plate forming machine. Another goal of this month is to provide a sandwich steel sheet that is pre-formed and foamed with foam material, and use a carrier tape t 丨 raw # *, L, Zeng La Gu Shi ^ * * 7 leaves can be ^ Γ The V joint groove of the pre-formed steel plate is fully filled. When the foamed material is foamed on the surface of the outer steel plate, it can prevent the foamed material from leaking and contaminating the guide groove or the surface of the steel plate.

本發明之特點有: 1 ·本發明之二明治複合鋼板成型機,具有製造外層 鋼板、隔音隔熱層及裝飾材之三明治複合鋼板成型機者。 2 ·本發明之二明治複合鋼板成型機,具有製造外層 鋼板、隔音隔熱層及内層鋼板之三明治複合鋼板成型機 者。 3 ·本發明之二明治複合鋼板成型機,至少設有切割 設備,此切割設傷具有對任何種類之裝飾材褶邊;或邊條 進行定距切割(不割斷)之功能,以配合鋼瓦導接槽之形The features of the present invention are as follows: 1. The second Meiji composite steel plate forming machine of the present invention has a sandwich composite steel plate forming machine for manufacturing an outer steel plate, a sound insulation layer and a decorative material. 2. The second Meiji composite steel plate forming machine of the present invention includes a sandwich composite steel plate forming machine for manufacturing an outer layer steel plate, a sound insulation layer and an inner layer steel plate. 3. The Meiji composite steel sheet forming machine according to the present invention is provided with at least cutting equipment. The cutting and wounding device has the function of frilling any kind of decorative material; or the function of cutting at a certain distance (not cutting) to match the steel tile. Guide slot shape

狀。 4 ·本發明之三明治複合鋼板成型機,該切割設備設 偵測裝置,此偵測裝置具有偵知鋼瓦導接槽之形狀,以驅 動切割刀具之運作,對裝飾材之褶邊進行切割動作,以形 成等距切割之功能。 5 ·本發明之三明治複合鋼板成型機,可適用於任何shape. 4 · The sandwich composite steel plate forming machine of the present invention, the cutting device is provided with a detection device, and the detection device is capable of detecting the shape of the steel tile guide groove to drive the operation of the cutting tool to cut the frill of the decorative material To form the function of equidistant cutting. 5 · The sandwich composite steel plate forming machine of the present invention can be applied to any

第10頁 200523107 五、發明說明(4) , 產 導接槽深度前後不同或相同之三明治複合鋼板之製造生 士浐#帶係 6 ·本發明之三明治複合鋼板成型機,其中搞柯、, 固設於擋環下方,且此擋料帶並由稍具軟性之材質製成 <利用上、下輸送帶夾合壓力壓合之,以充分填滿鋼# & 導接槽中,防止發泡材外沒。 技 7 ·本發明之主明治複合鋼板成型機,設有内層鋼 成变機,内層鋼板成型機可對内層鋼板輾壓成型並與邊飾 材預先結合’再與外層鋼板結合且爽合有隔音隔熱層’以 製造外層鋼板、隔音隔熱層及内層鋼板之三明治複合鋼 板。 8 ·本發明之三明治複合鋼板成型機,於外層鋼板成 裂機設有印章設備’印章設備可對外層鋼板之特定部位’ 加印圖案或商標’藉以對三明治複合鋼板產生適當之標 示。 [實施方式】 如此,為使 貴審查員可充份了解本發明,茲依附圖 式説明如下: -如圖一〜五所示為本發明之實施例(一),圖中示, 本發明之三明治複合鋼板成型機’包含: 外層鋼板成型機1 ,外層鋼板成型機1前側設送料機 丨〇 ,以供應外層鋼板A之原料。 發泡加熱及壓合設備2 ,此設備2包含有上、下輸送 帶2 0、2 1 ,以於發泡材發泡時對鋼板產生加壓作用,Page 10 200523107 V. Description of the invention (4), production of sandwich composite steel plates with different or the same depth before and after the guide grooves. # 浐 系 6 · The sandwich composite steel plate forming machine of the present invention, wherein It is set under the retaining ring, and this material belt is made of a slightly soft material. It is compressed by the upper and lower conveyor belts to fully fill the steel # & Not outside the foam. Technique 7 · The main Meiji composite steel plate forming machine of the present invention is provided with an inner layer steel forming machine. The inner layer steel plate forming machine can roll-mold the inner layer steel plate and pre-bond it with the edge trim material, and then combine with the outer steel plate and integrate sound insulation. Insulation layer 'is used to manufacture sandwich composite steel plate of outer layer steel plate, sound insulation layer and inner layer steel plate. 8. The sandwich composite steel plate forming machine of the present invention is provided with a stamping device on the outer steel plate cracking machine. The stamping device can print a pattern or a trademark on a specific part of the outer steel plate to generate appropriate marks on the sandwich steel plate. [Embodiment] In this way, in order to make your examiner fully understand the present invention, it is explained as follows according to the accompanying drawings:-Figures 1 to 5 show the embodiment (1) of the present invention, and the figure shows that the present invention The sandwich composite steel plate forming machine includes: an outer layer steel plate forming machine 1, and a feeder on the front side of the outer layer steel plate forming machine 1 is provided to supply raw materials for the outer layer steel plate A. Foam heating and pressing equipment 2, this equipment 2 includes upper and lower conveyor belts 20, 21, to generate pressure on the steel sheet when the foam is foamed,

