CN211803203U - Ceramic tile angle bead make-up machine - Google Patents
Ceramic tile angle bead make-up machine Download PDFInfo
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- CN211803203U CN211803203U CN201922484943.7U CN201922484943U CN211803203U CN 211803203 U CN211803203 U CN 211803203U CN 201922484943 U CN201922484943 U CN 201922484943U CN 211803203 U CN211803203 U CN 211803203U
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Abstract
The utility model discloses a ceramic tile angle bead forming machine, which comprises a frame, a guiding feeding mechanism, a cutting and forming mechanism, a riveting and forming mechanism and a pressing and conveying mechanism; the guide feeding mechanism is used for directionally conveying a protective belt, and the protective belt comprises a main wing and a plurality of bending wings extending to one side of the bottom of the main wing; the cutting-off and forming mechanism and the riveting and forming mechanism are sequentially arranged along the conveying direction of the protective belt, the pressing conveying mechanism and the riveting mold core are correspondingly arranged on two sides of the conveying direction of the protective belt, and the pressing conveying mechanism is used for abutting the end part of the main wing against the side wall of the riveting mold core; the cutting forming die of the cutting forming mechanism is driven by the first driving cylinder to cut off the protective belt, and the cut protective belt is turned over to one side of the riveting die core; and the riveting mold core of the riveting forming mechanism is driven by the second driving cylinder to descend, and the folded adjacent bent wings are riveted with each other. The utility model discloses small, can make angle bead one shot forming, production efficiency high.
Description
Technical Field
The utility model relates to a corner protector production facility technical field especially relates to a ceramic tile corner protector make-up machine.
Background
Because the ceramic tile is easily damaged by collision in the handling process, the corner protectors are generally sleeved on the four corner sleeves of the ceramic tile when the manufacturer packs the ceramic tile.
In the existing corner protector forming process, the protective belt needs to be processed on equipment with cutting, bending and other processes, production equipment is more, the occupied space is large, manual operation is needed in the process of transferring the processes, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a ceramic tile angle bead make-up machine is provided, its small, can be with protecting band one shot forming for angle bead, production efficiency height.
In order to solve the technical problem, the utility model provides a ceramic tile angle bead forming machine, which comprises a frame, a guiding feeding mechanism, a cutting forming mechanism, a riveting forming mechanism and a pressing and conveying mechanism, wherein the guiding feeding mechanism, the cutting forming mechanism, the riveting forming mechanism and the pressing and conveying mechanism are arranged on the frame;
the guide feeding mechanism is used for directionally conveying a protective belt, and the protective belt comprises a main wing and a plurality of bending wings extending to one side of the bottom of the main wing;
the cutting and forming mechanism and the riveting and forming mechanism are sequentially arranged along the conveying direction of the protective belt, the cutting and forming mechanism comprises a cutting and forming die and a first driving cylinder, and the riveting and forming mechanism comprises a riveting die core and a second driving cylinder;
the swaging and conveying mechanism and the riveting mold core are correspondingly arranged on two sides of the conveying direction of the protective belt, and the swaging and conveying mechanism is used for abutting the end part of the main wing against the side wall of the riveting mold core;
the cutting forming die is driven by a first driving cylinder to horizontally move in the direction perpendicular to the conveying direction of the protective belt, the protective belt is cut by a specified size in the moving process of the cutting forming die, and the cutting forming die is matched with the riveting die core to enable the cut protective belt to be turned over to one side of the riveting die core;
and the riveting mold core is driven by the second driving cylinder to descend, and the folded adjacent bending wings are riveted with each other.
As an improvement of the scheme, the material pressing and conveying mechanism comprises a third driving cylinder, a fourth driving cylinder and a vacuum chuck,
the vacuum chuck is connected with a third driving cylinder, the vacuum chuck is used for sucking the main wing of the protective belt, and the third driving cylinder is used for driving the vacuum chuck to horizontally move;
the fourth driving cylinder is fixed with the frame and connected with the third driving cylinder to drive the third driving cylinder to move up and down.
