TW200418181A - SOI chip structure with dual-thickness active device layer and method for producing the same - Google Patents

SOI chip structure with dual-thickness active device layer and method for producing the same Download PDF

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TW200418181A
TW200418181A TW92104990A TW92104990A TW200418181A TW 200418181 A TW200418181 A TW 200418181A TW 92104990 A TW92104990 A TW 92104990A TW 92104990 A TW92104990 A TW 92104990A TW 200418181 A TW200418181 A TW 200418181A
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TW584968B (en
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jia-qi Qian
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Via Tech Inc
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Abstract

A silicon-on-insulator (SOI) chip structure (or wafer structure) with a dual-thickness active device layer on an insulative layer comprises an active device layer (capable of being sub-divided into a thinner active device layer and a thicker active device layer); at least a shallower buried oxide, in which each buried oxide is located at a specified location beneath the active device layer; at least a deep trench surrounding the buried oxide, the installation depth of the deep trench being deeper than the installation depth of the buried oxide; and a grounding layer in connection with the active device layer and the buried oxide. During the production process, the active device layer, the buried oxide and the deep trench are formed by processing a first wafer. The grounding layer belongs to a second wafer. The first wafer and the second wafer are formed into an SOI wafer having a dual-thickness active device layer by a wafer bonding process.

Description

200418181 五、發明說明(1) 【發明所屬之技術領域】 , 本發明係提供一種具有雙厚度(dual-thickness)元件 層(active device layer) SOI晶片結構,尤指含有一種 較淺層氧化區(shallower buried oxide),其周邊具有被 較大設置深,度之深溝(deep trench)所環繞的氧化區結 構0 本發明亦提供其製造方法,尤指一種於尚未接合的晶 圓上預先設置一被具有較大設置深度之深溝(deep t r e n c h )環繞的氧化區,使得此氧化區在本身所屬之晶圓 翻轉以與另外作為接地層的晶圓接合(wafer bonding)及 切割(s p 1 i t)後,能形成一相對於該較淺層氧化區上的較 薄元件層與相對於未設有該氧化區上的較厚元件層之雙厚 度元件層S0 I晶片結構以及其製造方法。 【先前技術】 請參閱第一圖,第一圖為習知SOI (Silicon on I n s u 1 a t o r )晶片結構1 0之橫if面示意圖。所謂的s 〇 I晶片 結構即是石夕(silicon)元件層在絕緣層(insulator) (如二氧化矽)之上。此SO I晶片結構1 〇包含有一元件層 1 2用來做積體電路元件的佈局、一絕緣層1 4位在元件層1 2 的下方、以及一接地層1 6位在絕緣層1 4的下方。一般而 言’就元件層12來說,其厚度dl是均一的(uniform), 也就是說習知SO I晶片結構1 0為一單一厚度元件層的s〇 I晶 200418181 五、發明說明(2) 片。絕緣層14通常又被稱為埋入氧化層(buried oxide' layer,簡稱BOX),此埋入氧化層的形成方式很多,譬如 直接把氧離子離子佈植進入矽基材當中,再加高溫來氧化 原先的矽基材,使得原始的矽基材結構能在某個可預先決 定的特定深、度位置形成二氧化石夕的埋入氧化層。而S0 I晶 圓的元件層1 2 —般來說,其厚度d 1大概介於0 . 0 3微米到1 0 微米之間。200418181 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention provides a SOI wafer structure having a dual-thickness active device layer, especially a shallow oxide region ( shallower buried oxide), the periphery of which has an oxide region structure surrounded by a larger set of deep trenches. The present invention also provides a method for manufacturing the same, especially a method in which An oxidation region surrounded by a deep trench having a larger set depth makes the oxidized region after the wafer to which it belongs is flipped to bond and cut (sp 1 it) with another wafer that is a ground layer. A double-thickness element layer SOI wafer structure with respect to a thinner element layer on the shallower oxidation region and a thicker element layer not provided with the thicker element layer on the oxidation region can be formed and a manufacturing method thereof. [Prior art] Please refer to the first figure, which is a schematic diagram of a transverse if-plane of a conventional SOI (Silicon on I n s u 1 a tor) wafer structure 10. The so-called IO chip structure is that the silicon element layer is on an insulator (such as silicon dioxide). The SO I wafer structure 10 includes an element layer 12 for layout of integrated circuit elements, an insulating layer 14 located below the element layer 12 and a ground layer 16 located at the insulating layer 14. Below. Generally speaking, as far as the element layer 12 is concerned, its thickness dl is uniform, which means that the conventional SO I wafer structure 10 is a soi crystal with a single-thickness element layer. 200418181 V. Description of the invention (2 ). The insulating layer 14 is also commonly referred to as a buried oxide 'layer (BOX). There are many ways to form the buried oxide layer, such as directly implanting oxygen ion ions into a silicon substrate, and then adding high temperature to the substrate. The original silicon substrate is oxidized, so that the original silicon substrate structure can form a buried oxide layer of stone dioxide at a certain predetermined depth and degree. The S0 I crystal element layer 1 2 generally has a thickness d 1 of about 0.3 μm to 10 μm.

然而,在現今系統單晶片(S y s t e m ο n a C h i p, S 0 C )逐漸成為市場主流的情況下,同一個晶片結構上的元件 層可能需要去佈局許多不同種類的電路元件,這些電路元 件各自具有各自的尺寸以及散熱條件、操作電流或電壓大 小的特徵,使得在一個厚度均一的S0 I晶片結構上,很難 滿足所有元件的需求。也就是說,有些元件的操作電壓較 大或電流較大、散熱量較多,其較適.合佈局在厚度較大的 元件層位置(因較大操作電流以及崩潰電壓較大等等原因 );而如果是操作電壓較小或是散熱量較少的元件,只需 要佈局在厚度不是那麼大的元件層位置即可。如果整個 S0 I晶片結構的元件層厚度均一的話,那些需要較大工作 電壓或散熱較多的元件,同樣可以佈局在這種晶片結構 上,但相對就需要佔據較大的晶片面積,如此一來單一片 晶圓上所能佈局的晶片數目將因此而減少,並不符合經濟 需求。此外,習知之S0 I晶片結構1 0,其對於靜電放電 (electro static discharge, ESD)的抵抗能力,由於However, in the current system single-chip (Sytem ο na Chi, S 0 C) is gradually becoming the mainstream of the market, the component layers on the same chip structure may need to layout many different types of circuit components, these circuit components are each With their respective dimensions and heat dissipation conditions, operating current or voltage characteristics, it is difficult to meet the requirements of all components on a SOI chip structure with uniform thickness. In other words, some components have higher operating voltages or larger currents and more heat dissipation, which is more suitable. Suitable layout is in the position of thicker component layers (due to larger operating currents and larger breakdown voltages, etc.) ; And if it is a component with lower operating voltage or less heat dissipation, it only needs to be placed on the component layer position that is not so thick. If the thickness of the component layer of the entire SOI wafer structure is uniform, those components that require a larger operating voltage or have more heat dissipation can also be laid out on this wafer structure, but relatively large wafer areas are required. As a result, the number of wafers that can be laid out on a single wafer will be reduced, which does not meet economic needs. In addition, the conventional S0 I wafer structure 10 has a resistance to electrostatic discharge (ESD) due to

200418181 五、發明說明(3) 其元件層12難以有效的接地(effectively grounded)及 元件崩潰電壓(break-down voltage)受到了厚度dl的限制 而顯得不足。 是以,、由上可知,上述習知技術之S 0 I晶片結構,在 實際使用上,顯然具有不便與缺失存在,而可待加以改善 者0 緣是,本發明人有感於上述缺失之可以改善,乃特潛 心研究,終於提出一種設計合理且有效改善上述缺失之本200418181 V. Description of the invention (3) It is difficult to effectively grounded the element layer 12 and the break-down voltage of the element layer 12 is insufficient due to the limitation of the thickness dl. Therefore, it can be seen from the above that the S 0 I chip structure of the above-mentioned conventional technology obviously has inconveniences and defects in practical use, and needs to be improved. The reason is that the inventor felt the above-mentioned defects. Can be improved, Naite researched it, and finally proposed a rational design and effective improvement

發明。 【發明内容】 本發明之主要目的在於提供一種具有雙厚度元件層的 S0 I晶片結構,藉由於第一晶圓上形成一較淺層氧化區以 — 及環繞此氧化區且設置深度大於此氧化區設置深度的深 溝,後得相對此較淺層氧化區(上方)的元件層厚度小於其 -餘未有設置較淺層氧化區(上方)的元件層厚度,而能提供 多種不同種類元件佈局於此第一晶圓元件層上。此第一晶 圓稍後將翻轉,與另一做為接地層的第二晶圓(亦稱為承 載晶圓(handle wafer))接合(bonding),之後再對接 合後的第一晶圓進行切割(s p 1 i t)並進行後續表面處理, 形成一具有雙厚度元件層SO I晶圓。invention. [Summary of the Invention] The main object of the present invention is to provide a SOI wafer structure with a double-thickness element layer. As a shallower oxide region is formed on the first wafer—and the oxide region surrounds the oxide region and the depth is greater than the oxidation The depth of the deep groove in the area is set, and the thickness of the element layer is smaller than that of the shallower oxidation area (above). The thickness of the element layer is not provided in the shallower oxidation area (above), and it can provide a variety of different types of component layouts. On the first wafer element layer. This first wafer will be flipped later, and bonded to another second wafer (also referred to as a handle wafer) as a ground layer, and then the first wafer after bonding will be bonded. Slicing (sp 1 it) and subsequent surface treatment to form a SO I wafer with a double-thickness element layer.

