TW200426025A - Precoated metal sheet for light reflectors - Google Patents
Precoated metal sheet for light reflectors Download PDFInfo
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- TW200426025A TW200426025A TW093104756A TW93104756A TW200426025A TW 200426025 A TW200426025 A TW 200426025A TW 093104756 A TW093104756 A TW 093104756A TW 93104756 A TW93104756 A TW 93104756A TW 200426025 A TW200426025 A TW 200426025A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/021—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
- B05D5/083—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/16—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/22—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/22—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
- F21V7/28—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by coatings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0236—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
- G02B5/0242—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0273—Diffusing elements; Afocal elements characterized by the use
- G02B5/0284—Diffusing elements; Afocal elements characterized by the use used in reflection
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
- Y10T428/24975—No layer or component greater than 5 mils thick
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/3154—Of fluorinated addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Laminated Bodies (AREA)
- Optical Elements Other Than Lenses (AREA)
- Paints Or Removers (AREA)
Abstract
Description
200426025 玖、發明說明:200426025 发明, Description of invention:
【發明所屬之技術領域;J 技術領域 本發明係關於一種可成為反射板材料之預塗覆金屬 5 板,此外,亦關於具有照明器具、AV機器、行動式機器、 電漿顯示面板、液晶電視等電氣電子機器,該等機器具有 發出可見光之機能及用以反射因該機能而發出之可見光線 之板。 ι〇 背景技術 照明器具、AV機器、行動式機器、電漿顯示面板及液 晶電視等係藉發出可見光線而具有照亮週遭、傳送光訊號 或映出光影像等機能。該等機器設有反射板,再使光反射 到該反射板,藉此提高光之亮度或改變光之方向等。因此, 15為避免光反射到反射板時光量降低,而要求反射板表面具 高度可見光線反射率。迄今為止,作為提高反射板表面之 反射率之手段’乃進行研磨金屬使其成為鏡面或塗佈高反 射率之白色系塗料等。此外,新曰本製鐵(株)之商品型錄「塗 料總覽(view-coat)」上亦已公開一種預先塗有白色塗料之照 20明器具反射板用預塗覆鋼板等。 此外,特開平10-730號公報已揭示一種光反射薄膜之 技術,即,依序於基材薄膜之-表面上層積金屬薄膜層及 含热機微粒子之樹脂層,該金屬薄犋層係由鋁構成,且令 構成該含無機跡子讀脂層之無機微粒子的折射率為〜 5 200426025 而構成該層之樹脂折射率為iib時,nf~nb — 0.4,藉此可作為 液晶顯示裝置之優良反射板。更有一種液晶顯示器之背面 面板用高擴散反射塗裝金屬板之技術已揭示於特開 2002-172735號公報中,即,於鋁板上形成一膜厚50〜100μιη 5 之下塗層,該下塗層含有相對於樹脂100質量份為150〜300 質量份之氧化鈦顏料,並於該下塗層上形成光澤15以下且 膜厚10〜30μπι之上塗層,該上塗層含有相對於樹脂10〇質量 份為100〜250質量份之氧化鈦顏料,藉此作為液晶顯示器之 背光用反射板。然而,近年來,用於照明器具反射板及液 10晶顯示器等電氣製品之反射板因電氣製品之結構及設計趨 於複雜化,伴隨此種現象,反射板成形加工為各種形狀後 再加以使用之需求亦逐漸增加。 然而,如特開平10-730號公報所載技術般採用薄膜作 為基材時,難以預先將層積有金屬薄膜層及含無機微粒子 15之樹脂層的薄膜成形為目的形狀,而須預先將薄膜成形為 目的形狀後再層積金屬薄膜層及含無機微粒子之樹脂層。 然而’於反射板之成形形狀甚為複雜時,難以將覆膜厚度 平均地層積於加工部分上。 另一方面,載於特開2002-172735號公報之技術中,雖 了將下塗層與上塗層預先塗佈於铭板後再進行成形加工, 但因反射膜中之氧化鈦添加量過多而使覆膜較脆,而產生 加工時反射膜發生裂痕或塗膜剝離等問題。此外,作為母 材之铭於特性上本就加工成形性不甚良好,因此亦有可成 形之形狀受限之缺點。更何況,若以一般預塗敷塗裝生產 6 200426025 線之滾筒塗佈器進行塗裝,則欲以單次塗出該膜厚之下冷 層(50〜100㈣係非常困難,故須進行2次以上之重疊塗敷^ 而具有生產性甚低之缺點。 因此,由於電氣製品結構上及設計上之理由,關於必 5須將反射板更加成形加工後再加以使用之電氣製品,係難 以使用特開平10-730號公報及特開2〇〇2-172735號公報所裁 之反射板,而必須使用習知之預先塗佈有白色塗料之照明 器具反射板用預塗覆鋼板等。 另一方面,伴隨近年來電氣製品之電子化,而逐漸產 10生電氣製品發熱之問題。而解決該發熱問題之手段,已於 特開2002-228285號公報上揭示一種使金屬表面之内層塗 膜之放射率達70%以上以提高放熱性之技術。 I:發明内容:| 發明揭示 欲使前述電氣製品較現有者更明亮、或即使以較少之 消費電力亦可具有與現有者相同之亮度等之需求正逐漸升 高。即使是對於必須將反射板成形加工再使用之電氣製 品,同樣地,欲使前述電氣製品較現有者更明亮、或即使 以較少之消費電力亦可具有與現有者相同之亮度等需求亦 20 正逐漸升高。 因此,本發明之目的在於提供一種可提高可見光線之 擴散反射率的金屬板,以及使用該等金屬板之電氣電子機 器。 經本案發明人精心檢討之結果,發現:可於金屬板或 7 已鍍敷之金屬板上層積由結合劑樹脂與氧化鈦構成之可見 射(生下塗膜,及由含氟系樹脂之結合劑樹脂與氧化鈦 構成之可見光反射性上塗膜,藉此可製得加工性優良且反 射丨k"之預塗覆金屬板。特別是,本發明之可見光反射 性上塗膜係由含氟系樹脂之結合劑樹脂與氧化鈦所構成, 這是因為各種樹脂中含I系樹脂之結合劑樹脂折射率較 ^ ’而氧化鈦與其他麵相較下折射率非常高,故結合劑 ί曰了氧化鈦間折射率之差非常大,而使可見光線更易於 膜中含IU樹脂之結合雜脂與氧化鈦之界面被反射,進 而使反射率提高。因此,於膜中形成之含氟系樹脂之結合 劑樹脂與氧化鈦的界面總面積越大,反射性越高。 -經本案發明人精心檢討後,亦發現如下事項。即,於 錢系樹脂之結合_脂中添加氧化鈦時,氧化鈦之添加 量若過少則可見光將穿透膜,或因結合織脂與氧化欽之 界面的總面積較少’膜之可見光線反射性甚低。隨著氧化 鈦添加量增加,可見光線之膜穿透率減少,且因結合劑樹 脂與氧化鈦之界面總面積逐漸增加,膜之可見光線反射性 升π。然而,氧化鈦之添加量係以某固定添加量為峰值, 右更多則因氧化鈦之容量較結合劑樹脂之容量多,結合气 樹脂與氧化鈦之界面反而減少,而使可見光線反射性 本發明係基於如斯見解而完成者,其要旨如下。 1) 一種反射板用預塗覆金屬板,係於金屬板或已鍍敷 之金屬板之至少一面上具有:一含結合劑樹脂與氧化=且 膜厚3〜30μπι之可見光反射性下塗膜;及一設於該可見光反 射性下塗膜之上,含有含氟系樹脂之結合劑樹脂與氧化鈦 且膜厚10〜40μιη之可見光反射性上塗膜;而該可見光反射 性下塗膜中之氧化鈦添加量相對於結合劑樹脂固體部分 100質量份為40〜150質量份,且該可見光反射性上塗膜中之 氧化鈦添加量相對於結合劑樹脂固體部分1〇()質量份為 40〜150質量份。 2) 如前述1)之反射板用預塗覆金屬板,其中該可見光 反射性上塗膜之膜厚為10〜30μηι。 3) 如前述1)或2)之反射板用預塗覆金屬板,其中該可 見光反射性膜之結合劑樹脂所含氟系樹脂為三氟化乙烯樹 脂0 4) 如前述1)至3)中任一之反射板用預塗覆金屬板,其 中該可見光反射性上塗膜或該可見光反射性下塗膜中之一 或一者係僅由結合劑樹脂與氧化鈦構成者。 5) 如前述1)至4)中任一之反射板用預塗覆金屬板,其 中該可見光反射性下塗膜與可見光反射性上塗膜中之至少 一者係含有二氧化矽或二氧化矽系顏料中之至少一種。 6) 如前述5)之反射板用預塗覆金屬板,其中該二氧化 石夕系顏料為吸附有金屬離子之二氧化矽。 7) 如前述1)至6)中任一之反射板用預塗覆金屬板,其 係於金屬板或已鍍敷之金屬板的一面上具有可見光反射性 下塗膜及可見光反射性上塗膜,且更於另一面上具有熱吸 收性膜,該熱吸收性膜以8〇°c以上且2〇〇°c以下之特定溫户 所測定之波數6〇〇〜3〇〇〇cm-1領域之紅外線全放射率為〇 7以 200426025 上。 8)如前述1)至7)中任一之反射板用預塗覆金屬板,其 中該金屬板或已鍍敷之金屬板之表面粗度以Ra計係 0_05〜1·8μηι 〇 5 9)如前述1)之反射板用預塗覆金屬板,其中該金屬板 或已鍍敷之金屬板為鋼板或鍍敷鋼板。 10) —種電氣電子機器,係由組裝1)至9)中任一之反射 板用預塗覆金屬板構成者。 圖式簡單說明 10 第1圖係一模式截面圖,用以顯示本發明之預塗覆金屬 板之一實施型態。 第2圖一模式截面圖,用以顯示本發明之預塗覆金屬板 之另一實施型態。 第3圖係一用以測定照度之裝置概略圖。 15 【實施方式】 實施本發明之最佳型態 照明器具採用之螢光燈及燈泡之光及光信號等所使用 之光均為可見光。因此,若更提高反射板表面之可見光線 的擴散反射率,就整體而言,光之亮度將提高。可見光線 20 之擴散反射率係因反射板表面之物質而異,此外,可見光 線擴散反射率較高之物質則已知有鋁、銀、氧化鈦、硫酸 鋇及氧化鋅等。因此,藉採用該等技術,現今已製出反射 率甚高之反射板,而認為欲將反射率提高到更甚者係非常 困難。 10 本案發明人發現到:可於金屬板或已鍍敷之金屬板上 層積由結合劑樹脂與氧化鈦構成之可見光反射性下塗膜, 及由含氟系樹脂之結合劑樹脂與氧化鈦構成之可見光反射 性上塗膜,藉此可製得加工性優良且反射性優異之預塗覆 金屬板。 茲將本發明之反射板用預塗覆金屬板之構成例示於第 1圖。該預塗覆金屬板為一種反射板用預塗覆金屬板,包 含:於金屬板或已鍍敷之金屬板1之至少一面上設有一含結 合劑樹脂與氧化鈦且膜厚3〜30μηι之可見光反射性下塗膜 2 ;及,於可見光反射性下塗膜2之上設置一含有含氟系樹 脂之結合劑樹脂與氧化鈦,且膜厚為10〜4〇μιη(更宜為 10〜30μπι)之可見光反射性上塗膜3;而該可見光反射性下塗 膜2中之氧化鈦添加量相對於結合劑樹脂固體部分1〇〇質量 份為40〜150質量份,且該可見光反射性上塗膜3中之氧化鈦 添加量相對於結合劑樹脂固體部分100質量份為40〜150質 里伤。右於兩面上層積别述可見光反射性下塗膜2及可見光 反射性上塗膜3,則電氣電子機器内產生之可見光線將更為 明亮而更理想。本案之發明說明書中,亦將可見光反射性 下塗膜2與可見光反射性上塗膜3合稱為可見光反射性膜。 本發明之可見光反射性下塗膜之膜厚若未滿3叫則反 射性降低,並不適宜;X,難以藉滚筒塗佈器及淋幕式塗 佈器披覆超過30μπι之膜厚,亦不合適。此外,本發明之可 見光反射性上塗膜之膜厚若未滿1()μ_反射性降低,並不 適宜;又’難以藉滚筒塗佈器及淋幕式塗佈器彼覆超過 200426025 40μιη之膜厚’亦不合適。可見光反射性下塗膜與可見光反 射性上塗膜之總膜厚宜為20〜60μπι,更宜為20〜50μιη。 才冓明之可見光反射性下塗膜之結合劑樹脂可為 一般習知者’如聚酯樹脂、聚胺基甲酸酯樹脂、丙烯酸樹 5脂、二聚氮胺樹脂、氯乙烯樹脂及氟系樹脂等,且可為熱 塑性型或熱硬化型之任—者。該等樹脂亦可依需要而數種 併用 4專树脂依種類、樹脂分子量、樹脂之玻璃轉移溫 度(Tg)不同,膜之性能如加工性、加工密著性及膜硬度等 亦相兴,因此雖無特殊規定仍需依需要而適當選擇。此外, 10使用交聯劑使樹脂硬化之類型則亦依交聯劑之種類及添加 量、交聯反應時之催化劑種類及催化劑添加量而使膜之性 月b 士加工〖生、加工密著性及膜硬度等而不同,因此雖無特 殊規定仍需按需要適當地選定。該等樹脂可使固體者熱熔 融或溶解於有機溶劑後使用,或者將其粉碎為粉體使用。 15此外,亦可為水溶性者或業已水分散之乳膠型者。此外, 亦可為紫外線(UV)硬化型或電子線(EB)硬化型者。然而, 為可藉滾笱塗佈裔或淋幕式塗佈器等進行塗佈,該等樹脂 宜為可溶於溶劑而塗料化者。亦可使用市售之塗料用樹脂。 若以本案發明人迄今獲得之見識看來,溶劑系之三聚 20氰胺硬化型聚酯系、溶劑系之異氰酸酯硬化型聚酯系、水 刀政型丙_基乳膠荨適宜作為結合劑,特別是以下者更為 適宜。但此等僅為例示用者,而並未受其等之限制。 為溶劑系之三聚氰胺硬化型聚酯系時,聚酯樹脂之分 子量以數平均分子量計宜為2000〜30000,聚酯樹脂之丁^宜 12 200426025 為-10〜70C ’且二聚氰胺樹脂之添加量相對於聚酯樹脂1〇〇 質量份宜為5〜70質量份。聚酯樹脂之分子量若未滿2〇〇〇則 膜之加工性降低,但若超過3〇〇〇〇則樹脂溶解於溶劑時黏度 過高,並不適宜。聚酯樹脂之Tg若未滿-1〇t則膜將無法成 5膜,不為理想,但若超過7〇°C則膜將過硬,加工性降低而 不理想。二聚氰胺樹脂之添加量若相對於聚酯1〇〇質量份未 滿5貝里伤,膜將熟法硬化,並不適宜。但若超過%質量份, 則膜將過硬使加工性降低,亦不宜。所用聚酯樹脂可使用 -般市售者,如東洋紡積社製之「拜倫™」及住化拜耶爾 10烏雷坦社製「迭斯摩芬™」#。所用三聚氮胺樹脂亦可使 用市售者,如三井賽鐵克社製r賽梅爾™」、「麥寇特TM」、 大曰本墨水化學社製「貝克敏TM」及「超級貝克敏TM」等。 為溶劑系之異氰酸酯硬化型聚酯系時,聚酯樹脂之分 子量以數平均分子量計宜為2000〜30000,且聚醋樹脂之^ 15宜為-10〜70°C,異氰酸醋之添加量以[異級醋之Nc〇基當 量]/[聚酷樹脂之OH基當量pom為宜。#[異氮酸醋之 NCO基當量顺輯脂之〇11基當量]之值未敲8或超過 1.2時,於膜生成時膜易呈未硬化者。因聚g旨樹脂之分子量 若未滿2000則膜之加工性降低,而若為3〇〇〇〇以上則樹 2〇解於溶劑時之黏度過高,而均不為理想。聚醋樹脂之丁採 未滿i〇c則膜將然法成膜,並不適宜,又若超過則膜 將過硬,加工性因而降低,亦不適宜。所用聚醋樹脂可使 用-般市售者,如東洋紡績社製之「拜偷ΤΜ」及住化拜耶 爾烏雷坦社製「迭斯摩芬™」等。所用異氛酸酉旨亦可使用 13 一般市售者,如住化拜耶爾社製之「斯密茱爾TM」、「迭斯 莫茱爾TM」及三井武田化學社製「塔給涅特」等。 水分散性丙烯基乳膠型者一般而言可使用習知者,亦 可使用市售者。水分散型丙烯基乳膠型者一般而言可添加 絜知之環氧樹脂等密著性較高之樹脂後再加以使用。環氧 樹月曰之種類及添加罝將影響塗膜性能,因此須依需要來加 以適當選擇。為水分散性丙烯基樹脂般之水系樹脂時,因 膜之塗佈作業性高且不產生揮發性有機溶劑之大氣排放問 題,而無須強化塗佈設備之排氣導管及揮發性有機溶劑之 燃燒設備等,故更為適宜。 可見光反射性下塗膜中之氧化鈦添加量若相對於結合 劑樹脂固體部分100質量份未滿40質量份,反射性將降低而 不適宜,又,若超過150質量份,則反射性並未大幅提高, 膜之加工性反而降低,亦不適宜。更宜相對於結合劑樹脂 100質量份為65〜150質量份。 構成可見光反射性上塗膜之含氟系樹脂之結合劑樹脂 可使用三氟化乙烯樹脂、四氟化乙烯樹脂及偏氟乙烯等一 般習知者。該等樹脂可作為單聚體使用,亦可使其與其他 樹脂單體共聚合等後再加以使用,但以膜中氟濃度較高之 膜更為適宜。特別是使用三氟化乙烯樹脂者因膜中氟濃度 較高且易於塗料化而更為理想。本案發明中,所謂三氟化 乙烯樹脂係指由具有— 1 之重複單位之聚合體所[Technical field to which the invention belongs; J TECHNICAL FIELD The present invention relates to a pre-coated metal 5 plate that can be used as a reflective plate material. In addition, it also relates to a lighting device, an AV device, a mobile device, a plasma display panel, and an LCD television. Such electrical and electronic equipment has a function of emitting visible light and a plate for reflecting visible light emitted by the function. Background Art Lighting equipment, AV equipment, mobile equipment, plasma display panels, and liquid crystal televisions have functions such as illuminating the surroundings, transmitting optical signals, or reflecting light images by emitting visible light. These machines are provided with a reflecting plate, which then reflects light to the reflecting plate, thereby increasing the brightness of the light or changing the direction of the light, etc. Therefore, in order to prevent the amount of light from decreasing when the light is reflected on the reflecting plate, a highly visible light reflectance is required on the surface of the reflecting plate. Heretofore, as a means for improving the reflectance of the surface of a reflecting plate, 'a metal is polished to make it a mirror surface, or a white coating material having a high reflectance is applied. In addition, a product catalog "view-coat" of Shin-Yoshimoto Steel Co., Ltd. has also disclosed a pre-coated steel sheet for a reflective sheet of a lighting appliance, which is coated with a white paint in advance. In addition, Japanese Patent Application Laid-Open No. 10-730 has disclosed a technology of a light-reflective film, that is, a metal thin film layer and a resin layer containing thermomechanical particles are sequentially laminated on a surface of a base film. It is made of aluminum, and the refractive index of the inorganic fine particles constituting the inorganic trace-containing lipid-reading layer is ~ 5 200426025 and the refractive index of the resin constituting this layer is iib, nf ~ nb — 0.4, which can be used as a liquid crystal display device. Excellent reflector. Further, a technique for coating a metal plate with a high diffusion reflection on the back panel of a liquid crystal display has been disclosed in Japanese Patent Application Laid-Open No. 2002-172735, that is, an undercoat layer having a film thickness of 50 to 100 μm is formed on an aluminum plate. The coating layer contains 150 to 300 parts by mass of a titanium oxide pigment with respect to 100 parts by mass of the resin, and forms an overcoat layer having a gloss of 15 or less and a film thickness of 10 to 30 μm on the undercoat layer. 100 parts by mass of 100 to 250 parts by mass of a titanium oxide pigment is used as a reflector for a backlight of a liquid crystal display. However, in recent years, reflectors used for electrical appliances such as lighting reflectors and liquid crystal displays have become complicated due to the structure and design of electrical products. With this phenomenon, reflectors have been processed into various shapes before being used. Demand is also increasing. However, when a thin film is used as a substrate as in the technique disclosed in Japanese Patent Application Laid-Open No. 10-730, it is difficult to shape a thin film in which a metal thin film layer and a resin layer containing inorganic fine particles 15 are laminated to a desired shape in advance, and the thin film must be formed in advance. After forming into the desired shape, a metal thin film layer and an inorganic fine particle-containing resin layer are laminated. However, when the shape of the reflecting plate is very complicated, it is difficult to layer the film thickness evenly on the processed portion. On the other hand, in the technique disclosed in Japanese Patent Application Laid-Open No. 2002-172735, although an undercoat layer and an overcoat layer are previously coated on a name plate and then subjected to forming processing, the amount of titanium oxide added to the reflective film is excessive. However, the coating is brittle, and problems such as cracking of the reflective film or peeling of the coating film occur during processing. In addition, the inscription as a base material is not very good in terms of workability and formability, so it has the disadvantage of limited formability. What's more, if the coating is produced by a general pre-coating roller coater for the production line of 2004200425, it is very difficult to apply the cold layer under the film thickness (50 ~ 100) in a single shot, so 2 It is difficult to use the electrical products that require the reflective plate to be shaped and processed more because of the structural and design reasons of electrical products. For the reflectors cut out in JP-A-Heisei 10-730 and JP-A-Ko2-100735, it is necessary to use a conventional pre-coated steel sheet for a reflector plate of a lighting fixture which is previously coated with a white paint. With the digitization of electrical products in recent years, the problem of heat generation of electrical products has gradually been produced. The means to solve this problem has been disclosed in Japanese Patent Application Laid-Open No. 2002-228285. A technology that improves the heat release rate by 70% or more. I: Summary of the invention: | The invention discloses that the aforementioned electrical products are intended to be brighter than the existing ones, or even have less power consumption than the existing ones. The demand for brightness, etc. is gradually rising. Even for electrical products that must be processed and reused for reflectors, similarly, the aforementioned electrical products can be made brighter than existing ones, or even with less power consumption. The demand for the same brightness and the like as the conventional ones is also increasing. Therefore, the object of the present invention is to provide a metal plate that can improve the diffuse reflectance of visible light, and an electric and electronic device using the metal plate. As a result of careful review, it was found that the visible radiation consisting of a binder resin and titanium oxide can be laminated on a metal plate or a metal plate that has been plated (a raw coating film, and a binder resin composed of a fluorine-containing resin and A visible light reflective topcoat film made of titanium oxide can be used to obtain a pre-coated metal plate with excellent processability and reflection. In particular, the visible light reflective topcoat film of the present invention is made of a fluorine-containing resin. The binder resin is composed of titanium oxide, which is because the refractive index of the binder resin containing the I-based resin in various resins is relatively low, and titanium oxide is refracted compared to other surfaces. The binder is very high, so the difference in refractive index between titanium oxide is very large, which makes it easier for visible light to reflect the interface of the IU resin-containing binding grease and titanium oxide in the film, thereby improving the reflectance. Therefore, The larger the total area of the interface between the binder resin of the fluorine-containing resin and the titanium oxide formed in the film, the higher the reflectivity.