200523107 五、發明說明(5) 以使發泡材發泡均勻,表面平整。及在上、下輸送帶2 0 、2 1首末皆設大輸送滾筒2 0 0 、2 1 0 ,以使上、 下輸送帶2 0、2 1可繞設於首末之大輸送滾筒而轉動。 當然為使上、下輸送帶運作順暢,在上、下輸送帶内皆設 複數小滚筒支承之。 裝飾材供料設備3 ,此裝飾材供料設備3具備對裝飾 材B之兩側進行褶邊功能,以形成褶向一側之褶邊B 0 (如圖二及三所示)。 切割設備5 (如圖三所示),此切割設備5設有固定 座50 ,固定座50上方設導引臂51 ,導引臂51具切 槽5 1 0可為前述裝飾材B之兩側褶邊B 0穿過,並使褶 邊B 0向下延伸。又設傳動元件5 2 ,傳動元件5 2之軸 並為刀座5 3固定,且一側設定位之偵測元件5 4 ,以提 供控制傳動元件5 2動作之功能。又設刀座5 3 ,刀座5 3設刀具5 5 ,刀具5 5可為單一或複數支,且若為複數 支係呈夾角狀設置。又設基準座5 6 ,基準座5 6設長孔 5 6 0 ,且此基準座5 6係申設入裝飾材B與褶邊B 0之 夾角B 1中,以使褶邊B 0位於刀具5 5之對應邊,當刀 具轉動可對褶邊B 0切割有切線B 2 ,且呈定距式切割。 次此定距式切割係配合有偵測裝置5 7。 偵測裝置5 7 (如圖四所示),偵測裝置5 7係設固 定架570 ,此固定架570可向内伸設,且形成有槽5 71 ,此槽571之槽壁572並設長槽孔573 ,以為 轉輪5 7 4之軸置設,且在槽壁5 7 2設偵測元件5 7200523107 V. Description of the invention (5) In order to make the foamed material foam evenly and the surface is flat. And on the upper and lower conveyor belts 20, 21, large conveyor rollers 2 0, 2 1 are set at both ends, so that the upper and lower conveyor belts 20, 21 can be wound around the large conveyor rollers at the beginning and end. Turn. Of course, in order to make the upper and lower conveyor belts run smoothly, a plurality of small rollers are supported in the upper and lower conveyor belts. Decorative material feeding device 3, which has a function of hemming both sides of the decorative material B to form a ruffle B 0 to one side (as shown in Figs. 2 and 3). Cutting device 5 (as shown in FIG. 3), this cutting device 5 is provided with a fixed base 50, a guide arm 51 is provided above the fixed base 50, and the guide arm 51 has a slot 5 1 0 can be both sides of the aforementioned decorative material B The ruffle B 0 passes through and causes the ruffle B 0 to extend downward. A transmission element 5 2 is also provided, the axis of the transmission element 5 2 is fixed to the knife holder 5 3 and a detection element 5 4 is set on one side to provide a function for controlling the operation of the transmission element 5 2. A knife holder 5 3 is also provided, and a knife holder 5 3 is provided with a cutter 5 5. The knife 5 5 may be a single or a plurality of branches, and if the plurality of branches are arranged in an angle shape. A reference base 5 6 is also provided, and the reference base 5 6 is provided with a long hole 5 6 0, and this reference base 5 6 is applied to the angle B 1 between the decorative material B and the frill B 0 so that the frill B 0 is located on the cutter The corresponding edge of 5 5 can be cut with a tangent line B 2 when the cutter is turned, and cut at a fixed distance. This time the fixed-length cutting system is equipped with a detection device 5 7. The detection device 5 7 (as shown in FIG. 4), the detection device 5 7 is provided with a fixing frame 570. The fixing frame 570 can be extended inward, and a groove 5 71 is formed. The groove wall 572 of the groove 571 is juxtaposed. Long slot hole 573, which is set for the axis of the runner 5 7 4 and a detection element 5 7 is installed on the slot wall 5 7 2