第7頁 200418181 五、發明說明(4) 本發明之另一目的在於提供上述SOI晶片結構的製造 方法,先於第一晶圓上的第一預定位置處設置一對對準標 記,再於第二預定位置處設置至少一具有第一預定設置深 度的環形深溝,之後再於此第二預定位置(也就是深溝) 的内側以熱、氧化(thermal oxidation)的方式形成具有第 二預定設置深度(此第二預定設置深度小於第一預定設置 深度)的氧化區。因為深溝的設置深度(第一預定設置深 度)大於之後形成的氧化區設置深度(第二預定設置深度 ),且深溝表面(及晶圓表面)有一氮化矽(si 1 icon n i tr i de )薄膜保護,使得在氧化區形成時,可免除矽晶格 熱氧化時因為矽晶格膨脹不均勻所伴隨而來的鳥嘴 (bird’s beak )效應,因而不至於對鄰近元件層產生破 壞。於處理完第一晶圓上的深溝以及氧化區後,將此第一 晶圓翻轉,與可能具有一表面純矽層(s i 1 i c ο η 1 a y e r )或 一表面氧化層(oxidized layer)或一表面金屬層(metal layer)的第二晶圓(亦稱為承載晶圓)接合,之後再對接合 後的第一晶圓切割及進行後續表面處理,以獲得本發明的 S 0 I晶片結構。 為了達成上述目的,本發明主要係在提供一種具有雙 厚度元件層之S0 I晶片結構以及其製造方法。此具有雙厚 度元件層S 0 I晶片結構包含有:一元件層(可細分為一較薄 元件層與一較厚元件層);至少一較淺層氧化區設置在元 件層之一預定位置上;至少一深溝環繞氧化區,該深溝之 200418181 五、發明說明(5) 設置深度係大於氧化區之設置深度;以及一接地層與元< 件 層以及氧化區相連接 (adjacently connected)。而製造 此雙厚度元件層SO I晶片結構的方法,包含有下列步驟: 提供一第一晶圓;於第一晶圓之第一預定位置處設置至少 一對(a pair of)對準標記(alignment marks);於第一晶 圓之第二預定位置處,蝕刻出具有一第一預定設置深度的 至少一環型深溝(d e e p t r e n c h);對深溝(及晶圓表面)沈 積一氮化矽(si 1 icon nitride)薄膜;於第二預定位置之 深溝内側對第一晶圓進行#刻一(小於第一預定設置深度 之)第四預定設置深度之石夕材質區;於已完成蝕刻的第二 預定位置内側之石夕表面上以熱氧化(thermal oxidation) 的方式,使石夕晶格熱氧化膨服形成一熱氧化石夕(t h e r m a 1 oxide)材料的氧化區;以一化學氣相沈積法(CVD)於該深 溝沈積並填滿一养晶氧化石夕^ amorphous si 1 icon oxide );使用一化學機械研磨法(C Μ P)用來平整化以及去除表 面多餘的氧化矽及氣化石夕薄膜;提供一第二晶圓且翻轉第 一晶圓,同時利用,晶圓接合的方式將第一晶圓與第二晶 圓連接;以及於〆第二預定設置深度處切割翻轉後的第一 晶圓;最後進行後續表面處理。 為了使貴審查委員能更進一步瞭解本發明為達成預 定目的所採取之技術、手段以及功效,請參閱以下有關本 菸明之詳細說明與附圖,相信本發明之目的、特徵與特 黑1,當可由此得〆深入且具體之瞭解’然而所附圖示僅提Page 7 200418181 V. Description of the invention (4) Another object of the present invention is to provide a method for manufacturing the above-mentioned SOI wafer structure. A pair of alignment marks is set at a first predetermined position on a first wafer, and At least one annular deep groove having a first predetermined setting depth is set at two predetermined positions, and then a second predetermined setting depth (thermal oxidation) is formed inside the second predetermined position (that is, the deep groove) by thermal oxidation. This second predetermined setting depth is smaller than the first predetermined setting depth). Because the setting depth of the deep trench (the first predetermined setting depth) is greater than the setting depth of the oxide region (the second predetermined setting depth) formed later, and the surface of the deep trench (and the surface of the wafer) has a silicon nitride (si 1 icon ni tr i de) The thin film protection prevents the bird's beak effect caused by the uneven expansion of the silicon lattice during the thermal oxidation of the silicon lattice during the formation of the oxidized region, and thus does not cause damage to the adjacent element layers. After processing the deep trenches and oxidized areas on the first wafer, the first wafer is turned over and may have a surface pure silicon layer (si 1 ic ο η 1 ayer) or a surface oxide layer (oxidized layer) or A second wafer (also called a carrier wafer) with a metal layer on the surface is bonded, and then the bonded first wafer is cut and subjected to subsequent surface treatment to obtain the S 0 I wafer structure of the present invention. . In order to achieve the above object, the present invention is mainly to provide a SOI wafer structure having a double-thickness element layer and a manufacturing method thereof. The wafer structure with a double-thickness element layer S 0 I includes: an element layer (which can be subdivided into a thinner element layer and a thicker element layer); at least one shallower oxide region is disposed at a predetermined position of the element layer At least one deep trench surrounds the oxidized region, and the deep trench is 200418181 V. Description of the invention (5) The set depth is greater than the set depth of the oxidized region; and a ground layer is connected to the element < The method for manufacturing the SOI wafer structure of the double-thickness element layer includes the following steps: providing a first wafer; setting at least a pair of alignment marks at a first predetermined position of the first wafer ( alignment marks); at the second predetermined position of the first wafer, at least a ring-shaped deep trench having a first predetermined set depth is etched; a silicon nitride (si 1) is deposited on the deep trench (and the wafer surface) icon nitride) thin film; #etch one (less than the first predetermined setting depth) of the fourth predetermined setting depth of the Shi Xi material area inside the deep trench at the second predetermined position; the second predetermined On the surface of Shi Xi inside the site, thermal oxidation is used to thermally oxidize the Shi Xi lattice to form an oxidation zone of the thermo 1 oxide material; by a chemical vapor deposition method ( CVD) deposited on the deep trench and filled with a crystalline oxide oxide ^ amorphous si 1 icon oxide); a chemical mechanical polishing method (CMP) was used to planarize and remove excess silicon oxide and gasified stones on the surface Thin film; providing a second wafer and flipping the first wafer, and simultaneously connecting the first wafer with the second wafer by means of wafer bonding; and cutting the flipped first at a second predetermined set depth Wafer; final surface treatment. In order to allow your reviewers to further understand the technology, means and effects adopted by the present invention to achieve the intended purpose, please refer to the following detailed description and accompanying drawings of the present invention. I believe that the purpose, characteristics and special black of the present invention1. This can lead to a deep and specific understanding '

第9頁 200418181Page 9 200418181

供參考與說明用’並非用來對本發明加以限制者。 【實施方式】 請參閱第二圖A、第二圖β與第二圖c,第二圖A為本發 明之具有雙、厚度兀件層SOI晶片結構之第一實施例50的示 意圖,第二圖B則為第二圖A中第一晶圓60於製造完畢後 的上視圖’第一圖C為第二圖a之另一實施態樣。本發明之 5 0 I晶片結構5 〇包含有一第一晶圓6 〇與一第二晶圓6丨,此 第一晶圓6 0與弟一晶圓6 1將於生產過程中利用一晶圓接合 的方式彼此接合’經切割後形成SO I晶片結構5 0。 第一實施例50包含有一元件層62用來佈局積體電路元 件、至少一圈深溝6 4以及一被深溝所環繞的埋入氧化層 (BOX)(也就疋氧化區)元件層62及氧化區65與下 方一矽層6 1相連接。其中元件層6 2 .、深溝6 4,以及深溝 6 4所環繞的埋入氧化區W係為第一晶圓6 0之一部份。元件 層6 2及氧化區6 5下方之一矽層6 1係為第二承載晶圓6丨之矽 層,其作用如同一接地層。 如第二圖B上視圖所示,其中深溝6 4係環繞埋入氧化層6 5 而設置的,且其設置深度D 1係大於埋入氧化層6 5的設置深 度D 2。每一氧化區6 5係設置於第一晶圓6 0的預定位置上, 也可以說是設置在深溝64的内側。在實作上,由於深溝64 <藝 係早於此氧化區6 5形成,所以在決定好只要氧化區6 5所欲 設置的預定位置後,即可反推得到深溝6 4所應設置的位 -For reference and explanation, 'is not intended to limit the invention. [Embodiment] Please refer to the second diagram A, the second diagram β, and the second diagram c. The second diagram A is a schematic diagram of the first embodiment 50 of the SOI wafer structure with double and thick element layers. FIG. B is a top view of the first wafer 60 in FIG. 2 after the manufacturing is completed. The first image C is another embodiment of the second image a. The 50 I wafer structure 50 of the present invention includes a first wafer 60 and a second wafer 6 丨. The first wafer 60 and the first wafer 61 will use a wafer in the production process. The bonding methods are bonded to each other to form an SO I wafer structure 50 after dicing. The first embodiment 50 includes an element layer 62 for layout of integrated circuit components, at least one deep trench 64, and a buried oxide layer (BOX) (i.e., hafnium oxide region) element layer 62 and oxide surrounded by the deep trench. Region 65 is connected to a silicon layer 61 below. The buried oxide region W surrounded by the element layer 62, the deep trench 64, and the deep trench 64 is a part of the first wafer 60. The silicon layer 61 under the element layer 62 and the oxide region 65 is the silicon layer of the second carrier wafer 6 and functions as the same ground layer. As shown in the upper view of the second figure B, the deep trenches 6 4 are arranged around the buried oxide layer 6 5, and the setting depth D 1 is greater than the setting depth D 2 of the buried oxide layer 65. Each of the oxidized regions 65 is disposed at a predetermined position on the first wafer 60, and it can also be said that it is disposed inside the deep trench 64. In practice, since the deep groove 64 < art system is formed earlier than this oxidation zone 65, after determining the predetermined position as long as the oxidation zone 65 is set, the reverse depth of the deep groove 64 4 should be set. Bit-

