TR201617051A2 - PLASTIC LIGHTING FIXTURE WITH MAIN BODY - Google Patents

Abstract

In the LED lighting fixtures (10) using the LED and / or similar LED clusters (40), the invention is based on the general prediction that the resulting temperature is taken from the LED and / or similar LED clusters (40) and its raw material is aluminum and / or similar metal. instead of the armature main bodies, the main body is made of plastic raw material, the cooling process is attached and / or seated on the main plastic body (20), which performs by means of the cooler (30), the LED and / or similar LED clusters (40) on the cooler (30). and the LED luminaire (10), the plastic housing (10), the LED driver (50) and the LED driver (50) connecting the LED driver (50) and the LED and / or similar LED clusters (40) in which the optical lens (60) is mounted. LED lighting fixture (10), which includes a direct connection apparatus (110), which forms the plastic body (20). By means of the hinge (70) located between the t-top caps (20.1), the plastic body (20) can be opened and closed and the plastic body (20) can be added to the lateral periphery if desired by adding lateral LED tempered and / or plexiglass glass (100) via the lateral LED connection body. and waterproof, heat conduction improved and easily removable LED lighting luminaire (10) is provided which can be used as a warning lamp in foggy, hazy environments by allowing the plastic body (20) to contribute visually and if desired, by flashing with an electronic circuit.

Description

specification LED LIGHTING FIXTURES WITH MAIN BODY MADE OF PLASTIC Technical Area The invention has a cooling chassis attached and/or seated on the main body. optical structure (lens) on which LED and/or similar LED clusters are mounted LED driver and LED driver containing LED and/or similar LED clusters pole on the main body with fasteners connecting each other It is waterproof, heat conductive, with a pole fastening apparatus that allows it to be mounted improved and easily disassembled and mounted on the lateral surfaces of the main body. LED and/or similar functions as a visual and/or warning lamp if requested The main body where the LED clusters can be placed is made of plastic material. It is related to LEDLI lighting fixture.

More specifically, LED and/or similar LED clusters are used. LED and/or similar LED temperature in lighting fixtures in applications to take over the clusters and perform the cooling process. lighting fixtures, their main bodies are produced from aluminum material While being disposed of, its main body is made of plastic raw material, cooling a cooling chassis that is attached and/or seated on the main body. LED and/or similar LED on the cooler clusters and the optical structure (lens) are positioned, inside which the LED driver and Connecting LED driver and LED and/or similar LED clusters pole, which has fasteners, enables mounting of pole fixtures, with fastening apparatus, waterproof, heat conduction improved and can be easily disassembled. visual and/or warning, if desired, on the lateral surfaces of the luminaire, which can be attached It is basically the main LED LI plastic, whose body is produced using plastic material It is related to the lighting fixture, the main body of which is made of material.

State of the Art The temperature formed by the light flux in LED and/or similar LED clusters There is an inversely proportional relationship between (Junction Temperature).

LED and/or similar LED where the temperature of LED and/or similar LED clusters is increased Depending on the color of the clusters, the light flux decreases. of light flux level of LUMEN per power from LED and/or similar LED clusters. The desired light can be obtained even though it falls and high electrical energy is consumed. means it cannot. Therefore, LED and/or similar LED clusters (Junction Temperature) LED and/or similar LED Absorption processes are applied by removing them from the clusters.

All of the electrical energy used by LED and/or similar LED clusters they cannot convert it into light energy.

Light energy expended on LED and/or similar LED clusters This unconverted electrical energy is released as heat.

In this case, the LED and/or similar LED clusters get hot. This is a high temperature LED and/or damage by destroying the semiconductor structure of similar LED clusters. causes it to be seen and disabled.

For this reason, LED and/or similar LEDs are used with the heat sink mechanisms. clusters should be removed.

For this purpose, current lighting fixtures are used by using aluminum alloys. body productions are put forward with bodies made of aluminum alloys. The cooling process of the resulting heat is revealed.

The bodies of the lighting fixtures are manufactured using aluminum alloys. mold investment cost, product quality, product cost, labor time, quantities used etc. various methods, taking into account factors such as is used.

Aluminum High Pressure,- Aluminum Injection Casting Method, Aluminum high pressure, - Aluminum Injection molding method, molten a mold made of metal under very high pressure of aluminum raw material based on filling. Due to the high pressure applied, high It is ensured that the amount of aluminum is filled into the mold very quickly.

High pressure is continued until solidification is complete and Then the mold is opened and the part is removed from the mold with the help of push rods. is completed.

Advantages of Aluminum Casting Method, complex shaped small parts suitable for casting. It is ensured that the mold is completely filled in thin-walled pieces. The production rate is high and the fine-grained internal structure formed as a result of rapid cooling mechanical properties are good.

