TR2023001038A2

TR2023001038A2 - automatic fish head cutting machine

Info

Publication number: TR2023001038A2
Application number: TR2023/001038
Authority: TR
Inventors: Yildirim Emre; Ti Li Ahmet
Original assignee: Arde Maki̇ne Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Filing date: 2023-01-30
Publication date: 2023-02-21

Abstract

Buluş, balıkların temizlenmesi işleminde kullanılan, balık kafalarının daha az fire ile, daha güvenli ve daha hızlı şekilde kesilmesini sağlayan otomatik balık kafa kesme makinesi ile ilgilidir.The invention is related to the automatic fish head cutting machine, which is used in the cleaning of fish and enables the cutting of fish heads more safely and faster, with less wastage.

Description

TARFNAME Otomatik balik kafa kesme makinesi TEKNIK ALAN Bulus, genel olarak baliklarin islenmesinde kullanilan makineler ile ilgilidir. Bulus özellikle, baliklarin temizlenmesi isleminde kullanilan, balik kafalarinin daha az fire ile, daha güvenli ve daha hizli sekilde kesilmesini saglayan otomatik balik kafa kesme makinesi ile ilgilidir. TEKNIGIN BILINEN DURUMU Günümüzde gida maddelerinin islenmesi için farkli sekillerde ve islevlerde makineler kullanilmaktadir. Bazi gidalar ise tamamen el ile veya kismi olarak makineler ile islenmektedir. Baliklarin temizlenmesi isleminde kafasinin kesilmesi islemi de daha çok el ile veya kismi olarak makineler ile yapilmaktadir. Mevcut teknikteki baliklarin kafasinin kesilmesinde çogunlukla el ile kesme islemi uygulanmaktadir. Bu yöntemde baligin kafasinin kesilmesi el ile yapildigindan tamamen personele bagli bir üretim gerçeklesmektedir. Bu sekilde yapilan kesme isleminde tolerans disi fireler meydana gelmektedir. Bu nedenle kesim isleminde hedeflenen kalitede ürün elde edilmemektedir. Balik kafasinin el ile kesilmesi personelin hizina baglidir ve ortalama olarak dakikada yirmi ürün islenebilmektedir. Bu nedenle düsük verimli bir üretim gerçeklesmektedir. Balik kafasinin el ile kesilmesi is kazalarina neden olabilmektedir. Ayrica bu islemde personele bagli dezenfeksiyon islemi yapilmakta oldugundan üretim sonrasi yogun bir sekilde bakteriyel yük olusmaktadir. Bu durum da gida güvenligini tehlikeye sokmaktadir. Teknigin bilinen durumunda uygulanan diger yöntem ise giyotin sistemlerde personelin ayak pedalina basmasi ile giyotin biçagin hareketi ile balik kafasinin kesilmesi saglanmaktadir. Bu yöntemde de kesim islemi personelin inisiyatifine kalmakta, yüksek fireli ve düsük kesim kaliteli ürünler ortaya çikmaktadir. Bu yöntemde de personelin hizina ve tecrübesine bagli olmakla birlikte dakikada en fazla yirmi balik islenebilmektedir. Giyotin sistemde personelin dikkatsizligi gibi durumlar nedeni ile uzuv kopmasi gibi is kazalari meydana gelebilmektedir. Ayni zamanda yine personele bagli dezenfeksiyon islemi yapilmakta ve üretim sonrasi yogun bir sekilde bakteriyel yük olusmaktadir. Bu durum da gida güvenligini tehlikeye sokmaktadir. Teknigin bilinen durumu ile ilgili yapilan arastirmada karsilasilan US4321729A numarali basvuru baliklarin kafasinin kesilmesi sirasinda hizalanmasini saglayan aparat ile ilgilidir. Bu basvuruda baligin kafasinin kesilmesi için en iyi konuma getirilmesini saglayan bir yapilanma konu alinmistir. Ancak bu basvuruda baligin kafasinin otomatik sekilde kesilmesini saglayan bir bilgiden bahsedilmemistir. CN214903491 U numarali doküman otomatik balik göbegi ve sirt yönlendirme cihazi ile ilgilidir. Bahsedilen basvuru bir yönlendirme cihazi gövdesi, bir tasima kayisi, bir kilavuz tertibati, bir görsel tanimlama sistemi, bir tasima ayarlama mekanizmasi ve bir kalibrasyon tasima mekanizmasi ve tasima kayisi, kilavuz tertibati içeren bir otomatik balik göbegi ve sirt yönlendirme tertibatini açiklar. Ancak bu dokümanda baligin kafasinin otomatik sekilde kesilmesini saglayan bir bilgiden bahsedilmemistir. Sonuç olarak balik isleme makinelerinde gelistirmelere gidilmekte, bu nedenle yukaridaki deginilen dezavantajlari ortadan kaldiracak ve mevcut sistemlere çözüm getirecek yeni yapilanmalara ihtiyaç duyulmaktadir. BULUSUN AMACI Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren balik kafa kesme makinesi ile Bulusun ana amaci; baliklarin islenmesi sirasinda kafalarinin personel müdahalesini ortadan kaldirarak ve en az fire ile otomatik sekilde kesilmesini saglamaktir. Bulusun bir amaci; balik kafasinin otomatik bir sekilde kesilmesi ile birim zamanda islenen balik miktarini artirmak ve verimli bir üretim saglamaktir. Bulusun bir baska amaci; personel müdahalesinin en aza indirilmesi ile is kazalarinin da azalmasini saglamaktir. Bulusun bir diger amaci; dezenfeksiyon isleminin daha kolay yapildigi bir sistem ile bakteri yükünün azalmasini ve bu sayede gida güvenligini saglamaktir. Yukarida bahsedilen ve asagidaki detayli anlatimdan anlasilacak tüm avantajlari gerçeklestirmek üzere mevcut bulus; baliklarin temizlenmesi isleminde kullanilan, baliklarin kafasinin otomatik sekilde kesilmesini saglayan balik kafa kesme makinesi olup, en genel hali ile; o söz konusu makinede unsurlarin üzerinde konumlandigi tasiyici görevi olan tasiyici platform, o tasiyici platform üzerinde bulunan ve baliklarin islenmek üzere tasinmasini saglayan modüler bant, o baliklarin makineye yüklenmesini saglayan yükleme haznesi, o modüler bandin ve diger