TR2022013119A2 - YARN DYEING METHOD - Google Patents
YARN DYEING METHODInfo
- Publication number
- TR2022013119A2 TR2022013119A2 TR2022/013119 TR2022013119A2 TR 2022013119 A2 TR2022013119 A2 TR 2022013119A2 TR 2022/013119 TR2022/013119 TR 2022/013119 TR 2022013119 A2 TR2022013119 A2 TR 2022013119A2
- Authority
- TR
- Turkey
- Prior art keywords
- yarn
- feature
- drying
- dye
- dyeing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 59
- 238000009970 yarn dyeing Methods 0.000 title description 9
- 238000004043 dyeing Methods 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 28
- 239000000049 pigment Substances 0.000 claims abstract description 26
- 238000009941 weaving Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims description 24
- 238000003306 harvesting Methods 0.000 claims description 20
- 229920002678 cellulose Polymers 0.000 claims description 12
- 239000001913 cellulose Substances 0.000 claims description 12
- 238000009940 knitting Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 7
- 229920002994 synthetic fiber Polymers 0.000 claims description 7
- 239000012209 synthetic fiber Substances 0.000 claims description 6
- 230000035939 shock Effects 0.000 claims 2
- 239000004627 regenerated cellulose Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 54
- 239000004744 fabric Substances 0.000 abstract description 14
- 238000010014 continuous dyeing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004513 sizing Methods 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 description 24
- 239000000126 substance Substances 0.000 description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 8
- 229910052717 sulfur Inorganic materials 0.000 description 8
- 239000011593 sulfur Substances 0.000 description 8
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 6
- 238000004040 coloring Methods 0.000 description 6
- 229940097275 indigo Drugs 0.000 description 6
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000002203 pretreatment Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002759 woven fabric Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010297 mechanical methods and process Methods 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- ZBMRKNMTMPPMMK-UHFFFAOYSA-N 2-amino-4-[hydroxy(methyl)phosphoryl]butanoic acid;azane Chemical compound [NH4+].CP(O)(=O)CCC(N)C([O-])=O ZBMRKNMTMPPMMK-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002925 chemical effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- -1 energy Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000009896 oxidative bleaching Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000988 sulfur dye Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Abstract
Buluş, ipliğin pigment boyarmaddeleri ile kontinü boyanması veya pigment boyarmaddeleri ile boyama ve haşıllamanın tek kademede yapılması yöntemi ve makinesi ile ilgilidir. Söz konusu makine (Şekil-1), ipliklerin (11), pigment boyarmadde ile boyanması (16) , kurutulması (18) veya pigment boyarmadde ile boyanması (16) kurutulması (18), haşıllanması (17) veya haşıllı pigment boyarmadde ile boyanması (16,17) ve kurutulması (18) işlem adımlarını içermektedir. Boyanan iplik dokumada çözgü ipliği olarak kullanılacaksa, levent (20) dokumaya alınır, iplik örme kumaş üretimi veya dokumada atkı ipliği olarak kullanılacaksa, levent (20), aktarma makinesine ( Şekil- 2 ) alınarak ipliklerin makaralara (35) sarılması ve son olarak makaralardan bobinlere (53) aktarılması sağlanır.(Şekil-4)The invention relates to the method and machine for continuous dyeing of yarn with pigment dyestuffs or for dyeing and sizing with pigment dyestuffs in a single stage. The machine in question (Figure-1) is used to dye the yarns (11) with pigment dyestuff (16), dry them (18) or dye them with pigment dyestuff (16), dry them (18), size them (17) or dye them with sized pigment dyestuff (18). 16,17) and drying (18). If the dyed yarn is to be used as a warp thread in weaving, the beam (20) is taken into weaving. If the yarn is to be used as a weft thread in knitted fabric production or weaving, the beam (20) is taken to the transfer machine (Figure-2) and the threads are wound on the reels (35) and finally they are transferred from the reels to the bobbins. (53) is transferred. (Figure-4)
Description
TARIFNAME IPLIK BOYAMA YÖNTEMI Teknik Alan Bulus, örme ve dokuma kumas üretimi için kullanilacak ipliklerin pigment boyarmadde ile kontinü boyanmasi veya kontinü boyama ile hasillamanin tek kademede yapilmasi ile ilgilidir. DESCRIPTION YARN DYEING METHOD Technical Field The invention involves dyeing yarns to be used for knitted and woven fabrics with pigment dyestuffs. It is about continuous dyeing or continuous dyeing in a single stage.
