TR201900512U4 - A SQUEEZING MECHANISM FOR VEGETABLE OIL PRODUCTION - Google Patents

Abstract

The present invention provides at least one body (2), at least one opening (21) opened to at least a part of the body (2), which enables oil to be obtained from the wastes (oily perlite, oily soil and soap stock) generated in oil production. ), at least one lower base (3) forming the base of the body (2), at least one upper base (4) forming the upper surface of the body (2) for movement along the body (2), and the body (2) for collecting waste materials. ) at least one bag (5) placed inside, at least one metal separator (6) located inside the body (2) and positioned on the bag (5), positioned next to the body (2) and to collect the oils flowing from the body (2). It is related to a squeezing mechanism (1) characterized by a small collection chamber (7).

Description

DESCRIPTION A EXPRESSING MECHANISM FOR VEGETABLE OIL PRODUCTION Technical Area This invention is based on the wastes (oily perlite, oily soil and soap) produced in oil production. stock) relates to a squeezing mechanism that allows oil to be obtained. Prior Art In order to obtain oil from oily seeds, cleaning the seeds Due to its structural difference, some procedures and There are pre-processes required by the degreasing method to be applied.

In the processing of all foods of vegetable origin in the state of the art The first of the applied steps is usually the cleaning of the raw material. Raw materials often different proportions of stone, earth, sand, metal chips, vegetal residues etc. contains foreign substances. Foreign substances in oily seeds, size, shape, By using systems that work by taking advantage of density and magnetism properties. being removed. In addition, in the state of the art, sieves, trieurs, Pneumatic (air) separators, magnet system, lintering machines (cotton separating the seeds from their kernels), brushing machines It is one of the main systems used in cleaning.

Processes such as hulling and separating, flaking, roasting in oily seeds The moisture content of the seed should be 16-18% for easier application. required. Therefore, the desired moisture level of oily seeds The seeds are moistened in certain methods so that they can be brought in.

After the humidification process, the peeling and separation process is applied.

Due to the fact that the shell contains 1% oil and the protein content is very low. should be removed from the seed. Prolonged contact of the shell with the seed the presence of the oil, which is absorbed by the shell during pressing, oil loss due to the inability to recover the shell during solvent extraction. Color, taste and odor substances also dissolve, so the quality of the oil deteriorates, During pressing, it causes a decrease in the capacity of the press. separation is important.

Seeds separated from foreign materials and cleaned by centrifugal impact in special crushers are introduced by the method. 600-650 revolutions per minute in a cylindrical fixed body A drum consisting of rotating pallets hurls the seeds coming from the top to the wall. it imposes. The inside of the cylindrical body is covered with sets and notches. Breaking process of the wall It is done by adjusting the distance of the drum with Some of the seeds as a result of impact the whole is separated from its shells with some fragments. cottonseed, sunflower and the shells of oily seeds covered with flexible shells such as peanuts. Bar and disc peelers are used for peeling. Flaxseed, rapeseed and sesame Since the peeling process is very difficult in very small volume oily seeds such as not applicable. Hull peeling machines according to the characteristics of each oily seed. has been arranged. The kernel (almond) and the bark are passed through a sieve, crushed, crumbled those differ. The large crusts are sucked in by the airflow. Removal of all the shells undesirable. For example, it is desired that 70% of the shell remains in the sunflower. Because pressing Shells help. The separated shells are sold as a by-product.

Cells and tissues that trap the fat with the flaking process break down and become fat. spontaneous outflow is ensured. With the flaking process, both inside the cell The area of the oil leaking out has been expanded, and the seed structure against the oil output has been increased. its resistance is reduced. Especially in solvent extraction The inward diffusion of the solvent is facilitated, which increases the extraction rate.

