TR2024005317A2

TR2024005317A2 - CABIN TYPE FULL AUTOMATION PAINT CLEANING MACHINE

Info

Publication number: TR2024005317A2
Application number: TR2024/005317
Authority: TR
Inventors: Budakci Mehmet; Kilinc İzham; Korkmaz Mustafa
Original assignee: Batman Üni̇versi̇tesi̇ Tekni̇k Bi̇li̇mler Meslek Yüksek Okulu; Düzce Üni̇versi̇tesi̇ Rektörlüğü
Filing date: 2024-05-03
Publication date: 2024-05-21

Abstract

Buluş, ahşap yüzeylerde bulunan koruyucu katmanların (eskimiş boya, vernik, kir, pas, yağ vb.) temizlenmesi ve ahşap malzeme yüzeylerinin pürüzlendirilmesi faaliyetlerinde kullanılacak makine ile ilgilidir.The invention is related to the machine to be used in cleaning the protective layers on wooden surfaces (old paint, varnish, dirt, rust, oil, etc.) and roughening the surfaces of wooden materials.

Description

TARIFNAME KABIN TIPI TAM OTOMASYON BOYA TEMIZLEME MAKINEsi TEKNIK ALAN Bulus, özellikle tarihi eser niteligindeki ahsap yapilarda ya da ahsap yat-tekne restorasyonunda, ahsap yüzeylerinde kullanilan koruyucu katmanlarin temizlenme islemlerinde ve ayrica ahsap malzeme yüzeylerinin pürüzlendirilmesi faaliyetlerinde kullanilacak makine ile ilgilidir. DESCRIPTION CABIN TYPE FULL AUTOMATION PAINT CLEANING MACHINE TECHNICAL FIELD The invention is especially used in wooden structures that are historical artifacts or wooden yacht-boats. cleaning of protective layers used on wooden surfaces in restoration processes and also in roughening of wooden material surfaces It is related to the machine to be used.

TEKNIGIN BILINEN DURUMU Hali hazirda var olan benzer cihazlarin hemen hemen tümü metal veya cam gibi agaç malzemeye kiyasla daha sert yüzeylere sahip malzemelerin yüzeylerindeki boya, kir, yag, pas ve korozyonu temizlemek veya bu malzemeleri islemek üzere optimize edilmistir. Bu açidan mevcut cihazlarin kullanimi, metal ve cam gibi yapisal amaçli kullanilan ve çogunlukla homojen özellik gösteren malzemelere kiyasla çok farkli teknik özelliklere sahip olan agaç malzeme için uygun degildir. Her ne kadar, temizleme basligini elle tutarak yüzeyin serbest ve kontrolsüz olarak temizlenmesini saglayan cihazlarin bazi parametreleri agaç malzeme için uyarlanabilse de dogrudan agaç malzemede yüzey temizleme isleminde farkli parametrelerin kontrolünü saglayan otomasyona sahip bir cihaz bulunmamaktadir. Agaç malzeme gibi gündelik yasamda pek çok amaçla kullanilan; marine ve dis ortam kosullarina siklikla maruz kalan ve heterojen yapidaki bir yapi materyali için bu özellikleri karsilayan bir cihaz olmamasi bu makinenin önemini göstermektedir. KNOWN STATE OF THE TECHNIQUE Almost all existing similar devices are made of metal or wood such as glass. paint, dirt, oil, etc. on the surfaces of materials that have harder surfaces compared to the material Optimized to remove rust and corrosion or to process these materials. This In terms of use of existing devices, metal and glass used for structural purposes and have very different technical properties compared to materials that are mostly homogeneous The wood is not suitable for the material. Although, holding the cleaning head by hand Some of the devices that enable free and uncontrolled cleaning of the surface Although the parameters can be adapted for the wood material, the surface does not directly affect the wood material. An automated device that allows control of different parameters in the cleaning process There is no. Like wood material, it is used for many purposes in daily life; A heterogeneous structure that is frequently exposed to marine and outdoor conditions. The fact that there is no device that meets these specifications for the material makes this machine important. shows.

Mevcut durumda kullanilan kumlama makinelerinde temizleme parametreleri göz ardi edilmekte ve temizleme islemi pek çogunda manuel olarak gerçeklesmektedir. Temizleme islemi sirasinda ortama çok fazla toz ve toksik madde yaymalari büyük bir dezavantaj olusturmaktadir. Ayrica, temizleme isleminde ortaya çikan toksikler nedeni ile operatörde ciddi saglik sorunlari meydana getirebilmektedir. Cleaning parameters are ignored in the currently used sandblasting machines. and the cleaning process is done manually in most cases. Cleaning A big disadvantage is that they emit a lot of dust and toxic substances into the environment during the process. It constitutes. In addition, due to the toxics produced during the cleaning process, the operator can cause serious health problems.

