200412273 【發明所屬之技臓域】 本發明係指一種具有烤漆板之輕鋼架製造流程，其加 工時，導送中的欲加工雛形板不須先停機即可由該剪斷沖 5壓加工裝置加工，可提高生產速度，且加工後之成品可利 用本身重量配合設於下方的皮帶輸送裝置自動向後輸送。 【先前技術】 按，一般具有烤漆板之輕鋼架係由供料、滾輪成形、 烤漆板彎折貼合滾壓成形、整直然後經由剪斷沖壓而得到 10成品，唯經查此種製造流程之缺點爲當欲剪斷沖壓加工之 雛形板傳送至前後凸片剪斷沖壓裝置時必須先停止雛形板 之傳送，然後再由該前後凸片剪斷沖壓裝置進行剪斷沖壓 加工作業，待加工完成才又恢復雛形板之傳送，如此一來 加工生產速度較慢且亦不具競爭力；再者，經由前述剪斷 15沖壓加工後之成品以及廢料也常發生卡在模具之情形而影 響生產作業。 有鑑於此，本發明者乃加以硏究改良，而提供一種具 有烤漆板之輕鋼架製造流程。 【內容】 2〇 本發明一種具有烤漆板之輕鋼架製造流程，係包括有 供料、滾輪成形、T形板與烤漆板彎折貼合滾壓成形爲雛 形板、整直以及移動台前後凸片剪斷沖壓加工之流程而得 200412273 到成品，其中經由前述供料、滾輪成形、T形板與烤漆板 彎折貼合滾壓成形爲雛形板、整直之加工流程所得的雛形 板維持輸送速度傳送給機座上方之可往復移動的移動台， 藉由該移動台上方所設之第一、二、三模具可在雛形板傳 5送到移動台之預定部位時，藉由第一、二、三模具之各上 模對下模沖壓加工，令雛形板被剪斷沖壓而具有前凸片、 吊孔、中間孔與後凸片而完成成品，且前述各模具之剪斷 沖壓加工完成後的成品可藉其本身之重量向下掉入該皮帶 輸送裝置，再由該皮帶輸送裝置之輸送皮帶將成品向後輸 10送以方便於提供後續的成品收集與包裝作業；另外由於雛 形板進行沖壓及剪切加工時不須要先停止雛形板之傳送， 因爲移動台之前後位移的速度係配合雛形板之傳送速度， 令雛形板可維持一定的傳送速度’配合移動台上方之弟 一、二、三模具進行剪斷沖壓加工，因此可提高生產速度 15與效率，以相對提昇產品競爭力’且剪斷沖壓而加工後所 得之成品可藉其本身之重量向下掉入皮帶輸送裝置而隨著 皮帶輸送裝置向後傳送’不但節省成品輸送時間且可避免 沖壓加工後之成品卡在模具或模座上方而影響自動加工作 業。 2〇 茲配合圖式詳加說明如后。 【實施方式】 200412273 如圖一所示係本發明之流程圖，本發明一種具有烤漆 板之輕鋼架製造流程，係包括有下列步驟： a、 供料，將T形板料帶(72)捲繞於第二放料架裝置(12)並 傳送給滾輪成形裝置⑵，而烤漆板料帶(71測捲繞於第 5 一放料架裝置(11)，藉由上導弓丨支架(110)傳送給丁形板 與烤漆板彎折貼合滾壓成形裝置(3); b、 滾輪成形，將第二放料架裝置(12)所傳送之丁形板料帶 (72)經由滾輪成形裝置(2)滾壓成形爲一 T形板(7〇)，該 T形板(70)之下方爲小長形圓槽(701)，而小長形圓槽 ίο (701)之上方中央貼合向上延伸適當長度之肋板(702)， 該肋板(702)上方兩側又各向外彎折形成上平板(703); c、 T形板與烤漆板彎折貼合滾壓成形爲雛形板，將滾輪 成形裝置(2)所得之T形板(70)以及第一放料架裝置(11) 所傳送之烤漆板料帶(71)同時傳送入T形板與烤漆板 15 彎折貼合滾壓成形裝置(3)，而令T形板(70)上方兩側之 上平板(703)浪壓貼合一層烤漆板面(711)，且該烤漆板 面(711)之兩側(7111)並倒折貼合前述上平板(703)之下 方兩側而形成一雛形板C7CT); d、 整直’將前述加工流程所得之雛形板(7〇')經由整直座 20 裝置(4)予以整直； e、 移動台前後凸片剪斷沖壓加工，將前述加工流程所得 200412273 * 之雛形板(7(^)維持輸送速度傳送給機座(50)上方之可 往復移動的移動台(54)，藉由該移動台(54)上方所設之 第―、二、三模具(51)(52)(53)可在雛形板(70，)傳送到 移動台(54)之預定部位時，藉由第一、二、三模具(51) 5 (52X53)之各上模(511)(521)(531)對下模(512)(522)(532) 沖壓加工，令雛形板(70')被剪斷沖壓而具有前凸片 (704)、吊孔(705)、中間孔(706)與後凸片(707)而完成成 品⑺，且前述各模具(51)(52)(53)之剪斷沖壓加工完成 後的成品可藉其本身之重量向下掉入該皮帶輸送裝置 ίο (5)，再由該皮帶輸送裝置(5)之輸送皮帶將成品向後輸 送以方便於提供後續的成品收集與包裝作業。 再者，前述移動台前後凸片剪斷沖壓加工流程，其中 所述之機座(5)係設於整直座裝置⑷之後側，其上方設有兩 滑軌(501)(另參考圖二十二)可供一移動台(54)之下方滑塊 15 (541)的嵌套，令移動台(54)可藉其滑塊(541)在機座(50)上方 滑移，且機座(50)前側設有馬達(502)，該馬達(502)之軸心 (5021)(參考圖十九)則連結一滾珠螺桿(503)，該滾珠螺桿 (503)的另一側則設於該機座(50)所另設之滾珠螺桿支撐尾 座(504)，當馬達(502)正逆方向轉動時即相對令滾珠螺桿 2〇 (503)正逆方向旋轉，且該滾珠螺桿(503)係螺套穿設移動台 (54)下方之滾珠螺桿固定座(542)(參考圖十九），另外該機台 200412273 (50)之中央上方設有一皮帶輸送裝置(55)可直接承接加工完 成之天花板輕鋼架成品⑺並向後輸送，另外機座(50)之一側 並具有廢料收集架(5〇5)(參考圖五）；而前述之移動台(54)係 在其下方兩側設有滑塊(541河嵌套於機座(50)上方兩側之 5滑軌(501)上方，且其下方另設有一滾珠螺桿固定座(542)(參 考圖十九)可供機座(50)所設滾珠螺桿(503)之螺設，進而當 機座(50)所設滾珠螺桿(503)經控制而正逆方向旋轉時相對 可帶動該移動台(54)前後往復滑移，而該移動台(54)上方則 設有第一模座(56)、第二模座(57)與第三模座(58)，該第一、 ίο二、三模座(56)(57)(58)係各具有前側壁(561)(571)(581)、後 側壁(562)(572)(582)、左側壁(563)(573)(583)與右側壁 (564)(574)(584)，其中前側壁(561)(571)(581)與後側壁 (562)(572)(582)乃具有相對之貫穿槽孔(A)可供前述皮帶輸 送裝置(55似及雛形板(70’)之穿過，並恰令該皮帶輸送裝置 15 (55)位於第一、二、三模座(56)(57)(58)之下方，且其中第一 模座(56)之前側壁(561)的貫穿槽孔(A)上方另設有一定位導 引座(560)，該定位導引座(560)之兩側上方樞設有滑輪 (5601)(參考圖五河方便於定位導引欲加工雛形板(70’)之上 方兩側進入該第一模座(56)內，再者，該第一、二、三模座 2〇 (56)(57)(58)之右側壁(564)(574)(584)乃設有一油壓缸(59)(參 考圖二十），藉由各油壓缸(59)之軸心(591)可分別穿過右側 200412273 壁(564)(574)(584)，並與位於該各模座(56)(57)(58)內的第 一、二、三模具(51)(52)(53)之上模(511X521X531)鎖固連結， 而該第一、二、三模座(56)(57)(58)之各左側壁(563X573X583) 內側則各別與第一、二、三模具(51)(52)(53)之下模 5 (512)(522)(532)鎖固連結，進而可藉由控制前述各油壓缸(59) 之軸心(591)的作動位移即相對可帶動各模具(51)(52)(53)之 上模(511)(521)(531)對下模(512)(522)(532)做沖壓剪切以對 前述雛形板(70’)進行前凸片(704)、中間孔(70®、吊孔(705)、 後凸片(707)的剪斷沖壓加工，且其中各模座(56)(57)(58)之 ίο左側壁(563)(573)(583)另開設有一槽孔(B)(參考圖十六），該 槽孔⑻係恰面對前述各個下模(512)(522)(532)之出料槽 (F)，而前述各模具(51)(52)(53)之上模(511)(521)(531)前側則 可另設有一吹氣槽道(C)，該吹氣槽道(C)上方係連接高壓氣 體接頭(D)，而吹氣槽道(C)之出口則恰面對前述下模 is (512)(522)(532)之出料槽(FX參考圖十六)，進而當雛形板(70’) 沖壓加工完成後，可經控制而適時吹出高壓氣體而可將沖 壓加工後之廢料經下模(512X522) (532)之出料槽(F)以及各 模座(56)(57)(58)之左側壁(563X573) (583)之槽孔(B)吹出而 掉入機座(50)所設廢料收集架(505)，另外各模座(56)(57)(58) 2〇之左側壁(563)(573)(583)的外側則各設有廢料導料板 (5631)(5731)(5831)。 