TR2021021469A2 - CLEARING BODY AUTOMATIC ALIGNMENT MECHANISM - Google Patents

CLEARING BODY AUTOMATIC ALIGNMENT MECHANISM

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Publication number
TR2021021469A2
TR2021021469A2 TR2021/021469A TR2021021469A TR2021021469A2 TR 2021021469 A2 TR2021021469 A2 TR 2021021469A2 TR 2021/021469 A TR2021/021469 A TR 2021/021469A TR 2021021469 A TR2021021469 A TR 2021021469A TR 2021021469 A2 TR2021021469 A2 TR 2021021469A2
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TR
Turkey
Prior art keywords
carrier
swap body
alignment
assembly
swap
Prior art date
Application number
TR2021/021469A
Other languages
Turkish (tr)
Inventor
Resul Özcan Eray
Original Assignee
Tirsan Treyler Sanayi Ve Ticaret Anonim Sirketi
Tirsan Treyler Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tirsan Treyler Sanayi Ve Ticaret Anonim Sirketi, Tirsan Treyler Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ filed Critical Tirsan Treyler Sanayi Ve Ticaret Anonim Sirketi
Priority to TR2021/021469A priority Critical patent/TR2021021469A2/en
Publication of TR2021021469A2 publication Critical patent/TR2021021469A2/en

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Abstract

Buluş, yük taşımacılığında kullanılan takas gövdelerinin (2) taşıyıcı (1) üzerinde taşınmasını sağlamak üzere, takas gövdesini (2) taşıyıcı (1) üzerinde hizalayan bir otomatik hizalama mekanizması olup, bir hareketli kısım (3.1) ve bir sabit kısım (3.2) içeren, taşıyıcı (1) üzerinde konumlandırılan, taşıyıcı (1) takas gövdesi (2) altında geri geri giderken takas gövdesinin (2) kendisine çarpmasıyla takas gövdesinin (2) kilit yuvalarını taşıyıcının (1) kilidine hizalayan bir hizalama komplesi (3), hizalama komplesini (3) hareket ettiren kuvveti oluşturan bir tahrik edici (4.2), hizalama komplesinin (3) hizaladığı taşıyıcı (1) ve takas gövdesini (2) irtibatlandıran bir bağlantı komplesi (4) içermektedir. Şekil 1The invention is an automatic alignment mechanism that aligns the swap body (2) on the carrier (1) in order to ensure that the swap bodies (2) used in freight transportation are carried on the carrier (1), and it includes a moving part (3.1) and a fixed part (3.2). , an alignment assembly (3) positioned on the carrier (1), which aligns the lock slots of the swap body (2) with the lock of the carrier (1) when the swap body (2) hits itself while the carrier (1) is reversing under the swap body (2). (3) includes an actuator (4.2) that creates the driving force, a link assembly (4) that connects the carrier (1) aligned by the alignment assembly (3) and the swap body (2). Figure 1

Description

TARIFNAME TAKAS G'OVDESI OTOMATIK HIZALAMA MEKANIZMASI TEKNIK ALAN Bulus, genel olarak treyler araçlarda bulunan takas gövdeleri için bir hizalama mekanizmasi ile ilgilidir. Bulus özellikle, römork ya da yari römork araçlarina yükleme yapilmasi sirasinda kilitlerin kilitleme islemini gerçeklestirebilmesi için takas gövdenin uygun kilit hizasinda hizalanmasini saglayan otomatik hizalama mekanizmasi ile ilgilidir. TEKNIGIN BILINEN DURUMU Günümüzde takas gövdesi, teknikteki adi ile swap gövdesi, kara, deniz ve demiryolu tasimaciliginda kullanilan yük konteyneri türlerinden biri olarak bilinmektedir. Üst üste istiflenemeyecek ve tepeden kaldirilamayacak bir yapiya sahiptir. Genelde dört kösesinde bulunan katlanabilir ayaklari sayesinde herhangi bir yükleme/bosaltma sistemine gerek kalmadan tasindigi araci degistirebilmektedir. Mevcut teknikte otomatik takas gövdesi hizalama komplesi iki farkli tiptedir. Bunlardan biri sabit hizalayicilar ve kuvvet uygulanarak islev gören hizalayicilardir. Kuvvet uygulanarak islev gören hizalayicilar, adindan da anlasilacagi üzere kuvvet uygulanmasi sonucunda hareket ettirilen mekanizmalardir. Kuvvet uygulanarak hareket ettirilmesinden