TW199119B - - Google Patents

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TW199119B
TW199119B TW080109616A TW80109616A TW199119B TW 199119 B TW199119 B TW 199119B TW 080109616 A TW080109616 A TW 080109616A TW 80109616 A TW80109616 A TW 80109616A TW 199119 B TW199119 B TW 199119B
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Taiwan
Prior art keywords
mold
disappearing
sand
box
electrical equipment
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TW080109616A
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Chinese (zh)
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Toshiba Co Ltd
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Publication date
Priority claimed from JP2410496A external-priority patent/JPH04210846A/en
Priority claimed from JP1561591A external-priority patent/JPH04255449A/en
Priority claimed from JP3054237A external-priority patent/JPH04288941A/en
Priority claimed from JP9273791A external-priority patent/JPH04304148A/en
Priority claimed from JP14343991A external-priority patent/JPH04367351A/en
Application filed by Toshiba Co Ltd filed Critical Toshiba Co Ltd
Application granted granted Critical
Publication of TW199119B publication Critical patent/TW199119B/zh

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Description

X99iia A 6 Β 6 經濟部屮央標準u工消设合作社印51 五、發明説明(1 ) 〔發明之技術領域〕 本發明係有關於在消失型模中澆注入熔融金屬而成型 之鑄造品及其製造方法。 〔先行技術之簡單說明〕 例如在旋轉電動機的定子框(Statbr frame)傜呈大致 圓筒形狀,且在於其壁部之軸方向的中央部係設有通風用 的開口部。而透過此開口部來將用以冷卻過馬達捲線的冷 卻風排放到外部。而上述的定子框,傳統上即是以鑲造方 法來製造。以下佐以第52圖〜第56圖來說明定子框的 鑲造方法之一例。 首先,製作如第5 2圖所示之外側砂模1、第5 3圔 所示之内側砂模2、以及第5 4圖所示之—口部用的砂心 砂撂3。.在此倩況下,外側砂模1係如第5 5圖所示般地 製作,亦即在於矩形容器狀的模具4内收容一具有和定子 框的外徑尺寸幾乎相等外徑尺寸的圓筒狀的内模5並加以 固定好的狀態下,在於兩個模4、5之間置入砂子,再加 以打硬而做成。而内側砂模2及砂心砂模3則是分別被在 於可兩塊分割的模具(未圖示)的模穴内置入砂子後再加 以打硬而做成者。然後將突設於砂心砂模3的凸部3 a嵌 合於内側砂模2的外周部上的凹部2 a ,以内側砂模2中 安裝著砂心砂模3之狀態來進行將其收容於外側砂模1内 的合模作業。之後,便在於由各砂模1、2、3所形成的 模穴6中,如第56圖所示般地澆注入熔融金屬液以進行 (請先閲讀背面之注意事項再塡寫本頁) 本紙乐尺度逍用中國國家樣準(CNS)甲4規格(210x297公没) 一 3 - 經汍部屮央櫺芈杓η工消费合作社印31 199119 Λ 6 _;_Β6___ 五、發明説明(2 ) 鋳造。藉此便得以_造獲得定子框。並在鑄得的定子框的 開口部上為了安金上的考慮,利用螺栓等固定以由網等所 製作的保護構件。 然而,在於上述習知的方式中,當在砂模3中安裝砂 模3時,只是將砂心砂模3的凸部3a嵌合在内侧砂模2 的凹部2 a而已,所以砂心砂模3即睹口部的定位精度低 劣,這是$然辱所在。為了解決此一缺點,乃有人提議另 —-—____——-—— 一種方式,係在於外側砂模中設置一凹部,同時又在砂心 砂模上設置一用來嵌合於外側砂模的凹部之凸部,而利用 外側砂模及内側砂模來執行對於砂模之定位。但是根據此 種構成方式,則必須將外侧砂模做成兩塊分割,而産生所 謂砂模的分割數目變多之問題點。 而且,因為係為將砂模1、2、3加以合模之構成方 式之故,在於砂模與砂模的配合部份之間會産生較大的間 隙,而熔融金屬鑲液會流入此等間隙之中,造成相當大的 鑲件毛邊,而去除此等鑲件毛邊的作業亦相當地麻煩及費 事,亦為其缺點之一。 為了消除上述的缺點,以往曾有人提出利用「消失型 模」來進行鏵造之方法。根據此種方法,偽利用發泡材料 並使用金屬模具來製作定子框的消失型模,再將消失型模 安放在鑄箱之中,在此狀態下將砂子放入該鑄箱中並加以 打硬之後,再將鑲液注入上述消失型模。如此一來,消失 型模便因鏵液的高溫而熔解消失,而鑄液則充填進入因該 消失型模的消失而形成的模穴之中,藉此而進行鑄造。根 (請先閱讀背面之注意事項再填寫本頁) 裝- 線· 本紙張尺度边用中a a家標準(CNS)«P4規格(210x297公垃) -4 - 199119 Λ 6 Β6 經濟部十央檔準XJn工消赀合作社印51 五、發明説明(3 ) 據此種方式,因為是使用金屬模具來製作消失型模之故, 而可充分地提昇該定子框的開口部的定位精度(即縳造品 的鋳造精度)。又,因為是對於金屬模進行合模之故,模 與模之間的配合部份的間隙相當地小,所以該消失型模所 産生的毛邊變小,結果在於所鏵得的鏵液上的毛邊亦變小 Ο 但是,卽使在於使用上述消失型模來鑲造定子框之場 合,亦因為保護構件為另外之個體存在之故,鑲造後的定 子框的開口部依然必須進行利用螺栓來固定該保護構件之 作業,因此仍存在有:構件數量相當多、組裝麻煩等各項 缺點。 _ 本發明的目的係在於提供一種可達到提高鑲造品的鑲 造精度、可減小鏵件毛邊、且可削減構件數量以提高裝配 作業效率等效果之鑄造品及其縳造方法。 本發明的鑄造品係屬於一種在於鑄箱内安裝入消失型 模並進行灌砂,然後在該消失型模中澆注入鑄液而成型之 鏵造品,偽具備了下述的構件而構成者。此種構件係以非 消失材料製作,並且以其中一部份突出之方式被固定在消 失型模之上,而當鑲液注入該消失型模中時,可一體地被 鎌於鎌造品上者。 根據此種方式,本發明的鑲造品乃是藉由將鏵液注入 消失型模而鏵成之故,不僅可提高鑄造精度,同時又可縮 小縳件毛邊。並且,藉由將以非消失性材料製作的構件以 其一部份突出於外的方式固定在消失型模上,而使得該構 (請先閱讀背面之注意事項再填寫本頁) 裝. 訂- 本紙張尺度边用中國國家標準(CNS)甲4規格(210x297公;¢) -5 - 199118 Λ 6 Β6 經濟部十央標準乃Μ工消费合作社印奴 五、發明説明(4 ) 件一體地鑄入於該鑄造品之構成方式。如此一來,不僅可 使構件數目減少,同時也不再另外需要實施將構件安裝到 鑲造品上之安裝作業之故,可以減少組裝之工時。 上述情況所指的縳造品俗指例如:具有通風用的開口 部之電氣機器用框;而構件則像指例如:被設置於該電氣 機器用框的兩端部之保護構件。並且該保護構件亦可以由 線材、網或者百葉窗等來構成。此外,該構件亦可作為當 在於鑄箱内進行填砂作業時之防止消失型模變形之補強構 件,在這種倩況下,因為在瑱砂時該消失型模不致變形之 故,可以更確實地防止鑲造品的變形或強度之降低。 又,本發明之另一形態的鑲造裝置係靥於:在鑲箱内 安放消失型模並且進行填砂,然後將鏵液注入消失型模而 縳造出鑲造品的裝置,其特擞為:具備有: V 加振裝置> 係被設於鑲箱的其中一側,用以將振動加 諸給該鑲箱以及鏵箱内的砂;及 V"輔助加振裝寘i係隔著鑲箱而對設置在上述加振裝置 _______________________________ '· - 之對面,用以將振動加諸給該鑲箱内之任意位置的砂。 根據此種構成方式,當對於鑲箱内部進行填砂時,可 利用加振裝置以及設在此加振裝置的對面之輔助加振裝置 來將振動加諸給鑲箱以及鑲箱内的砂之故,m濟失選 模的四周圍的砂的充填密度變得均包。因此,可以降低作 用於消失型模的内側與外側之砂的壓力差,所以可防止在 填砂時消失型模之變形。 在上述構成方式的情況下,係亦可將輔助加振裝置做 (請先閲讀背面之注意事項再填寫本頁) 裝- 訂_ 本紙尺度边用中S國家標準(CNS)甲4規格(210x297公及) -6 - ί99ίΐ〇 Λ 6 Β6 經濟部屮央標準乃以工消费合作社卬31 五、發明説明(5 ) 成可相對於消失型模任意移動,根據此種構成方式,係可 將輔助加振裝置配置於最適當的位置,因此可更進一步降 低作用於消失型模的内側及外側的砂之壓力差,所以可更 進一步確實地防止填砂時消失型模的變形。 又,本發明之另一個實施形態之電氣機器用框的製造 方法係由下列步驟所構成: 將用以鋳造電氣機器用框的消失型模安放到鑲箱内之 步驟;及 將具有可大致均等地衹接於消失型模的内周部之抵接 -·-·-----*..... 部之補強用内模嵌入消失型模的内周部之步驟;及 .· · 1 __ 在於補強用内模嵌入在消失型模的内周部的狀態下進 行對於鑲箱的填砂之步驟;及 琪砂結束之後,注入鑲液以鑲成電氣機器用框之步驟 ;及 在電氣機器用框成型之後,打開模並從電氣機器用框 内取出補強用内模之步驟。 根據上述製造方法,是採用在於消失型模的内周部嵌 入補強用内模,並使補強用内模的抵接部大致均等地抵接 於消失型模的内周部之方式。藉此方式,當對於鑲箱内進 行填砂時,在於消失型模的内側及外側之間,即使因砂的 填入量産生差距而使加諸在消失型模内外的砂的壓力變得 不均衡,亦可藉由補強用内模而防止消失型模的變形。 在上述構成方式之情況,係可考慮採用下述方式:卽 電氣機器用框傜具有薄壁部;而補強用内模則具可大致均 (請先閲讀背面之注意事項再填寫本頁)X99iia A 6 Β 6 Printed by the Ministry of Economic Affairs, National Standards, and Industrial Cooperative Cooperatives 51 51. Description of the Invention (1) [Technical Field of the Invention] The present invention relates to a cast product formed by pouring molten metal into a disappearing mold and forming Its manufacturing method. [A brief description of the prior art] For example, the stator frame (Statbr frame) of a rotary electric motor has a substantially cylindrical shape, and an opening for ventilation is provided at the central portion of the wall portion in the axial direction. The cooling air used to cool the motor winding is discharged to the outside through this opening. The above-mentioned stator frame is traditionally manufactured by the inlay method. An example of the method of assembling the stator frame will be described below with reference to FIGS. 52 to 56. First, the outer sand mold 1, the inner sand mold 2 shown in Figure 5 3, and the sand core 3 for the mouth as shown in Figure 5 4 are produced. In this situation, the outer sand mold 1 is made as shown in Figure 55, that is, a rectangular container-like mold 4 is housed with a circle having an outer diameter that is almost equal to the outer diameter of the stator frame. In the state where the cylindrical inner mold 5 is fixed, sand is placed between the two molds 4 and 5 and then hardened to make it. The inside sand mold 2 and the sand core sand mold 3 are made by inserting sand into the cavity of a mold (not shown) that can be divided into two pieces, and then hardening it. Then, the convex portion 3 a protruding from the core sand mold 3 is fitted into the concave portion 2 a on the outer peripheral portion of the inner sand mold 2, and the sand core 3 is installed in the inner sand mold 2. The mold clamping operation contained in the outer sand mold 1. After that, in the cavity 6 formed by the sand molds 1, 2, and 3, the molten metal is poured as shown in Fig. 56 (please read the precautions on the back before writing this page) This paper music scale uses Chinese National Standards (CNS) Grade 4 specifications (210x297) 1-3-printed by the Ministry of Agriculture, Industry and Consumer Cooperatives 31 199119 Λ 6 _; _Β6 ___ V. Description of invention (2) Make it. In this way, the stator frame can be manufactured. In addition, the opening of the cast stator frame is fixed with bolts or the like to protect the protective member made of a net or the like for safety reasons. However, in the above-mentioned conventional method, when the sand mold 3 is installed in the sand mold 3, only the convex portion 3a of the sand core mold 3 is fitted into the concave portion 2a of the inner sand mold 2, so the sand core Mode 3 saw the poor positioning accuracy of the mouth, which is where the humiliation lies. In order to solve this shortcoming, it was suggested that another way is to set a recess in the outer sand mold, and at the same time set a sand core sand mold for fitting on the outer sand mold The convex part of the concave part, using the outer sand mold and the inner sand mold to perform the positioning of the sand mold. However, according to this configuration method, it is necessary to divide the outer sand mold into two pieces, which causes a problem that the number of so-called sand mold divisions increases. Moreover, because it is the way to mold the sand molds 1, 2, and 3 together, there is a large gap between the mating parts of the sand mold and the sand mold, and the molten metal insert fluid will flow into these In the gap, considerable burrs of inserts are caused, and the operation of removing these burrs of inserts is also quite troublesome and troublesome, and is also one of its disadvantages. In order to eliminate the above-mentioned shortcomings, it has been proposed in the past to use the "disappearing model" to carry out the method of making. According to this method, the foamed material is used to make the vanishing mold of the stator frame using a metal mold, and then the vanishing mold is placed in the casting box. In this state, the sand is placed in the casting box and beaten After hardening, the mounting solution is injected into the disappearing mold. In this way, the disappearing mold melts and disappears due to the high temperature of the wax liquid, and the casting liquid is filled into the cavity formed by the disappearing of the disappearing mold, thereby casting. Root (please read the precautions on the back before filling in this page) Pack-Line · This paper is used in the standard aa home standard (CNS) «P4 specification (210x297 public waste) -4-199119 Λ 6 Β6 Ten central file of the Ministry of Economic Affairs Printed by the quasi-XJn industrial consumer cooperative 51. V. Description of the invention (3) According to this method, the positioning accuracy of the opening of the stator frame can be sufficiently improved because the metal mold is used to make the disappearing mold. The precision of manufacturing products). In addition, because the metal mold is clamped, the gap between the mold and the mold is relatively small, so the burrs generated by the disappearing mold become smaller, and the result is that the The burrs also become smaller. However, when the stator frame is built using the above-mentioned disappearing mold, because the protection member is a separate entity, the opening of the stator frame after the installation must still be bolted. The operation of fixing the protective member still has various disadvantages such as a large number of members and troublesome assembly. _ The object of the present invention is to provide a cast product and its binding method that can achieve the effect of improving the mounting accuracy of the inlaid product, reducing the flash of the flange parts, and reducing the number of components to improve the efficiency of assembly work. The casting product of the present invention belongs to a type of molded article in which a disappearing mold is installed in a casting box and sand is poured, and then casting liquid is poured into the disappearing mold to form, which is presumably equipped with the following components . This kind of component is made of non-disappearing material, and is fixed on the disappearing mold in such a way that a part of it protrudes, and when the inlay is injected into the disappearing mold, it can be sickled on the sickle integrally By. According to this method, the inlaid product of the present invention is formed by injecting a liquid of liquid into the disappearing mold, which not only improves the casting accuracy, but also reduces the burrs of the binding. And, by fixing a part made of non-disappearing material to the disappearing mold with a part of it protruding out, the structure is made (please read the precautions on the back before filling in this page). Binding- This paper uses the Chinese National Standard (CNS) A4 specifications (210x297 g; ¢) -5-199118 Λ 6 B6 Standard of the Ministry of Economic Affairs is the Inno V. Invention Description (4). It is included in the structure of the casting. In this way, not only can the number of components be reduced, but at the same time, it is no longer necessary to perform the installation work for mounting the components on the inlay, and the man-hour for assembly can be reduced. In the above-mentioned case, the conventional products refer to, for example, a frame for electrical equipment having an opening for ventilation; and a member refers to, for example, a protection member provided at both ends of the frame for electrical equipment. Furthermore, the protective member may also be composed of wire, net, or blinds. In addition, this component can also be used as a reinforcing member to prevent the deformation of the disappearing mold when sand filling is carried out in the casting box. In this situation, because the disappearing mold does not deform during sand removal, it can be more Definitely prevent the deformation or strength reduction of inlays. In addition, another form of the inlay device of the present invention is a device for placing a disappearing mold in the inlay box and filling it with sand, and then injecting a liquid of liquid into the disappearing mold to bind the inlaid product. For: equipped with: V vibrating device> It is installed on one side of the box to apply vibration to the sand in the box and the box; and V " auxiliary vibration device i is isolated It is placed opposite to the above vibration-enhancing device _______________________________ ··-in order to apply vibration to the sand at any position in the box. According to this configuration, when filling the sand inside the box, the vibration device and the auxiliary vibration device opposite the vibration device can be used to apply vibration to the box and the sand in the box. Therefore, the filling density of the sand around the m-eligible mold becomes uniform. Therefore, the pressure difference between the sand on the inside and the outside of the disappearing mold can be reduced, so that the deformation of the disappearing mold during sand filling can be prevented. In the case of the above configuration, the auxiliary vibration device can also be made (please read the precautions on the back before filling in this page) Public and) -6-ί99ίΙ〇Λ 6 Β6 The Ministry of Economic Affairs standard is based on industrial and consumer cooperatives. 31 5. Description of the invention (5) The structure can be moved arbitrarily with respect to the disappearing model. According to this configuration, it can be used as an auxiliary The vibrating device is arranged at the most suitable position, so that the pressure difference of the sand acting on the inside and outside of the disappearing mold can be further reduced, so that the deformation of the disappearing mold during sand filling can be further reliably prevented. In addition, a manufacturing method of a frame for electrical equipment according to another embodiment of the present invention is composed of the following steps: a step of placing a disappearing mold for manufacturing a frame for electrical equipment in a mounting box; The ground is only connected to the contact of the inner periphery of the disappearing mold-----* ..... The step of inserting the inner mold of the reinforcing part of the disappearing mold into the inner periphery of the disappearing mold; and ... 1 __ The step of filling the box with sand in a state where the inner mold for reinforcement is embedded in the inner periphery of the disappearing mold; and the step of injecting the mounting liquid to set the frame for the electrical machine after the end of Qisha; and After forming the frame for electrical equipment, open the mold and take out the inner mold for reinforcement from the frame for electrical equipment. According to the above-described manufacturing method, a method is adopted in which a reinforcing inner mold is embedded in the inner peripheral portion of the disappearing mold, and the abutting portion of the reinforcing inner mold is substantially uniformly contacted with the inner peripheral portion of the disappearing mold. In this way, when sand is filled into the box, between the inside and the outside of the disappearing mold, even if there is a difference in the amount of sand filled, the pressure of the sand applied on the inside and outside of the disappearing mold becomes Balance, can also prevent the deformation of the disappearing mold by reinforcing the internal mold. In the case of the above-mentioned configuration methods, the following methods may be considered: 嫽 Frames for electrical equipment have thin-walled parts; and internal molds for reinforcement may be roughly uniform (please read the precautions on the back before filling this page)

