TW200301374A - Polarizing plate, production method thereof and liquid crystal display - Google Patents
Polarizing plate, production method thereof and liquid crystal display Download PDFInfo
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- TW200301374A TW200301374A TW91136370A TW91136370A TW200301374A TW 200301374 A TW200301374 A TW 200301374A TW 91136370 A TW91136370 A TW 91136370A TW 91136370 A TW91136370 A TW 91136370A TW 200301374 A TW200301374 A TW 200301374A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
- B29C55/045—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique in a direction which is not parallel or transverse to the direction of feed, e.g. oblique
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/16—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/16—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial simultaneously
- B29C55/165—Apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
- Surface Treatment Of Optical Elements (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Optical Elements Other Than Lenses (AREA)
Abstract
Description
200301374 玖、發明說明 (發明說明應敘明:發明所屬之技術領域、先前技術、內容、實施方式及圖式簡單說明) (一) 發明所屬之技術領域 工藝範圍 本發明係關於一種具有視角擴大功能的偏光板。更特別 的是,本發明係關於一種長偏光板,其包含一保証有高產 率和優良偏光能力之長偏光薄膜及一視角擴大元件,更包 含一保護薄膜;亦關於一種從該長偏光板衝出之偏光板、 這些偏光板的製造方法及使用該偏光板之液晶裝置。 (二) 先前技術 技藝背景 隨著液晶顯示器(於此之後指爲” LCD,,)的普及,對偏光板 的需求突然增加。偏光板通常包含一具有偏光能力的偏光 薄膜和一保護薄膜(其可經由一黏著層黏附至該偏光薄膜的 二邊表面或一邊表面)。 偏光薄te所使用的材料主要爲聚乙嫌醇(於此之後指爲 ’'PVA" )。PVA薄膜經單軸拉展,然後以碘或兩色染料染色( 或經染色然後拉展),此薄膜進一步與硼化合物交聯而形成 一偏光薄膜。 封保護薄膜來說’主要使用纖維素三醋酸酯,因爲此薄 月吴具光學透明性且有小的雙折射。偏光薄膜通常利用在行 進方向(縱向)上連續單軸拉展該薄膜而製造,因此該偏光 薄膜的吸收軸幾乎與縱向平行。 -6 - 在最近數年中,液晶顯示器(於此之後稱爲"LCD ")廣泛地 使用來取代CRT,因爲此裝置薄、重量輕且耗電少。旋光 模式的一般用途LCD(諸如TFT-LCD及ΜΙΜ-LCD)在許多點上 皆比雙折射模式或其它模式優良,但是因爲顯示顏色或顯 示對比會依液晶顯示器的視角而改變(視角性質),其顯示 性質無法到達CRT程度。 在數篇專利公告中可看見已發展出或可改善視角性質(換 句話說’擴大視角)的技術,例如,在偏光板與液晶單元對 間提供一相位差板(光學補償板)(參見,】P _ A - 4 - 2 2 9 8 2 8 (於 本文中所使用的名稱"J P - A ”意謂著”未審查公告的日本專利 申請案")及;fP-A-4-258923)、一具有負型雙折射且光學軸 傾斜之光學補償板(參見JP-A-6-75115及EP-A-0576304) 、一藉由在載體薄膜之定向薄膜表面上塗佈一具有液晶性 聚合物而獲得的光學補償板(參見JP-A-3-9326及:1?4-3-29 1 60 1 )及一由具有液晶性與正型雙折射性質之可聚合的桿 型化合物所組成之光學補償板(參見j P _ A - 5 - 2 1 5 9 2 1 )。因 此,對LCD的實際性能來說,對擴大視角已有強烈的需求 〇 在這些情況下,本發明家已揭示出一種光學補償板,其 中該光學補償層具有圓盤型(d i s C 〇 t i C )結構、負型雙折射 性質及盤平面改變(J P - A - 8 - 5 0 2 0 6 );及一種光學補償板, 其中該液晶化合物與該定向聚合物會在界面處化學地鍵結 (JP-A-9-152509) ’其具有非常優良的視角擴大能力和耐久 性。這些已揭示的光學補償板容易製造且此爲其優點之一 - Ί- 200301374 ’但是,偏光板之使用隨著LCD而增加,因而需要更便宜 的製造方法。 在諸如陰極射線管顯示器(CRT )、電漿顯示器(PDP )及液 晶威不益(於此之後"L C D ")等影像顯示裝置中,通常會將已 使用光學干擾原理來減低反射係數的抗反射薄膜配置在顯 示器的最外邊表面上,以便防止因反射外部光而減低對比 或可防止外部影像因反射而進入。 在LCD中,考慮到影像顯示原理,不可獲缺的是需使用 到偏光板,而隨著近來LCD的普及,對偏光板的需求亦增 加。偏光板之一般結構爲在該偏光薄膜的二邊表面或一邊 表面具有偏光能力,且可經由黏著層來黏附一保護薄膜。 在LCD中,偏光板可配置在液晶單元之前及之後,因此, 在偏光板中(至少在顯示器的前端表面邊中),通常會在該 保護薄膜上提供一由二或三層具有不同折射率的層所組成 之抗反射薄膜,以利用層間之折射率差異而授予防止反射 的能力。 在習知的LCD中,會將偏光板的透光軸配置成與圖像平 面的垂直或橫軸方向呈4 5 °之傾斜,因此在衝壓步驟中, 必需以與捲筒的縱向呈4 5 °之方向來衝壓該製成捲筒形式 的偏光板。但是,若以4 5 °的方向衝壓偏光板時,會在捲 筒邊緣附近產生不能使用的部分(特別在大尺寸的偏光板情 況中),此會減低產率。結果會不利地增加浪費。該具有光 學異方向層的偏光板在結合後同樣會有增加浪費的問題。 爲了解決上述描述的問題,已提議出數種可將構成該薄 -8- 膜的聚合物之定向軸傾斜成與該偏光薄膜的薄膜縱向呈現 想要的角度之方法。J P - A - 2 0 0 0 - 9 9 1 2描述出一種技術,其 中當該塑膠薄膜在橫或縱向單軸拉展時,於與上述描述的 拉展方向不同之縱或橫向上抗張拉展該薄膜,藉由改變在 拉展方向上右左兩邊的拉展速度,以便讓該定向軸在相對 於單軸的拉展方向上傾斜。但是,根據此方法,在使用的 情況中,例如,拉幅機系統必需改變右左邊的輸送速度, 此會造成薄膜歪曲變形、起皺褶或偏差;結果爲幾乎無法 獲得想要的傾斜角度(在偏光板中4 5 ° )。對減低右左邊之 速度差異來說,則必需延長拉展步驟而大大地增加設備成 本。 J P - A - 3 - 1 8 2 7 0 1揭示出一種製造薄膜的拉展軸與進行方 向具有特定角度之薄膜的方法,其使用一種在連續薄膜(長 薄膜)的二側邊緣提供數個橫向成對的薄膜夾持點,且每點 皆與進行方向保持一固定角度之機械裝置,當薄膜行進時 ,每對點皆可將薄膜拉展至上述描述的方向。在此方法中 ,因爲薄膜右左邊的薄膜行進速度不同,故會在薄膜上產 生歪曲變形或起皺褶,且爲了釋放此,必需大大延長此拉 展步驟,而此會引起設備成本增加的問題。 JP-A- 2 - 1 1 3 9 20揭示出一種在歪斜地穿過薄膜的機器方 向之方向上拉展薄膜的製造方法,其藉由在輸送薄膜時使 用排列成二列的夾盤來夾持其二邊緣,且在已配置的拉幅 機軌道上行進,如此夾盤可在預定的行進部分中行進不同 的距離。在此方法中’亦會在歪斜拉展處產生歪曲變形或 -9 一 200301374 起皺褶,此對光學薄膜不利。 如此’無法獲得減低在衝壓長偏光板時的損失同時又保 証偏光板的品質(諸如平面性質)。特別地,在黏附上述描 述的光學補償層與定向偏光薄膜之偏光板實例中,不僅會 產生偏光薄膜的衝壓損失且對光學補償層亦是如此,此會 增加浪費。 韓國未審查的專利公告P2001-005184揭示出一種利用摩 擦處理來傾斜透光軸的偏光板。但是,如一般所熟知,摩 擦所調整的定向僅在薄膜表面最多奈米級部分的範圍內有 效,而無法令人滿意地定向諸如碘或兩色染料之偏光板, 結果爲偏光性能係不利地差。 甚至右提供抗反射薄膜,會依在層間或在層與基板間之 折射率差異而產生顏色不均勻或反射係數對波長之依賴性 增加的問題。再者,在僅含有一硬被覆層與一低折射率層 的抗反射薄膜實例中,該低折射率層必需足夠地降低折射 率(通常折射率小於1 · 3 8 )以便減低反射係數,但是,折射 率1 · 4 0或較小的氟化合物材料實例並不具有內聚力強度, 因此當作爲配置在顯示器的最外邊表面之薄膜時會有抗擦 傷性不足的問題。 同樣地,因爲保護薄膜的相位落後軸與偏光薄膜的吸收 軸平行,偏光板的尺寸穩定性差且會有老化穩定性的問題 〇 特別是在使用捲筒對捲筒黏附偏光板與抗反射薄膜以製 造一具有抗反射薄膜的偏光板捲筒然後衝壓該捲筒的實例 -10- 74 74200301374 发明 Description of the invention (The description of the invention shall state: the technical field to which the invention belongs, the prior art, the content, the embodiments and the simple description of the drawings) (1) the technical field to which the invention belongs. Polarizer. More specifically, the present invention relates to a long polarizing plate, which includes a long polarizing film and a viewing angle magnifying element which ensure high yield and excellent polarizing ability, and further includes a protective film; and also relates to a method for punching from the long polarizing plate. Polarizing plates, methods of manufacturing these polarizing plates, and liquid crystal devices using the polarizing plates. (II) Prior art background With the popularity of liquid crystal displays (hereinafter referred to as "LCD,"), the demand for polarizing plates has suddenly increased. Polarizing plates usually include a polarizing film with polarizing ability and a protective film (which It can be adhered to the two or one side surface of the polarizing film through an adhesive layer. The material used for the polarizing film te is mainly polyethylene glycol (hereinafter referred to as "PVA"). The PVA film is uniaxially pulled And then dyed with iodine or a two-color dye (or dyed and then stretched), this film is further cross-linked with boron compounds to form a polarizing film. For the protective film, cellulose triacetate is mainly used because of its thinness. Yue Wu is optically transparent and has a small birefringence. Polarizing films are usually manufactured by continuously uniaxially stretching the film in the direction of travel (longitudinal direction), so the absorption axis of the polarizing film is almost parallel to the longitudinal direction. -6-在In recent years, liquid crystal displays (hereinafter referred to as " LCD ") have been widely used to replace CRTs because this device is thin, light and consumes less power. Optical rotation mode General-purpose LCDs (such as TFT-LCD and MIM-LCD) are superior to birefringent mode or other modes in many points, but because the display color or display contrast will change depending on the viewing angle of the LCD display (viewing angle property), The nature cannot reach the level of CRT. In several patent publications, it can be seen that the technology has been developed or can improve the viewing angle property (in other words, 'expanded viewing angle'), for example, a phase difference plate (optical Compensation board) (see,) P _ A-4-2 2 9 8 2 8 (the name used in this document " JP-A "means" an unexamined Japanese patent application ")and; fP-A-4-258923), an optical compensation plate with negative birefringence and tilted optical axis (see JP-A-6-75115 and EP-A-0576304), and an orientation film surface on the carrier film An optical compensation plate obtained by coating a liquid crystal polymer (see JP-A-3-9326 and: 1? 4-3-29 1 60 1) and a substrate having liquid crystal properties and positive birefringence properties Optical compensation plate composed of polymerizable rod compounds (see j P _ A-5 -2 1 5 9 2 1). Therefore, for the actual performance of LCD, there is already a strong demand for widening the viewing angle. Under these circumstances, the inventor has disclosed an optical compensation plate, wherein the optical compensation layer has Disc type (dis C 〇 Ti C) structure, negative birefringence property and disc plane change (JP-A-8-5 0 2 0 6); and an optical compensation plate, wherein the liquid crystal compound and the alignment polymer Will be chemically bonded at the interface (JP-A-9-152509) 'It has very good viewing angle expanding ability and durability. These disclosed optical compensation plates are easy to manufacture and this is one of their advantages-2003- 200301374 ′ However, the use of polarizing plates has increased with LCDs, and thus a cheaper manufacturing method is needed. In image display devices such as cathode ray tube displays (CRTs), plasma displays (PDPs), and liquid crystal displays (hereafter " LCD "), it is common to use optical interference principles to reduce the reflection coefficient. The anti-reflection film is disposed on the outermost surface of the display in order to prevent the reduction of contrast due to reflection of external light or to prevent external images from entering due to reflection. In the LCD, considering the principle of image display, it is indispensable to use a polarizing plate, and with the recent popularity of LCDs, the demand for polarizing plates has also increased. The general structure of a polarizing plate is that the polarizing film has polarizing ability on two or one side surface of the polarizing film, and a protective film can be adhered through an adhesive layer. In LCDs, polarizing plates can be placed before and after the liquid crystal cell. Therefore, in polarizing plates (at least on the front surface edge of the display), a protective film is usually provided with two or three layers with different refractive indices. An anti-reflection film composed of a layer of SiO2, to take advantage of the difference in refractive index between layers to grant the ability to prevent reflection. In the conventional LCD, the transmission axis of the polarizing plate is arranged to be inclined at an angle of 4 5 ° with respect to the vertical or horizontal axis of the image plane. Therefore, in the stamping step, it is necessary to make the transmission axis 4 5 ° to punch the polarizing plate in the form of a roll. However, if the polarizing plate is punched in the direction of 45 °, unusable parts will be generated near the edge of the roll (especially in the case of a large-sized polarizing plate), which will reduce the yield. As a result, waste is disadvantageously increased. The polarizing plate having the optically-different direction layer also has the problem of increasing waste after being combined. In order to solve the problems described above, several methods have been proposed in which the orientation axis of the polymer constituting the thin -8-film can be inclined to present a desired angle with the film of the polarizing film in the longitudinal direction. JP-A-2 0 0 0-9 9 1 2 describes a technique in which when the plastic film is uniaxially stretched in the transverse or longitudinal direction, it is tensile-resistant in a longitudinal or transverse direction different from the stretching direction described above. To stretch the film, the stretching speeds of the right and left sides in the stretching direction are changed so that the orientation axis is inclined in the stretching direction with respect to the uniaxial direction. However, according to this method, in the case of use, for example, the tenter system must change the conveying speed on the right and left, which may cause the film to distort, wrinkle, or deviate; as a result, the desired tilt angle is hardly obtained ( 4 5 ° in a polarizer). To reduce the speed difference on the right and left, it is necessary to extend the stretching step and greatly increase the equipment cost. JP-A-3-1 8 2 7 0 1 discloses a method of manufacturing a film having a stretch axis and a film having a specific angle in the direction of progress, which uses a method of providing a plurality of lateral directions at two edges of a continuous film (long film). A pair of film holding points, each of which is a mechanical device that maintains a fixed angle with the direction of travel. When the film travels, each pair of points can stretch the film to the direction described above. In this method, because the film travels at the right and left of the film at different speeds, distortion or wrinkling will occur on the film, and in order to release this, the stretching step must be greatly extended, which will cause the problem of increased equipment costs . JP-A- 2-1 1 3 9 20 discloses a manufacturing method of stretching a film in a direction that crosses the machine direction of the film obliquely, by using a chuck arranged in two rows to clamp the film while conveying the film Hold the two edges and travel on the configured tenter track, so that the chuck can travel different distances in the predetermined travel section. In this method, ’will also produce distortion or wrinkle at the skewed stretch, which is not good for optical films. In this way, it is not possible to reduce the loss when punching a long polarizing plate while ensuring the quality of the polarizing plate (such as planar properties). In particular, in the example of the polarizing plate that adheres the optical compensation layer and the directional polarizing film described above, not only the stamping loss of the polarizing film but also the optical compensation layer is caused, which increases waste. Korean Unexamined Patent Publication P2001-005184 discloses a polarizing plate that uses a rubbing process to tilt the light transmission axis. However, as is generally known, the orientation adjusted by friction is effective only in the range of up to the nanometer portion of the film surface, and the polarizing plate such as iodine or a two-color dye cannot be oriented satisfactorily, as a result, the polarization performance is disadvantageous. difference. Even if an anti-reflection film is provided on the right, problems such as uneven color or increased dependence of the reflection coefficient on wavelength depending on the refractive index difference between the layers or between the layer and the substrate. Furthermore, in an example of an anti-reflection film containing only a hard coating layer and a low-refractive index layer, the low-refractive index layer must sufficiently reduce the refractive index (usually the refractive index is less than 1 · 3 8) in order to reduce the reflection coefficient, but An example of a fluorine compound material having a refractive index of 1.40 or less does not have a cohesive strength, and therefore there is a problem of insufficient scratch resistance when it is used as a thin film disposed on the outermost surface of a display. Similarly, because the phase lag axis of the protective film is parallel to the absorption axis of the polarizing film, the dimensional stability of the polarizing plate is poor and there will be problems of aging stability. Especially when the roll is used to adhere the polarizing plate and the antireflection film to the roll, Example of making a roll of polarizing plate with anti-reflection film and then stamping the roll -10- 74 74
中,不僅會浪費偏光板且亦會浪費抗反射薄膜。 (三)發明內容 發明公告 因此,本發明之目標爲提供一種可改善在偏光板衝壓步 驟處之產率且具有高性能的偏光板。 本發明之進一步目標爲提供一種擴大視角且能以低成本 製造的偏光板;特別是一種具有擴大視角的偏光板,其可 改善在偏光板衝壓步驟處之產率且具有局性能。 本發明之另一個目標爲提供一種具有保証符合要求的抗 反射性質之抗反射薄膜的長偏光板,其可在偏光板衝壓步 驟中提高偏光板與抗反射薄膜的產率,而可減低浪費。 本發明之另一個目標爲提供一種具有保証符合要求的抗 反射性質之抗反射薄膜偏光板,其具有優良的尺寸穩定性( 特別是老化穩定性)、抗反射性、耐擦傷性、防污性質且無 顏色不均勻。 本發明之另一個目標爲提供一種使用歪斜拉展方法來容 易製造上述描述之偏光板的製造方法。 本發明之另一個目標爲提供一種具有該偏光板的液晶顯 示器。 爲了獲得這些目標,本發明家已在具有優良性能同時具 有歪斜定向之偏光板上進行大量硏究,結果爲已根據此硏 究結果而獲得本發明。更特別地,本發明包含下列組成。 U ) —長偏光板,其以下列順序包含一透明保護薄膜、一偏 光薄膜及一光學補償層, -11- 200301374 其中該光學補償層包含一透明載體及一光學異方向層 ’該光學異方向層包含一液晶分子,該偏光薄膜之吸收 軸不與透明載體的相位落後軸平行或垂直。 (2 )如第(1 )項所描述之長偏光板,其中該光學異方向層爲 一具有負型雙折射性質且包含一具有圓盤型結構單元的 化合物之層,該圓盤型結構單元之盤平面相對於透明載 體平面傾斜,其中由該圓盤型結構單元的盤平面與該透 明載體平面所製得的角度會在光學異方向層之厚度方向 上改變。 (3 )如第(1 )項所描述之長偏光板,其中該光學補償層在透 明載體與光學異方向層間具有一包含定向聚合物的定向 薄膜,該定向聚合物與該光學異方向層的液晶分子透過 光學異方向層與定向薄膜的界面化學地鍵結。 (4 ) 一偏光板,其以下列順序包含一透明保護薄膜、一偏光 薄膜及一光學補償層, 其中該光學補償層包含一透明載體及一光學異方向層 ,該光學異方向層包含一液晶分子,由保護薄膜的相位 落後軸與偏光薄膜的吸收軸所製得之角度爲10°至90° 〇 (5)如第(4)項所描述之偏光板,其中該光學異方向層爲一 具有負型雙折射性質且包含一具有圓盤型結構單元的化 合物之層,該圓盤型結構單元的盤平面相對於透明載體 平面傾斜,其中由該圓盤型結構單元的盤平面與透明載 體平面所製得之角度會在光學異方向層的厚度方向上改 -12 - 200301374 變 Ο (6 )如第(4 )項所描述之偏光板’其中該光學補償層在透明 載體與光學異方向層間具有一包含定向聚合物的定向薄 膜,該定向聚合物與該光學異方向層的液晶分子透過光 學異方向層與定向薄膜之界面化學地鍵結。 (7 )如第(1 )項所描述之偏光板,其包含一具有含氟樹脂的 低折射率層,其折射率爲1 · 3 8至1 · 4 9。 (8 )如第(1 )項所描述之偏光板,其包含一含有黏著劑之防 眩或光散射層,該黏著劑之折射率爲1 · 57至2 · 00。 (9 )如第(1 )項所描述之偏光板,其包含一具有一低折射率 層及一防眩或光散射層之抗反射薄fl旲’ 其中該低折射率層包含一含氟樹脂且折射率爲1 . 3 8 至1 . 49,該防眩或光散射層包含一折射率爲1 . 57至2 . 00 之黏著劑。 (1 0 ) —種製造在第(1 )至(9 )項中任何一項所描述之偏光板的 方法,其包含: 以捲筒對捲筒的方式黏附以捲筒形式的偏光薄膜或偏 光板與以捲筒形式的光學補償層,而將該偏光薄膜或偏 光板與該光學補償層結合成一捲筒,其中該光學補償層 包含一透明載體及一包含液晶分子的光學異方向層;及 從該結合捲筒衝壓出在第(1 )至(9 )項中任何一項所描 述之偏光板, 其中該捲筒形式的偏光薄膜可利用一拉展方法製造, 該方法包括: -13 - ^〇03〇1374 利用夾持設備來夾持該連續進料的聚合物薄膜之二 邊緣;及 當該夾持設備在薄膜的縱向上行進且對該薄膜施加 張力時可拉展該薄膜; 其中,當L 1代表夾持設備對聚合物薄膜的一邊邊 緣之實質夾持起點到實質夾持釋放點的軌道、L2代 表夾持設備對聚合物薄膜的另一邊緣之實質夾持起點 到實質夾持釋放點的軌道及W代表二實質夾持釋放點 間之距離時’ LI、L2及W滿足由下式(1)表示之關係 ,夾持設備在右左薄膜間之縱向輸送速度差異少於i % 式(1 )In addition, not only the polarizing plate but also the antireflection film is wasted. (3) SUMMARY OF THE INVENTION The object of the present invention is to provide a polarizing plate which can improve the yield at the step of pressing the polarizing plate and has high performance. A further object of the present invention is to provide a polarizing plate with an enlarged viewing angle and which can be manufactured at a low cost; in particular, a polarizing plate with an enlarged viewing angle, which can improve the yield at the step of pressing the polarizing plate and has local performance. Another object of the present invention is to provide a long polarizing plate having an anti-reflection film that can meet the required anti-reflection properties, which can increase the yield of the polarizing plate and the anti-reflection film in the step of pressing the polarizing plate, and can reduce waste. Another object of the present invention is to provide an anti-reflective film polarizing plate with anti-reflection properties that meet the requirements, which has excellent dimensional stability (especially aging stability), anti-reflection, abrasion resistance, and antifouling properties. And no color unevenness. Another object of the present invention is to provide a manufacturing method for easily manufacturing the polarizing plate described above using a skew stretch method. Another object of the present invention is to provide a liquid crystal display having the polarizing plate. In order to achieve these objects, the present inventors have conducted a lot of research on a polarizing plate having excellent performance while having a skew orientation, and as a result, the present invention has been obtained based on the results of this research. More specifically, the present invention includes the following composition. U) — long polarizing plate, which includes a transparent protective film, a polarizing film, and an optical compensation layer in the following order, -11-200301374, wherein the optical compensation layer includes a transparent carrier and an optical anisotropic layer The layer contains a liquid crystal molecule, and the absorption axis of the polarizing film is not parallel or perpendicular to the phase backward axis of the transparent carrier. (2) The long polarizing plate as described in item (1), wherein the optical anisotropic layer is a layer having a negative birefringence property and containing a compound having a disc-type structural unit, and the disc-type structural unit The plane of the disc is inclined with respect to the plane of the transparent carrier, wherein the angle made by the plane of the disc of the disc-type structural unit and the plane of the transparent carrier will change in the thickness direction of the optical anisotropic layer. (3) The long polarizing plate as described in the item (1), wherein the optical compensation layer has an alignment film containing an alignment polymer between the transparent carrier and the optical anisotropy layer. Liquid crystal molecules are chemically bonded through the interface between the optically misaligned layer and the alignment film. (4) A polarizing plate including a transparent protective film, a polarizing film, and an optical compensation layer in the following order, wherein the optical compensation layer includes a transparent carrier and an optical anisotropic layer, and the optical anisotropic layer includes a liquid crystal Molecule, the angle made by the phase backward axis of the protective film and the absorption axis of the polarizing film is 10 ° to 90 °. (5) The polarizing plate as described in item (4), wherein the optically-different layer is a A layer having a negative birefringence property and containing a compound having a disc-type structural unit. The disc plane of the disc-type structural unit is inclined with respect to the plane of the transparent carrier. The angle made by the plane will change in the thickness direction of the optically-different layer -12-200301374 (0) (6) The polarizing plate as described in item (4), wherein the optical compensation layer is in a transparent carrier and an optically-different direction There is an alignment film containing an alignment polymer between the layers. The alignment polymer and the liquid crystal molecules of the optically different orientation layer are chemically bonded through the interface between the optically different orientation layer and the alignment film. (7) The polarizing plate as described in the item (1), which includes a low-refractive-index layer having a fluorine-containing resin, and has a refractive index of 1.38 to 1.49. (8) The polarizing plate as described in the item (1), which includes an anti-glare or light-scattering layer containing an adhesive whose refractive index is 1.57 to 2.00. (9) The polarizing plate as described in item (1), which includes an anti-reflective thin film having a low refractive index layer and an anti-glare or light scattering layer, wherein the low refractive index layer includes a fluorine-containing resin The refractive index is 1.38 to 1.49, and the anti-glare or light scattering layer includes an adhesive having a refractive index of 1.57 to 2.00. (1 0)-a method of manufacturing the polarizing plate described in any one of items (1) to (9), comprising: adhering a polarizing film or polarized light in the form of a roll in a roll-to-roll manner Plate and optical compensation layer in the form of a roll, and combining the polarizing film or polarizing plate with the optical compensation layer into a roll, wherein the optical compensation layer includes a transparent carrier and an optical anisotropic layer containing liquid crystal molecules; and The polarizing plate described in any one of items (1) to (9) is punched from the combined roll, wherein the polarizing film in the form of the roll can be manufactured by a stretch method, the method includes: -13- ^ 〇03〇1374 use a clamping device to clamp the two edges of the continuously fed polymer film; and stretch the film when the clamping device travels in the longitudinal direction of the film and applies tension to the film; When L 1 represents the track from the actual clamping starting point of the clamping device to one edge of the polymer film to the substantial clamping release point, and L 2 represents the starting point of the actual clamping from the clamping device to the other edge of the polymer film to the substantial clamping Release point When the track and W represent the distance between the two substantial clamping release points, 'LI, L2, and W satisfy the relationship represented by the following formula (1). )