As an improvement of the proposal, the guiding and feeding mechanism comprises a conveying mechanism and a guiding mechanism,
the conveying mechanism comprises a driving mechanism, a driving feeding wheel and a driven feeding wheel, the driven feeding wheel and the driving feeding wheel are correspondingly arranged in parallel, the wheel surfaces of the driving feeding wheel and the driven feeding wheel are respectively used for being in friction contact with two side walls of the main wing, and the driving mechanism is connected with the driving feeding wheel so that the protective belt is conveyed between the driving feeding wheel and the driven feeding wheel;
the guiding mechanism comprises a guiding fixed die and a cutting fixed die, a guiding groove matched with the thickness of the main wing is formed between the guiding fixed die and the cutting fixed die, and the protective belt is conveyed along the direction of the guiding groove.
As an improvement of the scheme, the bottom of the driving feeding wheel and the bottom of the cutting fixed die are provided with material passing grooves matched with the thickness of the bending wings.
As an improvement of the scheme, one side of the cutting forming die is provided with a cutting blade, the cutting blade is tangent to the cutting fixed die, and the other side of the cutting forming die is provided with a preset distance from the riveting die core.
As an improvement of the proposal, the driving mechanism comprises a servo driving motor, a transmission belt, a driving belt wheel and a driven belt wheel, the transmission belt is sleeved on the driving belt wheel and the driven belt wheel, the servo driving motor is connected with the driving belt wheel,
the driving feeding wheel is provided with a driving feeding rotating shaft, and the driven belt wheel is connected with the end part of the driving feeding rotating shaft.
As an improvement of the scheme, the rack comprises a bottom plate, a top plate and a supporting column for connecting the top plate and the bottom plate, the driving feeding wheel, the driven feeding wheel, the guiding fixed die and the cutting fixed die are arranged between the bottom plate and the top plate, and the guiding fixed die and the cutting fixed die are fixed with the top plate and/or the bottom plate;
the bottom of the cutting forming die is provided with a sliding block protruding downwards, and the bottom plate is provided with a sliding groove matched with the sliding block.
As an improvement of the scheme, a driven feeding rotating shaft is arranged on the driven feeding wheel, positioning grooves matched with the driven feeding rotating shaft are formed in the top plate and the bottom plate, two end portions of the driven feeding rotating shaft extend into the positioning grooves, adjusting screws abutted against the end portions of the driven feeding rotating shaft are arranged in the positioning grooves, and the adjusting screws are used for adjusting the distance between the driven feeding rotating shaft and the driving feeding rotating shaft.
As an improvement of the scheme, a positioning spring is arranged in the positioning groove, one end of the positioning spring is abutted with the positioning groove, and the other end of the positioning spring is abutted with the end part of the driven feeding rotating shaft.
Implement the utility model discloses, following beneficial effect has:
the utility model discloses a ceramic tile angle bead make-up machine, through setting up the directional guard band of carrying of direction feeding mechanism, direction of delivery in the guard band sets gradually and cuts off forming mechanism and riveting forming mechanism, press material conveying mechanism and riveting mold core to correspond the both sides that set up at guard band direction of delivery, when the guard band is carried to the regulation size, press material conveying mechanism to turn over the tip butt of main wing at the lateral wall of riveting mold core, first drive actuating cylinder drive and cut off the direction horizontal migration that the forming die carried to the perpendicular to guard band, the main wing that cuts off in the position between the adjacent wing of bending, and turn over the book to riveting mold core one side with the cooperation messenger of riveting mold core of guard band that cuts off, the second drives actuating cylinder and further drives the riveting mold core and descends, the adjacent wing of bending after will turning over a book rivets each other, realize the shaping of ceramic tile angle bead. The ceramic tile angle bead make-up machine of this embodiment is small, the storage transportation of being convenient for, and can be with the protecting band one shot forming for the ceramic tile angle bead, production efficiency is high.
