TR2022009495A2 - AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS - Google Patents

AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS

Info

Publication number
TR2022009495A2
TR2022009495A2 TR2022/009495A TR2022009495A TR2022009495A2 TR 2022009495 A2 TR2022009495 A2 TR 2022009495A2 TR 2022/009495 A TR2022/009495 A TR 2022/009495A TR 2022009495 A TR2022009495 A TR 2022009495A TR 2022009495 A2 TR2022009495 A2 TR 2022009495A2
Authority
TR
Turkey
Prior art keywords
fabric
ball
error
color
detection sensor
Prior art date
Application number
TR2022/009495A
Other languages
Turkish (tr)
Inventor
Savaş İzzet
Original Assignee
Serkon Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Serkon Tekstil Makina Ve Ekipmanlarisan Ve Tic Ltd S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Serkon Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇, Serkon Tekstil Makina Ve Ekipmanlarisan Ve Tic Ltd S filed Critical Serkon Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority to TR2022/009495A priority Critical patent/TR2022009495A2/en
Publication of TR2022009495A2 publication Critical patent/TR2022009495A2/en
Priority to PCT/TR2022/051730 priority patent/WO2023239319A1/en

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00Inspecting textile materials
    • D06H3/10Inspecting textile materials by non-optical apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands

Abstract

Buluş, top halindeki kumaşın açılarak hata kontrol sensöründe taranıp kumaş hatalarının, renk kontrol sensöründe taranıp kumaş enindeki kenar-orta-kenar bölümlerinin ve kumaş boyunda baş-orta-son bölümlerinin renk farklılıklarının belirlenmesini bütünleşik olarak sağlayan veya bu işlemleri ayrı ayrı yapabilen, açılan kumaşı tekrar topa sarabilen otomatik kumaş kontrol makinesi ile ilgilidir.The invention is a re-opening fabric that allows the fabric in the form of a ball to be opened and scanned in the defect control sensor to determine the color differences of the fabric defects, scanned in the color control sensor and the color differences of the edge-middle-edge sections in the fabric width and the head-middle-end sections of the fabric length, or which can perform these operations separately. It is related to the automatic fabric inspection machine that can wrap the ball.