200412273 另者，當機座(50)所設滾珠螺桿(503)經控制而正逆方向 旋轉時即相對可帶動移動台(54)以預定的速度前後往復滑 移以配合以一定速度導送入移動台(54)內的雛形板(70')之 導送速度，是以當雛形板(7(Π經導送而進入向後移動中之 5移動台(54)上方的第一、二、三模座(56)(57)(58)內的預定部 位時，該第一、二、三模座(56)(57)(58)之第一、二、三模 具(51)(52)(53)的上模(511)(521)(531)即經油壓缸(59)之軸心 (591)的連動而移向下模(512)(522)(532)，並對雛形板(70')進 行剪斷沖壓加工，且完成加工後上模(511)(521)(531)隨即歸 κ)復原位，而移動台(54測向前回復位移然後再向後位移，一 直到雛形板(70')又導送至進入該向後移動中之移動台(54) 上方的第一、二、三模座(56)(57)(58)時，又被該第一、二、 三模座(56)(57)(58)之各模具(51 )(52)(53)進行剪斷沖壓加 工，如此重覆動作即可達到雛形板(7(Τ)之導送至前後凸片 is剪斷沖壓裝置(5)時不必停止傳送而維持一定的速度被移動 台(54)上方之各模具(51)(52)(53)進行剪斷沖壓加工，因此相 對可提高生產速度與效率以相對提昇產品競爭力；且由於 該第一、二、三模座(56)(57)(58)係分別於其前側壁 (561)(571)(581)與後側壁(562)(572)(582)設有相對之貫穿槽 2〇孔(A)以供皮帶輸送裝置(5)之穿過，並恰令該皮帶輸送裝置 (5)位於第一、二、三模座(56)(57)(58)內所設之第一、二、 200412273 三模具(51)(52)(53)的下方，進而當第一、二、三模具 (51)(52)(53)對該雛形板(7(Π剪斷沖壓而加工後所得的成品 ⑺可藉其本身之重量向下掉入皮帶輸送裝置(5)而隨著皮帶 輸送裝置(5)向後傳送，不但節省成品輸送時間且可避免沖 5壓加工後之成品⑺卡在模具(51)(52)(53)或模座(56)(57)(58) 上方而影響自動加工作業；另外藉由該第一、二、三模座 (56)(57)(58)之左側壁(563)(573)(583)的槽孔⑻係恰面對第 一、二、三模具(51)(52)(53)之下模(512)(522)(532)的出料槽 (F)，而各模具(51)(52)(53)之上模(511)(521)(531)的吹氣槽道 ίο (C)之出口貝[J恰面對各下模(512)(522)(532)之出料槽(F)，進而 當雛形板(70')被剪斷沖壓加工後所剩之廢料可被適時由吹 氣槽道(C)之出口吹出高壓氣體吹離而經由下模 (512)(522)(532)之出料槽(F)以及模座(56)(57)(58)之左側壁 (563)(573)(583)的各槽孔(B)吹出並掉入機座(50)所設之廢料 ι5收集架(505)，相對達到廢料確實排除避免廢料卡阻於模具 (51)(52)(53)內而影響沖壓加工作業。 另外，本發明也可將移動台前後凸片剪斷沖壓加工流 程其中之第二模具(52)的上、下模(521X522)更換，以加工出 沒有銜接孔與吊孔之成品(7'X參考圖二十六)，由於此爲簡 20單之技術運用故不另贅述。 又，參考圖九，前述移動台前後凸片剪斷沖壓加工流 200412273 程其中所述之第二模座(57)之右側壁(574)乃另設有一汽缸 - 架(570)(參考圖九河供固設一汽缸(5701)，而汽缸(5701)之軸 、 心(5702)則連結有頂靠塊(5703)，當汽缸(5701)之軸心(5702) 伸出時即相對可連動其頂靠塊(5703)之前端抵靠在雛形板 \ 5 (70')之肋板(702)，令雛形板(70')可更貼靠下模 (512)(522)(532)，相對可達到較精確的沖壓加工，且亦可配 合另外在前述第三模座(58)之預定部位固設一個感測器 (580)(參考圖十一)，當雛形板(70')之前側通過該感測器(580) · 時即可感應，以適時控制前述汽缸(5701)之軸心(5702)伸出 ίο而由其頂靠塊(5703)抵靠在雛形板(70，）的肋板(702) 〇 另者，前述第一、二、三模座(56)(57)(58)之左側壁 (563)(573)(583)可另設一撓性的擋板(565)(575)(585)以防止 廢料未能掉入廢料收集架(505)。 是以，本發明可歸納具有下列產業上之利用價値： is 1.當對雛形板(70f)進行沖壓及剪斷加工時不須要停止雛形 _ 板(70')之傳送，因爲移動台(54)之前後位移係可藉由馬達 (502)控制滾珠螺桿(503)之正逆方向旋轉，相對可控制該 移動台(54)前後位移速度來配合雛形板(70')之傳送速 度，令雛形板(70')可維持一定的傳送速度配合移動台(54) 上方之第一、二、三模具(51)(52)(53)進行剪斷沖壓加工， - 因此可提高生產速度與效率，相對提昇產品競爭力。 13 20 200412273 2. 移動台前後凸片剪斷沖壓加工流程其中之移動台(54)上 方所設第一、二、三模座(56)(57)(58)係分別於其前側壁 (561)(5Ή)(581)與後側壁(562)(572)(582)設有相對之貫穿槽 孔(A)以供皮帶輸送裝置(5)之穿過，並彳合令該皮帶輸送裝 5 置(5)位於第一、二、三模座(56)(57)(58)內所設之第一、二、 三模具(51)(52)(53)的下方，進而當第一、二、三模具 (51)(52)(53)對該雛形板(70')剪斷沖壓而加工後所得的成 品(7)可藉其本身之重量向下掉入皮帶輸送裝置(5)而隨著 皮帶輸送裝置(5)向後傳送，不但節省成品輸送時間且可 ίο 避免沖壓加工後之成品⑺卡在模具(51)(52)(53)或模座 (56)(57)(58)上方而影響自動加工作業。 3. 移動台前後凸片剪斷沖壓加工流程其中之移動台(54)上 方所設第一、二、三模座(56)(57)(58)之左側壁(563)(573)(583) 的槽孔(B)係恰面對第一、二、三模具(51)(52)(53)之下模 15 (512)(522)(532)的出料槽(F)，而各模具(51)(52)(53)之上模 (511)(521)(531)的吹氣槽道(C)之出口則恰面對各下模(512) (522X532)之出料槽(F)，進而當雛形板(700被剪斷沖壓加 工後所剩之廢料可被適時由吹氣槽道(C)之出口吹出高壓 氣體吹離而經由下模(512)(522)(532)之出料槽(F)以及模座 2〇 (56)(57)(58)之左側壁(563)(573)(583)的各槽孔⑻吹出並掉 入機座(50)所設之廢料收集架(505)，相對達到廢料確實排 200412273 除避免廢料卡阻於模具(51)(52)(53)內而影響沖壓加工作 業。 綜上所述’本發明之製造流程乃確具其產業上之利用 價値而符合新發明專利之要件，爲此乃依法提出發明專利 5申請之，懇請鈞局予以詳查並賜准專利，至感德便。 附件一：本案實體參考照片。 附件二：本發明加工流程所得之成品實體照片。 【圖式簡單說明】 圖一係本發明實施例之流程圖。 1〇圖二A係本發明實施例之第一、二放料架裝置與滾輪成形 裝置之部份立體圖。 圖二B係本發明實施例之第一、二放料架裝置與滾輪成形 裝置之另一角度立體圖。 圖三係本發明實施例第二放料架裝置、滾輪成形裝置、丁 15 形板與烤漆板彎折貼合滾壓成形裝置、整直座裝置之部 份立體圖。 圖四係本發明實施例T形板與烤漆板彎折貼合滾壓成形裝 置、整直座裝置以及前後凸片剪斷沖壓加工裝置之部份 立體圖。 20圖五係本發明實施例前後凸片剪斷沖壓加工裝置之部份立 體圖。 200412273 圖六係本發明實施例前後凸片剪斷沖壓加工裝置之另一角 度立體圖。 圖七係本發明實施例前後凸片剪斷沖壓加工裝置之另一角 度立體圖。 5圖八係本發明實施例前後凸片剪斷沖壓加工裝置之另一角 度立體圖。 圖九係本發明實施例前後凸片剪斷沖壓加工裝置之另一角 度部份立體圖。 圖十係本發明實施例前後凸片剪斷沖壓加工裝置之另一角 10 度部份立體圖。 圖十一係本發明實施例前後凸片剪斷沖壓加工裝置之另一 角度部份立體圖。 圖十二係本發明實施例前後凸片剪斷沖壓加工裝置之另一 角度部份立體圖。 15圖十三係本發明實施例前後凸片剪斷沖壓加工裝置之另一 角度部份立體圖。 圖十四係本發明實施例前後凸片剪斷沖壓加工裝置其中上 模未向下模沖壓之部份立體圖。 圖十五係本發明實施例前後凸片剪斷沖壓加工裝置其中上 20 模向下模沖壓後之部份立體圖。 圖十六係本發明實施例前後凸片剪斷沖壓加工裝置其中移 200412273 動台未向後位移之部份立體圖。 圖十七係本發明實施例前後凸片剪斷沖壓加工裝置其中移 動台向後位移之部份立體圖。 圖十八係本發明實施例之部份立體圖。 5圖十九係本發明實施例前後凸片剪斷沖壓加工裝置之側視 部份配置平面示意圖。 圖二十係本發明實施例前後凸片剪斷沖壓加工裝置之上視 部份平面示意圖。 圖二十一 A係本發明實施例前後凸片剪斷沖壓加工裝置之 10 前視部份平面示意圖。 圖二十一B係圖二十一A之部份放大圖。 圖二十二係本發明實施例前後凸片剪斷沖壓加工裝置之另 一角度前視部份平面示意圖。 圖二十三係本發明實施例其中經由滾輪成形裝置所得T形 15 板之立體圖。 圖二十四係本發明實施例其中經由T形板與烤漆板彎折貼 合滾壓成形裝置所得雛形板过體圖。 圖二十五係本發明實施例加工所得成品之立體圖。 圖二十六係本發明實施例其中第二模具略作更改所得成品 20 之立體圖。 圖號說明： 200412273 (11)第一放料架裝置（no)上導引支架（12)第二放料架 裝置（2)滾輪成形裝置（3)τ形板與烤漆板彎折貼合滾壓 成形裝置（4)整直座裝置（5)前後凸片剪斷沖壓加工裝置 (50)機座（501)滑軌（5〇2)馬達（5021)軸心、（503)滾珠 5螺桿（504)滾珠螺桿支撑尾座（505)廢料收集架（51)(52) (53)第一、二、三模具（5^(520(53!)上模（512)(522) (532)下模（54)移動台（541)滑塊（542)滾珠螺桿固定座 (55)皮帶輸送裝置（56)(57)(58)第一、二、三模座（560) 導引座（5601)滑輪（570)汽缸架（5701)汽缸（5702)軸 ίο心（5703)頂靠塊（580)感測器（561)(571)(581)前側壁 (562)(572)(582)後側壁（563)(573)(583)左側壁（5631) (5731)(5831)廢料導料板（564)(574)(584)右側壁（565) (575)(585)擋板（59)油壓缸（591)軸心（A)貫穿槽孔（B) 槽孔（C)吹氣槽道（D)高壓氣體接頭（F)出料槽（7)(7。 