The disadvantages of the Aluminum Casting Method are that only small/medium sized parts are possible to manufacture, Dies are difficult to design and expensive, casting machine requires a high upfront investment. Mold cost to be used in casting however, it is economical in mass production and for a large number of parts, and this casting It is not possible to cast materials that melt at very high temperatures with the method.

- Aluminum Extrusion Aluminum extrusion, a hole shaped in a die of aluminum It is the definition of shaping the material by forcing it to flow through it.

The shape of the mold after extrusion is applied along the aluminum profile.

- Aluminum Anodized We can say that anodizing is an application that is integrated with aluminum. the reason Aluminum is not very resistant in corrosive environments. At the same time, the warmth It cannot show much endurance against it. That's why anodizing is done. anodized, We can say that it is the process of making a special coating on aluminum or the electrolysis process.

Anodizing is a process known as electrolysis. So with electric current It is the process of coating aluminum with an oxide layer. This layer After creating a porous state, then after applying a color treatment Then the pores are closed. Obtained a special, solid and good-looking coating we will be. We can make coating thickness between 10 and 20 microns upon request.

- Forming of aluminum sheet by pressing; With plastering molds consisting of male and female aluminum plates, hydraulic or forming using eccentric presses, forming different layers the desired parts are connected to each other with the help of rivets or screws. It is a method based on the creation of the body. Limited number of forms that can be created It is the biggest disadvantage.

- Aluminum grating plastering; Aluminum Ievhan is the process of covering a metal disc on the mold with a grid.

It is preferred if the amount of products to be manufactured is small. aluminum grating, Dimensional tolerances are high in the plastering method. Therefore, in sensitive works In addition to not being preferred, the forms that can be created are outside the cylindrical shapes. Since it cannot come out, every desired model cannot be made as desired. But that is the cost is very cheap.

- Sand mold aluminum casting; Sand mold casting method is one of the most used casting methods. Pattern Due to its low cost and its application in very different sized parts. is preferred. Gravity is used during casting and this method is It is suitable for single or small batch production of castings.

The advantages of the sand mold, its great flexibility, with the replenishment of water and other additions. It can be used many times and it is the cheapest molding method. your sand mold The disadvantages are that the mold has higher strength and erosion resistance. where it should be, higher dimensional accuracy and higher surface It is not preferred when quality is desired.

As mentioned above, the bodies of the lighting fixtures are made of aluminum. Briefly, the various methods used in the manufacturing process using alloys has been explained. During the manufacturing phase, when the manufacturer chooses these methods, he/she will manufacture. amount of body needed, mold investment cost, product quality, product cost, labor By choosing one of these methods, taking into account factors such as the duration of carries out its production.

This is more important than the options so that the cooling can take place. It is the design of the main body, which is formed as a cooler.

LED and/or similar LED clusters to be used in lighting fixtures Depending on the applied voltage and current value according to the type of thermal resistors on the surface where the heatsink meets the LED and/or similar LED clusters. amount of heat generated, port of LED and/or similar LED clusters thermal resistance between the heatsink and the shell, the thermal resistance of the heatsink, LED and/or similar thermal resistance between the LED cluster jacket and the heatsink The main body is designed by adhering to factors such as the amount of

The mass of the lighting main body, the locations of the cooling fins during the design Their sizes and visual shapes are also determined with

The possibility of realizing the design of the determined lighting main body mold investment cost, product quality, product cost, labor time, the main body, taking into account the details such as the amount used. One of the molding method is preferred.

After the mold is produced, the main body is produced according to the selected manufacturing method.

Such as sand mold casting, aluminum plastering, aluminum injection molding Various burrs may occur on the product if methods are used. These burrs are removed from the machine and/or machine after the main body pressure. must be cleaned by hand. Compressing the molecules on the outer surface of the aluminum product and sandblasting should be done for surface cleaning, It should be purified from dirty substances such as oil.

LED and/or similar LED clusters on the lighting main body, LED drivers (LED DRIVER), connectors, optical structure (lens) holes, holding devices and screws required for fastening, seating The holes to be used must be threaded with guides.

Except for the anodized methods, the main body is dyed to obtain the desired color. should be subjected to

During the application of these processes, manufacturing time, labor costs, manufacturing and application difficulty, metalworking machine requirements, painting system need, In high-volume production, problems such as high mold costs arise. is coming out.

Due to these disadvantages and disadvantages, high cost and production difficulties, it has been necessary to develop alternative methods and systems.

At this point, the subject of reference is the system and the main material made of plastic material. lighting fixture with body is presented.