第12頁 200523107 五、發明說明(6) 5 ’如此以使轉輪5 7 4可隨外層鋼板A之内面A 〇高、 低起伏,而於長槽孔5 7 3中上、下運動,且當轉輪5 7 4向上運動並為彳貞測元件5 7 5 Ϊ貞知時,即可令切割設備 5之刀具5 5對裝飾材B之褶邊b 〇進行切割作用。其目 的乃使裝飾材之褶邊B〇可配合鋼板a之内面A0 ,達到 製造三明治複合鋼板之實用功能。Page 12 200523107 V. Description of the invention (6) 5 'In this way, the runner 5 7 4 can move up and down with the inner surface A of the outer steel plate A 0, and move up and down in the long slot 5 7 3, and When the runner 5 7 4 moves upward and is known by the measuring element 5 7 5, the cutter 5 5 of the cutting device 5 can be used to cut the frill b 0 of the decorative material B. The purpose is to make the frill B0 of the decorative material cooperate with the inner surface A0 of the steel plate a to achieve the practical function of manufacturing a sandwich composite steel plate.

如圖/、〜十一所示為本發明之實施例(二),圖中 不,本發明實施例(二)之三明治複合鋼板成型機係由前 述實施例(一)衍生而得,且與實施例(一)之設備相 當,唯一差異在於發泡加熱及壓合設備2之側邊設有環帶 2 2,環帶2 2係設於上輸送帶2 〇 一側,此環帶2 上、下輸送帶2 0、2 1可為同材質,以防止變形。但^ 環帶22下方並固設有擋料帶22〇 ,此擋料帶2 稍軟性材質製成,目前可以發泡材為之,當然亦可以复— 材質為之。該擋料帶2 2 〇係於鋼板a預先成型後, 耐熱材成型之前,利用上、下輸送帶2 〇、2丄之間^ 合壓力,施壓於前述環帶之擋料帶2 2 〇 ,而使擋^ =As shown in the figure /, ~ 11 shows the embodiment (2) of the present invention. No, the sandwich composite steel plate forming machine of the embodiment (2) of the present invention is derived from the foregoing embodiment (1), and The equipment of the embodiment (1) is equivalent. The only difference is that the side of the foaming heating and pressing equipment 2 is provided with an endless belt 22. The endless belt 22 is arranged on the upper conveyor belt 20 side. The lower conveyor belts 20 and 21 can be made of the same material to prevent deformation. But ^ under the endless belt 22, there is a stopper belt 22o. This stopper belt 2 is made of a slightly soft material. At present, it can be made of foamed material. Of course, it can also be made of material. The stopper belt 2 2 0 is formed after the steel plate a is pre-formed, and before the heat-resistant material is formed, the upper and lower conveyor belts 2 0 and 2 丄 are used to apply pressure to the stopper belt 2 2 of the aforementioned endless belt. While making block ^ =

導接.槽A 1之形狀,可充分填滿導接槽A丄中(如圖七〜 十所示)’而該導接槽A1可如圖十所示,具有一邊深: 1 0、一邊淺Al 1之形狀,形成區隔牆面Ai 2 。 圖十二所示導接槽A1之形狀為平整狀亦可。因此, 泡材發泡後,擋料帶2 2 〇係以側邊2 2 1抵擋發泡二“ 入導接槽A0中,而其抵擋力量則可如圖二及六所示,= 用上、下輸送帶20、2 1壓合之,以令導接槽不會有^The shape of the lead-in slot A 1 can fully fill the lead-in slot A 丄 (as shown in Figures 7 to 10) ', and the lead-in slot A1 can be shown in Figure 10 and has one side depth: 1 0, one side The shape of shallow Al 1 forms a partition wall surface Ai 2. The shape of the guide groove A1 shown in FIG. 12 may be flat. Therefore, after the foam is foamed, the stopper tape 2 2 0 is used to resist the foam 2 from the side 2 2 1 into the guide groove A0, and its resistance force can be shown in Figures 2 and 6. The lower conveyor belt 20 and 21 are pressed together so that the guide groove will not have ^

