TW200402599A - Positive photo resist composition and method of forming resist pattern - Google Patents
Positive photo resist composition and method of forming resist pattern Download PDFInfo
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- TW200402599A TW200402599A TW092118233A TW92118233A TW200402599A TW 200402599 A TW200402599 A TW 200402599A TW 092118233 A TW092118233 A TW 092118233A TW 92118233 A TW92118233 A TW 92118233A TW 200402599 A TW200402599 A TW 200402599A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
- G03F7/0236—Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
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- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Abstract
Description
200402599 Π) 玖、發明說明 【發明所屬之技術領域】 本發明爲關於在一個基板上形成集成電路和液晶顯示 部分之基板製造用之正型光阻組成物及光阻圖型的形成方 法。 【先前技術】 迄今,例如於使用玻璃基板之液晶顯示元件的製造領 域中,由於較廉價,並且可形成感度、解像性、形狀優良 之光阻圖型,故利用許多半導體元件製造中所用之含有酚 醛淸漆樹脂-醌二疊氮基化合物系所構成的正型光阻材料 〇 但是,於半導體元件之製造中,最大使用直徑8吋(約 200mm)〜12吋(約300mm)的圓盤型砂晶圓,相對地,於液 晶顯示元件之製造中,最小使用360mmx460mm左右的四 方型玻璃基板。 如此於液晶顯示元件之製造領域中,大小爲與半導體 元件大爲不同。 因此,對於液晶顯示元件製造用之光阻材料,要求可 於寬廣之基板面的全面形成形狀及尺寸安定性良好的光阻 圖型。 此類液晶顯示元件製造用之光阻材料例如已有特開平 9- 1 6023 1號公報、特開平9- 2 1 1 8 5 5號公報、特開2000-112120號公報、特開2000- 1 3 1 83 5號公報、特開2000- -5- μ (2) (2)200402599 1 8 1 0 5 5號公報、及特開200 1 _75 272號公報等之許多報告。 此些材料爲廉價,對於3 6 0 m m x 4 6 0 m m左右之較小型 基板’可形成塗佈性、感度、解像性、形狀及尺寸安定性 優良的光阻圖型,故適合使用於製造僅具有顯示部分之 LCD的目的中。 另一方面,第二代之LCD於現在乃積極進行於一枚玻 璃基板上形成驅動器、DAC(數模轉換器)、影像處理器、 視頻控制器、RAM等之於一個基板上形成集成電路和顯示 部分之局機能LCD的技術開發(Semiconductor FPD World 200 1 ·9 ’ ΡΡ· 5 0-67)。以下,於本說明書中,於便利上將此 類於一個基板上形成集成電路和液晶顯示部分的基板稱爲 LCD系統。 但是’此類LCD系統於顯示部分之圖型尺寸例如爲 2〜10 μιη左右,相對地,於集成電路部分之圖型尺寸例如 必須以0.5〜2.0 μπι左右形成微細的尺寸,故於相同曝光條 件下’欲形成此類集成電路部分和顯示部分之情形中,期 望線性[於相同曝光條件(標線上之光罩尺寸雖不同但曝光 量爲相同之條件),且於曝光時令標線上之光罩尺寸再現 的特性]爲優良。又,爲了形成集成電路部分的微細圖型 ’必須提高現今之液晶顯示元件製造用之光阻材料所未有 的解像度。 爲了提高解像度(解像界限),乃如下式所示之式 R = k】X人/ΝΑ(式中,R爲表示解像界限,k】爲以光阻和步 驟、像形成法所決定之比例常數,λ爲曝光步驟中所用之 -6 - .31^ (3) (3)200402599 光線波長,ΝΑ爲表示鏡片的開口數)所示般,必須使用短 波長之光源,或使用高NA的曝光步驟。 因此,於形成如上述之例如2.0 μιη以下的微細光阻圖 型時,其有效爲由先前的g射線(43 6nm)曝光,例如使用更 短波長之i射線(3 65 nm)曝光的光微影技術。 另一方面,由提高生產量(每單位時間的處理數量)的 觀點而言,期望令液晶領域中的曝光區域至少爲1 00mm2 左右,若曝光面積變廣,則不僅難以保持此部分的平面均 勻性,且因爲焦點深度淺而不適於高NA鏡片,故難以高 NA化。 於液晶顯示元件之製造領域中,根據上述理由,一般 以0.3以下之低N A條件爲佳,但先前之液晶顯示元件製造 用之光阻材料於低NA條件下難以形成形狀優良之 0.5〜2·0 μιη左右的微細光阻圖型,且光阻圖型之截面形狀 非爲矩形,而有呈現錐形的傾向。 因此,期望即使於低ΝΑ條件下亦可形成微細的光阻 圖型,且線性優良之製造LCD系統用之光阻材料。 [發明所欲解決之課題] 因此,於本發明中,以提供適於製造如上述之LCD系 統之線性優良的光阻材料爲其課題。 [用以解決課題之手段] 爲了解決上述課題進行致力硏究,結果本發明者等人 -7- (4) 200402599 發現含有特定之含酚性羥基化合物的正型光阻組成物,即 使於低NA條件下亦可形成微細的光阻圖型,且爲線性優 良之光阻材料,並且適於製造LCD系統,且達到完成本發 明。 即,本發明爲含有(A)鹼可溶性樹脂、(B)萘醌二疊氮 基酯化物、(C)下述一般式(I)所示之含酚性羥基之化合物200402599 Π) Description of the invention [Technical field to which the invention belongs] The present invention relates to a positive type photoresist composition and a method for forming a photoresist pattern for manufacturing a substrate on which an integrated circuit and a liquid crystal display portion are formed on a single substrate. [Prior art] So far, for example, in the field of manufacturing a liquid crystal display element using a glass substrate, since it is relatively inexpensive and can form a photoresist pattern with excellent sensitivity, resolution, and shape, it is used in many semiconductor element manufacturing Positive photoresist material composed of phenolic lacquer resin-quinonediazide-based compound system. However, in the manufacture of semiconductor devices, a disc with a diameter of 8 inches (about 200 mm) to 12 inches (about 300 mm) can be used at the maximum. In contrast, in molding sand wafers, a square glass substrate of about 360 mm x 460 mm is used as a minimum in the manufacture of liquid crystal display elements. Thus, in the field of manufacturing liquid crystal display elements, the size is greatly different from that of semiconductor elements. Therefore, for a photoresist material for manufacturing a liquid crystal display element, a photoresist pattern capable of being formed on a wide substrate surface and having a good shape and size stability is required. Photoresist materials for the production of such liquid crystal display elements are known, for example, in Japanese Patent Application Laid-Open No. 9-1 6023 1; Japanese Patent Application Laid-Open No. 9- 2 1 1 8 5 5; Japanese Patent Application Laid-Open No. 2000-112120; Japanese Patent Application Laid-Open No. 2000-1 Many reports including 3 1 83 Publication No. 5, JP 2000--5- μ (2) (2) 200402599 1 8 1 0 5 5 and JP Publication No. 200 1 _75 272. These materials are inexpensive and can form photoresist patterns with excellent coatability, sensitivity, resolution, shape, and dimensional stability for smaller substrates of about 360 mm x 360 mm, so they are suitable for manufacturing. For the purpose of LCD with only display part. On the other hand, the second-generation LCD is now actively forming drivers, DACs (digital-to-analog converters), image processors, video controllers, RAM, etc. on a glass substrate to form integrated circuits and Technical development of the LCD in the display part (Semiconductor FPD World 200 1 · 9 'PP · 5 0-67). Hereinafter, in this specification, such a substrate forming an integrated circuit and a liquid crystal display portion on one substrate is referred to as an LCD system for convenience. However, the pattern size of such LCD systems in the display part is, for example, about 2 to 10 μm. In contrast, the pattern size of the integrated circuit part must be in a fine size of about 0.5 to 2.0 μm, so under the same exposure conditions In the case where such integrated circuit portions and display portions are to be formed, linearity is