15成品（70)T形板（7(n雛形板（701)小長形圓槽（702) 肋板（703)上平板（704)前凸片（705)吊孔（706)中間孔 (707)後凸片（71)烤漆板料帶（711)烤漆板面（7111)兩 側（72)T形板料帶200412273 [Technical field to which the invention belongs] The present invention refers to a manufacturing process of a light steel frame with a lacquer plate. During processing, the prototype plate to be processed during the guide can be punched and punched without cutting down the machine. Processing can increase the production speed, and the processed product can be automatically transported backwards by using its own weight in conjunction with a belt conveyor provided below. [Previous technology] According to the general, the light steel frame with baking varnish plate is made by feeding, roller forming, baking varnish plate bending and rolling forming, straightening and then cutting and punching to get 10 finished products. The disadvantage of the process is that when the blank plate to be cut and punched is transferred to the front and rear tab shearing and punching device, the transfer of the blank plate must be stopped first, and then the front and rear tab shearing and punching device is used to perform the cutting and punching operation. After the processing is completed, the transfer of the prototype plate is resumed. As a result, the processing and production speed is slow and uncompetitive. Furthermore, the finished product and waste after punching and cutting through the aforementioned cutting 15 often occur in the mold and affect production. operation. In view of this, the present inventors have studied and improved to provide a light steel frame manufacturing process with a lacquered plate. [Content] 20 The light steel frame manufacturing process with baking sheet of the present invention includes feeding, roller forming, bending and rolling of T-shaped sheet and baking sheet to form a prototype sheet, straightening, and front and rear of a moving table. The tab is cut through the stamping process to obtain 200412273. The finished product is maintained and conveyed through the aforementioned feeding, roller forming, bending and bonding of T-shaped plate and baking plate to form a prototype plate, and straightening process. The speed is transmitted to the reciprocating mobile station above the machine base, and the first, second, and third molds set above the mobile station can be transferred to the predetermined position of the mobile station by the prototype plate 5 by the first, second, and third molds. The upper and lower dies of each of the two and three dies are punched, so that the prototype plate is cut and punched to have a front convex piece, a hanging hole, a middle hole and a rear convex piece to complete the finished product. The finished product can be dropped down into the belt conveying device by its own weight, and then the finished product is transported back 10 by the conveying belt of the belt conveying device to facilitate the subsequent collection and packaging of the finished product; It is not necessary to stop the transfer of the prototype plate when punching and cutting the prototype plate, because the speed of the mobile table's displacement before and after is matched with the transfer speed of the prototype plate, so that the prototype plate can maintain a certain transfer speed. The first, second, and third molds are cut and punched, so the production speed can be increased by 15 and the efficiency can be relatively improved. And the finished product after cutting and punching can be dropped into the belt by its own weight. Conveying device and conveying backward with the belt conveying device not only saves the conveying time of the finished product, but also prevents the finished product from being stuck on the mold or the mold base after the stamping process, which affects the automatic processing operation. 20 The following is a detailed description with drawings. [Embodiment] 200412273 is a flow chart of the present invention as shown in FIG. 1. The light steel frame manufacturing process with a lacquered plate according to the present invention includes the following steps: a. Feeding the T-shaped strip (72) It is wound on the second unwinding rack device (12) and transferred to the roller forming device 烤, and the baking sheet strip (71 is wound on the fifth unwinding rack device (11). 