Purpose of the Invention In lighting fixtures where LED and/or similar LED clusters are used take the resulting heat over the LED and/or similar LED clusters It is made of aluminum material used to perform the cooling process. instead of the product body, the cooling process of the body of the lighting fixtures It is manufactured from aluminum and its main body is made of plastic instead of disposal method. made of raw material, the cooling process is attached to the main body, and/or its main body exposed by a seated, cooling chassis It is related to LED lighting fixture made of plastic raw material.

The aim of the invention is the above-mentioned technology in the state of the art. waterproof, heat-proof, eliminating disadvantages and revealing additional gains The main body, which has improved transmission and can be easily disassembled, cooling process exposed by a cooling chassis attached and/or seated on it. In this way, the main body is made of plastic raw material, LEDLI lighting fixture is to reveal.

An object of the invention is ease of assembly and time savings, as well as labor and material is to minimize its costs.

Another object of the invention is negative light for LED and/or similar LED clusters. It is an economic contribution by providing a long life by minimizing the factors.

Another purpose of the invention is to provide a visual contribution.

Another object of the invention is the connection points, the influencing environmental factors and to minimize the damage.

Another purpose of the invention is to ensure environmental life and human safety.

In order to provide the above advantages, the inventive main body is made of plastic raw material. manufactured, the cooling process is fastened and/or seated on the main body. LED and/or LED on the cooler, which operates through a cooling chassis. where similar LED clusters and optical structure (lens) are mounted, LED inside driver and LED driver and LED and/or similar LED clusters together. Mounting the pole armature on it, which has fasteners connecting it waterproof, heat conduction with direct attachment improved and easily disassembled and mounted, the lateral side of the armature main body LED, which acts as a visual and/or warning lamp, if desired, on their surfaces. It is the lighting fixture with the clusters.

Description of Figures: Figure-1 General LED lighting fixture made of plastic material view is given.

Figure-2 LED lighting fixture mounting detail view is given.

Figure-3 The general view of tempered velor or plexiglass glass is given.

Top and bottom cover views are given in Figures-4 and 5.

The general view of the cooler is given in Figures-6 and 7.

Description of Reference Numbers . LED lighting fixture . plastic body .1 Bottom and Top cover .2 . Bottom and Top cover opening . Cooler 40.Led or similar led clusters 50. Led driver 60. Optical lens 70. Hinge 80.Pin 100. Tempered and/or plexiglass glass 110. Direct connection apparatus Detailed Description of the Invention: LED lighting using the invention, LED and/or similar LED clusters (40) luminaires, (10) the resulting temperature of LED and/or similar LED clusters (40) according to the general foresight to perform the cooling process. Armature main bodies whose raw material is aluminum and/or similar metal instead of the main body, it is made of plastic raw material, the cooling process is carried out by the main The cooler (30) is attached and/or seated on the plastic body (20) LED on the cooler (30) and/or similar LED LED lighting fixture, in which clusters (40) and optical Iensin (60) are mounted, (10) its plastic body (20) contains the LED driver (50) and the LED driver. Wired connecting LEDs (50) and LED and/or similar LED clusters (40) Pole connection apparatus that allows mounting to poles with fasteners ( constituent, Thanks to the hinge (70) placed between the lower and upper covers (20.1), the plastic body (20) can be opened and closed, plastic body (20) can be placed around its lateral circumference otherwise, the lateral LED is tempered and/or It allows the addition of plexiglass glass (100) and is made of plastic according to color. body (20) can be burned with an electronic circuit to provide a visual contribution, if desired. waterproof, which can be used as a warning lamp in foggy and misty environments by extinguishing it, LED lighting fixture with improved heat conduction and easy to disassemble (10) has been revealed.

LED lighting fixture, (10) plastic body, (20) bottom and The same design is used for the top cover (20.1). In this way, LED lighting armature, (10) plastic body, (20) individual molds for top and bottom covers (20.1) It has not been designed and the production time is short, the labor costs are minimized. made, mold cost etc. factors are greatly advantageous.

During the manufacturing phase, first of all, LED and/or similar LEDs are placed on the cooler (30). assemblies, (40) and optical lens (60) by known mounting methods. being contacted. LED luminaire, plastic body, (20) upside-down After the cover is manufactured in the injection molding machine (20.1), the upper and lower cover Between (20.1), pins (80) are placed, LED and/or similar LED on it. assemblies (40) and optics (lens) (60) pre-assembled heatsink (30) is positioned.

The important issue here is the lower and upper lid opening on the lower and upper lids. It is created and the cooler is centered in this opening.

Thanks to the positioning of the cooler in the center of the upper and lower openings, the cooler air flow over.