-After careful review by the inventors of the present case, the following matters were also found. That is, the combination with the money-based resin _When titanium oxide is added to the lipid, if the amount of titanium oxide is too small, visible light will penetrate the film, or the total area of the interface between the knitting grease and the oxocyanine will be less. 'The visible light reflectivity of the film is very low. With oxidation The increase in the amount of titanium decreases the transmittance of the visible light film, and the visible light reflectance of the film increases by π because the total area of the interface between the binder resin and the titanium oxide gradually increases. However, the amount of titanium oxide is added at a fixed amount The amount is the peak value, and the right is more because the capacity of titanium oxide is larger than the capacity of the binder resin, and the interface between the combined gas resin and titanium oxide is reduced, so that the visible light reflectivity of the present invention is based on this Solutions were completed its gist the following. 1) A pre-coated metal plate for a reflective plate is provided on at least one side of the metal plate or the plated metal plate and has: a visible light-reflective undercoat film containing a binder resin and oxidation = and a film thickness of 3 to 30 μm And a visible light reflective top coating film containing a binder resin containing fluorine-based resin and titanium oxide and having a film thickness of 10 to 40 μm, provided on the visible light reflective lower coating film; and in the visible light reflective undercoating film, The amount of titanium oxide added is 40 to 150 parts by mass based on 100 parts by mass of the solid part of the binder resin, and the amount of titanium oxide added in the visible light reflective topcoat film is 10 () parts by mass of the solid part of the binder resin. 40 to 150 parts by mass. 2) The pre-coated metal plate for a reflective plate as described in 1) above, wherein the visible light reflective topcoat film has a thickness of 10 to 30 μm. 3) The pre-coated metal plate for a reflective plate as described in 1) or 2) above, wherein the fluorine-based resin contained in the binder resin of the visible light reflective film is a trifluoride resin 0 4) As described in 1) to 3) above The pre-coated metal plate for any one of the reflective plates, wherein one or one of the visible light reflective upper coating film or the visible light reflective lower coating film is composed of only a binder resin and titanium oxide. 5) The pre-coated metal plate for a reflective plate according to any one of 1) to 4) above, wherein at least one of the visible light reflective lower coating film and the visible light reflective upper coating film contains silicon dioxide or dioxide At least one of silicon-based pigments. 6) The pre-coated metal plate for a reflective plate as described in 5) above, wherein the silica dioxide pigment is silicon dioxide with metal ions adsorbed. 7) The pre-coated metal plate for a reflective plate according to any one of 1) to 6) above, which has a visible light reflective undercoat film and a visible light reflective topcoat on one side of the metal plate or the plated metal plate And a heat-absorbing film on the other side. The heat-absorbing film has a wave number of 600 to 300 cm measured at a specific temperature of 80 ° C to 200 ° C. The total infrared emissivity in the -1 area is above 07260200425. 8) The pre-coated metal plate for a reflective plate as described in any one of 1) to 7) above, wherein the surface roughness of the metal plate or the plated metal plate is 0_05 ~ 1 · 8μηι in terms of Ra. 5) The pre-coated metal plate for the reflective plate as described in 1) above, wherein the metal plate or the plated metal plate is a steel plate or a plated steel plate. 10) An electric and electronic device, which is composed of a pre-coated metal plate for assembling the reflective plate of any one of 1) to 9). Brief Description of the Drawings 10 FIG. 1 is a schematic cross-sectional view showing an embodiment of the pre-coated metal plate of the present invention. Fig. 2 is a schematic sectional view showing another embodiment of the pre-coated metal plate of the present invention. Figure 3 is a schematic diagram of a device for measuring illuminance. 15 [Embodiment] The best form of implementing the present invention The light used for the light and light signals of fluorescent lamps and bulbs used in lighting appliances is visible light. Therefore, if the diffuse reflectance of visible light on the surface of the reflecting plate is further increased, the brightness of the light as a whole will be improved. The diffuse reflectance of visible light 20 varies depending on the material on the surface of the reflective plate. In addition, substances with high diffuse reflectance of visible light are known to be aluminum, silver, titanium oxide, barium sulfate, and zinc oxide. Therefore, with the adoption of these technologies, reflectors with very high reflectance have been produced today, and it is considered very difficult to increase the reflectivity even further. 10 The inventor of the present case found that a visible light-reflective undercoating film composed of a binder resin and titanium oxide can be laminated on a metal plate or a plated metal plate, and a fluorine resin-containing binder resin and titanium oxide can be laminated. The visible light-reflective top coating film can be used to obtain a pre-coated metal plate with excellent processability and excellent reflectivity. An example of the constitution of a pre-coated metal plate for a reflecting plate of the present invention is shown in FIG. The pre-coated metal plate is a pre-coated metal plate for a reflective plate, and includes: at least one side of the metal plate or the plated metal plate 1 is provided with a binder resin and titanium oxide and a film thickness of 3 to 30 μηι. Visible light-reflective undercoating film 2; and a fluorine-containing resin-containing binder resin and titanium oxide are provided on the visible light-reflective undercoating film 2 and the film thickness is 10 to 40 μm (more preferably 10 to 40 μm) 30 μπι) visible light reflective top coating film 3; and the visible light reflective bottom coating film 2 has an added amount of titanium oxide of 40 to 150 parts by mass relative to 100 parts by mass of the binder resin solid part, and the visible light is reflective The amount of titanium oxide added in the top coating film 3 is 40 to 150 parts by mass based on 100 parts by mass of the solid portion of the binder resin. The visible light reflective lower coating film 2 and the visible light reflective upper coating film 3 are laminated on both sides on the right, so that the visible light generated in the electrical and electronic equipment will be brighter and more ideal. In the description of the invention of this case, the visible light-reflective undercoat film 2 and the visible light-reflective topcoat film 3 are also collectively referred to as a visible light-reflective film. If the film thickness of the coating film under visible light reflectance of the present invention is less than 3, the reflectance will decrease and it is not suitable; X, it is difficult to cover the film thickness of more than 30 μπι with a roller coater and a curtain coater. Not suitable. In addition, if the film thickness of the visible light-reflective top coating film of the present invention is less than 1 (μ), the reflectance is reduced, which is not suitable; and it is difficult to cover more than 200426025 40 μιη by roller coater and curtain coater. The film thickness is also inappropriate. The total film thickness of the visible light-reflective lower coating film and the visible light-reflective top coating film is preferably 20 to 60 μm, and more preferably 20 to 50 μm. The binder resin of the coating film under visible light reflectivity can be generally known to the public, such as polyester resin, polyurethane resin, acrylic resin, diammine resin, vinyl chloride resin and fluorine-based resin. Resin, etc., and may be any of a thermoplastic type or a thermosetting type. These resins can also be used in combination of several kinds according to the needs. The special resins differ according to the type, molecular weight of the resin, and the glass transition temperature (Tg) of the resin. The properties of the film such as processability, processing adhesion and film hardness are also flourishing, so Although there are no special regulations, it needs to be appropriately selected according to needs. In addition, the type of 10 that uses a crosslinking agent to harden the resin also depends on the type and amount of the crosslinking agent, the type of catalyst and the amount of the catalyst during the crosslinking reaction. Properties, film hardness, etc. are different, so there are no special requirements but they need to be selected appropriately. These resins can be used after being melted or dissolved in organic solvents by solids, or pulverized into powders. 15 In addition, it can also be water-soluble or water-dispersible latex type. In addition, it may be an ultraviolet (UV) curing type or an electron beam (EB) curing type. However, in order to be able to be coated by a roll coater or a curtain coater, it is preferable that these resins are paint-soluble in a solvent. Commercially available coating resins can also be used. According to the knowledge obtained by the inventors of this case so far, solvent-based melamine-cured polyester-based, solvent-based isocyanate-cured polyester-based, and water-jet-type acrylic-based latex are suitable as binding agents. In particular, the following are more suitable. However, these are only examples and are not restricted by them. When it is a solvent-based melamine-hardened polyester, the molecular weight of the polyester resin is preferably 2000 to 30,000 in terms of number average molecular weight, and the weight of the polyester resin is preferably 12 200426025 to -10 to 70C. The addition amount is preferably 5 to 70 parts by mass based on 100 parts by mass of the polyester resin. If the molecular weight of the polyester resin is less than 2000, the processability of the film is reduced, but if it exceeds 3,000, the viscosity of the resin when dissolved in a solvent is too high, which is not suitable. If the Tg of the polyester resin is less than -10t, the film cannot be formed into 5 films, which is not ideal, but if it exceeds 70 ° C, the film will be too hard and the processability will be reduced, which is not desirable. If the added amount of melamine resin is less than 5 parts by mass per 100 parts by mass of polyester, the film will be hardened by curing, which is not suitable. However, if it exceeds% by mass, the film will be too hard and workability will be lowered, which is not suitable. The polyester resins used can be used by ordinary marketers, such as "Byron ™" manufactured by Toyobo Co., Ltd. and "Diesmofen ™" # manufactured by Sumitomo Bayer 10 Uretan. Commercially available melamine resins can also be used, such as Mitsui Tektronix R. Semel ™, McCortTM, Daikoku Ink Chemical Co., Ltd., "BeckmintTM" and "Super Baker" MinTM "and so on. When it is a solvent-based isocyanate-hardened polyester, the molecular weight of the polyester resin is preferably 2000 to 30,000 in terms of number average molecular weight, and the ^ 15 of the polyacetate resin is preferably -10 to 70 ° C. The addition of isocyanate The amount is preferably [Nc0 group equivalent of iso-grade vinegar] / [OH group equivalent pom of polycool resin. When the value of # [NCO-based equivalent of isocyanate and 11-based equivalent of serial lipids] is not knocked to 8 or more than 1.2, the film tends to be unhardened when the film is formed. If the molecular weight of the polyg resin is less than 2000, the processability of the film is reduced, and if it is 3,000 or more, the viscosity of the tree when dissolved in a solvent is too high, which is not ideal. If the acetic acid resin is less than i0c, the film will be formed by the natural method, which is not suitable, and if it exceeds, the film will be too hard, and the processability will be reduced, which is not suitable. Polyacetate resins can be used by ordinary marketers, such as "Baidu TM" manufactured by Toyobo Co., Ltd., and "Diesmofen ™" manufactured by Sumika Bayer Uretan. The isoacid used can also be used by 13 general marketers, such as "Smithur TM", "Desmojul TM" manufactured by Sumitsu Bayer, and "Taguigne" manufactured by Mitsui Takeda Chemical Co., Ltd. Special "etc. The water-dispersible propylene-based latex type can generally be used by a conventional person or a commercially available one. Generally, those with a water-dispersible acrylic latex type may be added with a resin having a high adhesion such as a known epoxy resin. The type and addition of epoxy resin will affect the performance of the coating film, so it must be appropriately selected according to needs. When the water-based resin is a water-dispersible propylene-based resin, the coating workability of the film is high and the problem of atmospheric emissions of volatile organic solvents does not occur. Therefore, it is not necessary to strengthen the exhaust duct of the coating equipment and the combustion of volatile organic solvents. Equipment, etc., so it is more suitable. If the amount of titanium oxide added to the coating film under visible light reflectivity is less than 40 parts by mass relative to 100 parts by mass of the solid part of the binder resin, the reflectivity will be reduced and unfavorable. If it exceeds 150 parts by mass, the reflectivity will not be improved. If it is greatly improved, the processability of the film is reduced, which is not suitable. More preferably, it is 65 to 150 parts by mass based on 100 parts by mass of the binder resin. As the binder resin of the fluorine-containing resin constituting the visible light-reflective top coat film, conventionally known persons may use trifluoroethylene resin, tetrafluoroethylene resin, and vinylidene fluoride. These resins can be used as monomers, or they can be used after being copolymerized with other resin monomers. However, a film with a higher fluorine concentration in the film is more suitable. In particular, those using ethylene trifluoride resins are preferred because of the high fluorine concentration in the film and the ease of coating. In the present invention, the so-called trifluoride ethylene resin refers to a polymer made of a polymer having a repeating unit of -1.
