TR201908339A2

TR201908339A2 - AUTOMATIC TENSION BAND PRODUCTION MACHINE AND TENSION BAND PRODUCTION METHOD

Info

Publication number: TR201908339A2
Application number: TR2019/08339A
Authority: TR
Inventors: Demi̇r Arzu
Original assignee: Arzu Demir
Priority date: 2019-05-30
Filing date: 2019-05-30
Publication date: 2020-12-21

Abstract

Bu buluş, yaylı ve yaysız yataklarda, koltuk, kanepe, puflu sandalye, yastık, pedlerde vb. ürünlerde, hızlı, kolay ve sağlam şekilde gerdirme, kapitone oluşturma, girinti oluşturma ve ponpon uygulamada kullanılabilen otomatik gergi bandı üretim makinası ve gergi bandı üretim yöntemi ile ilgili olup, özelliği; üst kısım (1.1) ve sağ tabla kısmı (1.2) içeren ana gövde (1), dokuma makinasından (D) gelen şeritlerin (S) yönlendirildiği tansiyon makara (15), tansiyon makaradan (15) geçen şeritlerin (S) ilerlemesini sağlayan giriş mili (14), sağ tabla kısma (1.2) konumlandırılmış şeritlerin (S) düzeltildiği şerit ütüleme kabini (12), şerit ütüleme kabini (12) iç alt tabanına konumlandırılmış rezistans (13), şerit ütüleme kabininden (12) çıkan şeritlere (S) plastik basılmasını sağlayacak şekilde üst kısma (1.1) konumlandırılmış kalıp istasyon (11), ana gövde (1) yan kısmına konumlandırılmış yan şase (2); kalıp istasyonundan (11) çıkan plastik basılmış şeritleri (P) gerdirecek şekilde yan şaseye (2) ilişkilendirilmiş birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve beşinci merdane (10), dördüncü merdaneden (9) çıkan plastik basılmış şeritlerin (P) iletildiği kesildiği sıcak kesme istasyonu (18), sıcak kesme istasyonuna (18) iletilen plastik basılmış şeritlerin (P) hizalı bir şekilde ilerlemesini sağlayan hizalama yolu (26), hizalama yolu (26) sonuna gelen plastik basılmış şeridi (P) tutarak kesilecek uzunluk kadar çeken pnömatik tutucu (23), pnömatik tutucunun (23) sabitlendiği pnömatik piston (22), kesilecek noktaya temas ederek plastik basılmış şeritleri (P) plastik noktasından ayıran sıcak kesme teli (27), gergin bir şekilde sıcak kesme teli (27) sabitlenmiş sıcak kesme aparatı (25), sıcak kesme aparatı (25) sabitlenmiş kesici pnömatik piston (24), dördüncü merdaneden (9) çıkan plastik basılmış şeritlerin (P) sıcak olarak kesildiği sıcak kesme istasyonu (18), beşinci merdaneye (10) ilişkilendirilmiş düz dişli (5), düz dişli (5) ile ilişkili olacak şekilde yan şaseye (2) konumlandırılmış hidrolik motor (20), düz dişliye (5) ilişkilendirilmiş kremayer dişli (4), kremayer dişlinin (4) sağa yönlü hareketinde beşinci merdaneyi (10) döndürmeyecek şekilde düz dişliye (5) ilişkilendirilmiş tek yön aparatı (21), kremayer dişliye (4) sabitlenmiş sensör taşıyıcı (3), sensör taşıyıcıya (3) konumlandırılmış konum sensörleri (19), ana gövdeye (1) konumlandırılmış kontrol paneli (17) ve kalıp istasyonunun (11) hareketini sağlayan motordan (16) meydana gelmesidir.The present invention is used in spring and non-spring mattresses, armchairs, sofas, pouf chairs, pillows, pads and so on. It is about automatic tension band production machine and tension band production method that can be used in fast, easy and solid stretching, quilting, indenting and pompom application in products; the main body (1) containing the upper part (1.1) and the right table part (1.2), the tension reel (15) to which the tapes (S) coming from the weaving machine (D) are guided, the input shaft that provides the movement of the tapes (S) passing through the tension reel (15). (14), the strip ironing cabinet (12) where the strips (S) positioned on the right table part (1.2) are straightened, the resistance (13) positioned on the inner bottom of the strip ironing cabinet (12), the strips (S) coming out of the strip ironing cabinet (12) are made of plastic the mold station (11) positioned on the upper part (1.1) so as to ensure that it is pressed; The first roller (6), the second roller (7), the third roller (8), the fourth roller (9) and the fifth roller (10), connected to the side frame (2) to stretch the plastic printed strips (P) exiting from the mold station (11), hot cutting station (18), where the plastic printed strips (P) coming out from the fourth roller (9) are cut, the alignment path (26) that ensures the alignment of the plastic printed strips (P) transmitted to the hot cutting station (18), the alignment path (26) Pneumatic holder (23), pneumatic piston (22) to which the pneumatic holder (23) is fixed, and hot cutting wire (27) separating the plastic printed strips (P) from the plastic point by contacting the point to be cut. hot cutting apparatus (25) with hot cutting wire (27) fixed tightly, cutting pneumatic piston (24) fixed to hot cutting apparatus (25), hot cutting ista where the plastic printed strips (P) coming out of the fourth roller (9) are cut hot. hydraulic motor (20) positioned on the side chassis (2) in relation to the spur gear (5), the spur gear (5) associated with the fifth roller (10), the rack gear (4) associated with the spur gear (5), The one-way apparatus (21) associated with the spur gear (5) so as not to rotate the fifth roller (10) in the rightward movement of the rack gear (4), the sensor carrier (3) fixed to the rack gear (4), the position sensors (19) positioned on the sensor carrier (3). ) consists of the control panel (17) positioned on the main body (1) and the motor (16) that provides the movement of the mold station (11).

Description

TARIFNAME OTOMATIK GERGI BANDI ÜRETIM MAKINASI VE GERGI BANDI ÜRETIM YÖNTEMI Teknolojik Alan: Bu bulus, yayli ve yaysiz yataklarda, koltuk, kanepe, puflu sandalye, yastik, pedlerde Vb. ürünlerde, hizli, kolay ve saglam sekilde gerdirme, kapitone olusturma, girinti olusturma ve ponpon uygulamada kullanilabilen otomatik gergi bandi üretim makinasi ve gergi bandi üretim yöntemi ile ilgilidir. DESCRIPTION AUTOMATIC TENSIONING BELT PRODUCTION MACHINE AND TENSIONER BELT PRODUCTION METHOD Technological Field: This invention is used in spring and non-spring mattresses, armchairs, sofas, pouf chairs, pillows, pads. Etc. fast, easy and solid stretching, quilting, indentation automatic tension band production machine that can be used in creating and applying pompoms and the tension band production method.

Teknigin Bilinen Durumu: Insanoglu yeryüzünde bulundugu günden bugüne ihtiyaçlarini giderme dogrultusunda sürekli bir gelisim süreci içerisindedir. Bu gelisim sürecinde insan nüfusunun hizla artmasi ile insanlar yasamlarini devam ettirmeleri için sürekli olarak çalisma halinde bulunmaktadirlar. Bunun için genellikle insan yasami ev ve is yerleri arasinda geçmektedir. Bu zaman sürecinde insanlarin isyerlerinde ve evlerinde ya da bulunduklari iç mekânlarda rahat etmesi gerekliligi ortaya çikmaktadir. State of the Art: Mankind has been trying to meet its needs since the day it was on earth. is in a continuous process of development. In this development process, the human population has increased rapidly. With the increase in they exist. For this, human life is usually between home and work places. passes. In this time period, people's workplaces and homes or the necessity of being comfortable in the indoor spaces they are in emerges.