Ahsap yüzeylere uygulanmis koruyucu katmanlarin yüzeylerden kaldirilmasi islemi, genellikle büyük emek gerektiren ve vakit alan bir süreçtir. Bu amaçla geçmisten günümüze uygulanan pek çok teknik olmakla beraber, bu teknikler geleneksel ve modern yöntemler olarak ele alinmaktadir. Hem geleneksel hem de modern yöntemlerin uygulama ve malzeme tipine bagli olarak bazi avantaj ve dezavantajlari bulunmaktadir. Geleneksel yöntemlerden biri olan mekanik yolla boya temizliginde kullanilan kaziyici aletler, teller, zimparalar hem boya katmanini etkili bir sekilde temizleyememekte hem de katman altindaki yüzeye zarar verilebilmektedir. Ayrica mekanik temizleyiciler ile malzeme yüzeyindeki girintileri temizlemek nispeten zordur. Bir diger geleneksel yöntem olan solvent bazli kimyasal boya sökücülerin kullanimi, uygulama esnasinda salinan gazlar nedeniyle insan sagligina ve çevreye zarar vermektedir. Cildi tahris ve tahrip edici bu kimyasallar, sucul ortamda yasayan organizmalar için de büyük tehdit olusturmaktadir. Modern temizleme yöntemlerinden biri olan isik enerjisi ile yüzey temizleme, aslinda geleneksel veya diger modern yöntemlerden olan basinçli yöntemlerin bir ön uygulamasidir. Bu yöntem ile malzeme yüzeyindeki koruyucu katmaninin yapisi kullanilan isinin isisi yardimiyla bozularak kolay bir sekilde temizlenir. Kizilötesinden morötesine kadar genis bir spektrumdaki isigin kullanildigi yöntem hem uygulama bakimindan maliyetli hem de radyasyon gibi insan sagligina zararli faktörler içermektedir. Bir diger modern yüzey temizleme teknigi ise basinçli sistemler ile gerçeklestirilmektedir. Uygulamada kabin tipi ya da seyyar tipteki ekipmanlar kullanilmaktadir. Farkli tipte medyalar (asindirici partiküller), koruyucu katmanin temizlenecegi yüzeyin seitligine göre seçilerek, basinçli havanin yardimi ile sulu ya da susuz olarak yüzeye tatbik edilmektedir. The process of removing the protective layers applied to wooden surfaces from the surfaces, It is a process that generally requires great effort and time. For this purpose, from past to present Although there are many techniques applied, these techniques include traditional and modern methods. It is considered as. Application and application of both traditional and modern methods It has some advantages and disadvantages depending on the material type. Traditional Scraper tools, wires, etc. used in mechanical paint cleaning, which is one of the methods Sandpapers cannot effectively clean the paint layer and the layer The surface underneath may be damaged. Additionally, materials are cleaned with mechanical cleaners. It is relatively difficult to clean the indentations on its surface. Another traditional method, solvent The use of chemical based paint removers may cause damage due to the gases released during application. It harms human health and the environment. These chemicals that irritate and destroy the skin, It also poses a great threat to organisms living in the aquatic environment. Modern Surface cleaning with light energy, one of the cleaning methods, is actually traditional It is a preliminary application of pressurized methods or other modern methods. This With this method, the structure of the protective layer on the material surface is determined by the temperature of the heat used. It can be broken down and cleaned easily. A wide range from infrared to ultraviolet The method using light in the spectrum is both costly and It contains factors that are harmful to human health, such as radiation. Another modern surface The cleaning technique is carried out with pressurized systems. Cabin type in application or portable type equipment is used. Different types of media (abrasive particles) are selected according to the type of surface on which the protective layer will be cleaned, and pressurized It is applied to the surface with or without water with the help of air.

Ayrica uygulama basinci, açisi, mesafesi, medya tipi ve medyanin çikis yaptigi borunun (nozül) çapi vb. parametreler degistirilerek farkli yüzeyler için uygun birtemizleme yöntemi belirlenebilmektedir. Bu yöntem uygulama kolayligi, ekonomikligi, çevre/insan sagligina uygun medya seçimi saglamasi, boya katmanini malzeme yüzeyinden hizli, etkili ve malzemeye zarar vermeden temizlemesi ile diger yöntemlere kiyasla oldukça fazla tercih edilmektedir. Ülkemizde basinçli sistemler ile silis kumu kullanilarak temizleme islemi siklikla tercih edilen bir yöntemdir. Ancak kullanilan kumun, operatör için silikozis (akciger zari kanseri) hastaligi riskine karsi koruyucu kiyafet ve aparatlar ile kullanilmasi gereklidir. Ayrica silis kumu MOHS skalasinda 4,5-6,5 arasi seitlikte oldugundan, düsük basinçlarda dahi yüzeyde tahribat riski oldukça fazladir. In addition, application pressure, angle, distance, media type and the pipe from which the media exits (nozzle) diameter etc. A suitable cleaning method for different surfaces by changing the parameters can be determined. This method is easy to apply, economical, environmentally/human health friendly. Providing appropriate media selection, removing the paint layer from the material surface quickly, effectively and It is highly preferred compared to other methods as it cleans without damaging the material. is done. In our country, the cleaning process using silica sand with pressurized systems is frequently preferred. It is a method used. However, the sand used does not cause silicosis (lung cancer) for the operator. It must be used with protective clothing and equipment against the risk of disease. Also silica Since the sand is between 4.5-6.5 on the MOHS scale, it can be used even at low pressures. The risk of damage to the surface is quite high.