hareketli ekipmanlarin hareketini saglayan tahrik içeren bir yapilanma elde edilmistir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir. Bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. SEKILLERIN KISA AÇIKLAMASI Mevcut bulusun yapilanmasi ve ek elemanlarla birlikte avantajlarinin en iyi sekilde anlasilabilmesi için asagida açiklamasi yapilan sekiller ile birlikte degerlendirilmesi Sekil 1 Bulus konusu makinenin perspektif bir görünümüdür. Sekil 2 Bulus konusu makinenin yandan bir görünümüdür. Sekil 3 Bulus konusu makinenin önden bir görünümüdür. REFERANS NUMARALARI . Elektrik panosu . Kontrol paneli . Modüler bant . Yükleme haznesi . Hizalama lazeri . Pnömatik silindir grubu . Basinç ayar grubu . Pnömatik grubu korumasi . Acil durum butonu 11. Tahrik grubu 12. Tasiyici platform BULUSUN DETAYLI AÇIKLANMASI Bu detayli açiklamada, bulus konusu balik kafa kesme makinesinin tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Bulus, baliklarin temizlenmesi isleminde kullanilan, baliklarin kafasinin otomatik sekilde kesilmesini saglayan balik kafa kesme makinesi olup, en genel hali ile; o söz konusu makinede unsurlarin üzerinde konumlandigi tasiyici görevi olan tasiyici platform (12), o tasiyici platform (12) üzerinde bulunan ve baliklarin islenmek üzere tasinmasini saglayan modüler bant (3), o baliklarin makineye yüklenmesini saglayan yükleme haznesi (4), o modüler bandin (3) ve diger hareketli ekipmanlarin hareketini saglayan tahrik içermektedir. Sekil 1, Sekil 2 ve Sekil 3"te bulus konusu balik kafa kesme makinesinin farkli görünümleri bulunmaktadir. Bahsedilen balik kafa kesme makinesi bir tasiyici platform (12) üzerinde konumlandirilmistir. Kafa kesme makinesinin çalismasi için gerekli güç, tasiyici platform (12) üzerinde bulunan elektrik panosu (1) ile saglanmaktadir. Kafa kesme makinesinin kontrolü, elektrik panosu (1) üzerinde bulunan kontrol paneli (2) ile saglanmaktadir. Kesim islemi yapilacak olan baliklar tasiyici platform (12) üzerinde konumlanan yükleme haznesi (4) ile makineye yüklenmektedir. Baliklar yükleme haznesinden (4), islenmek üzere tasinmasini saglayan modüler banda (3) beslenmektedir. Modüler bant (3) baliklarin kesim islemi için uygun pozisyonda konumlanarak kesici kisma tasinmasini saglamaktadir. Baliklarin modüler bant (3) üzerinde dogru sekilde hizalanmasi hizalama lazeri (5) ile saglanmaktadir. Modüler bandin (3) hareketi, yine tasiyici platform (12) üzerinde bulunan tahrik grubu (11) ile saglanmaktadir. Bahsedilen tahrik grubu (11), servo motordan ve servo motora bagli redüktörden meydana gelmektedir. Bu sayede verimli ve kararli çalisan bir tahrik sistemi olusturulmustur. Baligin kafasinin kesilmesi islemi tasiyici platform (12) üzerinde bulunan pnömatik silindir grubu (6) ile saglanmaktadir. Pnömatik silindir grubu (6), baligin kafasini kesmeyi saglayan biçagin hareketini pnömatik olarak saglamaktadir. Kafa kesme isleminde biçagin baliga uygulayacagi basinç, kontrol panosunda (2) bulunan basinç ayar grubu (7) ile saglanmaktadir. Kafa kesme biçaginin yer aldigi pnömatik silindir grubu (6), is kazalarinin önlenmesi amaci ile pnömatik grubu korumasi (8) ile kapatilmistir. Pnömatik grubu korumasinin (8) kapaginin açik kalmamasi için pnömatik grubu koruma (8) kapagina pnömatik grubu kapak sivici (9) irtibatlandirilmistir. Pnömatik grubu kapak sivici (9), pnömatik grubu korumasinin (8) kapaginin açik kalmasi durumunda makinenin çalismasini engellemekte ve güvenligi saglamaktadir. Buna ek olarak tasiyici platform (12) üzerinde ve kontrol panosu (2) üzerinde acil durum butonlari (10) konumlandirilmistir. Bu sayede acil durumlarda personelin en kisa sürede acil durum butonuna (10) basarak makineyi durdurmasi saglanmaktadir. Balik kafa kesme makinesinin çalisma prensibi su sekildedir; Makine üzerinde bulunan elektrik panosuna (1) konumlandirilmis ana salter açik konumuna getirilerek, kontrol panelinin (2) enerjilenmesi saglanir. Üretim periyodu boyunca bir kereye mahsus olmak üzere kontrol paneli (2) üzerinde modüler bant (3) ve kesici biçak senkronizasyonu ayarlanarak baslangiç pozisyonu modüler bant (3) üzerindeki referans pimine ilgili sensörün tespiti otomatik olarak ayarlanir. Sistem hazir ibaresi görüldügünde personel tarafindan kontrol panelindeki (2) start butonuna basilarak, modüler bandin (3) ve pnömatik silindir grubu (6) içindeki kesici biçagin çalismasi saglanir. Yükleme haznesinde (4) bulunan personel tarafindan modüler bant (3) üzerinde bulunan her slota bir adet balik gelecek sekilde balik yüklemesi saglanir. Tasiyici platform (12) üzerinde yükleme yapilan alani kapsayacak sekilde konumlandirilmis olan hizalama lazeri (5), biçagin kesme noktasi ile ayni eksende olacak sekilde sabitlenmistir. Personel hizalama lazerine (5) göre kesim yapilmasi istenen bölgeyi referans alarak modüler bant (3) üzerinde baligi konumlandirir. Seri bir sekilde yapilan bu ürün yükleme sekli ile devamli ilerleme saglanir. Sirasi ile ilerleyen baliklar pnömatik silindir grubu (6) içerisindeki kesim noktasina ulastiginda ayarlanan süreye bagli olarak pnömatik silindir grubu (6) tarafindan öncelikle baligin hareketsiz kalmasi saglanir. Belirlenen süre sonunda yine pnömatik silindir grubunda (6) bulunan kesici biçak kesim islemini gerçeklestirir. Kesim islemi tamamlanan baliklar modüler bant (3) üzerinde ilerleyerek bir sonraki isleme tezgahina aktarilir. TR TR TR TR DESCRIPTION Automatic fish head cutting machine TECHNICAL FIELD The invention is generally related to machines used in the processing of fish. The invention is particularly related to the automatic fish head cutting machine, which is used in the cleaning process of fish and enables fish heads to be cut safer and faster, with less wastage. KNOWN STATE OF THE TECHNOLOGY: Today, machines of different shapes and functions are used to process foodstuffs. Some foods are processed entirely by hand or partially by machines. During the cleaning process of fish, cutting off the head is mostly done by hand or partially by machines. In the current technique, the decapitation of fish is mostly done by hand. In this method, since the head of the fish is cut off by hand, production is completely dependent on personnel. In this way, out-of-tolerance wastage occurs in the cutting process. For this reason, the targeted quality product is not obtained during the cutting process. Cutting the fish head by hand depends on the speed of the staff and on average twenty products can be processed per minute. For this reason, low-efficiency production occurs. Cutting the fish head by hand can cause work accidents. In addition, since the disinfection process is carried out by personnel in this process, an intense bacterial load occurs after production. This situation endangers food safety. Another method used in the known state of the technique is that in guillotine systems, the fish head is cut off by the movement of the guillotine knife, when the personnel presses the foot pedal. In this method, the cutting process is left to the initiative of the personnel, resulting in products with high waste and low cutting quality. In this method, a maximum of twenty fish can be processed per minute, depending on the speed and experience of the personnel. In the guillotine system, work accidents such as amputation of limbs may occur due to situations such as carelessness of the personnel. At the same time, disinfection is carried out by personnel and an intense bacterial load occurs after production. This situation endangers food safety. The application numbered US4321729A, encountered in the research on the known state of the art, is related to the apparatus that ensures the alignment of fish during decapitation. In this application, an embodiment that enables the fish to be placed in the best position for decapitation is discussed. However, in this application, there is no information mentioned that allows automatic decapitation of the fish. Document number CN214903491 U relates to the automatic fish belly and back guiding device. Said application discloses an automatic fish belly and back guide assembly including a guiding device body, a carrying strap, a guide assembly, a visual identification system, a carrying adjustment mechanism, and a calibration carrying mechanism, and a carrying strap, guiding assembly. However, there is no information mentioned in this document that allows automatic decapitation of the fish. As a result, improvements are being made in fish processing machines, so new structures are needed that will eliminate the disadvantages mentioned above and provide solutions to existing systems. PURPOSE OF THE INVENTION The present invention is a fish head cutting machine that meets the above-mentioned requirements, eliminates all disadvantages and brings some additional advantages. The main purpose of the invention is; It is to ensure that the heads of the fish are cut automatically during the processing, eliminating personnel intervention and with minimum wastage. One purpose of the invention is; The aim is to increase the amount of fish processed per unit time and ensure efficient production by automatically cutting the fish head. Another purpose of the invention; To ensure that work accidents are reduced by minimizing personnel intervention. Another purpose of the invention is; The aim is to reduce the bacterial load and thus ensure food safety with a system in which the disinfection process is carried out more easily. The present invention aims to realize all the advantages mentioned above and which can be understood from the detailed explanation below; It is a fish head cutting machine that is used in the cleaning process of fish and enables automatic cutting of fish heads. In its most general form; A structure has been obtained that includes: o a carrier platform that acts as a carrier on which the elements of the machine in question are positioned, o a modular band that is located on the carrier platform and allows the fish to be transported for processing, o a loading chamber that allows the fish to be loaded into the machine, o a drive that provides the movement of the modular band and other moving equipment. . The structural and characteristic features and all the advantages of the invention will be understood more clearly thanks to the figures given below and the detailed explanation written by making references to these figures. For this reason, the evaluation should be made taking these figures and detailed explanation into consideration. BRIEF DESCRIPTION OF THE FIGURES The structure of the present invention and its evaluation with the figures