Insanlarin iç mekânlar da rahat etmeleri için iç mekânlarin mobilya dekorasyonlari rahatlik, güvenlik vb. unsurlar göz önüne alinarak üretilmektedir. Özellikle insanlar iç mekanlarda bulunurken genelde islerini herhangi bir sandalye, koltuk vb. ürün üzerine oturarak yapmaktadirlar. Bu koltuk, sandalye vb. gibi ürünler genellikle her iç mekanda bulunmakta ve birden fazla olmaktadir. Insanlarin rahat etmeleri yaninda insan zevkinin degiskenligine bagli olarak iç mekanlarda önemli bir yer kaplayan koltuklarin ve sandalyelerin gelistirilmesi ve rahatlik yaninda estetik bir görünümle insan zevkine hitap eder halde bulunmasi gerekliligi ortaya çikmaktadir. Furniture decorations of interiors for people to feel comfortable indoors comfort, safety, etc. produced by taking these factors into account. Especially people inside While they are in places, they usually do their work with any chair, armchair, etc. on the product They do it sitting down. This sofa, chair, etc. products such as are often used in every interior exists and is more than one. In addition to the comfort of people, human pleasure Depending on the variability of the seats, which occupy an important place in the interior, and the development of chairs and comfort, as well as an aesthetic appearance, to human taste. It becomes clear that it should be addressed.

Bu konfor ve estetik görünümün saglanabilmesi için koltuklarda ve sandalyelerde döseme üstüne sünger, pamuk vb. ile yapilan kisimlar (silte vb.) yerlestirilmektedir. Bu anlamda estetik bir görünüm sunulmasi ve döseme üstü yumusak kisminda gergin ve sert durmasi için bu kisimlar petekli hale getirilmektedir. Bunun islem için gergi bantlari üretilmektedir. Bu gergi bantlarinin üretimi metrelerce yapilmakta daha sonra ayrica üretilen asma parçasina geçirilmektedir. Ancak asma parçasi ayrica üretildiginden bu islem esnasinda bu iki parçanin birlestirilmesi zaman ve isçilik kaybina sebebiyet vermektedir. Ayrica geri bandi asma parçasindan geçirildikten sonra uç kisimlari birbirine yapistirilmakta veya birlestirilmektedir. Bu islemde el isçiligine dayanmakta ve uzun zaman almaktadir. Bu sebepler göz önüne alindiginda mevcut serit üretim ve üretilen seridin montaji islemleri seri üretimde büyük zaman, isçilik ve maliyet kayiplarina yol açmaktadir. Bu anlamda gelisim gerekliligi açikça gözlemlenmektedir. In order to provide this comfort and aesthetic appearance, in the seats and chairs sponge, cotton, etc. on the upholstery. The parts made with (silt, etc.) are placed. This It provides an aesthetic appearance in a sense and the soft part of the floor is taut and These parts are made into honeycomb in order to stand firm. Tension for this bands are produced. The production of these tension bands is made in meters and then It is also passed to the produced hanging piece. However, the hanging piece is also Since it is produced, it takes time and labor to combine these two parts during this process. causes loss. Also, after the back band has been passed through the suspension piece, the end parts are glued together or joined together. In this process, hand work persists and takes a long time. Considering these reasons, the current lane production and assembly of the produced strip requires a great deal of time, labor and effort in mass production. lead to cost losses. In this sense, the necessity of development is clearly is observed.

TR201600375 numarali faydali model basvurusunda “Aksesuarli gergi bandi” anlatilmaktadir. Bu bulus, kanepe, koltuk, yayli ve yaysiz yatak, yastik, puflu sandalye Vb. ürünlerde çok daha hizli ve kolay sekilde petekli olarak girinti yapilmasini saglamak amaçli gelistirilmis olan, seri olarak üretimi hizlandirilmis, bir tarafi gerdirme kismi içerirken diger tarafi aksesuar içererek görsel güzellik sunan aksesuarli gergi bandi (bant - 1 (serit), bant - 2 (ilikli serit)) ile ilgilidir. anlatilmaktadir. Gergi bantlarini desteklemek ve beslemek için bir düzenek olmakla birlikte, gergi kayislarini desteklemek için yatak diskli bir cihazla desteklenmektedir. “Accessory tension band” in the utility model application numbered TR201600375 is explained. This invention includes sofa, armchair, spring and non-spring mattress, pillow, pouf chair. Etc. To provide indentation in products with honeycomb much faster and easier. One side stretching part, developed for the purpose of speeding up the serial production tension band with accessories, which offers visual beauty by including accessories on the other side. (band - 1 (ribbon), band - 2 (button strip)). is explained. Being a mechanism for supporting and feeding the tension bands however, it is supported by a bearing disc device to support the tension belts.

Yatagin gergi kayislarinin destek elemanlari, aparata bagli bir çikisa sahip kanal, bandin kanal boyunca ilerletilmesi için bir ilerletme elemani ve her adimda bandi kesmek ve olusturmak için bir kesici elemanindan olusmaktadir. The support elements of the tension belts of the bed, the channel with an output connected to the apparatus, the belt a guide element to advance it along the channel and to cut the tape at each step and It consists of a cutter element to create

US91 15450B2 numarali patent basvurusunda “Bir Yatak Örtüsü Sinir Panelini Olusturma Yöntemi” anlatilmaktadir. Çok igneli bir kapitone makinesi olan bulus; en az bir bandi ve çok katmanli malzemenin katmanlarini ayni iplikle ayni kapitone isleminde birlestirerek dikis dikilmektedir. Bant dekoratif bir serit olusturabilmekte veya kapitone ürün bir yatak örtüsüne dönüstürüldügünde yatak için tutamak görevi gören dikissiz bölümlere sahip olabilmektedir. In patent application US91 15450B2, “A Bedspread Nerve Panel Creation Method” is explained. The invention, which is a multi-needle quilting machine; least a tape and layers of multi-layer material in the same quilting process with the same yarn. stitches are sewn together. The tape can form a decorative strip or be quilted. seamless, which acts as a handle for the bed when the product is turned into a bedspread. can have partitions.

Yukarida anlatilan faydali model/patent basvurularinda gergi bantlari anlatilmaktadir. Tension bands are described in the utility model/patent applications described above.

Söz konusu basvurularda gergi bantlarinin üretilmesini saglayacak makinelerden bahsedilmemektedir. Farkli yapilanmalara sahip gergi bantlari anlatilmaktadir. Söz konusu ürünler manuel olarak üretilmektedir. Bundan dolayi üretin zamani düsük ve maliyetli olmaktadir. One of the machines that will enable the production of tension bands in the aforementioned applications. is not mentioned. Tension bands with different configurations are described. Promise The products in question are produced manually. Therefore, the production time is low and is costly.

Sonuç olarak yukarida bahsedilen dezavantajlarin üstesinden gelebilen gergi bantlarinin boyutunu otomatik ve hassas bir sekilde ayarlayabilen, e] isçiligini en aza indirerek otomatik olarak gergi bandi üretebilen, saglam yapiya sahip gergi bantlari üretebilen, üretim hizi yüksek, verimli, kullanimi pratik, sik bakim gerektirmeyen, uzun ömürlü, sektör ihtiyaçlarina karsilik veren ve maliyeti düsük yeni bir teknolojiye ihtiyaç duyulmaktadir. As a result, tension bands that can overcome the disadvantages mentioned above that can automatically and precisely adjust its size, minimizing e] labor capable of producing tension belts automatically, producing tension belts with a robust structure, high production speed, efficient, practical to use, does not require frequent maintenance, long life, There is a need for a new technology that meets the needs of the sector and has a low cost. is heard.