Yukarida verilen bilgiler isiginda, Ahsap yüzeyleri koruyucu katmanlar ile kaplandiktan sonra özellikle harici ortam sartlarinda kullanildiginda ya da uygulanan bu katmanlar teknigine uygun olarak yapilmadiginda, zamanla koruyucu özelligini yitirebilmekte ve agaç malzeme yüzeylerinde kötü görüntüye neden olabilmektedir. Ayrica koruyucu görevi gören boya ve verniklerin zaman içerisinde kimyasal yapilarinin bozulmasi, yeterli bakim yapilmamasi da agaç malzemenin dayanimini ve kullanim ömrünü azaltmaktadir. Bu katmanlarin özelliklerini kaybettiklerinde yüzeylerin temizlenmesi gerekliligi, bu islemin zorlugu ve kullanilan yönteme bagli olarak ortaya çikan çevreye ve insan sagligina zararli durumlar problem olarak tanimlanmistir. 2013/01898 numarali “Vakumlu kumlama makinesi” ismiyle ulusal olarak patentlenen bir çalismada, tencere gibi mutfak esyalarinin kumlama isleminden geçirilmesi saglanmaktadir. Ilgili patentin içerigi incelendiginde, üretilen makine ile bazi benzerliklerin (vakumlu ve kabin tipi olmasi) bulundugu ancak büyük oranda farkliliklar oldugu belirlenmistir. Yukarida bahsedilen sorunlari ortadan kaldiran bir çözüme rastlanmamaktadir. 2010/0232 numarali “Universal sulu tip kumlama makinesi.” Ismiyle ulusal faydali model olarak belirlenen bir çalismada, metal yüzeyler üzerinde sulu kumlama islemi yapabilen bir cihaz üretilmistir. Cihaz metal yüzeyler üzerinden pas, boya, kaynak vb. izlerinin silinerek temizlenmesi amaciyla yüksek basinçli su ile silis kumu, cam kumu veya metal bilyelerin bir arada kullanarak malzeme üzerine püskürtülmesini saglayan bir mekanizma olarak tanimlanmistir. Ilgili faydali modelin içerigi incelendiginde, üretilen makine ile büyük oranda farkliliklar oldugu gözlemlenmistir. 2009/04649 numarali “Emniyetli kumlama makinesi.” Ismiyle ulusal faydali model olarak belirlenen çalismada farkli özelliklerde (ahsap, cam, metal vb.) ve belirli bir sertlige sahip tüm malzemelerin yüzeyinden pas ve boya temizleme islemlerinde kullanilabilen, ayrica yüzey asindirma, boya öncesi hazirlik ve eskitme uygulamalarini, hassas bir sekilde, çok sert asindiricilar ile basinçli kumlama teknigi kullanilarak gerçeklestiren emniyetli kumlama makinesi olaraktanimlanmistir. Ilgili faydali modelin içerigi incelendiginde, üretilen makine ile bir benzerlik olmadigi tespit edilmistir. 2007/01340 numarali “Tasinabilir sulu tip kumlama makinesi.” Ismiyle ulusal faydali model olarak tescillenen çalismada; metal yüzeylerdeki pas, boya, kaynak vb. izlerinin silinerek temizlenmesi amaciyla yüksek basinçli su ile silis kumu, cam kumu veya metal bilyeciklerin malzeme üzerine püskürtülmesini saglayan kumlama makinesi üretilmistir. Özelligi; kumlama makinesi çerçevesine ve makinenin iç kismina kompakt bir sekilde yerlestirilen hava kompresörü, su giris filtresi, motor, su pompasi, kum tanki, hava kapatma vanasi, kum çikis agzi, hava tahliye vanasi, kum doldurma deligi, kum doldurma deligi vanasi, tabanca, hortum , tekerlek, emniyet vanasi, tasima kulplari ve tabanca püskürtme nozulu gibi parçalarini içeren bir kumlama makinesi tanimlanmistir. Ilgili faydali modelin içerigi incelendiginde, yapilacak olan proje ile bir benzerlik olmadigi belirlenmistir. 2018/10760 numarali “Hareketli merdaneli cam kumlama makinesi” Ismiyle ulusal faydali model olarak tescillenen çalisma, yatay konumda hem düz hem de bombeli aynalarin kumlanmasini yapabilen bir makine tespit edilmistir. Ilgili faydali modelin içerigi incelendiginde, cam ya da ayna yüzeylerine dekoratif bir uygulama teknigi için kullanilan bu cihazin üretilen makine ile bir benzerliginin bulunmadigi gözlemlenmistir. uluslararasi olarak patentlenen çalismada, özellikle degirmenlerde kullanilan ögütücü silindirlerin verimliligini artirmak için yüzeylerinin kumlanmasi (pürüzlendirilmesi) için kullanilan makine ve kumlama yöntemiyle ilgili oldugu belirtilmistir. Ilgili patentin içerigi incelendiginde proje ile hiçbir benzerliginin bulunmadigi tespit edilmistir. In the light of the information given above, after the wooden surfaces are covered with protective layers especially when used in external environmental conditions or when these applied layers If it is not done in accordance with the technique, it may lose its protective properties over time and the wood It may cause poor appearance on material surfaces. Also acts as a protector The chemical structure of paints and varnishes deteriorates over time, and adequate maintenance Failure to do so reduces the strength and lifespan of the wood material. This The necessity of cleaning the surfaces when the layers lose their properties, this process harmful to the environment and human health, depending on the difficulty and the method used. situations are defined as problems. It is a nationally patented product with the name “Vacuum sandblasting machine” numbered 2013/01898. In the study, kitchen utensils such as pots were sandblasted. is provided. When the content of the relevant patent is examined, it can be seen that there are some similarities with the produced machine. (vacuum and cabin type) but there are significant differences. has been determined. A solution that eliminates the problems mentioned above It is not found. “Universal wet type sandblasting machine” numbered 2010/0232. National utility model with its name In a study determined as, a device capable of wet sandblasting on metal surfaces was used. The device has been produced. The device does not cause rust, paint, welding, etc. on metal surfaces. erasing their traces silica sand, glass sand or metal balls with high pressure water for cleaning. as a mechanism that allows spraying on the material by using a combination of has been defined. When the content of the relevant utility model is examined, it is seen that it is largely compatible with the produced machine. It has been observed that there are differences. “Safe sandblasting machine” number 2009/04649. As a national utility model with its name In the determined study, materials with different properties (wood, glass, metal, etc.) and a certain hardness are used. It can be used to remove rust and paint from the surface of all materials, and also Surface abrasion, pre-paint preparation and weathering applications are carried out precisely and very Safe sandblasting using pressure blasting technique with hard abrasives It is defined as a machine. When the content of the relevant utility model is examined, the machine produced It was determined that there was no similarity with . “Portable wet type sandblasting machine” numbered 2007/01340. National utility model with its name In the study registered as; rust, paint, welding etc. on metal surfaces. erasing their traces silica sand, glass sand or metal beads with high pressure water for cleaning purposes. A sandblasting machine has been produced that allows spraying on the material. Feature; Compactly placed on the shot blasting machine frame and inside the machine air compressor, water inlet filter, motor, water pump, sand tank, air shut-off valve, sand outlet, air release valve, sand filling hole, sand filling hole valve, gun, hose, wheel, safety valve, carrying handles and gun spray nozzle A sandblasting machine is described that includes parts such as. Content of the relevant utility model When examined, it was determined that there was no similarity with the project to be carried out. Nationally beneficial with the name "Moving roller glass sandblasting machine" numbered 2018/10760 The work, registered as a model, is designed to use both flat and curved mirrors in horizontal position. A machine capable of sandblasting has been identified. Content of the relevant utility model When examined, it is used for a decorative application technique on glass or mirror surfaces. It has been observed that this device has no similarity with the produced machine. In the internationally patented study, the grinder used especially in mills for sandblasting (roughening) the surfaces of the cylinders to increase their efficiency It has been stated that it is related to the machine and sandblasting method used. Content of the relevant patent When examined, it was determined that there was no similarity with the project.