To increase the oil yield of oily seeds and to make better use of the bagasse. It needs to be roasted to provide it. By applying heat, the viscosity of the oil is reduced, fluency is increased. Cell proteins are coagulated, making cell membranes brittle. It is provided that the fat comes out of the cell easily. The water rate in the seed is more than 7-8%. 0/ci is reduced to 4-4.5”. The roasting process is carried out in small businesses directly heated by fire. in single-layer pans, and in large and modern establishments in 4-5-layer pans. is being done. The seed taken into the pans is first heated for 15-20 minutes and water vapor is poured on it. or by spraying with hot water, the humidity is increased to 16-18%. Seed temperature to 80-90 oC It is taken out and the roasting process is started. Proteins of the seed roasted for 20-30 minutes is coagulated. Then, at a temperature of 110-115 °C, the humidity rate is reduced to 4-4.5”. It is dropped and sent to the press or extractor.

Mechanical Pressing Method is applied to extract oil from seeds.

Mechanical pressing process; It can be defined as solid-liquid phase separation method.

The crude oil of oily seeds, which is usually less than 20% oil Mechanical pressing method can be used in processing. Mechanical pressing As a result of the process, crude oil is obtained as the main product and oil-removed bagasse is obtained as a by-product. is being done. In the mechanical pressing process, intermittent hydraulic presses screw presses and rotary presses can be used.

Solvent Extraction Method for Oil Extraction from Seeds is being implemented. The basis of solvent extraction is a solvent in which oil is dissolved. By treating the oily seed with organic solvent, the oil is transferred to the seed.

Then the solvent is filtered off and evaporated, leaving the crude oil. Press method Its advantage is that maximum 1% oil remains in the pulp and mostly 0.5%. is located around. Obtaining oil with this method, especially the amount of oil is low. It is used in oily seeds such as soybean and raw.

Briefly, the ratination process is carried out in crude oil to obtain clear and normal-tasting oil. as the removal of all existing and unwanted substances from the oil. definable. No matter how carefully and cleanly the raw oils are obtained, they must be must be refined. Because the consumer is light-colored, odorless, free fatty acid Wants to buy non-existent and clear oil. The only vegetable consumed unrefined The oil is olive oil obtained from good quality olives. But olives of bad quality The oils are also refined. Turkey's rural area sunflower, sesame, hash, etc. The oils obtained from raw materials such as is consumed. Mucilage removal, deacidification, bleaching, deodorization and winterization are the stages of the refining process.

Oily soil, oily perlite formed during oil production and evaluated as waste and refined separator waste (soap stock). Sodium Hydroxide Method (Basic Method) or Oil from Separator Wastes The hand-held method is used.

In the Sodium Hydroxide Method (Basic Method), oily soil, oily perlite and refined In order to remove the oils in substances such as separator waste (soap stock), the first As a result, the substances in question are taken into a mixing tank. The tank in question It is heated to 50-600C in it and sodium hydroxide (NaOH) is added into it. the mixing operation is performed. The obtained product is combined with centrifugal separators in two is gradually differentiated. The quality of the oil obtained by the method in question low and the amount of oil obtained is limited. Also used in production finance It is costly due to the expensive materials.

In the method of obtaining oil from separator wastes, it is used as raw material. separator wastes are collected in a tank. Sulfuric in the mixer tank acid is added. 90 0 members are heated. Mixing process is stopped for 8-10 hours. is held. As a result of this waiting, 3 phases occur in the tank. Acid oil on top (%FFA 45-50), sediment in the middle part and oily acidic water phase in the lower part. This As a result of the process, approximately 50% acidic oil is obtained.

Problems Solved with Invention The aim of this invention is to oil oil without adding any chemicals and solvents. A squeezing mechanism that enables the production to be realized is to be realized.

The other object of this invention is the residues, oily soil and refined oil produced in oil production. High efficiency vegetable oil is obtained by reprocessing the separator wastes. It is to implement a tightening mechanism that ensures

Detailed Description of the Invention A tightening mechanism realized to achieve the purpose of this invention is attached shown in the figures and these figures; Figure 1. The section view of the clamping mechanism.

Figure 2. Perspective view of the hull.

Figure 3. Perspective view of one embodiment of the metal separator.

Figure 4. Perspective view of another application of metal separator.

