TW200415009A - Method and device for making cartoon - Google Patents

Abstract

Disclosed is a method and a device for making cartoons, comprising forming folding lines on a paper board to divide the board into continuously arranged first section, second section, third section, and fourth section, an extension section being formed along an edge of the first section; piercing through skin layers of opposing faces of the extension section and the fourth section to form a plurality of apertures to which an interface layer that is coated with adhesives is attached, the first, second, third, and fourth sections being thereafter bent to form a parallelepiped body with the opposing faces of the extension section and the fourth section adhered to and thus fixed to each other. The device of the present invention comprises a skin piercing mechanism, an interface layer attaching mechanism, and a board guiding/adhering mechanism. The skin piercing mechanism pierces through the skin layers of the opposing faces of the extension section and the fourth section at the same time and the interface layer attaching mechanism lays the interface layer that is coated with adhesives on the extension section in which the apertures are formed. The board guiding/adhering mechanism guides and bends each section of the board to have the extension section and the fourth section adhered to and thus fixed to each other.

Description

20041500 ^ V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a record # ^ and a carton for $ shape, manufacturing, production + mechanical packaging for manufacturing the rectangular carton: paper phase Xiangxiang Manufacturing method [Previous technology] Refer to the eighth figure, "traditional cardboard box A, which is usually formed by bending thick cardboard to form a specific" or other goods connected at one end of cardboard box A-extension plate A:

End. The staple extension plate A1 of the machine is nailed to the carton A. However, the use of the staple β to fix the extension plate to the carton A does not make the appearance of the carton poor, and the stapler is not completely stapled. ^ Or 疋 use-for a period of time causing the staples to protrude and lift up, and scratch the human body. WU π [Summary of the Invention] "Technical Problems to be Solved" The present invention is to solve the traditional binding of a carton by a stapler, resulting in a poor appearance of the carton, and if the staples are not completely stapled, or used When the staples protrude and seduce for a period of time, it is easy to scratch the body due to this lack. "Technical means to solve the problem" The present invention knows that: for one method 'is mainly in the four plate bodies constituting a rectangular body.

Page 5 200415009 V. Description of the invention (2) An extension plate is provided on the outermost plate body, and the upper surface of the extension plate and the lower surface of the other outermost plate body are adhered and fixed to each other by bonding means, so that nails are not required The stapler binds the carton to make the appearance more visual and safer. The invention provides an automatic device, which is formed in advance into a cardboard with four plates and an extension plate connected in succession, and the extension plate and a relatively outermost plate are sequentially pierced through the skin, and coated with The adhesive interface material is bent with each board of the guide cardboard, and finally the extension board is adhered to the opposite side of a board to achieve a time-saving and labor-saving automatic operation.

Based on this, the method of the present invention forms a cardboard into a first plate body, a second plate body, a third plate body, and a fourth plate body which are continuously arranged by creases, and the ends of the first plate body An extension plate is connected to the edge; a plurality of holes are pierced on the opposite surface of the extension plate and the fourth plate body, and then an interface material coated with adhesive is bonded to the extension plate, and then the first , Two, three, and four plates are turned into rectangular bodies, and then the opposite sides of the extension plate and the fourth plate are adhered and fixed to each other.

The device of the present invention includes a skin piercing mechanism, an interface material combining mechanism, and a cardboard guiding and attaching mechanism; the skin piercing mechanism is used to pierce the opposite side of the cardboard extension plate and the fourth plate at the same time. A plurality of holes are made, and then the interface coated with adhesive is set on the extension plate that pierces the hole through the interface material bonding mechanism, and then the cardboard guide and bonding mechanism guides each board of the cardboard to turn. Finally, the extension plate and the fourth plate are adhered and fixed to each other.

Page 6 200415009 V. Description of the invention (3) t, "Effects on the prior art" Compared with the traditional way of binding cartons by staples, the cartons manufactured by the technical means of the present invention will not have staples exposed. Problem, its safety is high, and its visual appearance is better. The manufacturing method of the carton provided by the present invention is very efficient and suitable for mass production. [Embodiment] The manufacturing method of the carton provided by the present invention, the manufacturing steps are as follows: a. Forming a cardboard 1 into a first plate body 11, a second plate body 12, The three plate body 13 and the fourth plate body 14 are connected to an extension plate 15 at the ends of the first plate body 11, and the two opposite sides of the first plate body 11 to the fourth plate body 14 are connected to one side plate. Π1, 1 2 1, 1, 3 1, 1, 4 1 (as shown in the first figure); b. Puncture the skin of the extension plate 15 and the fourth plate 14 partially opposite to each other; c. The extension plate 15 which has punctured the skin is combined with an adhesive-coated interface material, and the adhesive penetrates into the interface material, and the adhesive penetrates into the cardboard (as shown in the second figure); d. Each board of the cardboard is guided and folded, so that the outer side of the court extension plate 15 and the inner side of the fourth board 14 are bonded to each other (as shown in the third figure in the embodiment, the cardboard 1 may be Use corrugated paper or honeycomb