I L2 -LI I >0 . 4W (1 1 )如桌(1 0 )項所描述之偏光板製造方法,其中將該偏光 薄膜用之聚合物薄膜一次拉展至2至1 0倍,同時允許 1 0%或更多的揮發性成分存在,然後收縮i 〇%或更多。 (1 2 )如第(1 0 )項所描述之偏光板的製造方法,其中拉展該 聚合物薄膜同時保持該聚合物薄膜的支撐性質,且允 許5%或更多的揮發性成分百分比存在,然後當收縮時 減低該揮發性成分的百分比。 (1 3 )如第(1 〇 )至(1 2 )項中任何一項所描述之偏光板製造方 法’其中該偏光薄膜用之聚合物薄膜爲聚乙烯醇薄膜 〇 (1 4 )如第(1 3 )項所描述之偏光板製造方法,其中將一偏光 - 1 4 - 200301374 板在拉展之前或之後吸附至該偏光薄膜用之聚乙烯醇 薄膜。 (1 5 )如第(1 〇 )至(1 4 )項中任何一項所描述之偏光板製造方 法,其中該偏光薄膜用之聚合物薄膜利用第(1 〇 )項所 描述之方法拉展,然後收縮而減低揮發性成分的百分 比,然後將透明保護薄膜黏附到該偏光薄膜的至少一 邊表面,然後將該黏附薄膜後加熱。 (1 6 )如第(1 〇 )至(1 5 )項中任何一項所描述之偏光板製造方 法,其中該偏光薄膜用之聚合物薄膜利用第(1 〇 )項所 描述的方法拉展,然後收縮以減低揮發性成分的百分 比,然後將透明保護薄膜黏附到偏光薄膜的至少一邊 表面,在黏附時或其後進一步將一光學補償層黏附到 已黏附透明保護薄膜之偏光薄膜的至少一邊。 (1 7 )如第(1 〇 )至(1 6 )項中任何一項所描述之偏光板製造方 法,其中該具有一低折射率層及一防眩或光散射層的 薄膜連續地黏附在偏光薄膜的一邊表面以提供一抗反 射薄膜,其中該低折射率層包含一含氟樹脂且折射率 爲1 . 3 8至1 . 49,該防眩或光散射層包含一黏著劑,該 黏著劑之折射率爲1 . 57至2 . 00。 (1 8 )如第(1 0 )至(1 6 )項中任何一項所描述之偏光板製造方 法,其中在該保護薄膜上塗佈一低折射率層及一防眩 或光散射薄膜以提供一抗反射薄膜,其中該低折射率 層包含一含氟樹脂且折射率爲1 . 3 8至1 . 4 9,該防眩或 光散射層包含一黏著劑,該黏著劑之折射率爲1 · 5 7至 -15- 200301374 2.00° (1 9 ) 一種長偏光板,其包含: 一偏光薄膜,其拉展軸不與縱向平行或垂直;及 一低折射率層,其包含一含氟樹脂且折射率爲1 . 3 8至 1.49° (2 0 ) —種長偏光板,其包含: 一偏光薄膜’其拉展軸不與縱向平行或垂直;及 一包含黏著劑的防眩或光散射層,該黏著劑之折射率 爲 1.57 至 2.00 。 (2 1 ) —種長偏光板,其包含: 一偏光薄膜,其拉展軸不與縱向平行或垂直;及 一抗反射薄膜,其包含一低折射率層及一防眩或光 散射層, 其中該低折射率層包含一含氟樹脂且折射率爲丨.38 至1 · 4 9 ’該防眩或光散射層包含一折射率爲丨.5 7至 2 . 00之黏著劑。 (2 2 )—種液晶顯示器,其具有至少一片由在第(丨)至(3 )、( 7 ) 至(9 )及(1 9 )至(2 1 )項中任何一項所描述之偏光板、在 第(4 )至(6 )項中任何一項所描述之偏光板及在第(丨〇 ) 至(1 9 )項中任何一項所描述之方法製造的偏光板所衝 壓出的偏光板。 (四)實施方式 [實例] 本發明將參考至實例而在下列詳細地描述,但是,本發 -16- 200301374 明不限制於此。 [實例1至4及比較例1 ] <偏光薄膜之製造> 在2升/分鐘的水流連率下使用離子交換水淸洗PVA薄膜 的二表面,在表面上的水利用空氣吹出以將黏附至表面的 外來物質減低至〇 . 5%或較少。將此PVA薄膜浸泡在25 °C包 含1 . 0克/升的碘與6 0 · 〇克/升的碘化鉀之水溶液中9 0秒 ,進一步浸泡在2 5 °C含4 0克/升的硼酸與3 0克/升的碘化 鉀之水溶液中1 2 0秒。隨後’將該薄膜以第3圖之形式引 進拉幅機拉展機器,在45 °C及95%的環境中一次拉展至7 · 0 倍後,收縮至5 . 3倍。之後’保持固定的寬度’在8 0 °C下 乾燥薄膜且從該拉幅機中移出。PVA薄膜的水成分百分比 在開始拉展前爲30%及在乾燥後爲1 · 5%。PVA薄膜的彈性 模數在40 °C及95 %的環境下於拉展前爲35百萬帕。 右左拉幅夾間之輸送速度差少於0.05%,由引進的薄膜 中心線與輸送至下一個步驟的薄膜中心線所製得之角度爲 0°。於此,丨L1-L2I爲0.7公尺,W爲0.7公尺而建立IL1-L2 I 的關係。在拉幅機輸出處,無觀察到薄膜起皴摺及 變形。 <黏附透明保護薄膜> 在薄膜的二表面上,使用包含3%的PVA(PVA-117H,由克 拉雷有限公司(Kuraray Co., Ltd.)製造)及4%的碘化鉀之 水溶液作爲黏著劑,黏附由富士光薄膜有限公司製造之經 皂化的富士塔克(纖維素三醋酸酯,阻滯値:3 . 0奈米)’ -17- 200301374 在60 °C下加熱該結合薄膜30分鐘以獲得一具有透明保護薄 膜的偏光薄膜,其有效寬度爲6 5 0毫米。黏附狀態良好。 所獲得的具有透明保護薄膜之偏光薄膜的吸收軸方向與 縱向呈45°傾斜,亦與富士塔克的相位落後軸呈45°傾斜。 此偏光薄膜在5 5 0奈米處的透射率爲41.3%且偏光程度爲 99.60%° 再者,將該偏光薄膜如第2圖般切割成3 1 0 x 23 3毫米的 尺寸,結果,該具有與邊呈45°傾斜的吸收軸之偏光薄膜 可獲得9 1 · 5%的面積效率。眼睛無觀察到無色斑點及紋條 <光學補償層之製造> (定向薄膜之形成) 在塗佈床上固定由富士光薄膜有限公司製造的富士塔克( 纖維素三醋酸酯)作爲透明載體,利用棒式塗佈機在上面塗 佈下列包含顯示在表1之聚乙烯醇的塗佈溶液,在80°C下 加熱乾燥1 0分鐘,以形成厚度〇 · 8微米的聚合物層(於此 之後,”份"意謂著”重量份”)。 塗佈溶液之組成: 顯示在表1之聚乙烯醇 1 . 〇份 水 1 8 份 份 甲醇 在下列條件下以與縱輸送方向呈45°傾斜的角度磨擦所 獲得的聚合物層表面··摩擦滾筒的外部直徑爲80毫米、玻 200301374 璃基板輸送速度爲1 00公尺/分鐘、摩擦滾筒的轉數爲 l,000rpm及基板輸送張力爲9.8牛頓/公分-基板寬度,因 此可形成一定向薄膜。 (盤狀液晶化合物層(光學異方向層)之形成) 在摩擦處理後,於該玻璃基板的定向薄膜上,利用旋轉 塗佈機在3,000 r pm下塗佈1 〇重量%的1 , 2,1,,2,,1 ",2' 二[4,5-一(乙燦氧基鑛基乙氧基苯醯氧基)伸苯基之甲基乙 基酮溶液(描述在JP-A-9-152509之第0133段的TP-3化合 物)’乾燥’以形成一盤狀液晶化合物層(光學異方向層)。 (盤狀液晶化合物層之定向評估) 當在熱狀態加熱已在上面提供一定向薄膜及一光學異方 向層的透明載體(型號FP82,由美特勒製造)時,使用偏光 顯微鏡(OPTIPHOT-POL,由日本Kogaku Κ·Κ·製造)觀察該 光學異方向層的定向狀態。在實例1至4中獲得之光學異 方向層甚至當在正交尼科耳稜鏡狀態下觀察時亦爲明亮的 ’而顯露出具有光學向異性。那些光學異方向層的觀察結 果則顯示在表1。 [表1] 表1 實例 聚合物 定向 實例1 Ρ-1 均勻定向 實例2 Ρ-2 均勻定向 實例3 Ρ-3 均勻定向 實例4 Ρ-4 均勻定向 比較例1 _ ΜΡ- 203 (由克查置多限公司製造) 餘留的紋影結構 — 19- 200301374 所使用的聚合物化合物P - 1、P - 2、P - 3及P - 4每個具有 顯示在下列的結構,其合成方法則描述在J P - A - 9 - 1 5 2 5 0 9 之第0101至0110段。 比較用之聚合物MP- 2 03爲商業上可購得的經甲基丙烯醯 氧基改質的聚乙烯醇(取代比率:1 . 7莫耳%)。I L2 -LI I > 0.4 W (1 1) The method of manufacturing a polarizing plate as described in the table (1 0), wherein the polymer film for the polarizing film is stretched to 2 to 10 times at a time, and 10% or more of volatile components are allowed to exist, and then shrinkage i0% or more. (1 2) The method of manufacturing a polarizing plate as described in item (1 0), wherein the polymer film is stretched while maintaining the supporting properties of the polymer film, and 5% or more volatile component percentage is allowed to exist And then reduce the percentage of this volatile component when shrinking. (1 3) The method of manufacturing a polarizing plate as described in any one of the items (10) to (12), wherein the polymer film for the polarizing film is a polyvinyl alcohol film. (1 4) As described in ( The method of manufacturing a polarizing plate as described in item 1 3), wherein a polarizing-1 4-200301374 plate is adsorbed to the polyvinyl alcohol film for the polarizing film before or after stretching. (1 5) The method for manufacturing a polarizing plate as described in any one of the items (10) to (1 4), wherein the polymer film for the polarizing film is stretched by the method described in the item (10) , Then shrink to reduce the percentage of volatile components, and then attach a transparent protective film to at least one surface of the polarizing film, and then heat the adhesive film. (16) The method for manufacturing a polarizing plate as described in any one of the items (10) to (15), wherein the polymer film for the polarizing film is stretched by the method described in the item (10) , And then shrink to reduce the percentage of volatile components, and then attach a transparent protective film to at least one side surface of the polarizing film, and further adhere an optical compensation layer to at least one side of the polarizing film to which the transparent protective film has been attached during or after the adhesion. . (17) The method for manufacturing a polarizing plate as described in any one of the items (10) to (16), wherein the film having a low refractive index layer and an anti-glare or light scattering layer is continuously adhered to An anti-reflection film is provided on one side surface of the polarizing film, wherein the low refractive index layer includes a fluorine-containing resin and the refractive index is 1.38 to 1.49, and the anti-glare or light scattering layer includes an adhesive, and the adhesive The refractive index of the agent is 1.57 to 2. 00. (1 8) The method for manufacturing a polarizing plate as described in any one of items (1 0) to (16), wherein a low refractive index layer and an anti-glare or light scattering film are coated on the protective film to An anti-reflection film is provided, wherein the low-refractive index layer includes a fluorine-containing resin and the refractive index is 1.38 to 1.49, the anti-glare or light scattering layer includes an adhesive, and the refractive index of the adhesive is 1 · 5 7 to -15- 200301374 2.00 ° (1 9) A long polarizing plate comprising: a polarizing film whose stretch axis is not parallel or perpendicular to the longitudinal direction; and a low refractive index layer which contains a fluorine Resin with a refractive index of 1.38 to 1.49 ° (20)-a long polarizing plate comprising: a polarizing film whose stretch axis is not parallel or perpendicular to the longitudinal direction; and an anti-glare or light containing an adhesive The scattering layer has a refractive index of 1.57 to 2.00. (2 1) — a long polarizing plate comprising: a polarizing film whose stretch axis is not parallel or perpendicular to the longitudinal direction; and an anti-reflective film comprising a low refractive index layer and an anti-glare or light scattering layer, The low-refractive index layer includes a fluorine-containing resin and the refractive index is from .38 to 1.49. The anti-glare or light-scattering layer includes an adhesive having a refractive index from .5.7 to 2.00. (2 2) A liquid crystal display having at least one piece of polarized light as described in any one of items (丨) to (3), (7) to (9), and (1 9) to (2 1) Plate, the polarizing plate described in any one of items (4) to (6), and the polarizing plate manufactured by the method described in any one of items (丨 0) to (19) Polarizer. (IV) Embodiment [Example] The present invention will be described in detail below with reference to examples, but the present invention is not limited to this. [Examples 1 to 4 and Comparative Example 1] < Production of polarizing film > The two surfaces of the PVA film were rinsed with ion exchanged water at a water flow rate of 2 liters / minute, and water on the surface was blown out with air to blow The foreign matter adhering to the surface is reduced to 0.5% or less. This PVA film was immersed in an aqueous solution containing 1.0 g / L of iodine and 60 · g / L of potassium iodide at 25 ° C for 90 seconds, and further immersed in 25 ° C containing 40 g / L of boric acid With 30 g / L of potassium iodide in water for 120 seconds. Subsequently, the film was introduced into a tenter drawing machine in the form shown in Fig. 3, and was stretched to a temperature of 70 ° C at a temperature of 45 ° C and 95% at one time, and then contracted to 5.3 times. The film was then 'kept at a fixed width' at 80 ° C and the film was dried and removed from the tenter. The PVA film has a water content percentage of 30% before stretching and 1.5% after drying. The elastic modulus of PVA film is 35 MPa before stretching at 40 ° C and 95%. The conveying speed difference between the right and left stenter clips is less than 0.05%. The angle made by the centerline of the introduced film and the centerline of the film conveyed to the next step is 0 °. Here, L1-L2I is 0.7 meters and W is 0.7 meters to establish the relationship of IL1-L2I. At the output of the tenter, no buckling and deformation of the film were observed. < Adhesive transparent protective film > On both surfaces of the film, an aqueous solution containing 3% PVA (PVA-117H, manufactured by Kuraray Co., Ltd.) and 4% potassium iodide was used as an adhesive Agent to adhere to saponified Fujitak (cellulose triacetate, block 値: 3.0 nm) manufactured by Fujikko Film Co., Ltd. '-17- 200301374 heat the bonding film at 60 ° C for 30 minutes To obtain a polarizing film with a transparent protective film, its effective width is 650 mm. Good adhesion. The absorption axis of the obtained polarizing film with a transparent protective film was inclined at an angle of 45 ° from the longitudinal direction, and was inclined at an angle of 45 ° from the phase lag axis of Fujitaq. This polarizing film has a transmittance of 41.3% at 5500 nm and a degree of polarization of 99.60% °. Furthermore, the polarizing film was cut into a size of 3 1 0 x 23 3 mm as shown in Figure 2. As a result, the A polarizing film having an absorption axis inclined at 45 ° to the side can obtain an area efficiency of 9 1 · 5%. No colorless spots and streaks were observed on the eyes < Production of optical compensation layer > (Formation of orientation film) Fujitak (cellulose triacetate) manufactured by Fujikko Film Co., Ltd. was fixed on a coating bed as a transparent carrier Using a bar coater, apply the following coating solution containing polyvinyl alcohol shown in Table 1 on a bar coater, and heat-dry at 80 ° C for 10 minutes to form a polymer layer with a thickness of 0.8 micrometers (at Thereafter, "parts" means "parts by weight"). Composition of the coating solution: Polyvinyl alcohol shown in Table 1 1.0 parts water 18 parts parts methanol under the following conditions with the vertical conveyance direction Surface of the polymer layer obtained by rubbing at an inclined angle of 45 °. The outer diameter of the friction roller is 80 mm, the glass substrate 200301374 glass substrate conveying speed is 100 m / min, the number of revolutions of the friction roller is 1,000 rpm, and the substrate is conveyed. The tension is 9.8 Newtons / cm-the width of the substrate, so it can form a film with a certain orientation. (Formation of a discotic liquid crystal compound layer (optical anisotropic layer)) After rubbing, use it on the alignment film of this glass substrate. A spin coater coats 10% by weight of 1,2,1,2,2,1 ", 2 'di [4,5-one Phenylphenoxy) methyl ethyl ketone solution of phenylene (TP-3 compound described in paragraph 0133 of JP-A-9-152509) 'dried' to form a discotic liquid crystal compound layer (optical isomeric Orientation layer). (Orientation evaluation of the discotic liquid crystal compound layer) When heating in a hot state, a transparent support (model FP82, manufactured by Mettler) has been provided with a certain direction film and an optically different orientation layer, using a polarizing microscope ( OPTIPHOT-POL, manufactured by Kogaku KK, Japan) Observe the orientation state of the optical anisotropy layer. The optical anisotropy layer obtained in Examples 1 to 4 is even when observed in the crossed Nicols state The bright anisotropy reveals that it has optical anisotropy. The observation results of those optically anisotropic layers are shown in Table 1. [Table 1] Table 1 Example polymer orientation Example 1 P-1 uniform orientation Example 2 P-2 uniform orientation Example 3 P-3 Uniform Orientation Example 4 P-4 Uniform Orientation Comparative Example 1 _MP- 203 ( Manufactured by Kecha Zhiduo Co., Ltd.) Remaining schlieren structures — 19- 200301374 Polymer compounds used P-1, P-2, P-3, and P-4 each have the structure shown below, and their synthesis The method is described in paragraphs 0101 to 0110 of JP-A-9-1 5 2 5 0 9. The comparative polymer MP-2 03 is a commercially available polymer modified with methacrylic acid. Vinyl alcohol (substitution ratio: 1.7 mole%).
-20- 200301374-20- 200301374
(p -1) {•CHoCh)· I OH(p -1) (• CHoCh) · I OH
(P-2, P-3) —{-ch2ch}^ OH x=86.3 , y=1.7 , z=12(莫耳 %) —(-ch2ch)— z 〇=c——〇I ch3 〇(ch2)4〇c〇ch=ch2 P-2: x = 87.8,y = 0.2,z = 12(莫耳 %) P-3 : x:z87.2,y = 0.8,z = 12(莫耳 %) 〇 I c=〇(P-2, P-3) — {-ch2ch} ^ OH x = 86.3, y = 1.7, z = 12 (mole%) — (-ch2ch) — z 〇 = c——〇I ch3 〇 (ch2 ) 4〇c〇ch = ch2 P-2: x = 87.8, y = 0.2, z = 12 (mol%) P-3: x: z87.2, y = 0.8, z = 12 (mol%) 〇I c = 〇
-21- 200301374 (P 一 4)-21- 200301374 (P 1 4)
—j-CH2CH)^ — -(-CH2~ 〇H—J-CH2CH) ^ —-(-CH2 ~ 〇H
{ch2ch} 一CHp-〇\ / CH 〇{ch2ch}-CHp-〇 \ / CH 〇
χ = 87·2 ’ y = 〇.8,z = 12(莫耳 %),n = 4,R = H <偏光薄膜之製造>χ = 87 · 2 ′ y = 0.8, z = 12 (mole%), n = 4, R = H < Production of polarizing film >
在已黏附透明保護薄膜的歪斜拉展薄膜表面上,在該透 明保護薄膜的相反邊,將藉由疊置透明載體、偏光薄膜及 光學異方向層而獲得之光學補償層堆疊,以將在該透明載 體邊的表面與該歪斜拉展的偏光薄膜接觸,使用每種〇 . 5 重量%的聚乙烯醇與三乙醯基纖維素之丙酮-甲醇(5 〇 · 5 〇 ) 混合溶液來黏結’以獲得本發明之偏光薄膜。 <結果> 利用第3圖所顯示的方法歪斜拉展上述製造的本發明之 偏光薄膜’結果,該具有與邊呈4 5。傾斜的吸收軸之偏光 板可獲得9 1 · 5%的面積效率,該偏光板具有視角擴大功能 及均勻的定向。 [實例5至8 ] <偏光薄膜之製造> 在水流速2升/分鐘下使用離子交換水淸洗PVA薄膜二表 -22- 200301374 面,在表面上的水利用空氣吹出以將黏附至表面的外來物 質減低至0 . 5 %或較少。然後將此pv A薄膜浸泡在4 〇 °C包含 1 . 0克/升的碘與1 2 0 · 0克/升的碘化鉀之水溶液中9 0秒, 進一步浸泡在40°C包含40克/升的硼酸與30克/升的碘化 鉀之水溶液中6 0秒。隨後’將該薄膜引進以第4圖形式的 拉幅機拉展機器且拉展至4 · 5倍’然後該拉幅機如第4圖 所顯示般相對於拉展方向彎曲。之後’保持固定寬度且收 縮薄膜,在8 0 °C環境下乾燥該薄膜’且從該拉幅機中移出 〇 <黏附透明保護薄膜> 在上述獲得的經歪斜拉展之偏光薄膜的正交方向上使用 刀具切割 3公分的邊緣,在其二表面上使用包含 3%的 PVA(PVA-117H,由克拉雷有限公司製造)與4%的碘化鉀之 水溶液作爲黏著劑,黏附該由富士光薄膜有限公司製造之 經皂化的富士塔克(纖維素三醋酸酯)。然後,在60°C下加 熱該結合薄膜3 0分鐘,以獲得一有效寬度6 5 0毫米且在其 二表面上具有纖維素三醋酸酯保護薄膜的偏光薄膜。 PVA薄膜的水成分百分比在開始拉展前爲32%且在乾燥後 爲1 . 5%。右左拉幅夾間之輸送速度差異少於〇 . 05%,由引 進的薄膜中心線與輸送至下一個步驟的薄膜中心線所製得 之角度爲46°。於此,丨L1-L2I爲0.7公尺、W爲0.7公尺 而建立丨L 1 - L2丨的關係。在拉幅機輸出中,實質拉展方 向Ax-Cx與輸送至下一個步驟的薄膜中心線22呈45°傾斜 。在拉幅機輸出處並無觀察到薄膜起皺褶及變形。 -23- 200301374 所獲得的偏光薄膜之吸收軸方向與縱向呈4 5 °傾斜。此 偏光薄膜在5 5 0奈米處的透射率爲42.3%且偏光程度爲 99 · 97%。再者,如第2圖般將該偏光薄膜切割成310x233 毫米的尺寸,結果,該具有與邊呈4 5 °傾斜的吸收軸之偏 光薄膜可獲得9 1 · 5%的面積效率。眼睛並無觀察到有無色 斑點及紋條。 <光學補償層之製造> (定向薄膜之形成) 在塗佈床上固定由富士光薄膜有限公司製造的富士塔克( 纖維素三醋酸酯)作爲透明.載體,利用棒式塗佈機在上面塗 佈一種包含4種在實例1至4中使用的聚乙烯醇之塗佈溶 液,在80 °C下加熱乾燥10分鐘,以形成一厚度〇 . 8微米的 聚合物層(於此之後,”份"意謂著”重量份”)。 在下列條件下以與縱輸送方向呈4 5 °傾斜之角度磨擦所 獲得的聚合物層表面:摩擦滾筒的外部直徑爲80毫米,玻 璃基板輸送速度爲100公尺/分鐘,摩擦滾筒的轉數爲 l,000rpm及基板輸送張力爲9.8牛頓/公分-基板寬度,因 此形成一定向薄膜。 (盤狀液晶化合物層(光學異方向層)之形成) 在摩擦處理該玻璃基板之定向薄膜後,利用旋轉塗佈機 以3,000 r pm塗佈該盤狀液晶化合物層用而具有下列組成物 之塗佈溶液,乾燥以形成一盤狀液晶化合物層(光學異方向 層)。 -24- 200301374 塗佈溶液之組成: 纖維素醋酸酯丁酸酯(CAB5 31,由伊士特曼化學(Eastman 12份 Chem i ca 1 )製造) 圓盤型液晶化合物(與實例1至4的化合物相同,換句100份 話說,TP-3) 二丙烯酸三丙二醇酯(SR306,由梭瑪(Somar)製造) 光聚合反應起始劑(俄加丘爾(Irgacure)907,由日本西 2份 巴吉濟(Ciba Geigy)製造) 甲基乙基酮 400份 將具有此塗佈層的薄膜通過1 40 °C的加熱區域超過2分鑊 ,隨後以UV光照射塗佈層以硬化,因此形成一該經定向的 盤狀液晶化合物之定向狀態已固定的薄層(光學異方向層, 厚度:2微米)。 (盤狀液晶化合物層之定向評估) 當在熱狀態上加熱已在上面提供一定向薄膜及一光學異 方向層的透明載體(型號FP82,由美特勒(Me t 1 e r )製造)時 ,使用偏光顯微鏡(OPTIPHOT-POL,由日本Kogaku K.K.製 造)觀察該光學異方向層的定向狀態。在實例5至8中獲得 的光學異方向層甚至當在正交尼科耳稜鏡狀態下觀看時亦 明亮,而顯露出具有光學向異性。那些光學異方向層的觀 察結果則顯不在表2。 -25 - 2卯301374 表2 實例 聚合物層 定向 實例5 P- 1 均勻定向 實例6 P-2 均勻定向 實例7 P- 3 均勻定向 實例8 P-4 均勻定向 <偏光板之製造> 在黏附該透明保護薄膜之經歪斜拉展的薄膜表面上,在 該透明保護薄膜的相反邊,將藉由疊置透明載體、偏光薄 膜及光學異方向層而獲得的捲筒形式光學補償層堆疊,以 讓該偏光薄膜的拉展方向與該光學補償層的摩擦方向相符 合,使用包含3%的PVA(PVA - 1 17H,由克拉雷有限公司製造) 及4%的碘化鉀之水溶液以捲筒對捲筒的方式黏結,而獲得 本發明之捲筒形式偏光板。 <結果> 如第2圖般,將上述製造的本發明之偏光板切割成 3 1 Ο X 2 3 3毫米的尺寸,結果,該具有與邊呈4 5 °傾斜的吸收 軸之偏光薄膜可獲得9 1 · 5%的面積效率。 [比較例2 ] 在水流速2升/分鐘下以離子交換水淸洗PVA薄膜的二表 面,在表面上的水利用空氣吹出以將黏附至表面的外來物 質減低至0.5%或較少。然後將此PVA薄膜浸泡在40t包含 1 · 0克/升的碘與1 2 0 . 0克/升的碘化鉀之水溶液中9 0秒, 進一步浸泡在4 0 C包含4 0克/升的硼酸與3 0克/升的碘化 鉀之水溶液中6 0秒,然後在6 0 °C下乾燥1 0分鐘。PV A薄 膜的水成分百分比爲1%。隨後,將該PVA薄膜引進以第4 圖形式的拉幅機拉展機器且拉展至4 . 5倍,然後該拉幅機 如第4圖所顯示般在拉展方向上彎曲。之後,保持固定的 寬度及收縮薄膜,在80°C環境下乾燥薄膜且從該拉幅機中 移出。在該薄膜的整個表面上餘留有皺褶,可獲得一具有 粗糙表面的偏光薄膜。 在此薄膜的二表面上,以與實例5至8相同的方式提供 一透明保護薄膜以獲得一含有透明保護薄膜的偏光薄膜。 以與實例5相同的方式黏附此含有透明保護薄膜的偏光薄 膜與在實例5中製造的光學補償層,以製造比較例2之偏 光薄膜。 在所獲得的具有視角擴大功能之偏光板中,該偏光薄膜 具有皺紋,因此,會差地黏附至保護薄膜,結果,該光學 補償層具有差的平坦度且在擴大的觀看視角範圍內會嚴重 地不淸楚。 [實例9 ] 將利用與實例1至4相同的方式製造之含有透明保護薄 膜的偏光薄膜,與利用下列方法製造之具有視角擴大功能 的光學補償層,以與實例1至4相同的方式黏附而製備一 偏光板。 在120微米厚已在上面提供一明膠薄膜(〇.1微米)的三 乙醯基纖維素薄膜(由富士光薄膜有限公司製造)上,塗佈 一經線性烷基改質的聚乙烯醇(MP20 3,由克拉雷有限公司 製造,上述描述),以80°C的熱空氣乾燥,然後接受摩擦處 理以形成一定向薄膜。該定向狀態藉由參照第1 2圖而描述 在下列,其爲在薄膜中的空間軸方向之解釋圖。假定板中 的主折射率爲nx及ny,厚度方向上的折射率爲nz且厚度 爲d,則可決定出三乙醯基纖維素薄膜的丨nx_ny丨X(1與 { ( nx + ny ) / 2-nz } xd。藉由使用測微計測量厚度且使用偏振 光橢圓計(AEP- 100,由島津股份(有限)公司製造)從不同方 向測量Re,可測量那些丨nx-ny|xd與{(nx + ny)/2-nz}xd。 三乙醯基纖維素薄膜的lnx-ny|xd爲3奈米而{(nx + ny)/2-nz}xd爲60奈米。此外,三乙醯基纖維素薄膜幾乎爲負單 軸且該光學軸幾乎在薄膜的垂直方向上進行。 在此定向薄膜上,利用線棒(# 4棒式)塗佈一藉由將1 . 6 克上述描述的液晶狀圓盤型化合物1,2,1,,2,,1 ”,2,,-三 [4, 5 -二(乙烯基羰氧基丁氧基苯醯氧基)伸苯基(描述在 JP-A-8-50206 之第 0044 段中的化合物 TE-8(8,m二4))、0.4 克的丙烯酸苯氧基二甘醇酯(M101,由托阿勾喜化學工業有 限公司(Toa Gosei Chemical Industry Co. , Ltd.)製造) 、0.05克的纖維素醋酸酯丁酸酯(CAB531-1,由伊士特曼 化學製造)及0 · 0 1克的光聚合反應起始劑(俄加丘爾9 0 7, 由西巴吉濟製造)溶解在3.65克的甲基乙基酮中而獲得的 塗佈溶液。然後,黏附該薄膜因此將其固定至一金屬框架 ,在1 2 0 °C的高溫槽中加熱3分鐘以定向該圓盤型化合物, 允許冷卻至室濫,因此形成一含1 · 8微米厚的圓盤型化合 物層(光學異方向層)。因此,製造出本發明之具有光學異 -28 - 200301374 方向層的光學補償層。 將根據本發明所獲得的光學異方向層使用切片機在摩擦 方向上沿著該深度切割,以獲得一非常薄的薄膜(樣品)。 將此樣品保持在〇 s 〇4環境中4 8小時,藉此染色。利用穿 透式電子顯微鏡(TEM )觀察所產生之經染色的薄膜,可獲得 其顯微相片。在該經染色的薄膜中,該圓盤型化合物的丙 烯醯基會經染色而在相片中可爲觀察影像。從此相片可看 見該圓盤型化合物的光學異方向層與透明載體表面傾斜, 當從光學異方向層底部算起的深度方向之距離增加時,其 傾斜角度在5至6 5 °的範圍內連續增加。 [實例1 0 ] 在水流速2升/分鐘下以離子交換水淸洗PVA薄膜的二表 面,在表面上的水利用空氣吹出以將黏附至表面的外來物 質減低至0 · 5%或較少。將此PVA薄膜浸泡在25°C包含1 . 0 克/升的碘與60 . 0克/升的碘化鉀之水溶液中90秒,進一 步浸泡在2 5 °C包含4 0克/升的硼酸與3 0克/升的碘化鉀之 水溶液中1 2 0秒。隨後,將該薄膜引進以第3圖形式的拉 幅機拉展機器,在40 °C及9 5%環境下一次拉展至7.0倍後 ,收縮至5 · 3倍。之後,保持固定的寬度,在60t下乾燥 該薄膜及從該拉幅機中移出。在開始拉展前之PVA薄膜的 水成分爲30%及在乾燥後爲1.5%。 右左拉幅夾間之輸送速度差異少於〇 . 05%,由引進薄膜 中心線與輸送至下一個步驟的薄膜中心線所製得的角度爲 〇°。於此,丨L1-L2丨爲0.7公尺,W爲〇.7公尺而建立丨L1- -29 - 200301374 L2丨=W的關係。在拉幅機輸出處,無觀察到薄膜起皺褶及 變形。所獲得的偏光板A之拉展軸與縱向呈45°傾斜。 使用棒式塗佈機將下列硬被覆層用之塗佈溶液分別塗佈 在由富士光薄膜有限公司製造的富士塔克(纖維素三醋酸酯 ,阻滯値:3 . 0奈米)上,在120°C下乾燥,使用160瓦/公 分之經空氣冷卻的金屬鹵化物燈(由I - G r a p h i c s K . K .製造) 以亮度400毫瓦/平方公分及劑量300毫焦耳/平方公分的 紫外光射線照射而硬化,以形成一厚度4微米的硬被覆層 。使用棒式塗佈機和與上述用於硬被覆層相同之條件,在 上面塗佈下列防眩或光散射薄膜用之塗佈溶液,乾燥且以 紫外光硬化而形成一厚度約1 . 5微米的防眩或光散射薄膜 。使用棒式塗佈機進一步在上面塗佈下列低折射率層用之 塗佈物,在80°C下乾燥且在12CTC下熱交聯10分鐘,以形 成一厚度0.096微米的低折射率層。因此,可製造一由硬 被覆層、防眩或光散射薄膜及低折射率層所組成的防眩抗 反射薄膜B。 (製備防眩層用之塗佈溶液) 在包含104 . 1克的環己酮與61 . 3克的甲基乙基酮之混合 溶劑中,加入含2 1 7 . 0克的氧化锆(粒度:約3 0奈米)分散 物之硬被覆塗佈溶液(KZ- 7 886A,商品名稱,由JSR製造) ,同時利用空氣裝置攪拌。附隨地,藉由塗佈此溶液且以 紫外光硬化而獲得的塗佈薄膜具有1 . 6 1的折射率。將5克 粒度爲2微米的交聯聚苯乙烯粒子(SX- 2 00H,商品名稱, 由Soken Kagaku K.K.製造)加入此溶液,以高速裝置在 -30- 200301374 5 ,00 Or pm下攪拌分散,將所產生的分散液過濾過由聚丙烯 製得孔洞尺寸爲3 0微米的過濾器,以製備一防眩或光散射 薄膜用之塗佈溶液。 (硬被覆層用之塗佈溶液) 將2 5 0克五丙烯酸二異戊四醇酯與六丙烯酸二異戊四醇 酯的混合物(DPHA,由日本卡亞酷(Kayaku)K.K.製造)溶解 在甲基乙基酮/環己酮(=5 0 / 5 0以重量%)混合溶劑中。藉由 將7 · 5克的光聚合反應起始劑(俄加丘爾9 0 7,由西巴吉濟 製造)與5.0克的感光劑(Kayacure DETX,由日本卡亞酷 K.K.製造)溶解在49克的甲基乙基酮中而製備的溶液加入 至所獲得的溶液中。附隨地,藉由塗佈所產生的溶液且以 紫外光硬化而獲得之塗佈薄膜具有1 . 5 3的折射率。將此溶 液過濾過由聚丙烯製得孔洞尺寸爲30微米的過濾器,以製 備一硬被覆層用之塗佈溶液。 (製備低折射率層用之塗佈溶液) 在200克折射率爲1.46的熱交聯含氟聚合物(]N-7221, 由J SR製造)中,加入200克的甲基異丁基酮及攪拌。將所 獲得的溶液過濾過由聚丙烯製得孔洞尺寸爲1微米的過濾 器,以製備一低折射率層用之塗佈溶液。 當以縱向行進該偏光板A與該防眩抗反射薄膜B時’使 用3%的PVA(PVA-117H,由克拉雷有限公司製造)水溶液作 爲黏著劑黏附這些並在8 0 °C下乾燥,以獲得具有一抗反射 薄膜且有效寬度650毫米的偏光板。 如第2圖般將此偏光板切割成3 1 0 X 2 3 3毫米的尺寸,結 -3卜 200301374 果,可獲得一面積效率爲91 . 5%且具有與邊呈45°傾斜的吸 收軸之偏光板。 使用分光光度計(由日本邦扣(Bunko)K.K.製造)在該獲得 的具有抗反射薄膜之偏光板表面上於5。的入射角度處測量 光譜反射係數,測量在4 5 0至6 5 0奈米範圍內之平均反射 係數,實測値爲1 . 7%。 爲了評估防眩性質,在相同表面上反射沒有遮光罩的未 罩蓋螢光燈(8,000燭光/平方公尺)且觀察該反射影像,結 果,無法識別螢光燈外形。 爲了評估耐擦傷性,在具有抗反射薄膜的表面上進行描 述在JIS K5 4 00中之鉛筆硬度評估方法,結果,鉛筆硬度 爲3H。 爲了評估防污性質,讓該偏光板接受25 t及60%RH的濕 度調理2小時且評估其與水的接觸角度,結果,接觸角度 爲1 〇 3 °。再者,在相同條件下調整濕度後,利用動摩擦測 量機器HEID0N - 14(商品名稱)使用5πιπιφ的不銹鋼球,在1〇〇 克的負載下以60公分/分鐘之速率測量動摩擦係數,實測 値爲0 . 0 8。 [實例1 1 ] 在水流速2升/分鐘下以離子交換水淸洗ρνΑ薄膜的二表 面,在表面上的水利用空氣吹出以將黏附至表面的外來物 質減低至〇 . 5%或較少。將此PVA薄膜浸泡在4(TC包含1 . 〇 克/升的碘與120.0克/升的碘化鉀之水溶液中90秒,進〜 步浸泡在40°C包含40克/升的硼酸與30克/升的碘化鉀之 -32- 200301374 水溶液中6 0秒。隨後,將該薄膜引進以第4圖形式之拉幅 機拉展機器且拉展至4 · 5倍。該拉幅機在如第4圖顯示之 拉展方向上彎曲,之後,保持固定的寬度且進行收縮,在 8 0 °C環境下乾燥該薄膜並從該拉幅機中移出。當該薄膜行 進時使用刀具在正交方向上切割3公分的邊緣,使用3%的 PVA(PVA-117H,由克拉雷有限公司製造)水溶液作爲黏著劑 ’將由富士光薄膜有限公司製造之經皂化的富士塔克(纖維 素三醋酸酯,阻滯値:3 . 0奈米,拉展軸與縱向平行)黏附 至一表面,同時使用相同的3%PVA水溶液作爲黏著劑將在 實例1 0製備的防眩抗反射薄膜B黏附另一表面。將所產生 的層狀薄片在60°C下加熱30分鐘以獲得一有效寬度650毫 米的偏光板。因爲該表面平滑,該薄膜已令人滿意地黏附 上。 PVA薄膜的水成分在開始拉展前爲32%及在乾燥後爲1 . 5% 。右左拉幅夾間之輸送速度差異少於0 . 05%,由引進的薄 膜中心線與輸送至下一個步驟薄膜中心線所製得的角度爲 46°。於此,IL1-L2I爲 0.7公尺,W爲0.7公尺且建立 IL1-L2I=W的關係。在拉幅機輸出處之實質拉展方向Ax-Cx 與輸送至下一個步驟的薄膜中心線22呈45°傾斜。在拉幅 機輸出處,無觀察到薄膜起皺褶及變形。 所獲得的偏光板之吸收軸方向與縱向呈4 5 °傾斜,亦與 富士塔克的相位落後軸呈45°傾斜。此偏光板在5 5 0奈米 處的透射率爲41 . 3%及偏光程度爲9 9 . 60%。 在由Yamato Kagaku Sha製造的乾燥濕度固定烘箱(D63) -33- 200301374 中,於40°C及相對濕度30%下處理所獲得的偏光板10〇小 時’之後測量收縮百分比,結果,收縮百分比爲2%或較少 。同樣地,將該偏光板放置在一平坦表面上,由眼睛觀察 是否有彎曲。幾乎無觀察到彎曲且在老化後之尺寸穩定性 亦佳。 類似於實例1 0的偏光板,該抗反射性能(諸如反射係數) 優良。 如第2圖般將該偏光板切割成3 1 0 X 2 3 3毫米的尺寸,結 果,可獲得一含有抗反射薄膜、具有91 . 5%的面積效率及 具有與邊呈45°傾斜之吸收軸的偏光板。抗反射薄膜與偏 光薄膜之浪費如8.5%—般低。 [實例1 2 ] 使用在實例11製備之碘型式偏光薄膜94及94’作爲二 偏光板,在其間插入LCD用之液晶單元97。如第15圖所 顯示,該偏光薄膜94配置作爲顯示器邊的偏光板,且經由 黏著劑黏附至該液晶單元97以製造LCD。在偏光薄膜94 中,進一步提供一抗反射薄膜91。 因此製造的LCD具有優良的亮度及視角性質、高對比(由 於無外部光反射)及好的視野,而反射影像則由防眩性能而 中止,甚至在4(TC及30%RH下使用一個月後,該顯示器之 等級亦不衰退。 (在5 5 0奈米處的透射率及偏光程度之測量) 透射率可利用島津自動記錄光譜儀UV2 1 00測量。再者, 可從透射率Η 0 ( % )(當疊置的二個偏光板之吸收軸相符合時) -34- 2ϋ〇3〇ΐ374 與透射率Η 1 ( % )(當吸收軸正交時),藉由下式決定偏光程 度 Ρ(%): P=[ ( HO -HI ) / (Η0 + Η1 ) ] 1/2χ 1 〇〇 (阻滯之測量) 在6 3 2 · 8奈米下使用由歐吉測試裝置(〇 j i T e s t Instruments)製造的 KOBRA21DH 進行測量。 [實例1 3至2 4 ] <偏光薄膜之製造> 將PVA薄膜的二表面浸泡在離子交換水中淸洗60秒,在 表面上的水以不銹鋼葉片移除以將黏附至表面的外來物質 減低至0 . 5%或較少。將此PVA薄膜浸泡在40°C包含K0克 /升的碘與120 . 0克/升的碘化鉀之水溶液中65秒,進一步 浸泡在40 °C包含42.5克/升的硼酸與30克/升的碘化鉀之 水溶液中90秒。隨後,將該薄膜引進以第4圖形式之拉幅 機拉展機器且拉展至4 . 5倍。然後,該拉幅機如第4圖所 顯示在拉展方向上彎曲。之後,保持固定的寬度及讓薄膜 收縮,在70°C環境下乾燥該薄膜,然後從拉幅機中移出。 PVA薄膜之水成分百分比在開始拉展前爲32%及在乾燥後 爲4.6%。右左拉幅夾間之輸送速度差異少於0.05%,由引 進的薄膜中心線與輸送至下一個步驟的薄膜中心線所製得 的角度爲46%於此,IL1-L2I爲0.7公尺,W爲0.7公尺 而建立I L 1- L2丨=W的關係。在拉幅機輸出處,實質拉展方 向Ax-Cx與輸送至下一假步驟的薄膜中心線22呈45°傾斜 。在拉幅機輸出處無觀察到薄膜起皺褶及變形。 -35- 200301374 <防眩抗反射薄膜之製備> 使用棒式塗佈機在由富士光薄膜有限公司製造的富士塔 克(纖維素三醋酸酯,阻滯値:3 · 0奈米)上塗佈下列硬被 覆層用之塗佈溶液,在120°C下乾燥,使用160瓦/公分經 空氣冷卻的金屬鹵化物燈(由I-Graphics K.K.製造)以亮 度400毫瓦/平方公分及劑量3 00毫焦耳/平方公分的紫外 線照射硬化,以形成一厚度4微米的硬被覆層。使用棒式 塗佈機及與上述用於硬被覆層相同之條件,在上面塗佈下 列每種防眩或抗反射層用之塗佈溶液(a )、( b )及(c ),乾燥 及以紫外光硬化,而形成厚度約1 . 5微米的防眩或光散射 薄膜。使用棒式塗佈機進一步在上面塗佈下列低折射率層 用之塗佈溶液,在80°C下乾燥並在12(TC下熱交聯1〇分鐘 ,以形成一厚度0 · 0 9 6微米的低折射率層。因此,可製造 一具有硬被覆層、防眩或光散射薄膜及低折射率層之抗反 射薄膜。 (防眩或抗反射層用之塗佈溶液(a )) 在4 3 9克的甲基乙基酮/環己酮(=5 0 / 5 0重量%)混合溶劑 中,溶解125克五丙烯酸二異戊四醇酯與六丙烯酸二異戊 四醇酯的混合物(商品名稱:DPHA,由日本卡亞酷K.K.製 造)及125克的雙(4 -甲基丙烯醯基噻吩基)硫醚(商品名稱 :MPSMA’由Sumitomo Seika化學有限公司製造)。爲了獲 得溶液,加入藉由將5 · 0克的光聚合反應起始劑(商品名稱 :俄加丘爾907,由西巴吉濟製造)與3.0克的感光劑(商 品名稱·· Kayacure DETX,由日本卡亞酷κ·Κ·製造)溶解在 -36- 2仙301374 49克的甲基乙基酮中而製備之溶液。附隨地,藉由塗佈該 所產生的溶液且以紫外光硬化而獲得之塗佈薄膜具有折射 率1.60。進一步加入10克平均粒度爲2微米的交聯聚苯 乙烯粒子(商品名稱:SX- 200H,由Soken Kagaku K.K.製 造)至此溶液,以高速裝置在5,0 0 0 r pm下攪拌分散1小時 ’然後將所產生的分散液過濾過由聚丙烯製得孔洞尺寸爲 3 0毫米的過濾器,以製備一防眩或光散射薄膜用之塗佈溶 液。 (防眩或抗反射層用之塗佈溶液(b )) 將含2 1 7 · 0克的氧化鍩(粒度··約3 0奈米)分散物之硬被 覆塗佈溶液(商品名稱:KZ-7886A,由JSR股份(有限)公司 製造)加入至包含104.1克的環己酮與61.3克的甲基乙基 酮之混合溶劑,同時利用空氣裝置攪拌。附隨地,藉由塗 佈此溶液且以紫外線硬化而獲得之塗佈薄膜具有折射率 1 . 6 1。進一步加入5克平均粒度爲2微米的交聯聚苯乙烯 粒子(商品名稱·· SX- 200H,由 Soken Kagaku K.K.製造)至 此溶液,以高速裝置在5,0 00 r pm下攪拌分散1小時,然後 將所產生的分散液過濾過由聚丙烯製得具有孔洞尺寸爲3 0 微米的過濾器,以製備一防眩或光散射薄膜用之塗佈溶液 〇 (防眩或抗反射層用之塗佈溶液(C )) 將含217.0克的氧化銷(粒度·約30奈米)分散物之硬被 覆塗佈溶液(商品名稱:KZ- 7 9 9 1,由:JSR股份(有限)公司 製造)加入至包含104.1克的環己酮與61.3克的甲基乙基 -37- 200301374 酮之混合溶劑’同時利用空氣裝置攪拌。附隨地,藉由塗 佈此溶液且以紫外光硬化而獲得之塗佈薄膜具有折射率 1 . 7 0。進一步加入5克平均粒度爲2微米的交聯聚苯乙烯 粒子(商品名稱:SX- 200H,由Soken Kagaku K.K.製造)至 此溶液,以高速裝置在5,000 r pm下攪拌分散1小時,然後 將所產生的分散液過濾過由聚丙烯製得具有孔洞尺寸爲3 0 微米的過濾器’以製備一防眩或光散射薄膜用之塗佈溶液 〇 (硬被覆層用之塗佈溶液) 在439克的甲基乙基酮/環己酮(=50/50重量%)混合溶劑 中’溶解2 5 0克五丙烯酸二異戊四醇酯與六丙烯酸二異戊 四醇酯的混合物(商品名稱:DPHA,由日本卡亞酷K.K.製 造)。爲了獲得溶液,加入藉由將7 . 5克的光聚合反應起始 劑(商品名稱:俄加丘爾907,由西巴吉濟製造)與5 .0克 的感光劑(商品名稱:kayacure DETX,由日本卡亞酷K.K. 製造)溶解在49克的甲基乙基酮中而製備之溶液。附隨地 ’藉由塗佈所產生的溶液且以紫外光硬化而獲得的塗佈薄 膜具有折射率1 . 5 3。再者,此溶液過濾過由聚丙烯製得具 有孔洞尺寸爲30微米之過濾器,以製備一硬被覆層用之塗 佈溶液。 (製備低折射率層用之塗佈溶液) 將200克的甲基異丁基酮加入至200克可熱交聯且折射 率爲1 · 46的含氟聚合物(商品名稱:JN- 7 2 2 1,由JSR股份 (有限)公司製造)及攪拌。然後,將所產生的溶液過濾過由 -3 8 - 200301374 聚丙烯製得具有孔洞尺寸爲1微米的過濾器’以製備一低 折射率層用之塗佈溶液。 <光學補償層之製造> (定向薄膜之形成) 將由富士光薄膜有限公司製造之富士塔克(纖維素三醋酸 酯)固定到塗佈床上作爲透明載體,使用棒式塗佈機將τ列 包含顯示在表3的聚乙烯醇之塗佈溶液塗佈到其上面’在 8 〇°C下加熱乾燥10分鐘,以形成厚度〇 . 8微米的聚合物層 (於此之後,’’份"意謂著π重量份π )。 塗佈溶液之組成: 顯示在表3的聚乙烯醇 1 · 〇份 水 1 8 · 0份 甲醇 6 . 0份 在下列條件下以與縱輸送方向呈45°傾斜的方向磨擦所 獲得的聚合物層表面:摩擦滾筒的外部直徑爲80毫米,玻 璃基板輸送速度爲100公尺/分鐘,摩擦滾筒的轉數爲 1,000 r pm及基板輸送張力爲9.8牛頓/公分-基板寬度,因 此形成一定向薄膜。 (盤狀液晶化合物層(光學異方向層)之形成) 在摩擦處理後該玻璃基板的定向薄膜上,利用旋轉塗佈 機以 3,00 0 ι·ρπι 塗佈 10 重量 %1,2,1 ’,2 ’,1 π,2"-三[4,5-二 (乙烯氧基羰基乙氧基苯醯氧基)伸苯基的甲基乙基酮溶液( 描述在日本專利公開公報案號1 5 2 5 0 9 / 1 9 9 7第0 1 3 3段的化 200301374 合物TP - 3實例),乾燥,以形成一盤狀液晶化合物層(光學 異方向層)。 (盤狀液晶化合物層之定向評估) 當在熱狀態下加熱該已在上面提供一定向薄膜及一光學 異方向層的透明載體(型號FP82,由美特勒製造)時’使用 偏光顯微鏡(OPTIPHOT-POL,由日本Kogaku K.K.製造)觀 察該光學異方向層的定向狀態。該獲得的光學異方向層甚 至當在正交尼科耳棱鏡狀態觀察下時亦明亮,而顯露出具 有光學向異性。那些光學異方向層的觀察結果顯示在表3 表3 聚合物 定向 P-1 均勻定向 P-2 均勻定向 P-3 均勻定向 P-4 均勻定向 MP-203(由克拉雷有限公司製造) —------- —-—---- 餘留紋影結構。 所使用的聚合物化合物P - 1、P - 2、P - 3、P - 4和比較用之 聚合物MP- 20 3與上文提及的聚合物化合物相同。 <偏光薄膜之製造> 當在縱向上行進上述提及的每種偏光薄膜和每種抗反射 薄膜(顯示在表4),且使用3%的PVA水溶液(PVA- 1 17H,由 克拉雷有限公司製造)作爲黏著劑而積層時,將在其相反邊 ±的表面與在藉由疊置該光學異方向層而獲得的捲筒形式 一40_ 200301374 光學補償層之透明載體邊上的_面堆疊,以讓該偏光薄膜 的拉展方向與該光學補償層的摩擦方向相符合,並使用包 含0 · 5重量%的聚乙烯醇與0 · 5重量%的三乙醯基纖維素之 丙酮-甲醇(5 0 ·· 5 0 )混合溶液黏結,以獲得一有效寬度6 5 0 毫米且具有該抗反射薄膜及該光學補償層的偏光板。 表4 實例 定向薄膜聚合物 抗反射薄膜(塗佈溶液) 13 P] (a) 14 P-2 (a) 15 P-3 (a) 16 P-4 (a) 17 P-1 (b) 18 P-2 (b) 19 P-3 (b) 20 P-4 (b) 21 P-1 (c) 22 P-2 (c) 23 P-3 (c) 24 P-4 (c) 再者,如第2圖顯示般將偏光板切割成3 1 0 X 2 3 3毫米的 尺寸。結果’可獲得一面積效率爲91.5 %且具有與邊呈45 傾斜的吸收軸之偏光板。 <結果> 利用上述提及的方法製造之本發明的偏光薄膜可利用第 -41 一 200301374 4圖所顯示之歪斜拉展方法提供一具有與邊呈4 5°傾斜的吸 收軸且面積效率爲9 1 . 5 %之偏光板。再者,可獲得一包含 該具有視角擴大功能的防眩或抗反射層、足夠的防眩及抗 反射性質、耐擦傷性及防污性質之偏光板。 工業可行性 根據本發明,可簡單及容易地以低成本製造一偏光板, 其包含一將一聚合物薄膜接受一能改善偏光板衝壓步驟之 產率的歪斜拉展方法而獲得之經歪斜拉展的聚合物薄膜, 其具有優良的平滑度,特別是具有足夠高的防眩及抗反射 性能、耐擦傷性及防污性質。再者,可提供一種具有視角 擴大功能的高性能偏光板。因爲此偏光板特別無減低對比( 由於反射外部光)、無輸入外面影像(因反射)和無不均勻的 影像顏色且在顯示器表面具有高耐擦傷性,故可以低成本 提供一具有高顯示等級之液晶顯示器。 (五)圖式簡單說明 第1圖爲本發明之偏光板具體實施例的圖式立體圖形。 第2圖爲本發明之偏光板的衝壓狀態圖式平面圖。 桌3圖爲歪斜地拉展本發明之聚合物薄膜的方法實例之 圖式平面圖。 第4圖爲歪斜地拉展本發明之聚合物薄膜的方法實例之 圖式平面圖。 第5圖爲歪斜地拉展本發明之聚合物薄膜的方法實例之 圖式平面圖。 第6圖爲歪斜地拉展本發明之聚合物薄膜的方法實例之 -42- 200301374 圖式平面圖。 第7圖爲歪斜地拉展本發明之聚合物薄膜的方法實例圖 式平面圖。 第8圖爲歪斜地拉展本發明之聚合物薄膜的方法實例圖 式平面圖。 第9圖爲習知的偏光板之衝壓狀態圖式平面圖。 第10圖爲本發明之光學異方向層的典型結構圖。 第11圖爲本發明之光學異方向層的另一典型結構圖。 第12圖爲主要折射率11χ及ny與在透明載體(薄膜)的厚 度方向上之主要折射率nz的圖式關係圖。 第1 3圖爲抗反射薄膜之層結構的橫截面圖。 第1 4圖爲根據本發明之較佳的偏光板層結構具體實施例 之圖式截面圖。 ’ 第1 5圖爲實例1 2之液晶顯示器的層結構圖式截面圖。 象徵性符號說明 (1 )薄膜引進方向 (11)將薄膜輸送至下一個步驟的方向 (a)薄膜引進步驟 (b )薄膜拉展步驟 (c )將經拉展的薄膜輸送至下一個步驟的步驟 A 1夾持設備嚙合薄膜的位置及薄膜開始拉展的位置(實 質夾持起點:右) B 1夾持設備嚙合薄膜的位置(左) C 1薄膜開始拉展的位置(實質夾持起點:左) -43- 200301374On the surface of the skew stretched film to which the transparent protective film has been attached, on the opposite side of the transparent protective film, an optical compensation layer obtained by stacking a transparent carrier, a polarizing film, and an optically-different layer is stacked so that the The surface of the side of the transparent carrier was in contact with the skewed stretched polarizing film, and each 0.5% by weight of polyvinyl alcohol and triacetamyl cellulose in an acetone-methanol (50.50) mixed solution were used for bonding. To obtain the polarizing film of the present invention. < Results > As a result, the polarizing film of the present invention produced as described above was skew-drawn by the method shown in Fig. 3, and the polarized film had an edge-to-edge ratio of 45. A polarizing plate with an inclined absorption axis can obtain an area efficiency of 91.5%, and the polarizing plate has an enlarged viewing angle function and uniform orientation. [Examples 5 to 8] < Production of polarizing film > Rinse the PVA film with ion-exchanged water at a water flow rate of 2 liters / minute. Table 2-22-200301374 The water on the surface is blown out with air to reduce the foreign matter adhered to the surface to 0.5% or less. This pv A film was then immersed in an aqueous solution containing 1.0 g / L of iodine and 120 g / L potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 ° C containing 40 g / L In an aqueous solution of boric acid and 30 g / L potassium iodide for 60 seconds. Then "the film is introduced into a tenter drawing machine in the form of Fig. 4 and stretched to 4.5 times" and then the tenter is bent with respect to the drawing direction as shown in Fig. 4. After that ‘keep the film in a fixed width and shrink, dry the film at 80 ° C’ and remove it from the tenter. < Adhesive transparent protective film > A 3 cm edge was cut with a cutter in the orthogonal direction of the skewed stretched polarized film obtained above, and 3% of PVA (PVA-117H, made by carat (Manufactured by Lei Co., Ltd.) and 4% potassium iodide in water as an adhesive to adhere to the saponified Fujitak (cellulose triacetate) manufactured by Fujikko Film Co., Ltd. Then, the bonding film was heated at 60 ° C for 30 minutes to obtain a polarizing film having an effective width of 650 mm and a cellulose triacetate protective film on its two surfaces. The PVA film had a water content percentage of 32% before stretching and 1.5% after drying. The conveying speed difference between the right and left stenter clips is less than 0.05%, and the angle made by the centerline of the introduced film and the centerline of the film conveyed to the next step is 46 °. Here, the relationship between L1-L2I is 0.7 meters and W is 0.7 meters, and the relationship of L1-L2 is established. In the tenter output, the substantial stretching direction Ax-Cx and the film centerline 22 conveyed to the next step are inclined at 45 °. No wrinkling and deformation of the film was observed at the tenter output. -23- 200301374 The direction of the absorption axis of the obtained polarizing film was inclined at 45 ° from the longitudinal direction. This polarizing film has a transmittance of 42.3% at 550 nm and a degree of polarization of 99.97%. Furthermore, the polarizing film was cut into a size of 310x233 mm as shown in Fig. 2. As a result, the polarizing film having an absorption axis inclined at 45 ° from the side can obtain an area efficiency of 91.5%. No colorless spots or streaks were observed in the eyes. < Manufacturing of optical compensation layer > (Orientation film formation) A Fujitak (cellulose triacetate) manufactured by Fuji Photo Film Co., Ltd. was fixed on a coating bed as a transparent carrier, and a rod coater was used at A coating solution containing four kinds of polyvinyl alcohols used in Examples 1 to 4 was coated thereon, and dried by heating at 80 ° C. for 10 minutes to form a polymer layer having a thickness of 0.8 μm (hereinafter, "Part" means "part by weight"). The surface of the polymer layer obtained was rubbed at an angle of 45 ° to the longitudinal conveying direction under the following conditions: the outer diameter of the friction roller was 80 mm, and the glass substrate was conveyed The speed is 100 meters / minute, the rotation speed of the friction roller is 1,000 rpm, and the substrate conveying tension is 9.8 Newtons / cm-substrate width, so a certain direction film is formed. (Formation of a discotic liquid crystal compound layer (optical anisotropic layer) ) After rubbing the alignment film of the glass substrate, use a spin coater to apply the coating solution for the discotic liquid crystal compound layer with the following composition at 3,000 rpm, and dry to form a disc Liquid crystal compound layer (optical anisotropic layer). -24- 200301374 Composition of coating solution: Cellulose acetate butyrate (CAB5 31, manufactured by Eastman Chemical (12 parts of Chem i ca 1)) Disc Type liquid crystal compound (same as the compounds of Examples 1 to 4, in other words 100 parts, TP-3) Tripropylene glycol diacrylate (SR306, manufactured by Somar) Photopolymerization reaction initiator (Ogachure (Irgacure) 907, manufactured by Ciba Geigy 2 parts in Japan West Japan 400 parts methyl ethyl ketone Pass the film with this coating layer through a heating area at 1 40 ° C for more than 2 minutes, and then UV The coating layer is irradiated with light to harden, so a thin layer (optical anisotropic layer, thickness: 2 micrometers) in which the alignment state of the aligned discotic liquid crystal compound is fixed is formed. (Orientation evaluation of the discotic liquid crystal compound layer) When When heating in a hot state, a transparent support (model FP82, manufactured by Metler) has been provided with a certain direction film and an optically-different layer on top, using a polarizing microscope (OPTIPHOT-POL, Kogaku KK, Japan) Manufacturing The orientation state of the optically anisotropic layer. The optically anisotropic layer obtained in Examples 5 to 8 was bright even when viewed in a crossed Nicols state, and revealed to have optical anisotropy. Those optically anisotropic layers The observation results of the layer are not shown in Table 2. -25-2 卯 301374 Table 2 Example polymer layer orientation example 5 P-1 uniform orientation example 6 P-2 uniform orientation example 7 P-3 uniform orientation example 8 P-4 uniform Orientation < Manufacturing of polarizing plate > On the skewed stretched film surface to which the transparent protective film is adhered, on the opposite side of the transparent protective film, it will be obtained by stacking a transparent carrier, a polarizing film, and an optical anisotropic layer. The optical compensation layer in the form of a roll is stacked so that the stretching direction of the polarizing film matches the friction direction of the optical compensation layer, using 3% PVA (PVA-1 17H, manufactured by Claret Co., Ltd.) and 4 The potassium iodide aqueous solution was bonded in a roll-to-roll manner to obtain a roll-shaped polarizing plate of the present invention. < Results > The polarizing plate of the present invention manufactured as described above was cut into a size of 3 1 0 X 2 3 3 mm as shown in FIG. 2. As a result, the polarizing film having an absorption axis inclined at an angle of 45 ° from the side was obtained. Area efficiency of 9 1 · 5% can be obtained. [Comparative Example 2] The two surfaces of the PVA film were rinsed with ion-exchanged water at a water flow rate of 2 liters / minute, and the water on the surface was blown out with air to reduce foreign substances adhering to the surface to 0.5% or less. This PVA film was then immersed in 40 t of an aqueous solution containing 1.0 g / l of iodine and 120.0 g / l of potassium iodide for 90 seconds, and further immersed in 40 C containing 40 g / l of boric acid and 30 g / L of potassium iodide in water for 60 seconds, and then dried at 60 ° C for 10 minutes. The percentage of water in the PV A film is 1%. Subsequently, the PVA film was introduced into a tenter drawing machine in the form of FIG. 4 and stretched to 4.5 times, and then the tenter was bent in the drawing direction as shown in FIG. 4. After that, the film was kept at a fixed width and shrinkage, and the film was dried at 80 ° C and removed from the tenter. Wrinkles remain on the entire surface of the film, and a polarizing film having a rough surface can be obtained. On both surfaces of this film, a transparent protective film was provided in the same manner as in Examples 5 to 8 to obtain a polarizing film containing a transparent protective film. This polarizing film containing a transparent protective film and the optical compensation layer manufactured in Example 5 were adhered in the same manner as in Example 5 to produce a polarizing film of Comparative Example 2. In the obtained polarizing plate with a function of widening the viewing angle, the polarizing film has wrinkles, and therefore, it is poorly adhered to the protective film. As a result, the optical compensation layer has poor flatness and is severe in an enlarged viewing angle range. The ground is not terrible. [Example 9] A polarizing film containing a transparent protective film manufactured in the same manner as in Examples 1 to 4 and an optical compensation layer having a viewing angle widening function manufactured by the following method were adhered in the same manner as in Examples 1 to 4. Prepare a polarizing plate. On a 120-micron-thick triethylfluorinated cellulose film (manufactured by Fuji Kuang Film Co., Ltd.) on which a gelatin film (0.1 micron) has been provided, a linear alkyl-modified polyvinyl alcohol (MP20 3, manufactured by Claret Co., Ltd., described above), dried with hot air at 80 ° C, and then subjected to rubbing treatment to form a certain direction film. This orientation state is described below by referring to FIG. 12 and is an explanatory diagram of the spatial axis direction in the film. Assuming that the principal refractive indices in the plate are nx and ny, the refractive index in the thickness direction is nz, and the thickness is d, the 丨 nx_ny 丨 X (1 and {(nx + ny)) of the triethylfluorinated cellulose film can be determined / 2-nz} xd. By measuring the thickness with a micrometer and using a polarized light ellipsometer (AEP-100, manufactured by Shimadzu Corporation) to measure Re from different directions, you can measure those 丨 nx-ny | xd And {(nx + ny) / 2-nz} xd. Lnx-ny | xd of triethylfluorene cellulose film is 3 nm and {(nx + ny) / 2-nz} xd is 60 nm. In addition The triethylfluorinated cellulose film is almost negative uniaxial and the optical axis is performed almost in the vertical direction of the film. On this oriented film, a wire rod (# 4 rod type) is applied to coat the film by applying 1.6 G of the liquid crystal-like disc-type compound 1,2,1,2,2,1 ", 2 ,,-tri [4, 5-bis (vinylcarbonyloxybutoxyphenylfluorenyloxy) benzene benzene described above Group (compound TE-8 (8, m-2) described in paragraph 0044 of JP-A-8-50206), 0.4 g of phenoxydiethylene glycol acrylate (M101, by Togo Goki Chemical Toa Gosei Chemical Industry Co. , Ltd.), 0.05 g of cellulose acetate butyrate (CAB531-1, manufactured by Eastman Chemical), and 0.1 g of photopolymerization initiator (Ogachur 9 0 7. A coating solution obtained by Sibaguizi) dissolved in 3.65 g of methyl ethyl ketone. Then, the film was adhered and thus fixed to a metal frame in a high temperature tank at 120 ° C Heating for 3 minutes to orient the disc-type compound, allowing cooling to room temperature, so a disc-type compound layer (optical anisotropy layer) containing 1.8 micrometers thick was formed. Therefore, the optical -28-200301374 Optical compensation layer of orientation layer. The optical anisotropy layer obtained according to the present invention was cut along the depth in the rubbing direction using a microtome to obtain a very thin film (sample). This sample was held The dyeing was performed for 48 hours in the 〇 〇 04 environment. The produced dyed film was observed with a transmission electron microscope (TEM) to obtain a photomicrograph. In the dyed film, the circle Acrylic radicals of disc compounds are dyed In the photo, the image can be observed. From this photo, it can be seen that the optical anisotropic layer of the disc-type compound is inclined to the surface of the transparent carrier. When the distance in the depth direction from the bottom of the optical anisotropic layer increases, the inclination angle is Continuously increase in the range of 5 to 65 °. [Example 10] The two surfaces of the PVA film were rinsed with ion-exchanged water at a water flow rate of 2 liters / minute, and the water on the surface was blown out with air to adhere the surface Foreign substances are reduced to 0.5% or less. This PVA film was immersed in an aqueous solution containing 1.0 g / L of iodine and 60. 0 g / L of potassium iodide at 25 ° C for 90 seconds, and further immersed in 25 ° C containing 40 g / L of boric acid and 3 0 g / L potassium iodide in water for 120 seconds. Subsequently, the film was introduced into a tenter stretching machine in the form of Fig. 3. After being stretched to 7.0 times at 40 ° C and 9 5%, it was shrunk to 5.3 times. After that, maintaining the fixed width, the film was dried at 60 t and removed from the tenter. The PVA film had a water content of 30% before stretching and 1.5% after drying. The conveying speed difference between the right and left stenter clips is less than 0.05%, and the angle made by the introduction of the film centerline and the film centerline conveyed to the next step is 0 °. Here, 丨 L1-L2 丨 is 0.7 meters, and W is 0.7 meters. The relationship of 丨 L1--29-200301374 L2 丨 = W is established. No wrinkles and deformation of the film were observed at the tenter output. The stretch axis of the obtained polarizing plate A was inclined at 45 ° with respect to the longitudinal direction. Using a bar coater, each of the following coating solutions for the hard coating layer was applied to Fujitak (cellulose triacetate, blocking 値: 3.0 nm) manufactured by Fujitsu Film Co., Ltd., Dry at 120 ° C using a 160 W / cm air-cooled metal halide lamp (manufactured by I-Graphics K.K.) with a brightness of 400 mW / cm2 and a dose of 300 mJ / cm2 It is hardened by irradiation with ultraviolet rays to form a hard coating layer with a thickness of 4 micrometers. Using a rod coater and the same conditions as described above for the hard coating, the following coating solution for anti-glare or light-scattering film was coated on it, dried and hardened with ultraviolet light to form a thickness of about 1.5 microns Anti-glare or light-scattering film. A bar coater was further used to coat the following coatings for the low refractive index layer, dried at 80 ° C and thermally crosslinked at 12CTC for 10 minutes to form a low refractive index layer having a thickness of 0.096 m. Therefore, an anti-glare anti-reflection film B composed of a hard coating layer, an anti-glare or light-scattering film, and a low refractive index layer can be manufactured. (Coating solution for preparing anti-glare layer) In a mixed solvent containing 104.1 g of cyclohexanone and 61.3 g of methyl ethyl ketone, 21.7 g of zirconia (particle size : About 30 nanometers) dispersion coating solution (KZ-7 886A, trade name, manufactured by JSR) of the dispersion, while stirring with an air device. Incidentally, a coating film obtained by coating this solution and hardening with ultraviolet light has a refractive index of 1.6. 5 grams of cross-linked polystyrene particles (SX-2 00H, trade name, manufactured by Soken Kagaku KK) with a particle size of 2 microns were added to this solution, and dispersed by stirring at -30- 200301374 5,000 Or pm with a high-speed device, The resulting dispersion was filtered through a filter made of polypropylene with a hole size of 30 microns to prepare a coating solution for an anti-glare or light-scattering film. (Coating solution for hard coating layer) 250 g of a mixture of diisopentaerythritol pentaacrylate and diisopentaerythritol hexaacrylate (DPHA, manufactured by Kayaku KK, Japan) was dissolved in Methyl ethyl ketone / cyclohexanone (= 50/50 by weight%) in a mixed solvent. By dissolving 7.5 grams of a photopolymerization initiator (Ogachur 907, manufactured by Sibaguizi) and 5.0 grams of a photosensitizer (Kayacure DETX, manufactured by Kayako KK, Japan) in A solution prepared in 49 g of methyl ethyl ketone was added to the obtained solution. Incidentally, the coating film obtained by coating the resulting solution and curing with ultraviolet light has a refractive index of 1.53. This solution was filtered through a filter made of polypropylene having a hole size of 30 m to prepare a coating solution for a hard coating layer. (Coating solution for preparing a low refractive index layer) To 200 g of a thermally crosslinked fluoropolymer (] N-7221, manufactured by J SR) having a refractive index of 1.46, 200 g of methyl isobutyl ketone was added And stir. The obtained solution was filtered through a filter made of polypropylene with a pore size of 1 m to prepare a coating solution for a low refractive index layer. When the polarizing plate A and the anti-glare anti-reflection film B are travelling in a longitudinal direction, a 3% PVA (PVA-117H, manufactured by Claret Co., Ltd.) aqueous solution is used as an adhesive to adhere these and dried at 80 ° C, A polarizing plate having an anti-reflection film and an effective width of 650 mm was obtained. As shown in Figure 2, this polarizer is cut to a size of 3 1 0 X 2 3 3 mm. As a result, the result is -3001200301374. An area efficiency of 91.5% and an absorption axis inclined at 45 ° to the side can be obtained. Of polarizing plate. A spectrophotometer (manufactured by Bunko K.K.) was used on the surface of the obtained polarizing plate having an antireflection film at 5 °. The spectral reflection coefficient was measured at an angle of incidence of about 550 nm, and the average reflection coefficient in the range of 450 to 650 nm was measured. The actual measured radon was 1.7%. To evaluate the anti-glare property, an uncovered fluorescent lamp (8,000 candelas per square meter) without a hood was reflected on the same surface and the reflection image was observed. As a result, the shape of the fluorescent lamp could not be identified. In order to evaluate the abrasion resistance, the pencil hardness evaluation method described in JIS K5 4 00 was performed on the surface having the antireflection film, and as a result, the pencil hardness was 3H. In order to evaluate the antifouling property, the polarizing plate was subjected to humidity conditioning at 25 t and 60% RH for 2 hours and its contact angle with water was evaluated. As a result, the contact angle was 103 °. Furthermore, after adjusting the humidity under the same conditions, a dynamic friction measuring machine HEID0N-14 (trade name) was used to measure the dynamic friction coefficient at a rate of 60 cm / min under a load of 100 g using a stainless steel ball with a diameter of 5 μm. 0. 