110) Conveyed to the T-shaped plate and the lacquered plate by bending and laminating and forming device (3); b. Roller forming, passing the T-shaped plate strip (72) conveyed by the second unloading rack device (12) through the roller The forming device (2) is roll-formed into a T-shaped plate (70). Below the T-shaped plate (70) is a small long circular groove (701), and the upper center of the small long circular groove (701). Laminate a rib plate (702) of an appropriate length upward, and the upper and lower sides of the rib plate (702) are bent outward to form an upper flat plate (703); c. T-shaped plate and baking plate are bent and rolled to form For the prototype plate, the T-shaped plate (70) obtained by the roller forming device (2) and the baking sheet belt (71) transferred by the first stocking rack device (11) are simultaneously transferred into the T-shaped plate and the baking plate 15 bend Fold fit rolling Device (3), and the flat plates (703) above the two sides of the T-shaped plate (70) are wave-laminated against a layer of baking paint surface (711), and both sides (7111) of the baking paint surface (711) are combined with each other. Fold and fit the lower side of the upper plate (703) to form a prototype plate C7CT); d. Straighten 'the prototype plate (70') obtained from the aforementioned processing process to the straight plate 20 device (4). Straightening; e. Cutting and punching the front and rear tabs of the moving table, and transferring the 200412273 * embryonic plate (7 (^)) obtained from the foregoing processing flow to the reciprocating moving table (54) above the base (50) while maintaining the conveying speed. ), Through the first, second, and third molds (51) (52) (53) set above the mobile station (54), when the prototype plate (70,) is transmitted to a predetermined position of the mobile station (54), By the first, second, and third molds (51) 5 (52X53), each upper mold (511) (521) (531) presses the lower mold (512) (522) (532) to make the prototype plate (70 ' ) Is cut and punched to have a front tab (704), a hanging hole (705), a middle hole (706), and a rear tab (707) to complete the finished product 且, and each of the aforementioned molds (51), 52, (53) The finished product after cutting and punching can be dropped down into the belt by its own weight Conveying device ίο (5), and then the finished product is conveyed backward by the conveying belt of the belt conveying device (5) to facilitate the subsequent collection and packaging of the finished product. Furthermore, the front and back tabs of the moving table cut the stamping process. The base (5) is located on the rear side of the straight seat device ⑷, and there are two slide rails (501) (see also Figure 22) above the slider for a mobile table (54). The nesting of 15 (541) allows the mobile station (54) to slide over the base (50) by its slider (541), and a motor (502) is provided on the front side of the base (50). The motor (502) ) 'S axis (5021) (refer to Figure 19) is connected to a ball screw (503), the other side of the ball screw (503) is set on the ball screw support tail seat provided on the base (50) (504), when the motor (502) rotates in the forward and reverse direction, the ball screw 20 (503) is rotated in the forward and reverse direction, and the ball screw (503) is a threaded sleeve that passes through a ball screw below the mobile table (54) The fixed base (542) (refer to Figure 19), and in addition, the center of the machine 200412273 (50) is equipped with a belt conveyor (55), which can directly receive the finished light steel frame. It is transported backwards, and one side of the machine base (50) is provided with a waste collection rack (505) (refer to FIG. 5); and the aforementioned mobile stage (54) is provided with sliders (541) on both sides below it The river is nested above the 5 slide rails (501) on the upper side of the base (50), and a ball screw fixing base (542) (refer to FIG. 19) is provided below the base for the balls of the base (50). The screw arrangement of the screw (503), so that when the ball screw (503) provided in the base (50) is controlled to rotate in the forward and reverse directions, the mobile table (54) can be relatively moved back and forth, and the mobile table (54) ) Above the first mold base (56), the second mold base (57) and the third mold base (58), the first, two, three mold bases (56) (57) (58) are each It has a front wall (561), 571, 581, a rear wall (562), 572, 582, a left wall (563), 573, and 583, and a right wall (564), 574, and 584. The front side walls (561), 571, 581 and rear side walls (562), 572, and 582 have opposite through-holes (A) for the aforementioned belt conveying device (55 and the prototype plate (70 ')). Pass through and make the belt conveyor 15 (55) just below the first, second and third mold bases (56) (57) (58), and