第10頁 200418181 五、發明說明(Ό 置。Page 10 200418181 V. Description of the invention.

由於埋入氧化層6 5係以一熱氧化晶格膨脹的方式形 成,故在形成過程中若沒有環繞深溝6 4的設置,由於部分 矽基材受熱、氧化,晶格將往上下膨脹,使得第一晶圓元件 層62容易因為熱氧化形成過程中氧化區65周邊因為鳥嘴效 應而有晶格斷裂(crack )的結果產生。第一晶圓60於深 溝6 4以及氧化區6 5形成完畢後,將會被反轉(f 1 i p )而與 第二晶圓6 1接合。如此一來,第一晶圓6 0的(熱氧化形成 之)氧化區6 5與元件層6 2都能與第二晶圓6 1之矽表面接 合。在SOI晶片結構50中’第二晶圓61如同一接地層,使 得除了佈局於氧化區65上方元件層62以外的積體電路元件 能夠參考到地(ground)。以元件層62的角度來看,在設置 氧化區6 5的預定位置上所對應的元件層6 2 (亦即一較薄元 件層),其厚度D 3將明顯小於未設置氧化區6 5所對應的元 件層62 (亦即一較厚元件層)之厚度D4。有了此雙厚度元Since the buried oxide layer 65 is formed by a thermal oxidation lattice expansion, if there is no arrangement surrounding the deep trench 64 during the formation process, due to the heating and oxidation of some silicon substrates, the lattice will expand up and down, making The first wafer element layer 62 is easily generated due to a lattice crack caused by the bird's beak effect around the oxidized region 65 during the thermal oxidation formation process. After the first trench 60 and the oxidized region 65 are formed, the first wafer 60 will be inverted (f 1 i p) and bonded to the second wafer 61. In this way, both the (thermally oxidized) oxidized region 65 and the element layer 62 of the first wafer 60 can be bonded to the silicon surface of the second wafer 61. In the SOI wafer structure 50, the 'second wafer 61 is the same ground layer, so that the integrated circuit components other than the element layer 62 disposed above the oxidized region 65 can be referred to the ground. From the perspective of the element layer 62, the thickness D 3 of the corresponding element layer 6 2 (ie, a thinner element layer) at a predetermined position where the oxidized region 65 is provided will be significantly smaller than that where the oxidized region 65 is not provided. The thickness D4 of the corresponding element layer 62 (ie, a thicker element layer). With this double thickness element

件層(厚度為D3與D4 ) SO I晶片結構50的提供,元件層62 將可以用來設置不同種類的電路元件。電路元件彼此之間 可能因為所需的操作電壓,電流或散熱需求的差異,使得 所適合設置位置的元件層62厚度彼此不同。一些需要較高 $操作電壓、電流或是較大的功率消耗或是較大的接地電 流的電路元件,即可設置在厚度等於D4的元件層6 2位置, ,把其他操作電流或散熱需求不是這麼高的電路元件設置 在厚度等於D3的元件層62位置即可。如此設計的目的,除The component layers (thicknesses D3 and D4) of the SO I wafer structure 50 are provided, and the component layer 62 can be used to set different types of circuit components. The circuit elements may have different thicknesses of the element layers 62 at suitable positions due to differences in required operating voltage, current, or heat dissipation requirements. Some circuit components that require higher operating voltage, current, or higher power consumption or larger ground current can be placed at the position of the component layer 62 with a thickness equal to D4. Other operating currents or heat dissipation requirements are not Such a high circuit element may be provided at the position of the element layer 62 having a thickness equal to D3. So designed for

第11頁 200418181 五、發明說明(8) 了配合電路元件的需求外,與只具有單一元件層厚度的, S0 I晶片結構相較,也不會有操作電流較大,散熱需求較 大的電路元件需要佔據較大晶圓面積而影響整個晶圓所承 載的晶片(chip)數目。此外’以第二晶圓6 1做為接地層’ 將可使本發、明之SOI晶片結構50更加有效地對抗靜電放電 現象。 第一晶圓60另外包含有至少一對(a pair of)設置於 第一預定位置之對準標記6 7,係位於元件層中、埋入氧化 層之平面上。對準標記的設置目的在於讓之後深溝6 4以及 氧化區6 5的設置(均利用微影,蝕刻的方式)進行時,讓 步進機(stepper)及其光罩能直接對應上述之對準標記 6 7。當兩對準標記能提供某一步進機的對位機制時,將可 方便在第一晶圓6 0的預定位置處微影及蝕刻出所需的深溝 乃至於形成該氧化區。 . 請參閱第二圖C,第二圖C為本發明之具有雙厚度元件 層SO I晶片結構之第一實施例舌0的另一示意圖,係第二圖A 之另一實施態樣。其中深溝6 4的設置深度D 1及於經晶圓切 割後之第一晶圓6 0之外表面(即晶圓切割面)6 9與下表面 (即下矽表面亦即晶圓接合面)6 8。 請參閱第三圖A,第三圖A為本發明之SO I晶片結構之 第二實施例8 0之示意圖。此第二實施例8 0包含有一元件層Page 11 200418181 V. Description of the invention (8) In addition to the requirements of matching circuit components, compared with the S0 I chip structure with only a single component layer thickness, there will not be a circuit with a large operating current and a large heat dissipation requirement. The components need to occupy a large wafer area and affect the number of chips carried on the entire wafer. In addition, 'taking the second wafer 61 as the ground layer' will make the present and future SOI wafer structure 50 more effective against the electrostatic discharge phenomenon. The first wafer 60 further includes at least a pair of alignment marks 67 arranged at a first predetermined position, which are located on the plane of the element layer and buried in the oxide layer. The purpose of setting the alignment marks is to allow the setting of the deep groove 64 and the oxidized area 65 afterwards (both by lithography and etching), so that the stepper and its mask can directly correspond to the above alignment marks. 6 7. When the two alignment marks can provide the alignment mechanism of a certain stepper, it will be convenient to lithography and etch the required deep grooves at the predetermined position of the first wafer 60 and even to form the oxidized area. Please refer to the second diagram C. The second diagram C is another schematic diagram of the tongue 0 of the first embodiment of the SOI wafer structure with a double-thickness element layer, which is another embodiment of the second diagram A. The depth D 1 of the deep groove 64 and the outer surface of the first wafer 60 after the wafer cutting (ie, the wafer cutting surface) 6 9 and the lower surface (ie, the lower silicon surface is also the wafer bonding surface). 6 8. Please refer to the third diagram A, which is a schematic diagram of the second embodiment 80 of the SO I wafer structure of the present invention. This second embodiment 80 includes an element layer.

第12頁 200418181 五、發明說明(9) 8 3 '至少一深溝8 4,以及被深溝8 4所環繞的埋入氧化區’ 85。元件層83及氧化區85下方與一埋入氧化層87相連接, 埋入氧化層87下方有一矽層88作用如同一接地層。 其中元件層83、深溝84,以及深溝84所環繞的埋入氧化區 8 5係為第一 ·晶圓8 1之一部份。埋入氧化層8 7及下方一矽層 8 8係為第二承載晶圓8 2之表面氧化層及矽層。Page 12 200418181 V. Description of the invention (9) 8 3 'At least one deep trench 8 4 and a buried oxide region' 85 surrounded by the deep trench 8 4. A buried oxide layer 87 is connected below the element layer 83 and the oxidized region 85. A silicon layer 88 functions as the same ground layer under the buried oxide layer 87. The element layer 83, the deep trench 84, and the buried oxide region 85 surrounded by the deep trench 84 are part of the first wafer 811. The buried oxide layer 87 and the underlying silicon layer 88 are the surface oxide layer and the silicon layer of the second carrier wafer 82.