Drawings
Fig. 1 is a schematic structural view of an embodiment of a tile corner protector forming machine of the present invention;
FIG. 2 is a schematic structural view of a guard band;
FIG. 3 is an isometric view of the tile corner bead forming machine of FIG. 1 with the top plate removed and in another orientation;
FIG. 4 is a schematic view of the severing die of FIG. 3 severing the guard band;
FIG. 5 is a schematic view of the cut-out form of FIG. 3 with the cut-out protective band folded over to the side of the staking core;
FIG. 6 is a schematic view of the cut-out forming die of FIG. 3 with the cut-out protective band folded over to the riveted core side
Fig. 7 is a schematic view of the tile corner bead forming machine of fig. 1 with the top plate removed.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the utility model provides an embodiment of a ceramic tile corner protector forming machine, which comprises a frame 1, a guiding feeding mechanism 2 arranged on the frame 1, a cutting forming mechanism 3, a riveting forming mechanism 4 and a pressing and conveying mechanism 5; the guide feeding mechanism 2 is used for directionally conveying a protective belt, and the protective belt comprises a main wing A and a plurality of bending wings B extending to one side of the bottom of the main wing A in combination with the drawing 2; with reference to fig. 3, the cutting and forming mechanism 3 and the riveting and forming mechanism 4 are sequentially arranged along the conveying direction of the protective belt, the cutting and forming mechanism 3 comprises a cutting and forming die 31 and a first driving cylinder 32, and the riveting and forming mechanism 4 comprises a riveting die core 41 and a second driving cylinder 42; the swaging and conveying mechanism 5 and the riveting mold core 41 are correspondingly arranged on two sides of the conveying direction of the protective belt, and the swaging and conveying mechanism 5 is used for abutting the end part of the main wing A against the side wall of the riveting mold core 41; with reference to fig. 4-6, the cutting and forming die 31 is driven by the first driving cylinder 32 to move horizontally in a direction perpendicular to the conveying direction of the protective tape, the cutting and forming die 31 cuts the protective tape with a specified size during the movement, and the cut protective tape is turned over toward the riveting die 41 by cooperating with the riveting die 41; the riveting mold core 41 is driven by the second driving cylinder 42 to descend, and the folded adjacent bending wings B are riveted with each other.
In the embodiment, the guide feeding mechanism 2 is arranged to directionally convey the protective belt, the cutting and forming mechanism 3 and the riveting and forming mechanism 4 are sequentially arranged in the conveying direction of the protective belt, the pressing and conveying mechanism 5 and the riveting and forming mold core 41 are correspondingly arranged on two sides of the conveying direction of the protective belt, when the protective belt is conveyed to a specified size, the pressing and conveying mechanism 5 abuts the end part of the main wing A against the side wall of the riveting and forming mold core 41, the first driving cylinder 32 drives the cutting and forming mold 31 to horizontally move in the direction perpendicular to the conveying direction of the protective belt, the main wing A cut at the position between the adjacent bent wings B is matched with the riveting and forming mold core 41 to turn over the cut protective belt to one side of the riveting and forming mold core 41, the second driving cylinder 42 further drives the riveting and forming mold core 41 to descend to rivet the turned over adjacent bent wings B mutually, and the forming. The ceramic tile angle bead make-up machine of this embodiment is small, the storage transportation of being convenient for, and can be with the protecting band one shot forming for the ceramic tile angle bead, production efficiency is high.
Specifically, the guide feeding mechanism 2 of the present embodiment includes a conveying mechanism and a guide mechanism. The conveying mechanism specifically comprises a driving mechanism 21, a driving feeding wheel 22 and a driven feeding wheel 23, the driven feeding wheel 23 and the driving feeding wheel 22 are correspondingly arranged in parallel, the wheel surfaces of the driving feeding wheel 22 and the driven feeding wheel 23 are respectively used for being in friction contact with two side walls of the main wing A, and the driving mechanism 21 is connected with the driving feeding wheel 22 so that the protective belt is conveyed between the driving feeding wheel 22 and the driven feeding wheel 23. The guide mechanism of this embodiment includes direction cover half 24 and cuts off cover half 25, be equipped with the guide way with main wing A thickness looks adaptation between direction cover half 24 and the cover half 25 that cuts off, the guard band is carried along the direction of guide way. And material passing grooves 221 and 251 matched with the thickness of the bending wing B are formed in the bottoms of the driving feeding wheel 22 and the cutting fixed die 25.