the first mold base ( 56) A positioning guide (560) is provided above the through slot (A) of the front side wall (561), and pulleys (5601) are pivotally provided on both sides of the positioning guide (560) (refer to FIG. Convenient for positioning and guiding the upper and lower sides of the prototype plate (70 ') to be processed into the first mold base (56), and the first, second and third mold bases 20 (56) (57) (58) The right side wall (564) (574) (584) is provided with a hydraulic cylinder (59) (refer to Figure 20), and the axis (591) of each hydraulic cylinder (59) can pass through the right side 200412273, respectively. Wall (564) (574) (584), and the first, second and third molds (51) (52) (53) above the mold bases (56) (57) (58) (511X521X531) ) Are locked and connected, and the inner sides of the left side walls (563X573X583) of the first, second and third mold bases (56), 57 and 58 are respectively connected with the first, second and third molds (51) (52) ( 53) The lower mold 5 (512) (522) (532) is locked and connected, so that by controlling the displacement of the axis (591) of the hydraulic cylinder (59), the molds (51) can be relatively driven. (52) (53) Upper die (511) (521) (531) Die-cutting of the lower die (512) (522) (532) to perform the front tab (704) on the aforementioned prototype plate (70 ') , Middle hole (70®, hanging (705), cutting and punching of the rear convex piece (707), and the left side wall (563) (573) (583) of each die seat (56) (57) (58) is additionally provided with a slot (B ) (Refer to Figure 16), the slot hole ⑻ faces the discharge slot (F) of each of the aforementioned lower molds (512), 522, and 532, and each of the foregoing molds (51), 52, and 53 The upper side of the upper die (511), 521, and 531 can be provided with a blowing channel (C). The blowing channel (C) is connected with a high-pressure gas connector (D), and the blowing channel ( The exit of C) just faces the discharge slot of the aforementioned lower mold is (512) (522) (532) (FX refer to Figure 16), and then after the stamping of the prototype plate (70 ') is completed, it can be controlled by The high-pressure gas is blown out in time to pass the punched waste through the discharge slot (F) of the lower die (512X522) (532) and the left wall (563X573) (583) of each die seat (56) (57) (58). The slot (B) blows out and falls into the waste collection rack (505) provided in the base (50), and the left side wall (563) (573) (583) of each mold base (56) (57) (58) 20 ) Are respectively provided with scrap guide plates (5631) (5731) (5831). 200412273 In addition, when the ball screw (503) set in the base (50) is controlled to rotate in the forward and reverse directions, it can relatively drive the mobile stage (54) to slide back and forth at a predetermined speed to cooperate with the feed at a certain speed. The guide speed of the prototype plate (70 ') in the mobile station (54) is the first, second, and third above the mobile platform (54) when the prototype plate (7 (Π) enters and moves backwards through the guide). When the predetermined position in the mold base (56) (57) (58), the first, second and third molds (51) (52) ( The upper mold (511) (521) (531) of 53) is moved to the lower mold (512) (522) (532) by the linkage of the axis (591) of the hydraulic cylinder (59), and the prototype plate ( 70 ') for cutting and punching, and the upper die (511) (521) (531) returns to κ) after finishing the processing, and the mobile table (54 measures forward recovery displacement and then backward displacement until the prototype plate) (70 ') is again guided to the first, second and third mold bases (56) (57) (58) above the mobile station (54) moving backwards Each die (51), (52), (53) of the seat (56), 57, (58) is cut and punched, so that repeated operations can reach the prototype. When the board (7 (T) is guided to the front and rear tabs is cut off the punching device (5), it is not necessary to stop the conveyance and maintain a certain speed by each mold (51) (52) (53) above the moving table (54). Shearing and stamping processing can relatively increase production speed and efficiency to relatively increase product competitiveness; and because the first, second and third mold bases (56), 57 and (58) are respectively on the front side wall (561) ( 571) (581) and rear side wall (562) (572) (582) are provided with 20 through holes (A) opposite to the slot for the belt conveying device (5) to pass through, and the belt conveying device (5 ) Is located under the first, second, and third mold bases (56), (57), (58) under the first, second, and 200412273 three molds (51) (52) (53). The three molds (51), (52), (53) can be used to cut the finished plate (7 (Π) by cutting and punching, and the finished product can be dropped into the belt conveyor (5) by its own weight and conveyed with the belt. The device (5) conveys backwards, which not only saves the conveying time of the finished product, but also avoids the impact of the finished product after punching and pressing on the mold (51) (52) (53) or the die seat (56) (57) (58). Automatic processing operations; in addition, the first, second and third mold bases (56) (5 7) The slot holes on the left wall (563) (573) (583) of (58) are facing the first, second and third molds (51) (52) (53) and the lower molds (512) (522) (532) discharge slot (F), and each mold (51) (52) (53) upper mold (511) (521) (531) of the blowing channel ίο (C) outlet shell [J 恰Facing the discharge slot (F) of each lower die (512), 522, (532), and then when the prototype plate (70 ') is cut and punched, the remaining waste can be timely blown from the blowing channel (C The high-pressure gas is blown out from the outlet of) and passes through the discharge slot (F) of the lower mold (512) (522) (532) and the left side wall (563) (573) of the mold base (56) (57) (58) ( Each slot hole (B) of 583) is blown out and dropped into the waste material collection rack (505) set on the machine base (50). When the waste material is reached, it is definitely excluded to prevent the waste material from being stuck in the mold (51) (52) (53). And affect stamping operations. In addition, the present invention can also replace the upper and lower dies (521X522) of the second die (52) in the second and second dies (52) in the punching process of the front and rear tabs of the mobile table to process the finished product (7'X without connecting holes and hanging holes). (Refer to FIG. 26), as this is the technical application of Jane 20, it will not be repeated here. Also, referring to FIG. 9, the right and left wall (574) of the second die seat (57) described in the aforementioned stamping process flow 200412273 of the moving table is provided with another cylinder-frame (570) (refer to FIG. 9). The river supply is fixed with a cylinder (5701), and the shaft and core (5702) of the cylinder (5701) are connected with the abutment block (5703). When the axis (5702) of the cylinder (5701) is extended, it can be relatively linked The front end of its abutment block (5703) abuts the rib plate (702) of the prototype plate \ 5 (70 '), so that the prototype plate (70') can be closer to the lower mold (512) (522) (532), Relatively accurate stamping can be achieved, and a sensor (580) (refer to FIG. 11) can be fixedly fixed at a predetermined position of the third mold base (58). Before the prototype plate (70 ') The sensor passes through the sensor (580) and can be sensed at any time to control the axis (5702) of the aforementioned cylinder (5701) to protrude in a timely manner, and the abutting block (5703) abuts against the prototype plate (70,). Ribs (702) 〇 In addition, a flexible baffle plate (563) (573) (583) may be provided on the left side wall (563) (573) (583) of the first, second and third mold bases (56) (57) (58). 565) (575) (585) to prevent the waste material from failing to fall into the waste collection rack (505). Therefore, the present invention can The following industrial utilization rates are summarized: is 1. It is not necessary to stop the transfer of the prototype _ plate (70 ') when stamping and cutting the prototype plate (70f), because the displacement of the mobile stage (54) can be By the motor (502) controlling the forward and reverse rotation of the ball screw (503), the forward and backward displacement speed of the mobile stage (54) can be relatively controlled to match the transfer speed of the prototype plate (70 '), so that the prototype plate (70') can Maintaining a certain transfer speed in cooperation with the first, second, and third dies (51), (52), and (53) above the mobile table (54) for cutting and punching processing-therefore, it can increase production speed and efficiency, and relatively increase product competitiveness. 