Teknigin Bilinen Durumu Dogal ve/veya sentetik liflerle üretilen ipliklerle farkli konstrüksiyonlar”da örülen veya dokunan kumaslarin renklendirilmesi örme veya dokuma isleminden sonra yapilabildigi gibi, renkli liflerin ve/veya ipliklerin kullanilmasiyla da yapilabilmektedir. Known Status of the Technique Knitted in different constructions with yarns produced from natural and/or synthetic fibers or Coloring of woven fabrics can be done after the knitting or weaving process, It can also be done by using colored fibers and/or threads.
Pamuk basta olmak üzere selüloz esasli liflerle ve bu liflerin diger dogal ve/veya sentetik liflerle karistirilmasi sonucu üretilmis tekstil yüzeylerinin farkli yöntem ve boyarmaddelerle renklendirilmesi için yüzeye iyi bir ön terbiye islemlerinin yapilmasi gerekir. Pamuk basta olmak üzere selüloz esasli liflerin yapisinda bulunan dogal yag, mum, pektin gibi maddeler, liflerin ve bunlarla yapilmis iplik ile kumaslarin hidrofob karakterli olmasina neen olmaktadirlar. Söz konusu tekstil yüzeyi dokuma kumas ise ve çözgü ipligi de hasilli ise renklendirmenin düzgün olabilmesi için hasil maddelerinin de uzaklastirilmasi gerekir. Cellulose-based fibers, especially cotton, and other natural and/or synthetic fibers of these fibers Textile surfaces produced by mixing fibers with different methods and dyestuffs. In order to color the surface, a good pre-treatment must be done. cotton basta Substances such as natural oil, wax and pectin found in the structure of cellulose-based fibers, due to the hydrophobic character of the fibers and the yarns and fabrics made with them. They are becoming. If the textile surface in question is woven fabric and the warp thread is shortened, In order for the coloring to be correct, the resulting substances must also be removed.
Sentetik liflerle üretilmis ürünlerde bu kadar detayli ön terbiye islemine gerek yoktur. Ön terbiye denilince akla gelen islemlerden bazilari, hasil sökme, kasar, yikama, kurutma, merserize, pisirme ve oksidatif kasar islemleridir. Bu islemlerde sodyum hidroksit, hidrojen peroksit, enzim, hidrojen peroksit stabilizatörü, iyon tutucu, köpük kesici, islatici gibi birçok maddeler kullanilmaktadir. There is no need for such a detailed pre-treatment process in products produced with synthetic fibers. Some of the processes that come to mind when pre-treatment is mentioned are desizing, bleaching, washing, drying, mercerizing, baking and oxidative bleaching processes. In these processes, sodium hydroxide, hydrogen peroxide, enzyme, hydrogen peroxide stabilizer, ion scavenger, defoamer, wetting agent etc. substances are used.
Harmanin içerdigi elyaf çesidi ve orani, elde edilecek ürünün performansi, haslik degerleri, isletmenin makine parki ve ürünün hangi amaçla kullanilacagi, uygulanacak islemlerin, yöntemlerin ve boyarmaddelerin seçiminde büyük rol almaktadir. Fiber type and ratio contained in the blend, performance and fastness values of the product to be obtained, the machinery park of the enterprise and the purpose for which the product will be used, the processes to be applied, It plays a major role in the selection of methods and dyestuffs.
Giyim olarak kullanilan ürünler kendi içinde çesitlilik gösterse de klasik kesim giyimlerden çok denim ve nondenim olarak adlandirilan spor giyim ürünlerde talep gün geçtikçe artmaktadir. Although the products used as clothing vary among themselves, they are more than classical cut clothing. The demand for sportswear products called denim and nondenim is increasing day by day.
