TR201720537U5 - LINE TYPE SOLDERING SYSTEM - Google Patents
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- TR201720537U5 TR201720537U5 TR2017/20537U TR201720537U TR201720537U5 TR 201720537 U5 TR201720537 U5 TR 201720537U5 TR 2017/20537 U TR2017/20537 U TR 2017/20537U TR 201720537 U TR201720537 U TR 201720537U TR 201720537 U5 TR201720537 U5 TR 201720537U5
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- 238000005476 soldering Methods 0.000 title claims abstract description 130
- 230000033001 locomotion Effects 0.000 claims abstract description 92
- 238000000034 method Methods 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 230000010354 integration Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 16
- 230000035939 shock Effects 0.000 claims description 6
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 238000005219 brazing Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 239000003507 refrigerant Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Buluş, lehimleme süreçlerinde kullanılmak üzere, gerekli enerjiyi sağlamak üzere en az bir trafo (2), lehimleme işlemlerinde gerekli ısı, zaman gibi paremetreleri kontrol eden en az bir işlemci (3), gaz basıncının mekanik harekete çevirmekle görevli, içerisinde söz konusu gazın basıncını kontrol edden valf grubu (8) ve basıncı düzenleyen basınç regülatörü bulunduran pnömatik kontrol kutusu (7), lehimleme işleminin yapıldığı lehimleme ünitesi (6), söz konusu lehimleme ünitesini (6) üzerinde bulunduran, dikey lineer hareketi sağlamak üzere gerekli tahriki sağlayan tahrik merkezi (14.1), söz konusu tahrik merkezinden (14.1) aldığı tahrikle lineer hareketi sağlayan hareket aktarım elemanı (14.2) içeren dikey lineer hareket sistemi (14), söz konusu lehimleme ünitesini (6) üzerinde bulunduran, hatta entegrasyonu sağlama amacına ve bağlantı topolojisine uygun olarak eğimlendirilmiş kol profili (21) içeren yatay lineer hareket sistemi (15) içeren hat tipi lehimleme sistemi (L) ile ilgilidir. Şekil 1Invention, at least one transformer (2) to provide the necessary energy to be used in soldering processes, at least one processor (3) that controls parameters such as the temperature and time required in the soldering process, is responsible for converting the gas pressure to mechanical movement, controlling the pressure of the gas in question. The pneumatic control box (7) containing the edden valve group (8) and the pressure regulator that regulates the pressure, the soldering unit (6) where the soldering process is carried out, the drive center (14.1), which contains the said soldering unit (6) and provides the necessary drive for vertical linear movement. ), the vertical linear motion system (14) comprising the motion transmission element (14.2) that provides the linear movement with the drive it receives from the drive center (14.1), the arm that contains the said soldering unit (6), which is inclined in accordance with the purpose of integration and the connection topology. It relates to the line type soldering system (L) comprising the horizontal linear motion system (15) comprising the profile (21). Figure 1
Description
TEKNIK ALAN BuluS. baglantisi bulunmayan birden fazla metalin elektiriksel ve mekanik baglantisini saglamak üzere gelistirilen bir hat tipi Iehimleme sistemi ile ilgilidir. TECHNICAL FIELD Meet. Electrical and mechanical connection of more than one metal that has no connection It relates to a line type soldering system developed to provide
Bulus 'ozellikle, Iehimleme isleminin, soz konusu islem için gerekli olan isi, zaman gibi parametrelerin kontrolü ile otomatik olarak yapilmasini saglayan, Iehimlenen materyalin kullanilacagi hat ve baglanti topolojisine entegre bir sekilde hareket ettirilebilmesine imkan veren, hat ve baglanti topolojisi için özellestirilebilen hat tipi Iehimleme sistemi ile ilgilidir. In particular, the invention states that the soldering process, such as the work, time, etc. required for the said process. the brazed material, which allows it to be made automatically with the control of the parameters. It allows it to be moved in an integrated way with the line and connection topology it will be used. It is related to the line type soldering system that can be customized for the line and connection topology.
TEKNIGIN BILINEN DURUMU Baglantisi bulunmayan iki metalin erime noktasi düsük bir dolgu malzemesi yardimi ile birbirine tutturulmasi islemine Iehimleme denir. Günümüzde, endüstriyel anlamda Iehimleme yapmak adina çesitli sistemler ve yapilanmalar mevcuttur. Halihazirda sabit bir profil üzerine konumlandirilmis otomatik Iehimleme sistemleri kullanilmaktadir. Bu sistemlerde, 'Öncelikle lehimleme isleminin yapildigi materyal söz konusu sabit profilde Iehimlenmekte, ardindan yerlestirilmektedir. Hat ve Iehimleme makinesi arasinda sürekli olarak hareketli olma zorunlulugu prosesin hizini azaltmakta dolayisiyla zaman kaybina sebep olmaktadir. Diger yandan bu durum operatör için de is gücü kaybina sebep olmaktadir. Dolayisiyla, sürecin verimi azalir. Hareket eden bir mekanizma üzerinde bulunan hat sistemlerinde ise operatörün hatta entegre bir sekilde çalisarak Iehimlenen materyali topolojideki ilgili yere yerlestirilmesi gerekmektedir. Bu nedenle, operatörün hattin önünden geçtigi süre dahilinde Iehimlenen materyali baglanti topolojisindeki ilgi yere yerlestirmesi gerekir. Operatör, bu sorunun üstesinden gelmek için Iehimleme makinesine giderek Iehimledigi materyali stoklayip daha sonra hatta gidip dogru yerleskelere yerlestirmek zorundadir. Tüm bu süreçler, is gücü kullanimini arttirmanin yani sira zaman ve verimlilik kayiplarina sebep olmaktadir. KNOWN STATE OF THE TECHNIQUE With the help of a filler material with a low melting point of two unconnected metals. The process of attaching them to each other is called Soldering. Today, industrial soldering There are various systems and configurations to do this. on an already fixed profile positioned automatic soldering systems are used. In these systems, 'First of all, The material on which the soldering is done is soldered to the fixed profile in question, then is placed. Constantly moving between the line and the soldering machine necessity reduces the speed of the process and therefore causes loss of time. Other On the other hand, this situation also causes loss of labor for the operator. Therefore, the process efficiency decreases. In line systems on a moving mechanism, the operator's even by working in an integrated way, placing the brazed material in the relevant place in the topology required. Therefore, within the time the operator passes in front of the line, the brazed It must place the material at the point of interest in the connection topology. operator, this To cope with this, he went to the soldering machine, stocked up on the material he soldered and then he has to go to the line and place them in the right campuses. All these processes are In addition to increasing its use, it causes time and productivity losses.