Bulusun Tanimi: Bu bulus, yukarida bahsedilen dezavantajlarin üstesinden gelebilen otomatik gergi bandi üretim makinasi ve gergi bandi üretim yöntemi olup, özelligi; gergi bantlarinin boyutunu otomatik ve hassas bir sekilde ayarlayabilen, el isçiligini en aza indirerek otomatik olarak gergi bandi üretebilen, saglam yapiya sahip gergi bantlari üretebilen, üretim hizi yüksek, verimli, kullanimi pratik, sik bakim gerektirmeyen, uzun ömürlü, sektör ihtiyaçlarina karsilik veren ve maliyeti düsük yeni bir teknoloji olmaktadir. Description of the Invention: This invention is an automatic tensioner which can overcome the above mentioned disadvantages. band production machine and tension band production method, its feature is; tension bands that can automatically and precisely adjust its size, minimizing manual labor capable of producing tension belts automatically, producing tension belts with a robust structure, high production speed, efficient, practical to use, does not require frequent maintenance, long life, it is a new technology that meets the needs of the sector and has a low cost.

Bulus konusu ürün sahip oldugu yapi ve tasarim ile gergi bantlarinin boyutunu otomatik ve hassas olarak ayarlayabilmektedir. Bulus konusu ürün ve yöntemde istenilen boyutlarda gergi bantlari üretilmektedir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile el isçiligini en aza indirerek otomatik bir sekilde gergi bandi üretilmesini saglamaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile saglam, dayanikli ve uzun ömre sahip gergi bantlari üretilmektedir. The subject of the invention can automatically measure the size of the tension bands with its structure and design. and can be adjusted precisely. The desired product and method of the invention tension bands are produced in different sizes. The product subject to the invention has a structure and automatic production of tension bands by minimizing hand work with the design. it provides. The subject of the invention is a solid, durable and durable product with its structure and design. long-life tension bands are produced.

Bulus konusu ürün sahip oldugu yapi ve tasarim ile üretim hizi yüksek ve verimli olmaktadir. Bulus konusu ürün ve yöntem ile birim zamanda üretilen gergi bandi sayisi yüksek olmaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile kullanimi pratik olmaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile sik bakim gerektirmemektedir. Bulus konusu ürünün bakim maliyetleri düsük olmaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile uzun ömürlü olmaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile sektör ihtiyaçlarina en iyi sekilde cevap vererek bu ihtiyaçlari karsilamaktadir. Bulus konusu ürün sahip oldugu yapi ve tasarim ile maliyet açisindan avantaj saglamaktadir. The product subject of the invention has a high and efficient production speed with its structure and design. is happening. The number of tension bands produced per unit time with the inventive product and method is high. The product subject of the invention is practical to use with its structure and design. is happening. The subject of the invention is frequently maintained with its structure and design. not required. The maintenance costs of the inventive product are low. Meet The subject product is long-lasting with its structure and design. subject of the invention The product meets the needs of the sector in the best way with its structure and design. meets the needs. The product subject of the invention is cost-effective with its structure and design. advantage in terms of

Bulus konusu ürün ve yöntem ile elde edilen gergi bandi; yayli ve yaysiz yataklarda, koltuk, kanepe, putlu sandalye, yastik, pedlerde vb. ürünlerde kullanilmaktadir. Elde edilen gergi bantlari; hizli, kolay ve saglam sekilde gerdirme, kapitone olusturma, girinti olusturma ve ponpon uygulamalarda kullanilmaktadir. Bulus konusu ürün ve yöntem ile polyester veya naylon serit üzerine tek veya çift tarafinda plastik baskili, aksesuarli ve aksesuarsiz gergi bantlari otomatik ve hizli bir sekilde üretilmektedir. The tension band obtained by the inventive product and method; in spring and springless mattresses, in armchair, sofa, idol chair, pillow, pads etc. used in products. in hand tension bands; fast, easy and solid stretching, quilting, It is used for creating indentations and pompom applications. The product subject to the invention and Plastic printed on one or both sides on polyester or nylon strip with the method, tension bands with and without accessories are produced automatically and quickly.

Bulusu olusturan parçalarin birbirine kolay bir sekilde sabitlenmesi sayesinde kolay kurulmakta, montaj süresinin kisa olmasi sayesinde maliyetlerde düsük olmaktadir. Thanks to the easy fixing of the parts that make up the invention, it is easy It is installed and the costs are low thanks to the short assembly time.

Ayrica bulus, saglam bir yapiya sahiptir. Moreover, the invention has a solid structure.

Sekillerin Açiklanmasi: Bulus, ilisikteki sekillere atifta bulunularak anlatilacaktir, böylece bulusun özellikleri daha açikça anlasilacak ve takdir edilecektir, fakat bunun amaci bulusu bu belli düzenlemeler ile sinirlamak degildir. Tam tersine, bulusun ilisikteki istemler tarafindan tanimlandigi alani içine dahil edilebilecek bütün alternatifleri, degisiklikleri ve denkliklerinin kapsanmasi amaçlanmistir. Gösterilen ayrintilar, sadece mevcut bulusun tercih edilen düzenlemelerinin anlatimi amaciyla gösterildigi ve hem yöntemlerin sekillendirilmesinin, hem de bulusun kurallari ve kavramsal özelliklerinin en kullanisli ve kolay anlasilir tanimini saglamak amaciyla sunulduklari anlasilmalidir. Bu çizimlerde; Sekil 1 Sistemin perspektif görünümüdür. Explanation of Figures: The invention will be described with reference to the accompanying figures so that the features of the invention will be more clearly understood and appreciated, but the purpose of this It's not about limiting yourself with regulations. On the contrary, the invention is satisfied by the appended claims. all alternatives, changes and It is intended to cover the equivalences. Details shown are available only. shown for illustration of preferred embodiments and both methods formulation, as well as the rules and conceptual features of the invention. and it should be understood that they are presented to provide an easy-to-understand definition. This in drawings; Figure 1 is the perspective view of the system.

Sistemin perspektif görünümüdür. It is the perspective view of the system.

A bakisinln görünümüdür. A is the view of the gaze.

Sistemin perspektif görünümüdür. It is the perspective view of the system.

B bakisinln görünümüdür. B is the view of the gaze.

Sistemin perspektif görünümüdür. It is the perspective view of the system.

C bakisinln görünümüdür. C is the view of the face.

Sistemin perspektif gölünümüdür. It is the perspective lake of the system.

D bakisinln görünümüdür. D is the view of the gaze.

Yan sasenin perspektif görünümüdür. It is the perspective view of the side chassis.

Yan sasenin yandan görünümüdür. This is the side view of the lateral chassis.

Sicak kesme istasyonu üstten kesit görünümüdür. The hot cutting station is a top section view.

E bakisinln görünümüdür. E is the view of the gaze.

Sicak kesme istasyonu önden kesit görünümüdür. The hot cutting station is a front section view.

F bakisinin görünümüdür. Üretim basamaklarinin sematik görünümüdür. Üretim basamaklarinin devaminin sematik görünümüdür. F is the view of the balance. It is the schematic view of the production steps. It is the sematic view of the continuation of the production steps.

Bu bulusun anlasilmaslna yardimci olacak sekiller ekli resimde belirtildigi gibi numaralandirllmis olup isimleri ile beraber asagida verilmistir. Figures to assist in understanding this invention are as indicated in the attached picture. are numbered and given below with their names.