第二承載晶圓8 2則在與第一晶圓8 1翻轉接合後做為此 SO I晶片結構8 0的承載及接地使用。深溝8 4於第一晶圓8 1 的處理過程中,會先預先填入一氮化矽(si 1 icon n i t r i d e )薄膜,之後於氧化區8 5形成後利用一化學氣相沈 積法(CVD)所產生的二氧化矽所填滿,至於氧化區85則為 熱氧化石夕材(thermal oxides)。關於深溝84與氧化區85材 料的選擇,可以有許多種不同的材料組合,同樣的情形也 發生在第二圖A,B,C所揭示的實施例當中。此外,深溝 8 4的寬度較佳為〇. 2至5微米,其深度(亦即第一預定設置 深度)較佳為0 . 1至1 0微米。The second carrier wafer 82 is used for carrying and grounding the SO I wafer structure 80 after being flipped and bonded with the first wafer 81. In the process of processing the first wafer 8 1, the deep trench 8 4 is filled with a silicon nitride (si 1 icon nitride) film in advance, and then a chemical vapor deposition (CVD) method is used after the oxide region 8 5 is formed. The generated silicon dioxide is filled, and the oxidized area 85 is thermal oxides. Regarding the choice of materials for the deep groove 84 and the oxidized area 85, there can be many different combinations of materials, and the same situation also occurs in the embodiments disclosed in the second figures A, B, and C. In addition, the width of the deep groove 84 is preferably 0.2 to 5 micrometers, and the depth (that is, the first predetermined setting depth) is preferably 0.1 to 10 micrometers.

與第二圖A及第二圖B之本發明的第一實施例相較,第 三圖A之S 0 I晶片結構8 0,其第二晶圓8 2於與第一晶圓8 1接 合之前,已先在其第二晶圓82表面形成一熱氧化層87,使 得此熱氧化層8 7於兩晶圓接合後,能與氧化區8 5以及深溝 8 4連接。就元件層8 3的角度而言,有氧化區8 5設置的元件 層8 3 (亦即一較薄元件層)其厚度D 5將小於無氧化區8 5設Compared with the first embodiment of the present invention in the second diagram A and the second diagram B, the S 0 I wafer structure 80 of the third diagram A is connected to the first wafer 81 by the second wafer 82. Previously, a thermal oxide layer 87 had been formed on the surface of the second wafer 82 so that the thermal oxide layer 87 could be connected to the oxidized region 85 and the deep trench 84 after the two wafers were bonded. In terms of the angle of the element layer 8 3, the thickness D 5 of the element layer 8 3 (that is, a thinner element layer) provided with the oxidized region 85 will be smaller than that of the non-oxidized region 85.

第13頁 200418181 五、發明說明(ίο) 。換句 局需要 件;而 需求高 積體電 80同樣 步進機 能於第 及姓刻 設置位 厚度D6 用來佈 電路元 來佈局 麼高的 片結構 影時讓 如此便 溝8 4以 記86的 話, 較大 具有 速或 路元 另外 及其 一晶 位於 置較 一氧化層8 7外,另 第三圖A所示之SOI SOI元件(未.顯示 (interconnect 元件後,部份大操 )由元件層8 3貫穿 以讓這些SOI元件 置的元件層83 (亦即一輕 一 說,沒有氧化區85J置件層)之 操作電壓或是需龙二ϊ,70件層8 3將可 氧化散3熱功率的積體 是操作電流‘不需太大&則可專門用 件。第三圖Α之具VW/條件不是這 包含有至少一對對準桿&几件層so I晶 光罩得以直接與這31準6」於進行微 圓81上的某些預定ί置微hi6對齊’ 氧化區85(未形成前)之矽材柄蝕刻出深 佳為位於第一晶圓元件二兩對準標 的兩端點。 第二晶圓82除了預先於复 ^ 外包含有一矽層88,如同_ ^表面形成 晶片結構8 G,即便已經在元也層。如 ),甚至在元件層之上設Ϊ^83佈局 layer)(同樣未顯示)連接牛連接層 作電流之S0 I元件仍然需要導♦ = ,so 1 不導電的氧化區87而能與石夕展'f*tVia 得以接地。 曰88連接, 請參閱第三圖B,第三圖1 層S(H晶片結構之第二實施g 為本發明之具有雙厚度元件Page 13 200418181 V. Description of the Invention (ίο). In other words, the board needs pieces; while the high-capacity electric 80 is also the same stepper that can set the bit thickness D6 at the first and last name, which is used to lay out circuit elements to lay out how high the film structure is. Such a groove 8 4 to remember 86 words The larger one has a speed or circuit element and one of its crystals is located outside the oxide layer 87, and the third SOI SOI element shown in Figure A (not shown) Layer 8 3 runs through to allow these SOI elements to be placed on the component layer 83 (that is, to put it lightly, there is no oxidized area 85J placement layer) the operating voltage may require a long time, 70 pieces of layer 8 3 will oxidize and disperse 3 The product of thermal power is the operating current. 'It doesn't need too much & it can be used specially. The third figure A has the VW / condition. This does not include at least one pair of alignment rods & several layers of so I crystal mask. Directly aligned with some of the 31 micro 6's on the micro circle 81, the predetermined micro-hi6 alignment is performed. The silicon handle of the oxidized area 85 (before formation) is etched deep and preferably aligned on the first wafer element. The two ends of the target. The second wafer 82 contains a silicon layer 88 in addition to the complex surface in advance, like the surface. Into a wafer structure of 8 G, even if it is already in the element layer. For example, even a Ϊ83 layout layer is set on the element layer) (also not shown) The S0 I element connected to the connection layer for current still needs to be guided. The so 1 non-conductive oxidation region 87 can be grounded to Shi Xizhan'f * tVia. 88 connection, please refer to the third figure B, the third figure 1 layer S (H chip structure of the second implementation g is a double-thickness element of the present invention

之另一實施態樣。其中深溝84 ^的另一不意圖,係第圖三A # «4的設置深度及於經晶圓切割Another implementation aspect. The other intention of the deep groove 84 ^ is the setting depth of A # «4 in Figure 3 and the wafer cutting

200418181200418181

面)8 9 1與下表面('即 後之第一晶圓8 1之外表面(即晶圓切割 晶圓接合面)8 9 2。 睛參閱第四圖A,第四圖為本發明s〇I晶片結構之 實施例90之、示意圖。第三實施例9〇有一元件層93、至少一 圈深,94,以及被深溝94所環繞的埋入氧化區95。元件層 93及氧化區95下方與一金屬層96相連接,金屬層“下方 一矽層9 7,如同一接地層。Surface) 8 9 1 and the lower surface ('that is, the outer surface of the first wafer 8 1 (that is, the wafer cutting wafer bonding surface) 8 9 2. See the fourth figure A, the fourth figure is the invention s 〇I wafer structure Example 90, a schematic diagram. The third embodiment 90 has a device layer 93, at least one circle deep, 94, and a buried oxide region 95 surrounded by a deep trench 94. The device layer 93 and the oxide region 95 The lower layer is connected to a metal layer 96, and the metal layer "is a silicon layer 97 below, like the same ground layer.

其中元件層93、深溝94 ,以及深溝94所環繞的埋入氧化區 9 5係為第一,圓8 1之一部份。金屬層9 6下方一矽層9 7係為 第二承載晶圓9 2之矽層。金屬層9 6可以為第二承載晶圓 92之表面金屬層,亦可以為第一晶圓81之表面金屬:。The element layer 93, the deep trench 94, and the buried oxide region 95 surrounded by the deep trench 94 are part of the first and circle 81. A silicon layer 97 under the metal layer 96 is the silicon layer of the second carrier wafer 92. The metal layer 96 may be the surface metal layer of the second carrier wafer 92 or the surface metal of the first wafer 81.

與之岫的實%例相同’第一晶圓9 1同樣包含有元件層 9 3 ’没置深度等於D 7的深溝9 4,以及被此深溝9 4所環繞, 設置深度等於D8的氧化區95。由於氧化區95的設置,使得 對應於設置有此氧化區9 5的元件層9 3 (亦即一較薄元件層) 其相對厚度D 9將會小於未設f有氧化區9 5對應的元件層 9 3 (亦即一較厚元件層)的厚度D1 0,如此一來,即形成一 具有雙厚度元件層之SOI晶片結構,以在不同厚度的元件 層9 3位置佈局不同需求的SO I元件。第一晶圓9 1之深溝9 4 同樣是先填入一氮化矽薄膜之後’才繼續以利用化學氣相 沈積法產生的非晶氧化矽所填滿。至於埋入之氧化區9 5則 是用熱氧化矽所組成。It is the same as the actual example. The first wafer 9 1 also includes the element layer 9 3. The deep trench 9 4 with no depth equal to D 7 is surrounded by the deep trench 9 4, and an oxidation region with a depth equal to D 8 is set. 95. Due to the arrangement of the oxidized region 95, the relative thickness D 9 of the element layer 9 3 corresponding to the oxidized region 9 5 (ie, a thinner element layer) will be smaller than that of the element without the oxidized region 9 5. The thickness D1 0 of the layer 9 3 (that is, a thicker element layer). In this way, an SOI wafer structure with a double-thickness element layer is formed, so that different requirements of SO I are laid out at different thicknesses of the element layer 93. element. The deep trench 9 4 of the first wafer 91 is also filled with a silicon nitride film first 'before it is filled with the amorphous silicon oxide produced by the chemical vapor deposition method. The buried oxide region 9 5 is composed of thermal silicon oxide.