CN107813230A yayin numarali “The sand-blasting machine of sandblasting angle adjustable” isimli patent ile kumlama açisi ayarlanabilen bir cihaz tanimlanmistir. Sabit bir nozül altina yerlestirilen ve dönme hareketi saglayan karsilikli iki çene ile farkli açilarda temizleme yapabilen bir cihaz oldugu tespit edilmistir. Ilgili patentin içerigi incelendiginde, üretilen makinedeki gibi kumlama açisinin ayarlanabildigi gözlemlenmistir. Ancak patenti alinan cihazda nozül sabit, parça hareketli iken, üretilen makinede parça sabit, nozül ise hareketlidir. Ayrica söz konusu iki cihazin diger kisimlari arasinda büyük oranda farkliliklar oldugu belirlenmistir. Publication number CN107813230A “The sand-blasting machine of sandblasting angle With the patent named "adjustable", a device whose sandblasting angle can be adjusted has been defined. a fixed at different angles with two opposing jaws placed under the nozzle and providing rotational movement. It has been determined that it is a device that can perform cleaning. When the content of the relevant patent is examined, It has been observed that the sandblasting angle can be adjusted as in the produced machine. But the patent In the purchased device, the nozzle is fixed and the part is movable, whereas in the produced machine, the part is fixed and the nozzle is mobile. It is mobile. Additionally, there are significant differences between the other parts of the two devices in question. It has been determined that .

CN2769007Y yayin numarali “Natural rare thin wood coating core-board” isimli patentlenen çalismada, ahsap mobilya yüzeylerine uygulanan vernik ve boyalarin kum püskürtme yöntemi ile temizlenmesi ve böylece isletmede zimparalama islerinin daha kisa sürede ve daha efektif olarak yapilmasi hedeflenmistir. Ilgili patentin içerigi incelendiginde, makine ile sadece yöntem olarak benzerlik bulundugu, diger kisimlar ile büyük oranda farkliliklar oldugu belirlenmistir. Patented “Natural rare thin wood coating core-board” with publication number CN2769007Y In the study, sandblasting of varnishes and paints applied to wooden furniture surfaces was examined. method and thus the sanding works in the facility can be completed in a shorter time and It is aimed to be done more effectively. When the content of the relevant patent is examined, it is seen that the machine There is only a similarity in method, but there are significant differences with other parts. It has been determined that .

CN1864930A yayin numarali “Method and equipment for forming wood pattern by sand blasting “isimli yapilan bir çalismada agaç malzeme kenarlarina püskürtülen çelik bilya medyalari ile agaç malzemenin kenar kisimlarinin sekillendirilmesi hedeflenmistir. Ilgili patent, hem agaç malzemenin islendigi tasiyici elemani, hem de püskürtme basliginin seklini tanimlamistir. Ilgili patentin içerigi incelendiginde, proje ile sadece yöntem olarak benzerlik bulundugu, diger kisimlar ile büyük oranda farkliliklar oldugu belirlenmistir. media types, including dry ice and grit” ismiyle tescillenen bir çalismada, iki farkli medyanin, püskürtme esnasinda bir arada ve istenilen ölçekte kullanilmasi ile malzeme yüzeylerinin temizlenmesi saglanarak “multi-medya” bir cihaz tasarlanmistir. Ilgili patentin içerigi incelendiginde, proje ile sadece yöntem olarak benzerlik bulundugu, diger kisimlar ile büyük oranda farkliliklar oldugu belirlenmistir. “Method and equipment for forming wood pattern by sand” with publication number CN1864930A In a study called "blasting", steel balls were sprayed on the edges of wood materials. It is aimed to shape the edges of the wood material with its media. Relating to The patent includes both the carrier element on which the wood material is processed and the spray head. defined its shape. When the content of the relevant patent is examined, it is seen that the project is related only as a method. It has been determined that there are similarities, but there are significant differences with other parts. In a study registered under the name "media types, including dry ice and grit", two different material by using the media together and at the desired scale during spraying. A "multi-media" device was designed by cleaning the surfaces. Relevant patent When its content is examined, it is seen that there is a similarity with the project only in terms of method, other parts It has been determined that there are significant differences between

KR10141694ZB1 yayin numarali “Automated sand blaster for wood” ismi ile tescilenen bir çalismada temizlenecek olan parçanin hareketli bir kizak üzerinde x ve y eksininde 2 yönlü hareket edebilmesini saglayan bir temizleme cihazi tanimlanmistir. Ilgili patentin içerigi incelendiginde, proje ile 2 yönde hareket edebilme özelligi açisindan benzerlik bulundugu, diger kisimlar ile büyük oranda farkliliklar oldugu belirlenmistir. It is a registered product under the name “Automated sand blaster for wood” with publication number KR10141694ZB1. In the study, the part to be cleaned is placed on a movable sled in a 2-way direction in x and y axis. A cleaning device that allows movement has been described. Content of the relevant patent When examined, there is a similarity with the project in terms of the ability to move in 2 directions, It has been determined that there are significant differences with other parts.