Referanslarin Açiklanmasi: Ana gövde 1.1. Üst kisim 1.2. Sag tabla klslm Yan sase 2.1. Birinci merdane destegi 2.2. Ikinci merdane destegi 2.3. Üçüncü merdane destegi 2.4. Dördüncü merdane sabitleme boslugu 2.5. Besinci merdane sabitleme boslugu Sensör tasiyici Kremayer disli Düz disli Birinci merdane Ikinci merdane Üçüncü merdane Dördüncü merdane Besinci merdane Kalip istasyon 11.2. Alt kalip Serit ütüleme kabini 12.1. Rezistansli ütüleme merdanesi 12.2. Hareketli makaralar Rezistans Giris mili Tansiyon makara Kontrol paneli Sicak kesme istasyonu Konum sensörü Hidrolik motor Tek yön aparati Pnömatik piston 22.1. Piston mili Pnömatik tutucu Kesici pnömatik piston 24.1. Kesici piston mili Sicak kesme aparati Hizalama yolu 27. Sicak kesme teli 101 . Üretilmesi 1 03 . Ütülenme si 105. Plastik basilmasi 106. Ilerletilme si 107. Sicak kesme istasyonuna girmesi 108. Elde edilmesi D. Dokuma makinasi P. Plastik basilmis serit Bulusun Açiklanmasi: Bulus; üst kisim (1.1) ve sag tabla kismi (1.2) içeren ana gövde (l), dokuma makinasindan (D) gelen seritlerin (S) yönlendirildigi tansiyon makara ( 15), tansiyon makaradan (15) geçen seritlerin (S) ilerlemesini saglayan giris mili (14), sag tabla kisma (1.2) konumlandirilmis seritlerin (S) düzeltildigi serit ütüleme kabini (12), serit ütüleme kabini (12) iç alt tabanina konumlandirilmis rezistans (13), serit ütüleme kabininden (12) çikan seritlere (S) plastik basilmasini saglayacak sekilde üst kisma (1.1) konumlandirilmis kalip istasyon (l 1), ana gövde (1) yari kismina konumlandirilmis yan sase (2); kalip istasyonundan (11) çikan plastik basilmis seritleri (P) gerdirecek sekilde yan saseye (2) iliskilendirilmis birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve besinci merdane (10), dördüncü merdaneden (9) çikan plastik basilmis seritlerin (P) iletildigi kesildigi sicak kesme istasyonu (18), sicak kesme istasyonuna (18) iletilen plastik basilmis seritlerin (P) hizali bir sekilde ilerlemesini saglayan hizalama yolu (26), hizalama yolu (26) sonuna gelen plastik basilmis seridi (P) tutarak kesilecek uzunluk kadar çeken pnömatik tutucu (23), pnömatik tutucunun (23) sabitlendigi pnömatik piston (22), kesilecek noktaya temas ederek plastik basilmis seritleri (P) plastik noktasindan ayiran sicak kesme teli (27), gergin bir sekilde sicak kesme teli (27) sabitlenmis sicak kesme aparati (25), sicak kesme aparati (25) sabitlenmis kesici pnömatik piston (24), dördüncü merdaneden (9) çikan plastik basilmis seritlerin (P) sicak olarak kesildigi sicak kesme istasyonu (18), besinci merdaneye (10) iliskilendirilmis düz disli (5), düz disli (5) ile iliskili olacak sekilde yan saseye (2) konumlandirilmis hidrolik motor (20), düz disliye (5) iliskilendirilmis kremayer disli (4), kremayer dislinin (4) saga yönlü hareketinde besinci merdaneyi (10) döndürmeyecek sekilde düz disliye (5) iliskilendirilmis tek yön aparati (21), kremayer disliye (4) sabitlenmis sensör tasiyici (3), sensör tasiyiciya (3) konumlandirilmis konum sensörleri (19), ana gövdeye (l) konumlandirilmis kontrol paneli (17) ve kalip istasyonunun (ll) hareketini saglayan motordan (16) meydana gelmektedir (Sekil-l, Bulus konusu ürün, birinci merdane (6) iliskilendirilmis birinci merdane destegini (2.1) içeren yan saseye (2) sahip olmaktadir. Bulus konusu üründe ikinci merdane (7) iliskilendirilmis ikinci merdane destegini (2.2) içeren yan sase (2) bulunmaktadir. Bulus konusu ürün, üçüncü merdane (8) iliskilendirilmis üçüncü merdane destegini (2.3) içeren yan saseden (2) olusmaktadir. Bulus konusu ürün, dördüncü merdane (9) iliskilendirilmis dördüncü merdane sabitleme boslugunu (2.4) içeren yan saseye (2) sahip olmaktadir. Bulus konusu üründe besinci merdane (`10) iliskilendirilmis besinci merdane sabitleme boslugunu (2.5) içeren yan sase (2) bulunmaktadir (Sekil-9, Sekil- 11, Sekil-12, Sekil-13). Explanation of References: Chassis 1.1. Upside 1.2. Right table section side sac 2.1. First roller support 2.2. second roller support 2.3. Third roller support 2.4. Fourth roller fixing gap 2.5. Fifth roller fixing gap sensor carrier rack and pinion Spur gear first roller second roller third roller fourth roller Fifth roller mold station 11.2. lower die Strip ironing cabinet 12.1. Resistance ironing roller 12.2. Moving rollers Resistance input shaft blood pressure roller Control Board hot cutting station position sensor hydraulic motor one-way device pneumatic piston 22.1. piston rod pneumatic gripper Cutter pneumatic piston 24.1. cutter piston rod Hot cutting device alignment path 27. Hot cutting wire 101 . Producing 1 03 . Ironing 105. Printing plastic 106. Advancement 107. Entering the hot cutting station 108. Obtaining D. Weaving machine P. Plastic printed ribbon Description of the Invention: Meet; main body (l) including upper part (1.1) and right table part (1.2), webbing Tension roller (15) on which the strips (S) coming from the machine (D) are directed. Input shaft (14), which provides the advancement of the strips (S) passing through the roller (15), (1.2) strip ironing cabinet (12), strip ironing, where positioned strips (S) are straightened The resistance (13) located on the inner bottom of the cabinet (12), is removed from the strip ironing cabinet. (12) to the upper part (1.1) so as to ensure that plastic is pressed onto the protruding strips (S). Die station positioned (l 1), side positioned on the main body (1) half chassis (2); so as to stretch the plastic printed strips (P) coming out of the mold station (11) first roller (6), second roller (7), third roller attached to the side frame (2) (8), fourth roller (9) and fifth roller (10), coming out of fourth roller (9) hot cutting station (18), where plastic printed strips (P) are cut through the transmission, hot cutting to keep the plastic printed strips (P) forwarded to the station (18) in an aligned manner. the plastic printed strip (P) that comes to the end of the alignment path (26) the pneumatic gripper (23) holding it up to the length to be cut, the pneumatic gripper (23) Pneumatic piston (22) to which it is fixed, is plastic pressed by contacting the point to be cut. The hot cut wire (27) separating the strips (P) from the plastic point, cutting wire (27) fixed hot cutting device (25), hot cutting device (25) fixed cutting pneumatic piston (24), plastic coming out of fourth roller (9) hot cutting station (18), where printed strips (P) are cut hot, fifth the spur gear (5) associated with the roller (10), the side gear (5) associated with the spur gear (5) hydraulic motor (20) positioned on the chassis (2), attached to the spur gear (5) rack (4), the fifth roller (10) in the rightward movement of the rack (4) one-direction apparatus (21) attached to the straight gear (5) so that it does not rotate, rack and pinion sensor carrier (3) fixed to gear (4), position positioned to sensor carrier (3) sensors (19), the control panel (17) positioned on the main body (l) and the mold It consists of the engine (16) that provides the movement of the station (ll) (Figure-1, The product of the invention consists of the first roller support (2.1) associated with the first roller (6). It has a side chassis (2) containing it. Second roller (7) in the product subject to the invention There is a side frame (2) containing the second roller support (2.2) associated with it. Meet The product in question includes the third roller support (2.3) associated with the third roller (8) It consists of a side chassis (2) containing The product of the invention, the fourth roller (9) to the side frame (2) containing the associated fourth roller fixing cavity (2.4) has. In the product subject to the invention, the fifth roller (`10) is associated with the fifth roller. There is a side chassis (2) containing the roller fixing space (2.5) (Figure-9, Figure- 11, Figure-12, Figure-13).