desired [under the same exposure conditions (conditions where the mask size on the reticle is different but the exposure amount is the same), and the light on the reticle is exposed during exposure. The characteristics of hood size reproduction] are excellent. In addition, in order to form a fine pattern of an integrated circuit portion, it is necessary to increase a resolution that is not available in a photoresist material used in the manufacture of liquid crystal display elements today. In order to improve the resolution (resolution limit), the formula is as follows: R = k] X person / ΝΑ (where R is the resolution limit, k) is determined by photoresist, steps, and image formation method Proportional constant, λ is -6-.31 ^ used in the exposure step (3) (3) 200402599 Light wavelength, NA is the number of openings of the lens) As shown, a short-wavelength light source or a high NA Exposure steps. Therefore, when forming a fine photoresist pattern of, for example, less than 2.0 μιη as described above, it is effective to expose by a previous g-ray (43 6nm), for example, a photomicrograph exposed using a shorter wavelength i-ray (3 65 nm). Shadow technology. On the other hand, from the viewpoint of improving the throughput (the number of processes per unit time), it is desirable to make the exposure area in the liquid crystal field at least about 100 mm2. If the exposure area is widened, it will not only be difficult to maintain a uniform plane in this part. It is difficult to achieve high NA because the depth of focus is not suitable for high NA lenses. In the field of manufacturing liquid crystal display elements, based on the above reasons, low NA conditions of 0.3 or less are generally preferred, but conventional photoresist materials used in the manufacture of liquid crystal display elements have difficulty forming 0.5 to 2 with excellent shapes under low NA conditions. The fine photoresist pattern of about 0 μm, and the cross-sectional shape of the photoresist pattern is not rectangular, but tends to show a cone shape. Therefore, a photoresist material for manufacturing an LCD system that can form a fine photoresist pattern with excellent linearity even under low NA conditions is desired. [Problems to be Solved by the Invention] Therefore, in the present invention, it is an object of the present invention to provide a photoresist material having excellent linearity suitable for manufacturing an LCD system as described above. [Means for solving the problem] As a result of intensive research in order to solve the above-mentioned problems, the inventors of the present invention etc.-7- (4) 200402599 found that a positive-type photoresist composition containing a specific phenolic hydroxyl compound was found to be low. A fine photoresist pattern can also be formed under NA conditions, and it is a photoresist material with excellent linearity, and is suitable for manufacturing LCD systems, and has completed the present invention. That is, the present invention is a compound containing (A) an alkali-soluble resin, (B) a naphthoquinonediazide ester compound, and (C) a phenolic hydroxyl group-containing compound represented by the following general formula (I)
OHOH
及(D)有機溶劑爲其特徵之於一個基板上形成集成電路和 液晶顯示部分之基板製造用正型光阻組成物。 更且,本發明爲關於含有(1)於基板上塗佈上述之正 型光阻組成物,且形成塗膜的步驟、 (2) 將形成於上述塗膜之基板予以加熱處理,於基板 上形成光阻被膜的步驟、 (3) 對於上述光阻被膜,使用描繪形成集成電路用之 光阻圖型用光罩圖型和形成液晶顯示部分用之光阻圖型用 光罩圖型兩者的光罩進行選擇性曝光的步驟、 (4) 對於上述選擇性曝光後之光阻被膜施以使用鹼性 水溶液的顯像處理,於上述基板上同時形成集成電路用之 -8- (5) (5)200402599 光阻圖型和液晶顯示部分用之光阻圖型的步驟、 (5)將上述光阻圖型表面殘存的顯像液予以洗淨的洗 滌步驟爲其特徵的光阻圖型形成方法。 [發明之實施形態] 於本發明之正型光阻組成物中,做爲(A)成分的鹼可 溶性樹脂並無特別限制,可由正型光阻組成物中通常被使 用做爲被膜形成物質者中任意選取。 此鹼可溶性樹脂可列舉例如令苯酚、間-甲苯酚、對-甲苯酚、二甲苯酚、三甲基苯酚等之酚類,與甲醛、甲醛 前質、2-羥基苯甲醛、3-羥基苯甲醛、4-羥基苯甲醛等之 醛類於酸性觸媒存在下縮合所得之酚醛淸漆樹脂·,羥基苯 乙烯之單聚物、和羥基苯乙烯與其他苯乙烯系單體之共聚 物、羥基苯乙烯與丙烯酸或甲基丙烯酸或其衍生物的共聚 物等之羥基苯乙烯系樹脂,丙烯酸或甲基丙烯酸與其衍生 物的共聚物之丙烯酸或甲基丙烯酸系樹脂等之鹼可溶性樹 脂。 特別以含有間-甲苯酚及3,4 -二甲苯酚之酚類與含有 丙醛及甲醒之醒類縮合反應所得的酚醛淸漆樹脂爲適於調 製高感度且線性優良的光阻材料。 於本發明之正型光阻組成物中,做爲(B)成分的萘醌 二疊氮基醋化物並無特別限制,可使用先前被使用做爲光 阻物感光成分之萘醌二疊氮基酯化物中之任意物質,特別 以下述一般式(II) (6) 200402599And (D) an organic solvent having a positive-type photoresist composition for manufacturing a substrate on which an integrated circuit and a liquid crystal display portion are formed on a substrate. Furthermore, the present invention relates to (1) a step of applying the above-mentioned positive-type photoresist composition on a substrate and forming a coating film, and (2) heating the substrate formed on the above-mentioned coating film on the substrate. Steps of forming a photoresist film, (3) For the above photoresist film, use both a photomask pattern for forming an integrated circuit pattern and a photomask pattern for forming a photoresist pattern for a liquid crystal display portion. (4) The photoresist film after the selective exposure is subjected to a development process using an alkaline aqueous solution, and an integrated circuit for the integrated circuit is simultaneously formed on the substrate. (8) (5) (5) 200402599 Photoresist pattern and the steps of photoresist pattern used in liquid crystal display, (5) the washing step of washing the imaging solution remaining on the photoresist pattern surface as its characteristic photoresist pattern Formation method. [Embodiments of the invention] In the positive-type photoresist composition of the present invention, the alkali-soluble resin as the component (A) is not particularly limited, and it can be generally used as a film-forming substance from the positive-type photoresist composition. Select any. Examples of the alkali-soluble resin include phenols such as