TW200406274A - O-shaped blade - Google Patents

O-shaped blade Download PDF

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Publication number
TW200406274A
TW200406274A TW92124320A TW92124320A TW200406274A TW 200406274 A TW200406274 A TW 200406274A TW 92124320 A TW92124320 A TW 92124320A TW 92124320 A TW92124320 A TW 92124320A TW 200406274 A TW200406274 A TW 200406274A
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Taiwan
Prior art keywords
cutting
edge
cutting edge
inclined surface
blade
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TW92124320A
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Chinese (zh)
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TWI262114B (en
Inventor
Toshio Mikiya
Takashi Chiba
Noboru Saitou
Kuniaki Shibuya
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Nitto Kohki Co
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Priority claimed from JP2002259530A external-priority patent/JP3727909B2/en
Application filed by Nitto Kohki Co filed Critical Nitto Kohki Co
Publication of TW200406274A publication Critical patent/TW200406274A/en
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Publication of TWI262114B publication Critical patent/TWI262114B/en

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Abstract

The present invention is to provide an O-shaped blade which, at the same time, has exhaust efficiency of waste caused by machining, and has excellent durable property. The present invention is to provide an O-shaped blade which is characterized in that in a circumferential direction of the O-shaped blade bottom having cylinder-shaped body, there are a first cutting knife and a second cutting knife which are staggered; the blade of the first cutting knife is a tilting surface which is formed by the fact that a central portion of width direction of cutting blade is outer than a tip which is at upper ends of two ends of the width direction; on the tilting surface of inner tilting of the second cutting blade, through steps, a plurality of tilting surfaces are formed in a non-continuous manner. In front view, below the step which is formed on the tiling surface of the blade of the second cutting knife, the blades of the first cutting knife and the second cutting knife and the tilting surface of the blades of the blade inner ends of the first cutting blade are installed in a staggered manner. In front view, below the tiling surface of the outer ends of blade of the first cutting knife, the tilting surface from the tip toward the outer end is overlapped, so as to form a cutting tilting surface.