Bulus konusu ürün, serit (S) üzerine plastik basilmasini saglayacak sekilde asagi-yukari hareket edebilen üst kalibi (11.1) içeren kalip istasyonundan (11) olusmaktadir. Bulus konusu ürün, üst kalibin (11.1) temasi ile seride (S) plastik basilmasini saglayacak sekilde sabit duran alt kalibi (11.2) içeren kalip istasyonuna (11) sahip olmaktadir. The inventive product is designed to allow plastic printing on the strip (S) up and down. It consists of the mold station (11), which includes the movable upper mold (11.1). Meet The product in question will ensure that plastic is pressed in the series (S) with the contact of the upper mold (11.1). It has a mold station (11) containing the lower mold (11.2) which is fixed in the figure.

Bulus konusu üründe dokuma makinesinden (D) gelen burusuk seritlere (D) temas ederek ütüleyecek sekilde konumlandirilmis en az bir adet rezistansli ütüleme merdanesi (12.1) içeren serit ütüleme kabini (12) bulunmaktadir. Bulus konusu ürün, rezistansli ütüleme merdanesine (12.1) temas eden seritlerin (S) yönlendirilmesini saglayacak sekilde rezistansli ütüleme merdaneleri (12.1) üzerine konumlandirilmis en az bir adet hareketli makarayi (12.2) içeren serit ütüleme kabininden (12) olusmaktadir (Sekil-5, Bulus konusu ürün, seritlerin (S) ve plastik basilmis seritlerin (P), makara ve merdaneler üzerinde hareket etmesini veya durmasini saglayan konum sensörlerine (19) sahip olmaktadir. Bulus konusu üründe konum sensörlerinin ( 19) yan sase (2) üzerinde hareket etmesini saglayan sensör tasiyici (3) bulunmaktadir (Sekil-8, Sekil-9). Contact with the wrinkled strips (D) coming from the weaving machine (D) in the product subject to the invention. at least one ironing roller with resistance positioned to iron There is a strip ironing cabinet (12) containing (12.1). The product subject to the invention is resistant It will provide the orientation of the strips (S) in contact with the ironing roller (12.1). at least one positioned on the resistance ironing rollers (12.1) as It consists of a strip ironing cabinet (12) containing the movable roller (12.2) (Figure-5, The subject of the invention is the production of strips (S) and plastic printed strips (P), reels and position sensors (19) that allow it to move or stop on the rollers has. In the product subject of the invention, position sensors (19) are placed on the side case (2). There is a sensor carrier (3) that allows it to move (Figure-8, Figure-9).

Bulus konusu ürün, serit ütüleme kabinin (12) istenilen sicaklikta kalmasini saglayan rezistansdan (13) olusmaktadir. Bulus konusu üründe dokuma makinesinde (D) dokunarak üretilmis seritler (S) direkt olarak tansiyon makara (15) sistemine aktarilmaktadir. Bulus konusu üründe servo motor veya DC motor veya step motor olabilen hidrolik motor (20) bulunmaktadir (Sekil-4, Sekil-5). The subject of the invention is a product that keeps the strip ironing cabinet (12) at the desired temperature. consists of resistance (13). In the product subject of the invention, in the weaving machine (D) tapes produced by touching (S) directly to the tension roller (15) system is being transmitted. Servo motor or DC motor or stepper motor in the subject of the invention There is a hydraulic motor (20) that can be used (Figure-4, Figure-5).

Bulus konusu ürün, pnömatik tutucu (23) sabitlenmis piston milini (22.1) içeren pnömatik pistona (22) sahip olmaktadir. Bulus konusu üründe sicak kesme aparati (25) sabitlenmis kesici piston milini (24.1) içeren kesici pnömatik piston (24) bulunmaktadir. The product of the invention is a pneumatic holder (23) containing the fixed piston rod (22.1). It has a pneumatic piston (22). Hot cutting apparatus (25) in the product subject of the invention there is a cutting pneumatic piston (24) containing the fixed cutting piston rod (24.1).

Bulus konusu ürün, plastik basilmis seritleri (P) elektrik enerjisi kullanilarak kesebilen sicakligi yükseltilmis sicak kesme telinden (27) olusmaktadir (Sekil-15, Sekil-16, Sekil- 17, Sekil-18). The subject of the invention is a product that can cut plastic printed strips (P) by using electrical energy. It consists of a hot cutting wire (27) with an increased temperature (Figure-15, Figure-16, Figure- 17, Figure-18).

Bulus; dokuma makinesinde (D) seritlerin (S) dokunarak üretilmesi (101), üretilen seritlerin (S) tansiyon makaralarindan (15) geçerek serit ütüleme kabinine (12) girmesi (102), burusuk seritlerin (S) serit ütüleme kabinindeki (12) hareketli makaralari (12.2) dolanarak ütülenmesi (103), ütülenen seritlerin (S) giris mili (14) yönlendirilmesi ile ile üst kalip (11.1) ve alt kalip (112) arasinda kalan seritlere (S) plastik basilmasi (105), plastik basilmis seritlerin (P) sirasiyla birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve besinci merdaneden (10) geçerek ilerletilmesi (106), ilerletilen plastik basilmis seritlerin (P) sicak kesme istasyonuna (18) girmesi (107) ve sicak kesme istasyonunda (18) plastik basilmis seritlerin (P) plastik kismindan sicak kesilerek gergi bantlarinin elde edilmesi (108), üretim basamaklarini içermektedir Bulusun Detayli Açiklanmasi: Bulus temel olarak; ana gövde (1), yan sase (2), sensör tasiyici (3), kremayer disli (4), düz disli (5), birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9), besinci merdane (10), kalip istasyonu (ll), serit ütüleme kabini (12), sicak kesme istasyonu (18), konum sensörü (19), üretilmesi (101), ütüleme kabinine girmesi (102), ütülenmesi (103), kalip istasyonuna girmesi (104), plastik basilmasi 19, Sekil-20). Meet; weaving production of strips (S) on the weaving machine (D) (101) the slivers (S) entering the lane ironing cabinet (12) by passing through the tension rollers (15) (102), the movable rollers (12.2) of the wrinkled strips (S) in the strip ironing cabinet (12). ironing by coiling (103), by guiding the ironed strips (S) to the input shaft (14) plastic printing (105) on the strips (S) between the upper mold (11.1) and the lower mold (112), the first roller (6), the second roller (7), the third roller of the plastic printed strips (P), respectively. rolling the roller (8), the fourth roller (9) and the fifth roller (10) (106), the advancing plastic printed strips (P) enter the hot cutting station (18). From the plastic part of the plastic printed strips (P) at the (107) and the hot cutting station (18) obtaining tension bands by hot cutting (108) includes production steps Detailed Description of the Invention: The invention is basically; main body (1), side frame (2), sensor carrier (3), rack (4), flat tooth (5), first roller (6), second roller (7), third roller (8), fourth roller (9), fifth roller (10), mold station (ll), strip ironing cabinet (12), hot cutting station (18), position sensor (19), generating (101), ironing cabinet inserting (102), ironing (103), inserting into the mold station (104), pressing plastic 19, Figure-20).