I II I
F F 構成之樹脂(但X為氫或氟以外之鹵素),具體例可列舉如聚 “二氟乙烯。該等含氟系樹脂之結合劑樹脂可使用市售之 氣系塗料用樹脂,如亞特非那社製之偏氟乙烯單聚體「凱 那系列」及旭硝子社製之三氟化乙烯樹脂與其他樹脂之共 墣合體「魯米氟隆TM系列」。為偏氟乙烯單聚體時,一般而 β係與丙烯基樹脂混合使用。此外,該等樹脂可依需要而 藉般習知之交聯劑,如異氰酸自旨及三聚氰胺樹脂使其交 外。異氰酸酯亦可使用一般市售者,如住化拜耶爾社製之 「斯密茱爾™」、「迭斯莫茱爾ΤΜ」及三井武田化學社製「塔 、给〉里特」等。三聚氰胺樹脂亦可使用一般市售者,如三井 10賽鐵克社製「賽梅爾™」、「麥寇特™」、大日本墨水化學社 製「貝克敏™」及「超級貝克敏TM」等。亦可不使用該等 乂聯劑。但,若交聯劑之添加量相對於含氟系樹脂之全樹 月曰100質量份為20質量份以下,則膜中之氟濃度更高,而更 可提高可見光之擴散反射率,甚為合宜。為三氟化乙烯樹 15脂時’若使用氫氧基價於10mg-KOH/g以下者,且使交聯劑 之添加量相對於含三氟化乙烯樹脂之全樹脂100質量份為 20質量份以下,則可使可見光線之擴散反射率更提高,更 為理想。這是因為氫氧基價若於10mg-KOH/g以下,則可藉 少量之交聯劑量使覆膜發生交聯,甚或不使用交聯劑即可 20成膜’而可使覆膜中之氟濃度提高。 可見光反射性上塗膜係由含氟系樹脂之結合劑樹脂與 氧化鈦所構成,這是因為含氟系樹脂之結合劑樹脂與氧化 欽間之折射率差非常之大,故可見光易於膜中含氟系樹脂 之結合劑樹脂與氧化鈦的界面被反射,而使反射率提高。 15 200426025 因此,於财形成之含氟系樹脂之結合職脂與氧化欽的 界面總面频大,反祕越高。㈣含氟 樹脂中添加氧化棒氧化鈦之添加量若 = 穿透膜,或因結合劑樹脂與氧化鈦之界面的總面積2將 膜之可見祕反射性甚低。隨著氧化鈦添加量增加, 光線之膜料钱少,且因結合顯脂與氧化鈦 面積逐漸增加,膜之可g本持e 〜 、之了見先、,泉反射性升高。然而,氧化鈦 之+加里細某固定添加量為峰值,若更多則因氧化欽之 容量較結合劑樹脂之容量多,結合劑樹脂與氧化鈦之界面 ίο 15Resin made of FF (but X is a halogen other than hydrogen or fluorine). Specific examples include poly (difluoroethylene). As the binder resin for these fluorine-containing resins, commercially available resins for gas-based coatings, such as Asia The Kefner series of vinylidene fluoride monomers made by Tefina Co., Ltd. and the "lumifluon TM series", a blend of trifluoride vinyl resin and other resins manufactured by Asahi Glass Co., Ltd. When it is a vinylidene fluoride monomer, the β-series and propylene-based resin are generally used in combination. In addition, these resins can be crosslinked by conventionally known crosslinking agents such as isocyanate and melamine resins as needed. Isocyanates can also be used by general marketers, such as “Smithul ™”, “Desmozul TM” manufactured by Sumitsu Bayer Co., Ltd., and “Tower, Giving> Rite” manufactured by Mitsui Takeda Chemical Co., Ltd., etc. Melamine resins can also be used by general marketers, such as "Semel ™", "Mccote ™" manufactured by Mitsui 10 Symantec Corporation, "Beckmin ™" and "Super BeckminTM" manufactured by Dainippon Ink Chemical Co., Ltd. Wait. It is also possible not to use these couplers. However, if the addition amount of the cross-linking agent is less than 20 parts by mass relative to 100 parts by mass of the whole tree month of the fluorine-containing resin, the fluorine concentration in the film will be higher, and the diffuse reflectance of visible light will be further improved. appropriate. When it is 15 trifluoride ethylene tree resin, if the hydroxyl value is less than 10mg-KOH / g, and the addition amount of the cross-linking agent is 20 parts by mass relative to 100 parts by mass of the total resin containing trifluoroethylene resin If it is less than 5%, the diffuse reflectance of visible light can be further improved, which is more ideal. This is because if the hydroxyl group valence is below 10 mg-KOH / g, the film can be cross-linked by a small amount of cross-linking dose, or 20 films can be formed without using a cross-linking agent. Increased fluorine concentration. The visible light-reflective topcoat film is composed of a binder resin of a fluorine-based resin and titanium oxide. This is because the refractive index difference between the binder resin of the fluorine-based resin and the oxide is very large, so visible light is easily in the film. The interface between the binder resin of the fluorine-containing resin and titanium oxide is reflected, and the reflectance is improved. 15 200426025 Therefore, the total surface frequency of the interface between the combination of fluororesin and oxin formed in Yucai is higher, and the higher the secret.若 If the amount of titanium oxide added to the fluororesin is penetrating the film, or because the total area of the interface between the binder resin and titanium oxide2, the visible reflectivity of the film is very low. With the increase in the amount of titanium oxide, the film of light is less expensive, and the area of the film is gradually increased due to the combination of sensible fat and titanium oxide, so the film's inherent properties are high, and the reflectivity of the spring increases. However, the fixed addition amount of titanium oxide + Garys has a peak value. If it is more, the capacity of the oxide is greater than the capacity of the binder resin, and the interface between the binder resin and the titanium oxide ίο 15
反而減少’而使可見光線反射性降低。因此,氧化鈦之添 加量係以相對於結合劑樹脂之固體部分_質量份添加 40〜150質量份之量為使結合劑樹脂與氧化鈦間之界面總面 積取擴大之範圍。絲滿4〇f量份或超過⑼質量份,則結 & 月日與氧化鈦間之界面總面積將減少而使反射率降 低,並不適且。氧化鈦之添加量宜相對於結合劑樹脂之固 體部分1GG^ I份為65〜15Q質量份,且更宜為8G〜130質量On the contrary, it is reduced, and the reflectivity of visible light is reduced. Therefore, the amount of titanium oxide to be added is in a range of 40 to 150 parts by mass relative to the solid portion of the binder resin, in an amount that increases the total area of the interface between the binder resin and titanium oxide. If the amount is more than 40 parts by mass or more, the total area of the interface between the moon and the titanium oxide will decrease and the reflectance will decrease, which is uncomfortable. The addition amount of titanium oxide is preferably 65 ~ 15Q parts by mass, and more preferably 8G ~ 130 parts by weight relative to 1GG ^ 1 parts of the solid portion of the binder resin.
份0 用於本發明之可見光反射性下塗膜及可見光反射性上 塗膜之氧化鈦可使用一般習知者,如石原產業社製之「泰 2〇沛克™」、提卡社製之「奇塔尼克斯TM」等。但,一般習知 之氧化鈦有金紅石(rutile)型及銳鈦礦(anatase)型, 而以金紅 石型為佳。因與金紅石型相較下,銳鈦礦型光觸媒作用更 強,膜結合劑有分解之虞。此外,為達成減低光觸媒作用、 提咼顏料分散性及顏料之耐候性等目的,亦可藉Al、si、 16Part 0 The titanium oxide used in the visible light-reflective undercoating film and visible light-reflective topcoating film of the present invention can be generally known, such as "Tai 20 Peike ™" manufactured by Ishihara Industries, and Tika "Chitnicks TM" and so on. However, generally known titanium oxides include rutile type and anatase type, and rutile type is preferred. Compared with the rutile type, the anatase type photocatalyst has a stronger effect, and the film bonding agent may be decomposed. In addition, in order to reduce the photocatalytic effect, improve the dispersibility of pigments and the weatherability of pigments, Al, si, 16 can also be used.
Zr及有機物等於氧化鈦之表面施加表面處理。 “本發日狀可見献贿τ塗膜及可見光反射性上塗膜 若僅由結合織脂純化鈦組成,將可 、 =射!·生上塗膜中添加氧化鈦以外之顏料,則於結合劑樹 脂與氧化鈦除外之顏料間將發生折射率差較小之界面使 =可見光擴散反射率降低。然*,由外觀及防鑛之觀點 看來,必要時亦可於可見光反射性膜中添加氧化鈦以外之 顏料及添加劑,如一般習知之著色顏料、防鏽顏料、調整 1〇劑、顏料分散劑、蠟及消光劑等。 15 .特別是若於可見光反射性下塗财添加_顏料,則 預塗覆金屬板之耐純提高,更為理想。若為非路系防錯 顏料則更加理想。非鉻系防鏽顏料之中,尤以單獨使用^ 離子吸附型二氧化石夕或併用Ca離子吸附型二氧化石夕與碟酸 系防鏽顏料為宜’因如此可使預塗覆金屬板具優異之耐钮 性及加壓成形性。且更以併用Ca離子吸附型二氧切與三 聚破酸銘之類型為佳。此外,可見光反射性下塗膜及可見 光反射性上塗膜中,若於啟動子膜中添加消光劑以作為使 可見光反射性膜之可見光正反射率降低之手段,則更為合 20Zr and organic matter are treated with a surface equal to titanium oxide. "The present day ’s visible bribe τ coating film and visible light-reflective top coating film are composed of pure titanium combined with knitting grease. It will be irradiated! • Adding pigments other than titanium oxide to the top coating film, An interface with a small refractive index difference between the additive resin and a pigment other than titanium oxide will cause a decrease in visible light reflectance. However, from the standpoint of appearance and anti-mine, it can also be added to the visible light reflective film if necessary. Pigments and additives other than titanium oxide, such as color pigments, rust preventive pigments, adjusting agents, pigment dispersants, waxes, and matting agents, etc., which are commonly known. 15. Especially if you add pigments under visible light reflection, The pre-coated metal plate has improved purity resistance and is more ideal. It is more ideal if it is a non-road-based anti-fouling pigment. Among the non-chromium-based rust-proof pigments, it is especially used ^ ion-adsorption type dioxide or combined with Ca Ion-adsorption type dioxide and rust-proof acid-based rust-resistant pigments are suitable. 'Because of this, the pre-coated metal plate can have excellent button resistance and press-formability. Furthermore, a combination of Ca ion-adsorption type The type of trimer acid breaking is In addition, in the visible light-reflective undercoat film and visible light-reflective topcoat film, if a matting agent is added to the promoter film as a means to reduce the visible light reflectance of the visible light-reflective film, it is more suitable.
宜。消光劑可採用一般習知之消光劑,已知有二氧化矽I 二氧化矽系顏料等。 / 於金屬板之一面上層積可見光反射性下塗膜及可見光 反射性上塗膜時,若於另一面披覆熱吸收性膜,電子機哭 内產生之可見光將更為明亮。其原因之詳情不明,但大= 17 200426025 是因為照明ϋ具及發出光信號之機器所發之熱(紅外線)被 熱吸收性膜吸收,而於發光體内產生彌補此現象之作用, 進而使可見光之光量亦增加而變得明亮。再者,除該等現 象外,一旦熱從熱吸收性膜被本發明之預塗覆金屬板吸 5收,預塗覆金屬板之溫度將上升,可見光反射性膜之溫度 亦上升,因此,可見光反射性膜之結合劑樹脂的折射率降 低,氧化鈦等添加顏料與結合劑樹脂間之折射率差增大, 而亦具有可見光反射性膜之可見光反射率提高之效果,照 明及光信號之亮度將更為明亮。 1〇 此外,更因為機器内所發之熱被熱吸收性膜吸收,機 内之溫度下降’設於機器内之控制基板等之電路可有效 率地作動,發光所費之電流損失減少而使光量增加,此點 亦被§忍為係亮度提高之原因之一。茲將本發明之設有熱吸 收性膜之反射板用預塗覆金屬板之構成例示於第2圖。其係 15 構成為:金屬板1之一面上彼覆有可見光反射性上塗膜2及 可見光反射性下塗膜3,另一面則彼覆有熱吸收性膜4。 於此,彼覆於本發明之預塗覆金屬板上之可見光反射 性膜於波長400〜700nm之可見光線之擴散反射率宜為0.7以 上。若未滿0.7則無法提高可見光反射機能,來自照明及發 20 光體之光將變暗,故不宜。且以555nm之可見光線之擴散反 射率為0.8以上更為理想。這是因為,於可見光線之波長領 域中,一般來說已知可賦予明亮度之波長領域為 550〜555nm。此外,本發明之擴散反射率係指記載於JIS Z 8722.2(2)之分光立體角反射率,亦稱為分光反射率。測定 18 方法則以JIS Z 8722.4為準。可於膜中添加可見光反射性顏 料’藉此提高可見光反射性膜之擴散反射率。 熱吸收性膜膜於80°C以上200°C以下之特定溫度所測 定之波數600〜SOOOcrrT1之領域的全放射率宜於0.70以上。因 波數未滿600cm-1或超過3000cm·1之波數領域的放射線所帶 給熱之影響非常小,故含有該等波數領域之放射線的放射 率並不適宜。此外,全放射率若未滿0.7,熱吸收機能將降 低。 於此,茲將有關熱吸收之一般知識記載於下。已知熱 10 為物體所發散電磁波之一部分,一旦熱放射線入射到物 體,一部份將反射,一部分將穿透,殘餘部分則被吸收(如 西川、藤田二人合著之「機械工學基礎講座電熱工學」, 發行:理工學社)。熱放射線入射至金屬板時,熱放射線幾 乎完全不發生穿透,因此,熱放射線不是反射就是被吸收。 15 於此,從照明器具及發出光信號之機器產生之熱放射線入 射到反射板表面時,若入射之熱放射線大多被反射,則機 器之溫度上升,另一方面,若熱放射線大多於反射板表面 被吸收,則機器之溫度下降。 作為調查入射到金屬板等表面之熱放射線反射率之方 20 法,已知有藉紅外線分光光度計進行之反射法,但藉此方 法測定時,若金屬板表面粗度較粗,則因入射之熱放射線 將不規則反射,而難以獲得精度較高之吸收率。若按有關 熱反射之基爾霍夫法則,則於一定溫度下,物體之吸收率 與放射率相同(如西川、藤田二人合著之「機械工學基礎溝 19 200426025 座電熱工學」,發行:理工學社)。 為使熱吸收性膜之放射率提高,宜相對於膜之結合劑 固體部分100質量份含有熱吸收性顏料10〜150質量份。若熱 吸收性顏料未滿10質量份,放射率易未滿0.7,但若超過150 質量份,則膜塗料之儲藏安定性不良,並不理想。 熱吸收性顏料可使用一般習知之熱吸收性顏料,如苯 10 胺黑、聚亞甲基染料、三唑染料胺鹽、花青染料或其金屬 錯合物、恩西昆(anthraquinone)糸、酉太花青(phthalocyanine) 系、氧化鐵以及石反寺。該等一般習知之熱吸收性顏料中, 尤以破因可以廣幅之波數領域放射紅外線而更為理想。此should. As the matting agent, conventionally known matting agents can be used, and silicon dioxide I, a silicon dioxide-based pigment, and the like are known. / When the visible light reflective undercoating film and the visible light reflective overcoating film are laminated on one surface of the metal plate, if the heat absorbing film is coated on the other surface, the visible light generated in the electronic device will be brighter. The details of the reason are unknown, but the big = 17 200426025 is because the heat (infrared rays) emitted by the lighting fixture and the device that emits the light signal is absorbed by the heat-absorbing film, which makes up the phenomenon in the light-emitting body, which in turn makes The amount of visible light also increases and becomes brighter. Furthermore, in addition to these phenomena, once heat is absorbed from the heat-absorbing film by the pre-coated metal plate of the present invention, the temperature of the pre-coated metal plate will rise, and the temperature of the visible light reflective film will also rise. Therefore, The refractive index of the binder resin of the visible light reflective film decreases, the refractive index difference between the added pigments such as titanium oxide and the binder resin increases, and it also has the effect of increasing the visible light reflectance of the visible light reflective film. The brightness will be brighter. 10 In addition, because the heat generated in the machine is absorbed by the heat-absorbing film, the temperature in the machine is lowered, and the circuits such as the control board installed in the machine can be operated efficiently, and the current loss required for light emission is reduced to reduce the amount of light. Increase, this point is also tolerated as one of the reasons for the increase in brightness. A configuration example of a pre-coated metal plate for a reflective plate provided with a heat-absorptive film according to the present invention is shown in FIG. 2. The system 15 has a structure in which one surface of the metal plate 1 is covered with a visible-light reflective upper coating film 2 and a visible light-reflective lower coating film 3, and the other surface is covered with a heat-absorbing film 4. Here, the diffuse reflectance of the visible light-reflective film on the pre-coated metal plate of the present invention in visible light with a wavelength of 400 to 700 nm is preferably 0.7 or more. If it is less than 0.7, the visible light reflection function cannot be improved, and the light from the lighting and light emitting body will become dark, so it is not suitable. It is more preferable that the diffuse reflectance of visible light at 555 nm be 0.8 or more. This is because, in the wavelength range of visible light, the wavelength range known to impart brightness is generally 550 to 555 nm. The diffuse reflectance of the present invention refers to the spectral solid angle reflectance described in JIS Z 8722.2 (2), and is also referred to as the spectral reflectance. The measurement method is based on JIS Z 8722.4. A visible light reflective pigment can be added to the film to increase the diffuse reflectance of the visible light reflective film. The total emissivity of the heat-absorbing film at a specific temperature of 80 ° C to 200 ° C and a wavenumber of 600 to SOOOcrrT1 should be 0.70 or more. Since the influence of heat from radiation in the wave number range of less than 600 cm-1 or more than 3000 cm · 1 is very small, the emissivity of radiation containing such wave number range is not suitable. In addition, if the total emissivity is less than 0.7, the heat absorption function will be reduced. Here, the general knowledge about heat absorption is described below. It is known that heat 10 is part of the electromagnetic waves emitted by an object. Once the thermal radiation is incident on the object, part of it will be reflected, part of it will be penetrated, and the remaining part will be absorbed (such as "The Basics of Mechanical Engineering" by Nishikawa and Fujita) Lecture on Electrical Engineering ", Issue: Institute of Science and Technology). When the thermal radiation is incident on the metal plate, the thermal radiation hardly penetrates, so the thermal radiation is either reflected or absorbed. 15 Here, when the thermal radiation generated from the lighting fixture and the device that emits light signals is incident on the surface of the reflecting plate, if most of the incident thermal radiation is reflected, the temperature of the machine rises. On the other hand, if the thermal radiation is mostly on the reflecting plate The surface is absorbed and the temperature of the machine drops. As a method for investigating the reflectance of thermal radiation incident on the surface of a metal plate, etc., a reflection method using an infrared spectrophotometer is known. However, when measuring by this method, if the surface roughness of the metal plate is relatively coarse, The thermal radiation will be irregularly reflected, making it difficult to obtain a highly accurate absorption rate. According to Kirchhoff's rule about thermal reflection, the absorption rate and emissivity of an object are the same at a certain temperature (such as "Mechanical Fundamentals of Mechanical Engineering 19 200426025 Block Electric Engineering" by Nishikawa and Fujita, (Release: Institute of Science and Technology). In order to increase the emissivity of the heat-absorbing film, it is preferable to contain 10 to 150 parts by mass of the heat-absorbing pigment with respect to 100 parts by mass of the solid portion of the binder of the film. If the heat-absorbing pigment is less than 10 parts by mass, the emissivity tends to be less than 0.7, but if it exceeds 150 parts by mass, the storage stability of the film coating is poor, which is not desirable. The heat-absorptive pigments can be generally known heat-absorptive pigments, such as benzene 10 amine black, polymethylene dye, triazole dye amine salt, cyanine dye or metal complex thereof, anthraquinone, The phytocyanine (phthalocyanine) system, iron oxide and Shifansi. Among these conventionally known heat-absorbing pigments, it is more desirable to break infrared rays because they can emit a wide range of wave numbers. this