phenol, m-cresol, p-cresol, xylenol, and trimethylphenol, and formaldehyde, a precursor of formaldehyde, 2-hydroxybenzaldehyde, and 3-hydroxybenzene. Formaldehyde, 4-hydroxybenzaldehyde, and other aldehydes are condensed in the presence of acidic catalysts, phenolic resins, hydroxystyrene monopolymers, hydroxystyrene and other styrene-based monomer copolymers, hydroxyl groups A hydroxystyrene resin such as a copolymer of styrene and acrylic acid or methacrylic acid or a derivative thereof, and an alkali-soluble resin such as an acrylic acid or methacrylic resin of a copolymer of acrylic acid or methacrylic acid and a derivative thereof. In particular, a phenolic lacquer resin obtained by the condensation reaction of phenols containing m-cresol and 3,4-xylenol with propionaldehyde and methylbenzene is a photoresist material suitable for adjusting high sensitivity and excellent linearity. In the positive photoresist composition of the present invention, the naphthoquinonediazide acetate as the component (B) is not particularly limited, and the naphthoquinonediazide which has been previously used as the photosensitive component of the photoresist can be used. Any of the basic esters, in particular the following general formula (II) (6) 200402599
[式中’ R〜R分別獨立表示氫原子、鹵原子、碳數1〜6個 之烷基、碳數1〜6個之烷氧基、或碳數3〜6個之環烷基; R10、R11分別獨立表示氫原子或碳數1〜6個之烷基;q爲與 R9之端結或未結合;Q爲未與R9之端結合時,R9爲氫原子 或碳數1〜6個之烷基’ q爲氫原子、碳數ι〜6個之烷基或下 述化學式(ΠΙ)所示之殘基[Wherein R to R independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms; R10 And R11 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; q is bonded or unbound to the terminal of R9; Q is not bonded to the terminal of R9, and R9 is a hydrogen atom or 1 to 6 carbon The alkyl group 'q is a hydrogen atom, an alkyl group having 6 to 6 carbon atoms, or a residue represented by the following chemical formula (ΠI)
RR
(瓜)(melon)
(式中,R12及R13分別獨立表示氫原子、鹵原子、碳數1〜6 個之烷基、碳數1〜6個之烷氧基、或碳數3〜6個之環烷基; c爲表示1〜3之整數),Q爲與R9之終端結合時,Q與R9爲與 Q和R9之間的碳原子共同形成碳鏈3〜6個的環烷基;a、b 爲表示1〜3之整數;d爲表示〇〜3之整數;η爲表示0〜3之整 數]所示之苯酚化合物與萘醌二疊氮基磺酸化合物的酯化 物爲適於使用i射線的光微影術,又,例如於欲形成良好 形狀之2.0 μιη以下之微細光阻圖型的情形中爲適用。 還有,Q與R9爲與Q和R9之間的碳原子共同形成碳鏈 -10- (7) (7)200402599 3〜6個之還烷基時,Q與R9爲結合構成碳數2〜5個之伸烷基 〇 相當於該一般式的苯酚化合物可列舉三(4-羥苯基)甲 烷、雙(4-羥基-3-甲基苯基)-2-羥苯基甲烷、雙(4-羥基-2 ,3,5-三甲基苯基)-2-羥苯基甲烷、雙(4-羥基-3,5-二甲 基苯基)-4-羥苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3-羥苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-2-羥苯基甲烷 、雙(4-羥基-2,5-二甲基苯基)-4-羥苯基甲烷、雙(4-羥 基-2,5-二甲基苯基)-3-羥苯基甲烷、雙(4-羥基-2,5-二 甲基苯基)-2-羥苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3 ,4-二羥苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-3,4-二 羥苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-2,4-二羥苯 基甲烷、雙(4-羥基)-3-甲氧基-4-羥苯基甲烷)、雙(5-環己 基-4-羥基-2-甲基苯基)-4-羥苯基甲烷、雙(5-環己基-4-羥 基-2-甲基苯基)-3-羥苯基甲烷、雙(5-環己基-4-羥基-2-甲 基苯基)-2-羥苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基 )-3,4-二羥苯基甲烷等之三苯酚型化合物; 雙(2,3,4·三羥苯基)甲烷、雙(2,4-二羥苯基)甲烷 、2,3,4 -三羥苯基-4’羥苯基甲烷、2,4 -雙(3,5·二甲 基-4-羥苄基)-5·羥基苯酚、2,6-雙(2,5-二甲基-4-羥苄 基)-4-甲基苯酚等之線型三核體苯酚化合物;1,1-雙[3-(2-羥基-5-甲基苄基)-4-羥基-5-環己基苯基]異丙烷、雙[2 ,5-二甲基-3-(4-羥基-5-甲基苄基)-4-羥苯基]甲烷、雙[2 ,5-二甲基-3 "4-羥苄基)-4-羥苯基]甲烷、雙[3-(3,5-二 (8) (8)200402599 甲基-4-羥苄基)-4-羥基-5-甲基苯基]甲烷、雙[3-(3,5-二 甲基-4-羥苄基)-4-羥基-5-乙基苯基]甲烷、雙[3-(3,5-二 乙基-4-羥苄基)-4-羥基-5-甲基苯基]甲烷、雙[3-(3,5-二 乙基-4-羥苄基)-4-羥基-5-乙基苯基]甲烷、雙[2-羥基-3-(3 ,5-二甲基-4-羥苄基)-5-甲基苯基]甲烷、雙[2-羥基-3-(2-羥基-5-甲基苄基)-5-甲基苯基]甲烷、雙[4-羥基-3-(2-羥 基-5-甲基苄基)-4-羥基苯基]甲烷、雙[2,5-二甲基- 3-(2-羥基-5-甲基苄基)-5-甲基苯基]甲烷等之線型四核體苯酚 化合物;2,4-雙[2-羥基-3-(4-羥苄基)-5-甲基苄基]-6-環 己基苯酚、2,4-雙[4-羥基-3-(4-羥苄基)-5-甲基苄基]-6-環己基苯酚、2,6-雙[2,5-二甲基-3-(2-羥基-5-甲基苄基 )-4-羥苄基]-4-甲基苯酚等之線型五核體苯酚化合物等之 線型多苯酚化合物;2·(2,3,4-三羥苯基)-2-(2’,3’,4、 三羥苯基)丙烷、2-(2,4-二羥苯基)2-(2’,4’-二羥苯基)丙 烷、2-(4-羥苯基)-2-(4’-羥苯基)丙烷、2-(3-氟-4-羥苯基)-2-(3f-氟- 4’-羥苯基)丙烷、2-(2,4-二羥苯基)2-(4’·羥苯基 )丙烷、2-(2,3,4·三羥苯基)2-(4’-羥苯基)丙烷、2-(2,3 ,4-三羥苯基)2-(4羥基-3’,5’-二甲基苯基)丙烷等之雙 苯酚型化合物;1-Π,1-雙(4-甲基苯基)乙基]-4-[1-(4-羥 苯基)異丙基]苯、1-[1-(4-羥苯基)異丙基]-4-[l,1-雙(4-羥苯基)乙基]苯、1-[1-(3-甲基-4-羥苯基)異丙基]-4-(1, 1-雙(3-甲基-4-羥苯基)乙基)苯基等之多核分支型化合物 ;1,1-雙(4-羥苯基)環己烷等之縮合型苯酚化合物等。 其中以雙(5-環己基-4-羥基-2-甲基苯基)-3,4-二羥苯 (9) (9)200402599 基甲烷、雙(4-羥基-2,3,5-三甲基苯基)-2-羥苯基甲烷 等之三苯酚型化合物、1,1-雙[3-(2·羥基-5-甲基苄基)-4-羥基-5-環己基苯基]異丙烷等之線型四核體苯酚化合物於 感度、解像性優良、且可形成形狀良好之光阻圖型方面而 言爲佳。 令上述一般式(11)所示化合物之全部或一部分酚性羥 基予以萘醌二疊氮基磺酸酯化之方法可依據常法進行,例 如,令萘醌二疊氮基磺醯氯與上述一般式(II)所示之化合 物縮合即可取得。具體而言,令上述一般式(II)所示之化 合物與萘醌-1,2-二疊氮基- 4-(或5)-磺醯氯以指定量溶解 於二噚烷、正甲基吡咯烷酮、二甲基乙醯胺、四氫呋喃等 之有機溶劑中,並於其中加入三乙胺、三乙醇胺、吡啶、 碳酸鹼金屬鹽、碳酸氫鹼金屬鹽等之鹼性觸媒並且反應, 將所得之產物予以水洗、乾燥則可調製。 (B)成分除了上述例示之萘醌二疊氮基酯化物以外, 亦可使用其他的萘醌二疊氮基酯化物,例如聚羥基二苯酮 和沒食子酸烷酯等之苯酚化合物與萘醌二疊氮基磺酸化合 物的酯化反應產物等亦可使用,其使用量於(B)成分中以 80質量%以下,特別以50質量%以下因不會損害本發明之 效果,故爲佳。 於本發明之正型光阻組成物中,(B)成分之配合量爲 相對於(A)成分和下述(c)成分之合計質量以20〜70%、較佳 爲30〜50 %之質量範圍中選擇爲佳。(B)成分之配合量若低 於上述範圍則無法取得對圖型忠實的影像,且恐令轉印性 -13- j I { (10) (10)200402599 降低。另一方面,(B)成分之配合量若超過上述範圍’則 感性惡化且所形成光阻膜之均質性降低,並且恐令解像性 惡化。 於本發明之正型光阻組成物中,配合上述式(I)所示 之含酚性羥基化合物做爲(C)成分爲其大特徵。經由配合 此類(C)成分。則可取得線性優良的正型光阻組成物。具 體而言,例如可取得適於低NA條件(較佳爲0.3以下,更佳 爲0.2以下),且適於比g射線更短波長之i射線曝光步驟的 正型光阻組成物。以此兩者之效果並且大爲提高解像度, 其結果,適於做爲製造LCD系統用之於低NA條件下的i射 線曝光步驟用光阻組成物。 (C)成分之配合量爲相對於(A)成分之鹼可溶性樹脂 1〇〇質量份以5〜50質量份、較佳爲10〜30質量份之範圍中選 .Lcrn 擇。 本發明之組成物爲將(A)〜(C)成分及視需要所配合的 各種添加成分,於有機溶劑之下述(D)成分中溶解的溶液 型式供使用爲佳。 本發明所用之有機溶劑並無特別限定,但以含有丙二 醇單烷基醚醋酸酯、乳酸烷酯、及2-庚酮中選出至少一種 ’因塗佈性優良、於大型玻璃基板上之光阻被膜的膜厚均 $性優良,故爲佳。 丙二醇單烷基醚醋酸酯中亦以丙二醇單甲醚醋酸酯( 以下,稱爲「PGMEA」)爲特佳,且於大型玻璃基板上之 光阻被膜的膜厚均勻性爲非常優良。 -14- (11) (11)200402599 又,乳酸烷酯中亦以乳酸乙酯爲最佳,但於使用 5 00mmx60mm以上之大型玻璃基板時,若單獨使用則有產 生塗佈不勻的傾向,故期望使用與其他溶劑的混合系。 特別,含有丙二醇單烷基醚醋酸酯和乳酸烷酯兩者之 組成爲光阻被膜的膜厚均勻性優良,且可形成形狀優良之 光阻圖型,故爲佳。 將丙二醇單烷基醚醋酸酯和乳酸烷酯混合使用時,期 望相對於丙二醇單烷基醚醋酸酯配合質量比0.1〜10倍量, 較佳爲1〜5倍量的乳酸烷酯。 又,亦可使用r - 丁內酯和丙二醇單丁醚等之其他的 有機溶劑,且於使用7 - 丁內酯時,以使用與丙二醇單烷 基醚醋酸酯之混合物型式爲佳,且於此情形中,期望令 r - 丁內酯相對於丙二醇單烷基醚醋酸酯配合質量比 0.01〜1倍量、較佳爲〇.〇5〜0.5倍量之範圍。 還有,亦可使用上述以外之有機溶劑。