TR2023005342A2

TR2023005342A2 - Manufacturing of multi-row embroidery stamp wrapping machine and multi-row embroidery stamp wrapped spool

Info

Publication number: TR2023005342A2
Application number: TR2023/005342
Authority: TR
Inventors: Yilmaz Abdullah
Original assignee: Yilmaz Abdullah
Filing date: 2023-05-12
Publication date: 2023-06-21

Abstract

Ö Z E T Nakış pulunu çok sıralı saran makine ve amaca uygun çok sıralı sarılmış makara imali Bu buluş, nakış pulu sarım makinesi ile bu amaca uygun sarım makara imal edilmesi 5 olup, şekillenmiş çok sayıdaki nakış pulunun (3), yürüyüş yaptığı taşıyıcı merdane grubu (4), bunun devamında nakış pullarını (3) aynı gerginlikte yürütmek için tansiyon yay çubuğu (5) bulunur olması. Nakış pullarının (3) açılı biçimde çektirilmesi için helezon kanallı kılavuzlama merdanesi (6), tambur merdanesi ve bunun devamında ikinci bir tansiyon yay çubuğu (8) konulmuştur. Bunun devamında nakış pullarını (3) sağ ve sola 10 götürüp getiren vargel sistemi (9), kanal genişliği küçük makaralar ile ayarlanan kanallı merdanesi (10), sonra her bir nakış pulu (3) için birbirine çakışık konumlu nakış pulu sarım makarası (13), nakış pulu sarım makarasının (13) üzerinde dönüş yaptığı iki merdanesi (11) bulunan sarım makinesi, bu makinenin kullanımı ile çok sıralı sarımı yapılmış dolu nakış pulu makarasıdır (13). -7-SUMMARY Manufacturing of a multi-row machine for wrapping embroidery stamps and a multi-row wrapped spool suitable for the purpose. This invention is the production of a winding spool suitable for this purpose with an embroidery stamp winding machine, and the carrier roller group (4) on which many shaped embroidery stamps (3) move. ), followed by a tension spring bar (5) to move the embroidery stamps (3) at the same tension. In order to pull the embroidery stamps (3) at an angle, a spiral channel guide roller (6), a drum roller and a second tension spring bar (8) are placed next to it. Following this, the trolley system (9) that moves the embroidery stamps (3) to and from the right and left 10, the channel roller (10) whose channel width is adjusted by small rollers, and then the embroidery stamp winding reel (13) with overlapping positions for each embroidery stamp (3). The winding machine, which has two rollers (11) on which the embroidery stamp winding reel (13) rotates, is a full embroidery stamp reel (13) that is wound in multiple rows using this machine. -7-