15 20 外,碳可使用碳黑 '煤碳及石墨等一般習知之碳。此外, 所添加之碳若將粒徑未滿〇· 1 μιη之碳(以下稱為「小粒徑碳 與粒徑〇·1μηι以上且未滿30μΓη之碳(以下稱為「大粒徑碳」 混合使用,並使添加量如下則更佳,即:相對於結合靡 體部分議質量份,小粒徑碳為卜肩量份且大粒徑碳篇 卜14〇質量份,而大粒徑碳與小粒徑碳之總量為1〇〜15〇質邊 份。小粒徑碳之粒徑下限並無特殊規定,但上限若於 以上,則碳與碳間易產生縫隙而無法發揮小粒徑碳之七用’並不㈣。小粒徑叙添加量若未滿1質量份,則有4 屬板之隱蔽效果不佳而熱吸收性劣 力c* < y吳,故而不宜;仓 若超過2G質量份’則塗液之黏度提高,可能有經時而㈣ 凝膠狀之虞,亦不佳。大粒徑碳之粒徑若未滿^帅,則益 法發揮大粒徑碳之作用,而顯示出與小粒徑碳相同之竹 用,並不理想。大粒徑碳之粒徑若於卿㈣上,則巩怕令15 20 In addition, carbon can be carbon black, coal, graphite and other commonly known carbons. In addition, if the added carbon is carbon having a particle size of less than 0.1 μm (hereinafter referred to as “small-size carbon and carbon having a particle size of 0.1 μm or more and less than 30 μΓη (hereinafter referred to as“ large-size carbon ”) It is better to mix and add the following amount, that is, compared with the mass fraction of the combined body part, the small particle size carbon is the shoulder weight part and the large particle size carbon is 14 mass parts, and the large particle size carbon is The total amount of carbon with small particle size is 10 ~ 15. The lower limit of the particle size of small particle size carbon is not particularly limited, but if the upper limit is above, the gap between carbon and carbon is likely to occur and small particles cannot be exerted. The seven uses of carbon are not bad. If the added amount of small particle size is less than 1 part by mass, there are 4 metal plates with poor concealment effect and poor heat absorption c * < y Wu, so it is not appropriate; warehouse If it exceeds 2G parts by mass, the viscosity of the coating solution will increase, which may cause gelation over time and is not good. If the particle size of the large-size carbon is less than ^ handsome, it is beneficial to use the large-size carbon The effect of bamboo is the same as that of small-sized carbon, which is not ideal. If the particle size of large-sized carbon is on Qingyi, it is feared that
20 200426025 ίο 15 有該大粒徑碳之塗液於塗料之塗佈性將降低,或塗佈後 之膜外觀劣化,亦不理想。大粒徑碳之添加量若未滿巧量 知則有’’、、吸收性不佳之虞,但若超過14q質量份則膜將變 脆’可能使臈之加工性變差,故亦不宜。再者,小粒徑碳 與大粒徑碳之總添加量若未滿1Gf量份,則熱吸收性恐將 不佳,又若超過15Gf量份,貞m將脆化,除賴加工性變 差外’塗液將增黏使塗佈作業性劣化,而未療理想。 熱吸收性膜中除熱吸收性顏料外,若含有相對於結合 劑固體部分100質量份為卜5質量份之導電性金屬粉作為導 電性顏料’則可賦予本發明之預塗覆金屬板導電性,甚為 合宜。若賦有導電性,則可確保反射板之接地性,反射板 不易發生靜電而不易附著塵埃,更為理想。金屬粉之添加 量若未滿1質量份則欠缺導電性賦予效果,又,超過5〇質量 份則膜之加工性降低,均不佳。金屬粉之種類並未特殊限 定,但可使用具有導電性之金屬粉,如鋁、鎳、不鏽鋼:20 200426025 ίο 15 The coating properties of the coating liquid with this large particle size carbon will be reduced, or the appearance of the film after coating will be deteriorated, which is also not ideal. If the added amount of the large particle size carbon is less than the known amount, there is a risk of '' and poor absorption, but if it exceeds 14q parts by mass, the film will become brittle ', which may degrade the workability of rhenium, which is not suitable. In addition, if the total added amount of small particle size carbon and large particle size carbon is less than 1 Gf parts, the heat absorption may be poor, and if it exceeds 15 Gf parts, chm will be brittle, in addition to processability. Poor external coating solution will increase viscosity and deteriorate coating workability, but it is not ideal. In addition to the heat-absorbing pigment in the heat-absorbing film, if the conductive metal powder is contained in an amount of 5 parts by mass relative to 100 parts by mass of the solid part of the binder as the conductive pigment, the pre-coated metal sheet of the present invention can be made conductive. Sexuality is very appropriate. If conductivity is provided, the grounding property of the reflecting plate can be ensured, and the reflecting plate is less prone to static electricity and less likely to adhere to dust, which is more desirable. If the addition amount of the metal powder is less than 1 part by mass, the conductivity imparting effect is lacking, and if it exceeds 50 parts by mass, the processability of the film is lowered, which is not good. The type of metal powder is not particularly limited, but conductive metal powders such as aluminum, nickel, and stainless steel can be used:
20 銅、銀、鎂、鋅及錫等。此外,金屬粉之形狀亦未特別規 定,但可能因形狀而導致導電性裎度不同或妨礙熱吸收 性,亦有適當選擇之必要。就本案發明人所知,若將薄片 狀金屬與鏈狀金屬組合使用更加適宜。鏈狀金屬若於膜内 則反射熱之面積縮小,不易阻礙熱吸收而更加適合。然而, 若僅有鏈狀金屬’則有導電性不佳之虞,故宜將片狀金屬 與鏈狀金屬組合使用。此外,若片狀金屬/鏈狀金屬之質量 比為0.1〜6 ’則因熱吸收性及導電性均佳而更為適合。片狀20 Copper, silver, magnesium, zinc and tin. In addition, the shape of the metal powder is not specifically defined, but it may be necessary to select it appropriately because the shape may cause a difference in conductivity or hinder heat absorption. As far as the inventors of the present invention know, it is more suitable to use a combination of flaky metal and chain metal. If the chain metal is in the film, the area of the reflected heat is reduced, and it is more difficult to hinder heat absorption, which is more suitable. However, if only the chain metal 'is used, there is a possibility that the conductivity is not good, and therefore it is preferable to use a combination of a sheet metal and a chain metal. In addition, if the mass ratio of the flake metal / chain metal is 0.1 to 6 ', it is more suitable because both heat absorption and conductivity are good. Flake
金屬於皮膜内反射熱之面積較大’有阻礙熱吸收之虞。因 21 200426025 此,片狀金屬/鏈狀金屬之質量比若未滿0.1則導電性不佳, 但若超過6又有熱吸收性不良之虞。此外,作為前述金屬, 與其他金屬顏料相較下,鎳具有不易阻礙熱吸收性顏料之 熱吸收的性質,甚為合宜。 · 5 構成熱吸收性膜之結合劑樹脂可使用與構成可見光反 · 射性下塗膜之結合劑樹脂相同者。 可見光反射性上塗膜、可見光反射性下塗膜及熱吸收 性膜中,除氧化鈦、熱吸收性顏料及導電性顏料外,亦可 依需要而併用添加著色顏料、防鏽顏料及防鏽劑。但,若 馨 1〇欲使可見光反射性膜之可見光反射率更提高時,僅有結合 劑樹脂與氧化鈦之膜組成將可更提高可見光之擴散反射 率,而更加適宜。若於可見光反射性膜中添加氧化鈦以外 之顏料,則於結合劑樹脂與氧化鈦除外之顏料間將發生折 射率差較小之界面,使膜之可見光擴散反射率降低。然而, 15由外觀及防鏽之觀點看來,必要時亦可於可見光反射性膜 中添加氧化鈇以外之顏料。 著色顏料可列舉如氧化鋅(Zn0)、氧化锆(Zr〇2)、碳酸 ® 妈(CaC〇3)、硫酸鋇(BaS〇4)、氧化鋁(Αία3)、高嶺土及氧 化鐵(Fe2〇3)等無機顏料及有機顏料等一般習知之著色顏 · 20 料。 , 防鏽顏料及防鏽劑可列舉如鉻酸錄及鉻酸約等一般習 知之鉻系防鏽顏料,以及一般習知之非鉻系防鏽顏料及防 鏽劑,如磷酸鋅、亞填酸辞、磷酸|g、亞填酸銘、鉬酸鹽、 磷酸鉬酸鹽、釩酸/磷酸混合顏料、二氧化矽以及被稱為鈣 22 200426025 矽酸鹽之吸附有Ca之類型的二氧化矽等。特別於本發明之 預塗復金屬板之母材為鋼板或鑛敷鋼板般之易腐姓金屬 時,可藉添加防鏽顏料及防鏽劑以發揮提高本發明之預塗 覆金屬板耐蝕性之效果,更為理想。考慮近年之環保問題 5時,以非鉻系之防鏽顏料及防鏽劑更具效果。該等非鉻系 防鏽顏料及防鏽劑可使用試劑亦可使用市售物。市售防繡 顏料之例可列舉如東邦顏料社製之磷酸鋅系防鏽顏料 「EXPERT™-NP500」及「EXPERT'NP53〇」、東邦顏料 社製之亞磷酸鋅系防鏽顏料Γ EXPERTTM_Npi5()〇」、 10 「EXPERTTM-NP1530」、「EXPERTTM-NP1600」及The larger the area of the metal's reflection of heat in the film 'is likely to hinder heat absorption. 21 200426025 Therefore, if the mass ratio of the flake metal / chain metal is less than 0.1, the conductivity is not good, but if it exceeds 6, the heat absorption may be poor. In addition, as the aforementioned metal, compared with other metal pigments, nickel has a property that it is not easy to hinder the heat absorption of the heat-absorbing pigment, which is very suitable. · 5 The binder resin constituting the heat-absorbing film can be the same as the binder resin constituting the visible light-reflective undercoat film. In addition to titanium dioxide, heat-absorbing pigments, and conductive pigments, visible-light-reflective topcoat films, visible-light-reflective undercoat films, and heat-absorbing films can be used in combination with coloring pigments, rust-proof pigments, and rust-proof as required. Agent. However, if Xin 10 wants to increase the visible light reflectance of the visible light reflective film, only the film composition of the binder resin and titanium oxide can increase the diffuse reflectance of visible light, which is more suitable. If a pigment other than titanium oxide is added to the visible light reflective film, an interface having a small difference in refractive index will occur between the binder resin and the pigment other than titanium oxide, thereby reducing the visible light diffuse reflectance of the film. However, from the standpoint of appearance and rust prevention, if necessary, pigments other than hafnium oxide may be added to the visible light reflecting film. Examples of coloring pigments include zinc oxide (Zn0), zirconium oxide (ZrO2), carbonic acid (CaC03), barium sulfate (BaS04), alumina (Αία3), kaolin, and iron oxide (Fe203). ) And other inorganic pigments and organic pigments. Antirust pigments and rust inhibitors can include commonly known chromium-based rust-proof pigments such as chromic acid and chromic acid, and generally known non-chrome-based rust-proof pigments and rust-proofing agents, such as zinc phosphate and sub-filling acid. Phosphoric acid | g, phosphorous acid salt, molybdate, molybdate phosphate, vanadate / phosphoric acid mixed pigment, silicon dioxide, and calcium dioxide known as calcium 22 200426025 Wait. Especially when the base material of the pre-coated metal sheet of the present invention is a perishable metal such as a steel plate or a mineral-coated steel sheet, the anti-corrosive pigment and the anti-rust agent can be added to improve the corrosion resistance of the pre-coated metal sheet of the present invention. The effect is more ideal. Considering the environmental issues in recent years, at 5 o'clock, non-chrome antirust pigments and antirust agents are more effective. These non-chrome antirust pigments and antirust agents can be used as reagents or commercially available products. Examples of commercially available anti-embroidery pigments include zinc phosphate-based rust-proof pigments "EXPERT ™ -NP500" and "EXPERT'NP53〇" manufactured by Toho Pigment Co., Ltd., and zinc phosphite-based rust-proof pigments manufactured by Toho Paint Co., Ltd. EXPERTTM_Npi5 ( ) 〇 ", 10" EXPERTTM-NP1530 "," EXPERTTM-NP1600 "and
EXPERT -ΝΡΠ00」、提卡社製之三聚磷酸結「K-wihTE 系列」、SHERWIN Willams社製之鉬酸鹽系顏料及碟酸翻酸 鹽系顏料「SHER-WHITE系列」、日本亞耶羅吉爾社及迭克 薩社製之氣相二氧化石夕「aer〇siltm系列」、曰產化學社製 15之膠體二氧化石夕「斯諾帖克斯顶系列」、grace社製之以 離子吸附型二氧化石夕「席爾帖克斯™系列」等。該等防鑛 顏料亦可併用。此外,該等非鉻系防鏽顏料中,尤以單獨 使用Ca離子吸附型二氧化石夕或併用⑽子吸附型二氧化石夕 與碟酸石夕防鏽顏料為宜,因如此可使預塗覆金屬板具優異 之耐餘性及加壓成形性。且更以併㈣離子吸附型二氧化 石夕與三聚磷酸鋁之類型為佳。 該等著色顏料、防鏽顏料及防鏽劑因其種類、添加量 及粒之不同,將使玫射率、加工性、外觀及耐姓性等立 他之膜性能大不相同,故必須依需要而適當選擇之。 23 200426025 熱吸收性膜可依需要而添加一般習知之調整劑、顏料 分散劑、壞及消光劑等。然而,可見光反射性下塗膜及可 見光反射性上塗膜係以不添加該等添加劑者車交可提高可見 光之擴政反射率,較為理想。然而,就塗農作業性及塗膜 丨月匕看來/亦可於需要時將該等添加劑添加至可見光反身士 性下塗膜及可見光反射性上塗膜中。該等添加劑之種類及 添加量並未特別限制,但可依需要而適當選擇之。其中, f以壞對本發明之預賴金屬板於加卫成科之成形性提 高及防止熱吸收性膜損傷等甚有效果。 肇 此外依本發明之反射板用預塗覆金屬板之用途而 定’㈣反射板之可見光正反射率宜低。若反射板之正反 射率南,則反射之光將不擴散而僅有特定處變亮,或是於 反射板表面映出燈泡或螢光燈等光源之影像。舉例言之, 液晶電視等之反射板若未使光更平均地擴散反射後㈣到 液晶顯,難晶畫面之影像恐有亮度發生濃淡之虞, 故此種用途之反射板有時將要求較低之可見光正反射率。 已知可見光之正反射率與可見光反射性膜表面之光澤逆相 · 關,光澤越低則正反射率越低。因此,作為使可見光反射 性膜之可見光正反射率降低之手段,料可見光反射性冑 · 20添加消光劑則更為合宜。消光劑可使用一般習知者,二氧 . 化矽或二氧化矽顏料甚有效果,於二氧化矽系顏料中,若 使用附著有金屬離子之二氧化石夕等,則耐姓性亦提高而更 為適宜。二氧化矽可使用一般習知者、日本亞耶羅吉爾社 及迭克薩社製之氣相二氧化矽「AER〇siltm系列」及日產 24 200426025 ίο 15 20 化子社衣之膠體二氧化矽「諾 ^ ^ 附有金屬離子之m㈣ H糸列」寻。而吸 ^ — &化㈣可使用grace社製之Ca離子 吸附型二氧化矽「庶羅& #ΤΜ/ 雕个 席爾帖克斯TM系列」等。麸而,尸 不須低可見光正反射率及低光澤之情況,則:不對二 ㈣性祕力^_等而僅配合結合_脂與氧化欽者擴 散反射率較南,更為理想。 、 為吏可見光反射性下塗膜及熱吸收性膜形成於金屬板 表面,並使可見光反射性上塗膜形成於可見光反射性上塗 膜之面上,可將含結合劑之膜成分製為-般習知之塗料型 態後進行塗佈。舉例言之,可列舉如:使樹絲解於溶劑 中之溶齡塗料、使已乳膠化之樹脂分散於水等之水系塗 料'將樹脂粉碎而粉末化之粉體塗料、使已粉碎而粉末化 之樹脂分散於水等之⑽粉體塗料、紫外線(υν)硬化型塗 料、電子線(ΕΒ)硬化型塗料、將樹脂製為膜狀再黏貼之膜 層積體以及使樹脂熔融後再塗佈之型態等。任一塗佈方法 均未受到特別限定,可採用一般習知之塗裝方法,如滾筒 塗裝、滾筒淋幕式(r〇ner Cllrtain)塗裝、淋幕流式(curtain flow)塗裝、噴氣塗裝、無空氣喷霧式塗裝、刷毛塗佈式塗 裝及模具塗佈器式塗裝等。若以滚筒塗裝、滾筒淋幕式塗 裝、淋幕流式塗裝及模具塗佈器式塗裝進行塗裝,則因可 連續進行處理而提高製造效率,更特別適宜。 為賦予可見光反射性下塗膜及熱吸收性膜之基底防鑛 及隱蔽性,亦可設置一啟動子膜。該啟動子膜可採用已用 有一般習知之結合劑、防鏽顏料及著色顏料者。亦可使用EXPERT -NPΠ00 ", Tripoly Phosphate Junction" K-wihTE Series "made by Tika Co., Molybdate Pigments and Dipate Pigments" SHER-WHITE Series "made by SHERWIN Willams, Ayerero, Japan Gas phase dioxide “AerOsiltm series” manufactured by Jill and Dixa, colloidal stone sunset “Snowatex top series” manufactured by Sanka Chemical Industry Co., Ltd. Adsorption-type stone dioxide "Siltierx ™ series" and so on. These anti-mineral pigments can also be used in combination. In addition, among these non-chrome antirust pigments, it is particularly suitable to use Ca ion adsorption type silica dioxide alone or to use raccoon adsorption type silica and discite rust prevention pigments. The coated metal plate has excellent residual resistance and press formability. Moreover, the type of fluorene ion adsorption type silica and aluminum tripolyphosphate is more preferable. These coloring pigments, rust preventive pigments and rust preventives will make different film properties such as emissivity, processability, appearance, and survivability due to the different types, addition amounts and grains. Choose it appropriately. 