TR202021006A2

TR202021006A2 - AN IOT (INTERNET OF THINGS) BASED PACKAGE SEGREGATION SYSTEM

Info

Publication number: TR202021006A2
Application number: TR2020/21006A
Authority: TR
Inventors: Türker Mustafa
Original assignee: Mng Kargo Yurtici Ve Yurtdisi Tasimacilik Anonim Sirketi
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2021-01-21

Abstract

Buluş, kargo ve lojistik sektöründe kullanılmak üzere, aktarma merkezi olarak adlandırılan ana dağıtım merkezlerinde bulunan paket ayrıştırma (sorter) sistemlerinde 1-15 kg-desi altındaki paketlerin ayrıştırılabilmesini sağlayan ve aynı zamanda makinenin bakım onarım, proaktif ve kestirimci bakıma yönelik tedbirli, sağlıklı çalışmasını sağlayan verileri toplayan, değerlendiren ve ileten bir paket ayrıştırma sistemi (100) ile ilgilidir.The invention enables the separation of packages under 1-15 kg-deci in the package sorter systems located in the main distribution centers called transfer centers for use in the cargo and logistics sector and at the same time ensures the cautious and healthy operation of the machine for maintenance and repair, proactive and predictive maintenance. It relates to a packet parsing system (100) that collects, evaluates and transmits data.

Description

TARIFNAME Teknik Alan Bulus, kargo ve lojistik sektöründe kullanilmak üzere, aktarma merkezi olarak adlandirilan ana dagitim merkezlerinde bulunan paket ayristirma (sorter) sistemlerinde 1-15 kg-desi altindaki paketlerin ayristirilabilmesini saglayan ve ayni zamanda makinenin bakim onarim, proaktif ve kestirimci bakima yönelik tedbirli, saglikli çalismasini saglayan verileri toplayan, degerlendiren ve ileten bir sistem ile ilgilidir. DESCRIPTION Technical Area Bulus, as a transfer center to be used in the cargo and logistics sector. In packet sorting (sorter) systems located in the main distribution centers named It enables the separation of packages under 1-15 kg-desi and at the same time cautious, healthy, machine maintenance, proactive and predictive maintenance It relates to a system that collects, evaluates and communicates the data that makes it work.

Teknigin Bilinen Durumu Mevcutta teknikte, aktarma merkezlerindeki (ana dagitim merkezleri) paket/gönderi ayristirma makinalari 1-15 kg-desi altindaki paketleri ayristiramamakta ve bu gruba giren gönderiler manuel olarak ayristirilmaktadir. Bu durum 1-15 kg-desi arasindaki gönderilerin kaybolmasina, hasarlanmasina veya yanlis adrese gitmesi gibi hatalara sebebiyet vermekte olup, tazmin ödemeleri ile maliyet kayiplarina ve müsteri memnuniyetsizligine neden olmaktadir. Ek olarak yapilan manuel islemler is gücü maliyetini de arttirmaktadir. State of the Art Currently in the art, package/shipment at transfer centers (main distribution centers) The sorting machines cannot separate the packages under 1-15 kg-decimeter and they are not included in this group. Submissions are sorted manually. This situation is between 1-15 kg-desi. shipments are lost, damaged, or sent to the wrong address. causes cost losses and customer satisfaction with compensation payments. causes dissatisfaction. Additional manual operations also increases its cost.

Günümüzde, hiçbir ayristirma sisteminde (sorter) makinenin bakim onarim, proaktif ve kestirimci bakima yönelik tedbirli, saglikli çalismasini saglayan verileri toplayan, degerlendiren ve ileten bir lOT sistemi mevcut durumda bulunmamaktadir. Bahsedilen sistem olmadigi için ariza durumlari önceden tahminlenememekte ve birçok teknik problem, gerçeklestikten ve operasyonu etkiledikten sonra bildirilmektedir. Ariza aninda da müdahale ve çözüm için harcanan zaman verimsizlik, durus ve operasyonel kayiplar olarak yansimaktadir. Today, in no sorter system, machine maintenance, proactive and collects data that enables it to work cautiously and healthily for predictive care, There is currently no LOT system that evaluates and communicates. Said Since there is no system, failure situations cannot be predicted in advance and many techniques the problem is reported after it occurs and affects the operation. In the event of a malfunction time spent on intervention and solution, inefficiency, stance and operational losses. is reflected.

Ayristirma sonrasi gönderilerin gidecekleri varis merkezlerine göre dagitilan hücrelerde ise doluluk izleme mekanizmasi bulunmaktadir. In the cells distributed according to the destination centers of the shipments after the separation There is an occupancy monitoring mechanism.