本紙張尺度逍用中國國家標準(CNS)甲4規格(210X297公¢) -7 - 經濟部屮央標準X;M工消fr合作社印51 199119 Λ6 _;_B6_ 五、發明説明(6 ) 勻抵接於對應於該電氣機器用框的消失型模的薄壁部的部 份之抵接部。藉此方式,尤其對於對應消失型模的薄壁部 之部份因砂昀饜力不均衡而易變形之場合,即可利闬該補 —.... - 強用内模來防止其變形。 更而,本發明中之另一實施形態的電氣機器用構件的 製造方法僳由下列步驟所構成: 在於用以鑲造電氣機器用構件之消失型模之位於電氣 機器用構件中之強度不足部份上,配設薄壁的波浪形帶狀 的強度特性改良件之步驟;及 將該消失型模安放在鑲箱内之步驟;及 在鏵箱内進行填砂之步驟;及· 在填砂完了之後,藉由注入鏵液以均勻地將強度持性 改良件熔解而鑲成電氣機器用構件之步驟。 根據此種構成方式,因為強度恃性改良件係做成薄壁 部波浪形帶狀之故,強度特性改良件的熱容量可變小,在 於澆注入鏵液之際,強度特性改良件均勻地熔解,因此, 強度特性改良件可在於電氣機器用構件中之強度不足的部 份上均勻地分散,而可防止所鑄得的鑄件的組織上發生偏 析之情形。 此種情況下,係可採用將用以去除當強度特性改良件 於熔解時所産生的氣體之排氣孔設置在於強度特性改良件 之近旁之構成方式。藉此方式,氣體偽可經由排氣孔而被 去除之故,可以防止所鑲成的構件中産生由氣體所造成的 針孔。 (請先閲讀背面之注意事項再填寫本頁) 裝· 訂- 本紙張尺度逍用中國國家標準(CNS)甲4規格(210x297公犮) -8 -The size of this paper is in accordance with the Chinese National Standard (CNS) Grade 4 (210X297) -7-The Ministry of Economic Affairs Standard X; M Gongxiao fr Cooperative Printed 51 199119 Λ6 _; _B6_ V. Description of the invention (6) The contact portion of the thin-walled portion corresponding to the disappearing mold of the frame for electrical equipment. In this way, especially for the thin-walled part of the disappearing mold that is easily deformed due to the uneven sand force, it can be used to compensate ....-Use the inner mold to prevent its deformation . Furthermore, the manufacturing method of a member for electrical equipment according to another embodiment of the present invention is composed of the following steps: the lack of strength in the electrical equipment member of the vanishing mold for inserting the electrical equipment member In addition, the steps of arranging thin-walled wavy band-shaped strength characteristics improvement parts; and the step of placing the disappearing mold in the box; and the step of sand filling in the box; and After the process is completed, the step of inserting the liquid of the melt to uniformly melt the strength-improving member into an electrical machine component. According to this configuration, because the strength improving member is made into a thin-walled wavy band shape, the heat capacity of the strength improving member can be reduced, which is that the strength improving member is melted uniformly when pouring the liquid Therefore, the strength property improving parts can be uniformly dispersed on the parts with insufficient strength in the components for electrical equipment, and the segregation of the structure of the cast parts can be prevented. In this case, it is possible to adopt a configuration in which a vent hole for removing the gas generated when the strength characteristic improving member is melted is disposed near the strength characteristic improving member. In this way, the gas can be removed through the exhaust hole, and the pinholes caused by the gas can be prevented from being generated in the assembled member. (Please read the precautions on the back before filling out this page) Binding · Ordering-This paper standard uses Chinese National Standard (CNS) A 4 specifications (210x297 Gonglu) -8-

idQUB Λ 6 B 6 經濟部屮央標芈χ;π工消费合作社印¾ WWV : : — 五、發明説明(7 ) 又,本發明之另一賁施形態之電氣機器用構件的製造 方法偽由下列各步驟所構成: 將用以鏵成電氣機器用構件的消失型模係利用組合複 數個部份的消失型模而結合構成之步驟;及 將組合結合而成的消失型模安放到鑄箱内之步驟;及 對鑄箱内進行填砂之步驟;及 在填砂完了後,澆注入鑄液以鏵成電氣機器用構件之 j±l m 步SK 〇 根據上述構成方式,係採用將消失型模藉由組合結合 複數個部份的消失型模而構成之故,即使電氣機器用構件 的形狀很複雜,亦因為各部份的消失型模的形狀較為簡單 之故,可使得用以形成各部份的消失型模之金屬模具之構 成上更為簡單,整體而言可使金屬模具的構成更為簡化。 在此種情況下,在於組合結合複數個部份的消失型模 之際,最好是採用在於其中一方的部份的消失型模上設置 定位凸部,並且在另一方的部份的消失型模上設置定位凹 部之構成方式。藉此方式,可以不偏位地組合結合該等部 份的消失型模。 〔圖面之簡單說明〕 < 第1圖是本發明的第1實施例所示之旋轉電動機(馬 達)之部份剖面側視圔;第2圖是分割成外側金屬模之立 體圖;第3圔是内側金屬模之立體圖;第4圖是中間金屬 模之立體圖;第5圔是分割式中間金屬模之立體圖;第6 (請先閱讀背面之注意事項再填寫本頁) 裝< •π· 線· 本紙張尺度逍用中國圉家榣準(CNS)甲4規格(210x297公垃) -9 - 199119 Λ 6 Β6 經濟部中央標準XJM工消#合作社印¾ 五、發明説明(8 ) 圖是内側金屬模中安裝有中間金屬模的狀態之立體圖;第 7圖是鏵造裝置的縱斷面圔;第8圖是軸承托架之消失型 模的斷面圔;第9圖是軸承托架之消失型模的前梘圃;第 10圖是用以鑄造軸承托架的鋳楔之縱斷面圖;第11圖 係顯示作用於消失型模的壓力之分布圔; 第12圖是本發明的第2實施例所示的保護構件之立 體圖; 第13圖是本發明的第3實施例所示的定子框之縱斷 面圖;第14圔是與第4圖相當之立體圖;第15圖是與 第5圔相當之立體圖; 第16圖是本發明之第4實施例所示之連續式縳造裝 置之立體圖; 第17圖是本發明之第5實施例,僳顯示填砂之狀態 的縱斷面圖;第1 8圖是補強用内模之立體圖; 第19圖是本發明之第6實施例所示之與第18圔相 當之圖; 第20是本發明的第7實施例所示之與第17圔相當 之圖;第21圖是與第18圖相當之圖;第22圔是與第 1 8圖相當之圖; 第23是本發明之第8實施例所示之與第21圖相當 之圖; 第24圖是本發明之第8實施例所示之與第17圔相 當之圔;第2 5圔是補強構材之立體圖; 第26圔是本發明之第1◦實施例所示之與第25圖 (請先閲讀背面之注.意事項再塡寫本頁)idQUB Λ 6 B 6 Ministry of Economic Affairs, Central Standard χ; πIndustry and Consumer Cooperatives Co., Ltd. WWV:: — V. Description of the invention (7) In addition, the manufacturing method of electrical equipment components in another form of the invention is false It is composed of the following steps: the step of combining and forming the vanishing mold used to form a component for electrical equipment by combining a plurality of vanishing molds; and placing the vanishing mold combined into a casting box The steps in the; and the step of filling the sand in the casting box; and after the sand filling is completed, the casting liquid is poured into the j ± lm step SK of the electrical machine component. According to the above configuration method, it will disappear The mold is formed by combining and combining a plurality of parts of the disappearing mold. Even if the shape of the component for electrical equipment is very complicated, the shape of the disappearing mold of each part is relatively simple, which can be used to form each The structure of the metal mold of some of the disappearing molds is simpler, and overall the structure of the metal mold can be simplified. In this case, when combining the disappearing molds of a plurality of parts, it is best to use a disappearing type in which one part of the disappearing mold is provided with a positioning convex portion and the other part of the disappearing mold The structure of the positioning recessed part on the die. In this way, the disappearing molds that combine these parts can be combined without deviation. [Brief description of drawings] < FIG. 1 is a partial cross-sectional side view of a rotary electric motor (motor) shown in the first embodiment of the present invention; FIG. 2 is a perspective view divided into outer molds;圔 is the perspective view of the inner metal mold; Fig. 4 is the perspective view of the middle metal mold; Section 5 is the perspective view of the split intermediate metal mold; Article 6 (please read the precautions on the back before filling in this page) Install < • π · Line · The size of this paper is easy to use China National Standards (CNS) Grade 4 (210x297 public waste) -9-199119 Λ 6 Central Standard of the Ministry of Economic Affairs XJM 工 消 # Cooperative printing ¾ V. Description of invention (8) It is a perspective view of the state where the middle metal mold is installed in the inner metal mold; Figure 7 is the longitudinal cross-section of the device made of Hua; Figure 8 is the cross-section of the disappearing mold of the bearing bracket; Figure 9 is the bearing bracket The front part of the vanishing mold of the frame; Figure 10 is the longitudinal section of the wedge used to cast the bearing bracket; Figure 11 shows the distribution of pressure acting on the vanishing mold; Figure 12 is this The perspective view of the protection member shown in the second embodiment of the invention; FIG. 13 is the invention 3 is a longitudinal sectional view of the stator frame shown in the third embodiment; 14th is a perspective view corresponding to FIG. 4; FIG. 15 is a perspective view corresponding to 5th; FIG. 16 is a fourth embodiment of the present invention. Figure 17 is a perspective view of a continuous binding device; Figure 17 is a fifth embodiment of the present invention, showing a longitudinal sectional view of the state of sand filling; Figure 18 is a perspective view of an internal mold for reinforcement; Figure 19 is The sixth embodiment of the present invention shows a diagram corresponding to the 18th circle; the 20th is the seventh embodiment of the present invention and a diagram corresponding to the 17th circle; FIG. 21 is a diagram corresponding to the 18th circle Figure 22 is the figure equivalent to Figure 18; Figure 23 is the figure shown in the eighth embodiment of the present invention and Figure 21; Figure 24 is the figure shown in the eighth embodiment of the present invention and The 17th image is equivalent; the 2nd image is the perspective view of the reinforcing structure; the 26th image is shown in the first embodiment of the present invention and FIG. 25 (please read the notes on the back. (This page)

本紙張尺度通用中國國家樣準(CNS)T4規格(210x297公犮) 一 10 -The size of this paper is compliant with China National Standards (CNS) T4 specification (210x297 Gonglu) 1 10-

X9911S Λ 6 Β6 經濟部屮央榀準沿Μ工消汾合作社印31 五、發明説明(9 ) 相當之圖; 第27圖是本發明之第11實施例所示之與第25圖 相當之圖; 第2 8圖是本發明之第1 2實施例所示之與第2 5圖 相當之圔; 第29圖是本發明之第13實施例所示之消失型模之 斷面圖;第3 0圖是補強構件之立體圖; 第3 1圖是本發明之第1 4實施例所示之與第3 0圔 相當之圖; 第32圖是本發明之第15實施例所示之與第30圖 相當之圖; 第3 3圖是本發明之第1 6實施例所示之與第3 0圖 相當之圖;. 第34圔是本發明之第17實施例所示之與第29圖 相當之圖; 第3 5圖是本發明之第1 8實施例所示之消失型模之 斷面圔;第3 6圔是部份的消失型模之縱斷側面圖;第 3 7圖是部份的消失型模之前視圖;第3 8匾是部份的消 失型模之縱斷側面圖;第3 9圖是部份的消失型模之前視 圖;第4 0圖是部份的消失型模之縱斷側面圖;第4 1圖 是部份的消失型模的前視圔; 第42圖是本發明的第19實施例所示之與第35圖 相當之圖; 第4 3圖是本發明的第2 0實施例所示之部份的消失 (請先閲讀背面之注意事項再填寫本頁) 裝· 線. 199118 五、發明説明(10) 型模的縱斷側面圖;第44圖是部份的消失型模之前視圖 ;第45圖是部份的消失型模之縱斷側面圖;第46圖是 部份的消失型模的前視圖;第47圖是部份的消失型模的 縱斷側面圖;第4 8圖是消失型模的前視圖; 第4 9圖是本發明的第2 1實施例所示之與第4 3圖 相當之圖;第50圖是與第45圖相當之圖;第51圖是 與第47圖相當之圖; 第5 2圖是習知構成方式所示之外側砂模之立體圖; 第5 3圖是内側砂模的立體圖;第5 4圖是砂心砂模之立 體圖;第5 5圃是用來製作外側砂模之金屬模之立體圖; 第5 6圖是已經合模完成之砂模之部份横斷面圖;第5 7 圔是與第11圔相當之圖;第58圖是與第8圖相當之圖 (請先閲讀背面之注意事項再塡寫本頁) 經濟部屮央標準::m工消费合作社印似 〔較佳實施例之詳細說明〕 以下佐以第1圖〜第1 2圖來說明將本發明蓮用於旋 轉電動機之第1實施例。 首先,在顯示旋轉電動機(馬達)的整體構成的第1 圖中,在整體大致呈圓筒狀的定子框11的内周部上係裝 設有定子1 2。定子1 2上則捲裝有捲線1 3。定子框 1 1的周壁部中的軸方向中間部份上則形成通風用的開口 部1 1 a,此開口部1 1 a上係設有保護構件14。保護 構件14係由線材例如複數的金屬棒15所構成。此種情 況下,複數的金屬棒1 5的毎一個金屬棒的兩端部像埋設 本紙張尺度逍用中國國家標準(CNS)甲4規格(210x297公及) -12 -X9911S Λ 6 Β6 Printed by the Ministry of Economic Affairs of the Central Committee of the Ministry of Economic Affairs along the 31st Mong Xiaofen Cooperative Society 31 5. Description of the invention (9) Equivalent figure; Figure 27 is a figure corresponding to Figure 25 shown in the eleventh embodiment of the present invention Figure 28 is the equivalent of Figure 25 shown in the 12th embodiment of the present invention; Figure 29 is a cross-sectional view of the disappearing mold shown in the 13th embodiment of the present invention; 0 is a perspective view of a reinforcing member; FIG. 31 is a diagram corresponding to the 30th image shown in the 14th embodiment of the present invention; FIG. 32 is a diagram showing the 15th embodiment of the present invention and the 30th Fig. 3 is a diagram; Fig. 3 3 is a diagram equivalent to Fig. 30 shown in the 16th embodiment of the present invention; 34th is a diagram equivalent to Fig. 29 shown in the 17th embodiment of the present invention Figure 35 is a cross-sectional view of the disappearing die shown in the eighteenth embodiment of the present invention; Figure 36 is a longitudinal side view of part of the disappearing die; Figure 37 is a part The front view of the disappearing mold; the 38th plaque is a longitudinal side view of the partial disappearing mold; the 39th figure is the front view of the partial disappearing mold; the 40th figure is the partial disappearing mold Longitudinal Side view; Fig. 41 is a front view of a partial disappearing mold; Fig. 42 is a view equivalent to Fig. 35 shown in a 19th embodiment of the present invention; Fig. 43 is a view of the present invention 20 The disappearance of the part shown in the example (please read the precautions on the back before filling in this page) Installation and thread. 199118 5. Description of the invention (10) Longitudinal side view of the model; Figure 44 is part Front view of the disappearing mold; Figure 45 is a longitudinal side view of the partial disappearing mold; Figure 46 is a front view of the partial disappearing mold; Figure 47 is a longitudinal view of the partial disappearing mold Side view; Figure 4 8 is a front view of the disappearing mold; Figure 4 9 is a view corresponding to Figure 4 3 shown in the 21st embodiment of the present invention; Figure 50 is equivalent to Figure 45 Figure 51 is a diagram equivalent to Figure 47; Figure 5 2 is a perspective view of the outer sand mold shown in the conventional configuration; Figure 5 3 is a perspective view of the inner sand mold; Figure 5 4 is a sand core The three-dimensional view of the sand mold; the fifth and fifth gardens are the three-dimensional views of the metal molds used to make the outer sand molds; the fifth and sixth figures are partial cross-sectional views of the sand molds that have been closed; the fifth and seventh are Figure 11 is equivalent to figure; Figure 58 is equivalent to figure 8 (please read the precautions on the back before writing this page) Ministry of Economic Affairs Standard :: migong consumer cooperative prints [better implementation Detailed Description of Examples] The first embodiment using the lotus of the present invention for a rotary electric motor will be described below with reference to FIGS. 1 to 12. First, in FIG. 1 showing the overall configuration of a rotating electric machine (motor), a stator 12 is attached to the inner peripheral portion of a stator frame 11 having a substantially cylindrical shape as a whole. A winding wire 1 3 is wound on the stator 12. An opening 1 1 a for ventilation is formed in the central portion of the circumferential wall of the stator frame 11 in the axial direction, and a protection member 14 is provided on this opening 11 a. The protection member 14 is composed of a wire, for example, a plurality of metal bars 15. In this case, the plural metal rods 15 are embedded at both ends of one metal rod. The paper size is free to use the Chinese National Standard (CNS) A 4 specifications (210x297) and -12-