Denim kumas, indigo ve/veya kükürt boyarmaddeleriyle boyanmis, selüloz esasli çözgü ipligi ile ham atki ipliginin 3/1 Z örgü raporu ile dokunmasi sonucu olusan kumastir. Bu kumas ile yapilan ürünler konfeksiyon sonrasi farkli mekanik ve kimyasal etki ile bölgesel veya komple efektlendirilir ve/veya rengi soldurulmaktadir. Indigo ve/veya kükürt boyarmadde ile boyanan ipliklerde boyarmaddenin ipligin merkezine kadar alinmamasi söz konusudur ve yüzeydeki boyarmadde uzaklastirilinca alttan beyaza kadar açilabilen renk söz konusu olmaktadir. Örgü yapisi ve çözgü ipliginin boyali olmasi, dogru yüzde çözgü renginin hakim olmasini saglamaktadir, ters yüzde ise ham iplik rengi hakimdir. Farkli sartlarla yapilan boyamalarda ipligin merkezine kadar boyarmadde aldirilmasi saglanabilir ancak bu denim ürünler için istenmeyen durumdur. Çözgü ipliklerinin kontinü olarak boyandigi makinelerde sarf edilen su, enerji, boyarmadde, isçilik ve yatirim maliyeti oldukça yüksektir. Üretimlerde parti degisimi ve arizi duruslarda telef miktari fazla olmaktadir. Makine boyunun uzun ve silindir sayisinin fazla olmasi kalitesizlik riskini arttirdigi gibi bakim ve temizlik süresinin de uzun olmasina neden olmaktadir. Denim fabric, cellulose-based warp yarn dyed with indigo and/or sulfur dyestuffs It is the fabric created by weaving the raw weft yarn with 3/1 Z weave report. with this fabric The products made can be damaged regionally or completely with different mechanical and chemical effects after garmenting. effect and/or faded. dyed with indigo and/or sulfur dyestuff In yarns, the dyestuff is not taken up to the center of the yarn and the dye on the surface When the dyestuff is removed, the color can lighten from below to white. The knitting structure and the dyed warp thread ensure that the warp color is dominant on the right side. On the reverse side, raw yarn color dominates. In dyeings made under different conditions It can be ensured that the dyestuff is taken up to the center of the thread, but this is not the case for denim products. It is an undesirable situation. Water, energy, dyestuff consumed in machines where warp threads are dyed continuously, Labor and investment costs are quite high. Lot changes and incidental stoppages in production The amount of waste is high. Long machine length and high number of cylinders It increases the risk of poor quality and also causes long maintenance and cleaning times. is happening.
Nondenim kumaslar ise denim ürün grubu ile benzer konstrüksiyonda atki ve çözgü ipliginin genellikle ham olarak dokundugu farkli ön terbiye islemlerinden sonra farkli yöntem ve boyarmaddelerle boyandigi ürün grubudur. Bu ürün grubunda bir baska uygulama ise, ön terbiye islemi yapilarak boyama veya baskiya hazir hale getirilen kumas, konfeksiyon sonrasi parça boyama, parça baski ve/veya yikama yapilarak da müsteriye sunulmaktadir. Nondenim fabrics are made of weft and warp threads of similar construction to the denim product group. It is generally woven raw, after different pre-treatment processes, using different methods and techniques. It is a group of products dyed with dyestuffs. Another application in this product group is front Fabric that has been finished and made ready for dyeing or printing is post-garment It is also offered to the customer by part dyeing, part printing and/or washing.
Bu kumaslarin özellikle de ön terbiye islemlerinde ciddi enerji, su ve kimyasal tüketimi söz konusudur ve atik su miktari fazladir. There is serious energy, water and chemical consumption, especially in the pre-treatment processes of these fabrics. and the amount of waste water is high.
Son yillarda çözgü ipligi boyanip dokunan denim kumaslarin dokumadan sonra üst renklendirme (baski, boyama, kaplama) talebi gün geçtikçe artmaktadir. Üst renklendirme daha çok kükürt ve pigment boyarmaddeleriyle yapilmaktadir. Kükürt boyarmaddeleri selüloz elyafina zayif baglarla baglanirken, pigment boyarmaddesi baglanamaz ve bu nedenle binder denilen yapistirici yardimi ile baglanmaktadir. Söz konusu binderin yüzeyde olusturdugu tabakanin kalici olabilmesi için yüksek sicakliklarda fikse yapilmasi gerekmektedir ki bu da ek enerji sarfi demektir. Pigment boyarmaddeleri akar boya olarak ifade edilmektedir. Kullanilan binder ve pigment boyarmaddesinin çesidine, miktarina, islem sartlarina, uygulanacak elyaf çesidine göre yüzeyden akmasi farklilik göstermektedir. Binder araciligiyla pigment boyarmaddesi tüm dogal, yari dogal ve sentetik liflere yapistirilabilir yani pigment boyarmaddesi tüm lifleri renklendirebilmektedir. Ipligin kontinü olarak pigment boyarmadde ile boyanmasi, bu sekilde üretilmis ipligin dokuma atki veya örme ipligi olarak kullanilmasi mevcut degildir. Dokumada çözgü ipligi olarak kullanilmasi durumunda, pigment boyarmadde ile boyamanin hasillama ile tek kademede yapilmasi da mevcut degildir. In recent years, denim fabrics whose warp threads are dyed and woven are used on the top after weaving. The demand for coloring (printing, dyeing, coating) is increasing day by day. top coloring It is mostly made with sulfur and pigment dyestuffs. Sulfur dyestuffs While it is bound to the cellulose fiber with weak bonds, the pigment dyestuff cannot be bound and this For this reason, it is connected with the help of an adhesive called binder. The binder in question is on the surface In order for the layer it forms to be permanent, it must be fixed at high temperatures. required, which means additional energy consumption. Pigment dyestuffs as flowing dyes is expressed. Depending on the type and amount of binder and pigment dyestuff used and the process Flow from the surface varies depending on the conditions and the type of fiber to be applied. Binder By means of pigment dyestuff can be adhered to all natural, semi-natural and synthetic fibres, i.e. Pigment dyestuff can color all fibers. Pigment as continuous of the yarn dyeing with dyestuff, the yarn produced in this way is used as woven weft or knitting yarn. It is not available to use. If used as warp thread in weaving, pigment It is not possible to dye with dyestuff in a single stage by harvesting.