Mevcutta sadece varis merkezlerine göre ayristirma yapiliyor olup, gönderilerin sube ve birimlerin dagitim alanlarina göre yeniden ayristirilmasi manuel yapilmaktadir. Bu da zaman ve isgücü maliyetini beraberinde getirmekte ayrica birçok hataya ortam yaratmaktadir. Anlatilan bu sistemde, sube ayristirmasi altindaki kirilimlarda bulunan Sonuç olarak yukarida anlatilan olumsuzluklardan dolayi ve mevcut çözümlerin konu hakkindaki yetersizligi nedeniyle ilgili teknik alanda bir gelistirme yapilmasi gerekli görülmüstü r. Currently, only the division is made according to the centers of arrival, and the shipments are divided into branches. and re-separation of units according to distribution areas is done manually. This It also brings with it time and labor costs, and it is also an environment for many mistakes. creates. In this system described, in the breakdowns under the branch decomposition, As a result, due to the above-mentioned negativities and existing solutions It is necessary to make an improvement in the relevant technical field due to the inadequacy of the seen r.

Bulusun Amaci Bulusu ana amaci; ayristirma sistemi çalisirken, ortaya çikabilecek hatalarin, gerçek zamanli tespit edilebilmesini saglamaktir. Purpose of the Invention The main purpose of the invention; While the parsing system is working, the errors that may arise, the real to ensure timely detection.

Ayristirma sistemini izleyen iot cihazlarindan gelen tüm verilerin, gerçek zamanli bir olay isleme araci kullanilarak toplanmasi ve üzerinde gerçek zamanli analizler yapilmaktadir. Periyodik zaman dilimleri içinde toplanan veriler, bir kural motorunda tanimlanmis olan kurallarla karsilastirilarak, önceden belirlenmis durumlar söz konusu ise ilgili aksiyonlar olusturulmasi saglanmaktadir. Burada kullanilan kurallar, önceden- açiklanmis sabit sorgular olarak düsünülebilir. Barkod okuma istasyonu, hücreler ve tasima arabalari, tahrik sistemi dahil tüm önemli mekanizma ve hareketli noktalar uygun noktalara yerlestirilecek sensör ve kameralar ile iot alt yapisi ile programlanacak bir ekran üzerinden izlenecek ve takip edilecektir. Kritik asinma ve seviye tespit sensörleri ile proaktif bakim ve ariza / durus gerçeklesmeden zamaninda müdahale imkâni elde edilmisi olacaktir. A real-time display of all data from iot devices monitoring the parsing system. collection and real-time analysis on it using event processing tool is being done. Data collected over periodic time slots is processed in a rule engine. there are predetermined situations in comparison with the defined rules. and related actions are created. The rules used here are pre- can be thought of as annotated fixed queries. barcode reading station, cells and trolleys, all important mechanisms and moving points, including the drive system It will be programmed with sensors and cameras to be placed at appropriate points and iodine infrastructure. will be monitored and followed on a screen. Critical wear and level detection Proactive maintenance and timely intervention before failure / downtime occurs with sensors opportunity will be obtained.

Bulusun bir diger amaci, kurallarla belirlenmis olan planli bakim zamanlarina dayali olarak, ayristirma sisteminin kullanimin en az oldugu bir zamanda, durdurulmasi, gerekli bakimlarinin yapilmasi, tekrardan çalistirilmasi, olasi hatalarin henüz gerçeklesmeden önlenebilmesini saglamaktir. Another object of the invention is the planned maintenance times determined by the rules. In addition, stopping the separation system at a time when use is minimal, making the necessary maintenance, re-running, possible errors are not yet to prevent it from happening.

Bulusun bir diger amaci, gönderi üzerindeki barkodlarda yer alan datamatrix kodlarin içine dagitim kollari eklenmesini ve paket ayristiricidaki (soiter) okuyucu, bu datamatrix kodlari okuyabilmesi sonucu; subelerin sinirlari içinde bulunan bölge, sube ve dagitim kolu bazinda ayristirmalar gerçeklestirebilen bir sistem ortaya koymaktir. Another purpose of the invention is to use the datamatrix codes in the barcodes on the shipment. adding distribution branches in it and the reader in the packet splitter (soiter), this datamatrix as a result of being able to read codes; The region, branch and distribution within the boundaries of branches is to present a system that can perform separations on a branch basis.