200415009

The cardboard is 0. The bee sting and the cardboard are bonded to the skin on the two sides of the front structure. The pricking needles bind the fourth board 14 and the nest that extends into the cardboard = when broken. The material 32 can be made of rice paper, cotton paper or gauze or non-woven material with air permeability. After the roughness, the adhesive will penetrate the interface material, and then the positions where the extension adhesive 14 pierces the skin are bonded to each other. By: = The rough surface of the four-plate body allows the adhesive to completely penetrate and make the # # 70% rough bond. The combined state is as firmly as the body 14: on the inner side of the fourth plate 14, so that Cardboard has a better view. ^ The four figures show the mechanical equipment provided by the present invention for manufacturing the aforementioned carton, including a sequential lining-a skin piercing mechanism 2, an interface material combining mechanism 3, and a cardboard guide. Bonding mechanism 4; the skin piercing mechanism 2 is used to pierce a plurality of holes on the opposite sides of the extension plate 15 and the fourth plate 14 of the cardboard 1 at the same time, and then the coating is applied through the interface material bonding mechanism 3 The adhesive interface material 3 2 is laid on the extension plate 15 pierced by the hole, and then the cardboard Guide means attached to each plate 4 of the guide board 1 turn, and finally that the extension plate 15 and the fourth plate member 14 fixed to each other adhesive. The fourth and fifth figures simultaneously show the skin piercing mechanism 2 of the device according to the present invention, further comprising an upper piercer 23 and a lower piercer 24 provided above and below a conveyor 22; the upper The puncture device 23 has an upper seat body 232, and the upper part of the upper seat body 232 is fixed to a cylinder shaft of an upper pneumatic cylinder 231, and the upper seat body

200415009 V. Description of the invention (5) Two opposite sides of the lower side of 2 3 2 are respectively provided with a plurality of upper lancets 233 concentrated in a specific area, and an upper back pressure seat 234. The lower puncture device 24 has a lower seat body 242. The lower part of the lower seat body 242 is fixed to the cylinder shaft of the lower pneumatic cylinder 241, and the upper sides of the lower seat bodies 2 4 2 are respectively provided with a concentrated area in a specific area. The plurality of lancets 243 and the back pressure seat 244 are lowered. The upper back pressure seat 234 corresponds to the positions of the lower lancets 243, and the lower back pressure seat 2 4 4 corresponds to the positions of the upper lancets 2 3 3. A cardboard stacking container 21 is provided in the previous process of the upper and lower piercers 23 and 24; the pre-formed cardboard is placed in the cardboard stacking container 21 and then conveyed ^- The machine 22 is conveyed between the upper and lower puncturing devices 23 and 24, and the upper and lower pneumatic cylinders 231 and 241 act simultaneously to cause the upper and lower puncturing needles 233 and 243 to cover the upper surface of the extension plate 15 of the cardboard 1 at the same time. A plurality of holes are punctured with the lower skin of the fourth plate body η; in order to provide that the cardboard 1 is not deformed under pressure so as to puncture the holes, the upper and lower puncture needles 233, 243 are piercing the cardboard, / Department uses both the lower back pressure base 244 and the upper back pressure base 234 as the components supporting the cardboard 1 ', so that the puncture needle can pierce the skin smoothly, and then the cardboard 1 is transported to the place by the same conveyor 22 Mentioned interface material combining mechanism 3. Figures 4 and 6A to 6c show the interface material… σ mechanism 3 ′ of the device of the present invention and the operation flow of bonding the interface material to the cardboard. The interface material bonding mechanism 3 is disposed above the conveyor 22 after the skin piercing mechanism 2; it includes a plurality of guide wheels and a plastic container 33; the interface material 32 is wound around a roller 31 'interface After the material 32 is pulled out from the roller 31, it bypasses the plurality of guide wheels and the transfer wheel 35, and finally attaches to the roller 37, which is driven by a servo motor (not shown) and can rotate; when the interface material