Description

200406274 玖、發明說明: 一、 【發明所屬之技術領域】 本發明係有關於透過將工作物切削成環狀之方式,形成 賃:穿之圓孔之環狀刀具,特別是有關於可提高因切削所產 生之切削屑之排出效率的同時具有優良耐久性之環狀刀 具。 二、 【先前技術】 在以往’作爲對工作物形成通孔用之環狀刀具中,存在 有特開平9-201710號公報所提出之環狀刀具等。參照圖面 說明前述公報中所記載之環狀刀具之構成,第9圖係環狀 刀具之側視圖、第1 0圖係環狀刀具之仰視圖,第1 1 (a)、 (b)、(c)圖分別係第1切削刀刃與第2切削刀刃之前視圖以 及將第1切削刀刃與第2切削刀刃重疊之前視圖。形成爲 筒狀之刀具本體12之前端(底部)處,如第9圖、第10圖所 示般,對於刀具本體1 2之圓周方向依所定間隔交互地安裝 固定複數個第1切削刀刃1 3與第2切削刀刃1 5。在正面觀 察下第1切削刀刃與第2切削刀刃下,形成如第11(a)、(b) 圖所示般之形狀,第2切削刀刃1 5上其寬度方向兩端部 15a、15b之刀鋒之高度係如第1 1(c)圖所示般設定爲較第1 切削刀刃13上其寬度方向兩端部13a、13b之刀鋒之高度 微小之數値,此外,更將第2切削刀刃1 5上其寬度方向中 央部15c之刀鋒高度,設定爲較第1切削刀刃13上其寬度 方向中央部13c之刀鋒高度爲大之數値。然後,設置於第2 切削刀刃15前端之刀鋒16之寬度方向中央部處,形成直 線狀延伸之平坦部1 7。在環狀刀具1 1中,透過形成前述之 200406274 刀鋒形狀,能夠容易將第1切削刀刃1 3與第2切削刀刃1 5 在切削工作物W時所產生之切削屑排出溝槽外部的同時, 亦能夠將在第1切削刀刃切削工作物W時所產生之切削屑 分割爲二,更能夠令設置於切削刀刃上之刀鋒不易破損。 又,圖中,0爲挾持角,PI、P2爲頂點,14爲刀鋒,18 爲切削屑排出溝,1 9爲傾斜導引面。 三、【發明內容】 【發明所欲解決之問題】 但是,在前述環狀刀具1 1中,設置於第2切削刀刃1 5 前端之刀鋒16之形狀,係如第1 1(b)圖所示般,寬度方向 中央部處設置有直線狀延伸之平坦部1 7之形狀,所以存在 有無法將在第1切削刀刃所產生之切削屑分割爲二之問 題。又,刀鋒由於在切削溝槽時之摩擦力大,存在有因摩 擦力而導致刀鋒破損之場合。 因此,本發明者爲了解決前述問題透過對設置於環狀刀 具上之刀鋒形狀上下工夫,提出能夠將切削屑加以切削分 割成2段以上之之環狀刀具(特開2002 - 1 03 1 25)。 此環狀刀具係如第1 2 (a)、( b)、( c)圖所示般,其特徵乃 是具有圓筒狀本體之環狀刀具底部之圓周方向上依所定間 隔交互地配置第1切削刀刃41、第2切削刀刃45,第1切 削刀刃之刀鋒44係由配置於較切削刀刃之寬度方向中央 部更爲外圍端之頂點P 1向寬度方向兩端之上方端形成之 傾斜面44a、44b,第2切削刀刃45之刀鋒46係由配置於 較第1切削刀刃之頂點更爲外圍端之頂點P2向寬度方向兩 端之上方端形成之傾斜面46a、46b、46c。此外,由前述頂 200406274 點向內圍端傾斜之傾斜面46b、46c上,係透過段差部47 非連續性地形成,在正面觀察下第2切削刀刃45之刀鋒之 傾斜面46b、46c上所形成之段差部47下,第1切削刀刃 4 1與第2切削刀刃45之刀鋒,係與第1切削刀刃4 1之刀 鋒內圍端之傾斜面44b交錯般地加以設置,透過此構成能 夠提高因切削所產生之切削屑之排出效率。 但是,此公報中所記載之環狀刀具,在正面觀察下,形 成於第1、第2切削刀刃上之外圍端之傾斜面44a、46a並 非重疊般地形成(參照圖12(c)),在受切削物開啓貫穿孔之 場合時,通孔之外圍端係僅由第2切削刀刃45之外圍端之 傾斜面46a加以切削,第1切削刀刃41之外圍端傾斜面44a 則呈空動狀態。在如此之環狀刀具上,受切削物之材料若 是具有一般程度之硬度之材料的話,並無問題,但是例如 在新幹線用之軌道等般,材料經過鍛燒之高硬度材料之場 合時,在前述第1、第2切削刀刃之外圔端傾斜面44a、46a 由正面觀察下乃並非重疊之環狀刀具上,切削外圍之第2 切削刀刃45之外圍端傾斜面46a會有相當大之負荷,第2 切削刀刃45之外圍端傾斜面46a的磨損會進行,存在有在 環狀刀具之耐久性之問題。又存在有受切削物硬度高而產 生第2切削刀刃45之外圍端傾斜面其角48之破損(尖端) 等問題。特別是,在環狀刀具中之切削通孔最外圍部之刀 鋒上,由刀鋒之轉速大而承受極大之負荷,此外僅透過第2 切削刀刃45之外圍端傾斜面46a對外圍部進行切削之切削 效率亦不佳,又因爲切削度不良會在切削時產生刀鋒黏滯 之現象,產生環狀刀具無法順利地旋轉之事態。 200406274 因此’在本發明中,.係提供將外圍端之傾斜面由第1、 第2切削刀刃之頂點,在正面觀察下,形成互相重疊之傾 斜面,在開啓通孔之際,以第1、第2切削刀刃重疊之傾 斜面(也就是個別之外圍端傾斜面)切削通孔之外圍端般, 近以減輕施加於切削外圍之第2切削刀刃之外圍端傾斜面 上之大量負荷,可提高切削效率的同時亦提高耐久性之環 狀刀具,以解決前述問題點爲目的。又以透過外刃切削阻 力 > 內刃切削阻力之方式,減少環狀刀具之搖晃,提高對 工作物開孔之尺寸準確度爲目的。 三、【發明內容】 爲了達成前述目的,本發明所採取之技術解決方法係一 種環狀刀具,其特徵爲在具有圓筒狀本體之環狀刀具底部 之圓周方向上依所定間隔交互地配置第1切削刀刃、第2 切削刀刃;第1切削刀刃之刀鋒係由配置於較切削刀刃之 寬度方向中央部更爲外圍端之頂點向寬度方向兩端上方端 形成之傾斜面;第2切削刀刃之刀鋒係由配置於較第1切 削刀刃之頂點更爲外圍端之頂點向寬度方向兩端之上方端 形成之傾斜面;在由第2切削刀刃之頂點向內圍端傾斜之 傾斜面上,透過段差部非連續性地形成有複數個傾斜面; 在正面觀察下第2切削刀刃之刀鋒之傾斜面上所形成之段 差部下,第1切削刀刃與第2切削刀刃之刀鋒,係與第1 切削刀刃之刀鋒內圍端之傾斜面交錯般地加以設置;在正 面觀察下第1切削刀刃之刀鋒之外圍端之傾斜面下,由頂 點向外圍端傾斜之傾斜面係成爲重疊之切斜面。 又,本發明亦是一種環狀刀具,其特徵爲在具有圓筒狀 200406274200406274 (1) [Explanation of the invention] 1. [Technical field to which the invention belongs] The present invention relates to a ring-shaped cutting tool for forming a round hole through cutting a work by cutting it into a ring, and in particular, it can improve the cause of the problem. A circular cutter with excellent durability and discharge efficiency of cutting chips. 2. [Prior art] Conventionally, as a ring cutter for forming a through-hole in a work, there is a ring cutter and the like proposed in Japanese Patent Application Laid-Open No. 9-201710. The structure of the annular cutter described in the aforementioned publication will be described with reference to the drawings. Fig. 9 is a side view of the annular cutter, and Fig. 10 is a bottom view of the annular cutter. Figs. 1 (a), (b), (C) The figure is a front view of a 1st cutting edge and a 2nd cutting edge, and a front view which overlaps a 1st cutting edge and a 2nd cutting edge, respectively. At the front end (bottom) of the tool body 12 formed in a cylindrical shape, as shown in FIGS. 9 and 10, a plurality of first cutting edges 1 3 are alternately mounted and fixed to the circumferential direction of the tool body 12 at predetermined intervals. 5 with 2nd cutting edge. When viewed from the front, the first cutting edge and the second cutting edge are formed as shown in Figs. 11 (a) and (b), and the widthwise ends 15a and 15b of the second cutting edge 15 are formed. The height of the blade edge is set to be slightly smaller than the height of the blade edge at both ends 13a and 13b in the width direction of the first cutting edge 13 as shown in Fig. 11 (c). In addition, the second cutting edge is further set. The height of the blade edge of the center portion 15c in the width direction on 15 is set to be larger than the height of the blade edge of the center portion 13c in the width direction on the first cutting edge 13. Then, it is provided at the central portion in the width direction of the blade edge 16 at the front end of the second cutting edge 15 to form a flat portion 17 extending linearly. In the ring cutter 11, by forming the above-mentioned 200406274 blade shape, it is possible to easily discharge the cutting chips generated when the first cutting edge 13 and the second cutting edge 15 are cut out of the groove while cutting the work W, It is also possible to divide the cutting chips generated when the first cutting edge cuts the workpiece W into two, and it is possible to make the blade edge provided on the cutting edge difficult to break. In the figure, 0 is the holding angle, PI and P2 are the apex, 14 is the blade edge, 18 is the chip discharge groove, and 19 is the inclined guide surface. 3. [Contents of the Invention] [Problems to be Solved by the Invention] However, in the aforementioned ring-shaped tool 11, the shape of the blade 16 provided at the front end of the second cutting edge 15 is as shown in FIG. 11 (b). As shown in the figure, the shape of the flat portion 17 extending linearly is provided at the central portion in the width direction. Therefore, there is a problem that cutting chips generated by the first cutting edge cannot be divided into two. In addition, the blade has a large frictional force when cutting the groove, and there are cases where the blade is damaged due to the frictional force. Therefore, in order to solve the aforementioned problem, the present inventor has proposed a ring-shaped tool capable of cutting and cutting a chip into two or more sections by cutting the shape of a blade edge provided on the ring-shaped tool (Japanese Patent Application Laid-Open No. 2002-1 03 1 25) . This ring cutter is as shown in Fig. 12 (a), (b), (c), and is characterized in that the circular cutter with a cylindrical body is arranged alternately at predetermined intervals in the circumferential direction of the bottom of the ring cutter. The first cutting edge 41, the second cutting edge 45, and the first cutting edge 44 are inclined surfaces formed by vertices P1 which are arranged at a more peripheral end than the central portion in the width direction of the cutting edge toward the upper ends of both ends in the width direction. 44a, 44b, the cutting edge 46 of the second cutting edge 45 is an inclined surface 46a, 46b, 46c formed by a vertex P2 arranged at a more peripheral end than the vertex of the first cutting edge toward the upper ends of the widthwise ends. In addition, the inclined surfaces 46b and 46c inclined from the top 200406274 points to the inner peripheral end are formed discontinuously through the step portion 47. The inclined surfaces 46b and 46c of the cutting edge of the second cutting edge 45 are viewed from the front. Below the formed step portion 47, the cutting edges of the first cutting edge 41 and the second cutting edge 45 are arranged alternately with the inclined surface 44b at the inner peripheral end of the cutting edge of the first cutting edge 41, and can be improved by this configuration. Exhaust efficiency of cutting chips generated by cutting. However, in the circular cutter described in this publication, the inclined surfaces 44a and 46a formed on the peripheral ends of the first and second cutting edges are not overlapped when viewed from the front (see FIG. 12 (c)), When the cutting object opens the through hole, the peripheral end of the through hole is cut only by the inclined surface 46a of the peripheral end of the second cutting edge 45, and the inclined surface 44a of the peripheral end of the first cutting edge 41 is idle. . In such a circular cutter, if the material of the workpiece to be cut is a material with a general degree of hardness, there is no problem. However, for example, in the case of high-hardness materials that have been calcined, such as the track used for the Shinkansen, in The inclined surfaces 44a, 46a of the outer edges of the aforementioned first and second cutting edges are not overlapping on a circular tool when viewed from the front. The peripheral inclined surface 46a of the second cutting edge 45 of the cutting periphery has a considerable load. The abrasion of the peripheral end inclined surface 46a of the second cutting edge 45 progresses, and there is a problem in durability of the annular cutter. There is also a problem in that the hardness (cutting point) of the angle 48 of the inclined surface of the peripheral end of the second cutting edge 45 is generated due to the high hardness of the cutting object. In particular, the cutting edge of the outermost portion of the cutting through hole in the ring-shaped tool is subjected to a large load due to the high rotation speed of the cutting edge. In addition, the peripheral portion is cut only by the peripheral end inclined surface 46a of the second cutting edge 45. The cutting efficiency is also not good, and because of the poor cutting degree, the blade stickiness occurs during cutting, resulting in the situation that the ring tool cannot rotate smoothly. 200406274 Therefore, in the present invention, it is provided that the inclined surface of the peripheral end is formed from the vertices of the first and second cutting edges under the front view to form an inclined surface that overlaps each other. When the through hole is opened, the first 2. The inclined surface of the second cutting edge overlaps (that is, the individual peripheral end inclined surface) is the peripheral end of the cutting through hole, so as to reduce a large load on the peripheral end inclined surface of the second cutting edge applied to the cutting periphery. To improve the cutting efficiency and improve the durability of the ring cutter, the purpose is to solve the aforementioned problems. It also aims at reducing the wobble of the ring cutter and improving the dimensional accuracy of the opening of the workpiece by means of cutting resistance of the outer edge > cutting resistance of the inner edge. III. [Content of the Invention] In order to achieve the foregoing object, the technical solution adopted by the present invention is a ring cutter, which is characterized by alternately disposing the first and second cutters at a predetermined interval in the circumferential direction of the bottom of the ring cutter having a cylindrical body. 1 cutting edge, 2nd cutting edge; the cutting edge of the 1st cutting edge is an inclined surface formed by vertices located at the outer edge of the cutting edge in the widthwise center portion toward the upper ends of both ends in the width direction; The blade edge is an inclined surface formed by vertices located on the outer edge of the first cutting edge toward the upper ends of both ends in the width direction; on the inclined surface inclined from the vertex of the second cutting edge to the inner end, The stepped portion is formed discontinuously with a plurality of inclined surfaces. Under the stepped portion formed on the inclined surface of the cutting edge of the second cutting edge in front view, the cutting edge of the first cutting edge and the second cutting edge are related to the first cutting. The inclined surfaces of the inner peripheral end of the cutting edge of the blade are arranged alternately; under the oblique surface of the peripheral end of the cutting edge of the first cutting edge when viewed from the front, from the vertex to the periphery The inclined surface at the end is an overlapping tangent surface. The present invention is also a ring-shaped cutter, which is characterized in that it has a cylindrical shape.