第15頁 200418181 五、發明說明(12) 第四圖A與第三圖A不同之處在於第四圖A的第二晶圓 92可以在其表面形成一金屬層96之後,方與翻轉後的第一 晶圓91接合。此金屬層96可為一金屬系統(metal system ),也就是,一金屬層96為許多不同金屬的多層複合物’如 Ti、Ta、TiN、TaN、Au或Cu等金屬層或金屬合金層之組 合。第一晶圓91在接合前,亦可在其接合面上先形成一薄 金屬層,以增加晶圓接合之強度(bonding strength)。Page 15 200418181 V. Description of the invention (12) The difference between the fourth diagram A and the third diagram A is that the second wafer 92 of the fourth diagram A can be formed with a metal layer 96 on the surface, and the reversed The first wafer 91 is bonded. The metal layer 96 may be a metal system, that is, a metal layer 96 is a multilayer composite of many different metals, such as a metal layer or a metal alloy layer such as Ti, Ta, TiN, TaN, Au, or Cu. combination. Before the first wafer 91 is bonded, a thin metal layer may also be formed on its bonding surface to increase the bonding strength of the wafer.

此外,第四圖佈局於元件層93之SOI元件如99於參考 接地至接地層9 7時,其導電塞1 〇 1 (為另外一絕緣層1 0 2所 包覆)只需與能開通到金屬層9 6即可。SO I元件9 9是經由 元件層之上設置之電連接層(interconnect layer)(未 顯示)連接上述之導電塞101。 第四圖A之S 0 I晶片結構9 0同樣包含有至少一對對準標記g § 位於第一晶圓元件層93之晶圓兩端,其目的已在前文有所 說明。 請參閱第四圖β,第四圖B為本發明之具有雙厚度元件 層SO I晶片結」冓之第三實施例8 〇的另一示意圖,係第四圖Α 之另一實施態樣。其中深溝94的設置深度D7及於經切割後 之弟曰曰圓之外表面(即晶圓切割面)ι〇3與下表面(即下 矽表面)104。 π ®! rIn addition, in the fourth figure, when an SOI element such as 99 is laid out on the element layer 93 and grounded to the ground layer 9 7 with reference, its conductive plug 10 (covered by another insulating layer 102) need only be connected to The metal layer 9 6 is sufficient. The SO I element 919 is connected to the above-mentioned conductive plug 101 via an interconnect layer (not shown) provided on the element layer. The S 0 I wafer structure 90 of the fourth figure A also includes at least one pair of alignment marks g § located on both ends of the wafer of the first wafer element layer 93, the purpose of which has been described above. Please refer to the fourth diagram β, and the fourth diagram B is another schematic diagram of the third embodiment 80 of the SOI wafer junction having a double-thickness element layer according to the present invention, which is another embodiment of the fourth diagram A. The depth D7 of the deep trench 94 and the outer surface (ie, the wafer cutting surface) of the circle after cutting, and the lower surface (ie, the lower silicon surface) 104. π ®! r

第16頁 200418181 五、發明說明(13) 請參閱第五圖A至第五圖J,第五圖A至第五圖J為本♦ 明S0 I晶片結構的簡化製造流程圖。一般來說,整個製造 方法流程係由對第一晶圓處理開始,之後再將此第一晶圓 翻轉並透過一晶圓接合的方式與另一做為接地層使用的第 二晶圓連接、。 第五圖A至第五圖Η所示即專注在對第一晶圓的處理。 第五圖Α係先對第一晶圓之第一表面1 1 0内,於第三預定設 置深度處離子植入(ion implant)—層氫離子,而第一晶 圓的第三預定設置深度之平面(形成一晶格破壞之矽晶格 層)即為第一晶圓之第一表面1 1 0與第二晶圓接合後,切割 此第一晶圓的預定切割平面1 1 2。此第三預定設置深度(亦 即預定切割平面1 1 2之深度)係由一植入氫離子束的能量所 決定。 第五圖B即在第一晶圓之元件層之第一預定位置處設 置至少一對對準標記,此對準標記的設置係為了方便之後 步進機及其光罩的對準,使得/能於第一晶圓的第二預定位 置以及此環繞此第二預定位置的内側分別蝕刻出深溝及其 内側環繞之矽材質區。 第五圖C係揭示於第二預定位置蝕刻出一具有第一預 定設置深度D 1 1的深溝。之後於第一表面1 1 0及此深溝中先 行填入一氣化石夕薄膜,如第五圖D所示。之後,於此第二Page 16 200418181 V. Description of the invention (13) Please refer to the fifth figure A to fifth figure J, and the fifth figure A to fifth figure J is a simplified manufacturing flowchart of the SOI wafer structure. Generally speaking, the entire manufacturing method process starts with the processing of the first wafer, and then the first wafer is flipped and connected to another second wafer used as a ground layer through a wafer bonding method. . The fifth graph A to the fifth graph Η focus on the processing of the first wafer. The fifth figure A is an ion implant—a layer of hydrogen ions—on the first surface 110 of the first wafer at a third predetermined setting depth, and the third predetermined setting depth of the first wafer The plane (forming a lattice-damaged silicon lattice layer) is the predetermined cutting plane 1 12 of the first wafer after the first surface 1 10 of the first wafer is bonded to the second wafer. The third predetermined setting depth (that is, the depth of the predetermined cutting plane 1 12) is determined by the energy of an implanted hydrogen ion beam. The fifth figure B is to set at least one pair of alignment marks at a first predetermined position of the element layer of the first wafer. The alignment marks are set to facilitate the alignment of the stepper and its photomask later, so that / A deep trench and a silicon material region surrounding the inner side can be etched at a second predetermined position of the first wafer and an inner side surrounding the second predetermined position, respectively. The fifth figure C discloses that a deep trench having a first predetermined set depth D 1 1 is etched at a second predetermined position. Afterwards, a thin film of gasified fossils is filled into the first surface 110 and the deep trench, as shown in FIG. 5D. After this second

200418181 五、發明說明(14) 預定位置所環繞的内側蝕刻出一具有第四預定設置深度’ D 1 2的矽材質區,其中此第四預定設置深度D1 2係小於第一 預定設置深度D1 1 (如第五圖E所示)。稍後將以熱氧化 (thermal oxidation)的方式將位於第二預定位置的内側 區(氧化區、未形成前之石夕材質區)之裸露石夕晶格熱氧化形成 二氧化矽,而氮化矽薄膜的厚度必須保護其餘覆蓋之矽晶 格不被熱氧化。由於該矽材質區在熱氧化形成二氧化矽的 過程中,晶格上下膨脹,故有此深溝的設置,以避免所謂 鳥嘴效應的產生,且該深溝蝕刻的深度(第一預定設置深 度)D 1 1大於其内側區蝕刻的深度(第四預定設置深度) D 1 2大約一倍以上。 如第五圖F所示,為二氧化矽的氧化區於第二預定位 置(也就是深溝)的内側區以熱氧化的方式形成後的示意 圖。其中該氧化區之深度(第二預定設置深度)D 1 3係小於 該深溝之深度(第一預定設置深度)D 1 1。200418181 V. Description of the invention (14) A silicon material region having a fourth predetermined setting depth 'D 1 2 is etched on the inner side surrounded by the predetermined position, where the fourth predetermined setting depth D1 2 is smaller than the first predetermined setting depth D1 1 (As shown in the fifth figure E). Later, the exposed stone lattice in the inner region of the second predetermined position (oxidized region, pre-formed stone material region) is thermally oxidized to form silicon dioxide by thermal oxidation, and nitrided. The thickness of the silicon film must protect the remaining covered silicon lattice from thermal oxidation. Because the silicon material area expands up and down during the process of thermal oxidation to form silicon dioxide, the deep groove is provided to avoid the so-called bird's beak effect, and the depth of the deep groove etching (the first predetermined setting depth) D 1 1 is more than twice the depth of the inner region etching (fourth predetermined setting depth) D 1 2. As shown in FIG. 5F, it is a schematic diagram after the oxidation region of the silicon dioxide is formed in the second predetermined position (that is, the deep trench) by thermal oxidation. The depth (second predetermined setting depth) D 1 3 of the oxidation zone is smaller than the depth (first predetermined setting depth) D 1 1 of the deep trench.