Bulusun diger buluslardan farkliligi, A. Ahsap yüzeylerde bulunan koruyucu katmanlari, alt tabakaya zarar vermeden temizleme özelligi ve bu sayede malzemenin orijinal renk tonlarini korumasi B. Tarimsal atiklarin kullanimina imkan vermesi nedeniyle tamamen toksik atik içermeyen çevreci ve insan dostu bir temizleme islemi yapilabiliyor olmasi C. Farkli açilarda temizleme imkani sunmasi, açinin ayarlanabilir olmasi sayesinde farkli kaplama türlerinin istenilen oranlarda temizlenebilmesi D. Operatöre gereksinim duymadan farkli yönlerde temizleme yapabilme kabiliyetine sahip olmasi E. Temizleme isleminin otomatik bir sekilde sonlandirilabilmesi, özellikle tüm yüzeyde esit sürelerde temizleme islemi gerçeklestirilebilmesi ve bu sayede homojen ve düzgün bir temizleme gerçeklestirebilmesi F. Farkli nozül tipleri kullanilma imkani sunabilmesi sayesinde temizlenecek yüzeylere aktarilan medya miktarlarinin ayarlanabilmesi G. Püskürtme tabancasinda bulunan su ve medya girisi sayesinde hem sulu hem kuru hem de bulamaç halinde yüzey temizleme islemi gerçeklestirebilmesi BULUSUN AMACI Özellikle tarihi eser niteligindeki ahsap yapilarin ya da ahsap yat-tekne restorasyonunda ahsap yüzeylerinde kullanilan koruyucu katmanlarin temizlenme islemlerinde yapilan bazi hatali islemler agaç malzemelerin deformasyonuna neden olmaktadir. Bu baglamda, ahsap yüzeylere uygulanan temizleme islemi sonucunda ortaya çikan tanimlamasi yapilmis bu sorunlarin yeni bir çevre dostu ahsap boya temizleme makinesi üretimi ile ortadan kaldirilabilecegi hedeflenmistir. The difference of the invention from other inventions, A. Removes the protective layers on wooden surfaces without damaging the substrate. cleaning feature and thus preserving the original color tones of the material B. Completely free of toxic waste as it allows the use of agricultural wastes. An environmentally friendly and human-friendly cleaning process can be carried out C. It offers the opportunity to clean at different angles and can be used at different angles thanks to the adjustable angle. Ability to clean coating types at desired rates D. It has the ability to clean in different directions without the need for an operator. to be E. The cleaning process can be terminated automatically, especially on the entire surface. The cleaning process can be carried out in a short period of time and thus a homogeneous and smooth Ability to perform cleaning F. Thanks to the possibility of using different nozzle types, it can be applied to the surfaces to be cleaned. Ability to adjust the amount of media transferred G. Thanks to the water and media inlet in the spray gun, both wet and dry It can also perform surface cleaning in the form of slurry. PURPOSE OF THE INVENTION Especially in the restoration of historical wooden structures or wooden yachts-boats. Some of the cleaning processes of the protective layers used on wooden surfaces Incorrect operations cause deformation of wood materials. In this context, Definition of the product that occurs as a result of the cleaning process applied to wooden surfaces. These problems have been solved with the production of a new environmentally friendly wood paint cleaning machine. It is aimed to be eliminated.

Bulus ile birlikte; - Basinçli hava yardimiyla Türkiye”de tarimsal atik durumundaki bazi çevre dostu medyalar (findik kabugu, kayisi çekirdegi, misir koçani, ceviz kabugu) kullanilarak agaç malzeme yüzeylerindeki farkli boya katmanlari temizlenebilecektir. With the invention; - With the help of compressed air, some environmentally friendly agricultural waste in Turkey wood using media (hazelnut shells, apricot kernels, corn cobs, walnut shells). Different paint layers on the material surfaces can be cleaned.

- Ahsap malzeme yüzeylerinde daha hassas ve verimli bir yüzey temizleme islemi gerçeklestirilebilecektir. - A more sensitive and efficient surface cleaning process on wooden material surfaces can be realised.

- Istenilen temizleme parametrelerinde (nozül çapi, temizleme açisi, temizleme basinci, temizleme mesafesi vb.) temizleme islemi yapilabilecektir. Tek seferde (yaklasik 5 dakikada) 1 m2 alan temizlenebilmekte ve temizleme islemi kabin içerisinde gerçeklesmektedir. - In the desired cleaning parameters (nozzle diameter, cleaning angle, cleaning pressure, cleaning distance etc.) cleaning process can be done. at a time (about 5 per minute) 1 m2 area can be cleaned and the cleaning process is carried out in the cabin. is happening.

- Tozsuz ve ekonomik bir sekilde boya temizleme islemi gerçeklestirilebilecektir. - Paint cleaning can be carried out in a dust-free and economical way.

- Insan ve çevre sagligini etkileyecek partiküllerin en aza indirilerek düsük seviyelerde atik olusmasini saglanabilecektir. - Particles that will affect human and environmental health are minimized and kept at low levels. waste generation may be ensured.

- Agaç malzeme gibi heterojen yapidaki ve düsük yogunluklu malzeme yüzeylerinde bulunan eskimis koruyucu katmanlarin hassas ve etkili bir sekilde temizlenebilmesine imkân saglanacaktir. - On surfaces of materials with heterogeneous structure and low density, such as wood materials It allows the worn protective layers to be cleaned precisely and effectively. opportunity will be provided.

- Operatör kaynakli hatalarin önüne geçilebilecektir. - Operator-related errors can be prevented.

Bulusun avantajlari; - Basinçli hava yardimiyla Türkiye”de tarimsal atik durumundaki bazi çevre dostu medyalar (findik kabugu, kayisi çekirdegi, misir koçani, ceviz kabugu) kullanilarak agaç malzeme yüzeylerindeki farkli boya katmanlari temizlenebilecektir. Advantages of the invention; - With the help of compressed air, some environmentally friendly agricultural waste in Turkey wood using media (hazelnut shells, apricot kernels, corn cobs, walnut shells). Different paint layers on the material surfaces can be cleaned.

- Tozsuz bir boya temizleme islemi ile daha verimli ve ekonomik bir temizleme islemi gerçeklestirilebilecektir. - A more efficient and economical cleaning process with a dust-free paint cleaning process can be realised.