dolayi ergonomik açidan dezavantaj olusturmaktadir. Hizalama kolunun yataklandigi komponent kaynakli yapida oldugundan dolayi yedek parça açisindan uygunluk tasimamaktadir. Seviye ayari bulunmadigindan dolayi farkli tipteki takas gövdelerinin yükleme operasyonunda kullanilmamaktadir. Mevcut teknikte kullanilan kaynakli veya baglanti elemani ile islev gören sabit hizalayicilar, yedek parça zorlugu ve farkli tipteki takas gövdesi yükleme operasyonunu gerçeklestirememesi sebebiyle ergonomik açidan uygunluk tasimamaktadir. Diger bir dezavantaj ise takas gövdesi ile hizalayicinin çarpistigi kisimda herhangi bir darbe emici bulunmamasidir. Darbe emicinin bulunmamasi takas gövdesi veya hizalama komplelerinde hasarlanmaya yol açabilir. Teknigin bilinen durumunda yapilan bir arastirma sonucunda TR2017/23118 numarali basvuruya rastlanilmistir. Söz konusu basvuruda, agir yük tasimaciliginda kullanilan çekici ile treyler arasindaki her açida otomatik hizalama yapabilme özelligine haiz en az bir adet besinci teker, besinci tekerlere irtibatlandirilmis en az iki adet deveboynu hidrolik silindirleri, deveboynu hidrolik silindirlerine irtibatlandirilmis tüm hizalama sistemi boyunca bulunan en az dört adet hidrolik hortumlar, hidrolik hortumlarin diger ucuna irtibatli halde en az iki adet dingil bölgesi hidrolik silindirleri içeren bir hacim kontrollü otomatik hizalama sistemi yapilanmasi açiklanmaktadir. Söz konusu basvuruda otomatik hizalama sistemi açiklanmaktadir, ancak burada takas gövdesinin römork ile eslesmesi sirasinda hizalama islemi yapan hizalama komplesinin sasiye baglantisini saglayan baglanti elemanindan bahsedilmemektedir. Bu nedenle son kullanicinin farkli boyuttaki takas gövdesi tasimasi durumunda, hizalama komplesini baglanti elemani ile istedigi seviyede baglantisi gerçeklestirilememektedir. Sonuç olarak otomatik hizalama komplelerinde gelistirmelere gidilmekte, bu nedenle yukaridaki deginilen dezavantajlari ortadan kaldiracak ve mevcut sistemlere çözüm getirecek yeni yapilanmalara ihtiyaç duyulmaktadir. BULUSUN AMACI Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren hizalama komplesi ile ilgilidir. Bulusun ana amaci; son kullanicinin farkli boyuttaki takas gövdesi tasimasi durumunda, hizalama komplesinin baglanti elemani ile baglantisinin gerçeklestirilmesini saglamaktir. Bulusun bir amaci; herhangi bir kuvvet uygulamadan, tahrik edici mekanizmanin, kontrol elemani yardimiyla hizalama kolunu kaldirmasini saglamaktir. Bulusun bir baska amaci; yeni ihtiyaçlar dogrultusunda komponent tasarimi gerektirmediginden, ekstra proje süresi, maliyet, fikstür ve aparat ihtiyaci olusmamasini saglamaktir. Böylelikle müsteri taleplerine yeni tasarim yapilmadan cevap verildiginden rekabetçi yönü güçlenmektedir. Takas gövdesi hizalama komplesinin baglanti elemanlariyla montajinin yapilmasi ileride olusabilecek olasi hasarlanmalarda herhangi bir kesme veya kaynak islemi olmadan parça degisikligine gidilmesini saglamaktadir. Yukarida bahsedilen ve asagidaki detayli anlatimdan anlasilacak tüm avantajlari gerçeklestirmek üzere mevcut bulus; yük tasimaciliginda kullanilan takas gövdelerinin tasiyici üzerinde tasinmasini saglamak üzere, takas gövdesini tasiyici üzerinde hizalayan bir otomatik hizalama mekanizmasi olup, bir hareketli kisim (3.1) ve bir sabit kisim içeren, tasiyici üzerinde konumlandirilan, tasiyici takas gövdesi altinda geri geri giderken takas gövdesinin kendisine çarpmasiyla takas gövdesinin kilit yuvalarini tasiyicinin kilidine hizalayan bir hizalama komplesi, hizalama komplesini hareket ettiren kuvveti olusturan bir tahrik edici, hizalama komplesinin hizaladigi tasiyici ve takas gövdesini irtibatlandiran bir baglanti komplesi içermektedir. Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir. Bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. SEKILLERIN KISA AÇIKLAMASI Mevcut bulusun yapilanmasi ve ek elemanlarla birlikte avantajlarinin en iyi sekilde anlasilabilmesi için asagida açiklamasi yapilan sekiller ile birlikte degerlendirilmesi Sekil 1 Bulus konusu hizalama mekanizmasinin irtibatlandigi tasiyicinin temsili görünü müdür. Sekil 2 Bulus konusu hizalama mekanizmasinin hizaladigi takas gövdesinin temsili görünü müdür. Sekil 3 Bulus konusu hizalama mekanizmasinin demonte görünümüdür. Sekil 4 Hizalama komplesi ile irtibatlanan baglanti komplesinin demonte görünümüdür. Sekil 5 Hizalama komplesinin farkli açilardan açik görünümüdür. Sekil 6 Hizalama komplesinin kapali görünümüdür. Sekil 7 Hizalama komplesi ile baglanti komplesinin monte görünümüdür. Sekil 8 Bulus konusu hizalama mekanizmasinin genel kullaniminin ve detayinin bir görün'ü müdür. REFERANS NUMARALARI 1. Tasiyici 2. Takas gövdesi 3. Hizalama komplesi 3.1. Hareketli kisim 3.1.1. Birinci darbe emici 3.1.2. Hareketli mafsal mili 3.2. Sabit kisim 3.2.1. Sabitleme komplesi 3.2.1.1. Mafsal noktasi 3.2.2. Darbe Bolgesi 3.2.2.1. Ikinci darbe emici 4. Baglanti komplesi 4.1. Destek komplesi 4.2. Tahrik edici 4.3. Baglanti mafsali 4.3.1. Baglanti mafsal mili BULUSUN DETAYLI AÇIKLANMASI Bu detayli açiklamada, bulus konusu hizalama mekanizmasinin tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Bulus yük tasimaciliginda kullanilan takas gövdelerinin (2) tasiyici (1) üzerinde tasinmasini saglamak üzere, takas gövdesini (2) tasiyici (1) üzerinde hizalayan bir otomatik hizalama mekanizmasi olup, 0 tasiyici (1) üzerinde konumlandirilan, tasiyici (1) takas gövdesi (2) altinda geri geri giderken takas gövdesinin (2) kendisine çarpmasiyla takas gövdesinin (2) kilit yuvalarini tasiyicinin (1) kilidine hizalayan bir hizalama komplesi (3), o hizalama komplesini (3) hareket ettiren kuvveti olusturan bir tahrik edici (4.2), 0 hizalama komplesinin (3) hizaladigi tasiyici (1) ve takas gövdesini (2) irtibatlandiran bir baglanti komplesi (4) içermektedir. Sekil Tide hizalama komplesi (3) ile baglanti komplesinin (4) monte görünümü verilmistir. Bulusa konu olan mekanizmasinin içerdigi hizalama komplesi (3), takas gövdesini (2) tasiyici (1) üzerindeki kilitlere hizalamaktadir. Hizalama komplesi (3) tasiyici (1) üzerinde bulunmaktadir. Sekil 1'de tasiyici (1) ve Sekil 2*de takas gövdesinin (2) temsili görünümleri verilmistir. Tasiyici (1), takas gövdesinin (2) tasinmasinda kullanilmaktadir. Hizalama komplesi (3), hareketli kisim (3.1) ve sabit kisim (3.2) olmak üzere iki kisimdan olusmaktadir. Sabit kisim (3.2) ve hareketli kismin (3.1) yataklama islemi hareketli mafsal mili (3.1.2) tarafindan gerçeklestirilmektedir. Takas gövdesinin (2) tasiyiciya (1) vinç olmadan yüklenmesini saglamak üzere, takas gövdesinin (2) tasiyicidaki (1) uygun kilit hizasinda durdurulmasi hizalama komplesi (3) ile gerçeklestirilmektedir. Yükleme operasyonunun gerçeklestirildigi sirada, bir tahrik edicinin (4.2) olusturdugu kuvvet ile hareketli kisim (3) 90 derece açiyla hareket ettirilmekte ve hareketli kisim (3) dik bir sekilde konumlandirilmaktadir. Sekil 5'te hizalama komplesinin (3) açik ve Sekil 6'da kapali görünümleri verilmistir. Bu konumlandirma sayesinde tasiyici (1), takas gövdesinin (1) altinda geri geri hareket ederken takas gövdesi (2) hizalama komplesine (3) çarptigi anda takas gövdesinin (2) kilit yuvalari, tasiyicinin (1) kilidine hizalanmis olmaktadir. Çarpma isleminde darbeden kaynakli hasarlar, sabit darbe bölgesi (3.2.2), ikinci darbe emici (3.2.2.1) ve birinci darbe emici (3.1.1) kullanilarak minimum seviyeye indirilmektedir. Sekil 3'te hizalama komplesinin (3) demonte görünümü, Sekil 4ite ise baglanti komplesinin (4) demonte görünümü verilmistir. Tahrik edicinin (4.2), sabitleme komplesi (3.2.1) ve baglanti komplesi (4) ile yataklama islemi gerçeklestirilmektedir. Tahrik edicinin (4.2) olusturdugu kuvveti hareketli kisma (3) iletmek amaciyla baglanti mafsali (4.3), baglanti mafsal mili (4.3.1), hareketli kisim mafsal mili (3.1.2) kullanilmaktadir. Tahrik edici (4.2), destek komplesi (4.1) üzerinde yataklanmaktadir. Sabit kisimda (3.2) bulunan montaj delikleri sayesinde farkli takas gövdesi (2) boyutlari için tasiyiciya (1) hizalama islemi gerçeklestirilebilmektedir. Son kullanicinin tasiyicilar (1) ile farkli boyuttaki takas gövdesi (2) tasimasi durumunda, baglanti komplesi (4) ile istedigi seviyede baglanti gerçeklestirilmesini saglamaktadir. Sabitleme komplesi (3.2.1) ile baglanti komplesinin (4) baglantisi mafsal noktasi (3.2.1.1) ile saglanmaktadir. Sekil 8*de bulus konusu hizalama mekanizmasinin genel kullaniminin ve detayinin bir görünümü verilmistir. 3 in. : TR DESCRIPTION SWAP BODY AUTOMATIC ALIGNMENT MECHANISM TECHNICAL FIELD The invention relates to an alignment mechanism for swap bodies generally found in trailer vehicles. The invention is particularly related to the automatic alignment mechanism that ensures that the swap body is aligned at the appropriate lock level so that the locks can perform the locking operation during loading of trailer or semi-trailer vehicles. KNOWN STATE OF THE TECHNOLOGY Today, swap body, also known as swap body, is known as one of the cargo container types used in land, sea and railway transportation. It has a structure that cannot be stacked on top of each other and cannot be lifted from the top. Thanks to its foldable legs, which are generally located in four corners, it can change the vehicle it is carried without the need for any loading/unloading system. In the current state of the art, the automatic swap body alignment assembly is of two different types. One of these is fixed aligners and aligners that function by applying force. Aligners, which function by applying force, are, as the name suggests, mechanisms that are moved as a result of the application of force. It creates an ergonomic disadvantage because it is moved by applying force. Since the component on which the alignment arm is based is welded, it is not suitable for spare parts. Since there is no level adjustment, it is not used in the loading operation of different types of swap bodies. Fixed aligners that function with welded or connecting elements used in the current technique are not ergonomically suitable due to the difficulty of spare parts and the inability to perform the loading operation of different types of swap bodies. Another disadvantage is that there is no shock absorber in the area where the swap body and the aligner collide. The absence of a shock absorber may result in damage to the swap body or alignment assemblies. As a result of a research conducted on the state of the art, application number TR2017/23118 was found. In the application in question, at least one fifth wheel capable of automatic alignment at every angle between the tractor and the trailer used in heavy load transportation, at least two gooseneck hydraulic cylinders connected to the fifth wheels, at least four throughout the entire alignment system connected to the gooseneck hydraulic cylinders. A volume-controlled automatic alignment system configuration containing hydraulic hoses and at least two axle area hydraulic cylinders connected to the other end of the hydraulic hoses is described. In the application in question, the automatic alignment system is explained, but the fastener that provides the chassis connection of the alignment assembly, which performs the alignment process during the coupling of the swap body with the trailer, is not mentioned. For this reason, if the end user carries a swap body of different sizes, the alignment assembly cannot be