13 20 200412273 2. The front and rear tabs of the moving table are cut and punched. The first, second, and third die seats (56), 57 and (58) above the moving table (54) are located on the front side walls (561 ) (5Ή) (581) and the rear side wall (562) (572) (582) are provided with opposite through slots (A) for the belt conveying device (5) to pass through, and the belt conveying device 5 (5) is located under the first, second and third molds (56) (57) (58) under the first, second and third molds (51) (52) (53). Second and third mode (51) (52) (53) The finished product (7) obtained by cutting and stamping the prototype plate (70 ') can be dropped into the belt conveyor (5) by its own weight and transported with the belt The device (5) transfers backwards, which not only saves the finished product transportation time, but also avoids the finished product after punching being stuck on the mold (51) (52) (53) or the mold base (56) (57) (58) and affecting automatic Processing operations. 3. The front and rear tabs of the moving table are cut and punched. The left side wall (563) (573) (583) of the first, second and third die seats (56) (57) (58) above the moving table (54) The slot (B) of) is facing the discharge slot (F) of the first, second, and third molds (51), (52), (53), and the mold dies (512), (522), (532). The exit of the blowing channel (C) of the upper die (511), 521, and 531 of the die (51), 52, and 53 is directly facing the discharge slot of the lower die (512) (522X532) ( F), and then when the prototype plate (700 is cut and punched, the remaining waste can be blown out of the high pressure gas from the outlet of the blowing channel (C) in time and passed through the lower mold (512) (522) (532) The discharge slot (F) and the slot holes 左侧 on the left side wall (563) (573) (583) of the mold base 20 (56) (57) (58) blow out and fall into the set of the machine base (50) The waste collection rack (505), relative to the actual discharge of waste 200412273, in addition to avoiding the jam of the waste in the mold (51) (52) (53) and affecting the stamping processing operation. In summary, 'the manufacturing process of the present invention does have its The utilization price in the industry meets the requirements for a new invention patent. To this end, an application for an invention patent 5 has been filed in accordance with the law. It ’s my best. Attachment 1: Reference photos of the entity in this case. Annex 2: Attachment photos of the finished product obtained from the processing process of the present invention. [Schematic description] Fig. 1 is a flowchart of an embodiment of the present invention. Partial perspective view of the first and second unloading rack device and roller forming device of the embodiment of the invention. Figure 2B is another perspective view of the first and second unloading rack device and roller forming device of the embodiment of the invention. It is a partial perspective view of the second unloading rack device, the roller forming device, the folding and rolling forming device of the D-shaped plate and the baking plate, and the straight seat device according to the embodiment of the present invention. Partial perspective view of the bending and laminating device for forming a plate and a varnished plate, a straight seat device, and a front and rear tab shearing punching processing device. Figure 5 is a part of the front and rear tab shearing punching processing device according to the embodiment of the present invention. Perspective view. 200412273 Figure 6 is another angle perspective view of the front and rear tab cutting and punching device according to the embodiment of the present invention. Figure 7 is another angle view of the front and rear tab cutting and punching device according to the embodiment of the present invention. Body view. Fig. 8 is another perspective view of the front and rear tab cutting and punching device according to the embodiment of the present invention. Fig. 9 is another perspective view of the front and rear tab cutting and punching device according to the embodiment of the present invention. Fig. 11 is a perspective view of another angle part of the front and rear tab shearing press processing device according to the