Bulus konusu üründe ana gövde (1) bulunmaktadir. Ana gövde (1); üst kisim (1.1) ve sag tabla kismi (1.2) içermektedir. Bulus konusu üründe yan sase (2) bulunmaktadir. The product subject to the invention has a main body (1). Main body (1); upper part (1.1) and includes the right table part (1.2). There is a side case (2) in the product subject to the invention.

Yan sase (2); birinci merdane destegi (2.1), ikinci merdane destegi (2.2), üçüncü merdane destegi (2.3), dördüncü merdane sabitleme boslugu (2.4) ve besinci makara sabitleme boslugunu (2.5) içermektedir. Yan sase (2), ana gövde (1) sol yan kismina konumlandirilmistir (Sekil-l, Sekil-12, Sekil-13). Bulus konusu üründe sensör tasiyici (3), kremayer disli (4), düz disli (5) ve tek yön aparati (21) bulunmaktadir. Sensör tasiyici (3), yari sase (2) üzerinde hareket edecek sekilde konumlandirilmistir. Sensör tasiyiciya (3) kremayer disli (4) sabitlenmistir. Kremayer disli (4), düz disli (5) ile iliskili olmaktadir. Tek yöne aparati (21), düz disli (5) ile iliskili olacak sekilde yan saseye (2) konumlandirilmistir (Sekil-9, Sekil-10, Sekil-11). Side frame (2); first roller support (2.1), second roller support (2.2), third roller support (2.3), fourth roller fixing space (2.4), and fifth roller includes the fixing space (2.5). Side frame (2) to the left side of the main body (1) is positioned (Figure-1, Figure-12, Figure-13). Sensor carrier in the subject of the invention (3), rack and pinion (4), straight gear (5) and one-way apparatus (21). You ask The carrier (3) is positioned to move on the half-chassis (2). You ask The rack (4) is fixed to the carrier (3). With rack and pinion (4), with spur gear (5) is related. The one-way apparatus (21) will be positioned on the side in relation to the flat gear (5). It is positioned on the chassis (2) (Figure-9, Figure-10, Figure-11).

Bulus konusu üründe birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9), besinci merdane (10), hidrolik motor (20) ve konum sensörü (19) bulunmaktadir. Düz disli (5), besinci merdaneye (10) sabitlenmistir. Hidrolik motor (20) ise düz disli (5) ile iliskilendirilmistir. Birinci merdane destegine (2.1) birinci merdane (6), ikinci merdane destegine (2.2) ikinci merdane (7), üçüncü merdane destegine (2.3) üçüncü merdane (8), dördüncü merdane sabitleme bosluguna (2.4) dördüncü merdane (9) ve besinci merdane sabitleme bosluguna (2.5) besinci merdane (10) iliskilendirilmistir. Birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve besinci merdane (10) plastik basilmis seritler (P) ile birbirine iliskilendirilmistir. Konum sensörleri (19), sensör tasiyici (3) üzerine sabitlenmistir. In the product subject to the invention, the first roller (6), the second roller (7), the third roller (8), fourth roller (9), fifth roller (10), hydraulic motor (20) and position sensor (19) exist. The spur gear (5) is fixed to the fifth roller (10). hydraulic motor (20) is associated with the spur gear (5). First roller support (2.1) roller (6), second roller support (2.2) second roller (7), third roller support (2.3) third roller (8), fourth roller fixing gap (2.4) fourth roller (9) and fifth roller to the fifth roller fixing gap (2.5) (10) are associated. First roller (6), second roller (7), third roller (8), The fourth roller (9) and the fifth roller (10) are interlocked with plastic printed strips (P). is associated. Position sensors (19) are fixed on the sensor carrier (3).

Bulus konusu üründe kalip istasyon (11) bulunmaktadir. Kalip istasyon (11); üst kalip konumlandirilmistir (Sekil-3, Sekil-7, Sekil-9, Sekil-11, Sekil-13). There is a mold station (11) in the product subject to the invention. Mold station (11); upper die (Figure-3, Figure-7, Figure-9, Figure-11, Figure-13).

Bulus konusu üründe serit ütüleme kabini (12) bulunmaktadir. Serit ütüleme kabini (12); rezistansli ütüleme merdanesi (12.1) ve hareketli makaralari (12.2) içermektedir. There is a strip ironing cabinet (12) in the product subject to the invention. Strip ironing cabinet (12); resistance ironing roller (12.1) and movable rollers (12.2).

Serit ütüleme kabini (12), sag tabla kisma (1.2) konumlandirilmistir. Bulus konusu üründe rezistans (13), giris mili (14) ve tansiyon makara (15) bulunmaktadir. Rezistans (13), serit ütüleme kabini (12) iç tabanina konumlandirilmistir. Tansiyon makara (15), sag tabla kismin (1.2) en sag kismina sabitlenmistir. Giris mili (14), serit ütülüme kabini (12) giris kismina konumlandirilmistir. Bulus konusu üründe motor (16) ve kontrol paneli (17) bulunmaktadir. Motor (16), ana gövde (1) alt kismina konumlandirilmistir. The strip ironing cabinet (12) is positioned on the right table part (1.2). subject of the invention There are resistance (13), input shaft (14) and tension roller (15) in the product. Resistance (13) is positioned on the inner sole of the strip ironing cabinet (12). Tension roller (15), the right table is fixed to the rightmost part of the section (1.2). Input shaft (14), strip ironing cabinet (12) is positioned at the entrance. In the product subject of the invention, the motor (16) and the control panel (17). The motor (16) is positioned on the lower part of the main body (1).

Kontrol paneli (17), ana gövde (1) ön kismina konumlandirilmistir. Bulus konusu üründe sicak kesme istasyonu (18) bulunmaktadir. Sicak kesme istasyonu (18), dördüncü merdaneden (9) çikan plastik basilmis seritler (P) aktarilacak sekilde konumlandirilmistir (Sekil-l, Sekil-4, Sekil-5, Sekil-9). The control panel (17) is positioned on the front of the main body (1). subject of the invention There is a hot cutting station (18) in the product. Hot cutting station (18), plastic printed strips (P) coming out of the fourth roller (9) to be transferred (Figure-1, Figure-4, Figure-5, Figure-9).

Bulus konusu üründe pnömatik piston (22) bulunmaktadir. Pnömatik piston (22), piston milini (22.1) içermektedir. Bulus konusu üründe pnömatik tutucu (23) bulunmaktadir. The product subject to the invention has a pneumatic piston (22). Pneumatic piston (22), piston shaft (22.1). The product subject to the invention has a pneumatic gripper (23).

Pnömatik tutucu (23), piston miline (22.1) sabitlenmistir. Pnömatik tutucu (23), pnömatik sistemle çalisan bir tutucu çeneye sahip olmaktadir. Bulus konusu üründe kesici pnömatik piston (24) bulunmaktadir. Kesici pnömatik piston (24), kesici piston milini (24.1) içermektedir. Bulus konusu üründe sicak kesme aparati (25), hizalama yolu (26) ve sicak kesme teli (27) bulunmaktadir. Sicak kesme aparati (27), kesici piston miline (24.1) sabitlenmistir. Sicak kesme aparatina (25), sicak kesme teli (27) sabitlenmistir (Sekil-15, Sekil-16, Sekil-17, Sekil-18). The pneumatic holder (23) is fixed to the piston rod (22.1). Pneumatic gripper (23) It has a gripper jaw that works with a pneumatic system. In the product subject to the invention There is a cutting pneumatic piston (24). Cutter pneumatic piston (24), cutter piston shaft (24.1). In the product subject to the invention, the hot cutting apparatus (25), alignment path (26) and hot cutting wire (27). Hot cutting attachment (27), cutter fixed to the piston rod (24.1). Hot cutting attachment (25), hot cutting wire (27) fixed (Figure-15, Figure-16, Figure-17, Figure-18).