23 200426025 The heat-absorbing film can be added with conventionally known adjusting agents, pigment dispersants, matting agents, and matting agents as needed. However, the visible light-reflective undercoating film and the visible light-reflective topcoating film are ideally designed to increase the reflectivity of visible light by adding a car without these additives. However, from the viewpoint of agricultural workability and coating film, it is possible to add these additives to the visible light reflective coating film and visible light reflective coating film when necessary. The type and amount of these additives are not particularly limited, but may be appropriately selected according to need. Among them, f is effective in improving the formability of the pre-determined metal plate of the present invention in Carnegie and preventing damage to the heat-absorbing film. In addition, depending on the use of the pre-coated metal plate for a reflective plate of the present invention, the visible reflectance of the reflective plate is preferably low. If the reflectivity of the reflector is south, the reflected light will not diffuse and only brighten at a specific place, or an image of a light source such as a light bulb or fluorescent lamp will be reflected on the surface of the reflector. For example, if a reflecting plate of a liquid crystal television or the like does not diffuse and reflect light more evenly and then reaches the liquid crystal display, the image of a difficult-to-crystal screen may cause the brightness to be darkened. Therefore, the reflecting plate of this application will sometimes require lower Visible light reflectance. It is known that the normal reflectance of visible light is inversely related to the gloss of the surface of the visible light reflective film. The lower the gloss, the lower the normal reflectance. Therefore, as a means for reducing the visible light reflectance of the visible light reflective film, it is more suitable to add a matting agent to the visible light reflectance 胄 · 20. Matting agents can be used by ordinary people. Dioxide. Silicon dioxide or silicon dioxide pigments are very effective. In silicon dioxide pigments, if stone dioxide with metal ions attached is used, the surname resistance is also improved. And more suitable. Silica dioxide can be used by ordinary people, Japan ’s Ayer Rogill and Dixa ’s fumed silica “AERsiltm series” and Nissan 24 200426025 ίο 15 20 Huazishe clothing colloidal silica "Nuo ^ ^ m㈣ H queue with metal ions" search. For the absorption ^ —, Ca ion-adsorbed silicon dioxide manufactured by Grace Co., Ltd. " Miluo &#Siltiers TM Series " and the like can be used. In addition, the corpse does not need to have low visible light reflectance and low gloss. Then, it is better to use a combination of lipids and oxidants to diffuse the reflectance rather than south, and it is more ideal. In order to form a visible-light reflective lower coating film and a heat-absorbing film on the surface of a metal plate, and to form a visible-light reflective upper coating film on the surface of the visible-light reflective upper coating film, a film component containing a binding agent can be prepared as -Coating after a conventional coating type. For example, there can be mentioned: a water-soluble paint that dissolves tree silk in a solvent, a water-based paint that disperses a latexed resin in water and the like, a powder paint that pulverizes a resin and powders, and a powder that has been pulverized and powdered. ⑽ powder coatings in which resins are dispersed in water, ultraviolet (υν) hardening coatings, electron beam (EB) hardening coatings, film laminates made of resin in a film form and then pasted, and coating after melting the resin Type of cloth, etc. Any coating method is not particularly limited, and conventionally known coating methods can be adopted, such as roller coating, roller curtain coating (curtain flow coating), curtain flow coating (curtain flow coating), and air jet Painting, airless spray painting, bristle painting, and die coater painting. It is particularly suitable to perform coating by roller coating, roller curtain coating, curtain flow coating, and die coater coating because the processing efficiency can be continuously improved. A promoter film may also be provided in order to impart anti-mineralization and concealment to the substrate of the visible-reflective undercoating film and heat-absorbing film. The promoter film may be a conventionally known binder, rust preventive pigment, and coloring pigment. Can also be used
25 200426025 市售物。也可採用前述用於可見光反射性膜及熱吸收性膜 之結合劑、防鏽顏料及著色顏料。特別是用於可見光反射 性下塗膜之基底的啟動子膜若於膜中含有相對於結合劑固 體部分100質量份為4〇〜250質量份之可見光反射顏料(宜為 氧化鈦),則可使可見光反射性膜之擴散反射率提高,更為 合宜。啟動子之膜厚並未特別規定,但宜為丨〜仙^爪。若未 滿㈣’則無法發揮啟動子之功能(確保隱蔽性及確保耐餘 性而超過40_又有使塗裝作業性降低之虞。用於啟動子 ίο 之結合劑樹脂可採用與祕可見光反射性膜及熱吸收性膜 之樹脂相同者。此外,可與可見光反射性膜及熱吸收性膜 相同地依需要而於啟動子塗財添加—般習知之著色声員 料、防鏽顏料、調整劑、顏料分散劑、壤及消光劑等。特 別地,若於啟動子中添力〇防傭 ^ ^ 鏽顏枓,則預塗覆金屬板之耐 蝕性&咼,更為理想。若為 15 μ . 為非鉻糸防鏽顏料則更加理想。 非鉻糸防細狀 矽或併用Ca離子吸_二氧 ^ 匕矽與磷酸系防鏽顏料為宜, 口如此可使預塗復金屬板具 且更以個⑽子⑽型二^之耐純及加壓成形性。 ,. 羊匕矽與三聚磷酸鋁之類型為 佳。此外,披覆啟動子作為可 I马 20 為使可見光反射性膜之可見 ^性膜之基底時,作 啟動子膜十添加消光劑則更^射率P牛低之手段,若於 知之消光劑,已知有二氧切^。。消光劑可採用一般習 再者,本發明之預塗覆金 可見光反祕膜及熱㈣性卜之料表面上,於披覆 ,為提高膜之密著性,若 26 200426025 細> 加塗ϋ』置處理則更為理想。塗裝前置處理可採用一般 習知者,如塗佈鉻酸鹽處理、電解鉻酸鹽處理、磷酸鋅處 理、氧化錯系處理及氧化鈦系處理。此外,近年亦開發出 採有機化合物為基底之無鉻酸鹽前置處理,但為減低對環 5境造成之負擔,若採用以樹脂為基底之無鉻酸鹽前置處 理,更為合宜。以樹脂等有機化合物為基底之無鉻酸鹽前 置處理之例示可列舉如:載於特開平9-828291號公報、特 開平10-251509號公報、特開平1〇-33753〇號公報、特開 2000-17466唬公報、特開248385號公報、特開2000-273659 10號公報、特開2000_282252號公報、特開2〇〇〇-265282號公 報、特開2000_ 167482號公報及特開2〇〇2-266〇8丨號公報等之 技術,一般而言,除上述者外亦可採用習知技術。因依該 等前置處理之種類及附著量不同,熱吸收性膜之密著性及 預塗復金屬板之耐姓性亦大為不同,故須按需要適當選擇 15 之。 本發明之預塗覆金屬板之金屬母材可使用一般習知材 料。亦可為合金。舉例言之,可列舉如鋼板、铭板、鈦板 及銅板。該等材料表面亦可施有鍍敷。鍍敷之種類可列舉 如鋁鍍敷、銅鍍敷及鎳鍍敷等。為鋼板時,可應用冷壓延 20鋼板、熱壓延鋼板、鋅溶融鑛敷鋼板、辞電鐘鋼板、溶融 合金化辞錢敷鋼板、㈣敷鋼板、無辞合金化鍛敷鋼板及 不鏽鋼鋼板等一般習知鋼板以及鍍敷鋼板。 再者,若該等金屬板或已鑛敷之金屬板表面之粗度以 Ra計為㈣5〜1抑m,則可使擴散反射率更高,而更為適宜。 27 200426025 可見光入射至可見光反射性膜表面時,以可見光反射性膜 未能完全反射而穿透之可見光線將於膜下之母材表面被反 射。於此’發現到若母材之表面粗度較可見光線之波長(― 般而言,可見光線之波長領域稱為〜78Gnm)小許多時, 5入射至母材表面之可見光線難以擴散反射而易於正反射。 另-方面,母材之表面粗度較可見光線之波長大許多時, 入射至母材表面之入射光線將侵入母材表面之凹凸縫隙, 而易於被母材吸收。因此,母材之該等金屬板或已鍍敷金 屬板之Ra若未滿〇·〇5μιη,可見光線將難以擴散反射,並不 1〇合宜。反之,若Ra超過1·8μηι ,則未於可見光反射性膜被反 射而穿透之可見光線於到達母材之該等金屬板或已鍍敷金 屬板時,邊可見光線易於母材表面被吸收,亦不合適。 該等金屬板於施予塗裝前置處理時可施行熱水清洗、 鹼脫脂及酸洗等之一般處理。預塗覆金屬板之金屬母材若 15 為鋼板或已鍍覆鋼板,則預塗覆金屬板之成形加工性提 高,更為適宜。 若使本發明之預塗覆金屬板成形加工製作反射板,可 提高反射板製造效率,甚為合適。反射板之力σ工方法可採 用一般習知之加工方法。舉例言之,如穿孔加工、彎曲加 20 工、絞擰加工、突伸加工及滾筒成形等加工方法。 此外,裝設有本發明之預塗覆金屬板之電氣電子機器 因預塗覆金屬板之可見光線擴散反射率高且熱吸收性亦 佳,可使照明及光信號之亮度更加明亮,且因機器内之溫 度降低,可使設於機器内之控制基板等之電路有效率且安 28 200426025 定地作動。再者,此種電氣電子機器可例示如昭明哭罝 AV機器、行動式機器、電漿顯示面板及液晶電視等Γ、 實施例1 兹將實驗採用之可見光反射性下塗料及上塗料之 5 方法詳細說明如下。 將市售之有機溶劑可溶型/非晶型聚賴脂(以下稱為 聚酯樹脂)之東洋紡績社製「拜倫TM GK14〇」(樹平均分; 量:13000、Tg : 2(TC)溶解於有機溶劑(將索爾貝索⑼與 環己以質量比1 : 1混合而成者)。 1〇 其次,於融解於有機溶劑之聚酯樹脂中,添加相對於 聚酯樹脂之固體部分100質量份為15質量份之市售六-甲氣 基甲基化二水氣胺(二井賽鐵克社製之「賽梅爾TM 3的」) 後,更添加市售酸性催化劑之三井賽鐵克社製「凱特利斯 特6003B」0.5質量份並攪拌之,而製得三聚氰胺硬化型聚 15酯系之清澈塗料(以下將本塗料稱作聚酯/三聚氰胺系)。25 200426025 Commercially available. The aforementioned binders for visible light reflecting films and heat absorbing films, rust preventive pigments and colored pigments can also be used. In particular, if the promoter film used for the base of the visible-light-reflective undercoating film contains a visible light reflecting pigment (preferably titanium oxide) of 40 to 250 parts by mass relative to 100 parts by mass of the solid portion of the binder, the It is more suitable to increase the diffuse reflectance of the visible light reflective film. The film thickness of the promoter is not particularly specified, but it should be 丨 ~ fairy talons. If it is not full, the function of the promoter cannot be exhibited (to ensure concealment and marginal resistance, exceeding 40_ may reduce the coating workability. The binder resin used for the promoter ίο can be used with secret light The resin of the reflective film and the heat-absorptive film is the same. In addition, the same as the visible light-reflective film and the heat-absorptive film can be added to the promoter as needed—colored acoustic materials, anti-rust pigments, Adjusting agents, pigment dispersants, soils and matting agents, etc. In particular, if the promoter is added with a force of 0 to prevent rust, ^ rust, it is more ideal for the corrosion resistance of the pre-coated metal plate & 15 μ. It is more ideal for non-chrome 糸 antirust pigments. Non-chrome 糸 anti-fine silicon or combined with Ca ion _ dioxygen ^ silicon and phosphoric acid-based rust preventive pigments are suitable, so that it can be pre-coated with metal The plate is more resistant to pureness and press-formability with a cricket type II. .. The type of sheep silicon and aluminum tripolyphosphate is better. In addition, the coated promoter can be used to make visible light. When the base of the reflective film is visible, add matting to the promoter film. The agent is a method with low emissivity P. If the matting agent is known, dioxin is known as the matting agent. The matting agent can be used in general, and the pre-coated gold visible light anti-secret film and heat barrier of the present invention. On the surface of the material, on the surface, in order to improve the adhesiveness of the film, it is more ideal if 26 200426025 fine > add coating ϋ treatment. The pre-treatment of coating can be used by ordinary people, such as coating Cloth chromate treatment, electrolytic chromate treatment, zinc phosphate treatment, oxidation system treatment and titanium oxide system treatment. In addition, in recent years, chromate-free pretreatments using organic compounds as substrates have also been developed. The burden caused by the environment is more suitable if resin-based chromate-free pretreatment is used. Examples of chromate-free pretreatment based on organic compounds such as resin can be listed in: Kaiping Publication No. 9-828291, JP-A Publication No. 10-251509, JP-A Publication No. 10-337530, JP-A Publication No. 2000-17466, JP-A Publication No. 248385, JP-A Publication No. 2000-273659, JP-A Publication 2000_282252, Japanese Patent Laid-Open No. 2000-265282, In general, technologies such as 2000_167482 and Japanese Patent Laid-Open No. 2000-266〇8 丨, in general, conventional technologies can be used in addition to the above. Because of the type of pretreatment and the amount of adhesion The adhesiveness of the heat-absorbing film and the surname resistance of the pre-coated metal plate are also very different, so it must be appropriately selected as required. The metal base material of the pre-coated metal plate of the present invention can be used in general The material can also be an alloy. For example, steel plates, nameplates, titanium plates, and copper plates can be listed. The surface of these materials can also be plated. The types of plating can be aluminum plating, copper plating, and Nickel plating, etc. In the case of steel plates, cold-rolled 20 steel plates, hot-rolled steel plates, zinc melt ore-covered steel plates, dipole clock steel plates, melt-fusion metallized gold-plated steel plates, non-gold-plated steel plates, and non-gold alloyed forging Steel plates and stainless steel plates are generally known steel plates and plated steel plates. Furthermore, if the roughness of the surface of the metal plate or the metal plate which has been deposited is ㈣5 to 1 m in terms of Ra, the diffuse reflectance can be made higher and more suitable. 27 200426025 When visible light is incident on the surface of the visible light reflective film, visible light that penetrates because the visible light reflective film fails to reflect completely will be reflected on the surface of the base material under the film. Here, it is found that if the surface roughness of the base material is much smaller than the wavelength of visible light (in general, the wavelength range of visible light is called ~ 78Gnm), the visible light incident on the surface of the base material is difficult to diffuse and reflect. Easy for regular reflection. On the other hand, when the surface roughness of the base material is much larger than the wavelength of visible light, the incident light incident on the surface of the base material will penetrate the concave-convex gap on the surface of the base material and be easily absorbed by the base material. Therefore, if the Ra of these metal plates or plated metal plates of the base material is less than 0.05 μm, visible light will be difficult to diffuse and reflect, which is not suitable. Conversely, if Ra exceeds 1.8 μm, visible light that is not reflected and penetrated by the visible light reflective film reaches the metal plates or plated metal plates of the base material, and the visible light is easily absorbed on the surface of the base material. Is also inappropriate. These metal plates can be subjected to general treatments such as hot water cleaning, alkali degreasing, and acid cleaning when pre-coating treatment is applied. If the metal base material of the pre-coated metal plate is a steel plate or a plated steel plate, the formability of the pre-coated metal plate is improved, which is more suitable. If the pre-coated metal plate of the present invention is formed into a reflective plate to improve the manufacturing efficiency of the reflective plate, it is very suitable. The force sigma method of the reflecting plate can adopt a conventionally known processing method. For example, processing methods such as perforation processing, bending processing, twisting processing, protrusion processing, and roll forming. In addition, the electric and electronic equipment equipped with the pre-coated metal plate of the present invention has a high visible light diffusion reflectance and good heat absorption due to the pre-coated metal plate, which can make the brightness of lighting and light signals brighter, and The lowering of the temperature inside the machine can make the circuit of the control board and the like installed in the machine operate efficiently and safely. Furthermore, such electrical and electronic equipment can be exemplified by Zhaoming crying AV equipment, mobile equipment, plasma display panels, and LCD televisions, etc., Example 1 5 methods of visible light-reflective undercoating and topcoating used in experiments The details are as follows. Commercially available organic solvent-soluble / amorphous polylysine (hereinafter referred to as polyester resin) "ByronTM GK14〇" (tree average score; amount: 13000, Tg: 2 (TC ) Dissolved in an organic solvent (a mixture of Solbesol® and cyclohexane in a mass ratio of 1: 1). 10 Next, a polyester resin melted in an organic solvent is added to a solid relative to the polyester resin. Part of 100 parts by mass of 15 parts by mass of commercially available hexa-methylaminomethylated dihydrate gas amine ("Semel TM 3" manufactured by Nikai Symantec Corporation), and Mitsui, a commercially available acidic catalyst, is further added. 0.5 parts by mass of "Katelister 6003B" manufactured by Symantec Corporation was stirred to prepare a melamine-hardened poly 15-ester-based clear coating (hereinafter, this coating is referred to as a polyester / melamine-based coating).
更於市售三氟化乙烯樹脂之旭硝子社製「魯米氟隆TM LF552」(數平均分子量:12〇〇〇,氫氧基價52mg-KOH/g,It is also more commercially available as "Rumifluron TM LF552" (number average molecular weight: 12,000, hydroxyl valence: 52 mg-KOH / g, manufactured by Asahi Glass Co., Ltd.).
Tg : 20°C)中配合市售之以hdi(六亞甲基二異氰酸酯)為基 底之嵌段化異氰酸酯(住化拜耶爾烏雷坦社製「斯密茱爾™ 20 BL3175」),使[異氰酸酯之NCO基當量]/[聚酯樹脂之OH基 當量]=1.0後,再添加相對於樹脂固體質量份為0.05%之三 井武田化學社製反應催化劑「TK-1」,而製得氟系之清澈塗 料(以下稱作氟系A)。 再者,不於市售三氟化乙烯樹脂之旭硝子社製「魯米 29 200426025 氟隆TM LF810Y」(數平均分子量:12000,氫氧基價 9mg-KOH/g,Tg : 45°C)中添加任何交聯劑,而直接製得氟 系之清澈塗料(以下稱作氟系B)。Tg: 20 ° C) in combination with a commercially available block isocyanate based on HDI (hexamethylene diisocyanate) ("Smithul ™ 20 BL3175" manufactured by Sumitsu Bayer Uretan), After [NCO group equivalent of isocyanate] / [OH group equivalent of polyester resin] = 1.0, a reaction catalyst "TK-1" manufactured by Mitsui Takeda Chemical Co., Ltd. was added in an amount of 0.05% based on the resin solid mass. Fluorine-based clear paint (hereinafter referred to as fluorine-based A). Furthermore, it is not included in the commercially available "Lumi 29 200426025 FluonTM LF810Y" (number average molecular weight: 12000, hydroxyl valence 9mg-KOH / g, Tg: 45 ° C) manufactured by Asahi Glass Co., Ltd., a commercially available trifluoride resin. Any cross-linking agent is added to directly obtain a fluorine-based clear coating (hereinafter referred to as fluorine-based B).