connected to the fastener at the desired level. As a result, improvements are being made in automatic alignment assemblies, so new structures are needed that will eliminate the disadvantages mentioned above and bring solutions to existing systems. PURPOSE OF THE INVENTION The present invention relates to an alignment complex that meets the above-mentioned requirements, eliminates all disadvantages and brings some additional advantages. The main purpose of the invention is; It is to ensure that the alignment assembly is connected to the fastener in case the end user carries a different size swap body. One purpose of the invention is; It is to enable the driving mechanism to lift the alignment arm with the help of the control element, without applying any force. Another purpose of the invention; Since it does not require component design in line with new needs, it ensures that there is no need for extra project time, cost, fixtures and apparatus. In this way, the competitive aspect is strengthened as customer demands are responded to without making a new design. Installing the swap body alignment assembly with fasteners allows parts to be replaced in case of possible future damage without any cutting or welding. The present invention aims to realize all the advantages mentioned above and which can be understood from the detailed explanation below; It is an automatic alignment mechanism that aligns the swap body on the carrier in order to ensure that the swap bodies used in cargo transportation are carried on the carrier. It contains a movable part (3.1) and a fixed part, positioned on the carrier, and is swapped when the swap body hits itself while the carrier is reversing under the swap body. It includes an alignment assembly that aligns the lock slots of the body to the lock of the carrier, an actuator that creates the force that moves the alignment assembly, and a connection assembly that connects the carrier aligned by the alignment assembly and the exchange body. The structural and characteristic features and all the advantages of the invention will be understood more clearly thanks to the figures given below and the detailed explanation written by making references to these figures. For this reason, the evaluation should be made taking these figures and detailed explanation into consideration. BRIEF DESCRIPTION OF THE FIGURES The structure of the present invention and its evaluation with the figures explained below in order to best understand its advantages with additional elements. Figure 1 is the representative view of the carrier to which the alignment mechanism of the invention is connected. Figure 2 is the representative view of the swap body aligned by the alignment mechanism of the invention. Figure 3 is the disassembled view of the alignment mechanism that is the subject of the invention. Figure 4 is the disassembled view of the connection assembly connected to the alignment assembly. Figure 5 is an open view of the alignment assembly from different angles. Figure 6 is a closed view of the alignment assembly. Figure 7 is the assembled view of the alignment assembly and connection assembly. Figure 8 is a view of the general use and detail of the alignment mechanism of the invention. REFERENCE NUMBERS 1. Carrier 2. Swap body 3. Alignment assembly 3.1. Moving part 3.1.1. First shock absorber 3.1.2. Movable joint shaft 3.2. Fixed part 3.2.1. Fixing assembly 3.2.1.1. Joint point 3.2.2. Impact Zone 3.2.2.1. Second shock absorber 4. Connection assembly 4.1. Support assembly 4.2. Provocative 4.3. Connection joint 4.3.1. Connection joint shaft DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the preferred embodiments of the alignment mechanism of the invention are explained only for a better understanding of the subject and without creating any limiting effect. The invention is an automatic alignment mechanism that aligns the swap body (2) on the carrier (1) in order to ensure that the swap bodies (2) used in cargo transportation are carried on the carrier (1). 