Bulus konusu ürününü çalismasi su sekildedir; dokuma makinesinden (D) çikan seritler (S), tansiyon makaralar (15) ve giris milinden (14) geçerek serit ütüleme kabinine ( 12) gelmektedir. Serit ütüleme kabini (12) içerisinde rezistansli ütüleme merdanelerine (12.1) temas edip hareketli makaralar (12.2) ile dolastirilan seritler (S) burada ütülenmektedir. Ütülenerek düzeltilen seritler (S), kalip istasyonuna (11) girmektedir. The operation of the subject of the invention is as follows; strips coming out of the weaving machine (D) (S) goes through tension rollers (15) and input shaft (14) to sliver ironing cabinet (12) is coming. Ironing rollers with resistance inside the strip ironing cabinet (12) The strips (S) that come into contact with (12.1) and are circulated by the movable rollers (12.2) are here is ironed. Iron-on straight strips (S) enter the molding station (11).

Seritlerin (S) kalip istasyonuna (11) girmesi konum sensörleri (19) ile algilanmakta ve hidrolik motor (20) durmaktadir. Seritlerin (S) durmasi ile üst kalip (11.1) ve alt kalip (11.2) arasinda kalan seritlere (S) plastik basilmaktadir. Plastik basildiktan sonra üst kalip (11.1) yukari yönlü hareket etmekte ve konum sensörleri (19) hidrolik motoru (20) harekete geçirmektedir. Hidrolik motorun (20) hareketi ile düz disli (5) dönmektedir. The entry of the strips (S) into the mold station (11) is detected by the position sensors (19) and hydraulic motor (20) stops. Upper mold (11.1) and lower mold with stop of strips (S) The strips (S) between (11.2) are printed with plastic. Top after pressing plastic die (11.1) moves upwards and position sensors (19) hydraulic motor (20) is activating. The spur gear (5) rotates with the movement of the hydraulic motor (20).

Düz dislinin (5) dönmesi ile besinci merdane (10) ile birlikte birinci merdane (6), ikinci merdane (7), üçüncü merdane (8) ve dördüncü merdane (9) dönerek plastik basilmis seridin (P) ilerlememesini saglamaktadir. Düz dislinin (5) hareketi ile sensör tasiyici (3) da yan sase üzerinde (2) dogrusal hareket etmektedir. Sensörü tasiyici (3), kremayer disli (4) ve düz dislinin (5) iliskisi ile hareket etmektedir. Sensör tasiyicinin (3), sag yönlü hareketinde besinci merdane (10) dönmemektedir. Sol yönlü hareketinde ise kendi ekseni etrafinda dönmektedir. Böylelikle plastik basilmis serit (P) ve seritleri (S) Sürekli ilerlemesi saglanmaktadir. Hidrolik motorun (20), düz disliyi (5) farkli turlarda döndürmesi ile plastik basilmis seritlerin (P) boylari ayarlanabilmektedir. Bu tek yönlü hareket, düz disliye (5) iliskilendirilmis tek yön aparati (21) ile saglanmaktadir. With the rotation of the spur gear (5), the first roller (6) together with the fifth roller (10), the second roller plastic printed by turning roller (7), third roller (8) and fourth roller (9) It ensures that the strip (P) does not advance. Sensor carrier (3) with movement of spur gear (5) it also moves linearly on the side chassis (2). Sensor carrier (3), rack It moves with the relationship of the gear (4) and the flat gear (5). of the sensor carrier (3), right In its directional movement, the fifth roller (10) does not rotate. If it moves to the left rotates around its own axis. Thus, plastic printed strips (P) and strips (S) Continuous progress is ensured. The hydraulic motor (20) rotates the spur gear (5) in different turns. The lengths of the plastic printed strips (P) can be adjusted by rotating it. This is one-way The movement is provided by the one-way apparatus (21) associated with the straight gear (5).

Merdanelerden geçen plastik basilmis seritler (P), dördüncü merdaneden (9) çikarak sicak kesme istasyonuna (18) girmektedir. Sicak kesme istasyonunda (18) plastik basilmis seritler (P), hizalama yolunu takip etmektedir. Kesim noktasina gelen plastik basilmis serit (P), pnömatik tutucu (23) ile tutulmaktadir. Piston milinin (22.1) hareketi ile kesilecek uzunluk kadar çekilmektedir. Plastik basilmis seridin (P) plastik kismi kesim noktasina gelmektedir. Kesici piston milinin (24.1) hareketi ile sicak kesme teli (27) plastik basilmis seride (P) temas ederek kesmektedir. Kesimin yapilmasi ile pnömatik tutucu (23), plastik basilmis seridi (P) birakmaktadir. Kesilen plastik basilmis serit (P) alt kisma düsmektedir. plastik kisimlarindan kesilmektedir (Sekil-3, Sekil-4, Bulus konusu yöntemde; dokuma makinesinde (D) seritlerin (S) dokunarak üretilmektedir (101). Üretilen seritler (S) tansiyon makaralarindan (15) geçerek serit ütüleme kabinine (12) girmektedir (102). Burusuk seritler (S), serit ütüleme kabinindeki (12) hareketli makaralari (12.2) dolanarak ütülenmektedir (103). Ütülenen seritler (S), giris mili (14) yönlendirilmesi ile kalip istasyonuna (11) girmektedir (104). Kalip arasinda kalan seritlere (S), plastik basilmaktadir (105). Plastik basilmis seritlerin (P) sirasiyla birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve besinci merdaneden (10) geçerek ilerletilmektedir (106). Ilerletilen plastik basilmis seritler (P) sicak kesme istasyonuna (18) girmektedir (107). Sicak kesme istasyonunda (18) plastik basilmis seritler (P), plastik kismindan sicak kesilerek gergi bantlari elde edilmektedir (108) (Sekil-19, Sekil-20). dokuma makinesinde (D) seritlerin (S) dokunarak üretilmesi, üretilen seritlerin (S) tansiyon makaralarindan (15) geçerek serit ütüleme kabinine ( 12) girmesi, burusuk seritlerin (S) serit ütüleme kabinindeki (12) hareketli makaralari (12.2) dolanarak ütülenmesi, ütülenen seritlerin (S) giris mili (14) yönlendirilmesi ile kalip istasyonuna (11) girmesi, kalip istasyonunda (l 1) üst kalibin (11.1) baskisi ile üst kalip (1 1.1) ve alt kalip (1 1.2) arasinda kalan seritlere (S) plastik basilmasi, plastik basilmis seritlerin (P) sirasiyla birinci merdane (6), ikinci merdane (7), üçüncü merdane (8), dördüncü merdane (9) ve besinci merdaneden (10) geçerek ilerletilmesi, ilerletilen plastik basilmis seritlerin (P) sicak kesme istasyonuna (18) girmesi ve sicak kesme istasyonunda (18) plastik basilmis seritlerin (P) plastik kismindan sicak kesilerek gergi bantlarinin elde edilmesi, üretim basamaklarini içermektedir. The plastic printed strips (P) passing through the rollers come out of the fourth roller (9) it enters the hot cutting station (18). Plastic in the hot cutting station (18) The printed strips (P) follow the alignment path. Plastic coming to the cutting point The printed strip (P) is held by the pneumatic holder (23). Movement of the piston rod (22.1) It is drawn up to the length to be cut. Plastic part of plastic printed ribbon (P) reaches the cutoff point. Hot cutting wire with movement of cutter piston rod (24.1) (27) cuts by contact in the plastic printed series (P). With the cut The pneumatic gripper (23) leaves the plastic printed strip (P). cut plastic printed lane (P) falls on the lower part. are cut from plastic parts (Figure-3, Figure-4, In the method of the invention; weaving strips (S) on the weaving machine (D) are produced (101). The produced strips (S) pass through the tension rollers (15) to the strip. it enters the ironing cabinet (12) (102). The wrinkled strips (S) are in the strip ironing cabinet. (12) is ironed (103) by wrapping its movable rollers (12.2). Iron-on strips (S), It enters the mold station (11) (104) by guiding the input shaft (14). Pattern The strips between (S) are printed with plastic (105). Plastic printed strips (P) first roller (6), second roller (7), third roller (8), fourth roller, respectively it is advanced (106) by passing through the roller (9) and the fifth roller (10). advanced plastic printed strips (P) enter the hot cutting station (18) (107). Hot at the cutting station (18) the plastic printed strips (P) were cut hot from the plastic part. tension bands are obtained (108) (Figure-19, Figure-20). weaving strips (S) on the weaving machine (D), from the tension rollers (15) of the strips (S) produced entering the strip ironing cabinet (12), of the wrinkled strips (S) in the strip ironing cabinet (12) ironing by wrapping the movable rollers (12.2), by guiding the ironed strips (S) to the input shaft (14) entering the mold station (11), in the die station (l 1) with the pressure of the upper die (11.1) to the strips (S) between the die (1 1.1) and the lower die (1 1.2) plastic printing, of the plastic printed strips (P), the first roller (6), the second roller (7), third roller (8), fourth roller (9) and advance through the fifth roller (10), hot cutting of advanced plastic printed strips (P) enter the station (18) and plastic printed strips at the hot cutting station (18) (P) of the tension bands by hot cutting from the plastic part. It includes production steps.