接著,於所製出之清澈塗料中添加石原產業社製氧化 5 鈦「泰沛克CR95」後攪拌,而製得可見光反射性下塗料及 上塗料。更可依需要添加日本亞耶羅吉爾社製之 「AEROSIL™ 300」或GRACE社製之Ca離子吸附型二氧化 鈦「席爾帖克斯™ C303」。茲將使用之清澈塗料種類及氧 化鈦添加量等詳情載於表1。 10 表1 塗料No. 樹脂 氧化鈦添加量 (質量份) 二氧化矽系顏料 種類 質量份 種類 質量份 塗料1-1 聚8旨/三聚氰胺系 100 20 — 一 塗料1-2 聚西旨/三聚氰胺系 100 65 — — 塗料1-3 聚酯/三聚氰胺系 100 100 — — 塗料1-4 聚酯/三聚氰胺系 100 130 — — 塗料1-5 聚醋/三聚氰胺系 100 160 — 一 塗料1-6 聚酉旨/三聚氰胺系 100 200 — — 塗料1-7 聚酯/三聚氰胺系 100 100 二氧化矽 3 塗料1-8 聚醋/三聚氰胺系 100 80 Ca石夕酸鹽 20 塗料1-9 聚酯/三聚氰胺系 100 200 二氧化矽 1 塗料1-10 氟系A 100 20 — — 塗料1-11 氣糸A 100 65 — — 塗料1-12 氟系A 100 80 — — 塗料1-13 氣糸A 100 100 — — 塗料1-14 氟系A 100 130 — — 塗料1-15 氟糸A 100 160 — — 塗料1-16 氟糸A 100 200 — — 塗料1-17 氣糸A 100 100 二氧化矽 3 塗料1-18 亂糸A 100 200 二氧化矽 3 塗料1-19 氟系B 100 100 — —Next, the produced clear coating was added with an oxide 5 titanium "Taipei CR95" manufactured by Ishihara Sangyo Co., and then stirred to obtain a visible light reflective lower coating and a top coating. If necessary, you can add "AEROSIL ™ 300" manufactured by Ayeriro Gil Company of Japan or Ca ion-adsorbed titanium dioxide "Siltierx ™ C303" manufactured by GRACE. Details of the types of clear coatings used and the amount of titanium oxide added are given in Table 1. 10 Table 1 Coating No. Resin Titanium Oxide Addition (parts by mass) Silicon dioxide pigment type parts by mass type species parts by mass Coating 1-1 Poly 8 Purpose / Melamine Type 100 20 — One Coating 1-2 Poly West Purpose / Melamine Type 100 65 — — Coating 1-3 Polyester / Melamine 100 100 — — Coating 1-4 Polyester / Melamine 100 130 — — Coating 1-5 Polyester / Melamine 100 160 — One Coating 1-6 Polyester / Melamine 100 200 — — Coating 1-7 Polyester / Melamine 100 100 Silicon dioxide 3 Coating 1-8 Polyacetate / Melamine 100 80 Ca Fossilate 20 Coating 1-9 Polyester / Melamine 100 200 Silicon dioxide 1 Coating 1-10 Fluorine A 100 20 — — Coating 1-11 Gas A 100 65 — — Coating 1-12 Fluoro A 100 80 — — Coating 1-13 Gas A 100 100 — — Coating 1 -14 Fluorine A 100 130 — — Coating 1-15 Fluorine A 100 160 — — Coating 1-16 Fluorine A 100 200 — — Coating 1-17 Gas A 100 100 Silicon dioxide 3 Coating 1-18 Random A 100 200 Silicon dioxide 3 Coating 1-19 Fluorine B 100 100 — —
茲將用於實驗之預塗覆金屬板之作成方法詳細說明於The preparation method of the pre-coated metal plate used for the experiment is described in detail in
茲將厚度〇.6mm之金屬板置於將市售驗脫脂劑(日本帕 30 200426025 卡萊晶社製「FC4336」)稀釋至2質量%濃度的6〇艺水溶液 中以進行驗脫脂,經水洗後乾燥之。接著,於已脫脂之金 屬板上以滾筒塗佈器塗佈加成處理液,再以到達板溫為6〇 °C之條件使其以熱風乾燥。 5 本實驗係使用如下金屬板。此外,為使該等金屬板之 原板粗度大致相同,以壓延滾筒壓延之以進行粗度調整。 CR :市售之冷壓延鋼板(材質:SPCE(JIS G3141)、表 面粗度Ra ·· Ι.Ομιη)。 EG:市售之電鍍辞鋼板(辞附著量··單面2〇§/1112;材質: 10 SECE(JIS G3313);表面粗度Ra : 〇·9μιη)。 AL :市售純鋁板(材質:1100(JIS Η4000);表面粗度 Ra : 〇·8μπι) 〇 本實驗係使用如下金屬板。此外,為使該等金屬板之 原板粗度大致相同,以壓延滾筒壓延之以進行粗度調整。 15 EG:市售之電鍍辞鋼板(鋅附著量:單面20g/m2;材質: SECE(JIS G3313);表面粗度Ra : 0.9μηι)。 AL片:市售之鋁鍍敷鋼板(鋁附著量:單面6〇g/m2;材 質:SALE(JIS G3314);表面粗度Ra : Ι.Ομιη)。 GL :市售之55%鋁-鋅鍍敷鋼板(鍍敷附著量:單面 20 90g/m2 ;材質:SGLCD(JIS G332l);表面粗度以:〇 9)。Herein, a metal plate having a thickness of 0.6 mm is placed in a 60% aqueous solution in which a commercially available degreasing agent (Japan Par 30 200426025 "Karijin Co., Ltd." FC4336 ") is diluted to a concentration of 2% by mass for degreasing, and washed with water. After drying. Next, the degreased metal plate was coated with an addition treatment liquid by a roller coater, and then dried with hot air at a temperature of 60 ° C. 5 This experiment uses the following metal plates. In addition, in order to make the thickness of the original plates of these metal plates approximately the same, the thickness is adjusted by rolling with a calender roll. CR: a commercially available cold-rolled steel sheet (material: SPCE (JIS G3141), surface roughness Ra · 1.0 μm). EG: A commercially available electroplated steel sheet (amount of adhesion ·· single surface 20 § / 1112; material: 10 SECE (JIS G3313); surface roughness Ra: 0.9 μm). AL: Commercially available pure aluminum plate (Material: 1100 (JIS Η4000); Surface roughness Ra: 0.8 μm) ○ In this experiment, the following metal plate was used. In addition, in order to make the thickness of the original plates of these metal plates approximately the same, the thickness is adjusted by rolling with a calender roll. 15 EG: a commercially available electroplated steel sheet (zinc adhesion amount: 20g / m2 on one side; material: SECE (JIS G3313); surface roughness Ra: 0.9 μηι). AL sheet: a commercially available aluminum plated steel sheet (aluminum adhesion amount: 60 g / m2 on one side; material: SALE (JIS G3314); surface roughness Ra: 1.0 μm). GL: a commercially available 55% aluminum-zinc plated steel plate (plating adhesion: 20 90 g / m2 on one side; material: SGLCD (JIS G332l); surface roughness: 9).
Al-Mg:市售之Al-Mg系鋁合金板(材質:5082(JIS H4000);表面粗度]^ ·· 〇 。 本實驗於加成處理時係使用市售之無鉻酸鹽加成處理 之曰本帕卡萊晶社製「CT-E300」(以下稱無鉻酸鹽處理)。 31 200426025 加成處理係以滾筒塗佈器處理金屬板兩面,再以到達板溫 60t之條件乾燥之。加成處理之附著量則作為全膜量係 150mg/m2。 再者,以滾筒將作可見光反性性下塗料之表以載塗料 ^ 5塗裝於施有加成處理之金屬板之一面上,並於另一面塗穿 _ 日本FINE-C0ATING社製之泛用裏面塗料fli〇〇hq,再= 併用熱風之誘導加熱爐使其乾燥硬化。乾燥硬化條件以到 達板溫(PMT)計係2HTC。更以滾筒塗佈器將作可見光反射 性上塗料之表i所載塗料塗佈於已塗裝有可見光反射性下 « 10塗膜之面上,並以併賴風之誘導加熱爐使其乾燥硬化。 乾燥硬化條件以到達板溫(PMT)計為23(rc。製出之預塗覆 金屬板(PCM)之詳情係示於表2。此外,表2中各膜層之膜厚 為乾燥後之膜厚。再者,裏面塗料之膜厚以乾燥膜厚計係 塗裝5μιη。另,表2中之PCM-I-27〜30及PCM-I-35因膜厚過 I5厚而難以藉滾筒塗佈||進行塗裝,故該等可見光反射性下 k膜及"7見光反射性上塗膜係各以塗佈棒(bar c反覆 塗裝3次而製得具有該膜厚之預塗覆金屬板。 籲 32 200426025 表2 PCM-No. 原板 可見光反射性 下塗膜 可見光反射性 上塗膜 備考 塗料種類 膜厚(μιη) 塗料種類 膜厚(μιη) PCM-I-1 EG 塗料1-2 10 塗料1-13 20 - PCM-I-2 EG 塗料1-3 10 塗料1-13 20 — PCM-I-3 EG 塗料1-4 10 塗料1-13 20 — PCM-I-4 EG 塗料1-7 10 塗料1-13 20 — PCM-I-5 EG 塗料1-8 10 塗料1-13 20 — PCM-I-6 EG 塗料1-3 10 塗料1-11 20 — PCM-I-7 EG 塗料1-3 10 塗料1-12 20 - PCM-I-8 EG 塗料1-3 10 塗料1-14 20 - PCM-I-9 EG 塗料1_7 10 塗料1-17 20 - PCM-I-10 EG 塗料1-8 10 塗料1-17 20 — PCM-I-11 EG 塗料1-3 10 塗料1-17 20 - PCM-I-12 EG 塗料1-3 5 塗料1-13 20 — PCM-I-13 EG 塗料1-3 15 塗料1-13 20 — PCM-I-14 EG 塗料1-3 25 塗料1-13 20 - PCM-I-15 EG 塗料1-3 10 塗料1-13 15 - PCM-I-16 EG 塗料1-3 10 塗料1-13 25 — PCM-I-17 EG 塗料1-13 10 塗料1-13 20 — PCM-I-18 CR 塗料1-3 10 塗料1-13 20 — PCM-M9 AL 塗料1-3 10 塗料1-13 20 — PCM-I-20 AL-Mg 塗料1-3 10 塗料1-13 20 — PCM-I-21 EG 塗料1-3 10 塗料1-19 20 — PCM-I-22 EG 塗料1-3 15 塗料1-13 40 — PCM-I-23 EG 塗料1-1 10 塗料1-10 20 - PCM-I-24 EG 塗料1-5 10 塗料1-15 20 一 PCM-I-25 EG 塗料1-6 10 塗料1-16 20 - PCM-I-26 EG 塗料1-9 10 塗料1-18 20 - PCM-I-27 EG 塗料1-9 80 塗料1-18 20 不可藉滾筒塗佈器塗佈 PCM-I-28 EG 塗料1-9 80 塗料1-9 20 不可藉滾筒塗佈器塗佈 PCM-I-29 AL 塗料1-9 80 塗料1-18 20 不可藉滾筒塗佈器塗佈 PCM-I-30 AL 塗料1-9 80 塗料1-9 20 不可藉滾筒塗佈器塗佈 PCM-I-31 EG 塗料1-3 5 塗料1-3 15 - PCM-I-32 EG 塗料1-3 1 塗料1-13 5 — PCM-I-33 EG 塗料1-3 1 塗料1-13 20 — PCM 小 34 EG 塗料1-3 10 塗料1-13 3 — PCM-I-35 EG 塗料1-3 50 塗料1-13 50 不可藉滾筒塗佈器塗佈 PCM-I-36 EG 無下塗膜 塗料1-12 10 — 茲針對所製得預塗覆金屬板之評估試驗作詳細說明於 下。 1)測定可見光反射性膜之可見光線擴散反射率 5 使用於島津製作所製之分光光度計「UV265」上安裝 有積分球反射附屬裝置者,測定所製得預塗覆金屬板之可 200426025 見光反射性膜表面之波長400〜700nm可見光線的擴散反射 率,再求出所得波長-反射率曲線之積分值。此外,亦求出 最可賦予亮度之波長555nm可見光線的擴散反射率。另,參 考值(reference)則係使用德國DIN規格之白色標準品 5 (DIN5033)之Merck社製硫酸鋇,令其擴散反射率為1.00, 再求出此時各膜之擴散反射率。 2)可見光反射性膜之光澤 以JIS K 5400.7.6為準,測定入射角與受光角各於60。 時,預塗覆金屬板之可見光反射性膜表面之鏡面光澤度。 10 3)照明器具之照度測定 第3圖係記載實驗裝置之概要。於木製之箱^中安裝市 售之螢光燈照明器具12,並於距螢光燈13達30cm處設置市 售照度計之感測器14,再測定照度。此外,關於螢光燈照 明器具12,則取下附屬之反射板15(以下稱為既存之反射板 15 15),並使用製出之各種預塗覆金屬板製作與既存之反射板 15相同形狀之反射板15,再測定安裝有既存之反射板15時 與安裝有製出之反射板15時的照度。接著,比較以既存之 反射板丨5測定時之照度與以所製出預塗覆金屬板之反射板 15測定時之照度,並作評估如下。此外,本實驗中,係使 20用16形照明器輸出16瓦之螢光燈。 照度變化率為110%以上時:〇 照度變化率於103%以上而未滿110%時:△Al-Mg: a commercially available Al-Mg-based aluminum alloy plate (material: 5082 (JIS H4000); surface roughness] ^ ...). This experiment uses a commercially available chromate-free addition during the addition treatment. The name of the treatment is "CT-E300" (hereinafter referred to as chromate-free treatment) manufactured by Pakkale Crystal Co., Ltd. 31 200426025 The addition treatment is to treat both sides of the metal plate with a roller coater, and then dry it to a temperature of 60t. The adhesion amount of the additive treatment is 150 mg / m2 as the total film amount. In addition, the surface of the coating under visible light reactivity is coated with a coating roller ^ 5 on a metal plate to which the addition treatment is applied. Apply on one side and on the other side _ Japan FINE-C0ATING's universal inner coating fli〇〇hq, then = and use a hot air induction heating furnace to dry and harden. Drying and hardening conditions are based on reaching the plate temperature (PMT) It is 2HTC. The coating contained in Table i which is the visible light reflective topcoat is coated on the surface coated with «10 coating film with visible light reflectance by a roller coater, and the induction heating furnace is based on the wind. It is allowed to dry and harden. The dry hardening condition is 23 (rc.) Based on the reaching plate temperature (PMT). The details of (PCM) are shown in Table 2. In addition, the film thickness of each film layer in Table 2 is the film thickness after drying. In addition, the film thickness of the inner coating is 5 μm based on the dry film thickness. In addition, the table PCM-I-27 ~ 30 and PCM-I-35 in 2 are difficult to apply by roller coating because the film thickness is greater than I5. Therefore, under these visible light reflections, the k film and "7 see light reflection The pre-coating metal film is coated with a coating bar (bar c 3 times) to obtain a pre-coated metal plate with the film thickness. 3232260260 Table 2 PCM-No. Visible light reflection of the coating film under visible light reflectivity of the original plate Preparing Coatings for Coatings Film Type (μιη) Coating Type Film Thickness (μιη) PCM-I-1 EG Coating 1-2 10 Coating 1-13 20-PCM-I-2 EG Coating 1-3 10 Coating 1- 13 20 — PCM-I-3 EG Coating 1-4 10 Coating 1-13 20 — PCM-I-4 EG Coating 1-7 10 Coating 1-13 20 — PCM-I-5 EG Coating 1-8 10 Coating 1 -13 20 — PCM-I-6 EG Coating 1-3 10 Coating 1-11 20 — PCM-I-7 EG Coating 1-3 10 Coating 1-12 20-PCM-I-8 EG Coating 1-3 10 Coating 1-14 20-PCM-I-9 EG Coating 1_7 10 Coating 1-17 20-PCM-I-10 EG Coating 1-8 10 Coating 1-17 20 — PCM-I-11 EG Coating 1-3 10 Coating 1-17 20-PCM-I-12 EG Coating 1-3 5 Coating 1-13 20 — PCM-I-13 EG Coating 1-3 15 Coating 1-13 20 — PCM-I-14 EG Coating 1-3 25 Coating 1-13 20-PCM-I-15 EG Coating 1-3 10 Coating 1-13 15-PCM-I-16 EG Coating 1-3 10 Coating 1-13 25 — PCM-I-17 EG Coating 1-13 10 Coating 1-13 20 — PCM-I-18 CR Coating 1-3 10 Coating 1-13 20 — PCM-M9 AL Coating 1-3 10 Coating 1-13 20 — PCM-I-20 AL-Mg Coating 1-3 10 Coating 1-13 20 — PCM-I-21 EG Coating 1-3 10 Coating 1-19 20 — PCM-I-22 EG Coating 1-3 15 Coating 1 -13 40 — PCM-I-23 EG Coating 1-1 10 Coating 1-10 20-PCM-I-24 EG Coating 1-5 10 Coating 1-15 20-PCM-I-25 EG Coating 1-6 10 Coating 1-16 20-PCM-I-26 EG Coating 1-9 10 Coating 1-18 20-PCM-I-27 EG Coating 1-9 80 Coating 1-18 20 Do not apply PCM-I- by roller coater 28 EG Coating 1-9 80 Coating 1-9 20 Do not apply PCM-I-29 AL by roller applicator Coating 1-9 80 Dope 1-18 20 Do not apply PCM-I-30 AL by roller applicator Coatings 1-9 80 Coatings 1-9 20 Do not apply PCM-I-31 EG Coatings 1-3 5 by roller coater 1-3 15-PCM-I-32 EG Coating 1-3 1 Coating 1-13 5 — PCM-I-33 EG Coating 1-3 1 Coating 1-13 20 — PCM Small 34 EG Coating 1-3 10 Coating 1-13 3 — PCM-I-35 EG Coating 1-3 50 Coating 1-13 50 Do not apply PCM-I-36 EG No Bottom Coating Coating by Roller Applicator 1-12 10 — Prepared for Evaluation tests of pre-coated metal plates are detailed below. 1) Measure the visible light diffuse reflectance of the visible light reflective film. 5 Use the integrating sphere reflection accessory installed on the UV265 spectrophotometer manufactured by Shimadzu Corporation to measure the pre-coated metal plate produced. The diffuse reflectance of visible light with a wavelength of 400 to 700 nm on the surface of the reflective film, and the integral value of the obtained wavelength-reflectance curve was obtained. In addition, the diffuse reflectance of visible light with a wavelength of 555 nm that can best provide brightness was also determined. In addition, the reference value is a barium sulfate manufactured by Merck, a white standard product 5 (DIN5033) of the German DIN standard, so that the diffuse reflectance is 1.00, and then the diffuse reflectance of each film is obtained. 2) Gloss of visible light reflective film Based on JIS K 5400.7.6, the angle of incidence and the angle of light reception are each 60. , The specular gloss of the surface of the visible light reflective film of the pre-coated metal plate. 10 3) Measurement of illuminance of lighting equipment Figure 3 shows the outline of the experimental device. A commercially available fluorescent lamp lighting device 12 was installed in a wooden box ^, and a commercially available light meter sensor 14 was installed at a distance of 30 cm from the fluorescent lamp 13 to measure the illuminance. In addition, with regard to the fluorescent lamp lighting device 12, the attached reflecting plate 15 (hereinafter referred to as the existing reflecting plate 15 15) is removed, and various pre-coated metal plates manufactured are used to make the same shape as the existing reflecting plate 15 The reflection plate 15 was measured for the illuminance when the existing reflection plate 15 was mounted and when the manufactured reflection plate 15 was mounted. Next, the illuminance at the time of measurement with the existing reflection plate 5 and the illuminance at the time of measurement with the prepared reflection plate 15 of the pre-coated metal plate were compared and evaluated as follows. In this experiment, a 16-watt fluorescent lamp with a 16-shaped illuminator was used. When the illuminance change rate is 110% or more: 〇 When the illuminance change rate is 103% or more and less than 110%: △