iQQiiB Λ 6 B 6 經濟部中央標準乃:^工消费合作社印製 五、發明説明 (11) 在開口部1 1 a的周緣部。 又,定子框11的兩端部上係嵌合有軸承托架16及 1 7。此等軸承托架1 6及1 7係利用螺栓1 8而被鎖緊 固定於定子框11之上。軸承托架16、 17與定子框 11的兩端部之間,則固定著一導風板19。 另外,轉子20的轉軸21則被設在軸承托架16、 17的各中心部之軸承22及23所支撑,並得以轉動。 轉子2 0的兩端部上則一體式地設有冷卻風扇24。冷郤 風扇24的端部則是與上述導風板19的前端部保持些許 的間隙而相對向。又,軸承托架16及17上分別被設置 有吸氣口 25 (圖中僅顯示其中一方)。 在上述構成中,轉子20被轉動的話,便藉由冷卻風 扇24的送風作用使得外氣被從軸承托架16及17的吸 氣口 2 5吸入。而所吸入的空氣則被導風板1 9導引以冷 卻該捲線1 3之後,通過定子框1 1的開口部1 a内而排 出到外部。 其次,佐以第2圖〜第7圖來説明鑲造上述定子框 11之情況。首先在鑲造之前要先製作定子框11的消失 型模。在這情況下,用來製作消失型模的外側金屬模乃係 由:沿此外側金屬模的軸心二等份分割而成之其中一個分 割外側金屬模2 6 (請參照第2圖)。以及另外一値分割 外側金屬模(未圖示)所構成者。上述分割外側金屬模 2 6上係形成有一沿著定子框1 1的軸心而二等份分割之 形狀的凹部2 6 a。相對於此種外側金屬模,内側金屬模 (請先閱讀背面之注意事項再蜞寫本頁) -13 - 經濟部十央標準XJM工消赀合作社印焚 199119 λ 6 __Β_6 五、發明説明(12) 27係如第3圖所示般地,大致呈圓柱狀,而其外周部上 則形成有供為用來成型為開口部1 1 a之中間金靥模2 8 (請參照第4圔)安裝用的凹部27a。又,凹部27a 的個數偽形成與開口部1 1 a的個數相同。 此處,中間金屬模28是由2個分割式中間金屬模 29 (請參照第5圖)所構成。分割式中間金屬模29中 之互相合模之面2 9a上係形成有複數的溝29b。此溝 29b内係安放有上述之作為保護構件14之金屬棒1 5 並且被固定著(請參照第4圖)。固定好金屬棒15之中 間金屬模2 8俗如第6圖所示般地被嵌合於内側金屬模 2 7的凹部2 7 a内並被安裝固定著。而已經固定好中間 金屬模2 8的内側金屬模2 7則被安放在由分割式外側金 屬模2 6合模而成之外側金屬模的凹部2 6 a内,並且被 固定著。然後,藉由在於由外側金屬模2 6及内側金屬模 2 7所形成的模穴内注入可發泡性珠粒而得以形成定子框 1 1用的消失型模。而在此消失型模上之通風用的開口部 上則被張設著金屬棒1 5。此一情況下,金屬棒1 5的兩 端部被埋設在消失型模中,而金屬棒1 5的某一部份(即 除去兩端部之外的中間部份)則從消失型模突出著。 然後,從金屬模中取出該消失型模加以整型,並在於 已經整型過的消失型模的外表面上實施為使砂子的脱離良 好之塗模作業。關於此一「塗模」作業係在於消失型模的 表面上形成一層以例如:Si〇2、Al2〇3、MgO之 類的礦物粒子為主成分的薄層。 (請先閲讀背面之注意事項再填寫本頁) 裝· 訂_ 線· 一 14 _ i09il8 Λ 6 B6 經濟部屮央標芈心以工消费合作社印製 五、發明説明(13) 以下,佐以第7圖來說明使用此一消失型模來進行簿 造定子框11之作業。 在第7圖中,係在於鑲造用的鑲箱42内安放上述消 失型模41,並且在該鑄箱42内將砂43填入其中以進 行填砂作業。具體言之,首先在鑄箱42内先琪入特定量 的例如由石英砂所組成的鏵造砂4 3 Γ將其表面弄成非常 平迫之後,在其上面安放一個已經裝有澆口44和堅澆道 4 5之消失型模4 1。然後,再填入更多砂子4 3以將消 失型模4 1完全掩埋。 此處,在於鑲箱42的其中一邊,例如外底部上像配 設有一加振裝置4 6係可作動性地與該鑲箱4 2連接在一 -------"" 起。此一加振裝置4 6偽用以將振動加諸給鑄箱4 2以及 鏵箱4 2内的砂子4 3。又,輔助加振裝置4 7則隔介著 鑲箱42而被設置於加振裝置46的對面處。具體言之, 舁降裝置4 8傜被設成可朝上下方向移動,並且在此昇障 裝置4 8上係配設有可朝水平方向移動之基台4 9 ,在 基台4 9的下面則裝設著上述輔助加振裝置4 7。如此一 來,輔肋加振裝置4 7的前端振動部4 7 a係可相對於消 失型模4 1而朝向上下方向及水平方向移動,而得以對於 鑲箱4 2内的任意位置處的砂子4 3加諸振動。. 當消失型模4 1被砂子4 3掩埋之後,便驅動昇降機 構48及基台49,以便輔助加振裝置47的前端振動部 4 7 a配置到圓筒狀消失型模4 1的内徑中心部。然後, 使加振裝置4 6及輔助加振裝置4 7作動,以將振動加諸 (請先閱讀背面之注意事項再填寫本頁) 裝- 訂- 線· -15 - 經濟部屮央標準工消作合作社印鉍 199118 Λ 6 __Β6 _ 五、發明説明(14) 到鑲箱42及砂子43。如此一來,砂子43的充填密度 得以被均勻化,並且消失型模41得以被充分地固定。在 此情況下,裝置46及輔助加振裝置47的各加振力 量、各加振開始時間、各加振終了時間等等,乃俗因應消 -一 . ... ...- 失型模41換言之因應鏵件的形狀而適切地被設定於最適 當之值。 假如完成了填砂作業的話,不但是完成了消失型模 4 1的固定,並且金屬棒15 (即俦護構件)的中間部份 ____- "*—*· " 亦被埋入砂子4 3内而被固定。然後,在此種狀態下進行 鑲液的澆注。具體言之,如從澆口44注入熔融金屬之鑲 液的話,鑲液將通過堅澆道4 5而到逹消失型模4 1。並 且由於此鏵液的高溫,消失型模4 1將熔解而氣化消失。 而其消失後所形成的空間(即模穴)中則被鑲液所充填, 之後該鏵液再經冷卻過程而被冷卻硬化而製成鑲造物。又 ,因為在鑄造過程中,色屬棒1 5因其某一部份(即中間 部份)被埋在砂内而被固定著之緣故,即使被鑲液的流動 ·ι«—·,... .. 所推擠亦不會産生移動。而且,金屬棒15乃係採用不會 .-..... s ... - - . ·〆. 在該鑲液的高溫下熔融之別種金屬所構成。更而,鏵造時 所産生的氣體則是利用一未圖示出來之排氣裝置來加以去 ·'* + 除。> 其次,佐以第8圖〜第10圖來說明利用消失型模鋳 造法來鏵造上述軸承托架16及17之情況。因為上述軸 承托架16及17幾乎呈相同之形狀之故,僅就軸承托架 1 6加以說明。首先在鑄造之前,先以未圖示的金屬模來 (請先閲讀背面之注意事項再填寫本頁) 裝· -16 - i99119 經濟部屮央標準杓^工消汾合作社印製 五、發明課明(15) 形成軸承托架16的消失型模。此消失型模之成型方式係 採用和前述之定子框11的消失型模的成型時的方式同樣 之方法。此處,第8圖及第9圖係顯示軸承托架16的消 失型模5 0。在此消失型模50的中央部份上偽朝第8圖 中的上方突設有一個外殼形成部51,該外殼形成部51 乃傜用以形成可嵌合軸承2 2並加以支撑之圓筒狀的殼部 。而在此外殼形成部51内偽埋設有強度特性改良件52 。該強度特性改良件52係以薄片帶狀材做成波浪狀並且 做成圓筒形(請參照第9圖),而係由例如錫(Sn)所 構成者。在此種情況下,該殼部乃是軸承托架16之強度 不足的部份,所以便在於消失型模50中之此一強度不足 的部位(即外殼形成部5 1 )處,配設該強度特性改良件 5 2 〇 在此種消失型模5 0的表面實施塗模之後,將上述消 失型模5 ◦安放在鑲箱(未圖示)内,並且一面振動該鑲 箱,一面如第1 ◦圖所示之方式,將消失型模5 ◦掩埋入 鏵造砂内以製成鑲模5 3。此一情況下,鑄模5 3中之強 度特性改良件5 2的近旁亦即外殼形成部5 1的徑方向中 . _ 一一.一 ·‘·. . 心部份偽設有排氣孔5 4。 若從上述鑄模5 3的澆口 5 5注入熔融金靥鑄液的話 ,該鑲液便經過堅澆道5 6而到逹消失型模5 0。而消失 型模5 0則因此鑄液的高溫而熔解並氣化消失。而消失後 的空間即模穴内便鑲液所充填,其後,鑲液再經冷卻過程 而被冷卻硬化,而鏵成軸承托架1 6。此種情況下,由於 本紐尺度逍用中國國家樣準(CNS)甲4規格(2U1X2H) -- -17 - (請先閱讀背面之注意事項再填寫本頁) 裝 訂_ 線- 經濟部十央標準::^工消仰合作社卬贤 199119 Λ6 _;_B_6_ 五、發明説明(16) 消失型模5 0内的強度特性改良件5 2係採用以薄片帶狀 材做成波浪狀並且做成圓筒狀者之故,其熱容量變得非常 之小,可被所注入的鑲液之高溫迅速地熔解。因此,強度 特性改良件52可以均勻地融入分散於軸承托架16的殼 部,使得上述殼部之材質可獲得特定的機械強度特性。具 體言之,藉由採用錫(S η)來作為鏵鐵之強度特性改良 件,可變成波來鐵較多的組繊,而可謀求鑲件之部份性地 強化。又,因採用將鑲造時強度特性改良件52熔解時所 産生的蒸氣經由排氣孔5 4而排到外部之方式,所以可確 實地防止因蒸氣所産生的針孔。 根據這種方式之本實施例,因為是將定子框11利用 將熔融金颶的鑲液澆注到消失型模4 1而成型之故,在製 作消失型模41時係可採用金屬模26、27、28,結 果可提高定子框1 1中之開口部1 1 a的定位精度,並且 可使鑲件毛邊變小。此外,由於採用在對應於消失型模 4 1中的開口部1 1 a的部位處一體地鑄入非消失性材製 的保護構件1 4之方式,所以構件的數目可以減少,並可 減少組裝之工時。 而在於傳統方式中,用以安裝於定子框的開口部之保 護構件者多採用塑膠製的多孔板之故,乃存有保護構件的 強度較弱之缺點。相對地,在上述實施例中,其保護構件 14傜採用複數支金屬棒15之故,保護構件14的強度 可變大。而且,由於採用使複數的金屬棒15的各自兩端 部皆埋設在定子框1 1内之構造方式,所以定子框1 1的 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度逍用中a a家標準(CNS)甲4規格(210X297公垃) -18 - 193118 經濟部十央標準,工消贽合作社印¾ Λ 6 _____Bj6_ 五、發明説明(17) 強亦可增大,以往的旋轉電動機常見之在輸送過程中所發 生之保護構件的脫落、破損以及旋轉電動機設置後才破損 等現象皆不復存在於本實施例中。更而,在上述實施例中 .因為在於開口部1 1 a處僅配置著金屬棒1 5之故,經 過該開口部1 1 a之空氣的流通阻加可較之以往配置塑膠 製的多孔板之構成方式更小。因此,冷卻用空氣的排氣效 率可變得更好,進而提高定子12的冷卻性能。 又,在上述實施例中,係在消失型模的表面實施塗模 之故,因此所鏵成的定子框11與砂子之間存在有一層塗 模層,可使定子框11更容易去除砂子,而可p容易地實 施後續作業的珠粒噴擊清理(shot blasting)之類的處理 0 更而,根據上述實施例,除了加振裝置46之外,又 在於對面位置處加設一輔助加_裝置47之故,可藉由此 一輔助加振裝置4 7將振動加諸到鑲箱4 2内的任意位置 處之砂子4 3 ,藉此得以使消失型模4 1的四周圍的砂子 43的充填密度更為均勻化。特別是可使得鑲箱42内的 砂子4 3的充填密度差控制到最小限度,而得以有效地降 低圓筒狀的消失型模4 1的外周面Sou t和内周面 S i η之間所存在的壓力差。其結果,可使消失型模4 1 的變形減少,而可鏵造出高品質的鑲件即定子框11。 此處為了要確認消失型模4 1的外周面S 〇 u t和内 周面S i η之間的壓力差有被降低之效果,乃對於作用在 消失型模4 1的外周面S 〇 u t和内周面S i η的砂子 Ufc尺度逍用中國Η家標準(CNS)甲4規格(210X297公及) (請先閲讀背面之注意事項再填寫本頁) 裝. -19 - 經濟部十央標準x,Jn工消赀合作社卬51 199118 Λ 6 _;_ B 6_ 五、發明説明 (18) 4 3的壓力分佈加以測定。此測定結果是如第1 1圖所示 。在第1 1圖中,縱軸代表壓力,横軸代表從加振裝置 46來的距離。在此情況下,係如第7圖所示般地,將複 數個壓力感測器5 7在於消失型模4 1的外周面S o u t 及内周面S i η沿著其高度方向每間隔一定的距離配置一 個。在第1 1圖的圖表中,白點代表位於外周面S 〇 u t 上之壓力測定值;黑點則代表為於内周面S i η上之壓力 測定壓。順便一提的是,如果在未設置輔助加振裝置4 7 之情況(即習知的方式)下,所測定出來之作用於消失型 模4 1的外周面S 〇 u t和内周面S i η之砂子43上的 壓力分布之結果則如第57圔所示。由第11圖及第57 圖的圖表可以知道,例如在第11圖的表中可看出壓力偽 隨著遠離加振裝置46而有減少之傾向,而與第57圖的 圖表相較之下,壓力的降低情形變小。並且,由第1 1圖 的結果可知,消失型模41的外周面Sout和内周面 5 i η之間的壓力差小得幾乎不復存在。 又,在上述實施例之情況下,雖然是將輔助加振裝置 47連接在未圖示出來之其他的振動源,但是亦可利用與 加振裝置4 6相對向地一體式地固著在鑲箱4 2的側壁上 Ο 又,根據上述實施例,傜在於製作軸承托架1 6的消 失型模5 0之際,將用來埋設在消失型模5 0的外殼形成 部5 1内之強度特性改良件52做成[狹浪帶^的薄片之故 ,使得強度特性改良件5 2的熱容量變得非常地小,而得 (請先閱讀背面之注意事項再填寫本頁) -20 - 199119iQQiiB Λ 6 B 6 The central standard of the Ministry of Economic Affairs is: ^ Printed by the Industry and Consumer Cooperatives 5. Description of the invention (11) At the periphery of the opening 1 1 a. In addition, bearing brackets 16 and 17 are fitted to both ends of the stator frame 11. These bearing brackets 16 and 17 are fastened and fixed to the stator frame 11 by bolts 18. Between the bearing brackets 16, 17 and both ends of the stator frame 11, a wind deflector 19 is fixed. In addition, the rotating shaft 21 of the rotor 20 is supported by bearings 22 and 23 provided at the center portions of the bearing brackets 16, 17 and can be rotated. At both ends of the rotor 20, cooling fans 24 are integrally provided. The end of the cooling fan 24 is opposed to the front end of the wind deflector 19 with a slight gap. In addition, the bearing brackets 16 and 17 are provided with suction ports 25 (only one of which is shown in the figure). In the above configuration, when the rotor 20 is rotated, the outside air is sucked from the suction ports 25 of the bearing brackets 16 and 17 by the blowing action of the cooling fan 24. The air sucked in is guided by the wind guide plate 19 to cool the winding wire 13 and then discharged to the outside through the opening 1 a of the stator frame 11. Next, the case where the above-mentioned stator frame 11 is fitted will be described with reference to FIGS. 2 to 7. First, before the setting, the disappearing mold of the stator frame 11 is made. In this case, the outer metal mold used to make the disappearing mold is one of the outer metal molds 2 6 divided by dividing the outer metal mold in two equal parts along the axis of the outer metal mold (refer to Figure 2). And another one is formed by dividing the outer mold (not shown). The divided outer mold 26 is formed with a concave portion 2 6 a having a shape divided into two equal parts along the axis of the stator frame 11. Relative to this type of outer metal mold, the inner metal mold (please read the precautions on the back before writing this page) -13-XJM Industrial Consumer Standard Cooperative Society of the Ministry of Economic Affairs, printed and burned 199119 λ 6 __Β_6 V. Description of the invention ) As shown in Figure 3, the 27 is generally cylindrical, and the outer periphery is formed with an intermediate gold mold 2 8 (refer to No. 4) for mounting to form an opening 1 1 a The recess 27a. In addition, the number of recesses 27a is pseudo-formed as the number of openings 11a. Here, the intermediate mold 28 is composed of two divided intermediate molds 29 (refer to FIG. 5). A plurality of grooves 29b are formed on the surface 29a of the split intermediate metal mold 29 which are clamped to each other. In this groove 29b, the above-mentioned metal rod 15 as the protection member 14 is placed and fixed (refer to FIG. 4). After the metal rod 15 is fixed, the middle mold 28 is fitted into the concave portion 27a of the inner mold 27 as shown in Fig. 6 and fixed. On the other hand, the inner metal mold 2 7 to which the middle metal mold 28 has been fixed is placed in the concave portion 26 a of the outer metal mold formed by clamping the divided outer metal mold 26 and fixed. Then, by injecting expandable beads into the cavity formed by the outer metal mold 26 and the inner metal mold 27, a lost mold for the stator frame 11 is formed. On the vent opening of the disappearing mold, metal rods 15 are stretched. In this case, both ends of the metal rod 15 are buried in the disappearing mold, and a part of the metal rod 15 (that is, the middle portion excluding both ends) protrudes from the disappearing mold. With. Then, the lost mold is removed from the metal mold and shaped, and a coating operation is performed on the outer surface of the shaped mold that has been shaped to remove the sand. Regarding this "coating mold" operation, a thin layer mainly composed of mineral particles such as Si〇2, Al2〇3, MgO, etc. is formed on the surface of the disappearing mold. (Please read the precautions on the back before filling in this page) Packing · Ordering _ Line · One 14 _ i09il8 Λ 6 B6 Printed by the Ministry of Economic Affairs Biaoyang Xinxin Industry and Consumer Cooperative Co., Ltd. V. Description of Invention (13) FIG. 7 illustrates the operation of making the stator frame 11 using this disappearing mold. In Fig. 7, the above-mentioned erasing mold 41 is placed in an insert box 42 for inserting, and sand 43 is filled in the casting box 42 to perform sand filling operation. Specifically, first, a certain amount of sand made of quartz sand 4 3 Γ, for example, made of quartz sand is poured into the casting box 42 to make the surface very flat, and a gate 44 is installed on it. The disappearing mold 4 1 of Hejian runner 4 5. Then, more sand 4 3 is filled in to completely bury the disappearing mold 4 1. Here, on one side of the mounting box 42, for example, a vibration device 46 is provided on the outer bottom to be movably connected to the mounting box 42-starting from ------ " " . This vibration-increasing device 46 is used to apply vibration to the sand 4 3 in the casting box 4 2 and the box 4 2. In addition, the auxiliary vibration-increasing device 47 is provided on the opposite side of the vibration-increasing device 46 via the mounting box 42. Specifically, the lowering device 4 8 傜 is set to be able to move up and down, and the obstacle lifting device 4 8 is provided with a base 4 9 that can move in the horizontal direction, below the base 4 9 Then the above auxiliary vibration device 47 is installed. In this way, the front end vibrating portion 4 7 a of the auxiliary rib vibrating device 47 can move in the up-down direction and the horizontal direction with respect to the disappearing mold 41, so that the sand at any position in the box 42 4 3 Add vibration. . After the disappearing mold 4 1 is buried by the sand 4 3, the lifting mechanism 48 and the base 49 are driven so that the front end vibrating part 47 a of the auxiliary vibration device 47 is arranged to the inner diameter of the cylindrical disappearing mold 4 1. Central department. Then, activate the vibration device 4 6 and the auxiliary vibration device 4 7 to apply vibration (please read the precautions on the back before filling in this page) Binding-Order-Line · -15-Ministry of Economic Affairs Xiaozuo Cooperative Printing Bismuth 199118 Λ 6 __Β6 _ V. Description of the invention (14) To the setting box 42 and sand 43. As a result, the packing density of the sand 43 can be made uniform, and the disappearing mold 41 can be sufficiently fixed. In this case, the vibration force of the device 46 and the auxiliary vibration device 47, the start time of each vibration, and the end time of each vibration, etc., are customary to eliminate-one ...-lost mode 41 In other words, it is appropriately set to the most appropriate value according to the shape of the piece. If the sand filling operation is completed, not only the fixing of the disappearing mold 41 is completed, but also the middle part of the metal rod 15 (that is, the retaining member) ____- " * — * · " is also buried in the sand 4 3 is fixed. Then, in this state, the pouring liquid is poured. Specifically, if the molten metal injection fluid is injected from the gate 44, the injection fluid will pass through the sprue 4 5 to the vanishing mold 41. And due to the high temperature of this liquid, the disappearing mold 41 will melt and vaporize and disappear. The space formed after the disappearance (ie, the mold cavity) is filled with the mounting liquid, and then the liquid is cooled and hardened by the cooling process to make an inlay. In addition, because during the casting process, the color rod 15 is fixed because some part (ie, the middle part) is buried in the sand, even if it is set by the flow of liquid .. .. The pushing will not move. In addition, the metal rod 15 is made of other metals that do not melt. -..... s ...--. · 〆. Melted at the high temperature of the mounting liquid. Furthermore, the gas produced during the manufacturing process is removed by an exhaust device not shown in the figure. > Next, the case where the above-mentioned bearing brackets 16 and 17 are manufactured by using the disappearing die manufacturing method will be described with reference to FIGS. 8 to 10. FIG. Because the above-mentioned bearing brackets 16 and 17 have almost the same shape, only the bearing bracket 16 will be described. First of all, before casting, use a metal mold that is not shown (please read the precautions on the back and then fill out this page). Installation--16-i99119 Printed by the Ministry of Economic Affairs Standard Standard ^ Gongxiaofen Cooperative Society Ming (15) forms the disappearing mold of the bearing bracket 16. The method of forming the lost-form mold is the same as the method of forming the lost-form mold of the stator frame 11 described above. Here, Fig. 8 and Fig. 9 show the erasing mold 50 of the bearing bracket 16. At the central portion of the disappearing mold 50, a housing forming portion 51 is protruded upward from the upper side in FIG. 8, and the housing forming portion 51 is a cylinder for forming and supporting a cylinder 22 into which the bearing 22 can be fitted and supported. Shaped shell. On the other hand, in this case forming portion 51, a strength characteristic improving member 52 is pseudo-buried. The strength characteristic improving member 52 is made of a thin strip-shaped material in a wavy shape and a cylindrical shape (please refer to Fig. 9), and is made of tin (Sn), for example. In this case, the shell portion is the portion of the bearing bracket 16 that has insufficient strength, so that the portion of the missing mold 50 that has insufficient strength (ie, the shell forming portion 5 1) is provided with the The strength characteristic improving member 5 2 〇 After applying the mold to the surface of this disappearing mold 50, the above disappearing mold 5 is placed in a mounting box (not shown), and the mounting box is vibrated on one side as shown in the first 1 ◦In the way shown in the figure, the disappearing mold 5 ◦ is buried in the sand for making the mold 5 3. In this case, the vicinity of the strength characteristic improving member 5 2 in the casting mold 5 3 is the radial direction of the housing forming portion 51. _ 一一. 一 · '·... The center part is pseudo-exhausted 5 4. If molten molten gold casting liquid is poured from the gate 55 of the above-mentioned mold 53, the mounting liquid passes through the sprue 56 to the vanishing mold 50. The disappearing mold 50 melts and vaporizes due to the high temperature of the casting liquid. The disappeared space, that is, the cavity is filled with mounting fluid. After that, the mounting fluid is cooled and hardened by the cooling process, and the bearing bracket 16 is formed. In this case, because the New Zealand standard uses the Chinese National Standard (CNS) A4 specification (2U1X2H)--17-(please read the precautions on the back before filling this page) Binding_ Line-Shiyang, Ministry of Economic Affairs Standards: ^ Working and admiring the cooperative co., Ltd. 听 贤 199119 Λ6 _; _B_6_ V. Description of the invention (16) The strength characteristics improvement part in the disappearing mold 50 0 5 series is made of thin strip-shaped strips made of waves and rounded Because of the cylindrical shape, the heat capacity becomes very small, and can be quickly melted by the high temperature of the injection fluid. Therefore, the strength characteristic improving member 52 can be uniformly incorporated into the shell portion dispersed in the bearing bracket 16, so that the material of the shell portion can obtain specific mechanical strength characteristics. Specifically, by adopting tin (S η) as the strength property improving member of the component iron, it can become a component with a large number of wollastonite, and partial reinforcement of the insert can be sought. In addition, since the steam generated when the strength characteristic improving member 52 is melted during mounting is discharged to the outside through the exhaust hole 54, pinholes due to steam can be reliably prevented. According to the present embodiment in this way, since the stator frame 11 is molded by pouring molten gold into the vanishing mold 41, the metal molds 26 and 27 can be used when manufacturing the vanishing mold 41 28. As a result, the positioning accuracy of the opening 11a in the stator frame 11 can be improved, and the burrs of the insert can be reduced. In addition, since the protective member 14 made of a non-erasable material is integrally cast at the position corresponding to the opening 11a in the disappearing mold 41, the number of members can be reduced and assembly can be reduced Working hours. However, in the conventional method, the protective member used for mounting in the opening of the stator frame mostly uses a porous plate made of plastic, which has the disadvantage that the strength of the protective member is weak. On the contrary, in the above embodiment, the protective member 14 is made of a plurality of metal rods 15 so that the strength of the protective member 14 can be increased. Furthermore, since the structure in which both ends of the plural metal rods 15 are embedded in the stator frame 11 is adopted, the stator frame 11 (please read the precautions on the back before filling in this page) Use the Chinese aa standard (CNS) Grade 4 standard (210X297 public waste) -18-193118 Shiyang standard of the Ministry of Economic Affairs, printed by the Industrial Consumers ’Cooperative Society ¾ 6 _____Bj6_ V. Description of invention (17) The strength can also be increased, the previous The common phenomena of the rotary motor, such as the falling off and damage of the protective member during the transportation process and the damage only after the rotary motor is installed, are no longer present in this embodiment. Furthermore, in the above embodiment. Because only the metal rod 15 is placed at the opening 1 1 a, the flow resistance of the air passing through the opening 1 1 a can be increased compared to the conventional configuration of a porous plate made of plastic The way of composition is smaller. Therefore, the exhaust efficiency of the cooling air can be better, and the cooling performance of the stator 12 can be improved. In addition, in the above embodiment, the coating mold is applied on the surface of the disappearing mold. Therefore, there is a coating mold layer between the stator frame 11 and the sand formed by the flange, which makes the stator frame 11 easier to remove the sand. Moreover, it is possible to easily carry out processes such as shot blasting for subsequent operations. Furthermore, according to the above embodiment, in addition to the vibration device 46, an auxiliary booster is added at the opposite position For the reason of the device 47, the vibration 43 can be applied to the sand 4 3 at any position in the box 4 2 by an auxiliary vibration device 47, so that the sand 43 around the disappearing mold 4 1 can be made The packing density is more uniform. In particular, the difference in the packing density of the sand 43 in the box 42 can be minimized, and the difference between the outer peripheral surface Sout and the inner peripheral surface S i η of the cylindrical disappearing mold 41 can be effectively reduced There is a pressure difference. As a result, the deformation of the disappearing mold 4 1 can be reduced, and the stator frame 11 which is a high-quality insert can be manufactured. Here, in order to confirm that the pressure difference between the outer peripheral surface S ut and the inner peripheral surface S i η of the disappearing mold 41 has a lowering effect, the pressure difference between the outer peripheral surface S ut of the disappearing mold 4 1 and The sand Ufc scale of the inner peripheral surface S i η uses the Chinese H Family Standard (CNS) A4 specifications (210X297) (Please read the precautions on the back before filling this page). -19-Shiyang Standard of the Ministry of Economic Affairs x, Jn Gongxiao Cooperative Co., Ltd. 51 199118 Λ 6 _; _ B 6_ V. Description of the invention (18) 4 3 The pressure distribution is measured. The results of this measurement are shown in Figure 11. In Fig. 11, the vertical axis represents pressure and the horizontal axis represents the distance from the vibration device 46. In this case, as shown in FIG. 7, a plurality of pressure sensors 57 are placed on the outer peripheral surface S out and the inner peripheral surface S i η of the disappearing mold 41 at regular intervals along the height direction Configure a distance. In the graph in Fig. 11, the white dots represent the measured pressure values on the outer peripheral surface S 〇 t; the black dots represent the measured pressure on the inner peripheral surface S i η. Incidentally, if the auxiliary vibration device 4 7 is not provided (that is, a conventional method), the measured effect acts on the outer peripheral surface S ut and the inner peripheral surface S i of the disappearing mold 41. The result of the pressure distribution on the sand 43 of η is shown in the 57th circle. It can be seen from the graphs in FIGS. 11 and 57. For example, in the graph in FIG. 11, it can be seen that the pressure pseudo tends to decrease as it moves away from the vibration device 46, compared with the graph in FIG. 57 , The pressure drop becomes smaller. Furthermore, as is clear from the results in FIG. 11, the pressure difference between the outer peripheral surface Sout and the inner peripheral surface 5 i η of the disappearing mold 41 is so small that it hardly exists. Moreover, in the case of the above-mentioned embodiment, although the auxiliary vibration device 47 is connected to other vibration sources not shown, it may be fixed integrally with the vibration device 46 in an integral manner On the side wall of the box 42. In addition, according to the above-mentioned embodiment, the strength to be buried in the shell forming portion 51 of the lost-type mold 50 is when manufacturing the lost-type mold 50 of the bearing bracket 16 The characteristic improving member 52 is made into a [thin wave band ^ sheet, so that the heat capacity of the strength characteristic improving member 52 becomes very small, and please (please read the precautions on the back and fill in this page) -20-199119