Indigo ve kükürt boyarmaddeleri selüloz ve selüloz esasli lifleri renklendirirler ve liflere zayif baglandiklari için bu boyarmaddeler de akar boya özelligi göstermektedir. Her boyarmadde bir sekilde kimyasal ve/veya mekanik islemlerle liflerden uzaklastirilabilir ancak liflere öncesinde ve sonrasinda uygulanan islemlere ve islem sartlarina göre akar özelligi farklilik göstermektedir. Indigo and sulfur dyestuffs color cellulose and cellulose-based fibers and give them a weak coating. Since they bind together, these dyestuffs also show flowing dye properties. Every dyestuff It can somehow be removed from the fibers by chemical and/or mechanical processes, but Mite characteristics may vary depending on the processes applied before and after and the processing conditions. shows.
Her bir boyarmaddenin ve elyafin kimyasal dayanimi farklidir. Son zamanlarda çözgü ipliginin indigo ve kükürt boyarmaddelerle birlikte boyandigi denim kumas üretimi çok artmistir. Özellikle konfeksiyon sonrasi uygulanan mekanik ve/veya kimyasal islemlerle, indigo veya kükürt boyarmaddesi sartlara bagli olarak az ya da çok bölgesel veya komple uzaklastirilarak efekt ve renk zenginligi yaratilmaya çalisilmaktadir ancak bu zenginlik kisitli kalmaktadir. The chemical resistance of each dyestuff and fiber is different. warp lately Denim fabric production, in which the yarn is dyed with indigo and sulfur dyestuffs, is very popular. has increased. Especially with mechanical and/or chemical processes applied after garments, indigo or sulfur dye may be more or less localized or complete, depending on the circumstances. Attempts are made to create effect and color richness by zooming out, but this richness is limited. remains.
GB numarali basvuruda selüloz esasli ipliklerin hasillanmasi ve reaktif boyarmaddelerle tek kademede boyanmasindan bahsedilmektedir. In the application numbered GB, the preparation of cellulose-based yarns and the reactive It is mentioned that it is dyed with dyestuffs in a single step.
JP860155784(A) numarali basvuruda selüloz esasli ipliklerin hasillanmasi ve kükürt boyarmaddelerle tek kademede boyanmasindan bahsedilmektedir. Burada ilave edilen kimyasal ile haslik degerlerinde de artis saglanmaktadir. numarali basvuruda selüloz esasli liflerden olusan çözgü ipliklerinin hasillanmasi ve ayni anda boyanmasi ile ilgilidir ancak burada hasil flotesine kostik ilave edilmesinden bahsedilmektedir. anda boyama yöntemi ve bu yöntemle çalisan hasil boyama makinesi olup, özelligi; hasillama ve boyamanin tek kademede yapilmasidir. In the application numbered JP860155784(A), the preparation of cellulose based yarns and sulfur It is mentioned that it is dyed with dyestuffs in a single step. Added here An increase in fastness values is also achieved with chemicals. In the application no. warp threads consisting of cellulose-based fibers It is related to harvesting and dyeing at the same time, but here caustic is added to the harvesting liquor. It is mentioned that . It is a current dyeing method and a resulting dyeing machine that works with this method, and its features are; Harvesting and dyeing are done in a single step.
Mevcut durumda, hasillama yapilmayacak ve/veya selüloz elyaf disinda farkli liflerle üretilen ipliklerin pigment boyarmaddelerle renklendirilmesi veya pigment boyarmaddeleriyle birlikte tek kademede hasillamanin yapilmasi mümkün görülmemektedir. In the current situation, there will be no harvesting and/or produced with different fibers other than cellulose fiber. coloring of yarns with pigment dyes or in combination with pigment dyes It does not seem possible to make revenue in a single stage.