200523107 五、發明說明(7) 泡材滲入,而使三明治復合鋼板之發泡表面平整,而合乎 三明治複合鋼板成型機之整廠設備之實用設計。 又如圖十三〜十六及十七所示,分別為本發明之實施 例(三)及(四),圖中示,本發明實施例(三)及(四 )之三明治複合鋼板成型機係由前述實施例(一).及(二 )衍生而得,且與實施例(一)之設備相當,唯一差異在 於發泡加熱及壓合設備2之上方或適當地方設置内層鋼板 成型機4 ,此内層鋼板成型機4設有送料機4 0 ,以供應 内層鋼板C之原料,及設複數組之成型輪4 1 ,以令該些200523107 V. Description of the invention (7) The infiltration of the foam material makes the foamed surface of the sandwich composite steel plate flat, which is in line with the practical design of the entire plant equipment of the sandwich composite steel plate forming machine. As shown in FIGS. 13 to 16 and 17, they are the embodiments (3) and (4) of the present invention, respectively. The figures show the sandwich composite steel plate forming machines of the embodiments (3) and (4) of the present invention. It is derived from the foregoing embodiments (a) and (b), and is equivalent to the equipment of embodiment (a). The only difference is that the inner layer steel plate forming machine 4 is set above or at an appropriate place of the foaming heating and pressing equipment 2 This inner layer steel plate forming machine 4 is provided with a feeder 40 to supply raw materials for the inner layer steel plate C and a plurality of forming wheels 4 1 to make these

成型輪對内層鋼板C輾壓成型(如圖十六所示),且使内 層鋼板C之兩側形成有邊飾材之夾槽C0(如圖十九所示 )。又於内層鋼板成型機4之兩側再設有邊飾材D之供料 盤4 2 ,此供料盤4 2可以為邊飾材D設置並供應於後續 之裁切設備4 3 ,裁切設備4 3設有導引桿4 3 〇 ,以為The forming wheel is formed by rolling the inner steel plate C (as shown in Fig. 16), and the two sides of the inner steel plate C are formed with clamping grooves C0 of the trim material (as shown in Fig. 19). In addition, on both sides of the inner layer steel plate forming machine 4, there are feeding trays 4 2 for the trimming material D. This feeding tray 4 2 can be set for the trimming material D and supplied to the subsequent cutting equipment 4 3. The device 4 3 is provided with a guide bar 4 3 〇

邊飾材D繞設,又設成型導引座4 3 1 ’可以將邊飾材DThe side trim material D is wound around, and a molding guide 4 3 1 ′ is also provided, and the side trim material D can be set.

之彎折邊D 0向下彎折一定之長度(如圖十九所示),次 設導引板4 3 2 ,導引板4 3 2可以同時為邊飾材D之彎 折邊D0及前述内層鋼板C之夾槽C0失置’並另該夹槽 C0夾合邊飾材D之彎折邊00,再設小輾輪4 3 3 ,此 小輾輪4 3 3可以令内層鋼板0之夾槽C 〇失緊邊2材D 之彎折邊D0(如圖十九所禾)以使兩者充分結一 體,另設刀具434 ,刀具434固設於一圓盤4 35 側,利用刀具4 3 4可以對邊飾材D產生裁切功Ϊ j如圖 士八所示),以配合鋼板之形狀。及該園盤435為一The bent edge D 0 is bent downward by a certain length (as shown in FIG. 19), and the guide plate 4 3 2 is set, and the guide plate 4 3 2 can be the bent edge D0 of the edge trim D at the same time. The clamping groove C0 of the inner steel plate C is lost, and the clamping groove C0 is used to clamp the bent edge 00 of the trim D, and then a small roller 4 3 3 is set. This small roller 4 3 3 can make the inner steel plate 0 The clamping groove C 〇 the loose edge 2 material D and the bent edge D0 (as shown in Figure 19) are used to fully integrate the two. A cutter 434 is also provided. The cutter 434 is fixed on a disc 4 35 side. The cutter 4 3 4 can cut the trimming material D (as shown in Figure 8) to match the shape of the steel plate. And the disk 435 is one