- Agaç malzeme gibi heterojen yapidaki ve düsük yogunluklu malzeme yüzeylerinde bulunan eskimis koruyucu katmanlarin hassas ve etkili bir sekilde temizlenebilmesine imkân saglanacak ve istenilen temizleme parametrelerinde (nozül çapi, temizleme açisi, temizleme basinci, temizleme mesafesi vb.) temizleme islemi yapilabilecektir. - On surfaces of materials with heterogeneous structure and low density, such as wood materials It allows the worn protective layers to be cleaned precisely and effectively. will be provided and the desired cleaning parameters (nozzle diameter, cleaning angle, cleaning pressure, cleaning distance, etc.) cleaning process can be done.

SEKILLERIN AÇIKLAMASI Sekil 1 Makinenin sag yan perspektif görünüsü Sekil 2- Makinenin ön görünüsüdür Sekil 3- Makinenin yan görünüsüdür Sekil 4- Makinenin üst görünüsüdür. DESCRIPTION OF THE FIGURES Figure 1 Right side perspective view of the machine Figure 2- Front view of the machine Figure 3- Side view of the machine Figure 4- Top view of the machine.

SEKILLERDEKI REFERANSLARIN AÇIKLAMASI 1. Step Motor Sürücü 2. Mikro Switch 3. Step Motor Tutucu 4. Imbus Civata . Pleksi Cam 6. Profil Baglama Ayagi 7. Numune Tutucu 8. Delikli Sac 9. Delikli Sac Baglama Ayagi . V-Slot Sigma Profil 11. Sigma Profil 12. V-Slot Teker 13. Yaprak Mentese 14. Nozül Tutucu . Nozül 16. Polikarbonat Levha 17. Profil Baglama Ayagi 18. Avare Kasnak 19. Açi Ayarlama Aparati . Püskürtme Tabancasi 21. Hava Girisi 22. Medya Girisi 23. Su Girisi BULUSUN AÇIKLAMASI Bulus üzerinde hazirlik yapilmadan önce, sektörün ve arastirmacilarin kullandigi basinçli sistemler ile boya temizleme yapan makinelerin teknik özellikleri ve çalisma prensipleri arastirilmistir. Benzer makinelerin eksik ve hatali yönleri teknigin bilinen durumlarinda aktarilmistir. Bu bulus, temizleme isleminin dogru sekilde gerçeklestirilmesini saglamak üzere, temizlenecek yüzeye uygun mesafe, asindirici medya türü, nozül çapi ve temizleme açisinin belirlenebildigi, tam otomatik bir kabin tipi boya temizleme makinesi sunmaktadir. Makine hem kuru hem de islak temizleme islemleri için uygun yapida tasarlanmis olup, entegre edilmis toz emici sistemler sayesinde tozsuz bir temizleme ortami sunmaktadir. EXPLANATION OF REFERENCES IN THE FIGURES 1. Stepper Motor Driver 2. Micro Switch 3. Stepper Motor Holder 4.Imbus Bolt . Plexiglass 6. Profile Binding Foot 7. Sample Holder 8. Perforated Sheet 9. Perforated Sheet Binding Foot . V-Slot Sigma Profile 11. Sigma Profile 12. V-Slot Wheel 13. Leaf Hinge 14. Nozzle Holder . nozzle 16. Polycarbonate Sheet 17. Profile Binding Foot 18. Idler Pulley 19. Angle Adjustment Device . Spray gun 21. Air Intake 22. Media Entry 23. Water Entry DESCRIPTION OF THE INVENTION Before preparations are made on the invention, pressurized equipment used by the industry and researchers Technical specifications and operating principles of systems and paint cleaning machines has been investigated. The shortcomings and faults of similar machines are not known in the known state of the art. has been transferred. This invention is designed to ensure that the cleaning process is carried out correctly. appropriate distance to the surface to be cleaned, abrasive media type, nozzle diameter and A fully automatic cabin type paint cleaning machine where the cleaning angle can be determined offers. The machine is suitable for both dry and wet cleaning processes. It is designed for dust-free cleaning thanks to integrated dust extraction systems. provides the environment.

Bu bulus, ahsap yüzeylerdeki eski boya veya vernik katmanlarini temizlemek için tasarlanmis tam otomatik bir boya temizleme makinesinin montaj süreçlerini ve önemli yapisal özelliklerini detayli bir sekilde açiklamaktadir. Makinenin montaji ve yapisal bilesenlerinin entegrasyonu, kullanicilara yüksek performans ve etkinlik sunacak sekilde titizlikle gerçeklestirilmistir. This invention is used to clean old paint or varnish layers on wooden surfaces. assembly processes and important details of a fully automatic paint cleaning machine designed It explains its structural features in detail. Machine assembly and structural integration of components to provide users with high performance and efficiency was carried out meticulously.

Makinenin ana gövdesi, belirlenen ölçülerdeki profillerin torna, freze gibi talasli imalat yöntemleriyle özel imalat parçalara dönüstürülerek monte edilmesiyle kurulmustur. The main body of the machine is manufactured using machining such as lathe and milling of profiles of specified dimensions. It was established by converting and assembling specially manufactured parts using methods.

Makine gövdesinde, hafifligi ve korozyona karsi yüksek dayanikliligi nedeniyle alüminyum sigma profil malzeme kullanilmistir (11). Temizleme isleminde temizleme basliginin farkli yönlere hareketini saglayan step motor sürücüler (1) kullanilirken, hareketi sonlandirip basligi sifir noktasina getirmek için mikro switch (2) entegre edilmistir. Motorun farkli eksenlerde hareket edebilmesi için, sigma profiller üzerine, profil baglama ayagi (6) sabitlenerek V-slot tekerlerin hareketini saglayan sigma profil (10) baglantisi ve step motorun v-slot profiller üzerinde hareket kabiliyetini saglamak üzere V- slot tekerler (12) monte edilmistir. Step motor sürücülerin sabit bir konumda bulunmasi için step motor tutucular (3) kullanilmistir. Sigma profiller, iskeletin olusturulabilmesi için imbus civatalar (4) ile birbirlerine baglanmistir. V-slot sigma profillerin birlestirilmesinde ise profil baglama ayaklari (17) tercih edilmistir. In the machine body, due to its lightness and high resistance to corrosion Aluminum sigma profile material was used (11). Cleaning in the cleaning process When using stepper motor drivers (1) that enable the head to move in different directions, integrated micro switch (2) to end the movement and bring the head to zero point has been done. In order for the motor to move in different axes, profiles are placed on sigma profiles. fit profile (10) that enables the movement of V-slot wheels by fixing the binding foot (6) V-slot connection and to ensure the mobility of the stepper motor on v-slot profiles. slot wheels (12) are mounted. Stepper motor drivers are in a fixed position Stepper motor holders (3) were used for Sigma profiles are used to create the skeleton. They are connected to each other with imbus bolts (4). In combining V-slot fit profiles Profile fastening feet (17) are preferred.