第五圖G所示為欲填滿深溝剩餘空間的步驟,填入在 之前氮化矽層的上方,為利用一化學氣相沈積法所產生的 非晶氧化矽層,此非晶氧化矽層同樣會覆蓋在之前透過熱 氧化所產生的二氧化矽層(即氧化區)之上。之後,必須將 除了填充深溝外,在第一表面1 1 〇上多餘的CVD非晶氧化矽 層及氮化石夕薄膜給去除。這邊所使用的為一普遍使用的化 學機械研磨法(CMP )用來平整化以及去除這些多餘的CVDThe fifth figure G shows the steps to fill the remaining space of the deep trench. It is filled on the previous silicon nitride layer. The amorphous silicon oxide layer is an amorphous silicon oxide layer produced by a chemical vapor deposition method. It will also cover the silicon dioxide layer (ie, the oxidized area) generated by thermal oxidation. After that, in addition to filling the deep trench, the excess CVD amorphous silicon oxide layer and nitride nitride film on the first surface 110 must be removed. A commonly used chemical mechanical polishing (CMP) method is used here to planarize and remove these excess CVDs.

第18頁 200418181 五、 氧 對 火 製 液 理 給 晶 第 割 定 後 步 前 結 圓 同 而 發明說明(15) 化矽及氮化矽薄膜,如第五圖Η所示。稍後,可附加,地 此已平整化的第一晶圓第一表面1 1 0施以一高溫氫氣回 (high temperature hydrogen anneal)以修復在先前 程中所可能出現的晶格受損,以及利用氫氟酸(HF )溶 或蒸汽對、此第一晶圓矽表面進行微量之去表面氧化層處 。第五圖I所示為把到已進行到第五圖Η步驟的第一晶圓 翻轉,並以一晶圓接合的方法與做為接地層使用的第二 圓接合。然後對先前植入氫原子的平面位置1 1 2 (亦即 三預定設置深度處)用一水刀(water jet)進行切 ,使成如第五圖J所示之SO I晶片結構。其中,此第三預 設置深度處於經過切割後,同樣需要利用CMP對切割過 的切割面(晶圓表面)進行平整化的步驟,或是再進行 次高溫氫氣回火的動作。 若第二晶圓在接合之前,於其表,面就先進行一熱氧化 驟使生成一熱氧化矽材料的氧化層,或是於其表面生成 導電的金屬系統後,再與第一晶圓接合,同樣可獲得與 述第三圖以及第四圖相同之具有雙厚度元件層S0 I晶片 構0 相較於先前技術,本發明之S0 I晶片結構,係利用晶 中氧化區的設置’以達成不同元件層厚度的結果。此不 的元件層厚度將可因此而適用於不同的積體電路元件, 較不需要去遷就該些電路元件之間的差異,以達到能容Page 18 200418181 V. Oxygen-to-liquid-liquid liquid crystals are crystallized. After the step is completed, the steps are rounded. The same invention is explained. (15) Siliconized silicon and silicon nitride films, as shown in the fifth figure Η. Later, it may be added that the first surface 1 1 0 of the planarized wafer is subjected to a high temperature hydrogen anneal to repair the lattice damage that may have occurred in the previous process, and Hydrofluoric acid (HF) solution or steam is used to remove a small amount of surface oxide layer on the silicon surface of this first wafer. The fifth figure I shows that the first wafer which has been subjected to the step of the fifth figure is turned over, and a wafer bonding method is used to bond with the second circle used as the ground layer. Then, the plane position 1 1 2 (that is, at three predetermined setting depths) of the previously implanted hydrogen atom is cut with a water jet to form an SO I wafer structure as shown in the fifth figure J. Among them, this third preset depth is after dicing, and it is also necessary to use CMP to planarize the diced cutting surface (wafer surface), or perform a secondary high-temperature hydrogen tempering operation. If the second wafer is on the surface of the second wafer before bonding, a thermal oxidation step is performed to generate an oxide layer of the thermal silicon oxide material, or a conductive metal system is formed on the surface, and then the first wafer is bonded to the first wafer. Bonding can also obtain the same S0 I wafer structure with a double-thickness element layer as described in the third and fourth figures. Compared to the prior art, the S0 I wafer structure of the present invention uses the arrangement of oxidation regions in the crystals to Achieve results for different element layer thicknesses. This different component layer thickness will therefore be applicable to different integrated circuit components, and it is less necessary to accommodate the differences between these circuit components in order to achieve capacity

第19頁 200418181 五、發明說明(16) 置不同特性電路元件的結果。另外,由於使用了晶圓接令 的方法,使得前述第二圖以及第四圖之S0 I晶片結構具有 直接的接地層,相對而言,其對靜電放電的抵抗能力亦隨 之增加。Page 19 200418181 V. Description of the invention (16) The result of placing circuit elements with different characteristics. In addition, because the wafer order method is used, the SOI wafer structure in the second and fourth figures has a direct ground plane. Relatively speaking, its resistance to electrostatic discharge also increases.

V 以上所述,僅為本梦明之較佳實施例,凡依本發明申 請專利範圍所做之均等修飾與變化,皆應屬本發明專利之 涵蓋範圍。V The above description is only a preferred embodiment of the present invention. Any equal modifications and changes made in accordance with the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.

第20頁 200418181 圖式簡單說明 [ 圖 示 簡 單 說明】 f 第 _ 一 圖 為習知SOI晶 片結構之橫斷面示意圖< 3 第 二 圖 A為本發明之 具有雙厚度元件層SOI晶 片 結 構之 第 一 實 施 例 的示意圖。 第 二 圖 B則為第二圖 A中 第 一丨一 晶圓於 製造完畢 後 的 上視 圖 〇 第 二 圖 C則為第二圖 A中 之 另 一實施 態樣。 第 三 圖 A為本發明之 SOI 晶 片 結構之 第二實施 例 之 不意 圖 〇 第 二 圖 B則為第三圖 A中 之 另 一實施 態樣。 第 四 圖 A為本發明S 0 I晶 片 結 構之第 三實施例 之 示 意 圖 〇 第 四 圖 B則為第四圖 A中 之 另 一實施 態樣。 第 五 圖 A至第五圖J為本 發 明 SOI晶月 丨結構的其- -簡化 之 製 造 流 程 圖。 圖 示 之 符 號 說明 50 80 Λ 90 S 0 I晶片結 構 60 、 81 91 第一晶圓( 晶圓切割前之- -部份) 61 82 、 92 第二晶圓 62 Λ 83 Λ 93 元件層 64 Λ 84 Λ 94 深溝 65 Λ 85 Λ 95 氧化區 67 86 98 對準標記Page 20 200418181 Schematic illustration [Simplified illustration] f The first figure is a schematic cross-sectional view of a conventional SOI wafer structure < 3 The second diagram A is a diagram of a SOI wafer structure with a double-thickness element layer according to the present invention Schematic diagram of the first embodiment. The second figure B is the top view of the first wafer in the second figure A after the fabrication is completed. The second figure C is another implementation mode in the second figure A. The third figure A is an unintended view of the second embodiment of the SOI wafer structure of the present invention. The second figure B is another embodiment of the third figure A. The fourth diagram A is a schematic diagram of a third embodiment of the SOI wafer structure of the present invention. The fourth diagram B is another embodiment of the fourth diagram A. The fifth graph A to the fifth graph J are the simplified manufacturing process diagrams of the SOI crystal moon structure of the present invention. Symbols shown in the figure: 50 80 Λ 90 S 0 I Wafer structure 60, 81 91 First wafer (--part before wafer cutting) 61 82, 92 Second wafer 62 Λ 83 Λ 93 Element layer 64 Λ 84 Λ 94 Deep groove 65 Λ 85 Λ 95 Oxidation zone 67 86 98 Alignment mark

第21頁 200418181 圖式簡單說明 87 第二晶圓氧化層 9 6 金屬系統 (接地層) 88 > 97 矽層 99 SOI元件 101導電塞、 1 0 2絕緣層 1 1 0第一晶圓之第一表面 1 1 2切割平面(第 68 H 89 卜 892 表面與下表面) 預定設置深度) 103、104 第一 曰曰 圓之上下表面(外Page 21 200418181 Brief description of the diagram 87 Second wafer oxide layer 9 6 Metal system (ground layer) 88 > 97 Silicon layer 99 SOI element 101 conductive plug, 1 0 2 Insulating layer 1 1 0 1 surface 1 1 2 cutting plane (68 H 89 bu 892 surface and lower surface) predetermined setting depth) 103, 104 first round upper and lower surface (outside

第22頁Page 22

Claims (1)