Yukaridaki amaçlari yerine getirmek üzere bulus,paket yükleme bölgesine yerlestirilen paketler üzerinde bulunan, üzerinde dagitim kollarina dair verilerin bulundugu barkodlarin algilanmasini saglayan en az bir barkod okuma sensörü ve söz konusu barkodlarin üzerinde bulunan verilerin okunmasini saglayan en az bir barkod okuma kamerasi içeren barkod okuma birimi, söz konusu barkod okuma biriminden gelen barkodlara ait verilerin kaydedildigi en az bir sunucu içerisinde bulunan bir veri tabani, barkod okuma biriminden çikan barkodu okunmus olan paketlerin ayristirilmasi için olusturulmus egitimli ayristirma sutlari bahsedilen ayristirma sutlarinin doluluk oraninin algilanmasini saglayan en az bir doluluk sensörü, kullanicinin paket ayristirma sisteminin çalismasi ve okunan barkodlar ile ilgili verilerin görüntülenmesini saglayan kullanici ara yüzü, barkod okuma birimi vasitasiyla algilanan ve okunan barkodlara göre alinan dagitim kollarina dair verileri alarak, ayristirma sutlarina bagli valfleri açmak suretiyle paketlerin uygun suta düsmesini saglayan, iot cihazi olarak kullanilacak olan sensörler ve kameralardan alinan verileri, bir kural motorunda tanimlanmis olan kurallarla karsilastirilarak, önceden belirlenmis durumlar söz konusu ise bir çikis verisi üreten, bahsedilen veriyi bir kullanici ara yüzü üzerinden görüntülenmesini saglayan kontrol birimi içermektedir. To fulfill the above purposes, the invention is placed in the package loading zone. on the packages, on which there is data about the branches of distribution at least one barcode reading sensor that enables the detection of barcodes and At least one barcode reading that enables the data on the barcodes to be read barcode reading unit containing the camera, the barcode reading unit in question a database in at least one server where the data of the barcodes are recorded, for separating the packages whose barcodes have been read out of the barcode reading unit. The trained distillation milks that have been created can be used to determine the occupancy rate of the aforementioned decomposition milks. at least one occupancy sensor that allows the user to detect operation of the system and displaying the data related to the barcodes read. The user interface has barcodes that are detected and read through the barcode reading unit. by taking the data on the distribution branches received according to the as an iot device that allows the packages to fall into the appropriate water by opening them data from the sensors and cameras to be used in a rule engine. there are predetermined situations in comparison with the defined rules. On the other hand, it generates an output data and transmits the said data via a user interface. It includes a control unit that allows viewing.

Sekillerin Açiklamasi Sekil-1, bulus konusu olan iot tabanli bir paket ayristirma sistemine dair temsili görünümdür. Description of Figures Figure-1 is the representation of an iodine-based packet parsing system, which is the subject of the invention. is the view.

Parça Referanslarinin Açiklamasi 100. Paket Ayristirma Sistemi 110. Paket Yükleme Bölgesi 120. Barkod Okuma Birimi 121. Barkod Okuma Sensörü 122. Barkod Okuma Kamerasi 130. Ayristirma Sutlari 131. Doluluk Sensörü 140. Kontrol Birimi 150. Sunucu 151. Veri Tabani 152. Kullanici Ara yüzü Bulusun Detayli Açiklamasi Bu detayli açiklamada, bulusun tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. Description of Part References 100. Packet Separation System 110. Package Loading Zone 120. Barcode Reading Unit 121. Barcode Reading Sensor 122. Barcode Scanning Camera 130. Parting Milks 131. Occupancy Sensor 140. Control Unit 150. Presenter 151. Database 152. User Interface Detailed Description of the Invention In this detailed description, preferred embodiments of the invention are merely better suited to the subject. for understanding and without any limiting effect is explained.