Temizleme islemi gerçeklestirilecek malzemenin sabit bir konumda tutulmasi amaciyla, kabin içerisine temizlenecek parçaya sehpa görevi yapan delikli sac (8), delikli sac baglama ayagi (9) ile monte edilmis ve bu delikli sacin üzerine temizlenecek parçanin sabitlenmesi için numune tutucular (7) yerlestirilmistir. Temizleme isleminde kritik olan (15), hava ve medyayi nozül (15) içerisine aktarmayi saglayan püskürtme tabancasi (20) içine yerlestirilerek nozül tutucu (14) arasinda sabitlenmis ve parça temizleme açisini ayarlayan açi ayarlama aparatina (19) baglantisi yapilmistir. Püskürtme tabancasinin temizlenecek malzeme yüzeyinde dönüsünü iletmeyi saglayan avare kasnak (18) eklenmistir. Makinede kullanilan püskürtme tabancasi nozül tutucu arasina özel olarak tasarlanmistir; bu sayede hava girisi (21), medya girisi (22) ve su girisi (23) ayni anda saglanabilmektedir. Temizleme esnasinda kabin içerisinde biriken toz ve kirin toz emicilere aktarimi için polikarbonat levha (16) kullanilarak bir medya toplama tanki tasarlanmis ve makineye entegre edilmistir. Temizleme isleminin kapali bir ortamda gerçeklesmesini saglamak için makinenin üst kabini pleksi camlar (5) ile kapatilmis ve sigma profiller ile bir çerçeve kapak olusturularak, bu kapak yaprak mentese (13) ile makine üst kabinine yerlestirilmistir .Bu makinenin temel çalisma prensibi, medya tankinda saklanan asindirici medyalarin (findik kabugu, kayisi çekirdegi, misir koçani, ceviz kabugu) 250-400 mikron arasinda ögütülerek basinçli hava gücü ile istenilen açi, mesafe, basinç ve ilerleme hizinda örnek yüzeylerine püskürtülerek yüzeylerdeki eskimis koruyucu katmanlarin temizlenmesine dayanir. In order to keep the material to be cleaned in a fixed position, perforated sheet metal (8), which serves as a stand for the part to be cleaned, inside the cabin It is mounted with the clamping foot (9) and the part to be cleaned is placed on this perforated sheet. Sample holders (7) are placed to fix the sample. What is critical in the cleaning process (15), spray gun that allows transferring air and media into the nozzle (15) (20) and fixed between the nozzle holder (14) and parts cleaning It is connected to the angle adjustment apparatus (19) that adjusts the angle. Spraying idler that enables the rotation of the gun on the surface of the material to be cleaned pulley (18) has been added. The spray gun used in the machine is placed between the nozzle holder. specially designed; In this way, air inlet (21), media inlet (22) and water inlet (23) can be provided simultaneously. Dust and dirt accumulated in the cabin during cleaning a media collection tank using polycarbonate sheet (16) for transfer to dust extractors designed and integrated into the machine. The cleaning process should be carried out in a closed environment. To ensure this, the upper cabin of the machine is covered with plexiglass (5) and A frame cover is created with sigma profiles and this cover is attached to the leaf hinge (13). placed in the machine upper cabin .The basic working principle of this machine is that the abrasive media stored in the media tank (hazelnut shell, apricot kernel, corn cob, walnut shell) Between 250-400 microns The sample is ground at the desired angle, distance, pressure and travel speed with compressed air power. It is sprayed on the surfaces to clean the worn protective layers on the surfaces. It endures.

Bu süreç, yüzey temizleme islemlerinde kritik öneme sahip olan temizleme açisi, mesafesi, basinci ve ilerleme hizi gibi parametrelerin dikkatli bir sekilde ayarlanmasini gerektirir. Öncelikle, makinenin temizleme basligi üzerinde yer alan bir açi ayarlama aparati sayesinde, farkli yüzey ve medyalar için 0-90 derecelik açinin ayarlanabilmesi mümkündür. This process includes the cleaning angle, which is of critical importance in surface cleaning processes. Parameters such as distance, pressure and forward speed must be carefully adjusted. requires. First, adjust an angle on the cleaning head of the machine. Thanks to its apparatus, the angle of 0-90 degrees can be adjusted for different surfaces and media. It is possible.

Tahrik gücü yüksek step motor sürücü araciligiyla olusturulan dogrusal hareket, temizleme basliginin farkli mesafelerde etkili bir temizleme islemi gerçeklestirmesine olanak tanir. Bu, nozul ucu ile malzeme yüzeyi arasindaki mesafenin ayarlanabilir olmasi sayesinde, yüzeyin her bölgesinin etkin bir sekilde temizlenmesini saglar. Linear movement created by a stepper motor driver with high drive power, The cleaning head allows effective cleaning at different distances. It allows. This means that the distance between the nozzle tip and the material surface is adjustable. Thanks to this, it ensures that every area of the surface is effectively cleaned.