Mevcut teknik ile ilgili olarak yapilan `Ön arastirma sonucunda EP209168651 yayin numarali patent dokümani bulunmustur. Söz konusu dokümanda bahsedilen bulus, genel olarak, sert özellikle gümüs olmayan ya da düsük gümüslü dolgu metalleri kullanilan bir metal birlestirme sistemi ve yöntemidir. Ancak, endüstriyel amaçlara yönelik, Iehimlemenin yapilmasi ve ilgili hatta yerlestirilmesi konusunda söz konusu bulusta teknik bir gelistirme bulunmamaktadir. As a result of the `preliminary research on the current technique, publication number EP209168651 patent document has been found. The invention referred to in that document is generally a metal joint, especially where non-silver or low-silver filler metals are used system and method. However, for industrial purposes, brazing and related In fact, there is no technical development in the said invention regarding its placement.
Sonuç olarak yukarida anlatilan olumsuzluklardan dolayi ve mevcut çözümlerin konu hakkindaki yetersizligi nedeniyle ilgili teknik alanda bir yenilik ve gelistirme yapilmasi gerekli kilinmistir. As a result, due to the above-mentioned negativities and existing solutions It is necessary to make an innovation and development in the related technical field due to the inadequacy of the is locked.
BULUSUN KISA AÇIKLAMASI Mevcut bulus, yukarida bahsedilen gereksinimleri karsilayan, tüm dezavantajlari ortadan kaldiran ve ilave bazi avantajlar getiren, engeli bireylerin araçlara inis çikislarini kolaylastirmak üzere hat tipi Iehimleme sistemi ile ilgilidir. BRIEF DESCRIPTION OF THE INVENTION The present invention satisfies the above-mentioned requirements, eliminates all disadvantages. To facilitate the descent and exit of the disabled individuals to the vehicles, which removes them and brings some additional advantages It is related to the line type soldering system.
Bulusun ana amaci, Iehimleme islemlerinde gerekli parametrelerin otomatik olarak kontrol edildigi hat tipi Iehimleme sistemi elde etmektir. Bu sayede, Iehimleme islemi ve sonrasinda zorluklar minimize edilmekte, Iehimlemenin daha stabil olmasini saglanmaktadir. The main aim of the invention is to automatically control the necessary parameters in the soldering processes. is to obtain the line type soldering system. In this way, the soldering process and after difficulties are minimized, and soldering is ensured to be more stable.
Bulusun bir diger amaci, Iehimleme sonucu Iehimlenmis materyalin hat tipindeki baglanti topolojisine entegre edilmesini kolaylastiran hat tipi Iehimleme sistemi ortaya koymaktir. Söz konusu hat tipi Iehimleme sistemi yapisinda bulunan lineer hareket sistemleri, Iehimleme ünitesinin baglanti topolojisine uygun sekilde konumlandirilmasini saglamakta, böylece zaman ve isi gücünden tasarruf kazanimi elde edilmis olmaktadir. Another object of the invention is to connect the brazed material in line type as a result of brazing. It is to introduce a line type soldering system that facilitates its integration into the topology. Promise Linear motion systems in line type soldering system structure, Soldering It ensures that the unit is positioned in accordance with the connection topology, thus and labor savings are achieved.
Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir ve bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. The structural and characteristic features of the invention and all its advantages are given in the following figures and More clearly thanks to the detailed explanation with references to the figures. will be understood and therefore the assessment should also take into account these figures and detailed explanation. must be made by taking
BULUSUN ANLASILMASINA YARDIMCI OLACAK SEKILLER Sekil 15de bulus konusu hat tipi Iehimleme sisteminin tercih edilen yapilanmasinin genel görünümü verilmektedir. FIGURES TO HELP UNDERSTAND THE INVENTION In Figure 15, the general configuration of the preferred configuration of the line type soldering system which is the subject of the invention. view is given.
Sekil 2'de kol profili ve üzerinde bulunan elemanlarin yan perspektif görünümü verilmektedir. In Figure 2, a side perspective view of the arm profile and the elements on it is given.
Sekil 3'de dikey lineer hareket sisteminin yan perspektif görünümü verilemektedir. In Figure 3, a side perspective view of the vertical linear motion system is given.