經濟部十央槛準.-工消合作社印¾ 五、發明説明(19) 以被所注入的鑲液的高溫J0建壞..焰解2藉此,強度特性改 -----------— ….“·· ...... .....J ... .. 良件5 2H均旬堆熔入並分散在軸承托架1 6的殼部, 而不再産生該強度特性改良件的偏析9因此,上述軸承托 、丨丨丨 〜.... ......... . ..... · ""Μλ,. ..... 架1 6的殼部的材質可以獲得特定的機械強度特性。 相對地,在以往的方式中像如第58圖所示般地,強 度待性改良件8係呈線圈狀,因線材部份之厚度相當地厚 之故,其熱容量相當地大,所以強度特性改良件8無法完 全地被注入的鑲液的高溫所熔解而會殘留一部份下來。在 此情況下,強度特性改良件8的成份無法完全地熔解分散 於軸承托架的殼部内之故,存有會在鑲造組織中産生偏析 之缺點。相對於此,根據上述實施例係可解決上述缺點。 至於熔融鑲造用金屬傜可用夾鑲鐵品、球狀石墨鏵鐵 品、不锈網鑄鋼品、鋁等。 第1 2圖係代表本發明的第2實施例,在此僅說明與 第1實施例不同之處。第12圖中,係以保護構件32來 替代原來的保護構件1 4 ,係將複數的金屬棒3 ◦以連結 金屬棒3 1連結而做成大致呈網狀。而此第2實施例亦可 獲得與第1實施例大致同樣的作用效果。 又,在上述第1及第2實施例中,保護構件偽使用金 屬棒1 5、3 0、3 1 ,但是並不限於此,亦可以使用釘 材、钢管材、線材(鏑琴線)、網、多孔板、具有多數細* 溝之板來作為保護構件$又,至於金屬棒1 5、3〇、 3 1的形狀,係可採用圓形、三角形、四角形狀者、或者 棒狀且在兩端具有凸緣者(例如在兩端具有釘頭)等' (請先閲讀背面之注意事項再場寫本頁) 裝- 訂- 線. 本紙張尺度通用中國國家標準(CHS)甲4規格(210x297公;¢) -21 - 199119 Λ 6 Β6 經濟部十央標準劝:^工消赀合作社印驭 五、發明説明 <20) 保護構件傜採用不會被鑲液的高溫所熔融之金屬來製 -*··**'1·**··-·.·------. - -----. 作(例如:使用機械構造用碩钢、鎳合金等),但是亦可 、-------..... ........ 採用陶瓷製者,只要是以不被鑲液的高溫所融熔之材質製 作的話即可。 第1 3圖〜第1 5圖偽代表本發明的第3實施例,此 處說明與第1實施例不同之處。在圖Γ3中,用來替代先 前的定子框11之定子框61係在於周壁部上形成有例如 四個通風用的開口部6 2。其中兩個開口部6 2被配設在 上部的左右,另外兩個開口部62被配設在下部的左右。 此等開口部6 2上係被設置有由非消失材質製作的百葉窗 6 3以作各百葉窗6 3係由三片細長狀的百 葉窗用金屬板64以特定的間隔平行地並列構成者。在這 裡,各百葉窗金屬板64係如第13圔所示般地設成傾斜 狀,所以當此馬達被設置在屋外時,若有由上方下雨時, 雨水可打在百葉窗63之上。如此一來,雨水便不會從開 口部62進入到定子框61之内。 上述定子框61係與第1實施例大致同樣地,係使用 消失型模來鑲造者。此處,第14圖係代表為用以成型該 消失型模的開口部6 2之部份的中間金屬模6 5。此中間 金屬模6 5俗由··可分割為兩半之金羼模即分割成中間金 屬模66及66所構成者。分割式中間金屬模66的合模 之面66a上偽如第15圖所示般地形成有用以嵌合及支 撑該百葉窗64的金屬板64之用的溝6 6b。將百葉窗 用的金屬板64嵌入此分割式中間金屬模6 6的溝6 6 b (請先閲讀背面之注意事項再填寫本頁) 裝. 線· -22 - 199119 經濟部屮央標準乃以工消费合作社印驭 Λ 6 Β 6 五、發明説明(21) 中,再將兩個分割式中間金屬模6 6合模而構成一完整的 中間金瀉模6 5。第14圖即顯示如此構成的金屬模。在 此情況下,百葉窗用金靥板64的兩端部係較之中間金屬 模6 5的兩端面突出一些。 然後使用上述中間金屬模6 5與第1實施例大致相同 地形成消失型模。所成型的消失型模的開口部上係埋設固 定有塗模用金羼板64的兩端部,而百葉窗用金屬板64 的一部份卽中間部份則從消失型模突出來。然後使用此種 消失型模實施與上述第1實施例大致相同地注入鑲液,即 可鏵得一體地鏵入有百葉窗6 3之定子框6 1。 在此第3實施例中除了可以獲得與第1實施例大致相 同的作用效果之外,尤其是因為將保護構件利用百葉窗 63來構成之故,在於定子框61上設置開口部62之位 置選擇的自由度可以擴大。因為如第13圖所示般,即使 將開口部6 2配置在定子框6 1的上部,於馬逹配置在屋 外的情況外,下雨時亦可利用該百葉窗63來防止雨水從 開口部6 2侵入。而如果只是利用網子來當作保護構件之 情況,則無法防上雨水侵入之故,不能將開口部配置在上 部。因此,依據上述第3實施例的話,則可以將開口部 62即排氣口設置於最適當的位置之故,可謀求提高冷卻 效率,並可利用從軸承托架的吸氣口所吸入的冷卻風有效 地將熱排外出去。藉此,可以降低定子以及定子框6 1的 中心部份之溫度,可使馬達整體的溫度平均化且降低,以 更提高品質。 (請先閲讀背面之注意事項再填寫本頁) 裝* -23 - 經濟部屮央標準XJn工消玢合作社印51 199119 Λ6 _B6 _ 五、發明説明(22) 第16圖係代表本發明之第4實施例,此處僅說明其 與第1實施例不同之處。第16圖所示者係為連續式鑲造 裝置,此迪續式鏵造裝置的構成機器係使用第1實施例所 掲示的鏵造裝置。上述連續式鑲造裝置係將鑲箱42的配 列、砂子4 3的充瑱、消失型模4 1的安置、消失型模 4 1的埋設、利用加振以使砂子4 3时充填密度均勻化、 澆注等各工程分成各站1〜5而連續地進行者。以下加以 具體地説明,先將已準備好的多數個鑲箱42載置到油壓 驅動式的蓮送裝置71上,而間歇性地移動到下一値工程 。首先,在第1站中,係從充填物供給裝置72將一定量 的砂子43充填入鑄箱42内。而此已充填了一定量的砂 子43之鏵箱42再被蓮送裝置71移動到第2站。在此 第2站中,俗將砂子43的表面充分地平坦化,並且在該 平坦面上安放一已經組裝好澆口 44及堅澆道4 5的消失 型模4 1。然後再將鑲箱4 2移往第3站。在此第3站中 ,再從充填物供給裝置72將砂子43充填入鏵箱42内 直到砂子4 3的充填高度到達澆口 4 4的上端為止。 接下來,將鑄箱42移往第4站。在第4站中,驅動 昇降裝置4 8及基台4 9以便輔助加振裝置4 7埋沒入特 定的位置。在此情況下,最適當的埋設位置係因消失型模 4 1的形狀而不同,但在於像本實施例所示般的圓筒狀的 消失型模41的情況,最好是將輔助加振裝置47的振動 部配置在圓筒狀的消失型模4 1的軸心位置。在此狀態下 ,驅動被設置於鑲箱4 2的外底部之加振裝置4 6、以及 (請先閲讀背面之注意事項再填寫本頁} -24 - Λ 6 Β6The Ministry of Economy's ten central standards.-Printed by the Industrial and Commercial Cooperative Society ¾ V. Description of the invention (19) Built with the high temperature J0 of the injected infusion liquid. Flame solution 2 By this, the strength characteristics were changed ------ ----—…. “·· .................. J. .. Good parts 5 2H are piled into and dispersed in the shell of the bearing bracket 16 instead of The segregation 9 of the strength characteristic improving member is reproduced. Therefore, the above bearing bracket, ..., ........................... " " Μλ, ... .. The material of the shell part of the frame 16 can obtain specific mechanical strength characteristics. In contrast, in the conventional method, as shown in FIG. 58, the strength improvement member 8 is in the form of a coil, due to the wire part The thickness of the part is quite thick, and its heat capacity is quite large, so the strength characteristic improving member 8 cannot be completely melted by the high temperature of the injected mounting liquid and a part will remain. In this case, the strength characteristic improving member The component of 8 cannot be completely melted and dispersed in the shell of the bearing bracket, so there is a disadvantage that segregation will occur in the setting structure. In contrast, the above-mentioned embodiments can solve the above disadvantages. The metal nuggets can be iron-inlaid, spherical graphite, iron-iron, stainless steel cast steel, aluminum, etc. Figure 12 shows the second embodiment of the present invention, and only the differences from the first embodiment will be described here. In Figure 12, the original protective member 14 is replaced with a protective member 32, and a plurality of metal rods 3 are connected by connecting metal rods 3 1 to form a substantially mesh shape. This second embodiment It is also possible to obtain substantially the same effects as in the first embodiment. In the first and second embodiments, metal rods 15, 30 and 31 are used as the protection member, but it is not limited to this and may also be used Use nail material, steel pipe material, wire material (dysprosium wire), mesh, perforated plate, and a plate with many thin grooves as the protective member. As for the shape of the metal rods 15, 30, and 31, a round shape can be used. Shapes, triangles, quadrangular shapes, or rods with flanges at both ends (such as nail heads at both ends), etc. (Please read the precautions on the back before writing this page) Binding-Binding-Line. The size of this paper is common to the Chinese National Standard (CHS) A 4 specifications (210x297 g; ¢) -21-199119 Λ 6 Β6 Ministry of Economic Affairs The central standard advises: ^ Industrial and Commercial Cooperation Co., Ltd. Yin Yu V. Description of the invention < 20) The protective member is made of metal that will not be melted by the high temperature of the mounting liquid ·. · ------.------. Work (for example: use of mechanical structure with master steel, nickel alloy, etc.), but also, -------... ....... If it is made of ceramics, as long as it is made of a material that is not melted by the high temperature of the mounting liquid. Figures 13 to 15 pseudo-represent the third embodiment of the present invention, Here, the differences from the first embodiment will be described. In Fig. 3, the stator frame 61 used to replace the previous stator frame 11 is formed with, for example, four openings 62 for ventilation in the peripheral wall portion. Of these, two openings 62 are arranged on the left and right of the upper part, and the other two openings 62 are arranged on the left and right of the lower part. The openings 6 2 are provided with blinds 6 3 made of non-disappearing materials as the blinds 6 3, which are composed of three elongated metal plates 64 for blinds arranged in parallel at specific intervals. Here, each shutter metal plate 64 is inclined as shown in Figure 13 so that when this motor is installed outside the house, if there is rain from above, rain water can hit the shutter 63. As a result, rainwater will not enter the stator frame 61 from the opening 62. The above-mentioned stator frame 61 is almost the same as that of the first embodiment, and it is made by using a disappearing mold. Here, Fig. 14 represents an intermediate metal mold 65 for forming a portion of the opening portion 6 2 of the disappearing mold. This intermediate metal mold 65 is composed of a gold mold that can be divided into two halves, that is, divided into intermediate metal molds 66 and 66. As shown in FIG. 15, a groove 66b for fitting and supporting the metal plate 64 of the shutter 64 is formed on the mold clamping surface 66a of the split intermediate metal mold 66 as shown in FIG. Insert the metal plate 64 for blinds into the groove 6 6 b of this split intermediate metal mold 6 6 (please read the precautions on the back before filling in this page). Thread · -22-199119 The standard of the Ministry of Economic Affairs is based on work Consumer Cooperative Yinyu Λ 6 Β 6 5. In the description of invention (21), the two split intermediate metal molds 6 6 are closed to form a complete intermediate gold lamination mold 65. Figure 14 shows the metal mold thus constructed. In this case, the two ends of the gold plate 64 for blinds protrude slightly from both end faces of the intermediate mold 65. Then, using the intermediate metal mold 65 described above, a disappearing mold was formed in substantially the same manner as in the first embodiment. At the opening of the formed disappearing mold, both ends of the gold plate 64 for coating mold are embedded and fixed, and a part of the metal plate 64 for shutters and the middle part protrude from the disappearing mold. Then, using such a disappearing mold, injection of the mounting liquid is carried out in substantially the same manner as in the above-mentioned first embodiment, that is, the stator frame 61 with the blinds 6 3 can be integrated with each other. In this third embodiment, in addition to obtaining substantially the same effect as the first embodiment, in particular, because the protective member is constituted by the louver 63, the position where the opening 62 is provided in the stator frame 61 is selected The degree of freedom can be expanded. As shown in FIG. 13, even if the opening portion 6 2 is arranged at the upper part of the stator frame 61, except when the horse is arranged outside the house, the shutter 63 can be used to prevent rain water from the opening portion 6 when it rains 2 intrusion. However, if only the net is used as a protection member, it is impossible to prevent rainwater from entering, and the opening cannot be arranged on the upper part. Therefore, according to the third embodiment described above, the opening 62, that is, the exhaust port can be provided at the most appropriate position, and it is possible to improve the cooling efficiency and use the cooling sucked from the intake port of the bearing bracket The wind effectively discharges the heat. As a result, the temperature of the stator and the central portion of the stator frame 61 can be lowered, and the temperature of the entire motor can be averaged and lowered to further improve the quality. (Please read the precautions on the back before filling in this page) Outfit * -23-Printed by the Ministry of Economic Affairs Standard XJn Gongxiaoji Cooperative 51 51 199119 Λ6 _B6 _ V. Description of the invention (22) Figure 16 represents the first part of the invention 4 embodiments, only the differences from the first embodiment will be described here. The device shown in Fig. 16 is a continuous mounting device, and the construction equipment of this continuous-type device is the device shown in the first embodiment. The above-mentioned continuous setting device is to arrange the arrangement of the setting box 42, the filling of the sand 43, the placement of the disappearing mold 41, the embedding of the disappearing mold 41, and the use of vibration to make the filling density of the sand 43 uniform , Casting and other projects are divided into stations 1 to 5 and proceed continuously. In the following, the concrete description will be made as follows. First, the prepared plurality of mounting boxes 42 are placed on the hydraulically driven lotus sending device 71, and then intermittently moved to the next project. First, in the first station, a certain amount of sand 43 is filled into the casting tank 42 from the filling material supply device 72. Then, the box 42 filled with a certain amount of sand 43 is moved to the second station by the lotus sending device 71. In the second station, the surface of the sand 43 is sufficiently flattened, and a disappearing mold 41 having the gate 44 and the sprue 4 5 already assembled is placed on the flat surface. Then move the box 4 2 to the third station. At this third station, sand 43 is filled into the box 42 from the filling material supply device 72 until the filling height of the sand 43 reaches the upper end of the gate 44. Next, the casting box 42 is moved to the fourth station. In the fourth station, the lifting device 48 and the base 49 are driven so that the auxiliary vibration device 47 is buried in a specific position. In this case, the most suitable embedding position differs depending on the shape of the vanishing mold 41, but in the case of the cylindrical vanishing mold 41 as shown in this embodiment, it is best to add auxiliary vibration The vibrating portion of the device 47 is arranged at the axial center position of the cylindrical disappearing mold 41. In this state, drive the vibration device 46 that is installed on the outer bottom of the box 42, and (please read the precautions on the back before filling this page) -24-Λ 6 Β6