200415009 V. Description of the invention (6) 1 32 When pulled, the back pressure wheel 36, the transfer wheel 35 and the glue stick 34 will rotate at the same time due to the friction force. The glue stick 34 will hold the rubber container 34 inside. The adhesive is picked up, and then transferred to the transfer wheel 35, and the adhesive is transferred to the interface material 32 by the transfer wheel 35. When the interface material 32 is in the position of the roller 37, it will be subjected to the position above the roller 37. The elastic force of the spring 39 presses down on the cardboard 1, and then the interface material 32 is adhered to the cardboard. Finally, the pneumatic cylinder 381 drives the cutter 3 8 to cut off the interface material 3 2; the rotation speed of the servo motor It is set in advance, so that the interface material 32 can be adhered to the extension plate 15. The cardboard 1 after the interface material 32 is bonded is conveyed to the cardboard guide bonding mechanism 4. The paperboard guide and laminating mechanism 4 is shown in FIG. 4 and FIG. 7a to FIG. 7D at the same time. It is provided with a first guide 41 and a second one arranged in order above a conveyor 40. The guide 42 and the third guide 43; the first guide 41 includes a first jig 4 1 1 which is almost in the shape of a rectangular body corresponding to the inner shape of the desired carton, and is located at the first jig 4 1 The opposite sides of 1 are respectively a first left guide 4 1 2 and a first right guide 413 which are wider and inclined. The second guide 42 also includes a second jig 4 2! Having a rectangular shape almost corresponding to the inner shape of the carton to be formed, and the two jigs located on the second jig 4 2 1 are spaced apart from each other. The narrow and inclined second left guide 422 and the second right guide 423, the second left guide? A pressure plate 424 is pivotally arranged above the piece 422, and the pressure plate 424 is controlled by a pneumatic rainbow 425 to be relatively rotatable with the second left guide 422. The third guide 43 also includes a third jig 43 1 almost corresponding to the shape of the inner shape of the carton to be formed, and the third jig 43 is located on opposite sides of the third jig 43 and is almost equal to the carton. Third left guide 432 and third right

Page 10 200415009 V. Description of the invention (7), Λ guide 433; the third left guide 432 is set to vertical, and the third right guide 4 3 3 is subjected to a pneumatic cylinder 4 3 4 Can be rotated. With the aforementioned cardboard guiding and attaching mechanism 4, the cardboard 1 that was originally in a flat state is first transported to the position of the first jig 41 丨 (see FIG. 7A). As the cardboard 1 is continuously transported, the cardboard 1 of the first plate body 11 and the fourth plate body 14 will be guided by the first left guide 412 and the first right guide 413 at the same time for preliminary bending (see the seventh β diagram); When the cardboard 1 is further transported to the second guide 42, the second plate 12 of the cardboard 1 is bent by the second right guide 422, and the fourth plate 4 is subjected to the first The two right guides 4 2 3 guide and remain unchanged. Then the pressure plate 4 2 4 is driven by the pneumatic cylinder 4 2 5 to push the first plate 1 1 so that the first plate 1 丨 and the second plate 丨 2 are opposite to each other. Bend (see Figure 7C). When the cardboard 1 is further conveyed to the third guide 43, then the second plate body 2 of the cardboard 1 is guided by the third right guide 432 in a vertical state to be bent into a vertical shape, and at the same time, the extension plate 15The fourth plate body 4 is pushed between the right side of the third jig 431 and the inner side surface of the fourth plate body 4 by the third right guide 433 and is bent into a vertical shape. The piece 433 is pushed by the pneumatic cylinder 434 to apply pressure to the third jig 431, so that the extension plate 15 and the fourth plate 14 are bonded and fixed (not shown in FIG. 7 and FIG. 7D), so that the invention The device achieves the goal of saving time and effort in automated production when manufacturing cartons. The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the present invention in any form.

4 V 丄 限制 Restriction is that any modification or change related to the present invention of the living line of the present invention made in the same spirit of the invention, including U + + +, is included in the intention of the present invention Zhifan_. L

200415009

[Brief description of the drawings] The first figure is a perspective view showing the cardboard structure formed by the present invention. The second figure is a top plan view showing the paperboard of the present invention, and shows the position where the extension plate and the fourth plate are coated with adhesive. The third figure is a side plan view showing the paperboard glued into a box body according to the present invention. The fourth figure is a schematic plan view showing a device for manufacturing a carton according to the present invention. The fifth figure is a plan view showing the front and side views of the skin piercing mechanism in the device of the present invention. Figures 6A to 6C are flowcharts showing the operation of bonding the interface material to the cardboard by the interface material bonding mechanism of the device of the present invention. Figs. 7A to 7D show the process of folding and folding each board of the cardboard box into a rectangular cardboard box and pre-gluing the cardboard guide laminating machine of the device of the present invention. The eighth figure shows a structure in which a conventional carton is stapled. [Description of component symbols] (1) cardboard (11) first plate body (111) first side plate (1 2) second plate body (1 2 1) second side plate (1 3) third plate body (1 3 1) Third side plate