Sekil 4'de yatay lineer hareket sisteminin üst perspektif görünümü verilmektedir. Figure 4 shows the top perspective view of the horizontal linear motion system.
Sekil 5'de konum degistirme ünitesinin yan perspektif görünümü verilmektedir. Figure 5 shows the side perspective view of the position changer unit.
REFERANS NUMARALARI L Hat tipi lehimleme sistemi 1 Operatör arayüzü 2 Trafo 3 Islemci 4 Elektrik panosu Enerji iletim elemanlari 6 Lehimleme ünitesi 7 Pnömatik kontrol kutusu 8 Valf grubu 9 Filtreli emis hatti Sistem çalistirma elemani 11 Destek profili 12 Enerji iletim elemanlari tasiyicisi 13 Hareketli enerji iletim elemanlari tasiyicisi 14 Dikey lineer hareket sistemi 14.1 Tahrik merkezi 14.2 Hareket aktarim parçasi Yatay lineer hareket sistemi 16 Hareket yatagi 17 Hareket kilavuzu 18 Araba 19 Hareket kontrol elemani Tasiyici profil 21 Kol profili 22 Sok emici 23 Sürtünme azaltici parça 24 Aydinlatma birimi Konum degistirme ünitesi .1 Ayar kolu 26 Sistem durdurma elemani 27 Gösterge 28 Hareketli tasiyici 29 Elektrik anahtari Okuyucu 31 Sürücü 32 Kompressör BULUSUN DETAYLI AÇIKLAMASI Bu detayli açiklamada, bulusun tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak ve hiçbir sinirlayici etki olusturmayacak sekilde açiklanmaktadir. REFERENCE NUMBERS L Line type soldering system 1 Operator interface 2 Transformers 3 Processors 4 Electrical panel Energy transmission elements 6 Soldering unit 7 Pneumatic control box 8 Valve groups 9 Filtered suction line System operating element 11 Support profile 12 Energy transmission elements carrier 13 Carrier of movable energy transmission elements 14 Vertical linear motion system 14.1 Drive center 14.2 Motion transmission part Horizontal linear motion system 16 motion bearing 17 Movement guide 18 cars 19 Motion control element Carrier profile 21 Arm profile 22 Shock absorber 23 Friction reducing part 24 lighting units position change unit .1 Adjusting lever 26 System stop element 27 Indicator 28 Movable carrier 29 Electric switch Reader 31 Driver 32 Compressors DETAILED DESCRIPTION OF THE INVENTION In this detailed description, preferred embodiments of the invention are merely better suited to the subject. are explained for clarity and without any limiting effect.
Bulus konusu hat tipi Iehimleme sistemi (L) yapisinda, Iehimle islemini otomatik olarak kontrol eden, operatörün Iehimleme islemi için gerekli parametreleri girdigi, bu anlamda operatör ile söz konusu hat tipi Iehimleme sistemi (L) arasindaki etkilesimi saglamakla görevli operatör arayüzü (1) bulunmaktadir. Bulusun tercih edilen yapilanmasinda, operatör arayüzü (1) olarak dokunmatik panel formundadir. In the structure of the line type soldering system (L), which is the subject of the invention, it automatically controls the soldering process. What is important is that the operator enters the necessary parameters for the soldering process, in this sense, the operator operator responsible for ensuring the interaction between the line type soldering system (L) in question. interface (1). In the preferred embodiment of the invention, the operator interface (1) in the form of a touch panel.
Hat tipi Iehimleme sistemi (L) yapisinda, ihtiyaç duyulan enerjinin saglanmasini saglamak üzere trafo (200) yer almaktadir. Bulusun tercih edilen yapilanmasinda trafo (200) olarak ayarlanabilir varyak trafo kullanilmaktadir. To provide the needed energy in the line type soldering system (L) structure. transformer (200) is included. In the preferred embodiment of the invention, the transformer 200 is used as adjustable variac transformer is used.
Islemci (3), Iehimleme isleminin isisi, zamani ve gerekli tüm parametrelerini belirli mantik ve matematik islemlerini elektronik olarak yaparak kontrol eden tümlesik devrelerden olusmaktadir. Bulusun tercih edilen yapilanmasinda programlanabilir lojik denetleyici kullanilmaktadir. The processor (3) controls the temperature, time and all necessary parameters of the soldering process with certain logic and integrated circuits that control mathematical operations electronically. is formed. Programmable logic controller in the preferred embodiment of the invention is used.
Elektrik panosu (4), üzerinde islemci (3) ve sürücünün (31) konumlandirildigi yapilanmadir. The electrical panel (4) is the configuration on which the processor (3) and the driver (31) are located.
Söz konusu elektrik panosu (4), trafodan (2) saglanan elektrik enerjisinin akimini ayarlayarak ilgili elemanlara ileten unsur konumundadir. Enerjinin ilgili elemanlara aktariminda enerji iletim elemanlari (5) görev almaktadir. Söz konusu enerji iletim elemanlari (5), en az bir enerji iletim elemanlari tasiyicisi (12) ile tasinmaktadirlar. The electric panel (4) in question adjusts the current of the electrical energy supplied from the transformer (2). It is the element that transmits to the relevant elements. Energy transmission in the transfer of energy to the relevant elements members (5). The said energy transmission elements (5) have at least one energy transmission element. elements are carried by its carrier (12).