200523107 隔充。, 係解可 功、並點施00合r^H 之板,優五實備配1 材鋼計之C種設圖台 飾層設板例各章三平 邊外用鋼施述印十側 割造實染實前該第前 切製之污之於,以之 述有板致明用8此1 前具鋼洩發運備在機 有}合外本以設,型 具四複中為可章方成 即C治程示}印地板 ,及明過所五種當鋼 動}三型二C 一適層 轉三之成十例為之外 動丨板於二施}機之 帶例鋼層~實五型圖 6施層熱十明C成三 >3實内隔二發例板十 (84本及音圖本施鋼第 ξ備使層隔如,實層如 明設以熱止再示本外。 發 、動。隔防 中,於之 五傳能音分 圖例設說 8 或 8 層,8 圖。 座缸座外態章時印成 基壓引為狀印或加組 ,油導以送此離Α之 ο為設,輸,距板案 8以方3之ο之鋼本 座可上 8 好 1 定層為 基備座隔良8 一外, 有設基間持章於對者 設力於成保印,以果 8動及形板設標ο效 備該,並鋼並商一~^示 設,以間層方或8標 章置可之外上案章品 印設皆章使之圖印出 此1之印並1之動之 ,8為與,8當驅佳 8備達2設備適將較 備設馬8申設有備生 設力至座分力刻設產 章動甚引部動預力, 印為,導之述以動標 本以缸於A前可該商 設可壓,板於ο,或 裝ο氣2鋼又τ—^間案200523107 Separate charge. It is a board that can solve problems and apply 00 and r ^ H. You Wushi is equipped with 1 type of steel. Type C. Design table decoration layer. Board example. Each chapter uses three flat sides of external steel. In fact, the first cut of the former is described in the following. There is a board to make use of this. The former steel release shipping equipment is available on the machine. The external structure is set, and the molds are duplicated. Chengshi} printing floor, and five types of steel moving in Mingguo. Three types, two types, one C, and one suitable layer turned into three. Ten cases are outside movements. 6 The application of the layer of heat is ten, and the number of cases is 3, and the example of the second layer of the real plate is ten (84 and the sound picture, and the steel sheet of the steel is prepared to separate the layers. If the actual layer is set to heat, it will be shown outside. Starting, moving. In the defense, the five-pass energy sub-picture legend is set to 8 or 8 layers, 8 pictures. When the external state of the cylinder block is printed, it is printed as a base pressure or a group, and the oil guide is sent to this. From Α for ο to be set, lose, the distance from the board case 8 to the square 3 ο the steel seat can be 8 good 1 fixed floor as a base seat and good 8 apart, there is a base to hold the seal to the opponent In Cheng Baoyin, set the standard with fruit 8 and shape plate ο effectively prepare this, and steel and quotient 1 ~ ^ show the setting, The interlayer party or the 8-label seal can be placed on top of the case. The seals are printed so that the print of this 1 is printed and the movement of 1 is. 8 is the same. 8 is the drive. 8 is equipped. 2 equipment is more suitable. Ma 8 applies the preparation force to the component force to engraving the production chapter and the leading part of the pre-force. It is printed as follows. The introduction is based on the moving specimen. The cylinder can be set in front of A and can be pressed. Or loaded gas 2 steel and τ— ^ case

ΦΦ

第15頁 200523107 圖式簡單說明 <圖式之說明> 第一圖:本發明實施例( 實施例( 第二圖: 第三圖: 第四圖·· 第五圖: 第六圖: 第七圖: 第八圖 第九圖 第十圖 第十一圖 第十二圖 第十三圖 第十四圖 第十五圖 本發明 大視圖 本發明 本發明 圖。 本發明 份放大 本發明 圖.。 本發明 份放大 本發明 如第八 本發明 圖。 =本發 對應 =本發 對應 本發 本發 本發 實施例( 實施例( 一)成型機之運用例。 一)成型機之部份視圖及部份放 一)切割設備之立體視圖.。 一)切割設備之偵測元件之運用 由實施例'(一)製造之鋼瓦立體視圖及部 視圖。 實施例(二)之發泡加熱及壓合設備之視 實施例( 視圖。 實施例( 圖之A — 實施例( 明實施例 運作之視 明實施例 運作之視 明實施例 明實施例 明實施例 二)上、下輸送帶之剖視圖及部 二)擋料帶部份側視圖。 A剖視圖。 二)將擋料帶填入導接槽之側視 (二)鋼板成品與第一種擋料帶 圖。 (二) 鋼板成品與第二種擋料帶 圖。 (三) 成型機之側視圖。 (三)成型機之部分視圖。 (三)内層鋼板成型機之側視Page 15 200523107 Brief description of the drawings < Explanation of the drawings > The first diagram: an embodiment of the present invention (embodiment (second diagram: third diagram: fourth diagram ·· fifth diagram: sixth diagram: first Seven pictures: eighth picture ninth picture tenth picture eleventh figure twelfth figure thirteenth figure fourteenth figure fifteenth figure of the present invention large view of the present invention. The present invention enlarges the drawing of the present invention. The present invention enlarges the present invention as shown in the eighth invention diagram. = This hair corresponds = This hair corresponds to this hair This embodiment of this hair This embodiment (Example (1) Application example of the molding machine. A) Partial view of the molding machine And part of it) a) three-dimensional view of the cutting equipment. A) the use of the detection element of the cutting device. A three-dimensional view and a partial view of the steel tile manufactured by the embodiment '(a). Example (View) of the foaming heating and pressing equipment of the second embodiment (view. Example (Figure A-Example) (showing the operation of the embodiment) Example two) Sectional view of upper and lower conveyor belts and part two) Partial side view of the stopper belt. Sectional view A. Two) Side view of filling the stopper belt into the guide groove (two) Finished steel plate and the first stopper With figure. (2) Figure of the finished steel plate and the second type of stop tape. (3) Side view of the molding machine. (3) Partial view of the molding machine. (Three) side view of the inner layer steel plate forming machine