例如,丙酮、 甲基乙基酮、環己酮、甲基異戊酮等之酮類;乙二醇、丙 二醇、二甘醇、乙二醇單醋酸酯、丙二醇單醋酸酯、二甘 醇單醋酸酯、或彼等之單甲醚、單乙醚、單丙醚、單丁醚 或單苯醚等之多價醇類及其衍生物,二噚烷等之環式醚類 ;及醋酸甲酯、醋酸乙酯、醋酸丁酯、丙酮酸甲酯、丙酮 酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯等之酯類。 使用此些丙酮等之溶劑時,使用由丙二醇單烷基醚醋 酸酯、乳酸烷酯、2 -庚酮中選出一種以上或二種以上之混 合物的混合物型式爲佳,於此情形中,前述丙酮等之溶劑 -15- (12) (12)200402599 爲相對於丙二醇單烷基醚醋酸酯、乳酸烷酯、2-庚酮中選 出一種以上或二種以上之混合物,以50質量%以下爲佳。 於本發明中,在不損害本發明目的之範圍下,可使用 界面活性劑、紫外線吸收劑、保存安定劑等之各種添加劑 〇 界面活性劑可例示 Furorade FC-430、Furorade FC-431(商品名、住友 3M 公司製)、Efutop EF122A、Efutop EF122B、Efutop EF122C、E fut op EF126(商品名、Tokem Products公司製)、Megafac R-08(商品名、大日本油墨化 學公司製)等之氟系界面活性劑。紫外線吸收劑可例示2, 2’,4,4f-四羥基二苯酮、4-二甲胺基- 2f,4’-二羥基二苯 酮、5-胺基-3-甲基-1-苯基-4-(4-羥苯基偶氮)吡唑、4-二 甲胺基-4’-羥基偶氮苯、4-二乙胺基-4’-乙氧基偶氮苯、4-二乙胺基偶氮苯、薑黃素等。 示出使用本發明組成物適當形成製造LCD系統用之光 阻圖形的一例方法。首先,將(A)成分、(B)成分及(C)成 分、及視需要添加之各種成分溶解於(D)成分之溶劑中, 並以旋塗器塗佈至基板。基板以玻璃基板爲佳。此玻璃基 板可使用500mmx600mm以上,特別爲550mmx650mm以 上的大型基板。 其次,將形成此塗膜的基板例如以100〜140°c予以加 熱處理(預烘烤)除去殘存溶劑,形成光阻被膜。預烘烤法 爲於熱板與基板之間進行夾住間隙的最接近烘烤 (proximity bake) (13) (13)200402599 其次,對於光阻被膜,例如使用描繪2·〇μηι以下(較佳 爲0.5〜2.0 μιη)之微細圖型尺寸之集成電路用之形成光阻圖 型用光罩圖型、和超過2.0μπι(較佳爲超過2·0μηι且ΙΟμιη以 下)之圖型尺寸之液晶顯示部分用之形成光阻圖型用光罩 圖型兩者的光罩,使用所欲的光源進行選擇性曝光。此處 所用之光源以用以形成微細圖型的i射線(3 6 5 nm)爲佳,且 此曝光所採用之曝光步驟以NA爲0.3以下之低NA條件的步 驟爲佳。 其次,對於選擇性曝光後之光阻被膜施以使用鹼性水 溶液的顯像處理,並於基板上同時形成集成電路用之光阻 圖型和液晶顯示部分用之光阻圖型。其次,若浸漬於顯像 液,例如1〜1 0質量%氫氧化四甲基銨水溶液般的鹼性水溶 液,則可將曝光部溶解除去,取得對光罩圖型忠實的畫像 。其次,將光阻圖型表面殘存的顯像液以純水等之洗滌液 予以洗掉,則可形成光阻圖型。 [實施例] 以下,使用實施例,更詳細說明本發明。 後述之實施例或比較例之正型光阻組成物的各物性爲 如下處理求出。 (1)線性評價: 將試料使用旋塗器於形成Cl*膜之玻璃基板(5 5 0mm X 6 5 0mm)上塗佈後,令熱板之溫度爲13(TC,且以約1mm間 -17- (14) (14)200402599 隔之鄰近烘烤,進行60秒鐘之第一回乾燥,其次令熱板之 溫度爲120°C,且以0.5mm間隔之鄰近烘烤施以60秒鐘之 第二回乾燥,形成膜厚1.5 μηι的光阻被膜。 其次,透過同時描繪出令3.Ομπι線/空間(Line & Space ,L&S)及1·5μηι L&S之光阻圖型再現之各光罩圖型的Test Chart Mask(標線),並且使用i射線曝光裝置(裝置名:FX-7 02J、Nikkon公司製;NA = 0.14),以可忠實再現3.0μπι L&S的曝光量(Εορ曝光量)進行選擇性曝光。 其次,將2 3 °C,2 · 3 8質量%氫氧化四甲基銨水溶液使 用具有狹縫塗料管嘴的顯像裝置(裝置名·· TD-3 9000型機 、東京應化工業(株)製),如圖1所示般由基板端部X經過Y 到達Z,歷1 〇秒鐘於基板上裝滿液體,且保持5 5秒鐘後, 水洗3 0秒鐘,並且予以旋轉乾燥。 其後,以SEM(掃描型電子顯微鏡)照片觀察所得光阻 圖型之截面形狀’評價1·5μιη L&S之光阻圖型的再現性。 其結果示於表2。 (2) 感度評價: 使用上述之Εορ曝光量,做爲感度評價的指標。其結 果示於表2。 (3) 解像性評價: 求出上述Εορ曝光量中的界限解像度’其結果示於表2 (15) (15)200402599 (4) 浮渣評價: 於上述Εορ曝光量中,以SEM(掃描型電子顯微鏡)觀 察1 ·5μιη L&S所描繪的基板表面,並且調查有無浮渣。 將完全未察見浮渣者以◎表示,幾乎完全未察見浮渣 者以◦表示,稍微察見者以△表示,大量發生浮渣者以X 表示。其結果示於表2。 (5) 形狀評價: 於上述Εορ曝光量中,以SEM(掃描型電子顯微鏡)觀 察1 . 5 μ m L & S的光阻圖型截面,將截面形狀大約爲矩形者 以◎表示,稍微察見膜減薄者以〇表示,爲錐形形狀者以 △表示’圖型捲成絲狀者、或圖型大部分爲膜減薄者以χ 表示。其結果示於表2。 <實施例1>(Α)成分 鹼可溶性樹脂(Α1) Α1 :對間-甲苯酚/3,4-二甲苯酚==9/1(莫耳比)之混合苯酚 和縮合材料使用丙醛/甲醛=1/3(莫耳比)之混合醛並且依據 常法所合成之Mw = 4750、Mw/Mn = 2.44的酚醛淸漆樹脂(B) 成分: 萘醌二疊氮基酯化物 40質量份 (Bl/B2/=1/1) B1 ··雙(2-甲基羥基_5-環己基苯基卜3,4_二羥苯基甲烷 1旲耳與1,2·奈醌二疊氮基·5·磺醯氯(以下稱爲「5_nqd (16) (16)200402599 」(2莫耳的酯化反應產物 B2 :雙-(2,3,5-三甲基-4-羥苯基卜2-羥苯基甲烷1莫耳 與5-NQD2莫耳的酯化反應產物 (C)成分: 含酚性羥基之化合物(C1) 25質量份(Wherein R12 and R13 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms; c Is an integer from 1 to 3), when Q is bonded to the terminal of R9, Q and R9 are together with the carbon atoms between Q and R9 to form a cycloalkyl group of 3 to 6 carbon chains; a and b represent 1 An integer of ~ 3; d is an integer of 0 to 3; η is an integer of 0 to 3] The esterified product of a phenol compound and a naphthoquinonediazide sulfonic acid compound shown in FIG. 2 Shadowing is also suitable, for example, when a fine photoresist pattern of 2.0 μm or less is desired to form a good shape. In addition, when Q and R9 form a carbon chain together with a carbon atom between Q and R9-10- (7) (7) 200402599 3 to 6 alkyl groups, Q and R9 are bonded to form a carbon number of 2 to Five alkylene groups corresponding to this general formula include tris (4-hydroxyphenyl) methane, bis (4-hydroxy-3-methylphenyl) -2-hydroxyphenylmethane, and bis ( 4-hydroxy-2,3,5-trimethylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-3,5-dimethylphenyl) -4-hydroxyphenylmethane, bis ( 4-hydroxy-3,5-dimethylphenyl) -3-hydroxyphenylmethane, bis (4-hydroxy-3,5-dimethylphenyl) -2-hydroxyphenylmethane, bis (4- Hydroxy-2,5-dimethylphenyl) -4-hydroxyphenylmethane, bis (4-hydroxy-2,5-dimethylphenyl) -3-hydroxyphenylmethane, bis (4-hydroxy- 2,5-dimethylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-3,5-dimethylphenyl) -3,4-dihydroxyphenylmethane, bis (4-hydroxy -2,5-dimethylphenyl) -3,4-dihydroxyphenylmethane, bis (4-hydroxy-2,5-dimethylphenyl) -2,4-dihydroxyphenylmethane, bis (4-hydroxy) -3-methoxy-4-hydroxyphenylmethane), bis (5-cyclohexyl- 4-hydroxy-2-methylphenyl) -4-hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3-hydroxyphenylmethane, bis (5-cyclo Hexyl-4-hydroxy-2-methylphenyl) -2-hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3,4-dihydroxyphenylmethane, etc. Triphenol compounds; bis (2,3,4 · trihydroxyphenyl) methane, bis (2,4-dihydroxyphenyl) methane, 2,3,4-trihydroxyphenyl-4'hydroxyphenyl Methane, 2,4-bis (3,5 · dimethyl-4-hydroxybenzyl) -5 · hydroxyphenol, 2,6-bis (2,5-dimethyl-4-hydroxybenzyl) -4 -Linear trinuclear phenol compounds such as methylphenol; 1,1-bis [3- (2-hydroxy-5-methylbenzyl) -4-hydroxy-5-cyclohexylphenyl] isopropane, bis [ 2,5-dimethyl-3- (4-hydroxy-5-methylbenzyl) -4-hydroxyphenyl] methane, bis [2,5-dimethyl-3 " 4-hydroxybenzyl) 4-hydroxyphenyl] methane, bis [3- (3,5-bis (8) (8) 200402599 methyl-4-hydroxybenzyl) -4-hydroxy-5-methylphenyl] methane, bis [3- (3,5-dimethyl-4-hydroxybenzyl) -4-hydroxy-5-ethylphenyl] methane, bis [3- (3,5-diethyl-4-hydroxybenzyl) ) -4-hydroxy-5-methylbenzene ] Methane, bis [3- (3,5-diethyl-4-hydroxybenzyl) -4-hydroxy-5-ethylphenyl] methane, bis [2-hydroxy-3- (3,5-di Methyl-4-hydroxybenzyl) -5-methylphenyl] methane, bis [2-hydroxy-3- (2-hydroxy-5-methylbenzyl) -5-methylphenyl] methane, bis [4-hydroxy-3- (2-hydroxy-5-methylbenzyl) -4-hydroxyphenyl] methane, bis [2,5-dimethyl-3- (2-hydroxy-5-methylbenzyl) ) 5-methylphenyl] linear phenolic compounds such as methane; 2,4-bis [2-hydroxy-3- (4-hydroxybenzyl) -5-methylbenzyl] -6- Cyclohexylphenol, 2,4-bis [4-hydroxy-3- (4-hydroxybenzyl) -5-methylbenzyl] -6-cyclohexylphenol, 2,6-bis [2,5-dimethyl Linear polyphenol compounds such as linear pentanuclear phenol compounds such as 3- (2-hydroxy-5-methylbenzyl) -4-hydroxybenzyl] -4-methylphenol; 2. · (2,3 , 4-trihydroxyphenyl) -2- (2 ', 3', 4, trihydroxyphenyl) propane, 2- (2,4-dihydroxyphenyl) 2- (2 ', 4'-dihydroxy Phenyl) propane, 2- (4-hydroxyphenyl) -2- (4'-hydroxyphenyl) propane, 2- (3-fluoro-4-hydroxyphenyl) -2- (3f-fluoro-4 ' -Hydroxyphenyl) propane, 2- (2,4-dihydroxyphenyl) 2- (4 '· hydroxyphenyl) propane , 2- (2,3,4 · trihydroxyphenyl) 2- (4'-hydroxyphenyl) propane, 2- (2,3,4-trihydroxyphenyl) 2- (4hydroxy-3 ', 5'-dimethylphenyl) propane and other bisphenol compounds; 1-Π, 1-bis (4-methylphenyl) ethyl] -4- [1- (4-hydroxyphenyl) isopropyl Yl] benzene, 1- [1- (4-hydroxyphenyl) isopropyl] -4- [l, 1-bis (4-hydroxyphenyl) ethyl] benzene, 1- [1- (3-methyl Polynuclear branched compounds such as 4-hydroxyphenyl) isopropyl] -4- (1, 1-bis (3-methyl-4-hydroxyphenyl) ethyl) phenyl; 1,1-bis Condensed phenol compounds such as (4-hydroxyphenyl) cyclohexane. Among them, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3,4-dihydroxybenzene (9) (9) 200402599 methane, bis (4-hydroxy-2,3,5- Triphenol type compounds such as trimethylphenyl) -2-hydroxyphenylmethane, 1,1-bis [3- (2 · hydroxy-5-methylbenzyl) -4-hydroxy-5-cyclohexylbenzene A linear tetranuclear phenol compound such as propyl] isopropane is preferred in terms of sensitivity, resolvability, and formation of a photoresist pattern having a good shape. The method of esterifying all or a part of the phenolic hydroxyl group of the compound represented by the general formula (11) with naphthoquinonediazidesulfonic acid can be performed according to a conventional method. For example, naphthoquinonediazidesulfonyl chloride and the above It can be obtained by condensing a compound represented by general formula (II). Specifically, the compound represented by the general formula (II) and naphthoquinone-1,2-diazidyl-4- (or 5) -sulfonyl chloride are dissolved in dioxane and n-methyl in a specified amount. In an organic solvent such as pyrrolidone, dimethylacetamide, tetrahydrofuran, etc., basic catalysts such as triethylamine, triethanolamine, pyridine, alkali metal carbonates, alkali metal carbonates, and the like are added and reacted. The product can be prepared by washing with water and drying. (B) In addition to the naphthoquinonediazide esterified product exemplified above, other naphthoquinonediazide esterified products can be used, such as phenol compounds such as polyhydroxybenzophenone and alkyl gallate, and An esterification reaction product of a naphthoquinonediazidesulfonic acid compound can also be used. The amount of the naphthoquinonediazidesulfonic acid compound is 80% by mass or less in the component (B), particularly 50% by mass or less, because the effect of the present invention is not impaired. Better. In the positive type photoresist composition of the present invention, the compounding amount of the component (B) is 20 to 70%, preferably 30 to 50%, relative to the total mass of the component (A) and the following component (c). It is better to choose in the quality range. (B) If the blending amount of the component is lower than the above range, a faithful image cannot be obtained, and the transferability may be reduced. -13- j I {(10) (10) 200402599 will be reduced. On the other hand, if the blending amount of the component (B) exceeds the above-mentioned range ', the sensitivity is deteriorated, the homogeneity of the formed photoresist film is reduced, and the resolvability may be deteriorated. In the positive-type photoresist composition of the present invention, the phenolic hydroxyl compound represented by the above formula (I) is blended as the component (C), which is a major feature. By blending such (C) ingredients. A positive photoresist composition with excellent linearity can be obtained. Specifically, for example, a positive-type photoresist composition suitable for a low NA condition (preferably 0.3 or less, more preferably 0.2 or less) and suitable for an i-ray exposure step having a shorter wavelength than a g-ray can be obtained. With these two effects, the resolution is greatly improved, and as a result, it is suitable as a photoresist composition for i-ray exposure steps for manufacturing LCD systems under low NA conditions. The compounding amount of the component (C) is selected from the range of 5 to 50 parts by mass, preferably 10 to 30 parts by mass based on 100 parts by mass of the alkali-soluble resin of the component (A). Lcrn is selected. The composition of the present invention is preferably a solution type in which the components (A) to (C) and various additional components blended as necessary are dissolved in the following component (D) of an organic solvent. The organic solvent used in the present invention is not particularly limited, but at least one selected from the group consisting of propylene glycol monoalkyl ether acetate, alkyl lactate, and 2-heptanone has excellent photoresistance on a large glass substrate due to its excellent coating properties. The film thickness is excellent because it is excellent in uniformity. Among the propylene glycol monoalkyl ether acetates, propylene glycol monomethyl ether acetate (hereinafter, referred