Hasillama islemi ile boyama isleminin tek kademede yapildigi durumda iplikler çözgü levendine sarilmakta ve sonrasinda dokuma islemi yapilmaktadir. Bu sekilde renklendirilen ve/veya hasillanan ipliklerin örme ipligi veya dokumada atki ipligi olarak kullanimi mümkün degildir. In case the harvesting process and the dyeing process are carried out in a single stage, the threads are warp-like. It is wrapped around the beam and then the weaving process is carried out. Colored like this and/or the harvested yarns can be used as knitting yarn or weft yarn in weaving. It is not.
Sonuç olarak, yukarida belirtilen sorunlar, teknik alanda yenilik yapilmasini zorunlu hale getirmistir. As a result, the problems mentioned above make it necessary to innovate in the technical field. has brought.
BULUSUN KISA AÇIKLAMASI Bulus yukarida belirtilen dezavantajlari ve sorunlari ortadan kaldirmak, ilgili teknik alanda iyilestirmeler yapmak ve avantajlar saglamak üzere örme ve dokuma kumas üretimi için kullanilacak atki-çözgü ipliklerinin pigment boyarmadde ile kontinü boyanmasi veya kontinü boyama ile hasillamanin tek kademede yapilmasi prosesi ve bu prosesin uygulanmasi için gerekli yöntem ve makine ile ilgilidir. BRIEF DESCRIPTION OF THE INVENTION The invention aims to eliminate the above-mentioned disadvantages and problems, for the production of knitted and woven fabrics to make improvements and provide advantages Continuous dyeing or continuous dyeing of the weft-warp threads to be used with pigment dyestuff The process of dyeing and harvesting in a single stage and the application of this process It is about the required method and machine.
Bulusun ana amaci, her türlü liflerden ve lif karisimlarindan olusmus ipliklerin daha düsük enerji, boyarmadde, su, kimyasal tüketimi ve proses sayisi ile kontinü boyama isleminin gerçeklesmesidir. The main purpose of the invention is to use yarns made of all kinds of fibers and fiber mixtures with lower energy, dyestuff, water, chemical consumption and number of processes and the continuous dyeing process is the realization.
Bulusun diger bir amaci, dokumada çözgü ipligi olarak kullanilacak ipligin pigment boyarmadde ile renklendirilmesi ve hasillanmasinin tek kademede yapilmasini saglamaktir. Another purpose of the invention is to determine the pigment content of the yarn to be used as warp yarn in weaving. It is to ensure that coloring with dyestuff and harvesting are done in a single step.
Bulusun diger bir amaci, kontinü olarak boyanan ipligin bobinlere aktarilmasini ve dokumada atki ipligi olarak kullanilmasini saglamaktir. Another purpose of the invention is to transfer the continuously dyed yarn to the bobbins and use it in weaving. To enable it to be used as weft thread.
Bulusun diger bir amaci, kontinü olarak boyanan ipligin bobinlere aktarilmasini ve örme kumas üretiminde kullanilmasini saglamaktir. Another purpose of the invention is to transfer the continuously dyed yarn to the bobbins and knitting yarn. To ensure its use in fabric production.
Bulusun diger bir amaci, denim ürün grubunda renk ve efekt çesitliligini arttirmaktir. Another purpose of the invention is to increase the variety of colors and effects in the denim product group.
Bulusun diger bir amaci, önceki asamalarda ayni veya farkli boyarmadde ile boyanmis ipligin (elyaf boya, slasher boya, halat boya, bobin boya ) rengini degistirmek, iyilestirmek veya sonradan yapilacak ard islemlerle olusacak efekt zenginligini arttirmak için pigment boyarmadde ile boyanmasini saglamaktir. Another purpose of the invention is to use the yarn dyed with the same or different dyestuff in the previous stages. (fiber dye, slasher dye, rope dye, coil dye) to change, improve or pigment to increase the richness of the effect that will be created with subsequent post-processing. To ensure that it is dyed with dyestuff.
Bulusun diger bir amaci, önceki asamalarda ayni veya farkli boyarmaddelerle boyanmis ipligin rengini degistirmek, iyilestirmek veya yapilacak ard islemlerle olusacak efekt zenginligini arttirmak için pigment boyarmadde ile boyama ve hasillama isleminin tek kademede yapilmasini saglamaktir. Another purpose of the invention is to produce dyes dyed with the same or different dyestuffs in the previous stages. Changing the color of the thread, improving it or the effect that will be created by post-processing In order to increase the richness of the pigment dyestuff, the process of dyeing and harvesting is a single process. To ensure that it is done in stages.