Description

TARIFNAME KUMASLARDAKI HATALARI VE RENK FARKLILIKLARINI TESPIT EDEN OTOMATIK KUMAS KONTROL MAKINESI TEKNIK ALAN Bulus, top halindeki kumasin açilarak hata kontrol sensöründe taranip kumas hatalarinin, renk kontrol sensöründe taranip kumas enindeki kenar-orta-kenar bölümlerinin ve kumas boyunda bas-orta-son bölümlerinin renk farkliliklarinin belirlenmesini bütünlesik olarak saglayan veya bu islemleri ayri ayri yapabilen, açilan kumasi tekrar topa sarabilen otomatik kumas kontrol makinesi ile ilgilidir. ÖNCEKI TEKNIK Konfeksiyon süreçlerinde kumasta belirlenen hatalar, üretim verimliligi açisindan oldukça önemlidir. Depolanacak hammadde kumaslarin ya da kesimhanede üretime girecek kumaslarin kontrol edilmesi klasik yöntem olan gözle muayene ya da daha teknolojik çözümler üreten CCD kameralarla yapilmaktadir. Kumasin, konfeksiyon üretim süreçlerinde kontrol edilmesindeki klasik yöntem makine operatörünün, isiklarla aydinlatilmis bir alandan geçirilen kumasi göz ile muayene etmesi seklinde gerçeklesmektedir. Daha gelismis yöntemlerde CCD ve CMOS teknolojisi kullanilmaktadir. Klasik yöntemde hata tespiti operatöre bagimli oldugundan, tekrarlanabilir olmasi, hatalarin eksiksiz olarak belirlenebilmesi mümkün degildir. Kontrol eden kisiye bagli yorgunluk, dikkat eksikligi gibi durumlar bunlardan bazilari olarak sayilabilir. Kumasin kontrol için geçis hatti kumasa zarar verebilecek kadar uzun olabilir. Ayrica bu yöntemde tecrübeli ve maliyetli is gücüne ihtiyaç duyulmakta olup, tamamen sorunun çözümü için yeterli degildir. CCD ve CMOS kamera teknolojilerinin kullanildigi kumas kontrol sistemlerinde, kumastan alinan görüntüler islenerek hatalar tespit edilmektedir. Bu yöntemde kumasin kontrol edildigi, isiklarla aydinlatilmis kapali bir alan gerekmektedir. Ayrica gürültü, titresim gibi dis faktörler bu sistemlerin hatali sonuçlar vermesine sebep olabilmektedir. SEKIL LISTESI Sekil 1. Otomatik Kumas Kontrol Makinesi Genel Görünüm Sekillerde Gösterilen Numaralarin Karsiliklari . Hata Tespit Sensörü . Renk Kontrol Sensörü . Etiketleme Cihazi . Hava Taraklari 6. Hareket Mekanizmasi 7. Yalitici 8. Kumas 9. Birden Fazla Tahrikle Dönen Silindir .Avare Dönen Silindir BULUSUN DETAYLI AÇIKLAMASI Otomatik kumas kontrol makinesinde kumas hatalarini belirleyebilmek için en az bir satir tarama teknolojisi esasli, kumasin alttan isiklandirildigi hata tespit sensörü (2) kullanilmaktadir. Kumas eninde kenar-orta-kenar, kumas boyunda bas- orta-son bölümlerindeki renk farkliliklarini belirleyen spektrofotometre esasli en az bir renk kontrol sensörü (3) kullanilmaktadir. Makine sasesi kullanim alanina esneklik ve kolaylik saglamasi açisindan insan gücü veya motor tahrikli olarak yer degistirebilme özelligini kazandiran, istenildiginde sabitlenebilen tekerlekler (1) üzerine oturtulmustur. Makine üzerinde kumasi (8) toptan açip sensörlere tasiyan ve kumasin tekrar top haline sarilmasini saglayan birden fazla tahrikli dönen silindir (9) veya avare dönen silindirlerden (10) en az biri bulunmaktadir. Kontrol edilecek ürünün geçisini kolaylastirmak için hata tespit sensörü (2) ve renk kontrol sensörlerini (3) tasiyan çerçeve pnömatik, hidrolik veya elektrikli aktüatör ve pistondan en az biriyle olusturulmus hareket mekanizmasiyla (6) hareketlendirilmektedir. Ürünün makine silindirlerine geçirilmesi manuel ya da otomatik kilavuz mekanizmasindan en az biri kullanilarak gerçeklestirilmektedir. Kontrol basladiginda kumas akisi otomatik olarak devam etmektedir ve bu sirada kontrol edilen ürün hata tespit sensörüne (2) sürtünerek geçmektedir. Dolayisiyla titresim, gürültü gibi yanlis veri almaya sebep olacak dis etkenlerden korunma saglanmaktadir. Hata tespit sensörü (2) ve renk kontrol sensörleriyle (3) kumas arasinda olabilecek herhangi bir yabanci madde kalmamasi için hava taraklari (5) ile kumasa hava üflenmektedir. Kumas geçisinde olusabilecek statik elektriklenme problemlerinin yasanmamasi için silindirlerin aralarina bir veya daha fazla antistatik firça veya bardan en az biriyle olusturulmus yalitici (7) konumlandirilmaktadir. Hata tespit edildiginde konumunu gösterebilmek için makine operatörünün rahatla görebilecegi alana konumlandirilan, etiketleri kumas kontrol akisi durdurulmadan da hatanin hizasina veya hatanin bulundugu konuma basabilen en az bir etiketleme cihazi (4) bulunmaktadir. Kontrol islemi tamamlanan kumas, tekrar top seklinde sarilmaktadir. TR TR TR TR DESCRIPTION AUTOMATIC FABRIC INSPECTION MACHINE THAT DETECTS ERRORS AND COLOR DIFFERENCES IN FABRICS TECHNICAL FIELD The invention is based on the fact that the fabric in the form of a ball is opened and scanned in the error control sensor and the fabric defects are scanned in the color control sensor and the color differences of the edge-middle-edge sections in the fabric width and the beginning-middle-end sections in the fabric length are detected. It is related to the automatic fabric control machine that provides the determination of the fabric integrally or can perform these operations separately and re-wind the opened fabric into the ball. BACKGROUND ART Defects detected in fabric during garment processes are very important in terms of production efficiency. Checking the raw material fabrics to be stored or the fabrics to be produced in the slaughterhouse is done by visual inspection, which is the classical method, or by CCD cameras, which produce more technological solutions. The classical method of controlling fabric in garment production processes is by the machine operator visually inspecting the fabric passing through an area illuminated with lights. In more advanced methods, CCD and CMOS technology is used. Since error detection in the classical method depends on the operator, it is not possible to be repeatable and to detect errors completely. Situations such as fatigue and lack of attention due to the controller can be counted as some of these. The passage line for checking the fabric may be long enough to damage the fabric. In addition, this method requires experienced and costly workforce and is not sufficient to completely solve the problem. In fabric control systems where CCD and CMOS camera technologies are used, errors are detected by processing images taken from the fabric. This method requires a closed area, illuminated with lights, where the fabric is checked. Additionally, external factors such as noise and vibration may cause these systems to give erroneous results. LIST OF FIGURES Figure 1. General View of Automatic Fabric Inspection Machine Correspondence of the Numbers Shown in the Figures. Error Detection Sensor . Color Control Sensor . Labeling Device . Air Combs 6. Movement Mechanism 7. Insulator 8. Fabric 9. Cylinder Rotating with Multiple Drives. Idler Rotating Cylinder DETAILED DESCRIPTION OF THE INVENTION In order to detect fabric defects in the automatic fabric inspection machine, at least one line scanning technology-based defect detection sensor (2) where the fabric is illuminated from below ) is used. At least one spectrophotometer-based color control sensor (3) is used, which determines the color differences in the edge-middle-edge in the fabric width and in the beginning-middle-end sections in the fabric length. The machine chassis is placed on wheels (1), which can be fixed when desired, allowing it to be moved by human power or engine drive in order to provide flexibility and convenience to the usage area. There are more than one driven rotating roller (9) or at least one of the idle rotating rollers (10) on the machine, which unwinds the fabric (8) from the ball, carries it to the sensors, and enables the fabric to be wound back into a ball. In order to facilitate the passage of the product to be checked, the frame carrying the error detection sensor (2) and color control sensors (3) is activated by the movement mechanism (6) formed by at least one of the pneumatic, hydraulic or electric actuators and the piston. Passing the product into the machine cylinders is carried out using at least one of the manual or automatic guide mechanisms. When the control starts, the fabric flow continues automatically and the product being checked passes by rubbing against the error detection sensor (2). Therefore, protection is provided from external factors such as vibration and noise that may cause incorrect data reception. Air is blown onto the fabric with air combs (5) to prevent any foreign matter from remaining between the defect detection sensor (2) and color control sensors (3) and the fabric. In order to prevent static electricity problems that may occur during the fabric transition, an insulator (7) created with at least one of one or more antistatic brushes or bars is placed between the rollers. In order to show the location of the error when it is detected, there is at least one labeling device (4) positioned in the area where the machine operator can easily see it, and which can print the labels in line with the error or at the location of the error without stopping the fabric control flow. Once the checking process is completed, the fabric is wrapped into a ball again. TR TR TR TR