to as "PGMEA") is particularly preferable, and the uniformity of the thickness of the photoresist film on a large glass substrate is excellent. -14- (11) (11) 200402599 In addition, ethyl lactate is the best among alkyl lactates, but when using a large glass substrate of 500 mm x 60 mm or more, the coating tends to be uneven if used alone. Therefore, it is desirable to use a mixed system with other solvents. In particular, a composition containing both propylene glycol monoalkyl ether acetate and alkyl lactate is preferable because the photoresist film has excellent film thickness uniformity and can form a photoresist pattern having an excellent shape. When a propylene glycol monoalkyl ether acetate and an alkyl lactate are mixed and used, it is desirable to mix the propylene glycol monoalkyl ether acetate with a mass ratio of 0.1 to 10 times the amount, preferably 1 to 5 times the amount of the alkyl lactate. In addition, other organic solvents such as r-butyrolactone and propylene glycol monobutyl ether can also be used. When 7-butyrolactone is used, it is preferable to use a mixture type with propylene glycol monoalkyl ether acetate, and In this case, it is desirable to make r-butyrolactone to propylene glycol monoalkyl ether acetate in a mass ratio of 0.01 to 1 times the amount, preferably 0.05 to 0.5 times the amount. In addition, organic solvents other than the above may be used. For example, ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isopentanone; ethylene glycol, propylene glycol, diethylene glycol, ethylene glycol monoacetate, propylene glycol monoacetate, diethylene glycol monoone Acetic acid esters, or their polyvalent alcohols such as monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether or monophenyl ether and derivatives thereof, cyclic ethers such as dioxane; and methyl acetate , Ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate and the like. When using these solvents such as acetone, it is preferable to use a mixture type of one or more mixtures selected from propylene glycol monoalkyl ether acetate, alkyl lactate, and 2-heptanone. In this case, the aforementioned acetone Solvents such as -15- (12) (12) 200402599 are selected from propylene glycol monoalkyl ether acetate, alkyl lactate, and 2-heptanone, or a mixture of two or more, preferably 50% by mass or less. . In the present invention, various additives such as a surfactant, a UV absorber, a storage stabilizer, and the like can be used within a range that does not impair the object of the present invention. Examples of the surfactant include Furorade FC-430 and Furorade FC-431 (trade names , Manufactured by Sumitomo 3M), Efutop EF122A, Efutop EF122B, Efutop EF122C, E fut op EF126 (trade name, manufactured by Tokem Products), Megafac R-08 (trade name, manufactured by Dainippon Ink Chemical Co., Ltd.) and other fluorine-based interfaces Active agent. Examples of the ultraviolet absorber include 2, 2 ', 4, 4f-tetrahydroxybenzophenone, 4-dimethylamino-2f, 4'-dihydroxybenzophenone, and 5-amino-3-methyl-1- Phenyl-4- (4-hydroxyphenylazo) pyrazole, 4-dimethylamino-4'-hydroxyazobenzene, 4-diethylamino-4'-ethoxyazobenzene, 4 -Diethylamino azobenzene, curcumin, etc. An example of a method for appropriately forming a photoresist pattern for manufacturing an LCD system using the composition of the present invention is shown. First, the component (A), the component (B) and the component (C), and various components added as necessary are dissolved in a solvent of the component (D), and applied to a substrate by a spin coater. The substrate is preferably a glass substrate. This glass substrate can use large substrates of 500mmx600mm or more, especially 550mmx650mm or more. Next, the substrate on which the coating film is formed is subjected to a heat treatment (pre-baking) at, for example, 100 to 140 ° C to remove the residual solvent to form a photoresist film. The pre-baking method is the closest proximity bake between the hot plate and the substrate. (13) (13) 200402599 Secondly, for the photoresist coating, for example, use a drawing of less than 2.0 μm (better A photoresist pattern for forming a photoresist pattern for an integrated circuit with a fine pattern size of 0.5 to 2.0 μιη, and a liquid crystal display having a pattern size of more than 2.0 μπι (preferably more than 2.0 μm and less than 10 μm) Part of the photomask used to form both the photoresist pattern pattern and the selective exposure using the desired light source. The light source used here is preferably an i-ray (3 65 nm) for forming a fine pattern, and the exposure step used for this exposure is preferably a step with a low NA condition where NA is 0.3 or less. Secondly, the photoresist film after selective exposure is subjected to a development treatment using an alkaline aqueous solution, and a photoresist pattern for an integrated circuit and a photoresist pattern for a liquid crystal display portion are simultaneously formed on a substrate. Next, by immersing in a developing solution, such as an alkaline aqueous solution such as a 10 to 10% by mass tetramethylammonium hydroxide aqueous solution, the exposed portion can be dissolved and removed to obtain a faithful image of the mask pattern. Next, the developing solution remaining on the surface of the photoresist pattern is washed away with a washing solution such as pure water to form a photoresist pattern. [Examples] Hereinafter, the present invention will be described in more detail using examples. Each physical property of the positive-type photoresist composition