explained below in order to best understand its advantages with additional elements. Figure 1 is a perspective view of the machine that is the subject of the invention. Figure 2 is a side view of the machine that is the subject of the invention. Figure 3 is a front view of the machine that is the subject of the invention. REFERENCE NUMBERS. Electric panel . Control Panel . Modular tape. Loading chamber . Alignment laser . Pneumatic cylinder group. Pressure adjustment group. Pneumatic group protection. Emergency button 11. Drive group 12. Carrying platform DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the preferred embodiments of the fish head cutting machine subject to the invention are explained only for a better understanding of the subject and in a way that does not create any limiting effect. The invention is a fish head cutting machine, which is used in the cleaning process of fish and enables automatic cutting of fish heads. In its most general form; o the carrier platform (12), which acts as a carrier on which the elements of the machine in question are positioned, o the modular band (3) located on the carrier platform (12) that allows the fish to be transported for processing, o the loading chamber (4) that allows the fish to be loaded into the machine, o the modular band It contains a drive that enables the movement of (3) and other moving equipment. Figure 1, Figure 2 and Figure 3 show different views of the fish head cutting machine of the invention. The fish head cutting machine in question is positioned on a carrier platform (12). The power required for the operation of the head cutting machine is the electricity on the carrier platform (12). The control of the head cutting machine is provided by the control panel (2) located on the electrical panel (1).The fish to be slaughtered are loaded into the machine through the loading chamber (4) located on the carrying platform (12). It is fed from its chamber (4) to the modular band (3) that allows it to be transported for processing. The modular band (3) positions the fish in the appropriate position for the cutting process and ensures that the fish are transported to the cutter section. The correct alignment of the fish on the modular band (3) is ensured by the alignment laser (5). The movement of the modular band (3) is provided by the drive group (11) located on the carrier platform (12). The said drive group (11) consists of the servo motor and the reducer connected to the servo motor. In this way, an efficient and stable propulsion system has been created. The process of cutting the head of the fish is provided by the pneumatic cylinder group (6) located on the carrier platform (12). The pneumatic cylinder group (6) pneumatically provides the movement of the knife that cuts the head of the fish. The pressure that the knife will apply to the fish during the head cutting process is provided by the pressure adjustment group (7) located on the control panel (2). The pneumatic cylinder group (6), where the beheading blade is located, is covered with the pneumatic group protection (8) in order to prevent work accidents. In order to prevent the pneumatic group protection (8) cover from remaining open, the pneumatic group cover switch (9) is connected to the pneumatic group protection (8) cover. The pneumatic group cover switch (9) prevents the machine from starting and ensures safety if the cover of the pneumatic group protection (8) remains open. In addition, emergency buttons (10) are positioned on the carrier platform (12) and the control panel (2). In this way, in case of emergency, the personnel is enabled to stop the machine as soon as possible by pressing the emergency button (10). The working principle of the fish head cutting machine is as follows; By turning on the main switch located in the electrical panel (1) on the machine, the control panel (2) is energized. By adjusting the modular band (3) and cutter blade synchronization on the control panel (2) only once during the production period, the initial position is automatically adjusted to the reference pin on the modular band (3) and the relevant sensor is determined. When the system ready sign is seen, the personnel presses the start button on the control panel (2) to enable the modular band (3) and the cutting blade in the pneumatic cylinder group (6) to operate. Fish are loaded by the personnel in the loading chamber (4), with one fish in each slot on the modular belt (3). The alignment laser (5), which is positioned on the carrier platform (12) to cover the loading area, is fixed in the same axis as the cutting point of the blade. The personnel positions the fish on the modular band (3) by reference to the area to be cut according to the alignment laser (5). Continuous progress is achieved with this rapid product loading method. When the fish advancing sequentially reach the cutting point in the pneumatic cylinder group (6), the fish is first kept motionless by the pneumatic cylinder group (6), depending on the set time. At the end of the specified time, the cutting blade located in the pneumatic cylinder group (6) performs the cutting process. The fish whose slaughtering process is completed are transferred to the next processing bench by moving on the modular belt (3). TR TR TR TR