Claims

REQUESTS

1- The invention is related to automatic tension band production machine, its feature is; The main body (1), which includes the upper part (1.1) and the right table part (1.2), the input shaft (14) that provides the progression of the ribbons (S) passing through the tension pulley (15) to which the ribbons (S) coming from the weaving machine (D) are directed. The strip ironing cabinet (12) where the strips (S) positioned on the table (1.2) are corrected, the resistance (13) positioned on the inner bottom of the strip ironing cabinet (12), the upper part to ensure that the strips (S) coming out of the strip ironing cabinet (12) are pressed plastic (1.1) the mold station positioned (11), the side chassis (2) positioned on the side of the main body (l), the first roller (6) attached to the side chassis (2) so as to stretch the plastic printed strips (P) coming out of the mold station (1 l) , the second roller (7), the third roller (8), the fourth roller (9) and the fifth roller (10), the hot cutting station (18), where the plastic printed strips (P) coming out of the fourth roller (9) are transmitted and cut, to the hot cutting station ( 18) an aligned one of the transmitted plastic printed strips (P) the alignment path (26) that allows it to move forward in the same way, the pneumatic holder (23) holding the plastic printed strip (P) that comes to the end of the alignment path (26) and pulling it up to the length to be cut, the pneumatic piston (22) on which the pneumatic holder (23) is fixed, the plastic printed strip (P) that comes to the end of the alignment path (26) hot cutting wire (27) separating the printed strips (P) from the plastic point, hot cutting wire (27) fixed in tension, hot cutting tool (25), hot cutting tool (25) fixed pneumatic piston (24), fifth roller (10) ) associated spur gear (5), hydraulic motor (20) positioned on the side frame (2) in relation to the spur gear (5), rack and pinion (4) attached to the spur gear (5), - in the rightward movement of the rack (4) one-way device (21) attached to the flat gear (5) so that it does not rotate the fifth roller (10), - sensor carrier (3) fixed to the rack gear (4), - position sensors (19) positioned on the sensor carrier (3); - the control panel (17) positioned on the main body (1) and - the motor (16) that provides the movement of the mold station (l 1).

2- It is the automatic tension band production machine mentioned in claim 1; feature; The first roller (6) is characterized by having a side frame (2) containing the associated first roller support (2.1).

3- It is the automatic tension band production machine mentioned in the claim, and its feature is; the second roller (7) is characterized by having a side chassis (2) containing the associated second roller support (2.2).

4- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by the fact that it has a side chassis (2) containing the third roller support (2.3) associated with the third roller (8).

5- It is the automatic tension band production machine mentioned in claim 1, and its feature is; It is characterized by the fact that it has a side chassis (2) containing the fourth roller fixing space (2.4) associated with the fourth roller (9).

6- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by the fact that the fifth roller (10) has a side chassis (2) containing the associated fifth roller fixing space (2.5).

7- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by the fact that it has a mold station (11) containing the upper mold (11.1) that can move up and down so that plastic is printed on the strip (S).

8- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by the fact that it has a mold station (11) containing the lower mold (11.2), which is fixed in a way that allows plastic to be pressed in the series (S) with the contact of the upper mold (11.1).

9- It is the automatic tension band production machine mentioned in claim 1, and its feature is; It is characterized by having a strip ironing cabinet (12) containing at least one resistance ironing roller (12.1) positioned to touch the wrinkled strips (D) coming from the weaving machine (D).

10- It is the automatic tension band production machine mentioned in claim 17, its feature is; It is characterized by having a strip ironing cabinet (12) containing at least one movable roller (12.2) positioned on the resistance ironing rollers (12.1) so as to direct the strips (S) in contact with the resistance ironing roller (12.1).

11- It is the automatic tension band production machine mentioned in claim 1, its feature is; It is characterized by the fact that the strips (S) and the plastic printed strips (P) have position sensors (19) that enable them to move or stop on the rollers and rollers.

12- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by having a sensor carrier (3) that enables the position sensors (19) to move on the side chassis (2).

13- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by the fact that the strip ironing cabinet (12) has a resistance (13) that keeps it at the desired temperature.

14- It is the automatic tension band production machine mentioned in claim 1, and its feature is; It is characterized by the fact that the strips (S) produced by weaving on the weaving machine (D) are directly transferred to the tension pulley (15) system.

15- It is the automatic tension band production machine mentioned in the request, and its feature is; It is characterized by having a hydraulic motor (20), which can be a servo motor or a DC motor or a stepper motor.

16- It is the automatic tension band production machine mentioned in Claim 1, its feature is; The pneumatic holder (23) is characterized by having a pneumatic piston (22) containing the fixed piston rod (22.1).

17- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; The hot cutting apparatus (25) is characterized by having a cutting pneumatic piston (24) containing the fixed cutting piston rod (24.1).

18- It is the automatic tension band production machine mentioned in Claim 1, and its feature is; It is characterized by having a hot cutting wire (27) with an increased temperature that can cut plastic printed strips (P) by using electrical energy.

19- The invention is related to the automatic tension band production method and its feature is; - production of strips (S) by weaving on the weaving machine (D) (101), - the produced strips (S) enter the strip ironing cabinet (12) through the tension rollers (15) (102), - the crumpled strips (S) in the strip ironing cabinet (12) ) ironing by wrapping the movable rollers (12.2) (103), - entering the ironed strips (S) into the mold station (11) by guiding the input shaft (14), - pressing the upper mold (11.1) in the mold station (11), Plastic printing (105) on the strips (S) remaining between (11.1) and the lower mold (11.2), - first roller (6), second roller (7), third roller (8), fourth roller (P) of the plastic printed strips ( 9) and its advancement (106) through the fifth roller (10), - the advanced plastic printed strips (P) entering the hot cutting station (18) (107) and - the plastic printed strips (P) being hot cut from the plastic part at the hot cutting station (18). Obtaining tension bands (108) includes production steps.