Figure 5. Perspective view of another application of metal separator.

The parts in the figures are numbered one by one and the corresponding numbers are given below. 1. Clamping mechanism 2. Body 21. Openness lower sole upper sole metal separator 61. Hole 62. Channel 7. Collection hopper A spin mechanism (l) in its most basic form, at least one body (2), at least one opening (21) opened in at least a part of the body (2), at least one sub-base (3) that forms the base of the body (2), formed the upper surface of the body (2) and can move along the body (2). at least one upper sole (4), - placed in the body (2) for collection of waste materials at least one bag (5), - at least one located inside the body (2) and positioned on the bag (5) metal separator (6), - oils positioned near the body (2) and flowing from the body (2) at least one collecting chamber (7) for collection, is drinking.

Oily perlite, oily soil, which is considered as waste during vegetable oil production and removing the oil contained in substances such as soap stock. it provides. First, waste materials such as oily perlite, oily soil and soap stock are grouped as raw materials containing the same type of oil or are mixed and grouped according to the formulation, the grouped waste materials it is preferably collected in a mixer with a conveyor system. Mixer The waste materials inside the mixer go through the pipes (jackets) surrounding the mixer. It is heated with the passing hot water and mixed in certain proportions. lsilan and The mixed waste materials are placed in bags (5) made of polypropylene material. is stocked. Thanks to the polypropylene bags (5), they are durable and prevent the liquid from flowing. It has permeability. Preferably in each bag (5), 20 - 25 kg There is waste material.

The squeezing mechanism (1), which is the subject of the invention, has a cylindrical structure that is open at both ends. A device that has a flat surface and is placed parallel to the ground plane. it has a body (2). On the body (2) or at least a part of the body (2) there is an opening (21) opened. The opening (21) is preferably cylindrical of the body (2) on its surface and preferably perpendicular to the ground plane, on the body (2) opened multiple times. open and parallel to the ground plane of the body (2) a sub-base (3) having the shape of a disc is placed on its flat surface. lower sole (3) fills at least a part of the open surface of the body (2). Disk shaped lower base (3) is placed on the body (2) with their center axes parallel to each other and It is placed in an incisional manner. On the other open surface of the body (2), a a disc-shaped upper base (4) is placed. Upper sole (4), trunk (2) fills at least part of its open surface. disc-shaped top base (4) on the body (2) with their center axes parallel and intersecting. is placed. In a preferred embodiment of the invention, the body (2) is arranging the column with spaces between them and the columns in question It consists of a ring that surrounds it. In this way, the production process of the body (2) it gets easier.

The lower sole (3) and the upper sole (4) are linearly along the central axis of the body (2). can move. The center of the lower sole (3) or the upper sole (4), the body (2) It can move linearly along its axis to either the bottom base (3) or the top a press system is attached to the base (4). The press system in question is a hydraulic press. and the upper base (4) is attached to a linearly moving arm of the hydraulic press. the lower base (3) is connected to another arm. in the hydraulic press system Thanks to the arms, the lower base (3) and the upper sole (4) are located inside the body (2) and inside the body (2). It can move linearly along its central axis. Find your choice In one of its applications, it is attached to the linearly moving arm of the hydraulic press. only the upper base (4) is connected and the upper base (4) is attached to the hydraulic press arm. inside the body (2) and along the center axis of the body (2). can move linearly. In a preferred embodiment of the invention, by applying force to the upper sole (4), the upper sole (4) is inside the body (2) and that the body (2) can move linearly along its central axis. it provides.

For placement in the body (2), the waste heated and stirred in it a bag made of polypropylene material (5) is used. A disc is placed on the bag (5) placed inside the body (2). A metal separator (6) has the shape of a metal separator (6). Invent a preferred In its application, the metal separator (6) removes at least a part of the body (2). is filling. The disc-shaped metal separator (6) is placed on the body (2) at the center. axes are placed parallel to and intersecting each other. metal separator On (6), the bag (5) is placed again. Invent a preferred In the application, more than one bag (5) and metal separator (6) inside the body (2) can be placed.