照度變化率未滿103%時:X 此外’照度變化率係定義為{[(所製出預塗覆金屬板反 34 200426025 射板之照度)/(既存反射板之照度)]χ 100}。 4) 預塗覆金屬板之膜的折彎試驗(加工性) 以製得之預塗覆金屬板於20°C氛圍中進行180°密著 彎曲,並以放大鏡觀察加工部位之膜損傷狀態,再以以下 5 標準評估加工性。此外,本實驗中,於將實驗片彎曲時, 係於内側挾有3片與欲評估之預塗覆金屬板相同厚度之板 的狀態下進行密著彎曲,進行3T彎曲。 膜完全無損傷時:〇 膜有部分損傷時:△When the change rate of illuminance is less than 103%: X In addition, the change rate of illuminance is defined as {[((the illuminance of the pre-coated metal plate produced 34 200426025 illuminating plate) / (the illuminance of the existing reflecting plate)] χ 100}. 4) Bending test of pre-coated metal sheet (workability) The pre-coated metal sheet obtained was subjected to close bending at 180 ° in an atmosphere of 20 ° C, and the damage state of the film at the processed part was observed with a magnifying glass. The following 5 criteria were used to evaluate workability. In addition, in this experiment, when the test piece was bent, three pieces of the same thickness as the pre-coated metal plate to be evaluated were placed on the inner side to perform tight bending, and 3T bending was performed. When the film is completely free of damage: 〇 When the film is partially damaged: △
10 膜之加工部分全面損傷嚴重時:X 5) 預塗覆金屬板之圓筒絞擰成形性 以衝模(punch)徑50mm、衝模肩 R(punch shoulder)(衝模 肩之半徑)3cm且絞擰比2.1之條件實施圓筒絞擰實驗。此 外,圓筒絞擰試驗時,未於預塗覆金屬板表面塗佈壓延油 15 而進行加壓實驗,且使可見光反射性膜之面成為圓筒外側 以進行實驗。再如下般評估預塗覆金屬板之成形性。 預塗覆金屬板於成形中時母材未斷裂而絞擰至最後, 且目視下膜無損傷:〇 預塗覆金屬板於成形中母材斷裂,但以目視未發現加 20 工部份有明顯之膜剝離或膜損傷時:△10 When the processing part of the film is severely damaged: X 5) The twisting formability of the pre-coated metal plate is 50mm punch diameter, punch shoulder R (punch shoulder radius) 3cm and twisting The cylinder twist test was performed under the conditions of 2.1. In the cylinder twist test, a pressure test was performed without applying the rolling oil 15 to the surface of the pre-coated metal plate, and the surface of the visible light reflecting film was made outside the cylinder to perform the experiment. The formability of the pre-coated metal plate was evaluated as follows. The pre-coated metal sheet was not broken and twisted to the end when it was being formed, and the film was not damaged visually: 〇The pre-coated metal sheet was not cracked during the formation of the base metal, but there was no visual observation of the addition of 20 parts When obvious film peeling or film damage: △
無論預塗覆金屬板於成形中母材是否斷裂,以目視可 發現有明顯之膜剝離或膜損傷時:X 6) 預塗覆金屬板之耐蝕性 茲將表面之耐蝕性評估方法記載如下。 35 200426025 將製作之預塗覆金屬板之可見光反射性膜面割傷,再 以JIS K 5400.9.1之方法實施鹽水喷霧試驗。鹽水係喷霧至 試驗片有橫切口之面。令實驗時間為120小時。接著,測定 從表面側切口部起之膜膨脹幅度,切口部膨脹幅度單側 5 3mm以下時評估為〇,切口部膨脹幅度單側未滿5mm以下 時為△,而切口部膨脹幅度單側超過5mm時為X。 7)預塗覆金屬體之熱吸收性膜的導電性試驗 測定所製作之預塗覆金屬板之熱吸收性膜之導電性。 測定方法係以三井化學社製之電阻率計 10 「Loresta_EP/MCP-T360」之四端子法測定金屬板之表面電 阻率,並以如下之標準進行評估。 電阻率未滿Ο.ΐχ 10_2Ω時:〇 電阻率於0·1χ HT2以上且未滿l.Ox 10-%時:△Regardless of whether the base metal of the pre-coated metal sheet is broken during the forming process, when obvious film peeling or film damage is found visually: X 6) Corrosion resistance of the pre-coated metal sheet The method for evaluating the corrosion resistance of the surface is described below. 35 200426025 The visible light-reflective film surface of the pre-coated metal plate was cut, and then the salt spray test was carried out by the method of JIS K 5400.9.1. The saline was sprayed on the side of the test piece with a transverse cut. Let the experiment time be 120 hours. Next, the film swelling width from the surface-side incision was measured. It was evaluated as 0 when the swelling width of the incision was less than 5 mm on one side, and △ when the swelling width of the incision was less than 5 mm on one side. X at 5mm. 7) Conductivity test of heat-absorbing film of pre-coated metal body The conductivity of the heat-absorbing film of the pre-coated metal plate produced was measured. The measurement method is to measure the surface resistivity of a metal plate using the four-terminal method of "Restor_EP / MCP-T360" made by Mitsui Chemicals Co., Ltd. 10 "Loresta_EP / MCP-T360" and evaluate it according to the following standards. When the resistivity is less than 0.ΐχ 10_2Ω: 〇 When the resistivity is more than 0 · 1χ HT2 and less than 1.0 × 10-%: △
電阻率於1·0χ Η^Ω以上時:X 15 茲針對製出之預塗覆金屬板進行評估。此外,膜之折 曲試驗係僅針對可見光反射膜之面進行。評估結果係示於 表3 〇 36 200426025 表3 PCM No. 擴散反射率 (400~700nm) 擴散反射率 (555nm) 光澤 照度 加工性 絞擰 成形性 财蚀性 本 PCM-I-1 0.89 0.92 90.3 〇 〇 〇 Δ 發 PCM-I-2 0.90 0.93 90.3 〇 〇 〇 Δ 明 PCM-I-3 0.90 0.93 90.3 〇 〇 〇 Δ 例 PCM-I-4 0.90 0.93 90.3 〇 〇 〇 Δ PCM-I-5 0.90 0.93 90.3 〇 〇 〇 Δ PCM-I-6 0.87 0.91 95.2 〇 〇 〇 Δ PCM-I-7 0.88 0.92 93.1 〇 〇 〇 Δ PCM-I-8 0.88 0.92 90.0 〇 〇 〇 Δ PCM-I-9 0.88 0.91 48.2 〇 〇 〇 Δ PCM-I-10 0.88 0.91 47.1 〇 〇 〇 〇 PCM-I-11 0.89 0.92 50.1 〇 〇 〇 Δ PCM-I-12 0.86 0.88 90.1 Δ 〇 〇 Δ PCM-I-13 0.87 0.90 90.0 Δ 〇 〇 Δ PCM-I-14 0.92 0.95 90.2 〇 〇 〇 Δ PCM-I-15 0.87 0.90 90.3 Δ 〇 〇 Δ PCM-I-16 0.92 0.94 90.4 〇 〇 〇 Δ PCM-I-17 0.92 0.94 90.2 〇 〇 〇 Δ PCM-I-18 0.89 0.91 90.3 〇 〇 〇 Δ PCM-I-19 0.91 0.94 90.3 〇 〇 Δ 〇 PCM-I-20 0.92 0.94 90.3 〇 〇 Δ 〇 PCM-I-21 0.91 0.94 85.0 〇 〇 〇 Δ PCM-I-22 0.92 0.95 90.1 〇 〇 〇 Δ 比 PCM-I-23 0.72 0.75 95.3 X 〇 〇 △ 較 PCM-I-24 0.88 0.90 90.3 〇 Δ X Δ 例 PCM-I-25 0.86 0.89 85.2 〇 X X Δ PCM-I-26 0.86 0.88 21.5 〇 X X Δ PCM-I-27 0.87 0.90 9.6 〇 X X Δ PCM-I-28 0.87 0.90 10.6 〇 X X Δ PCM-I-29 0.90 0.92 9.8 〇 X X 〇 PCM-I-30 0.90 0.92 11.2 〇 X X 〇 PCM-I-31 0.77 0.80 90.3 X 〇 〇 Δ PCM-I-32 0.68 0.71 90.5 X 〇 〇 Δ PCM-I-33 0.80 0.82 90.2 X 〇 〇 Δ PCM-I-34 0.78 0.80 90.1 X 〇 〇 Δ PCM-I-35 0.92 0.95 90.4 〇 〇 〇 Δ PCM-I-36 0.82 0.84 90.2 X 〇 〇 Δ 本發明之預塗覆金屬板(PCM-I-1〜22) —旦於金屬板或 以鍍敷之金屬板上具有由結合劑樹脂與氧化鈦所構成之可 見光反射性下塗膜3〜30μιη,更於其上具有含氟系樹脂(三氟 5 化乙稀樹脂)之結合劑樹脂與氧化鈦所構成之可見光反射 性上塗膜10〜40μιη,且該可見光反射性下塗膜中之氧化鈦 添加量相對於結合劑樹脂固體部分100質量份為40〜150質 量份,該可見光反射性上塗膜中之氧化鈦添加量相對於結 合劑樹脂固體部分100質量份為40〜150質量份,則因可見光 10 反射性膜之擴散反射率提高,若將其用於照明器具反射板 37 200426025 則照明之焭度增加,甚為適宜。此外,前述可見光反射性 上塗膜中氧化鈦之添加量若相對於結合劑樹脂固體部分 100質量份為80〜130質量份,則可見光反射性膜之擴散反射 率將更為提南’而更為理想。 5 前述可見光反射性下塗膜與可見光反射性上塗膜中任 一者或兩者含二氧化矽或二氧化矽顏料者(PCM+9〜因 可見光反射性膜之光澤降低,用於反射板時因光源之影像 難以映照於反射板上,而更為合宜。特別是,二氧化矽系 顏料吸附有金屬離子之二氧化矽者(pCM小1〇)除可見光反 10射性膜之光澤降低外,耐姓性亦提高,更為理想。然而, 該等於可見光反射性下塗膜與可見光反射性上塗膜中任一 者或兩者中含有二氧化石夕或二氧化;5夕顏料者與不含者相較 下,可見光之擴散反射率較低,因此,若以高擴散反射率 之觀點看來,仍以僅由結合劑樹脂與氧化鈦構成者較為適 15 宜。 再者’本發明預塗覆金屬板之金屬母材若為鋼板或已 鍍敷鋼板(PCM小1〜18、21) ”則預塗覆金屬板之絞擰成形 性提南’更為適宜。 此外’用於本發明可見光反射性上塗膜之結合劑樹脂 2〇的二氟化乙烯樹脂之氫氧基價若l〇mg-KOH/g以下,且交聯 劑之添加量相對於三氟化乙烯樹脂100質量份為20質量份 以下(PCM-I-21),則可使可見光線之擴散反射率更提高, 甚為理想。 預塗覆金屬板之可見光反射性下塗膜或可見光上塗膜 38 200426025 之一者或兩者中之氧化鈦添加量相對於結合劑樹脂固體部 分100¾ ϊ份未滿40質量份(PCM小23),反射性將降低,將 其用於照明器具反射板時之照度亦無法升高,並不適宜。 又,若預塗覆金屬板之可見光反射性下塗膜或可見光上塗 5膜之一者或兩者中之氧化鈦添加量相對於結合劑樹脂固體 部分100質量份超過150質量份,則除膜面之 反射性幾乎未提高(於採用氟系結合劑樹脂之可見光反射 性上塗膜%,超過該量則擴散反射率降低)外,因膜變脆反 而使加工性及紋擰成形性降低,亦不適宜。此外,若預塗 10覆金屬板之可見光反射性下塗膜之膜厚未滿3μιη或可見光 反射性上塗膜之膜厚未滿l〇pm(Pdi-32〜34),則反射性降 低’並不適宜。又,預塗覆金屬板之可見光反射性下塗膜 之膜厚超過30μηι或可見光反射性上塗膜之膜厚超過 40pm(PCM-I-27〜30、35),則因無法藉一般預塗覆鋼板之連 15續塗t方式(滾同塗佈器)進行塗裝,並不合適。另,預塗覆 金屬板之可見光反射性上塗膜之結合劑樹脂非為氟系樹脂 時’則膜面之擴散反射率降低,照度亦無法提高,並不理 想。 實施例2 20 茲將用於貫驗之預塗覆金屬板之製作方法詳細說明於 下。 以與貫加例1中製作預塗覆金屬板之方法相同要領,將 厚度0.6mm之金屬板進行驗脫脂、經水洗後乾燥,以滾筒 塗佈器塗佈加成處理液,使其以熱風乾燥。接著,於該經 39 200426025 加成處理之金屬板之一面上塗佈15μιη表1所載塗料1-3作為 了見光反射性下塗膜’並以滾肩塗佈器於另一面塗裝5 μηι 之曰本Fine-coating社製泛用裏面塗料FL100HQ後,以併用 熱風之誘導加熱爐使其乾燥硬化。接著,更於塗裝有可見 光反射性下塗料之面上,以滾筒淋幕式塗佈器塗佈25μπΗ々 為可見光反射性上塗料之表1所載塗料M3後,以併用熱風 之誘導加熱爐使其乾燥硬化。另,令鹼脫脂及加成處理之 條件等與實施例丨相同。茲將製出之預塗覆金屬板之詳情示 於表4。 此外,本實施例中,係採用以下金屬板作為原板。該 等金屬板係藉壓延滾筒壓延以進行粗度調整。本實驗所用 之原板粗度(Ra)係載於表4。 GI :市售之熔融鍍鋅鋼板(鋅附著量:單面6〇g/m2 ;材 質:SGCD3(JIS G3302))。 AL:市售之純鋁板(材質:11〇〇(JISh4〇〇〇))。 SUS:市售之不鏽鋼板(材質:SUS430(JISG4310))。 使製出之預塗覆金屬板進行實施例丨之丨)記載之可見 光反射性膜之可見光線擴散反射率測定。此外,本測定係 僅測定555nm之可見光線擴散反射率。 坪估結果係示於表4。 40 200426025 表4 No. 原板 可見光反射性下塗膜 可見光反射性上塗膜 擴散反射率 (555nm) 種類 表面粗度 Ra(pm) 塗料種類 膜厚(μιη) 塗料種類 膜厚(μιη) PCM-II-1 GI 0.16 塗料1-3 15 塗料1-13 25 0.95 PCM-II-2 GI 0.64 塗料1-3 15 塗料1-13 25 0.95 PCM-II-3 AL 0.12 塗料1_3 15 塗料1-13 25 0.95 PCM-II-4 AL 0.04 塗料1_3 15 塗料1-13 25 0.93 PCM-II-5 SUS 0.03 塗料1-3 15 塗料1-13 25 0.93 PCM-II-6 GI 1.92 塗料1-3 15 塗料1-11 25 0.93 本發明之預塗覆金屬板之粗度以Ra計若為 0.05〜1.8pm(PCM-II-l〜3),則擴散反射率較Ra未滿 0.05pm(PCM-II-4、5)及超過 1.8pm(PCM-II_6)時高,更為理 5 想。 實施例3 此實施例係於製作設有熱吸收性膜之預塗覆金屬板後 再進行評估者。 兹將用於實驗之預塗覆金屬板之製作方法詳細說明於 10 下。 以與貫施例1中製作預塗覆金屬板之方法相同要領,將 市售之電鏡鐘辞鋼板(鋅附著量:單面20g/m2 ;材質: SECE(JIS G3313);表面粗度Ra=〇 9μιη ;厚度:〇 6mm)進 行鹼脫脂、經水洗後乾燥,再以滾筒塗佈器塗佈加成處理 15液,使其以熱風乾燥。接著,以滾筒塗佈器於該經加成處 理之金屬板之-面上塗裝叫瓜表!所載塗料“作為可見光 反射性下塗膜,並於另一面塗裝同塗料5μιη後,以併用熱 風之誘導加熱爐使其乾燥硬化。接著,更於塗裝有可見光 反射性下塗料之面上,以滾筒淋幕式塗佈器塗佈2〇哗作為 20可見光反射性上塗料之表!所載塗料叫灸,以併用熱風之 41 200426025 誘導加熱爐使其乾燥硬化。另,令鹼脫脂及加成處理之條 件以及各錄之供烤條件等與實施韻目同。絲製出之預 塗覆金屬板之詳情示於表5。 此外’本實驗中,裏面塗料係使用如下述者。 5 一般裡面參料 曰本Fine-coatmg社製之裏面塗料][^1〇〇]9[(灰色)。 熱吸收性沴料 係使用下述要領製作之熱吸收性塗料。 首先,將市售之有機溶劑可溶型/非晶型聚_脂(以下 ίο稱為聚_脂)之東洋纺績社製「拜倫TM gki4〇」(樹平均 刀子里· 13000、Tg · 20C)溶解於有機溶劑(將索爾貝索15〇 與環己酉同以質量比i混合而成者)中。其次,於融解於有 機溶劑之聚_脂中,添加相對於聚賴狀固體部分ι〇〇 質量份為15質量份之市售六一甲氧基·甲基化三聚氛胺(三井 15賽鐵克社製之「賽梅爾™ 3〇3」)後,更添加市售酸性催化 劑之二井賽鐵克社製「凱特利斯特6〇〇3Β」〇·5質量份並攪 拌之,而製得三聚氰胺硬化型聚I系之清澈塗料。再於該 清澈塗料中添加相對於清澈塗料固體部分1〇〇質量份為15 質量份之東海碳社製碳黑「脫卡布列克#735〇F」及5質量份 20之市售導電性顏料(該導電性顏料係以薄片狀金屬Ni/鏈狀 金屬Ni=6之比例混有薄片狀金屬炖與鏈狀金屬抓)後,攪拌 而製得熱吸收性塗料。 k將所製出之預塗覆金屬板之評估方法詳情敘述於 下0 42 200426025 1)測定可見光反射性膜之可見光線擴散反射率 係針對製出之預塗覆金屬板之塗裝有可見光反射性塗 料之面進行與實施例1之1)相同之測定。然而,本測定係測 定僅對555nm之可見光線擴散反射率者。 5 2)測定預塗覆金屬板之放射率 使用日本分光社製之傅立葉轉換紅外分光光度計 「VALOR-ΠΙ」,針對所製出預塗覆金屬板之塗裝有裏面塗 料之面,測定令所製出之預塗覆金屬板於板溫度為80°C時 波數600〜3000cm“領域之紅外發光光譜,再將其與標準黑 10 體之發光光譜比較,藉此測定金屬板之全放射率。此外, 標準黑體係使用於鐵板上以喷霧塗裝有30± 2μηι膜厚之 「ΤΗΙ-ΙΒ黑體噴霧」(達克斯日本社販售,歐其茲摩社製造) 者。 3)照明器具之照度測定 15 與實施例1之3)進行同樣之測定。評估結果係示於表 5。與裏面塗裝有放射率未滿0.7之一般裏面塗料者相較 下,於裏面塗裝有於80°C下之波數600〜3000cm-1領域中之 紅外線全放射率為0.7以上的熱吸收性膜者(PCM-III-2)照 度測定結果較高,照明器具變得明亮。 20 表5 PCM No. 裏面塗料 可見光反射性膜 面於555nm下之 擴散反射率 裏面塗料塗裝面之 放射率 照度測定 結果 PCM-III-1 一般裏面塗料 0.9 0.4 Δ PCM-III-2 熱吸收性塗料 0.9 0.8 〇 產業上之可利用性 藉本發明,可提供一種使照明器具及發出光信號之機 43 200426025 器的光之亮度更加明亮之技術。藉由本發明,不僅可使該 等機器之性能提高,亦可以較習知更少之能源消耗量來確 保與習知者同等之性能,故亦可提供省能化之機器。因此, 本發明可謂一於產業上價值極高之發明。 5 【圖式簡單說明】 第1圖係一模式截面圖,用以顯示本發明之預塗覆金屬 板之一實施型態。 第2圖一模式截面圖,用以顯示本發明之預塗覆金屬板 之另一實施型態。 10 第3圖係一用以測定照度之裝置概略圖。 【圖式之主要元件代表符號表】 1...金屬板 12...螢光燈照明器具 2...可見光反射性下塗膜 13...螢光燈 3...可見光反射性上塗膜 14...感測器 4...熱吸收性膜 15...反射板 11···箱 44When the resistivity is more than 1 · 0χ Η ^ Ω: X 15 is evaluated on the prepared pre-coated metal plate. The bending test of the film was performed only on the surface of the visible light reflecting film. The evaluation results are shown in Table 3 〇 36 200426025 Table 3 PCM No. Diffusion reflectance (400 ~ 700nm) Diffusion reflectance (555nm) Gloss illuminance Workability Twisting formability Corrosiveness PCM-I-1 0.89 0.92 90.3 〇 〇〇Δ PCM-I-2 0.90 0.93 90.3 〇〇〇 △ PCM-I-3 0.90 0.93 90.3 〇〇〇 △ Example PCM-I-4 0.90 0.93 90.3 〇〇〇Δ PCM-I-5 0.90 0.93 90.3 〇〇〇Δ PCM-I-6 0.87 0.91 95.2 〇〇〇Δ PCM-I-8 0.88 0.92 93.1 〇〇〇 △ PCM-I-8 0.88 0.92 90.0 〇〇 △ PCM-I-9 0.88 0.91 48.2 〇〇 〇Δ PCM-I-10 0.88 0.91 47.1 〇〇〇〇PCM-I-11 0.89 0.92 50.1 〇〇〇Δ PCM-I-12 0.86 0.88 90.1 Δ 〇〇Δ PCM-I-13 0.87 0.90 90.0 Δ 〇〇Δ PCM-I-14 0.92 0.95 90.2 〇〇〇Δ PCM-I-15 0.87 0.90 90.3 Δ〇〇Δ PCM-I-16 0.92 0.94 90.4 〇〇〇Δ PCM-I-17 0.92 0.94 90.2 〇〇〇Δ PCM- I-18 0.89 0.91 90.3 〇〇〇Δ PCM-I-19 0.91 0.94 90.3 〇〇Δ 〇PCM-I-20 0.92 0.94 90.3 〇〇Δ 〇PCM-I-21 0.91 0.9 4 85.0 〇〇〇Δ PCM-I-22 0.92 0.95 90.1 〇〇〇Δ PCM-I-23 0.72 0.75 95.3 X 〇〇 △ PCM-I-24 0.88 0.90 90.3 〇Δ X Δ Example PCM-I-25 0.86 0.89 85.2 〇XX Δ PCM-I-26 0.86 0.88 21.5 〇XX Δ PCM-I-27 0.87 0.90 9.6 〇XX Δ PCM-I-28 0.87 0.90 10.6 〇XX Δ PCM-I-29 0.90 0.92 9.8 〇XX 〇 PCM-I-30 0.90 0.92 11.2 〇XX 〇PCM-I-31 0.77 0.80 90.3 X 〇〇Δ PCM-I-32 0.68 0.71 90.5 X 〇 △ PCM-I-33 0.80 0.82 90.2 X 〇〇Δ PCM-I -34 0.78 0.80 90.1 X 〇〇Δ PCM-I-35 0.92 0.95 90.4 〇〇〇Δ PCM-I-36 0.82 0.84 90.2 X 〇〇Δ The pre-coated metal plate of the present invention (PCM-I-1 ~ 22) -Once a metal plate or a plated metal plate has a visible light-reflective undercoating film consisting of a binder resin and titanium oxide, 3 to 30 μm, and a fluorine-containing resin (trifluoroethylene vinyl chloride) on it Resin) binding agent Resin and titanium oxide visible light reflective top coating film 10 ~ 40μιη, and the amount of titanium oxide added in the visible light reflective bottom coating film 40 to 150 parts by mass of 100 parts by mass of the binder resin solid portion, and the amount of titanium oxide added in the visible light reflective top coating film is 40 to 150 parts by mass relative to 100 parts by mass of the binder resin solid portion. The diffuse reflectance of the reflective film is increased, and if it is used in the reflecting plate 37 200426025 of the lighting fixture, the degree of illumination is increased, which is very suitable. In addition, if the amount of titanium oxide added to the visible light reflective top coating film is 80 to 130 parts by mass relative to 100 parts by mass of the solid part of the binder resin, the diffuse reflectance of the visible light reflective film will be further improved, and more As ideal. 