Hat tipi Iehimleme sisteminde (L), Iehimleme islemini yapan asil mekanizma ise Iehimleme ünitesidir (6). Söz konusu Iehimleme ünitesi (6) üzerinde Iehimlenecek materyali sikistiran hareketli çene ve sabit çene yer almaktadir. Hareketli çene hareket edebilme yetenegine sahiptir. Hareket edebilme yetenegi, hareketli çene pistonu ile saglanmaktadir. Böylelikle hareketli çene, sabit çeneye yakinlasip uzaklasarak Iehimlenecek materyalin sabit tutulmasini saglayarak Iehimleme isleminin kolaylastirmaktadir. Lehimleme `ünitesi (6) üzerinde sistem çalistirma elemani (10) bulunmaktadir.8öz konusu sistem çalistirma elemani (10) Iehimleme ünitesini (6) çalistiran yapidir ve bulusun tercih edilen yapilanmasinda, sistem çalistirma elemani (10) olarak Iehimleme teli kolu ve hand switch veya elektromekanik proses tetikleme gibi anahtarlar kullanilabilmektedir. In the line type soldering system (L), the main mechanism that performs the soldering process is the Soldering System. unit (6). The one which compresses the material to be soldered on the said soldering unit (6) movable jaw and fixed jaw. Movable jaw ability to move has. The ability to move is provided by the movable jaw piston. Thus, The movable jaw moves closer and further away from the fixed jaw, keeping the material to be brazed fixed. It facilitates the soldering process. System on soldering `unit (6) There is an operating element (10). is the structure that drives the unit (6), and in the preferred embodiment of the invention, the system operating Soldering wire handle and hand switch or electromechanical process trigger as element (10) keys can be used.
Bulus konusu hat tipi Iehimleme sisteminde (L), gaz basincini mekanik harekete çevirmek amaciyla pnömatik kontrol kutusu (7) kullanilmaktadir. Lehimleme ünitesinde (6) bulunan hareketli çene ve sabit çeneden olusan sikistirici çene sistemi basta olmak 'üzer, hava ile çalisan tüm elemanlarin çalistirilmasi pnömatik kontrol kutusu (7) ile saglanmaktadir. Bulusun tercih edilen yapilanmasinda, valf grubu (8) ve basinç regülatörü, pnömatik kontrol kutusu (7) içerisinde konumlandirilmistir. Valf grubu (8), islemciden (3) alinan komutlara göre pnömatik kontrol kutusu (7) vasitasiyla saglanan gaz basincini kontrol ederek gazin geçip geçmemesini düzenleyen yapidir. Bulusun tercih edilen yapilanmasinda, pnömatik kontrol kutusu (7) içerisinde sogutucu valfi (cooler valve) ve kaynak valfi (welding valve) olarak iki adet valf bulunmaktadir. Basinç regülatörü, sebekeden gelen gazin basincindaki dalgalanmalari ve dengesizlikleri önleyerek sisteme sabit basinçta bir gaz verilmesini saglar. In the line type soldering system (L), which is the subject of the invention, it is necessary to convert the gas pressure to mechanical action. For this purpose, the pneumatic control box (7) is used. located in the soldering unit (6) clamping jaw system consisting of movable jaw and fixed jaw The operation of all working elements is provided by the pneumatic control box (7). find it in its preferred embodiment, valve assembly (8) and pressure regulator, pneumatic control box (7) is located in. Valve group (8), pneumatically according to the commands received from the processor (3) by checking the gas pressure provided by the control box (7), whether the gas passes or not. regulating structure. In the preferred embodiment of the invention, the pneumatic control box (7) There are two valves inside as a cooler valve and a welding valve. are available. The pressure regulator, the fluctuations in the pressure of the gas coming from the network and It prevents imbalances and provides a constant pressure gas to the system.
Lehimleme isleminde kullanilmakta olan dolgu malzemesinin eritilmesi ile ortaya çikan gazin ortamdan uzaklastirilmasi gerekmektedir. Bu amaca uygun olarak, erimeden kaynakli olusan gazi sogurma amaçli filtreli emis hatti (9) kullanilmaktadir. Gas produced by melting the filling material used in the soldering process. must be removed from the environment. In accordance with this purpose, the resulting A filtered suction line (9) is used for gas absorption.
Hat tipi Iehimleme sisteminin (L) lehimleme isleminin yapilacagi hatlara uygun olarak özellesmesini saglamak üzere, hat tipi Iehimleme sistemi (L) altinda uzunlugu ayarlanabilir Söz konusu trafodan (2) saglanan enerjinin ilgili parçalara iletilmesinde, enerji iletim elemanlarini (5) tasiyan enerji iletim elemanlari tasiyicisindan (12) farkli olarak en az bir hareketli enerji iletisim tasiyicisi (13) da bulunmaktadir. Söz konusu hareketli enerji iletim elemanlari tasiyicisi (13) sayesinde, Iehimleme 'ünitesine (6) ve enerjiye ihtiyaç duyan diger unsurlara enerji iletimi saglamak üzere, hareketi kisiti olamaksizin iletim mümkün olmaktadir. In line with the lines on which the soldering process will be carried out, the line type soldering system (L) Length adjustable under line type soldering system (L) to allow customization In the transmission of the energy supplied from the said transformer (2) to the relevant parts, the energy transmission Different from the energy transmission elements carrier (12), which carries the elements (5), at least one There is also a mobile energy communication carrier (13). The mobile energy transmission Thanks to the elements carrier (13), it can be used to connect the Soldering 'unit (6) and other In order to provide energy transmission to the elements, transmission is possible without restriction of movement.