199US 五、發明説明(23) 上述輔助加振裝置47—定的時間。藉此,可藉由加振裝 置4 6從縳箱4 2的底部將振動加諸到砂子4 3的整體上 ,同時藉由輔助加振裝置4 7將振動加諸到消失型模4 1 内部的砂子43。結果,使得接觸到消失型模4 1的所有 表面之砂子43的充填密度變成更均勻,並降低消失型模 4 1的内外壓力差,而且該消失型模41被固定在其被安 放的位置之上。以上述方式實施一定時間的加振之後,再 於保持令輔肋加振裝置47—直振動之狀態下缓缓地將其 往上方抽出到砂子4 3的上方。 然後將縳箱42移動到第5站。在此第5站中,將被 儲放於澆池7 3内的熔融金屬鑲液74從澆口 44注入。 被注入的鑲液74便經由堅澆道45而抵逹消失型楔4 1 ,並藉其高溫使消失型模4 1氣化消失,而以鏵液7 4來 置換此消失型模4 1 ,而進行鑲造。在此鋳造時所産生的 氣體或塵埃則利用連接於未圖示的排氣抽風機之排氣裝置 7 5排送到外部。以此種方式針對毎一値站將鑲箱4 2間 歇地送入,便可以連續地進行鑲造。而在此第4實施例中 亦可獲得與第1實施例大致相同的作用效果。 第1 7圖及第1 8圖係本發明的第5實施例,此處僅 說明其與第1實施例不同之處。在第17圖中,係預先在 於澆注用的鏵箱42内放入乾燥的砂子43直到適當的深 度。在此狀態下,將用以鑲造定子框的消失型模8 1安放 到鑄箱4 2内,並將該消失型模8 1設置在上述預先放入 的砂子43的上面。 (請先閲讀背面之注意事項再填寫本頁) 裝· 線· 經濟部屮央標準乃:^工消费合作社印!}! -25 - 199119 經濟部十央標準乃以工消"合作社印鲅 Λ 6 Β6 五、發明説明 (24) 在此情況下,僳將呈圓筒狀的消失型模8 1的軸心沿 著鉛垂方向配置。並且在消失型模81的内周部上嵌入有 一値如第1 8圖所示之補強用内模8 2。此補強用内模 8 2係由基部8 3及突設於此基部8 3上面中央部位之抵 接部84所構成。若將上述補強用内模82的抵接部84 嵌入在消失型模8 1的内周部的話,抵接部8 4的外周部 則大致均等地抵接在消失型模8 1的内周部。 又,為了要使鑲造後的脱膜更為容易,在於補強用内 模8 2的表面係實施一層「塗模」(未圖示)。並且補強 用内模82為了不被所澆注的鑲液之高溫所熔解,係使用 具有較之鑄液的融點更高融點之耐高溫的耐熱材質例如陶 瓷等所構成。 然後,係以上述之方式在於消失型模8 1的内周部上 嵌合有補強用内模8 2的抵接部8 4之狀態下,將消失型 模8 1及補強用内模8 2安放在鑄箱4 2内後,再將砂子 4 3填入到該鑄箱4 2内。並在於完成了填砂之後,將鑲 液澆注入消失型模8 1而執行鑄造。此後,當鑄液硬化之 後,進行開模,去除砂子43並且從成型的定子框中取出 補強用内模8 2。 因此,在此第5實施例中,亦可獲得與第1實施例大 致相同的作用效果。特別是在此第5·實施例中,在於進行 對於鑲箱4 2内的填砂作業之際,已經先將補強用内模 8 2嵌入在消失型模8 1的内周部並使補強用内模8 2的 抵接部8 4大致均等地抵接在於消失型模8 1的内周部之 (請先閱讀背面之注意事項再填寫本頁) 裝- •?τ_ -26 - 199118 Λ 6 Β6 經濟部中央捣準·和=5工消汾合作社印¾ 五、發明説明(25) . 故,以往在於消失型模8 1的外側及内側因砂子4 3的投 伯量的差異所産生壓力不平均而使消失型模81變形之情 事皆可藉由該補強用内模82而確實地防止。如此一來, 由於消失型模81的内徑不發生變化之故,定子框的内徑 亦不起變化之故,定子框的内徑亦不起變化,而可提高鏵 件之良品率。又,因消失型模81的内徑不發生變化之故 ,所鑲得的定子框的壁厚變得更均勻之故,可以提昇強度 及剛性。又,硬化之後從定子框取下補強用内模8 2時, 因補強用内模8 2上被塗覆有一層「塗模」之故,可以容 易地取下。 第19圖係代表本發明之第6實施例,此處僅說明其 與第5實施例不同之點。第19圖中用來替代第5實施例 的補強用内模8 2之補強用内模8 5係由基部8 6以及突 設於此基部86之抵接部87所構成。上述第19圔的補 強用内模8 5之抵接部8 7的外周部上係形成有多數沿著 軸方向的凹溝8 7 a。此第6實施例偽亦可以獲得與第5 賁施例大致相同的作用效果。 第2 0圖〜第2 2圖係本發明的第7實施例,此處只 說明其與第5實施例不同之點。在第2◦圖中,用以替代 第5實施例中的消失型模8 1之消失型模8 8之軸方向中 間部的壁厚度較厚,而兩端部88a、 88b的壁厚度較 薄。亦即兩端部88a、 88b為薄壁部。 為了要補強此種形狀的消失型模88,俗將第1及第 2補強用内模8 9及9 ◦嵌入到消失型模8 8的兩端部 (請先閲讀背面之注意事項再填寫本頁) 裝- -2Ί - 199119 Λ 6 Β6 經濟部+央槛準乃Μ工消"合作社印31 五、發明説明 (26) 88a及88b的各内周部。第1補強用内模89係如第 21圖所示般,偽由基部91以及突設於此基部91之抵 接部91所構成。將此抵接部92嵌合入消失型模88的 端部88 a内的話,抵接部92的外周便大致均勻地抵接 於端部8 8 a的内周面上。 又,第2補強用内模90係如第22圖所示般,係由 _圓简狀棒件所構成,將其外周部9 ◦ a嵌合到消失型模 88的端部88b内的話,外周部90a便大致均等地抵 接在端部88b的内周部上。此第1及第2補強用内模 8 9及9 0傜由具有較之鑲液融點溫度更高的融點之耐熱 材質例如陶瓷等所製成而成。 · 上述第1及第2補強用内模8 9及9 0的表面上亦實 施有一層「塗模」以便於在實施鑄液之後進行開模時可容 易地從定子框中取出已硬化的定子框。因此,在此第7實 施例中亦可獲得與第5實施例相同的作用效果。 又,在上述第7實施例中傜採用在於進行完鑄造之後 將第1及第2補強用内模8 9及9 ◦從定子框卸下之方式 ,但並限於此,例如亦可使用圓筒狀的補強框來取代第2 補強用内框9 0 ,當填砂作業完成之後,於進行澆注之前 ,將上述補強框從消失型模8 8取出之方式。在此情況下 ,而在於卸下該補強框之際,也是一面將鑲箱1 1加以振 動一面進行。 第23圖係為本發明的第8實施例,此處只說明其與 第7實施例不同之點。第23圖中,用以替代第7實施例 (請先閱讀背面之注意事項再填寫本頁) 本紙56:尺度逍用中國國家櫺準(CHS) 規格(210X297公垃) -28 - 199119 Λ 6 Β 6 經濟部屮央標準,工消".合作社印製 五、發明説明(£7) 的補強用内模89者係為補強用内模93,該内模93係 由:基部94以及突設於此基部94之抵接部9 5所構成 。在此抵接部9 5的外周部上形成有多數沿著軸方向的凹 溝95a。將上述抵接部95嵌合於消失型模88的端部 88a内的話,抵接部95之中的凹溝95a以外的部份 則大致均等地抵接於端部8 8 a的内厨部。因此,在此第 8實施例中亦可獲得與第7實施例大致相同的作用效果。 第24圖及第25圖係本發明的第9實施例,此處只 說明其與第5實施例不同之點。在第24圖中係以第25 圖所示的補強構件9 6來替代補強用内模8 2 ,而該補強 構件9 6係具有可均等地抵接於消失型模8 1的内周部之 抵接部的外周部96a。在此外周部96a上亦預先塗覆 有一層低摩擦性材例如氟化樹脂。又,消失型模81的内 周部上俗預先均勻地塗布一層低摩擦性材料例如:臘。因 此在於上述消失型模8 1内嵌入有補強構件9 6之狀態下 ,補強構件9 6的外周部9 6 a在與消失型模8 1的内周 部之間幾乎毫無間隙地抵接在一起,並且補強構件9 6係 可在於消失型模8 1的内周部上輕易地滑動,亦即採用可 順暢地滑動取下之方式。 並且,在於該消失型模8 1内嵌合有補強構件9 6之 狀態下,進行在鑄箱42内投入一定量的砂子43之填砂 作業,在此填砂完成之後,一面將鑲箱4 2微小地振動一 面從消失型模8 1内靜靜地取出補強構件9 6。在此倩況 下,因取出補強構件9 6而産生的空間中逐漸地填充入砂 (請先閱讀背面之注意事項再場寫本頁) 裝· 訂- 本紙尺度逍用中a國家榣準(CNS)甲4規格(210X297公龙) -29 - 經濟部屮央櫺準π工消¢.合作社卬51 199119 Λ 6 ___Β6 五、發明説明泛8) 子4 3 〇 然後再進行澆鑄。亦即,將熔融金屬鑲液經過設在砂 子4 3内的堅澆道而注入到消失型模8 1。而消失型模 81被注入的鎌液之高溫所熔解氣化而消失,而消失後的 空間(即模穴)内被鑲液所填充,然後鑲液被冷卻而硬化 。在此第9實施例亦可獲得與第5實施例大致相同的作用 效果。 第26圖〜第28圖分別代表本發明的第10〜第 12實施例,此處只説明其與第9實施例不同之點。首先 ,在於代表第10實施例的第26圖中,用以替代第9實 施例的補強構件96之補強構件97傜由:被配置成大致 圓筒狀的多數支圓棒9 8以及由此等多數_棒9 8的内側 將其連結起來之複數的連結環99所構成。將上述補強構 件9 7嵌入到消失型模8 1的内周部的話,圓棒9 8的外 周便大致均等地抵接到消失型模81的内周部。在此時, 圓棒9 8係當作抵接部。 又,在代表第11實施例的第27圖之中,用以替代 第9實施例中的補強構件9 6之補強構件1 0 0整體上大 致呈圓筒狀,並且藉由在其周壁部上形成凹凸狀,而突設 有多數的突條部1 0 1。而可以將此突條部1 〇 1的外周 部大致均等地抵接於消失型模8 1的内周部上。在此情況 下,突條部1 ◦ 1係構成抵接部。 又,在於代表第12實施例的第28圖之中,用以替 代第9實施例中的補強構件96之補強構件102乃俗由 (請先閲讀背面之注意事項再填寫本頁) 裝· 訂- 本紙尺度通用中B固家標準(CNS)甲4規格(210X297公垃) -30 - 19911& 經濟部屮央櫺準劝:^工消汾合作社印驭 五、發明説明 b9) 長條的圓形棒材103捲成螺旋狀者,而整體上係呈圓筒 狀。並將此圓形棒材103的外周部大致均等地抵接到消 失型模81的内周部。亦即,利用上述圓形棒材103構 成抵接部。在此第1 2賁施例中,在於將補強構件1 〇 2 從消失型模81内取出時,傜將該補強構件102—面朝 向與圓形棒材1 03的捲曲方向相反的方向旋轉一面抽出 的話,便得以很順利地將補強構件1 0 2卸下。 因此,在此等第10〜第12實施例中亦可獲得與第 9實施例大致相同的作用效果。 第29圔及第30圖僳代表本發明之第13實施例, 此處只説明其與第9實施例不同之點。在第29圖及第 3 0圖中,用以替代第9實施例中的消失型模8 1之消失 型模1 0 4係在於其壁部1 0 5内埋設有圓筒狀的補強構 件1 0 6。藉由此補強構件1 0 6可以確實地防止填砂時 消失型模104之變形。 因此,在此第13實施例中亦可獲得與第9實施例大 致相同的作用效果。又,在上述第1 3實施例中,補強構 件1 0 6傺埋設於鑲成的定子框的内部。 第31圖〜第33圖係分別代表本發明的第14〜第 16實施例,此處只說明其與第13實施例之不同點。在 代表第14實施例的第31圖中,用來替代第13實施例 中的補強構件106之補強構件107傺由:配置成圓筒 狀之多數支圓棒1 0 8以及用以從此等多數支圓棒1 0 8 的外側將該等連結在一起之2値連結環1 ◦ 9所構成者。 (請先閲讀背面之注意事項再蜞寫本頁) 裝. 訂- -線· 本紙尺度逍用中®國家標準(CHS)甲4規格(210x297公龙) -31 - 經濟部十央準乃U工消合作社卬製 199119 Λ 6 .__Β_6 五、發明説明(|3〇) 又,在代表第15實施例的第32圖中,用來替代第 13實施例中的補強構件106之補強構件110係大致 呈圓筒狀,並且在其周壁部上朝外方突設有四値沿軸方向 之突出條1 1 a。 又,在於代表第1 6實施例的第3 3圖中,用以替代 第13實施例中的補強構件106的補強構件111係由 長條狀的圓形棒材112捲成螺旋狀而構成者,其整體上 係呈大致圓筒狀。因此,即使在於此等第14〜第16實 施例中,亦可獲得與第1 3實施例大致相同的作用效果。 第34圖係代表本發明的第17實施例,此處只説明 與第13實施例之不同。在第34圖中用以取代第13實 施例的消失型模1 0 4之消失型模1 1 3其軸方向中間部 的壁部厚度較厚,而其兩端部113a、 113b的壁部 厚度較薄。並在此等端部1 1 3a、及1 1 3b的壁部内 分別埋設有圓筒狀的補強構件1 1 4及1 1 5。因此,在 此第1 7實施例中亦可獲得與第1 3實施例大致相同的作 用效果。 第35圖〜第41圖係代表本發明的第18實施例, 此處只說明其與第1實施例不同之點。在第1 8實施例中 ,係以鑲造凸緣型軸承托架來取代軸承托架1 6、17。 第3 5圔係顯示用以鋳成此凸緣型軸承托架之消失型模 1 2 1。由第3 5圖可知,凸緣型的軸承托架的形狀較之 軸承托架1 6、1 7來得相當複雜。又,此種凸緣型的軸 承托架係屬於使用於例如:全閉外扇式的馬達之軸承托架 (請先閲讀背面之注意事項再填寫本頁) 裝. -32 - 經濟部屮央標準x;w工消设合作社印.贤 199119 Λ6 _:_____Β6_ 五、發明説明(3。 Ο 第35圖中,上述消失型模121僳由複數個例如三 個部份消失型模122、 123及124組合結合而構成 。此處,部份的消失型模122係如第36圖及第37圖 所示般地,乃偽由:對應於用以支撑軸承(未圖示)之殼 部之筒狀的外殼形成部122a、以及被突設於此外殼形 成部1 2 2 a的外周部之鍔部1 2 2 b所構成。此鍔部 1 2 2 b係為了組合結合而特別設計的結合部份。又,部 份的消失型模123偽如第38圖及第39圖所示般地, 僳由:具有可對應於用以嵌合於未圖示之定子框的端部開 口部之嵌合部123a之環狀構件123b;以及在此環 狀構件1 2 3 b的外周部上朝外方突設之安裝座部 123c所構成者。又,在於軸承托架之對應於上述安裝 座部1 2 3 c的安裝座上所形成的插孔中係插入一未圖示 的螺栓,並利用此螺栓來將軸承托架鎖緊固定在於定子框 之上。 並且,藉由在於部份的消失型模1 2 3的環狀構件 1 2 3 b的内周部上嵌合粘接另一個部份的消失型模 1 2 2的鍔部1 2 2 b ,而得以使部份的消失型模1 2 2 與部份的消失型模1 2 3組合結合在一起(請參照第3 5 圖)〇 另外,部份的消失型模1 2 4偽如第4 ◦圖及第4 1 圖所示般地,係由用以鑲成軸承托架的凸緣部的圓板狀構 件124a所構成。此圓板狀構件124a的圖40中之 (請先閲讀背面之注意事項再填寫本頁) 裝· ,^τ- 線- -33 - 199119 Λ 6 Β6 經濟部十央標準,/ί·;Α工消设合作社印¾ 五、發明説明(β2) 左邊中央部份上像形成有為用來組合結合之嵌合凹部 1 24b。藉由將上述部份的部份消失型模1 22之凸部 122c嵌合並粘著於此嵌合凹部124b内,而得以組 合該部份的消失型模1 2 2和1 2 4並加以結合(請參照 第35圖)。藉此,可結合三個部份的消失型模1 22、 1 2 3、1 2 4而形成一値消失型模Γ 2 1。 然後在於此組合結合而成的消失型模121上粘著安 裝上未圖示的澆口、堅澆道及冒口等各部份的消失型模之 後,更在該消失型模121的表面上塗覆一具有耐火性的 「塗模」層(並未圖示)。然後將此種消失型模安放在_ 箱(未圖示)之内後,一面振動該鑲箱一面進行對於該鏵 箱内的填砂。當镇砂作業完成之後,從消失型模1 2 1的 澆口注入鑄液。而所澆注的高溫鑲液經由堅澆道而到逹消 失型模1 2 1之後,該消失型模1 2 1便因熔解氣化而消 失,消失後的空間即模穴内便為鑄液所瑱充。此後,鑲液 冷卻硬化而鋳成凸緣型的軸承托架。 根據此第1 8實施例,消失型模1 2 1係由三個部份 的消失型模122、 123、 124所組合結合而構成之 故,即使軸承托架的形狀其為複雜時,各部份的消失型模 122、123、124亦可做成簡單之形狀。因此,用 來製作各部份的消失型模122、 123、 124之金屬 模係可採用單純的上、下模之方式,所以不再需要複雜形 狀的模具,就整體而言,可使得金屬扶的構成方式上更為 簡單化。 (請先閲讀背面之注意事項再填寫本頁) 裝. 訂- 線. 本紙55:尺度边用中國a家標準(CNS)甲4規格(210乂297公釐) -34 - 199119 經濟部屮央標準x;w工消汾合作社卬¾ 五、發明説明(33) 又,在於上述第18實施例中,軸承托架的形狀偽由 第35圖所示的三種尺寸a、 B、 C所決定。此處,尺寸 A傜為軸承托架的殼部的内徑尺寸,尺寸b偽為用來插入 一轉軸(未圔示)之軸孔之内徑尺寸。此等尺寸A、B乃 像因軸承的大小而定。又,尺寸C係指軸承托架的嵌合部 (嵌合於定子框之部份)的外徑尺寸,·傜由定子框的框编 號而定。 現在在於製造下列四種軸承托架之場合: 1 .框编號9 0 L、負荷側軸承尺寸6 2 0 6 ; 2. 框编號90L、反荷側軸承尺寸6205 ; 3. 框编號100L、負荷側軸承尺寸6206 ; 4. 框編號100L、反荷側軸承尺寸6205 ; 之所必要的部份的消失型模則變成只需要下列四種: 即軸承尺寸為6 2 ◦ 5時所用的部份的消失型模2 2 ;軸承尺寸為6 2 0 6時所用的部份的消失型模2 2 ;框 编號為9 0 L時所用的部份消失型模2 3 ;以及框编號為 1 0 0 L時所用的部份消失型模2 3。並藉由將此等部份 的消失型模適當地組合即可得到上述4種軸承托架的消失 型模。 具體言之,在於製造框编號為100L且軸承尺寸為 6206之軸承托架之場合,只要使用組合了框編號為 1 0 0 L所用的部份的消失型模2 3以及軸承尺寸為 6 2 ◦ 6所用的部份的消失型模2 2而結合成的消失型模 即可。而此種消失型模(即不具有凸緣部之軸承托架的消 (請先閱讀背面之注意事項再填寫本頁) 本紙5S:尺度逍用中國困家標準(CNS)甲4規格(210X297公犮) -35 - 199119 Λ 6 _;__Β_6___ 五、發明説明<34) 失型模)之一例僳在於第42圖中被當作本發明的第19 實施例來顯示。 此外,在於製造凸緣型的軸承托架之場合,譬方説在 於製造具有凸緣编號為F F 2 1 5之規格的凸緣部,且框 编號為100L、軸承尺寸為6206之軸承托架之場合 ,係使用由:凸緣編號為定為F F 2 Γ 5之部份的消失型 模124;及框编號為100L所用的部份的消失型模 123;及軸承尺寸為6206所用的部份消失型模 1 2 2所組合結合而成之消失型模。 又,在上述第18實施例中,部份消失型模122〜 124俗採用同一顔色之構成方式;但是亦可將該等部份 消失型模之中劃分成標準型模之顔色以及應用型模之顔色 ,而以不同之顔色加以著色。具體言之,例如將框编號為 100L、凸緣编號為FF2 15,軸承尺寸為6206 之規格的軸承托架視為標準型的話,便將用來構成鑲造此 標準型的軸承托架之消失型模的各部份消失型模著色成例 如白色。另外,若將凸緣编號為FF265的凸緣部當成 應用型的話,便將用來鋳成此凸緣部之部份的消失型模著 色成例如黃色。如此一來,可明確地區分出來標準型的部 份的消失型模以及應用型的部份的消失型模之故,可以防 止部份的消失型模之組合錯誤。 第43圖〜第48圖係本發明的第20實施例,此處 只說明與第18實施例不同之處。第43圖及第44圖中 係顯示非凸緣型的軸承托架的消失型模1 2 5 ,在這情況 (請先閲讀背面之注意事項再填寫本頁) 裝* 訂· 線. -36 - 199119 Λ 6 13 6 經濟部屮央橾準沿Π工消费合作社印製 五、發明説明(35) 下,消失型模125本身便是部份的消失型模。此消失型 模125之右側中央部份係突設有大致呈圓形狀的嵌合凸 部125a。在此嵌合凸部125a的外周部之例如上下 部位偽突設有定位凸部1 2 5 b、1 2 5 b。又,在於消 失型模125的外周部上俗突設有安裝座部125c。 另外,在第45圔及第46圖中係顯示用來組合結合 於上述消失型模1 25之部份的消失型模1 26。此一部 份的消失型模126像為一用來鏵成軸承托架的凸緣部之 .部份的消失型模。在此部份的消失型模1 2 6的左側中央 部份上係形成有一値可與消失型模125的嵌合凸部 1 25a相嵌合之大致呈圓形狀的嵌合凹部1 26a。而 在此嵌合凹部1 2 6 a的周壁部之左右部位上偽設有可對 應於消失型模1 2 5的定位凸部1 2 5 b及1 2 5 b之定 位凹部1 2 6 b及1 2 6 b。並且在於部份的消失型模 1 26的外周緣上係形成有安裝孔1 26c。 是以,在根據上述第2 ◦實施例以製造凸緣型的軸承 托架之情況下,係組合消失型模1 2 5和部份的消失型模 1 2 6並加以結合而構成如第4 7圖及第4 8圖所示的消 失型模1 2 7。在此一情況,係使消失型模1 2 5的嵌合 凸部1 2 5 a和部份的消失型模1 2 6的嵌合凹部 126a互相嵌合,並且一面使嵌合凸部125a之定位 凸部125b、 125b與嵌合凹部126a的定位凹部 126b、 126b相嵌合,一面將兩個消失型模125 及126粘著在一起。 (請先閲讀背面之注意事項再填寫本頁) 裝. 訂_ -37 - Λ 6 Β6 經濟部屮央標準々Π工消贽合作杜卬災 五、發明説明(36) 藉此,消失型模125與部份的消失型模126可正 確地定位而結合在一起。結果便如第4 8圖所示般地,消 失型模125的安裝座125c的位置與部份的消失型模 1 2 6的安裝孔1 2 6 c的位置得以正確地配合起來。 第49圖〜第51圖所示者係本發明之第21實施例 ,此處只說明與第20實施例不同之點。在第49圖中係 顯示非凸緣型的軸承托架之消失型模130,此種情況下 ,消失型模1 3 ◦本身就是一個部份的消失型模。此消失 型模1 3 ◦之右側中央部傜形成有一個為用以配置一未圖 示出來之檔水環之凹部1 30a。而第50圖中偽顯示用 以被組合而結合於上述消失型模130之部份的消失型模 1 3 1。此一部份的消失型模1 3 1像為用以鑄成軸承托 架的凸緣部之部份的消失型模。該部份的消失型模1 3 1 的左側中央部上係形成有一個用與消失型模1 3 0的凹部 1 3〇a相嵌合之嵌合凸部1 3 1 a。 藉此,在於製造凸緣型的軸承托架之場合,係將消失 型模1 3 ◦和部份的消失型模1 3 1互相組合而結合在一 起,而構成如第5 1圖所示之消失型模132。在這情況 下,係只要將消失型模1 3 0的凹部1 3 0 a和部份的消 失型模13 1的嵌合凸部13 la互相嵌合,卽可進行定 位(即對準軸心)。在這情況下,消失型模1 3 0的凹部 1 30 a偽為一個用以配置當作非凸緣型軸承托架來使用 時的擋水環之凹部,並可利用此凹部來定位之故,可使得 用以定位的方式更為簡單化。 (請先閲讀背面之注意事項再塡寫本頁) 本紙尺度边用中國國家樣準(CNS)甲4規格(210x297公垃) -38 -199US V. Description of the invention (23) The above-mentioned auxiliary vibration device 47- fixed time. By this, the vibration can be applied to the whole of the sand 4 3 from the bottom of the restraining box 4 2 by the vibration device 46, and the vibration can be added to the inside of the disappearing mold 4 1 by the auxiliary vibration device 4 7的 砂子 43. As a result, the packing density of the sand 43 contacting all surfaces of the disappearing mold 41 becomes more uniform, and the pressure difference between the inside and outside of the disappearing mold 41 is reduced, and the disappearing mold 41 is fixed at the position where it is placed on. After vibrating for a certain period of time in the above manner, the auxiliary rib vibrating device 47 is kept in a state where it vibrates straightly, and then it is slowly pulled upward to the top of the sand 43. Then move the binding box 42 to the fifth stop. At this fifth station, the molten metal inlay 74 stored in the gate 73 is injected from the gate 44. The injected setting liquid 74 passes through the sprue 45 to resist the disappearing wedge 4 1, and the high temperature causes the disappearing mold 4 1 to vaporize and disappear, and replace the disappearing mold 4 1 with a fluid 7 4. And inlay. The gas or dust generated during the manufacturing process is discharged to the outside by an exhaust device 75 connected to an exhaust fan (not shown). In this way, the box 4 is intermittently fed into each station, so that it can be set continuously. In addition, in the fourth embodiment, the same effect as the first embodiment can be obtained. Figures 17 and 18 are the fifth embodiment of the present invention, and only the differences from the first embodiment will be described here. In Fig. 17, dry sand 43 is placed in the casting box 42 to a proper depth in advance. In this state, the disappearing mold 8 1 for inserting the stator frame is placed in the casting box 4 2, and the disappearing mold 8 1 is placed on the sand 43 previously placed. (Please read the precautions on the back and then fill out this page) Installation · Line · The Ministry of Economic Affairs Standard is: ^ Industry and Consumer Cooperative Printed!