Claims (2)

ISTEMLER 1. Top halindeki kumasin açilarak hata kontrol sensöründe taranip kumas hatalarinin, renk kontrol sensöründe taranip kumas enindeki kenar-orta- kumas boyunda bas-orta-son bölümlerinin renk farkliliklarinin belirlenmesini bütünlesik olarak saglayan veya bu islemleri ayri ayri yapabilen açilan kumasi tekrar topa sarabilen otomatik kumas kontrol makinesi olup, özelligi; en az bir satirtarama teknolojisi esasli, kumasin alttan isiklandirildigi hata tespit sensörü (2), kumas eninde kenar-orta-kenar, kumas boyunda bas-orta-son bölümlerindeki renk farkliliklarini belirleyen spektrofotometre esasli en az bir renk kontrol sensörü (3), makine üzerinde kumasi (8) toptan açip sensörlere tasiyan ve kumasin tekrar top haline sarilmasini saglayan birden fazla tahrikli dönen silindir (9) veya avare dönen silindirlerden (10) en az biri, kontrol edilecek ürünün geçisini kolaylastirmak için hata tespit sensörü (2) ve renk kontrol sensörlerini (3) tasiyan çerçeve pnömatik, hidrolik veya elektrikli aktüatör ve pistondan en az biriyle olusturulmus hareket mekanizmasi (6), hata tespit sensörü (2) ve renk kontrol sensörleriyle (3) kumas arasinda olabilecek herhangi bir yabanci madde kalmamasi için kumasa hava üflenmesini saglayan hava taraklari (5), kumas geçisinde olusabilecek statik elektriklenme problemlerinin yasanmamasi için silindirlerin aralarina bir veya daha fazla antistatik firça veya bardan en az biriyle olusturulmus yalitici (7), hata tespit edildiginde konumunu gösterebilmek için makine operatörünün rahatla görebilecegi alana konumlandirilan, etiketleri kumas kontrol akisi durdurulmadan da hatanin hizasina veya konumuna basabilen en az bir etiketleme cihaziyla (4) karakterizedir.1. Automatic fabric that can integrate the fabric in the form of a ball, scan it in the error control sensor and detect the fabric defects, scan it in the color control sensor and determine the color differences of the edge-middle in the fabric width and the beginning-middle-end sections in the fabric length, or can perform these operations separately and wrap the opened fabric back into the ball. It is a control machine and its features are; At least one line scanning technology based error detection sensor (2) where the fabric is illuminated from below, at least one spectrophotometer based color control sensor (3) that determines the color differences in the edge-middle-edge in the fabric width and the beginning-middle-end sections in the fabric length, on the machine More than one driven rotating cylinder (9) or at least one of the idle rotating cylinders (10) that open the fabric (8) from the ball and carry it to the sensors and enable the fabric to be wrapped into a ball again, an error detection sensor (2) and color control sensors to facilitate the passage of the product to be checked. The frame carrying (3) is composed of a pneumatic, hydraulic or electric actuator and a movement mechanism (6) consisting of at least one of the piston, error detection sensor (2) and color control sensors (3) and air that blows the fabric to prevent any foreign matter from remaining between the fabric. combs (5), an insulator (7) created with at least one of one or more antistatic brushes or bars between the rollers to prevent static electricity problems that may occur in the fabric transition, an insulator (7) placed in an area where the machine operator can easily see it in order to show its position when an error is detected, labels without stopping the fabric control flow. It is characterized by at least one labeling device (4) that can print on the alignment or position of the error. 2. Istem 1'de bahsedilen hata tespit sensörü (2) olup, özelligi; titresim, gürültü gibi yanlis veri almaya sebep olacak dis etkenlerden koruma için kumas akisi esnasinda kumasa sürtünerek temas edecek sekilde konumlandirilmasiyla karakterizedir.2. It is the error detection sensor (2) mentioned in claim 1, and its feature is; It is characterized by being positioned in such a way that it comes into contact with the fabric by rubbing it during the fabric flow, in order to protect it from external factors such as vibration and noise that may cause incorrect data reception.
TR2022/009495A 2022-06-08 2022-06-08 AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS TR2022009495A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TR2022/009495A TR2022009495A2 (en) 2022-06-08 2022-06-08 AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS
PCT/TR2022/051730 WO2023239319A1 (en) 2022-06-08 2022-12-30 Automatic fabric inspection machine that detects defects and colour differences in fabrics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR2022/009495A TR2022009495A2 (en) 2022-06-08 2022-06-08 AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS

Publications (1)

Publication Number Publication Date
TR2022009495A2 true TR2022009495A2 (en) 2022-06-21

Family

ID=84046674

Family Applications (1)

Application Number Title Priority Date Filing Date
TR2022/009495A TR2022009495A2 (en) 2022-06-08 2022-06-08 AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS

Country Status (2)

Country Link
TR (1) TR2022009495A2 (en)
WO (1) WO2023239319A1 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104773585A (en) * 2015-03-27 2015-07-15 萧振林 Automatic fabric detection system of precise fabric finishing machine and detection method for automatic fabric detection system
CN208023291U (en) * 2018-03-14 2018-10-30 嘉兴万源时装有限公司 A kind of perching machine detecting device of clothes processing
CN208155889U (en) * 2018-05-28 2018-11-27 中兵国铁(广东)科技有限公司 Textile defect detection device based on machine vision
CN108754843B (en) * 2018-06-14 2020-02-07 泉州威廉针织科技研究院股份有限公司 Operation and maintenance monitoring system of circular knitting machine

Also Published As

Publication number Publication date
WO2023239319A1 (en) 2023-12-14

Similar Documents

Publication Publication Date Title
US8050486B2 (en) System and method for identifying a feature of a workpiece
WO2000055605A1 (en) Defect marking method and device
US20060203229A1 (en) Method and apparatus for inspecting defect in surface of metal roll
KR100639417B1 (en) A rubbing roller and rubbing cloth testing equipment
TR2022009495A2 (en) AUTOMATIC FABRIC CHECKING MACHINE DETECTING DEFECTS AND COLOR DIFFERENCES IN FABRICS
CN111721772A (en) Cloth flaw visual detection device and detection method
CN111426696A (en) Rubber adhesion failure detection device for top-coated rubber sheet
CN114674833A (en) Chain detection device and detection method
JP2855851B2 (en) Surface defect inspection equipment
US20220185619A1 (en) Device and method for detecting the presence of abnormalities in a reel
KR100341057B1 (en) An apparatus for automatically testing surface of hot coil
JP2022545552A (en) Honeycomb body inspection system and method
US6542240B2 (en) Method of identifying defective roll on a strip processing line
JP2800932B2 (en) Inspection device for cylindrical roller bearing
CN208547978U (en) A kind of adhesive label two dimensional code automatic checkout equipment
JP4998389B2 (en) Loop material inspection equipment
CN219830870U (en) Online detection system for quality of synthetic leather finished product
JP2538477B2 (en) Steel plate surface flaw inspection device
JP4544272B2 (en) Method and apparatus for visual inspection of long objects
US11787169B2 (en) Apparatus for inspecting printed images and method for validating inspection algorithms
CN212674796U (en) Visual inspection device for cloth flaws
CN215931692U (en) Fabric flaw detection equipment
JP7292713B2 (en) Inspection function confirmation method and inspection function confirmation device for optical inspection machine
JPH0815024A (en) Color difference inspection method for long-sized material
JP3082755U (en) Rotating body surface inspection device