embodiment of the present invention. Fig. 11 is another perspective view of another angle part of the front and back tab shear cutting press processing device according to the embodiment of the present invention. A perspective view of another angle part of the punching processing device for cutting the front and rear convex pieces according to the embodiment of the present invention. FIG. 15 is a perspective view of another angle part of the front-rear tab shearing and punching device according to the embodiment of the present invention. Fig. 14 is a perspective view of a part of the front and rear tab shearing and punching processing device according to the embodiment of the present invention, in which the upper die is not punched downward. FIG. 15 is a partial perspective view of the front and rear tab shearing and punching processing device according to the embodiment of the present invention, after the upper 20 dies are punched down. FIG. 16 is a perspective view of a part of the front and rear tab shearing and punching processing device according to the embodiment of the present invention, without moving the moving stage backward. Fig. 17 is a perspective view of a part of a moving table in which the moving table is rearwardly displaced in the front and rear tab shearing and punching processing device according to the embodiment of the present invention. FIG. 18 is a partial perspective view of an embodiment of the present invention. Fig. 19 is a schematic plan view of a part of a side view of a configuration of a nineteenth part of a side view of a front and rear tab shearing and punching device according to an embodiment of the present invention. Fig. 20 is a schematic plan view of a part of a top view of a front and rear tab cutting and punching processing device according to an embodiment of the present invention. FIG. 21 is a schematic plan view of part 10 of a front view of a front and rear tab cutting and punching processing device according to an embodiment of the present invention. FIG. 21B is an enlarged view of a part of FIG. 21A. Fig. 22 is a schematic plan view of another part of the front view of another embodiment of the front and rear tab shearing and punching processing device according to the embodiment of the present invention. FIG. 23 is a perspective view of a T-shaped 15 plate obtained by a roller forming device according to an embodiment of the present invention. Fig. 24 is an over-body view of a prototype plate obtained by bending and bonding a T-shaped plate and a baking plate in a rolling forming device according to an embodiment of the present invention. FIG. 25 is a perspective view of a finished product processed according to an embodiment of the present invention. FIG. 26 is a perspective view of the finished product 20 obtained by slightly modifying the second mold according to the embodiment of the present invention. Explanation of drawing number: 200412273 (11) Guide bracket on the first unloading device (no), (12) second unloading device (2) Roller forming device (3) T-shaped plate and baking sheet are bent and rolled together Press forming device (4) Straight seat device (5) Front and rear tab shearing punching processing device (50) Base (501) Slide rail (502) Motor (5021) Shaft center, (503) Ball 5 screw ( 504) Ball screw support tailstock (505) waste collection rack (51) (52) (53) first, second and third mold (5 ^ (520 (53!) Upper mold (512) (522) (532) under Mold (54) moving table (541) slider (542) ball screw fixing seat (55) belt conveyor (56) (57) (58) first, second and third mold seat (560) guide seat (5601) Pulley (570) Cylinder frame (5701) Cylinder (5702) Shaft (5703) Abutting block (580) Sensor (561) (571) (581) Front side wall (562) (572) (582) Rear side wall (563) (573) (583) Left wall (5631) (5731) (5831) Waste material guide plate (564) (574) (584) Right wall (565) (575) (585) Baffle plate (59) Oil The cylinder (591) axis (A) passes through the slot (B) slot (C) blow channel (D) high pressure gas connector (F) discharge slot (7) (7. 15 finished product (70) T-shaped Board (7 (n chicks Plate (701) small long round groove (702) rib plate (703) upper plate (704) front convex piece (705) hanging hole (706) middle hole (707) rear convex piece (71) baking sheet strip (711) ) Lacquered board surface (7111) on both sides (72) T-shaped strip