Lehimlemenin yapildigi Iehimleme 'ünitesinin (6) yatay ve dikeyde hareket ettirilmesi hassas ve kalieli Iehimleme islemi için önem arz etmektedir. Buna uygun olarak bulus konusu hat tipi lehimleme sistemi (L) yapisinda dikey lineer hareket sistemi (14) ve yatay lineer hareket sistemi (15) yer almaktadir. Istenilmesi durumunda yatay ve dikey hareketler mekanik, elektro mekanik ve/veya pnomatik vb yöntemler ile programlamasi yapilarak otomatik olarak istenilen pozisyonlara hareketleri saglanabilir. The horizontal and vertical movement of the Soldering 'unit (6) where the soldering is made is sensitive and It is important for the kalieli soldering process. Accordingly, the line type of the invention vertical linear motion system (14) and horizontal linear motion in soldering system (L) structure system (15) is included. If desired, horizontal and vertical movements are mechanical, electro automatically by programming with mechanical and/or pneumatic etc. methods. movements to positions can be provided.
Dikey lineer hareket sistemi (14), Iehimleme 'ünitesi (6) altinda yer almakta olup, tahrik merkezi içermektedir. Söz konusu dikey lineer hareket sistemi (14), Iehimlemenin yapilacagi hattin özelliklerine göre elektronik, mekanik, manuel, elektrik tahrikli gibi farkli formlarda olabilmektedir. Dikey lineer hareket sisteminde (14), Iehimleme 'ünitesinin (6) hareketini saglamak üzere, söz konusu Iehimleme ünitesi (6) altinda kizak arabasi formunda araba (18) yer almaktadir. Arabanin (18) hareketi sonucu lehimleme 'ünitesinin (6) hareketi saglanmaktadir. Hareket kilavuzu (17), söz konusu arabanin (18) hareketine kilavuzluk eden yol formundadir. Dikey lineer hareket sistemi (14) yapisindaki hareket kilavuzu (17) ray ve / veya yaglamali sistem olabilmektedir. Söz konusu arabanin (18) hareket kilavuzu (17) yatagi (16) bulunmaktadir. Söz konusu hareket yatagi (16), hareket esnasindaki sürtünmeyi azaltarak, hareketin en az kayipla yapilmasini saglamakla görevlidir. Bulusta, rulmanli, kaymali, yuvarlanma elemanli, manyetik özellikli hareket yatagi (16) kullanilabilmektedir. Dikey lineer hareket için gerekli olan tahrik, dikey lineer hareket sistemi (14) yapisinda yer alan tahrik merkezi (14.1) tarafindan saglanmaktadir. Bulusta, AC ve DC tip tüm motorlar (servo, step, asenktron ve benzeri), pnömatik tahrikli, maneyetik tahrikli, manuel tahrikli motorlar kullanilabilmektedir. Söz konusu tahrik merkezinden (14.1) alinan tahrikin, harekete dönüsmesini saglamakla hareket aktarim parçasi (14.2) yükümlüdi'ir. Bulusun tercih edilen yapilanmasinda, hareket aktarim parçasi (14.2) olarak mil kullanilmaktadir. Mile alternatif olarak bulusta, triger kayisi, krameryer ve / veya manuel sistemler de kullanilabilmektedir. The vertical linear motion system (14) is located under the Soldering unit (6) and the drive center contains. Said vertical linear motion system (14) It can be used in different forms such as electronic, mechanical, manual, electrically driven according to its characteristics. can happen. In the vertical linear motion system (14), the movement of the soldering unit (6) carriage (18) in the form of a slide carriage under the said soldering unit (6) to provide is located. Movement of the soldering unit (6) as a result of the movement of the trolley (18) is provided. The movement guide (17) is the one that guides the movement of the car (18) in question. in road form. The movement guide (17) in the structure of the vertical linear movement system (14) rail and / or a lubricated system. Movement guide (17) of the car in question (18) It has a bed (16). Said motion bearing (16) reduces friction during motion. It is responsible for ensuring that the movement is made with the least loss by reducing it. In the invention, with bearings, sliding, rolling element, magnetic feature motion bearing (16) can be used. Vertical the drive required for linear motion, the drive in the structure of the vertical linear motion system (14) provided by the center (14.1). In the invention, all AC and DC type motors (servo, stepper, asynchronous and similar), pneumatically actuated, magnetically actuated, manual actuated motors can be used. The drive taken from the said drive center (14.1) The motion transmission part (14.2) is responsible for ensuring its transformation. Invention preferred In its configuration, the shaft is used as the motion transmission part (14.2). Mile alternative Timing belt, rack and/or manual systems can also be used in the invention.