5 Either or both of the aforementioned visible light-reflective undercoating film and visible light-reflective topcoating film contain silicon dioxide or a silicon dioxide pigment (PCM + 9 ~ because the gloss of the visible light-reflective film is reduced, and it is used for reflective plates When the image of the light source is difficult to be reflected on the reflective plate, it is more suitable. In particular, the silicon dioxide pigments that adsorb metal ions to silicon dioxide (pCM less than 10) reduce the gloss of the reflective film in addition to visible light. In addition, the surname resistance is also improved, which is more ideal. However, it is equal to either or both of the visible light-reflective undercoating film and the visible light-reflective topcoating film, and the pigments containing stone dioxide or dioxide; Compared with the non-containing ones, the diffuse reflectance of visible light is low. Therefore, from the viewpoint of high diffuse reflectance, it is more suitable to use only a binder resin and titanium oxide. If the metal base material of the pre-coated metal plate is a steel plate or a plated steel plate (PCM small 1 ~ 18, 21), "the twist formability of the pre-coated metal plate is better." Binder resin for visible light reflective top coating film of the present invention The hydroxyl group valence of 20% difluorinated ethylene resin is 10 mg-KOH / g or less, and the addition amount of the cross-linking agent is 20 parts by mass or less relative to 100 parts by mass of the ethylene trifluoride resin (PCM-I- 21), the diffuse reflectance of visible light can be further improved, which is ideal. The visible light reflective undercoating film or visible light overcoating film of pre-coated metal plate 38 200426025 One or both of the amount of titanium oxide added Compared with the solid part of the binder resin, which is less than 100 parts by mass and less than 40 parts by mass (PCM less than 23), the reflectivity will decrease, and the illuminance when it is used in the reflector of a lighting fixture cannot be increased, which is not suitable. The amount of titanium oxide added to one or both of the visible light-reflective undercoating film or visible light top-coating film of the coated metal plate is more than 150 parts by mass relative to 100 parts by mass of the solid part of the binder resin, except for the reflectivity of the film surface. It is hardly improved (the visible light reflectance coating film% using a fluorine-based binder resin exceeds the amount, and the diffuse reflectance is reduced), and the film becomes brittle, which reduces the processability and the wrinkle formability, which is not suitable. In addition, if pre-coated with 10 metal plates Seeing that the film thickness of the under-reflective coating film is less than 3 μm, or the film thickness of the visible-reflective top coating film is less than 10 pm (Pdi-32 ~ 34), the reflectance is reduced, which is not appropriate. Also, pre-coating The thickness of the visible light-reflective coating film of the metal plate exceeds 30 μηι or the thickness of the visible light-reflective top coating film exceeds 40pm (PCM-I-27 ~ 30, 35). The continuous coating method (rolling with the same applicator) is not suitable for coating. In addition, when the binder resin of the visible light reflective top coating film of the pre-coated metal plate is not a fluorine resin, the diffuse reflection on the film surface The rate is lowered, and the illuminance cannot be improved, which is not ideal. Example 2 20 The method of making a pre-coated metal plate for testing is described in detail below. In the same way as in the method for making a pre-coated metal plate in the first addition example, a metal plate with a thickness of 0.6 mm was degreased, washed with water, and dried, and the addition treatment liquid was applied with a roller coater, which was heated with hot air. dry. Next, one side of the metal plate subjected to the addition treatment of 39 200426025 was coated with 15 μm. The coating materials 1-3 shown in Table 1 were used as the light-reflective undercoating film, and the other surface was coated with a roller shoulder applicator. 5 μηι After the universal coating FL100HQ manufactured by Fine-coating Co., Ltd., it was dried and hardened by a hot air induction heating furnace. Next, on the surface coated with the paint with visible light reflectivity, a coating method of 25 μπ1, which is a visible light reflective paint, was applied on a roller shower coater, and then the paint M3 contained in Table 1 was applied. Allow it to dry and harden. The conditions for degreasing and addition treatment were the same as in Example 丨. The details of the pre-coated metal sheet produced are shown in Table 4. In addition, in this embodiment, the following metal plates are used as the original plates. These metal plates are calendered by a calendering roller for coarseness adjustment. The original plate thickness (Ra) used in this experiment is shown in Table 4. GI: a commercially available hot-dip galvanized steel sheet (zinc adhesion amount: 60 g / m2 on one side; material: SGCD3 (JIS G3302)). AL: Commercially available pure aluminum plate (material: 1100 (JISh400)). SUS: a commercially available stainless steel plate (material: SUS430 (JISG4310)). The prepared pre-coated metal plate was subjected to measurement of visible light diffusion reflectance of the visible light reflecting film described in Example 丨). In addition, this measurement measures only the visible light diffuse reflectance at 555 nm. The results of the flat evaluation are shown in Table 4. 40 200426025 Table 4 No. Visible Light Reflective Coating on the Original Plate Visible Light Reflective Coating Diffusion Reflectance (555nm) Type Surface Roughness Ra (pm) Coating Type Film Thickness (μιη) Coating Type Film Thickness (μιη) PCM-II -1 GI 0.16 Paint 1-3 15 Paint 1-13 25 0.95 PCM-II-2 GI 0.64 Paint 1-3 15 Paint 1-13 25 0.95 PCM-II-3 AL 0.12 Paint 1_3 15 Paint 1-13 25 0.95 PCM -II-4 AL 0.04 Coating 1_3 15 Coating 1-13 25 0.93 PCM-II-5 SUS 0.03 Coating 1-3 15 Coating 1-13 25 0.93 PCM-II-6 GI 1.92 Coating 1-3 15 Coating 1-11 25 0.93 If the thickness of the pre-coated metal plate of the present invention is 0.05 to 1.8 pm (PCM-II-1 to 3) in terms of Ra, the diffuse reflectance is less than 0.05 pm (Ra to PCM-II-4, 5) When it is higher than 1.8pm (PCM-II_6), it is more reasonable. Example 3 This example was evaluated after a pre-coated metal plate provided with a heat-absorbing film. The manufacturing method of the pre-coated metal plate used for the experiment is detailed below. In the same manner as in the method of making a pre-coated metal plate in Example 1, a commercially available electron microscope bellword steel plate (zinc adhesion amount: 20g / m2 on one side; material: SECE (JIS G3313); surface roughness Ra = 〇9μιη; thickness: 〇6mm) alkali degreasing, washing with water and drying, and then applying 15 liquids of addition treatment with a roller coater, and drying it with hot air. Next, the surface of the addition-treated metal plate is coated with a roller coater called a melon sheet! The contained coating is used as a visible light-reflective undercoating film, and the other side is coated with the same coating material for 5 μm. Then, it is dried and hardened with a hot air induction heating furnace. Then, it is further applied to the surface coated with visible light-reflective undercoating. Use a roller shower-type coater to apply 20 waves as the surface of 20 visible light reflective coating! The coating is called moxibustion, and the heating furnace is induced to dry and harden with the hot air 41 200426025. In addition, the alkali degreasing and The conditions of the addition treatment and the conditions for baking of each record are the same as those of the implementation. Details of the pre-coated metal plate made from silk are shown in Table 5. In addition, in this experiment, the inner coating is used as follows. 5 Generally, the internal coating materials are [Fine Coating Co., Ltd.'s internal coating materials] [^ 1〇〇] 9 [(gray). Heat-absorbing paint is a heat-absorbing paint made using the following method. First, a commercially available paint Organic solvent-soluble / amorphous poly-ester (hereinafter referred to as poly-ester) "ByronTM gki4〇" (tree average knife · 13000, Tg · 20C) manufactured by Toyobo Corporation is dissolved in an organic solvent (Sorbeso 15〇 and cyclohexanone with mass ratio i Mixed)). Next, a commercially available hexamethylol-methylated trimeramine (Mitsui 15 match) was added to the polymer melt melted in an organic solvent in an amount of 15 parts by mass based on 500,000 parts by mass of polyisocyanate. "Siemel ™ 303" manufactured by Tieke Co., Ltd., 0.5 parts by mass of "Kaiteliste 6003B" manufactured by Nitsui Sieke Co., Ltd., which is a commercially available acid catalyst, was added, and stirred, and A melamine-hardened poly I-based clear coating was obtained. To the clear coating, 100 parts by mass of 15 parts by mass of Tokai Carbon Co., Ltd.'s carbon black "Decarburex # 735〇F" and 5 parts by mass of 20 parts of commercially available conductivity were added to the clear coating solid portion. Pigment (the conductive pigment is mixed with flake-shaped metal stew and chain-shaped metal scrap in a ratio of flake-shaped metal Ni / chain-shaped metal Ni = 6), and then stirred to obtain a heat-absorbing paint. k The details of the evaluation method of the pre-coated metal plate produced are described below 0 42 200426025 1) The visible light diffusion reflectance of the visible light reflective film is measured against the visible light reflection of the pre-coated metal plate produced The surface of the base coating was measured in the same manner as in Example 1 1). However, this measurement measures the reflectance for diffused visible light only at 555 nm. 5 2) Measure the emissivity of the pre-coated metal plate Using a Fourier transform infrared spectrophotometer "VALOR-ΠI" manufactured by Japan Spectroscopy Co., Ltd., for the surface of the pre-coated metal plate coated with the inner coating, determine the order The infrared emission spectrum of the prepared pre-coated metal plate with a wave number of 600 to 3000 cm at a plate temperature of 80 ° C was compared with the emission spectrum of a standard black 10 body to determine the total emission of the metal plate. In addition, the standard black system is used on iron plates and spray-coated with a "TIZ-1-IB Blackbody Spray" (sold by DAX Japan Ltd. and manufactured by Okizuma Corporation) with a film thickness of 30 ± 2 μm. 3) Measurement of illuminance of lighting equipment 15 The same measurement was performed as in Example 3). The evaluation results are shown in Table 5. Compared with ordinary internal paints whose emissivity is less than 0.7 on the inside, heat absorption on the inside with an infrared total emissivity of 0.7 or more at a wavenumber of 600 to 3000 cm-1 at 80 ° C The sex film person (PCM-III-2) has a high illuminance measurement result, and the luminaire becomes bright. 20 Table 5 Diffusion Reflectance of Visible Light Reflective Film Surface of PCM No. Coating at 555nm Measurement Results of Emissivity and Illumination of the Coating Surface of PCM No. PCM-III-1 General Coating 0.9 0.4 Δ PCM-III-2 Thermal Absorptivity Industrial availability of paint 0.9 0.8 〇 With the present invention, a technology can be provided to make the brightness of the light of lighting appliances and light emitting devices 43 200426025 brighter. By means of the present invention, not only the performance of such machines can be improved, but also the energy consumption can be lower than that of the conventional ones to ensure the same performance as the conventional ones, so energy-saving machines can also be provided. Therefore, the present invention can be described as an invention with extremely high industrial value. 5 [Brief description of the drawings] Fig. 1 is a schematic cross-sectional view showing an embodiment of the pre-coated metal plate of the present invention. Fig. 2 is a schematic sectional view showing another embodiment of the pre-coated metal plate of the present invention. 10 Figure 3 is a schematic diagram of a device for measuring illuminance. [Representative symbols for main elements of the drawing] 1 ... Metal plate 12 ... Fluorescent lamp lighting equipment 2 ... Visible light reflective coating film 13 ... Fluorescent lamp 3 ... Visible light reflective Coating film 14 ... Sensor 4 ... Heat absorbing film 15 ... Reflector 11 ... Box 44
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TW093104755A TWI286100B (en) | 2003-02-25 | 2004-02-25 | Precoated metal sheet for light reflectors |
TW093104756A TWI252162B (en) | 2003-02-25 | 2004-02-25 | Precoated metal sheet for light reflectors |
TW095137886A TW200714842A (en) | 2003-02-25 | 2004-02-25 | Percolated metal sheet for light reflectors |
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TW093104755A TWI286100B (en) | 2003-02-25 | 2004-02-25 | Precoated metal sheet for light reflectors |
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TW095137886A TW200714842A (en) | 2003-02-25 | 2004-02-25 | Percolated metal sheet for light reflectors |
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US (2) | US7393578B2 (en) |
JP (2) | JP4299832B2 (en) |
KR (2) | KR100677929B1 (en) |
MY (2) | MY140822A (en) |
TW (3) | TWI286100B (en) |
WO (2) | WO2004076173A1 (en) |
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US11635557B2 (en) | 2016-07-15 | 2023-04-25 | Fujifilm Corporation | Laminate, kit, method for producing laminate, and optical sensor |
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KR100677929B1 (en) * | 2003-02-25 | 2007-02-05 | 신닛뽄세이테쯔 카부시키카이샤 | Precoated metal plate for reflection plate |
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-
2004
- 2004-02-23 KR KR1020057015858A patent/KR100677929B1/en not_active IP Right Cessation
- 2004-02-23 JP JP2005502868A patent/JP4299832B2/en not_active Expired - Fee Related
- 2004-02-23 US US10/545,619 patent/US7393578B2/en not_active Expired - Fee Related
- 2004-02-23 KR KR1020057015857A patent/KR100677928B1/en not_active IP Right Cessation
- 2004-02-23 WO PCT/JP2004/002063 patent/WO2004076173A1/en active Application Filing
- 2004-02-23 WO PCT/JP2004/002050 patent/WO2004076172A1/en active Application Filing
- 2004-02-23 US US10/545,846 patent/US7416774B2/en not_active Expired - Fee Related
- 2004-02-23 JP JP2005502866A patent/JP4406399B2/en not_active Expired - Fee Related
- 2004-02-25 TW TW093104755A patent/TWI286100B/en not_active IP Right Cessation
- 2004-02-25 TW TW093104756A patent/TWI252162B/en active
- 2004-02-25 MY MYPI20040620A patent/MY140822A/en unknown
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Cited By (1)
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US11635557B2 (en) | 2016-07-15 | 2023-04-25 | Fujifilm Corporation | Laminate, kit, method for producing laminate, and optical sensor |
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TW200714842A (en) | 2007-04-16 |
TWI252162B (en) | 2006-04-01 |
TWI286100B (en) | 2007-09-01 |
KR20050103243A (en) | 2005-10-27 |
JP4299832B2 (en) | 2009-07-22 |
MY140816A (en) | 2010-01-15 |
US7393578B2 (en) | 2008-07-01 |
US20060147721A1 (en) | 2006-07-06 |
KR20050103242A (en) | 2005-10-27 |
MY140822A (en) | 2010-01-29 |
JP4406399B2 (en) | 2010-01-27 |
WO2004076172A1 (en) | 2004-09-10 |
KR100677929B1 (en) | 2007-02-05 |
JPWO2004076173A1 (en) | 2006-06-01 |
US20060147673A1 (en) | 2006-07-06 |
JPWO2004076172A1 (en) | 2006-06-01 |
WO2004076173A1 (en) | 2004-09-10 |
TW200424060A (en) | 2004-11-16 |
KR100677928B1 (en) | 2007-02-05 |
US7416774B2 (en) | 2008-08-26 |
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