本體之環狀刀具底部之圓周方向上依所定間隔交互地配置 第1切削刀刃、第2切削刀刃;第1切削刀刃之刀鋒係由 配置於較切削刀刃之寬度方向中央部更爲外圍端之頂點向 寬度方向兩端上方端形成之傾斜面,至少在挾持前述頂點 之內側之傾斜面上,形成有因段差部非連續性地形成之複 數個傾斜面;第2切削刀刃之刀鋒係由配置於較第1切削 刀刃之頂點更爲外側之頂點向寬度方向兩端之上方端形成 之傾斜面,至少在挾持前述頂點之內側之傾斜面上,形成 有因段差部非連續性地形成之複數個傾斜面;在分別正視 形成於第1切削刀刃之刀鋒與第2切削刀刃之刀鋒之段差 部下,第1切削刀刃與第2切削刀刃之刀鋒彼此,係與形 成於另一側之切削刀刃之刀鋒之傾斜面交錯般地加以設 置.;在正面觀察下第1切削刀刃之刀鋒之外圍端之傾斜面 下,由頂點向外圍端傾斜之傾斜面係成爲重疊之切斜面。The first cutting edge and the second cutting edge are alternately arranged at a predetermined interval in the circumferential direction of the bottom of the ring-shaped cutter of the body; the edge of the first cutting edge is arranged at a vertex that is more peripheral than the center of the width direction of the cutting edge. The inclined surfaces formed at the upper ends of both ends in the width direction are formed at least on the inclined surface that holds the inside of the apex, and a plurality of inclined surfaces are formed discontinuously due to the stepped portion; the blade edge of the second cutting edge is arranged at A plurality of inclined surfaces formed by vertexes that are more outward than the vertices of the first cutting edge toward the upper ends of both ends in the width direction are formed at least on the inclined surface that holds the inside of the vertices. Inclined surface; under the difference between the front edge formed on the first cutting edge and the second cutting edge, the first cutting edge and the second cutting edge are connected to each other to the edge of the cutting edge formed on the other side The inclined surfaces are arranged in a staggered manner; under the oblique surface of the peripheral end of the blade edge of the first cutting edge in front view, it is inclined from the vertex to the peripheral end The inclined surface of the cut lines formed by overlapping ramp.

又,本發明所述之環狀刀具,其特徵乃是形成於較第1 切削刀刃、第2切削刀刃之頂點更爲內側之傾斜面,係互 相略成平行地加以形成。 又’本發明所述之環狀刀具,其特徵乃是在第1切削刀 刃作爲外刃、第2切削刀刃作爲內刃時,外刃所產生之工 作物切削阻力以及內刃所產生之工作物切削阻力係滿足外 刃所產生之工作物切削阻力 > 內刃所產生之工作物切削阻 力之條件。 又’本發明所述之環狀刀具,其特徵乃是在第1切削刀 刃作爲外刃、第2切削刀刃作爲內刃,並且外刃與內刃之 刀鋒形狀(退刀槽角、前角)相同之場合時,外刃所產生之 -10- 200406274 工作物切削阻力以及內刃所產生之工作物切削阻力係滿足 外刃所產生之工作物切削阻力 >(外刃所產生之工作物切 削阻力+內刃所產生之工作物切削阻力)/2之條件。 四、【實施方式】 以下將根據第1圖〜第4(b)圖說明將本發明具體化之第1實 施型態,第1圖係本發明之實施形態所述之環狀刀具之側 視第2圖係本發明之實施形態所述之環狀刀具之仰視圖, 第3 (a)圖係第1切削刀刃之前視圖、第3(b)圖係第2切削 刀刃之前視圖、第3(c)圖係在令第1切削刀刃與第2切削 刀刃重疊狀態下之前視圖,第4(a)圖係第2切削刀刃所產 生之工作物之切削狀態之示意圖’第4(b)圖係第切削刀刃 所產生之工作物之切削狀態之示意圖。又,在以下之說明 中,所謂的環狀刀具之下方係指環狀刀具雕風之頂點端。 如第1圖所示般,環狀刀具1之刀具本體2係形成爲圓 筒狀,環狀刀具1係透過單觸式接頭或者是螺絲等之固定 機構安裝於無圖示之攜帶式穿孔機或是工作機械,向箭頭 A方向旋轉。如第1圖、第2圖所示般’在刀具本體2之 下端面上,由超硬化尖端所構成之複數個第1切削刀刃3 與第2切削刀刃5,交互地依所定之間隔在刀具本體2之圓 周方向加以熔接。又,在刀具本體2之外圍面處,如第1 圖所示般在有朝向箭頭A方向向下傾斜之切削屑排出溝 8,依所定之間隔在刀具本體2之圓周方向加以形成’各切 削屑排出溝8之下端部,係分別位於各切削刀刃3、5之間 地受到配置。 如第3(a)圖所示般’第1切削刀刃3之前端處,設置有 200406274 向刀鋒之寬度方向加以配置之第1刀鋒4,此外,第1刀鋒 由正面觀察下(刀具之旋轉方向之切線方向)略成V字形 般,形成在挾持頂點P 1之寬度方向上朝向上方之第1傾斜 面4a、第2傾斜面4b。又,第1刀鋒4之頂點係形成於位 在較刀鋒4之寬度方向中央更靠刀具本體2之外圍端處(參 照第2圖)。Further, the annular cutter according to the present invention is characterized in that it is formed on an inclined surface that is more inward than the apex of the first cutting edge and the second cutting edge, and is formed in parallel with each other. The ring cutter according to the present invention is characterized in that when the first cutting edge is used as the outer edge and the second cutting edge is used as the inner edge, the cutting resistance of the workpiece generated by the outer edge and the workpiece generated by the inner edge Cutting resistance is a condition that satisfies the cutting resistance of the workpiece generated by the outer edge > the cutting resistance of the workpiece generated by the inner edge. The ring cutter according to the present invention is characterized in that the first cutting edge is an outer edge, the second cutting edge is an inner edge, and the edge shape of the outer edge and the inner edge (retraction angle, rake angle) On the same occasion, the cutting resistance of the outer edge produced by the -10- 200406274 workpiece and the cutting resistance of the inner edge produced by the outer edge satisfy the cutting resistance of the outer edge produced by the workpiece > (cutting by the outer edge of the workpiece) Resistance + cutting resistance of the workpiece generated by the inner edge) / 2. Fourth, [Embodiment] The first embodiment of the present invention will be described below with reference to Figs. 1 to 4 (b). Fig. 1 is a side view of the ring cutter according to the embodiment of the present invention. Fig. 2 is a bottom view of the annular cutter according to the embodiment of the present invention, Fig. 3 (a) is a front view of the first cutting edge, Fig. 3 (b) is a front view of the second cutting edge, and 3 ( c) The drawing is a front view in a state where the first cutting edge and the second cutting edge are overlapped, and the fourth (a) drawing is a schematic diagram of the cutting state of the work produced by the second cutting edge. The fourth drawing (b) Schematic diagram of the cutting state of the workpiece produced by the first cutting edge. In the following description, the bottom of the ring-shaped cutter refers to the vertex end of the ring-shaped cutter carving wind. As shown in Fig. 1, the cutter body 2 of the ring cutter 1 is formed in a cylindrical shape, and the ring cutter 1 is mounted on a portable punching machine (not shown) through a one-touch joint or a fixing mechanism such as a screw. Or a work machine that rotates in the direction of arrow A. As shown in FIG. 1 and FIG. 2 'on the lower end surface of the tool body 2, a plurality of first cutting edges 3 and a second cutting edge 5 composed of a super-hardened tip are alternately arranged on the tool at a predetermined interval. The main body 2 is welded in the circumferential direction. In addition, as shown in FIG. 1, a cutting chip discharge groove 8 inclined downward in the direction of the arrow A is formed on the peripheral surface of the tool body 2, and each cutting is formed in the circumferential direction of the tool body 2 at predetermined intervals. The lower end portion of the chip discharge groove 8 is disposed between each of the cutting edges 3 and 5. As shown in Fig. 3 (a), at the front end of the first cutting edge 3, a first blade edge 4,200,406,274 arranged in the width direction of the blade edge is provided. In addition, the first blade edge is viewed from the front (the direction of rotation of the tool). The tangent direction) is slightly V-shaped, and forms a first inclined surface 4a and a second inclined surface 4b facing upward in the width direction of the holding vertex P1. The apex of the first blade edge 4 is formed closer to the peripheral end of the tool body 2 than the center in the width direction of the blade edge 4 (see Fig. 2).