第16頁 200523107 圖式簡單說明 圖。 第十六圖:本發明實施例(三)内層鋼板成型機之部分視 圖。 第十七圖:本發明實施例(四)成型機之側視圖。 第十八圖:本發明實施例(三)及(四)製成之鋼板成品 之立體視圖及放大視圖。 第十九圖:本發明實施例(三)及(四)製成之鋼板成品 之立體視圖及放大視圖。 第二十圖:本發明實施例(五)印章設備之立體視圖。 第二十一圖:本發明實施例(五)印章設備之剖視圖。 第二十二圖:本發明實施例(五)印章設備之剖視動作 圖0Page 16 200523107 Simple illustration of the diagram. Figure 16: A partial view of the inner layer steel sheet forming machine according to the embodiment (3) of the present invention. Figure 17: A side view of the molding machine according to the embodiment (4) of the present invention. Figure 18: A perspective view and an enlarged view of the finished steel plate manufactured in the embodiments (3) and (4) of the present invention. Fig. 19: A perspective view and an enlarged view of a finished steel plate manufactured in the embodiments (3) and (4) of the present invention. Fig. 20: A perspective view of a stamping device according to the embodiment (5) of the present invention. Figure 21: A cross-sectional view of a stamping device according to the embodiment (5) of the present invention. Figure 22: Sectional action of the seal device in the embodiment (5) of the present invention Figure 0

第17頁 200523107 圖式簡單說明 <重要圖號> 外層鋼板成型機1 、送料機1 0、前側平台1 1 發泡加熱及壓合設備2、上、下輸送帶20、21、 大輸送滚筒200、210、環帶22、擋料帶220、 側邊2 2 1、裝飾材供料設備3、内層鋼板.成型機· 4、 送料機40、成型輪41 、供料盤42、裁切設備43、 導引桿430 、成型導引座431 、導引板432 、 小輾輪433 、刀具4 3‘4 、圓盤435 、 傳動設備4 3 6 、切割設備5 、固定座5 0、 導引臂51 、切槽510 、傳動元件52 、刀座53 、 伯測元件5 4、刀具5 5 、基準座5 6 、長孔5 6 0、 偵測裝置57、固定架570、槽571、槽壁572、 長槽孔5 7 3、轉輪5 7 4、偵測元件5 7 5 、 印章設備8、基座8 0 、動力設備81 、導引座82 、 間隔8 3 、印章8 1 0 、外層鋼板A、内層鋼板C。Page 17 200523107 Brief description of drawings < Important drawing numbers > Outer sheet steel forming machine 1, feeder 10, front side platform 1 1 Foam heating and pressing equipment 2, upper and lower conveyor belts 20, 21, large conveyor Rollers 200, 210, endless belt 22, backing belt 220, side 2 2 1, decorative material feeding equipment 3, inner steel plate. Forming machine 4 、 Feeder 40, forming wheel 41, feed tray 42, cutting Equipment 43, guide bar 430, forming guide 431, guide plate 432, small roller 433, cutter 4 3'4, disc 435, transmission equipment 4 3 6, cutting equipment 5, fixed seat 50, guide Lead arm 51, slot 510, transmission element 52, tool holder 53, base measuring element 5, 4, tool 5 5, reference base 5 6, long hole 5 6 0, detection device 57, fixing frame 570, slot 571, slot Wall 572, long slotted hole 5 7 3, wheel 5 7 4, detection element 5 7 5 Outer steel sheet A, inner steel sheet C.

第18頁Page 18

Claims (1)