Bulusun diger bir amaci, açik en olarak leventlere sarilmis boyali veya boyasiz ipliklerin pigment boyarmadde ile tekrar boyanip kurutulmasi veya pigment boyarmadde ile tekrar boyanip hasillanmasi ve kurutulmasi isleminin saglanmasidir. Another purpose of the invention is to use dyed or undyed yarns wound on beams as open width. re-dyeing with pigment dyestuff and drying or re-drying with pigment dyestuff It is the process of dyeing, shaping and drying.
Sekillerin Kisa Açiklamasi Mevcut bulusun anlasilmasi için sekillerle birlikte degerlendirilmesi gerekir. Brief Description of Figures In order to understand the present invention, it must be evaluated together with the figures.
Sekil-1; Kontinü Emdirme Kurutma Yöntemine Göre Iplik Boyama veya Boyama ve Hasillama Makinesinin Sematik Görünümüdür. Figure 1; Yarn Dyeing or Dyeing According to Continuous Impregnation Drying Method This is the Sematic View of the Harvesting Machine.
. Iplik Boyama veya Iplik Boyama ve Hasillama makinesi 11. Iplik 12. Iplik giris levendi 13. Hasil Kazani 14. Boya Kazani . Hasilli Boya Kazani 16. Hasil / Boya / Hasilli Boyama Teknesi 17. Hasil/ Boya/ Hasilli Boyama Teknesi 18. Kurutma Ünitesi 19. Mastar çubuklari . Iplik çikis levendi Sekil-2; Büyük Leventte (20) Bulunan Ipliklerin Makaralara (Küçük Leventlere) Aktarma Makinesinin Sematik Görünümüdür. . Yarn Dyeing or Yarn Dyeing and Milling machine 11. Thread 12. Yarn entry beam 13. Hasil Kazani 14. Paint Pot . Hasilli Dye Boiler 16. Hasil / Dye / Hasilli Dyeing Boat 17. Hasil/ Dye/ Hasilli Dyeing Boat 18. Drying Unit 19. Gauge sticks . Yarn exit beam Figure-2; Transferring the threads in the large beam (20) to the reels (small beams) It is the Sematic View of the Machine.
.Iplik Levendi 31 .Iplik Kilavuz Mili 32.Iplik Kilavuz Mili 33.Parçali Tarak 34.Sabitleme yatagi .Makara (Küçük Levent) 36.Makaralarin Yerlestirildigi Mil Sekil-3; Büyük Leventte (20) Bulunan Ipliklerin Makaralara (Küçük Leventlere) Aktarma Makinesinin Üstten Görünümüdür. .Thread Beam 31.Thread Guide Spindle 32.Thread Guide Shaft 33.Parted Comb 34.Fixing bed .Reel (Little Levent) 36.The Shaft Where the Rollers Are Placed Figure-3; Transferring the threads in the large beam (20) to the reels (small beams) It is the top view of the machine.
Sekil-4; Ipliklerin Makaralardan Bobinlere Aktarma Makinasi Sematik Görünümüdür. 50.Aktarma Makinesi 51 .Operatör Paneli 52.Kontrol Panosu 53.Bobin 54.Bobin Döndürücü 55.Iplik gezdirme Mili 56.Bobinleme Ünitesi 57.Iplik Sevk Kilavuzu 58.Parafin Düzenegi 59.Iplik Kopus Sensörü 60.Sarim Kilavuzu 61.Makara Döndürücü Bulusun Detayli Açiklamasi Bu detayli açiklamada, bulus konusu iplik boyamaciliginda veya iplik boyama ile birlikte hasillamanin tek kademede yapildigi boyama yöntemi ve bu yöntemde çalisan boyama makinesi (10) sadece konunun daha iyi anlasilmasi için hiçbir sinirlayici etki olusturmayacak sekilde örnek olarak anlatilmaktadir. Figure-4; Schematic View of the Machine for Transferring Threads from Reels to Bobbins. 50.Transfer Machine 51.Operator Panel 52.Control Panel 53.Coil 54.Coil Spinner 55.Thread guide shaft 56.Coiling Unit 57.Yarn Shipment Guide 58. Paraffin Mechanism 59.Yarn Break Sensor 60.Wrapping Guide 61.Reel Spinner Detailed Description of the Invention In this detailed explanation, the subject of the invention is used in yarn dyeing or in combination with yarn dyeing. The dyeing method in which the harvesting is done in a single stage and the dyeing method used in this method. The machine (10) is just for a better understanding of the subject and will not create any limiting effect. It is explained as an example.