}! -25-199119 The Ministry of Economic Affairs Shiyang Standard is printed by the Consumers' Association. Λ 6 Β6 V. Description of the invention (24) In this case, the axis of the cylindrical disappearing mold 81 is arranged along the vertical direction. In addition, a reinforcing inner mold 82 as shown in Fig. 18 is embedded in the inner peripheral portion of the disappearing mold 81. The reinforcing inner mold 8 2 is composed of a base portion 8 3 and a contact portion 84 protruding from the center of the upper surface of the base portion 8 3. If the contact portion 84 of the above-mentioned reinforcing inner mold 82 is fitted into the inner peripheral portion of the disappearing mold 81, the outer peripheral portion of the contact portion 84 will abut substantially uniformly on the inner peripheral portion of the disappearing mold 81 . In addition, in order to make it easier to remove the film after mounting, a layer of "coating mold" (not shown) is applied to the surface of the reinforcing inner mold 82. In addition, the inner mold 82 for reinforcement is made of a heat-resistant heat-resistant material such as ceramics, which has a higher melting point than the melting point of the casting liquid, so as not to be melted by the high temperature of the casting liquid being poured. Then, in the above-described manner, with the contact portion 8 4 of the reinforcing inner mold 8 2 fitted on the inner peripheral portion of the disappearing mold 8 1, the disappearing mold 8 1 and the reinforcing inner mold 8 2 After being placed in the casting box 4 2, the sand 4 3 is filled into the casting box 4 2. After the sand filling is completed, the casting solution is poured into the disappearing mold 81 to perform casting. Thereafter, after the casting liquid is hardened, the mold is opened, the sand 43 is removed and the reinforcing inner mold 82 is taken out of the formed stator frame. Therefore, in the fifth embodiment, substantially the same effects as the first embodiment can be obtained. Especially in this fifth embodiment, when performing the sand filling operation into the box 4 2, the reinforcing inner mold 8 2 has been first embedded in the inner peripheral portion of the disappearing mold 8 1 and used for reinforcing The abutment portion 8 4 of the inner mold 8 2 abuts approximately equally on the inner periphery of the disappearing mold 8 1 (please read the precautions on the back before filling in this page). Installation-•? Τ_ -26-199118 Λ 6 Β6 Central Ministry of Economic Affairs · He = 5 Gong Xiaofen Cooperative Seal ¾ V. Description of the invention (25). Therefore, in the past, the pressure on the outside and inside of the disappearing mold 8 1 was caused by the difference in the investment amount of sand 4 3 Unevenness and deformation of the disappearing mold 81 can be reliably prevented by the reinforcing inner mold 82. In this way, since the inner diameter of the disappearing mold 81 does not change, the inner diameter of the stator frame also does not change, and the inner diameter of the stator frame also does not change, and the yield of components can be improved. In addition, since the inner diameter of the disappearing mold 81 does not change, the wall thickness of the inserted stator frame becomes more uniform, and the strength and rigidity can be improved. In addition, when the inner mold 8 2 for reinforcement is removed from the stator frame after hardening, it can be easily removed because the inner mold 8 2 for reinforcement is coated with a “coating mold”. Figure 19 represents the sixth embodiment of the present invention, and only the differences from the fifth embodiment will be described here. In Fig. 19, the reinforcing inner mold 8 5 used in place of the reinforcing inner mold 8 2 of the fifth embodiment is composed of a base portion 86 and a contact portion 87 protruding from the base portion 86. A plurality of concave grooves 8 7 a along the axial direction are formed on the outer peripheral portion of the abutting portion 8 7 of the 19th reinforcing inner mold 85. This sixth embodiment can also obtain substantially the same effects as the fifth embodiment. Figures 20 to 22 are the seventh embodiment of the present invention, and only the differences from the fifth embodiment will be described here. In the second diagram, the wall thickness of the middle part in the axial direction of the disappearance mold 8 8 used to replace the disappearance mold 8 1 in the fifth embodiment is thicker, and the wall thickness of both end portions 88a, 88b is thinner . That is, both end portions 88a and 88b are thin-walled portions. In order to reinforce the disappearing mold 88 of this shape, it is customary to embed the first and second reinforcing inner molds 8 9 and 9 ◦ at both ends of the disappearing mold 8 8 (please read the precautions on the back before filling in this Page) Installation--2Ί-199119 Λ 6 Β6 Ministry of Economic Affairs + Central Threshold Standard is M Gong Consumers' "Cooperative" 31. V. Description of Invention (26) The inner peripheral parts of 88a and 88b. As shown in Fig. 21, the first internal mold 89 for reinforcement is composed of a base 91 and a contact portion 91 protruding from the base 91. When this abutting portion 92 is fitted into the end portion 88a of the disappearing mold 88, the outer periphery of the abutting portion 92 abuts on the inner peripheral surface of the end portion 88a substantially uniformly. In addition, as shown in FIG. 22, the second reinforcement inner mold 90 is composed of a _circular simple bar, and its outer peripheral portion 9 ◦ a is fitted into the end portion 88b of the disappearing mold 88, The outer peripheral portion 90a abuts on the inner peripheral portion of the end portion 88b substantially uniformly. The first and second reinforcement inner molds 8 9 and 90 0 are made of heat-resistant materials, such as ceramics, which have a melting point higher than the melting point of the mounting liquid. · The first and second reinforcement inner molds 8 9 and 90 are also provided with a layer of "coating mold" on the surface to facilitate the removal of the hardened stator from the stator frame when the mold is opened after the casting liquid is applied. frame. Therefore, the seventh embodiment can also obtain the same effects as the fifth embodiment. In addition, in the seventh embodiment described above, the method of removing the first and second reinforcing inner molds 8 9 and 9 from the stator frame after casting is completed, but it is not limited to this, for example, a cylinder can also be used To replace the second inner frame 90 for reinforcement, and after the sand filling operation is completed, before the pouring, the above reinforcement frame is taken out of the disappearing mold 88. In this case, when the reinforcement frame is removed, the box 11 is also vibrated. Figure 23 is an eighth embodiment of the present invention, and only the differences from the seventh embodiment will be described here. Figure 23 is used to replace the seventh embodiment (please read the precautions on the back before filling in this page). This paper 56: Standard Xiaoshang (CHS) specifications (210X297 public waste) -28-199119 Λ 6 Β 6 Ministry of Economic Affairs standard, printed by the Cooperative Society. 5. Cooperatives. The description of the invention (£ 7). The internal model 89 for reinforcement is the internal model 93 for reinforcement. The internal model 93 consists of: the base 94 and the protrusion The contact portion 95 provided on the base portion 94 is configured. Many grooves 95a along the axial direction are formed in the outer peripheral portion of the contact portion 95. When the abutment portion 95 is fitted into the end portion 88a of the disappearing mold 88, the portion other than the groove 95a in the abutment portion 95 abuts on the inner kitchen portion of the end portion 8 a almost equally . Therefore, in the eighth embodiment, the same effects as the seventh embodiment can be obtained. Figure 24 and Figure 25 are the ninth embodiment of the present invention, and only the differences from the fifth embodiment will be described here. In FIG. 24, the reinforcing member 9 6 shown in FIG. 25 is used in place of the reinforcing inner mold 8 2, and the reinforcing member 9 6 has an inner peripheral portion that can evenly contact the disappearing mold 8 1 The outer peripheral portion 96a of the contact portion. The outer peripheral portion 96a is also previously coated with a layer of low friction material such as fluorinated resin. In addition, the inner periphery of the disappearing mold 81 is preliminarily uniformly coated with a layer of a low-friction material such as wax. Therefore, in the state where the reinforcing member 9 6 is embedded in the disappearing mold 8 1, the outer peripheral portion 9 6 a of the reinforcing member 9 6 abuts on the inner peripheral portion of the disappearing mold 8 1 almost without a gap. Together, the reinforcing member 96 can easily slide on the inner peripheral portion of the disappearing mold 81, that is, it can be smoothly removed by sliding. In addition, in a state where the reinforcing member 96 is fitted in the disappearing mold 81, a sand filling operation in which a certain amount of sand 43 is put in the casting box 42 is performed, and after the sand filling is completed, the box 4 is set on one side 2 While vibrating slightly, the reinforcing member 9 6 is taken out from the disappearing mold 8 1 quietly. In this situation, the space created by taking out the reinforcing member 9 6 is gradually filled with sand (please read the precautions on the back and then write this page). Binding · Ordering-This paper standard is used in a country. CNS) A 4 specifications (210X297 male dragon) -29-The Ministry of Economic Affairs of the Ministry of Economics and Social Sciences ¢. Cooperative Society 卬 51 199119 Λ 6 ___ Β6 V. Description of the Invention Pan 8) Son 4 3 〇 Then cast again. That is, the molten metal inlay is injected into the disappearing mold 81 through the sprue provided in the sand 43. The disappearing mold 81 is melted and gasified by the high temperature of the injected sickle liquid and disappears, and the disappeared space (ie, mold cavity) is filled with the mounting liquid, and then the mounting liquid is cooled and hardened. Here, the ninth embodiment can also obtain substantially the same effects as the fifth embodiment. Figures 26 to 28 respectively represent the tenth to twelfth embodiments of the present invention, and only the differences from the ninth embodiment will be described here. First, in FIG. 26 representing the tenth embodiment, the reinforcing member 97 to replace the reinforcing member 96 of the ninth embodiment is composed of: a plurality of round rods 98 arranged in a substantially cylindrical shape and the like A plurality of connecting rings 99 connecting the insides of the majority rods 8 8 are formed. When the above-mentioned reinforcing member 9 7 is fitted into the inner peripheral portion of the disappearing mold 81, the outer periphery of the round bar 98 is almost evenly contacted with the inner peripheral portion of the disappearing mold 81. At this time, the round bar 98 is used as the abutting portion. In addition, in FIG. 27, which represents the eleventh embodiment, the reinforcing member 100 that replaces the reinforcing member 96 in the ninth embodiment is generally cylindrical, and by the A concave-convex shape is formed, and a large number of protrusions 101 are provided protrudingly. On the other hand, the outer peripheral portion of the protruding strip portion 101 can be abutted on the inner peripheral portion of the disappearing mold 81 almost uniformly. In this case, the ridge portion 1 ◦ 1 constitutes the abutment portion. In addition, in FIG. 28 which represents the twelfth embodiment, the reinforcing member 102 used to replace the reinforcing member 96 in the ninth embodiment is customary (please read the precautions on the back before filling in this page) -The standard of this paper is the B Standard (CNS) Grade 4 (210X297 public waste) -30-19911 & Permitted by the Ministry of Economic Affairs: ^ Gong Xiaofen Cooperative Society Printing and Control V. Description of Invention b9) Long circle The bar-shaped material 103 is wound in a spiral shape, and the entire shape is cylindrical. The outer peripheral portion of the circular bar 103 is abutted on the inner peripheral portion of the erasing mold 81 substantially uniformly. That is, the abutment portion is formed by the above-mentioned circular bar 103. In this 12th embodiment, when the reinforcing member 102 is taken out of the disappearing mold 81, the surface of the reinforcing member 102 is rotated in a direction opposite to the curling direction of the round bar 103 If it is pulled out, the reinforcing member 1 0 2 can be removed smoothly. Therefore, in the tenth to twelfth embodiments, the same effects as the ninth embodiment can be obtained. Figures 29 and 30 represent the thirteenth embodiment of the present invention, and only the differences from the ninth embodiment will be described here. In FIGS. 29 and 30, the disappearing mold 1 0 4 used in place of the disappearing mold 8 1 in the ninth embodiment is that a cylindrical reinforcing member 1 is embedded in the wall portion 1 0 5 0 6. By reinforcing the member 106, the deformation of the disappearing mold 104 during sand filling can be reliably prevented. Therefore, the thirteenth embodiment can also obtain substantially the same effects as the ninth embodiment. Furthermore, in the above-mentioned 13th embodiment, the reinforcing member 106 is embedded in the stator frame in which it is inserted. Figures 31 to 33 respectively represent the 14th to 16th embodiments of the present invention, and only the differences from the 13th embodiment will be described here. In FIG. 31, which represents the 14th embodiment, the reinforcing member 107 used to replace the reinforcing member 106 in the 13th embodiment consists of: a large number of round rods 108 arranged in a cylindrical shape, and The outer side of the round bar 1 0 8 is composed of a 2-value connecting ring 1 ◦ 9 that connects these together. (Please read the precautions on the back before writing this page). Binding.-Thread · This paper is used in the standard ® National Standard (CHS) A 4 specifications (210x297 male dragon) -31-Ten Central Department of the Ministry of Economic Affairs U Industrial and Consumer Cooperative Society 199119 Λ 6 .