200523107 六、申請專利範圍 1 · 一種三明治複合鋼板成型機,包含: 外層鋼板成型機,外層鋼板成型機前側設送料機,以 供應鋼板原料; 發泡加熱及壓合設備,此發泡加熱及壓合設備設有 上、下輸送帶,以於發泡材發泡時對鋼瓦產生加壓作用, 以使發泡材發泡均勻,表面平整,當然於上、下輸送帶之 内部設複數滾筒,支承上、下輸送帶使其運轉順暢;200523107 VI. Scope of patent application 1 · A sandwich composite steel plate forming machine, comprising: an outer layer steel plate forming machine, a feeder on the front side of the outer layer steel plate forming machine to supply steel plate raw materials; foaming heating and pressing equipment, and the foaming heating and pressing equipment The upper and lower conveyor belts are provided in the bonding equipment to generate pressure on the steel tiles when the foaming material is foamed, so that the foaming material is uniformly foamed and the surface is flat. Of course, a plurality of rollers are provided inside the upper and lower conveyor belts. , Support the upper and lower conveyor belts to make it run smoothly; 裝飾材供料設備,此裝飾材供料設備具備對裝飾材之 兩側進行褶邊功能,以形成褶向一側之褶邊; 切割設備,此切割設備包含有固定座,固定座上方設 導引臂’導引臂具切槽可為前述裝飾材之褶邊穿設,益使 褶邊向下延伸;又設傳動元件,傳動元件之軸並為刀座固 定,且一側設定位之偵測元件,以控制傳動元件動作;又 設刀座’刀座設刀具;又設基準座,基準座設長孔,且此 基準座可為裝飾材之褶邊申設’以使褶邊位於刀具之對應 邊’當刀具轉動可對褶邊切割有切線;Decorative material feeding equipment. This decorative material feeding equipment has the function of frilling both sides of the decorative material to form a ruffle to one side. Cutting equipment. The cutting equipment includes a fixed seat, and a guide is provided above the fixed seat. The lead arm 'guide arm slot can be used for the hemming of the aforementioned decorative material, so that the hemming can be extended downward; a transmission element is also provided, and the axis of the transmission element is fixed by the knife seat, and the detection position is set on one side. Measure the component to control the movement of the transmission element; also set the tool holder 'tool holder for the cutter; also set the reference holder with the reference hole for the long hole, and this reference holder can be used for the decoration of the decorative material's frill' so that the frill is located on the tool Corresponding edge 'When the cutter is turned, there is a tangent to the frill cutting; 福測裝置,偵測裝置設固定架,固定架向内伸設,且 形成有槽,此槽之槽壁並設長槽孔,以為轉輪置設,且在 槽壁設偵測元件,以使轉輪可隨鋼瓦面之高、低,於長槽 孔中上、下運動,且當轉輪向上運動並為偵測元件偵知 時,即可令切割設備之刀具對裝飾材之褶邊進行切割,使 裝飾材之槽邊可配合鋼瓦之面,達到防止發泡材滲入導接 槽之製造三明治複合鋼瓦之實用設計。 2 · 一種三明治複合鋼板成型機,包含:Fu test device, the detection device is provided with a fixed frame, the fixed frame is extended inwardly, and a slot is formed. The slot wall of the slot is provided with a long slot hole for the runner, and a detection element is provided on the slot wall. The runner can move up and down in the long slot with the height of the steel tile surface, and when the runner moves upward and is detected by the detection element, the cutter of the cutting equipment can fold the decorative material. While cutting, the groove side of the decorative material can be matched with the surface of the steel tile to achieve the practical design of the sandwich composite steel tile that prevents the foam material from penetrating into the guide groove. 2 · A sandwich composite steel plate forming machine, comprising: 第19頁 200523107 成型機,具 應設備或内 及壓合設備 ,在上、下 帶可繞設於 内皆設複數 帶係設於上 播料帶由稍 ,發泡材發 壓於前述ί袠 滿導接槽, 三明治複合 成型機,外 及壓合設傷 ’以於發泡 泡均勻,表 筒,支承上 成型機,内 料,及設複 ’使内層鋼 可為邊飾材 有對外 層鋼板 ’此發 輪送帶 I末之 小滾筒 輪送帶 軟性材 泡之前 帶之擋 防止發 鋼板成 層鋼板 ,此發 材發泡 面平整 、下輸 層鋼板 數組成 板兩側 設置並 層鋼板預 成型機, 泡加熱及 首末皆設 大輸送滾 支承; 一側,在 質製成, ’利用上 料帶,而 泡材滲入 型機,包 成型機前 泡加熱及 時對鋼瓦 ’當然於 送帶使其 成型機設 型輪,該 形成失槽 供應於後 六、申請專利範圍 外層鋼板 及設裝飾材供 内層鋼板; 發泡加熱 上、下輸送帶 使上、下輸送 上、下輸送帶 環帶,環 有擔料帶,此 板預先成型後 夹合壓力,施 槽之形狀,填 用設計。 3 · —種 外層鋼板 供應鋼板原料 發泡加熱 上、下輸送帶 以使發泡材發 内部設複數滾 内層鋼板 内層鋼板之原 鋼板輾壓成型 料盤,供料盤 先成型之功能; 以供應裝飾材或 壓合設備設有 大.