Sekil-1'de gösterilen ipligin (11) pigment boyarmadde ile boyanmasi veya boyama ile birlikte hasillama isleminin tek kademede yapilmasini gerçeklestiren boyama makinesi (10) temel olarak; boyanacak ipliklerin (11) sarildigi iplik giris levendi (12), boyarmadde flotesinin hazirlandigi kazan (13), hasil flotesinin hazirlandigi kazan (14), hasil ile birlikte boyarmadde flotesinin hazirlandigi kazan (15) , Boyama, hasillama, boyama ve hasillamanin yapildigi tekneler (16,17), ipliklerin kurutuldugu kurutma üniteleri (18), ipliklerin karismasini engellemek için kilavuzluk eden mastar çubuklari (19), boyanacak veya boyama ile birlikte hasillanacak ipliklerin (11) sarildigi iplik çikis levendi (20) içermektedir. Dyeing the yarn (11) shown in Figure-1 with pigment dyestuff or combined with dyeing Dyeing machine (10) which performs the harvesting process in a single stage aspect; The yarn entry beam (12) on which the yarns to be dyed (11) are wound, the dyestuff float boiler (13) where the product is prepared, boiler (14) where the resulting liquor is prepared, dyestuff along with the product Boiler (15) where the liquor is prepared, Dyeing, sizing, dyeing and sizing are done. tubs (16,17), drying units (18) where the yarns are dried, guide bars (19) to prevent It contains the yarn exit beam (20) on which the yarns to be harvested (11) are wound.
Bahsedilen hasil boyama makinesine (10), ani kurutma yapilmasi istenmesi durumunda kurutma ünitesine (18) kontak kurutma ile birlikte ani kurutma (infrared) kurutma sistemleri de eklenebilir. Yapilacak islem sirasina göre ani kurutucu bir kurutma ünitesinde olabilecegi gibi tüm kurutma ünitesinde de olabilir. Bahsedilen makinede (10) , sadece boyama yapilacaksa, boya flotesi (14) hazirlanmaktadir, hasillama ile birlikte boyama yapilacaksa, öncelikle hasil kazaninda (13) hasil hazirlanmaktadir. Daha sonra hasil ile boya karistirilmak üzere hasilli boya kazanina (15) gönderilmektedir. Hazirlanan karisim istenilen sartlar saglandiktan sonra hasil/boyama/hasilli boyama (16,17) teknesine alinmaktadir ve belirlenen sartlarda boyamaya veya boyama ile birlikte hasillamaya baslanmaktadir. Yapilacak islem çesidine göre hazirlama tanklari, boyama/hasillama tekneleri ve kurutma ünitelerinin sayisi ve yeri degistirilebilir. Boyanan veya boyama ve hasillama yapilan iplikler (11) kurutma ünitelerinde (18) kurutulduktan sonra mastar çubuklarindan (19) geçtikten sonra çikis levendine (20) sarilmaktadir. In case instant drying is desired, the mentioned size dyeing machine (10) In addition to contact drying, instant drying (infrared) drying systems are also installed in the drying unit (18). can be added. Depending on the order of the process to be performed, the instant dryer may be used in a drying unit or It may also occur in the entire drying unit. If only dyeing will be done on the mentioned machine (10), dye float (14) is being prepared. If dyeing is to be done together with sizing, firstly the dye float is prepared. The product is prepared in the cauldron (13). Then, the hasil is used to mix the hasil with the dye. is sent to the dye boiler (15). After the prepared mixture is met with the desired conditions, It is taken to the yield/dyeing/result dyeing (16,17) boat and processed under specified conditions. Dyeing or harvesting begins with dyeing. Type of transaction to be performed Number and location of preparation tanks, dyeing/sorting vessels and drying units according to replaceable. The dyed or dyed and harvested yarns (11) are dried in drying units. After (18) is dried, it passes through the gauge rods (19) and then is transferred to the exit beam (20). is being hugged.