Sekil-1' e atfen söz konusu sistemin çalisma prensibi asagidaki gibidir; Ayristirilmasi gereken paketler, paket ayristirma sisteminde (100) bulunan paket yükleme bölgesine (110) birakilmaktadir. Daha sonra bahsedilen paketler bir konveyör yardimi ile barkod okuma birimine (120) tasinmaktadir. Barkod okuma biriminde (120) bulunan barkod okuma sensbrleri (121) yardimiyla paket üzerinde bulunan barkodlar algilanmakta ve barkod okuma kameralari (122) vasitasiyla ise barkod etiket bilgileri okunmaktadir. Okunan barkod bilgileri, ayristirma planlarina uygun olarak kontrol biriminde (140) kosturulan programin arka planinda kontrol edilerek tanimlanan hat veya sube aracinin plaka bilgilerine göre "aktarma merkezine indirildi” ve “...plakali araca yüklendi” kaydi otomatik olarak ek seferde atilmaktadir. Bu sayede el terminalleri ile ayri ayri manuel olarak okutularak yapilan kayit islemi tek seferde yapilarak isgücü kazanci da saglanmistir. Gönderi üzerindeki barkodlarda yer alan datamatrix kodlarin içine dagitim kollari eklenmekte ve paket ayristirma sisteminde (100) bulunan barkod okuma kamerasi (122), bu datamatrix kodlari okuyabilmektedir. Bahsedilen kodlarin içinde hatlara, subelere ait belirlenen kodlar, ilgili kargoya ait fatura i' konsimento numaralari mevcuttur. Bu karakterlerin toplam sayisi 23 karakter olacak sekilde barkod etiketi içine dahil edilmistir. Bu sayede subelerin sinirlari içinde bulunan bölge, sube ve dagitim kolu bazinda ayristirmalar gerçeklesebilmektedir. Barkoddan okunan bu veriler sunucu (150) içerisinde bulunan veri tabanina (151) kaydedilmektedir. With reference to Figure-1, the working principle of the system in question is as follows; The packets that need to be parsed are the packets in the packet parsing system (100). it is left to the loading zone (110). The packages mentioned later are on a conveyor It is carried to the barcode reading unit (120) with the help of it. In barcode reading unit (120) barcodes on the package with the help of barcode reading sensors (121) is detected and barcode label information is obtained by means of barcode reading cameras (122). is being read. The read barcode information is checked in accordance with the separation plans. line defined by checking in the background of the program running in unit 140 or the branch was "downloaded to the transfer center" according to the vehicle's license plate information and "... loaded in the vehicle” record is automatically thrown at an additional time. In this way, hand terminals The registration process, which is done by manually reading separately with profit is also provided. Datamatrix codes in the barcodes on the shipment Distribution arms are added inside and the barcode in the package sorting system (100) the reading camera 122 is able to read these datamatrix codes. The mentioned codes Codes determined for lines and branches, invoice of the relevant cargo i' bill of lading numbers are available. Barcode with the total number of these characters being 23 characters. included in the tag. In this way, the region within the borders of the branches, branches and Segregation can be realized on the basis of distribution branch. This data read from the barcode it is recorded in the database (151) in the server 150.

Plan dahilinde ayristirilma yapilmaktadir. Ilgili planlama kontrol birimine (140) tanimlanmakta ve sistem bu plan üzerinden ayristirma yapabilmektedir. Ayristirma planlari tasarlanan kullanici ara yüzleri (152) araciligiyla paket ayristirma sisteminin (100) kontrol birimine (140) transfer edilerek aktif hale getirilmektedir. Bahsedilen plan vasitasiyla, okunan barkod bilgileri bu plana uygun olarak eslestirerek ilgili sut numarasini bulmakta ve ayristirmak için kontrol birimi (140) ilgili hücrenin valfini dogru zamanda aktif ederek ayristirmaktadir. Hat araç ve sube araçlarina otomatik yükleme yapilmasi bu sayede saglanmistir. El degmeden torba veya sepetlere yüklenen kargolarin yukarida da belirtildigi verileri hat ise hat aracina, sube ise sube aracina belirtilen plaka 'üzerinden otomatik olarak yüklenmis olacaktir. Segregation is done within the plan. To the relevant planning control unit (140) defined and the system can differentiate over this plan. Decomposition the packet parsing system through the user interfaces (152) whose plans are designed. (100) is activated by transferring it to the control unit (140). mentioned plan By matching the read barcode information in accordance with this plan, To find and parse the number of the control unit (140) correct the valve of the corresponding cell It differentiates it by activating it at the same time. Automatic loading to line vehicles and branch vehicles This is achieved by doing so. Loaded into bags or baskets without touching If it is a line, the data for which the cargoes are specified above can be entered to the line vehicle, if it is a branch, to the branch vehicle. it will be loaded automatically via the specified plate '.

Barkodlari okutulan gönderiler paket ayristirma sistemi (100) tarafindan, insan eli degmeden torbalanmaktadir. Ayristirma sutlari (130) egimli olarak tasarlanmis olup, egimli slotlar 'üzerinden kayarak gelen kargolar torbali çerçeveler veya eger sepet konuldu ise sepetin Içine el degmeden yüklenmektedir. The shipments whose barcodes are scanned are sent by the package sorting system (100) by human hand. it is bagged without touching it. Separation columns (130) are designed as inclined, Cargoes sliding over 'inclined slots' are bagged frames or if baskets If it is placed, it is loaded into the basket without touching it.