Description

TARIFNAME Nakis pulunu çok sirali saran makine ve çok sirali nakis pulu sarilmis makara imali 01- Bulusun ilgili oldugu teknik alan; Bu bulusun teknik alani nakis pulu sarim makine ve makarasi olup, derin çukurluk içine nakis pulu sarmaya uygun bir makine ile derin çukurlugu bulunan bir makaradir. Bu makara nakis pulunu fazla metrajda sarim yapabilmesi için uzun sarim yerine ve sarim yeri derinliginin fazla ölçüye haiz olmasidir. 02- Teknigin bilinen durumu; Nakis pulu ile nakis pulu makarasi bilinen bir teknik olmakla birlikte, makara üzerine sarili nakis pulunun kisa sürede sona ermesi, hem isgücü kaybi, hem nakis pulunda olmasi muhtemel fire fazlaligi paralelinde, maliyet artisina sebebiyet veren bir unsurdur. Nakis pulu üretimi ile kullanim asamasinda meydana gelen olumsuzluklari gidermek için nakis pulu sarim makinesi ile sarim makarasi gövdesinde bir kisim degisikligin yapilmasina ihtiyaç duyulmustur. 03- Bu kapsamda, teknigin bilinen durumuna verilecek örnek; Nakis pulu sarim islemini yerine getirmesine karsin, daha fazla sarima imkan tanitmayan 2014/04947 sayili " Nakis pulu sarim metodu ve bu amaca uygun makine" unvanli patent tarafimdan alinmistir. Sözü edilen patent içeriginde sarim metraji, bilinen ölçünün birkaç kat fazlasidir. Yeni bulus, nakis pulu isleme makinelerinin imkan verdigi ölçüde, nakis pulunu daha fazla metrajda çok sirali olarak nakis pulu sarim makarasina sarilmasini amaçlamistir. 04- Bulusun amaci; Bu bulusun amaci; Nakis pulunun üzerine sarildigi nakis pulu sarim makarasinin, daha fazla metrajda nakis pulu sarilmasini saglayan bir makine ve bu makinede, nakis pulunun çok sirali sarilmasiyla doldurulmus nakis pulu makarasi imal edilmesidir. Bulusun baska amaci; Nakis pulunu alt ve üst olmak üzere iki grup halinde çok sirali biçiminde sarim yapilmasini saglamaktir. Bulusun bir baska amaci; Nakis pulunun çok sirali halde ve daha fazla metrajda sarilmasiyla, hem nakis pulu üretimi hem de nihai kullanici maliyetinde azaltma meydana getirmesidir. . 05- Bulusun açiklanmasi; Polyester film (1) sekillendirme ünitesinden (2) çok parçali olarak istenilen biçimde çikan nakis pullari (3), bükülmeden düzgün konumda yürümesi için sekillendirme ön kismina birkaç merdaneden olusan tasiyici merdane grubu (4) monte edilir. Tasiyici merdaneler (4), altli ve üstlü konumda geçis islemi ile nakis pulunu (3) yürütür. Nakis pulunun ayni gerginlikte yürüyebilmesi için yürütücü merdane grubu (4) önüne, gerginlik yapmak üzere tansiyon yay çubugu (5) konulmustur. Tansiyon yay çubugu (5) esit oranda ve istenilen gerginlikte nakis puluna yürüyüs yaptirir. Sekilli biçimde yan yana çok sayida kesilen nakis pullari (3), birbirinden ayrilmasi için üzeri helezon kanalli olan kilavuzlama merdanesine getirilir (6). Helezon kanalli kilavuzlama merdane (6), yürütme ile birlikte nakis pullarina ayristirma da yaptirir. Devaminda helezon kanalli kilavuzlama merdane (6) önündeki tambur merdane (7) ile tamamen birbirinden ayrisarak sag ve sola açilimli olarak yürümüs olur. Helezon kanalli kilavuzlama merdanesini (6) serbest biçimde geçen nakis pullari (3), ikinci birtansiyon çubugu (8) ile tekrar gergin hale getirilir. Yapilan gerdirme, nakis pullarini (3) saga ve sola götürüp getiren vargel sistemine (9) uyumludur. Birbirinden ayristirilmis olan nakis pullari (3) ikinci bir tansiyon çubugu ile gerdirildikten sonra, kanal genisligi küçük makaralar ile ayarlanan kanalli merdane (10) içine alinir. Kanalli merdane (10) içindeki nakis pullari (3), sag ve sola gidis ve gelis hareketini vargel sistemden (9) alir. Vargel sistem (9) amaca uygun biçimde dikey konumda çalisma yapar. Yapilan çalisma ile çok sirali halde bulunan nakis pullarin (3) her bir parçasinin uç kismi, birbirine çakis biçimde yan yana siralanmis olan nakis pulu sarim makarasindan (13) birinin orta kismina rapt edilir. Nakis pulu sarim makaralari (13), bir motordan aldigi güçle avare dönüs yapan iki merdane (11) üzerinde dönüs yapar. Yapilan dönüs hareketi ile çektirilen nakis pullari (3), çok sirali biçimde nakis pulu sarim makarasina (13) istenilen metrajda yan yana sarilir. Sözü edilen nakis pulu sarim makarasi (13), hem sarim yeri boyutunun uzunlugu, hem de nakis pulu sarim makarasi (13) kenar yüksekliginin fazlaligi ölçüsünde nakis pulunu (3) fazla metrajda sarim yapilmasini temin eder. Sarim metrajinin fazlaligi üretici ve kullanici bazinda ekonomik fayda saglar. Yukarida belirtilen sarim sistemi haricinde, nakis pulu sarim makaralari (13), birbirine temas ettirilmeden alt ve üst konumlu olarak da daha az alan genisliginde sarim islemi yapilir. Bu kapsamda, helezon kanalli kilavuzlama merdanesi (6) ile tambur merdanede (7) ayrisan nakis pullarinin (3) bir bölümü belirlenen açi ile asagi, bir diger bölümü ayni açi araliginda yukari yönde olmak üzere ikiye ayrilir. Bu ayrilma nakis pulu sarim makarasinin (13) üzerinde avare dönüs yaptigi iki merdane (11) üzerine konulup alinmasina engel olmayacak mesafe araligi kadardir. Sonra nakis pullarinin (3) her bir bölümü, helezon kanalli kilavuzlama merdanesi (6a - 6b) ile biri saga bir digeri sola kaydirilarak altli üstlü konumda ayni hizaya getirilir. Asagi ve yukari yönde gidis devaminda ayni hizaya getirilen nakis pullari (3), kanal genisligi küçük makaralar ile ayarlanabilen kanalli merdane (10a-10b) üzerine gelmeden önce gerginligi düzenlemek üzere üçüncü tansiyon çubugu (14-14a) konulmustur. Nakis pullari (3) kanalli merdane (10a-10b) geçisi asamasinda, birbirine bagli olan ayni vargel sistem (9) veya veya ayni anda hareket komutu alan iki vargel (9-9a) sistemle çalisma yapar. Bu patent içeriginde bir vargel sistem (9) çalismasi vardir. Böylece nakis pulu sarim bölümü daha az genislige haiz olarak, çok sirali ve daha fazla metrajda sarimi yapilmis dolu nakis pulu makarasi (13) imali tamamlanmis olur. TR TR TR TR DESCRIPTION Manufacturing of multi-row embroidery stamp wrapping machine and multi-row embroidery stamp-wrapped spool 01- Technical field to which the invention relates; The technical field of this invention is the embroidery stamp winding machine and reel; it is a machine suitable for winding embroidery stamps into a deep depression and a reel with a deep depression. This reel has a long winding area and a large depth of winding area in order to be able to wind the embroidery stamp in large lengths. 