__ Β_6 V. Description of the invention (| 3〇) In addition, in FIG. 32 representing the 15th embodiment, the reinforcement member 110 used to replace the reinforcement member 106 in the 13th embodiment It has a substantially cylindrical shape, and four protrusions 1 1 a along the axial direction are protruded outward from the peripheral wall portion. In FIG. 3 and FIG. 3 representing the 16th embodiment, the reinforcing member 111 used to replace the reinforcing member 106 in the 13th embodiment is composed of a long circular rod 112 rolled into a spiral shape. , The whole is generally cylindrical. Therefore, even in the fourteenth to sixteenth embodiments, it is possible to obtain substantially the same effects as the thirteenth embodiment. Figure 34 represents the seventeenth embodiment of the present invention, and only the differences from the thirteenth embodiment will be described here. In FIG. 34, the disappearing mold 1 1 3, which is used to replace the disappearing mold 1 0 4 of the thirteenth embodiment, has a thicker wall portion in the axial middle portion, and wall thicknesses at both end portions 113a, 113b Thinner. Cylindrical reinforcing members 1 1 4 and 1 1 5 are embedded in the walls of these end portions 1 1 3a and 1 1 3b, respectively. Therefore, in the 17th embodiment, the same effects as the 13th embodiment can be obtained. FIGS. 35 to 41 represent the eighteenth embodiment of the present invention, and only the differences from the first embodiment will be described here. In the eighteenth embodiment, the bearing brackets 16 and 17 are replaced with inlaid flange-type bearing brackets. The 3rd to 5th marks show the disappearing mold 1 2 1 used to form this flanged bearing bracket. As can be seen from Fig. 35, the shape of the flange-type bearing bracket is considerably more complicated than the bearing brackets 16 and 17. In addition, this type of flange-type bearing bracket is a bearing bracket used for, for example, a fully-closed external fan motor (please read the precautions on the back before filling out this page). -32-Ministry of Economic Affairs Standard x; w Gongxiao set up a cooperative seal. Xian 199119 Λ6 _: _____ Β6_ V. Description of the invention (3. Ο In Figure 35, the above-mentioned disappearing mold 121 consists of a plurality of, for example, three partial disappearing molds 122, 123 and 124 It is formed by combination and combination. Here, part of the disappearing mold 122 is as shown in Fig. 36 and Fig. 37, which is a pseudo-cause: corresponds to the cylindrical shape that supports the shell of the bearing (not shown) The casing forming portion 122a and the flange portion 1 2 2 b protruding from the outer peripheral portion of the casing forming portion 1 2 2 a. The flange portion 1 2 2 b is a specially designed coupling portion for combined coupling Also, some of the disappearing molds 123 are pseudo as shown in Fig. 38 and Fig. 39. Su: It has a fitting that can correspond to an end opening for fitting into a stator frame (not shown) The ring member 123b of the portion 123a; and a mounting seat portion 123c protruding outward on the outer peripheral portion of the ring member 1 2 3 b In addition, a bolt (not shown) is inserted into the socket formed on the mounting bracket of the bearing bracket corresponding to the mounting bracket portion 1 2 3 c, and the bolt is used to lock and fix the bearing bracket It is on the stator frame. Also, by fitting the inner part of the ring-shaped member 1 2 3 b of the partial disappearing mold 1 2 3 b to the inner periphery of the other partial disappearing mold 1 2 2 Part 1 2 2 b, so that the partial disappearing mold 1 2 2 can be combined with the partial disappearing mold 1 2 3 (please refer to Figure 3 5). In addition, the partial disappearing mold 1 2 As shown in Fig. 4 and Fig. 4 1, the 4 is composed of a disk-shaped member 124a that is fitted into the flange portion of the bearing bracket. This disk-shaped member 124a is shown in FIG. 40 (Please read the precautions on the back before filling out this page) Install ·, ^ τ- 线--33-199119 Λ 6 Β6 Ten Central Standard of the Ministry of Economic Affairs, / ί (Β2) On the central part of the left side, there is formed a fitting concave portion 124b for combination bonding. By fitting and adhering the convex portion 122c of the partial disappearing mold 1 22 of the above part In this fitting recess 124b, the disappearing molds 1 2 2 and 1 2 4 of this part can be combined and combined (please refer to FIG. 35). By this, three parts of the disappearing mold 1 can be combined 22, 1 2 3, 1 2 4 to form a value disappearing mold Γ 2 1. Then, a gate, a sprue and a riser (not shown) are attached to the disappearing mold 121 combined by this combination After waiting for the disappearing mold of each part, a fire-resistant "coating mold" layer (not shown) is coated on the surface of the disappearing mold 121. Then, after placing this disappearing mold in the box (not shown), the sand is filled in the box while vibrating the box. When the sand control operation is completed, the casting liquid is injected from the gate of the disappearing mold 1 2 1. After the poured high-temperature mounting liquid passes through the pouring runner to the vanishing mold 1 21, the vanishing mold 1 21 disappears due to melting and gasification, and the disappeared space, that is, the cavity of the mold, is occupied by the casting liquid. Charge. Thereafter, the mounting fluid is cooled and hardened to form a flange-type bearing bracket. According to the eighteenth embodiment, the disappearing mold 1 2 1 is composed of three parts of the disappearing molds 122, 123, 124 combined and combined. Therefore, even if the shape of the bearing bracket is complicated, each part The disappearing molds 122, 123, and 124 can also be made into simple shapes. Therefore, the metal mold system used to make the disappearing molds 122, 123, 124 of each part can adopt the simple upper and lower molds, so the mold with a complicated shape is no longer needed, and as a whole, the metal can be supported The structure is more simplified. (Please read the precautions on the back before filling out this page). Binding. Thread. This paper 55: Standard Chinese Standard (CNS) A 4 specifications (210 to 297 mm) -34-199119 Standard x; w Gongxiaofen Cooperative Society ⑤ V. Description of the invention (33) Furthermore, in the above-mentioned eighteenth embodiment, the shape of the bearing bracket is pseudo-determined by the three sizes a, B, and C shown in FIG. 35. Here, the dimension A is the inner diameter of the shell of the bearing bracket, and the dimension b is assumed to be the inner diameter of the shaft hole for inserting a rotating shaft (not shown). These dimensions A and B depend on the size of the bearing. In addition, the dimension C refers to the outer diameter dimension of the fitting portion of the bearing bracket (the portion to be fitted into the stator frame), and 傜 is determined by the frame number of the stator frame. Now it is the occasion to manufacture the following four kinds of bearing brackets: 1. Frame number 90 L, load side bearing size 6 2 0 6; 2. Frame number 90L, anti-load side bearing size 6205; 3. Frame number 100L , The load side bearing size 6206; 4. The frame number 100L, the anti-load side bearing size 6205; the necessary part of the disappearing mold becomes only the following four types: the bearing size is 6 2 ◦ 5 parts used Part of the disappearing mold 2 2; the part of the disappearing mold 2 2 used when the bearing size is 6 2 0 6; the part of the disappearing mold 2 3 used when the frame number is 90 L; and the frame number is 1 0 0 L part of the disappearing mold used 2 3. And by appropriately combining these partial disappearing molds, the above four types of disappearing molds for bearing brackets can be obtained. Specifically, in the case of manufacturing a bearing bracket with a frame number of 100L and a bearing size of 6206, as long as the disappearing die 2 3 combining the parts used with the frame number of 100 L and the bearing size of 6 2 is used ◦ It is only necessary to combine the partial disappearing molds 2 and 2 together. And this type of disappearing mold (that is, the elimination of the bearing bracket without the flange part (please read the precautions on the back before filling in this page) 5S of this paper: standard use Chinese Standards (CNS) A 4 specifications (210X297 Gong Lu) -35-199119 Λ 6 _; __Β_6 ___ V. Description of the invention < 34) Lost mold) One example is that it is shown in FIG. 42 as the 19th embodiment of the present invention. In addition, when manufacturing a flange-type bearing bracket, for example, it is to manufacture a bearing having a flange portion with a flange number of FF 2 15 and a frame number of 100L and a bearing size of 6206 In the case of a frame, the disappearing mold 124 with a flange number of FF 2 Γ 5 is used; and the disappearing mold 123 with a frame number of 100L is used; and the bearing size is 6206. Partially disappearing mold 1 2 2 combined to form a disappearing mold. In addition, in the above-mentioned eighteenth embodiment, the partial disappearing molds 122 to 124 generally adopt the same color structure; however, the partial disappearing molds can be divided into the standard mold color and the application mold. The color is colored with different colors. Specifically, for example, if a bearing bracket with a frame number of 100L and a flange number of FF2 15 and a bearing size of 6206 is regarded as a standard type, it will be used to form a bearing bracket with this standard type Each part of the disappearing mold is colored white, for example. In addition, if the flange part with the flange number FF265 is regarded as an application type, the vanishing type used to form the part of the flange part is colored yellow, for example. In this way, it is possible to clearly distinguish between the disappearance mold of the standard part and the disappearance mold of the application part, and it is possible to prevent the combination of the partial disappearance molds from being wrong. Figures 43 to 48 are the twentieth embodiment of the present invention, and only the differences from the eighteenth embodiment will be described here. Figure 43 and Figure 44 show the disappearing mold 1 2 5 of the non-flanged bearing bracket. In this case (please read the precautions on the back before filling in this page). Binding * Threading-36 -199119 Λ 6 13 6 Printed by the Ministry of Economic Affairs, Yang Yongjun, Zongyan Consumer Cooperative Co., Ltd. 5. Description of Invention (35), the disappearing mold 125 itself is part of the disappearing mold. The center portion on the right side of the disappearing mold 125 is protrudingly provided with a fitting protrusion 125a having a substantially circular shape. Positioning protrusions 1 2 5 b and 1 2 5 b are provided at the upper and lower parts of the outer peripheral portion of the fitting convex portion 125a, for example. Moreover, a mounting seat 125c is protrudingly formed on the outer peripheral portion of the erasing mold 125. In addition, Fig. 45 and Fig. 46 show the disappearing mold 126 for combining and combining the part of the disappearing mold 1 25 described above. This partial disappearing mold 126 is like a partial disappearing mold for forming the flange portion of the bearing bracket. At the left central portion of the disappearing mold 1 2 6 in this part, a substantially circular fitting recess 126a is formed to fit the fitting convex portion 125a of the disappearing mold 125. On the left and right parts of the peripheral wall of the fitting recess 1 2 6 a, positioning recesses 1 2 6 b and positioning recesses 1 2 6 b and 1 2 5 b corresponding to the disappearing mold 1 2 5 are provided. 1 2 6 b. Moreover, a mounting hole 126c is formed on the outer peripheral edge of the partial disappearing mold 126. Therefore, in the case of manufacturing a flange-type bearing bracket according to the second ◦ embodiment described above, the disappearing mold 1 25 and the partial disappearing mold 1 2 6 are combined and combined to form the fourth The disappearing mold 1 2 7 shown in Fig. 7 and Fig. 4 8. In this case, the fitting convex portion 1 2 5 a of the disappearing mold 1 2 5 and the fitting concave portion 126 a of the partial disappearing mold 1 2 6 are fitted to each other, and the fitting convex portion 125 a The positioning protrusions 125b and 125b are fitted into the positioning recesses 126b and 126b of the fitting recess 126a, and the two disappearing molds 125 and 126 are adhered together. (Please read the precautions on the back before filling in this page) Packing. Order _ -37-Λ 6 Β6 Ministry of Economic Affairs Standards 々Π 工 消 贽 Collaboration for Dubai Disaster V. Invention Description (36) With this, the model disappears 125 and part of the disappearing mold 126 can be correctly positioned and combined together. As a result, as shown in Fig. 48, the position of the mounting base 125c of the erasing mold 125 and the position of the mounting holes 1 2 6c of the partial disappearing mold 1 2 6 are correctly matched. Figures 49 to 51 show the 21st embodiment of the present invention, and only the differences from the 20th embodiment will be described here. Figure 49 shows the disappearing mold 130 of the non-flanged bearing bracket. In this case, the disappearing mold 1 3 is itself a partial disappearing mold. In the center part of the right side of the disappearing mold 1 3 ◦, there is formed a concave part 1 30a for arranging a water ring not shown. On the other hand, in FIG. 50, pseudo-display is used to combine the disappearing molds 1 3 1 which are combined with the above-mentioned disappearing mold 130. This part of the disappearing mold 1 3 1 is like a disappearing mold for casting the flange portion of the bearing bracket. In the central part of the left side of the disappearing mold 1 3 1, a fitting convex portion 1 3 1 a is formed to fit the concave portion 1 30 a of the disappearing mold 1 3 0. In this way, when manufacturing a flange-type bearing bracket, the disappearing mold 1 3 and a part of the disappearing mold 1 3 1 are combined with each other to form a structure as shown in Figure 51 Disappeared model 132. In this case, as long as the concave portion 1 3 0 a of the disappearing mold 1 3 0 and the fitting convex portion 13 la of the partial disappearing mold 13 1 are fitted to each other, positioning can be performed (that is, the axis is aligned ). In this case, the recess 1 30 a of the disappearing mold 1 30 is a recess for configuring the water retaining ring when used as a non-flange bearing bracket, and this recess can be used for positioning. , Can make the method for positioning more simple. (Please read the precautions on the back before writing this page) This paper uses the Chinese National Standard (CNS) A4 specifications (210x297 public waste) -38-