Paket ayristirma sistemi (100) çalisirken, ortaya çikabilecek hatalarin, gerçek zamanli tespit edilebilmesi için, bahsedilen sistemi izleyen, iot cihazlarindan [kamera (122) ve sensörler (121,131)] gelen tüm verilerin, gerçek zamanli bir olay isleme araci kullanilarak toplanmasi ve 'üzerinde gerçek zamanli analizler yapilmaktadir. Periyodik zaman dilimleri içinde toplanan veriler, kontrol biriminde (140) kosturulan uygulama vasitasiyla bir kural motorunda tanimlanmis olan kurallarla karsilastirilarak, önceden belirlenmis durumlar söz konusu ise ilgili aksiyonlar olusturulmasi saglanacaktir. While the packet parsing system (100) is running, it is possible to detect the errors that may occur in real time. in order to be able to detect it, from the iot devices [camera (122) and sensors (121.131)], a real-time event processing tool of all incoming data real-time analyzes are made on the collection using Periodic The data collected in the time slots is the application run in the control unit 140. by comparing it with rules defined in a rule engine via In case of specified situations, relevant actions will be taken.

Burada kullanilan kurallar, önceden-açiklanmis sabit sorgular olarak düsünülebilir. The rules used here can be thought of as pre-explained fixed queries.

Barkod okuma birimi (120), hücreler ve tasima arabalari, tahrik sistemi dahil tüm önemli mekanizma ve hareketli noktalar uygun noktalara yerlestirilecek sensörler (121,131) ve kameralar (122) ile IOT altyapisi ile programlanmakta ve bir kullanici ara yüzü (151) 'üzerinden izlenmekte ve takip edilmektedir. Kritik asilma ve seviye tespit gerçeklestiren doluluk sensörleri (131) ile proaktif bakim ve ariza / durus gerçeklesmeden zamaninda müdahale imkani elde edilmektedir. Barcode reading unit (120), cells and trolleys, all including drive system important mechanism and moving points sensors to be placed at appropriate points It is programmed with (121.131) and cameras (122) with IOT infrastructure and has a user interface. he is watched and followed through his face (151). Critical suspension and leveling Proactive maintenance and malfunction / downtime with occupancy sensors (131) that It is possible to intervene in a timely manner before it happens.

Kurallarla belirlenmis olan planli bakim zamanlarina dayali olarak, paket ayristirma sisteminin (100) kullanimin en az oldugu bir zamanin kontrol biriminde (140) kosturulan uygulama vasitasiyla algilanmasi, durdurulmasi, gerekli bakimlarinin yapilmasi, tekrardan çalistirilmasi, olasi hatalarin henüz gerçeklesmeden önlenebilmesine olanak vermektedir. Packet parsing based on scheduled maintenance times determined by rules run in the control unit 140 of a time when the system (100) is least used to be detected by the application, to stop it, to make the necessary maintenance, re-running allows possible errors to be avoided before they occur. gives.

Claims

CLIENTS Invention is used in package sorting (sorter) systems located in the main distribution centers, called transfer centers, to be used in the cargo and logistics sector.

It is an iodine-based package sorting system (100) that collects, evaluates and transmits data that enables the separation of packages under 1-15 kg-degrees and at the same time ensures that the machine operates cautiously, healthily for maintenance, repair, proactive and predictive maintenance, and its feature is; Barcode containing at least one barcode reading sensor (121) on the packages placed in the 0 package loading zone (110), which enables the detection of the barcodes on which the data about the distribution arms are located, and at least one barcode reading camera (122) that allows the data on the said barcodes to be read reading unit (120), o a database (151) in at least one server (150) in which data of barcodes coming from said barcode reading unit (120) is recorded, - trained parsing created for parsing packages whose barcodes have been read out of the barcode reading unit columns (130) - at least one occupancy sensor (131) that enables the detection of the occupancy rate of the said sorting milks, the user interface (151) that enables the operation of the package sorting system (100) of that user and the display of the data related to the barcodes read, that barcode reading unit ( 120) data on branches of distribution received according to barcodes detected and read through By taking the data received from the sensors (121,131) and cameras (122) that will be used as iodine device, which allows the packages to fall into the appropriate milk by opening the valves connected to the separation columns (130), by comparing the data received from the sensors (121,131) and the cameras (122) with the rules defined in a rule engine, in case of predetermined situations, an output it includes a control unit (140) that generates data and enables said data to be displayed over a user interface (151).