在第2切削刀刃5之前端處,設置有如第3(a)圖所示般 向刀鋒之寬度方向加以配置之第2刀鋒6,第2刀鋒6係朝 向工作物W端突出地加以形成。第2刀鋒6在位於較刀鋒 6之寬度方向中央更靠刀具本體2之外圍端處(參照圖2)配 置有頂點P2,由該頂點P2起外圍端則形成與第1切削刀 刃3之第1傾斜面4a相重疊般之第1傾斜面6a,又,由該 頂點P2起內圍端則形成與第1切削刀刃3之第2傾斜面4b 略成平行且因段差部7而成爲不連續之第2傾斜面6b、第 3傾斜面6c。然後,如第3(b)圖所示般,第2傾斜面6b與 第3傾斜面6c中,在全體上第2傾斜面6b係形成於位在 較第3傾斜面6c更下方。 接著,第1切削刀刃3與第2切削刀刃5係如第3 (c) 圖所示般,在使第1切削刀刃3與第2切削刀刃5重疊由 正面觀察時,第1切削刀刃3中寬度方向之外圍端之第1 傾斜面4a與第2切削刀刃5中寬度方向之外圍端之第1傾 斜面6a在正面觀察下係以互相重疊般加以形成,又,第3 傾斜面6c係呈現突出於較第1切削刀刃3之第2傾斜面4b 更爲下方之狀態,又,第2切削刀刃5之頂點P2乃是爲於 較第1切削刀刃3之頂點P1更爲上方,第1切削刀刃3之 -12- 200406274 第2傾斜面4b係位於較第2切削刀刃5中寬度方向之外圍 端之第3傾斜面6c更爲上方且較第2傾斜下方,而變成其 頂點P 1成爲最下端般之突出狀態。因此,形成於第2切削 刀刃5之刀鋒6之段差部7係與形成於第1切削刀刃3之 刀鋒4之第2切斜面4b交叉般地加以形成。At the front end of the second cutting edge 5, a second blade 6 arranged in the width direction of the blade as shown in Fig. 3 (a) is provided, and the second blade 6 is formed to protrude toward the W end of the workpiece. The second blade edge 6 is located closer to the peripheral end of the tool body 2 (refer to FIG. 2) than the center of the width direction of the blade edge 6 (see FIG. 2). The peripheral edge from the vertex P2 forms the first edge of the first cutting edge 3. The first inclined surface 6a is overlapped with the inclined surface 4a, and the inner peripheral end from the vertex P2 is formed to be slightly parallel to the second inclined surface 4b of the first cutting edge 3 and discontinuous due to the step 7 The second inclined surface 6b and the third inclined surface 6c. Then, as shown in FIG. 3 (b), the second inclined surface 6b and the third inclined surface 6c are formed as a whole below the third inclined surface 6c as a whole. Next, as shown in FIG. 3 (c), the first cutting edge 3 and the second cutting edge 5 are in the first cutting edge 3 when the first cutting edge 3 and the second cutting edge 5 are superimposed and viewed from the front. The first inclined surface 4a at the outer peripheral end in the width direction and the first inclined surface 6a at the outer peripheral end in the width direction in the second cutting edge 5 are formed so as to overlap each other when viewed from the front, and the third inclined surface 6c presents It protrudes below the second inclined surface 4b of the first cutting edge 3, and the vertex P2 of the second cutting edge 5 is higher than the vertex P1 of the first cutting edge 3, and the first cutting -12-200406274 of the cutting edge 3 The second inclined surface 4b is located above the third inclined surface 6c in the widthwise peripheral end of the second cutting edge 5 and below the second inclined surface, so that the vertex P 1 becomes the most Protruded like a lower end. Therefore, the step 7 formed on the cutting edge 6 of the second cutting edge 5 is formed so as to intersect the second cutting slope 4b of the cutting edge 4 formed on the first cutting edge 3.

又,第1、第2切削刀刃3、5之兩側面上,爲了防止 刀刃之黏滯現象,將切削刀刃3、5之兩側面形成爲向上方 前進縮窄之錐形狀,在切削時切削刀刃3、5會成爲防止對 工作物之黏滯現象之形狀。又,切削刀刃3、5之兩側面並 未限定爲錐形面與習知例同樣地成平行形狀亦無差別。In addition, on both sides of the first and second cutting edges 3 and 5, in order to prevent sticking of the cutting edges, both sides of the cutting edges 3 and 5 are formed into a tapered shape that narrows upwards, and the cutting edges are cut during cutting. 3 and 5 will be shaped to prevent sticking to the work. It should be noted that both sides of the cutting edges 3 and 5 are not limited to a tapered surface and are parallel to each other as in the conventional example.