2) An alignment assembly (3) that aligns the lock slots of the swap body (2) to the lock of the carrier (1) as the swap body (2) hits itself while reversing, an actuator (4.2) that creates the force that moves that alignment assembly (3), It contains a connection assembly (4) that connects the carrier (1) and the swap body (2), which are aligned by the alignment assembly (3). The figure shows the assembled view of the Tide alignment assembly (3) and the connection assembly (4). The alignment assembly (3) contained in the mechanism that is the subject of the invention aligns the swap body (2) with the locks on the carrier (1). The alignment assembly (3) is located on the carrier (1). Representative views of the carrier (1) are given in Figure 1 and the swap body (2) is given in Figure 2. The carrier (1) is used to carry the swap body (2). The alignment assembly (3) consists of two parts: the movable part (3.1) and the fixed part (3.2). The bearing process of the fixed part (3.2) and the movable part (3.1) is carried out by the movable joint shaft (3.1.2). In order to ensure that the swap body (2) is loaded onto the carrier (1) without a crane, the swap body (2) is stopped at the appropriate lock level on the carrier (1) by the alignment assembly (3). During the loading operation, the movable part (3) is moved at a 90 degree angle with the force created by an actuator (4.2) and the movable part (3) is positioned vertically. Figure 5 shows the open view of the alignment assembly (3) and Figure 6 shows the closed view. Thanks to this positioning, while the carrier (1) is moving backwards under the swap body (1), as soon as the swap body (2) hits the alignment assembly (3), the lock slots of the swap body (2) are aligned with the lock of the carrier (1). During the impact process, damage caused by impact is minimized by using the fixed impact zone (3.2.2), the second impact absorber (3.2.2.1) and the first impact absorber (3.1.1). Figure 3 shows the disassembled view of the alignment assembly (3), and Figure 4 shows the disassembled view of the connection assembly (4). The bearing process of the actuator (4.2) is carried out with the fixing assembly (3.2.1) and connection assembly (4). In order to transmit the force created by the actuator (4.2) to the moving part (3), the connection joint (4.3), connection joint shaft (4.3.1) and moving part joint shaft (3.1.2) are used. The actuator (4.2) is supported on the support assembly (4.1). Thanks to the mounting holes in the fixed part (3.2), alignment to the carrier (1) can be performed for different swap body (2) sizes. If the end user carries a swap body (2) of different sizes with the carriers (1), it enables the connection to be made at the desired level with the connection assembly (4). The connection of the fixing assembly (3.2.1) and the connection assembly (4) is provided by the joint point (3.2.1.1). Figure 8 gives a view of the general use and detail of the alignment mechanism of the invention. 3 in. : TR

TR2021/021469A 2021-12-28 2021-12-28 CLEARING BODY AUTOMATIC ALIGNMENT MECHANISM TR2021021469A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TR2021/021469A TR2021021469A2 (en) 2021-12-28 2021-12-28 CLEARING BODY AUTOMATIC ALIGNMENT MECHANISM

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TR2021/021469A TR2021021469A2 (en) 2021-12-28 2021-12-28 CLEARING BODY AUTOMATIC ALIGNMENT MECHANISM

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TR2021021469A2 true TR2021021469A2 (en) 2022-01-21

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