Yatay eksende harekete imkan veren yatay lineer hareket sistemi (15) yapisinda, hareket almaktadir. Söz konusu yatay lineer hareket sisteminin (15) Iehimlemenin yapilacagi hat kosullarina uygun olarak elektronik ve / veya mekanik olabilmektedir. Yatay lineer hareket sistemi (15) ile birlikte kol profilinin (21) saga - sola hareketi saglanmis olmaktadir. Yatay lineer hareket sistemi (15), iskelet formunda bir tasiyici profil (20) üzerinde yer almaktadir. Bu anlamda, trafo (2) ve elektrik panosu (4) da tasiyici profilin (20) üzerinde bulunmaktadir. Yatay lineer hareket sistemi (15) yapisinda, dikey lineer hareket sisteminde (14) oldugu gibi hareket yatagi (16) ve hareket kilavuzu (17) yer almaktadir. Bulusta, rulmanli, kaymali, yuvarlanma elemanli, manyetik özellikli hareket yatagi (16), hareket kilavuzu (17) olarak ray ve / veya yaglamali sistem kullanilabilmektedir. Söz konusu yatay lineer hareket sisteminde (15) hatta daha kolay entegrasyonu saglama amacina ve baglanti topolojisine uygun olarak egimlendirilmis kol profili (21) bulunmaktadir. Lehimleme ünitesi (6), tahrik merkezi (14.1), pnömatik kontrol kutusu (7), opeatör arayüzü (1), filtreli emis borusu (9), hareketli enerji iletim elemanlari söz konusu kol profili (21) üzerinde yer almaktadir. Yatay lineer harekette olusabilecek sarsintilari önlemek, olusan soku minimize etmek amaci ile yatay lineer hareket sistemi (15) yapisinda sok emici (22) bulunmaktadir. In the structure of the horizontal linear movement system (15), which allows movement on the horizontal axis, the movement takes. The line where the soldering will be made of the said horizontal linear motion system (15) It can be electronic and / or mechanical in accordance with the conditions. horizontal linear motion With the system (15), the arm profile (21) moves to the right and left. Horizontal linear motion system (15) is located on a carrier profile (20) in the form of a skeleton. This In this sense, the transformer (2) and the electrical panel (4) are also located on the carrier profile (20). Horizontal In the structure of the linear motion system (15), the motion is similar to the vertical linear motion system (14). bed (16) and movement guide (17). In the invention, bearing, sliding, rolling element, magnetic bearing (16), rail as movement guide (17) and / or lubricated system can be used. In the horizontal linear motion system (15) in question, even in accordance with the purpose of providing easier integration and connection topology There is an inclined arm profile (21). Soldering unit (6), drive center (14.1), pneumatic control box (7), operator interface (1), filtered suction pipe (9), movable energy transmission elements are located on the said arm profile (21). In horizontal linear motion Horizontal linear movement in order to prevent possible vibrations and to minimize the resulting shock. There is a shock absorber (22) in the structure of the system (15).
Sürtünme azaltici parça (23), kol profilinin (21) altina, sürtünmeyi azaltmak ve yatay lineer hareketi kolaylastimak üzere konumlandirilmis unsurdur. Bulusun tercih edilen bu yapilanmasinda, sürtünme azaltici parça (23) olarak en az bir tekerlek kullanilmaktadir. The friction reducing element (23) is placed under the arm profile (21) to reduce friction and element positioned to facilitate movement. Find this preferred In its construction, at least one wheel is used as friction reducing part (23).
Bulusta ayrica, hareketi saglayan dikey lineer hareket sistemi (14) ve yatay lineer hareket sisteminin (15) komutasini ve kontrolünü saglayan hareket kontrol elemani (19) bulunmaktadir. In addition, vertical linear motion system (14) providing motion and horizontal linear motion are also included in the invention. motion control element (19) that provides command and control of the system (15) are available.
Lehimleme islemini yapilacak ortamin aydinlatilmasini saglamak üzere, bulusta aydinlatma birimi (24) kullanilmaktadir. Bulusun gerekliliklerine göre bulusta her türlü aydinlatma kullanilabilmekte olup, bulusun tercih edilen yapilanmasinda LED kullanilmaktadir. Söz konusu aydinlatma birimi (24) Iehimleme ünitesinde (6) çene kisminda konumlandirilmis durumdadir. Lighting in the invention is used to illuminate the environment where the soldering will be performed. unit (24) is used. Any lighting in the invention according to the requirements of the invention LED is used in the preferred embodiment of the invention. Promise The subject lighting unit (24) is positioned on the jaw part of the soldering unit (6). is in condition.
Hat tipi Iehimleme sisteminin (L) ani bir sekilde kapatilmasi gereken durumlarda, sistemi ani bir sekilde durduran sistem durdurma elemani (26) hat tipi Iehimleme sistemi (L) yapisinda yer almaktadir. In cases where the line type soldering system (L) needs to be closed suddenly, the system must be suddenly turned off. The system stop element (26) is located in the line type soldering system (L) structure. takes.
Hat tipi Iehimleme sisteminin (L) çalisma durumu bulusta bulunan gösterge (27) ile görüntülenmektedir. Bulusun tercih edilen yapilanmasinda, gösterge (27) Iehimleme ünitesinin (6) bulundugu hat üzerindeki profile monte edilmis durumdadir. Söz konusu göstergede (27), ikili sari-kirmizi sinyal lambasi bulunmakta olup, kirmizi sistemin durdugunu, sari ise sistem çalisir durumda oldugunu göstermektedir. The working status of the line type soldering system (L) is indicated by the indicator (27) found in the invention. is displayed. In the preferred embodiment of the invention, the indicator (27) is in the position of the soldering unit. (6) is mounted on the profile on the line it is in. In the said indicator (27), There are double yellow-red signal lamps, red indicates that the system is stopped, and yellow is the system. shows that it is in working condition.