接著,說明依前述構成之環狀刀具1之作用。在工作物 W形成貫穿孔上,係令安裝於攜帶式穿孔機又或者是工作 機械上之環狀刀具以其週線爲中心項箭頭A方向旋轉的同 時,第1、第2切削刀刃3、5會接近工作物W般令環狀刀 具1向其軸線方向依所定之移動量進行移動。然後,各切 削刀刃3、5中之第1、第2刀鋒4、6與工作物W接觸時, 工作物W會由各刀鋒4、6加以切削,工作物W中在各切 削刀刃3、5之旋轉軌道上形成有如第4(a)、(b)圖所示之溝 槽10。 如第4(a)圖所示般,溝槽10底面之外圍端,係由形成 於第1切削刀刃4之第1傾斜面4a,以及第2切削刀刃5 之第1傾斜面6a加以切削,又,溝槽10底面之內圍端, 1 係成爲對應於第2刀鋒6之內爲側端部之形狀。也就是說’ 第1切削刀刃3係將溝槽1 〇底面之寬度方向之中央部與外 圍端端部,如圖4U)之斜線所示般加以切削而產生切削屑 -13- 200406274 22。又,第2切削刀刃5係將溝槽10之兩端部如圖4(b)之 斜線所示般加以切削而產生切削屑2 1 a、2 1 b。透過前述第 1、第2切削刀刃3、5將溝槽1 0之底面加以切削之方式, 溝槽1 0底面之外圍端端部係由第1、第2切削刀刃3、5 之第1傾斜面4a、6a加以切削,更將其底面寬度方向兩端 部與中央部加分割爲3地加以切削。因此,溝槽1 0之外圍 端端部係成爲隨時受到第1、第2切削刀刃3、5切削,能 夠較習知之環狀刀具減少第1、第2切削刀刃3、5之磨耗、 破損等。又,由溝槽10之底面所切削出之切削屑21a、21b、 22係由圖1所示之切削屑排出溝8加以引導而排出溝槽1 0 外部。之後,持續環狀刀具1所產生之溝槽之形成,在環 狀刀具1貫穿工作物W時,在工作物W形成貫穿孔。 接著,針對本發明之第2實施形態加以說明。第2實施 形態係將切削屑較第1實施形態切割更係之示例,在此例 中,係可將切削屑分割爲四之示例。第2實施形態係具備 具有如第5(a)、(b)圖所示形狀之第1切削刀刃31、第2切 削刀刃32,複數個第1切削刀刃31、第2切削刀刃32交 互地配置焊接於刀具之底面圓周上。第1切削刀刃3 1之刀 鋒40上,頂點P1配置於較刀鋒4之寬度方向中央部更爲 外圍端,由此頂點P 1起之內圍端係形成有與第1實施形態 所述之第2切削刀刃5相同般因段差部3 3成爲不連續之第 3傾斜面31 c,第2切斜面31 b,由刀鋒40之頂點P1起之 外圍端,係形成連續之第1傾斜面3 1 a。 又,第2切削刀刃3 2之刀鋒60亦與前述第1切削刀刃 3 1同樣地頂點P2配置於較第1切削刀刃3 1之頂點P 1更爲 -14- 200406274 外圍端,由此頂點P2起之內圍端係形成有因段差部34成 爲不連續之第3傾斜面3 2 c,第2切斜面3 2 b,由刀鋒6 0 之頂點P1起之外圍端,係形成連續之第1傾斜面32a。接 著,第1切削刀刃31、第2切削刀刃32之外圍端之第1 傾斜面31a、32a由正面觀察下形成爲互相重疊之傾斜面, 又,形成於前述第1切削刀刃3 1、第2切削刀刃3 2之段差 部33、34之位置,由正面觀察下,係設置於第5(c)圖所示 般之未重疊之位置,並且段差部33與第2傾斜面32c會分 別與段差部34與第2傾斜面3 1 b交叉。藉由前述之構成, 會成爲溝槽1 0之外圍端端部隨時由第2切削刀刃之第1傾 斜面3 1 a與第2傾斜面32a加以切削,又,切削屑受切削 呈寬度較細之四份而排出。也就是說,溝槽1 〇之底面中第 1切削刀鋒31會在溝槽1〇底面之寬度方向上將圖(c)所示 之3 6、3 7、3 8加以切削,第2切削刀刃3 2會在溝槽1 0底 面之寬度方向上將第5(c)圖斜線所示之35、36加以切削, 而產生切削屑。 又’由溝槽第1 0所切下之切削屑,會如透過第1圖所 示之切削屑排出溝8加以引導而排出溝槽1 〇外部。之後, 持續環狀刀具1所產生之溝槽之形成,在環狀刀具丨貫穿 工作物W時,在工作物W形成貫穿孔。又,在第5(a)、(b)、 (c)圖所示之實施形態中,將由頂點pi、p2起外圍端之刀鋒 以一個傾斜面3 1 a、32a加以形成,但是在此傾斜面亦能夠 形成如同頂點P丨、P2起之內圍端具有段差部之傾斜面。 又’段差部之數量亦可能爲2個以上。 接著,說明本發明所述之第3實施形態,第3實施形態 -15- 200406274 係爲提高所貫穿之孔之準確度之示例。 前述第1、第2實施形態之環狀刀具1之切削刀刃,係 如第6圖所示般第1切削刀刃(外刃)3之刀鋒3 a會形成於 外圍端邊緣3b與內圍端邊緣3c之間,又,第2切削刀刃(內 刃)5之刀鋒5a會形成於外圍端邊緣5b與內圍端邊緣5c之 間。然後,第1切削刀刃3與第2切削刀刃5之外圍端邊 緣3b、5b係以通過以馬達之輸出軸中心0爲中心之圓周上 地加以配置,內圍端邊緣3c、5c係以通過以對於輸出軸中 心〇而偏心之中心軸(0’)爲中心之圓周上地加以配置。 因此,藉由環狀刀具1對工作物W進行開孔之場合時, 透過環狀刀具之進刀由第1切削刀刃3與第2切削刀刃5 在工作物W上切削環狀溝,而最後完成開孔,此時,工作 物W切削狀況係如圖7所示般,透過第1切削刀刃(外刃)3 之刀鋒3a與第2切削刀刃(內刃)5之刀鋒5a將溝槽(?L )外 圍端之共通切削範圍S 3加以切削,又,透過第1切削刀刃 (外刃)3中間部之刀鋒3a將溝槽中間部之切削範圍S 1加以 持續切削,更透過第2切削刀刃(外刃)5之刀鋒5a將溝槽 中間部之切削範圍S2加以持續切削而形成貫穿孔。此時, 環狀刀具1之第1切削刀刃3內側之刀鋒3a之邊緣3c與 第2切削刀刃5內側之刀鋒5 a之邊緣5 c係以對於輸出軸 中心0而偏心地加以配置。另一方面,由於在進行切削時 係以將以輸出軸中心〇爲中心之周圍加以旋轉,其結果, 在與殘留於由邊緣5 c以及邊緣3 c在工作物W上所形成之 貫穿孔內側之工作物W除去部分的外圍之間會產生間隙, 能夠避免除去部分會咬住環狀刀具1之內徑部而無法取下 -16- 200406274 之事態。 但是,透過前述之對於環狀刀具1之旋轉中心加以偏心 設置之第1、第2切削刀刃3、5之內圍端之刀鋒3a、5a, 將溝槽之內測加以切削之場合,會產生以下之問題。 具體的說,係如第7圖所示般,利用環狀刀具1切削工 作物W之場合中,除了透過兩刀鋒3 a、5 a共通切削工作物 W之切削範圍S 3之外,其切削範圍係如圖示般並不相同。 也就是說,以第1切削刀刃(外刃)3之刀鋒3a切削工作物 W之切削範圍S1與以第2切削刀刃(內刃)5之刀鋒5a切削 工作物W之切削範圍S 2會如第7圖所示般切削範圍並不 相同。 因此,切削時施加於外刃3之切削阻力係由(共通切削 範圍S3 +外刃切削範圍S1)加以決定,又,切削時施加於內 刃5之切削阻力係由(共通切削範圍S3 +內刃切削範圍S2) 加以決定。例如,以內刃5切削工作物W時之切削阻力比 以外刃3切削工作物W時之切削阻力爲大之場合時,環狀 刀具1係由內刃5決定旋轉狀態,外刃3之刀鋒3 a會搖晃 (偏心)地旋轉。又,以內刃5切削工作物W時之切削阻力 比以外刃3切削工作物W時之切削阻力微小之場合時’環 狀刀具1係由外刃3決定旋轉狀態,環狀刀具之內圍端之 刀鋒3a、5a會搖晃(偏心)地旋轉。 此結果,例如、在(共通切削範圍S3 +外刃切削範圍S1) > (共通切削範圍S3 +外刃切削範圍S2)之場合時’外刃3 所產生之切削時之切削阻力會增大,通孔之尺寸準確度係 由外刃3所決定,尺寸準確度會變好。 -17- 200406274 但是,(共通切削範圍S 3 +外刃切削範圍s 1) < (共通切 削範圍S3 +外刃切削範圍S2)之場合時’內刃5所產生之切 削時之切削阻力會增大,此結果’環狀刀具1會受到內刃 切削範圍S 2之影響,由於以偏心後之中心軸0 ’爲中心進 行旋轉,所以,外圍端之刀鋒3 a、5 a會產生搖晃(偏心), 通孔之尺寸準確度會變差。 也就是說,在外刃3與內刃5之內圍端之刀鋒3a、5a 以輸出軸中心0爲中心進行旋轉之場合時,能夠縮小工作 物W之除去部分(切削屑)的外圍尺寸,對工作物w進行穿 孔之通孔尺寸可準確度良好地受到加工,在外刃3與內刃5 之內圍端之刀鋒3 a、5 a以偏心後中心軸〇 ’爲中心進行旋轉 之場合時,會對工作物W進行穿孔之通孔尺寸產生較大影 響,通孔尺寸之準確度會明顯.地降低。 因此,第3實施形態係具有爲了防止前述穿孔時通孔尺 寸之準確度會降低,能夠消除外刃3與內刃5之內圍端之 刀鋒3a、5a之搖晃(偏心)提高通孔之尺寸準確度般,外刃 3與內刃5之切削時之切削阻力會如以下所述般形成刀鋒 3a、5a之特徵。 第8 (a)圖係第3實施形態所述之環狀刀具之第1、第2 切削刀刃3、5所產生之工作物W之切削狀態之前正視圖, 外刃3與內刃5之刀鋒3a、5a之形狀(退刀槽角、前角)在 相同之下,而成爲(共通切削範圍S3 +外刃切削範圍Sl)> (共通切削範圍S3 +外刃切削範圍S2)般地決定刀鋒3a、5a 形狀之示例,由此,環狀刀具1之旋轉狀況,係因爲外刃3 之切削時之切削阻力會變得較內刃5之切削時之切削阻力 -18 - 200406274 爲大,所以通孔之尺寸準確度會變好。又,外刃3與內刃5 之刀鋒3a、5a之形狀(退刀槽角、前角)在不同之場合下, 不會形成前述之切削範圍而是全體,由外刃3與內刃5之 切削阻力的大小決定環狀刀具1之旋轉狀況。 第8(b)圖係第3實施形態所述之環狀刀具之第1、第2 切削刀刃3、5所產生之工作物W之切削狀態之前視圖, 外刃3與內刃5之刀鋒3a、5a之形狀(退刀槽角、前角)在 相同之下,除去共通切削範圍S3 (將外刃3與內刃5在正面 觀察下重疊之部分除去),外刃切削範圍S 1 >外刃切削範 圍S2之示例,此前述第8(a)圖同樣地環狀刀具1之旋轉狀 況係由外刃3之切削時之切削阻力與內刃5之切削時之切 削阻力所加以決定,能夠提高通孔之尺寸準確度。 如以上所述般,在第3實施形態中透過外刃與內刃進行 切削之際其外刃與內刃之切削阻力必須要滿足外刃切削阻 力 > 內刃切削阻力之關係,藉由將外刃與內刃滿足前述條 件般加以形成之方式,能夠提高通孔之尺寸準確度。 又,在外刃3與內刃5之刀鋒之形狀(退刀槽角、前角) 在相同之場合下,由於外刃切削範圍S 1 >(外刃切削範圍 S1 +內刃切削範圍S2)/2,外刃切削阻力 > 內刃切削阻力之 關係獲得成立。 在以上所述之實施形態中,溝槽之外圍端端部係隨時受 到第1切削刀刃與第2切削刀刃加以切削,所以能夠防止 在切削時切削阻力最大之第1、第2切削刀刃之外圍部之 磨耗、破損。又,第1切削刀刃與第2切削刀刃之刀鋒處 形成有因段差部而不連續之傾斜面,藉由該不連續部在正 -19- 200406274 面觀察下配置於互相不重疊之位置之方式,能夠將切削屑 加以細部分割化。又,藉由增加段差數、或是形成挾持頂 點之傾斜面分別具由段差部而不連續之傾斜面之方式’能 夠更進一步作切削屑之細部分割化。又,由於刀鋒處設置 有經由段差部而形成不連續之傾斜面,對於刀鋒之加工係 相當容易。 以上所述,雖然是針對本發明之實施形態加以說明’但 前述各實施形態僅是示例,只要是不脫離本發明之精神以 及主要特徵,本發明可以其他各種形態加以實施,並無限 定於此。 【發明之效果】 如以上詳細說明般在本發明中可達到,較第1切削刀刃 與第2切削刀刃之頂點P 1、P2更爲外圍端之切斜面在正面 觀察下爲重疊之傾斜面,所以能夠防止在切削時第1、第2 切削刀刃之外圍部之磨耗、破損。又,由第1切削刀刃與 第2切削刀刃所構成至少一方之切削刀刃之刀鋒處形成因 段差部而不連續之傾斜面,藉由該段差部在正面觀察下與 形成於第1切削刀刃之刀鋒處之傾斜面交叉般加以設置之 方式,能夠將切削屑作細部分割。又,由於刀鋒處設置有 經由段差部而形成不連續之傾斜面,對於刀鋒之加工係相 當容易,由於由刀鋒所切除之帶狀切削屑會位於離開寬度 方向之位置,所以能夠防止切削屑彼此糾纏,因此,可容 易地將切削工作物時所產生之切削屑排出到溝槽外部。 又,藉由外刃切削阻力 > 內刃切削阻力,能夠提高對工作 物開孔之尺寸準確度,等之優良效果。 -20- 200406274 五、【圖式之簡單說明】 第1圖係本發明之實施形態所述之環狀刀具之側視 第2圖係本發明之實施形態所述之環狀刀具之仰視 第3 (a)圖係第1切削刀刃之正視圖、第3(b)圖係第 削刀刃之正視圖、第3(c)圖係在令第1切削刀刃與第 削刀刃重疊狀態下之正視圖。 第4(a)圖係第2切削刀刃所產生之工作物之切削狀 示意圖,第4(b)圖係第切削刀刃所產生之工作物之切 態之示意圖。 第5 (a)圖係第2實施形態所述之環狀刀具中,第1 刀刃之正視圖、第5(b)圖係第2切削刀刃之正視圖、第 圖係第1切削刀刃與第2切削刀刃所產生之工作物之 狀態之之正視圖。. 第6圖係第1實施形態所述之環狀刀具之仰視圖。 第7圖係第1實施形態所述之環狀刀具之第1、第 削刀刃所產生之工作物之切削狀態之之正視圖。 第8(a)、(b)圖係第3實施形態所述之環狀刀具之録 第2切削刀刃所產生之工作物之切削狀態之之正視圖 此表示兩種例子。 第9圖係習知之環狀刀具之側視圖。 第1 0圖係習知之環狀刀具之仰視圖。 第11(a)圖係環狀刀具之第1切削刀刃之正視圖、第 圖係第2切削刀刃之正視圖、第1 1 (c)圖係在令第1切 刃與第2切削刀刃重疊狀態下之正視圖。 第12(a)圖係其他習知之環狀刀具其第1切削刀刃[ ‘圖。 ,圖。 2切 2切 態之 削狀Next, the operation of the ring cutter 1 configured as described above will be described. When the work W forms a through hole, the ring cutter mounted on the portable puncher or the work machine is rotated around the periphery as the center of the arrow A, and the first and second cutting edges 3, 5 is close to the workpiece W, and the ring cutter 1 is moved in the axial direction by a predetermined amount of movement. Then, when the first and second cutting edges 4 and 6 of each cutting edge 3 and 5 are in contact with the workpiece W, the workpiece W is cut by each of the cutting edges 4 and 6 and the workpiece W is at each of the cutting edges 3 and 5 A groove 10 is formed on the rotating track as shown in FIGS. 4 (a) and (b). As shown in FIG. 4 (a), the peripheral end of the bottom surface of the groove 10 is cut by the first inclined surface 4a formed on the first cutting edge 4 and the first inclined surface 6a of the second cutting edge 5, In addition, the inner peripheral end 1 of the bottom surface of the groove 10 has a shape corresponding to a side end portion inside the second blade edge 6. In other words, the first cutting edge 3 cuts the central portion of the groove 10 in the width direction and the end of the outer periphery as shown by diagonal lines in FIG. 4U) to generate cutting chips -13- 200406274 22. The second cutting edge 5 cuts both ends of the groove 10 as shown by diagonal lines in Fig. 4 (b) to generate cutting chips 2 1 a and 2 1 b. The bottom surface of the groove 10 is cut by the aforementioned first and second cutting edges 3 and 5. The peripheral end of the bottom surface of the groove 10 is inclined by the first of the first and second cutting edges 3 and 5. The surfaces 4a, 6a are cut, and both ends of the bottom surface width direction and the central portion are divided into three and cut. Therefore, the peripheral end of the groove 10 is cut by the first and second cutting edges 3 and 5 at any time, which can reduce abrasion and damage of the first and second cutting edges 3 and 5 compared with the conventional ring cutter. . The chips 21a, 21b, and 22 cut from the bottom surface of the groove 10 are guided by the chip discharge groove 8 shown in FIG. 1 to be discharged outside the groove 10. After that, the grooves formed by the ring-shaped cutter 1 are continuously formed, and when the ring-shaped cutter 1 penetrates the work W, a through-hole is formed in the work W. Next, a second embodiment of the present invention will be described. The second embodiment is an example of cutting chips more than the first embodiment. In this example, the chip can be divided into four. The second embodiment is provided with a first cutting edge 31 and a second cutting edge 32 having a shape as shown in FIGS. 5 (a) and (b), and a plurality of first cutting edges 31 and a second cutting edge 32 are alternately arranged. Welded on the circumference of the bottom surface of the tool. On the blade edge 40 of the first cutting edge 31, the vertex P1 is disposed at a more peripheral end than the center portion in the width direction of the blade edge 4. Therefore, the inner peripheral end from the vertex P1 is formed with the first end described in the first embodiment. 