Iplik (11) tel sayisina göre ayarlanmis iplik giris leventleri (12) boyama/ hasilli boyama makinesi (10) önüne yerlestirilmektedir. Boya/ Hasil/ Hasilli Boya kazanina (13, 14,15) daha önceden belirlenen ve kullanilacak olan kimyasallar alinarak boya, hasil veya hasilli boya flotesi hazirlanir. Hazirlanan karisim istenilen sartlari ( sicaklik, viskozite, ...) sagladiktan sonra teknelere (16,17) alinmaktadir. Belirlenen hiz ve sartlarda boyama/ boyama ve hasillama makinesinde (10) iplik boyanmaya veya boyanma ile birlikte hasillanmaya baslamaktadir. Iplikler (11) kurutulduktan sonra (18) mastar çubuklarindan (19) geçtikten sonra çikis levendine (20) sarilmaktadir. Islem gören iplik dokumada çözgü ipligi olarak kullanilacaksa levent (20) dokuma yapilmak üzere dokuma dairesine gönderilir. Islem gören iplik dokumada atki ipligi veya örme ipligi olarak kullanilacaksa, iplikler leventten (20) makaralara (35) ve daha sonra bobinlere (53) aktarilarak atki veya örme ipligi hazirligi yapilmasi saglanmaktadir. Yarn entry beams (12) adjusted according to the number of yarn (11) strands (12) dyeing/size dyeing It is placed in front of the machine (10). Dye/ Result/ Resultant Dye pot (13, 14,15) more By purchasing pre-determined chemicals to be used, dye, dye or dye with dye is produced. Flute is prepared. After the prepared mixture meets the desired conditions (temperature, viscosity, ...) Then they are taken to the boats (16,17). Dyeing/dyeing and dyeing at specified speeds and conditions In the harvesting machine (10), the yarn is dyed or is harvested together with dyeing. is starting. After the threads (11) are dried (18) they are passed through the gauge rods (19). It is then wrapped around the exit beam (20). The processed thread is used as warp thread in weaving. If it is to be used, the beam (20) is sent to the weaving department for weaving. traded If the yarn is to be used as weft yarn or knitting yarn in weaving, the yarns are drawn from the beam (20). weft or knitting yarn preparation by transferring it to the spools (35) and then to the bobbins (53) It is provided to be done.
Dokunan veya örme yapilan kumasin dokuma ve örme sonrasi görecegi islemler müsteri talebi, isletmenin makine parki ve hedef ürüne bagli olarak çesitlilik göstermektedir. Örme kumas üretiminde ve dokumada kullanilacak atki ipliklerine hasillama islemi uygulanmaz. Çözgü ipligi pamuk basta olmak üzere selüloz esasli liflerden veya bu liflerin diger dogal veya sentetik liflerle karisimindan olusan ipliklerin kalinligi ve cinsine göre hasillama islemi yapilmaktadir. Hasillama islemi boyali ve boyasiz ipliklere uygulanabilir. The processes that the woven or knitted fabric will undergo after weaving and knitting are Demand varies depending on the enterprise's machinery park and target product. Harvesting process for weft yarns to be used in knitted fabric production and weaving not applicable. The warp thread is made of cellulose-based fibers, especially cotton, or of these fibers. According to the thickness and type of yarns consisting of a mixture with other natural or synthetic fibers The harvesting process is carried out. The harvesting process can be applied to dyed and undyed yarns.
Denim olarak adlandirilan ürün grubu, çözgü ipligi pamuk basta olmak üzere selüloz esasli liflerden ve/veya bu liflerin diger dogal veya sentetik liflerle karisimindan olusan çözgü ipliginin kontinü halat veya slasher iplik boyama makinesinde indigo ve/veya kükürt boyarmadde ile boyanmasi, hasillanmasi ve ham atki ipligi ile 3/1 Z örgü raporuyla Söz konusu makinede çözgü ipliginin pigment boyarmaddeleri ile emdirme kurutma yöntemine göre boyama ve hasillama isleminin tek kademede yapilmasi ve dokunmasiyla kisa proses ile denim benzeri kumas üretilmis olacaktir. The product group called denim consists of cellulose-based warp threads, primarily cotton. warp consisting of fibers and/or a mixture of these fibers with other natural or synthetic fibers The yarn is dyed with indigo and/or sulfur in a continuous rope or slasher yarn dyeing machine. dyeing with dyestuff, harvesting and raw weft yarn with 3/1 Z knitting report In the machine in question, the warp yarn is impregnated with pigment dyestuffs and dried. According to the method, the dyeing and harvesting process is carried out in a single stage and weaving Denim-like fabric will be produced with a short process.
Selüloz esasli lifler disinda liflerle veya karisim liflerle üretilmis ipliklerin de kontinü olarak boyanmasi ve sonrasinda dokuma çözgü, atki ve örme ipligi olarak kullanilmasi söz konusu olacaktir. Yarns produced with fibers or blended fibers other than cellulose-based fibers can also be produced continuously. It is dyed and then used as weaving warp, weft and knitting yarn. It will happen.
Claims (1)
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TR2022013119A2 true TR2022013119A2 (en) | 2024-02-21 |
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