LED lighting fixture, fixing the cooler (30) on (10) The pins (80) providing at least 2 and/or more are applied.

At this stage, LED and/or pre-mounted on the cooler (30) LEDs placed in the plastic housing (10) with similar LED clusters (40) The electrical connections of the drive (50) are made using wired connectors. is performed. At the same time, direct connection apparatus (120) Lighting fixture It is connected between the lower and upper cover, forming the plastic body. when the cover is closed together, the assembly is done by means of nuts and/or screws. fixing is provided.

In this state, the LED lighting fixture (10) consists of its plastic body (20). of the upper lid (20.2) and the upper lid opening (20.2) on the lower surfaces and upper surfaces of the cooler (30), which is positioned in the center. at the same time, the air between the fins extending from the center of the cooler gaps are created, wind and/or air is forced through the lower and upper lid openings whatever direction it comes from above or below it, it emerges from the gap and reveals the necessary current for cooling.

In this way, LED and/or similar LED clusters (40) are used. The temperature emerging in the lighting fixtures (10) is taken and placed outside. transferring the cooling process is revealed.

It is the work that causes great problems and costs in existing systems. Removable, at the same time LED lighting fixture plastic cost advantage has been achieved by being manufactured from raw materials, LED and/or similar LED clusters (40) and LED luminaire ( ) has been extended.

Manufactured with aluminum raw material, from the specific weight of the existing systems. The resulting large body weights are made of plastic raw material. thus minimized. . In this way, LED lighting of the difficulties that arise during the transport and installation of luminaires. elimination is achieved.

If desired, it can be mounted between the lower and upper cover (20) of the lighting fixture. placed and/or mounted on the lateral LED connection body (90) The chosen LED cluster provides a visual/decorative contribution according to the preferred color.

On the lateral LED connection body containing the LED cluster, it is tempered and/or By adding plexiglass glass (100), its mechanical strength is ensured.

By using amber color in the lateral LED cluster and optionally an electronic as a warning lamp in foggy, hazy environments by turning it on and off with the circuit can be made available.

Since the lower and upper covers (20) of the lighting fixture are made of plastic raw material. Therefore, whatever color is desired during printing with a plastic injection machine. It can be produced according to the desired color and is manufactured with aluminum raw material. The negativities during the dyeing process on the products were eliminated and the manufacturing process was completed. One of its stages has been eliminated.

At the same time, by using the aluminum raw material in the existing systems, burrs, scratches, etc. that may occur during production. eliminate manufacturing errors such as correction, sanding, oil cleaning etc. caused by these errors. as The need for processing and the time spent on these processes are eliminated.

In addition, during manufacturing, LED and/or similar LED clusters (40), LED driver(LED DRIVER)(50),Optical structure(lens)(60)etc. for fixing products the necessary holes, holding devices and screws are inserted into the holes to be used with guides. Operations such as opening it have been eliminated.

LED lighting fixture made of plastic raw material with the invention (10) improved, time loss during application is reduced, labor costs minimized, raw material costs minimized and ease of application has been revealed.

Claims (1)

REQUESTS It is an LED lighting fixture (10), whose main body is made of plastic raw material, that removes the heat generated in the luminaires (10) where the invention LED and/or similar LED clusters (40) are used, from the LED and/or similar LED clusters (40). The lower and upper lid openings formed on the lower and upper lids (20.1) of the plastic body (20) that perform the cooling process, are positioned in the center (20.2), extend from the middle body to the sides and allow airflows to circulate above the side lower and upper parts. It is characterized by the fact that it contains a cooler (30) with cavities. It is a LED lighting fixture (10) whose body is made of plastic raw material according to claim 1, and its feature is; It is the positioning of LED and/or similar LED clusters (40) and optical lens (60) on the said cooler (30). It is an LED lighting fixture (10) whose body is produced from plastic raw material according to claim 1, and its feature is that the said plastic body lower and upper covers (20.1) contain lower and upper cover openings (20.2). It is a LED lighting fixture (10) whose body is made of plastic raw material according to claim 1, and its feature is that it contains a direct connection apparatus (110) that enables the fixture to be fixed to the pole. It is an LED lighting fixture (10) whose body is made of plastic raw material according to claim 1, and it contains a connector element that connects the LED driver (50) and LED and/or similar LED clusters (40). It is an LED lighting fixture (10) whose body is made of plastic raw material according to claim 1, and it contains a lateral LED connection body (90) and tempered and/or plexiglass glass (100) that allows the addition of LED clusters around the plastic body (20). It is an LED lighting fixture (10) whose body is produced from plastic raw material according to claim 1, and its feature is that the lower and upper covers of the plastic body (20. 1) it has the same design.