2 The cutting edge 5 is the same as the discontinuous third inclined surface 31 c due to the step portion 3 3, and the second cutting inclined surface 31 b forms the continuous first inclined surface 3 1 from the apex P1 of the blade edge 40. a. Also, the blade edge 60 of the second cutting edge 32 is the same as the first cutting edge 31, and the vertex P2 is disposed at a peripheral edge of -14-200406274 from the vertex P1 of the first cutting edge 31, and thus the vertex P2 The inner peripheral end is formed with a third inclined surface 3 2 c which becomes discontinuous due to the step difference 34, and the second cut inclined surface 3 2 b. The peripheral end from the vertex P1 of the blade edge 60 0 forms a continuous first. Inclined surface 32a. Next, the first inclined surfaces 31a and 32a of the peripheral ends of the first cutting edge 31 and the second cutting edge 32 are formed as inclined surfaces overlapping each other when viewed from the front, and are formed on the first cutting edges 31 and 2 respectively. The positions of the stepped portions 33 and 34 of the cutting blade 32 are set at non-overlapping positions as shown in Fig. 5 (c) when viewed from the front, and the stepped portion 33 and the second inclined surface 32c are respectively different from the stepped portion. The portion 34 intersects the second inclined surface 3 1 b. With the aforementioned configuration, the peripheral end portion of the groove 10 is cut at any time by the first inclined surface 3 1 a and the second inclined surface 32 a of the second cutting edge, and the width of the cutting chips is narrowed by cutting. Four out. In other words, the first cutting edge 31 in the bottom surface of the groove 10 will cut 3, 6, 7, 3, and 8 in the width direction of the bottom surface of the groove 10, and the second cutting edge 3 2 will cut 35 and 36 shown in the diagonal direction of Fig. 5 (c) in the width direction of the bottom surface of the groove 10 to generate cutting chips. Also, the cutting chips cut by the groove 10 are guided through the chip discharge groove 8 shown in FIG. 1 to be discharged outside the groove 10. Thereafter, the formation of the grooves generated by the ring-shaped tool 1 is continued, and when the ring-shaped tool 丨 penetrates the work W, a through-hole is formed in the work W. In the embodiment shown in Figs. 5 (a), (b), and (c), the blade edges at the peripheral ends from the vertices pi and p2 are formed with one inclined surface 3 1 a, 32 a, but they are inclined here. The surface can also form an inclined surface with a stepped portion at the inner periphery end from the vertices P 丨 and P2. The number of 'segment difference' may be two or more. Next, a third embodiment according to the present invention will be described. The third embodiment -15-200406274 is an example for improving the accuracy of the hole to be penetrated. The cutting edges of the ring cutter 1 of the first and second embodiments described above are the cutting edges 3 a of the first cutting edge (outer edge) 3 as shown in FIG. 6, and are formed at the peripheral end edge 3 b and the inner peripheral end edge. Between 3c, the blade edge 5a of the second cutting edge (inner edge) 5 is formed between the peripheral end edge 5b and the inner end edge 5c. Then, the peripheral end edges 3b and 5b of the first cutting edge 3 and the second cutting edge 5 are arranged on a circumference centered on the center of the output shaft 0 of the motor, and the inner end edges 3c and 5c are disposed on the circumference. The output shaft center 0 and the eccentric center axis (0 ') are arranged on the circumference of the center. Therefore, when the workpiece W is drilled by the annular cutter 1, the annular groove is cut on the workpiece W by the first cutting edge 3 and the second cutting edge 5 through the feed of the annular cutter, and finally, After the hole is completed, the cutting condition of the workpiece W is as shown in FIG. 7, and the groove is cut through the blade edge 3a of the first cutting edge (outer edge) 3 and the blade edge 5a of the second cutting edge (inner edge) 5. L) The common cutting range S 3 at the peripheral end is used for cutting, and the cutting range S 1 at the middle part of the groove is continuously cut through the cutting edge 3a of the first cutting edge (outer edge) 3, and the second cutting is performed through the second cutting. The cutting edge 5a of the cutting edge (outer cutting edge) 5 continuously cuts the cutting range S2 of the middle portion of the groove to form a through hole. At this time, the edge 3c of the cutting edge 3a inside the first cutting edge 3 of the ring cutter 1 and the edge 5c of the cutting edge 5a inside the second cutting edge 5 are arranged eccentrically with respect to the center 0 of the output shaft. On the other hand, the cutting is performed around the center of the output shaft 0 as a result of rotation. As a result, it remains inside the through hole formed on the work W by the edge 5 c and the edge 3 c. A gap is generated between the periphery of the removed portion of the workpiece W, which can avoid the situation where the removed portion can bite the inner diameter portion of the ring cutter 1 and cannot be removed from -16-200406274. However, when the cutting edges 3a, 5a of the inner peripheral ends of the first and second cutting edges 3, 5 which are eccentrically set to the center of rotation of the ring-shaped tool 1 are cut as described above, it may occur The following questions. Specifically, as shown in FIG. 7, when the workpiece W is cut by the ring cutter 1, the cutting is performed in addition to the common cutting range S 3 of the workpiece W through the two blade edges 3 a and 5 a. The ranges are not the same as shown. In other words, the cutting range S1 of the workpiece W is cut by the cutting edge 3a of the first cutting edge (outer edge) 3 and the cutting range S2 of the workpiece W is cut by the cutting edge 5a of the second cutting edge (inner edge) 5. The cutting ranges shown in Figure 7 are not the same. Therefore, the cutting resistance applied to the outer edge 3 during cutting is determined by (common cutting range S3 + outer cutting range S1), and the cutting resistance applied to the inner edge 5 during cutting is (common cutting range S3 + within) The cutting range S2) is determined. For example, when the cutting resistance when cutting the workpiece W with the inner edge 5 is greater than the cutting resistance when cutting the workpiece W with the outer edge 3, the ring cutter 1 is determined by the inner blade 5 and the cutting edge 3 of the outer blade 3. a will rotate eccentrically. When the cutting resistance when cutting the workpiece W with the inner blade 5 is smaller than when the cutting resistance is cut with the outer blade 3 when the workpiece W is cut, the 'ring tool 1' is determined by the outer blade 3, and the inner peripheral end of the ring tool The blades 3a, 5a will rotate eccentrically. As a result, for example, when (common cutting range S3 + outer cutting range S1) > (common cutting range S3 + outer cutting range S2), the cutting resistance during cutting generated by the outer cutting edge 3 increases. The dimensional accuracy of the through hole is determined by the outer edge 3. The dimensional accuracy will become better. -17- 200406274 However, in the case of (common cutting range S 3 + outer cutting range s 1) < (common cutting range S 3 + outer cutting range S2), the cutting resistance during cutting generated by the inner edge 5 will be As a result, the ring cutter 1 will be affected by the cutting range S 2 of the inner edge. Since it rotates around the center axis 0 after eccentricity, the blade edges 3 a and 5 a at the outer end will sway ( Eccentricity), the dimensional accuracy of the through hole will be worse. In other words, when the blade edges 3a, 5a at the inner peripheral ends of the outer edge 3 and the inner edge 5 rotate around the