02- Known state of the technique; Although embroidery stamp and embroidery stamp reel is a known technique, the short expiration of the embroidery stamp wound on the reel is a factor that causes cost increase in parallel with both labor loss and possible excess waste in the embroidery stamp. In order to eliminate the problems that occurred during the production and use of embroidery stamps, it was necessary to make some changes in the body of the embroidery stamp winding machine and the winding spool. 03- In this context, an example of the known state of the technique; The patent titled "Embroidery stamp winding method and machine suitable for this purpose", numbered 2014/04947, was obtained by me, although it fulfills the embroidery stamp winding process, but does not allow further winding. The winding quantity in the patent content in question is several times more than the known measurement. The new invention aims to wind the embroidery stamp on the embroidery stamp winding spool in larger quantities in multiple rows, as much as the embroidery stamp processing machines allow. 04- The purpose of the invention; The purpose of this invention is; It is a machine that allows the embroidery stamp winding reel on which the embroidery stamp is wound to be wound with more lengths of embroidery stamp, and on this machine, an embroidery stamp reel filled with multi-row winding of the embroidery stamp is manufactured. Another purpose of the invention; It is to ensure that the embroidery stamp is wound in two groups, upper and lower, in a multi-row format. Another purpose of the invention; By wrapping the embroidery stamp in multiple rows and in more length, it reduces both the embroidery stamp production and the end user cost. . 05- Disclosure of the invention; The carrier roller group (4), consisting of several rollers, is mounted on the front part of the shaping so that the embroidery stamps (3), which come out of the polyester film (1) forming unit (2) in multiple pieces in the desired shape, move in a smooth position without bending. The carrier rollers (4) carry the embroidery stamp (3) through the transition process in the upper and lower positions. In order for the embroidery stamp to move with the same tension, a tension spring bar (5) is placed in front of the drive roller group (4) to provide tension. The tension spring bar (5) moves the embroidery stamp evenly and at the desired tension. The embroidery stamps (3), which are cut in large numbers side by side in a shaped manner, are brought to the guiding roller (6), which has a spiral channel on it, to separate them from each other. The spiral channel guide roller (6) also separates the embroidery stamps along with the execution. Subsequently, the spiral channel guide roller (6) is completely separated from each other by the drum roller (7) in front of it and moves to the right and left. The embroidery stamps (3), which freely pass the spiral channel guide roller (6), are made tense again by a second tension bar (8). The tensioning is compatible with the shaper system (9) that moves the embroidery stamps (3) to the right and left. After the separated embroidery stamps (3) are stretched with a second tension bar, they are taken into the channel roller (10) whose channel width is adjusted with small rollers. The embroidery stamps (3) in the channel roller (10) receive their right and left movement from the shaper system (9). The shaper system (9) works in a vertical position for the purpose. With the work carried out, the end part of each piece of the embroidery stamps (3), which are in multiple rows, is fastened to the middle part of one of the embroidery stamp winding reels (13), which are lined up side by side, overlapping each other. The embroidery stamp winding reels (13) rotate on two rollers (11) that rotate idly with the power they receive from a motor. The embroidery stamps (3), drawn with the rotation movement, are wound side by side in the desired length on the embroidery stamp winding reel (13) in multiple rows. The said embroidery stamp winding reel (13) ensures that the embroidery stamp (3) is wound in excess length, depending on both the length of the wrapping area and the excess height of the edge of the embroidery stamp winding reel (13). Excessive winding length provides economic benefits for the producer and the user. Apart from the winding system mentioned above, the embroidery stamp winding spools (13) are also wound in lower and upper positions without touching each other, in a smaller area width. In this context, the embroidery stamps (3) separated on the spiral channel guide roller (6) and the drum roller (7) are divided into two: one part downwards at a determined angle, the other part upwards at the same angle range. This separation is at a distance that will not prevent the embroidery stamp from being placed and removed from the two rollers (11) on which the winding reel (13) rotates idly. Then, each section of the embroidery stamps (3) is brought into the same alignment, one up and down, by sliding one to the right and the other to the left, with the spiral channel guide roller (6a - 6b). A third tension bar (14-14a) is placed to regulate the tension before the embroidery stamps (3), which are aligned in the downward and upward direction, reach the channel roller (10a-10b), whose channel width can be adjusted with small rollers. At the stage of passing the embroidery stamps (3) to the channel roller (10a-10b), the work is done with the same shape system (9) connected to each other or with two shapers (9-9a) systems that receive movement commands at the same time. This patent includes a trolley system (9) study. Thus, the production of the full embroidery stamp reel (13), which is wound in multiple rows and in more length, with the embroidery stamp winding section having a smaller width, is completed. TR TR TR TR