of the Example or the comparative example mentioned later was calculated | required as follows. (1) Linear evaluation: After applying a sample to a glass substrate (550 mm x 650 mm) forming a Cl * film using a spin coater, the temperature of the hot plate was set to 13 (TC, and approximately 1 mm- 17- (14) (14) 200402599 Proximity baking at 60-second intervals, first drying for 60 seconds, secondly, set the temperature of the hot plate to 120 ° C, and apply proximate baking at 0.5mm intervals for 60 seconds. The second drying process forms a photoresist film with a thickness of 1.5 μm. Secondly, the photoresist patterns of 3.0 μm Line / Space (L & S) and 1.5 μm L & S are drawn simultaneously. Test Chart Mask (reticle) of each mask pattern reproduced by the model, and using an i-ray exposure device (device name: FX-7 02J, manufactured by Nikkon Corporation; NA = 0.14), faithful reproduction of 3.0 μm L & S The exposure amount (Eορ exposure amount) is subjected to selective exposure. Next, a developing device (device name ··) with a slit coating nozzle was used at a temperature of 2 ° C, 23.8% by mass of a tetramethylammonium hydroxide aqueous solution. TD-3 9000 model, manufactured by Tokyo Chemical Industry Co., Ltd., as shown in Figure 1, passes from the substrate end X to Y to Z, and lasts 10 seconds on the substrate After being filled with liquid and kept for 5 5 seconds, it was washed with water for 30 seconds and then dried by spin. After that, the cross-sectional shape of the obtained photoresist pattern was observed with a SEM (scanning electron microscope) photograph. Evaluation 1.5 Lm & The reproducibility of the photoresist pattern of S. The results are shown in Table 2. (2) Sensitivity evaluation: The above-mentioned exposure dose of Eορ was used as an index of sensitivity evaluation. The results are shown in Table 2. (3) Resolution Evaluation: The limit resolution in the above-mentioned Eορ exposure amount was obtained. The results are shown in Table 2. (15) (15) 200402599 (4) Scum evaluation: In the above-mentioned Eορ exposure amount, observed by SEM (scanning electron microscope) 1 5μιη L & S substrate surface, and investigate the presence of scum. Those who have not seen scum at all are shown by ◎, those who have almost no scum are seen by ◦, those who have seen a little are shown by △, a large amount The occurrence of scum is indicated by X. The results are shown in Table 2. (5) Shape evaluation: Observing the photoresistance pattern of 1.5 μm L & S with the SEM (scanning electron microscope) in the exposure amount of EO above. The shape of the cross section is indicated by ◎ if the cross section is approximately rectangular. A slight observation of the film thickness is indicated by 0, a cone shape is indicated by Δ ', a pattern is rolled into a filament, or a pattern whose most of the pattern is film thickness is indicated by χ. The results are shown in Table 2. & lt Example 1 > (A) component alkali-soluble resin (A1) A1: p-m-cresol / 3,4-xylenol == 9/1 (molar ratio) mixed phenol and condensation material using propionaldehyde / Formaldehyde = 1/3 (molar ratio) mixed aldehyde and Mw = 4750 and Mw / Mn = 2.44 phenolic resin based on conventional methods (B) Composition: 40 parts by mass of naphthoquinonediazide (Bl / B2 / = 1/1) B1 ·· Bis (2-methylhydroxy_5-cyclohexylphenyl) 3,4-dihydroxyphenylmethane 1 旲 and 1,2 naphthoquinone diazide 5 · sulfonyl chloride (hereinafter referred to as "5-nqd (16) (16) 200402599" (2 mole esterification reaction product B2: bis- (2,3,5-trimethyl-4-hydroxyphenyl Esterification reaction product (C) of 2-hydroxyphenylmethane 1 mole and 5-NQD2 mole: 25 parts by mass of phenolic hydroxyl-containing compound (C1)
Cl : 1-[1,1-雙(4-羥苯基)乙基]-4-[l-(4-羥苯基)異丙基] 苯 將上述(A)〜(C)成分,及相對於(A)〜(C)成分合計質量 之相當於3 5 0 p p m份量的界面活性劑M e g a f a c R - 〇 8 (商品名 ,大日本油墨公司製)溶解於PGMEA中,調整成固形成分 [(A)〜(C)成分之合計]濃度爲25〜28質量%濃度,並且使用 孔徑0 · 2 μπι的膜濾器將其過濾,調製正型光阻組成物。 <實施例2〜9 >、<比較例1〜4 > 除了將表1記載之物質以表1記載之配合比使用做爲 (Α)〜(D)成分以外’同實施例1處理調製正型光阻組成物。 彼等之評價結果示於表2。還有,比較例4之正型光阻 組成物並未描繪1 · 5 μ m的L & S圖型,故未進行線性評價。 (17)200402599 [表1] (A) (B) (配合比) (C) (配合比) (D) 1 A1 B 1 /B2 C1 PGMEA (1/1) (25質量份) 2 A1 B3/B4 C1 PGMEA 實 (1/1) (25質量份) 3 A1 B 1 /B5 C1 PGMEA 施 (1/1) (25質量份) 4 A2 B1/B2 C1 PGMEA 例 (1/1) (25質量份) 5 A3 B1/B2 C1 PGMEA (1/1) (25質量份) 6 A1 B1/B2 C1 NS (1/1) (25質量份) 7 A1 B1/B2 C1 HE (1 /1) (25質量份) 8 A1 B1/B2 C1 PGMEA (1/1) (20質量份) 9 A1 B1/B2 C1 PGMEA (1/1) (30質量份) 比 1 A1 B 1 /B2 C2 PGMEA 較 (1/1) (25質量份) 例 2 A1 B1/B2 C3 PGMEA (1/1) (25質量份) 3 A1 B1/B2 C4 PGMEA (1/1) (25質量份) 4 A1 B1/B2 C5 PGMEA (1/1) (25質量份) (18) (18) 200402599 表1中’各I己號爲表不以下之意義。 A2:對間-甲苯酚/對-甲苯酚/2,5-二甲苯酚=4/2/4(莫耳 比)之混合苯酚與縮合材料使用甲醛並且依據常法所合成 之Mw = 5 000、Mw/Mn = 2.8的酚醛淸漆樹脂 A3:對間-甲苯酚/對·甲苯酚/2,3,5•三甲基苯酚 = 9/0· 5/0.5(莫耳比)之混合苯酚與縮合材料使用甲醛/巴豆 2/1(旲耳比)之混合醛並且依據常法所合成之mw = 7〇q〇 、Mw/Mh = 3.〇5的酚醛淸漆樹脂 B3: 1’ 1-雙[3-(2_羥基-5-甲基苄基)-4-羥基-5-環己基苯 基]異丙烷1莫耳與5-NqD2莫耳的酯化反應產物 B4: 2,3,4,4、四羥基二苯酮1莫耳與5-NQD2.34莫耳的 酯化反應產物 B5:沒食子酸甲酯1莫耳與5-NQD3莫耳的酯化反應產物 C2:雙(3,5-二甲基-4-羥苯基)-3,4-二羥苯基甲烷 C3 :雙(4-羥苯基羥苯基甲烷 C4 :雙(2,3,5-三甲基-4-羥苯基)-2-羥苯基甲烷 C5:雙[3_ (3,5-二甲基-4-羥苄基)-4-羥基-5-甲基苯基]甲 烷PGMEA :丙二醇單甲醚醋酸酯 NS :乳酸乙酯與醋酸丁酯的9/1 (莫耳比)混合液 HE : 2-庚酮Cl: 1- [1,1-bis (4-hydroxyphenyl) ethyl] -4- [l- (4-hydroxyphenyl) isopropyl] benzene will be the components (A) to (C) above, and The surfactant M egafac R-〇8 (trade name, manufactured by Dainippon Ink Co., Ltd.) equivalent to 350 ppm parts relative to the total mass of the components (A) to (C) is dissolved in PGMEA and adjusted to a solid content [ (Total of (A) to (C) components] The concentration is 25 to 28% by mass, and it is filtered using a membrane filter having a pore size of 0. 