0 8. [Example 1 1] The two surfaces of the ρνΑ film were washed with ion-exchanged water at a water flow rate of 2 liters / minute, and the water on the surface was blown out with air to reduce the foreign matter adhered to the surface to 0.5% or less. . This PVA film was immersed in an aqueous solution of 4 (TC containing 1.0 g / L of iodine and 120.0 g / L of potassium iodide for 90 seconds, and further immersed at 40 ° C containing 40 g / L of boric acid and 30 g / L Liter of potassium iodide-32- 200301374 in aqueous solution for 60 seconds. Subsequently, the film was introduced into a tenter stretching machine in the form of FIG. 4 and stretched to 4.5 times. The tenter was shown in FIG. 4 Bend in the stretch direction of the display. After that, maintain a fixed width and shrink, dry the film at 80 ° C and remove it from the tenter. When the film travels, use a cutter to cut in the orthogonal direction 3 cm edge, using 3% aqueous PVA (PVA-117H, manufactured by Claret Co., Ltd.) as the adhesive 'saponified Fujitak (cellulose triacetate, blocking値: 3.0 nanometers, with the stretch axis parallel to the longitudinal direction) adhere to one surface, while using the same 3% PVA aqueous solution as an adhesive, the anti-glare anti-reflection film B prepared in Example 10 will adhere to the other surface. The resulting layered flakes were heated at 60 ° C for 30 minutes to obtain a Effective polarizing plate with a width of 650 mm. Because the surface is smooth, the film has been satisfactorily adhered. The water content of the PVA film is 32% before beginning stretching and 1.5% after drying. Right and left stenter The difference between the conveying speeds is less than 0.05%, and the angle made by the introduced film centerline and the film centerline conveyed to the next step is 46 °. Here, IL1-L2I is 0.7 meters and W is 0.7 And the relationship of IL1-L2I = W is established. The substantial stretching direction Ax-Cx at the output of the tenter is inclined at 45 ° with the film centerline 22 conveyed to the next step. Wrinkling and deformation of the film were observed. The direction of the absorption axis of the obtained polarizer was inclined at 45 ° from the longitudinal direction, and it was inclined at 45 ° from the phase lag axis of Fuji Tower. The polarizer was at 50 nm The transmittance is 41.3% and the degree of polarization is 9 9.60%. In a dry humidity fixed oven (D63) -33- 200301374, manufactured by Yamato Kagaku Sha, it is treated at 40 ° C and 30% relative humidity. After the obtained polarizing plate was measured for 100 hours, the shrinkage percentage was measured. As a result, the shrinkage percentage was 2% or Similarly, the polarizing plate was placed on a flat surface, and whether there was bending was observed by the eyes. The bending was hardly observed and the dimensional stability after aging was also good. Similar to the polarizing plate of Example 10, the anti- The reflection performance (such as the reflection coefficient) is excellent. The polarizing plate was cut into a size of 3 1 0 X 2 3 3 mm as shown in Fig. 2. As a result, an anti-reflection film having an area efficiency of 91.5% and A polarizing plate having an absorption axis inclined at 45 ° to the side. The waste of anti-reflection film and polarizing film is as low as 8.5%. [Example 1 2] The iodine-type polarizing films 94 and 94 'prepared in Example 11 were used as two polarizing plates with a liquid crystal cell 97 for LCD interposed therebetween. As shown in Fig. 15, the polarizing film 94 is configured as a polarizing plate on the side of the display, and is attached to the liquid crystal cell 97 via an adhesive to manufacture an LCD. In the polarizing film 94, an anti-reflection film 91 is further provided. Therefore, the manufactured LCD has excellent brightness and viewing angle properties, high contrast (because there is no external light reflection), and good field of view, while the reflected image is stopped by anti-glare performance, and even used at 4 (TC and 30% RH for one month) After that, the level of the display does not decline. (Measurement of transmittance and degree of polarization at 550 nm) The transmittance can be measured using the Shimadzu UV2 1 00 automatic recording spectrometer. Furthermore, the transmittance can be measured from the transmittance Η 0 ( %) (When the absorption axes of the two polarizing plates stacked match) -34- 2ϋ03〇ΐ374 and transmittance Η 1 (%) (when the absorption axes are orthogonal), the degree of polarization is determined by the following formula Ρ (%): P = [(HO -HI) / (Η0 + Η1)] 1 / 2χ 1 〇〇 (Measurement of retardation) Use at 6 3 2 · 8 nm. Measured by KOBRA21DH manufactured by Test Instruments). [Examples 1 3 to 2 4] < Manufacturing of polarizing film > The two surfaces of the PVA film were immersed in ion-exchanged water for 60 seconds, and the water on the surface was removed with stainless steel blades to reduce the foreign matter adhering to the surface to 0.5% or less. less. This PVA film was immersed in an aqueous solution containing K0 g / L of iodine and 120.0 g / L of potassium iodide at 40 ° C for 65 seconds, and further immersed in 40 ° C containing 42.5 g / L of boric acid and 30 g / L of Potassium iodide in water for 90 seconds. Subsequently, the film was introduced into a tenter stretching machine in the form of FIG. 4 and stretched to 4.5 times. Then, the tenter is bent in the drawing direction as shown in FIG. 4. After that, the film was kept at a constant width and the film was shrunk. The film was dried at 70 ° C and then removed from the tenter. The water content percentage of the PVA film was 32% before stretching and 4.6% after drying. The difference in the conveying speed between the right and left stenter clips is less than 0.05%. The angle made by the imported film centerline and the film centerline conveyed to the next step is 46%. IL1-L2I is 0.7 meters, W A relationship of IL 1- L2 丨 = W is established for 0.7 meters. At the tenter output, the substantial stretching direction Ax-Cx and the film centerline 22 conveyed to the next dummy step are inclined at 45 °. No wrinkling and deformation of the film was observed at the tenter output. -35- 200301374 < Preparation of anti-glare anti-reflective film > Using a bar coater, apply the following to Fujitak (cellulose triacetate, blocking 値: 3.0 nm) manufactured by Fujikko Film Co., Ltd. Coating solution for hard coating, dried at 120 ° C, using a 160 W / cm air-cooled metal halide lamp (manufactured by I-Graphics KK) at a brightness of 400 mW / cm2 and a dose of 300 m Joules per square centimeter of ultraviolet light hardens to form a hard coating layer with a thickness of 4 microns. Apply the following coating solutions (a), (b), and (c) for each anti-glare or anti-reflection layer using a bar coater and the same conditions as for the hard coating layer described above, dry and It is hardened with ultraviolet light to form an anti-glare or light scattering film with a thickness of about 1.5 microns. Use a bar coater to further coat the following coating solution for the low refractive index layer, dry at 80 ° C and thermally crosslink at 10 ° C for 10 minutes to form a thickness of 0 · 0 9 6 Low-refractive-index layer in micrometers. Therefore, an anti-reflective film having a hard coating layer, an anti-glare or light-scattering film, and a low-refractive-index layer can be manufactured. (Coating solution (a) for anti-glare or anti-reflection layer) in In a mixed solvent of 4 3 9 g of methyl ethyl ketone / cyclohexanone (= 50/50% by weight), 125 g of a mixture of diisopentaerythritol pentaacrylate and diisopentaerythritol hexaacrylate was dissolved. (Trade name: DPHA, manufactured by Kayako KK, Japan) and 125 g of bis (4-methacrylfluorenylthienyl) sulfide (trade name: MPSMA 'manufactured by Sumitomo Seika Chemical Co., Ltd.). To obtain a solution , Add by adding 5.0 grams of a photopolymerization initiator (trade name: Ongachur 907, manufactured by Sibaguizi) and 3.0 grams of photosensitizer (trade name · Kayacure DETX, manufactured by Japan Card Made by Yaku κ · Κ ·) dissolved in -36-2 2301301374 49 g of methyl ethyl ketone Incidentally, a coating film obtained by coating the resulting solution and curing with ultraviolet light has a refractive index of 1.60. Further, 10 g of crosslinked polystyrene particles having an average particle size of 2 microns (trade name: SX-200H, manufactured by Soken Kagaku KK) to this solution, stirred and dispersed for 1 hour at 5,000 rpm with a high-speed device, and then filtered the resulting dispersion through polypropylene to obtain a hole size of 30 mm Filter to prepare a coating solution for an anti-glare or light-scattering film. (The coating solution for an anti-glare or anti-reflection layer (b)) will contain 2 1 7 · 0 g of hafnium oxide (particle size ·· (Approximately 30 nanometers) A hard coating solution (trade name: KZ-7886A, manufactured by JSR Corporation (limited)) of the dispersion was added to a solution containing 104.1 g of cyclohexanone and 61.3 g of methyl ethyl ketone. The solvents were mixed while stirring with an air device. Incidentally, a coating film obtained by coating this solution and curing with ultraviolet rays had a refractive index of 1.6. 5 g of crosslinked polybenzene having an average particle size of 2 microns was further added. Ethylene particles (SX- 200H, manufactured by Soken Kagaku KK) to this solution, stirred and dispersed at 5,000 r pm for 1 hour in a high-speed device, and then filtered the resulting dispersion through a filter made of polypropylene with a pore size of 30 μm To prepare a coating solution for an anti-glare or light-scattering film (the coating solution (C) for an anti-glare or anti-reflection layer). A dispersion containing 217.0 g of an oxidation pin (particle size, about 30 nm) was prepared. Hard coating solution (trade name: KZ- 7 9 9 1, manufactured by: JSR Corporation (limited) company) was added to a solution containing 104.1 g of cyclohexanone and 61.3 g of methyl ethyl-37- 200301374 ketone. The mixed solvent 'was simultaneously stirred with an air device. Incidentally, the coating film obtained by applying this solution and curing with ultraviolet light has a refractive index of 1.70. 5 g of cross-linked polystyrene particles (trade name: SX-200H, manufactured by Soken Kagaku KK) with an average particle size of 2 μm were further added to this solution, and the mixture was stirred and dispersed at 5,000 r pm for 1 hour using a high-speed device, and then The resulting dispersion was filtered through a filter made of polypropylene having a hole size of 30 μm to prepare a coating solution for an anti-glare or light-scattering film (coating solution for a hard coating layer) at 439. Grams of methyl ethyl ketone / cyclohexanone (= 50/50% by weight) in a mixed solvent 'dissolving 2.50 grams of a mixture of diisopentaerythritol pentaacrylate and diisopentaerythritol hexaacrylate (trade name : DPHA, manufactured by Kayako KK, Japan). In order to obtain a solution, 7.5 g of a photopolymerization initiator (trade name: Ongachur 907, manufactured by Sibaguizi) and 5.0 g of a photosensitizer (trade name: kayacure DETX) were added. , Manufactured by Kayako KK, Japan) dissolved in 49 g of methyl ethyl ketone to prepare a solution. Incidentally, a coating film obtained by coating the resulting solution and hardening with ultraviolet light has a refractive index of 1.53. Furthermore, this solution was filtered through a filter made of polypropylene having a hole size of 30 m to prepare a coating solution for a hard coating layer. (Coating solution for preparing a low refractive index layer) 200 g of methyl isobutyl ketone was added to 200 g of a thermally crosslinkable fluoropolymer having a refractive index of 1.46 (trade name: JN- 7 2 2 1. Manufactured by JSR Co., Ltd.) and stirred. Then, the resulting solution was filtered through a filter made of -3 8-200301374 polypropylene having a pore size of 1 µm to prepare a coating solution for a low refractive index layer. < Manufacturing of optical compensation layer > (Formation of orientation film) Fujitak (cellulose triacetate) manufactured by Fujitsu Film Co., Ltd. was fixed to a coating bed as a transparent carrier, and τ was applied using a rod coater. The column contains the coating solution of the polyvinyl alcohol shown in Table 3 coated thereon 'and dried by heating at 80 ° C. for 10 minutes to form a polymer layer having a thickness of 0.8 μm (hereinafter, “parts” " means π parts by weight π). Composition of coating solution: Polyvinyl alcohol 1.0 · part water 18 · 0 part methanol 6.0 part shown in Table 3 The obtained polymer was rubbed in a direction inclined at an angle of 45 ° from the longitudinal conveyance direction under the following conditions Layer surface: The outer diameter of the friction roller is 80 mm, the glass substrate conveying speed is 100 meters / minute, the number of revolutions of the friction roller is 1,000 r pm, and the substrate conveying tension is 9.8 Newtons / cm-substrate width.向 膜。 To the film. (Formation of discotic liquid crystal compound layer (optical anisotropic layer)) On the alignment film of the glass substrate after the rubbing treatment, a spin coater was applied at 3,000 0 ·· ππ to 10% by weight 1,2,1 ', 2', 1 π, 2 " -tris [4,5-bis (vinyloxycarbonylethoxyphenoxy) phenylene methyl ethyl ketone solution (described in Japanese Patent Laid-Open Publication No. 1 5 2 5 0 9/1 9 9 7 Example of the chemical compound 200301374 TP-3 in the 0 1 3 3 stage), and dried to form a discotic liquid crystal compound layer (optical anisotropic layer). (Orientation evaluation of the discotic liquid crystal compound layer) When the transparent carrier (model FP82, manufactured by Mettler), which has been provided with a certain direction film and an optically-different orientation layer, is heated under heat, using a polarization microscope (OPTIPHOT- POL, manufactured by Kogaku KK, Japan) observed the orientation state of the optically anisotropic layer. The obtained optically anisotropic layer was bright even when observed in a crossed Nicols prism state, and revealed to have optical anisotropy. The observation results of those optically-different layers are shown in Table 3. Table 3. Polymer orientation P-1 uniform orientation P-2 uniform orientation P-3 uniform orientation P-4 uniform orientation MP-203 (made by Claret Co., Ltd.) --- ------ —-—---- Remaining schlieren structure. The polymer compounds P-1, P-2, P-3, P-4 and the comparative polymer MP-20 3 used were the same as the polymer compounds mentioned above. < Production of Polarizing Films > When each of the above-mentioned polarizing films and each anti-reflective film (shown in Table 4) were run in the vertical direction, and a 3% PVA aqueous solution (PVA-1 17H, by Claret Co., Ltd.) when laminated as an adhesive, the surface on the opposite side ± and the roll form obtained by stacking the optically different direction layer 40_ 200301374 on the side of the transparent carrier of the optical compensation layer Stacked so that the stretching direction of the polarizing film matches the rubbing direction of the optical compensation layer, and using acetone containing 0.5% by weight of polyvinyl alcohol and 0.5% by weight of triethylfluorenyl cellulose- A methanol (50 ·· 50) mixed solution was bonded to obtain a polarizing plate having an effective width of 650 mm and having the antireflection film and the optical compensation layer. Table 4 Example Oriented Film Polymer Antireflection Film (coating solution) 13 P] (a) 14 P-2 (a) 15 P-3 (a) 16 P-4 (a) 17 P-1 (b) 18 P-2 (b) 19 P-3 (b) 20 P-4 (b) 21 P-1 (c) 22 P-2 (c) 23 P-3 (c) 24 P-4 (c) further As shown in Figure 2, the polarizing plate is cut to a size of 3 1 0 X 2 3 3 mm. As a result, it was possible to obtain a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined from the side by 45. < Results > The polarizing film of the present invention manufactured by the above-mentioned method can use the skew stretch method shown in Fig. -41-200301374 4 to provide an area efficiency with an absorption axis inclined at 45 ° from the side. It is a polarizing plate of 9 1.5%. Furthermore, a polarizing plate including the anti-glare or anti-reflection layer having a function of widening the viewing angle, sufficient anti-glare and anti-reflection properties, scratch resistance and anti-fouling properties can be obtained. Industrial feasibility According to the present invention, a polarizing plate can be simply and easily manufactured at a low cost, which includes a skewed drawing obtained by subjecting a polymer film to a skewed stretching method capable of improving the yield of the polarizing plate stamping step. The developed polymer film has excellent smoothness, in particular, has sufficiently high anti-glare and anti-reflection properties, abrasion resistance and anti-staining properties. Furthermore, a high-performance polarizing plate having a viewing angle widening function can be provided. Because this polarizer is particularly non-reduced (because it reflects external light), has no input outside image (because of reflection), has no uneven image color, and has high scratch resistance on the display surface, it can provide a high display level at low cost LCD display. (V) Brief Description of Drawings Figure 1 is a schematic drawing of a specific embodiment of a polarizing plate of the present invention. Fig. 2 is a schematic plan view of a stamped state of the polarizing plate of the present invention. Table 3 is a schematic plan view of an example of a method for diagonally stretching a polymer film of the present invention. Fig. 4 is a schematic plan view of an example of a method for diagonally stretching a polymer film of the present invention. Fig. 5 is a schematic plan view of an example of a method for diagonally stretching a polymer film of the present invention. Fig. 6 is a schematic plan view of an example of a method of stretching the polymer film of the present invention at an angle -42- 200301374. Fig. 7 is a plan view showing an example of a method for diagonally stretching a polymer film of the present invention. Fig. 8 is a plan view showing an example of a method for diagonally stretching a polymer film of the present invention. FIG. 9 is a plan view of a stamping state of a conventional polarizing plate. FIG. 10 is a typical structural diagram of an optical anisotropic layer of the present invention. FIG. 11 is another exemplary structural diagram of the optical anisotropic layer of the present invention. Fig. 12 is a diagrammatic relationship between the main refractive indexes 11x and ny and the main refractive index nz in the thickness direction of the transparent carrier (film). Figure 13 is a cross-sectional view of the layer structure of the anti-reflection film. FIG. 14 is a schematic sectional view of a specific embodiment of a polarizing plate layer structure according to the present invention. Figure 15 is a cross-sectional view of the layer structure of the liquid crystal display of Example 12. Explanation of Symbolic Symbols (1) Direction of film introduction (11) Direction of conveying film to the next step (a) Film introduction step (b) Film stretching step (c) Transfer of stretched film to the next step Step A 1 The position where the clamping device engages the film and the position where the film begins to stretch (substantially the starting point for clamping: right) B 1 The position where the clamping device engages the film (left) C 1 The position where the film begins to stretch (the point where the actual clamping starts) : Left) -43- 200301374
Cx薄膜釋放位置及薄膜拉展的最後基礎位置(實質夾持 釋放點:左)Cx film release position and final base position for film stretching (substantial clamping release point: left)
Ay薄膜拉展的最後基礎位置(實質夾持釋放點:右) 丨LI -L2丨右左薄膜夾持設備間之路徑差 W在薄膜拉展步驟結束處的實質寬度 Θ由拉展方向與薄膜行進方向所製得之角度 1基板 2硬被覆層 3防眩或光散射層 4低折射率層 5粒子 1 1引進邊的薄膜中心線 1 2輸送至下一個步驟的薄膜中心線 1 3薄膜夾持設備的軌道(左) 1 4薄膜夾持設備的軌道(右) 15引進邊的薄膜 16輸送至下一個步驟的薄膜 1 7,1 7 ’薄膜開始夾持(嚙合)的左及右點 1 8 , 1 8 ’從夾持設備釋放薄膜的左及右點 21引進邊的薄膜中心線 2 2輸送至下一個步驟的薄膜中心線 2 3薄膜夾持設備的軌道(左) 2 4薄膜夾持設備的軌道(右) 25引進邊的薄膜 200301374 2 6輸送至下一個步驟的薄膜 27,27 ’薄膜開始夾持(嚙合)的左及右點 2 8 , 2 8 ’從夾持設備釋放薄膜的左及右點 3 3 , 4 3,5 3,6 3薄膜夾持設備的軌道(左) 3 4,4 4,5 4,6 4薄膜夾持設備的軌道(右) 35,4 5 , 5 5,65引進邊的薄膜 36,46, 56, 66輸送至下一個步驟的薄膜 70保護薄膜 7 1 , 7 1 ’保護薄膜的拉展軸(相位落後軸) 7 2縱向 7 4黏著層 7 6抗反射薄膜 80偏光薄膜 8 1偏光薄膜的拉展軸(吸收軸) 82縱向 83橫向 9 0偏光板 9 4,9 41偏光薄膜(含有保護薄膜) 9 7液晶單元 9 8背光 99抗反射薄膜 1 0 1透明載體 101a, 101b,101c與透明載體平面平行的平面 102定向薄膜 200301374 103光學異方向相 1 0 3 a,1 0 3 b,1 0 3 c液晶圓盤型化合物 1 〇 4透明載體的法線 本發明之偏光板的第一具體實施例爲包含一透明保護薄 月吴、一具有偏光能力的偏光薄膜及一具有擴大觀看範圍功 能的光學補償層(以此順序)之積層片。此偏光板通常可藉 由製造及以捲筒對捲筒結合一長偏光薄膜(其可在至少一邊 表面上具有一透明保護薄膜)與一長光學補償層,且根據用 途衝壓而獲得;或藉由製造一種或二種長形式的透明保護 薄膜、具有偏光能力的偏光薄膜及具有擴大觀看範圍功能 的光學補償層成員,並衝壓該些長成員且結合這些而獲得 。在本發明中,除非另有其它表明,否則"偏光板”包括長 偏光板及衝出的偏光板二者。 本發明之主旨爲設計特定的歪斜拉展設備以用那些構成 成員來製造一偏光薄膜,此經歪斜拉展的偏光薄膜與一透 明保護薄膜及一具有擴大視角功能的光學補償層結合,以 在各別的疊置成員間具有特定的角度關係。藉由這些設計 ,甚至當歪斜地拉展該薄膜時,在該經拉展的薄膜上不會 產生皺褶或歪曲變形,且可獲得具有優良平滑度之偏光薄 膜。再者,可獲得高切割產率,同時該偏光薄膜可黏結至 一擴大視角用之光學異方向層,同時維持這些成員的功能 ,所以可以高產率獲得具有高性能及具有擴大視角功能的 偏光板。 根據上述描述之本發明的偏光薄膜拉展方法較佳地作爲 -46 - 2〇〇3〇1374 應用至本發明的偏光薄膜之拉展方法。在此拉展方法中, 可藉由拉展一聚合物薄膜而獲得歪斜定向,同時設計該薄 膜在拉展時的揮發性成分百分比、該薄膜在收縮時的收縮 百分比及該薄膜在拉展前之彈性模數,甚至當歪斜地拉展 該薄膜時’在該經拉展的薄膜上不會產生皺褶或歪曲變形 ’且可獲得具有優良平滑度的偏光薄膜。 藉由疊置各別成員而獲得的本發明之偏光板的第一具體 實施例其特徵爲,在一長偏光板中,該偏光薄膜的吸收軸 不平行或垂直於透明載體的相位落後軸(於此之後,此長偏 光板有時簡單指爲”經歪斜定向的”偏光板)。在偏光薄膜的 吸收軸方向與透明載體的相位落後軸間之角度(不考慮在該 偏光薄膜切割之前或之後)較佳地從10°至小於90°,更佳 爲20至70°,仍然更佳爲40至50°,特別佳爲44至46。。 至於在本發明之偏光板中透明保護薄膜與偏光薄膜間的 黏結關係,由透明保護薄膜的相位落後軸與偏光薄膜的吸 收軸所製得之角度從10°至小於90°,較佳爲20至70°,更 佳爲40至50°,仍然更佳爲44至46°。可在此範圍中選擇 合適的角度。 藉由疊置各別的成員至具有此角度關係,可在從長偏光 板衝壓出的步驟中以高產率獲得單一的偏光板。’同時,伴 隨著此角度關係,可製造一偏光板同時維持視角擴大功能 。再者,因爲可在上述描述範圍內自由地設定成員間之角 度,故可根據成員組合而自由地選擇最理想的角度。 在根據用途而切割偏光板的衝壓步驟中,可衝壓一長偏 一 47- 200301374 光板,或可在透明保護薄膜、具有偏光能力的偏光薄膜及 具有擴大視角功能的光學補償層這三成員中衝壓出一或二 成員後再黏著它們。 可使用在本發明的光學補償層包括二種具有相同功能的 組分。其中一種爲一包含透明載體的光學補償層’在該透 明載體上面具有一光學補償用之層元件,該層元件具有負 型雙折射性質且由一具有圓盤型結構單元的化合物組成’ 其中該圓盤型結構單元的盤平面(於此之後有時簡單指爲〃 平面”)相對於透明載體平面傾斜,且由圓盤型結構單元的 盤平面與透明載體的平面所製得之角度會在光學異方向層 的深度方向上改變,因此可補償當視角擴大時衰減的透射 光。同樣地,可在透明載體與光學異方向層間使用一定向 薄膜。 另一種爲一光學補償用之層元件,其爲一支持在透明載 體上的層元件群組,而由一定向薄膜(由一能定向的聚合物 組成)與一光學異方向層(由液晶化合物組成)所組成,其中 該定向薄膜的聚合物與該光學異方向層的液晶化合物透過 這些層的界面化學地鍵結,因此可補償當視角擴大時衰減 的透射光。 本發明之偏光板可使用於不同用途,但是,由於其定向 軸相對於縱向傾斜的特徵外觀(特別是偏光薄膜的定向軸與 縱向的傾斜角度爲40至50° ),其較佳地使用作爲LCD用 之偏光板、有機EL顯示器的抗反射用之圓形偏光板或其類 似物。 -48- 再者,本發明之偏光板亦合適用來與不同的光學組件結 合,例如,相位差薄膜(諸如λ / 4板及λ / 2板)、防眩薄膜 及硬被覆薄膜。 在本發明的偏光板之第一具體實施例中,偶爾無法滿足 在向下方向上藉由使用光學異方向層而改善擴大視角之效 應。因此,考慮到改良在向下方向上的視角擴大效應(特別 是對比、灰度、黑白逆轉及色澤衰退的改良),較佳地於放 在觀看者邊的偏光板之觀看者邊上提供一具有防眩或光散 射層的抗反射層,如在PCT/JP 02/04270中所描述。 下列將描述本發明之偏光板的第二具體實施例。 如上所描述,本發明之偏光板的第二具體實施例其特徵 爲,在一長偏光板中,該偏光板具有一抗反射薄膜(其包含 一低折射率層(其包含一含氟樹脂且折射率爲1.38至1.49) 及一防眩或光散射薄膜(其包含一折射率爲1 . 5 7至2 . 0 0之 黏著劑)),且該偏光薄膜的吸收軸(拉展軸)不平行或垂直 於縱向(於此之後,此長偏光板有時簡單指爲”經歪斜定向 的π偏光板)。在縱向與吸收軸方向間之角度較佳地從10° 至小於90°,更佳爲20至70°,仍然更佳爲40至50。,特 別佳爲44至46°。隨著此角度,可在從該長偏光板衝壓出 偏光板的步驟中以高產率獲得一具有抗反射薄膜的單一偏 光板;再者,所獲得的偏光板無顏色不均勻、具有優良的 抗反射能力且具有喜歡的耐擦傷性和防污性質,其可如所 需作爲配置在LCD前側的偏光板。 通常來說,長偏光板(通常爲捲筒形式)可根據用途而製 -49- 200301374 造及衝壓,藉此而獲得一可實用的偏光板。除非另有其他 表明,本發明所使用的"偏光板"包括長偏光板及衝出的偏 光板二者。 在該偏光薄膜的至少一邊表面上,經拉展的保護薄膜通 常透過一黏著層來黏附。在本發明中,將由偏光薄膜與保 護薄膜的拉展軸所製得之角度設定成從10°至90°,藉此可 明顯地改善偏光板的尺寸穩定性,且可獲得優良的老化穩 定性。更特別地,在第1圖中顯示出藉由將一具有拉展軸 71的保護薄膜70黏附至具有拉展軸81之偏光薄膜80的 至少一邊表面(若必要時,透過黏著層74 )而獲得之偏光板 90,其在偏光薄膜的拉展軸81與保護薄膜的拉展軸71 (換 句話說,虛線71 ’)間之角度Θ從10°至90°。在此範圍內, 可獲得優良的尺寸穩定性。 關於偏光板的拉展軸(吸收軸)與保護薄膜的拉展軸(相位 落後軸)間之角度,由吸收軸與相位落後軸所製得之角度的 評估可藉由將偏光板之保護薄膜與偏光薄膜剝除掉,來測 量偏光板的吸收軸與保護薄膜的相位落後軸。 偏光薄膜的拉展軸定義爲在正交尼科耳棱鏡狀態下,當 將偏光板疊置在具有熟知的吸收軸之偏光板上時,可提供 最大透光密度的軸方向。保護薄膜的拉展軸定義爲當測量 在保護薄膜平面中的折射率時,可提供最大折射率的軸方 向。偏光薄膜的拉展軸與保護薄膜的拉展軸間之角度意謂 著由那些軸方向所製得之角度,較佳爲1 〇。至小於9 0。。偏 光薄膜的透光密度可藉由透光光密度計來測量(例如,已在 -50- 200301374 上面安裝一狀態Μ過濾器的X Ri t e · 310TR) ’而保護薄膜 的折射率可利用偏振光橢圓計來測量(例如,AEP - 1 0,由島 津股份(有限)公司(Shimadzu Corporation)製造)。 再者,較佳的是保護薄膜7 0之拉展軸7 1以與偏光板的 縱向8 2或橫向8 3平行之方向進行,將偏光薄膜8 〇的拉展 軸8 1製成與偏光板的縱向8 2或橫向8 3呈4 5 °度角。 可使用在本發明之拉展保護薄膜的製程不僅包括藉由提 供一拉展步驟來拉展該薄膜的情況,而且亦包括不提供各 自獨立的拉展步驟且該薄膜在保護薄膜之薄膜乾燥後,藉 由在後加熱步驟中於縱向施加額外張力而拉展的情況。 該偏光板可藉由設計出每個皆具有拉展軸的偏光薄膜與 保護薄膜,且提供上述描述的拉展軸角度,並結合這些薄 膜而容易地獲得。但是,較佳的是使用如第2圖所顯示之 長偏光板,其中該具有拉展軸71與縱向平行的保護薄膜黏 附在該具有拉展軸8 1不平行或垂直於縱向8 2的偏光薄膜( 換句話說,經歪斜定向的偏光薄膜)之至少一邊表面。藉由 使用此,當如第2圖所顯示般衝壓出偏光板時,可改善偏 光板在衝壓步驟處的產率。 如第2圖所顯示之經歪斜定向的偏光薄膜可利用一拉展 方法來製造,其中由夾持設備夾住該連續進料的聚合物薄 膜之二邊,當該夾持設備沿著薄膜縱向行進且施加張力時 可拉展該薄膜;其中該夾持設備在聚合物薄膜的一邊邊緣 從實質夾持起點到實質夾持釋放點之軌道L 1、該夾持設備 在聚合物薄膜的另一邊邊緣從實質夾持起點到實質夾持釋 -51 - 200301374 放點之軌道L2與二實質夾持釋放點間之距離W則滿足上述 式(1 );在夾持設備之左右薄膜間的縱向輸送速度差少於 1 % (於此之後,此方法特別稱爲歪斜拉展方法)。在如此獲 得之經歪斜拉展的偏光薄膜之至少一邊表面上,連續黏附 一具有縱向拉展軸的保護薄膜,藉此可更有效率地製造一 長偏光板。 該抗反射薄膜可藉由在偏光薄膜上黏附一包含基板的薄 膜而形成,而在該基板上已相繼塗敷上一防眩或光散射薄 膜及一低折射率層。如上述般已黏附在偏光薄膜上之保護 薄膜亦可提供作爲基板,於此實例中已在該保護薄膜上預 先塗敷一防眩或光散射薄膜及一低折射率層,然後將該保 護薄膜與該偏光薄膜結合以製造一偏光板。 <偏光板之組成> 爲了將保護薄膜黏附至已利用歪斜拉展因此製造的偏光 薄膜,例如,於此可使用黏著劑將該保護薄膜黏附至該偏 光薄膜,同時在上述描述的偏光薄膜乾燥步驟中保持夾住 二邊緣的狀態,然後切割二邊緣之方法;或在乾燥後將該 偏光薄膜從二邊緣的夾持部分移除,切割該薄膜的二邊緣 且黏附一保護薄膜的方法。 本發明之偏光板具有上述描述的抗反射薄膜與偏光薄膜 ,該保護薄膜與抗反射薄膜較佳地堆疊以構成保護薄膜/偏 光薄膜/保護薄膜/抗反射薄膜之結構(結構(1 ),第1 4 ( a ) 圖)’或保護薄膜/偏光薄膜/保護薄膜/抗反射薄膜基板/防 眩抗反射薄膜之結構(結構(2 ),第1 4 ( b )圖)。 -52- 200301374 具有結構(l)之偏光板可藉由將一偏光薄膜(其可如上述 使用歪斜拉展方法獲得,且已於其一邊表面黏附一保護薄 膜)與一抗反射薄膜(其可藉由在作爲基板的保護薄膜上被 覆一防眩或光散射薄膜、一低折射率層及其它層(若想要的 話)而形成)結合而製造;或可藉由首先將保護薄膜黏附至 該偏光薄膜的二表面,並在該保護薄膜的一邊上藉由被覆 該些層而形成一抗反射薄膜而製造。 具有結構(2 )之偏光板可藉由將二表面已黏附保護薄膜的 偏光板與一抗反射薄膜(其藉由被覆在抗反射薄膜基板上而 形成)結合而製造。 從提昇液晶顯示器對比的觀點來看,本發明之偏光板具 有較佳的高透射率及高偏光程度。在5 50奈米處的透射率 較佳爲30%或更大,更佳爲40%或更大。在550奈米處的偏 光程度較佳爲95.0%或更大,更佳爲99%或更大,仍然更佳 爲99 . 9%或更大。 本發明之偏光板較佳地使用於液晶顯示器。該液晶顯示 器通常包含一液晶顯示元件及一偏光板。該液晶顯示元件 包含一液晶層、一支撐該液晶層用之基板及一用來將電壓 施加至液晶的電極層。基板及電極層二者皆使用透明材料( 爲了顯示的目的)來製造。至於透明基板,可使用玻璃薄板 或樹脂薄膜。在一些需要具有彎曲性的液晶顯示器實例中 ’則必需使用樹脂薄膜。除了高透光度外,該液晶基板需 要具有低雙折射性及耐熱性。有時會在液晶顯示器中提供 ~相位差板。該相位差板爲一種雙折射薄膜,用來移除在 -53- 200301374 液晶圖像元件上的呈色並達成黑白顯示。該相位差板亦可 使用樹脂薄膜製造。該相位差板需要具有高雙折射性。該 偏光板包含一保護薄膜及一偏光薄膜。該偏光薄膜爲一使 用碘或兩色染料作爲偏光元素的樹脂薄膜。該保護薄膜提 供在偏光薄膜的一邊表面或二邊表面上(用於保護偏光薄膜 之目的)。於僅在偏光薄膜的一邊表面上提供保護薄膜的實 例中,通常會在其它表面上提供上述描述的液晶基板作爲 保護薄膜。該偏光板的保護薄膜需要具有透光度及低雙折 射性(低阻滯値),本發明可特別有利地使用纖維素醋酸酯 薄膜。 偏光板的偏光薄膜包括碘型式偏光薄膜、使用兩色染料 的染料型式偏光薄膜及聚烯型式偏光薄膜。任何這些偏光 薄膜通常使用聚乙烯醇型式薄膜製造。偏光板的保護薄膜 厚度較佳爲25至350微米,更佳爲50至200微米。在保 護薄膜中,可加入紫外光吸收劑、助滑劑、衰退抑制劑及 塑化劑。在偏光板的保護薄膜上,除了抗反射薄膜外可提 供一表面處理薄膜。該表面處理薄膜的功能包括硬被覆及 抗懸濁處理。該偏光板及其保護薄膜則描述在;r P - A - 4 -219703 、 JP-A-5-212828 及 JP-A-6-51117 中。 隨後描述本發明之偏光板構成成員及該偏光板的製造方 法。首先,詳細地描述本發明之偏光薄膜及其較佳的拉展 方法(於此之後有時指爲本發明之拉展方法)。 I .偏光薄膜 <拉展方法> - 54- 2^0301374 第3及4圖每圖皆爲歪斜地拉展偏光薄膜用之聚合物薄 膜的方法實例之圖式平面圖(於此之後,若不擔心會弄錯或 與其它聚合物層誤解時,則省略”偏光薄膜用之聚合物薄膜 π的π偏光薄膜用")。 本發明之拉展方法包括(a)在箭頭(1)方向上引進原始薄 月吴的步驟,(b)在正交方向中拉展薄膜的步驟及(c)在箭頭 (i i )方向上將經拉展的薄膜輸送至下一個步驟之步驟。"拉 展步驟’’於此之後指爲包括(a )至(c )的這些步驟且指爲進行 本發明之拉展方法的全部步驟。 從(i )方向連續引進的薄膜,從上游看,首先會由夾持設 備在左邊的點B1處夾住。在此點處,並不夾住薄膜的其它 邊緣且不在正交方向上產生張力。換句話說,點]B1實質上 不爲夾持的起始點(於此之後指爲"實質夾持起點,,)。 在本發明中,實質夾持起點定義爲首先夾住薄膜二邊緣 之點。實質夾持起點包括二個點,亦即,在更下游邊的夾 持起始點A1與點C1 (其在引進邊而爲從A1拉出的一條幾 乎垂直於薄Μ中心線1 1 (第3圖)或2 1 (第4圖)之直線,其 遇到相對邊的夾持設備軌道1 3 (第3圖)或2 3 (第4圖)處) 〇 從這些點開始,當薄膜以實質上相等的速度由夾持設備 在二邊緣上輸送時,A 1於每單位時間會移動至A 2、A 3 ··· A η 且C 1會類似地移動至c 2、C 3 · ·. C η。也就是說,當該基礎 通過之同時,在那時連接點An與Cn的直線即爲該夾持設 備的拉展方向。 -55- 74 74The last basic position of Ay film stretching (substantially clamping release point: right) 丨 LI-L2 丨 Path difference between right and left film clamping equipment W The substantial width Θ at the end of the film stretching step is traveled by the stretching direction and the film The angle made by the direction 1 substrate 2 hard coating layer 3 anti-glare or light scattering layer 4 low refractive index layer 5 particles 1 1 film centerline of the leading edge 1 2 film centerline conveyed to the next step 1 3 film clamping Track of the device (left) 1 4 Track of the film holding device (right) 15 Film on the leading edge 16 Feed the film to the next step 1 7, 1 7 'Left and right points where the film starts to clamp (mesh) 1 8 , 1 8 'Left and right points of the film release from the clamping device 21 The film centerline of the leading edge 2 2 Conveyance to the film centerline of the next step 2 3 Track of the film clamping device (left) 2 4 Film clamping device Track (right) 25 Introduced film 200301374 2 6 Conveying to the next step of the film 27, 27 'Left and right points where the film starts to clamp (mesh) 2 8, 2 8' Left release of film from the clamping device And right point 3 3, 4 3, 5 3, 6 3 film holding equipment Track (left) 3 4, 4 4, 5 4, 6 4 track of the film holding equipment (right) 35, 4 5, 5 5, 65 The film with the introduced edge 36, 46, 56, 66 is conveyed to the next step Film 70 protective film 7 1, 7 1 'stretching axis of the protective film (phase backward axis) 7 2 longitudinal 7 4 adhesive layer 7 6 antireflection film 80 polarizing film 8 1 stretching axis of polarizing film (absorption axis) 82 Vertical 83 Horizontal 9 0 Polarizing plate 9 4, 9 41 Polarizing film (including protective film) 9 7 Liquid crystal cell 9 8 Backlight 99 Anti-reflective film 1 0 1 Transparent carrier 101a, 101b, 101c Plane 102 oriented parallel to the plane of the transparent carrier 200301374 103 Optically different phase 1 0 3 a, 1 0 3 b, 1 0 3 c Normal of liquid crystal disc type compound 1 04 Transparent carrier The first specific embodiment of the polarizing plate of the present invention includes a transparent protective sheet Yue Wu, a laminated film of polarizing film with polarizing ability and an optical compensation layer (in this order) with function of expanding viewing range. This polarizing plate can usually be obtained by manufacturing and combining roll-to-roll with a long polarizing film (which can have a transparent protective film on at least one side surface) and a long optical compensation layer, and punching according to the application; or It is obtained by manufacturing one or two long-form transparent protective films, polarizing films with polarizing capabilities, and members of an optical compensation layer having a function of expanding the viewing range, and punching the long members and combining them. In the present invention, " polarizing plate " includes both long polarizing plates and punched out polarizing plates unless otherwise stated. The gist of the present invention is to design specific skew stretch equipment to use those constituent members to make a Polarizing film, this skewed and stretched polarizing film is combined with a transparent protective film and an optical compensation layer with an enlarged viewing angle function to have a specific angular relationship between the respective stacked members. With these designs, even when When the film is stretched obliquely, no wrinkle or distortion is produced on the stretched film, and a polarizing film having excellent smoothness can be obtained. Furthermore, a high cutting yield can be obtained, and the polarizing film can be obtained at the same time. It can be bonded to an optically-different layer for widening the viewing angle while maintaining the functions of these members, so a polarizing plate with high performance and a function of expanding the viewing angle can be obtained in high yield. Jiadi is applied to the stretching method of the polarizing film of the present invention as -46-2003003374. In this stretching method, stretching can be performed by Polymer film to obtain skewed orientation, while designing the percentage of volatile components of the film when stretched, the shrinkage of the film when it shrinks, and the elastic modulus of the film before stretching, even when the film is stretched skewly At the time, 'wrinkles or distortions are not produced on the stretched film' and a polarizing film having excellent smoothness can be obtained. The first embodiment of the polarizing plate of the present invention obtained by stacking the respective members The example is characterized in that, in a long polarizing plate, the absorption axis of the polarizing film is not parallel or perpendicular to the phase backward axis of the transparent carrier (hereinafter, this long polarizing plate is sometimes simply referred to as "skew-oriented" polarized light) Plate). The angle between the direction of the absorption axis of the polarizing film and the phase lag axis of the transparent carrier (regardless of before or after the polarizing film is cut) is preferably from 10 ° to less than 90 °, more preferably from 20 to 70 ° It is still more preferably 40 to 50 °, and particularly preferably 44 to 46. As for the bonding relationship between the transparent protective film and the polarizing film in the polarizing plate of the present invention, the phase of the transparent protective film lags behind The angle made with the absorption axis of the polarizing film is from 10 ° to less than 90 °, preferably 20 to 70 °, more preferably 40 to 50 °, and still more preferably 44 to 46 °. You can choose from this range Appropriate angle. By stacking the individual members to have this angular relationship, a single polarizing plate can be obtained at a high yield in the step of punching out the long polarizing plate. At the same time, with this angular relationship, a The polarizing plate also maintains the function of expanding the viewing angle. Furthermore, because the angle between members can be freely set within the above description, the optimal angle can be freely selected according to the combination of members. In the stamping step of cutting the polarizing plate according to the application In the process, a long polarized 47-200301374 light plate can be punched, or one or two members can be punched out of the three members of a transparent protective film, a polarizing film with polarizing capability, and an optical compensation layer with an enlarged viewing angle function, and then adhere to them. The optical compensation layer usable in the present invention includes two components having the same function. One of them is an optical compensation layer comprising a transparent carrier. 'There is a layer element for optical compensation on the transparent carrier. The layer element has negative birefringence and is composed of a compound having a disc-type structural unit.' The disc plane of the disc-type structural unit (hereinafter sometimes simply referred to as the "〃 plane") is inclined relative to the plane of the transparent carrier, and the angle made by the disc plane of the disc-type structural unit and the plane of the transparent carrier will be between The optical anisotropic layer changes in the depth direction, so it can compensate for the transmitted light that is attenuated when the viewing angle is enlarged. Similarly, a unidirectional film can be used between the transparent carrier and the optical anisotropic layer. The other is a layer element for optical compensation. It is a group of layer elements supported on a transparent carrier, and is composed of a unidirectional film (consisting of an orientable polymer) and an optically different orientation layer (consisting of a liquid crystal compound). And the liquid crystal compound of the optically different-direction layer are chemically bonded through the interfaces of these layers, so that the attenuation when the viewing angle is enlarged can be compensated The polarizing plate of the present invention can be used for different purposes. However, due to the characteristic appearance of its orientation axis tilted with respect to the longitudinal direction (especially, the orientation axis of the polarizing film and the longitudinal tilt angle are 40 to 50 °), which is relatively It is better to use a polarizing plate for LCD, a circular polarizing plate for anti-reflection of organic EL display, or the like. Furthermore, the polarizing plate of the present invention is also suitable for combining with different optical components, such as , Retardation film (such as λ / 4 plate and λ / 2 plate), anti-glare film, and hard-coated film. In the first embodiment of the polarizing plate of the present invention, it is occasionally impossible to satisfy the downward direction by using optical Differing layers to improve the effect of expanding the viewing angle. Therefore, considering the improvement of the effect of expanding the viewing angle in the downward direction (especially the improvement of contrast, grayscale, black and white reversal, and color degradation), it is better for the side of the viewer A viewer of the polarizing plate is provided with an anti-reflection layer having an anti-glare or light scattering layer, as described in PCT / JP 02/04270. The second embodiment of the polarizing plate of the present invention will be described below. As described above, the second specific embodiment of the polarizing plate of the present invention is characterized in that, in a long polarizing plate, the polarizing plate has an antireflection film (which includes a low refractive index layer (which includes a Fluororesin with a refractive index of 1.38 to 1.49) and an anti-glare or light-scattering film (which includes an adhesive with a refractive index of 1.5 7 to 2.0), and the absorption axis of the polarizing film (stretched) Axis) are not parallel or perpendicular to the longitudinal direction (hereafter, this long polarizer is sometimes simply referred to as a π-orientated π polarizer). The angle between the longitudinal direction and the direction of the absorption axis is preferably from 10 ° to less than 90 °, more preferably from 20 to 70 °, and still more preferably from 40 to 50. In particular, it is 44 to 46 °. With this angle, a single polarizing plate having an anti-reflection film can be obtained in a high yield in the step of punching out the polarizing plate from the long polarizing plate; furthermore, the obtained polarizing plate has no color unevenness and excellent resistance Reflective and with preferred scratch resistance and antifouling properties, it can be used as a polarizer placed on the front side of the LCD as required. Generally speaking, a long polarizing plate (usually in the form of a roll) can be manufactured and stamped according to the application, thereby obtaining a practical polarizing plate. Unless otherwise indicated, the "polarizing plate" used in the present invention includes both a long polarizing plate and a punched out polarizing plate. On at least one surface of the polarizing film, the stretched protective film is usually adhered through an adhesive layer. In the present invention, the angle made by the stretching axis of the polarizing film and the protective film is set from 10 ° to 90 °, whereby the dimensional stability of the polarizing plate can be significantly improved, and excellent aging stability can be obtained . More specifically, it is shown in FIG. 1 by adhering a protective film 70 having a stretching axis 71 to at least one surface of a polarizing film 80 having a stretching axis 81 (if necessary, through an adhesive layer 74). The obtained polarizing plate 90 has an angle Θ between the stretching axis 81 of the polarizing film and the stretching axis 71 of the protective film 71 (in other words, the dotted line 71 ′) from 10 ° to 90 °. Within this range, excellent dimensional stability can be obtained. Regarding the angle between the stretch axis (absorption axis) of the polarizing plate and the stretch axis (phase backward axis) of the protective film, the evaluation of the angle made by the absorption axis and the phase backward axis can be performed by attaching the protective film of the polarizer The polarizing film is peeled off to measure the phase lag axis of the absorption axis of the polarizing plate and the protective film. The stretch axis of a polarizing film is defined as the axis direction that provides the maximum transmission density when a polarizing plate is stacked on a polarizing plate with a well-known absorption axis in the state of crossed Nicols. The stretch axis of a protective film is defined as the axial direction that provides the maximum refractive index when measuring the refractive index in the plane of the protective film. The angle between the stretched axis of the polarizing film and the stretched axis of the protective film means the angles made by those axis directions, and is preferably 10 °. To less than 9 0. . The transmission density of a polarizing film can be measured by a transmission densitometer (for example, X-Rite · 310TR with a state M filter installed on -50-200301374) and the refractive index of the protective film can use polarized light Ellipsometer to measure (for example, AEP-10, manufactured by Shimadzu Corporation). Furthermore, it is preferable that the stretching axis 7 1 of the protective film 70 is performed in a direction parallel to the longitudinal direction 8 2 or the transverse direction 8 3 of the polarizing plate, and the stretching axis 8 1 of the polarizing film 80 is made to the polarizing plate. The vertical 8 2 or horizontal 8 3 is at an angle of 45 °. The process for stretching the protective film that can be used in the present invention includes not only the case where the film is stretched by providing a stretching step, but also includes not providing a separate stretching step and the film is dried after the film of the protective film is dried. In the case of stretching by applying additional tension in the longitudinal direction in the post-heating step. The polarizing plate can be easily obtained by designing a polarizing film and a protective film each having a stretch axis, and providing the stretch axis angle described above, and combining these films. However, it is preferable to use a long polarizing plate as shown in FIG. 2, in which the protective film having the stretching axis 71 parallel to the longitudinal direction is adhered to the polarized light having the stretching axis 8 1 not parallel or perpendicular to the longitudinal direction 8 2. At least one surface of the film (in other words, a polarized film that is skew-oriented). By using this, when the polarizing plate is punched out as shown in Fig. 2, the yield of the polarizing plate at the punching step can be improved. The skewed polarized film as shown in FIG. 2 can be manufactured by a stretch method in which two sides of the continuously fed polymer film are held by a holding device, and the holding device is along the longitudinal direction of the film The film can be stretched while traveling and under tension; wherein the clamping device tracks L on one side of the polymer film from the starting point of the substantial clamping to the releasing point of the substantial clamping device. 1. The clamping device is on the other side of the polymer film. The distance from the starting point of the actual clamping to the actual clamping release -51-200301374. The distance W between the track L2 of the release point and the second release point of the actual clamping satisfies the above formula (1); the vertical conveyance between the left and right films of the clamping device The speed difference is less than 1% (hereinafter, this method is specifically called the skew stretch method). A protective film having a longitudinal stretching axis is continuously adhered to at least one surface of the thus obtained skewed and stretched polarizing film, whereby a long polarizing plate can be manufactured more efficiently. The anti-reflection film can be formed by adhering a thin film including a substrate on a polarizing film, and an anti-glare or light-scattering film and a low refractive index layer have been successively coated on the substrate. A protective film that has been adhered to a polarizing film as described above can also be provided as a substrate. In this example, an anti-glare or light scattering film and a low refractive index layer have been previously coated on the protective film, and then the protective film is applied. Combined with the polarizing film to manufacture a polarizing plate. < Composition of a polarizing plate > In order to adhere a protective film to a polarizing film that has been manufactured by using a skew stretch, for example, an adhesive may be used to adhere the protective film to the polarizing film, and the polarizing film described above A method of keeping the two edges sandwiched in the drying step, and then cutting the two edges; or a method of removing the polarizing film from the clamping portion of the two edges after drying, cutting the two edges of the film, and adhering a protective film. The polarizing plate of the present invention has the anti-reflective film and polarizing film described above, and the protective film and the anti-reflective film are preferably stacked to form a structure of a protective film / polarizing film / protective film / anti-reflective film (Structure (1), No. 1 (4) (a)) or the structure of the protective film / polarizing film / protective film / anti-reflective film substrate / anti-glare anti-reflective film (structure (2), Fig. 14 (b)). -52- 200301374 The polarizing plate having the structure (l) can be obtained by applying a polarizing film (which can be obtained by using a skew stretch method as described above and having a protective film adhered to one side surface thereof) and an antireflection film (which can Manufactured by combining an anti-glare or light-scattering film, a low-refractive index layer, and other layers (if desired) on the protective film as a substrate; or can be produced by first attaching the protective film to the protective film Two surfaces of the polarizing film are formed on one side of the protective film by covering the layers to form an anti-reflection film. The polarizing plate having the structure (2) can be manufactured by combining a polarizing plate with a protective film adhered on both surfaces and an anti-reflection film (formed by covering the anti-reflection film substrate). From the standpoint of improving the contrast of liquid crystal displays, the polarizing plate of the present invention has better high transmittance and high degree of polarization. The transmittance at 5 to 50 nm is preferably 30% or more, and more preferably 40% or more. The degree of polarization at 550 nm is preferably 95.0% or more, more preferably 99% or more, and still more preferably 99.9% or more. The polarizing plate of the present invention is preferably used for a liquid crystal display. The liquid crystal display usually includes a liquid crystal display element and a polarizing plate. The liquid crystal display element includes a liquid crystal layer, a substrate for supporting the liquid crystal layer, and an electrode layer for applying a voltage to the liquid crystal. Both the substrate and the electrode layer are manufactured using transparent materials (for display purposes). As for the transparent substrate, a glass sheet or a resin film can be used. In some examples of liquid crystal displays that require flexibility, a resin film must be used. In addition to high transmittance, the liquid crystal substrate needs to have low birefringence and heat resistance. ~ Phase difference plates are sometimes provided in LCD displays. This retardation film is a birefringent film used to remove the color on the -53- 200301374 liquid crystal image element and achieve black and white display. This retardation plate can also be manufactured using a resin film. This retardation plate needs to have high birefringence. The polarizing plate includes a protective film and a polarizing film. The polarizing film is a resin film using iodine or a two-color dye as a polarizing element. The protective film is provided on one surface or both surfaces of the polarizing film (for the purpose of protecting the polarizing film). In the example where the protective film is provided on only one surface of the polarizing film, the liquid crystal substrate described above is usually provided as the protective film on the other surface. The protective film of the polarizing plate needs to have light transmittance and low birefringence (low retardation), and the cellulose acetate film can be particularly advantageously used in the present invention. The polarizing film of the polarizing plate includes an iodine type polarizing film, a dye type polarizing film using a two-color dye, and a polyolefin type polarizing film. Any of these polarizing films is usually manufactured using a polyvinyl alcohol type film. The thickness of the protective film of the polarizing plate is preferably 25 to 350 microns, and more preferably 50 to 200 microns. In the protective film, ultraviolet absorbers, slip agents, decay inhibitors and plasticizers can be added. On the protective film of the polarizing plate, a surface-treated film may be provided in addition to the anti-reflection film. The functions of this surface treatment film include hard coating and anti-suspension treatment. The polarizing plate and its protective film are described in r P-A-4 -219703, JP-A-5-212828 and JP-A-6-51117. The members of the polarizing plate of the present invention and a method of manufacturing the polarizing plate will be described later. First, the polarizing film of the present invention and its preferred stretching method will be described in detail (hereinafter sometimes referred to as the stretching method of the present invention). I. Polarizing film < Stretching method >-54- 2 ^ 0301374 Figures 3 and 4 are each a schematic plan view of an example of a method for skewly stretching a polymer film for polarizing films (after this, if If you are not worried about being mistaken or misunderstood with other polymer layers, you can omit "for polymer films for polarizing films. For π polarizing films.") The stretching method of the present invention includes (a) in the direction of arrow (1) The steps of introducing the original thin moon Wu, (b) the step of stretching the film in the orthogonal direction and (c) the step of conveying the stretched film to the next step in the direction of the arrow (ii). &Quot; The `` stretching step '' is hereinafter referred to as including these steps (a) to (c) and refers to all steps for carrying out the stretching method of the present invention. Films introduced continuously from the (i) direction, from the upstream, firstly It is clamped by the clamping device at the point B1 on the left. At this point, the other edges of the film are not clamped and no tension is generated in the orthogonal direction. In other words, the point] B1 is not substantially the origin of the clamping. Starting point (hereinafter referred to as " substantially clamping starting point, ") In the definition, the starting point of the substantial clamping is defined as the point where the two edges of the film are first clamped. The starting point of the substantial clamping includes two points, that is, the clamping starting points A1 and C1 on the downstream side (which are A straight line drawn from A1 that is almost perpendicular to the thin M centerline 1 1 (picture 3) or 2 1 (picture 4), which meets the opposite side of the clamping device track 1 3 (picture 3) or 2 3 (Picture 4) 〇 From these points, when the film is conveyed on the two edges by the clamping device at substantially the same speed, A 1 will move to A 2, A 3 per unit time ... A η and C 1 will similarly move to c 2, C 3 · ·. C η. That is, when the foundation passes, the line connecting the points An and Cn at that time is the pulling of the clamping device. Show direction. -55- 74 74
在本發明之方法中,如第3及4圖所顯示,An逐漸與Cn 延遲,因此拉展方向會從垂直方向至輸送方向逐漸傾斜。 在本發明中,實質上釋放夾持的點(於此之後指爲"實質夾 持釋放點")可由二點所定義,亦即,點Cx(其中薄膜在更 上游邊從夾持設備離開)與點Ay(其在相反邊而爲從Cx拉 出的一條幾乎垂直於輸送至下一個步驟之薄膜中心線1 2 ( 第3圖)或22 (第4圖)的直線,其遇到夾持設備的軌道1 4 ( 第3圖)或24(第4圖)處)。In the method of the present invention, as shown in Figs. 3 and 4, An is gradually delayed from Cn, so the stretching direction is gradually inclined from the vertical direction to the conveying direction. In the present invention, the point at which the grip is substantially released (hereinafter referred to as " substantially grip release point ") may be defined by two points, that is, the point Cx (where the film is further upstream from the gripping device Away) and point Ay (which is on the opposite side and pulled from Cx is a line that is almost perpendicular to the film centerline 1 2 (Figure 3) or 22 (Figure 4) conveyed to the next step, which meets The rails of the holding device are at positions 14 (Figure 3) or 24 (Figure 4).