The rack 1 of the present embodiment includes a bottom plate 11, a top plate 12, and a support column 13 connecting the top plate 12 and the bottom plate 11. The driving feeding wheel 22, the driven feeding wheel 23, the guiding fixed die 24 and the cutting fixed die 25 are arranged between the bottom plate 11 and the top plate 12, and the guiding fixed die 24 and the cutting fixed die 25 are fixed with the top plate 12 and/or the bottom plate 11.
The driving mechanism 21 specifically comprises a servo driving motor 211, a transmission belt 212, a driving belt pulley 213 and a driven belt pulley 214, wherein the transmission belt 212 is sleeved on the driving belt pulley 213 and the driven belt pulley 214, the servo driving motor 211 is connected with the driving belt pulley 213, a driving feeding rotating shaft 221 is arranged on the driving feeding wheel 22, and the driven belt pulley 214 is connected with the end of the driving feeding rotating shaft 221.
Preferably, with reference to fig. 7, a driven feeding wheel 23 of this embodiment is provided with a driven feeding rotating shaft 231, the top plate 12 and the bottom plate 11 are provided with positioning grooves adapted to the driven feeding rotating shaft 231, two end portions of the driven feeding rotating shaft 231 extend into the positioning grooves, the positioning grooves are provided with adjusting screws 13 abutting against the end portions of the driven feeding rotating shaft 231, and the adjusting screws 13 adjust the distance between the driven feeding rotating shaft 231 and the driving feeding rotating shaft 221, so that the wheel surfaces of the driving feeding wheel 22 and the driven feeding wheel 23 are better in frictional contact with the two side walls of the main wing a, and the servo driving motor 21 can accurately convey the guard belt with a specified length and size. In addition, by adjusting the distance between the driven feeding rotating shaft 231 and the driving feeding rotating shaft 221, the guiding and feeding mechanism 2 can adapt to conveying of protective belts with different thicknesses, and the application range is wider. In addition, a positioning spring 14 is further arranged in the positioning groove, one end of the positioning spring 14 abuts against the positioning groove, and the other end of the positioning spring abuts against the end of the driven feeding rotating shaft 231.
The side of the cutting forming die 31 close to the guide feeding mechanism 2 of the embodiment is provided with a cutting blade 311, the cutting blade 311 is preferably arranged in a tangent manner with the cutting fixed die 25, and the side of the cutting forming die 31 far away from the guide feeding mechanism 2 is provided with a preset distance from the riveting die core 41.
The protective belt is conveyed forwards along the guide groove between the guide fixed die 24 and the cutting fixed die 25 under the friction action of the driving feeding wheel 22 and the driven feeding wheel 23, and when the first driving air cylinder 32 drives the cutting forming die 31 to move to the moment that the cutting blade 311 is contacted with the protective belt, the protective belt is cut off under the shearing action of the cutting blade 311 and the cutting fixed die 25.
In order to realize the directional shearing of the cutting blade 311, the bottom of the cutting forming die 31 of the present embodiment is preferably provided with a downwardly convex slider, and the bottom plate 11 is provided with a sliding groove 111 matched with the slider.
In the embodiment, the distance between the side of the cutting forming die 31 far away from the guide feeding mechanism 2 and the riveting die core 41 is close to the thickness of the protective strip, when the cutting forming die 31 further moves continuously, the cut protective strip is turned over towards one side of the riveting die core 41, the bending wings B are turned over along with the main wings A, the two adjacent bending wings B are partially overlapped, and when the riveting die core 41 descends to be in contact with the two adjacent bending wings B, the two adjacent bending wings B are mutually riveted together.