Elektrik anahtari (29) ise hat tipi lehimleme sistemine (L) saglanan elektrik akimini açip katan elemandir. The electrical switch (29) is the one that opens and adds the electrical current supplied to the in-line soldering system (L). element.
Söz konusu Iehimleme ünitesini (6), ihtiyaca göre oynatmak için konum degistirme ünitesi (25) tasarlanmistir. Bulusun tercih edilen yapilanmasinda, konum degistirme ünitesi (25) disk formundadir. Lehimleme ünitesi (6), disk fomundaki konum degistirme ünitesine (25) monte edilerek konum degistirme ünitesi (25) ile birlikte hareket etmektedir. Konum degistirme ünitesinin (25) hareketini ayar kolu (26) saglamaktadir. Söz konusu tercihen disk formundaki konum degistirme ünitesinin (25) üzerinde yer alan ayar kolu (26) otomatik ya da manuel olarak birden fazla tipte sistemle kontrol edilebilir. Bulusun tercih edilen yapilanmasinda, ayar kolu (26) olarak pim kullanilmaktadir. Position changing unit (25) to move the said soldering unit (6) according to need. is designed. In the preferred embodiment of the invention, the displacement unit 25 is disc is in the form. The soldering unit (6) is mounted on the displacement unit (25) in the disc form It moves together with the position changing unit (25). change location The adjustment arm (26) provides the movement of the unit (25). Said preferably in disc form The adjustment lever (26) located on the position change unit (25) is automatic or manual. can be controlled by more than one type of system. In the preferred embodiment of the invention, the setting The pin is used as the lever (26).
Islemcide (3) programlanan Iehimleme kontrol unsurlarinin okunmasi, buna uygun olarak ürün girdisine göre islemcideki (3) ilgili veri zincirinin çagirilmasinda okuyucu (30) gorev almaktadir. Reading the soldering control elements programmed in the processor (3), accordingly the product According to its input, the reader (30) takes charge in calling the relevant data chain in the processor (3).
Böylece otamatik olarak Iehimleme islemini yapmasi mümkün olmaktadir. Bu veri zinciri eslestirme islemi manuel olarak ya da akilli veri tanitma sistemleri (QR okuyucu, barkod, RFID vb.) yardimiyla yapilabilir. Bulusun tercih edilen yapilanmasinda, okuyucu (30) olarak barkod okuyucu kullanilmistir. Thus, it is possible to perform the soldering process automatically. This data chain The matching process can be done manually or by smart data recognition systems (QR reader, barcode, RFID). etc.) can be done with the help of. In the preferred embodiment of the invention, the barcode reader 30 is used. reader is used.
Bulusta, Iehimleme ünitesinin (6) hareketini saglayan, soz konusu tahrik merkezinin (14.1) islemci (3) tarafindan kontrol edilmesini saglamak üzere AC veya DC tip motor sürücüsü (31) kullanilmaktadir. In the invention, said drive center (14.1) that provides the movement of the soldering unit (6) AC or DC type motor driver (31) to be controlled by the processor (3) is used.
Valf grubu (8) ve basinç regülatörü ile regüle edilen havanin sikistirilmasi, basinçli hava olusumu, hareketli ve sabit çene hareketlerinin kontrolü bulusta kullanilmak olan kompress'ör (32) ile saglanmaktadir. Compressing the air regulated by the valve assembly (8) and pressure regulator, compressed air Compressor, whose formation and control of movable and fixed jaw movements are used in the invention (32) provided.
Bulus konusu hat tipi Iehimleme sisteminin (L) çalisma prensibi su sekildedir; Elektrik anahtarinin (29) çevrilmesi ile elektrik panosundan (4) elde edilen akim, ayarlanip enerji iletim elemanlari (5) yardimiyla ilgili elemanlara aktarilir. Okuyucu (30) vasitasiyla ürün ile islemcideki (3) ilgili veri tabaniyla eslesme yapilarak, Iehimleme isleminin Islemci (3) tarafindan belirlenebilecek unsurlari atanir. Trafo (2) üzerinde bulunan varyak ayar sistemi ile (1) ile operatörce belirlenebilecek parametrelerin belirlenmesi ve seçimi yapilir. The working principle of the line type soldering system (L), which is the subject of the invention, is as follows; The current obtained from the electrical panel (4) by turning the electrical switch (29) can be adjusted and the energy is transferred to the related elements with the help of the transmission elements (5). Product via Reader (30) By matching with the relevant database in the processor (3), the soldering process is performed on the Processor (3). elements that can be determined by With the variac adjustment system on the transformer (2) With (1), the parameters that can be determined by the operator are determined and selected.