Claims

1.CLAIMERS It is a fish head cutting machine used in the cleaning process of fish, which enables automatic cutting of the fish's head, and its feature is; o the carrier platform (12), which acts as a carrier on which the elements of the machine in question are positioned, o the modular band (3) located on the carrier platform (12) that allows the fish to be transported for processing, o the loading chamber (4) that allows the fish to be loaded into the machine, o the modular band (3) It contains a drive that enables the movement of and other moving equipment. It is a fish head cutting machine in accordance with claim 1, and its feature is; It contains an electrical panel (1) where the electrical equipment in the machine is located. It is a fish head cutting machine in accordance with claim 1 or 2, and its feature is; It contains a control panel (2) that allows the operator to make and monitor all settings of the machine. It is a fish head cutting machine in accordance with claim 1, and its feature is; It contains an alignment laser (5) that ensures that the fish to be slaughtered is aligned in the correct position. It is a fish head cutting machine in accordance with claim 1, and its feature is; It contains a pneumatic cylinder group (6) that allows the fish to be slaughtered to be fixed and cut with a cutting knife, and consists of the holding, cutting and pneumatic systems required for this process. It is a fish head cutting machine in accordance with Claim 5, and its feature is; The equipment in the machine contains a pressure adjustment group (7) that allows the working pressure provided by the pneumatic cylinder group (6) to be adjusted. It is a fish head cutting machine in accordance with Claim 5, and its feature is; It contains pneumatic group protection (8) that protects the personnel from the pneumatic cylinder group (6) during the operation of the machine. It is a fish head cutting machine in accordance with Claim 7, and its feature is; It contains a pneumatic group cover switch (9) connected to the pneumatic group protection (8) cover in order to prevent the cover of the pneumatic group protection (8) from remaining open. It is a fish head cutting machine in accordance with claim 1, and its feature is; It contains an emergency button (10) connected to the carrier platform (12), which allows the machine to be stopped in case of emergency. TR TR TR TR