200418181 六、申請專利範圍 1. 一種具有雙厚度元件層(dual-thickness active , device layer ) SOI (silicon on insulator )晶片結 構,包含有: 一元件層; 至少 >、氧化區,每一該氧化區係設置在該元件層之一 預定位置中; 至少一深溝(trench )環繞該氧化區,該深溝之設置 深度係大於該氧化區之設置深度;以及 一接地層與該元件層以及該氧化區連接。 2. 如申請專利範圍第1項之SO I晶片結構,其中該元件層' 該氧化區以及該深溝係由處理一第一晶圓後形成,該接 地層則屬於一第二晶圓,該第一晶圓與該第二晶圓係以 一晶圓接合(wafer bonding)的方式連接。 3. 如申請專利範圍第1項之SO I晶片結構,其中該接地層為 一單晶石夕層(single crystal silicon layer)0 4. 如申請專利範圍第1項之SO I晶片結構,其中該深溝中係 填入一二氧化矽。 5. 如申請專利範圍第4項之SO I晶片結構,其中該二氧化矽 係透過一化學氣相沈積法(chemical vapor deposition, CVD)產生。200418181 VI. Application Patent Scope 1. A dual-thickness active (device layer) SOI (silicon on insulator) wafer structure, including: an element layer; at least >, oxidation regions, each of which is oxidized The region is arranged in a predetermined position of the element layer; at least one deep trench surrounds the oxidation region, and the depth of the deep trench is greater than that of the oxidation region; and a ground layer and the element layer and the oxidation region connection. 2. For the SO I wafer structure of the first patent application scope, wherein the element layer, the oxidized area and the deep trench are formed after processing a first wafer, the ground layer belongs to a second wafer, and the first A wafer and the second wafer are connected in a wafer bonding manner. 3. If the SO I wafer structure of the first scope of the patent application, the grounding layer is a single crystal silicon layer. 4. If the SO I wafer structure of the first scope of the patent application, Deep trenches are filled with silicon dioxide. 5. The SO I wafer structure according to item 4 of the patent application, wherein the silicon dioxide is produced by a chemical vapor deposition (CVD) method. 第23頁 200418181 六、申請專利範圍 t 6. 如申請專利範圍第4項之SO I晶片結構,其中該深溝於被 填入該二氧化矽之前係預先沈積一氮化矽薄膜。 7. 如申請專利範圍第1項之SO I晶片結構,其中該氧化區係 由一熱氧化石夕(thermal oxides )形成。 8. 如申請專利範圍第1項之SO I晶片結構,另外包含有至少 一對對準標記(alignment marks)設置在該第一晶圓 之元件層中,亦即晶圓表面内。 9. 如申請專利範圍第1項之SO I晶片結構,其中該深溝的寬 度為0 . 2 - 5微米,而該深溝的深度為0 . 1 - 1 0微米。 1 0.如申請專利範圍第1項之S0 I晶片結構,其中該深溝的 設置深度係及於經切割後之該第一晶圓上、下表面, 亦即晶圓表面(晶圓切割面)與該晶圓接合面。 1 1. 一種具有雙厚度元件層S0 I晶片結構,包含有: 一元件層; 至少一氧化區,每一該氧化區係設置在該元件層之 一預定位置中; 至少一深溝環繞該氧化區,該深溝之設置深度係大 於該氧化區之設置深度;Page 23 200418181 6. Scope of patent application t 6. For the SO I wafer structure of the scope of patent application item 4, wherein the deep trench is previously deposited with a silicon nitride film before being filled into the silicon dioxide. 7. The SO I wafer structure according to item 1 of the patent application scope, wherein the oxidation region is formed by a thermal oxides. 8. If the SO I wafer structure of the first patent application scope includes at least one pair of alignment marks arranged in the element layer of the first wafer, that is, in the wafer surface. 9. The SO I wafer structure according to item 1 of the patent application, wherein the width of the deep trench is 0.2 to 5 micrometers, and the depth of the deep trench is 0.1 to 10 micrometers. 10. According to the SOI wafer structure of the first scope of the patent application, the depth of the deep groove is set on the upper and lower surfaces of the first wafer after dicing, that is, the wafer surface (wafer cutting surface). It is bonded to the wafer. 1 1. A SOI wafer structure having a double-thickness element layer, comprising: an element layer; at least one oxidized region, each of which is disposed in a predetermined position of the element layer; at least one deep trench surrounding the oxidized region The setting depth of the deep trench is greater than the setting depth of the oxidation zone; 第24頁 200418181 六、申請專利範圍 一接地層;以及 ’ 一氧化層位於該接地層之上,並直接與該氧化層上 方該元件層以及該氧化區連接。 1 2.如申請專利範圍第1 1項之SO I晶片結構,其中該元件 層、該氧化區以及該深溝係由處理一第一晶圓後形 成,該接地層與該氧化層則屬於一第二晶圓,該第一 晶圓與該第二晶圓係以一晶圓接合的方式連接。 1 3.如申請專利範圍第1 1項之SO I晶片結構,其中該深溝中 係填入一二氧化矽。 1 4.如申請專利範圍第1 3項之SO I晶片結構,其中該二氧化 矽係透過一化學氣相沈積法產生。 1 5.如申請專利範圍第1 3項之SO I晶片結構,其中該深溝於 被填入該二氧化矽之前係預先沈積一氮化矽薄膜。 1 6.如申請專利範圍第1 1項之SO I晶片結構,其中該氧化區 係由一熱氧化石夕形成。 1 7.如申請專利範圍第11項之SO I晶片結構,其中該接地層 為一單晶;δ夕層。Page 24 200418181 6. Scope of patent application: a ground layer; and ’an oxide layer is located on the ground layer, and is directly connected to the element layer and the oxide region above the oxide layer. 1 2. According to the SOI wafer structure of the 11th patent application scope, wherein the element layer, the oxidized area and the deep trench are formed after processing a first wafer, the ground layer and the oxide layer belong to a first Two wafers, the first wafer and the second wafer are connected in a wafer bonding manner. 1 3. The SO I wafer structure according to item 11 of the patent application scope, wherein the deep trench is filled with silicon dioxide. 14. The SO I wafer structure according to item 13 of the patent application scope, wherein the silicon dioxide is produced by a chemical vapor deposition method. 15. The SO I wafer structure according to item 13 of the patent application scope, wherein the deep trench is pre-deposited with a silicon nitride film before being filled with the silicon dioxide. 16. The SO I wafer structure according to item 11 of the patent application scope, wherein the oxidation region is formed by a thermally oxidized stone. 1 7. The SO I wafer structure according to item 11 of the patent application scope, wherein the ground layer is a single crystal; a delta layer. 第25頁 200418181 六、申請專利範圍 1 8.如申請專利範圍第1 1項之SO I晶片結構,其中該位於,該 接地層上方之氧化層係為一熱氧化矽。 1 9.如申請專利範圍第1 1項之SO I晶片結構,另外包含有至 少一對對準標記,設置在位於該第一晶圓之元件層 中,亦即晶圓表面内。 2 0.如申請專利範圍第1 1項之SO I晶片結構,其中該深溝的 寬度為0 . 2 - 5微米,而該深溝的深度為0 . 1 - 1 0微米。 2 1.如申請專利範圍第1 1項之SO I晶片結構,其中該深溝的 設置深度係及於經切割後之該第一晶圓上、下表面, 亦即晶圓表面(晶圓切割面)與該晶圓接合面。 2 2 · —種具有雙厚度元件層SO I晶片結楫,包含有: 一元件層; 至少一氧化區,每一該氧化區係設置在該元件層之 一預定位置上; 至少一深溝環繞該氧化區,該深溝之設置深度係大 於該氧化區之設置深度; 一接地層;以及 一金屬層位於該接地層之上,並直接與該金屬層上 方該元件層以及該氧化區連接。Page 25 200418181 6. Scope of patent application 1 8. The SOI wafer structure according to item 11 of the patent application scope, wherein the oxide layer located above the ground layer is a thermal silicon oxide. 19. The SO I wafer structure according to item 11 of the patent application scope, further comprising at least a pair of alignment marks, which are arranged in the element layer of the first wafer, that is, in the wafer surface. 20. The SO I wafer structure according to item 11 of the patent application scope, wherein the width of the deep trench is 0.2 to 5 microns, and the depth of the deep trench is 0.1 to 10 microns. 2 1. The SO I wafer structure according to item 11 of the scope of patent application, wherein the depth of the deep trench is set on the upper and lower surfaces of the first wafer after dicing, that is, the wafer surface (wafer cutting surface) ) Interface with the wafer. 2 2 · A SOI wafer structure with a double-thickness element layer, comprising: an element layer; at least one oxidized region, each of which is disposed at a predetermined position of the element layer; at least one deep trench surrounds the In the oxidized region, the depth of the deep trench is greater than the depth of the oxidized region; a ground layer; and a metal layer located on the ground layer and directly connected to the element layer and the oxidized region above the metal layer. 第26頁 200418181 六、申請專利範圍 2 3 .如申請專利範圍第2 2項之SO I晶片結構,其中該元件’ 層、該氧化區以及該深溝係由處理一第^一晶圓後形 成,該接地層與該金屬層則屬於一第二晶圓,該第一 晶圓與該第二晶圓係以一晶圓接合的方式連接。 層 屬 金 該 中 其 構 結 〇 片 晶m) Ie o t s s 之sy 項1 2a 2 t 第me 圍c 範統 利系 專屬 請金 申一 如為 2 5 .如申請專利範圍第2 2項之SO I晶片結構,另外包含有至 少一對對準標記,設置在該第一晶圓之元件層中,亦 即晶圓表面内。 2 6 .如申請專利範圍第2 2項之SO I晶片結構,其中該深溝的 寬度為0 . 2 - 5微米,而該深溝的深度為0 . 1 - 1 0微米。 2 7.如申請專利範圍第2 2項之SO I晶片結構,其中該深溝中 係填入一二氧化石夕。 2 8.如申請專利範圍第2 7項之SO I晶片結構,其中該二氧化 石夕係透過一化學氣相沈積法產生。 2 9 .如申請專利範圍第2 7項之SO I晶片結構,其中該深溝於 被填入該二氧化矽之前係預先沈積一氮化矽薄膜。