2 μm to prepare a positive photoresist composition. < Examples 2 to 9 >, < Comparative Examples 1 to 4 > The same as Example 1 except that the substances described in Table 1 were used at the compounding ratios described in Table 1 as the components (A) to (D). Processes modulated positive photoresist composition. Their evaluation results are shown in Table 2. In addition, the positive photoresist composition of Comparative Example 4 did not draw an L & S pattern of 1.5 μm, so no linear evaluation was performed. (17) 200402599 [Table 1] (A) (B) (Mixing ratio) (C) (Mixing ratio) (D) 1 A1 B 1 / B2 C1 PGMEA (1/1) (25 parts by mass) 2 A1 B3 / B4 C1 PGMEA (1/1) (25 parts by mass) 3 A1 B 1 / B5 C1 PGMEA (1/1) (25 parts by mass) 4 A2 B1 / B2 C1 PGMEA Example (1/1) (25 parts by mass) ) 5 A3 B1 / B2 C1 PGMEA (1/1) (25 parts by mass) 6 A1 B1 / B2 C1 NS (1/1) (25 parts by mass) 7 A1 B1 / B2 C1 HE (1/1) (25 parts by mass) Parts) 8 A1 B1 / B2 C1 PGMEA (1/1) (20 parts by mass) 9 A1 B1 / B2 C1 PGMEA (1/1) (30 parts by mass) is better than 1 A1 B 1 / B2 C2 PGMEA (1/1 ) (25 parts by mass) Example 2 A1 B1 / B2 C3 PGMEA (1/1) (25 parts by mass) 3 A1 B1 / B2 C4 PGMEA (1/1) (25 parts by mass) 4 A1 B1 / B2 C5 PGMEA (1 / 1) (25 parts by mass) (18) (18) 200402599 In Table 1, 'each I number' means the following meaning. A2: p-m-cresol / p-cresol / 2,5-xylenol = 4/2/4 (molar ratio) mixed phenol and condensation materials using formaldehyde and Mw synthesized by conventional methods = 5,000 Phenolic lacquer resin A3 with Mw / Mn = 2.8: p-cresol / p-cresol / 2,3,5 · trimethylphenol = 9/0 · 5 / 0.5 (molar ratio) mixed phenol Formaldehyde / croton 2/1 (ear ratio) mixed aldehyde and a phenolic lacquer resin B3 with mw = 7〇q〇 and Mw / Mh = 3.05 synthesized according to a conventional method with a condensation material B3: 1 '1 -Esterification reaction product of bis [3- (2-hydroxy-5-methylbenzyl) -4-hydroxy-5-cyclohexylphenyl] isopropane and 5-NqD2 mole B4: 2,3 Esterification reaction product of 4,4, tetrahydroxybenzophenone 1 mole and 5-NQD2.34 mole. B5: esterification reaction product of methyl gallate 1 mole and 5-NQD3 mole. C2: Bis (3,5-dimethyl-4-hydroxyphenyl) -3,4-dihydroxyphenylmethane C3: bis (4-hydroxyphenylhydroxyphenylmethane C4: bis (2,3,5-tris Methyl-4-hydroxyphenyl) -2-hydroxyphenylmethane C5: bis [3_ (3,5-dimethyl-4-hydroxybenzyl) -4-hydroxy-5-methylphenyl] methane PGMEA : Propylene glycol monomethyl ether acetate NS: Milk Ethyl and butyl acetate 9/1 (mole ratio) mixed HE: 2- heptanone
.-V.-V
MO -22- (19) 200402599MO -22- (19) 200402599
[表2] 線性評價 感度評 解像性 浮渣評 形狀評 (μηι) 價 評價 價 價 (111 J ) (μ m) 1 1.50 45 1.3 ◎ ◎ 2 1.60 50 1.3 〇 ◎ 實 3 1.52 60 1.3 Δ 〇 4 1.62 43 1 .3 〇 〇 施 5 1.57 45 1.3 Δ 〇 6 1.49 60 1.3 〇 〇 例 7 1.65 68 1.3 〇 〇 8 1.68 53 1.3 〇 △ 9 1.4 30 1.3 △ △ 比 1 2.02 4 5 1.4 △ • Δ 較 2 1.85 35 1.4 Δ Δ 例 3 1.91 70 1.4 〇 Δ 4 • 60 1.7 X X[Table 2] Linear evaluation, sensitivity evaluation, scum evaluation, shape evaluation (μηι), evaluation value (111 J) (μm) 1 1.50 45 1.3 ◎ 2 1.60 50 1.3 〇 〇 3 1.52 60 1.3 Δ 〇 4 1.62 43 1 .3 〇〇5 5 1.57 45 1.3 Δ 〇6 1.49 60 1.3 〇Example 7 1.65 68 1.3 〇8 1.68 53 1.3 〇 △ 9 1.4 30 1.3 △ △ ratio 1 2.02 4 5 1.4 △ • Δ 2 1.85 35 1.4 Δ Δ Example 3 1.91 70 1.4 〇Δ 4 • 60 1.7 XX
由表2可知,比較例之正型光阻組成物因未描繪圖型 ,故未進行線性評價,所得圖型之線性評價結果爲1 .85 μηι 以上。形狀亦爲△〜X,且解像性亦爲1.4 μηι以上。相對地 ’本案發明之正型光阻組成物於圖型之線性評價爲1 .68 μηι 且接近1 · 5 0 μ m,可知能取得線性優良的圖型。又,解像性 亦爲1 · 3 μηι且顯示出更優於比較例的解像性。 -23- (20) (20)200402599 又,得知包含線性之感度、解像性、浮渣評價、形狀 評價任一者均爲良好,於全部之評價項目取得良好的平衡 [發明之效果] 如上述說明般,於本發明中,取得線性優良的圖型, 且可提供於一個基板上形成集成電路和液晶顯示部分之基 板(LCD系統)製造用之優良的正型光阻組成物。又,若根 據本發明的光阻圖型形成方法,則可形成線性優良,且適 於製造LCD系統的微細光阻圖型。 【圖式簡單說明】 [圖1 ]爲了進行線性評價,將正型光阻組成物塗佈至玻 璃基板,並且烘烤乾燥,將圖型曝光後,以具有狹縫塗佈 器之顯像裝置將顯像液由基板端部X朝向Z裝滿液體的說 明圖。 -24-As can be seen from Table 2, since the positive type photoresist composition of the comparative example has no drawing pattern, no linear evaluation is performed, and the linear evaluation result of the obtained pattern is 1.85 μηι or more. The shape is also △ ~ X, and the resolution is 1.4 μηι or more. In contrast, the linear evaluation of the pattern of the positive-type photoresist composition of the present invention is 1.68 μηι and is close to 1.50 μm, and it can be seen that a pattern with excellent linearity can be obtained. In addition, the resolvability was also 1 · 3 μηι, and the resolvability was better than that of the comparative example. -23- (20) (20) 200402599 In addition, I learned that all of the linear sensitivity, resolution, scum evaluation, and shape evaluation were good, and a good balance was achieved in all the evaluation items [Effect of the invention] As described above, in the present invention, a pattern having excellent linearity is obtained, and an excellent positive type photoresist composition for manufacturing a substrate (LCD system) for forming an integrated circuit and a liquid crystal display portion on one substrate can be provided. In addition, according to the photoresist pattern forming method of the present invention, a fine photoresist pattern having excellent linearity and suitable for manufacturing an LCD system can be formed. [Schematic description] [Figure 1] In order to perform linear evaluation, a positive photoresist composition is coated on a glass substrate, and baked and dried. After the pattern is exposed, a developing device having a slit coater is used. An explanatory view of filling the developing liquid with the liquid from the substrate end X toward Z. -twenty four-
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