200415009 V. Description of the invention (9) (14) Fourth plate (1 4 1) Fourth side plate (1 5) Extension plate (2) Skin piercing mechanism (2 1) Cardboard stacking container (2 2) Conveyor (2 3) Upper puncture device (231) Upper pneumatic cylinder (23 2) Upper seat body (2 3 3) Upper puncture needle (234) Upper back pressure seat (2 4) Lower puncture device (241) Lower pneumatic cylinder (242 ) Lower body (243) Lower lance (244) Lower back pressure seat (3) Interface material combination mechanism (31) Roller (3 2) Interface material (33) Glue container C 3 4) Adhesive wheel (3 5 ) Transfer wheel (3 6) Back pressure wheel (3 7) Roller

Page 13 200415009 V. Description of the invention (ίο) (3 8) Cutter (381) Pneumatic cylinder (39) Spring (4) Cardboard guide fitting mechanism (40) Conveyor (41) First guide (4 1 1 ) First jig (412) First left guide (413) First right guide (42) Second guide (4 2 1) Second jig (422) Second left guide (423 ) Second right guide (424) Pressure plate (425) Pneumatic cylinder (43) Third guide (4 3 1) Third jig (432) Third left guide (433) Third right guide (434) Pneumatic cylinder

200415009 Schematic Illustrations Page 15

Claims (1)

200415009 6. Scope of patent application (1. A method for manufacturing a carton, including the following steps: a. Forming a cardboard into a first plate, a second plate, and a third plate separated by a crease in a continuous arrangement And a fourth plate body, and an end plate of the first plate body is connected to an extension plate, and opposite sides of the first plate body to the fourth plate body are connected to one side plate; b. Connecting the extension plate and the first plate body Part of the four-plate body is pierced by skins on opposite sides of each other; e. The extension plate that has pierced the skin is combined with an adhesive-coated interface material, and the adhesive penetrates the interface material and sticks Glue penetrates into the cardboard; f. Guide and fold each board of the cardboard, so that the outer side of the extension board and the inner side of the fourth board are adhered to each other. 2. According to the carton described in item 1 of the scope of patent application The manufacturing method, wherein the cardboard can be corrugated paper. 3. The manufacturing method of the carton according to item 1 of the patent application scope, wherein the cardboard can be glued on both sides of the honeycomb structure. Leather to form a honeycomb cardboard. The method for manufacturing a carton according to item 1, 2 or 3, wherein the interface material may be rice paper. 5. According to the method for manufacturing a carton according to item 1, 2 or 3 of the scope of patent application, wherein, The interface material may be gauze. 6. The method for manufacturing a carton according to item 1, 2, or 3 of the scope of the patent application, wherein the interface material may be a non-woven fabric. 7. A device for manufacturing a carton, Includes: A skin piercing mechanism 'includes the upper and lower parts arranged on a conveyor (22) Page 16 34 200415009 6. Scope of patent application, piercing device and lower piercing device; the upper piercing device has an upper base body which is controlled by an upper pneumatic cylinder to move up and down, and the lower side of the upper base body is provided with a concentration on the opposite sides respectively. A plurality of puncture needles in a specific area and an upper back pressure seat; the lower puncture device has a lower seat body controlled by a lower pneumatic cylinder to move up and down, and the upper sides of the lower seat body are respectively provided with a concentrated center A plurality of lower puncture needles and a lower back pressure seat in a specific area; the upper back pressure seat corresponds to the positions of the lower puncture needles, and the lower back pressure seat corresponds to the positions of the upper puncture needles; an interface material is combined A mechanism comprising a plurality of guide wheels, a rubber container, a glue sticking wheel, a transfer wheel, a back pressure wheel, a roller and all knives, the back pressure wheel is in contact with the transfer wheel, and the transfer wheel It is in contact with the sticking wheel, the interface material is pulled through the transfer wheel and the back pressure wheel to pick up the adhesive, and the interface material can be cut by a cutter when the roller is in the position; a cardboard guide and bonding mechanism , Which is set above a conveyor (40) The first guide, the second guide, and the third guide lined up in sequence, each board of the cardboard is bent by the first guide, the second guide, and the third guide in sequence, and The extension plate is adhered and fixed to the fourth plate body. 8. The device for manufacturing a carton according to item 7 of the scope of patent application, wherein the first guide includes a first jig, and the first left guide and the first jig are respectively provided on opposite sides of the first jig. A right guide; the second guide has a second jig, and a second left guide and a second right guide on opposite sides of the second jig; A pressure plate is pivotally arranged on the upper side, and the pressure plate is controlled by a pneumatic cylinder (425) to rotate relative to the second left guide; the third guide has a third jig, and is located on opposite sides of the third jig. A third left guide and a third right guide; Page 17 200415009 6. Scope of patent application t The third right guide is controlled by a pneumatic cylinder (434) and can rotate 0 Page 18