Claims (1)

經濟部中央標準局員工消費合作社印製 A: B7 199.119 ^ 六、申請專利範園 1 . 一種縳造品,係屬於在於鑲箱内收容消失型模並 實施填砂,且在上述消失型模中澆注入熔融金屬鑲液而成 型之鏵造品,其恃徵為: 該鑲造品係具有下述的構件而構成, 即該構件係以非消失性材質製作,並且以其某一部份 突出於上述消失型模之外的方式被固定在該消失型模上, 當上述熔融金屬鑲液注入時,可一體地被鑲入於上述鑲造 品之中者。 2 .如申請專利範圍第1項之鑲造品,其中,上述鏵 造品係為具有通風用的開口部之電氣機器用框,並且上述 構件係為被設置在上述電氣機器用框的開口部上之保護構 件。 3 .如申請專利範圍第2項之_造品,其中,上述保 護構件係由:線材、網材、或者百葉窗所構成者。 4 .如申請專利範圍第1項之鏵造品,其中,+述構 件像為用以防止當在鏵箱内進行填砂作業時消失型模發生 變形之補強構件。、 5 . —種鑲造裝置,係屬於在於鑲箱内收容消失型模 並實施瑱砂,且在上述消失型模中澆注入熔融金屬鑲液而 鏵成鑲造品之鑲造裝置,其特徽為: 此鑄造裝置傜具備有下述(a)、 (b)兩項裝置而 構成, (a )加振裝置,俗被設於上述鋳箱之一側,用以將 振動加諸到上述鑄箱以及上述鑲箱内的砂子; 本紙張尺度適;丨]中W W家標準(CNS)<P4規格(210x297公犮) -39 - (锜先聞讀背面之注意事項再填寫本頁) .装· ’訂:: 199119 A B c D 經濟部中夬標準局員工消費合作社印製 六、申請專利苑® (b)輔助加振裝置,僳隔著上述鑲箱而設置在上述 加振裝置的對面,係用以將振動加諸給在於上述鏵箱内任 意位置上的砂子。 6. 如申請專利範圍第5項之鑲造裝置,其中,上述 輔助加振裝置傜採用可相對於消失型模而移動之構成方式 0 7. —種電氣機器用框的製造方法,係由下述(a) 〜(e )步驟所組成: (a) 將用來鑲成電氣機器用框之消失型模安放到鑄 箱内之步驟; (b) 將具有可大致均等地抵接在上述消失型模的内 周部上之抵接部的補強用内模嵌入到上述消失型模的内周 部之步驟; (c )在於保持著將上述補強用内模嵌入於上述消失 型模的内周部之狀態下對於上述_箱内進行填砂之步驟; (d )在镇砂結束後,澆注熔融金屬鑲液以成型出上 逑霉氣機器用框之步驟; (e)在上述電氣機器用框成型之後,進行開模而從 上述電氣機器用框内取下上述補強用内模之步驟。 8. 如申請專利範圍第7項之方法,其中,上述電氣 機器用框係具有薄壁部;而上述補強用内模則具有可大致 均等地抵接於對應著上述電氣機器用框的消失型模之薄壁 部之部份之抵接部。 9. 一種電氣機器用構件的製造方法,係由下述(a 本紙張尺度適扣屮W «家標準(CNS) 规格(210x297公釐) -40 - (請先閲讀背面之注意事項再填寫本頁) .诶· .訂· •綠· 199118 AT B7 C7 D7_ 六、申請專利範園 )〜(d )步驟所組成: (請先閲讀背面之注意事項再填寫本頁) (a )在於用來鑲成電氣機器用構件之消失型模内, 針對於上述電氣機器用構件中之強度不足的部份之位置處 ,配設以由呈波浪帶狀之薄片所構成的強度特性改良件之 步驟; (b )將上述消失型模安放到鑲箱内之步驟; (c )對於上述鑲箱内進行填砂之步驟; (d)在於填砂完畢之後,利用澆注入熔融金靥鏵液 以均勻地將上述強g特性改良件熔解後一起鑲成上述電氣 機器用構件之步驟。 10.如申請專利範圍第9項之方法,其中,係將用 來去除在於該強度特性改良件熔解時所産生的氣體之排氣 孔設置於上述強度特性改良件之近旁處。 •訂. 1 1 . 一種電氣機器用構件之製造方法,係由下述( a )〜(d )步驟所組成: (a)將用來鑲成電氣機器用構件之消失型模藉由組 合複數個部份的消失型模而結合而成之步驟; 經濟部中央標準局員工消費合作社印製 •綠· (b )將組合結合而成的消失型模安放到鑲箱内之步 驟; (c )對於上述鏵箱進行填砂之步驟; (d )在於填砂完畢後,澆注入熔融金屬鑲液而鏵成 上述電氣機器用構件之步驟。 1 2 .如申請專利範圍第1 1項之方法,俗採用下述 的構成方式, 本紙張尺度適;1】屮同K家櫺準(CNS) ψ 4規格(2〗0 X 29?公釐) -41 - A B c D 199119 六'申請專利策® 偽具有被設在於其中一方的部份的消失型模上的定位 -·' ... 凸部、以及被設在另一方的部份的消失型模上的定位凹部 ;當兩個部份的消失型模結合時,係令上述定位凸部嵌合 於上述定位凹部。 (請先閱讀背面之注意事項再瑱寫本百) •訂,:· -綵· 經 濟 部 中 央 標 準 Μ 員 工 消 費 合 作 印 本紙张尺度通川屮W W家樣箏(CNS)、P4规格(210 x 297公《:) 一 4ZPrinted by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A: B7 199.119 ^ 6. Applying for a patent fan garden 1. A binding product that belongs to the case where the disappearing mold is contained in the box and filled with sand, and in the above-mentioned disappearing mold The characteristics of the castings made by pouring molten metal inlays are as follows: The inlays are composed of the following components, that is, the components are made of non-disappearing materials, and some of them protrude A method other than the disappearing mold is fixed to the disappearing mold, and when the molten metal injecting liquid is injected, it can be integrally embedded in the inlay. 2. The inlaid product as claimed in item 1 of the patent scope, wherein the above-mentioned article is a frame for electrical equipment having an opening for ventilation, and the member is an opening provided in the frame for electrical equipment The protective member on the. 3. As claimed in item 2 of the scope of patent application, where the above-mentioned protective member is made of: wire, mesh, or blinds. 4. As shown in item 1 of the scope of patent application, the "+" component image is a reinforcement component used to prevent deformation of the disappearing mold when sand filling is carried out in the box. 5. A kind of inlaying device, which belongs to the inlaying device in which the disappearing mold is contained in the inlaid box and sand is cast, and the molten metal injecting liquid is poured into the disappearing mold to form the inlaid product. The emblem is: This casting device is composed of the following two devices (a) and (b). (A) Vibration device is usually installed on one side of the above box to add vibration to the above The sand in the casting box and the above box; the size of this paper is suitable; 丨] Chinese WW standard (CNS) < P4 specification (210x297 Gonglu) -39-(Qi first read the precautions on the back and fill this page) .Installed: 'Ordered :: 199119 AB c D Printed by the Employee Consumer Cooperative of the Bureau of Standards and Statistics, Ministry of Economic Affairs VI. Applying for a patent court ® (b) Auxiliary vibration device, installed on the vibration device above the box On the opposite side, it is used to apply vibration to the sand at any position in the above-mentioned box. 6. As for the mounting device of item 5 of the patent application scope, wherein the auxiliary vibration device mentioned above adopts a structure that can move relative to the disappearing mold. 0 7. A method of manufacturing a frame for electrical equipment is as follows: The steps (a) to (e) are described as follows: (a) The step of placing the disappearing mold used as a frame for electrical equipment in the casting box; (b) It will have approximately equal contact with the above disappearance The step of inserting the reinforcing inner mold of the abutting portion on the inner peripheral part of the mold into the inner peripheral part of the disappearing mold; (c) consists in keeping the embedded inner mold for reinforcement on the inner periphery of the disappearing mold Steps for sand filling in the above-mentioned box in the state of the part; (d) Steps of pouring molten metal inserting liquid to form the frame for the upper mold gas machine after the sand is finished; (e) the frame for the above electrical equipment After molding, the mold is opened to remove the reinforcing inner mold from the frame for electrical equipment. 8. A method as claimed in item 7 of the patent application, wherein the frame for electrical equipment has a thin-walled portion; and the inner mold for reinforcement has a disappearing type that can abut substantially uniformly with the frame for electrical equipment The abutting part of the thin-walled part of the mold. 9. A method of manufacturing components for electrical machines, which is composed of the following (a paper size suitable for W «Home Standard (CNS) specifications (210x297 mm) -40-(please read the precautions on the back before filling in this Page) .Eh. .Ordered. • Green. 199118 AT B7 C7 D7_ VI. Applying for a patent fan park) ~ (d) Steps: (Please read the precautions on the back before filling in this page) (a) is used to The step of arranging in the vanishing mold of the component for electrical equipment, the location of the above-mentioned component of the electrical equipment with insufficient strength, the provision of a strength characteristic improvement composed of a wavy band-shaped sheet; (b) The step of placing the above disappearing mold into the box; (c) The step of sand filling into the box; (d) After the sand filling is completed, the molten gold thaw liquid is poured by pouring to uniformly place the above The step of intensifying the g-characteristics-improving parts into the above-mentioned components for electrical equipment together after melting. 10. The method as claimed in item 9 of the patent application, wherein the exhaust hole for removing the gas generated when the strength characteristic improving member is melted is provided near the strength characteristic improving member. • Order. 1 1. A method for manufacturing components for electrical equipment, which consists of the following steps (a) to (d): (a) The disappearing mold used to form the components for electrical equipment is combined by plural The steps of combining the disappearing molds of each part; printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs • Green · (b) The steps of placing the combined disappearing molds in the box; (c) The step of sand filling the above-mentioned box; (d) after the filling of sand, the step of pouring molten metal inserting liquid to form the above-mentioned components for electrical equipment. 1 2. If the method of applying for item 11 of the patent scope, the following constitution is generally adopted, and the size of the paper is suitable; 1] The same as the K Family Standard (CNS) ψ 4 specifications (2〗 0 X 29? Mm ) -41-AB c D 199119 Six 'Patent Application Policy ® Pseudo-positioning with a disappearing pattern set on one part -...' ... convex part, and part set on the other side A positioning concave portion on the disappearing mold; when the two partial disappearing molds are combined, the positioning convex portion is fitted into the positioning concave portion. (Please read the precautions on the back before writing the hundredth book) • Order ,:--Color · Central Standard of the Ministry of Economy Μ Employee Consumption Cooperative Printed Paper Standard Tongchuan Lai WW Family Sample (CNS), P4 Specification (210 x 297 Public ":) One 4Z
TW080109616A 1990-12-12 1991-12-07 TW199119B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2410496A JPH04210846A (en) 1990-12-12 1990-12-12 Casting product and frame for electric machinery and apparatus
JP1561591A JPH04255449A (en) 1991-02-07 1991-02-07 Frame for electric machine
JP3054237A JPH04288941A (en) 1991-03-19 1991-03-19 Method for casting parts for rotary electrical machine
JP9273791A JPH04304148A (en) 1991-03-30 1991-03-30 Manufacture of bearing bracket
JP14343991A JPH04367351A (en) 1991-06-14 1991-06-14 Casting apparatus

Publications (1)

Publication Number Publication Date
TW199119B true TW199119B (en) 1993-02-01

Family

ID=51356472

Family Applications (1)

Application Number Title Priority Date Filing Date
TW080109616A TW199119B (en) 1990-12-12 1991-12-07

Country Status (1)

Country Link
TW (1) TW199119B (en)

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