該薄膜的最後拉展方向角度可藉由在拉展步驟的實質結 束點(實質夾持釋放點)處之右左夾持設備間的途徑差(Ay -Αχ(亦即’ I LI - L2丨))與實質夾持釋放點間之距離W(Cx與Ay 間之距離)的比率而決定。因此,拉展方向與至下一個步驟 的輸送方向之傾斜角度Θ爲一可滿足下列關係的角度: t an0 = W/ ( Ay-Ax),也就是說, t an0 = W/ I LI-L2I 一直夾住在第3及4圖的上邊薄膜邊緣,甚至直到在點 Ay後之18(第3圖)或28(第4圖),但是,因爲並不夾住 其它邊緣’故不會在正交方向上產生新的拉展。因此,18 與2 8不爲實質上的夾持釋放點。 如上文,在本發明中,存在於薄膜二邊緣的實質夾持起 點非爲薄膜與夾持設備的右左邊每邊全然嚙合的點。爲了 更嚴格地描述本發明上述定義之二個實質夾持起點,這些 點已定義爲連結左或右夾持點與另一夾持點的直線能幾乎 直角地遇到將薄膜引進夾持步驟之薄膜中心線,且其爲二 -56- 200301374 個位於最上游的夾持點。 類似地’在本發明中,二個實質夾持釋放點定義爲連結 左或右夾持點與另一夾持點的直線能幾乎直角地遇到將輸 送至下一個步驟的薄膜中心線之點,且其爲二個位於最下 游的夾持點。 於本文使用的名稱"幾乎直角地”意謂著該薄膜中心線與 連結左右實質夾持起點或實質夾持釋放點的直線呈9〇±〇 . 5。 之角度。 在使用拉幅機系統拉展機器於左右途徑間提供差異之實 例中,由於機械限制(諸如軌道長度),會在與夾持設備嚙 合的點與實質夾持起點間或在與夾持設備嚙合的點與實質 夾持釋放點間發生大的差排,但是,只要上述定義之從眚 質夾持起點至實質夾持釋放點的途徑滿足式(1 )中的關係, 即可達成本發明之目標。 可藉由在步驟(c)中的輸出寬度W與在右左夾持設備間之 途徑的實質差異I L 1 - L2丨之比率來控制及調整該經拉展的薄 膜之定向軸的傾斜角度。 對偏光板及相位差薄膜來說,經常需要將薄膜定向在與 縱向呈4 5 °。於此實例中,爲了獲得接近4 5。的定向角度, 較佳地滿足下列式(2 ): 式(2 ) ··〇.9W< 丨 LI -L2 丨 <1 , 1 W 〇 更佳地,滿足下列式(3 ): 式(3) : 0 · 97W< I L卜L2 丨 <1 ·〇3W。 只要滿足式(1),可考慮設備成本及產率而如第3至8圖 -57 - 200301374 所顯示般自由地設計拉展步驟用的特定結構。 由將薄膜引進拉展步驟的方向Π)與將薄膜輸送至下一個1 步驟的方向(i i )所製得之角度可爲任意數値’但是’從減 少包含拉展前後之步驟的設備總安裝面積之觀點來看’此 角度較佳地較小且較佳爲3。或較少,更佳爲〇 · 5 °或較少。 此値可例如由在第3及6圖中所顯示的結構而獲得。 在此實質上不改變薄膜行進方向之方法中,難以僅利用 擴大夾持設備的寬度而獲得與縱向呈45°之定向角度(其較 佳地作爲偏光板或相位差薄膜)。如第3圖所示,可藉由在 一次拉展薄膜後提供一薄膜收縮步驟而使丨L1-L2I變大。 拉展比率較佳爲1.1至10.0倍,更佳爲2至10倍。在 其之後的收縮百分比較佳爲1 0%或更大。再者,亦可如第6 圖所顯示般較佳地重覆拉展收縮多次,因爲此可使IL1 -L2 1 變大。 從減少拉展步驟的設備成本之觀點來看,夾持設備軌道 的彎曲次數及彎曲角度較佳地較小。在此觀點中,如第 4 、5及7圖所顯示,該薄膜行進方向較佳地經彎曲同時保 持夾持薄膜二邊緣的狀態,如此,由在夾持薄膜二邊緣的 輸出步驟處之薄膜行進方向與薄膜的實質拉展方向所製得 的角度可傾斜2 0至7 0 °。 在本發明中,用來施加張力同時夾持薄膜二邊緣之薄膜 拉展裝置較佳爲如第3至7圖所顯示之所謂的拉幅機裝置 。亦可使用其它非習知的二維拉幅機,如第8圖所顯示, 其可在拉展步驟中在該夾持設備之二邊緣間提供螺旋差異 -58 - 200301374 的途徑。 在許多實例中,拉幅機型式拉展機器具有一會沿著軌道 行進的夾緊固定鏈結構。但是,當如本發明般使用垂直不 一致的拉展方法時,其會如第3及4圖所顯示般,在步驟 的輸入及輸·出處於一個軌道的結束端與另一個軌道的結束 端產生錯位,且左右邊緣間之嚙合或鬆開不會同步地發生 。於此實例中,實質路徑長度L1及L2不爲簡單的嚙合對 鬆開距離,而是已如上述所描述爲夾持設備夾持薄膜二邊 緣的路徑長度。 若在拉展步驟的輸出處左右邊緣間之薄膜行進速度不同 ’則會發生緻措或偏差。因此,需要右左薄膜夾持設備以 實質上相同的速度輸送薄膜。速度差較佳爲1 %或較少,更 佳地少於0 · 5%,最佳爲少於〇 · 05%。如於本文中所使用的 速度意謂著左右夾持設備每分鐘在每邊軌道上的行進長度 。在一般的拉幅機拉展機器或其類似物中,根據驅動鏈的 扣鏈齒輪循環、驅動馬達及其類似物的頻率,會在速度上 產生數秒或較少的級數之不均勻,故經常會產生數個%的不 均勻’但是,這些不包含在本發明所指出之速度差內。 <收縮〉 可在拉展期間或之後進行該經拉展的聚合物薄膜之收縮 。該收縮只要可消除已在歪斜方向上產生定向的聚合物薄 膜之皺褶就夠了。對收縮薄膜來說,可使用加熱薄膜因此 移除揮發性成分的方法,但是,可使用任何能收縮薄膜的 設備。該薄膜較佳地可收縮至1 / s】ηθ或更多倍,其中Θ爲 -59- 200301374 與縱向有關的方向角。收縮百分比較佳爲1 〇%或更大。 <揮發性成分百分比> 當右左路徑達成差異時,薄膜會產生皺褶或偏差。爲了 角牛決迨些問題’本發明之特徵爲在拉展聚合物薄膜時同時 保ί寸其支撐性負且允g午有5 %或更多的揮發性成分百分比之 狀態存在,然後收縮以減低揮發性成分的百分比。如於本 文中所使用的名稱”保持聚合物薄膜的支撐性質"意謂著夾 住該薄fl吴的二邊而沒有損害薄膜性質。如在本發明中所使 用的揮發性成分百分比意謂著包含在每單位薄膜體積中的 ® 揮發性組分體積,其値可藉由將揮發性組分體積除以薄膜 體積而獲得。 再者,”拉展同時允許有5 %或更多的揮發性成分百分比 之狀態存在"非意謂著在全部的拉展步驟製程中需維持5 % 或更多的揮發性成分百分比,而是意謂著只要在5%或更多 的揮發性成分百分比下拉展即可發揮本發明之效應,在部 分步驟中揮發性成分可爲5 %或較少。 鲁 摻入揮發性成分的方法實例包括鑄塑該薄膜且摻入溶劑 或水之方法、浸泡法、在拉展前以溶劑或水塗佈或噴灑薄 膜及在拉展期間塗佈溶劑或水之方法。親水性聚合物薄膜( 諸如聚乙烯醇)可在高溫高濕度環境中包含水,因此,可藉 由在高濕度環境中於調整濕度後拉展薄膜或在高濕度狀態 下拉展薄膜而摻入該揮發性成分。除了這些方法外,亦可 使用任何能使聚合物薄膜的揮發性成分爲5%或更多之方法 -60- 200301374 較佳的揮發性成分百分比可依聚合物薄膜的種類而不同 。最大的揮發性成分百分比可爲任何値,只要可保持該聚 合物薄膜的支撐性質。對聚乙烯醇來說,揮發性成分百分 比較佳爲1 0至1 00%。對纖維素醯酸酯來說,揮發性成分 百分比較佳爲10至200%。 <彈性模數> 至於聚合物薄膜在拉展前之物理性質,若彈性模數太低 ’則在拉展期間或之後的收縮百分比會減少而皺褶難以消 失;如若過高,則在拉展時需施加大的張力,結果爲必需 增加夾持二邊緣薄膜部分的強度且增加機器負載。在本發 明中,該聚合物薄膜在拉展前之彈性模數較佳爲(就楊式模 數而論)0.01至500百萬帕,更佳爲0.1至500百萬帕。 <皴褶產生至消失的距離> 在歪斜方向產生定向的聚合物薄膜之皺褶若其直到本發 明所指出的實質夾持釋放點時皆消失則不會造成問題。但 是,若從皺褶產生至消失所花的時間長,則會在拉展方向 上產生分散。因此,皺褶較佳地從皺褶產生點開始於儘可 能短的行進距離內消失。爲此目的,例如,可使用能增加 揮發性成分的蒸發速度之方法。 <外來物質> 在本發明中,若外來物質在拉展前黏附至聚合物薄膜, 則表面會變得粗糖。因此’較佳地移除外來物負。右外來 物質存在(特別是在製造偏光板那時),這些會造成顏色/光 學不均勻。亦重要的是讓外來物質直到保護薄膜結合時都 -61- 200301374 不黏附至聚合物薄膜。因此,該偏光板較佳地在漂浮灰塵 儘可能減低的環境中製造。在本發明中所使用的外來物質 量爲一將黏附至薄膜表面的外來物質之重量除以表面積所 獲得的値,可由每平方公尺的克數來表示。該外來物質的 量較佳爲1克/平方公尺或較少,更佳爲〇·5克/平方公尺 或較少。較小的量更佳。 移除外來物質的方法並無特別限制,可使用任何方法只 要其可在拉展之前移除外來物質而不會相反地影響聚合物 薄膜。其實例包括噴射水流以擦除外來物質之方法、利用 噴氣擦除外來物質的方法及使用布料、橡膠或其類似物之 葉片來擦除外來物質的方法。 <乾燥> 只要所產生的皺褶消失,可使用任何乾燥條件。但是, 較佳地調整乾燥條件使得在獲得想要的定向角度後能於儘 可能短的行進距離內到達乾燥點。乾燥點意謂著在環境中 薄膜的表面溫度變成等於環境溫度的位置。從此理由,乾 燥速度亦較佳地儘可能地高。 <乾燥溫度> 只要所產生的皺褶消失,可使用任何乾燥條件,但是, 該條件會依拉展的薄膜而變化。在使用聚乙烯醇薄膜製備 根據本發明之偏光板的實例中,該乾燥溫度較佳地從2 〇至 100°C,更佳地從40至90°C。 在完成步驟後’乾燥聚合物薄膜之最後的揮發性成分較 {土爲3 %或較少’更佳爲2 %或較少,仍然更佳爲1 . 5 %或較 74 74The final stretching direction angle of the film can be determined by the path difference between the right and left clamping devices at the substantial end point (substantial clamping release point) of the stretching step (Ay-Αχ (ie, 'I LI-L2 丨) ) And the distance W (distance between Cx and Ay) between the substantial grip release point. Therefore, the inclination angle Θ of the stretching direction and the conveying direction to the next step is an angle that can satisfy the following relationship: t an0 = W / (Ay-Ax), that is, t an0 = W / I LI-L2I It has been clamped on the upper film edge of Figures 3 and 4, even up to 18 (Figure 3) or 28 (Figure 4) after the point Ay, but because it does not clamp the other edges, it will not be in the right A new stretch is generated in the intersection direction. Therefore, 18 and 28 are not substantial grip release points. As mentioned above, in the present invention, the substantial clamping starting point existing at the two edges of the film is not the point where the film completely meshes with each of the right and left sides of the clamping device. In order to describe more strictly the starting points of the two definitions of the present invention, these points have been defined as the straight line connecting the left or right clamping point with another clamping point which can almost meet the point of introducing the film into the clamping step. The centerline of the film is two-56- 200301374 upstream clamping points. Similarly, in the present invention, two substantially gripping release points are defined as the points where the straight line connecting the left or right gripping point and the other gripping point can almost meet the centerline of the film to be conveyed to the next step , And it is the two clamping points located at the most downstream. As used herein, the term " almost right-angled " means that the centerline of the film and the straight line connecting the left and right substantial clamping start points or substantial clamping release points are at an angle of 90 ± 0.5. When using a tenter system In the example where the stretching machine provides a difference between the left and right paths, due to mechanical constraints (such as the length of the track), it will be between the point that engages the gripping device and the starting point of the substantial grip or between the point that engages the gripping device and the substantial grip A large difference occurs between the release points, but as long as the above-defined path from the starting point of the mass clamp to the release point of the substantial clamp satisfies the relationship in equation (1), the goal of the present invention can be achieved. The ratio of the output width W in step (c) to the substantial difference in the path between the right and left clamping devices IL 1-L2 丨 is used to control and adjust the tilt angle of the oriented axis of the stretched film. Polarizer and phase For poor films, it is often necessary to orient the film at 45 ° to the longitudinal direction. In this example, in order to obtain an orientation angle close to 45 °, the following formula (2) is preferably satisfied: Formula (2) ··· .9W < 丨 LI -L2 < 1, 1 W 〇 More preferably, the following formula (3) is satisfied: Formula (3): 0 · 97W < The specific structure for the stretching step can be freely designed as shown in Figures 3 to 8 -57-200301374. From the direction of introducing the film to the stretching step (ii) and the direction of conveying the film to the next 1 step ( ii) The angle produced can be any number 'but' from the viewpoint of reducing the total installation area of the equipment including the steps before and after stretching ', this angle is preferably smaller and more preferably 3. or less, More preferably, it is 0.5 ° or less. This can be obtained, for example, from the structure shown in Figs. 3 and 6. In this method that does not substantially change the direction of travel of the film, it is difficult to use only an enlarged clamping device. To obtain an orientation angle of 45 ° from the longitudinal direction (which is preferably used as a polarizing plate or a retardation film). As shown in FIG. 3, it can be achieved by providing a film shrinking step after stretching the film once. L1-L2I becomes larger. The stretch ratio is preferably 1.1 to 10.0 times, more preferably 2 to 10 times. Among them The subsequent shrinkage percentage is preferably 10% or more. Furthermore, it is also possible to repeat the stretch shrinkage multiple times as shown in Figure 6, because this can make IL1-L2 1 larger. From the viewpoint of the equipment cost of the stretching step, the number of bending times and the bending angle of the clamping equipment track are preferably small. In this viewpoint, as shown in Figs. 4, 5, and 7, the film traveling direction is preferably After bending, the state of the two edges of the clamping film is maintained, so that the angle made by the film traveling direction and the substantial stretching direction of the film at the output step of clamping the second edge of the film can be inclined by 20 to 70 °. In the present invention, the film stretching device for applying tension while holding the two edges of the film is preferably a so-called tenter device as shown in FIGS. 3 to 7. Other non-conventional two-dimensional tentering machines can also be used, as shown in Figure 8, which can provide a spiral difference -58-200301374 approach between the two edges of the clamping device during the stretching step. In many instances, tenter type stretch machines have a clamping chain structure that travels along a track. However, when a vertically inconsistent stretch method is used as in the present invention, as shown in Figs. 3 and 4, the input and output of the steps are generated at the end of one track and the end of the other track. Misalignment, and the engagement or release between the left and right edges does not occur synchronously. In this example, the actual path lengths L1 and L2 are not the simple meshing pair release distances, but have been the path lengths of the two edges of the film held by the holding device as described above. If the film traveling speed is different between the left and right edges at the output of the stretching step, measures or deviations will occur. Therefore, the right and left film holding devices are required to convey the film at substantially the same speed. The speed difference is preferably 1% or less, more preferably less than 0.5%, and most preferably less than 0.55%. As used herein, speed means the length of travel of the left and right clamping devices on each side of the track per minute. In a general tenter stretching machine or the like, depending on the frequency of the chain of the drive chain, the frequency of the drive motor and the like, unevenness of a few seconds or less may occur in the speed, so Non-uniformities of several% are often produced ', however, these are not included in the speed difference indicated by the present invention. < Shrinkage > Shrinkage of the stretched polymer film may be performed during or after stretching. This shrinkage is sufficient as long as the wrinkles of the polymer film which has been oriented in the skew direction are eliminated. For shrink films, methods that heat the film and thus remove volatile components can be used, but any device that can shrink the film can be used. The film is preferably shrinkable to 1 / s] ηθ or more, where Θ is -59- 200301374 directional angle related to the longitudinal direction. The shrinkage percentage is preferably 10% or more. < Percent of Volatile Components > When a difference is reached between the right and left paths, the film is wrinkled or deviated. In order to solve the problems of the horns, the present invention is characterized in that when the polymer film is stretched, its supportability is negative and the state of allowing 5% or more volatile component percentage exists, and then shrinks to Reduce the percentage of volatile components. The name "maintaining the supporting properties of the polymer film" as used herein means to sandwich the two sides of the thin film without impairing the film properties. The percentage of volatile ingredients as used in the present invention means The volume of volatile components contained in a unit of film volume can be obtained by dividing the volume of volatile components by the volume of the film. Furthermore, "stretching allows 5% or more volatility at the same time. Existence of the percentage of sexual ingredients " does not mean that 5% or more volatile ingredient percentages must be maintained throughout the stretching step process, but means that as long as 5% or more volatile ingredient percentages are maintained The effect of the present invention can be exerted by pulling down, and the volatile component may be 5% or less in some steps. Examples of the method of incorporating volatile ingredients include a method of casting the film and incorporating a solvent or water, a dipping method, coating or spraying the film with a solvent or water before stretching, and applying a solvent or water during stretching method. A hydrophilic polymer film (such as polyvinyl alcohol) can contain water in a high-temperature and high-humidity environment. Therefore, the film can be incorporated by stretching the film after adjusting the humidity in a high-humidity environment or by stretching the film under a high-humidity state. Volatile ingredients. In addition to these methods, any method that can make the volatile component of the polymer film 5% or more can be used. -60- 200301374 The preferred percentage of volatile components can vary depending on the type of polymer film. The maximum percentage of volatile components can be any rhenium, so long as the supporting properties of the polymer film are maintained. For polyvinyl alcohol, the percentage of volatile components is preferably 10 to 100%. For cellulose acetate, the percentage of volatile components is preferably 10 to 200%. < Modulus of elasticity > As for the physical properties of the polymer film before stretching, if the modulus of elasticity is too low, then the percentage of shrinkage during or after stretching will decrease and the wrinkles will not disappear; if it is too high, then When stretching, a large tension is applied. As a result, it is necessary to increase the strength of the two edge film portion and increase the machine load. In the present invention, the elastic modulus of the polymer film before stretching is preferably (in terms of Young's modulus) 0.01 to 500 million Pascals, and more preferably 0.1 to 500 million Pascals. < Distance from crease generation to disappearance > If the wrinkles of the polymer film which are oriented in the skew direction disappear until the substantial pinch release point indicated in the present invention, it will not cause problems. However, if it takes a long time from wrinkle generation to disappearance, dispersion occurs in the stretch direction. Therefore, the wrinkle preferably disappears from the point where the wrinkle is generated within the shortest possible travel distance. For this purpose, for example, a method capable of increasing the evaporation rate of volatile components can be used. < Foreign substance > In the present invention, if the foreign substance adheres to the polymer film before stretching, the surface becomes coarse sugar. Therefore, it is better to remove the foreign object. Right foreign matter is present (especially when polarizing plates are made), these can cause color / optical unevenness. It is also important to keep foreign materials from sticking to the polymer film until the protective film is bonded. Therefore, the polarizing plate is preferably manufactured in an environment in which floating dust is minimized. The amount of the foreign substance used in the present invention is a 値 obtained by dividing the weight of the foreign substance adhered to the film surface by the surface area, and can be expressed in grams per square meter. The amount of the foreign substance is preferably 1 g / m 2 or less, and more preferably 0.5 g / m 2 or less. Smaller amounts are better. The method of removing the foreign substance is not particularly limited, and any method may be used as long as it can remove the foreign substance before stretching without adversely affecting the polymer film. Examples thereof include a method of jetting a water stream to erase a foreign substance, a method of jetting a foreign substance using a jet, and a method of using a blade of cloth, rubber, or the like to erase a foreign substance. < Drying > As long as the wrinkles generated disappear, any drying conditions can be used. However, it is better to adjust the drying conditions so that the drying point can be reached within the shortest possible travel distance after obtaining the desired orientation angle. The drying point means a position where the surface temperature of the film becomes equal to the ambient temperature in the environment. For this reason, the drying speed is also preferably as high as possible. < Drying temperature > Any drying conditions can be used as long as the generated wrinkles disappear, but the conditions will vary depending on the stretched film. In the case where the polarizing plate according to the present invention is prepared using a polyvinyl alcohol film, the drying temperature is preferably from 20 to 100 ° C, more preferably from 40 to 90 ° C. After the completion of the step, the final volatile component of the 'dried polymer film is better than {3% or less of soil], preferably 2% or less, still more preferably 1.5% or more 74 74
少ο 如此,在本發明的較佳具體實施例中,該拉展方法包括 (1 )將薄膜至少在正交方向上拉展1 . 1至20 . 〇倍; (1 1 )在夾持裝置的機器方向之二邊緣間提供1 %或較少的 薄膜行進速度差; (i i i )彎曲該薄膜行進方向同時夾持薄膜的二邊緣,如此 在夾持薄膜二邊緣的步驟中之輸出處的薄膜行進方向與薄 膜實質拉展方向間之角度變成20至70°, (i v )拉展該薄膜同時保持該聚合物薄膜的支撐性質,並 允許5%或更多的揮發性成分百分比之狀態存在,然後減低 揮發性成分以收縮該薄膜。 再者,在下列描述較佳的不同狀態。當聚合物薄膜爲聚 乙烯醇薄膜且使用硬化劑時,拉展前後與水的膨潤百分比 較佳地不同,以便能不解除但是可保持該拉展成歪斜方向 的狀態。更特別地,最好拉展前之膨潤百分比高而拉展與 乾燥後之膨潤百分比變低。更佳地,拉展前與水的膨潤百 分比爲3%或更大,而乾燥後之膨潤百分比爲3%或較少。 <膨潤百分比> 在本發明中,當該聚合物薄膜爲聚乙烯醇且使用硬化劑 時,拉展前後與水的膨潤百分比較佳地不同,以便能不解 除但是可保持該拉展成歪斜方向的狀態。更特別地,最好 拉展前之膨潤百分比高及拉展與乾燥後之膨潤百分比變低 。更佳地,拉展前與水的膨潤百分比爲3%或更大而乾燥後 200301374 之膨潤百分比爲3 %或較少。 <彎曲部分的規定> 經常需要能調整本發明之夾持設備軌道的軌道以具有大 之彎曲比率。爲了避免由於突然彎曲而造成薄膜夾持設備 彼此干擾或避免應力局部凝結之目的,該夾持設備之軌道 較佳地在彎曲部分拉成圓弧形。 <拉展速度> 在本發明中,薄膜的拉展速度較佳地較高,當以每單位 時間的拉展倍率表示時,其爲1 . 1倍/分鐘或更大,較佳爲 2倍/分鐘或更大。縱向行進速度爲〇.1公尺/分鐘或更大 ’較佳爲1公尺/分鐘或更大。考慮到產率,較高的行進速 度較佳。在任一實例中,上限可依拉展薄膜與拉展機器而 不同。 <縱向張力> 在本發明中’在夾持設備夾持薄膜二邊緣的同時,該薄 膜較佳地已繃緊以便容易夾持。該方法的特定實例包括在 縱向施加張力以使該薄膜繃緊的方法。在拉展前張力會依 薄膜的狀態而不同,但是較佳爲施加至使該薄膜不鬆開的 程度。 <拉展溫度> 在本發明中,若周溫至少高於包含在薄膜中的揮發性成 分之固化點時,則其於拉展薄膜時即足夠。在該薄膜爲聚 乙烯醇的實例中,該周溫較佳爲2 5 °C或更大。在拉展已浸 泡在碘/硼酸中用來製造偏光薄膜的聚乙烯醇實例中,該周 -64- 2卯301374 溫較佳從2 5至9 (TC。 <拉展濕度> 在拉展具有水作爲揮發性成分的薄膜實例中(諸如聚乙烯 醇或纖維素醯酸酯),可在濕度調整環境中拉展該薄膜。在 聚乙烯醇的實例中,該濕度較佳爲50%或更大,更佳爲80% 或更大,仍然更佳爲90%或更大。 <偏光薄膜用之聚合物薄膜> 在本發明中,該欲拉展的聚合物薄膜無特別限制可使用 一包含具有適當熱塑性的聚合物之薄膜。該聚合物實例包 括PVA、聚碳酸酯、纖維素醯酸酯及聚碾。 該薄膜在拉展前之厚度無特別限制,但是,考慮到薄膜 夾持穩定性與拉展一致性,該厚度較佳爲1微米至1毫米 ,更佳爲20至200微米。 該偏光薄膜用之聚合物較佳爲PVA。PVA通常可藉由皂化 聚醋酸乙烯酯而獲得,但是可包含一可與醋酸乙烯酯共聚 合的組分,諸如不飽和羧酸、不飽和磺酸、烯烴類及乙烯 基醚類。同樣地,可使用包含乙醯乙醯基、磺酸基團、羧 基、氧化烯基團或其類似物之經改性的PVA。 PVA的皂化程度無特別限制,但是考慮到溶解度及其類 似性質,較佳爲80至100莫耳%,更佳爲90至1〇〇莫耳% 。同樣地,PVA的聚合程度無特別限制,但是較佳爲1,000 至 1 0 , 000,更佳爲 1,5 00 至 5,000。 <染色配方/方法> 該偏光薄膜可藉由染色PVA而獲得,而該染色步驟可利 -65- 200301374 用氣相或液相吸附來進行。至於液相染色實例,當使用碘 時,該染色可藉由將PVA薄膜浸泡在碘-碘化鉀水溶液中而 進行。碘較佳爲〇 ·丨至20克/升,碘化鉀較佳爲1至200 克/升,碘與碘化鉀的重量比率較佳爲1至200。染色時間 較佳爲10至5,000秒,液體溫度較佳爲5至60 °C。染色方 法無僅限制於浸泡,而是可使用任何方法,諸如塗佈或噴 灑碘或染料溶液。該染色步驟可在本發明之拉展步驟前或 後提供,但是,該染色較佳地在拉展步驟前於液相中進行 ’因爲該薄膜會經適當的膨脹而使其拉展容易。 <力口入硬化劑(交聯劑)/金屬鹽> 在藉由拉展PVA而製造偏光薄膜的方法中,較佳地使用 一能交聯PVA的添加劑。特別是,當使用本發明之歪斜拉 展方法時,若PVA在拉展步驟輸出時的硬化度足夠,則PVA 的定向方向會由於步驟中的張力而偏移。因此,較佳地在 拉展步驟前或在拉展步驟中藉由將PVA浸泡在交聯劑溶液 或藉由塗佈該溶液而將交聯劑摻入PVA。該將交聯劑授予 至PVA薄膜的方法無特別限制,可使用任何方法諸如以溶 液浸泡、塗佈或噴灑在薄膜,但是,浸泡法及塗佈法較佳 。至於塗佈設備,可使用任何一般熟知的設備,諸如滾筒 塗佈機、沖模塗佈機、棒式塗佈機、滑動塗佈機及幕簾塗 佈機。同樣地,將充滿溶液的布料、棉花、多孔材料或其 類似物帶至與薄膜接觸的方法較佳。至於交聯劑,可使用 在美國Re 2 3 2 897中描述的那些,但是,在實務上較佳地使 用硼酸及硼砂。此外,亦可組合著使用金屬鹽,諸如鋅、 - 66- 200301374 鈷 '鍩、鐵、鎳及錳。 在加入硬化劑後,可提供沖洗/水洗滌步驟。 可在薄膜嚙合進拉展機器之前或之後授予硬化劑。此可 在第3及4圖中所顯示的實例之任何步驟中進行直到步驟(b ) 結束,其中該拉展實質上在正交方向上完成。 <偏光板> 除了碘外,亦較佳的是以兩色染料染色該薄膜。特定的 兩色染料實例包括染料型式化合物,諸如以偶氮爲基礎的 染料、以芪爲基礎的染料、以吡唑嘮爲基礎的染料、以三 苯基甲烷爲基礎的染料、以喹啉爲基礎的染料、以噚畊爲 基礎的染料、以噻啶爲基礎的染料及以蒽醌爲基礎的染料 。可溶於水的化合物較佳,但是本發明不限制於此。同樣 地,較佳地將親水性取代基(諸如磺酸基團、胺基及羥基) 引進這些兩色分子中。特定的兩色分子實例包括C.I.直接 黃1 2、C . I ·直接橙3 9、C · I .直接橙7 2、C · I ·直接紅3 9、C · I . 直接紅7 9、C . I .直接紅8 1、C · I .直接紅8 3、C . I .直接紅8 9 、(:.1.直接紫48、C.I.直接藍67、C.I.直接藍90、C.I. 直接綠5 9、C · I .酸性紅3 7及描述在J P - A - 6 2 - 7 0 8 0 2、J P -A-l- 1 6 1 202 ' JP-A- 1 - 1 7 2 906 ^ JP - A - 1 - 1 7 2 9 0 7 ^ JP-A-1-183602、 JP-A,1-248105、 JP-A-1-265205 及 JP-A-7-261024 中的染料。這些兩色分子可以游離酸、鹼金屬鹽、銨鹽或 胺鹽使用。藉由混合二種或多種這些兩色分子可製造出具 有不同顏色的偏光板。混合當偏光軸直角相交時可提供黑 顏色的化合物(染料)或混合不同的兩色分子以提供黑顏色 -67- 200301374 之偏光裝置或偏光板較佳,因爲單一的板透射率與偏光程 度二者皆優良。 本發明之拉展方法亦可較佳地使用來製造所謂的以聚亞 乙烯基爲基礎的偏光薄膜,其中該PVA或聚氯乙烯經脫水 或除氯以形成一聚烯結構,且藉由共軛雙鍵而獲得偏光性 〇 I I .透明保護薄膜Less so, in a preferred embodiment of the present invention, the stretching method includes (1) stretching the film at least 1.1 to 20.0 times in an orthogonal direction; (1 1) in a clamping device Provide 1% or less film travel speed difference between the two edges of the machine direction; (iii) bend the film travel direction while holding the two edges of the film, so that the film at the output in the step of holding the two edges of the film The angle between the direction of travel and the substantial stretching direction of the film becomes 20 to 70 °, (iv) stretching the film while maintaining the support properties of the polymer film, and allowing the state of 5% or more volatile components to exist, The volatile components are then reduced to shrink the film. Furthermore, the preferred different states are described below. When the polymer film is a polyvinyl alcohol film and a hardener is used, the swelling percentage with water before and after stretching is preferably different so that the stretching can be maintained in a skewed state without being released. More specifically, it is preferable that the swelling percentage before stretching is high and the swelling percentage after stretching and drying is low. More preferably, the percentage of swelling with water before stretching is 3% or more, and the percentage of swelling after drying is 3% or less. < Percent swelling > In the present invention, when the polymer film is polyvinyl alcohol and a hardener is used, the percentage of swelling with water before and after stretching is preferably different, so that the stretching can be maintained without release. Skewed state. More specifically, it is preferable that the percentage of swelling before stretching and the percentage of swelling after stretching and drying become low. More preferably, the percentage of swelling with water before stretching is 3% or greater and the percentage of swelling after drying 200301374 is 3% or less. < Specification of Bending Part > It is often necessary to be able to adjust the track of the holding device track of the present invention to have a large bending ratio. In order to prevent the film clamping devices from interfering with each other due to sudden bending or to prevent localized stress from condensing, the track of the clamping device is preferably drawn into a circular arc shape at the curved portion. < Stretching speed > In the present invention, the stretching speed of the film is preferably higher, and when expressed as a stretching magnification per unit time, it is 1.1 times / minute or more, preferably 2 times / minute or more. The longitudinal traveling speed is 0.1 m / min or more ', preferably 1 m / min or more. Considering the yield, a higher traveling speed is better. In either instance, the upper limit may vary depending on the stretch film and stretch machine. < Longitudinal tension > In the present invention, 'while the clamping device clamps the two edges of the film, the film is preferably taut for easy clamping. Specific examples of the method include a method of applying tension in the longitudinal direction to make the film taut. The tension before stretching varies depending on the state of the film, but it is preferably applied to such an extent that the film does not loosen. < Stretch temperature > In the present invention, if the ambient temperature is at least higher than the curing point of the volatile component contained in the film, it is sufficient when the film is stretched. In the case where the film is polyvinyl alcohol, the peripheral temperature is preferably 25 ° C or more. In the example of PVA that has been immersed in iodine / boric acid to make polarizing films, the temperature of this week-64- 2 卯 301374 is preferably from 2 5 to 9 (TC. ≪ Pretch humidity > In the case of a film having water as a volatile component (such as polyvinyl alcohol or cellulose acetate), the film can be stretched in a humidity-adjusted environment. In the example of polyvinyl alcohol, the humidity is preferably 50% Or more, more preferably 80% or more, still more preferably 90% or more. ≪ Polymer film for polarizing film > In the present invention, the polymer film to be stretched is not particularly limited A film containing a polymer having a suitable thermoplasticity may be used. Examples of the polymer include PVA, polycarbonate, cellulose acetate, and polymill. The thickness of the film before stretching is not particularly limited, but considering the film The clamping stability is consistent with the stretch, and the thickness is preferably 1 micrometer to 1 millimeter, and more preferably 20 to 200 micrometers. The polymer for the polarizing film is preferably PVA. PVA can usually be saponified by polyvinyl acetate It can be obtained by ester, but it can contain a copolymerizable with vinyl acetate. Components such as unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, and vinyl ethers. Similarly, those containing acetamidine, sulfonate, carboxyl, oxyalkylene, or the like can be used. Modified PVA. The degree of saponification of PVA is not particularly limited, but considering solubility and similar properties, it is preferably 80 to 100 mole%, more preferably 90 to 100 mole%. Similarly, the PVA's The degree of polymerization is not particularly limited, but is preferably 1,000 to 10,000, and more preferably 1,500 to 5,000. ≪ Dyeing formula / method > The polarizing film can be obtained by dyeing PVA, This dyeing step can be performed by gas-phase or liquid-phase adsorption. As for the liquid-phase dyeing example, when using iodine, the dyeing can be performed by immersing a PVA film in an iodine-potassium iodide aqueous solution. Iodine It is preferably from 0.00 to 20 g / L, potassium iodide is preferably from 1 to 200 g / L, and the weight ratio of iodine to potassium iodide is preferably from 1 to 200. Dyeing time is preferably from 10 to 5,000 seconds, and liquid temperature It is preferably 5 to 60 ° C. The dyeing method is not limited to soaking, but any method can be used. , Such as coating or spraying an iodine or dye solution. The dyeing step may be provided before or after the stretching step of the present invention; however, the dyeing is preferably performed in the liquid phase before the stretching step, because the film will undergo Proper expansion makes it easy to stretch. ≪ Introducing hardener (crosslinking agent) / metal salt > In the method of manufacturing a polarizing film by stretching PVA, it is preferable to use a crosslinkable PVA In particular, when the skew stretching method of the present invention is used, if the hardness of the PVA at the output of the stretching step is sufficient, the orientation direction of the PVA may be shifted due to the tension in the step. Therefore, it is preferable to incorporate the crosslinking agent into the PVA before or during the stretching step by soaking the PVA in the crosslinking agent solution or by coating the solution. The method of granting the cross-linking agent to the PVA film is not particularly limited, and any method such as dipping, coating, or spraying the film with a solution may be used, but the dipping method and the coating method are preferred. As for the coating equipment, any generally well-known equipment such as a roll coater, a die coater, a bar coater, a slide coater, and a curtain coater can be used. Likewise, a method of bringing a solution-filled cloth, cotton, porous material, or the like into contact with the film is preferred. As the cross-linking agent, those described in U.S. Re 2 3 2 897 can be used, but boric acid and borax are preferably used in practice. In addition, metal salts such as zinc, -66- 200301374 cobalt 'rhenium, iron, nickel, and manganese can also be used in combination. After the hardener is added, a rinse / water wash step may be provided. The hardener can be granted before or after the film engages into the stretch machine. This can be done in any of the steps of the example shown in Figures 3 and 4 until the end of step (b), where the stretching is done substantially orthogonally. < Polarizer > In addition to iodine, it is also preferable to dye the film with a two-color dye. Examples of specific two-color dyes include dye-type compounds such as azo-based dyes, stilbene-based dyes, pyrazolium-based dyes, triphenylmethane-based dyes, and quinoline-based dyes. Basic dyes, plough-based dyes, thiamine-based dyes, and anthraquinone-based dyes. Water-soluble compounds are preferred, but the invention is not limited thereto. Likewise, it is preferable to introduce hydrophilic substituents such as sulfonic acid group, amine group and hydroxyl group into these two-color molecules. Specific examples of two-color molecules include CI Direct Yellow 1 2, C. I. Direct Orange 3 9, C. I. Direct Orange 7 2, C. I. Direct Red 3 9, C. I. Direct Red 7 9, C I. Direct Red 8 1, C · I. Direct Red 8 3, C. I. Direct Red 8 9, (:. 1. Direct Violet 48, CI Direct Blue 67, CI Direct Blue 90, CI Direct Green 5 9 , C · I. Acid Red 3 7 and described in JP-A-6 2-7 0 8 0 2, JP -Al- 1 6 1 202 'JP-A- 1-1 7 2 906 ^ JP-A-1 -1 7 2 9 0 7 ^ Dye in JP-A-1-183602, JP-A, 1-248105, JP-A-1-265205, and JP-A-7-261024. These two-color molecules can free acid , Alkali metal salt, ammonium salt or amine salt. By mixing two or more of these two-color molecules, polarizing plates with different colors can be manufactured. Mixing compounds (dye) that can provide black color when the polarization axes intersect at right angles, or Polarizing devices or polarizing plates that mix different two-color molecules to provide black color-67-200301374 are better, because a single plate has excellent transmittance and degree of polarized light. The stretch method of the present invention can also be used better. Manufacture of so-called polyvinylidene based Polarizing film, wherein the dehydrated PVA or polyvinyl chloride or chlorine to form a polyene structure, and the conjugated double bonds is obtained by polarizing square I I. The transparent protective film