輸送滾筒,以 筒而轉動,及在 環帶下方並固設 該擔料帶係於鋼 、下輸送帶間之 使擋料帶依導接 導接槽,合乎實 含: 側設送料機,以 壓合設僙設有 產生加壓作用, 上、下輸送帶之 運轉順暢; 送料機’以供應 成型輪可對内層 ,又設邊飾材供 續之裁切設備,Page 19 200523107 Forming machine, equipped with equipment or internal and laminating equipment, the upper and lower belts can be wound inside, multiple belts can be installed on the upper material belt, and the foaming material is pressed on the above. Full guide groove, sandwich compound molding machine, external and compression set wounds for uniform foaming, meter tube, supporting molding machine, internal materials, and resetting so that the inner layer of steel can be used as the edge trim and the outer layer Steel plate 'This roller is delivered with a small roller at the end of the belt. Before the soft material is bubbled, the belt prevents the steel plate from forming a layer of steel. The foaming surface of this material is flat, and the number of steel plates is lower. Forming machine, bubble heating and large conveying roller support are provided on one side; on one side, it is made in quality, 'using the feeding belt, and the foam infiltration type machine, the foam heating before the forming machine in time to the steel tile' of course The belt forming machine is equipped with a profile wheel, and the formation loss groove is supplied to the last six, the scope of the patent application for the outer layer steel plate and the decorative material for the inner layer steel plate; the foaming heating upper and lower conveyor belts make the upper and lower conveyor belt rings Belt For the carrier tape, the plate is pre-formed to clamp the pressure, shape the groove, and fill the design. 3 · — Supply of outer layer steel plate The raw material foaming heating upper and lower conveyor belts, so that the inner plate of the inner layer steel plate is formed with a plurality of rolled inner steel plates inside the foamed material. The decorative material or the pressing equipment is provided with a large conveying roller, which is rotated by a cylinder, and the load belt is fixed below the endless belt and is connected between the steel and the lower conveyer belt so that the stopper belt is guided by the guide groove. Includes: side feeder, press-fitting device is set to produce pressure, the upper and lower conveyor belts run smoothly; the feeder 'supply molding wheels can be used for the inner layer, and trimming materials are provided for continuous cutting Cutting equipment, 200523107 六、申請專利範圍200523107 6. Scope of Patent Application 裁切設備設導桿、 將邊飾材之彎折=以為邊飾材繞設,又設成型導引座,以 飾材之彎折邊及,向下彎折,次設導弓1板,導引板可為邊 小輾輪可將内層2迷内層鋼板之失槽失置,再設小辗輪’ 者結合為一體7網板之夾槽夾緊邊飾材之彎折邊,以使兩 對i飾材產生裁另設刀具,刀具固設於圓盤側,利用刀具 傳動設備帶動榦Ξ功能,以配合鋼板之形狀,㉟園盤再為 得動,即具有前述切割邊飾材之功能。 « 依申睛專利範圍第1或2或3項所述之三明治複 合鋼板成型機,其中可於外層鋼板成型機設印章設備,印 章設備於外層鋼板成型機之前側平台,此印章設備設有基 座,基座可以為動力設備設置,及於基座上方設導引座, 於導引座與印章之間並形成間隔’又於前述動力設備上方 並設印章,此印章可刻有適當之圖案或商標,於一定之距 離或時間,該動力設備將驅動印章以對外層鋼板加印圖案 或商標。The cutting equipment is provided with a guide bar, and the bending of the side trim material is assumed to be wound around, and a forming guide is also set to bend the side of the trim material, and bend downward, and then set a guide bow 1 plate The guide plate can be a small side roller. The inner layer and the inner layer of the steel plate can be lost. Then a small roller is used to integrate the 7 grooves of the stencil to clamp the bent edge of the trim. Make two pairs of i decorative materials to be cut and set a separate tool, the tool is fixed on the side of the disk, and the cutting function is driven by the tool transmission equipment to match the shape of the steel plate. Its function. «The sandwich composite steel plate forming machine according to item 1 or 2 or 3 of the patent application scope, wherein a stamping device can be set on the outer steel plate forming machine, and the stamping device is on the front platform of the outer steel plate forming machine. This stamping device is provided with a base The base and the base can be provided for the power equipment, and a guide seat can be provided above the base, and a space is formed between the guide seat and the seal, and a seal is provided above the power equipment, and the seal can be engraved with an appropriate pattern. Or trademark, at a certain distance or time, the power equipment will drive the seal to print the pattern or trademark on the outer steel plate.
TW93100333A 2004-01-06 2004-01-06 Sandwich compound steel plate shaping machine TWI243749B (en)

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