Claims

1- This invention is a machine that allows the shaped embroidery stamp (3) to be wound side by side in multiple rows, and an embroidery stamp winding reel (13) with multi-row winding suitable for the purpose, and its features are; shaping unit (2), carrier roller group (4), tension spring bar (5-8) that regulates the tension of the embroidery stamp (3), guide roller with spiral channel (6), drum roller (7), shaper system (9), shaper The system has a channeled roller (10) that moves left and right, two rollers (11) that rotate the embroidery stamp winding reel, an embroidery stamp spool shaft (12), and a multi-row embroidery stamp winding reel (13).

2- It is an embroidery stamp winding reel (13) with multi-row winding suitable for the purpose and a machine that allows the embroidery stamp (3) shaped in accordance with Claim 1 to be wound side by side in multiple rows, and its feature is; The shaped embroidery stamp (3) has a carrier roller group (4) to which it passes up and down, and - It has a tension spring bar (5) that keeps the shaped embroidery stamp (3) in equal tension.

3- It is an embroidery stamp winding reel (13) with multi-row winding suitable for the purpose, with a machine that allows the embroidery stamp (3) shaped in accordance with Claim 1 to be wound side by side in multiple rows, and its feature is; The shaped embroidery stamp (3) is placed on the spiral channel guide roller (6), which makes it walk at an angle. - After the embroidery stamp (3) passing through the spiral channel guide roller (6) is separated by the drum roller (7), a second tension spring is used to regulate the walking tension. It has a rod (8).

4- It is an embroidery stamp winding reel (13) with multi-row winding suitable for the purpose and a machine that allows the embroidery stamp (3) shaped in accordance with Claim 1 to be wound side by side in multiple rows, and its feature is; Shaper system (9) that works vertically in a suitable position for the purpose, - channel roller (10) whose channel width is adjusted with small rollers in order to move the embroidery stamps (3) on it to the right and left with the operation of the shaper system (9), - adjustable channel roller (10) ) The embroidery stamps (3) passing over the embroidery stamp winding reel shaft (12), the two rollers (11) that rotate the embroidery stamp winding reels, the base length of the embroidery stamp winding reel (13) and the edge height of the embroidery stamp winding reel (13). It has an embroidery stamp winding spool (13) that allows sequential winding of large lengths.

5- It is an embroidery stamp winding reel (13) with multi-row winding suitable for the purpose and a machine that allows the embroidery stamp (3) shaped in accordance with Claim 4 to be wound in multiple rows side by side, and its feature is; After the passage of the spiral channel guide roller (6) and the drum roller (7), the embroidery stamps (3) are divided into two at an equal angle, up and down, - after a certain distance separation, two guide rollers with spiral channels (6a-6b), one to the right and the other to the right. by moving it to the left, the embroidery stamps (3) are aligned up and down, - the third tension rod (14) that regulates the tension of the embroidery stamps, - two rollers with adjustable width channels (10a-10b), - the shaper system to which the channel roller (10a-10b) is connected ( 9) - It has an embroidery stamp winding spool shaft (12), two rollers (11) that rotate the embroidery stamp winding spools (13), and a full embroidery stamp winding spool (13) that is wound in multiple rows in long lengths.