output shaft center 0, the outer size of the removed portion (chips) of the work W can be reduced. The size of the through-hole for perforation of the workpiece w can be processed with good accuracy. When the blade edges 3 a and 5 a of the inner edge of the outer edge 3 and the inner edge 5 rotate around the eccentric rear central axis 0 ′, It will greatly affect the size of the through-holes through which the work W is perforated, and the accuracy of the size of the through-holes will be significantly reduced. Therefore, in the third embodiment, in order to prevent the accuracy of the size of the through hole from being reduced during the aforementioned perforation, it is possible to eliminate the wobble (eccentricity) of the blade edges 3a and 5a of the inner peripheral end of the outer edge 3 and the inner edge 5 and increase the size of the through hole. With accuracy, the cutting resistance during cutting of the outer edge 3 and the inner edge 5 will form the characteristics of the blade edges 3a and 5a as described below. Fig. 8 (a) is a front view of the cutting state of the workpiece W produced by the first and second cutting edges 3 and 5 of the ring-shaped tool described in the third embodiment, and the cutting edges of the outer edge 3 and the inner edge 5 The shapes (recess angle, rake angle) of 3a and 5a are the same, and they are generally determined (common cutting range S3 + outer cutting range S1) > (common cutting range S3 + outer cutting range S2) Examples of the shapes of the blade edges 3a, 5a. Therefore, the rotation of the ring cutter 1 is because the cutting resistance during the cutting of the outer edge 3 becomes larger than the cutting resistance during the cutting of the inner edge 5-18-200406274. Therefore, the accuracy of the size of the through hole becomes better. In addition, when the shapes of the cutting edges 3a and 5a (retraction angle, rake angle) of the outer edge 3 and the inner edge 5 are different, the entire cutting range is not formed, and the outer edge 3 and the inner edge 5 The magnitude of the cutting resistance determines the rotation of the ring cutter 1. FIG. 8 (b) is a front view of the cutting state of the workpiece W produced by the first and second cutting edges 3 and 5 of the ring-shaped tool according to the third embodiment, and the cutting edge 3a of the outer edge 3 and the inner edge 5 The shape of 5 and 5a (retraction angle, rake angle) are the same, except for the common cutting range S3 (removing the part where the outer edge 3 and the inner edge 5 overlap in front view), and the outer edge cutting range S 1 > For the example of the outer edge cutting range S2, the rotation state of the ring cutter 1 in the aforementioned FIG. 8 (a) is determined by the cutting resistance during the cutting of the outer edge 3 and the cutting resistance during the cutting of the inner edge 5. Can improve the dimensional accuracy of the through hole. As described above, in the third embodiment, when cutting through the outer edge and the inner edge, the cutting resistance between the outer edge and the inner edge must satisfy the relationship between the outer edge cutting resistance and the inner edge cutting resistance. The outer edge and the inner edge are formed in a manner that satisfies the aforementioned conditions, which can improve the dimensional accuracy of the through hole. Also, in the case where the shapes of the cutting edges of the outer edge 3 and the inner edge 5 (retraction angle, rake angle) are the same, the outer edge cutting range S 1 > (the outer edge cutting range S1 + the inner edge cutting range S2) / 2, the relationship between the cutting resistance of the outer edge & the cutting resistance of the inner edge is established. In the embodiment described above, the peripheral end of the groove is cut by the first cutting edge and the second cutting edge at any time, so it is possible to prevent the periphery of the first and second cutting edges having the greatest cutting resistance during cutting. Wear and damage of parts. In addition, a discontinuous inclined surface due to a stepped portion is formed at the cutting edge of the first cutting edge and the second cutting edge, and the discontinuous portion is arranged at a position that does not overlap each other when viewed from the positive -19-200406274 plane. , Can be divided into detailed cutting chips. In addition, by increasing the number of steps or forming inclined planes that hold the apex points, respectively, there is a method of discontinuous inclined planes formed by step sections, which can further divide the chip into finer details. In addition, since a discontinuous inclined surface is formed at the blade edge via a stepped portion, the processing of the blade edge is relatively easy. Although the above is an explanation of the embodiments of the present invention, the foregoing embodiments are merely examples. The present invention may be implemented in various other forms without departing from the spirit and main characteristics of the present invention, and is not limited thereto. . [Effects of the Invention] As described in detail above, it can be achieved in the present invention that the cutting bevels which are more peripheral than the vertices P 1 and P 2 of the first cutting edge and the second cutting edge are overlapping inclined surfaces when viewed from the front. Therefore, it is possible to prevent abrasion and breakage of peripheral portions of the first and second cutting edges during cutting. In addition, at the cutting edge of at least one of the cutting edges formed by the first cutting edge and the second cutting edge, an inclined surface discontinuous due to a stepped portion is formed, and the stepped portion is formed in front of the first cutting edge in a front view. The inclined surface at the blade edge is arranged in such a way that the cutting chips can be divided in detail. In addition, because the blade edge is provided with a discontinuous inclined surface formed by a stepped portion, the processing of the blade edge is relatively easy. Since the strip-shaped chips cut by the blade edge are located away from the width direction, the chips can be prevented from each other. The entanglement makes it possible to easily discharge the cutting chips generated when cutting the work to the outside of the groove. In addition, the outer edge cutting resistance > the inner edge cutting resistance can improve the dimensional accuracy of the opening of the workpiece, and the like. -20- 200406274 V. [Simplified description of the drawing] Figure 1 is a side view of the annular cutter according to the embodiment of the present invention. Figure 2 is a bottom view of the annular cutter according to the embodiment of the present invention. (a) is a front view of the first cutting edge, FIG. 3 (b) is a front view of the first cutting edge, and FIG. 3 (c) is a front view of the state where the first cutting edge is overlapped with the first cutting edge . Fig. 4 (a) is a schematic diagram of the cutting state of the working object generated by the second cutting edge, and Fig. 4 (b) is a schematic diagram of the cutting state of the working object generated by the second cutting edge. Fig. 5 (a) is a front view of the first cutting edge of the ring cutter described in the second embodiment, Fig. 5 (b) is a front view of the second cutting edge, and Fig. 1 is the first cutting edge and the first cutting edge. 2 The front view of the state of the work produced by the cutting blade. Fig. 6 is a bottom view of the ring cutter according to the first embodiment. Fig. 7 is a front view of the cutting state of the work piece produced by the first and first cutting edges of the ring cutter according to the first embodiment. Figures 8 (a) and (b) are the front view of the ring cutter described in the third embodiment, and the cutting state of the workpiece produced by the second cutting edge. These are two examples. Fig. 9 is a side view of a conventional ring cutter. Fig. 10 is a bottom view of a conventional ring cutter. Fig. 11 (a) is a front view of the first cutting edge of a ring-shaped tool, Fig. 11 is a front view of the second cutting edge, and Fig. 1 (c) is a view where the first cutting edge and the second cutting edge overlap Front view in the state. Fig. 12 (a) is the first cutting edge of a conventional ring cutter ['Fig. , Figure. 2 cuts 2 cuts