The swage conveyance mechanism 5 of the present embodiment specifically includes a third drive cylinder 51, a fourth drive cylinder 52, and a vacuum chuck 53. The fourth driving cylinder 52 is fixed to the frame 1, the fourth driving cylinder 52 is connected to the third driving cylinder 51 to drive the third driving cylinder 51 to move up and down, and the third driving cylinder 51 is connected to the vacuum chuck 53 to drive the vacuum chuck 53 to move horizontally. Before the protective tape is cut, when the protective tape is conveyed to a specified size, the piston rod of the third driving air cylinder 51 extends out and drives the vacuum suction cup 53 to horizontally move, so that the main wing A of the protective tape is abutted to the side wall of the riveting mold core 41 by the vacuum suction cup 53. After the corner protector is riveted and formed, the vacuum chuck 53 sucks the corner protector, the piston rod of the third driving air cylinder 51 retracts, the fourth driving air cylinder 52 drives the third driving air cylinder 51 to descend, and the third driving air cylinder 51 further drives the vacuum chuck 53 to extend and finish discharging. Then, the piston rod of the third driving cylinder 51 retracts, and the fourth driving cylinder 52 drives the third driving cylinder 51 to ascend to wait for the protective belt to be conveyed in place.
To sum up, implement the utility model discloses following beneficial effect has:
1. the utility model integrates the material belt conveying, cutting, forming, riveting and finished product conveying, realizes the one-step forming of the angle bead, and has high production efficiency;
2. the utility model discloses a ceramic tile angle bead make-up machine is small, the storage transportation of being convenient for.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the invention, which is defined by the claims and their equivalents.
Claims (10)
1. A ceramic tile corner protector forming machine is characterized by comprising a rack, a guide feeding mechanism, a cutting forming mechanism, a riveting forming mechanism and a pressing conveying mechanism, wherein the guide feeding mechanism, the cutting forming mechanism, the riveting forming mechanism and the pressing conveying mechanism are arranged on the rack;
the guide feeding mechanism is used for directionally conveying a protective belt, and the protective belt comprises a main wing and a plurality of bending wings extending to one side of the bottom of the main wing;
the cutting and forming mechanism and the riveting and forming mechanism are sequentially arranged along the conveying direction of the protective belt, the cutting and forming mechanism comprises a cutting and forming die and a first driving cylinder, and the riveting and forming mechanism comprises a riveting die core and a second driving cylinder;
the swaging and conveying mechanism and the riveting mold core are correspondingly arranged on two sides of the conveying direction of the protective belt, and the swaging and conveying mechanism is used for abutting the end part of the main wing against the side wall of the riveting mold core;
the cutting forming die is driven by a first driving cylinder to horizontally move in the direction perpendicular to the conveying direction of the protective belt, the protective belt is cut by a specified size in the moving process of the cutting forming die, and the cutting forming die is matched with the riveting die core to enable the cut protective belt to be turned over to one side of the riveting die core;
and the riveting mold core is driven by the second driving cylinder to descend, and the folded adjacent bending wings are riveted with each other.
2. The tile corner protector forming machine of claim 1, wherein the material-pressing conveying mechanism comprises a third driving cylinder, a fourth driving cylinder and a vacuum chuck,
the vacuum chuck is connected with a third driving cylinder, the vacuum chuck is used for sucking the main wing of the protective belt, and the third driving cylinder is used for driving the vacuum chuck to horizontally move;
the fourth driving cylinder is fixed with the frame and connected with the third driving cylinder to drive the third driving cylinder to move up and down.