本發明之偏光板通常將透明保護薄膜黏附至偏光薄膜的 I 二表面或一邊表面而使用。保護薄膜的種類無特別限制, 例如,可使用纖維素酯類(諸如纖維素醋酸酯、纖維素醋酸 酯丁酸酯及纖維素丙酸酯)、聚碳酸酯、聚烯烴、聚苯乙烯 及聚酯。 該保護薄膜通常以捲筒形式進料,較佳地連續黏附至與 其縱向相符合的長偏光板。於此,該保護薄膜的定向軸(相 位落後軸)可以任何方向進行,但是考慮到簡單及容易操作 ,該保護薄膜的定向軸較佳地與縱向平行。 春 在保護薄膜的相位落後軸(定向軸)與偏光薄膜的吸收軸( 拉展軸)間之角度亦無特別限制,可根據偏光板的使用末端 適當地設定。本發明之長偏光板的吸收軸不平行於縱向, 因此,當具有與縱向平行的定向軸之保護薄膜連續地黏附 至本發明之長度偏光板時,可獲得一偏光薄膜的吸收軸與 保護薄膜的定向軸不平行之偏光板。結合偏光薄膜與保護 薄膜以使偏光薄膜的吸收軸與保護薄膜的定向軸不平行地 行進之偏光板具有優良的尺寸穩定性。當該偏光板使用於 -68 - 74 74The polarizing plate of the present invention is generally used by attaching a transparent protective film to the two or one surface of the polarizing film. The type of the protective film is not particularly limited, and for example, cellulose esters such as cellulose acetate, cellulose acetate butyrate, and cellulose propionate, polycarbonate, polyolefin, polystyrene, and poly ester. The protective film is usually fed in the form of a roll, and is preferably continuously adhered to a long polarizing plate conforming to its longitudinal direction. Here, the orientation axis (phase backward axis) of the protective film can be performed in any direction, but in view of simplicity and easy operation, the orientation axis of the protective film is preferably parallel to the longitudinal direction. The angle between the phase lag axis (orientation axis) of the protective film and the absorption axis (stretch axis) of the polarizing film is not particularly limited, and it can be appropriately set according to the end of the polarizing plate. The absorption axis of the long polarizing plate of the present invention is not parallel to the longitudinal direction. Therefore, when a protective film having an orientation axis parallel to the longitudinal direction is continuously adhered to the length polarizing plate of the present invention, an absorption axis and a protective film of a polarizing film can be obtained. The orientation axis is not parallel to the polarizer. A polarizing plate that combines a polarizing film and a protective film so that the absorption axis of the polarizing film and the orientation axis of the protective film do not run parallel to each other has excellent dimensional stability. When this polarizer is used at -68-74 74
液晶顯示器時此性能可特別有利地發揮。在保護薄膜的相 位落後軸與偏光薄膜的吸收軸間之傾斜角度較佳地從1 〇至 9 0 °。隨著此傾斜角度,可發揮高尺寸穩定性效應。 通常來說,該保護薄膜的阻滯較佳地低。但是,當偏光 薄膜的吸收軸與保護薄膜的定向軸不平行時,特別是,^ 保護薄吴之阻滯値局於固定値時,線性偏光會不利地改變 成橢圓偏光,因爲偏光軸與保護薄膜的定向軸(相位落後軸) 呈歪斜地偏移。因此,該保護薄膜的阻滯(例如,在63 2 . 8 奈米處)較佳地爲10奈米或較少,更佳爲5奈米或較少。 考慮到此低阻滯,可使用作爲保護薄膜的聚合物較佳爲纖 維素三醋酸酯。同樣地,較佳地使用聚烯烴類,諸如日翁 耐克斯(ZEONEX)、日翁拿(ZEONOR)(二者由日本日翁有限公 司(Nippon Zeon Co.,Ltd.)製造)及阿同(ARTON)(由 JSR 製造)。其它實例包括描述在〗Ρ-Α·8-110402及:ίΡ-Α-11-29 3 1 1 6中之無雙折射的光學樹脂材料。 在本發明之偏光板的保護薄膜表面上,可提供任何功能 層,諸如補償LCD的視角用之光學異方向層、改善顯示器 視野用之防眩或抗反射層及改善LCD亮度用而具有分離PS 波功能(由於異方向散射或異方向光學干擾)的層(例如,聚 合物分散液晶層、膽固醇液晶層)(插述在j p - A - 4 - 2 2 9 8 2 8 、JP-A-6-75115及JP-A-8-50206中)、提昇偏光板耐擦傷 性用之硬被覆層、防止水分或氧擴散用之氣體阻礙層、提 昇對偏光薄膜的黏附強度用之容易黏附層、黏著劑或壓力 敏感的黏著劑及授予光滑用之層。 -69 - 200301374 該功能層可提供在偏光薄膜邊或在與偏光薄膜相反的表 面。提供功能層的那邊可根據目的適當地選擇。 在本發明之偏光薄膜的一邊表面或二表面上,可直接地 黏附上不同的功能薄膜作爲保護薄膜。該功能薄膜之實例 包括相位差薄膜(諸如λ/ 4板及λ/ 2板)、光散射薄膜、提 供在偏光板的相反表面上而具有導電層之塑膠單元、具有 異方向散射或異方向光學干擾功能的亮度改善薄膜、反射 板及具有半透反射式功能之反射板。 至於偏光板的保護薄膜,可堆疊一片或數片上述描述的 較佳保護薄膜。可將相同保護薄膜黏附至偏光薄膜的二表 面,或黏附至二表面的保護薄膜可彼此具有不同功能及物 理性質。亦可將上述描述的保護薄膜僅黏附至一邊表面而 不將該保護薄膜黏附至相反表面,而是直接在上面提供一 壓力敏感的黏著層用以將液晶單元直接黏附於此。在此實 例中,較佳地在壓力敏感的黏著劑之外面邊提供一可釋放 的分離薄膜。 <黏著劑〉 用來結合偏光薄膜與保護薄膜之黏著劑無特別限制,其 實例包括以PVA爲基礎的樹脂(包括經改性的PVA,諸如乙 醯乙醯基、磺酸基團、羧酸基團及氧化烯基團)及硼化合物 水溶液。在這些當中,以PVA爲基礎的樹脂較佳。同樣地 ,可將硼化合物或碘化鉀的水溶液加入至PVA樹脂。黏著 層在乾燥後之厚度較佳爲0.01至10微米,更佳爲0.05至 5微米 -70- 200301374 <製造偏光薄膜與保護薄膜的全步驟> 在本發明中,提供一以減低揮發性成分百分比來收縮該 經拉展的薄膜之乾燥步驟’但是在乾燥後或期間,於將保 護薄膜黏附到薄膜之至少一邊表面後,較佳地提供一後加 熱薄膜步驟。黏附保護薄膜的方法之特定實例包括在乾燥 步驟期間使用黏著劑將保護薄膜黏附至偏光薄膜,同時保 持夾住偏光薄膜二邊緣的狀態,然後切割二邊緣的方法; 及在乾燥後釋放出偏光薄膜二邊緣的夾持部分、切割薄膜 的二邊緣及於此黏附一保護薄膜的方法。對切割邊緣來說 ’可使用一般技術,例如,使用刀具(諸如切邊工具)切割 邊緣的方法或使用雷射的方法。較佳地加熱該結合薄膜以 便乾燥該黏著劑且改善偏光性能。加熱條件會依黏著劑而 不同,但是在水性黏著劑的實例中,加熱溫度較佳爲3 0 °C 或更大,更佳爲40至100°C,仍然更佳爲50至801。考 慮到性能及製造效率,這些步驟較佳地在全製造線中進行 〇 <衝壓> 第9圖顯示出習知的偏光板衝壓實例,而第2圖顯示出 本發明之偏光板衝壓實例。如第9圖所顯示,在習知的偏 光板中,偏光板的吸收軸7 1 (換句話說,拉展軸)與縱向7 2 相吻合;然而如第2圖所顯示,在本發明之偏光板中,偏 光板的吸收軸81 (換句話說,拉展軸)與縱向82傾斜45。, 此角度與在偏光板的吸收軸與液晶單元其自身的垂直或橫 向間製得(當與LCD中的液晶單元黏附時)之角度吻合,因 -71- 200301374 此,在衝壓步驟時不需歪斜衝壓。再者,如可從第2圖看 見,因爲本發明之偏光板沿著縱向直線切割,亦可不衝壓 長偏光板而藉由沿著縱向縱切來製造一可實用的偏光板, 此明顯地保証有高產率。 如上所述,此衝壓可在此狀態或在疊置透明保護薄膜、 偏光薄膜及光學補償層後進行。 I I I .光學補償層 本發明之光學補償層可藉由直接在透明載體上或透過定 0 向薄膜層化一光學異方向層而完成。可使用在本發明之光 學補償層可粗略地分類成下列二種組成。 (1) 一種光學補償層,其特徵爲該光學異方向層爲一具有 負型雙折射性質且由一具有圓盤型結構單元的化合物所組 成之層,該圓盤型結構單元的盤平面相對於透明載體平面 傾斜,由該圓盤型結構單元的盤平面與透明載體平面製得 之角度可在光學異方向層的深度方向上改變。此稱爲光學 補償層-1。。 _ (2) —種光學補償層,其特徵爲在透明載體與光學異方向 層間提供一由定向聚合物組成之定向薄膜,該定向薄膜之 聚合物與該光學異方向層的液晶化合物透過這些層的界面 而化學地鍵結。此稱爲光學補償層-2。 (1 )光學補償層-1 在光學補償層-1中,在一透明載體上提供一具有負型雙 折射性質且由具有圓盤型結構單元之化合物所組成的層(光 學異方向層)。 - 7 2 - 200301374 <透明載體> 至於透明載體用之材料,可在該材料爲透明的這個範圍 內使用任何材料。具有光透射率80%或更大之材料較佳, 當從前端表面觀看時具有光學等方性的材料更佳。因此, 該透明載體較佳地由具有小的固有雙折射之材料製造。此 可使用的材料實例包括商業上可獲得的產品,諸如日翁耐 克斯(由日本日翁有限公司製造)、阿同(由JSR製造)及富 士 ί合克(Fuj itac)(由富士光薄膜有限公司(Fuj i Photo Film Co.,Ltd)製造)。同樣地,甚至可藉由適當地選擇條件(諸 如溶液鑄塑及熔融擠出)及進一步藉由設定在縱或正交方向 上的拉展條件而使用一具有大的固有雙折射比率之材料, 諸如聚碳酸酯、聚烯丙酯、聚楓及聚醚碾。可使用在本發 明之透明載體則更詳細地描述在;ί P - A - 8 - 5 0 2 0 6之第0 0 1 6 至0028段中。 <由液晶化合物組成的光學異方向層> 該光學異方向層爲一由具有低分子量(諸如單體)的液晶 狀圓盤型化合物組成之層,或一由利用聚合(硬化)可聚合 的液晶狀圓盤型化合物而獲得之聚合物所組成的層。可使 用在本發明之圓盤型(盤狀)化合物的實例包括由C .狄斯崔 德等人的硏究報告(Μ ο 1 . C r v s t ·,vol. 71,第111頁(1981)) 所描述之苯衍生物類、由C .狄斯崔德等人在硏究報告(Mol . CΟ s t . ’ vol· 122,第 141(1985)頁及 Physics lett. ? A ’ vol . 78,第82頁(1 99 0 ))所描述的參茚并苯衍生物類、 由B .空恩等人在硏究報告(Angew. Chem.,ν ο 1 · 9 6,第7 0 -73- 200301374 頁(1 984 ))所描述的環己烷衍生物類及在由j .Μ.蘭(Lehn) 等人的硏究報告(J. Chem. Commun.,第1794頁(1985))及 由 J.張(Zhang)等人的硏究報告(J , Am . Chem . Soc .,ν ο 1 . 116’第2655頁(1994))所描述之以吖冠爲基礎或以苯乙炔 爲基礎的大環物。一般來說,圓盤型(盤狀)化合物具有一 結構’即上述描述的化合物存在分子核心中作爲母核,線 性烷基或烷氧基、經取代的苯甲醯氧基或類似物則放射狀 地取代做爲線性鏈。此化合物具有液晶性且包括通常稱爲 圓盤型液晶的化合物。但是,該圓盤型化合物不限制於此 ’若該分子其自身具有負型單軸性質且可授予固定的定向 。在本發明中’從盤狀化合物形成的最後產物不需爲上述 描述的化合物,而包含具有能在光、熱或其類似物下反應 的基團且可在熱、光或其類似物下聚合或交聯以具有高分 子量而失去液晶性的那些低分子圓盤型液晶。 在本發明中,該光學補償層較佳地如上述描述可藉由在 透明載體上提供一定向薄膜,然後在該定向薄膜上形成一 光學異方向層而製造。 可使用在本發明之光學異方向層爲一具有負型雙折射性 質且由一具有圓盤型結構單元化合物組成之層,其中該圓 盤型結構單元的平面相對於透明載體平面傾斜,且由該圓 盤型結構單元的平面與該透明載體平面製得的角度會在光 學異方向層的深度方向上改變。 上述描述的圓盤型結構單元之平面角度(傾斜角度),當 從光學異方向層的底部表面之距離增加時通常會在光學異 - 74- 200301374 距連少於 當 、 減 ’ 地加續中 佳增連變 較續與改 度連加歇 角括增間 斜包續在 傾例連。 該實含變 。 變包改 少改、的 減的少少 或度減減 加角歇與 增斜間加 上傾 、增 向該加歇 方。增間 度加歇含 深增間包 的時、及 層加少變 向增減改 方離續的 厚度方向方面爲傾斜角度不改變的範圍。即使存在有不改 變的範圍,就該傾斜角度整體看來較佳地增加或減少,更 佳爲增加。特別佳的是該傾斜角度連續地改變。 第ίο圖圖式地顯示出可使用在本發明之光學異方向層的 典型截面實例。在透明載體101上所形成的定向薄膜1〇2 上提供一光學異方向層103。在構成光學異方向層103的 液晶狀圓盤型化合物103a、l〇3b及103c中,該圓盤型結 構單元Pa、Pb及Pc各別與平行至透明載體21平面之平面 1 0 1 a、1 0 1 b及1 0 1 c呈傾斜狀。其傾斜角度θ a、θ b及Θ c ( 由該圓盤型結構單元的平面與該透明載體平面製得的角度) ,當從光學異方向層的底部表面之距離在深度(厚度)方向 上增加時其會相繼地增加。1 04爲透明載體的法線。此液 晶狀Η盤型化合物爲一平面分子,因此,該分子僅具有一 平面面(換句話說,盤平面)(例如,1 〇 1 a、1 〇 1 b、1 0 1 c )。 該傾斜角度(角度)較佳地在5至8 5 ° (特別是1 0至8 0。) 的範圍內改變。同樣地,該傾斜角度較佳地具有0至8 5。( 特別從5至40°)‘的最小値及5至90°(特別從30至85°)的 最大値。在第1 0圖中,在載體邊的圓盤型結構單元之傾斜 角度(例如,Θ a )幾乎與最小値相符合,而該圓盤型結構單 元的傾斜角度(例如,Θ c )幾乎與最大値相符合。傾斜角度 - 75- 200301374 之最小値與最大値間的差異較佳地從5至70° (特別是10 至 60。)。 該光學異方向層通常可藉由將一溶液(其可藉由將一圓盤 型化合物與其它化合物溶解在一溶劑中而製備)塗佈在一定 向薄膜上、乾燥、加熱至圓盤型向列相的形成溫度、然後 冷卻同時維持該定向狀態(圓盤型向列相)之方法而獲得; 或可藉由將一溶液(其可藉由將一圓盤型化合物與其它化合 物(額外地,例如,可聚合的單體及光聚合反應起始劑)溶 解在一溶劑中而製備)塗佈在一定向薄膜上、乾燥、加熱至 圓盤型向列相的形成溫度、聚合化(例如’在UV光照射下) 、然後冷卻之方法而獲得。可使用在本發明之圓盤型液晶 化合物的圓盤型向列相液晶相-固態相轉換溫度較佳地從 7〇 至 30〇°C,更佳爲 70 至 170°C。 在載體邊的圓盤型單元之傾斜角度通常可例如藉由選擇 圓盤型化合物或定向薄膜材料,或藉由選擇摩擦處理方法 來調整。再者’在表面邊(空氣邊)的圓盤型單元之傾斜角 度通常可藉由選擇圓盤型化合物或其它可與該圓盤型化合 物組合著使用的化合物(例如’塑化劑、表面活性劑、可聚 合的單體及聚合物)來調整。該傾斜角度的改變程度亦可藉 由這些選擇而調整。 (2 )光學補償層-2 該光學補償層-2包含一透明載體、一提供在上面的定向 薄膜及一提供在該定向薄膜上之光學異方向層。第11圖顯 示出一典型的組成。在第1 1圖中,以下列順序提供一透明 -76- 200301374 載體121、一由定向聚合物組成的定向薄膜122及一作爲 液晶化合物層之光學異方向層1 2 3。至於該透明載體’可 使用與上所述之用於光學補償層-1相同的透明載體。 該定向薄膜爲一層藉由定向一聚合物層而獲得的層。 該光學補償層2之特徵爲該定向薄膜1〇2的聚合物與該 光學異方向層1 〇 3的液晶化合物透過這些層的界面化學地 鍵結。此在二層間之化學鍵通常藉由反應聚合物之可聚合 基團與液晶化合物之可聚合基團而形成。於此實例中,該 光學異方向層較佳地由一具有負型雙折射性質的盤狀液晶 化合物組成。該定向薄膜(或聚合物層)亦可由不具有可聚 合的基團而具有能容易定向該液晶化合物之芳基的聚乙烯 醇組成。 <定向薄膜> 在透明載體上提供一可使用在本發明之定向薄膜。該定 向薄膜具有一調整液晶化合物(諸如盤狀液晶化合物)之定 向方向的功能,其可藉由塗佈而提供在上面,且該定向可 提供一與光學異方向層傾斜的光學軸。在本發明中,該定 向薄膜爲一接受定向處理(諸如摩擦處理)之聚合物層,該 聚合物具有一乙烯基、胺甲酸苄苯基、吖丙啶基或芳基基 團。該聚合物較佳爲聚乙烯醇。在下列描述的定向薄膜爲 參考至聚乙烯醇的實例。於使用在本發明之聚乙烯醇中, 至少一個羥基由具有乙烯基部分、胺甲酸苄苯基部分或吖 丙啶基部分的基團取代。此部分通常會透過醚鍵(-〇 -)'胺 基甲酸酯鍵(- OCONH-)、乙縮醛鍵((-〇- )2CH -)或酯鍵(_ -77- 200301374 〇co -)[換句話說,鍵結基團]鍵結至該聚乙烯醇之聚合物鏈 (碳原子)。在這些當中,胺基甲酸酯鍵、乙縮醛鍵及酯鍵 較佳。乙烯基、胺甲酸苄苯基、吖丙啶基或芳基較佳地透 過上述描述的鍵結間接地鍵結至聚乙烯醇。換句話說,具 有此部分的基團較佳地與該鍵結基團一起鍵結至聚乙烯醇 〇 較佳的聚乙烯醇實例包括在JP-A-9-152509中由式(I)、 (II)、(III)、(la)、(Ila)及(Ilia)所表示之聚乙烯醇。 其特定實例包括描述在JP-A- 9 - 1 5 2509之第0060至006 6 段及第0072至0095段的化合物。其合成方法則描述在其 專利公告的第0070及0096至0120段。 <光學異方向層> 在光學補償層-2中的光學異方向層可藉由在該定向薄膜 上形成一液晶化合物層(光學異方向層)而獲得。該液晶化 合物可爲一桿狀液晶化合物或一盤狀液晶化合物,但是較 佳爲盤狀液晶化合物。該彳仪晶化合物較佳地具有一*可聚合 的基團用來製得與定向薄膜的聚合物之化學鍵結。這些液 晶化合物,例如,描述在 iLLLan Kagaku Soset^n > MEki$ho . Kagaku "(季于tL,化學.元 emen t s o f Cli s t l. v ),11 疲晶化學(Chem i s t ry』f. 丨 d Cr vs t a 1 ) n ),案號 22, 日本Kagaku Kai(編輯者)(1994)。同樣地,這些化合物及 特定實例則描述在JP-A-9-152509之第0126至0144段。 <防眩抗反射薄膜> 在下列描述抗反射薄膜。 -78- 200301374 在本發明中,該抗反射薄膜可藉由在基板上相繼地提供 一防眩或光散射薄膜及至少一低折射率層而構成。若必要 時,可進一步提供一硬被覆層或其類似物。第1 3圖顯示出 本發明之抗反射薄膜的一個實例,此具體實施例具有一以 下列順序排列之層結構,一基板1、一硬被覆層2、一防眩 或光散射薄膜3及一低折射率層4。數字5爲一防眩粒子 ,其從防眩或光散射薄膜來之突出部分亦由低折射率層4 覆蓋。在防眩或光散射薄膜中之黏著劑的折射率從1 . 5 7至 2 . 00,該低折射率層的折射率從1 . 38至1 . 49。 -低折射率層- 本發明之抗反射可藉由干擾現象而獲得,重要的是在可 見光範圍產生干擾現象,特別是在450至680奈米的波長 範圍。爲此目的,抗反射薄膜的低折射率層較佳地滿足下 列式(I ) ·· mX/4x〇.7<n1d1<mX/4><1.3 (I) 其中m爲奇數(通常爲1),ηι爲低折射率層之折射率,L 爲低折射率層的薄膜厚度(奈米)及λ爲入射光的波長。 在本發明中,該低折射率層包括一含氟樹脂,較佳地爲 一種能夠藉由加熱或離子輻射交聯的含氟化合物(樹脂)。 包含一含氟樹脂之低折射率層的折射率從1 . 3 8至1 · 49 ’較佳爲1 · 3 8至1 . 4 5。若此値太低,則薄膜強度會減少 ,若太高,則抗反射性質會變差。 此層的動摩擦係數較佳地從〇 . 〇 3至0 . 1 5,更佳爲〇 · 〇 7 至0 . 1 0。若動摩擦係數太小,則層容易滑動而滑動就變成 -79- 200301374 問題;然而若太大,則耐擦傷性會減少。 再者,此層與水的接觸角度較佳地從90至120°,更佳 爲1 00至1 20°。若此太小,則防污性質會變差。 包含在該低折射率層中的交聯含氟聚合物化合物實例包 括含全氟烷基的矽烷化合物(例如,(十七氟-1,1,2 , 2 -十四 烷基)三乙氧基矽烷)及具有一含氟單體組分與一用來授予 交聯基團的單體組分作爲構成組分之含氟共聚物。 特定的氟單體組分實例包括氟烯烴類(例如,氟乙烯、二 氟乙烯、四氟乙烯、六氟乙烯、六氟丙烯、全氟-2, 2 -二甲 基-1,3 -二噚茂)、(甲基)丙烯酸部分或完全氟化的烷基酯 衍生物類(例如,BISCOTE 6FM(由 Osaka Yuki Kagaku 製造) 、M-2020(由大金(Daikin)製造))及完全或部分氟化的乙烯 醚類。 用來授予交聯基團的單體組分實例包括在分子內預先具 有一交聯官能基團之(甲基)丙烯酸酯單體(諸如縮水甘油基 甲基丙烯酸酯)及具有羧基、羥基、胺基、磺酸基團或類似 基團的(甲基)丙烯酸酯單體(諸如(甲基)丙烯酸、(甲基)丙 烯酸羥甲酯、(甲基)丙烯酸羥烷酯及丙烯酸烯丙酯)。在後 者實例中,已在JP-A-10-25388及JP-A-10-147739中熟知 的是可在共聚合後引進交聯結構。 不僅具有上述描述的氟單體之聚合物可作爲構成單元, 而且亦可使用不包含氟原子的單體之共聚物。該可組合著 使用的單體單元無特別限制’其實例包括烯烴類(例如,乙 烯、丙烯、異戊二烯、氯乙烯、偏二氯乙烯)、丙烯酸酯類 -80- (例如,丙烯酸甲酯、丙烯酸乙酯、丙烯酸2 ·乙基己酯)、 甲基丙烯酸酯類(例如,甲基丙烯酸甲酯、甲基丙烯酸乙酯 、甲基丙烯酸丁酯、乙烯、二甲基丙烯酸乙二醇酯)、苯乙 烯衍生物類(例如,苯乙烯、二乙烯苯、乙烯基甲苯、α -甲 基苯乙烯)、乙烯醚類(例如,甲基乙烯基醚)、乙烯基酯類 (例如,醋酸乙烯酯、丙酸乙烯酯、桂皮酸乙烯酯)、丙烯 醯胺類(例如,Ν -三級丁基丙烯醯胺、Ν -環己基丙烯醯胺) 、甲基丙烯醯胺類及丙烯腈衍生物類。 低折射率層的厚度較佳爲〇.〇8至0.15微米,更佳爲〇.〇9 至0 . 1 2微米。 同樣地,可提供二層或更多層具有不同構成組分及具有 本發明詳細指明的折射率之低折射率層。 -防眩層- 可使用來構成本發明之防眩或光散射薄膜的黏著劑之折 射率從1 . 57至2 . 00,較佳爲1 . 60至1 · 80。若此太低或太 高,則抗反射性質會減少。該黏著劑實例包括具有飽和烴 類或聚醚作爲主鏈之聚合物。具有飽和烴類作爲主鏈的聚 合物較佳。再者,該聚合物較佳地經交聯。 具有飽和烴類作爲主鏈的聚合物可較佳地藉由聚合乙烯 系不飽和單體而獲得。爲了獲得交聯聚合物,較佳地使用 具有二個或多個乙烯系不飽和基團的單體。 具有二個或多個乙烯系不飽和基團的單體實例包括多羥 基醇和(甲基)丙烯酸的酯類(例如,二(甲基)丙烯酸乙二醇 酯、二丙烯酸1,4 -環己烷酯、四(甲基)丙烯酸異戊四醇酯 200301374 、三(甲基)丙烯酸異戊四醇酯、三(甲基)丙烯酸三羥曱基 丙烷酯、三(甲基)丙烯酸三羥甲基乙烷酯、四(甲基)丙烯 酸二異戊四醇酯、五(甲基)丙烯酸二異戊四醇酯、六(甲基) 丙烯酸二異戊四醇酯、四甲基丙烯酸1,2,3 -環己烷酯、聚 丙烯酸聚胺基甲酸酯、聚丙烯酸聚酯)、乙烯苯及其衍生物 類(例如,1,4-二乙燃苯、4 -乙燃基苯甲酸-2-丙燒醯基乙 基酉曰、1,4 - 一乙烯基ί哀己醒)、乙燃碾類(例如,二乙;(:希楓) 、丙嫌醯胺類(例如,亞甲雙丙燦酿胺)及甲基丙烯醯胺類 〇 在塗佈後,此具有乙烯系不飽和基團的單體需要藉由離 子輻射或加熱經由聚合反應而硬化。此反應可利用相當熟 知的方法來進行,若必要時,可使用光聚合反應起始劑或 感光劑。 取代或除了具有二個或多個乙烯系不飽和基團的單體外 ’可藉由反應該交聯基團而將交聯結構導入聚合物。該交 聯吕能基團的實例包括異氰酸鹽基團、環氧基、氮丙陡基 團、噚唑啉基團、醛基團、羰基、肼基團、羧基、羥甲基 及活化的亞甲基。同樣地,可使用乙烯基磺酸、酸酐、氰 基丙烯酸酯衍生物、馬來胺、醚化的羥甲基、酯及胺基甲 酸酯、及金屬醇鹽(諸如四甲氧基矽烷)作爲單體用以引進 父聯結構。亦可使用分解結果具有交聯性質之官能基團, S者如阻礙異氰酸鹽基團。在本發明中,該交聯基團並不限 制爲上述描述的化合物,而是可爲一具有反應性而會有分 解結果的官能基團。在塗佈後,此具有交聯基團的化合物 -82- 200301374 需要藉由加熱或其類似方法交聯。 具有聚醚作爲主鏈的聚合物可較佳地藉由多官能基環氧 基化合物的開環聚合反應而合成。 在本發明中,爲了讓防眩或光散射薄膜的黏著劑具有在 上述描述的範圍之折射率的目的,除了上述描述的單體外 ,該黏著劑亦可藉由使用具有高折射率的單體或高折射率 的無機超細粒子來形成。 該高折射率的單體較佳地在該單體結構中包含至少一種 選自於芳香環、除了氟原子外的鹵素原子、硫原子、磷原 子及氮原子之成員。該高折射率單體的實例包括雙(4 -甲基 丙烯醯基噻吩基)硫醚、乙烯基萘、乙烯基苯基硫醚及4-甲基丙烯基氧基苯基- 4’-甲氧基苯基硫醚。在本發明中, 可調整使用的高折射率單體量,而使該黏著劑具有目標折 射率。 該高折射率的無機超細粒子較佳地爲一種由至少一種選 自於鈦、鋁銦、鋅、錫、銻及锆的成員之氧化物所組成的 超細粒子,且具有1 〇 〇奈米或較小的粒度,更佳爲5 0奈米 或較小。此超細粒子的實例包括Ti02、Al2〇3、Ιη 203、ZnO 、Sn02、Sb 2 0 3、ITO及Zr02。在黏著劑中的無機超細粒子 成分較佳地從1 0至9 0重量%,更佳地從2 0至8 0重量%, 以防眩或光散射薄膜的全部重量爲準。 在該黏著劑由具有二個或多個乙烯系不飽和基團的單體 所組成之實例中,上述描述的高折射率細微粒子並不發生 散射,因爲細微粒子的粒度足夠小而超過光波長,且該黏 - 8 3 - 200301374 著劑光學表現如均質物質。此描述例如在j p - A - 8 - 1 1 0 4 0 1 中〇 在防眩或光散射薄膜中,由樹脂或無機化合物所組成之 防眩粒子可進一步使用來授予防眩性質、防止反射係數變 差(由於下層干擾)及防止發生不均勻顏色之目的。 在本發明中,表面散射會由於分散在黏著劑中的防眩粒 子而發生,因此’該防眩或光散射薄膜並無光學干擾效應 。若不包含防眩粒子,則會由於與下層的折射率差異而發 生光學干擾,因此,該反射係數會因其波長依賴性而大大 地改變;結果,防眩抗反射效應減少,同時產生不均勻的 顏色。但是,在本發明中,這些問題可藉由該防眩或光散 射薄膜的表面不規則性之散射效應而克服。 該防眩粒子的平均粒度較佳地從1 . 0至1 0 . 0微米,更佳 爲1 . 5至5 . 0微米。在防眩或光散射薄膜中,具有粒度小 於黏著劑薄膜厚度的防眩粒子之比例較佳地少於全部防眩 粒子的50%(以重量計)。該經塗佈的防眩粒子量較佳地從10 至1,000毫克/平方公尺,更佳地從30至100毫克/平方公 尺。該粒度分佈可利用庫爾特(Coul ter )計數器方法、離心 機析出方法或其類似方法來測量,但是該分佈以粒子數目 分佈來計算。 該防眩或光散射薄膜的厚度較佳爲0 . 5至1 0微米,更佳 爲1至5微米。同樣地,對減低在防眩或光散射薄膜內之 內部散射來說,在防眩或光散射薄膜中於該黏著劑與該防 眩粒子間之折射率差異較佳地少於0 . 0 5。 一 8 4 - 200301374 -基板- 在本發明中,可適當地選擇較佳的基板作爲抗反射薄膜 用的基板。特別地,可使用透明載體。該透明載體較佳爲 一塑膠薄膜。構成該塑膠薄膜的聚合物實例包括纖維素酯 類(例如,三乙醯基纖維素、二乙醯基纖維素)、聚醯胺、 聚碳酸酯、聚酯類(例如,聚對酞酸乙二酯、聚萘二甲酸乙 酯)、聚苯乙烯及聚烯烴。在這些當中,三乙醯基纖維素較 佳。 較佳地使用三乙醯基纖維素作爲保護偏光板的偏光薄膜 用之保護薄膜,因此,可使用此保護薄膜作爲基板,可如 其所是地在此保護薄膜上提供該抗反射薄膜,考慮到成本 此爲較佳。 •硬被覆層- 在本發明中,可在防眩或光散射薄膜與基板間任意地提 供一硬被覆層。可提供一層硬被覆層或可提供二或多層不 同構成組分的硬被覆層。 構成該硬被覆層的化合物實例包括(類似於防眩或光散射 薄膜的黏著劑)具有飽和烴類或聚醚作爲主鏈之聚合物。 該硬被覆層厚度較佳爲1至10微米,更佳爲3至6微米 〇 -形成方法- 每層抗反射薄膜可藉由使用浸漬塗佈法、氣刀塗佈法、 簾幕塗法法、滾筒塗佈法、線棒塗佈法、凹版印刷塗佈法 或擠出塗佈法來塗佈而形成(參見,美國專利2,681,2 94 ) 200301374 。可同時地塗佈二或多層。同步塗佈方法則描述在美國專 利 2,761,791、 2,941,898、 3,508,947、 3,526,528 及 Yuji Harasaki,Coat i n g Kogaku(Mffi (CoatingThis performance is particularly advantageous in the case of liquid crystal displays. The inclination angle between the backward axis of the phase of the protective film and the absorption axis of the polarizing film is preferably from 10 to 90 °. With this tilt angle, a high dimensional stability effect can be exerted. Generally, the retardation of the protective film is preferably low. However, when the absorption axis of the polarizing film is not parallel to the orientation axis of the protective film, in particular, when the protection film is fixed at a fixed angle, linear polarized light is unfavorably changed to elliptical polarization because the polarizing axis and the protective film's The orientation axis (phase backward axis) is skewed. Therefore, the retardation of the protective film (for example, at 632.8 nm) is preferably 10 nm or less, and more preferably 5 nm or less. In view of this low retardation, a polymer which can be used as a protective film is preferably cellulose triacetate. Likewise, polyolefins such as ZEONEX, ZEONOR (both manufactured by Nippon Zeon Co., Ltd.) and Atong ( ARTON) (manufactured by JSR). Other examples include birefringent-free optical resin materials described in [P-A.8-110402] and: [P-A-11-29 3 1 1 6]. On the surface of the protective film of the polarizing plate of the present invention, there can be provided any functional layer, such as an optical anisotropic layer for compensating the viewing angle of the LCD, an anti-glare or anti-reflection layer for improving the viewing field of the display, and a separate PS for improving the brightness of the LCD Wave function (due to different-direction scattering or different-direction optical interference) (eg, polymer dispersed liquid crystal layer, cholesteric liquid crystal layer) (interpreted in jp-A-4-2 2 9 8 2 8, JP-A-6 -75115 and JP-A-8-50206), hard coatings for improving the scratch resistance of polarizing plates, gas barrier layers for preventing moisture or oxygen diffusion, easy-adhesive layers for improving the adhesion strength to polarizing films, adhesion Agent or pressure sensitive adhesive and grants a smooth layer. -69-200301374 This functional layer can be provided on the side of the polarizing film or on the surface opposite to the polarizing film. The side providing the functional layer can be appropriately selected according to the purpose. On one or both surfaces of the polarizing film of the present invention, different functional films can be directly attached as a protective film. Examples of the functional film include a retardation film (such as a λ / 4 plate and a λ / 2 plate), a light scattering film, a plastic unit provided with a conductive layer provided on the opposite surface of a polarizing plate, and having different direction scattering or different direction optic Brightness-improving film for interference function, reflector, and reflector with transflective function. As for the protective film of the polarizing plate, one or more of the preferable protective films described above may be stacked. The same protective film may be adhered to the two surfaces of the polarizing film, or the protective films adhered to the two surfaces may have different functions and physical properties from each other. The protective film described above can also be adhered to only one side surface instead of the protective film, but a pressure-sensitive adhesive layer can be directly provided thereon for directly adhering the liquid crystal cell thereto. In this example, a releasable release film is preferably provided on the outer side of the pressure-sensitive adhesive. < Adhesives > Adhesives used to combine polarizing films and protective films are not particularly limited, and examples thereof include PVA-based resins (including modified PVA, such as acetamidine, sulfonic acid groups, carboxylic acid Acid group and alkylene oxide group) and boron compound aqueous solution. Among these, PVA-based resins are preferred. Similarly, an aqueous solution of a boron compound or potassium iodide may be added to the PVA resin. The thickness of the adhesive layer after drying is preferably 0.01 to 10 microns, more preferably 0.05 to 5 microns. -70- 200301374 < All steps for manufacturing polarizing film and protective film > In the present invention, one is provided to reduce volatility The drying step of shrinking the stretched film is reduced by the percentage of ingredients. However, after or during the drying, after the protective film is adhered to at least one surface of the film, a post-heating film step is preferably provided. Specific examples of the method of attaching the protective film include a method of attaching the protective film to the polarizing film using an adhesive during the drying step while maintaining a state where the two edges of the polarizing film are sandwiched, and then cutting the two edges; and releasing the polarizing film after drying Two-edge clamping portion, two edges of the cutting film, and a method for adhering a protective film there. For cutting edges, 'general techniques can be used, for example, a method of cutting edges using a cutter (such as a cutting tool) or a method of using laser. The bonding film is preferably heated so as to dry the adhesive and improve polarizing performance. The heating conditions will vary depending on the adhesive, but in the case of aqueous adhesives, the heating temperature is preferably 30 ° C or more, more preferably 40 to 100 ° C, and still more preferably 50 to 801. In consideration of performance and manufacturing efficiency, these steps are preferably performed in the entire manufacturing line. ≪ Punching > FIG. 9 shows a conventional example of polarizing plate stamping, and FIG. 2 shows a polarizing plate stamping example of the present invention. . As shown in FIG. 9, in the conventional polarizing plate, the absorption axis 7 1 (in other words, the stretching axis) of the polarizing plate coincides with the longitudinal direction 7 2; however, as shown in FIG. 2, in the present invention, In the polarizing plate, the absorption axis 81 (in other words, the stretching axis) of the polarizing plate is inclined 45 from the longitudinal direction 82. This angle coincides with the angle made between the absorption axis of the polarizing plate and the liquid crystal cell itself (when it is adhered to the liquid crystal cell in the LCD), because -71- 200301374 Therefore, it is not necessary during the stamping step. Skewed stamping. Furthermore, as can be seen from FIG. 2, because the polarizing plate of the present invention is cut along a straight line in the longitudinal direction, a practical polarizing plate can also be manufactured by cutting along the longitudinal direction without punching a long polarizing plate, which obviously guarantees There is high yield. As described above, this punching can be performed in this state or after laminating a transparent protective film, a polarizing film, and an optical compensation layer. I I I. Optical compensation layer The optical compensation layer of the present invention can be completed by layering an optically-different layer directly on a transparent carrier or through an orientation film. The optical compensation layer that can be used in the present invention can be roughly classified into the following two compositions. (1) An optical compensation layer, characterized in that the optical anisotropy layer is a layer having a negative birefringence property and composed of a compound having a disc-type structural unit, and a disc plane of the disc-type structural unit is opposite Inclined on the transparent carrier plane, the angle made by the disc plane of the disc-type structural unit and the plane of the transparent carrier can be changed in the depth direction of the optical anisotropic layer. This is called the optical compensation layer-1. . _ (2) — An optical compensation layer, characterized in that an alignment film composed of an oriented polymer is provided between a transparent carrier and an optically different direction layer, and the polymer of the oriented film and the liquid crystal compound of the optically different direction layer pass through these layers. Interface is chemically bonded. This is called the optical compensation layer-2. (1) Optical compensation layer-1 In the optical compensation layer-1, a layer (optical anisotropic layer) having a negative birefringence property and composed of a compound having a disc-type structural unit is provided on a transparent support. -7 2-200301374 < Transparent carrier > As for the material for the transparent carrier, any material may be used within the range where the material is transparent. A material having a light transmittance of 80% or more is preferable, and a material having optical isotropy is more preferable when viewed from the front surface. Therefore, the transparent carrier is preferably made of a material having a small intrinsic birefringence. Examples of this usable material include commercially available products such as Nihon Nex (manufactured by Japan Nihon Co., Ltd.), Atsu (manufactured by JSR), and Fuj itac (manufactured by Fuji Photo Film Co., Ltd. (manufactured by Fuj i Photo Film Co., Ltd). Likewise, a material with a large intrinsic birefringence ratio can be used even by appropriately selecting conditions (such as solution casting and melt extrusion) and further by setting stretching conditions in the longitudinal or orthogonal direction, Such as polycarbonate, polyallyl ester, poly maple and polyether mill. The transparent carriers that can be used in the present invention are described in more detail in paragraphs 0-16 to 0028 of P-A-8-5 0 2 0 6. < An optically anisotropic layer composed of a liquid crystal compound > The optically anisotropic layer is a layer composed of a liquid crystal-like disc-type compound having a low molecular weight (such as a monomer), or a polymerizable by hardening A liquid crystal-like disc-type compound obtained from a polymer-containing layer. Examples of disc-type (disc) compounds that can be used in the present invention include the research report by C. Distrid et al. (M ο 1. C rvst ·, vol. 71, p. 111 (1981)) The benzene derivatives described by C. Distrid et al. In the research report (Mol. CO.st. 'vol. 122, p. 141 (1985) and Physics lett.? A' vol. 78, p. The indenacene derivatives described in page 82 (1 99 0)) were studied by B. Korn et al. (Angew. Chem., Ν ο 1 · 9 6, No. 7 0-73- 200301374 Page (1 984)) and the cyclohexane derivatives described in J. Chem. Commun., P. 1794 (1985)) and J Zhang (Zhang) et al. (J, Am. Chem. Soc., Ν ο 1. 