切削 5(c) 切削 2切 ,在Cutting 5 (c) Cutting 2 cuts, in

11(b) 削刀 匕正 -21- 200406274 視圖、第12(b)圖係第2切削刀刃之正視圖、第12(c)圖係 在令第1切削刀刃與第2切削刀刃重疊狀態下之正視圖。 【符號說明】 1…環狀刀具 2···刀具本體 3···第1切削刀刃 3a, 5 a…刀鋒 3b,5b…外圍端之邊緣 3c, 5c···內圍端之邊緣 4···第1刀鋒 4 a,6 a…第1傾斜面 4b, 6b···第2傾斜面 PI、P2···頂點 5···第2切削刀刃 6···第2刀鋒 6…第3傾斜面 7…段差部 8···切削屑排出溝 S1…外刃切肖!]範圍 S2…內刃切削範圍 5 3…共通切肖U範圍 -22-11 (b) Cutter blade front view-21- 200406274, Figure 12 (b) is a front view of the second cutting edge, and Figure 12 (c) is a state where the first cutting edge and the second cutting edge overlap Front view. [Symbol description] 1 ... Circular tool 2 ... The tool body 3 ... The first cutting edges 3a, 5a ... Blades 3b, 5b ... Edges 3c, 5c at the outer end ... Edges at the inner end 4 ... 1st blade 4a, 6a ... 1st inclined surface 4b, 6b ... 2nd inclined surface PI, P2 ... vertex 5 ... 2nd cutting edge 6 ... 2nd blade 6 ... 3 Inclined surface 7 ... Segment 8 ... Chips discharge groove S1 ... Outside cutting edge! ] Range S2… Inner cutting range 5 3… Common cut angle U range -22-

Claims (1)

200406274 拾、專利申請範圍 1. 一種環狀刀具’其特徵爲:在具有圓筒狀本體之環狀刀 具底部之圓周方向上依所定間隔交互地配置第1切削刀 刃、第2切削刀刃;第1切削刀刃之刀鋒係由配置於較 切削刀刃之寬度方向中央部更爲外圍端之頂點向寬度方 向兩端上方端形成之傾斜面;第2切削刀刃之刀鋒係由 配置於較第1切削刀刃之頂點更爲外圍端之頂點向寬度 方向兩端之上方端形成之傾斜面;在由第2切削刀刃之 頂點向內圍端傾斜之傾斜面上’透過段差部非連續性地 形成有複數個傾斜面;在正面觀察下第2切削刀刃之刀 鋒之傾斜面上所形成之段差部下’第1切削刀刃與第2 切削刀刃之刀鋒,係與第1切削刀刃之刀鋒內圍端之傾 斜面交錯般地加以設置;在正面觀察下第1切削刀刃之 刀鋒之外圍端之傾斜面下,由頂點向外圍端傾斜之傾斜 面係成爲重疊之切斜面。 2. —種環狀刀具,其特徵爲:在具有圓筒狀本體之環狀刀 具底部之圓周方向上依所定間隔交互地配置第1切削刀 刃、第2切削刀刃;第1切削刀刃之刀鋒係由配置於較 切削刀刃之寬度方向中央部更爲外圍端之頂點向寬度方 向兩端上方端形成之傾斜面,至少在挾持前述頂點之內 側之傾斜面上,形成有因段差部非連續性地形成之複數 個傾斜面;第2切削刀刃之刀鋒係由配置於較第1切削 刀刃之頂點更爲外側之頂點向寬度方向兩端之上方端形 成之傾斜面,至少在挾持前述頂點之內側之傾斜面上, 形成有因段差部非連續性地形成之複數個傾斜面;在分 -23- 200406274 別正視形成於第i切削刀刃之刀鋒與第2切削刀刃 鋒之段差部下,第1切削刀刃與第2切削刀刃之刀 此,係與形成於另一側之切削刀刃之刀鋒之傾斜面 般地加以設置;在正面觀察下第1切削刀刃之刀鋒 圍端之傾斜面下,由頂點向外圍端傾斜之傾斜面係 重疊之切斜面。 3. 如申請專利範圍第1項或第2項之環狀刀具,其中 於較第1切削刀刃、第2切削刀刃之頂點更爲內側 斜面,係互相略成平行地加以形成。 4. 如申請專利範圍第1項至第3項中任一項之環狀刀 其中在第1切削刀刃作爲外刃、第2切削刀刃作爲 時,外刃所產生之工作物切削阻力以及內刃所產生 作物切削阻力係滿足以下條件:外刃所產生之工作 削阻力 > 內刃所產生之工作物切削阻力。 5·如申請專利範圍第1項至第4項中任一項之環狀刀 其中在第1切削刀刃作爲外刃、第2切削刀刃作爲內 並且外刃與內刃之刀鋒形狀(退刀角、前角)相同之 時,外刃所產生之工作物切削阻力以及內刃所產生 作物切削阻力係滿足以下條件:外刃所產生之工作 削阻力 >(外刃所產生之工作物切削阻力+內刃所產 工作物切削阻力)/2。 之刀 鋒彼 交錯 之外 成爲 形成 之傾 具, 內刃 之工 物切 具, 刃, 場合 之工 物切 生之 -24 -200406274 Scope of patent application 1. A ring cutter 'characterized in that a first cutting edge and a second cutting edge are alternately arranged at a predetermined interval in the circumferential direction of the bottom of the ring cutter having a cylindrical body; The cutting edge of the cutting edge is an inclined surface formed by vertices that are more peripheral than the central portion in the width direction of the cutting edge toward the upper ends of the two ends in the width direction. The cutting edge of the second cutting edge is formed by the edge of the first cutting edge. The vertex is an inclined surface formed by the apex of the peripheral end toward the upper ends of both ends in the width direction; on the inclined surface inclined from the vertex of the second cutting edge to the inner peripheral end, a plurality of inclines are formed discontinuously through the step portion. The surface of the 1st cutting edge and the 2nd cutting edge of the step formed on the inclined surface of the inclined surface of the 2nd cutting edge in front view are staggered with the inclined surface of the inner peripheral end of the 1st cutting edge Under the oblique surface of the peripheral end of the cutting edge of the first cutting edge when viewed from the front, the oblique surface inclined from the vertex to the peripheral end becomes the overlapping oblique surface. 2. A ring-shaped cutter characterized in that a first cutting edge and a second cutting edge are alternately arranged at a predetermined interval in the circumferential direction of the bottom of the ring-shaped cutting tool having a cylindrical body; the cutting edge system of the first cutting edge An inclined surface formed by a vertex arranged at a more peripheral end than a widthwise central portion of the cutting edge toward the upper ends of both ends in the width direction is formed at least on the inclined surface holding the inside of the vertex, with discontinuities due to step differences. A plurality of inclined surfaces formed; the blade edge of the second cutting edge is an inclined surface formed by an apex disposed more outward than the vertex of the first cutting edge toward the upper ends of both ends in the width direction, at least on the inner side holding the apex On the inclined surface, a plurality of inclined surfaces formed discontinuously due to the step difference are formed; at the point of 23-23200406274, do not look squarely at the difference between the blade edge of the i-th cutting edge and the edge of the second cutting edge, the first cutting edge The blade of the second cutting edge is set like the inclined surface of the cutting edge of the cutting edge formed on the other side; the blade of the first cutting edge is viewed from the front. End of the inclined surface, the inclined surface is inclined toward the peripheral edge of the bevel vertex of the cut lines overlap. 3. For the circular cutter of item 1 or 2 of the scope of patent application, the inner inclined surface is more inward than the apex of the first cutting edge and the second cutting edge, which are formed slightly parallel to each other. 4. For the ring cutter according to any of claims 1 to 3 in the scope of the patent application, when the first cutting edge is used as the outer edge and the second cutting edge is used, the cutting resistance of the workpiece generated by the outer edge and the inner edge The crop cutting resistance produced satisfies the following conditions: working cutting resistance produced by the outer edge > working object cutting resistance produced by the inner edge. 5. The ring knife according to any one of the items 1 to 4 in the scope of the patent application, in which the first cutting edge is used as the outer edge, the second cutting edge is used as the inner edge, and the shape of the outer edge and the inner edge (retraction angle) , Front angle) when the same, the cutting resistance of the cutting edge produced by the outer edge and the cutting resistance of the crop produced by the inner edge meet the following conditions: working cutting resistance generated by the outer edge > (working object cutting resistance generated by the outer edge) + Cutting resistance of the workpiece produced by the inner edge) / 2. The blade of the knife is formed outside the staggered edge, the cutting tool of the inner blade, the cutting tool of the occasion, the cutting tool of the occasion -24-
TW92124320A 2002-09-05 2003-09-03 O-shaped blade TWI262114B (en)

Applications Claiming Priority (1)

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JP2002259530A JP3727909B2 (en) 2002-06-20 2002-09-05 Annular cutter

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TW200406274A true TW200406274A (en) 2004-05-01
TWI262114B TWI262114B (en) 2006-09-21

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EP2335851B1 (en) * 2008-10-15 2013-09-04 Kabushiki Kaisha Miyanaga Core drill
US11407047B2 (en) * 2018-06-28 2022-08-09 A.L.M.T. Corp. Reamer
JP6961900B2 (en) * 2019-05-15 2021-11-05 住友電工ハードメタル株式会社 Boring holders and turning tools

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