Lehimlenen materyalin hat üzerinde yerlestirilecegi yere getirilmesi adina, iki farkli lineer hareket sistemi tasarlanmastir. Lehimleme 'ünitesi (6) dikeyde dikey lineer hareket sistemi (14), yatayda yatay lineer hareket sistemi (15) ile hareket ettirilmektedir. Bulusun tercih edilen yapilanmasinda, operatör çalisacagi hattin ilgili bölümüne gelmek için Öncelikle yatay lineer hareket sisteminin (15) hareket kontrol elemani (19) olan kol profili (21) 'üzerinde bulunan tutacak yardimiyla manuel olarak hareket ettirdiginde, Iehimleme ünitesinin (6) 'üzerinde bulundugu kol profilini (21), hareket kilavuzu (17) olan ray 'üzerinde hareket yatagi (16) olan rulman yardimiyla lineer araba (18) sistemi 'üzerinde hareket ettirir. Bu esnada sürtünme azaltici eleman (23) da yatay lineer hareket sistemine (15) yardimci olmaktadir. Sok emici (22) ile ray üzerinde yapilan hareket sirasinda olusabilecek soklar, sarsintilar minimalize edilir. In order to bring the soldered material to the place where it will be placed on the line, two different linear motion system is designed. Soldering 'unit (6) vertical linear motion system (14), it is moved horizontally by the horizontal linear motion system (15). Invention preferred In the configuration, the operator must first come to the relevant section of the line where he will work. located on the arm profile (21) which is the motion control element (19) of the motion system (15) on the soldering unit (6), when you move it manually with the help of the handle the arm profile (21) on which it is located, the rail with the movement guide (17) the movement bed (16) on the 'rail' With the help of the bearing, the linear car (18) moves the system 'on'. Meanwhile, friction the reducing element (23) also assists the horizontal linear motion system (15). Shock absorber (22) Shocks and vibrations that may occur during the movement on the rail are minimized.
Dikeyde hareketi saglamak için hareket kontrol elemani (19) olan joystick ve hiz kontrol elemaniyla kontrol edilerek tahrik merkezi (14.1) olarak görev alan dc motor, hareket iletim elemani (14.2) olan mil, hareket yatagi (16) olarak kaymali sistem 'üzerinde asagi-yukari istenilen hizda hareket ettirilmektedir. Lehimleme ünitesi (6) operatörün istedigi koordinanta getirildikten sonra, konum degistirme ünitesi (25) yardimi ile Iehimleme 'ünitesinin (6) yönü degistirilebilir. Konum degistirme ünitesi (25) 'üzerinde bulunan yuvalarin her bir kademesinde ayar vidasi (25) ile sabit tutularak konum degistirme 'ünitesinin (25) dönüs ekseni 'üzerinde hareket saglanir. Lehimleme ünitesi (6), istenilen yere getirildikten sonra, Iehimlenecek materyallerin uçlari birlestirilerek, Iehimleme 'ünitesinde (6) bulunan Iehimleme telinin bulundugu koldan ihtiyaç kadar lehim teli alinir, birlestirilen uçlar Iehimleme ünitesinde (6) yer aan çene sistemine yerlestirilir. Lehimleme `ünitesinde (6) bulunan sistem çalistirma elemanina (10) basilir, pnömatik kontrol kutusu (7), valf grubu (8) ve kompresörün (22) devreye girmesiyle çene sistemi çalistirilarak Iehimlenecek materyali sikistirir ve Iehimleme `ünitesinde (6) bulunan lehimleme teli kolundan ihtiyaci kadar lehim dolgu malzemesini alarak Iehimleme islemini yapar. Valf grubu (8) elemanindan olan sogutma valfi ve kompresör (32) yardimi ile korunur. Filtreli emis hatti (9) ile Iehimleme islemi sonrasi istenmeyen gazlar sistemden uzaklastirilir. Daha sonra Iehimlenen materyal, baglanti topolojisine göre istenilen yere direkt olarak yerlestirilir. Lehimleme isleminin acil olarak sonlandirilmasi gereken durumlarda sistem durdurma elemani (21) devreye sokularak, hat tipi lehimleme sistemi (L) kapatilir. Joystick with motion control element (19) and speed control to provide vertical movement The dc motor, which acts as the drive center (14.1) by controlling the The shaft with the element (14.2) as the bearing (16) on the sliding system 'up-down' is moved at the desired speed. The soldering unit (6) is in the coordination desired by the operator. After being brought in, the direction of the Soldering unit (6) with the help of the repositioning unit (25) replaceable. In each stage of the slots located on the position changer unit (25) on the axis of rotation of the displacement 'unit (25) holding it fixed with the set screw (25) movement is achieved. After the soldering unit (6) is brought to the desired location, it will be soldered. By joining the ends of the materials, the Soldering wire in the Soldering unit (6) As much solder wire as needed is taken from the arm it is in, the joined ends are placed in the soldering unit (6). The root is placed in the jaw system. To the system operating element located in the soldering unit (6) (10) is pressed, the pneumatic control box (7), the valve group (8) and the compressor (22) are activated. The jaw system is operated, compressing the material to be brazed and placed in the brazing unit. (6) Soldering by taking the soldering filler material as needed from the soldering wire arm. makes his name. With the help of the cooling valve from the valve group (8) and the compressor (32) is preserved. With the filtered suction line (9), unwanted gases are removed from the system after the soldering process. is removed. Then, the brazed material is placed directly to the desired location according to the connection topology. is placed as In cases where the soldering process must be terminated urgently, the system the in-line soldering system (L) is closed by activating the stop element (21).
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2017/20537U TR201720537U5 (en) | 2017-12-15 | 2017-12-15 | LINE TYPE SOLDERING SYSTEM |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2017/20537U TR201720537U5 (en) | 2017-12-15 | 2017-12-15 | LINE TYPE SOLDERING SYSTEM |
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|---|---|
| TR201720537U5 true TR201720537U5 (en) | 2018-01-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TR2017/20537U TR201720537U5 (en) | 2017-12-15 | 2017-12-15 | LINE TYPE SOLDERING SYSTEM |
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| TR (1) | TR201720537U5 (en) |
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2017
- 2017-12-15 TR TR2017/20537U patent/TR201720537U5/en unknown
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