3. A tile corner bead forming machine according to claim 1 or 2, wherein said guide feeding mechanism comprises a conveying mechanism and a guide mechanism,
the conveying mechanism comprises a driving mechanism, a driving feeding wheel and a driven feeding wheel, the driven feeding wheel and the driving feeding wheel are correspondingly arranged in parallel, the wheel surfaces of the driving feeding wheel and the driven feeding wheel are respectively used for being in friction contact with two side walls of the main wing, and the driving mechanism is connected with the driving feeding wheel so that the protective belt is conveyed between the driving feeding wheel and the driven feeding wheel;
the guiding mechanism comprises a guiding fixed die and a cutting fixed die, a guiding groove matched with the thickness of the main wing is formed between the guiding fixed die and the cutting fixed die, and the protective belt is conveyed along the direction of the guiding groove.
4. The tile corner protector forming machine according to claim 3, wherein the bottom of the driving feed wheel and the cutting fixed die is provided with a material passing groove matched with the thickness of the bending wing.
5. The tile corner protector forming machine as claimed in claim 3, wherein the cutting die is provided at one side thereof with a cutting blade which is provided tangentially to the cutting stationary die, and at the other side thereof with a predetermined distance from the riveting die core.
6. The tile corner bead forming machine according to claim 3, wherein said driving mechanism comprises a servo driving motor, a transmission belt, a driving pulley and a driven pulley, said transmission belt is sleeved on said driving pulley and driven pulley, said servo driving motor is connected with said driving pulley,
the driving feeding wheel is provided with a driving feeding rotating shaft, and the driven belt wheel is connected with the end part of the driving feeding rotating shaft.
7. The tile angle bead forming machine of claim 3, wherein the frame comprises a bottom plate, a top plate, and a supporting column connecting the top plate and the bottom plate, the driving feed wheel, the driven feed wheel, the guiding fixed die and the cutting fixed die are arranged between the bottom plate and the top plate, and the guiding fixed die and the cutting fixed die are fixed with the top plate and/or the bottom plate.
8. The tile corner protector forming machine according to claim 7, wherein the bottom of the cutting forming die is provided with a slide block protruding downwards, and the bottom plate is provided with a sliding groove matched with the slide block.
9. The tile corner protector forming machine according to claim 7, wherein the driven feeding wheel is provided with a driven feeding rotating shaft, the top plate and the bottom plate are provided with positioning grooves adapted to the driven feeding rotating shaft, both ends of the driven feeding rotating shaft extend into the positioning grooves, the positioning grooves are internally provided with adjusting screws abutting against the ends of the driven feeding rotating shaft, and the adjusting screws are used for adjusting the distance between the driven feeding rotating shaft and the driving feeding rotating shaft.
10. The tile corner protector forming machine of claim 9, wherein a positioning spring is provided in the positioning groove, one end of the positioning spring abuts against the positioning groove, and the other end abuts against the end of the driven feeding rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922484943.7U CN211803203U (en) | 2019-12-30 | 2019-12-30 | Ceramic tile angle bead make-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922484943.7U CN211803203U (en) | 2019-12-30 | 2019-12-30 | Ceramic tile angle bead make-up machine |
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| Publication Number | Publication Date |
|---|---|
| CN211803203U true CN211803203U (en) | 2020-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922484943.7U Active CN211803203U (en) | 2019-12-30 | 2019-12-30 | Ceramic tile angle bead make-up machine |
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| Country | Link |
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| CN (1) | CN211803203U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014369A (en) * | 2019-12-30 | 2020-04-17 | 佛山市高米斯机械有限公司 | Ceramic tile corner protector forming machine and corner protector forming method thereof |
-
2019
- 2019-12-30 CN CN201922484943.7U patent/CN211803203U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014369A (en) * | 2019-12-30 | 2020-04-17 | 佛山市高米斯机械有限公司 | Ceramic tile corner protector forming machine and corner protector forming method thereof |
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Address after: 528200 area C, building B, Dachen Industrial Park, Wuzhuang Co., Ltd., Luocun village, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan gaoeryuan Intelligent Machinery Co.,Ltd. Address before: 528061 factory building No.2, No.13 plot, ditian Group Construction Development Zone, Nanzhuang Town, Chancheng District, Foshan City, Guangdong Province Patentee before: Foshan gaomis Machinery Co.,Ltd. |