Page 26, 200418181 VI. Patent application scope 2 3. For the SOI wafer structure of the 22nd patent application scope, wherein the element 'layer, the oxidized area and the deep trench are formed after processing a first wafer, The ground layer and the metal layer belong to a second wafer, and the first wafer and the second wafer are connected in a wafer bonding manner. The structure of the layer is gold, and the structure is 0 sheet crystals m) Ie otss sy item 1 2a 2 t Section me perimeter c Fan Tongli is exclusive, please apply for Jinshenyi as 25. If you apply for SO in item 22 of the patent scope The I-wafer structure further includes at least one pair of alignment marks, which are disposed in the element layer of the first wafer, that is, within the wafer surface. 26. The SO I wafer structure according to item 22 of the patent application scope, wherein the width of the deep trench is 0.2 to 5 microns, and the depth of the deep trench is 0.1 to 10 microns. 2 7. The SO I wafer structure according to item 22 of the patent application scope, wherein the deep trench is filled with a dioxide of oxidant. 2 8. The SO I wafer structure according to item 27 of the patent application scope, wherein the dioxide is generated by a chemical vapor deposition method. 29. The SOI wafer structure according to item 27 of the patent application scope, wherein the deep trench is previously deposited with a silicon nitride film before being filled with the silicon dioxide. 第27頁 200418181 六、申請專利範圍 3 0 .如申請專利範圍第2 2項之SO I晶片結構,其中該氧化,區 係由一熱氧化石夕形成。 3 1.如申請專利範圍第2 2項之SO I晶片結構,其中該接地層 為一單、晶矽層。 3 2.如申請專利範圍第2 2項之SO I晶片結構,其中該深溝的 設置深度係及於經切割後之該第一晶圓上、下表面亦 即晶圓表面(晶圓切割面)與該晶圓接合面。Page 27 200418181 VI. Application scope of patent 30. For example, the SOI wafer structure of item 22 of the scope of patent application, in which the oxidation is formed by a thermally oxidized stone. 3 1. The SO I chip structure according to item 22 of the patent application scope, wherein the ground layer is a single, crystalline silicon layer. 3 2. The SO I wafer structure according to item 22 of the scope of the patent application, wherein the depth of the deep groove is set on the upper and lower surfaces of the first wafer after dicing, that is, the wafer surface (wafer cutting surface) It is bonded to the wafer. 3 3. —種具有雙厚度元件層SO I晶片結構的簡化之製造方 法,包含有下列步驟: 提供一第一晶圓; 於該第一晶圓之第一預定位置處設置至少一對對準 標記, , 於該第一晶圓之第二預定位置處,蝕刻出具有一第 一預定設置深度的至少一深溝; 對該深溝沈積一氮化矽薄膜;3 3. A simplified manufacturing method of a SOI wafer structure with a double-thickness element layer, including the following steps: providing a first wafer; setting at least one pair of alignments at a first predetermined position of the first wafer Marking at least a deep trench having a first predetermined set depth at a second predetermined position of the first wafer; depositing a silicon nitride film on the deep trench; 於該第二預定位置之内側對該第一晶圓進行蝕刻一 第四預定設置深度之矽材質區,其中該第四預定設 置深度係小於該第一預定設置深度; 於已完成蝕刻的第二預定位置内側以熱氧化的方式 形成一第二預定設置深度之氧化矽材料的氧化區, 其中該第二預定設置深度係小於該第一預定設置深The first wafer is etched on the inside of the second predetermined position with a silicon material region of a fourth predetermined setting depth, wherein the fourth predetermined setting depth is smaller than the first predetermined setting depth; An oxidation region of a second predetermined set depth of the silicon oxide material is formed inside the predetermined position by thermal oxidation, wherein the second predetermined set depth is smaller than the first predetermined set depth. 第28頁 200418181 六 申請專利範圍 度; ’ 以一化學氣相沈積法對該深溝沈積一非晶氧化矽 (amorphous silicon oxides ) ; 提供一第二晶圓且翻轉該第一晶圓,同時利用一晶 圓接合(wafer bonding)的方式將該第一晶圓與該第 二晶圓連接;以及 於一第三預定設置深度處切割(sp 1 i t)該翻轉後的 第 曰曰 圓 其中,定義該第一晶圓之深溝與氧化區外的區域為該 第一晶圓的元件層,該元件層係用來佈局至少一積體 電路元件。 3 4.如申請專利範圍第3 3項之方法,另外包含有一步驟對 該第一晶圓植入一層氫離子,形成一晶格破壞之石夕晶 格層(stressed silicon layer),,其中該氫離子的植 入平面深度位置係位於切割該第一晶圓的第三預定設 置深度處。 3 5.如申請專利範圍第3 3項之方法,其中與該第一晶圓接 合之前,另外於該第二晶圓上設置一熱氧化矽的氧化 層,使得該氧化層與該第一晶圓的氧化區以及該元件 層連接。 3 6.如申請專利範圍第3 3項之方法,其中與該第一晶圓接Page 28 200418181 Six patent application scopes; 'Deposit an amorphous silicon oxides on the deep trench by a chemical vapor deposition method; Provide a second wafer and flip the first wafer, while using a Wafer bonding connects the first wafer to the second wafer; and cuts at a third predetermined set depth (sp 1 it) The first circle after the inversion is defined, which defines the The area outside the deep trench and the oxidized area of the first wafer is an element layer of the first wafer, and the element layer is used to lay out at least one integrated circuit element. 3. The method according to item 33 of the scope of patent application, further comprising a step of implanting a layer of hydrogen ions on the first wafer to form a lattice-stressed silicon layer, wherein the The depth position of the implantation plane of the hydrogen ions is located at a third predetermined set depth at which the first wafer is cut. 3 5. The method according to item 33 of the scope of patent application, wherein before bonding with the first wafer, an oxide layer of thermal silicon oxide is additionally disposed on the second wafer, so that the oxide layer and the first crystal The round oxidized area is connected to the element layer. 3 6. The method according to item 33 of the scope of patent application, wherein the method is connected to the first wafer. 第29頁 係。 記内 標面 準表 對圓 對晶 該即 中亦 其, , 中 法層 方件 之元 項之 3 3圓 第晶 圍一 範第 利近 專靠 請在 申置 如設 200418181 六、申請專利範圍 合之前,另外於該第二晶圓上設置一多層金屬複合物 之金屬層,使得該金屬層與該第一晶圓的氧化區以及 該元件層連接。 3 8.如申請專利範圍第3 3項之方法,其中該第二預定位置 處蝕刻出至少一深溝之步驟係把該深溝係設置成環繞 該氧化區的形式。 3 9.如申請專利範圍第3 3項之方法,於該一切割該翻轉後 之第一晶圓步驟之後,另外包含有一步驟以一化學機 械研磨法(chemical mechanical polishing, CMP ) 平整化處理該第一晶圓沿著該第三預定設置深度的一 切割面。 4 0.如申請專利範圍第3 9項之方法,於完成該切割面研磨 步驟後,另外包含有一步驟對已平整化處理的晶圓表 面進行一高溫氫氣回火(high temperature hydrogen anneal) ° 4 1.如申請專利範圍第3 3項之方法,於該以一化學氣相沈 積法對該深溝沈積一非晶氧化矽步驟之後,另外包含Page 29 Department. The internal standard surface of the internal standard surface should be equal to or equal to the circle. The third round of the element of the Chinese-French square is the third circle of the crystal perimeter and the first one. Please apply in the application such as 200418181. 6. Apply for a patent Before the range is combined, a metal layer of a multi-layer metal composite is further provided on the second wafer, so that the metal layer is connected to the oxidation region of the first wafer and the element layer. 38. The method according to item 33 of the scope of patent application, wherein the step of etching at least one deep groove at the second predetermined position is to set the deep groove system to surround the oxidation region. 39. The method according to item 33 of the scope of patent application, after the step of cutting the first wafer after the flip, further includes a step of planarizing the chemical mechanical polishing (CMP) process. The first wafer is along a cut surface of the third predetermined setting depth. 40. According to the method of claim 39 in the scope of patent application, after the cutting surface grinding step is completed, it further comprises a step of subjecting the wafer surface that has been planarized to a high temperature hydrogen anneal ° 4 1. The method according to item 33 of the scope of patent application, after the step of depositing an amorphous silicon oxide on the deep trench by a chemical vapor deposition method, further comprising 第30頁 200418181 六、申請專利範圍 有一步驟利用一化學機械研磨法對該第一晶圓的深’ 溝、氧化區以及元件層之表面進行平整化 (planarization)處理 。Page 30 200418181 6. Scope of patent application There is a step of planarizing the deep 'grooves, oxidized areas and element layer surfaces of the first wafer by a chemical mechanical polishing method.
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