In a preferred embodiment of the invention, a hole (61) on the metal separator (6) the said hole (61) is placed on at least part of the metal separator (6) has been opened. In a preferred embodiment of the invention, the metal separator (6) is centrally located. The hole (61) is drilled parallel to its axis. Invent a preferred In the application, more than one hole (61) is drilled on the metal separator (6) and These drilled holes (61) are located on the flat surface of the disc-shaped metal separator (6). is positioned. In a preferred embodiment of the invention, the metal separator (6) a hole (61) is drilled on its cylindrical surface and said hole (61) is progresses to at least a part of it. In a preferred embodiment of the invention, be parallel to the central axis of the metal separator (6), which has a disc shape. a plurality of holes (61) are drilled. Said holes (61) are linearly opened on the flat surface of the metal separator (6) in a sequential manner and linearly a hole (61) to pass through the holes (61) drilled in a sequential manner. more opened. In other words, starting from the cylindrical surface of the metal separator (6) and a hole that passes through the holes (61) drilled in a linear sequence (61) is opened. Through the holes (61) drilled in a linear order a through hole (61) passes through the center axis of the metal separator (6).

In a preferred embodiment of the invention, there is at least one on the metal separator (6). A channel (62) is opened to the part of it. In a preferred embodiment of the invention, the channel (62) is opened on the flat surface of the disc-shaped metal separator (6). find it in a preferred embodiment, the channel (62) is removed from the center axis of the metal separator (6). It is opened in a way that will pass through and be linear. Invent a preferred In the application, more than one channel (62) is opened on the metal separator (6).

In a preferred embodiment of the invention, both the hole (61) and the hole (61) are placed on the metal separator (6). and the channel (62) is opened. In a preferred embodiment of the invention, the metal separator A hole (6l) is drilled on the channels (62) opened on (6). Metal separator (6) Thanks to the channel (62) and hole (61) on the it is provided to flow and move easily. Next to the body (2), the oil flowing There is a collecting chamber (7) in which it is collected.

The subject of the invention is a squeezing mechanism (1) placed in the body (2). the bags (5) and the metal separators (6) with the lower base (3) and the upper base (4). When compressed (105), oil comes out of the waste materials. Out of the bag (5) The oils are coming out of the holes or channels on the metal separator (6). and in the collection chamber (7) by flowing through the opening (21) on the body (2) is being collected. In this way, no chemicals and solvents are added. The process of producing oil from the wastes generated in oil production takes place.

In addition, with the use of a squeezing mechanism (1), the resulting oil production residues, oily soil and refined separator wastes by reprocessing high It is ensured to obtain vegetable oil with efficiency.

Claims (6)

REQUESTS 1. At least one body (2), at least one opening opened in at least one part of the body (2), in the most basic form for obtaining oil from the wastes (oily perlite, oily soil and soap stock) generated in oil production, At least one lower base (3) formed the base of the body (2), formed the upper surface of the body (2) and at least one upper base (4) to be able to move along the body (2) was inserted into the body (2) to collect the waste materials in it. At least one bag (5) made of polypropylene material placed inside the body (2) and at least one metal separator (6) positioned on the bag (5), positioned next to the body (2) and to collect the oils flowing from the body (2) a squeezing mechanism (1) characterized by at least one collecting chamber (7) for 2. A clamping mechanism (1) as in Claim 1, comprising a press system connected to the lower base (3) or the upper base (4). 3. A clamping mechanism (1) as in Claim 1, comprising at least one hole (61) drilled on at least a part of the metal separator (6). 4. A clamping mechanism (1) as in Claim 1, comprising at least one channel (62) opened on at least a part of the metal separator (6). 5. A clamping mechanism (1) as in Claim 41, which includes at least holes (61) drilled on the channels (62) opened on the metal separator (6), 6. A tightening mechanism (1) as in Claim 17, comprising a body (2) composed of multiple columns arranged with a space between them and a ring surrounding the said columns,