116 'p. 2655 (1994)) described the large Ring. Generally, a disc-shaped (disc) compound has a structure 'that is, the compound described above exists in the molecular core as the parent nucleus, and a linear alkyl or alkoxy group, a substituted benzophenoxy group, or the like is radiated. Substitutes as linear chains. This compound has liquid crystallinity and includes a compound generally called a disc type liquid crystal. However, the disk-type compound is not limited to this, if the molecule itself has a negative uniaxial property and a fixed orientation can be granted. In the present invention, the final product formed from the discotic compound need not be the compound described above, but contains a group capable of reacting under light, heat, or the like, and can be polymerized under heat, light, or the like Or those low-molecular disc-type liquid crystals which are crosslinked to have a high molecular weight and lose liquid crystallinity. In the present invention, the optical compensation layer is preferably manufactured as described above by providing a directional film on a transparent support and then forming an optically anisotropic layer on the aligning film. The optical anisotropy layer that can be used in the present invention is a layer having negative birefringence properties and composed of a compound having a disc-type structural unit, wherein the plane of the disc-type structural unit is inclined with respect to the plane of the transparent carrier, and The angle made by the plane of the disc-shaped structural unit and the plane of the transparent carrier will change in the depth direction of the optical anisotropic layer. The plane angle (tilt angle) of the disc-shaped structural unit described above is usually increased when the distance from the bottom surface of the optical anisotropic layer is increased.-74- 200301374 The Jiazeng continuous change is more and more continuous and the reform is continuous. The real change. Change the package, change less, reduce less, or reduce it, increase the angle break and increase the slope, and increase the slope, and increase to the side. The interval between the increase and decrease includes the time of deep increase and the increase and decrease of the layer. The change in the thickness direction of the increase and decrease is the range where the tilt angle does not change. Even if there is a range that does not change, the tilt angle as a whole is preferably increased or decreased, and more preferably increased. It is particularly preferable that the tilt angle is continuously changed. Figure Illustratively shows an example of a typical cross-section of an optical anisotropic layer that can be used in the present invention. An optical anisotropic layer 103 is provided on the alignment film 102 formed on the transparent carrier 101. In the liquid crystal-like disc-type compounds 103a, 103b, and 103c constituting the optically anisotropic layer 103, the disc-type structural units Pa, Pb, and Pc are respectively parallel to a plane 1 0 1 a parallel to the plane of the transparent carrier 21, 1 0 1 b and 1 0 1 c are inclined. The inclination angles θ a, θ b and Θ c (angles made from the plane of the disc-shaped structural unit and the plane of the transparent carrier), when the distance from the bottom surface of the optically anisotropic layer is in the depth (thickness) direction It will increase successively as it increases. 1 04 is the normal of the transparent carrier. This liquid crystalline pan-disk type compound is a planar molecule, and therefore, the molecule has only one plane surface (in other words, a disk plane) (for example, 10a, 10b, and 10c). The tilt angle (angle) is preferably changed in a range of 5 to 8 5 ° (especially 10 to 80). As such, the tilt angle preferably has 0 to 85. (Especially from 5 to 40 °) ‘the smallest 値 and 5 to 90 ° (especially from 30 to 85 °) the maximum 値. In FIG. 10, the inclination angle (for example, Θ a) of the disc-type structural unit on the side of the carrier almost matches the minimum 値, and the inclination angle (for example, Θ c) of the disc-type structural unit is almost Maximum coincidence. Tilt angle-75- 200301374 The difference between the minimum and maximum angles is preferably from 5 to 70 ° (especially 10 to 60.). The optically anisotropic layer can usually be prepared by coating a solution (which can be prepared by dissolving a disc-type compound and other compounds in a solvent) on an alignment film, drying, and heating to a disc-type orientation. Obtained by a method of forming a nematic phase, followed by cooling while maintaining the oriented state (a disc-type nematic phase); or by a solution (which can be obtained by combining a disc-type compound with other compounds (additionally For example, polymerizable monomers and photopolymerization initiators) are prepared by dissolving in a solvent) coated on an oriented film, dried, and heated to the formation temperature of the disc nematic phase, polymerized (such as 'Under UV light), and then cooled. The disc type nematic liquid crystal phase-solid phase transition temperature which can be used in the disc type liquid crystal compound of the present invention is preferably from 70 to 300 ° C, more preferably from 70 to 170 ° C. The inclination angle of the disc-type unit on the side of the carrier can usually be adjusted, for example, by selecting a disc-type compound or an oriented film material, or by selecting a rubbing treatment method. Furthermore, the inclination angle of the disk-type unit on the surface side (air side) can usually be determined by selecting a disk-type compound or other compounds that can be used in combination with the disk-type compound (such as 'plasticizer, surface activity' Agents, polymerizable monomers and polymers). The degree of change in the tilt angle can also be adjusted by these selections. (2) Optical compensation layer-2 The optical compensation layer-2 includes a transparent carrier, an alignment film provided thereon, and an optical anisotropy layer provided on the alignment film. Figure 11 shows a typical composition. In FIG. 11, a transparent-76-200301374 carrier 121, an alignment film 122 composed of an alignment polymer, and an optically-different optical layer 1 2 3 as a liquid crystal compound layer are provided in the following order. As for the transparent carrier ', the same transparent carrier as described above for the optical compensation layer-1 can be used. The oriented film is a layer obtained by orienting a polymer layer. The optical compensation layer 2 is characterized in that the polymer of the alignment film 102 and the liquid crystal compound of the optically different orientation layer 103 are chemically bonded through the interfaces of these layers. This chemical bond between the two layers is usually formed by reacting the polymerizable group of the polymer and the polymerizable group of the liquid crystal compound. In this example, the optically anisotropic layer is preferably composed of a discotic liquid crystal compound having a negative birefringence property. The alignment film (or polymer layer) may also be composed of polyvinyl alcohol having no polymerizable group and having an aromatic group capable of easily aligning the liquid crystal compound. < Orientation film > An orientation film usable in the present invention is provided on a transparent support. The alignment film has a function of adjusting the orientation direction of a liquid crystal compound (such as a discotic liquid crystal compound), which can be provided thereon by coating, and the orientation can provide an optical axis inclined to the optically different direction layer. In the present invention, the alignment film is a polymer layer subjected to an alignment treatment such as a rubbing treatment, and the polymer has a vinyl group, a benzyl carbamate group, an aziridinyl group, or an aryl group. The polymer is preferably polyvinyl alcohol. The oriented films described below are examples referring to polyvinyl alcohol. In the polyvinyl alcohol used in the present invention, at least one hydroxyl group is substituted with a group having a vinyl moiety, a benzylphenyl carbamate moiety, or an aziridinyl moiety. This part usually passes through ether bond (-〇-) 'carbamate bond (-OCONH-), acetal bond ((-〇-) 2CH-) or ester bond (_ -77- 200301374 〇co- ) [In other words, a bonding group] is bonded to the polymer chain (carbon atom) of the polyvinyl alcohol. Among these, a urethane bond, an acetal bond, and an ester bond are preferred. Vinyl, benzylcarbamate, aziridinyl, or aryl are preferably indirectly bonded to polyvinyl alcohol through the bond described above. In other words, the group having this moiety is preferably bonded to the polyvinyl alcohol together with the bonding group. Examples of the preferred polyvinyl alcohol include JP-A-9-152509 by formula (I), Polyvinyl alcohol represented by (II), (III), (la), (Ila), and (Ilia). Specific examples thereof include compounds described in paragraphs 0060 to 006 6 and 0072 to 0095 of JP-A-9-1 5 2509. The synthesis method is described in paragraphs 0070 and 0096 to 0120 of its patent publication. < Optical anisotropic layer > The optical anisotropic layer in the optical compensation layer-2 can be obtained by forming a liquid crystal compound layer (optical anisotropic layer) on the alignment film. The liquid crystal compound may be a rod-like liquid crystal compound or a discotic liquid crystal compound, but is preferably a discotic liquid crystal compound. The funeral crystal compound preferably has a * polymerizable group for making a chemical bond with the polymer of the alignment film. These liquid crystal compounds are described, for example, in iLLLan Kagaku Soset ^ n > MEki $ ho. Kagaku " (Ji YutL, Chemistry. Emen tsof Cli st l. V), 11 D Cr vs ta 1) n), case No. 22, Japan Kagaku Kai (editor) (1994). Similarly, these compounds and specific examples are described in paragraphs 0126 to 0144 of JP-A-9-152509. < Anti-glare anti-reflection film > The anti-reflection film is described below. -78- 200301374 In the present invention, the anti-reflection film may be formed by sequentially providing an anti-glare or light-scattering film and at least one low-refractive index layer on a substrate. If necessary, a hard coating layer or the like may be further provided. FIG. 13 shows an example of the antireflection film of the present invention. This specific embodiment has a layer structure arranged in the following order, a substrate 1, a hard coating layer 2, an anti-glare or light scattering film 3, and a Low refractive index layer 4. Numeral 5 is an anti-glare particle, and the protruding portion from the anti-glare or light-scattering film is also covered by the low refractive index layer 4. The refractive index of the adhesive in the anti-glare or light-scattering film is from 1.57 to 2.00, and the refractive index of the low-refractive index layer is from 1.38 to 1.49. -Low refractive index layer-The anti-reflection of the present invention can be obtained by interference phenomenon, and it is important to generate interference phenomenon in the visible light range, especially in the wavelength range of 450 to 680 nm. For this purpose, the low refractive index layer of the anti-reflection film preferably satisfies the following formula (I): mX / 4x0.7 < n1d1 < mX / 4 > < 1.3 (I) where m is an odd number (usually 1 ), Η is the refractive index of the low refractive index layer, L is the film thickness (nanometer) of the low refractive index layer, and λ is the wavelength of the incident light. In the present invention, the low refractive index layer includes a fluorine-containing resin, preferably a fluorine-containing compound (resin) capable of being crosslinked by heat or ion radiation. The refractive index of the low-refractive index layer containing a fluorine-containing resin is from 1.38 to 1.49 ', preferably from 1.38 to 1.45. If this ratio is too low, the film strength will be reduced, and if it is too high, the anti-reflection properties will be deteriorated. The dynamic friction coefficient of this layer is preferably from 0.03 to 0.15, and more preferably from 0.07 to 0.10. If the coefficient of dynamic friction is too small, the layer slides easily and the problem becomes -79- 200301374; however, if it is too large, the abrasion resistance will decrease. Furthermore, the contact angle of this layer with water is preferably from 90 to 120 °, more preferably from 100 to 120 °. If this is too small, the antifouling properties will deteriorate. Examples of the cross-linked fluoropolymer compound contained in the low refractive index layer include a perfluoroalkyl-containing silane compound (for example, (heptadecafluoro-1,1,2,2-tetradecyl) triethoxy Silane) and a fluorinated copolymer having a fluorine-containing monomer component and a monomer component for granting a crosslinking group as constituent components. Specific examples of the fluoromonomer component include fluoroolefins (for example, fluoroethylene, difluoroethylene, tetrafluoroethylene, hexafluoroethylene, hexafluoropropylene, perfluoro-2, 2-dimethyl-1, 3-di Aromatic), (meth) acrylic acid partially or fully fluorinated alkyl ester derivatives (for example, BISCOTE 6FM (manufactured by Osaka Yuki Kagaku), M-2020 (manufactured by Daikin)) and fully or Partly fluorinated vinyl ethers. Examples of the monomer component for granting a cross-linking group include (meth) acrylate monomers (such as glycidyl methacrylate) having a cross-linking functional group in advance in the molecule, and having a carboxyl group, a hydroxyl group, (Meth) acrylate monomers such as amine, sulfonic acid, or similar groups (such as (meth) acrylic acid, methylol (meth) acrylate, hydroxyalkyl (meth) acrylate, and allyl acrylate ). In the latter case, it is well known in JP-A-10-25388 and JP-A-10-147739 that a crosslinked structure can be introduced after copolymerization. Not only a polymer having a fluorine monomer described above may be used as a constituent unit, but also a copolymer of a monomer containing no fluorine atom may be used. The monomer units which can be used in combination are not particularly limited. Examples thereof include olefins (for example, ethylene, propylene, isoprene, vinyl chloride, vinylidene chloride), acrylates -80- (for example, methyl acrylate Esters, ethyl acrylate, 2-ethylhexyl acrylate, methacrylates (eg, methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethylene, ethylene glycol dimethacrylate) Esters), styrene derivatives (e.g., styrene, divinylbenzene, vinyl toluene, α-methylstyrene), vinyl ethers (e.g., methyl vinyl ether), vinyl esters (e.g., Vinyl acetate, vinyl propionate, vinyl cinnamate), acrylamides (for example, N-tertiary butylacrylamide, N-cyclohexylacrylamide), methacrylamide and acrylonitrile Derivatives. The thickness of the low-refractive index layer is preferably from 0.08 to 0.15 μm, and more preferably from 0.09 to 0.1 2 μm. Similarly, two or more layers of low refractive index layers having different constituent components and having a refractive index specified in detail in the present invention may be provided. -Anti-glare layer-The refractive index of the adhesive which can be used to constitute the anti-glare or light-scattering film of the present invention is from 1.57 to 2.00, preferably from 1.60 to 1.80. If this is too low or too high, the anti-reflection properties will decrease. Examples of the adhesive include polymers having a saturated hydrocarbon or a polyether as a main chain. Polymers having saturated hydrocarbons as the main chain are preferred. Furthermore, the polymer is preferably crosslinked. A polymer having a saturated hydrocarbon as a main chain can be preferably obtained by polymerizing an ethylenically unsaturated monomer. In order to obtain a crosslinked polymer, a monomer having two or more ethylenically unsaturated groups is preferably used. Examples of the monomer having two or more ethylenically unsaturated groups include polyhydric alcohols and esters of (meth) acrylic acid (for example, ethylene glycol di (meth) acrylate, 1,4-cyclohexyl diacrylate) Alkyl esters, isopentaerythritol tetra (meth) acrylate 200301374, isopentaerythritol tri (meth) acrylate, trihydroxymethylpropane tri (meth) acrylate, trimethylol tri (meth) acrylate Ethyl ethane ester, diisopentaerythritol tetra (meth) acrylate, diisopentaerythritol penta (meth) acrylate, diisopentaerythritol hexa (meth) acrylate, tetramethacrylic acid 1, 2,3-cyclohexane, polyacrylic polyurethane, polyacrylic polyester), vinylbenzene and its derivatives (for example, 1,4-diethyl benzene, 4-ethyl benzoic acid -2-propanylethylethyl, 1,4--vinyl, sorrowful, and oxidized (e.g., diethyl; (: Xi Feng), propanamide (e.g., Methylbispropene amine) and methacrylamide. After coating, this monomer having an ethylenically unsaturated group needs to be irradiated or heated by ions. It is hardened by polymerization. This reaction can be carried out by a fairly well-known method, and if necessary, a photopolymerization initiator or a photosensitizer can be used. Instead of or in addition to a monomer having two or more ethylenically unsaturated groups In vitro, a cross-linked structure can be introduced into a polymer by reacting the cross-linking group. Examples of the cross-linking Luneng group include an isocyanate group, an epoxy group, an aziridine group, and an oxazoline group Groups, aldehyde groups, carbonyl groups, hydrazine groups, carboxyl groups, methylol groups, and activated methylene groups. Similarly, vinyl sulfonic acids, acid anhydrides, cyanoacrylate derivatives, maleamines, etherified Hydroxymethyl, esters and urethanes, and metal alkoxides (such as tetramethoxysilane) are used as monomers to introduce a parent structure. Functional groups that have cross-linking properties as a result of decomposition can also be used. Such as blocking isocyanate groups. In the present invention, the cross-linking group is not limited to the compounds described above, but may be a functional group that is reactive and has decomposition results. After coating This compound with a crosslinking group -82- 200301374 requires It should be crosslinked by heating or a similar method. A polymer having a polyether as a main chain can be preferably synthesized by a ring-opening polymerization reaction of a polyfunctional epoxy compound. In the present invention, in order to prevent glare The adhesive of the light scattering film has the purpose of the refractive index in the range described above. In addition to the monomers described above, the adhesive can also be used by using a monomer with a high refractive index or an inorganic ultrafine refractive index. The high refractive index monomer preferably contains at least one member selected from the group consisting of an aromatic ring, a halogen atom other than a fluorine atom, a sulfur atom, a phosphorus atom, and a nitrogen atom in the monomer structure. Examples of the refractive index monomer include bis (4-methacrylfluorenylthienyl) sulfide, vinylnaphthalene, vinylphenylsulfide, and 4-methacryloxyphenyl-4'-methoxy Phenyl sulfide. In the present invention, the amount of the high refractive index monomer used can be adjusted so that the adhesive has a target refractive index. The high refractive index inorganic ultrafine particles are preferably ultrafine particles composed of at least one oxide selected from the group consisting of titanium, aluminum indium, zinc, tin, antimony, and zirconium, and have 100 nanometers. Rice or smaller, more preferably 50 nm or smaller. Examples of such ultrafine particles include Ti02, Al203, In203, ZnO, Sn02, Sb203, ITO, and Zr02. The inorganic ultrafine particle component in the adhesive is preferably from 10 to 90% by weight, more preferably from 20 to 80% by weight, based on the total weight of the anti-glare or light-scattering film. In the case where the adhesive is composed of a monomer having two or more ethylenically unsaturated groups, the high refractive index fine particles described above do not scatter because the particle size of the fine particles is sufficiently small to exceed the wavelength of light And, the adhesive-8 3-200301374 optical performance of the adhesive is like a homogeneous substance. This description is, for example, in jp-A-8-1 1 0 4 0 1. In anti-glare or light-scattering films, anti-glare particles composed of resin or inorganic compounds can be further used to impart anti-glare properties and prevent reflection coefficients. The purpose of deterioration (due to interference from the lower layer) and preventing uneven color. In the present invention, the surface scattering occurs due to anti-glare particles dispersed in the adhesive, so the anti-glare or light-scattering film has no optical interference effect. If anti-glare particles are not included, optical interference will occur due to the difference in refractive index from the underlying layer, so the reflection coefficient will be greatly changed due to its wavelength dependence; as a result, anti-glare and anti-reflection effects will be reduced, while uneven s color. However, in the present invention, these problems can be overcome by the scattering effect of the surface irregularity of the anti-glare or light-diffusing film. The average particle size of the anti-glare particles is preferably from 1.0 to 10 microns, and more preferably from 1.5 to 5.0 microns. In the anti-glare or light-scattering film, the proportion of anti-glare particles having a particle size smaller than the thickness of the adhesive film is preferably less than 50% (by weight) of the total anti-glare particles. The amount of the coated anti-glare particles is preferably from 10 to 1,000 mg / m 2 and more preferably from 30 to 100 mg / m 2. The particle size distribution can be measured using a Coulter counter method, a centrifuge precipitation method, or the like, but the distribution is calculated as a particle number distribution. The thickness of the anti-glare or light-scattering film is preferably 0.5 to 10 microns, and more preferably 1 to 5 microns. Similarly, to reduce internal scattering in the anti-glare or light-scattering film, the refractive index difference between the adhesive and the anti-glare particles in the anti-glare or light-scattering film is preferably less than 0.05. . -8-200301374-Substrate-In the present invention, a preferable substrate can be appropriately selected as the substrate for the antireflection film. In particular, transparent carriers can be used. The transparent carrier is preferably a plastic film. Examples of the polymer constituting the plastic film include cellulose esters (eg, triethyl cellulose, diethyl cellulose), polyamide, polycarbonate, polyesters (eg, polyethylene terephthalate) Diester, polyethylene naphthalate), polystyrene and polyolefin. Among these, triethylfluorenyl cellulose is preferred. Triethyl cellulose is preferably used as a protective film for a polarizing film for protecting a polarizing plate. Therefore, this protective film can be used as a substrate, and the antireflection film can be provided on the protective film as it is, considering Cost is better. • Hard coating layer-In the present invention, a hard coating layer can be optionally provided between the anti-glare or light-scattering film and the substrate. A hard coating may be provided or two or more hard coatings of different constituent components may be provided. Examples of the compound constituting the hard coating include (similar to an adhesive of an anti-glare or light-scattering film) a polymer having a saturated hydrocarbon or a polyether as a main chain. The thickness of the hard coating layer is preferably 1 to 10 micrometers, more preferably 3 to 6 micrometers.-Formation method-Each layer of anti-reflection film can be used by dip coating method, air knife coating method, curtain coating method , A roll coating method, a bar coating method, a gravure coating method, or an extrusion coating method (see, U.S. Patent 2,681, 2 94) 200301374. Two or more layers can be applied simultaneously. The simultaneous coating method is described in U.S. Patents 2,761,791, 2,941,898, 3,508,947, 3,526,528 and Yuji Harasaki, Coat i n Kogaku (Mffi (Coating
Engineering)),第 253 頁,Asakura Shoten(1973)0Engineering)), p. 253, Asakura Shoten (1973) 0
-86--86-
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JP2001397015 | 2001-12-27 |
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TW91136370A TW200301374A (en) | 2001-12-18 | 2002-12-17 | Polarizing plate, production method thereof and liquid crystal display |
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JP (1) | JP2005513521A (en) |
AU (1) | AU2002356436A1 (en) |
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Cited By (2)
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TWI417580B (en) * | 2004-11-16 | 2013-12-01 | Dainippon Printing Co Ltd | Retardation film and method for producing the same, optical functional film, polarizing film, and display device |
CN114326201A (en) * | 2022-01-05 | 2022-04-12 | 温州博成达光学有限公司 | Polarizing film for display screen |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2006014002A1 (en) * | 2004-08-03 | 2006-02-09 | Fujifilm Corporation | Anti-reflection film, method of producing the same, polarizing plate, liquid crystal display |
JP4830517B2 (en) * | 2006-01-31 | 2011-12-07 | 日本ゼオン株式会社 | Method for producing stretched film |
DE102007057329A1 (en) | 2007-11-28 | 2009-06-04 | Brückner Maschinenbau GmbH & Co. KG | stretcher |
JP5552361B2 (en) * | 2010-05-13 | 2014-07-16 | 株式会社カネカ | Stretched film, method for producing stretched film, and retardation plate |
JP5767891B2 (en) * | 2011-08-05 | 2015-08-26 | 日東電工株式会社 | Manufacturing method of polarizing film |
JP5685222B2 (en) * | 2012-06-06 | 2015-03-18 | 日東電工株式会社 | Polarizing film containing modified PVA and optical laminate having the polarizing film |
CN114311622B (en) * | 2021-12-29 | 2023-09-12 | 西南科技大学 | Synchronous optical oblique stretching method of polaroid compensation film for OLED flexible display |
CN114434767B (en) * | 2021-12-29 | 2023-09-12 | 西南科技大学 | Preparation method of polaroid compensation film for OLED flexible display |
Family Cites Families (8)
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JPH02113920A (en) * | 1988-10-25 | 1990-04-26 | Mitsubishi Kasei Corp | Production of stretched film or sheet |
JPH03182701A (en) * | 1989-12-13 | 1991-08-08 | Nippon Kayaku Co Ltd | Stretched film and its formation |
KR100267894B1 (en) * | 1994-05-31 | 2000-10-16 | 무네유키 가코우 | Optical compensatory sheet and liquid crystal display |
ATE404902T1 (en) * | 1997-03-10 | 2008-08-15 | Fujifilm Corp | OPTICAL COMPENSATION FILM FOR LIQUID CRYSTAL DISPLAYS |
DE69828733T2 (en) * | 1997-10-20 | 2005-12-29 | Fuji Photo Film Co., Ltd., Minami-Ashigara | Optical compensatory sheet and liquid crystal display device |
JPH11212078A (en) * | 1998-01-22 | 1999-08-06 | Fuji Photo Film Co Ltd | Liquid crystal display device |
ATE367591T1 (en) * | 1999-09-29 | 2007-08-15 | Fujifilm Corp | ANTI-GLARE AND ANTI-REFLECTION LAYER, POLARIZER AND IMAGE DISPLAY DEVICE |
JP2002086554A (en) * | 2000-07-10 | 2002-03-26 | Fuji Photo Film Co Ltd | Method of orienting polymer film, method of manufacturing polarizing film, polarizing plate and phase difference film, and liquid crystal display device |
-
2002
- 2002-12-16 WO PCT/JP2002/013133 patent/WO2003052471A1/en active Application Filing
- 2002-12-16 JP JP2003553303A patent/JP2005513521A/en active Pending
- 2002-12-16 AU AU2002356436A patent/AU2002356436A1/en not_active Abandoned
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI417580B (en) * | 2004-11-16 | 2013-12-01 | Dainippon Printing Co Ltd | Retardation film and method for producing the same, optical functional film, polarizing film, and display device |
CN114326201A (en) * | 2022-01-05 | 2022-04-12 | 温州博成达光学有限公司 | Polarizing film for display screen |
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