Temizleme isleminde, ilerleme hizinin belirlenmesi ve islemin otomatik olarak baslatilip sonlandirilabilmesi için evrensel bir G kodu göndericisi kullanilmaktadir. Bu sistem sayesinde, makinenin hangi islemi gerçeklestirdigi anlik olarak görüntülenebilir ve temizleme islemine anlik müdahaleler mümkün hale gelir. In the cleaning process, determining the progress speed and whether the process starts automatically A universal G code sender is used for termination. this system Thanks to this, you can instantly view which operation the machine is performing and Instant interventions into the cleaning process become possible.

Ayrica, kabin içerisinde yer alan delikli sac plakanin üzerine, farkli boyut ve geometrilere sahip örneklerin yüzeyleri temizlenebilmek üzere yerlestirilebilen parça tutucular bulunmaktadir. Bu, çesitli malzeme geometrileri için farkli türdeki sabitleme aparatlarinin kullanimina olanak saglar. Additionally, different sizes and geometries can be placed on the perforated sheet metal plate inside the cabin. Part holders that can be placed to clean the surfaces of samples with There are. This means that different types of fastening devices can be used for various material geometries. allows its use.

Diger bir özellik, toz emme sistemidir. Bu sistem, islem sirasinda ortaya çikan tüm partiküllerin ayri bir hazneye hapsedilerek, çalisma ortaminin kalitesinin korunmasini ve çevre ile insan sagligi üzerindeki olumsuz etkilerin minimize edilmesini saglar. Kapali kabin tasarimi, ortamda toz ve partikül olusumunu minimum seviyede tutar. Another feature is the dust extraction system. This system covers all the processes that occur during the process. By trapping the particles in a separate chamber, the quality of the working environment is preserved and It ensures that negative effects on the environment and human health are minimized. Closed The cabin design keeps dust and particle formation in the environment to a minimum.

Püskürtme tabancasinda bulunan su ve medya girisi sayesinde hem sulu hem kuru hem de bulamaç halinde yüzey temizleme islemi gerçeklestirebilmesini saglar. Thanks to the water and media inlet in the spray gun, both wet and dry It also enables surface cleaning in the form of slurry.

BULUSUN SANAYIYE UYGULANMA BIÇIMI Bulus, pek çok endüstri alaninin yüzey islemleri ( boya, vernik, kir, pas, yag vb. giderilmesi ve yeniden yüzey hazirlanmasi) teknolojisinde kullanilabilir. THE WAY OF APPLICATION OF THE INVENTION TO INDUSTRIAL The invention is effective in removing surface treatments of many industrial areas (paint, varnish, dirt, rust, oil, etc.). It can be used in (removal and surface preparation) technology.

Claims

STEMS 1- Invention; It is about a cabin type full automation paint cleaning machine that will be used especially in historical wooden structures or wooden yacht-boat restoration, cleaning of protective layers used on wooden surfaces and also roughening of wooden material surfaces. In order to clean the worn protective layers on the surfaces, the abrasive media (hazelnut shells, apricot kernels, corn cobs, walnut shells) stored in the media tank are ground between 250-400 microns and sprayed on the sample surfaces at the desired angle (0-90), distance, pressure and advance speed at different rates. Compressed air and high drive power stepper motor driver (1), which provides directional movement, nozzle (15) for adjusting the distance between the material surface and cleaning every area of the surface effectively, spray gun (20) for transferring into the nozzle (15), parts cleaning Angle adjustment apparatus (19), which adjusts the angle of the spray gun, idler pulley (18), which allows the rotation of the spray gun on the surface of the material to be cleaned, air inlet (21), media inlet (22), and water inlet (23), Media collection made of polycarbonate sheet (16) for transferring the dust and dirt accumulated in the cabin to the dust absorbers during cleaning, Plexiglass (5) for closing the upper cabin of the machine, which allows the cleaning process to take place in a closed environment, Plexiglass (15) ) leaf hinge (13) that allows opening and closing, perforated sheet metal (8) that serves as a stand for the part to be cleaned inside the cabin, which allows the material to be cleaned to be kept in a fixed position, fastening foot of the perforated sheet (9), lightness and high resistance to corrosion in the machine body. It contains an aluminum fit profile (11) and a micro switch (2) that ends the movement and brings the head to zero point. 2- It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is that it has a spray gun (20) that allows the media used to clean paint varnishes on wooden surfaces (agricultural wastes) to be ground between 250-400 microns and sprayed with compressed air. It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is that it has an angle adjustment device (19) that can be adjusted from 0 to 90 degrees. It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is that it allows the cleaning process to be carried out in different directions. It has a stepper motor driver (1). It is a cabin type full automation paint cleaning machine according to Claim 1. Its feature is that it has a Micro Switch (2) that does not allow the cleaning process to be terminated automatically. The feature of the machine is that it has a nozzle (15) that allows compressed air and abrasive media to be sprayed on the sample surface in different amounts. It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is that it has a spray gun (20) that allows the cleaning process to be carried out with or without water. The feature of the cabin type full automation paint cleaning machine according to Claim 1 is that it has an idler pulley (18) that enables the rotation of the spray gun on the surface of the material to be cleaned. The feature of the cabin type full automation paint cleaning machine according to Claim 1 is that it has an air inlet (21), media inlet (22) and water inlet (23) that provide simultaneous access to the nozzle mouth on the spray gun. It is a cabin type full automation paint cleaning machine according to claim 1 and its feature is; It has a media collection tank using a polycarbonate sheet (16) to transfer the dust and dirt accumulated in the cabin during cleaning to the dust absorbers. It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is: The upper cabin of the machine has a plexi glass (5) that is closed so that the cleaning process takes place in a closed environment. 12- It is a cabin type full automation paint cleaning machine according to Claim 1, and its feature is that it has a perforated sheet (8) inside the cabin, which serves as a stand for the part to be cleaned, and a fastening foot (9) for the perforated sheet, in order to keep the material to be cleaned in a fixed position. 13- It is a cabin type full automation paint cleaning machine according to claim 1 and its feature is; It has holders (7) that enable the part to be cleaned to be fixed on the perforated sheet (8).